TW201639624A - Use of Cu-ferrite in manufacturing three-way catalyst of automotive engine for treating exhaust gas - Google Patents

Use of Cu-ferrite in manufacturing three-way catalyst of automotive engine for treating exhaust gas Download PDF

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TW201639624A
TW201639624A TW104115397A TW104115397A TW201639624A TW 201639624 A TW201639624 A TW 201639624A TW 104115397 A TW104115397 A TW 104115397A TW 104115397 A TW104115397 A TW 104115397A TW 201639624 A TW201639624 A TW 201639624A
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copper
catalyst
ferrite magnet
honeycomb
exhaust gas
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TW104115397A
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TWI559969B (en
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張健桂
許兆民
涂耀仁
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國立高雄應用科技大學
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Abstract

The invention relates to a use of Cu-ferrite in manufacturing a three-way catalyst of an automotive engine for treating exhaust gas. The Cu-ferrite contains a 1:2 to 1:10 molar ratio of copper and iron. The Cu-ferrite can be used to effectively remove waste gas such as nitrogen oxides, carbon monoxides and hydrocarbons, and remove surface carbon deposit by itself.

Description

銅鐵氧磁體作為汽車引擎廢氣處理三效觸媒之用途Copper ferrite magnets are used as three-effect catalyst for automobile engine exhaust gas treatment

     本發明係有關於一種銅鐵氧磁體(Cu-ferrite)作為汽車引擎廢氣處理三效觸媒之用途,尤其係指利用銅鐵氧磁體製作三效觸媒以有效清除汽車廢氣中污染物質的應用;藉此,可解決傳統使用貴金屬觸媒以致觸媒轉化器價格昂貴的缺失。The invention relates to the use of a copper ferrite magnet (Cu-ferrite) as a three-effect catalyst for automobile engine exhaust gas treatment, in particular to the use of a copper ferrite magnet to produce a three-way catalyst for effectively removing pollutants from automobile exhaust gas. By this, the traditional use of precious metal catalysts can be solved to make the catalyst converters expensive.

     按,汽車排放的氮氧化物(NOX )、一氧化碳(CO)及碳氫化合物(HC)為都市空氣污染的主要兇手,世界各國都為此制訂了規範污染物排放量的法規且日趨嚴格。汽車引擎在運轉過程中無法將汽油完全燃燒而產生CO與HC,以及在高溫下氮與氧化合生成NOx 是生成這些污染物的主要原因。數十年來的經驗指出僅就燃料成分和引擎燃燒設計上所作的改良已達極限卻不能符合環保要求,目前唯一可行的技術是在汽車排氣管中加裝觸媒轉化器。常見用於處理汽車排氣的觸媒為三效觸媒(Three-Way Catalyst),或稱三元觸媒。典型的三效觸媒係將氧化鈰(CeO2 )結合於含有氧化鋁(Al2 O3 )粉體之陶瓷蜂巢擔體上,並添加鈀(Pd)、鉑(Pt)、銠(Rh)等貴重金屬以作為活性催化體。其中鉑(Pt)、鈀(Pd)為氧化觸媒,可將CO與HC轉化為無害的二氧化碳(CO2 )和水(H2 O);銠(Rh)則為還原觸媒,可將NOX 轉化為無害的氮氣(N2 )。According to the automobile emissions of nitrogen oxides (NO X ), carbon monoxide (CO) and hydrocarbons (HC), the main murderers of urban air pollution, countries around the world have formulated regulations to regulate pollutant emissions and are becoming stricter. During the operation of the vehicle engine can not be generated by complete combustion of CO gas of HC, and nitrogen at elevated temperature with oxygen to generate NO x generation is a main reason for these contaminants. Decades of experience have pointed out that only improvements in fuel composition and engine combustion design have reached the limit but are not environmentally friendly. The only viable technology available today is the addition of a catalytic converter to the exhaust pipe of the car. A commonly used catalyst for treating automobile exhaust is Three-Way Catalyst, or a three-way catalyst. A typical three-way catalyst is a combination of cerium oxide (CeO 2 ) on a ceramic honeycomb support containing alumina (Al 2 O 3 ) powder, and adding palladium (Pd), platinum (Pt), rhodium (Rh). A precious metal is used as an active catalyst. Among them, platinum (Pt) and palladium (Pd) are oxidation catalysts, which can convert CO and HC into harmless carbon dioxide (CO 2 ) and water (H 2 O); 铑 (Rh) is a reduction catalyst, which can be NO X is converted to harmless nitrogen (N 2 ).

     目前已發展出多種觸媒欲解決排放廢氣引起的污染,舉例而言,中華民國專利公開第I346172號「供安裝至靠近一引擎處之觸媒轉換器用觸媒載體,觸媒轉換器,排氣系統及具有該觸媒載體之汽車」,即揭示一適合在靠近一內燃引擎處使用於一排氣系統中之觸媒載體,係具有多數個通道,該等多數個通道可供一氣流流過且在彼此旁邊延伸於一入口側與一出口側之間;為了允許有效率且永久性地安裝一可受到高的熱及動態負荷之排氣氣體處理裝置,觸媒載體係具有至少一金屬片,其在900℃溫度至少具有50牛頓/平方公厘的一保證應力(proof stress)Rp0.2。另,中華民國專利公開第I316421號揭示一種「高效能催化性燃燒之觸媒材質與其應用程序」,該程序係藉由散佈於一支撐材料上之貴金屬觸媒而能在非常短的時間內自室溫上升至所需之高溫,更甚者,該案亦揭露一種分散用於催化性燃燒反應之貴金屬觸媒之方法,以增加該觸媒之比表面積,進而加速該催化性燃燒反應之進行,另外,該案也揭示一種包括氮化硼支撐式貴金屬觸媒,用於分散該觸媒之基質,以及用於散佈已分散有該觸媒之該基質之支撐材料的材質,所以觸媒之總表面積可以因此而增加,而催化性燃燒反應也可以在很短的時間內被起始。然而,上述發明之缺點在於皆需使用鉑、銠、鈀等貴金屬,由於貴金屬產量少價格高導致觸媒成品售價十分昂貴,實不利於空氣污染防制,因此必然存在便宜的觸媒有效成分的需求。At present, a variety of catalysts have been developed to solve the pollution caused by exhaust gas. For example, the Republic of China Patent Publication No. I346172 "catalytic carrier for catalytic converters installed near an engine, catalytic converter, exhaust The system and the vehicle having the catalyst carrier, that is, a catalyst carrier suitable for use in an exhaust system near an internal combustion engine, having a plurality of passages, the plurality of passages being available for an air flow And extending between each other between an inlet side and an outlet side; in order to allow efficient and permanent installation of an exhaust gas treatment device that can be subjected to high thermal and dynamic loads, the catalyst carrier has at least one metal A sheet having a proof stress Rp0.2 of at least 50 Newtons per square inch at a temperature of 900 °C. In addition, the Republic of China Patent Publication No. I316421 discloses a "catalyst material for high-performance catalytic combustion and its application", which can be self-comparted in a very short time by a noble metal catalyst dispersed on a supporting material. The temperature rises to the required high temperature, and moreover, the method also discloses a method of dispersing a precious metal catalyst for a catalytic combustion reaction to increase the specific surface area of the catalyst, thereby accelerating the catalytic combustion reaction. In addition, the case also discloses a material comprising a boron nitride supported precious metal catalyst, a substrate for dispersing the catalyst, and a material for dispersing the support material of the substrate in which the catalyst is dispersed, so that the total amount of the catalyst The surface area can therefore be increased, and the catalytic combustion reaction can also be initiated in a very short time. However, the above-mentioned invention has the disadvantage that precious metals such as platinum, rhodium and palladium are required to be used. Since the production of precious metals is low and the price is high, the price of the catalyst products is very expensive, which is not conducive to air pollution prevention, so there is inevitably a cheap catalyst active ingredient. Demand.

