TW201609567A - Wastewater processing tank for wastewater containing sodium aluminate and wastewater processing method - Google Patents

Wastewater processing tank for wastewater containing sodium aluminate and wastewater processing method Download PDF

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TW201609567A
TW201609567A TW104116686A TW104116686A TW201609567A TW 201609567 A TW201609567 A TW 201609567A TW 104116686 A TW104116686 A TW 104116686A TW 104116686 A TW104116686 A TW 104116686A TW 201609567 A TW201609567 A TW 201609567A
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waste liquid
sodium aluminate
separation
tank
liquid
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TW104116686A
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Chinese (zh)
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Hiroshi Ozawa
Munemiki TAKAHASHI
Kenji Ozawa
Hiroyuki Fukazawa
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Nikkei Sangyo Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/04Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
    • C01F7/14Aluminium oxide or hydroxide from alkali metal aluminates
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/58Treatment of water, waste water, or sewage by removing specified dissolved compounds

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
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  • Inorganic Chemistry (AREA)
  • Removal Of Specific Substances (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)

Abstract

Provided is a single-tank integrated wastewater processing tank that is used in the processing of wastewater containing sodium aluminate discharged during an aluminum member surface processing or molding/machining step, and in particular, reduces as much as possible the amount of clinker generation of aluminum hydroxide at the inner wall surface of a separation unit and is thus able to prevent problems stemming from clinker adhesion. Also provided is a wastewater processing method that uses the tank to process wastewater containing sodium aluminate and recovers a sodium hydroxide solution and aluminum hydroxide. The single-tank integrated wastewater processing tank that is for wastewater containing sodium aluminate and in which a precipitation unit and a separation unit are configured integrally is characterized by a cooling means being provided to the precipitation unit positioned below the tank main body, and a heating means being provided to the separation unit positioned above the tank main body.

Description

含有鋁酸鈉之廢液的廢液處理槽及廢液處理方法 Waste liquid treatment tank containing waste liquid of sodium aluminate and waste liquid treatment method

本發明係關於含有鋁酸鈉之廢液的廢液處理槽及使用其之廢液處理方法,尤其關於於位於槽本體下方之析出部使鋁酸鈉水解,且將於位於槽本體上方之分離部水解而生成之氫氧化鋁進行固液分離之形式之析出部與分離部一體構成之廢液處理槽中,可有效抑制於其槽壁面產生且附著氫氧化鋁之渣塊(clinker)之含有鋁酸鈉廢液的廢液處理槽及使用其之廢液處理方法。 The present invention relates to a waste liquid treatment tank containing a waste liquid of sodium aluminate and a waste liquid treatment method using the same, and particularly relates to a hydrolysis of sodium aluminate to a precipitate located under the tank body, and which will be separated above the tank body In the waste liquid processing tank in which the precipitation portion and the separation portion which are formed by the solid-liquid separation of the aluminum hydroxide produced by the partial hydrolysis are formed, the content of the clinker which is generated on the groove wall surface and adheres to the aluminum hydroxide can be effectively suppressed. A waste liquid treatment tank for sodium aluminate waste liquid and a waste liquid treatment method using the same.

由鋁或鋁合金所成之鋁材已廣泛利用於船舶、車輛、機械等各種零件,或窗框等建築材料、其他電氣製品、事務用品、家庭用品等多種領域,此時,將鋁材加工成特定之形狀,隨後,以表面之清淨化、賦予耐腐蝕性或設計性之提高等為目的進行各種表面處理,並作為期望之鋁製品予以使用。 Aluminum made of aluminum or aluminum alloy has been widely used in various parts such as ships, vehicles, machinery, or construction materials such as window frames, other electrical products, business supplies, household goods, etc. At this time, aluminum processing In a specific shape, various surface treatments are carried out for the purpose of purifying the surface, imparting corrosion resistance, design improvement, etc., and using it as a desired aluminum product.

而且,利用如此之鋁材作為實際之鋁製品時,對鋁材進行以成形成期望形狀之各種成形加工,或耐腐蝕性或耐磨耗性之提高、裝飾及其他功能之附加等為目 的所進行之各種表面處理,該鋁材之加工處理或表面處理時,隨著該等加工處理或表面處理而無法避免地會產生含鋁之廢液,而有必要進行該含鋁之廢液之處理。 Further, when such an aluminum material is used as an actual aluminum product, the aluminum material is subjected to various forming processes for forming a desired shape, or improvement of corrosion resistance or wear resistance, addition of decoration and other functions, and the like. In the various surface treatments performed, when the aluminum material is processed or surface treated, the aluminum-containing waste liquid is inevitably generated along with the processing or surface treatment, and it is necessary to carry out the aluminum-containing waste liquid. Processing.

亦即,鋁材之成形加工係例如使用模嘴將鋁材擠出成特定之剖面形狀,進行製造鋁模材之模嘴擠出成形,但該模嘴擠出成形時,在擠出操作結束後,以高濃度之氫氧化鈉水溶液作為洗淨液進行將殘留在模嘴之孔內部之鋁材溶解、去除。而且,如此之模嘴之洗淨液重複使用時,鋁溶解於該洗淨液中,且作為鋁酸鈉逐漸累積,隨之而來的是洗淨液對鋁之溶解性降低,故針對經過特定量之洗淨處理後,或經過特定時間之洗淨處理後之洗淨液,作為老化之洗淨液的廢液而會產生處理之必要。 That is, the forming process of the aluminum material is, for example, extruding the aluminum material into a specific cross-sectional shape using a die mouth, and performing die-die extrusion molding for manufacturing the aluminum mold material, but the extrusion nozzle is formed at the end of the extrusion operation. Thereafter, the aluminum material remaining in the pores of the nozzle was dissolved and removed by using a high-concentration sodium hydroxide aqueous solution as a cleaning liquid. Further, when the cleaning liquid of the nozzle is repeatedly used, aluminum is dissolved in the cleaning liquid, and gradually accumulates as sodium aluminate, and accordingly, the solubility of the cleaning liquid to aluminum is lowered, so After a certain amount of washing treatment or a washing liquid after a certain period of washing treatment, it is necessary to be treated as a waste liquid of the aged washing liquid.

且,作為鋁材之表面處理已廣泛地進行例如使用硫酸水溶液對鋁材之表面賦予耐腐蝕性或耐磨耗性之陽極氧化處理,或使用硝酸或鹽酸之水溶液使鋁材表面予以電化學上的粗面化之粗面化處理,或使用氫氧化鈉水溶液化學蝕刻鋁材之表面之蝕刻處理等,又,上述陽極氧化處理或粗面化處理一般亦以氫氧化鈉溶液進行蝕刻處理作為其前處理或後處理。而且,該鋁材之表面處理時,鋁溶解於處理液之氫氧化鈉水溶液中,作為鋁酸鈉逐漸累積,而使對於鋁之溶解性下降,故針對特定量或經過特定時間之表面處理後之氫氧化鈉水溶液係作為老化之處理液之廢液排出。 Further, as the surface treatment of the aluminum material, anodizing treatment for imparting corrosion resistance or abrasion resistance to the surface of the aluminum material using an aqueous solution of sulfuric acid, or electrochemical treatment of the surface of the aluminum material using an aqueous solution of nitric acid or hydrochloric acid has been widely performed. Roughening of the roughening, or etching treatment of the surface of the aluminum material by using an aqueous solution of sodium hydroxide, and the above anodizing treatment or roughening treatment is generally performed by etching with a sodium hydroxide solution. Pre- or post-processing. Further, in the surface treatment of the aluminum material, aluminum is dissolved in the sodium hydroxide aqueous solution of the treatment liquid, and gradually accumulates as sodium aluminate, so that the solubility for aluminum is lowered, so that the surface treatment is performed for a specific amount or after a certain period of time. The aqueous sodium hydroxide solution is discharged as a waste liquid of the aged treatment liquid.

由該等氫氧化鈉水溶液所成之洗淨液或處理 液老化之廢液中,源自鋁材之鋁成分係作為鋁酸鈉而大量累積,如此之大量含有鋁酸鈉之含有鋁酸鈉之廢液為了儘可能回收廢液中存在之鈉成分或鋁成分等之有價物質並有效的利用,迄今已進行各種嘗試。 A cleaning solution or treatment formed from the aqueous sodium hydroxide solution In the liquid aging waste liquid, the aluminum component derived from aluminum is accumulated in a large amount as sodium aluminate, and such a large amount of sodium aluminate-containing waste liquid containing sodium aluminate is used to recover the sodium component present in the waste liquid or A variety of attempts have been made so far for the valuable substances such as aluminum components and their effective use.

