TW201633840A - Heating substrate, protection device, and electronic device - Google Patents
Heating substrate, protection device, and electronic device Download PDFInfo
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- TW201633840A TW201633840A TW104140022A TW104140022A TW201633840A TW 201633840 A TW201633840 A TW 201633840A TW 104140022 A TW104140022 A TW 104140022A TW 104140022 A TW104140022 A TW 104140022A TW 201633840 A TW201633840 A TW 201633840A
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- substrate
- insulating substrate
- power supply
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H37/00—Thermally-actuated switches
- H01H37/74—Switches in which only the opening movement or only the closing movement of a contact is effected by heating or cooling
- H01H37/76—Contact member actuated by melting of fusible material, actuated due to burning of combustible material or due to explosion of explosive material
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B1/00—Details of electric heating devices
- H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
- H05B1/0202—Switches
- H05B1/0205—Switches using a fusible material
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/03—Electrodes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Fuses (AREA)
- Surface Heating Bodies (AREA)
- Structure Of Printed Boards (AREA)
- Control Of Resistance Heating (AREA)
Abstract
Description
本發明涉及一種具備發熱體的加熱基板、使用該加熱基板使可溶導體溶融的保護元件、以及使用該保護元件的電子機器。 The present invention relates to a heating substrate including a heating element, a protective element that melts the soluble conductor using the heating substrate, and an electronic device using the protective element.
在電子機器中,不僅要確保電氣性能,而且在發生過電壓等異常的情況下確保安全性也很重要。在此,電子機器搭載有在發生異常時可以遮斷電路的保護元件。 In electronic equipment, it is important not only to ensure electrical performance, but also to ensure safety in the event of an abnormality such as overvoltage. Here, the electronic device is equipped with a protection element that can block the circuit when an abnormality occurs.
保護元件具備透過可溶導體互相連接的2個外部端子與使該可溶導體溶融的加熱基板,在搭載有該保護元件的電子機器中,可溶導體及2個外部端子形成電路之一部分。加熱基板在絕緣基板之一面具備發熱體。 The protective element includes two external terminals that are connected to each other through a soluble conductor and a heating substrate that melts the soluble conductor. In the electronic device in which the protective element is mounted, the soluble conductor and the two external terminals form part of the circuit. The heating substrate is provided with a heating element on one surface of the insulating substrate.
在電子機器中,若檢測出有過電壓等的異常的發生,則因為在保護元件(加熱基板)中發熱體發熱,所以藉由該發熱體可溶導體被加熱。由此,因為可溶導體溶融,所以電路被遮斷。因此,能夠防止電子設備的發熱過剩(熱失控)。 When an abnormality such as an overvoltage is detected in the electronic device, the heat generating body generates heat in the protective element (heating substrate), and thus the heat generating body soluble conductor is heated. Thereby, since the soluble conductor is melted, the circuit is blocked. Therefore, it is possible to prevent excessive heat generation (thermal runaway) of the electronic device.
關於如此在保護元件中作為加熱源使用的加熱基板之構造,已經有了各種各樣的提案。 Various proposals have been made regarding the structure of the heating substrate used as a heating source in the protective element.
具體而言,為了實現熱失控防止用晶片的安全且高可靠性的加熱動作,在設置有電阻發熱體的加熱基板上,設置有用於使耐熱衝擊性劣化的孔(貫通孔)(例如,參照專利文獻1)。 Specifically, in order to realize a safe and highly reliable heating operation of the wafer for preventing thermal runaway, a hole (through hole) for deteriorating thermal shock resistance is provided on the heating substrate provided with the resistance heating element (for example, reference) Patent Document 1).
在該熱失控防止用晶片中,在發生異常時,若以貫通孔為起點加熱基板發生破裂,則起因於該破裂而發熱體等斷線。由此,加熱器的熱失控停止。 In the wafer for preventing thermal runaway, when an abnormality occurs in the wafer, when the substrate is heated by the through hole as a starting point, the heat generating body or the like is broken due to the crack. Thereby, the thermal runaway of the heater is stopped.
[先前技術文獻] [Previous Technical Literature]
[專利文獻]日本專利特開平11-097159號公報 [Patent Document] Japanese Patent Laid-Open No. Hei 11-097159
[專利文獻1]日本專利特開平11-097159號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 11-097159
在電子機器中,在檢測出有異常發生的情況下,雖然有必要使用加熱基板實行加熱動作,但是關於該加熱動作的可靠性,又還有改善的餘地。 In an electronic device, when it is detected that an abnormality has occurred, it is necessary to perform a heating operation using a heating substrate, but there is still room for improvement in reliability of the heating operation.
因此,期望提供一種可以確保有關加熱動作的可靠性的加熱基板、保護元件及電子機器。 Therefore, it is desirable to provide a heating substrate, a protective element, and an electronic device that can ensure the reliability of the heating operation.
本發明之一種實施方式的第1加熱基板在設置有第1孔及第2孔的絕緣基板之一面具備:發熱體;以及供電端子,向該發熱體供應電流。第1孔位於比發熱體更靠近供電端子側,並且第2孔位於比供電端子更靠近發熱體側。 A first heating substrate according to an embodiment of the present invention includes a heating element and a power supply terminal on one surface of the insulating substrate on which the first hole and the second hole are provided, and supplies a current to the heating element. The first hole is located closer to the power supply terminal than the heat generating body, and the second hole is located closer to the heat generating body than the power supply terminal.
本發明之一種實施方式的第2加熱基板在設置有第1孔及第2孔的絕緣基板之一面具備發熱體。第1孔為基於對發熱體的供電而絕緣基板發生破裂的發生點,第2孔為在第1孔發生的破裂的停止點。 In the second heating substrate according to the embodiment of the present invention, a heating element is provided on one surface of the insulating substrate on which the first hole and the second hole are provided. The first hole is a point at which the insulating substrate is broken by the power supply to the heating element, and the second hole is a stopping point of the crack occurring in the first hole.
本發明之一種實施方式的第1保護元件具備:2個外部端子,透過可溶導體互相連接;以及加熱基板,使可溶導體溶融,該加熱基板具有與上述本發明之一種實施方式的第1加熱基板同樣的構造。 A first protection element according to an embodiment of the present invention includes two external terminals that are connected to each other via a soluble conductor, and a substrate that is heated to melt the soluble conductor. The heating substrate has the first embodiment of the present invention. The same structure of the substrate is heated.
本發明之一種實施方式的第2保護元件具備:2個外部端子,透過可溶導體互相連接;以及加熱基板,使可溶導體溶融,該加熱基板具有與上述本發明之一種實施方式的第2加熱基板同樣的構造。 A second protective element according to an embodiment of the present invention includes two external terminals that are connected to each other via a soluble conductor, and a substrate that is heated to melt the soluble conductor. The heating substrate has the second embodiment of the present invention. The same structure of the substrate is heated.
本發明之一種實施方式的第1電子設備具備在發生異常時遮斷電路的保護元件,該保護元件具有與上述本發明之一種實施方式的第1保護元件同樣的構造。 A first electronic device according to an embodiment of the present invention includes a protection element that blocks a circuit when an abnormality occurs, and the protection element has the same structure as the first protection element according to the above-described embodiment of the present invention.
本發明之一種實施方式的第2電子設備具備在發生異常時遮斷電路的保護元件,該保護元件具有與上述本發明之一種實施方式的第2保護元件同樣的構造。 A second electronic device according to an embodiment of the present invention includes a protection element that blocks a circuit when an abnormality occurs, and the protection element has the same structure as the second protection element according to the above-described embodiment of the present invention.
在此,“第1孔”可以為貫通絕緣基板的孔(貫通孔),也可以為沒有貫通絕緣基板的孔(非貫通孔)。該非貫通孔係在絕緣基板之厚方向上的凹部。此外,“第2孔”可以為該貫通孔也可以為該非貫通孔。 Here, the “first hole” may be a hole (through hole) penetrating the insulating substrate, or may be a hole (non-through hole) that does not penetrate the insulating substrate. The non-through hole is a recess in the thick direction of the insulating substrate. Further, the "second hole" may be the through hole or the non-through hole.
又,“第1孔”可以為設置在比絕緣基板之外緣靠內側的孔(完整孔),也可以為設置在絕緣基板之外緣的孔(不完整孔)。該不完整孔係切口狀的孔,係在與絕緣基板之厚方向交叉的方向上的凹部。此外,“第2孔”可以為該完整孔也可以為該不完整孔。 Further, the "first hole" may be a hole (complete hole) provided inside the outer edge of the insulating substrate, or may be a hole (incomplete hole) provided on the outer edge of the insulating substrate. The incomplete hole-shaped slit-shaped hole is a concave portion in a direction crossing the thick direction of the insulating substrate. Further, the "second hole" may be the complete hole or the incomplete hole.
根據本發明之一種實施方式的加熱基板、保護元件或電子機器,在絕緣基板之一面,成為破裂發生點的第1孔設置於更靠近供電端子側,並且成為破裂停止點的第2孔設置於更靠近發熱體側。因此,能夠確 保有關加熱動作的可靠性。 According to the heating substrate, the protective element, or the electronic device according to the embodiment of the present invention, the first hole which is a point at which the occurrence of the crack occurs on one surface of the insulating substrate is provided closer to the power supply terminal side, and the second hole which is the stop point of the crack is provided on Closer to the side of the heating element. Therefore, it can be confirmed Guarantee the reliability of the heating action.
1‧‧‧絕緣基板 1‧‧‧Insert substrate
1E‧‧‧外緣 1E‧‧‧ outer edge
2‧‧‧發熱體 2‧‧‧heating body
3‧‧‧供電端子 3‧‧‧Power supply terminal
4‧‧‧發生孔 4‧‧‧ hole
5‧‧‧停止孔 5‧‧‧stop hole
6‧‧‧配線 6‧‧‧ wiring
7‧‧‧槽 7‧‧‧ slot
102,103‧‧‧外部端子 102,103‧‧‧External terminals
104‧‧‧可溶導體 104‧‧‧Solid conductor
105‧‧‧加熱基板 105‧‧‧heated substrate
圖1A係表示本發明之一種實施方式的加熱基板之構造的立體圖。 Fig. 1A is a perspective view showing a structure of a heating substrate according to an embodiment of the present invention.
圖1B係表示圖1A中所示之加熱基板之構造(側面)的俯視圖。 Fig. 1B is a plan view showing the configuration (side surface) of the heating substrate shown in Fig. 1A.
圖1C係表示圖1A中所示之加熱基板之構造(上面)的俯視圖。 Fig. 1C is a plan view showing the configuration (upper surface) of the heating substrate shown in Fig. 1A.
圖2係用於說明有關第1比較例的加熱基板之缺點的俯視圖。 Fig. 2 is a plan view for explaining the disadvantages of the heating substrate of the first comparative example.
圖3係用於說明有關本發明之一種實施方式的加熱基板之優點的俯視圖。 Fig. 3 is a plan view for explaining advantages of a heating substrate according to an embodiment of the present invention.
圖4係表示變形例1的加熱基板之構造(其1)的俯視圖。 4 is a plan view showing a structure (1) of a heating substrate according to Modification 1.
圖5係表示變形例1的加熱基板之構造(其2)的俯視圖。 Fig. 5 is a plan view showing a structure (2) of the heating substrate of the first modification.
圖6係表示變形例1的加熱基板之構造(其3)的俯視圖。 Fig. 6 is a plan view showing a structure (3) of a heating substrate according to a first modification.