     鐵氧磁體(Ferrite),又稱鐵氧磁體、鐵氧晶格體、亞鐵酸鹽、鐵酸鹽或磁鐵尖晶石,一般係指以鐵氧化物和其它金屬氧化物構成的複合金屬氧化物。除天然者外,製備方法大致分為在水溶液或醇類溶液中反應的溼式合成技術和利用高溫進行固相反應的粉末冶金技術二大類。為了產製不同性質的鐵氧磁體,各類方法中有許多的技巧變化。鐵氧磁體屬面心立方晶系的尖晶石結構,可以通式:MO․M'2 O3 表示,其中M表示應填入二價陽離子的位置,M'表示應填入三價陽離子的位置。若M完全是亞鐵離子,M'完全是三價鐵離子,即為磁鐵礦FeO․Fe2 O3 (一般又簡寫成Fe3 O4 )。藉由合成之手法可使非亞鐵離子之二價金屬陽離子填入M之位置,亦可使非鐵離子之三價金屬陽離子填入M'之位置。變化摻雜金屬之種類及比例可獲得不同性質之鐵氧磁體。按一般習慣,若鐵氧磁體中非鐵元素主要為銅,則稱之為銅鐵氧磁體(Cu-ferrite),但其晶格中亦容許同時存在其他摻雜金屬。事實上,這種結構在調整觸媒性質時是非常重要的因素。已知鐵氧磁體之應用相當廣泛,包括電磁波發射元件、電磁波吸收材料、水處理之吸附劑、磁性混凝之磁種等,如何利用鐵氧磁體研發出較佳之汽車廢氣處理三效觸媒,乃為本發明人思及之方向。Ferrite, also known as ferrite magnet, ferrite lattice, ferrite, ferrite or magnet spinel, generally refers to the oxidation of composite metals composed of iron oxides and other metal oxides. Things. In addition to natural ones, the preparation methods are roughly classified into two types: wet synthesis techniques for reaction in aqueous solutions or alcohol solutions, and powder metallurgy techniques for solid phase reactions using high temperatures. In order to produce ferrite magnets of different nature, there are many skill changes in various methods. The ferrite magnet is a spinel structure of a face-centered cubic system and can be of the general formula: MO. M' 2 O 3 represents, where M represents the position at which the divalent cation should be filled, and M' represents the position at which the trivalent cation should be filled. If M is completely ferrous ion, M' is completely ferric ion, which is magnetite FeO. Fe 2 O 3 (generally abbreviated as Fe 3 O 4 ). The divalent metal cation of the non-ferrous ion can be filled in the position of M by a synthetic method, and the trivalent metal cation of the non-ferrous ion can also be filled in the position of M'. Ferromagnetic magnets of different properties can be obtained by varying the types and proportions of doped metals. According to common practice, if the non-ferrous element in the ferrite magnet is mainly copper, it is called Cu-ferrite, but other metal doping is allowed in the crystal lattice. In fact, this structure is a very important factor in adjusting the properties of the catalyst. Ferrite magnets are known to be widely used, including electromagnetic wave emitting elements, electromagnetic wave absorbing materials, water treatment adsorbents, magnetic coagulation magnetic species, etc. How to use ferrite magnets to develop a better three-effect catalyst for automobile exhaust gas treatment, It is the direction that the inventor thought.

     今,發明人即是鑑於現有之三效觸媒於實際實施使用時仍具有多處缺失,於是乃一本孜孜不倦之精神,並藉由其豐富專業知識及多年之實務經驗所輔佐,而加以改善,並據此研創出本發明。Today, the inventor is still in the light of the tireless spirit of the existing three-effect catalyst in actual implementation, and is improved by its rich professional knowledge and years of practical experience. And based on this, the present invention was developed.

     本發明主要目的為提供一種利用銅鐵氧磁體(Cu-ferrite)或含部分其他金屬的銅鐵氧磁體為主要有效成分所製成的觸媒;藉此,可有效處理汽車廢氣中的氮氧化物(NOX )、一氧化碳(CO)及碳氫化合物(HC),並且具有自潔表面積碳的功能。The main object of the present invention is to provide a catalyst made of a copper ferrite magnet or a copper ferrite magnet containing a part of other metals as a main active component; thereby, the nitrogen oxide in automobile exhaust gas can be effectively treated. (NO X ), carbon monoxide (CO) and hydrocarbons (HC), and have the function of self-cleaning surface area carbon.

     為了達到上述實施目的,本發明一種銅鐵氧磁體作為汽車引擎廢氣處理三效觸媒之用途,其中銅鐵氧磁體(Cu-ferrite)係包含莫耳數比例為1:2~1:10之銅與鐵,係用以清除廢氣中的氮氧化物、一氧化碳與碳氫化合物,以及自潔表面積碳。In order to achieve the above-mentioned object, the present invention relates to a copper ferrite magnet for use as a three-effect catalyst for automobile engine exhaust gas treatment, wherein the Cu-ferrite system comprises a molar ratio of 1:2 to 1:10. Copper and iron are used to remove nitrogen oxides, carbon monoxide and hydrocarbons from exhaust gases, as well as self-cleaning surface area carbon.

     本發明之另一目的為提供一種由銅鐵氧磁體製得之汽車引擎廢氣處理三效觸媒其中所使用之銅鐵氧磁體係包含莫耳數比例為1:2~1:10之銅與鐵。Another object of the present invention is to provide a three-effect catalyst for automobile engine exhaust gas treatment made of a copper ferrite magnet, wherein the copper ferromagnetic system used has a copper ratio of 1:2 to 1:10. iron.

     於本發明之一實施例中,銅鐵氧磁體於合成時亦得選擇性摻雜如錳、鈦、鈷、鋅、鎳、鍶、鈣、鎂、鉻、鋁、釹、釤、鑭及鈰其中之一或兩者以上之非銅金屬,且非銅金屬之摻雜金屬總量與鐵之莫耳數比例為1:2~1:10。In an embodiment of the invention, the copper ferrite magnet is selectively doped during synthesis, such as manganese, titanium, cobalt, zinc, nickel, strontium, calcium, magnesium, chromium, aluminum, strontium, cerium, lanthanum and cerium. One or more of the non-copper metals, and the ratio of the total amount of the non-copper metal doping metal to the iron molar ratio is 1:2 to 1:10.