例如,專利文獻1中提案以氫氧化鈉水溶液蝕刻處理鋁材,接著以硫酸水溶液進行陽極氧化處理時,以鹼中和自陽極氧化處理步驟所排出之廢硫酸,且分離此時生成之凝膠狀氫氧化鋁,使之與氫氧化鈉作用而成為鋁酸鈉溶液,且將該鋁酸鈉溶液與自蝕刻步驟排出之廢氫氧化鈉溶液混合並且於混合液中添加氫氧化鋁做為種子,使混合液中之鋁成分作為結晶性氫氧化鋁析出同時將母液之氫氧化鈉水溶液作為蝕刻液而循環使用之方法。 For example, in Patent Document 1, it is proposed to etch the aluminum material with an aqueous solution of sodium hydroxide, and then perform anodizing treatment with an aqueous solution of sulfuric acid, neutralize the waste sulfuric acid discharged from the anodizing treatment step with a base, and separate the gel formed at this time. Aluminium hydroxide, which reacts with sodium hydroxide to form a sodium aluminate solution, and mixes the sodium aluminate solution with the spent sodium hydroxide solution discharged from the etching step and adds aluminum hydroxide as a seed in the mixture. A method in which the aluminum component in the mixed solution is precipitated as crystalline aluminum hydroxide and the aqueous sodium hydroxide solution of the mother liquid is used as an etching solution.

又,專利文獻2中提案自含有鋁酸鈉溶液之處理液之一部分將鋁離子分離於系統外並回收氫氧化鈉溶液,將回收之氫氧化鈉溶液與處理液混合使處理液中之鋁離子濃度維持在特定濃度,在進行鋁板之表面蝕刻處理時,將自鋁板之表面處理步驟中排出之廢酸、廢鹼之中和時產生之鋁泥漿混合於前述處理液之一部分中,將該處理液之一部分調整成過飽和之鋁酸鈉溶液,使該結晶性氫氧化鋁晶析並且回收氫氧化鈉溶液之方法。 Further, in Patent Document 2, it is proposed to separate aluminum ions from the system from a portion of the treatment liquid containing the sodium aluminate solution and recover the sodium hydroxide solution, and to mix the recovered sodium hydroxide solution with the treatment liquid to make the aluminum ions in the treatment liquid. The concentration is maintained at a specific concentration, and when the surface of the aluminum plate is etched, the aluminum slurry generated from the neutralization of the waste acid and the spent alkali discharged from the surface treatment step of the aluminum plate is mixed in one of the treatment liquids, and the treatment is performed. One of the liquids is partially adjusted to a supersaturated sodium aluminate solution, and the crystalline aluminum hydroxide is crystallized and a sodium hydroxide solution is recovered.

另外,專利文獻3中提案在使殘留於模嘴之孔內部之鋁溶解時產生之模嘴廢液之處理時,預先以吸附劑去除模嘴廢液中所含之脫模劑,且將氫氧化鋁添加於去除脫模劑後之模嘴廢液(過飽和之鋁酸鈉溶液)中,析出 結晶性氫氧化鋁同時以苛性鈉水溶液作為模嘴溶解液予以再利用之方法。 Further, in Patent Document 3, when the treatment of the nozzle waste liquid generated when the aluminum remaining in the pores of the nozzle is dissolved is proposed, the release agent contained in the nozzle waste liquid is removed in advance by the adsorbent, and hydrogen is introduced. Alumina is added to the die waste liquid (supersaturated sodium aluminate solution) after removing the release agent, and precipitated The crystalline aluminum hydroxide is simultaneously reused as a die solution by using a caustic soda aqueous solution.

亦即,如此之鋁材之表面處理或成形加工中,一般係如下進行:在自該等表面處理或成形加工之步驟所排出之具有高的過飽和度之含有鋁酸鈉廢液中,添加結晶性氫氧化鋁做為種子,再藉由使其溶液溫度降低而降低鋁溶解度而進一步提高過飽和度,藉此使廢液中之鋁酸鈉水解並析出結晶性氫氧化鋁,接著固液分離水解後之具有低過飽和度之處理過之液體,回收結晶性晶氧化鋁作為有價物,且針對濾液係以淨化器(clarifier)固液分離該濾液中所含之微粒氫氧化鋁,且循環至表面處理或成形加工之步驟中,藉加熱進一步降低過飽和度而作為處理液或洗淨液等再利用。此處,所謂「過飽和度」係以鋁酸鈉溶液中之「鋁濃度/飽和鋁濃度」表示之值。 That is, in the surface treatment or forming process of such an aluminum material, it is generally carried out by adding crystals to the sodium aluminate-containing waste liquid having high supersaturation discharged from the surface treatment or the forming process. Aluminum hydroxide is used as a seed, and the supersaturation is further increased by lowering the temperature of the solution by lowering the temperature of the solution, thereby hydrolyzing the sodium aluminate in the waste liquid and precipitating the crystalline aluminum hydroxide, followed by solid-liquid separation and hydrolysis. Then, the treated liquid having a low degree of supersaturation recovers the crystalline crystalline alumina as a valuable substance, and solid-liquid separation of the particulate aluminum hydroxide contained in the filtrate by a clarifier for the filtrate, and recycling to the surface In the step of the treatment or the forming process, the supersaturation is further lowered by heating, and reused as a treatment liquid or a washing liquid. Here, the "supersaturation" is a value expressed by "aluminum concentration / saturated aluminum concentration" in a sodium aluminate solution.

而且,處理該高的過飽和度之含有鋁酸鈉廢液時,其處理量為大量時,係使用所謂之多槽分離型廢液處理裝置,該廢液處理裝置係由將結晶性氫氧化鋁添加於含有鋁酸鈉之廢液中而水解,並析出結晶性氫氧化鋁之析出槽,與使在該析出槽內水解後之處理過之液體中之結晶性氫氧化鋁固液分離之淨化器係以個別槽構成且串聯連接者,相對於此,當其處理量較少量時,基於其操作較容易且設置面積少即可完成,而且起始成本較便宜之理由,通常使用析出部(析出槽)與分離部(淨化器)一體構成之所謂的單槽一體型之廢液處理槽。 Further, when the sodium aluminate waste liquid containing the high supersaturation is treated in a large amount, a so-called multi-tank separation type waste liquid treatment apparatus using a crystalline aluminum hydroxide is used. a precipitation tank which is added to a waste liquid containing sodium aluminate and hydrolyzed, and precipitates crystalline aluminum hydroxide, and is purified by solid-liquid separation of crystalline aluminum hydroxide in the liquid treated in the precipitation tank. The device is composed of individual slots and is connected in series. In contrast, when the amount of processing is small, the operation is simple and the installation area is small, and the initial cost is relatively low, and the precipitation unit is usually used. (Precipitation tank) A so-called single-tank-integrated waste liquid treatment tank integrally formed with a separation unit (purifier).

然而,此種單槽一體型之廢液處理槽中,使高的過飽和度之鋁酸鈉水解並析出結晶性氫氧化鋁之析出部中在種子存在下雖會降低過飽和度,但降低過飽和度析出結晶性氫氧化鋁後之處理過之液體依然為過飽和狀態,因此,降低溶液溫度析出結晶性氫氧化鋁時,已知達到飽和鋁溶解度通常需要30~40天,由於工業上一般係在1~2天快速析出,故關於自析出部朝向分離部移動之水解處理後之處理過液體,由於具有低的過飽和度亦會析出氫氧化鋁,且由於該析出之氫氧化鋁與析出部不同,其並不存在種子,故而尤其會作為渣塊附著於分離部之內壁面等,進而由於該附著之渣塊發揮種子之效果,故會引起使氫氧化鋁之析出加速,而逐漸地使分離部之容積減少等之問題。根據本發明人等之調查,如此之渣塊對分離部之內壁面等之附著每年平均會達到分離部容積之約15~20%。 However, in the single-tank-integrated waste liquid treatment tank, the supersaturation of the sodium aluminate is hydrolyzed and the precipitated portion of the crystalline aluminum hydroxide precipitates in the presence of the seed, although the supersaturation is lowered, but the supersaturation is lowered. The liquid treated after precipitation of crystalline aluminum hydroxide is still supersaturated. Therefore, when the temperature of the solution is lowered to precipitate crystalline aluminum hydroxide, it is known that the solubility of saturated aluminum usually takes 30 to 40 days, since it is generally 1 in the industry. Since it is rapidly precipitated in ~2 days, the treated liquid after the hydrolysis treatment in which the self-precipitating portion moves toward the separation portion precipitates aluminum hydroxide due to the low supersaturation, and since the precipitated aluminum hydroxide is different from the precipitation portion, Since there is no seed, the slag is attached to the inner wall surface of the separation portion, etc., and since the adhered slag exerts the effect of the seed, the precipitation of aluminum hydroxide is accelerated, and the separation portion is gradually made. The problem of volume reduction, etc. According to the investigation by the inventors of the present invention, the adhesion of such a slag to the inner wall surface of the separation portion is on average about 15 to 20% of the volume of the separation portion per year.

