TW201637714A - Reactor for pressure reactions with a corrosive liquid and process for producing hydrogen peroxide using the reactor - Google Patents
Reactor for pressure reactions with a corrosive liquid and process for producing hydrogen peroxide using the reactor Download PDFInfo
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Abstract
Description
本發明關於在其中可安全地在腐蝕性液體中進行壓力反應的反應器以及關於藉由在該反應器中於壓力下進行使氫及氧在含貴金屬之觸媒上反應以製造過氧化氫的方法。 The present invention relates to a reactor in which a pressure reaction can be safely carried out in a corrosive liquid and to produce hydrogen peroxide by reacting hydrogen and oxygen on a noble metal-containing catalyst under pressure in the reactor. method.
目前過氧化氫藉由蒽醌法(anthraquinone process)以工業規模製造。一種尚未達到工業成熟度之受注目的蒽醌法之替代方法係所謂的過氧化氫直接合成,該方法中係於含貴金屬之觸媒上將氫及氧轉化成過氧化氫。該反應係在水性或醇系溶劑中進行。為了獲致良好的時空產率(space-time yield)及過氧化氫選擇性,該反應需要在壓力下於溴化物或碘化物存在下、且在酸存在下進行。因此,過氧化氫直接合成中所使用的反應混合物具有高度腐蝕性且造成工業上用於製造壓力容器的構造金屬材料(諸如不鏽鋼或赫史特合金(hastelloy alloy))之的孔蝕 (pitting corrosion)及應力腐蝕龜裂(stress corrosion cracking)。因此,過氧化氫直接合成的工業實施需要可於其中實施有腐蝕性液體反應介質之反應但不會有腐蝕導致反應器之承受壓力部件損傷的壓力反應器。 Hydrogen peroxide is currently produced on an industrial scale by the anthraquinone process. An alternative to the notion that has not yet reached industrial maturity is the so-called direct hydrogen peroxide synthesis, which converts hydrogen and oxygen to hydrogen peroxide on a noble metal-containing catalyst. This reaction is carried out in an aqueous or alcoholic solvent. In order to achieve good space-time yield and hydrogen peroxide selectivity, the reaction needs to be carried out under pressure in the presence of bromide or iodide and in the presence of an acid. Therefore, the reaction mixture used in the direct synthesis of hydrogen peroxide is highly corrosive and causes pitting corrosion of structural metal materials (such as stainless steel or hastelloy alloy) which are used industrially for manufacturing pressure vessels. Pitting corrosion and stress corrosion cracking. Therefore, industrial implementation of direct synthesis of hydrogen peroxide requires a pressure reactor in which a reaction with a corrosive liquid reaction medium can be carried out without corrosion causing damage to the pressure member of the reactor.
WO 2005/108285提出藉由在不鏽鋼反應器中以使表面任何部分未於存在於該反應器中之氣相持續接觸的方式進行過氧化氫直接合成以避免不鏽鋼腐蝕。此概念需要確保反應器內表面經液體完全濕潤的裝置,這(尤其是具有設置於其中之包含觸媒的固定床的反應器)需要相當高的工程複雜度才能達成。此外,採用此概念,反應器之設計或操作錯誤會造成孔蝕或應力腐蝕龜裂所致之壓力容器之未發現的損傷。 WO 2005/108285 proposes direct hydrogen peroxide synthesis in a stainless steel reactor in such a way that no part of the surface is continuously in contact with the gas phase present in the reactor to avoid corrosion of the stainless steel. This concept requires a means to ensure that the inner surface of the reactor is completely wetted by the liquid, which (especially a reactor having a fixed bed containing a catalyst disposed therein) requires considerable engineering complexity to achieve. In addition, with this concept, the design or operational error of the reactor can cause undetected damage to the pressure vessel caused by pitting or stress corrosion cracking.
WO 2005/108285提出將由PREN數超過34的抗腐蝕雙相不鏽鋼(duplex stainless steel)所製成之反應器用於過氧化氫直接合成。 WO 2005/108285 proposes to use a reactor made of corrosion resistant duplex stainless steel with a PREN number of more than 34 for the direct synthesis of hydrogen peroxide.
先前技術揭示以抗腐蝕氟化聚合物塗覆壓力容器內部以避免腐蝕。然而,此等塗層不適於過氧化氫直接合成,原因在於過氧化氫為擴散通過該塗層且造成塗層與容器壁之間的界面之劣化(degradation)所致之塗層從該容器壁脫離。 The prior art discloses coating the interior of a pressure vessel with a corrosion resistant fluorinated polymer to avoid corrosion. However, such coatings are not suitable for the direct synthesis of hydrogen peroxide because hydrogen peroxide is a coating that diffuses through the coating and causes degradation of the interface between the coating and the vessel wall from the vessel wall. Get rid of.
先前技術另外揭示將由抗腐蝕材料製成之反應容器設置在壓力容器內部且壓力容器與反應容器之間的間隙係以隔離介質(諸如氣體或隔離液)填充(在正壓下)的反應器。 The prior art additionally discloses that a reaction vessel made of a corrosion-resistant material is disposed inside the pressure vessel and a gap between the pressure vessel and the reaction vessel is a reactor filled (under positive pressure) with an isolating medium such as a gas or a spacer.
GB 1,068,757描述包含外部壓力容器、設置在該壓力容器內之由抗腐蝕材料所製成的反應容器、填充在該壓力容器與反應容器之間的空間之液體、及在該液體與該反應容器的內部之間的壓力平衡容器之壓力反應器。該外部壓力容器及內部反應容器各由頂部部件及底部部件所組成(以具有等於最大反應器截面之直徑的凸緣連接)。 GB 1,068,757 describes an external pressure vessel, a reaction vessel made of a corrosion-resistant material disposed in the pressure vessel, a liquid filled in a space between the pressure vessel and the reaction vessel, and a liquid in the liquid and the reaction vessel. The pressure between the internal pressure balances the vessel. The outer pressure vessel and the inner reaction vessel are each composed of a top part and a bottom part (connected with a flange having a diameter equal to the largest reactor cross section).