     於本發明之一實施例中,銅鐵氧磁體以鐵氧磁體程序(ferrite process)方法製備而得,施行步驟包括:(a)將一亞鐵離子溶液及一銅離子溶液進行混合,以獲得一混合溶液,其中亞鐵離子溶液係硫酸亞鐵或氯化亞鐵溶液,銅離子溶液係硫酸銅、硝酸銅、氯化銅溶液或工業回收之銅廢液;(b)將混合溶液調整至pH值於7~14,並加熱至50~100℃一段時間;(c)將氧氣或空氣供應至已調整pH值混合溶液中進行反應,以獲得一固體初產物;以及(d)將固體初產物進行分離、乾燥、磨細、過篩,以製成粉末狀銅鐵氧磁體。摻雜銅、鐵以外之其他金屬係在步驟(a)混合該金屬之溶液。此法製成之銅鐵氧磁體粒徑分布在20~150 nm間,且可藉由變化反應參數加以調整。In an embodiment of the invention, the copper ferrite magnet is prepared by a ferrite process, and the performing step comprises: (a) mixing a ferrous ion solution and a copper ion solution to obtain a mixed solution in which a ferrous ion solution is a ferrous sulfate or a ferrous chloride solution, a copper ion solution is a copper sulfate, a copper nitrate, a copper chloride solution or an industrially recovered copper waste liquid; (b) the mixed solution is adjusted to The pH is between 7 and 14 and is heated to 50 to 100 ° C for a period of time; (c) supplying oxygen or air to the adjusted pH mixture solution for reaction to obtain a solid primary product; and (d) The product is separated, dried, ground, and sieved to form a powdered copper ferrite magnet. A metal other than copper or iron is mixed with the solution of the metal in the step (a). The copper ferrite magnet produced by this method has a particle size distribution between 20 and 150 nm and can be adjusted by changing the reaction parameters.

     於本發明之一實施例中,銅鐵氧磁體係以共沉澱法(co-precipitation method)製備而得,施行步驟包括:(a) 將一鐵離子溶液(例如為硫酸鐵、硝酸鐵或氯化鐵溶液) 、一亞鐵離子溶液(例如為硫酸亞鐵或氯化亞鐵溶液)及一銅離子溶液(例如為硫酸銅、硝酸銅、氯化銅溶液或工業回收之銅廢液)進行混合,以獲得一混合溶液;(b)水浴加熱使溶液溫度升至70~100℃,並通入氮氣數分鐘;(c)加入氨水並持續攪拌及加熱1~3 小時,以獲得一固體初產物;以及(d)將固體初產物進行分離、乾燥、磨細、過篩,以製成粉末狀銅鐵氧磁體。摻雜銅鐵以外之其他金屬係在步驟(a)混合該金屬之溶液。此法製成之銅鐵氧磁體粒徑分布約為2~25 nm。In an embodiment of the invention, the copper ferromagnetic system is prepared by a co-precipitation method, and the performing step comprises: (a) preparing a solution of iron ions (for example, iron sulfate, iron nitrate or chlorine) Iron solution), a ferrous ion solution (for example, ferrous sulfate or ferrous chloride solution) and a copper ion solution (for example, copper sulfate, copper nitrate, copper chloride solution or industrially recovered copper waste liquid) Mixing to obtain a mixed solution; (b) heating in a water bath to raise the temperature of the solution to 70-100 ° C, and introducing nitrogen gas for several minutes; (c) adding ammonia water and stirring and heating for 1 to 3 hours to obtain a solid initial And (d) separating the solid primary product, drying, grinding, and sieving to form a powdery copper ferrite magnet. The metal other than the copper-iron is mixed with the solution of the metal in the step (a). The copper ferrite magnet produced by this method has a particle size distribution of about 2 to 25 nm.

     值得注意的是,可用來合成銅鐵氧磁體的方法很多,包括鐵氧磁體程序(ferrite process)、水熱合成法(hydrothermal synthesis)、溶膠-凝膠法(sol-gel method)、共沉澱法(co-precipitation method)以及固態反應法(solid reaction method)等。本發明之實施例不應成為本發明應用之限制。事實上,得藉由各種方法合成不同粒徑之銅鐵氧磁體,再以適當比例混合製得最佳粒徑分布(並不特別限定於2~150 nm)之銅鐵氧磁體原料,以供進一步製作三效觸媒轉化器之用。It is worth noting that there are many methods that can be used to synthesize copper ferrite magnets, including ferrite processes, hydrothermal synthesis, sol-gel methods, and coprecipitation methods. (co-precipitation method) and solid reaction method. The embodiments of the invention should not be construed as limiting the application of the invention. In fact, it is necessary to synthesize copper ferrite magnets of different particle sizes by various methods, and then mix them in an appropriate ratio to obtain a copper ferrite magnet material having an optimum particle size distribution (not particularly limited to 2 to 150 nm). Further production of a three-effect catalyst converter.

     於本發明之一實施例中,銅鐵氧磁體係進一步添加有固著劑以押製成蜂巢狀(honeycomb)觸媒坯體,亦可塗覆在蜂巢狀金屬或陶瓷擔體上製成蜂巢狀觸媒坯體。蜂巢狀觸媒坯體乾燥後置於惰性氣氛(氮氣、氬氣或氦氣)中燒製成蜂巢狀三效觸媒。In an embodiment of the invention, the copper ferromagnetic system is further provided with a fixing agent to form a honeycomb (honeycomb) catalyst body, or may be coated on a honeycomb metal or ceramic carrier to form a honeycomb. Catalyst blank. The honeycomb-like catalyst body is dried and placed in an inert atmosphere (nitrogen, argon or helium) to form a honeycomb-like three-way catalyst.

     於本發明之一實施例中,將蜂巢狀三效觸媒可填入金屬製之外殼以構成三效觸媒轉化器,並且連接於汽車引擎至排氣口之間。三效觸媒轉化器之觸媒床分為前段觸媒床和後段觸媒床,並於兩段中間引進二次空氣,二次空氣量為廢氣的0-30%。In one embodiment of the invention, the honeycomb three-way catalyst can be filled into a metal casing to form a three-effect catalyst converter and connected between the automobile engine and the exhaust port. The catalytic bed of the three-effect catalytic converter is divided into a front-stage catalyst bed and a rear-stage catalyst bed, and a secondary air is introduced in the middle of the two sections, and the secondary air amount is 0-30% of the exhaust gas.

     發明人之研究發現銅鐵氧磁體能在低氧氣濃度下,利用一氧化碳或碳氫化合物作為還原劑,將一氧化氮還原成無害之氮氣。由於汽油引擎屬於貧氧燃燒系統,其廢氣中氧濃度甚低且含有大量的一氧化碳和碳氫化合物,因此本發明之銅鐵氧磁體觸媒僅利用引擎廢氣的溫度即可達成前述反應而能清除廢氣中的一氧化氮。The inventors' research found that copper ferrite magnets can reduce nitric oxide to harmless nitrogen at a low oxygen concentration using carbon monoxide or hydrocarbons as a reducing agent. Since the gasoline engine is an oxygen-poor combustion system, the oxygen concentration in the exhaust gas is very low and contains a large amount of carbon monoxide and hydrocarbons. Therefore, the copper ferrite magnet catalyst of the present invention can achieve the foregoing reaction by using only the temperature of the engine exhaust gas. Nitric oxide in the exhaust gas.

