TW201634832A - Ball screw device and bearing bush assembly thereof - Google Patents

Ball screw device and bearing bush assembly thereof Download PDF

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Publication number
TW201634832A
TW201634832A TW104110518A TW104110518A TW201634832A TW 201634832 A TW201634832 A TW 201634832A TW 104110518 A TW104110518 A TW 104110518A TW 104110518 A TW104110518 A TW 104110518A TW 201634832 A TW201634832 A TW 201634832A
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ball
nut
groove
balls
screw device
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TW104110518A
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Chinese (zh)
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TWI572798B (en
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李進勝
楊進財
劉福興
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全球傳動科技股份有限公司
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Abstract

A bearing bush assembly of a ball screw device is disclosed. The bearing bush assembly is mounted on the screw and includes two bearing bushes, an annular locating element and a preloading regulating element. Each of the bearing bushes respectively has a inner locating groove and a inner ball groove. The inner ball grooves are disposed corresponding to a plurality of outer ball groove. The annular locating elements are respectively disposed between the bearing bushes, and the annular locating element is accommodated in the inner locating groove. The preloading regulating element is disposed between the bearing bushes. The present invention also discloses a ball screw device.

Description

滾珠螺桿裝置及其軸承套組件 Ball screw device and its bearing sleeve assembly

本發明係關於一種滾珠螺桿裝置及其軸承套組件。 The present invention relates to a ball screw device and a bearing sleeve assembly therefor.

旋轉式的滾珠螺桿為一種廣泛應用在許多機械設備中的裝置,其主要目的在於提供精密的傳動功能,藉由機械操作中的旋轉運動與直線運動,進而使承載的機台或物件於直線方向上進行作動。 Rotary ball screw is a device widely used in many mechanical devices. Its main purpose is to provide precise transmission function. In the mechanical operation, the rotary motion and linear motion can make the loaded machine or object in a straight line. Act on it.

在習知技術之旋轉式的滾珠螺桿中,主要係包括一螺桿、一螺帽、複數滾珠以及軸承套。螺桿表面係具有螺旋式溝槽,螺帽之內表面亦具有螺旋式內溝槽,能與螺桿間形成一第一滾珠通道。軸承套套設於螺帽的外周緣,而螺帽外表面係具有外滾珠溝槽,並與軸承套的內滾珠溝槽形成第二滾珠通道。第一滾珠通道及第二滾珠通道均設置複數滾珠。滾珠能分別輔助螺帽與螺桿,以及軸承套與螺帽的相對轉動,如此,能使旋轉式滾珠螺桿承載的機械組件沿螺桿的軸向直線移動,且還因為旋轉式的滾珠螺桿同時實現了旋轉以及直線移動之運動行為,故提供了螺桿不固定、螺帽固定,或是螺帽不固定、螺桿固定等兩種不同的設置選擇。 In the rotary ball screw of the prior art, a screw, a nut, a plurality of balls, and a bearing sleeve are mainly included. The surface of the screw has a spiral groove, and the inner surface of the nut also has a spiral inner groove to form a first ball passage with the screw. The bearing sleeve is disposed on the outer circumference of the nut, and the outer surface of the nut has an outer ball groove and forms a second ball passage with the inner ball groove of the bearing sleeve. The first ball channel and the second ball channel are provided with a plurality of balls. The balls can respectively assist the nut and the screw, and the relative rotation of the bearing sleeve and the nut, so that the mechanical components carried by the rotary ball screw can be linearly moved along the axial direction of the screw, and also because the rotary ball screw is simultaneously realized. The movement behavior of rotation and linear movement provides two different setting options: the screw is not fixed, the nut is fixed, or the nut is not fixed, and the screw is fixed.

然而目前套設於軸承套中的滾珠保持器中具有數個圓形孔,此圓形孔即為固定滾動鋼珠的定位孔,而其係使採用線切割及CNC銑床對鋁合金等金屬薄片加工製成。然而這種製造方式,過程中需經過四軸數值控制CNC銑床以及線切割放電加工,加工步驟繁雜,製造成本較高。特別是對於具有倒拔模斜度的構型,CNC銑床很難加工,然若採用特殊刀具進行加工,則又需負擔額外成本,且對於厚度較薄的小尺寸滾珠保持器,CNC銑床不易夾持,容易產生變形,良率較低。此外,若是採用射出成形技術以塑膠材質進行製作,需額外設計徑向移動的滑塊,費用昂貴。而且 經由射出成型的塑膠材質的滾珠保持器因具有殘留應力,所以變形量較大,亦會降低成品良率。而若是遇上客製化而需更改設計的情況,使用刀具加工時就需要重新規劃刀具切削加工路徑或者重新製作夾製具,而若使用射出成形方式製造則就需要修改模具甚至重新製造模具,兩種方式均或增加所需成本。 However, in the ball cage currently set in the bearing sleeve, there are several circular holes, which are the positioning holes for fixing the rolling steel ball, and the wire cutting and CNC milling machine are used for processing the metal foil such as aluminum alloy. production. However, in this manufacturing method, the four-axis numerical control CNC milling machine and the wire-cut electrical discharge machining are required in the process, the processing steps are complicated, and the manufacturing cost is high. Especially for configurations with inverted draft angle, CNC milling machines are difficult to machine, but if special tools are used for machining, additional costs are required, and for small-sized ball cages with small thickness, CNC milling machines are not easy to clip. Hold, easy to produce deformation, low yield. In addition, if the injection molding technology is used to make the plastic material, an additional radial moving slider is required, which is expensive. and Since the ball cage of the plastic material which is injection-molded has residual stress, the amount of deformation is large, and the yield of the product is also lowered. However, if the design needs to be changed in the case of customization, the tool cutting process needs to re-plan the tool cutting path or re-create the clamping tool, and if the injection molding method is used, the mold needs to be modified or even remanufactured. Both methods increase the cost required.

因此,如何提供一種滾珠螺桿裝置及其軸承套組件,可不需製作模具、夾製具、也不需切削加工,即可依照客戶需求,變更設計製造,已成為重要課題之一。 Therefore, how to provide a ball screw device and its bearing sleeve assembly can change the design and manufacture according to customer requirements without having to make a mold, a clamp, or a cutting process, and has become one of the important topics.

有鑑於上述課題,本發明之一目的為提供一種滾珠螺桿裝置的軸承套組件,套設於一螺帽,包括:二軸承套,分別具有一內定位凹槽及一內滾珠溝槽,該內滾珠溝槽與該螺帽之複數個外滾珠溝槽對應設置,使各該內滾珠溝槽與各該外滾珠溝槽形成一滾珠通道;一環形定位元件,夾設於該二軸承套之間,且該環形定位元件係容置於該內定位凹槽;至少一滾珠保持器,該滾珠保持器具有一環狀薄壁本體且為積層製造方式所製成且套設於該螺帽及該些軸承套之間,且於該環狀薄壁本體上設置有複數固持部;複數滾珠,容置於該些固持部及該滾珠通道,且各固持部的周長不小於容置於其中的各滾珠的最大截面之圓周長的二分之一,以及一預壓調整元件,夾設於該二軸承套之間。 In view of the above problems, an object of the present invention is to provide a bearing sleeve assembly for a ball screw device, which is sleeved on a nut, and includes: two bearing sleeves respectively having an inner positioning groove and an inner ball groove. The ball groove is disposed corresponding to the plurality of outer ball grooves of the nut, so that each of the inner ball grooves and each of the outer ball grooves form a ball passage; an annular positioning member is sandwiched between the two bearing sleeves And the annular positioning component is received in the inner positioning groove; at least one ball retainer having an annular thin-walled body and being formed by lamination and sleeved on the nut and the Between the bearing sleeves, a plurality of retaining portions are disposed on the annular thin-walled body; a plurality of balls are received in the retaining portions and the ball passages, and the circumference of each of the retaining portions is not less than each of the retaining portions One-half of the circumference of the largest section of the ball, and a pre-stressing adjustment element are interposed between the two bearing sleeves.

在一實施例中,各固持部於徑向截面上具有內凹圓錐面。 In an embodiment, each of the retaining portions has a concave conical surface in a radial section.

在一實施例中,各固持部具有C形凹口,且各C形凹口包覆各滾珠之角度大於180度。 In one embodiment, each of the retaining portions has a C-shaped recess, and each of the C-shaped recesses covers each of the balls at an angle greater than 180 degrees.

在一實施例中,各C形凹口包覆各滾珠之角度為200度至270度。 In one embodiment, each C-shaped notch covers each of the balls at an angle of from 200 degrees to 270 degrees.

在一實施例中,各C形凹口具有一冠狀頂部及一底部,該冠狀頂部之徑向厚度大於該底部之徑向厚度。 In one embodiment, each C-shaped recess has a crowned top and a bottom, the radial thickness of the crowned top being greater than the radial thickness of the bottom.

在一實施例中,積層製造方式係選自下列方式所組成之群組其中之一:選擇性雷射燒結(Selective laser sintering,SLS)、光固化法 (Stereolithgraphy apparatus,SLA)、噴墨列印法(Ink jet printing,IJP)、以及熔融擠製成形(Fused deposition modeling,FDM)。 In one embodiment, the multilayer manufacturing method is selected from the group consisting of: selective laser sintering (SLS), photocuring (Stereolithography apparatus, SLA), Ink jet printing (IJP), and Fused deposition modeling (FDM).