DE 1 542 005描述包含外部壓力容器、設置在該壓力容器內之由抗腐蝕材料所製成的反應容器(其中該反應容器未與該壓力容器之壁接觸)、填充在壓力容器與反應容器之間的空間之液體、及設置在該反應器最高點上方且藉由液體靜壓(hydrostatic pressure)對該液體加壓至相對於該反應容器內部為稍微正壓的該液體用之壓力平衡容器的壓力反應器。採用DE 1 542 005所揭示之壓力反應器,該反應容器係整體安裝,而該壓力容器需要具有相應的大開口。若反應容器受到腐蝕損傷,需要開啟該壓力容器並移出該反應容器。 DE 1 542 005 describes a reaction vessel comprising an external pressure vessel, a corrosion-resistant material arranged in the pressure vessel, wherein the reaction vessel is not in contact with the wall of the pressure vessel, and is filled in the pressure vessel and the reaction vessel. a space between the liquid and a pressure equalization vessel disposed above the highest point of the reactor and pressurized to the liquid by a hydrostatic pressure to a slight positive pressure relative to the interior of the reaction vessel Pressure reactor. In the case of a pressure reactor as disclosed in DE 1 542 005, the reaction vessel is integrally mounted, and the pressure vessel needs to have a corresponding large opening. If the reaction vessel is damaged by corrosion, the pressure vessel needs to be opened and removed from the reaction vessel.
US 7,329,395在圖9中描述一種用於以超臨界水處理有機廢棄物之壓力反應器,其包括外部壓力容器及設置在該壓力容器內之由抗腐蝕材料所製成的反應容器。壓力容器與反應容器之間的空間係填充水,並使用用於測量pH或傳導性之裝置來監測是否有來自該反應容器之材料經由該反應容器中之孔或龜裂進入壓力容器與反應容器之間的間隙。在US 7,329,395之圖式中所示的反應器中,外部壓力容器係由複數個部件構成(藉由具有等於該反應容器之 最大截面的直徑之凸緣連接)。 US 7,329,395 describes in FIG. 9 a pressure reactor for treating organic waste with supercritical water comprising an external pressure vessel and a reaction vessel made of a corrosion resistant material disposed within the pressure vessel. The space between the pressure vessel and the reaction vessel is filled with water, and a device for measuring pH or conductivity is used to monitor whether material from the reaction vessel enters the pressure vessel and the reaction vessel via a hole or crack in the reaction vessel. The gap between them. In the reactor shown in the drawings of US 7,329,395, the external pressure vessel is composed of a plurality of components (by having a reaction vessel equal to The flange of the largest cross section is connected).
DE 44 43 078描述用於在超臨界水中進行氧化的壓力反應器,其包括外部壓力管及由抗腐蝕材料製成之內部反應管,其中在此二管之間的環狀狹縫係填充非腐蝕性隔離液。在該環形狹縫與該內部反應管之間的壓力係經由狹縫、搪孔或細縫平衡,且隔離液沖洗流係通過該等開口從該環形間隙通至該反應管內。 DE 44 43 078 describes a pressure reactor for oxidation in supercritical water, which comprises an external pressure tube and an internal reaction tube made of a corrosion-resistant material, wherein the annular slit between the two tubes is filled with Corrosive isolating solution. The pressure between the annular slit and the inner reaction tube is balanced via a slit, a bore or a slit, and a spacer flow is passed from the annular gap into the reaction tube through the openings.
US 6,939,521描述具有熱交換器套管以供在壓力下反應腐蝕性材料之氟聚合物反應器。該氟聚合物反應器包括外部壓力容器及設置於其中之可由氟聚合物構成或為內部經氟聚合物塗覆或含有由氟聚合物製成的襯裡之金屬容器的反應容器。該壓力容器與該反應容器之間的間隙有冷卻或加熱液體流過。該反應器可包括壓力平衡裝置以進行該反應容器與該間隙之間的壓力平衡。該反應容器外部可具有熔接至彼之擋板,該等擋板可接觸該壓力容器的內壁。該文件另外描述用於監測該間隙中之液體以偵測洩漏的工具。 US 6,939,521 describes a fluoropolymer reactor having a heat exchanger sleeve for reacting corrosive materials under pressure. The fluoropolymer reactor comprises an external pressure vessel and a reaction vessel disposed therein that may be comprised of a fluoropolymer or a metal container coated internally with a fluoropolymer or containing a lining made of a fluoropolymer. A gap between the pressure vessel and the reaction vessel is cooled or heated to flow therethrough. The reactor can include a pressure equalization device to effect a pressure balance between the reaction vessel and the gap. The exterior of the reaction vessel may have a baffle that is fused to the other, and the baffles may contact the inner wall of the pressure vessel. This document additionally describes a tool for monitoring the liquid in the gap to detect leakage.
該等先前技術反應器具有反應容器需要整體引入壓力容器中的缺點。該壓力容器因此需要包括直徑大於該反應容器之直徑的凸緣。在反應容器產生腐蝕損傷的情況下,需要開啟該凸緣並從該壓力容器提出該反應容器。藉由直接合成之過氧化氫的工業規模合成需要具有大截面且內徑大於1.5m的反應容器。為了上述構造,所需之大凸緣使該壓力容器的成本高昂且複雜難以製造。 These prior art reactors have the disadvantage that the reaction vessel needs to be integrally introduced into the pressure vessel. The pressure vessel therefore needs to include a flange having a diameter greater than the diameter of the reaction vessel. In the event that the reaction vessel is subject to corrosion damage, the flange needs to be opened and the reaction vessel presented from the pressure vessel. Industrial scale synthesis by direct synthesis of hydrogen peroxide requires a reaction vessel having a large cross section and an inner diameter greater than 1.5 m. For the above configuration, the large flange required makes the pressure vessel expensive and complicated to manufacture.
因此,藉由直接合成之過氧化氫的製造需要用於在腐蝕性液體中的壓力反應之反應器,其中該承受壓力的容器不曝露於該腐蝕性反應介質且僅需包含小型開口以供引入內部零件。 Thus, the manufacture of hydrogen peroxide by direct synthesis requires a reactor for a pressure reaction in a corrosive liquid, wherein the pressure-bearing vessel is not exposed to the corrosive reaction medium and only needs to contain a small opening for introduction. Internal parts.