圖7係表示變形例1的加熱基板之構造(其4)的俯視圖。 Fig. 7 is a plan view showing a structure (4) of a heating substrate according to a first modification.
圖8係用於說明有關第2比較例的加熱基板之缺點的俯視圖。 Fig. 8 is a plan view for explaining the disadvantages of the heating substrate of the second comparative example.
圖9係用於說明有關第3比較例的加熱基板之缺點的俯視圖。 Fig. 9 is a plan view for explaining the disadvantages of the heating substrate of the third comparative example.
圖10係表示變形例2的加熱基板之構造(側面)的俯視圖。 Fig. 10 is a plan view showing a structure (side surface) of a heating substrate according to a second modification.
圖11係表示變形例2的加熱基板之構造(上面)的俯視圖。 Fig. 11 is a plan view showing a structure (upper surface) of a heating substrate according to a second modification.
圖12係表示本發明之一種實施方式的保護元件之構造的剖面圖。 Figure 12 is a cross-sectional view showing the configuration of a protective member according to an embodiment of the present invention.
圖13係表示圖12中所示之保護元件之構造的其他剖面圖。 Figure 13 is a cross-sectional view showing another configuration of the protective member shown in Figure 12 .
圖14係表示有關本發明的保護元件之應用例(電子設備)的電路構造的方塊圖。 Fig. 14 is a block diagram showing the circuit configuration of an application example (electronic device) relating to the protective element of the present invention.
以下參照圖式對本發明之一種實施方式進行詳細說明。此外,說明的順序如下。 An embodiment of the present invention will be described in detail below with reference to the drawings. In addition, the order of explanation is as follows.
1.加熱基板 1. Heating the substrate
1-1.構造 1-1. Construction
1-2.動作 1-2. Action
1-3.作用及效果 1-3. Function and effect
1-5.變形例2 1-5. Modification 2
2.保護元件 2. Protection components
2-1.構造 2-1. Construction
2-2.動作 2-2. Action
2-3.作用及效果 2-3. Function and effect
3.保護元件之應用例(電子設備) 3. Application examples of protection components (electronic devices)
<1.加熱基板> <1. Heating the substrate>
首先,對本發明之一種實施方式的加熱基板進行說明。 First, a heating substrate according to an embodiment of the present invention will be described.
<1-1.構造> <1-1. Construction>
圖1A表示加熱基板的立體構造。圖1B表示圖1A中所示之加熱基板之側面(XZ面)的平面構造。圖1C表示圖1A中所示之加熱基板之上面(XY面)的平面構造。 Fig. 1A shows a three-dimensional structure of a heating substrate. Fig. 1B shows the planar configuration of the side surface (XZ plane) of the heating substrate shown in Fig. 1A. Fig. 1C shows the planar configuration of the upper surface (XY plane) of the heating substrate shown in Fig. 1A.
此外,在圖1A~圖1C中,將圖1B中所示之Z軸方向的上側(箭頭方向)稱作“上”,並且將該Z軸方向的下側(與箭頭方向相反的方向)稱作“下”。 In addition, in FIGS. 1A to 1C, the upper side (arrow direction) in the Z-axis direction shown in FIG. 1B is referred to as "upper", and the lower side (direction opposite to the direction of the arrow) in the Z-axis direction is referred to as Make "down."
在此說明的加熱基板係使用發熱體而自我發熱,並且利用該 自我發熱對加熱對象物進行加熱的基板。該加熱對象物的種類只要係對應於加熱而發揮其功能等、由於某種理由需要加熱的東西,並沒有特別限定。又,加熱基板的用途,只要係由於某種理由需要加熱的用途,並沒有特別限定。 The heating substrate described here uses a heating element to self-heat and utilizes the A substrate that heats a heated object by self-heating. The type of the object to be heated is not particularly limited as long as it is required to be heated for some reason depending on the heating. Moreover, the use of the heating substrate is not particularly limited as long as it requires heating for some reason.
[加熱基板之整體構造] [The overall structure of the heating substrate]
加熱基板如圖1A~圖1C所示,在設置有2個孔(發生孔4及停止孔5)的絕緣基板1之一面(上面)具備發熱體2與供電端子3。該發熱體2例如與供電端子3分開,並且透過配線配線6連接於供電端子3。 As shown in FIGS. 1A to 1C, the heating substrate includes a heating element 2 and a power supply terminal 3 on one surface (upper surface) of the insulating substrate 1 on which two holes (the generating hole 4 and the stopping hole 5) are provided. The heating element 2 is separated from the power supply terminal 3, for example, and is connected to the power supply terminal 3 via the wiring line 6.
發熱體2的數量及配線6的數量沒有特別限定。亦即,發熱體2的數量可以為1個,也可以為2個以上。同樣,配線6的數量可以為1個,也可以為2個以上。 The number of the heating elements 2 and the number of the wirings 6 are not particularly limited. In other words, the number of the heating elements 2 may be one or two or more. Similarly, the number of the wires 6 may be one or two or more.
發熱體2與配線6的連接方式沒有特別限定。亦即,連接於1個發熱體2的配線6的數量可以為1個,也可以為2個以上。 The connection form of the heating element 2 and the wiring 6 is not specifically limited. In other words, the number of the wires 6 connected to one heating element 2 may be one or two or more.
在此,例如1個發熱體2連接有1個配線6。在此情況下,若將1個發熱體2及1個配線6作為1組,則該組數可以為1組,也可以為2組以上。 Here, for example, one heating element 2 is connected to one wiring 6. In this case, when one heating element 2 and one wiring 6 are set as one set, the number of the groups may be one set or two or more sets.
在此,例如發熱體2及配線6的組數係2組。隨之,加熱基板具備例如2個發熱體2(2A、2B)與2個配線6(6A、6B)。亦即,供電端子3透過配線6A連接於發熱體2A,並且透過配線6B連接於發熱體2B。 Here, for example, the number of groups of the heating element 2 and the wiring 6 is two sets. Accordingly, the heating substrate includes, for example, two heat generating bodies 2 (2A, 2B) and two wirings 6 (6A, 6B). That is, the power supply terminal 3 is connected to the heating element 2A through the wiring 6A, and is connected to the heating element 2B through the transmission wiring 6B.
[絕緣基板] [Insulating substrate]
絕緣基板1例如包含無機絕緣材料及有機絕緣材料等絕緣材料中之任意1種或2種以上。無機絕緣材料例如係金屬氧化物及陶瓷等。金屬氧化 物例如係氧化鋁、氧化鋯及莫來石等。陶瓷例如係玻璃陶瓷及氧化鋁陶瓷等。有機絕緣材料例如係玻璃環氧樹脂及苯酚等。特別是,包含有機絕緣材料的絕緣基板1也可以為玻璃環氧基板及苯酚基板等的印刷線路板。 The insulating substrate 1 includes, for example, one or two or more kinds of insulating materials such as an inorganic insulating material and an organic insulating material. The inorganic insulating material is, for example, a metal oxide, a ceramic, or the like. Metal oxidation The substance is, for example, alumina, zirconia, mullite or the like. Ceramics are, for example, glass ceramics and alumina ceramics. The organic insulating material is, for example, a glass epoxy resin, phenol or the like. In particular, the insulating substrate 1 including an organic insulating material may be a printed wiring board such as a glass epoxy substrate or a phenol substrate.
除此之外的絕緣基板1的構造沒有特別限定。具體而言,絕緣基板1的平面形狀例如係矩形(正方形及長方形)、圓形(包含橢圓形)及多角形(矩形除外)等。在此,絕緣基板1的平面形狀例如為矩形。雖然絕緣基板1的厚度沒有特別限定,但是例如約為0.5mm~約0.65mm。 The structure of the insulating substrate 1 other than this is not particularly limited. Specifically, the planar shape of the insulating substrate 1 is, for example, a rectangle (square and rectangle), a circle (including an ellipse), and a polygon (excluding a rectangle). Here, the planar shape of the insulating substrate 1 is, for example, a rectangle. Although the thickness of the insulating substrate 1 is not particularly limited, it is, for example, about 0.5 mm to about 0.65 mm.
[發熱體] [heating stuff]
發熱體2係對應於供電(通電)而自我發熱的發熱源(加熱器),加熱基板使用發熱體2發揮作為加熱源的功能。此外,在圖1A~圖1C中,發熱體2上附加有淺網底。 The heating element 2 is a heat source (heater) that self-heats in response to power supply (energization), and the heating substrate uses the heating element 2 to function as a heating source. Further, in FIGS. 1A to 1C, a shallow mesh bottom is attached to the heat generating body 2.
該發熱體2例如包含可以對應於供電而自我發熱的高電阻導電材料中之任意1種或2種以上。該導電材料例如係鎢(W)、鉬(Mo)及釕(Ru)等金屬材料。但是,導電材料可以為金屬材料的單體,也可以為金屬材料的化合物,也可以為2種以上的金屬材料的合金。該化合物的種類沒有特別限定,例如係上述金屬材料的氧化物等。如此金屬材料可以為單體、也可以為化合物、也可以為合金,在下面也同樣。 The heating element 2 includes, for example, one or two or more types of high-resistance conductive materials that can self-heat according to power supply. The conductive material is, for example, a metal material such as tungsten (W), molybdenum (Mo), or ruthenium (Ru). However, the conductive material may be a monomer of a metal material, a compound of a metal material, or an alloy of two or more metal materials. The type of the compound is not particularly limited, and examples thereof include an oxide of the above metal material. The metal material may be a monomer, a compound, or an alloy, and the same applies hereinafter.
除此之外的發熱體2的構造沒有特別限定。具體而言,有關發熱體2的平面形狀的詳細內容例如與上述有關絕緣基板1的平面形狀的詳細內容相同。在此,例如發熱體2的平面形狀為矩形。發熱體2的厚度沒有特別限定,例如為約50μm。 The structure of the heating element 2 other than this is not specifically limited. Specifically, the details of the planar shape of the heating element 2 are, for example, the same as the details of the planar shape of the insulating substrate 1 described above. Here, for example, the planar shape of the heating element 2 is a rectangle. The thickness of the heating element 2 is not particularly limited and is, for example, about 50 μm.
[供電端子] [Power supply terminal]
供電端子3係用於向發熱體2供應電流、使該發熱體2通電的供電用端子。此外,在圖1A~圖1C中,供電端子3上附加有深網底。 The power supply terminal 3 is a power supply terminal for supplying a current to the heat generator 2 and energizing the heat generator 2 . Further, in FIGS. 1A to 1C, a deep mesh bottom is attached to the power supply terminal 3.
該供電端子3例如包含有導電材料中之任意1種或2種以上。該導電材料例如係金(Au)、銀(Ag)、銅(Cu)、鐵(Fe)、鎳(Ni)、鈀(Pd)、鉛(Pb)及錫(Sn)等金屬材料。 The power supply terminal 3 includes, for example, one or two or more types of conductive materials. The conductive material is, for example, a metal material such as gold (Au), silver (Ag), copper (Cu), iron (Fe), nickel (Ni), palladium (Pd), lead (Pb), and tin (Sn).
如後面所述,在發生孔4設置在與供電端子3重疊的位置的情況下,該供電端子3的形成範圍沒有特別限定。在此情況下,供電端子3也可以僅覆蓋發生孔4附近的絕緣基板1之上面。 As will be described later, in the case where the generation hole 4 is provided at a position overlapping the power supply terminal 3, the formation range of the power supply terminal 3 is not particularly limited. In this case, the power supply terminal 3 may cover only the upper surface of the insulating substrate 1 in the vicinity of the generation hole 4.