在一實施例中,滾珠保持器之材質係選自由尼龍(Nylon)、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、碳纖維強化塑膠、奈米碳管強化塑膠、玻璃纖維強化塑膠、聚氟化二乙烯(PVDF)、聚四氟乙烯(PTFE)、聚苯硫醚(PPS)、聚醚醚酮(PEEK),以及聚酰亞胺(PI)所組成之群組。 In one embodiment, the material of the ball cage is selected from the group consisting of nylon (Nylon), acrylonitrile-butadiene-styrene copolymer (ABS), carbon fiber reinforced plastic, carbon nanotube reinforced plastic, glass fiber reinforced plastic, A group consisting of polyfluorinated diethylene (PVDF), polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polyetheretherketone (PEEK), and polyimide (PI).

在一實施例中,滾珠保持器進一步添加有氧化鋯粉末、氧化鋁粉末、氧化矽粉末、氮化鋁粉末、氮化矽粉末、碳化矽粉末、奈米碳管、碳粉、玻璃纖維、碳纖維、碳化矽纖維,或鬚晶(whiskers)纖維。 In one embodiment, the ball retainer is further added with zirconia powder, alumina powder, cerium oxide powder, aluminum nitride powder, tantalum nitride powder, tantalum carbide powder, carbon nanotube, carbon powder, glass fiber, carbon fiber. , strontium carbide fibers, or whiskers fibers.

本發明之另一目的為提供一種滾珠螺桿裝置,包括:一螺桿;一螺帽,套設於該螺桿,且該螺帽與該螺桿間具有一第一滾珠通道,該螺帽之外表面具有複數個第一外滾珠溝槽;複數第一滾珠,容置於該第一滾珠通道;以及一軸承套組件,包括:二軸承套,分別具有一內定位凹槽及一內滾珠溝槽,該內滾珠溝槽與該螺帽之該些外滾珠溝槽對應設置,使各該內滾珠溝槽與各該外滾珠溝槽形成一第二滾珠通道;一環形定位元件,夾設於該二軸承套之間,且該環形定位元件係容置於該內定位凹槽;至少一滾珠保持器,該滾珠保持器具有一環狀薄壁本體且為積層製造方式所製成且套設於該螺帽及該些軸承套之間,且於該環狀薄壁本體上設置有複數固持部;複數第二滾珠,容置於該些固持部及該第二滾珠通道,且各固持部的周長不小於容置於其中的各第二滾珠的最大截面之圓周長的二分之一,及一預壓調整元件,夾設於該二軸承套之間。 Another object of the present invention is to provide a ball screw device comprising: a screw; a nut disposed on the screw, and a first ball passage between the nut and the screw, the outer surface of the nut having a plurality of first outer ball grooves; a plurality of first balls accommodated in the first ball passage; and a bearing sleeve assembly including: two bearing sleeves each having an inner positioning groove and an inner ball groove, The inner ball groove is disposed corresponding to the outer ball grooves of the nut, so that each inner ball groove and each outer ball groove form a second ball passage; an annular positioning member is sandwiched between the two bearings Between the sleeves, and the annular positioning member is received in the inner positioning groove; at least one ball retainer having an annular thin-wall body and being formed by lamination and sleeved on the nut And a plurality of retaining portions disposed between the bearing sleeves and the annular thin-walled body; the plurality of second balls are received in the retaining portions and the second ball passages, and the circumference of each retaining portion is not Less than each of the second balls housed therein The circumferential length of one-half the maximum cross-section, and a preload adjusting member interposed between the two bearing sleeves.

在一實施例中,各固持部於徑向截面上具有內凹圓錐面。 In an embodiment, each of the retaining portions has a concave conical surface in a radial section.

本發明之再一目的為提供一種滾珠螺桿裝置,包括:一螺桿;一螺帽,套設於該螺桿,且該螺帽與該螺桿間具有一第一滾珠通道,該螺帽之外表面具有複數個外滾珠溝槽;複數第一滾珠,容置於該些第一滾珠通道;一軸承套,套設於該螺帽,該軸承套的內側表面至少設有一內滾珠溝槽,該內滾珠溝槽與對應之該外滾珠溝槽形成一第二滾珠通道;至少一滾珠保持器,該滾珠保持器具有一環狀薄壁本體且為積層製造方式所製成且套設於該螺帽,且於該環狀薄壁本體上設置有複數固持部;複數第二滾 珠,容置於該些固持部及該第二滾珠通道,且各固持部的周長不小於容置於其中的各第二滾珠的最大截面之圓周長的二分之一。 A further object of the present invention is to provide a ball screw device comprising: a screw; a nut disposed on the screw, and a first ball passage between the nut and the screw, the outer surface of the nut having a plurality of outer ball grooves; a plurality of first balls are received in the first ball passages; a bearing sleeve is sleeved on the nut, and an inner ball surface of the bearing sleeve is provided with at least one inner ball groove, the inner ball The groove and the corresponding outer ball groove form a second ball passage; at least one ball retainer having an annular thin-wall body and being formed by lamination and sleeved on the nut, and Providing a plurality of retaining portions on the annular thin-walled body; The beads are received in the holding portions and the second ball passages, and the circumference of each of the holding portions is not less than one-half of a circumference of a maximum cross section of each of the second balls housed therein.

在一實施例中,各固持部具有C形凹口,且各C形凹口包覆各第二滾珠之角度大於180度。 In one embodiment, each of the retaining portions has a C-shaped recess, and each of the C-shaped recesses covers each of the second balls at an angle greater than 180 degrees.

在一實施例中,各C形凹口包覆各第二滾珠之角度為200度至270度。 In one embodiment, each C-shaped notch covers each of the second balls at an angle of from 200 degrees to 270 degrees.

在一實施例中,各C形凹口具有冠狀頂部及底部,冠狀頂部之徑向厚度大於底部之徑向厚度。 In one embodiment, each C-shaped recess has a crowned top and a bottom, the radial thickness of the crowned top being greater than the radial thickness of the bottom.

在一實施例中,積層製造方式係選自下列方式所組成之群組其中之一:選擇性雷射燒結(Selective laser sintering,SLS)、光固化法(Stereolithgraphy apparatus,SLA)、噴墨列印法(Ink jet printing,IJP)、以及熔融擠製成形(Fused deposition modeling,FDM)。 In one embodiment, the multilayer manufacturing method is selected from the group consisting of: Selective laser sintering (SLS), Stereolithography apparatus (SLA), inkjet printing Ink jet printing (IJP), and Fused deposition modeling (FDM).

在一實施例中,滾珠保持器之材質係選自由尼龍(Nylon)、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、碳纖維強化塑膠、奈米碳管強化塑膠、玻璃纖維強化塑膠、聚氟化二乙烯(PVDF)、聚四氟乙烯(PTFE)、聚苯硫醚(PPS)、聚醚醚酮(PEEK),以及聚酰亞胺(PI)所組成之群組。 In one embodiment, the material of the ball cage is selected from the group consisting of nylon (Nylon), acrylonitrile-butadiene-styrene copolymer (ABS), carbon fiber reinforced plastic, carbon nanotube reinforced plastic, glass fiber reinforced plastic, A group consisting of polyfluorinated diethylene (PVDF), polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polyetheretherketone (PEEK), and polyimide (PI).

在一實施例中,滾珠保持器進一步添加有氧化鋯粉末、氧化鋁粉末、氧化矽粉末、氮化鋁粉末、氮化矽粉末、碳化矽粉末、奈米碳管、碳粉、玻璃纖維、碳纖維、碳化矽纖維,或鬚晶(whiskers)纖維。 In one embodiment, the ball retainer is further added with zirconia powder, alumina powder, cerium oxide powder, aluminum nitride powder, tantalum nitride powder, tantalum carbide powder, carbon nanotube, carbon powder, glass fiber, carbon fiber. , strontium carbide fibers, or whiskers fibers.

承上所述,本發明之滾珠螺桿裝置及其軸承套組件,由於其滾珠保持器具有一環狀薄壁本體且為積層製造方式所製成,相較於傳統使用CNC銑床以及線切割放電加工等加工方式,其良率較高。同時,因環狀薄壁本體上設置的複數固持部的周長係不小於容置於其中的各滾珠的最大截面之圓周長的二分之一,而具有倒拔模斜度構型,若採用傳統刀具或是射出成形方式進行加工,則需設計特殊刀具或額外設計徑向移動的滑塊,成本昂貴。而本發明係採用積層製造(3D列印)方式進行製作,則可直接製出具有倒拔模斜度構型的滾珠保持器,因此成本較低。 As described above, the ball screw device and the bearing sleeve assembly of the present invention are manufactured by a laminated manufacturing method because the ball retainer has an annular thin-walled body, compared with the conventional CNC milling machine and wire-cut electrical discharge machining. The processing method has a high yield. At the same time, the circumference of the plurality of retaining portions provided on the annular thin-walled body is not less than one-half of the circumferential length of the largest section of each of the balls accommodated therein, and has a tilting mode configuration. When machining with conventional tools or injection molding, special tools or additional design of radially moving sliders are required, which is expensive. However, the present invention is produced by a laminate manufacturing (3D printing) method, and the ball holder having the inverted mold inclination configuration can be directly produced, so that the cost is low.