現已發現上述目的係可藉由以下反應器達成:該反應器包含在內壁上具有複數個突起之外部壓力容器及設置於其中之反應容器,該反應容器之外壁靠在該外部容器的突起上,且其中,在外部壓力容器與反應容器之間的間隙中之隔離液促進該反應容器的洩壓以及對該反應容器之腐蝕損傷的偵測。 It has been found that the above object can be attained by a reactor comprising an external pressure vessel having a plurality of protrusions on an inner wall and a reaction vessel disposed therein, the outer wall of the reaction vessel resting against the protrusion of the outer vessel Above, and wherein the spacer in the gap between the external pressure vessel and the reaction vessel promotes pressure relief of the reaction vessel and detection of corrosion damage to the reaction vessel.
本發明因此提供用於有腐蝕性液體之壓力反應的反應器,其包括a)外部壓力容器,在壓力容器之內壁上具有複數個突起(elevation),b)反應容器,其係設置在該外部壓力容器內且其外壁靠在該外部壓力容器之突起上,而在該外部壓力容器的內壁與該反應容器的外壁之間形成至少一個狹縫形間隙(slot-shaped interspace),c)至少一個用於將反應物饋入該反應容器之導管,及至少一個用於從該反應容器移出產物之導管,d)至少一個用於將隔離液(barrier liquid)饋入該狹縫形間隙之導管,及至少一個用於從該狹縫形間隙移出隔 離液之導管,e)供該反應容器之內部與該狹縫形間隙之間的壓力平衡的裝置,以及f)用於在隔離液中偵測反應物供應至該反應容器及/或產物從該反應容器排出的裝置。 The invention thus provides a reactor for a pressure reaction of a corrosive liquid comprising a) an external pressure vessel having a plurality of elevations on the inner wall of the pressure vessel, b) a reaction vessel disposed therein The outer pressure vessel and the outer wall thereof abut against the protrusion of the outer pressure vessel, and at least one slot-shaped interspace is formed between the inner wall of the outer pressure vessel and the outer wall of the reaction vessel, c) At least one conduit for feeding reactants into the reaction vessel, and at least one conduit for removing product from the reaction vessel, d) at least one for feeding a barrier liquid into the slit-shaped gap a conduit, and at least one for removing the gap from the slit-shaped gap a chaotropic conduit, e) means for balancing the pressure between the interior of the reaction vessel and the slit-shaped gap, and f) for detecting the supply of reactants to the reaction vessel and/or product in the spacer fluid The device for discharging the reaction vessel.
本發明另外提供用於製造過氧化氫的方法,其係藉由在含貴金屬之觸媒存在下於水性或醇系溶劑中、在10-6至10-2mol/kg之溴化物及/或碘化物及0.0001至0.5mol/kg之酸存在下、於0℃至90℃之溫度與0.5至10MPa之壓力下使氫與氧反應,該反應係在根據本發明之反應器的反應容器中進行。 The present invention further provides a process for producing hydrogen peroxide by using bromide in an aqueous or alcoholic solvent at 10 -6 to 10 -2 mol/kg in the presence of a noble metal-containing catalyst and/or Hydrogen is reacted with oxygen in the presence of an iodide and an acid of 0.0001 to 0.5 mol/kg at a temperature of from 0 ° C to 90 ° C and a pressure of from 0.5 to 10 MPa, which is carried out in a reaction vessel of the reactor according to the present invention. .
根據本發明之反應器包括外部壓力容器,在該壓力容器之內壁上具有複數個突起;以及反應容器,其係設置在該外部壓力容器內且其外壁靠在該外部壓力容器之突起上,而在該外部壓力容器的內壁與該反應容器的外壁之間形成至少一個狹縫形間隙。 The reactor according to the present invention includes an external pressure vessel having a plurality of protrusions on an inner wall of the pressure vessel; and a reaction vessel disposed in the outer pressure vessel and having an outer wall abutting the protrusion of the outer pressure vessel At least one slit-shaped gap is formed between the inner wall of the outer pressure vessel and the outer wall of the reaction vessel.
在該壓力容器之內壁上的突起可具有任何所希望的幾何形狀。適用之突起的實例包括點狀或線形突起,較佳為呈長肋(elongate rib)形之突起。特佳係該外部壓力容器與該反應容器實質上為圓柱形且該等突起係建構為實質上平行於圓柱軸線(cylinder axis)而延伸的肋(rib)。該等突起之間的距離較佳係經選擇以使該反應容器及其內容 物的重力經由該等突起而轉移至該外部壓力容器,因而使反應容器材料中之應力低於規定值。特佳係該等突起係建構成使得兩個突起之間的距離都不會超過1200mm,特佳係不超過1000mm。該等突起較佳係設計成彼此分開,使得在該外部壓力容器的內壁與該反應容器的外壁之間有連續的狹縫形間隙。該外部壓力容器之內壁上可進一步具有一或多個周圍肋(circumferential rib),其在各例中於該外部壓力容器的內壁與該反應容器的外壁之間形成二或多個連續的狹縫形間隙。 The protrusions on the inner wall of the pressure vessel can have any desired geometry. Examples of suitable protrusions include punctiform or linear protrusions, preferably elongate rib shaped protrusions. It is particularly preferred that the outer pressure vessel and the reaction vessel are substantially cylindrical and the projections are constructed as ribs extending substantially parallel to the cylinder axis. The distance between the protrusions is preferably selected to make the reaction vessel and its contents The gravity of the object is transferred to the external pressure vessel via the protrusions, thereby causing the stress in the reaction vessel material to be below a prescribed value. The features of the protrusions are such that the distance between the two protrusions does not exceed 1200 mm, and the preferred line does not exceed 1000 mm. The projections are preferably designed to be separated from each other such that there is a continuous slit-shaped gap between the inner wall of the outer pressure vessel and the outer wall of the reaction vessel. The inner wall of the outer pressure vessel may further have one or more circumferential ribs, which in each case form two or more continuous between the inner wall of the outer pressure vessel and the outer wall of the reaction vessel Slit-shaped gap.