因此,過去為了對因渣塊附著於此種單槽一體型之分離部內壁面等所引起之問題防範於未然,故以1次/年左右之頻率停止作業並抽取出槽內液體,且使用岩削機等粉碎渣塊,並進行清掃槽內之渣塊去除步驟(除泥作業),依據本發明人等之調查,該渣塊去除作業每年平均需要15人的人工(作業人員×作業天數),且需要暫時收容自槽內抽出之溶液之廢液處理槽容量以上之大小的容積之另一代用槽等,對業者而言經濟上之負擔較大。 Therefore, in the past, in order to prevent problems caused by the slag sticking to the inner wall surface of the single-slot integrated type separation portion, the operation was stopped at a frequency of about once/year, and the liquid in the tank was extracted, and the rock was used. The crushing slag is crushed, and the slag removing step (desilting operation) in the cleaning tank is performed. According to the investigation by the inventors, the slag removal operation requires an average of 15 labors per year (worker × working days) Further, it is necessary to temporarily accommodate another generation tank having a volume larger than the capacity of the waste liquid treatment tank of the solution extracted from the tank, which is economically burdensome to the operator.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特公昭52-043,184號公報 [Patent Document 1] Japanese Patent Publication No. Sho 52-043, No. 184

[專利文獻2]日本特開平04-323,386號公報 [Patent Document 2] Japanese Patent Publication No. 04-323, No. 386

[專利文獻3]WO 01/040123號公報 [Patent Document 3] WO 01/040123

因此,本發明人等針對單槽一體型之廢液處理槽處理含高的過飽和度之鋁酸鈉之廢液時,儘可能減少附著於其分離部內壁面等上之氫氧化鋁渣塊之產生量的方法積極探討之結果,發現於位在槽本體下方之析出部設置冷卻手段,同時於位在槽本體上方之分離部設置加熱手段,藉此在析出部內於氫氧化鋁種子之存在下降低高的過飽和度廢液之溶液溫度,使廢液中之鋁酸鈉水解而析出結晶性氫氧化鋁做成低過飽和度之鋁酸鈉溶液後,使水解後之處理過之液體自析出部移動到分離部,使分離部內之處理過之液體之溶液溫度上升至比前述廢液之溶液溫度高之特定溫度範圍內,在該分離部內藉由使處理過之液體保持在飽和鋁溶解度附近,或其以下,可有效抑制對分離部之內壁面等之渣塊產生,因而完成本發明。 Therefore, when the inventors of the present invention treat a waste liquid containing sodium aluminate having a high degree of supersaturation in a single-tank-integrated waste liquid treatment tank, the generation of the aluminum hydroxide slag adhering to the inner wall surface of the separation portion or the like is minimized as much as possible. As a result of actively discussing the method, it was found that a cooling means is provided at the deposition portion below the tank body, and a heating means is provided at the separation portion positioned above the tank body, thereby reducing the presence of the aluminum hydroxide seed in the precipitation portion. The temperature of the solution of the high supersaturation waste liquid is such that the sodium aluminate in the waste liquid is hydrolyzed to precipitate the crystalline aluminum hydroxide to form a sodium aluminate solution having a low supersaturation, and the treated liquid after the hydrolysis is moved from the precipitation portion. Going to the separation portion, increasing the temperature of the treated liquid in the separation portion to a specific temperature range higher than the temperature of the solution of the waste liquid, and maintaining the treated liquid in the vicinity of the saturated aluminum solubility in the separation portion, or In the following, it is possible to effectively suppress the generation of slags on the inner wall surface of the separation portion, etc., and thus the present invention has been completed.

據此,本發明之目的係提供一種含有鋁酸鈉之廢液的廢液處理槽,其於鋁材之表面處理或成形加工之步驟中排出之含有鋁酸鈉之廢液之處理所用之單槽一體型 之廢液處理槽中,尤其可儘可能減少氫氧化鋁之渣塊於對分離部之內壁面上之產生量而可防止因渣塊附著造成之問題。 Accordingly, an object of the present invention is to provide a waste liquid treatment tank containing a waste liquid of sodium aluminate, which is used for the treatment of a waste liquid containing sodium aluminate discharged in the step of surface treatment or forming processing of aluminum material. Slot integrated In the waste liquid treatment tank, in particular, the amount of the aluminum hydroxide slag generated on the inner wall surface of the separation portion can be reduced as much as possible to prevent the problem caused by the adhesion of the slag.

另,本發明之目的係提供一種含有鋁酸鈉之廢液的廢液處理方法,其係使用前述廢液處理槽處理含有鋁酸鈉之廢液,並回收氫氧化鈉溶液與氫氧化鋁者。 In addition, the object of the present invention is to provide a waste liquid treatment method for a waste liquid containing sodium aluminate, which is used for treating a waste liquid containing sodium aluminate using the waste liquid treatment tank, and recovering sodium hydroxide solution and aluminum hydroxide. .

亦即,本發明係一種含有鋁酸鈉之廢液的廢液處理槽,其係具備:在以高過飽和度含有鋁酸鈉之廢液中添加氫氧化鋁之種子,使前述廢液中之鋁酸鈉水解而析出氫氧化鋁之析出部;及使前述廢液中之鋁酸鈉水解後之處理過之液體中所析出之氫氧化鋁與種子一起進行固液分離之分離部;以前述析出部位在槽本體下方且前述分離部位在槽本體上方之方式,使該等析出部與分離部可相互連通且一體構成而成之含有鋁酸鈉之廢液的廢液處理槽,其特徵係於前述析出部設置使前述廢液冷卻之冷卻手段,並且於前述分離部設置加熱前述處理過之液體之加熱手段。 That is, the present invention is a waste liquid treatment tank containing a waste liquid of sodium aluminate, which comprises: adding a seed of aluminum hydroxide to a waste liquid containing sodium aluminate with high supersaturation, and making the waste liquid a precipitation portion in which aluminum aluminate is hydrolyzed to precipitate aluminum hydroxide; and a separation portion that performs solid-liquid separation of the aluminum hydroxide precipitated in the treated liquid obtained by hydrolyzing the sodium aluminate in the waste liquid; a waste liquid treatment tank containing a waste liquid containing sodium aluminate, wherein the deposition portion is below the tank body and the separation portion is above the tank body, and the separation portion and the separation portion are mutually connected to each other. A cooling means for cooling the waste liquid is provided in the precipitation portion, and a heating means for heating the treated liquid is provided in the separation portion.

另外,本發明係一種含有鋁酸鈉之廢液的廢液處理方法,其係使用前述之含有鋁酸鈉之廢液的廢液處理槽處理含有鋁酸鈉之廢液的含有鋁酸鈉之廢液的廢液處理方法,其特徵係在位於前述廢液處理槽之槽本體下方之析出部中導入高的過飽和度之含有鋁酸鈉之廢液並且添加氫氧化鋁之種子,在該析出部中於攪拌下使前述廢液中之 鋁酸鈉水解,接著,在槽本體上方之分離部中使水解後之處理過的液體進行固液分離而回收氫氧化鈉溶液與氫氧化鋁時,以設置於前述析出部之冷卻手段使該析出部內之廢液溫度維持在40~65℃之範圍內,並且以設置於前述分離部之加熱手段使該分離部內之處理過的液體溫度維持在較前述廢液之溫度高10~50℃之範圍內的溫度。 Further, the present invention relates to a waste liquid treatment method for a waste liquid containing sodium aluminate, which comprises treating a waste liquid containing sodium aluminate containing sodium aluminate using a waste liquid treatment tank containing the above-mentioned waste liquid containing sodium aluminate. A waste liquid treatment method for waste liquid, characterized in that a high supersaturation sodium sulphate-containing waste liquid is introduced into a precipitation portion located below the tank body of the waste liquid treatment tank, and a seed of aluminum hydroxide is added, and the precipitation is performed. In the middle part of the waste liquid under stirring The sodium aluminate is hydrolyzed, and then, when the hydrolyzed liquid is subjected to solid-liquid separation in the separation portion above the tank body to recover the sodium hydroxide solution and the aluminum hydroxide, the cooling means provided in the precipitation portion is used to The temperature of the waste liquid in the precipitation portion is maintained within a range of 40 to 65 ° C, and the temperature of the treated liquid in the separation portion is maintained at a temperature 10 to 50 ° C higher than the temperature of the waste liquid by a heating means provided in the separation portion. The temperature within the range.