此外,由於本發明中的滾珠保持器更可採用塑膠樹酯材質進行製作,其更有重量輕、噪音低、潤滑性佳等優點。 In addition, since the ball retainer of the present invention can be made of a plastic resin material, it has the advantages of light weight, low noise, good lubricity and the like.

1、2‧‧‧滾珠螺桿裝置 1, 2‧‧‧ ball screw device

11、21‧‧‧螺桿 11, 21‧‧‧ screw

111、211‧‧‧螺旋狀溝槽 111, 211‧‧‧ spiral groove

12、22‧‧‧螺帽 12, 22‧‧‧ nuts

121、221‧‧‧外滾珠溝槽 121, 221‧‧‧ outer ball groove

123、222‧‧‧第一內滾珠溝槽 123, 222‧‧‧ first inner ball groove

122‧‧‧通孔 122‧‧‧through hole

13a、13b、23‧‧‧軸承套 13a, 13b, 23‧‧‧ bearing sleeves

131a、131b、231‧‧‧第二內滾珠溝槽 131a, 131b, 231‧‧‧ second inner ball groove

132a、132b‧‧‧內定位凹槽 Positioning groove in 132a, 132b‧‧

14、24‧‧‧滾珠保持器 14, 24‧‧‧Ball retainers

141、241‧‧‧固持部 141, 241‧‧‧ Holding Department

15‧‧‧預壓調整元件 15‧‧‧Preloading adjustment components

16a、26a‧‧‧第二滾珠 16a, 26a‧‧‧second ball

16b、26b‧‧‧第一滾珠 16b, 26b‧‧‧ first ball

17‧‧‧防塵件 17‧‧‧Dust-proof parts

18‧‧‧端蓋 18‧‧‧End cover

19‧‧‧環形定位元件 19‧‧‧Ring positioning elements

213‧‧‧循環通道 213‧‧‧Circular passage

2411‧‧‧冠狀頂部 2411‧‧‧ crown top

2412‧‧‧底部 2412‧‧‧ bottom

27‧‧‧迴流元件 27‧‧‧Reflux components

271‧‧‧迴流通道 271‧‧‧Reflux channel

28‧‧‧防塵組件 28‧‧‧Dustproof components

281‧‧‧防塵件 281‧‧‧Dust-proof parts

2811‧‧‧刮刷部 2811‧‧‧Scratch

282‧‧‧固定件 282‧‧‧Fixed parts

29‧‧‧強化件 29‧‧‧Reinforcement

A-A‧‧‧剖面線 A-A‧‧‧ hatching

B‧‧‧軸承套組件 B‧‧‧bearing sleeve assembly

OS‧‧‧外側表面 OS‧‧‧ outside surface

P‧‧‧傳動連接件 P‧‧‧Drive connector

P1‧‧‧第一滾珠通道 P1‧‧‧First Ball Channel

P2‧‧‧第二滾珠通道 P2‧‧‧second ball channel

RP‧‧‧滾珠循環路徑 RP‧‧‧Ball cycle

S1‧‧‧螺孔 S1‧‧‧ screw hole

S2‧‧‧螺絲 S2‧‧‧ screws

圖1A為本發明一實施例所示之滾珠螺桿裝置的示意圖。 1A is a schematic view of a ball screw device according to an embodiment of the present invention.

圖1B為圖1A所示之滾珠螺桿裝置的分解示意圖。 Fig. 1B is an exploded perspective view of the ball screw device shown in Fig. 1A.

圖1C為圖1A所示之滾珠螺桿裝置的剖面示意圖。 1C is a schematic cross-sectional view of the ball screw device shown in FIG. 1A.

圖1D,為圖1A所示之滾珠螺桿裝置的滾珠保持器的示意圖。 Figure 1D is a schematic view of the ball retainer of the ball screw device shown in Figure 1A.

圖1E,為圖1A所示之滾珠螺桿裝置的徑向剖面部份分解示意圖。 Figure 1E is a partially exploded perspective view of the ball screw device of Figure 1A.

圖2A為本發明第二實施例之滾珠螺桿裝置的示意圖。 2A is a schematic view of a ball screw device according to a second embodiment of the present invention.

圖2B為圖2A所示之滾珠螺桿裝置的分解示意圖。 2B is an exploded perspective view of the ball screw device shown in FIG. 2A.

圖2C為圖2A所示之滾珠螺桿裝置於剖面線A-A的剖面示意圖。 2C is a schematic cross-sectional view of the ball screw device shown in FIG. 2A taken along line A-A.

圖2D為圖2A所示之滾珠螺桿裝置中滾珠保持器之示意圖。 2D is a schematic view of the ball retainer in the ball screw device shown in FIG. 2A.

圖2E及圖2F為圖2A所示之滾珠螺桿裝置中另一滾珠保持器示意圖。 2E and 2F are schematic views of another ball retainer in the ball screw device shown in Fig. 2A.

以下將參照相關圖式,說明依本發明較佳實施例之一種滾珠螺桿裝置,其中相同的元件將以相同的參照符號加以說明。 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a ball screw device according to a preferred embodiment of the present invention will be described with reference to the accompanying drawings, wherein the same elements will be described with the same reference numerals.

圖1A為依據本發明一實施例所示之滾珠螺桿裝置的示意圖,圖1B為圖1A所示之滾珠螺桿裝置的分解示意圖。請同時參照圖1A及圖1B所示,滾珠螺桿裝置1包括一螺桿11、一螺帽12、二軸承套13a、13b、一環形定位元件19、一滾珠保持器14、一預壓調整元件15、複數個第一滾珠16b及複數個第二滾珠16a。螺桿11係為一圓柱狀桿體,且其外表面具有一沿縱軸連續纏繞的螺旋狀溝槽111。螺帽12為一環狀柱體,其具有複數個外滾珠溝槽121,且螺帽12中央具有一通孔122,且螺帽12靠近通孔122之內表面具有第一內滾珠溝槽123,且第一內滾珠溝槽123之導距及槽面構型係與螺桿11之螺旋狀溝槽111相同或相近。當螺帽12藉由通孔122套設至螺桿11上時,螺帽12之螺旋狀的第一內滾珠溝槽123與螺桿11之螺旋狀溝槽111能相互對應而形成一第一滾珠通道。而複數個第一滾珠16b則容置於第一滾珠通道中。 1A is a schematic view of a ball screw device according to an embodiment of the present invention, and FIG. 1B is an exploded perspective view of the ball screw device shown in FIG. 1A. 1A and 1B, the ball screw device 1 includes a screw 11, a nut 12, two bearing sleeves 13a, 13b, an annular positioning member 19, a ball retainer 14, and a preload adjusting member 15. And a plurality of first balls 16b and a plurality of second balls 16a. The screw 11 is a cylindrical rod body, and its outer surface has a spiral groove 111 continuously wound along the longitudinal axis. The nut 12 is an annular cylinder having a plurality of outer ball grooves 121, and a through hole 122 is formed in the center of the nut 12, and the inner surface of the nut 12 adjacent to the through hole 122 has a first inner ball groove 123. The lead distance and the groove surface configuration of the first inner ball groove 123 are the same as or similar to the spiral groove 111 of the screw 11. When the nut 12 is sleeved on the screw 11 through the through hole 122, the spiral first inner ball groove 123 of the nut 12 and the spiral groove 111 of the screw 11 can correspond to each other to form a first ball passage. . The plurality of first balls 16b are accommodated in the first ball passage.

同時參照圖1A、1B,以及圖1D所示,其中圖1D,為圖 1A所示之滾珠螺桿裝置的滾珠保持器14的示意圖。滾珠保持器14具有環狀薄壁本體且為積層製造方式所製成,且套設於螺帽12及軸承套13a、13b之間,且滾珠保持器14於環狀薄壁本體上設置有複數固持部141。複數個第二滾珠16a則容置於固持部141,且各固持部141的周長不小於容置於其中的各第二滾珠16a的最大截面之圓周長的二分之一。 1A, 1B, and 1D, wherein FIG. 1D is a diagram A schematic view of the ball cage 14 of the ball screw device shown in Fig. 1A. The ball retainer 14 has an annular thin-walled body and is formed by a laminated manufacturing method, and is sleeved between the nut 12 and the bearing sleeves 13a and 13b, and the ball retainer 14 is provided with a plurality of annular thin-walled bodies. The holding portion 141. The plurality of second balls 16a are accommodated in the holding portion 141, and the circumference of each of the holding portions 141 is not less than one-half of the circumference of the largest section of each of the second balls 16a accommodated therein.