該狹縫形間隙較佳具有狹縫寬度(在該外部壓力容器的內壁與該反應容器的外壁之間)為0.5至50mm,更佳為1至30mm。在該壓力容器之內壁上的該等突起較佳為實質上均一高度且該狹縫形間隙因此具有實質上固定的狹縫寬度(在該外部壓力容器的內壁與該反應容器的外壁之間)。 The slit-shaped gap preferably has a slit width (between the inner wall of the outer pressure vessel and the outer wall of the reaction vessel) of 0.5 to 50 mm, more preferably 1 to 30 mm. The protrusions on the inner wall of the pressure vessel are preferably substantially uniform in height and the slit-shaped gap thus has a substantially fixed slit width (on the inner wall of the outer pressure vessel and the outer wall of the reaction vessel) between).
根據本發明之反應器進一步包括至少一個用於將反應物饋入該反應容器之導管以及至少一個用於從該反應容器移出產物之導管。該等導管較佳係建構成使得該外部壓力容器之材料在反應物饋入該反應容器期間不與反應物接觸且在從該反應容器移出產物期間亦不與產物接觸。 The reactor according to the invention further comprises at least one conduit for feeding reactants into the reaction vessel and at least one conduit for removing product from the reaction vessel. The conduits are preferably constructed such that the material of the outer pressure vessel does not contact the reactants during feeding of the reactants into the reaction vessel and does not contact the product during removal of the product from the reaction vessel.
根據本發明之反應器進一步包括至少一個用於將隔離液饋入該狹縫形間隙之導管,及至少一個用於從該狹縫形間隙移出隔離液之導管。當該反應器在該外部壓力容器的內壁與該反應容器的外壁之間具有一個以上的狹縫形間隙 時,較佳為各間隙設有至少一個用於饋入隔離液之導管及至少一個用於移出隔離液之導管。在該壓力容器之內壁上的該等突起較佳係建構成使得在該等突起之間或內部不會形成在隔離液饋入狹縫形間隙期間隔離液無法流經的死角(dead space)。用於將隔離液饋入狹縫形間隙之導管及用於從狹縫形間隙移出隔離液之導管較佳係建構成使彼等能提供經過整個狹縫形間隙之隔離液流。因此,用於饋入隔離液及用於移出隔離液之導管較佳係設置在該狹縫形間隙的相對端。當該外部壓力容器及該反應容器實質上為圓柱形且該等突起係建構為實質上平行於圓柱軸線(cylinder axis)而延伸的肋(rib)時,隔離液可透過設置在該狹縫形間隙中且具有噴嘴之環形導管而在該等肋之間分布。或者,在該實施態樣中,可使平行肋之間的距離小於狹縫寬度以及可在隔離液之饋入點設置環繞該反應器周圍的通道(該通道之寬度大於狹縫寬度),以使該通道作為隔離液之分布器(於平行通道中(在該等肋之間))。 The reactor according to the present invention further includes at least one conduit for feeding the spacer fluid into the slit-shaped gap, and at least one conduit for removing the spacer fluid from the slit-shaped gap. When the reactor has more than one slit-shaped gap between the inner wall of the outer pressure vessel and the outer wall of the reaction vessel Preferably, each gap is provided with at least one conduit for feeding the spacer fluid and at least one conduit for removing the spacer fluid. The projections on the inner wall of the pressure vessel are preferably constructed such that no dead space is formed between the projections or within the projections during which the spacer fluid cannot flow during the application of the spacer fluid into the slit-shaped gap. . The conduits for feeding the spacer fluid into the slit-shaped gap and the conduits for removing the spacer fluid from the slit-shaped gap are preferably constructed such that they provide a flow of the barrier liquid through the entire slit-shaped gap. Therefore, the conduits for feeding the spacer fluid and for removing the spacer fluid are preferably disposed at opposite ends of the slit-shaped gap. When the outer pressure vessel and the reaction vessel are substantially cylindrical and the protrusions are constructed as ribs extending substantially parallel to a cylinder axis, the spacer fluid is permeable to the slit shape An annular conduit having a gap in the gap and distributed between the ribs. Alternatively, in this embodiment, the distance between the parallel ribs can be made smaller than the slit width and a channel around the reactor can be provided at the feed point of the spacer liquid (the width of the channel is larger than the slit width) to The channel is used as a distributor for the spacer fluid (in parallel channels (between the ribs)).