其中,供電端子3較佳為不僅覆蓋絕緣基板1之上面,而且覆蓋發生孔4之內部的絕緣基板1之內壁面。此因為供電端子3的形成面積變大,藉以使用該供電端子3容易向發熱體2供電。 Among them, the power supply terminal 3 preferably covers not only the upper surface of the insulating substrate 1, but also the inner wall surface of the insulating substrate 1 in which the inside of the hole 4 is formed. Since the formation area of the power supply terminal 3 becomes large, it is easy to supply power to the heat generating body 2 using the power supply terminal 3.
又,供電端子3雖然可以僅覆蓋絕緣基板1之內壁面中的一部分,但是較佳為覆蓋該內壁面中的全部。此因為如此供電端子3的形成面積將變得更大。 Further, although the power supply terminal 3 may cover only a part of the inner wall surface of the insulating substrate 1, it is preferable to cover all of the inner wall surfaces. This is because the formation area of the power supply terminal 3 will become larger.
除此之外的供電端子3的構造沒有特別限定。具體而言,有關供電端子3的平面形狀的詳細內容例如與上述有關絕緣基板1的平面形狀的詳細內容相同。在此,例如供電端子3的平面形狀為圓形。供電端子3的厚度沒有特別限定,例如為約50μm。 The configuration of the power supply terminal 3 other than this is not particularly limited. Specifically, the details of the planar shape of the power supply terminal 3 are, for example, the same as the details of the planar shape of the insulating substrate 1 described above. Here, for example, the planar shape of the power supply terminal 3 is circular. The thickness of the power supply terminal 3 is not particularly limited and is, for example, about 50 μm.
[發生孔] [occurring hole]
發生孔4係在基於對發熱體2的供電而絕緣基板1破裂的情況下,成為該破裂的發生點(起點)的孔(第1孔)。亦即,在絕緣基板1發生破裂的情況下,控制該破裂的發生位置以使破裂以發生孔4為起點發生。此外, 發生孔4的數量可以為1個,也可以為2個以上。 The generation hole 4 is a hole (first hole) that is a point of occurrence (starting point) of the fracture when the insulating substrate 1 is broken by the power supply to the heating element 2. That is, in the case where the insulating substrate 1 is broken, the occurrence position of the crack is controlled so that the crack occurs as the starting point of the occurrence of the hole 4. In addition, The number of occurrence holes 4 may be one or two or more.
該發生孔4如上所述,可以為貫通絕緣基板1的孔(貫通孔),也可以為沒有貫通絕緣基板1的孔(非貫通孔)。該非貫通孔係在絕緣基板1之厚方向(Y軸方向)上的凹部。但是,因為發生孔4設置於絕緣基板1之一面,所以為非貫通孔的發生孔4在該絕緣基板1之上面側開口。 As described above, the generation hole 4 may be a hole (through hole) penetrating the insulating substrate 1 or a hole (non-through hole) that does not penetrate the insulating substrate 1. This non-through hole is a recess in the thick direction (Y-axis direction) of the insulating substrate 1. However, since the occurrence hole 4 is provided on one surface of the insulating substrate 1, the generation hole 4 which is a non-through hole is opened on the upper surface side of the insulating substrate 1.
又,發生孔4可以為設置在比絕緣基板1之外緣1E靠內側的孔(完整孔),也可以為設置在絕緣基板1之外緣1E的孔(不完整孔)。該不完整孔係切口狀的孔,係在與絕緣基板1之厚方向交叉的方向(Y軸方向)上的凹部。 Further, the generation hole 4 may be a hole (complete hole) provided inside the outer edge 1E of the insulating substrate 1, or may be a hole (incomplete hole) provided at the outer edge 1E of the insulating substrate 1. The incomplete hole-shaped slit-shaped hole is a concave portion in a direction (Y-axis direction) that intersects the thick direction of the insulating substrate 1.
在此,例如發生孔4的數量係1個。又,例如發生孔4係貫通孔,並且係不完整孔。亦即,發生孔4以貫通該絕緣基板1的方式設置於絕緣基板1之外緣1E。 Here, for example, the number of the occurrence holes 4 is one. Further, for example, the hole 4 is formed as a through hole and is an incomplete hole. That is, the generation hole 4 is provided on the outer edge 1E of the insulating substrate 1 so as to penetrate the insulating substrate 1.
該發生孔4與停止孔5不同,位於比發熱體2更靠近供電端子3側。此因為在對發熱體2供電時,在為電流供應起點的供電端子3的附近,絕緣基板1被局部加熱。因此,在起因於加熱時發生的內部應力而絕緣基板1破裂的情況下,該絕緣基板1容易以發生孔4為起點破裂。此外,上述內部應力被認為係主要起因於絕緣基板1中所發生的溫度差而發生的。 The generation hole 4 is different from the stop hole 5 in that it is located closer to the power supply terminal 3 than the heating element 2. This is because the insulating substrate 1 is locally heated in the vicinity of the power supply terminal 3 which is the starting point of the current supply when the heating element 2 is supplied with power. Therefore, in the case where the insulating substrate 1 is broken due to the internal stress generated at the time of heating, the insulating substrate 1 is easily broken by the occurrence of the hole 4 as a starting point. Further, the above internal stress is considered to occur mainly due to a temperature difference occurring in the insulating substrate 1.
發生孔4雖然如上所述可以為貫通孔也可以為非貫通孔,但是其中較佳為貫通孔。此因為在起因於加熱時發生的內部應力而絕緣基板1破裂的情況下,該絕緣基板1容易以發生孔4為起點破裂。 Although the generation hole 4 may be a through hole or a non-through hole as described above, it is preferably a through hole. This is because the insulating substrate 1 is easily broken by the occurrence of the hole 4 in the case where the insulating substrate 1 is broken in the internal stress caused by the heating.
又,發生孔4雖然如上所述可以為完整孔也可以為不完整 孔,但是其中較佳為不完整孔。此因為在起因於加熱時發生的內部應力而絕緣基板1破裂的情況下,該絕緣基板1容易以發生孔4為起點破裂。 Moreover, although the generation hole 4 may be a complete hole as described above, it may be incomplete. Holes, but among them are preferably incomplete holes. This is because the insulating substrate 1 is easily broken by the occurrence of the hole 4 in the case where the insulating substrate 1 is broken in the internal stress caused by the heating.
在此,在絕緣基板1破裂的情況下,為了使在發生孔4容易發生破裂,該發生孔4的具體位置只要盡可能在供電端子3之附近即可,並沒有特別限定。 Here, in the case where the insulating substrate 1 is broken, in order to cause the occurrence of cracks in the occurrence hole 4, the specific position of the generation hole 4 is not particularly limited as long as it is in the vicinity of the power supply terminal 3.
其中,發生孔4較佳為設置在與供電端子3重疊的位置。換句話說,較佳為使發生孔4的形成位置與供電端子3的形成位置一致,藉以在形成該供電端子3的範圍內設置發生孔4。如此發生孔4與供電端子3之間的距離變為最短。因此,在對發熱體2供電時(加熱絕緣基板1時),在利用供電端子3附近發生的內部應力而使絕緣基板1破裂的情況下,該絕緣基板1容易以發生孔4為起點破裂。 Among them, the generation hole 4 is preferably provided at a position overlapping the power supply terminal 3. In other words, it is preferable that the formation position of the generation hole 4 coincides with the formation position of the power supply terminal 3, whereby the generation hole 4 is provided in the range in which the power supply terminal 3 is formed. Thus, the distance between the hole 4 and the power supply terminal 3 becomes the shortest. Therefore, when the heating element 2 is supplied with power (when the insulating substrate 1 is heated), when the insulating substrate 1 is broken by the internal stress generated in the vicinity of the power supply terminal 3, the insulating substrate 1 is easily broken by the occurrence of the hole 4 as a starting point.
當然,雖然發生孔4的形成位置與供電端子3的形成位置不一定要一致,但是發生孔4與供電端子3之間的距離較佳為盡可能小。此因為絕緣基板1在發生孔4之附近容易受上述內部應力的影響。 Of course, although the position at which the hole 4 is formed does not necessarily coincide with the position at which the power supply terminal 3 is formed, the distance between the hole 4 and the power supply terminal 3 is preferably as small as possible. This is because the insulating substrate 1 is susceptible to the above internal stress in the vicinity of the occurrence of the hole 4.
有關發生孔4的平面形狀(開口形狀)的詳細內容例如與上述有關絕緣基板1的平面形狀的詳細內容相同。但是,不完整孔的發生孔4的平面形狀成為上述矩形等圖形中的一部分形狀。在此,例如發生孔4的平面形狀係圓形中的一部分形狀(半圓形)。 The details of the planar shape (opening shape) of the generating hole 4 are, for example, the same as the details of the planar shape of the insulating substrate 1 described above. However, the planar shape of the occurrence hole 4 of the incomplete hole is a part of the shape of the above-described rectangle or the like. Here, for example, the planar shape of the hole 4 is a part of a shape (a semicircular shape) in a circle.
此外,為了形成發生孔4,例如可以在準備沒有設置發生孔4的絕緣基板1之後,使用雷射等對絕緣基板1進行穿孔處理。除此之外,例如也可以使用模具成型絕緣基板1。該發生孔4的形成方法例如與有關停止孔5的形成方法相同。 Further, in order to form the generation hole 4, for example, after the insulating substrate 1 in which the generation hole 4 is not provided is prepared, the insulating substrate 1 may be subjected to a perforation process using a laser or the like. In addition to this, for example, the insulating substrate 1 may be molded using a mold. The method of forming the generation hole 4 is the same as the method of forming the stop hole 5, for example.
[停止孔] [stop hole]
停止孔5係在絕緣基板1以發生孔4為起點破裂的情況下,成為該破裂的停止點的孔(第2孔)。亦即,在絕緣基板1發生破裂的情況下,控制該破裂的進行狀況以使破裂以停止孔5為終點停止。此外,停止孔5的數量可以為1個,也可以為2個以上。 The stop hole 5 is a hole (second hole) that is a stop point of the break when the insulating substrate 1 is broken from the occurrence of the hole 4 . That is, in the case where the insulating substrate 1 is broken, the progress of the crack is controlled so that the crack stops at the end of the stop hole 5. Further, the number of the stop holes 5 may be one or two or more.
該停止孔5與上述發生孔4同樣,可以為貫通孔也可以為非貫通孔。其中,較佳為貫通孔。因為在因加熱時發生的內部應力而絕緣基板1破裂的情況下,該破裂容易以停止孔5為終點停止。 Similarly to the above-described generation hole 4, the stop hole 5 may be a through hole or a non-through hole. Among them, a through hole is preferred. In the case where the insulating substrate 1 is broken due to internal stress occurring during heating, the cracking is likely to stop with the stop hole 5 as an end point.
又,停止孔5與上述發生孔4同樣,可以為完整孔也可以為不完整孔。其中,較佳為完整孔。此因為在起因於加熱時發生的內部應力而絕緣基板1破裂的情況下,該破裂容易以停止孔5為終點停止。 Further, the stop hole 5 may be a complete hole or an incomplete hole similarly to the above-described generation hole 4. Among them, a complete pore is preferred. Since the insulating substrate 1 is broken in the internal stress caused by the heating, the crack easily stops at the end of the stop hole 5.