在本實施例中,如圖1D所示,係以各固持部141為封閉型葫蘆孔保持器為例示。因滾珠保持器14具有葫蘆狀圓弧形套孔構型的固持部141,故可供第二滾珠16a套入嵌結組合,使滾珠保持器利用大包覆角度的構型的固持部141提供各第二滾珠16a穩固定位組合。且因為葫蘆狀圓弧形套孔構型的固持部141具有局部變形能力,使得第二滾珠16a能夠輕易的嵌入滾珠保持器14的固持部141中。 In the present embodiment, as shown in FIG. 1D, each of the holding portions 141 is exemplified as a closed-type hoist hole holder. Since the ball retainer 14 has the retaining portion 141 of the gourd-shaped arc-shaped sleeve hole configuration, the second ball 16a can be fitted into the inserting combination, so that the ball retainer is provided by the retaining portion 141 of the large cladding angle configuration. Each of the second balls 16a is stably fixed in position. Moreover, since the retaining portion 141 of the gourd-shaped circular arc-shaped through-hole configuration has a local deformability, the second ball 16a can be easily fitted into the retaining portion 141 of the ball retainer 14.

而滾珠保持器14所採用的積層製造方式則可為下列方式其中之一:選擇性雷射燒結(Selective laser sintering,SLS)、光固化法(Stereolithgraphy apparatus,SLA)、噴墨列印法(Ink jet printing,IJP)、或是熔融擠製成形(Fused deposition modeling,FDM)。而滾珠保持器14之材質可為尼龍(Nylon)、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、碳纖維強化塑膠、奈米碳管強化塑膠、玻璃纖維強化塑膠、聚氟化二乙烯(PVDF)、聚四氟乙烯(PTFE)、聚苯硫醚(PPS)、聚醚醚酮(PEEK),或是聚酰亞胺(PI),或是上述材料的任意組合。 The laminated manufacturing method adopted by the ball retainer 14 can be one of the following methods: Selective laser sintering (SLS), Stereolithography apparatus (SLA), and inkjet printing (Ink) Jet printing, IJP), or Fused deposition modeling (FDM). The material of the ball cage 14 can be nylon (Nylon), acrylonitrile-butadiene-styrene copolymer (ABS), carbon fiber reinforced plastic, carbon nanotube reinforced plastic, glass fiber reinforced plastic, polyfluorinated divinyl (PVDF), polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polyetheretherketone (PEEK), or polyimide (PI), or any combination of the above.

此外,為了提升滾珠保持器14的耐磨性與潤滑性以增加其使用壽命,可採用複合材料加以製作,亦即在製造滾珠保持器14時進一步添加有陶瓷粉末(例如:氧化鋯粉末、氧化鋁粉末、氧化矽粉末、氮化鋁粉末、氮化矽粉末、碳化矽粉末、奈米碳管)或是石墨粉、碳粉、固體潤滑劑等潤滑性材質。此外,為加強滾珠保持器14的結構強度,亦可添加玻璃纖維、碳纖維、碳化矽纖維,或鬚晶(whiskers)纖維。 Further, in order to improve the wear resistance and lubricity of the ball retainer 14 to increase its service life, a composite material may be used, that is, ceramic powder (for example, zirconia powder, oxidation) is further added when the ball cage 14 is manufactured. Aluminum powder, cerium oxide powder, aluminum nitride powder, tantalum nitride powder, tantalum carbide powder, carbon nanotubes) or lubricous materials such as graphite powder, carbon powder, and solid lubricant. Further, in order to strengthen the structural strength of the ball retainer 14, glass fibers, carbon fibers, strontium carbide fibers, or whisker fibers may be added.

圖1C為圖1A所示之滾珠螺桿裝置的剖面示意圖,請同時參考圖1A至圖1C所示。軸承套13a、13b分別係套設於螺帽12之兩側,螺帽12具有複數個外滾珠溝槽121,於本實施例中,螺帽12具有二外滾珠溝槽121,而軸承套13a、13b分別具有一第二內滾珠溝槽131a、131b,且 環繞方式、導距以及溝槽之構型係與外滾珠溝槽121相對應,以在軸承套13a、13b套設於螺帽12時,第二內滾珠溝槽131a、131b能與外滾珠溝槽121形成第二滾珠通道,以供容置複數第二滾珠16a,使螺帽12能相對於軸承套13a、13b旋轉。外滾珠溝槽121之形成方向是與螺桿11之軸向相互垂直,當然,於其他實施態樣中,外滾珠溝槽121亦可以係相對於螺桿11之軸向傾斜而具有一夾角之方式設置,本發明在此不限。 1C is a schematic cross-sectional view of the ball screw device shown in FIG. 1A, which is also referred to FIG. 1A to FIG. 1C. The bearing sleeves 13a and 13b are respectively sleeved on both sides of the nut 12, and the nut 12 has a plurality of outer ball grooves 121. In the embodiment, the nut 12 has two outer ball grooves 121, and the bearing sleeve 13a And 13b respectively have a second inner ball groove 131a, 131b, and The configuration of the surrounding mode, the guiding pitch and the groove corresponds to the outer ball groove 121, so that when the bearing sleeves 13a, 13b are sleeved on the nut 12, the second inner ball grooves 131a, 131b can be combined with the outer ball groove The groove 121 forms a second ball passage for accommodating the plurality of second balls 16a to rotate the nut 12 relative to the bearing sleeves 13a, 13b. The outer ball groove 121 is formed perpendicular to the axial direction of the screw 11. Of course, in other embodiments, the outer ball groove 121 may be inclined with respect to the axial direction of the screw 11 to have an angle. The present invention is not limited thereto.

此外,如圖1C所示,如前所述,第二滾珠通道係為螺桿11與螺帽12之間滾珠循環通道的主要部分,容置有複數第二滾珠16a(圖1B及圖1C僅顯示部分滾珠作代表),使螺帽12能以螺桿11之軸心為縱軸轉動,以將旋轉運動轉換為直線運動。而需另外說明的是,本發明之滾珠迴流方式不限於外循環式、內循環式或端蓋循環式,在本實施例中,僅係以端蓋循環式為實例代表,然非以此為限,至於詳細說明可參考下述。而有關於螺桿與螺帽組裝以及溝槽之形成方式係為本發明所屬技術領域中具有通常知識者所能理解,故不再贅述。 In addition, as shown in FIG. 1C, as described above, the second ball passage is a main portion of the ball circulation passage between the screw 11 and the nut 12, and accommodates a plurality of second balls 16a (FIG. 1B and FIG. 1C only show Part of the ball is representative, so that the nut 12 can be rotated about the axis of the screw 11 to convert the rotary motion into a linear motion. It should be noted that the ball reflow method of the present invention is not limited to the outer circulation type, the inner circulation type or the end cover circulation type. In the embodiment, only the end cover circulation type is taken as an example, but For the detailed description, please refer to the following. The arrangement of the screw and the nut and the formation of the groove are understood by those of ordinary skill in the art, and will not be described again.

請參考圖1E,為圖1A所示之滾珠螺桿裝置的徑向剖面部份分解示意圖,如圖所示,固持部141於徑向截面上具有內凹圓錐面,與第二滾珠16a外輪廓面互相配合,使第二滾珠16a於滾動時進一步保持定位。 1E is a schematic exploded perspective view of the ball screw device shown in FIG. 1A. As shown, the holding portion 141 has a concave conical surface in a radial section and an outer contour surface of the second ball 16a. Cooperating with each other, the second ball 16a is further positioned while being rolled.

請參考圖1C所示。二軸承套13a、13b分別具有一內定位凹槽132a、132b,且滾珠螺桿裝置1更具有一環形定位元件19。其中,環形定位元件19夾設於二軸承套13a、13b之間,且環形定位元件19係容置於內定位凹槽132a、132b。較佳的,環形定位元件19之外表面抵頂內定位凹槽132a、132b之側壁,且環形定位元件19係以與二軸承套13a、13b同心之方式容置於內定位凹槽132a、132b內,藉此使軸承套13a與軸承套13b相互定位,因為有環形定位元件19,可進一步顯著地降低軸承套13a、13b之間對位的公差。因為環形定位元件19與軸承套13a、13b之間的相對位置較佳係為同心的關係,此時,環形定位元件19還可以稱之為同心環。 Please refer to Figure 1C. The two bearing sleeves 13a, 13b each have an inner positioning groove 132a, 132b, and the ball screw device 1 further has an annular positioning member 19. Wherein, the annular positioning element 19 is sandwiched between the two bearing sleeves 13a, 13b, and the annular positioning element 19 is received in the inner positioning grooves 132a, 132b. Preferably, the outer surface of the annular positioning member 19 abuts against the sidewall of the inner positioning groove 132a, 132b, and the annular positioning member 19 is received in the inner positioning groove 132a, 132b concentrically with the two bearing sleeves 13a, 13b. Thereby, the bearing sleeve 13a and the bearing sleeve 13b are thereby positioned relative to each other, and because of the annular positioning member 19, the tolerance of the alignment between the bearing sleeves 13a, 13b can be further significantly reduced. Since the relative position between the annular positioning element 19 and the bearing sleeves 13a, 13b is preferably in a concentric relationship, the annular positioning element 19 may also be referred to as a concentric ring.

另外,預壓調整元件15亦夾設於二軸承套13a、13b之間,且預壓調整元件15的內徑大於環形定位元件19的外徑,如圖1C所示,環形定位元件19與預壓調整元件15皆夾設於二軸承套13a、13b,且預壓調 整元件15設置於環形定位元件19的外周緣,但預壓調整元件15與環形定位元件19不接觸。 In addition, the preload adjusting member 15 is also interposed between the two bearing sleeves 13a, 13b, and the inner diameter of the preload adjusting member 15 is larger than the outer diameter of the annular positioning member 19, as shown in FIG. 1C, the annular positioning member 19 and the pre The pressure adjusting elements 15 are all clamped to the two bearing sleeves 13a, 13b, and are pre-stressed The integral element 15 is disposed on the outer periphery of the annular positioning element 19, but the pre-stressing adjustment element 15 is not in contact with the annular positioning element 19.