根據本發明之反應器進一步包括用於使該反應容器內部與該狹縫形間隙之間壓力平衡(pressure equalization)的裝置。該裝置可包含用於該反應容器內部及該狹縫形間隙中之壓力測量的測量點以及用於改變該狹縫形間隙中之壓力的工具,例如用於使壓力上升的隔離液之泵(pump)以及隔離液之壓力保持閥(pressure retention valve)。然而,該用於壓力平衡之裝置較佳包含在該反 應容器之內部與該狹縫形間隙之間的壓力平衡導管。特佳為該用於壓力平衡之裝置包含在其上端開口至該反應容器內部以及在其下端開口至該狹縫形間隙的的虹吸導管。此處之用語虹吸導管(siphon conduit)係描述導管係成形為即使無液體流動通過該導管且該導管之末端開口於氣體空間時,液體留存在該導管中(在該導管整個截面)以防止氣體自由通過該導管。較佳為虹吸導管之上端係開口至該反應容器之內部(在反應容器上端之處)以達成該隔離液與反應容器上端之氣體體積之間的壓力平衡。特佳為該反應器具有至少一個用於將隔離液饋入該狹縫形間隙的上端之導管、至少一個用於將隔離液饋入該狹縫形間隙的下端之導管、以及至少一個用於從狹縫形間隙移出隔離液之導管(在通至該反應容器內部的虹吸導管開口的高度處)。如虹吸導管之壓力平衡工具的建構(搭配不會破壞在反應容器中進行之反應的隔離液)使得能夠達成有少量隔離液經由該虹吸管連續釋放至該反應容器的操作。此可使得能壓力平衡而無易故障可動部件(failure-prone moving part),並且確保該外部壓力容器不與該反應容器中存在之腐蝕性液體接觸。 The reactor according to the invention further comprises means for pressure equalization between the interior of the reaction vessel and the slit-shaped gap. The apparatus may include a measurement point for pressure measurement in the interior of the reaction vessel and in the slit-shaped gap, and a means for changing the pressure in the slit-shaped gap, such as a pump for the isolation fluid for raising the pressure ( Pump) and a pressure retention valve of the spacer fluid. However, the means for pressure equalization is preferably included in the counter The conduit should be balanced by the pressure between the interior of the container and the slit-shaped gap. It is particularly preferred that the means for pressure equalization comprises a siphon conduit having an upper end opening into the interior of the reaction vessel and a lower end opening to the slit-shaped gap. The term siphon conduit is used herein to describe that the conduit is shaped such that even if no liquid flows through the conduit and the end of the conduit opens into the gas space, liquid remains in the conduit (over the entire section of the conduit) to prevent gas Free passage through the catheter. Preferably, the upper end of the siphon conduit is open to the interior of the reaction vessel (at the upper end of the reaction vessel) to achieve a pressure balance between the spacer fluid and the gas volume at the upper end of the reaction vessel. Particularly preferably, the reactor has at least one conduit for feeding the spacer fluid to the upper end of the slit-shaped gap, at least one conduit for feeding the spacer fluid to the lower end of the slit-shaped gap, and at least one for A conduit for removing the spacer fluid from the slit-shaped gap (at the height of the opening of the siphon conduit leading to the inside of the reaction vessel). The construction of a pressure equalization tool such as a siphon catheter (with a spacer that does not destroy the reaction carried out in the reaction vessel) enables an operation in which a small amount of spacer fluid is continuously released to the reaction vessel via the siphon. This can enable pressure equalization without a failure-prone moving part and ensure that the external pressure vessel does not come into contact with corrosive liquids present in the reaction vessel.
根據本發明之反應器進一步包括用於在隔離液中偵測反應物供應至該反應容器及/或產物從該反應容器排出的裝置。該裝置較佳係與用於從該狹縫形間隙移出隔離液的導管連接。反應物及/或產物之偵測較佳係藉由測量該隔離液之物理參數(例如透光度或者,對水性或含水隔離液 而言,傳導性(conductivity)、氧化還原電位(redox potential)或pH)而達成。其所使用之測量裝置較佳係設置在用於從該狹縫形間隙移出隔離液的導管中或在該導管以外的導管中。較佳係該反應器包括用於隔離液之泵操作循環線路(pump-operated recirculation circuit for barrier liquid),其係與至少一個用於將隔離液饋入該狹縫形間隙之導管連接以及與至少一個用於從該狹縫形間隙移出隔離液之導管連接,且用於在隔離液中偵測反應物供應至該反應容器及/或產物從該反應容器排出的裝置係與此循環線路連接。 The reactor according to the present invention further comprises means for detecting the supply of reactants to the reaction vessel and/or product from the reaction vessel in the spacer fluid. Preferably, the device is coupled to a conduit for removing the spacer fluid from the slit-shaped gap. The detection of the reactants and/or products is preferably by measuring the physical parameters of the spacer (eg, transmittance or for aqueous or aqueous spacers) In terms of conductivity, redox potential or pH, this is achieved. The measuring device used is preferably provided in a conduit for removing the spacer fluid from the slit-shaped gap or in a conduit other than the conduit. Preferably, the reactor comprises a pump-operated recirculation circuit for barrier liquid, which is connected to at least one conduit for feeding the spacer fluid into the slit-shaped gap and at least A conduit connection for removing the spacer fluid from the slit-shaped gap, and means for detecting the supply of reactants to the reaction vessel and/or product discharge from the reaction vessel in the spacer fluid is coupled to the recycle line.
在根據本發明之反應器的一較佳實施態樣中,該反應容器係由數個區段(segment)構成,且該外部壓力容器及該反應容器各具有開口,該等開口,該等區段可導入該反應容器及從該反應容器移出。該等開口較佳係位於該反應器的上端且係以由抗腐蝕材料製成的共用承受壓力蓋(shared pressure-bearing lid)所密封。組合該等區段於反應容器中係可透過密封條(由此可在稍後移除該等區段)。然而,較佳係藉由熔接(welding)而組裝該等區段於該反應容器中。 In a preferred embodiment of the reactor according to the present invention, the reaction vessel is composed of a plurality of segments, and the external pressure vessel and the reaction vessel each have an opening, the openings, the zones The stage can be introduced into and removed from the reaction vessel. The openings are preferably located at the upper end of the reactor and are sealed by a shared pressure-bearing lid made of a corrosion resistant material. The sections are combined to be permeable to the sealing strip in the reaction vessel (the sections can thus be removed later). However, it is preferred to assemble the segments in the reaction vessel by welding.
根據本發明之反應器可進一步包括在該反應容器內之另外的內部零件,例如用於氣體分布(gas distribution)之內部零件、用於液體分布(liquid distribution)之內部零件、用於支撐觸媒固定床之內部零件、以及冷卻器,例如呈盤管(pipe coil)形式或板式冷卻器(plate cooler)。該等內部零件較佳係具有使彼等可經由在該外部壓力容器及反應容器中之開口引入該反應容器以及隨意地在該處組裝的構造。 The reactor according to the invention may further comprise additional internal parts within the reaction vessel, such as internal parts for gas distribution, internal parts for liquid distribution, for supporting catalysts Internal parts of the fixed bed, and coolers, for example in the form of a pipe coil or a plate cooler Cooler). Preferably, the internal components have a configuration such that they can be introduced into the reaction vessel via openings in the outer pressure vessel and the reaction vessel and assembled there as desired.