詳細而言,停止孔5係為了在絕緣基板1以發生孔4為起點破裂的情況下,抑制該破裂到達發熱體2而設置的。在此情況下,停止孔5例如較佳為設置在不靠近發生孔4而靠近發熱體2的位置,亦即設置在比絕緣基板1之外緣1E靠內側。因此,停止孔5較佳為設置在比絕緣基板1之外緣1E靠內側的孔,亦即為完整孔。 Specifically, the stop hole 5 is provided to prevent the crack from reaching the heating element 2 when the insulating substrate 1 is broken from the occurrence of the hole 4 . In this case, for example, the stop hole 5 is preferably provided at a position close to the heat generating body 2 so as not to be close to the generating hole 4, that is, to be disposed inside the outer edge 1E of the insulating substrate 1. Therefore, the stop hole 5 is preferably provided on the inner side of the outer edge 1E of the insulating substrate 1, that is, a complete hole.
在此,例如停止孔5的數量係1個。又,例如停止孔5係貫通孔,並且係完整孔。亦即,停止孔5以貫通該絕緣基板1的方式設置於比絕緣基板1之外緣1E靠內側。 Here, for example, the number of the stop holes 5 is one. Further, for example, the stop hole 5 is a through hole and is a complete hole. In other words, the stop hole 5 is provided inside the outer edge 1E of the insulating substrate 1 so as to penetrate the insulating substrate 1.
該停止孔5與發生孔4不同,位於比供電端子3更靠近發熱體2側。此因為在對發熱體2供電、絕緣基板1破裂的情況下,該破裂有以接近發熱體2的方式擴展的傾向。為了抑制起因於該破裂的發熱體2的 斷線,停止孔5有必要配置於發熱體2的附近。 The stop hole 5 is located closer to the heat generating body 2 than the power supply terminal 3, unlike the generating hole 4. When the power supply to the heating element 2 is supplied and the insulating substrate 1 is broken, the rupture tends to expand toward the heating element 2 . In order to suppress the heating element 2 caused by the rupture The wire is broken, and the stop hole 5 needs to be disposed in the vicinity of the heat generating body 2.
有關停止孔5的平面形狀(開口形狀)的詳細內容例如與上述有關絕緣基板1的平面形狀的詳細內容及有關發生孔4的平面形狀的詳細內容相同。在此,例如停止孔5的平面形狀為圓形。 The details of the planar shape (opening shape) of the stop hole 5 are the same as the details of the planar shape of the insulating substrate 1 described above and the details of the planar shape of the generating hole 4, for example. Here, for example, the planar shape of the stop hole 5 is circular.
在此,在對發熱體2供電、絕緣基板1破裂的情況下,停止孔5的具體位置只要可以使該破裂停止即可,並沒有特別限定。 Here, in the case where the heating element 2 is supplied with power and the insulating substrate 1 is broken, the specific position of the stop hole 5 is not particularly limited as long as the rupture can be stopped.
其中,為了提升破裂在停止孔5停止的可能性,發熱體2、供電端子3、發生孔4及停止孔5的位置關系較佳為滿足下列2個條件(位置條件)中之1個或2個。 In order to improve the possibility that the rupture stops at the stop hole 5, the positional relationship between the heating element 2, the power supply terminal 3, the generation hole 4, and the stop hole 5 preferably satisfies one or two of the following two conditions (position conditions). One.
位置條件1:停止孔5位於以發生孔4之位置為基準的絕緣基板1之正中線L上。 Position Condition 1: The stop hole 5 is located on the center line L of the insulating substrate 1 with reference to the position at which the hole 4 is formed.
位置條件2:發生孔4與停止孔5之間的距離Y比該發生孔4與發熱體2之間的距離X小。 Positional condition 2: The distance Y between the occurrence hole 4 and the stop hole 5 is smaller than the distance X between the generation hole 4 and the heating element 2.
在位置條件1中,以發生孔之4位置作為基準,在於絕緣基板1之上面劃正中線(中心線)L的情況下,停止孔5以與正中線L重疊的方式配置。在此情況下,停止孔5之中心位置可以位於正中線L上,也可以偏離正中線L。 In the position condition 1, when the center line (center line) L is drawn on the upper surface of the insulating substrate 1 with the position of the hole 4 as a reference, the stop hole 5 is disposed so as to overlap the center line L. In this case, the center position of the stop hole 5 may be located on the center line L or may be offset from the center line L.
之所以較佳為滿足位置條件1,此因為在絕緣基板1以發生孔4為起點破裂的情況下,該破裂有容易沿著正中線L之方向前進的傾向。鑒於該傾向,藉由以與正中線L重疊的方式配置停止孔5,可以提升破裂在該停止孔5停止的可能性。 The reason why it is preferable to satisfy the positional condition 1 is that the crack tends to advance in the direction of the center line L when the insulating substrate 1 is broken from the occurrence of the hole 4 . In view of this tendency, by arranging the stop hole 5 so as to overlap the center line L, it is possible to increase the possibility that the breakage stops at the stop hole 5.
在位置條件2中,因為距離Y相對小,所以停止孔5配置 於為破裂發生點的發生孔4附近的位置,對此因為距離X相對大,所以發熱體2配置於遠離發生孔4的位置。此外,距離X係發生孔4與發熱體2之間的最短距離,並且距離Y係發生孔4與停止孔5之間的最短距離。 In the position condition 2, since the distance Y is relatively small, the stop hole 5 is configured. Since the position near the generation hole 4 which is the occurrence point of the fracture is relatively large because the distance X is relatively large, the heat generation body 2 is disposed at a position away from the generation hole 4. Further, the distance X is the shortest distance between the hole 4 and the heat generating body 2, and the distance Y is the shortest distance between the hole 4 and the stop hole 5.
之所以較佳為滿足位置條件2,此因為停止孔5配置於比發熱體2更靠近發生孔4的位置。由此,在絕緣基板1以發生孔4為起點破裂的情況下,因為該破裂在到達發熱體2之前、容易在停止孔5停止,所以不易到達該發熱體2。 It is preferable to satisfy the positional condition 2 because the stop hole 5 is disposed closer to the position where the hole 4 is formed than the heat generating body 2. Therefore, when the insulating substrate 1 is broken as a starting point of the occurrence of the hole 4, the rupture is likely to stop at the stop hole 5 before reaching the heating element 2, so that it is difficult to reach the heating element 2.
雖然只要滿足位置條件1、2中之任意1個即可,但是其中較佳為滿足2個。此因為能夠同時獲得上述有關位置條件1之優點及有關位置條件2之優點。 It suffices that any one of the positional conditions 1 and 2 is satisfied, but it is preferable to satisfy two of them. This is because the advantages described above with respect to positional condition 1 and the advantages of positional condition 2 can be obtained at the same time.
[配線] [wiring]
配線6例如包含與供電端子3的形成材料同樣的材料。 The wiring 6 includes, for example, the same material as the material for forming the power supply terminal 3.
在發熱體2與供電端子3透過配線6互相連接的情況下,如上所述,在絕緣基板1以發生孔4為起點破裂的情況下,該破裂在停止孔5停止。由此,因為破裂不易達到配線6,所以也能夠抑制起因於該破裂的配線6的斷線。 When the heating element 2 and the power supply terminal 3 are connected to each other through the wiring 6, as described above, when the insulating substrate 1 is broken from the occurrence of the hole 4, the crack stops at the stop hole 5. Thereby, since the rupture does not easily reach the wiring 6, it is possible to suppress the disconnection of the wiring 6 caused by the rupture.
除此之外的配線6的構造沒有特別限定。具體而言,配線6的平面形狀可以為直線狀,也可以為曲線狀,也可以包含2種以上的這些形狀。該配線6的圖形形狀例如也可以在途中有1次以上的彎曲。 The configuration of the wiring 6 other than this is not particularly limited. Specifically, the planar shape of the wiring 6 may be linear or curved, or may include two or more of these shapes. The pattern shape of the wiring 6 may be bent once or more in the middle, for example.
<1-2.動作> <1-2. Action>
該加熱基板例如以如下的方式動作。 This heating substrate operates, for example, as follows.
在使用加熱基板時,若向供電端子3供應電流,則因為該電 流藉由配線6提供給發熱體2,所以該發熱體2被供電(通電)。由此,因為發熱體2發熱,所以加熱對象物被加熱基板加熱。 When a heating substrate is used, if current is supplied to the power supply terminal 3, because of the electricity Since the flow is supplied to the heat generating body 2 by the wiring 6, the heat generating body 2 is supplied with power (energized). Thereby, since the heating element 2 generates heat, the object to be heated is heated by the heating substrate.
<1-3.作用及效果> <1-3. Action and effect>
根據上述加熱基板,在絕緣基板1之一面,在靠近供電端子3側設置發生孔4,並且在靠近發熱體2側設置停止孔5。發生孔4係在基於對發熱體2的供電而絕緣基板1破裂的情況下,成為該破裂的發生點的孔。停止孔5係在絕緣基板1破裂的情況下,成為該破裂的停止點的孔。因此,由於以下的理由,能夠確保有關加熱動作的可靠性。 According to the above-described heating substrate, on one surface of the insulating substrate 1, a generation hole 4 is provided on the side close to the power supply terminal 3, and a stop hole 5 is provided on the side close to the heating element 2. The generation hole 4 is a hole that becomes a point at which the fracture occurs when the insulating substrate 1 is broken based on the power supply to the heating element 2. The stop hole 5 is a hole that becomes a stop point of the break when the insulating substrate 1 is broken. Therefore, the reliability of the heating operation can be ensured for the following reasons.
圖2係為了說明有關第一比較例的加熱基板之缺點,而表示的對應於圖1C的平面構造。圖3係為了說明本實施方式的加熱基板之優點,而表示的對應於圖1C的平面構造。 Fig. 2 is a plan view corresponding to Fig. 1C for explaining the disadvantages of the heating substrate of the first comparative example. Fig. 3 is a plan view corresponding to Fig. 1C for explaining the advantages of the heating substrate of the present embodiment.
第1比較例的加熱基板,除了不具備停止孔5之外,具有與本實施方式的加熱基板同樣的構造。在該第1比較例的加熱基板中,如圖2所示,在對發熱體2供電時,在起因於供電端子3附近被局部加熱而絕緣基板1破裂的情況下,以發生孔4為起點發生破裂C1、C2。 The heating substrate of the first comparative example has the same structure as the heating substrate of the present embodiment except that the stop hole 5 is not provided. In the heating substrate of the first comparative example, as shown in FIG. 2, when the heating element 2 is supplied with power, when the insulating substrate 1 is partially heated due to local heating in the vicinity of the power supply terminal 3, the hole 4 is used as a starting point. Cracks C1 and C2 occur.
破裂C1、C2主要係沿著正中線L擴展之後,一邊從該正中線L偏離、一邊繼續擴展。在此情況下,在比較早的階段從正中線L偏離的破裂C1因為容易以橫切配線6A的方式擴展所以該配線6A斷線的可能性變高。又,在比較晚的階段從正中線L偏離的破裂C2雖然沒有橫切配線6A,但是因為容易以橫切發熱體2A的方式擴展,所以該發熱體2A斷線的可能性變高。不管在哪種情況下,因為起因於破裂C1、C2而發熱體2A不能正常發熱,所以將導致有關加熱動作的可靠性降低。 The ruptures C1 and C2 mainly extend along the median line L, and continue to expand while deviating from the median line L. In this case, the crack C1 which is deviated from the center line L at an earlier stage is likely to be expanded so as to cross the wiring 6A, so that the possibility that the wiring 6A is broken is high. In addition, although the crack C2 which is deviated from the center line L at a relatively late stage does not cross the wiring 6A, since it is easy to expand so that the heat generating body 2A is cross-cut, the possibility of disconnection of the heat generating body 2A becomes high. In either case, since the heating element 2A cannot be normally heated due to the cracks C1 and C2, the reliability of the heating operation is lowered.
