TW201625833A - Method of manufacturing environmental friendly cushion material - Google Patents

Method of manufacturing environmental friendly cushion material Download PDF

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Publication number
TW201625833A
TW201625833A TW104100260A TW104100260A TW201625833A TW 201625833 A TW201625833 A TW 201625833A TW 104100260 A TW104100260 A TW 104100260A TW 104100260 A TW104100260 A TW 104100260A TW 201625833 A TW201625833 A TW 201625833A
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Taiwan
Prior art keywords
cushioning material
materials
raw material
environmentally
friendly
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TW104100260A
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Chinese (zh)
Inventor
張坤祥
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力兆實業有限公司
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Application filed by 力兆實業有限公司 filed Critical 力兆實業有限公司
Priority to TW104100260A priority Critical patent/TW201625833A/en
Priority to US14/988,128 priority patent/US20160194828A1/en
Priority to JP2016001291A priority patent/JP2016124297A/en
Publication of TW201625833A publication Critical patent/TW201625833A/en

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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21JFIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
    • D21J3/00Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H13/00Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
    • D21H13/36Inorganic fibres or flakes
    • D21H13/38Inorganic fibres or flakes siliceous
    • D21H13/40Inorganic fibres or flakes siliceous vitreous, e.g. mineral wool, glass fibres
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/22Agents rendering paper porous, absorbent or bulky

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Buffer Packaging (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Molding Of Porous Articles (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

This invention represents a method of manufacturing environmental friendly cushion material, including steps below: (a). mix non-fibrous material such as talcum powder and water with waste paper or vegetative fibrous materials, and stirring into paste slurry, (b). add expandable materials and glue into completed paste slurry which made of the said fibrous materials, creating leavening holes and then pour cushion packaging material product which is extrusion formed according to needed flexibility, (c). squeeze the stirred expandable material and fibrous material of the glue placed in an extruder machine in order to form different shapes of cushion materials (particular shaped or strip shaped), and later placed into a module to be extrusion formed according to needed flexibility, thus, making cushion materials by using environmental friendly fibrous material to replace chemical materials such as Styrofoam and EPE(Expandable poly ethylene) in order to decrease environmental pollution and become environmental friendly.

Description

一種環保緩衝材之製造方法 Method for manufacturing environmental protection cushioning material

本發明係一種緩衝材製程,尤指一種利用廢紙或植物性纖維原料製造出緩衝材之環保緩衝材之製造方法。 The invention relates to a buffer material manufacturing process, in particular to a manufacturing method of an environmentally-friendly cushioning material for manufacturing a cushioning material by using waste paper or vegetable fiber raw materials.

按,坊間常看到的日常電器用品、電子用品或一些較為精密的商品,對於在市面上販售的商品會透過保麗龍、聚乙烯泡沫塑料EPE(Expandable Polyethylene)俗稱珍珠棉或氣泡袋等來確保商品出貨的過程中避免受到外力的撞擊、碰撞、震動或擠壓導致受損。前述中利用保麗龍、聚乙烯泡沫塑料EPE(Expandable Polyethylene)俗稱珍珠棉或氣泡袋所製成的緩衝材為傳統常見的作法,其中,聚乙烯泡沫塑料EPE是使用PE粒子經發泡加工而成,內有小氣孔具有緩衝作用,主要用於保護物件,可整卷使用也可以切成所需尺寸的片材或製成口袋使用、還可根據需要加工成各種異形。但,近年來環保意識抬頭,習知由保麗龍、聚乙烯泡沫塑料EPE(Expandable Polyethylene)俗稱珍珠棉或氣泡袋所製成的緩衝材均是會汙染環境的化學性物質,因此已逐漸被淘汰。 According to the daily electrical appliances, electronic products or some more sophisticated products that are often seen in the market, the products sold in the market will be sold through the styrofoam or polyethylene foam EPE (Expandable Polyethylene), such as pearl cotton or bubble bags. To ensure that the goods are shipped from the impact of impact, impact, vibration or crushing caused by external forces. The above-mentioned buffer material made of styrofoam or polyethylene foam EPE (Expandable Polyethylene) commonly known as pearl cotton or bubble bag is a common practice. Among them, polyethylene foam EPE is processed by foaming PE particles. The utility model has a small air hole with a buffering function, and is mainly used for protecting the object, and can be used for whole roll or cut into a sheet of a desired size or made into a pocket, and can be processed into various shapes as needed. However, in recent years, environmental awareness has risen. It is known that the cushioning materials made of styrofoam and Expandable Polyethylene (EPPE), commonly known as pearl cotton or bubble bags, are chemical substances that pollute the environment and have been gradually Eliminated.