根據本發明之反應器使得可使用不具長期抗腐蝕性的材料進行有腐蝕性液體的壓力反應,能可靠地避免對承受壓力之外部壓力容器的腐蝕損傷。該外部壓力容器可由鋼建構,此具有成本效益且能最佳化機械穩定性(mechanical stability)。就內部容器而言,可使用對該腐蝕性液體不展現長期抗腐蝕性的建構材料(在腐蝕性液體中該內部容器會因孔蝕或應力腐蝕龜裂而發生腐蝕穿孔。在反應器操作期間,內部反應容器之腐蝕穿孔係在會對承受壓力之外部容器產生腐蝕損傷之前即由用於偵測反應物及/或產物的裝置所偵測(在該隔離液中)。在該壓力容器內壁上具有突起且該反應容器之外壁靠在該突起上的構造,係使得藉由移除或切除腐蝕穿孔的容器部分並且插入或熔接置換部分便能簡單修理反應容器的腐蝕損傷,由此該反應容器之原始幾何形狀能以簡單方式恢復(因該靠在壓力容器之內壁的突起上之置換部分)。當切除腐蝕穿孔之容器部分時,可藉由使用僅切穿反應容器之壁厚的裁切工具、切除腐蝕穿孔之容器部分及熔接置換部分,以避免對在該壓力容器之內壁上的突起之損傷,因此使得能進行修理而不會損及以隔離液監測腐蝕的性能。 The reactor according to the present invention makes it possible to carry out a pressure reaction of a corrosive liquid using a material which does not have long-term corrosion resistance, and can reliably avoid corrosion damage to an external pressure vessel subjected to pressure. The outer pressure vessel can be constructed from steel, which is cost effective and optimizes mechanical stability. In the case of internal vessels, construction materials that do not exhibit long-term corrosion resistance to the corrosive liquid may be used (the corrosive perforation may occur in the corrosive liquid due to pitting or stress corrosion cracking during the corrosive liquid. During reactor operation) The corrosion perforation of the internal reaction vessel is detected by the means for detecting the reactants and/or products (in the spacer fluid) before causing corrosion damage to the external vessel under pressure. In the pressure vessel The configuration having a protrusion on the wall and the outer wall of the reaction vessel abutting on the protrusion enables the corrosion damage of the reaction container to be easily repaired by removing or cutting away the perforated container portion and inserting or welding the replacement portion, thereby The original geometry of the reaction vessel can be recovered in a simple manner (due to the displacement of the projection against the inner wall of the pressure vessel). When the portion of the vessel that corrodes the perforation is cut, the wall thickness can only be cut through the reaction vessel. Cutting tool, cutting the corroded perforated container portion and welding replacement portion to avoid damage to the protrusion on the inner wall of the pressure vessel, thus enabling For repair without damage to the spacer fluid and a corrosion monitoring performance.
根據本發明之用於製造過氧化氫的方法包括在根據本發明之反應器的反應容器中使氫及氧在含貴金屬之觸媒的 存在下反應成過氧化氫。可使用從先前技術得知用於過氧化氫直接合成且包含一或多種貴金屬之所有觸媒作為觸媒。特別適用之觸媒係揭示於EP-A 1 038 833,第3頁第10行至第4頁第14行;US 6,168,775,第5欄第65行至第6欄第64行;以及WO 2005/009611,第34頁第19行至第42頁第20行。該觸媒之催化活性組分包含一或多種呈純形式或呈合金形式之貴金屬。較佳之貴金屬為鉑族金屬,特別是鈀,以及金。亦可存在來自由Rh、Ru、Ir、Cu及Ag所組成之群組的元素。特佳之觸媒包含(作為催化活性金屬)至少80重量%之鈀及0至20重量%之鉑。 The method for producing hydrogen peroxide according to the present invention comprises causing hydrogen and oxygen in a catalyst containing a noble metal in a reaction vessel of a reactor according to the present invention. The reaction is carried out in the presence of hydrogen peroxide. All catalysts for direct synthesis of hydrogen peroxide and comprising one or more precious metals can be used as catalysts from the prior art. Particularly suitable catalysts are disclosed in EP-A 1 038 833, page 3, line 10 to page 4, line 14; US 6,168,775, column 5, line 65 to column 6, line 64; and WO 2005/ 009611, page 34, line 19 to page 42, line 20. The catalytically active component of the catalyst comprises one or more precious metals in pure form or in the form of an alloy. Preferred noble metals are platinum group metals, particularly palladium, and gold. There may also be elements from the group consisting of Rh, Ru, Ir, Cu, and Ag. A particularly preferred catalyst comprises (as a catalytically active metal) at least 80% by weight of palladium and from 0 to 20% by weight of platinum.
較佳係使用受載觸媒(supported catalyst),其中該(等)催化活性貴金屬係位於載體材料之表面。較佳係使用氧化(oxidic)或矽質(silicatic)載體材料,特別是氧化鋁、矽石、二氧化鈦、二氧化鋯及沸石。或者可使用碳系載體,例如活性碳載體。載體材料可以粉末、擠出物、丸粒或具有通道之成形體的形式使用。較佳為該觸媒為以固定床(fixed bed)形式設置在該反應容器中的受載貴金屬觸媒(supported noble metal catalyst)。在固定床中之顆粒的尺寸可在廣泛範圍內選擇,特別是在0.1至10mm之範圍。較小的顆粒尺寸會造成高壓降(pressure drop),而顆粒尺寸太大則會使催化活性表面積(catalytically-active surface area)變小。在0.1至5mm、較佳為1至3mm之範圍的顆粒尺寸可獲致高生產力。 Preferably, a supported catalyst is used, wherein the (or the) catalytically active precious metal is on the surface of the support material. Preferably, oxidic or silicaic support materials are used, particularly alumina, vermiculite, titania, zirconia and zeolite. Alternatively, a carbon-based carrier such as an activated carbon carrier can be used. The support material can be used in the form of a powder, an extrudate, a pellet or a shaped body having a channel. Preferably, the catalyst is a supported noble metal catalyst disposed in the reaction vessel in the form of a fixed bed. The size of the particles in the fixed bed can be selected in a wide range, especially in the range of 0.1 to 10 mm. Smaller particle sizes can cause a pressure drop, while too large a particle size can make a catalytically-active surface area smaller. A particle size in the range of 0.1 to 5 mm, preferably 1 to 3 mm, results in high productivity.