本發明中,處理含有鋁酸鈉之廢液之廢液處理槽係在其槽本體下方之位置設置析出部,且在槽本體上方之位置與析出部一體地設置分離部,且此等析出部與分離部可相互連通地構成。而且,導入前述析出部內之廢液在該析出部內於氫氧化鋁種子之存在下冷卻,藉此使廢液中之鋁酸鈉水解而使氫氧化鋁作為結晶析出,且,該鋁酸鈉水解後之處理過的液體在其緩慢流動之中,一邊慢慢地固液分離為生成之氫氧化鋁結晶與氫氧化鈉溶液,同時上升到前述分離部,且作為導入析出部內之低的過飽和度之含有鋁酸鈉之溶液自分離部之上部排出於廢液處理槽之外部。 In the present invention, the waste liquid treatment tank for treating the waste liquid containing sodium aluminate is provided with a precipitation portion at a position below the tank body, and a separation portion is integrally provided at a position above the tank body and the precipitation portion, and such a precipitation portion The separation unit can be configured to communicate with each other. Further, the waste liquid introduced into the precipitation portion is cooled in the precipitation portion in the presence of the aluminum hydroxide seed, whereby the sodium aluminate in the waste liquid is hydrolyzed to precipitate aluminum hydroxide as crystals, and the sodium aluminate is hydrolyzed. The subsequently treated liquid is slowly and solidly separated into the formed aluminum hydroxide crystal and the sodium hydroxide solution while being slowly flowing, and rises to the separation portion as a low supersaturation into the precipitation portion. The solution containing sodium aluminate is discharged from the upper portion of the separation portion to the outside of the waste liquid treatment tank.

且,本發明中,在前述析出部中設置冷卻手段,以在經導入該析出部之高的過飽和度之含有鋁酸鈉之廢液之溶液溫度在氫氧化鋁種子之存在下使氫氧化鋁之結晶析出,且降低至低過飽和度之含有鋁酸鈉之廢液,成為更低過飽和度之含有鋁酸鈉之廢液。該冷卻手段可例示為冷卻套筒、冷卻蛇管、板式熱交換器等,只要可使廢液冷卻,則可設置於析出部之內部,亦可設置於析出部之外部 (外壁面),但就去除渣塊之維護等之容易度而言,較佳以圍繞該外壁面之方式配置在析出部之外壁面,且為了在槽本體內於其上部與下部之間形成溫度梯度,較佳設置於比槽本體側面中央更下方部分。利用該冷卻手段使含有鋁酸鈉之廢液冷卻之溫度雖亦隨著導入該析出部之廢液之種類而異,但通常為40~65℃。 Further, in the present invention, a cooling means is provided in the precipitation portion to cause aluminum hydroxide in the presence of an aluminum hydroxide seed at a solution temperature of a sodium aluminate-containing waste liquid having a high degree of supersaturation introduced into the precipitation portion. The crystals precipitated and reduced to a low supersaturation of the sodium aluminate-containing waste liquid, resulting in a lower supersaturation of the sodium aluminate-containing waste liquid. The cooling means can be exemplified by a cooling sleeve, a cooling coil, a plate heat exchanger, etc., and if it is possible to cool the waste liquid, it may be provided inside the precipitation portion or may be provided outside the precipitation portion. (outer wall surface), in order to facilitate the maintenance of the slag block, etc., it is preferably disposed on the outer wall surface of the precipitation portion so as to surround the outer wall surface, and is formed between the upper portion and the lower portion in the groove body. The temperature gradient is preferably set at a lower portion than the center of the side surface of the groove body. The temperature at which the waste liquid containing sodium aluminate is cooled by the cooling means varies depending on the type of the waste liquid introduced into the precipitation portion, but is usually 40 to 65 °C.

本發明中,在前述分離部中使藉鋁酸鈉之水解而生成之氫氧化鋁之結晶與氫氧化鈉溶液最終進行固液分離,氫氧化鋁之結晶自分離部內經析出部進一步沉降至其下部,且氫氧化鈉溶液自形成於分離部之周壁部上端之外周部上之例如V字狀之切口朝向環繞件(rounder)溢出而排出至槽本體外部。而且,該分離部為了有效展現作為淨化器之功能,較佳為形成具備朝向上方擴展之周壁部之倒圓錐梯形狀,藉此不僅可進一步拉長用以使氫氧化鋁之結晶沉降之時間,亦可使沉降之氫氧化鋁之結晶沿著該周壁部引導至下方之析出部。該倒圓錐梯形狀之周壁部之周壁內面相對於水平面之傾斜角度為60°以上80°以下,較佳為65°以上75°以下,該傾斜角度小於60°時,氫氧化鋁之滑動性差而容易堆積,會有最終仍成為渣塊的問題,且,大於80°時會發生無法較廣地獲得水面積(槽上部水平面積)之問題。 In the present invention, in the separation unit, the crystal of aluminum hydroxide formed by hydrolysis of sodium aluminate and the sodium hydroxide solution are finally subjected to solid-liquid separation, and the crystal of aluminum hydroxide is further deposited from the separation portion through the precipitation portion. In the lower portion, the sodium hydroxide solution, for example, a V-shaped slit formed on the outer peripheral portion of the upper end portion of the peripheral wall portion of the separation portion, overflows toward the surround and is discharged to the outside of the groove body. Further, in order to effectively exhibit the function as a purifier, the separation portion preferably has an inverted conical trapezoidal shape having a peripheral wall portion that expands upward, thereby not only elongating the time for sedimentation of the crystal of aluminum hydroxide. The precipitated aluminum hydroxide crystals may be guided along the peripheral wall portion to the lower deposition portion. The inclination angle of the inner surface of the peripheral wall of the peripheral wall portion of the inverted conical trapeze shape with respect to the horizontal plane is 60° or more and 80° or less, preferably 65° or more and 75° or less. When the inclination angle is less than 60°, the sliding property of the aluminum hydroxide is poor. It is easy to accumulate, and there is a problem that it eventually becomes a slag block, and when it is more than 80°, there is a problem that the water area (the horizontal area of the upper portion of the groove) cannot be obtained widely.

本發明中,係於前述分離部中設置用以加熱前述處理過之液體之加熱手段,且與設置於前述析出部中用以使廢液冷卻之冷卻手段相輔,而可將該分離部內之處 理過之液體之溫度維持在以比前述析出部內之廢液之溫度高10℃以上50℃以下,較佳為高15℃以上40℃以下之範圍。而且,前述加熱手段可例示為例如加熱套筒、加熱蛇管、板式熱交換器等,又,該加熱手段之安裝位置,只要是可將分離部內之處理過之液體加熱至特定之溫度即無特別限制,可例示為例如分離部之周壁部、或在為了防止分離部內之處理過之液體旋轉並使處理過之液體靜止為目的而將分離部內朝其圓周方向區分成2~8個隔間之分隔壁時係安裝於該分隔壁等。 In the present invention, a heating means for heating the treated liquid is provided in the separation portion, and a cooling means for cooling the waste liquid provided in the deposition portion is supplemented, and the separation portion is provided At The temperature of the liquid to be treated is maintained at a temperature higher than the temperature of the waste liquid in the precipitation portion by 10 ° C or more and 50 ° C or less, preferably 15 ° C or more and 40 ° C or less. Further, the heating means can be exemplified by, for example, a heating sleeve, a heating coil, a plate heat exchanger, etc., and the heating means can be mounted at a position as long as it can heat the treated liquid in the separation portion to a specific temperature. The restriction may be, for example, a peripheral wall portion of the separation portion or a separation of the separation portion into 2 to 8 compartments in the circumferential direction for the purpose of preventing the liquid in the separation portion from rotating and allowing the treated liquid to stand still. The partition wall is attached to the partition wall or the like.

依據本發明之含有鋁酸鈉之廢液的廢液處理槽,在析出部與分離部一體構成之廢液處理槽中,可有效抑制於水解後之處理過之液體所接觸之槽體之內壁面,尤其是於作為淨化器發揮功能之分離部之內壁面產生及附著氫氧化鋁之渣塊。 The waste liquid treatment tank containing the sodium aluminate-based waste liquid according to the present invention can effectively suppress the inside of the tank body to which the treated liquid after the hydrolysis is contacted in the waste liquid treatment tank integrally formed by the separation portion and the separation portion. The wall surface, in particular, the slag of aluminum hydroxide is generated and adhered to the inner wall surface of the separation portion functioning as a purifier.