較佳的,上述元件係以螺鎖方式相互固定,因此,軸承套13a、13b與預壓調整元件15上可分別具有複數螺孔S1,且各螺孔S1的位置係相互對應,並經由螺絲S2將軸承套13a、13b與預壓調整元件15相互鎖固。預壓調整元件15較佳係以剛性鐵製成,以提供較佳的剛性與韌性,有利於製造過程中控制軸承套13a、13b之間的壓力,增加滾珠螺桿裝置1整體的運作穩定性。而組裝二軸承套13a、13b、環形定位元件19、滾珠保持器14、第二滾珠16a以及預壓調整元件15後形成一軸承套組件B。 Preferably, the components are fixed to each other in a screw-lock manner. Therefore, the bearing sleeves 13a and 13b and the pre-stressing adjusting component 15 respectively have a plurality of screw holes S1, and the positions of the screw holes S1 correspond to each other and are screwed. S2 locks the bearing sleeves 13a, 13b and the preload adjusting element 15 to each other. The preload adjusting member 15 is preferably made of rigid iron to provide better rigidity and toughness, to facilitate control of the pressure between the bearing sleeves 13a, 13b during the manufacturing process, and to increase the overall operational stability of the ball screw device 1. The bearing sleeve assembly B is formed by assembling the two bearing sleeves 13a, 13b, the annular positioning member 19, the ball retainer 14, the second ball 16a, and the preload adjusting member 15.

另外,本發明更提供一種滾珠螺桿裝置的軸承套組件,套設於一螺帽,軸承套組件包括二軸承套、一環形定位元件、一滾珠保持器、複數滾珠,以及一預壓調整元件。二軸承套分別具有一內定位凹槽及一內滾珠溝槽,內滾珠溝槽與螺帽之複數個外滾珠溝槽對應設置,使各內滾珠溝槽與各外滾珠溝槽形成一滾珠通道。環形定位元件夾設於二軸承套之間,且環形定位元件係容置於內定位凹槽。滾珠保持器具有一環狀薄壁本體且為積層製造方式所製成且套設於螺帽及二軸承套之間,且於環狀薄壁本體上設置有複數固持部。複數滾珠容置於固持部及滾珠通道,且各固持部的周長不小於容置於其中的各滾珠的最大截面之圓周長的二分之一。預壓調整元件夾設於二軸承套之間。而具體的元件結構與特徵均可以參考前一實施例所述,於此不再贅述。 In addition, the present invention further provides a bearing sleeve assembly of a ball screw device, which is sleeved on a nut. The bearing sleeve assembly includes two bearing sleeves, an annular positioning component, a ball retainer, a plurality of balls, and a preload adjusting component. The two bearing sleeves respectively have an inner positioning groove and an inner ball groove, and the inner ball groove is correspondingly arranged with the plurality of outer ball grooves of the nut, so that each inner ball groove and each outer ball groove form a ball channel . The annular positioning element is sandwiched between the two bearing sleeves, and the annular positioning element is received in the inner positioning groove. The ball retainer has an annular thin-walled body and is formed by a laminated manufacturing method and is sleeved between the nut and the two bearing sleeves, and a plurality of retaining portions are disposed on the annular thin-walled body. The plurality of balls are housed in the holding portion and the ball passage, and the circumference of each of the holding portions is not less than one-half of the circumference of the largest section of each of the balls housed therein. The preload adjusting component is sandwiched between the two bearing sleeves. For specific component structures and features, reference may be made to the previous embodiment, and details are not described herein.

此外,本發明更提供另一種滾珠螺桿裝置,請參考圖2A至圖2F。圖2A為本發明一實施例之滾珠螺桿裝置的示意圖,圖2B為圖2A所示之滾珠螺桿裝置的分解示意圖,圖2C為圖2A所示之滾珠螺桿裝置於剖面線A-A的剖面示意圖,圖2D為圖2A所示之滾珠螺桿裝置中滾珠保持器之示意圖,圖2E及圖2F為圖2A所示之滾珠螺桿裝置中另一滾珠保持器示意圖。 In addition, the present invention further provides another ball screw device, please refer to FIG. 2A to FIG. 2F. 2A is a schematic view of a ball screw device according to an embodiment of the present invention, FIG. 2B is an exploded perspective view of the ball screw device shown in FIG. 2A, and FIG. 2C is a cross-sectional view of the ball screw device shown in FIG. 2A taken along a section line AA. 2D is a schematic view of the ball retainer in the ball screw device shown in FIG. 2A, and FIGS. 2E and 2F are schematic views of another ball retainer in the ball screw device shown in FIG. 2A.

首先,請一併參考圖2A至圖2C所示,在本實施例中,滾珠螺桿裝置2包括一螺桿21、一螺帽22、一軸承套23、複數第一滾珠26b、至少一滾珠保持器24、複數第二滾珠26a、複數迴流元件27、複數防塵組 件28以及至少一強化件29。 First, please refer to FIG. 2A to FIG. 2C together. In this embodiment, the ball screw device 2 includes a screw 21, a nut 22, a bearing sleeve 23, a plurality of first balls 26b, and at least one ball retainer. 24, a plurality of second balls 26a, a plurality of reflow elements 27, a plurality of dust-proof groups A member 28 and at least one reinforcement member 29.

螺帽22的內側表面具有複數第一內滾珠溝槽222,螺桿21的外側表面具有複數螺旋狀溝槽211。在本實施例中,第一內滾珠溝槽222及螺旋狀溝槽211係為螺旋型溝槽。當螺帽22套設於螺桿21時,第一內滾珠溝槽222會與對應的螺旋狀溝槽211共同形成第一滾珠通道P1。而第一滾珠26b容置於第一滾珠通道P1之中。於此特別說明,為使圖面簡潔以方便瞭解,圖2C僅繪示出部份第二滾珠26a及部份第一滾珠26b。在本實施例中,滾珠螺桿裝置2更包括兩個迴流元件27,可套設於螺帽22的兩端,各迴流元件27具有兩個迴流通道271。接著,請一併參考圖2C,當第一滾珠26b在第一滾珠通道P1中滾動至迴流元件27時,第一滾珠26b可自迴流通道271進行迴流轉向,進入與對應於迴流通道271設置且軸向貫穿螺帽22的循環通道213。故而第一滾珠通道P1(即第一內滾珠溝槽222及螺旋狀溝槽211)、迴流通道271及循環通道213形成完整的滾珠循環路徑RP。當第一滾珠26b於第一滾珠通道P1中移動至迴流元件27的位置時,會藉由迴流通道271及循環通道213產生反覆循環運動。在本實施例中,循環通道213其數量較佳係對應迴流通道271的數量。本實施例的滾珠螺桿裝置2更包括四個強化件29,其材料可為金屬,係分別設置於迴流元件27的迴流通道271上,使第一滾珠26b經由迴流元件27進行迴流時,第一滾珠26b係於強化件29上滾動,而非直接在迴流元件27上滾動,以減少迴流通道271的磨耗。 The inner side surface of the nut 22 has a plurality of first inner ball grooves 222, and the outer surface of the screw 21 has a plurality of spiral grooves 211. In the present embodiment, the first inner ball groove 222 and the spiral groove 211 are spiral grooves. When the nut 22 is sleeved on the screw 21, the first inner ball groove 222 will form a first ball passage P1 together with the corresponding spiral groove 211. The first ball 26b is accommodated in the first ball passage P1. Specifically, in order to make the drawing simple and convenient for understanding, FIG. 2C only shows a part of the second ball 26a and a part of the first ball 26b. In the present embodiment, the ball screw device 2 further includes two reflow elements 27 which can be sleeved on both ends of the nut 22, and each reflow element 27 has two return passages 271. Next, referring to FIG. 2C together, when the first ball 26b rolls into the reflow element 27 in the first ball passage P1, the first ball 26b can be reflowed from the return passage 271 to enter and correspond to the return passage 271 and The circulation passage 213 of the nut 22 is axially penetrated. Therefore, the first ball passage P1 (ie, the first inner ball groove 222 and the spiral groove 211), the return passage 271, and the circulation passage 213 form a complete ball circulation path RP. When the first ball 26b moves to the position of the reflow element 27 in the first ball passage P1, a reverse circulation motion is generated by the return passage 271 and the circulation passage 213. In the present embodiment, the number of the circulation passages 213 is preferably the number corresponding to the return passages 271. The ball screw device 2 of the present embodiment further includes four reinforcing members 29, which may be made of metal, which are respectively disposed on the return passage 271 of the reflow element 27, so that when the first ball 26b is reflowed via the reflow element 27, the first The balls 26b roll on the reinforcing member 29 instead of rolling directly on the reflow member 27 to reduce the wear of the return passage 271.

