TW201640081A - Material inspection device - Google Patents

Abstract

A material inspection device is disclosed, which is applicable to inspection on material inside a container made of a non-conductive material, and comprises a first sensing zone and a control module. The first sensing zone inspects the material inside the container from outside. The control module sends a first test signal to the first sensing zone and reads a first response signal. Based on the first response signal, a determination can be made for whether there is material inside the container. Accordingly, the disclosed requires no contact with material for its existence or possible changes in the location of material, thereby preventing the material inspection device from being soaking in the liquid for a long time which results in dissolution of heavy metal or toxic substance, blocking of water incrustation in the joint making a unsuccessful operation which leads to a poor sensing or misjudgment, and issues regarding maintenance and cleaning as well. This disclosure is of great market potential.

Description

Material testing device

The invention relates to a material detecting device, in particular to a material detecting device for detecting the presence or absence of material or material position change in a container.

The liquid level detecting device is a conventional material detecting device for detecting a change in the height position of a material, and generally has a floating ball inductive type, and a magnet and a reed switch inductive type (using a reed switch).

Among them, the floating ball inductive type, the magnet and the reed switch inductive type must be placed in the material to be activated. For example, the water level detection of the toilet tank or the water dispenser is to soak the float ball or the reed switch in the liquid to perform the inductive detection. Will produce the following problems:

1. Liquid pollution: Since the float ball or reed switch may be exposed to heavy metals or toxic substances during the production process, long-term immersion in the liquid may cause the dissolution of heavy metals or toxic substances, especially when applied to the liquid level detection of drinking water. Human health issues.

Second, the impact of sediment impact: in the case of immersion in water, long-term immersion will deposit scale on the action structure of the float ball, reed switch, this will cause the movement joints to be stuck by the scale and can not operate smoothly, resulting in Poor induction or misjudgment.

Third, it is not easy to maintain: Because it must be set in the liquid, it is very inconvenient to repair and clean.

Accordingly, it is an object of the present invention to provide a material detecting apparatus which can solve the above problems.

Therefore, the material detecting device of the present invention is suitable for detecting materials inside a container of non-conductive material, and the material detecting device comprises a first sensing area and a control module.

The first sensing zone is adapted to sense the material inside the container from outside the container.

The control module is electrically connected to the first sensing area and sends a first test signal to the first sensing area to read a first response signal, and according to the first response signal, determining that the interior of the container is adjacent to the first sensing There is no material at the area.

The utility model has the advantages that: by setting the first sensing area and the control module, it is possible to detect the presence or absence of material or material position change in the container, and avoid the problem that the long-term immersion in the liquid causes the dissolution of heavy metals or toxic substances, scale. The problem that the stuck joints cannot be operated smoothly and causes poor induction or misjudgment problems, and inconvenience in maintenance and cleaning, has a large market potential.

2‧‧‧Substrate

3‧‧‧First sensing area

4‧‧‧Control Module

5‧‧‧Second sensing area

6‧‧‧ sensor board

71‧‧‧Connector

72‧‧‧Connectors

721~725‧‧‧ wiring

8‧‧‧ Shell

9‧‧‧ Container

Other features and effects of the present invention will be described with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view of a first embodiment of a material detecting device of the present invention; FIG. 2 is a schematic view of the first embodiment on a container; FIG. 3 is a view of the first embodiment FIG. 4 is a schematic view showing the second to sixth aspects of the first embodiment; FIG. 9 is an exploded view of the seventh embodiment of the first embodiment; FIG. FIG. 11 is a schematic view showing a sixth embodiment of the first embodiment; FIG. 12 is a schematic view showing a second embodiment of the material detecting device of the present invention; FIG. 2 is a schematic view of the second embodiment of the second embodiment; FIG. 18 is an exploded perspective view of the third embodiment of the material detecting device of the present invention; FIG. 19 is a schematic view of the combination of the third embodiment; An exploded view of the second aspect of the third embodiment; and FIG. 21 is a combined schematic view of the second aspect of the third embodiment.

Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.

Referring to FIG. 1 and FIG. 2, the first embodiment of the material detecting device of the present invention is suitable for detecting materials inside a non-conducting container 9. The material detecting device comprises a substrate 2 disposed on the outside of the container 9, and a first sensing. Zone 3, and a control module 4.

It is worth mentioning that the material is not limited to water or other liquids. The body can also be a metal material or other solid.