又,依據本發明之使用廢液處理槽之廢液處理方法,在模嘴擠出成形或陽極氧化處理等時可一面抑制所排出之含有鋁酸鈉之廢液在分離部內產生渣塊一面而進行處理,而可回收氫氧化鈉溶液與氫氧化鋁。 Further, according to the waste liquid treatment method using the waste liquid treatment tank of the present invention, it is possible to suppress the generation of the slag in the separation portion while discharging the waste liquid containing sodium aluminate in the die extrusion molding or the anodizing treatment. The treatment is carried out, and the sodium hydroxide solution and aluminum hydroxide can be recovered.

1‧‧‧槽本體 1‧‧‧ slot body

1a‧‧‧底部 1a‧‧‧ bottom

2‧‧‧析出部 2‧‧‧Department

3‧‧‧分離部 3‧‧‧Separation Department

3a‧‧‧周壁部 3a‧‧‧Walls

4‧‧‧上部圓筒 4‧‧‧ upper cylinder

4a‧‧‧導入口 4a‧‧‧Import

4b‧‧‧裙板部 4b‧‧‧skirt

5‧‧‧導流管 5‧‧‧drain tube

6‧‧‧攪拌裝置 6‧‧‧Agitator

6a‧‧‧攪拌翼 6a‧‧‧Agitating wing

6b‧‧‧攪拌軸 6b‧‧‧Agitator shaft

7‧‧‧分隔套筒(分隔壁) 7‧‧‧Separating sleeve (dividing wall)

7a‧‧‧分隔板 7a‧‧‧ divider

7b‧‧‧隔間 7b‧‧‧ Compartment

7c‧‧‧連通孔 7c‧‧‧Connected holes

7d‧‧‧連通孔 7d‧‧‧Connected holes

8‧‧‧冷卻套筒 8‧‧‧Cooling sleeve

8a‧‧‧冷媒之導入口 8a‧‧‧Inlet of the refrigerant

8b‧‧‧冷媒之排出口 8b‧‧‧Discharge of refrigerant

9‧‧‧加熱套筒 9‧‧‧heating sleeve

9a‧‧‧熱媒之導入口 9a‧‧‧Import of heat medium

9b‧‧‧熱媒之排出口 9b‧‧‧Hot media export

10‧‧‧支撐部 10‧‧‧Support

11‧‧‧環繞件 11‧‧‧Rolling pieces

12‧‧‧V切口 12‧‧‧V incision

13‧‧‧液體排出口 13‧‧‧Liquid discharge

L1‧‧‧處理前廢液 L 1 ‧‧‧Pre-treatment waste

L2‧‧‧處理過之液體 L 2 ‧‧‧treated liquid

D‧‧‧廢液處理槽 D‧‧‧ Waste treatment tank

C‧‧‧離心分離機 C‧‧‧ Centrifugal Separator

A‧‧‧結晶性氫氧化鋁 A‧‧‧crystalline aluminum hydroxide

T‧‧‧氫氧化鈉溶液回收槽 T‧‧‧ sodium hydroxide solution recovery tank

E‧‧‧蝕刻步驟 E‧‧‧ etching step

圖1為用以說明本發明之實施例之含有鋁酸鈉之廢液 的廢液處理槽之剖面概念圖。 1 is a waste liquid containing sodium aluminate for explaining an embodiment of the present invention. Conceptual view of the section of the waste treatment tank.

圖2為沿著圖1之A-A線顯示之平面概念圖。 Fig. 2 is a plan view showing the plane along the line A-A of Fig. 1.

圖3為沿著圖2之B-B線顯示之剖面概念圖。 Fig. 3 is a cross-sectional conceptual view taken along line B-B of Fig. 2.

圖4為沿著圖2之C-C線顯示之剖面概念圖。 Fig. 4 is a cross-sectional conceptual view taken along line C-C of Fig. 2.

圖5為顯示本發明之探討例1之蝕刻廢液之廢液處理方法之流程圖。 Fig. 5 is a flow chart showing a method of treating the waste liquid of the etching waste liquid of Investigation Example 1 of the present invention.

以下基於附圖所示之實施例說明本發明之較佳實施形態。 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described based on the embodiments shown in the drawings.

圖1~圖4顯示本發明之實施例之含有鋁酸鈉之廢液的廢液處理槽。圖1~圖4中,廢液處理槽之槽本體1其全體之形狀形成為上端開口之圓筒狀,且,於該槽本體1之下部設置供導入水解前之高過飽和度之含有鋁酸鈉之廢液(處理前廢液L1)之析出部2,並且於上部設置使水解後之低過飽和度之處理過之液體L2靜置以進行固液分離之分離部3,進而,於該分離部3之上方部分形成朝向上方擴開,且具有周壁內面相對於水平面為70°之傾斜角度之倒圓錐梯形狀之周壁部3a。 1 to 4 show a waste liquid treatment tank containing a waste liquid of sodium aluminate according to an embodiment of the present invention. In Fig. 1 to Fig. 4, the entire shape of the tank body 1 of the waste liquid processing tank is formed into a cylindrical shape having an open upper end, and an alumina acid containing high supersaturation before introduction of hydrolysis is provided at the lower portion of the tank body 1. a portion 2 of the sodium waste liquid (pre-treatment waste liquid L 1 ), and a separation portion 3 for allowing the liquid L 2 having a low degree of supersaturation after hydrolysis to be subjected to solid-liquid separation at the upper portion, and further The upper portion of the separating portion 3 is formed with an inverted conical trapezoidal peripheral wall portion 3a which is expanded upward and has an inclined angle of 70° with respect to the horizontal plane of the inner surface of the peripheral wall.

該實施例中,前述槽本體1係前述分離部3之中心部自其上方朝下方貫通,且上端具有水解前之處理前廢液L1之導入口4a,同時下端具有朝向下方擴開之防護板(skirt)部4b,且,該裙板部4b之下端配置到達至前述析出部2之上部圓筒4,而且,該上部圓筒4之下方 位置配設有導流管(draught tube)5,其上端部位在前述上部圓筒4之裙板部4b內,且下端部延伸至槽本體1之底部1a附近,進而,於該等上部圓筒4及導流管5內設置攪拌裝置6,其攪拌翼6a位在前述導流管5內,且攪拌軸6b自該攪拌翼6a貫通前述上部圓筒4內並延伸至上部圓筒4之上方。又,該實施例中,在槽本體1中,其概念係於比上部圓筒4之裙板部4b之下端位置更下方部分係為析出部2,且其概念為比該裙板部4b之下端位置更上方部分為僅有處理過之液體L2之分離部3。 In this embodiment, the groove portion of the body 1 is the central line of the separating portion 3 from which downward through the upper, and the upper end of a front waste water treatment prior to introduction of a hydrolyzable L 4a, while the lower end having a flared downward protection of a skirt portion 4b, the lower end of the skirt portion 4b is disposed to reach the upper cylinder 4 of the precipitation portion 2, and a draught tube 5 is disposed at a position below the upper cylinder 4. The upper end portion is in the skirt portion 4b of the upper cylinder 4, and the lower end portion extends to the vicinity of the bottom portion 1a of the groove body 1, and further, the stirring device 6 is disposed in the upper cylinder 4 and the draft tube 5, The agitating blade 6a is positioned in the above-described draft tube 5, and the agitating shaft 6b penetrates from the agitating blade 6a into the upper cylinder 4 and extends above the upper cylinder 4. Further, in this embodiment, in the groove body 1, the concept is that the portion lower than the lower end position of the skirt portion 4b of the upper cylinder 4 is the precipitation portion 2, and the concept is that it is larger than the skirt portion 4b. more lower end position only upper part of the treated liquid L 2 of the separating section 3.

又,該實施例中,前述分離部3設有4個分隔壁7,其一端固定於前述周壁部3a,且另一端固定於前述上部圓筒4,且將由周壁部3a所包圍之區域朝其圓周方向區分成4個隔間。該等分隔壁7係於因前述導流管5內之攪拌翼6a之旋轉而一邊旋轉而使朝下方之處理前廢液L1之液流一邊直接伴隨旋轉同時成為處理過的液體L2直接伴隨旋轉而上升,防止在分離部3內持續旋轉者,且係使分離部3內之處理過之液體L2靜止者。 Further, in this embodiment, the separating portion 3 is provided with four partition walls 7, one end of which is fixed to the peripheral wall portion 3a, and the other end of which is fixed to the upper cylinder 4, and the region surrounded by the peripheral wall portion 3a faces the same The circumferential direction is divided into four compartments. Those based on the partition wall 7 by rotation of the stirring blades 5 6a of the draft tube, while rotating toward the downward flow of waste water treatment prior to 1 L of the same time as the side with the rotation directly treated liquid L 2 directly rises during rotation, are prevented from continuously rotating within the separation unit 3 and the separation-based treatment liquid L 2 portion still within the person through 3.