螺帽22具有至少一個外滾珠溝槽221。然,本領域具有通常知識之人均可明瞭螺帽22上可設置有一個外滾珠溝槽221,也可以為了增加軸承套23旋轉的穩定度及/或滾珠螺桿裝置2的承載力,而在螺帽22上設置有多個外滾珠溝槽221。本實施例係以螺帽22具有二個外滾珠溝槽221為例進行說明。二個外滾珠溝槽221設置於螺帽22的外側表面OS。軸承套23具有至少一第二內滾珠溝槽231,設置於軸承套23的內側表面IS。而與前段所述理由相同,本領域具有通常知識之人均可明瞭,軸承套23上可對應於螺帽22上的外滾珠溝槽221,設置一個第二內滾珠溝槽231,也可以為了增加軸承套23旋轉的穩定度及/或滾珠螺桿裝置2的承載力,而在 軸承套23上設置有多個第二內滾珠溝槽231。本實施例係以軸承套23具有二個第二內滾珠溝槽231為例。當軸承套23套設於螺帽22時,軸承套23的第二內滾珠溝槽231與對應之外滾珠溝槽221共同形成第二滾珠通道P2,如圖2C所示。 The nut 22 has at least one outer ball groove 221 . However, those having ordinary knowledge in the art can understand that an outer ball groove 221 can be disposed on the nut 22, and can also increase the stability of the rotation of the bearing sleeve 23 and/or the bearing capacity of the ball screw device 2, and A plurality of outer ball grooves 221 are provided on the cap 22. This embodiment is described by taking the nut 22 having two outer ball grooves 221 as an example. Two outer ball grooves 221 are provided on the outer side surface OS of the nut 22. The bearing sleeve 23 has at least one second inner ball groove 231 disposed on the inner side surface IS of the bearing sleeve 23. For the same reason as described in the preceding paragraph, it is clear to those skilled in the art that the bearing sleeve 23 can correspond to the outer ball groove 221 on the nut 22, and a second inner ball groove 231 can be provided. The stability of the rotation of the bearing sleeve 23 and/or the bearing capacity of the ball screw device 2, A plurality of second inner ball grooves 231 are disposed on the bearing sleeve 23. In this embodiment, the bearing sleeve 23 has two second inner ball grooves 231 as an example. When the bearing sleeve 23 is sleeved on the nut 22, the second inner ball groove 231 of the bearing sleeve 23 and the corresponding outer ball groove 221 together form a second ball passage P2, as shown in FIG. 2C.

請再次參考圖2B,滾珠保持器24具有複數固持部241,其形狀較佳為符合第二滾珠26a的弧狀,且其弧長不小於第二滾珠26a的最大截面之圓周長的二分之一。而當第二滾珠26a放入第二滾珠通道P2後,滾珠保持器24同樣可套設於螺帽22而位於軸承套23與螺帽22之間,並以固持部241與第二滾珠26a對應卡合,以保持及固定各第二滾珠26a的位置,避免滾珠螺桿裝置2於實際運作時發生第二滾珠26a脫落的情形。 Referring to FIG. 2B again, the ball retainer 24 has a plurality of retaining portions 241 which are preferably shaped to conform to the arc shape of the second ball 26a and have an arc length not less than a half of the circumference of the largest cross section of the second ball 26a. One. When the second ball 26a is placed in the second ball passage P2, the ball retainer 24 can also be sleeved on the nut 22 and located between the bearing sleeve 23 and the nut 22, and corresponding to the second ball 26a by the holding portion 241. The engagement is performed to maintain and fix the position of each of the second balls 26a, thereby preventing the second ball 26a from falling off during the actual operation of the ball screw device 2.

在本實施例中,各固持部241為以C形凹口為例,且各C形凹口包覆各第二滾珠26a之角度較佳為大於180度,更佳則請參考圖2D,為200度至270度,使第二滾珠26a定位運轉。而圖2D所示的滾珠保持器24的壁厚可比圖2C所示的滾珠保持器24的厚度增加20-50%,使其更加耐磨耗並增加使用壽命。 In this embodiment, each of the retaining portions 241 is a C-shaped recess, and the angle of each of the C-shaped recesses covering each of the second balls 26a is preferably greater than 180 degrees. More preferably, refer to FIG. 2D, which is 200. The second ball 26a is positioned to operate at a degree of 270 degrees. The wall thickness of the ball retainer 24 shown in Fig. 2D can be increased by 20-50% compared to the thickness of the ball retainer 24 shown in Fig. 2C, making it more wear resistant and increasing the service life.

此外,於另一種實施態樣中,滾珠保持器24的各C形凹口更具有冠狀頂部2411及底部2412,由圖中可知,冠狀頂部2411之徑向厚度大於2412底部之徑向厚度。於此實施態樣中,冠狀頂部增加了厚度,可提高第一滾珠26b的包覆面積與結構強度,增加運轉時的穩定性。此外,C形凹口亦可具有較大的包覆角度(200-270度)可包覆第一滾珠26b,使第二滾珠26a定位運轉更加順利。 In addition, in another embodiment, each C-shaped recess of the ball retainer 24 has a crowned top portion 2411 and a bottom portion 2412. As can be seen, the radial thickness of the crowned top portion 2411 is greater than the radial thickness of the bottom portion of 2412. In this embodiment, the crown top is increased in thickness, which improves the coating area and structural strength of the first ball 26b and increases the stability during operation. In addition, the C-shaped recess can also have a larger cladding angle (200-270 degrees) to cover the first ball 26b, so that the second ball 26a can be positioned more smoothly.

而滾珠保持器24所採用的積層製造方式則可為下列方式其中之一:選擇性雷射燒結(Selective laser sintering,SLS)、光固化法(Stereolithgraphy apparatus,SLA)、噴墨列印法(Ink jet printing,IJP)、或是熔融擠製成形(Fused deposition modeling,FDM)。而滾珠保持器14之材質可為尼龍(Nylon)、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、碳纖維強化塑膠、奈米碳管強化塑膠、玻璃纖維強化塑膠、聚氟化二乙烯(PVDF)、聚四氟乙烯(PTFE)、聚苯硫醚(PPS)、聚醚醚酮(PEEK),或是聚酰亞胺(PI),或是上述材料的任意組合。 The laminated manufacturing method adopted by the ball retainer 24 may be one of the following methods: Selective laser sintering (SLS), Stereolithography apparatus (SLA), and inkjet printing (Ink) Jet printing, IJP), or Fused deposition modeling (FDM). The material of the ball cage 14 can be nylon (Nylon), acrylonitrile-butadiene-styrene copolymer (ABS), carbon fiber reinforced plastic, carbon nanotube reinforced plastic, glass fiber reinforced plastic, polyfluorinated divinyl (PVDF), polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polyetheretherketone (PEEK), or polyimide (PI), or any combination of the above.

此外,為了提升滾珠保持器24的耐磨性與潤滑性以增加其使用壽命,可採用複合材料加以製作,亦即在製造滾珠保持器24進一步添加有陶瓷粉末(例如:氧化鋯粉末、氧化鋁粉末、氧化矽粉末、氮化鋁粉末、氮化矽粉末、碳化矽粉末、奈米碳管)或是石墨粉、碳粉、固體潤滑劑等潤滑性材質。此外,為加強滾珠保持器24的結構強度,亦可添加玻璃纖維、碳纖維、碳化矽纖維,或鬚晶(whiskers)纖維。 Further, in order to improve the wear resistance and lubricity of the ball retainer 24 to increase its service life, a composite material may be used, that is, a ceramic powder (for example, zirconia powder, alumina) may be further added to the ball retainer 24 for manufacture. Powder, cerium oxide powder, aluminum nitride powder, tantalum nitride powder, tantalum carbide powder, carbon nanotubes) or lubricating materials such as graphite powder, carbon powder, and solid lubricant. Further, in order to strengthen the structural strength of the ball retainer 24, glass fiber, carbon fiber, strontium carbide fiber, or whisker fiber may be added.

而滾珠保持器24若以材質為尼龍為例,使積層製造方式中的選擇性雷射燒結(Selective laser sintering,SLS)製程時,因尼龍本身具有一定的自潤性,而且選擇性雷射燒結技術是採用雷射光把尼龍粉末燒結成形,因此成品內部會含有微小的孔洞,且使表面呈現微小的凹陷,兩者均具有儲油的功能,所以此種設計結構的滾珠保持器24將具有良好的潤滑性,減少轉動產生的磨擦,可提高軸承使用壽命。而尼龍材質所具有的韌性與潤滑性使得第二滾珠26a於第二滾珠通道P2及固持部241中能運轉順暢。此外,本實施例之滾珠保持器24的固持部241因非封閉形孔洞,故相較之下與第二滾珠26a的接觸面較小,所以磨擦亦較小,並且滾珠保持器24具有構造簡單、重量輕且容易加工製造等優點。 The ball cage 24 is made of a material such as nylon, and the selective laser sintering (SLS) process in the laminated manufacturing method has a certain self-lubricity and selective laser sintering. The technology uses laser light to form the nylon powder, so that the inside of the finished product will contain tiny holes and the surface will be slightly concave. Both of them have the function of oil storage, so the ball retainer 24 of this design structure will have good Lubricity reduces friction caused by rotation and improves bearing life. The toughness and lubricity of the nylon material enable the second ball 26a to operate smoothly in the second ball passage P2 and the holding portion 241. In addition, since the holding portion 241 of the ball retainer 24 of the present embodiment has a small contact hole with respect to the second ball 26a due to the non-closed hole, the friction is also small, and the ball retainer 24 has a simple structure. It is light in weight and easy to manufacture and manufacture.