此外,在破裂C2橫切整個發熱體2A的情況下,該發熱體2A在途中被切斷。在此情況下,因為發熱體2A之一部分變得不被通電,所以該發熱體2A之一部分變得不能發熱。 Further, in the case where the entire heat generating body 2A is cut across the crack C2, the heat generating body 2A is cut off in the middle. In this case, since one portion of the heat generating body 2A becomes unenergized, a part of the heat generating body 2A becomes unable to generate heat.
有關上述破裂C2及發熱體2A的問題,在破裂C1及配線6A上也同樣產生。 The problem of the above-described crack C2 and the heat generating body 2A is also generated in the crack C1 and the wiring 6A.
對此,在本實施方式的加熱基板中,如圖3所示,在對發熱體2供電、絕緣基板1破裂的情況下,以發生孔4為起點發生破裂C3。 On the other hand, in the heating substrate of the present embodiment, as shown in FIG. 3, when the heating element 2 is supplied with power and the insulating substrate 1 is broken, the crack C3 is generated from the occurrence of the hole 4 as a starting point.
破裂C3與上述破裂C1、C2同樣,主要沿著正中線L擴展。然而,因為在破裂C3的進行方向上設置有停止孔5,所以該破裂C3不能擴展至超越停止孔5的區域,而在該停止孔5停止。在此情況下,因為破裂C3不易擴展至發熱體2,所以該發熱體2斷線的可能性變低。同樣,破裂C3不易擴展至配線6,所以該配線6斷線的可能性變低。由此,即使發生破裂C3,也因為發熱體2A能夠正常發熱,所以有關加熱動作的可靠性變高。因此,能夠確保關於加熱動作的可靠性。 The rupture C3, like the above-described ruptures C1 and C2, mainly spreads along the median line L. However, since the stop hole 5 is provided in the progress direction of the crack C3, the crack C3 cannot be expanded to the area beyond the stop hole 5, and the stop hole 5 is stopped. In this case, since the crack C3 does not easily spread to the heat generating body 2, the possibility that the heat generating body 2 is broken is low. Similarly, the crack C3 does not easily spread to the wiring 6, so the possibility that the wiring 6 is broken is low. Thereby, even if the crack C3 occurs, since the heat generating body 2A can generate heat normally, the reliability with respect to the heating operation becomes high. Therefore, the reliability with respect to the heating operation can be ensured.
特別是,若發生孔4為貫通孔,則在絕緣基板1破裂的情況下,因為容易以該發生孔4為起點發生破裂,所以能夠獲得更高的效果。又,若停止孔5為貫通孔,則在絕緣基板1破裂的情況下,因為破裂容易在該停止孔5停止,所以能夠獲得更高的效果。 In particular, when the hole 4 is a through hole, when the insulating substrate 1 is broken, it is easy to cause the hole 4 to be broken as a starting point, so that a higher effect can be obtained. Further, when the stop hole 5 is a through hole, when the insulating substrate 1 is broken, the breakage is likely to stop at the stop hole 5, so that a higher effect can be obtained.
又,若發生孔4為設置於絕緣基板1之外緣1E的切口狀不完整孔,則在絕緣基板1破裂的情況下,因為容易以該發生孔4為起點發生破裂,所以能夠獲得更高的效果。又,若停止孔5為設置於比絕緣基板1之外緣1E靠內側的完整孔,則在絕緣基板1破裂的情況下,因為破裂容易 在該停止孔5停止,所以能夠獲得更高的效果。 In addition, when the occurrence of the hole 4 is a slit-shaped incomplete hole provided in the outer edge 1E of the insulating substrate 1, when the insulating substrate 1 is broken, it is easy to cause cracking from the generation hole 4, so that it is possible to obtain higher Effect. Moreover, if the stop hole 5 is a complete hole provided on the inner side of the outer edge 1E of the insulating substrate 1, in the case where the insulating substrate 1 is broken, it is easy to break. Since the stop hole 5 is stopped, a higher effect can be obtained.
又,若發生孔4設置在與供電端子3重疊的位置,則在絕緣基板1破裂的情況下,因為容易以該發生孔4為起點發生破裂,所以能夠獲得更高的效果。 Further, when the occurrence hole 4 is provided at a position overlapping the power supply terminal 3, when the insulating substrate 1 is broken, it is easy to cause the occurrence of the crack from the generation hole 4, so that a higher effect can be obtained.
又,若發熱體2、供電端子3、發生孔4及停止孔5的位置關系滿足上述位置條件1、2中之1個或2個,則在絕緣基板1破裂的情況下,因為以發生孔4為起點發生的破裂容易在停止孔5停止,所以能夠獲得更高的效果。 When the positional relationship between the heating element 2, the power supply terminal 3, the generation hole 4, and the stop hole 5 satisfies one or two of the above-described positional conditions 1 and 2, when the insulating substrate 1 is broken, the hole is formed. The crack that occurs at 4 as the starting point is likely to stop at the stop hole 5, so that a higher effect can be obtained.
又,若發熱體2與供電端子3透過配線6互相連接,則如上所述,因為不僅發熱體2的斷線被抑制,而且配線6的斷線也被抑制,所以能夠獲得更高的效果。 Further, when the heating element 2 and the power supply terminal 3 are connected to each other through the wiring 6, as described above, not only the disconnection of the heating element 2 but also the disconnection of the wiring 6 is suppressed, so that a higher effect can be obtained.
<1-4.變形例1> <1-4. Modification 1>
此外,關於發熱體2、供電端子3、發生孔4及停止孔5,其數量及位置等構成條件可以任意變更。 Further, the heating element 2, the power supply terminal 3, the generating hole 4, and the stopping hole 5 may be arbitrarily changed in terms of the number of components and the position.
如對應於圖1C的圖4~圖7所示,也可以變更加熱基板之構造。圖4~圖7中所示之加熱基板之構造,除了以下說明點之外,與圖1C所示之加熱基板之構造相同。即使在圖4~圖7中所示之情況下,也因為以發生孔4為起點發生的破裂容易在停止孔5停止,所以能夠確保關於加熱動作的可靠性。 The structure of the heating substrate can also be changed as shown in FIGS. 4 to 7 corresponding to FIG. 1C. The structure of the heating substrate shown in Figs. 4 to 7 is the same as that of the heating substrate shown in Fig. 1C except for the points explained below. Even in the case shown in FIGS. 4 to 7, it is easy to stop the stop hole 5 because the crack generated from the occurrence of the hole 4 is stopped, so that the reliability with respect to the heating operation can be ensured.
[其1] [its 1]
在圖4中,例如停止孔5配置於遠離供電端子3的位置。在此情況下,雖然滿足上述位置條件1、2中之位置條件1,但是沒有滿足位置條件2。亦 即,雖然停止孔5位於正中線L上,但是距離Y比距離X大。 In FIG. 4, for example, the stop hole 5 is disposed at a position away from the power supply terminal 3. In this case, although the position condition 1 in the above-described positional conditions 1, 2 is satisfied, the positional condition 2 is not satisfied. also That is, although the stop hole 5 is located on the center line L, the distance Y is larger than the distance X.
[其2] [its 2]
在圖5中,例如停止孔5保持距離Y,配置於從正中線L偏離的位置。在此情況下,雖然沒有滿足上述位置條件1、2中之位置條件1,但是滿足位置條件2。亦即,停止孔5沒有位於正中線L上,但是距離Y比距離X小。 In FIG. 5, for example, the stop hole 5 is held at a distance Y, and is disposed at a position deviated from the center line L. In this case, although the position condition 1 in the above positional conditions 1, 2 is not satisfied, the positional condition 2 is satisfied. That is, the stop hole 5 is not located on the center line L, but the distance Y is smaller than the distance X.
[其3] [its 3]
在圖6中,例如將供電端子3的數量從1個變為2個,並且將發生孔4的數量從1個變為2個。亦即,加熱基板具備2個供電端子3(3A、3B)與2個發生孔4(4A、4B)。發生孔4A、4B的位置,只要不以互相重疊的方式配置,並沒有特別限定。供電端子3A例如透過配線6A連接於發熱體2A,並且供電端子3B例如透過配線6B連接於發熱體2B。在此情況下,滿足上述位置條件1、2中之任意1個。 In FIG. 6, for example, the number of power supply terminals 3 is changed from one to two, and the number of occurrences of the holes 4 is changed from one to two. That is, the heating substrate includes two power supply terminals 3 (3A, 3B) and two generation holes 4 (4A, 4B). The positions of the occurrence holes 4A and 4B are not particularly limited as long as they are not disposed so as to overlap each other. The power supply terminal 3A is connected to the heating element 2A via the wiring 6A, for example, and the power supply terminal 3B is connected to the heating element 2B via the wiring 6B, for example. In this case, any one of the above positional conditions 1 and 2 is satisfied.
[其4] [its 4]
在圖7中,例如將發熱體2的數量從2個變為1個,並且使用配線6C、6D替代配線6A、6B。發熱體2例如以其中心位於正中線L上的方式配置。停止孔5配置於發生孔4與發熱體2之間。供電端子3例如透過2個配線6C、6D連接於發熱體2。在此情況下,滿足上述位置條件1、2中之任意1個。 In FIG. 7, for example, the number of the heating elements 2 is changed from two to one, and the wirings 6C and 6D are used instead of the wirings 6A and 6B. The heating element 2 is disposed, for example, such that its center is located on the center line L. The stop hole 5 is disposed between the generation hole 4 and the heating element 2. The power supply terminal 3 is connected to the heating element 2 through, for example, two wirings 6C and 6D. In this case, any one of the above positional conditions 1 and 2 is satisfied.
圖8係為了說明有關第2比較例的加熱基板之缺點,而表示的對應於圖7的平面構造。圖9係為了說明有關第3比較例的加熱基板之缺點,而表示的對應於圖7的平面構造。 Fig. 8 is a plan view corresponding to Fig. 7 for explaining the disadvantages of the heating substrate of the second comparative example. Fig. 9 is a plan view corresponding to Fig. 7 for explaining the disadvantages of the heating substrate of the third comparative example.
第2比較例的加熱基板除了不具備停止孔5之外,具有與圖7中所示之加熱基板同樣的構造。第3比較例的加熱基板除了供電端子3透過1個配線6連接於發熱體2之外,具有與圖7中所示之加熱基板同樣的構造。 The heating substrate of the second comparative example has the same structure as the heating substrate shown in FIG. 7 except that the stop hole 5 is not provided. The heating substrate of the third comparative example has the same structure as the heating substrate shown in FIG. 7 except that the power supply terminal 3 is connected to the heating element 2 through one wiring 6.