     發明人之研究發現銅鐵氧磁體即使在極低氧氣濃度下,亦能使此少量的氧氣與一氧化碳或碳氫化合物反應。由於汽油引擎屬於貧氧燃燒系統,其廢氣中氧濃度甚低且含有大量的一氧化碳和碳氫化合物,因此在前段觸媒床去除一氧化氮之同時必然會將氧氣耗盡。基於此,本發明之實施須在前、後段觸媒床中間引進少許的二次空氣以將殘餘的一氧化碳和碳氫化合物反應清除乾淨。此反應僅利用引擎廢氣的溫度即可進行。The inventors' research found that copper ferrite magnets can react this small amount of oxygen with carbon monoxide or hydrocarbons even at very low oxygen concentrations. Since the gasoline engine is an oxygen-poor combustion system, the oxygen concentration in the exhaust gas is very low and contains a large amount of carbon monoxide and hydrocarbons, so the removal of nitrogen monoxide in the front-stage catalyst bed will inevitably deplete the oxygen. Based on this, the practice of the present invention involves introducing a small amount of secondary air between the front and rear catalyst beds to remove residual carbon monoxide and hydrocarbons. This reaction can be carried out using only the temperature of the engine exhaust.

     由前述研究成果可知銅鐵氧磁體同時具有還原一氧化氮以及氧化一氧化碳和碳氫化合物的功能,亦即其具備雙向的催化性能,此為本發明銅鐵氧磁體作為汽車引擎廢氣處理三效觸媒之用途的原理。It can be seen from the above research results that the copper ferrite magnet has the functions of reducing nitrogen monoxide and oxidizing carbon monoxide and hydrocarbons, that is, it has bidirectional catalytic performance, which is the copper ferrite magnet of the invention as a three-effect touch of automobile engine exhaust gas treatment. The principle of the use of the media.

     發明人之研究發現於合成銅鐵氧磁體時摻雜部分其他金屬可以強化其性能。例如摻雜鋅可以增加觸媒的高溫耐受性,摻雜錳可以增強氧化力,摻雜稀土可以降低起燃溫度。The inventors' research found that doping some of the other metals in the synthesis of copper ferrite magnets can enhance their properties. For example, doping zinc can increase the high temperature tolerance of the catalyst, doping manganese can enhance the oxidizing power, and doping rare earth can lower the light-off temperature.

     發明人之研究發現銅鐵氧磁體能於接觸空氣時將其表面積碳氧化成二氧化碳,且即使在室溫也能起始此反應。因此,當引擎停止運轉時由排氣管或其他通道進入觸媒轉化器的空氣即足以促使觸媒表面積碳反應去除,故本發明具有自潔表面積碳的特性。The inventors' research found that copper ferrite magnets can oxidize their surface area to carbon dioxide when exposed to air, and can initiate the reaction even at room temperature. Therefore, the air entering the catalytic converter by the exhaust pipe or other passages when the engine is stopped is sufficient to cause the catalyst surface area carbon reaction to be removed, so the present invention has the characteristics of self-cleaning surface area carbon.

     藉此,利用銅鐵氧磁體作成之三效觸媒,不需使用鈀(Pd)、鉑(Pt)、銠(Rh)、釕(Ru)等貴重金屬,具有成本低且反應速度快之優點。Therefore, the use of a copper ferrite magnet as a three-way catalyst does not require the use of precious metals such as palladium (Pd), platinum (Pt), rhodium (Rh), or rhodium (Ru), and has the advantages of low cost and fast reaction speed. .

     本發明之目的及其結構功能上的優點,將依據以下圖面所示之結構,配合具體實施例予以說明,俾使審查委員能對本發明有更深入且具體之瞭解。The object of the present invention and its structural and functional advantages will be explained in conjunction with the specific embodiments according to the structure shown in the following drawings, so that the reviewing committee can have a more in-depth and specific understanding of the present invention.

     本發明一種銅鐵氧磁體作為汽車引擎廢氣處理三效觸媒之用途,其中銅鐵氧磁體(Cu-ferrite)係包含莫耳數比例為1:2~1:10之銅與鐵,係用以清除廢氣中的氮氧化物、一氧化碳與碳氫化合物,以及自潔表面積碳;銅鐵氧磁體亦得選擇性摻雜如錳、鈦、鈷、鋅、鎳、鍶、鈣、鎂、鉻、鋁、釹、釤、鑭及鈰其中之一或兩者以上之非銅金屬,且摻雜之非銅金屬總量與鐵之莫耳數比例為1:2~1:10。The invention relates to a copper ferrite magnet for use as a three-effect catalyst for automobile engine exhaust gas treatment, wherein a copper ferrite magnet (Cu-ferrite) comprises copper and iron with a molar ratio of 1:2 to 1:10. To remove nitrogen oxides, carbon monoxide and hydrocarbons in the exhaust gas, and self-cleaning surface area carbon; copper ferrite magnets are also selectively doped such as manganese, titanium, cobalt, zinc, nickel, strontium, calcium, magnesium, chromium, A non-copper metal of one or more of aluminum, lanthanum, cerium, lanthanum and cerium, and the ratio of the total amount of non-copper metal doped to the molar ratio of iron is 1:2 to 1:10.

     本發明亦提供一種由銅鐵氧磁體製得之汽車引擎廢氣處理三效觸媒,其中所使用之銅鐵氧磁體係包含莫耳數比例為1:2~1:10之銅與鐵。銅鐵氧磁體亦得選擇性摻雜如錳、鈦、鈷、鋅、鎳、鍶、鈣、鎂、鉻、鋁、釹、釤、鑭及鈰其中之一或兩者以上之非銅金屬,且摻雜之非銅金屬總量與鐵之莫耳數比例為1:2~1:10。The invention also provides an automobile engine exhaust gas treatment three-effect catalyst prepared from a copper ferrite magnet, wherein the copper ferromagnetic system used comprises copper and iron with a molar ratio of 1:2 to 1:10. The copper ferrite magnet is also selectively doped with a non-copper metal such as manganese, titanium, cobalt, zinc, nickel, lanthanum, calcium, magnesium, chromium, aluminum, lanthanum, cerium, lanthanum and cerium. The ratio of the total amount of non-copper metal doped to the molar ratio of iron is 1:2~1:10.

     上述銅鐵氧磁體可例如藉由下述步驟製備而得,包括:(a)將一亞鐵離子溶液(可例如為硫酸亞鐵或氯化亞鐵溶液)及一銅離子溶液(可例如為硫酸銅、硝酸銅、氯化銅溶液或工業回收之銅廢液)進行混合,以獲得一混合溶液;(b)將混合溶液調整至pH值於7~14,並加熱至50~100℃一段時間;(c)加熱之同時將氧氣或空氣供應至已調整pH值混合溶液中進行反應,以獲得一固體初產物;以及(d)將固體初產物進行分離、乾燥、磨細、過篩,以製成粉末狀銅鐵氧磁體。摻雜銅鐵以外之其他金屬係在步驟(a)混合該金屬之溶液。此法製成之銅鐵氧磁體粒徑分布在20~150 nm間,且可藉由變化反應參數加以調整。The copper ferrite magnet can be prepared, for example, by the following steps, comprising: (a) a ferrous ion solution (which may be, for example, a ferrous sulfate or ferrous chloride solution) and a copper ion solution (for example, Copper sulfate, copper nitrate, copper chloride solution or industrially recovered copper waste liquid) are mixed to obtain a mixed solution; (b) the mixed solution is adjusted to a pH of 7 to 14, and heated to 50 to 100 ° C for a period of time (c) supplying oxygen or air to the adjusted pH mixture solution for heating to obtain a solid primary product; and (d) separating, drying, grinding, and sieving the solid primary product, To make a powdered copper ferrite magnet. The metal other than the copper-iron is mixed with the solution of the metal in the step (a). The copper ferrite magnet produced by this method has a particle size distribution between 20 and 150 nm and can be adjusted by changing the reaction parameters.