該實施例中,加熱前述分離部3內之處理過之液體L2之加熱手段係形成為在分離部3之周壁外面設置加熱套筒9,同時以前述分隔壁7本身作為加熱套筒發揮功能(以下稱該分隔壁為「分隔套筒」),而且,該分隔套筒(分隔壁)7係使其內部以3片分隔板7a朝上下方向分隔成4個隔間7b,且,上方之分隔板7a與下方之分隔板7a係於其上部圓筒4側形成使各上下隔間之間相 互連通之連通孔7c,於中間之分隔板7a則於周壁部3a側形成分別使上下隔間之間相互連通之連通孔7c,另外,前述最下部之隔間7b與前述加熱套筒9之間亦形成連通孔7d。進而,於前述分離部3設有通過其周壁外面之加熱套筒9之上方位置與分隔套筒7之最上部之隔間7b之熱媒之導入口9a,並且在周壁外面之加熱套筒9之下方位置設有熱媒之排出口9b。 In this embodiment, the heating means for heating the treated liquid L 2 in the separating portion 3 is formed such that the heating sleeve 9 is provided on the outer surface of the peripheral wall of the separating portion 3, and the partition wall 7 itself functions as a heating sleeve. (The partition wall is hereinafter referred to as a "separating sleeve"), and the partitioning sleeve (dividing wall) 7 is such that the inside thereof is divided into four compartments 7b in the vertical direction by the three partition plates 7a, and above. The partitioning plate 7a and the lower partitioning plate 7a are formed on the upper cylinder 4 side with a communication hole 7c for allowing the upper and lower compartments to communicate with each other, and the partitioning plate 7a in the middle is formed on the side of the peripheral wall portion 3a. A communication hole 7c is formed between the upper and lower compartments 7b and the heating sleeve 9, and a communication hole 7d is formed between the upper and lower compartments 7b. Further, the separation portion 3 is provided with a heat medium introduction port 9a passing through the upper portion of the heating sleeve 9 on the outer surface of the peripheral wall and the uppermost partition 7b of the partition sleeve 7, and the heating sleeve 9 outside the peripheral wall Below the position, there is a discharge port 9b for the heat medium.

且,該實施例中,於析出部2之周壁外面設有冷卻套筒8作為使前述析出部2內之處理前廢液L1冷卻之冷卻手段,該冷卻套筒8在下方位置設置冷媒之導入口8a,並且在上方位置設有冷媒之排出口8b。 And, in this embodiment, in the outer peripheral wall of the deposition unit 2 is provided with 8 L 1 cooling means to cool the cooling sleeve so as to precipitate the pre-processed portion of the waste liquid 2, the cooling sleeve 8 is provided at a position below the refrigerant The inlet 8a is guided, and a discharge port 8b for refrigerant is provided at an upper position.

又,圖1中,符號10係支撐在前述槽本體1之上端部所設置之前述上部圓筒4及攪拌裝置6之支撐部,且,符號11係收集自分離部3之周壁部3a之上端溢出之靜置分離後之處理過之液體(氫氧化鈉溶液)之環繞件,且,符號12將自該周壁部3a之上端溢出之靜置分離後之處理過的液體(氫氧化鈉溶液)引導至環繞件11內之V切口,進而,符號13係使該環繞件11內之處理過之液體(氫氧化鈉溶液)抽離至槽本體1外部之液體排出口。又,前述導流管5係以圖示外之支撐金屬構件等手段支撐於槽本體1內。 In addition, in Fig. 1, reference numeral 10 supports the upper cylinder 4 and the support portion of the stirring device 6 provided at the upper end portion of the groove body 1, and the reference numeral 11 is collected from the upper end of the peripheral wall portion 3a of the separation portion 3. Surrounding piece of the treated liquid (sodium hydroxide solution) after the separation, and the symbol 12 will be treated by the static separation of the liquid from the upper end of the peripheral wall portion 3a (sodium hydroxide solution) The V slit is guided into the surrounding member 11. Further, the symbol 13 is such that the treated liquid (sodium hydroxide solution) in the surrounding member 11 is evacuated to the liquid discharge port outside the tank body 1. Further, the draft tube 5 is supported in the tank body 1 by means of a supporting metal member or the like as illustrated.

據此,該實施例中,通常將冷卻至40~65℃之更高過飽和度之處理前廢液L1自設置於上述圓筒4上端之導入口4a導入其上部圓筒4內,且藉由攪拌裝置6之 攪拌翼6a之旋轉而朝向下方流下[參照圖1之雙箭頭()],通過導流管5內而進入到存在有氫氧化鋁種子之析出部2內之下部,在該析出部2內以設置於其周壁外面之冷卻套筒8進而冷卻至40~65℃,成為鋁酸鈉之過飽和溶液並且水解,成為處理過之液體L2並析出氫氧化鋁之結晶。 Accordingly, in this embodiment, the pre-treatment waste liquid L 1 cooled to a higher supersaturation of 40 to 65 ° C is usually introduced into the upper cylinder 4 from the introduction port 4a provided at the upper end of the cylinder 4, and It flows downward by the rotation of the stirring blade 6a of the stirring device 6 [refer to the double arrow of Fig. 1 ( )], through the inside of the draft tube 5, into the lower portion of the precipitation portion 2 in which the aluminum hydroxide seed is present, and in the deposition portion 2, the cooling sleeve 8 provided on the outer surface of the peripheral wall is further cooled to 40 to 65 ° C. It becomes a supersaturated solution of sodium aluminate and is hydrolyzed to become a crystal of the treated liquid L 2 and precipitate aluminum hydroxide.

又,於前述析出部2內水解後之處理過之液體L2將前述導管5之外側上升[參照圖1、圖3及圖4之雙箭頭()],其一部分通過前述上部圓筒4之裙板部4b與導流管5之上端之間之間隙而進入到上部圓筒4內,與該上部圓筒4內之處理前廢液L1之液流合流,再度將導流管5內下降,且,另一部分進入到前述上部圓筒4之裙板部4b與位在析出部2上方之分離部3內。而且進入到該分離部3內之處理過之液體L2因分離部3內之各分隔套筒7使其旋轉方向之動作靜止,且使在倒圓錐梯形狀之由周壁部3a包圍之區域中之上升之液流更為緩慢,而儘可能使處理過之液體L2中之氫氧化鋁之結晶靜置分離,且朝下方沉降。進而,分離氫氧化鋁之結晶後之處理過之液體(氫氧化鈉溶液)L2自形成於該分離部3之周壁部3a上端之V切口12經過環繞件11內自液體排出口13抽出至槽本體1之外部,且視需要再度降低鋁濃度並作為氫氧化鈉溶液而利用。 Further, the liquid L 2 treated after the hydrolysis in the deposition unit 2 raises the outer side of the catheter 5 (see the double arrows of FIGS. 1, 3, and 4). Skirt portion)], through the upper part 4b of the cylinder 4 and the gap between the upper end of the draft tube 5 and into the upper portion of the cylinder 4, the front of the waste liquid treatment within the upper portion of the cylinder 4 L 1 The liquid flow merges, and the inside of the draft tube 5 is again lowered, and the other portion enters the skirt portion 4b of the upper cylinder 4 and the separation portion 3 positioned above the precipitation portion 2. Further, the treated liquid L 2 that has entered the separation portion 3 is stopped by the respective partition sleeves 7 in the separation portion 3 in the rotational direction, and is in the region surrounded by the peripheral wall portion 3a in the shape of the inverted conical trapezoid. The rising liquid flow is more slowly, and as far as possible, the crystal of the aluminum hydroxide in the treated liquid L 2 is allowed to stand apart and settle downward. Further, the treated liquid (sodium hydroxide solution) L 2 after separating the crystals of aluminum hydroxide is taken out from the liquid discharge port 13 through the surround member 11 through the V slit 12 formed at the upper end of the peripheral wall portion 3a of the separation portion 3 to Outside the tank body 1, and if necessary, the aluminum concentration is again lowered and used as a sodium hydroxide solution.