以下在實施方式中詳細敘述本發明之詳細特徵以及優點,其內容足以使任何熟習相關技藝者瞭解本發明之技術內容並據以實施,且根據本說明書所揭露之內容、申請專利範圍及圖式,任何熟習相關技藝者可 輕易地理解本發明相關之目的及優點。 The detailed features and advantages of the present invention are set forth in the Detailed Description of the Detailed Description of the <RTIgt; </ RTI> <RTIgt; </ RTI> </ RTI> </ RTI> <RTIgt; Anyone familiar with the relevant art can The objects and advantages associated with the present invention are readily understood.

本發明之主要目的在於:可利用環保的纖維原料(如廢紙、或植物性纖維)可製造出緩衝材,以取代保麗龍、聚乙烯泡沫塑料EPE(Expandable Polyethylene)等化學材料,以減少環境汙染達到環保之目的。 The main purpose of the present invention is to use a environmentally-friendly fiber raw material (such as waste paper or vegetable fiber) to produce a cushioning material to replace chemical materials such as styrofoam and expanded plastic EPE (Expanable Polyethylene) to reduce Environmental pollution achieves the goal of environmental protection.

為達上述之目的,本發明係一種環保緩衝材之製造方法,其步驟包括:a、將滑石粉、水等非纖維原料加入廢紙或植物性纖維原料或紙漿並予以攪拌成散漿狀;b、將發泡原料及膠水添入以產生膨鬆孔洞狀效果,直接灌注成形成為緩衝包裝材商品;及c、或將以攪拌發泡原料及膠水之該纖維原料置入押出機擠出,以形成不同態樣之緩衝材(顆粒或條狀),而後再置入模具依所須彈性程度加壓成型。 In order to achieve the above object, the present invention is a method for manufacturing an environmentally-friendly cushioning material, comprising the steps of: a, adding non-fibrous raw materials such as talc powder and water to waste paper or vegetable fiber raw material or pulp and stirring into a slurry; b. adding foaming raw materials and glue to produce a bulky hole-like effect, directly forming into a cushioning packaging product; and c, or placing the fibrous raw material by stirring the foaming raw material and the glue into an extruder to extrude, In order to form different kinds of cushioning materials (granules or strips), and then put into the mold, press molding according to the degree of elasticity required.

根據本發明之一實施例,其中該c步驟中所述之形成不同態樣之緩衝材係包括:c1、直接注入模具成型。 According to an embodiment of the present invention, wherein the buffering material formed in the step c to form a different aspect comprises: c1, direct injection molding.

根據本發明之一實施例,其中該c步驟中所述之形成不同態樣之緩衝材係包括:c2、押出成條狀或顆粒狀,再置入模具成型。 According to an embodiment of the present invention, the buffer material formed in the step c to form a different aspect comprises: c2, extruded into strips or granules, and then placed into a mold.

根據本發明之一實施例,其中該c步驟中所述之形成不同態樣之緩衝材係包括:c3、押出成顆粒狀,作緩衝填充材料。 According to an embodiment of the present invention, the buffer material formed in the step c to form a different aspect comprises: c3, extruded into a granular shape, and used as a buffer filling material.

根據本發明之一實施例,其中該纖維原料係為紙板廢料、廢紙或植物性纖維、或紙漿。 According to an embodiment of the invention, the fiber raw material is paperboard waste, waste paper or vegetable fiber, or pulp.