The first sensing area 3 senses the material inside the container 9 from the outside of the container 9 , and is disposed on one side of the substrate 2 and disposed on the outside of the container 9 , wherein the first sensing area 3 is substantially along the edge The horizontal direction extends, and thus, the sensitivity of the first sensing region 3 can be increased.

The first sensing region 3 is a conductive material and may be stainless steel, copper foil, iron sheet or the like.

The control module 4 is disposed on the other side of the substrate 2 different from the position of the first sensing area 3, and is electrically connected to the first sensing area 3, and sends a first test signal to the first sensing area 3 for reading. And a first response signal, determining, according to the first response signal, whether the interior of the container 9 is adjacent to the first sensing area 3.

In all the embodiments of the present invention, the control module 4 and the first sensing area 3 use a capacitive sensing technology to detect a change signal of an external capacitance value, but may also be a current value, a voltage value, or a resistance value. Change.

The first sensing area 3 and the control module 4 are not limited to being located on different sides, and may be located on the same side according to actual needs.

Referring to FIG. 1 , FIG. 2 and FIG. 3 , the first sensing area 3 and the material in the container 9 are separated by the container 9 , and the control module 4 is provided with a wafer readable by the first sensing area 3 . The external capacitance value was measured. In use, the material detecting device of the present invention is placed in a set position at a predetermined height outside the container 9, and the capacitance value in the material-free state at the set position is first read as a reference value. When the height of the material in the container 9 is high In the set position (as shown in FIG. 3), the capacitance value sensed by the first sensing area 3 is higher than the reference value, and the control module 4 determines the container according to the capacitance induced by the first sensing area 3. 9 is internally adjacent to the first sensing area 3 for material, to know whether the material height position is higher or lower than the set position of the first sensing area 3, thereby starting the process of automatically replenishing the material or stopping the supplementary material, but The invention can also be used as a switch for other startup programs, without being limited thereto.

It is worth mentioning that the first sensing area 3 can be disposed above (or below) the control module 4 as shown in FIG. 1 , or as shown in the second aspect of FIG. 4 , the first sensing. The area 3 is disposed on the right side (or the left side) of the control module 4 in the horizontal direction, or as shown in the third aspect of FIG. 5, the first sensing area 3 uses a wire or a cable extending in the horizontal direction. As an implementation, the function of the sensing capacitor can also be achieved.

By designing the first sensing region 3 to be elongated, the upper and lower limits of the sensing region of the first sensing region 3 can be reduced to improve the accuracy of the sensing region.

Referring to FIG. 6 and FIG. 7 respectively, the fourth and fifth aspects of the first embodiment are different from the above, wherein the fourth and fifth states further comprise an electrical connection to the control mode. The second sensing area 5 disposed outside the container 9 (see FIG. 2) and the sensing board 6 disposed on the second sensing area 5, the control module 4 sends a second test signal to the The second sensing area 5 reads a second response signal, and determines, according to the second response signal, whether there is material in the container 9 adjacent to the second sensing area 5, so as to know whether the material height position is higher than the second sensing area. 5 corresponding height positions The first sensing area 3 and the second sensing area 5 are disposed at different height positions, and the second sensing area 5 and the control module 4 are connected by wires, and the height position of the sensing area can be freely adjusted. It should be understood that What is drawn on the drawing is only to indicate the connection relationship, and does not limit the connection position of the wire to the control module 4. The second sensing region 5 is a conductive material and may be stainless steel, copper foil, iron sheet or the like.

By setting the first sensing zone 3 and the second sensing zone 5 at different height positions, two different procedures can be initiated, for example, when the material height position exceeds the height position corresponding to the second sensing zone 5 When a warning light is flashed, the power is automatically turned off when the height position of the material exceeds the height position corresponding to the first sensing area 3.

Referring to FIG. 2 and FIG. 8 , FIG. 8 is a sixth aspect of the first embodiment. The sixth aspect is different from the above manner in that the sixth state further includes another setting for the first sensing area 3 . The sensing board 6, the first sensing area 3 and the control module 4 are connected by wires.

The sensing plates 6 can be implemented by using a hard plate. However, if the surface of the container 9 is a curved surface, the sensing plates 6 can also be implemented by using a soft board. Thus, the first sensing area 3 and the second can be added. The degree of conformity of the sensing area 5 and the container 9 is to improve the sensing sensitivity of the first sensing area 3 and the second sensing area 5.