反應係在水性或醇系(alcoholic)溶劑中進行。較佳係使用選自下列所組成之群組的醇:甲醇、乙醇、正丙醇及正丁醇,特佳為甲醇。特佳係所使用的溶劑為水含量為2至10重量%的甲醇。 The reaction is carried out in an aqueous or alcoholic solvent. It is preferred to use an alcohol selected from the group consisting of methanol, ethanol, n-propanol and n-butanol, particularly preferably methanol. The solvent used in the special system is methanol having a water content of 2 to 10% by weight.
反應係在10-6至10-2mol/kg之溴化物及/或碘化物以及0.0001至0.5mol/kg之酸的存在下進行。較佳係添加10-5至10-3mol/l之溴化物及/或碘化物,更佳係10-5至5*10-4mol/l之溴化物。高於該較佳範圍之溴化物及/或碘化物濃度會使所產生的過氧化氫溶液之安定性受損,而低於該較佳範圍之鹵化物濃度通常會導致過氧化氫選擇性(selectivity)降至低於可接受之限值。考量所形成之過氧化氫溶液的進一步使用,較佳為較低濃度之溴化物及/或碘化物。溴化物及/或碘化物可以鹼金屬或鹼土金屬鹽之形式、較佳為NaBr或NaI而添加反應介質。同樣可添加HBr或HI。作為酸,較佳係添加pKa低於3、較佳為pKa低於2的酸。適用之酸特別為無機酸,諸如硫酸、磷酸及硝酸。同樣可用者為可溶於介質中之磺酸及膦酸。酸濃度係在0.0001至0.5mol/l之範圍,較佳係在0.001至0.1mol/l之範圍。較高的酸濃度會導致液相非所欲地變成腐蝕性,而較低的酸濃度會造成過氧化氫選擇性降低。考量所形成之過氧化氫溶液的進一步使用,相對低的酸濃度較佳。 The reaction is carried out in the presence of 10 -6 to 10 -2 mol/kg of bromide and/or iodide and 0.0001 to 0.5 mol/kg of acid. It is preferred to add 10 -5 to 10 -3 mol/l of bromide and/or iodide, more preferably 10 -5 to 5*10 -4 mol/l of bromide. A bromide and/or iodide concentration above this preferred range will impair the stability of the resulting hydrogen peroxide solution, while a halide concentration below this preferred range will generally result in hydrogen peroxide selectivity ( Select) falls below the acceptable limit. Further use of the hydrogen peroxide solution formed is considered to be a lower concentration of bromide and/or iodide. The bromide and/or iodide may be added to the reaction medium in the form of an alkali metal or alkaline earth metal salt, preferably NaBr or NaI. HBr or HI can also be added. As the acid, was added pK a less than preferred system 3, preferably lower than the pK a of the acid 2. Suitable acids are, in particular, mineral acids such as sulfuric acid, phosphoric acid and nitric acid. Also useful are sulfonic acids and phosphonic acids which are soluble in the medium. The acid concentration is in the range of 0.0001 to 0.5 mol/l, preferably in the range of 0.001 to 0.1 mol/l. Higher acid concentrations can cause the liquid phase to become undesirably corrosive, while lower acid concentrations can cause a decrease in hydrogen peroxide selectivity. Considering the further use of the formed hydrogen peroxide solution, a relatively low acid concentration is preferred.
反應係在0℃至90℃、較佳為20℃至50℃之溫度,以及0.5至10MPa、較佳為0.5至6MPa之壓力下進行。 The reaction is carried out at a temperature of from 0 ° C to 90 ° C, preferably from 20 ° C to 50 ° C, and at a pressure of from 0.5 to 10 MPa, preferably from 0.5 to 6 MPa.
反應較佳係以包含氫及氧之氣體混合物(以經選擇而使該氣體混合物不會爆炸的組成)進行。較佳係使用即使考慮已確立之溶劑分壓下亦可靠地在爆炸範圍之外的氣體混合物。氣體混合物除氫與氧之外有利地進一步包含一或多種惰性氣體,較佳為氮及/或二氧化碳,更佳為二氧化碳。氣體混合物之氫含量較佳係限制為不超過6體積%,更佳為不超過5體積%。更特別地,氫含量係在3至5體積%之範圍。氣體混合物之氧含量可為化學計量(stoichiometric)或超化學計量(superstoichiometric),較佳係在10至50體積%、更特別是在15至45體積%之範圍。氫及氧較佳係分別供應至該反應器。氧可以純形式或以空氣形式或以富含氧之空氣形式供應。較佳係使用純形式之氧。在反應器出口所獲得的殘留氣體可完全或部分再循環至該反應器中以降低回收未轉化之氫的成本及複雜度。 The reaction is preferably carried out with a gas mixture comprising hydrogen and oxygen (a composition selected such that the gas mixture does not explode). It is preferred to use a gas mixture that is reliably outside the explosion range even considering the established partial pressure of the solvent. The gas mixture advantageously further comprises, in addition to hydrogen and oxygen, one or more inert gases, preferably nitrogen and/or carbon dioxide, more preferably carbon dioxide. The hydrogen content of the gas mixture is preferably limited to not more than 6% by volume, more preferably not more than 5% by volume. More specifically, the hydrogen content is in the range of 3 to 5% by volume. The oxygen content of the gas mixture can be stoichiometric or superstoichiometric, preferably in the range of 10 to 50% by volume, more particularly 15 to 45% by volume. Hydrogen and oxygen are preferably supplied to the reactor separately. Oxygen can be supplied in pure form or in the form of air or in the form of oxygen-enriched air. It is preferred to use oxygen in pure form. The residual gas obtained at the outlet of the reactor can be completely or partially recycled to the reactor to reduce the cost and complexity of recovering unconverted hydrogen.