     上述銅鐵氧磁體亦可例如藉由下述步驟製備而得,包括:(a) 將一鐵離子溶液(例如為硫酸鐵、硝酸鐵或氯化鐵溶液) 、一亞鐵離子溶液(例如為硫酸亞鐵或氯化亞鐵溶液)及一銅離子溶液(例如為硫酸銅、硝酸銅、氯化銅溶液或工業回收之銅廢液)進行混合,以獲得一混合溶液;(b)水浴加熱使溶液溫度升至70~100℃,並通入氮氣數分鐘。(c)加入氨水並持續加熱1~3 小時,以獲得一固體初產物;以及(d)將固體初產物進行分離、乾燥、磨細、過篩,以製成粉末狀銅鐵氧磁體。摻雜銅鐵以外之其他金屬係在步驟(a)混合該金屬之溶液。此法製成之銅鐵氧磁體粒徑分布約為2~25 nm。The copper ferrite magnet can also be prepared, for example, by the following steps, comprising: (a) an iron ion solution (for example, iron sulfate, iron nitrate or ferric chloride solution), a ferrous ion solution (for example, a solution of ferrous sulfate or ferrous chloride) and a copper ion solution (for example, copper sulfate, copper nitrate, copper chloride solution or industrially recovered copper waste liquid) to obtain a mixed solution; (b) water bath heating The temperature of the solution was raised to 70-100 ° C and nitrogen was introduced for several minutes. (c) adding ammonia water and heating for 1 to 3 hours to obtain a solid primary product; and (d) separating, drying, grinding, and sieving the solid primary product to form a powdery copper ferrite magnet. The metal other than the copper-iron is mixed with the solution of the metal in the step (a). The copper ferrite magnet produced by this method has a particle size distribution of about 2 to 25 nm.

    藉由不同方法合成不同粒徑之銅鐵氧磁體,可再以適當比例混合製得最佳粒徑分布之銅鐵氧磁體,其最終之粒徑分布範圍較佳為2~150 nm,在此並不加以限定銅鐵氧磁體的粒徑範圍,粒徑大於150 nm的銅鐵氧磁體亦可作為三效觸媒使用,只是反應效果較差。By synthesizing different sizes of copper ferrite magnets by different methods, the copper ferrite magnets with the best particle size distribution can be prepared by mixing in an appropriate ratio, and the final particle size distribution range is preferably 2 to 150 nm. The particle size range of the copper ferrite magnet is not limited, and the copper ferrite magnet having a particle diameter larger than 150 nm can also be used as a three-effect catalyst, but the reaction effect is poor.

    再者,銅鐵氧磁體可進一步添加固著劑以押製成蜂巢狀觸媒坯體,亦可塗覆在蜂巢狀金屬或陶瓷擔體上製成蜂巢狀觸媒坯體。固著劑係以黏土、氧化鋁、高嶺土、二氧化矽、硫酸鈣、石蠟等材料調製。蜂巢狀觸媒坯體乾燥後在氮氣、氬氣或氦氣之惰性氣氛中以200~800℃進行燒結而製得蜂巢狀三效觸媒。將蜂巢狀三效觸媒填入金屬製之外殼以構成三效觸媒轉化器,並且連接於汽車引擎至排氣口之間。三效觸媒轉化器之觸媒床分為前段觸媒床和後段觸媒床,並於兩段中間引進二次空氣,二次空氣量為廢氣的0-30%。Further, the copper ferrite magnet may further be added with a fixing agent to form a honeycomb-shaped catalyst body, or may be coated on a honeycomb metal or ceramic carrier to form a honeycomb-shaped catalyst body. The fixing agent is prepared by using materials such as clay, alumina, kaolin, ceria, calcium sulfate, and paraffin. The honeycomb-shaped catalyst body is dried and then sintered at 200 to 800 ° C in an inert atmosphere of nitrogen, argon or helium to obtain a honeycomb-type three-effect catalyst. The honeycomb three-effect catalyst is filled into a metal casing to form a three-effect catalyst converter, and is connected between the automobile engine and the exhaust port. The catalytic bed of the three-effect catalytic converter is divided into a front-stage catalyst bed and a rear-stage catalyst bed, and a secondary air is introduced in the middle of the two sections, and the secondary air amount is 0-30% of the exhaust gas.

     值得注意的是,以銅為活性中心之觸媒經常被論文所討論但實際應用者不多,主要的原因為銅在高溫下會逐漸聚集成團而失去其分散性,此現象導致有效的催化表面積減少而觸媒的功能也因此大幅降低。本發明以銅鐵氧磁體作為觸媒有效成分,銅被固定於尖晶石晶體結構中因此能克服前述問題;若進一步添加輔助金屬元素則可幫助其催化性能及熱穩定性。另,以觸媒轉化器處理汽車廢氣時常有觸媒表面積碳的問題,隨著使用時間增加而積碳漸多會降低催化的效果。本發明觸媒除具備三效觸媒的功能外,其強大的催化能力可利用引擎停止運轉時從排氣管或其他通道進入的空氣促使表面積碳燃燒生成二氧化碳,且此反應只需在室溫下即可啟動,故本發明具有自潔積碳的特性。It is worth noting that the catalyst with copper as the active center is often discussed in the paper, but the actual application is not much. The main reason is that copper will gradually aggregate and lose its dispersion at high temperature, which leads to effective catalysis. The surface area is reduced and the function of the catalyst is thus greatly reduced. In the invention, a copper ferrite magnet is used as an active component of the catalyst, and the copper is fixed in the crystal structure of the spinel, thereby overcoming the aforementioned problems; if the auxiliary metal element is further added, the catalytic performance and thermal stability can be assisted. In addition, when the catalytic converter is used to treat automobile exhaust gas, there is often a problem of catalyst surface area carbon, and as the use time increases, the carbon accumulation gradually decreases the catalytic effect. In addition to the function of the three-way catalyst, the catalyst of the invention has the powerful catalytic ability to utilize the air entering from the exhaust pipe or other passages when the engine is stopped to promote the combustion of the surface area carbon to generate carbon dioxide, and the reaction only needs to be at room temperature. The invention can be started up, so the invention has the characteristics of self-cleaning carbon.

     此外,藉由下述具體實施例,可進一步證明本發明可實際應用之範圍,但不意欲以任何形式限制本發明之範圍。In addition, the scope of the invention may be further exemplified by the following specific examples, which are not intended to limit the scope of the invention.