而與採用射出成形法相較,因為滾珠保持器24具有環狀薄壁本體,不論模具採單點或多點注口進行射出,於冷卻後均會產生接合線,造成應力集中、形狀易變形或強度降低,使用壽命縮短等缺點。本實施例採用積層製造方式進行製造,故不需製作複雜的射出模具,可節省模具費用並能降低成本。此外,與傳統使用CNC銑床以及線切割放電加工製作的金屬材質的滾珠保持器比較,傳統CNC銑床以及線切割放電加工製造程序較複雜,且製得之金屬材質的滾珠保持器耐蝕性不佳,製造成本較高。 Compared with the injection molding method, since the ball retainer 24 has an annular thin-walled body, regardless of whether the mold is ejected by a single point or a multi-point nozzle, a bonding wire is generated after cooling, resulting in stress concentration, shape deformation or Shortcomings such as reduced strength and reduced service life. This embodiment is manufactured by the laminated manufacturing method, so that it is not necessary to make a complicated injection mold, which can save the mold cost and reduce the cost. In addition, compared with the traditional ball cages made of CNC milling machines and wire-cut electrical discharge machining, the traditional CNC milling machines and wire-cut electrical discharge machining manufacturing processes are complicated, and the metal ball cages have poor corrosion resistance. Higher manufacturing costs.

在本實施例中,滾珠螺桿裝置2更包括兩個防塵組件28,可套設於螺帽22的兩端,且位於迴流元件27的外側。防塵組件28包括防塵件281以及固定件282,而防塵件281並具有刮刷部2811,於組裝完成後刮刷部2811會接觸螺桿21的外側表面而阻擋水氣、灰塵或異物進入滾珠螺桿裝置2的內部,使其得以正常運作,甚至可延長整個裝置的使用壽命。固定件282卡固於螺帽22的兩端,且設置於防塵件281的外側,使防 塵件281不易於滾珠螺桿裝置2進行直線運動時掉落。以上各元件(迴流元件27、迴流通道271、防塵組件28、強化件29)的數量僅為舉例,本發明不以上述為限,可依實際應用進行調整。 In the present embodiment, the ball screw device 2 further includes two dustproof components 28 that can be sleeved on both ends of the nut 22 and located outside the return element 27. The dustproof component 28 includes a dustproof member 281 and a fixing member 282, and the dustproof member 281 has a wiping portion 2811. After the assembly is completed, the wiping portion 2811 contacts the outer surface of the screw 21 to block moisture, dust or foreign matter from entering the ball screw device. The inside of the 2 makes it work properly and even extends the life of the entire unit. The fixing member 282 is fastened to both ends of the nut 22 and disposed on the outer side of the dustproof member 281 to prevent The dust member 281 is not easy to fall when the ball screw device 2 performs a linear motion. The number of the above components (the reflow element 27, the return passage 271, the dustproof assembly 28, and the reinforcing member 29) is merely an example, and the present invention is not limited to the above, and can be adjusted according to practical applications.

承上所述,本發明之滾珠螺桿裝置及其軸承套組件,由於其滾珠保持器具有一環狀薄壁本體且為積層製造方式所製成,相較於傳統使用CNC銑床以及線切割放電加工等加工方式,其良率較高。同時,因環狀薄壁本體上設置的複數固持部的周長係不小於容置於其中的各滾珠的最大截面之圓周長的二分之一,而具有倒拔模斜度構型,若採用傳統刀具或是射出成形方式進行加工,則需設計特殊刀具或額外設計徑向移動的滑塊,成本昂貴。而本發明係採用積層製造(3D列印)方式進行製作,則可直接製出具有倒拔模斜度構型的滾珠保持器,因此成本較低。 As described above, the ball screw device and the bearing sleeve assembly of the present invention are manufactured by a laminated manufacturing method because the ball retainer has an annular thin-walled body, compared with the conventional CNC milling machine and wire-cut electrical discharge machining. The processing method has a high yield. At the same time, the circumference of the plurality of retaining portions provided on the annular thin-walled body is not less than one-half of the circumferential length of the largest section of each of the balls accommodated therein, and has a tilting mode configuration. When machining with conventional tools or injection molding, special tools or additional design of radially moving sliders are required, which is expensive. However, the present invention is produced by a laminate manufacturing (3D printing) method, and the ball holder having the inverted mold inclination configuration can be directly produced, so that the cost is low.

此外,由於本發明中的滾珠保持器更可採用塑膠樹酯材質進行製作,其更有重量輕、噪音低、潤滑性佳等優點。 In addition, since the ball retainer of the present invention can be made of a plastic resin material, it has the advantages of light weight, low noise, good lubricity and the like.

以上所述僅為舉例性,而非為限制性者。任何未脫離本發明之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。 The above is intended to be illustrative only and not limiting. Any equivalent modifications or alterations to the spirit and scope of the invention are intended to be included in the scope of the appended claims.

1‧‧‧滾珠螺桿裝置 1‧‧‧Ball screw device

11‧‧‧螺桿 11‧‧‧ screw

111‧‧‧螺旋狀溝槽 111‧‧‧Spiral groove

12‧‧‧螺帽 12‧‧‧ Nuts

121‧‧‧外滾珠溝槽 121‧‧‧Outer ball groove

123‧‧‧第一內滾珠溝槽 123‧‧‧First inner ball groove

13a、13b‧‧‧軸承套 13a, 13b‧‧‧ bearing sleeve

14‧‧‧滾珠保持器 14‧‧‧Ball retainer

141‧‧‧固持部 141‧‧‧ Holding Department

15‧‧‧預壓調整元件 15‧‧‧Preloading adjustment components

16a‧‧‧第二滾珠 16a‧‧‧second ball

16b‧‧‧第一滾珠 16b‧‧‧First Ball

17‧‧‧防塵件 17‧‧‧Dust-proof parts

18‧‧‧端蓋 18‧‧‧End cover

19‧‧‧環形定位元件 19‧‧‧Ring positioning elements

P‧‧‧傳動連接件 P‧‧‧Drive connector

Claims (17)