此處,進入到該分離部3內之處理過之液體L2藉由設置於分離部3之周壁外面之加熱套筒9、與將由 分離部3之周壁部3a包圍之區域區分成4個隔間並且作為加熱套筒發揮功能之方式形成之4個分離套筒7,加熱至比前述析出部2內之處理前廢液L1之溫度高10~50℃之範圍之溫度。此處,該實施例中,前述冷卻套筒8中,於冷卻套筒8之下方位置設置該冷媒之導入口8a,且於上方位置設置冷媒之排出口8b,以使冷媒自冷卻套筒8之下方朝上方流動[參照圖1之箭頭(→)],且前述加熱套筒9,係於下方位置設置該熱媒之排出口9b,且於上方位置設置熱媒之導入口9a,並且設置通至各分隔套筒7最上部之隔間7b之熱媒之導入口9a,以使熱媒於該等加熱套筒9及各分隔套筒7內自其上方朝下方流動[參照圖1、圖3及圖4之箭頭(→)],以自槽本體1內之析出部2下端側朝向分離部3之上端側,使溫度逐漸升高之方式設定。 Here, the treated liquid L 2 entering the separation portion 3 is divided into four partitions by a heating sleeve 9 provided on the outer peripheral wall of the separating portion 3 and a region surrounded by the peripheral wall portion 3a of the separating portion 3. and four separate play between the sleeve 7 is formed in such manner as a function of the heating sleeve is heated to a temperature higher than the temperature within the waste water treatment prior to deposition of a portion 2 L high range of 10 ~ 50 ℃. Here, in the embodiment, in the cooling sleeve 8, the refrigerant introduction port 8a is provided below the cooling sleeve 8, and the refrigerant discharge port 8b is provided at the upper position so that the refrigerant self-cooling sleeve 8 The lower side flows upward (refer to the arrow (→) of FIG. 1), and the heating sleeve 9 is provided with the heat medium discharge port 9b at the lower position, and the heat medium introduction port 9a is provided at the upper position, and is set. The heat medium introduction port 9a of the partition 7b of the uppermost partitioning sleeve 7 is disposed so that the heat medium flows downward from the upper side of the heating sleeve 9 and the partition sleeves 7 (refer to FIG. The arrow (→) of FIG. 3 and FIG. 4 is set so that the temperature gradually rises from the lower end side of the deposition part 2 in the tank main body 1 toward the upper end side of the separation part 3.

該實施例中,分離部3內之低過飽和度之處理過之液體L2由於變得比析出部2內之處理前廢液L1之溫度高,故成為更低過飽和度或未飽和,因此析出氫氧化鋁結晶之能力(結晶析出力)下降,而可儘可能地抑制該分離部3內之渣塊發生。 In this embodiment, lower portion within the separator 3 through the treatment of over-saturation of the liquid L becomes 2 because the front of the waste liquid temperature of 1 L 2 than the inner portion of the deposition process is high, it becomes the lower the degree of supersaturation or saturation, so The ability to precipitate aluminum hydroxide crystals (crystallization precipitation force) is lowered, and the occurrence of slag in the separation portion 3 can be suppressed as much as possible.

此處,針對鋁對於氫氧化鈉水溶液之溶解度進行探討時,例如對於具有總氫氧化鈉(總-NaOH)濃度:100.0g/L,游離氫氧化鈉(游離-NaOH)濃度:73.3g/L,鋁濃度:18.0g/L,及總氫氧化鈉(總-NaOH)中之鋁之比例(重量比:wr):0.180之組成之溶液(含 有鋁酸鈉之廢液),將溶液之溫度(45℃)、鋁溶解度(10.7g/L)、與析出殘量[析出殘量係以溶解於氫氧化鈉溶液中之鋁之量,且以溶液中之鋁濃度(18g/L)與鋁溶解度(10.7g/L)之差(7.3g/L)表示]之關係如表1所示,由於鋁之溶解度隨溫度之上升而增加,且因析出殘量鋁濃度減少(過飽和度減少),故可謂析出之速度減少。據此,前述析出殘量除以鋁溶解度所得之值係表示析出能力強度之值,可使用作為結晶析出力之指標。 Here, when discussing the solubility of aluminum in aqueous sodium hydroxide solution, for example, having a total sodium hydroxide (total-NaOH) concentration: 100.0 g/L, free sodium hydroxide (free-NaOH) concentration: 73.3 g/L , aluminum concentration: 18.0g / L, and the proportion of aluminum in the total sodium hydroxide (total - NaOH) (weight ratio: wr): 0.180 composition of the solution (including There is a waste liquid of sodium aluminate), the temperature of the solution (45 ° C), the solubility of aluminum (10.7 g / L), and the residual amount of precipitation [the amount of precipitation is the amount of aluminum dissolved in the sodium hydroxide solution, and The relationship between the aluminum concentration in the solution (18 g/L) and the aluminum solubility (10.7 g/L) (7.3 g/L) is as shown in Table 1, since the solubility of aluminum increases with temperature, and Since the aluminum concentration of the precipitate is reduced (the degree of supersaturation is reduced), the rate of precipitation is reduced. According to this, the value obtained by dividing the precipitation residual amount by the solubility of aluminum is a value indicating the strength of precipitation ability, and an index as a crystallization deposition force can be used.

[探討例1] [Exploration Example 1]

使用圖1~4所示之本發明之實施例之含有鋁酸鈉之廢液的廢液處理槽,在陽極氧化處理工廠中,依據圖5所示之流程,針對自以由氫氧化鈉溶液所成之蝕刻液來處理鋁材之蝕刻步驟排出之蝕刻廢液(含有鋁酸鈉之廢液)進行處理,且回收氫氧化鈉溶液之情況加以說明。 The waste liquid treatment tank containing the sodium aluminate waste liquid of the embodiment of the present invention shown in FIGS. 1 to 4 is used in the anodizing treatment plant according to the flow shown in FIG. The etching liquid thus formed is used to treat the etching waste liquid (the waste liquid containing sodium aluminate) discharged from the etching step of the aluminum material, and the case of recovering the sodium hydroxide solution will be described.

圖5中,蝕刻步驟E係在45~55℃下將鋁材浸漬於由100g/L濃度之氫氧化鈉溶液所成之蝕刻液中進行蝕刻處理,自該蝕刻步驟E排出使鋁溶解於氫氧化鈉溶液中之蝕刻廢液(含有鋁酸鈉之廢液)。將該蝕刻廢液移送到廢液處理槽D,在其移送過程中溶液溫度降低至50℃,成為氫氧化鋁以高的過飽和度溶解之蝕刻廢液L1(含有鋁酸鈉之廢液;處理前廢液),且裝入廢液處理槽之槽本體下部之析出部內,在該析出部內於氫氧化鋁種子存在下進一步冷卻至45℃,一部分鋁酸鈉被水解而成為氫氧化鋁之結晶與氫氧化鈉(氫氧化鈉溶液)。接著,在該析出部內水解後之處理過之液體L2邊緩慢分離成氫氧化鋁之結晶與氫氧化鈉溶液,邊使氫氧化鈉溶液朝保持在70℃之槽本體上部之分離部內上升,最後自分離部之周壁部上端經過其周邊部之排出溝而排出至槽外,且,氫氧化鋁之結晶在析出部之下部中其濃度逐漸增加,且自廢液處理槽之槽本體下部抽出。如此,自槽本體下部抽出之氫氧化鋁之結晶以離心分離器C過濾而作為有價物的結晶性氫氧化鋁A加以利用,且排出至槽外之氫氧化鈉溶液暫時移送到其回收槽S內,於其中調整成分再度作為蝕刻液再利用於蝕刻步驟E中。 In FIG. 5, the etching step E is performed by immersing the aluminum material in an etching solution made of a sodium hydroxide solution having a concentration of 100 g/L at 45 to 55 ° C, and discharging the aluminum from the etching step E to dissolve the aluminum in the hydrogen. Etching waste liquid in a sodium oxide solution (a waste liquid containing sodium aluminate). The etching waste liquid is transferred to the waste liquid treatment tank D, and the temperature of the solution is lowered to 50 ° C during the transfer, and the etching waste liquid L 1 (the waste liquid containing sodium aluminate dissolved in aluminum hydroxide with high supersaturation degree is obtained; The pre-treatment waste liquid) is placed in a deposition portion at the lower portion of the tank main body of the waste liquid treatment tank, and further cooled to 45 ° C in the presence of the aluminum hydroxide seed in the precipitation portion, and a part of the sodium aluminate is hydrolyzed to become aluminum hydroxide. Crystallization with sodium hydroxide (sodium hydroxide solution). Then, the liquid L 2 which has been treated by hydrolysis in the precipitation portion is gradually separated into a crystal of aluminum hydroxide and a sodium hydroxide solution, and the sodium hydroxide solution is raised in the separation portion of the upper portion of the tank main body maintained at 70 ° C. Finally, the upper end of the peripheral wall portion of the separation portion is discharged to the outside of the tank through the discharge groove at the peripheral portion thereof, and the crystal of aluminum hydroxide gradually increases in concentration in the lower portion of the precipitation portion, and is extracted from the lower portion of the tank body of the waste liquid treatment tank. . Thus, the crystal of aluminum hydroxide extracted from the lower portion of the tank body is filtered by the centrifugal separator C to be used as the valuable crystalline aluminum hydroxide A, and the sodium hydroxide solution discharged to the outside of the tank is temporarily transferred to the recovery tank S. The composition is adjusted therein and reused as an etching solution in the etching step E.