Referring to FIG. 9 and FIG. 10 , in a seventh aspect of the first embodiment, the seventh aspect is similar to the sixth aspect described above, wherein the seventh aspect further includes two disposed on the substrate 2 . The connectors 71 and 2 respectively electrically connected to the control module 4 for transmitting signals are respectively disposed on the connector 71. The connector 72, and a housing 8 for the substrate 2, the housing 8 encloses the control module 4 and provides a protective or sealing effect. The signal sensed by the first sensing area 3 and the second sensing area 5 is transmitted to one of the connectors 71 via one of the connectors 72, and then processed by the control module 4, via another connector 71 and another The connector 72 is output for subsequent use, and the external can also input a correction setting signal to the control module 4 through the other connector 72 for arithmetic processing.

For convenience of explanation, the five wires of the connector 72 on the left side of the figure are respectively labeled from bottom to top, and the signals are as shown in the following table:

The wiring 725 is used as a calibration setting. When the container 9 (see FIG. 2) is not filled with material, the capacitance value at the set position is controlled as the reference value by controlling the wiring 725 (ie, The control module 4 is corrected for zeroing. When used, the signals sensed by the first sensing area 3 and the second sensing area 5 are respectively output via the wires 723 and 724 for subsequent use.

The control module 4 on the substrate 2 can be protected by the outer casing 8 or a coating layer (not shown) can be formed through the glue to protect the control module 4 on the substrate 2.

Referring to FIG. 11, which is an eighth aspect of the first embodiment, the eighth aspect is similar to the third aspect (FIG. 5) described above, wherein the second sensing region 5 extends in a horizontal direction. Wires or cables are implemented.

Referring to FIG. 12, a second embodiment of the material detecting device of the present invention is similar to the first embodiment. The difference between the second embodiment and the first embodiment is as follows:

The first sensing area 3, the control module 4, and the second sensing area 5 are disposed on the substrate 2, and the first sensing area 3 and the second sensing area 5 are located on the same side of the substrate 2. The group 4 is located on the other side of the substrate 2. In FIG. 12, the first sensing area 3 and the second sensing area 5 are respectively disposed above and below the short side of the control module 4, but may also be 13 is respectively disposed above and below the long side of the control module 4, or is disposed on the right side (or the left side) of the control module 4 as shown in FIG. 14, and the first sensing area 3, the second The sensing area 5 has a height difference, or is disposed above and below the control module 4 at an oblique angle as shown in FIGS. 15 and 16, or is disposed on the right side (or the left side) of the control module 4 as shown in FIG. 17 and Arranged at an oblique angle to make the distance between the first sensing area 3 and the second sensing area 5 as far as possible, the influence of mutual interference can be reduced.

Referring to FIG. 18 and FIG. 19, a third embodiment of the material detecting device of the present invention is similar to the first embodiment. The third embodiment differs from the first embodiment in that:

The third embodiment further includes a sensing board 6 for the first sensing area 3 disposed on one side, a connector 71 disposed on the substrate 2, a connector 72 connecting the connector 71, and a housing 8. The substrate 2 is stacked on a side of the sensing board 6 where the first sensing area 3 is not disposed. The housing 8 is sleeved on the stacked substrate 2 and the sensing board 6.

The four wires of the connector 72 are labeled 721~723 and 725 from bottom to top, and the signals are as follows:

The operation of each of the wires 721 to 723 and 725 is similar to the above, and therefore will not be described again.

Referring to FIG. 20 and FIG. 21, in another aspect of the third embodiment, the difference between the aspect and the above is that the sensing plate 6 is designed to be elongated, and the first sensing area 3 is also arranged in an elongated strip shape. The upper and lower limits of the sensing region of the first sensing region 3 can be reduced by designing the sensing plate 6 and the first sensing region 3 as elongated strips on the right side (or the left side) of the control module 4 Improve the accuracy of the sensing area.

The sensing board 6 may not be stacked on the substrate 2, but connected to the substrate 2 substantially in parallel, and the control module 4 and the first sense The area 3 is set on the same side.

It should be noted that all of the above embodiments can be equipped with the outer casing 8 to protect the control module 4 as in the third embodiment.