一種滾珠螺桿裝置的軸承套組件,套設於一螺帽,包括:二軸承套,分別具有一內定位凹槽及一內滾珠溝槽,該內滾珠溝槽與該螺帽之複數個外滾珠溝槽對應設置,使各該內滾珠溝槽與各該外滾珠溝槽形成一滾珠通道;一環形定位元件,夾設於該二軸承套之間,且該環形定位元件係容置於該內定位凹槽;至少一滾珠保持器,該滾珠保持器具有一環狀薄壁本體且為積層製造方式所製成且套設於該螺帽及該些軸承套之間,且於該環狀薄壁本體上設置有複數固持部;複數滾珠,容置於該些固持部及該滾珠通道,且各固持部的周長不小於容置於其中的各滾珠的最大截面之圓周長的二分之一,以及一預壓調整元件,夾設於該二軸承套之間。 A bearing sleeve assembly of a ball screw device is sleeved on a nut, comprising: two bearing sleeves respectively having an inner positioning groove and an inner ball groove, the inner ball groove and a plurality of outer balls of the nut Correspondingly disposed, the inner ball groove and each of the outer ball grooves form a ball passage; an annular positioning member is sandwiched between the two bearing sleeves, and the annular positioning component is disposed therein a positioning groove; at least one ball retainer having an annular thin-walled body and formed by lamination manufacturing and sleeved between the nut and the bearing sleeves, and the annular thin wall a plurality of retaining portions are disposed on the body; a plurality of balls are received in the retaining portions and the ball passages, and a circumference of each of the retaining portions is not less than one-half of a circumference of a maximum cross-section of each of the balls accommodated therein And a pre-stressing adjustment element is sandwiched between the two bearing sleeves. 如申請專利範圍第1項所述之軸承套組件,其中各固持部於徑向截面上具有一內凹圓錐面。 The bearing sleeve assembly of claim 1, wherein each of the retaining portions has a concave conical surface in a radial section. 如申請專利範圍第1項所述之軸承套組件,其中各固持部具有一C形凹口,且各C形凹口包覆各滾珠之角度大於180度。 The bearing sleeve assembly of claim 1, wherein each of the retaining portions has a C-shaped recess, and each of the C-shaped recesses covers the respective balls at an angle greater than 180 degrees. 如申請專利範圍第3項所述之軸承套組件,其中各C形凹口包覆各滾珠之角度為200度至270度。 The bearing sleeve assembly of claim 3, wherein each C-shaped notch covers each of the balls at an angle of 200 to 270 degrees. 如申請專利範圍第4項所述之軸承套組件,其中各C形凹口具有一冠狀頂部及一底部,該冠狀頂部之徑向厚度大於該底部之徑向厚度。 The bearing sleeve assembly of claim 4, wherein each of the C-shaped recesses has a crowned top and a bottom, the radial thickness of the crowned top being greater than the radial thickness of the bottom. 如申請專利範圍第1項所述之軸承套組件,其中該積層製造方式係選自下列方式所組成之群組其中之一:選擇性雷射燒結(Selective laser sintering,SLS)、光固化法(Stereolithgraphy apparatus,SLA)、噴墨列印法(Ink jet printing,IJP)、以及熔融擠製成形(Fused deposition modeling,FDM)。 The bearing sleeve assembly of claim 1, wherein the laminated manufacturing method is selected from the group consisting of: selective laser sintering (SLS), photocuring ( Stereolithography apparatus (SLA), Ink jet printing (IJP), and Fused deposition modeling (FDM). 如申請專利範圍第1項所述之軸承套組件,其中該滾珠保持器之材質係選自由尼龍(Nylon)、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、碳纖維強化塑膠、奈米碳管強化塑膠、玻璃纖維強化塑膠、聚氟化二乙烯(PVDF)、聚四氟乙烯(PTFE)、聚苯硫醚(PPS)、聚醚醚酮(PEEK), 以及聚酰亞胺(PI)所組成之群組。 The bearing sleeve assembly of claim 1, wherein the material of the ball cage is selected from the group consisting of nylon (Nylon), acrylonitrile-butadiene-styrene copolymer (ABS), carbon fiber reinforced plastic, and nanometer. Carbon tube reinforced plastic, glass fiber reinforced plastic, polyfluorinated diethylene (PVDF), polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polyetheretherketone (PEEK), And a group of polyimides (PI). 如申請專利範圍第7項所述之軸承套組件,其中該滾珠保持器進一步添加有氧化鋯粉末、氧化鋁粉末、氧化矽粉末、氮化鋁粉末、氮化矽粉末、碳化矽粉末、奈米碳管、碳粉、玻璃纖維、碳纖維、碳化矽纖維,或鬚晶(whiskers)纖維。 The bearing sleeve assembly of claim 7, wherein the ball retainer is further provided with zirconia powder, alumina powder, cerium oxide powder, aluminum nitride powder, tantalum nitride powder, tantalum carbide powder, nanometer. Carbon tube, carbon powder, glass fiber, carbon fiber, tantalum carbide fiber, or whisker fiber. 一種滾珠螺桿裝置,包括:一螺桿;一螺帽,套設於該螺桿,且該螺帽與該螺桿間具有一第一滾珠通道,該螺帽之外表面具有複數個外滾珠溝槽;複數第一滾珠,容置於該第一滾珠通道;以及一軸承套組件,包括:二軸承套,分別具有一內定位凹槽及一內滾珠溝槽,該內滾珠溝槽與該螺帽之該些外滾珠溝槽對應設置,使各該內滾珠溝槽與各該外滾珠溝槽形成一第二滾珠通道;一環形定位元件,夾設於該二軸承套之間,且該環形定位元件係容置於該內定位凹槽;至少一滾珠保持器,該滾珠保持器具有一環狀薄壁本體且為積層製造方式所製成且套設於該螺帽及該些軸承套之間,且於該環狀薄壁本體上設置有複數固持部;複數第二滾珠,容置於該些固持部及該第二滾珠通道,且各固持部的周長不小於容置於其中的各第二滾珠的最大截面之圓周長的二分之一,及一預壓調整元件,夾設於該二軸承套之間。 A ball screw device includes: a screw; a nut sleeved on the screw, and a first ball passage between the nut and the screw, the outer surface of the nut has a plurality of outer ball grooves; a first ball is received in the first ball passage; and a bearing sleeve assembly includes: two bearing sleeves respectively having an inner positioning groove and an inner ball groove, the inner ball groove and the nut The outer ball grooves are correspondingly disposed such that each inner ball groove and each outer ball groove form a second ball passage; an annular positioning member is sandwiched between the two bearing sleeves, and the annular positioning component is The ball retainer is disposed in the inner positioning groove; at least one ball retainer having an annular thin-wall body and being formed by lamination and sleeved between the nut and the bearing sleeves, and The annular thin-walled body is provided with a plurality of retaining portions; a plurality of second balls are received in the retaining portions and the second ball passages, and the circumference of each of the retaining portions is not less than each of the second balls received therein The maximum length of the circumference of the largest section And a preload adjusting member interposed between the two bearing sleeves. 如申請專利範圍第9項所述之滾珠螺桿裝置,其中各固持部於徑向截面上具有一內凹圓錐面。 The ball screw device of claim 9, wherein each of the retaining portions has a concave conical surface in a radial section. 一種滾珠螺桿裝置,包括:一螺桿;一螺帽,套設於該螺桿,且該螺帽與該螺桿間具有一第一滾珠通道,該螺帽之外表面具有複數個外滾珠溝槽;複數第一滾珠,容置於該些第一滾珠通道; 一軸承套,套設於該螺帽,該軸承套的內側表面至少設有一內滾珠溝槽,該內滾珠溝槽與對應之該外滾珠溝槽形成一第二滾珠通道;至少一滾珠保持器,該滾珠保持器具有一環狀薄壁本體且為積層製造方式所製成且套設於該螺帽,且於該環狀薄壁本體上設置有複數固持部;複數第二滾珠,容置於該些固持部及該第二滾珠通道,且各固持部的周長不小於容置於其中的各第二滾珠的最大截面之圓周長的二分之一。 A ball screw device includes: a screw; a nut sleeved on the screw, and a first ball passage between the nut and the screw, the outer surface of the nut has a plurality of outer ball grooves; a first ball is received in the first ball passages; a bearing sleeve is sleeved on the nut, the inner surface of the bearing sleeve is provided with at least one inner ball groove, and the inner ball groove and the corresponding outer ball groove form a second ball passage; at least one ball retainer The ball cage has an annular thin-walled body and is formed by laminating and sleeved on the nut, and a plurality of retaining portions are disposed on the annular thin-walled body; the plurality of second balls are accommodated The holding portion and the second ball passage, and the circumference of each of the holding portions is not less than one-half of a circumference of a maximum cross section of each of the second balls housed therein. 如申請專利範圍第11項所述之滾珠螺桿裝置,其中各固持部具有一C形凹口,且各C形凹口包覆各第二滾珠之角度大於180度。 The ball screw device of claim 11, wherein each of the retaining portions has a C-shaped recess, and each of the C-shaped recesses covers each of the second balls at an angle greater than 180 degrees. 如申請專利範圍第12項所述之滾珠螺桿裝置,其中各C形凹口包覆各第二滾珠之角度為200度至270度。 The ball screw device of claim 12, wherein each C-shaped notch covers each of the second balls at an angle of 200 to 270 degrees. 如申請專利範圍第13項所述之滾珠螺桿裝置,其中各C形凹口具有一冠狀頂部及一底部,該冠狀頂部之徑向厚度大於該底部之徑向厚度。 The ball screw device of claim 13, wherein each of the C-shaped recesses has a crowned top and a bottom, the radial thickness of the crowned top being greater than the radial thickness of the bottom. 如申請專利範圍第9或11項所述之滾珠螺桿裝置,其中該積層製造方式係選自下列方式所組成之群組其中之一:選擇性雷射燒結(Selective laser sintering,SLS)、光固化法(Stereolithgraphy apparatus,SLA)、噴墨列印法(Ink jet printing,IJP)、以及熔融擠製成形(Fused deposition modeling,FDM)。 The ball screw device according to claim 9 or 11, wherein the laminated manufacturing method is one selected from the group consisting of: selective laser sintering (SLS), photocuring Stereolithography apparatus (SLA), Ink jet printing (IJP), and Fused deposition modeling (FDM). 如申請專利範圍第9或11項所述之滾珠螺桿裝置,其中該滾珠保持器之材質係選自由尼龍(Nylon)、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、碳纖維強化塑膠、奈米碳管強化塑膠、玻璃纖維強化塑膠、聚氟化二乙烯(PVDF)、聚四氟乙烯(PTFE)、聚苯硫醚(PPS)、聚醚醚酮(PEEK),以及聚酰亞胺(PI)所組成之群組。 The ball screw device according to claim 9 or 11, wherein the material of the ball cage is selected from the group consisting of nylon (Nylon), acrylonitrile-butadiene-styrene copolymer (ABS), carbon fiber reinforced plastic, Nano carbon tube reinforced plastic, glass fiber reinforced plastic, polyfluorinated diethylene (PVDF), polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polyetheretherketone (PEEK), and polyimide A group of (PI) groups. 如申請專利範圍第16項所述之滾珠螺桿裝置,其中該滾珠保持器進一步添加有氧化鋯粉末、氧化鋁粉末、氧化矽粉末、氮化鋁粉末、氮化矽粉末、碳化矽粉末、奈米碳管、碳粉、玻璃纖維、碳纖維、碳化矽纖維,或鬚晶(whiskers)纖維。 The ball screw device according to claim 16, wherein the ball retainer is further provided with zirconia powder, alumina powder, cerium oxide powder, aluminum nitride powder, tantalum nitride powder, tantalum carbide powder, and nanometer. Carbon tube, carbon powder, glass fiber, carbon fiber, tantalum carbide fiber, or whisker fiber.
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TWI622717B (en) * 2016-11-23 2018-05-01 東元電機股份有限公司 Bearing with clampable retaining element and assembling method thereof

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TWI622717B (en) * 2016-11-23 2018-05-01 東元電機股份有限公司 Bearing with clampable retaining element and assembling method thereof

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