有關參照圖2說明的第1比較例的加熱基板的問題,在有關第2比較例的加熱基板及第3比較例的加熱基板中也同樣產生。具體而言,在第2比較例的加熱基板中,如圖8所示,若以發生孔4為起點發生破裂C4、C5,則起因於該破裂C4而配線6C斷線,並且起因於該破裂C5而發熱體2斷線。又,在第3比較例的加熱基板中,如圖9所示,若以發生孔4為起點發生破裂C6、C7,則起因於該破裂C6而配線6斷線,並且起因於該破裂C7而發熱體2斷線。 The problem of the heating substrate of the first comparative example described with reference to FIG. 2 was similarly produced in the heating substrate of the second comparative example and the heating substrate of the third comparative example. Specifically, in the heating substrate of the second comparative example, as shown in FIG. 8, when the cracks C4 and C5 are generated from the occurrence of the hole 4, the wiring 6C is broken due to the crack C4, and the crack is caused by the crack. C5 and the heating element 2 is broken. Further, in the heating substrate of the third comparative example, as shown in FIG. 9, when the cracks C6 and C7 are generated from the occurrence of the hole 4, the wiring 6 is broken due to the crack C6, and the crack C7 is caused by the crack. The heating element 2 is broken.
對此,在圖7所示之加熱基板中,如參照圖3所述,即使以發生孔4為起點發生破裂C3,也因為該破裂C3在停止孔5停止,所以發熱體2的斷線及配線6C、6D的斷線被抑制。 On the other hand, in the heating substrate shown in FIG. 7, as described with reference to FIG. 3, even if the crack C3 occurs from the occurrence of the hole 4, since the crack C3 stops at the stop hole 5, the breakage of the heat generating body 2 and The disconnection of the wirings 6C, 6D is suppressed.
<1-5.變形例2> <1-5. Modification 2>
又,如對應於圖1B的圖10及對應於圖1C的圖11所示,在發生孔4與停止孔5之間,也可以設置連接該發生孔4與停止孔5的槽7。該槽7因為係所謂的凹部,所以沒有貫通絕緣基板1。 Further, as shown in FIG. 10 corresponding to FIG. 1B and FIG. 11 corresponding to FIG. 1C, a groove 7 connecting the generation hole 4 and the stop hole 5 may be provided between the generation hole 4 and the stop hole 5. Since the groove 7 is a so-called recess, it does not penetrate the insulating substrate 1.
在此情況下,若以發生孔4為起點發生破裂,則因為該破裂沿著槽7擴展,所以容易誘導至停止孔5。由此,因為破裂更不容易到達發熱體2及配線6,所以更能夠提升關於加熱動作的可靠性。 In this case, if the crack occurs as the starting point of the generating hole 4, since the crack propagates along the groove 7, it is easy to induce to the stop hole 5. Thereby, since the rupture is less likely to reach the heating element 2 and the wiring 6, the reliability with respect to the heating operation can be improved.
該槽7可以為直線狀,也可以為曲線狀,也可以包含2種以 上的這些形狀。又,槽7也可以在途中有1次以上的彎曲。其中,槽7較佳為沿著正中線L的直線狀。此因為槽7的距離、即破裂的誘導距離變為最短,所以更容易將該破裂誘導至停止孔5。 The groove 7 may be linear or curved, or may be composed of two types. These shapes are on. Further, the groove 7 may have one or more bends in the middle. Among them, the groove 7 is preferably linear along the median line L. Since the distance of the groove 7, that is, the induced distance of the rupture becomes the shortest, it is easier to induce the rupture to the stop hole 5.
此外,槽7之幅度、深度及斷面形狀等條件可以任意設定。在此,如圖10所示,槽7的斷面形狀係矩形。 Further, conditions such as the amplitude, depth, and sectional shape of the groove 7 can be arbitrarily set. Here, as shown in FIG. 10, the cross-sectional shape of the groove 7 is a rectangle.
<2.保護元件> <2. Protection element>
其次,對應用有本發明之一種實施方式的加熱基板的保護元件進行說明。 Next, a protective element to which a heating substrate according to an embodiment of the present invention is applied will be described.
在此說明的保護元件係所謂的熔絲該保護元件在過電流及過電壓等異常發生時,為了遮斷電路而搭載於電子設備上。該電子設備之種類沒有特別限定。 The protective element described here is a so-called fuse. When the abnormality such as an overcurrent or an overvoltage occurs, the protective element is mounted on an electronic device in order to block the circuit. The type of the electronic device is not particularly limited.
特別是,應用有上述加熱基板的保護元件具備:對應過電流而遮斷電路的功能(電流遮斷模式的電路遮斷功能)、與對應發生過電壓等異常時使用加熱基板(發熱體2)遮斷電路的功能(加熱遮斷模式的電路遮斷功能)。 In particular, the protective element to which the above-described heating substrate is applied includes a function of blocking a circuit in response to an overcurrent (a circuit interruption function in a current interruption mode), and a heating substrate (heat generating body 2) when an abnormality such as an overvoltage occurs. The function of the interrupting circuit (the circuit blocking function of the heating interrupt mode).
<2-1.構造> <2-1. Construction>
圖12及圖13表示保護元件的斷面構造。在下文中,隨時引用已經說明的本發明之一種實施方式的加熱基板之構成要素。 12 and 13 show the cross-sectional structure of the protective element. Hereinafter, constituent elements of the heating substrate of one embodiment of the present invention which have been described will be referred to at any time.
保護元件如圖12及圖13所示,在殼體101之內部具備:3個外部端子102、103、106與可溶導體104、加熱基板105。該可溶導體104從外部端子102朝著外部端子103的方向(X軸方向)延伸。 As shown in FIGS. 12 and 13, the protective element includes three external terminals 102, 103, and 106, a soluble conductor 104, and a heating substrate 105 inside the casing 101. The soluble conductor 104 extends from the external terminal 102 toward the direction of the external terminal 103 (X-axis direction).
殼體101係保護元件的外裝,例如包含工程塑料等中之任意 1種或2種以上。該工程塑料例如係聚苯硫醚(PPS)及液晶高分子(LCP)等。 The housing 101 is an exterior of the protective component, for example, including any of engineering plastics and the like. One or two or more. The engineering plastics are, for example, polyphenylene sulfide (PPS) and liquid crystal polymer (LCP).
該殼體101之形狀沒有特別限定,例如可以為XY面的形狀為圓形及橢圓等的圓筒,也可以為該斷面形狀為矩形的立方體及長方體等的方體。 The shape of the casing 101 is not particularly limited. For example, the shape of the XY plane may be a cylinder such as a circle or an ellipse, or a cube having a rectangular cross section and a rectangular parallelepiped may be used.
外部端子102、103透過可溶導體104互相連接。在搭載有保護元件的電子設備中,外部端子102、103及可溶導體104形成電路之一部分。外部端子102例如在可溶導體104的延伸方向的一端側透過殼體101導出至外部,並且外部端子103例如在可溶導體104的延伸方向的另一端側透過殼體101導出至外部。 The external terminals 102, 103 are connected to each other through the soluble conductor 104. In an electronic device equipped with a protective element, the external terminals 102, 103 and the soluble conductor 104 form part of a circuit. The external terminal 102 is led out to the outside through the casing 101, for example, at one end side in the extending direction of the soluble conductor 104, and the external terminal 103 is led to the outside through the casing 101, for example, at the other end side in the extending direction of the soluble conductor 104.
外部端子102、103各自例如包含與供電端子3同樣的導電材料中之任意1種或2種以上,具體而言,含有銅等。此外,外部端子102、103可以包含相同種類的材料,也可以包含不同種類的材料。 Each of the external terminals 102 and 103 includes, for example, one or two or more kinds of conductive materials similar to those of the power supply terminal 3, and specifically includes copper or the like. Further, the external terminals 102, 103 may contain the same kind of materials, and may also contain different kinds of materials.
可溶導體104之構造沒有特別限定。在此,例如可溶導體104包含3個部分(中央部104A、一端部104B及另一端部104C)。一端部104B例如配置於外部端子102與中央部104A之間,中央部104A透過一端部104B連接於外部端子102。另一端部104C例如配置於外部端子103與中央部104A之間,中央部104A透過另一端部104C連接於外部端子103。 The configuration of the soluble conductor 104 is not particularly limited. Here, for example, the soluble conductor 104 includes three portions (the central portion 104A, the one end portion 104B, and the other end portion 104C). The one end portion 104B is disposed between the external terminal 102 and the central portion 104A, for example, and the central portion 104A is connected to the external terminal 102 through the one end portion 104B. The other end portion 104C is disposed, for example, between the external terminal 103 and the center portion 104A, and the center portion 104A is connected to the external terminal 103 through the other end portion 104C.
該可溶導體104對應於過電流而自我發熱,並且包含可以利用該自我發熱而溶融的導電材料(導電性溶融材料)中之任意1種或2種以上。該導電性溶融材料例如係SnAgCu類的無鉛焊料等。又,導電性溶融材料例如係BiPbSn合金、BiPb合金、BiSn合金、SnPb合金、PbIn合金、 ZnAl合金、InSn合金及PbAgSn合金等。 The soluble conductors 104 are self-heating in response to an overcurrent, and include one or two or more types of conductive materials (conductive melting materials) that can be melted by the self-heating. The conductive molten material is, for example, a SnAgCu-based lead-free solder or the like. Further, the conductive molten material is, for example, a BiPbSn alloy, a BiPb alloy, a BiSn alloy, a SnPb alloy, a PbIn alloy, ZnAl alloy, InSn alloy, PbAgSn alloy, and the like.
加熱基板105具有與上述本發明之一種實施方式的加熱基板同樣的構造。但是,在圖12及圖13中,簡略地圖示了加熱基板105。該加熱基板105以發熱體2鄰接於可溶導體104中的中央部104A的方式配置。 The heating substrate 105 has the same structure as the heating substrate of one embodiment of the present invention described above. However, in FIGS. 12 and 13, the heating substrate 105 is schematically illustrated. The heating substrate 105 is disposed such that the heating element 2 is adjacent to the central portion 104A of the soluble conductor 104.
外部端子106連接於加熱基板105中的供電端子3。該外部端子106例如在與可溶導體104之延伸方向交叉的方向(Y軸方向)的一端側透過殼體101導出至外部。此外,外部端子106例如包含與外部端子102、103同樣的導電材料中之任意1種或2種以上。 The external terminal 106 is connected to the power supply terminal 3 in the heating substrate 105. The external terminal 106 is guided to the outside through the casing 101 at one end side in the direction (Y-axis direction) intersecting the extending direction of the soluble conductor 104, for example. Further, the external terminal 106 includes, for example, any one or two or more of the same conductive materials as the external terminals 102 and 103.
<2-2.動作> <2-2. Action>
[電流遮斷模式] [Current Interrupt Mode]
該保護元件例如按以下說明的方式,實行電流遮斷模式的保護動作。 The protection element performs a protection operation of the current interruption mode, for example, as described below.
在搭載於電子設備的保護元件中,如上所述,外部端子102、103透過可溶導體104互相連接。在此情況下,外部端子102、103及可溶導體104形成電路之一部分,該外部端子102、103處於可以電氣導通的狀態。 In the protective element mounted on the electronic device, as described above, the external terminals 102 and 103 are connected to each other through the soluble conductor 104. In this case, the external terminals 102, 103 and the soluble conductor 104 form part of the circuit, and the external terminals 102, 103 are in a state of being electrically conductive.
在使用電子設備時,若電路流過過電流(超過設計值的電流),則對應於該過電流而可溶導體104自我發熱(電阻發熱)。由此,若可溶導體104發熱直至達到熔點以上的溫度,則因為該可溶導體104溶融,所以外部端子102、103成為不能電氣導通的狀態。因此,電路被遮斷。 When an electronic device is used, if an overcurrent (current exceeding a design value) flows through the circuit, the soluble conductor 104 self-heats (resistance heat) in response to the overcurrent. Therefore, when the soluble conductor 104 generates heat until it reaches a temperature equal to or higher than the melting point, the soluble conductors 104 are melted, so that the external terminals 102 and 103 are not electrically connected. Therefore, the circuit is blocked.