根據本發明之一實施例,其中該非纖維原料係為滑石粉及水。 According to an embodiment of the invention, the non-fibrous raw material is talc and water.

根據本發明之一實施例,其中該緩衝材進一步可為條狀或顆粒狀之態樣。 According to an embodiment of the present invention, the cushioning material may further be in the form of a strip or a granule.

圖1 係為本發明較佳實施例之流程示意圖。 1 is a schematic flow chart of a preferred embodiment of the present invention.

圖1a係為本發明利用圖1中的流程製作空心管之結構示意圖。 Fig. 1a is a schematic view showing the structure of a hollow tube produced by the process of Fig. 1 according to the present invention.

圖2 係為本發明較佳實施例增加步驟c1之流程示意圖。 2 is a schematic flow chart of adding step c1 to the preferred embodiment of the present invention.

圖2a 係為本發明利用圖2中的流程製作泡殼之結構示意圖。 Fig. 2a is a schematic view showing the structure of the blister according to the flow of Fig. 2 of the present invention.

圖3 係為本發明較佳實施例增加步驟c2之流程示意圖。 FIG. 3 is a schematic diagram of a process of adding step c2 according to a preferred embodiment of the present invention.

圖4 係為本發明較佳實施例增加步驟c3之流程示意圖。 FIG. 4 is a schematic diagram of a process of adding step c3 according to a preferred embodiment of the present invention.

以下藉由具體實施例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。 The other embodiments of the present invention will be readily understood by those skilled in the art from this disclosure.

本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如“一”、“兩”、“上”等之用語,亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。 The structure, the proportions, the sizes, and the like of the present invention are only used to clarify the contents disclosed in the specification for the understanding and reading of those skilled in the art, and are not intended to limit the implementation of the present invention. The conditions are not technically meaningful, and any modification of the structure, change of the proportional relationship or adjustment of the size should remain in the present invention without affecting the effects and the achievable objectives of the present invention. The technical content revealed can be covered. In the meantime, the terms "a", "an", "the" and "the" are used in the description, and are not intended to limit the scope of the invention. Adjustments, where there is no material change, are considered to be within the scope of the invention.

請參閱圖1及圖1a所示,係為本發明較佳實施例之流程示意 圖及利用圖1a中的流程製作空心管之結構示意圖。。本發明係一種環保緩衝材之製造方法,其步驟包括:a、將非纖維原料加入纖維原料並予以搗成散漿狀;b、加入發泡原料及膠水以產生孔洞,並添入已完成散漿狀的該纖維原料,加以攪拌後充填於緩衝材製造機;及c、該緩衝材製造機可將混和該發泡原料之該纖維原料擠出,以形成不同態樣之緩衝材。 Please refer to FIG. 1 and FIG. 1a for illustrating the flow of a preferred embodiment of the present invention. Figure and a schematic view of the construction of a hollow tube using the flow in Figure 1a. . The invention relates to a method for manufacturing an environmentally-friendly cushioning material, comprising the steps of: a, adding a non-fibrous raw material to a fiber raw material and kneading it into a slurry form; b, adding a foaming raw material and a glue to generate a hole, and adding the finished powder. The pulpy fiber raw material is stirred and filled in a cushioning material manufacturing machine; and c. The cushioning material manufacturing machine can extrude the fiber raw material mixed with the foaming raw material to form buffer materials of different aspects.

透過上述步驟可製作出長度不同的空心管10,倘若以筆記型電腦2的大小為限,空心管10在進行廢紙紙漿製成時即可先行限制其長度,或是當空心管10由廢紙紙漿製成為固定長度的規格後再行切割即可,而後再相互層疊與並排設置且予以黏著進而界定出可收容筆記型電腦2的容置空間12,藉此,利用廢紙紙漿製成的空心管10不僅可達到廢物再利用的環保目的,且透過空心管10方式亦同時達到緩衝外部撞擊力道之效果。 Through the above steps, the hollow tube 10 having different lengths can be produced. If the size of the notebook computer 2 is limited, the hollow tube 10 can be first limited in length when the waste paper pulp is made, or when the hollow tube 10 is scrapped. The paper pulp is made into a fixed length specification and then cut, and then laminated and arranged side by side and adhered to define an accommodation space 12 for accommodating the notebook computer 2, thereby being made of waste paper pulp. The hollow tube 10 not only achieves the environmental protection purpose of waste recycling, but also achieves the effect of buffering the external impact force through the hollow tube 10.