     實施例一:銅鐵氧磁體觸媒(Cu/Fe=1/2.5)之合成Example 1: Synthesis of copper-iron oxide magnet catalyst (Cu/Fe=1/2.5)

     本實施利提供二種製備不同粒徑銅鐵氧磁體觸媒的方法:This embodiment provides two methods for preparing copper-iron oxide magnet catalysts of different particle diameters:

     (1)依照所需的莫爾比 (Cu2+ /Fe2+ = 1/2.5)秤取正確數量的CuSO4 與FeSO4 置入反應器,加入 1公升去離子水並攪拌使完全溶解;添加濃度 6N的氫氧化鈉(NaOH)調整 pH 值為 9.5,然後加熱使溶液溫度升至80℃。待溫度和pH值穩定後以3 L/min速率供應空氣至溶液中,並且維持反應條件至氧化還原電位(ORP)計讀數快速轉折上升為止,以獲得一銅鐵氧磁體固體初產物。此法製得之銅鐵氧磁體粒徑分布約20~150 nm。(1) According to the required molar ratio (Cu 2+ /Fe 2+ = 1/2.5), weigh the correct amount of CuSO 4 and FeSO 4 into the reactor, add 1 liter of deionized water and stir to completely dissolve; Sodium hydroxide (NaOH) at a concentration of 6 N was added to adjust the pH to 9.5, and then the temperature was raised to 80 ° C by heating. After the temperature and pH were stabilized, air was supplied to the solution at a rate of 3 L/min, and the reaction conditions were maintained until the oxidation-reduction potential (ORP) meter reading rapidly turned to obtain a copper ferrite magnet solid initial product. The copper ferrite magnet obtained by this method has a particle size distribution of about 20 to 150 nm.

     (2)依照所需的莫爾比(Cu2+ /Fe2+ /Fe3+ =1/0.167/2.333)秤取正確數量的CuSO4 、FeCl2 與FeCl3 置入反應器,加入 1公升去離子水並攪拌使完全溶解;水浴加熱使溶液溫度升至80℃,並通入氮氣5分鐘;加入氨水使金屬完全沉澱並持續攪拌及加熱2小時,以獲得一銅鐵氧磁體固體初產物。此法製得之銅鐵氧磁體粒徑分布約2~25 nm。(2) According to the required molar ratio (Cu 2+ /Fe 2+ /Fe 3+ =1/0.167/2.333), weigh the correct amount of CuSO 4 , FeCl 2 and FeCl 3 into the reactor and add 1 liter. Deionized water and stirred to completely dissolve; heating in a water bath to raise the temperature of the solution to 80 ° C, and nitrogen gas for 5 minutes; adding ammonia to completely precipitate the metal and stirring and heating for 2 hours to obtain a copper ferrite magnet solid initial product . The copper ferrite magnet obtained by this method has a particle size distribution of about 2 to 25 nm.

     請參閱第一圖,將固體初產物進行分離、乾燥、磨細、過篩以製成粉末狀銅鐵氧磁體,藉助電子顯微鏡放大30000倍可看見每粒觸媒粉末實際上是由眾多大小不等的奈米級鐵氧磁體晶體所聚集而成。Please refer to the first figure, separate the solid primary product, dry it, grind it, and sieve it to make a powdery copper ferrite magnet. Zooming in with 30,000 times by electron microscope, each catalyst powder is actually made up of many sizes. The nano-scale ferrite magnet crystals are gathered together.

     實施例二:探討低氧濃度下銅鐵氧磁體觸媒清除一氧化碳的效率Example 2: Exploring the efficiency of copper-iron oxide magnet catalyst to remove carbon monoxide under low oxygen concentration

     請參閱第二圖,即使在氧氣濃度只有1%的條件下,銅鐵氧磁體仍能在160 ℃以內的溫度下使一氧化碳轉變成二氧化碳而予以清除。Referring to the second figure, the copper ferrite magnet can be removed by converting carbon monoxide to carbon dioxide at a temperature of 160 ° C even at an oxygen concentration of only 1%.

     實施例三:探討低氧濃度下銅鐵氧磁體觸媒清除碳氫化合物的效率Example 3: Exploring the efficiency of copper-iron-oxygen magnet catalyst to remove hydrocarbons under low oxygen concentration

     請參閱第三圖,即使在氧氣濃度只有1%的條件下,銅鐵氧磁體仍能在270 ℃以內的溫度下清除碳氫化合物。Referring to the third figure, the copper ferrite magnet can remove hydrocarbons at temperatures up to 270 °C even at oxygen concentrations of only 1%.

     實施例四:探討銅鐵氧磁體觸媒清除一氧化氮的效率Example 4: Exploring the efficiency of copper-iron oxide magnet catalyst for removing nitric oxide

     請參閱第四圖,銅鐵氧磁體能利用汽油成分之碳氫化合物在270 ℃以內的溫度下,使一氧化氮轉變成氮氣而予以清除。Referring to the fourth figure, the copper ferrite magnet can be removed by converting the nitrogen monoxide into nitrogen at a temperature of 270 ° C using a gasoline component.

     實施例五:探討銅鐵氧磁體對於汽車排放的氮氧化物(NOX )、一氧化碳(CO)及碳氫化合物(HC)之清除效果Example 5: Exploring the removal effect of copper ferrite magnets on nitrogen oxides (NO x ), carbon monoxide (CO) and hydrocarbons (HC) emitted by automobiles

      (1) 將銅鐵氧磁體觸媒粉末製成蜂巢狀觸媒(1) Making copper-iron oxide magnet catalyst powder into honeycomb catalyst

     一較佳方法為將銅鐵氧磁體觸媒粉末添加固著劑塗覆在陶瓷製蜂巢狀擔體上以製成蜂巢狀觸媒坯體。另一較佳方法為將銅鐵氧磁體觸媒粉末混合黏土、氧化鋁、高嶺土、二氧化矽、硫酸鈣、石蠟等材料製成漿料,再以模具擠壓製成蜂巢狀觸媒坯體。蜂巢狀觸媒坯體乾燥後在氮氣之惰性氣氛中以600℃進行燒結而製得蜂巢狀結構觸媒。A preferred method is to apply a copper ferrite magnet catalyst powder additive to a ceramic honeycomb carrier to form a honeycomb-like catalyst body. Another preferred method is to prepare a copper ferrite magnet catalyst powder mixed with clay, alumina, kaolin, cerium oxide, calcium sulfate, paraffin, etc., and then extrude by a mold to form a honeycomb-shaped catalyst body. . The honeycomb-shaped catalyst body was dried and sintered at 600 ° C in an inert atmosphere of nitrogen to obtain a honeycomb structure catalyst.