Through the above description, the advantages of the above embodiments can be summarized as follows:

1. By setting the first sensing area 3 and the control module 4, and detecting the material inside the container 9 from the outside of the container 9 by the first sensing area 3, it can be known by the change of the sensing capacitance. The container 9 is internally adjacent to the first sensing zone 3 with or without material, and since the material detecting device is disposed outside the container 9 and uses signal transmission without a mechanical structure, long-term soaking in the prior art can be avoided. The problem of the dissolution of heavy metals or toxic substances in the liquid, the inability of the scale to jam the joints to operate smoothly, the problem of poor induction or misjudgment, and the inconvenience of maintenance and cleaning have great market potential compared to the conventional technology.

2. By setting the second sensing area 5 and setting the height positions of the first sensing area 3 and the second sensing area 5 to be different, it is possible to have the function of detecting the height positions of the two materials, thereby increasing the practicability; By designing the first sensing area 3 and the second sensing area 5 to be arranged at an oblique angle, the distance between the first sensing area 3 and the second sensing area 5 can be kept as far as possible to reduce the influence of mutual interference. .

3. By designing the first sensing region 3 to be slim, the upper and lower limits of the sensing region of the first sensing region 3 can be reduced to improve the accuracy of the sensing region.

Fourth, the material testing device can also be applied to the production line automatically Detecting whether a plurality of containers on a conveyor belt (not shown) are actually filled with materials, and only need to bring the material detecting device close to and move relative to the container on the conveyor belt, for example, fixing the material detecting device to Next to the conveyor belt, the conveyor belt is continuously operated to transport the container through the material detecting device. If the material detecting device detects that there is no filling material in a certain container, the program for stopping the operation can be started, and the operation is alerted. The personnel noticed that the product can be prevented from flowing out of the production line, so the material detecting device of the invention has wide market applicability.

In summary, the object of the present invention can be achieved.

However, the above is only the embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and the patent specification of the present invention are still It is within the scope of the patent of the present invention.

2‧‧‧Substrate

3‧‧‧First sensing area

4‧‧‧Control Module

Claims (15)

A material detecting device is suitable for detecting materials inside a container of non-conductive material, the material detecting device comprises: a first sensing area, suitable for sensing materials inside the container from outside the container; and a control module, Electrically connecting to the first sensing area and sending a first test signal to the first sensing area to read a first response signal, and determining, according to the first response signal, whether the interior of the container is adjacent to the first sensing area . The material detecting device of claim 1, further comprising a substrate disposed outside the container, wherein the first sensing region and the control die component are disposed on opposite sides of the substrate. The material detecting device of claim 1, further comprising a second sensing area electrically connected to the control module and disposed outside the container, the control module sending a second test signal to the second sensing area A second response signal is read, and the first sensing area is different from the set height position of the second sensing area. The material detecting device of claim 3, further comprising a substrate disposed outside the container, wherein the first sensing region and the second sensing region are disposed on the substrate. The material detecting device of claim 4, wherein the first sensing region and the second sensing region are arranged at an oblique angle on the substrate. The material detecting device of claim 3, further comprising a substrate for the first sensing area and the control module. The material detecting device of claim 6, wherein the first sensing area and the second sensing area are disposed on one side of the substrate, and the control module is disposed on the other side of the substrate. The material detecting device of claim 3, further comprising a substrate and a second sensing plate, wherein the control module is disposed on the substrate, and the first sensing area and the second sensing area are respectively disposed on the sensing boards. The material detecting device of claim 1, further comprising: an inductive plate for the first sensing area, and a substrate for the control module, the first sensing area is adjacent to the outer side of the container and the substrate stack The sensor board is disposed on a side of the first sensing area. The material detecting device of claim 1, wherein the first sensing region is substantially linear. The material detecting device of claim 1, further comprising a substrate disposed outside the container, wherein the first sensing area and the control module are disposed on the same side of the substrate. The material detecting device of claim 1 further comprising a substrate disposed outside the container and disposed by the control module, and a sensing plate disposed for the first sensing region, the sensing plate being substantially parallelly connected a substrate, and the control module and the first sensing area are disposed on the same side. The material detecting device of claim 1, wherein the first sensing area is disposed outside the container, and the control module and the first sensing area use capacitive sensing technology. The material detecting device of claim 1, wherein the first sensing area moves relative to the container. The material detecting device of claim 1, further comprising a casing covering the control module.