在步驟a中所述之纖維原料,其中的纖維原料係為紙板廢紙或植物性纖維或紙漿,並加入非纖維原料如滑石粉、水進行攪拌混和,而後再進行步驟b將已完成散漿狀的該纖維原料需加入發泡原料及膠水,其主要是讓纖維原料充填於緩衝材製造機並且被擠出來的時候能夠膨脹,讓膨脹後的纖維原料產生膨鬆孔洞效果,成為有效的緩衝材,在步驟c中,加入發泡原料及膠水的纖維原料透過緩衝材製造機可被擠出不同態樣之緩衝材,而所謂的不同態樣只要是緩衝材製造機在擠壓纖維原料出來時透過緩衝材製造機以裁切方式形成條狀或顆粒狀,可參閱圖2、圖3及圖4所示,係為本發明較佳實施例增加步驟c1之流程示意圖、增加步驟c2之流程示意圖及增加步驟c3之流程示意圖。即可了解形成不同態樣之緩衝材的步驟。圖2為步驟c1、注入模具依所須彈性程度加壓成型,此步驟可讓每個緩衝材透過 模具形成固定尺寸大小的態樣以符合一體性。 The fiber raw material described in the step a, wherein the fiber raw material is cardboard waste paper or vegetable fiber or pulp, and a non-fiber raw material such as talc powder and water are added for stirring and mixing, and then step b is completed to complete the slurry. The fiber raw material needs to be added with a foaming raw material and a glue, and the fiber raw material is mainly filled in the cushioning material manufacturing machine and can be expanded when being extruded, so that the expanded fiber raw material has a bulky hole effect and becomes an effective buffer. In the step c, the fiber raw material to which the foaming raw material and the glue are added can be extruded into the buffer material of different states through the cushioning material manufacturing machine, and the so-called different state is as long as the cushioning material manufacturing machine is used to extrude the fiber raw material. The strips or granules are formed by the buffer material manufacturing machine in a cutting manner. Referring to FIG. 2, FIG. 3 and FIG. 4, the flow chart of step c1 is added to the preferred embodiment of the present invention, and the process of step c2 is added. Schematic diagram of the process of adding step c3. The steps to form different types of cushioning materials can be understood. Figure 2 is the step c1, the injection mold is press-formed according to the degree of elasticity required. This step allows each cushioning material to pass through. The mold forms a fixed size to conform to the integrity.

另請參閱圖2a,係為本發明利用圖2中的流程製作泡殼之結構示意圖。並一併參考圖2,其中的步驟則可製作成泡殼3,而泡殼3可視需裝設的物品並先製作符合尺寸的模具,並利用上述流程製作出可以廢物再利用的泡殼3。 Please refer to FIG. 2a , which is a schematic diagram of the structure of the blister made by using the flow in FIG. 2 . Referring to FIG. 2 together, the steps can be made into a bulb 3, and the bulb 3 can be made into an article to be assembled and a mold of a size can be made first, and the bulb can be reused by the above process. .

圖3為步驟c2、押出成條狀或顆粒狀,再置入模具並依所須彈性程度加壓成型。藉由押出成條狀或顆粒狀再透過模具成型。圖4為步驟c3、押出成條狀或顆粒狀。其成型的顆粒裝緩衝材因無模具限制,因此會呈現不同態樣、尺寸,以適合作緩衝效果之填充材料。 Figure 3 shows step c2, which is extruded into strips or granules, placed in a mold and pressure molded according to the degree of elasticity required. It is formed by stripping into strips or granules and then through a mold. Figure 4 is a step c3, which is extruded into strips or granules. The molded granule buffer material has no mold limitation, so it will have different appearances and sizes to be suitable as a filling material for cushioning effect.