[加熱遮斷模式] [heating interrupt mode]
又,保護元件例如也按以下說明的方式,實行加熱遮斷模式的保護動作。 Further, the protection element performs a protection operation of the heating interruption mode, for example, as described below.
例如在保護元件搭載於電池組件等電子設備的情況下,若在 該電子設備中檢測出發生過電壓(過充電)等異常,則在加熱基板105中,透過外部端子106向發熱體2供電。關於該電子設備的動作的詳細內容,將在後文加以說明(參照圖14)。若對應於該供電而發熱體2自我發熱,則利用該自我發熱可溶導體104被加熱。由此,若可溶導體104被加熱直至達到熔點以上的溫度,則因為該可溶導體104溶融,所以外部端子102、103成為不能電氣導通的狀態。因此,電路被遮斷。 For example, when the protective element is mounted on an electronic device such as a battery pack, When an abnormality such as an overvoltage (overcharge) is detected in the electronic device, power is supplied to the heating element 2 through the external terminal 106 in the heating substrate 105. The details of the operation of the electronic device will be described later (see FIG. 14). When the heating element 2 self-heats in response to the power supply, the self-heating soluble conductor 104 is heated by the self-heating. Therefore, when the soluble conductor 104 is heated until it reaches a temperature equal to or higher than the melting point, the soluble conductor 104 is melted, so that the external terminals 102 and 103 are not electrically connected. Therefore, the circuit is blocked.
如上所述,加熱遮斷模式的保護動作雖然在檢測出發生異常的情況下實行,但是該異常不只係上述過電壓,例如也包括溫度上升及衝擊等其他原因。 As described above, although the protection operation of the heating interruption mode is performed when an abnormality is detected, the abnormality is not limited to the above-described overvoltage, and includes other causes such as temperature rise and impact.
<2-3.作用及效果> <2-3. Action and effect>
根據上述保護元件,加熱基板105具有與上述本發明之一種實施方式的加熱基板同樣的構造。在此情況下,如上所述,即使在使用加熱基板105時絕緣基板1發生破裂,也因為發熱體2能夠正常發熱,所以關於加熱動作的可靠性變高。而且,因為伴隨發熱體2能夠正常發熱,而在發生異常時能夠使用加熱基板105充分加熱可溶導體104,所以關於保護動作的可靠性也變高。因此,能夠確保保護元件的動作可靠性。 According to the above protective element, the heating substrate 105 has the same structure as the heating substrate of one embodiment of the present invention described above. In this case, as described above, even when the insulating substrate 1 is broken when the heating substrate 105 is used, since the heating element 2 can normally generate heat, the reliability with respect to the heating operation becomes high. Further, since the heating element 2 can be normally heated, the soluble substrate 104 can be sufficiently heated by the heating substrate 105 when an abnormality occurs, so that the reliability of the protection operation is also high. Therefore, the operational reliability of the protection element can be ensured.
除此之外的保護元件的作用及效果與有關本發明之一種實施方式的加熱基板的作用及效果相同。當然,也可以將參照圖4~圖7、圖10及圖11說明的變形例1、2應用於加熱基板105。 The action and effect of the protective element other than this are the same as those of the heating substrate according to an embodiment of the present invention. Of course, the modified examples 1 and 2 described with reference to FIGS. 4 to 7 , 10 , and 11 may be applied to the heating substrate 105 .
<3.保護元件之應用例(電子設備)> <3. Application example of protection element (electronic equipment)>
其次,對為本發明之一種實施方式的保護元件之應用例的電子設備進行說明。此外,在以下的說明中,隨時引用已經說明的保護元件之構成要 素。 Next, an electronic device according to an application example of the protective element according to an embodiment of the present invention will be described. In addition, in the following description, the composition of the protective element already described is quoted at any time. Prime.
應用有本發明之一種實施方式的保護元件的電子設備之種類沒有特別限定。在下文中,作為應用有本發明之一種實施方式的保護元件的電子設備的一個例子,對有關電池組件進行說明。但是,電子設備之種類並不限定於電池組件,也可以為根據需要有必要遮斷電路的其他電子設備。 The type of electronic device to which the protective element of one embodiment of the present invention is applied is not particularly limited. Hereinafter, a battery pack will be described as an example of an electronic apparatus to which a protective element of one embodiment of the present invention is applied. However, the type of the electronic device is not limited to the battery module, and other electronic devices that are necessary to interrupt the circuit as needed may be used.
圖14表示應用有保護元件的電池組件200的電路構造。 Fig. 14 shows the circuit configuration of a battery pack 200 to which a protective element is applied.
此外,在圖14中,與電池組件200一起,還表示有用於使該電池組件200充電的充電裝置40。該電池組件200對充電裝置40可以裝卸,在圖14中,表示電池組件200連接於充電裝置40的狀態。 Further, in FIG. 14, together with the battery pack 200, a charging device 40 for charging the battery pack 200 is also shown. The battery pack 200 is detachable from the charging device 40, and FIG. 14 shows a state in which the battery pack 200 is connected to the charging device 40.
電池組件200例如具備保護元件100、1個或2個以上的二次電池20、檢測電路25、電流控制元件28與充放電控制電路30。亦即,保護元件100裝入電池組件200的電路。 The battery pack 200 includes, for example, a protection element 100, one or two or more secondary batteries 20, a detection circuit 25, a current control element 28, and a charge and discharge control circuit 30. That is, the protection element 100 is incorporated into the circuit of the battery assembly 200.
保護元件100配置於二次電池20與充放電控制電路30之間。在該保護元件100中,外部端子102連接於二次電池20,外部端子103連接於正極端子26,外部端子106連接於電流控制元件28。由此,因為保護元件100在二次電池20充電時配置於流過充電電流的路徑上以及在二次電池20放電時配置於流過放電電流的路徑上,所以可溶導體104配置於二次電池20的充放電路徑上。 The protection element 100 is disposed between the secondary battery 20 and the charge and discharge control circuit 30. In the protection element 100, the external terminal 102 is connected to the secondary battery 20, the external terminal 103 is connected to the positive terminal 26, and the external terminal 106 is connected to the current control element 28. Thereby, since the protective element 100 is disposed on the path through which the charging current flows when the secondary battery 20 is being charged and is disposed on the path through which the discharging current flows when the secondary battery 20 is discharged, the soluble conductor 104 is disposed in the second time. The battery 20 is charged and discharged on the path.
該保護元件100具有與上述本發明之一種實施方式的保護元件同樣的構造。亦即,保護元件100具有電流遮斷模式的電路遮斷功能與加熱遮斷模式的電路遮斷功能。在該保護元件100實行加熱遮斷模式的 保護動作的情況下,該保護元件100的保護動作由電流控制元件28控制。 This protective element 100 has the same configuration as the protective element of one embodiment of the present invention described above. That is, the protection element 100 has a circuit interruption function of the current interruption mode and a circuit interruption function of the heating interruption mode. In the protection element 100, the heating interrupt mode is implemented. In the case of a protection action, the protection action of the protection element 100 is controlled by the current control element 28.
二次電池20之種類沒有特別限定,例如係鋰離子二次電池等中之任意1種或2種以上。在此,例如二次電池20包含串聯連接的4個二次電池21~24,形成所謂的電池組。 The type of the secondary battery 20 is not particularly limited, and is, for example, any one or two or more of lithium ion secondary batteries. Here, for example, the secondary battery 20 includes four secondary batteries 21 to 24 connected in series to form a so-called battery pack.
該二次電池20透過正極端子26及負極端子27連接於充電裝置45。由此,因為可以從充電裝置40向二次電池20施加充電電壓,所以可以對該二次電池20充電。 The secondary battery 20 is connected to the charging device 45 through the positive electrode terminal 26 and the negative electrode terminal 27. Thereby, since the charging voltage can be applied from the charging device 40 to the secondary battery 20, the secondary battery 20 can be charged.
檢測電路25分別連接於二次電池20及充放電控制電路30。該檢測電路25在測定二次電池20的電壓之後將該測定結果輸出至充放電控制電路30。在此,例如因為二次電池20包含4個二次電池21~24,所以檢測電路25測定二次電池21~24各自的電壓。 The detection circuit 25 is connected to the secondary battery 20 and the charge and discharge control circuit 30, respectively. The detection circuit 25 outputs the measurement result to the charge and discharge control circuit 30 after measuring the voltage of the secondary battery 20. Here, for example, since the secondary battery 20 includes four secondary batteries 21 to 24, the detection circuit 25 measures the voltages of the secondary batteries 21 to 24, respectively.
又,檢測電路25連接於電流控制元件28。該檢測電路25根據二次電池20的電壓測定結果,必要時,向電流控制元件28輸出遮斷信號。該遮斷信號係在保護元件100中用於實行加熱遮斷模式的保護動作的信號。 Further, the detection circuit 25 is connected to the current control element 28. The detection circuit 25 outputs an interruption signal to the current control element 28 as necessary based on the voltage measurement result of the secondary battery 20. The blocking signal is a signal for performing a protection operation of the heating interruption mode in the protection element 100.
電流控制元件28係用於控制保護元件100的動作的開關元件,例如為場效電晶體(FET)。該電流控制元件28連接於檢測電路25,並且連接於保護元件100的外部端子106。 The current control element 28 is a switching element for controlling the action of the protection element 100, such as a field effect transistor (FET). The current control element 28 is coupled to the detection circuit 25 and to the external terminal 106 of the protection element 100.
充放電控制電路30包含2個電流控制元件31、32與控制二次電池20的充放電的控制部33。 The charge and discharge control circuit 30 includes two current control elements 31 and 32 and a control unit 33 that controls charging and discharging of the secondary battery 20 .
電流控制元件31、32各自例如係場效電晶體(FET)等。該電流控制元件31、32配置於二次電池20與充電裝置40之間的電流路徑 上,並且串聯。 Each of the current control elements 31, 32 is, for example, a field effect transistor (FET) or the like. Current paths of the current control elements 31, 32 disposed between the secondary battery 20 and the charging device 40 Up, and in series.
控制部33由充電裝置45提供電力而工作,並且控制電流控制元件31、32的動作。 The control unit 33 operates by supplying power from the charging device 45, and controls the operations of the current control elements 31, 32.
此外,在二次電池20充電之後,電池組件200從充電裝置40脫離後,透過正極端子26及負極端子27連接於運轉對象的其他電子設備(下面稱為“運轉對象設備”)。該運轉對象設備之種類沒有特別限定,例如係筆記本個人電腦等。由此,因為由電池組件200將電力提供給運轉對象設備,所以該運轉對象設備可以運轉。 After the secondary battery 20 is charged, the battery pack 200 is detached from the charging device 40, and then connected to other electronic devices (hereinafter referred to as "operation target devices") to be operated through the positive electrode terminal 26 and the negative electrode terminal 27. The type of the operation target device is not particularly limited, and is, for example, a notebook personal computer or the like. Thereby, since the electric power is supplied from the battery pack 200 to the operation target device, the operation target device can be operated.
該電池組件200例如按以下說明的方式動作。 The battery pack 200 operates, for example, in the manner described below.