     (2) 空氣污染物清除測試(2) Air pollutant removal test

     將觸媒裝入實驗設備中,通入以氮氣、空氣、CO、NO和九五無鉛汽油所調配的模擬廢氣進行測試。反應條件為:空間速度24000h-1 ;入口氧氣濃度1%;入口CO、NO的濃度分別為1.0%、1000ppm;入口HC的濃度相當於8000ppm異辛烷(以FID測值計算)。請參閱第五圖,三效觸媒轉化器之觸媒床分為前段觸媒床和後段觸媒床,並於前段觸媒床和後段觸媒床中間引進二次空氣,二次空氣引入量為廢氣體積的15%。引擎運轉狀態下,由靠近引擎出口端算起,前段觸媒床首先使廢氣中的一氧化碳及碳氫化合物發生燃燒反應,藉此使廢氣的氧濃度降至甚低。接著,觸媒可在低氧濃度下以一氧化碳及碳氫化合物為還原劑使氮氧化物還原成氮氣。最後,於後段觸媒床前端引進二次空氣,其作用在使剩餘的一氧化碳及碳氫化合物完全燃燒而清除。請再參閱第六圖,實驗發現只需300℃以下之溫度即可將NOX 、CO及HC清除,由此可知本發明觸媒確實具備三效觸媒的功能。The catalyst was loaded into the experimental equipment and tested by introducing simulated exhaust gas formulated with nitrogen, air, CO, NO and 95 unleaded gasoline. The reaction conditions were: space velocity 24000 h -1 ; inlet oxygen concentration 1%; inlet CO, NO concentrations were 1.0%, 1000 ppm, respectively; inlet HC concentration was equivalent to 8000 ppm isooctane (calculated by FID). Referring to the fifth figure, the catalytic bed of the three-effect catalytic converter is divided into a front-stage catalyst bed and a rear-stage catalyst bed, and introduces secondary air in the middle of the front-stage catalyst bed and the rear-stage catalyst bed, and the secondary air introduction amount. It is 15% of the volume of the exhaust gas. When the engine is running, the front-stage catalyst bed firstly combusts the carbon monoxide and hydrocarbons in the exhaust gas from the outlet end of the engine, thereby reducing the oxygen concentration of the exhaust gas to a very low level. Next, the catalyst can reduce nitrogen oxides to nitrogen at a low oxygen concentration with carbon monoxide and hydrocarbons as reducing agents. Finally, secondary air is introduced at the front end of the rear catalyst bed, which acts to completely remove the remaining carbon monoxide and hydrocarbons. Please refer to FIG Sixth, it was found that the temperature can be only 300 ℃ NO X, CO and HC clear, can be seen the present invention, the catalyst does have a three-way catalyst function.

     實施例六:積碳自潔測試Example 6: Carbon self-cleaning test

     將以氮氣、空氣、CO及九五無鉛汽油調配的模擬廢氣通入填充有銅鐵氧磁體觸媒粉末的反應器並維持溫度在300℃。待系統穩定後突然關閉空氣,此時因廢氣中缺乏氧氣導致CO及HC無法順利燃燒而迅速在觸媒表面上產生大量積碳。經過1小時後,關閉模擬廢氣和加熱器,僅通入氮氣以排除殘餘的可燃性氣體並靜置等待反應器溫度降回到室溫。接著,關閉氮氣並通入空氣,可觀察到反應器內溫度迅速上升且在出口處偵測到大量的CO2 ,此為積碳被催化燃燒的證明。此外,如果在反應器溫度降回到室溫後即打開反應器倒出觸媒,可發現原本深棕色的銅鐵氧磁體因被積碳覆蓋而呈現黑色。在隨後的幾分鐘內,積碳迅速被氧化清除而露出觸媒原本的深棕色。請參閱第七圖,觸媒是在室溫下倒出的,燒掉積碳的反應熱甚至能將鋪在地上的影印紙引燃,可見催化性能十分強大。The simulated exhaust gas formulated with nitrogen, air, CO and 95 unleaded gasoline was introduced into a reactor filled with copper ferrite magnet catalyst powder and maintained at a temperature of 300 °C. When the system is stabilized, the air is suddenly turned off. At this time, due to the lack of oxygen in the exhaust gas, CO and HC cannot be burned smoothly, and a large amount of carbon deposit is rapidly generated on the catalyst surface. After 1 hour, the simulated exhaust gas and heater were turned off, and only nitrogen gas was introduced to remove residual flammable gas and allowed to stand while waiting for the reactor temperature to fall back to room temperature. Next, by shutting off the nitrogen gas and introducing air, it was observed that the temperature inside the reactor rose rapidly and a large amount of CO 2 was detected at the outlet, which is evidence that the carbon deposition was catalytically burned. In addition, if the reactor is poured out after the reactor temperature drops back to room temperature, it can be found that the original dark brown copper ferrite magnet is black due to being covered with carbon. In the next few minutes, the carbon deposits were quickly removed by oxidation to reveal the original dark brown color of the catalyst. Please refer to the seventh figure. The catalyst is poured out at room temperature. The reaction heat of burning off the carbon can even ignite the photocopying paper laid on the ground, showing that the catalytic performance is very strong.

     由上述之實施說明可知,本發明與現有技術相較之下,本發明具有以下優點:It can be seen from the above description that the present invention has the following advantages compared with the prior art:

     1. 本發明除了具備三效觸媒的功能之外,亦解決傳統使用貴金屬觸媒因其產量稀少致觸媒價格昂貴的缺點,故本發明以銅鐵氧磁體作為三效觸媒有效成分可大幅降低成本。1. In addition to the function of the three-way catalyst, the invention also solves the shortcomings of the traditional use of precious metal catalysts because of the low production rate and the high cost of the catalyst. Therefore, the invention has the copper ferrite magnet as the three-acting catalyst active ingredient. Significantly reduce costs.

     2. 本發明銅鐵氧磁體具備強大的催化能力能利用引擎停止運轉時由排氣管或其他通道吸入的空氣促使表面積碳反應成二氧化碳,因此具有自潔積碳的特性,此項性能是一般三元觸媒所無法達成的,因此本發明具有持久耐用的優點。2. The copper ferrite magnet of the invention has strong catalytic ability to utilize the air sucked by the exhaust pipe or other passages when the engine is stopped to promote the reaction of the surface area carbon into carbon dioxide, thereby having the characteristics of self-cleaning carbon, and the performance is generally The ternary catalyst cannot be achieved, and thus the present invention has the advantage of being durable.

     綜上所述,本發明之銅鐵氧磁體作為汽車引擎廢氣處理三效觸媒之用途,的確能藉由上述所揭露之實施例,達到所預期之使用功效,且本發明亦未曾公開於申請前,誠已完全符合專利法之規定與要求。爰依法提出發明專利之申請,懇請惠予審查,並賜准專利,則實感德便。In summary, the use of the copper ferrite magnet of the present invention as a three-effect catalyst for automobile engine exhaust gas treatment can indeed achieve the intended use efficiency by the above disclosed embodiments, and the present invention has not been disclosed in the application. Before, Cheng has fully complied with the requirements and requirements of the Patent Law.爰Issuing an application for a patent for invention in accordance with the law, and asking for a review, and granting a patent, is truly sensible.

     惟,上述所揭之圖示及說明,僅為本發明之較佳實施例,非為限定本發明之保護範圍;大凡熟悉該項技藝之人士,其所依本發明之特徵範疇,所作之其它等效變化或修飾,皆應視為不脫離本發明之設計範疇。The illustrations and descriptions of the present invention are merely preferred embodiments of the present invention, and are not intended to limit the scope of the present invention; those skilled in the art, which are characterized by the scope of the present invention, Equivalent variations or modifications are considered to be within the scope of the design of the invention.

     無No

     第一圖:本發明較佳實施例之銅鐵氧磁體觸媒之電子顯微鏡照片。First Figure: An electron micrograph of a copper-iron oxide magnet catalyst in accordance with a preferred embodiment of the present invention.

     第二圖:本發明較佳實施例之銅鐵氧磁體觸媒於不同氧氣濃度下對一氧化碳(CO)之清除效果。Second: The effect of the copper-iron-oxygen magnet catalyst on the removal of carbon monoxide (CO) at different oxygen concentrations in the preferred embodiment of the present invention.