,由前述可得知,本發明利用環保的纖維原料(紙漿、廢紙、植物性纖維)可製造出緩衝材,以取代保麗龍、聚乙烯泡沫塑料EPE(Expandable Polyethylene)等化學材料,以減少環境汙染達到環保之目的。 As can be seen from the foregoing, the present invention can use a green fiber raw material (pulp, waste paper, vegetable fiber) to produce a cushioning material to replace chemical materials such as styrofoam and polyethylene foam EPE (Expandable Polyethylene). Reduce environmental pollution to achieve environmental protection.

上述實施例僅為例示性說明本發明的原理及其功效,而非用於限制本發明。任何熟悉此項技藝的人士均可在不違背本發明的精神及範疇下,對上述實施例進行修改。因此本發明的權利保護範圍,應如後述申請專利範圍所列。 The above embodiments are merely illustrative of the principles of the invention and its effects, and are not intended to limit the invention. Any of the above-described embodiments may be modified by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of protection of the present invention should be as listed in the scope of the patent application described later.

Claims (7)

一種環保緩衝材之製造方法,其步驟包括:a、將非纖維原料加入纖維原料並予以攪拌成散漿狀;b、將發泡原料及膠水添入已完成散漿狀的該纖維原料,以產生膨鬆孔洞及具膠黏性並充填於緩衝材製造機;及c、該緩衝材製造機可將混和該發泡原料之該纖維原料擠出,以形成不同態樣之緩衝材。 The invention relates to a method for manufacturing an environmentally-friendly cushioning material, comprising the steps of: a, adding a non-fibrous raw material to a fiber raw material and stirring it into a slurry form; b, adding the foaming raw material and the glue to the finished fibrous material, to Producing a bulky hole and adhesively filling the cushioning material manufacturing machine; and c. The cushioning material manufacturing machine can extrude the fiber raw material mixed with the foaming raw material to form different cushioning materials. 如申請專利範圍第1項所述之環保緩衝材之製造方法,其中該c步驟中所述之形成不同態樣之緩衝材係包括:c1、注入模具成型。 The method for manufacturing an environmentally-friendly cushioning material according to claim 1, wherein the cushioning material formed in the step c to form a different aspect comprises: c1, injection molding. 如申請專利範圍第1項所述之環保緩衝材之製造方法,其中該c步驟中所述之形成不同態樣之緩衝材係包括:c2、押出成條狀或顆粒狀,再置入模具成型。 The method for manufacturing an environmentally-friendly cushioning material according to claim 1, wherein the cushioning material formed in the step c to form a different aspect comprises: c2, extruded into strips or granules, and then placed into a mold for forming. . 如申請專利範圍第1項所述之環保緩衝材之製造方法,其中該c步驟中所述之形成不同態樣之緩衝材係包括:c3、押出成條狀或顆粒狀。 The method for manufacturing an environmentally-friendly cushioning material according to claim 1, wherein the cushioning material formed in the step c to form a different aspect comprises: c3, extruded into strips or granules. 如申請專利範圍第1項所述之環保緩衝材之製造方法,其中該纖維原料係為紙漿、廢紙、植物性纖維。 The method for producing an environmentally-friendly cushioning material according to claim 1, wherein the fiber raw material is pulp, waste paper, or vegetable fiber. 如申請專利範圍第1項所述之環保緩衝材之製造方法,其中該非纖維原料係為滑石粉及水。 The method for producing an environmentally-friendly cushioning material according to claim 1, wherein the non-fiber raw material is talc and water. 如申請專利範圍第1項所述之環保緩衝材之製造方法,其中該緩衝材進一步可為條狀或顆粒狀之態樣。 The method for producing an environmentally-friendly cushioning material according to claim 1, wherein the cushioning material is further in the form of a strip or a pellet.
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