控制部33根據檢測電路25的檢測結果(二次電池20的電壓),判定該二次電池20是否發生異常(過充電狀態或過放電狀態)。該控制部33在判定二次電池20發生異常的情況下,藉由控制電流控制元件31、32的閘極電壓,來遮斷對二次電池20的電流供給。 The control unit 33 determines whether or not the secondary battery 20 is abnormal (overcharged state or overdischarged state) based on the detection result of the detection circuit 25 (voltage of the secondary battery 20). When determining that the secondary battery 20 is abnormal, the control unit 33 blocks the supply of current to the secondary battery 20 by controlling the gate voltages of the current control elements 31 and 32.
此外,若超過額定電流的過電流流過二次電池20,如上所述,在保護元件100中實行電流遮斷模式的保護動作。亦即,在保護元件100中,因為可溶導體104溶融,所以二次電池20與充電裝置40之間的電流路徑被遮斷。 Further, if an overcurrent exceeding the rated current flows through the secondary battery 20, as described above, the protection operation of the current interruption mode is performed in the protection element 100. That is, in the protective element 100, since the soluble conductor 104 is melted, the current path between the secondary battery 20 and the charging device 40 is blocked.
又,檢測電路25根據檢測結果(二次電池20的電壓),判定該二次電池20是否發生異常(過電壓狀態等)。該檢測電路25在判定(檢出)二次電池20發生異常的情況下,向電流控制元件28輸出遮斷信號。 Moreover, the detection circuit 25 determines whether or not an abnormality (overvoltage state or the like) has occurred in the secondary battery 20 based on the detection result (voltage of the secondary battery 20). When the detection circuit 25 determines (detects) that the secondary battery 20 is abnormal, it outputs an interruption signal to the current control element 28.
若從檢測電路28輸出遮斷信號,如上所述,在保護元件100中實行加熱遮斷模式的保護動作。亦即,電流控制元件28可以向保護元件 100供應電流。在此情況下,若從二次電池20藉由外部端子106向發熱體2供應電流,則因為該發熱體2發熱,所以可溶導體104被發熱體2加熱。由此,因為可溶導體104溶融,所以不管電流控制元件31、32的動作,二次電池20與充電裝置40之間的電流路徑被遮斷。 When the blocking signal is output from the detecting circuit 28, as described above, the protection operation of the heating interrupt mode is performed in the protective element 100. That is, the current control element 28 can be directed to the protection element 100 supply current. In this case, when the secondary battery 20 is supplied with electric current to the heating element 2 via the external terminal 106, the heating element 2 generates heat, and the soluble conductor 104 is heated by the heating element 2. Thereby, since the soluble conductor 104 is melted, the current path between the secondary battery 20 and the charging device 40 is blocked regardless of the operation of the current control elements 31 and 32.
根據上述電池組件200,保護元件100具有與本發明之一種實施方式的保護元件同樣的構造。在此情況下,如上所述,因為有關加熱動作的可靠性變高,所以關於保護動作的可靠性也變高。因此,能夠確保有關保護動作的可靠性。除此之外的作用及效果與本發明之一種實施方式的保護元件相同。 According to the above battery assembly 200, the protective member 100 has the same configuration as the protective member of one embodiment of the present invention. In this case, as described above, since the reliability of the heating operation is high, the reliability of the protection operation is also high. Therefore, it is possible to ensure the reliability of the protection action. The other functions and effects are the same as those of the embodiment of the present invention.
[實施例] [Examples]
對本發明之實施例進行詳細說明。 The embodiments of the present invention will be described in detail.
(實施例1、2) (Examples 1, 2)
按下列程序制作了圖12及圖13所示之保護元件。 The protective elements shown in Figs. 12 and 13 were produced in the following procedure.
最初在準備氧化鋁陶瓷基板之後,使用雷射對氧化鋁陶瓷基板進行穿孔處理,形成發生孔4及停止孔5。由此獲得絕緣基板1。 After the alumina ceramic substrate is prepared, the alumina ceramic substrate is subjected to a perforation treatment using a laser to form the generation hole 4 and the stop hole 5. Thus, the insulating substrate 1 is obtained.
在此情況下,將發生孔4的平面形狀制作成圓形,並且將該發生孔4制作成貫通孔及不完整孔。將停止孔5的平面形狀制作成圓形,並且將該停止孔5制作成貫通孔及完整孔。在以發生孔4為基準的正中線L上配置停止孔5。制作成下列構造:發生孔4之內徑=0.5mm、停止孔5之內徑=0.65mm、距離X=2mm、距離Y-1.8mm。 In this case, the planar shape of the occurrence of the hole 4 is made circular, and the generation hole 4 is formed as a through hole and an incomplete hole. The planar shape of the stop hole 5 is formed into a circular shape, and the stop hole 5 is formed as a through hole and a complete hole. The stop hole 5 is disposed on the center line L based on the generation hole 4. The following structure was prepared: the inner diameter of the occurrence hole 4 = 0.5 mm, the inner diameter of the stop hole 5 = 0.65 mm, the distance X = 2 mm, and the distance Y - 1.8 mm.
接著,在絕緣基板1上,形成發熱體2(氧化釕)、供電端子3(銀)及配線6(銀)各自的圖案。在此情況下,將包含氧化釕等各種 材料的膏厚膜印刷在絕緣基板1的表面之後,對該厚膜進行燒成。 Next, on the insulating substrate 1, a pattern of each of the heating element 2 (tantalum oxide), the power supply terminal 3 (silver), and the wiring 6 (silver) is formed. In this case, it will contain various kinds of yttrium oxide and the like. After the paste thick film of the material is printed on the surface of the insulating substrate 1, the thick film is fired.
由此,完成了圖1A~圖1C所示之加熱基板105。此外,為了作比較,除了沒有形成停止孔5之外以同樣的程序,形成圖2所示之加熱基板105。 Thereby, the heating substrate 105 shown in FIGS. 1A to 1C is completed. Further, for comparison, the heating substrate 105 shown in Fig. 2 was formed by the same procedure except that the stop hole 5 was not formed.
接著,透過可溶導體104使外部端子102、103互相連接,並且在使外部端子106連接於加熱基板105(供電端子3)之後,以發熱體2鄰接該可溶導體104的方式配置加熱基板105。最後,將外部端子102、103、106;可溶導體104及加熱基板105收納於殼體101的內部。由此,完成了保護元件。該保護元件之主要部分的構造(發生孔4的有無及停止孔5的有無)如表1所示。 Next, the external terminals 102 and 103 are connected to each other through the soluble conductor 104, and after the external terminal 106 is connected to the heating substrate 105 (the power supply terminal 3), the heating substrate 105 is disposed such that the heating element 2 is adjacent to the soluble conductor 104. . Finally, the external terminals 102, 103, and 106, the soluble conductor 104, and the heating substrate 105 are housed inside the casing 101. Thereby, the protection element is completed. The structure of the main portion of the protective element (the presence or absence of the occurrence of the hole 4 and the presence or absence of the stop hole 5) are shown in Table 1.
對保護元件的動作特性(加熱遮斷模式)進行調查,獲得了如表1所示之結果。在調查該動作特性的情況下,在使殼體101外部的外部端子102、103之間短路的狀態下,對外部端子102、103與外部端子106之間供應電力(最大120W),使加熱基板105(發熱體2)發熱。其結果是,目測可溶導體104是否溶融,並且使用測試儀測定了絕緣電阻(Ω)。 The behavior characteristics (heating interruption mode) of the protective element were investigated, and the results as shown in Table 1 were obtained. When the operation characteristics are investigated, electric power (maximum 120 W) is supplied between the external terminals 102 and 103 and the external terminal 106 in a state where the external terminals 102 and 103 outside the casing 101 are short-circuited, so that the substrate is heated. 105 (heating element 2) is hot. As a result, whether or not the soluble conductor 104 was melted was visually observed, and the insulation resistance (Ω) was measured using a tester.
保護元件對應於停止孔5的有無,顯示了完全不同的舉動。 The protective element corresponds to the presence or absence of the stop hole 5, showing a completely different behavior.
詳細而言,在沒有形成停止孔5的情況(實驗例2)下,若 以發生孔4為起點發生破裂,則該破裂達到發熱體2。在此情況下,因為發熱體2不能正常地自我發熱所以可溶導體104沒有被該發熱體2充分加熱。由此,因為可溶導體104沒有充分溶融,所以絕緣電阻沒有增加。 Specifically, in the case where the stop hole 5 is not formed (Experimental Example 2), When the crack occurs as the starting point 4, the crack reaches the heating element 2. In this case, since the heating element 2 cannot normally self-heat, the soluble conductor 104 is not sufficiently heated by the heating element 2. Thus, since the soluble conductor 104 is not sufficiently melted, the insulation resistance is not increased.
對此,在形成有停止孔5的情況(實驗例1)下,若以發生孔4為起點發生破裂,則因為該破裂在停止孔5停止,所以沒有到達發熱體2。在此情況下,因為發熱體2能夠正常地自我發熱,所以可溶導體104被該發熱體2充分加熱。由此,因為可溶導體104充分溶融,所以絕緣電阻顯著增加。 On the other hand, in the case where the stop hole 5 is formed (Experimental Example 1), if the crack occurs as the starting point of the generating hole 4, the crack stops in the stop hole 5, and therefore the heating element 2 is not reached. In this case, since the heating element 2 can normally self-heat, the soluble conductor 104 is sufficiently heated by the heating element 2. Thereby, since the soluble conductor 104 is sufficiently melted, the insulation resistance is remarkably increased.
從表1所示之結果可知,若在絕緣基板1上設置有發生孔4及停止孔5,則在加熱遮斷模式的保護動作時,電路被遮斷。因此,能夠確保關於加熱基板105的加熱動作的可靠性,並且也能夠確保搭載有該加熱基板105的保護元件的保護動作。 As is apparent from the results shown in Table 1, when the generation hole 4 and the stop hole 5 are provided in the insulating substrate 1, the circuit is blocked during the protection operation of the heating interruption mode. Therefore, the reliability of the heating operation of the heating substrate 105 can be ensured, and the protection operation of the protective element on which the heating substrate 105 is mounted can be ensured.
以上雖然例舉實施方式及實施例對本發明進行了說明,但是該本發明並不限於在實施方式及實施例中說明的形態,可以做出各種變化。例如加熱基板之構造及保護元件之構造不限於在上述實施方式中說明的構造,也可以適宜變更。 The present invention has been described above by way of embodiments and examples, but the present invention is not limited to the embodiments described in the embodiments and the examples, and various changes can be made. For example, the structure of the heating substrate and the structure of the protective element are not limited to those described in the above embodiment, and may be appropriately changed.
本申請案以2014年12月5日於日本專利局申請之日本專利申請案2014-246694為基礎主張優先權,且參照該案之全部內容以引用之方式併入本文中。 The present application claims priority on the basis of Japanese Patent Application No. 2014-246694, filed on Dec.
凡在本發明所屬技術領域中具有通常知識者根據設計要求及其他因素所作之各種修改,組合,子組合及變更,皆應涵蓋於附加之申請專利範圍及其等效物之範疇內。 The various modifications, combinations, sub-combinations and alterations of the inventions are intended to be included within the scope of the appended claims.
1‧‧‧絕緣基板 1‧‧‧Insert substrate
1E‧‧‧外緣 1E‧‧‧ outer edge
2(2A,2B)‧‧‧發熱體 2 (2A, 2B) ‧ ‧ heating element
3‧‧‧供電端子 3‧‧‧Power supply terminal
4‧‧‧發生孔 4‧‧‧ hole
5‧‧‧停止孔 5‧‧‧stop hole
6(6A,6B)‧‧‧配線 6 (6A, 6B) ‧‧‧ wiring
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