     第三圖:本發明較佳實施例之銅鐵氧磁體觸媒於不同氧氣濃度下對碳氫化合物(HC)之清除效果。Third: The effect of the copper-iron oxide magnet catalyst of the preferred embodiment of the invention on the removal of hydrocarbons (HC) at different oxygen concentrations.

     第四圖:本發明較佳實施例之銅鐵氧磁體觸媒於不同氧氣濃度下對氮氧化物(NOX )之清除效果。Fourth: The effect of the copper-iron oxide magnet catalyst of the preferred embodiment of the invention on the removal of nitrogen oxides (NO x ) at different oxygen concentrations.

     第五圖:本發明較佳實施例之汽油引擎廢氣處理三效觸媒轉化器構造示意圖。Figure 5 is a schematic view showing the construction of a three-effect catalytic converter for gasoline engine exhaust gas treatment according to a preferred embodiment of the present invention.

     第六圖:本發明較佳實施例之銅鐵氧磁體三效觸媒轉化器對於氮氧化物(NOX )、一氧化碳(CO)及碳氫化合物(HC)之清除效果。Fig. 6 is a view showing the effect of the copper-iron oxide three-effect catalytic converter of the preferred embodiment of the present invention on the removal of nitrogen oxides (NO x ), carbon monoxide (CO) and hydrocarbons (HC).

     第七圖:本發明較佳實施例之銅鐵氧磁體觸媒粉末接觸到空氣後燒掉表面積碳之示意圖。Figure 7 is a schematic view showing the surface area carbon burned by the copper-iron oxide magnet catalyst powder after contact with air according to a preferred embodiment of the present invention.

Claims (10)

一種銅鐵氧磁體作為汽車引擎廢氣處理三效觸媒之用途,其中銅鐵氧磁體(Cu-ferrite)係包含莫耳數比例為1:2~1:10之銅與鐵,係用以清除廢氣中的氮氧化物、一氧化碳與揮發性有機物,以及自潔表面積碳。A copper ferrite magnet is used as a three-effect catalyst for automobile engine exhaust gas treatment, wherein a copper ferrite magnet (Cu-ferrite) contains copper and iron with a molar ratio of 1:2 to 1:10, which is used for removing Nitrogen oxides, carbon monoxide and volatile organic compounds in the exhaust gas, as well as self-cleaning surface area carbon. 如申請專利範圍第1項所述之用途,其中該銅鐵氧磁體係摻雜選自錳、鈦、鈷、鋅、鎳、鍶、鈣、鎂、鉻、鋁、釹、釤、鑭及鈰其中之一或兩者以上之非銅金屬,且該非銅金屬總量與鐵之莫耳數比例為1:2~1:10。The use according to claim 1, wherein the copper ferromagnetic system doping is selected from the group consisting of manganese, titanium, cobalt, zinc, nickel, lanthanum, calcium, magnesium, chromium, aluminum, lanthanum, cerium, lanthanum and cerium. One or more of the non-copper metals, and the ratio of the total amount of the non-copper metal to the molar amount of iron is 1:2 to 1:10. 如申請專利範圍第1項所述之用途,其中該銅鐵氧磁體之粒徑為2~150 nm。The use according to claim 1, wherein the copper ferrite magnet has a particle diameter of 2 to 150 nm. 如申請專利範圍第1項所述之用途,其中該銅鐵氧磁體係進一步添加有固著劑以押製成蜂巢狀(honeycomb)觸媒坯體,或係進一步塗覆於蜂巢狀金屬或陶瓷擔體上以製成蜂巢狀觸媒坯體,且將該蜂巢狀觸媒坯體乾燥後於氮氣、氬氣或氦氣之惰性氣氛中以200~800℃燒製成三效觸媒。The use according to claim 1, wherein the copper ferromagnetic system is further added with a fixing agent to form a honeycomb (honeycomb) catalyst body, or is further coated with a honeycomb metal or ceramic. The honeycomb-shaped catalyst body is formed on the support, and the honeycomb-shaped catalyst body is dried, and then fired at 200 to 800 ° C in an inert atmosphere of nitrogen, argon or helium to prepare a three-way catalyst. 如申請專利範圍第4項所述之用途,其中該三效觸媒係進一步用於作為觸媒轉化器。The use of claim 4, wherein the three-way catalyst is further used as a catalytic converter. 一種由銅鐵氧磁體製得之汽車引擎廢氣處理三效觸媒,其中該銅鐵氧磁體(Cu-ferrite)係包含莫耳數比例為1:2~1:10之銅與鐵。The utility model relates to an automobile engine exhaust gas treatment three-effect catalyst prepared by a copper ferrite magnet, wherein the copper ferrite magnet (Cu-ferrite) comprises copper and iron with a molar ratio of 1:2 to 1:10. 如申請專利範圍第6項所述之由銅鐵氧磁體製得之汽車引擎廢氣處理三效觸媒,其中該銅鐵氧磁體係摻雜選自錳、鈦、鈷、鋅、鎳、鍶、鈣、鎂、鉻、鋁、釹、釤、鑭及鈰其中之一或兩者以上之非銅金屬,且該非銅金屬總量與鐵之莫耳數比例為1:2~1:10。The automobile engine exhaust gas treatment three-effect catalyst prepared by the copper ferrite magnet according to the sixth aspect of the patent application, wherein the copper ferromagnetic system doping is selected from the group consisting of manganese, titanium, cobalt, zinc, nickel, antimony, A non-copper metal of one or more of calcium, magnesium, chromium, aluminum, lanthanum, cerium, lanthanum and cerium, and the ratio of the total amount of the non-copper metal to the molar ratio of iron is 1:2 to 1:10. 如申請專利範圍第6項所述之由銅鐵氧磁體製得之汽車引擎廢氣處理三效觸媒,其中該銅鐵氧磁體之粒徑為2~150 nm。The automobile engine exhaust gas treatment three-effect catalyst prepared by the copper ferrite magnet according to the sixth aspect of the patent application, wherein the copper ferrite magnet has a particle diameter of 2 to 150 nm. 如申請專利範圍第6項所述之由銅鐵氧磁體製得之汽車引擎廢氣處理三效觸媒,其中該銅鐵氧磁體係進一步添加有固著劑以押製成蜂巢狀(honeycomb)觸媒坯體,或係進一步塗覆於蜂巢狀金屬或陶瓷擔體上以製成蜂巢狀觸媒坯體,且將該蜂巢狀觸媒坯體乾燥後於氮氣、氬氣或氦氣之惰性氣氛中以200~800℃燒製成三效觸媒。The automobile engine exhaust gas treatment three-effect catalyst prepared by the copper ferrite magnet according to the sixth aspect of the patent application, wherein the copper ferromagnetic system further adds a fixing agent to form a honeycomb (honeycomb) contact The medium body is further coated on the honeycomb metal or ceramic support to form a honeycomb-shaped catalyst body, and the honeycomb-shaped catalyst body is dried and then subjected to an inert atmosphere of nitrogen, argon or helium. It is made into a three-effect catalyst by firing at 200~800 °C. 如申請專利範圍第9項所述之由銅鐵氧磁體製得之汽車引擎廢氣處理三效觸媒,其中該三效觸媒係進一步用於作為觸媒轉化器。The automotive engine exhaust gas treatment three-effect catalyst prepared by the copper ferrite magnet according to claim 9 is further used as a catalytic converter.
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