根據本發明之方法較佳包括將該反應器作為經填充泡罩塔(packed bubble-column)操作,係藉由:在該反應容器中設置包含受載貴金屬觸媒之固定床、從該固定床下方供應所使用的溶劑/反應介質、在該固定床上方抽出包含所形成之過氧化氫的液體反應混合物以使得在該固定床上方形成具有氣-液相界面之氣體空間(在該固定床上方)、以及在該固定床下方以氣泡形式分別分散(disperse)氫及氧。 The method according to the invention preferably comprises operating the reactor as a packed bubble-column by placing a fixed bed containing a noble metal-loaded catalyst in the reaction vessel, from the fixed bed The solvent/reaction medium used is supplied, and the liquid reaction mixture containing the formed hydrogen peroxide is withdrawn on the fixed bed so that a gas space having a gas-liquid phase interface is formed on the fixed bed (on the fixed bed) And dispersing hydrogen and oxygen in the form of bubbles under the fixed bed.
根據本發明之用於製造過氧化氫的方法較佳使用水、 可與水混溶之醇或水與此種醇之混合物作為隔離液。特佳係使用用於氫與氧之反應的水性或醇系溶劑(但不添加溴化物、碘化物或酸)作為隔離液。其優點為進入反應容器之隔離液不會破壞反應,以及可藉由因溴化物或碘化物離子或酸進入該隔離液而導致傳導性、pH或氧化還原電位改變來簡單偵測洩漏(leak)。 The method for producing hydrogen peroxide according to the present invention preferably uses water, A water-miscible alcohol or a mixture of water and such an alcohol acts as a spacer. Particularly preferred is the use of an aqueous or alcoholic solvent for the reaction of hydrogen with oxygen (but without the addition of bromide, iodide or acid) as the spacer. The advantage is that the spacer entering the reaction vessel does not destroy the reaction, and the leak can be easily detected by changing the conductivity, pH or redox potential by entering the spacer by bromide or iodide ions or acid. .
較佳係根據本發明之方法在根據本發明之反應器中進行,該反應器之供該反應容器內部與該狹縫形間隙之間的壓力平衡的裝置係包括上述虹吸導管,且該反應係以在該反應容器中於液態反應混合物上方形成氣體空間且該虹吸導管之上端係開口至該氣體空間的方式進行。此促進該反應容器與該狹縫形間隙之間的簡單壓力平衡,以及防止液體從該反應容器進入該狹縫形間隙並造成腐蝕偵測錯誤。就該實施態樣而言,特佳係使用包括用於隔離液之循環線路的反應器、使用未添加溴化物、碘化物或酸之水性或醇系溶劑作為隔離液、以及在該反應期間隔離液係連續供應至該循環線路。該等特徵產生通過該虹吸導管進入該反應容器的隔離液連續流,此使得能防止來自該反應容器中之氣體空間的HBr或HI進入該狹縫形間隙。 Preferably, the apparatus according to the present invention is carried out in a reactor according to the present invention, wherein the apparatus for balancing the pressure between the interior of the reaction vessel and the slit-shaped gap comprises the above-described siphon conduit, and the reaction system The gas space is formed above the liquid reaction mixture in the reaction vessel and the upper end of the siphon conduit is opened to the gas space. This promotes a simple pressure balance between the reaction vessel and the slit-shaped gap and prevents liquid from entering the slit-shaped gap from the reaction vessel and causing corrosion detection errors. In this embodiment, it is preferred to use a reactor comprising a recycle line for the spacer fluid, an aqueous or alcoholic solvent to which no bromide, iodide or acid is added as a spacer, and to isolate during the reaction. The liquid system is continuously supplied to the circulation line. These features create a continuous flow of spacer fluid into the reaction vessel through the siphon conduit, which prevents HBr or HI from the gas space in the reaction vessel from entering the slit-shaped gap.
實驗已顯示用於根據本發明之方法的反應介質中之酸含量及溴化物及/或碘化物含量使該介質對通常用於壓力容器之建構材料(諸如德國材料構造編號(German material of construction number)1.4571之不鏽鋼或德國材料構造編號2.4819之鎳合金)有腐蝕性因而發生孔蝕。 該問題無法藉由以抗腐蝕聚合物(諸如聚丙烯、全氟烷氧基烷(perfluoroalkoxyalkane)(PFA)或乙烯-氯三氟乙烯共聚物(ethylene chlorotrifluoroethylene copolymer)(Halar®))塗覆反應器表面來解決,這是由於反應條件下所形成的過氧化氫擴散通過該塗層且導致因下方金屬降解(degradation)所致之塗層脫離。儘管有腐蝕性反應介質,現在根據本發明之方法使得能在由市售材料(諸如德國材料構造編號1.4571之不鏽鋼)製成的反應容器中於含貴金屬觸媒之存在下安全地進行氫與氧的反應以形成過氧化氫。根據本發明之反應器之構造使得能使用該反應容器直到腐蝕實際造成該反應容器洩漏之點而無任何安全性風險。該構造另外使得能簡單修理受局部孔蝕損傷的反應容器。 Experiments have shown that the acid content and bromide and/or iodide content of the reaction medium used in the process according to the invention allows the medium to be used in construction materials commonly used for pressure vessels (such as German material of construction number). ) 1.4571 stainless steel or German material construction number 2.4819 nickel alloy) is corrosive and pitting occurs. This problem cannot be solved by coating the reactor with a corrosion-resistant polymer such as polypropylene, perfluoroalkoxyalkane (PFA) or ethylene chlorotrifluoroethylene copolymer (Halar®). The surface is resolved because the hydrogen peroxide formed under the reaction conditions diffuses through the coating and causes delamination of the coating due to degradation of the underlying metal. In spite of the corrosive reaction medium, the process according to the invention now enables safe hydrogen and oxygen in the presence of a noble metal-containing catalyst in a reaction vessel made of a commercially available material such as stainless steel of the German material construction number 1.4571. The reaction to form hydrogen peroxide. The configuration of the reactor according to the invention makes it possible to use the reaction vessel until the point at which the corrosion actually causes the reaction vessel to leak without any safety risk. This configuration additionally makes it possible to simply repair the reaction vessel damaged by local pitting corrosion.
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