此處,自上述蝕刻處理步驟E排出並進入至廢液處理槽D之析出部內之50℃之處理前廢液L1之組成為例如總氫氧化鈉(總-NaOH)濃度:100g/L,鋁濃度:25g/L,及總氫氧化鈉(總-NaOH)中之鋁之比例 (wr):0.25時,該處理前廢液L1在廢液處理槽之槽本體下部之析出部內於氫氧化鋁種子存在下冷卻至45℃,於其中使鋁酸鈉水解,使其組成成為總氫氧化鈉(總-NaOH)濃度:100g/L,鋁濃度:18g/L,及總氫氧化鈉(總-NaOH)中之鋁之比例(重量比:wr):0.18。該處理過之液體L2之鋁濃度(18g/L)高於45℃下之鋁溶解度(10.7g/L),依然為過飽合狀態,但上升至分離部內時加熱至70℃,其鋁溶解度上升至18g/L以上而防止氫氧化鋁在該分離部內之析出,可防範渣塊附著於該分離部之內壁面於未然。 Here, the composition of the waste liquid L 1 before the treatment which is discharged from the etching treatment step E and enters into the precipitation portion of the waste liquid treatment tank D is, for example, the total sodium hydroxide (total-NaOH) concentration: 100 g/L, Aluminum concentration: 25g/L, and the ratio of aluminum in total sodium hydroxide (total-NaOH) (wr): 0.25, the pre-treatment waste liquid L 1 is in the precipitation part of the lower part of the tank body of the waste liquid treatment tank. Cooling to 45 ° C in the presence of alumina seeds, in which sodium aluminate is hydrolyzed to a total sodium hydroxide (total - NaOH) concentration: 100 g / L, aluminum concentration: 18 g / L, and total sodium hydroxide ( The proportion of aluminum in total - NaOH) (weight ratio: wr): 0.18. The treated aluminum concentration of liquid L 2 (18 g / L) is higher than the aluminum solubility (10.7 g / L) at 45 ° C, still supersaturated, but heated to 70 ° C when rising into the separation part, its aluminum When the solubility is increased to 18 g/L or more, precipitation of aluminum hydroxide in the separation portion is prevented, and it is possible to prevent the slag from adhering to the inner wall surface of the separation portion.

[探討例2] [Exploration Example 2]

針對使用圖1~4所示之本發明之實施例之含有鋁酸鈉之廢液的廢液處理槽,在鋁模材製造工廠中,對自以由氫氧化鈉溶液所成之模嘴洗淨液來洗淨使用過之模嘴之模嘴洗淨步驟排出之模嘴廢液(含有鋁酸鈉之廢液)進行處理,並回收氫氧化鈉溶液之情況加以說明。 For the waste liquid treatment tank using the sodium aluminate-containing waste liquid of the embodiment of the present invention shown in FIGS. 1 to 4, in the aluminum mold manufacturing factory, the nozzle which is made of the sodium hydroxide solution is washed. The cleaning solution is used to clean the nozzle waste liquid (the waste liquid containing sodium aluminate) discharged from the nozzle cleaning step of the used nozzle, and to recover the sodium hydroxide solution.

自模嘴洗淨步驟,排出具有例如總氫氧化鈉(總-NaOH)濃度:200g/L,鋁濃度:70g/L,及總氫氧化鈉(總-NaOH)中之鋁之比例(重量比:wr):0.35之組成之模嘴廢液,於廢液處理槽將100℃之模嘴廢液(過飽合狀態之含有鋁酸鈉之廢液;處理前廢液)導入其析出部中,接著在氫氧化鋁種子存在下冷卻至50℃,鋁酸鈉經水解後之處理過之液體成為總氫氧化鈉(總-NaOH)濃 度:200g/L,鋁濃度:50g/L,總氫氧化鈉(總-NaOH)中之鋁之比例(重量比:wr):0.25。該處理過之液體之鋁濃度(50g/L)高於50℃下之鋁溶解度(31.3g/L),依然為過飽合狀態,但以上升至分離部內時係加熱至75℃,使其鋁飽和溶解度上升至52.4g/L故成為未飽和溶液,而能防止氫氧化鋁在該分離部內之析出,可防範渣塊附著於該分離部之內壁面於未然。 From the nozzle cleaning step, discharging a ratio of, for example, total sodium hydroxide (total-NaOH) concentration: 200 g/L, aluminum concentration: 70 g/L, and total sodium hydroxide (total-NaOH) (weight ratio) :wr): a nozzle waste liquid of a composition of 0.35, and a nozzle liquid of 100 ° C (a waste liquid containing sodium aluminate in a saturated state; a waste liquid before treatment) is introduced into the precipitation portion in a waste liquid treatment tank. Then, it is cooled to 50 ° C in the presence of aluminum hydroxide seeds, and the treated liquid of sodium aluminate is hydrolyzed to become total sodium hydroxide (total - NaOH). Degree: 200 g/L, aluminum concentration: 50 g/L, proportion of aluminum in total sodium hydroxide (total-NaOH) (weight ratio: wr): 0.25. The treated aluminum concentration of the liquid (50 g/L) is higher than the aluminum solubility (31.3 g/L) at 50 ° C, and is still in a supersaturated state, but is heated to 75 ° C when it is raised to the separation portion, so that The aluminum saturated solubility is increased to 52.4 g/L, so that it is an unsaturated solution, and precipitation of aluminum hydroxide in the separation portion can be prevented, and the slag block can be prevented from adhering to the inner wall surface of the separation portion.

1‧‧‧槽本體 1‧‧‧ slot body

1a‧‧‧底部 1a‧‧‧ bottom

2‧‧‧析出部 2‧‧‧Department

3‧‧‧分離部 3‧‧‧Separation Department

3a‧‧‧周壁部 3a‧‧‧Walls

4‧‧‧上部圓筒 4‧‧‧ upper cylinder

4a‧‧‧導入口 4a‧‧‧Import

4b‧‧‧下擺部 4b‧‧‧ hem

5‧‧‧導管 5‧‧‧ catheter

6‧‧‧攪拌裝置 6‧‧‧Agitator

6a‧‧‧攪拌翼 6a‧‧‧Agitating wing

6b‧‧‧攪拌軸 6b‧‧‧Agitator shaft

7‧‧‧隔離套筒(分隔壁) 7‧‧‧Isolation sleeve (partition wall)

7a‧‧‧隔離板 7a‧‧‧Isolation board

7b‧‧‧區域 7b‧‧‧Area

7c‧‧‧連通孔 7c‧‧‧Connected holes

7d‧‧‧連通孔 7d‧‧‧Connected holes

8‧‧‧冷卻套筒 8‧‧‧Cooling sleeve

8a‧‧‧冷媒之導入口 8a‧‧‧Inlet of the refrigerant

8b‧‧‧冷媒之排出口 8b‧‧‧Discharge of refrigerant

9‧‧‧加熱套筒 9‧‧‧heating sleeve

9a‧‧‧熱媒之導入口 9a‧‧‧Import of heat medium

9b‧‧‧熱媒之排出口 9b‧‧‧Hot media export

10‧‧‧支撐部 10‧‧‧Support

11‧‧‧環繞件 11‧‧‧Rolling pieces

12‧‧‧V切口 12‧‧‧V incision

13‧‧‧液體排出口 13‧‧‧Liquid discharge

A‧‧‧結晶性氫氧化鋁 A‧‧‧crystalline aluminum hydroxide

L1‧‧‧處理前廢液 L 1 ‧‧‧Pre-treatment waste

L2‧‧‧處理過之液體 L 2 ‧‧‧treated liquid

D‧‧‧廢液處理槽 D‧‧‧ Waste treatment tank

Claims (5)

一種含有鋁酸鈉之廢液的廢液處理槽,其係具備:在以高過飽和度含有鋁酸鈉之廢液中添加氫氧化鋁之種子,使前述廢液中之鋁酸鈉水解而析出氫氧化鋁之析出部;及使前述廢液中之鋁酸鈉水解後之處理過之液體中所析出之氫氧化鋁與種子一起進行固液分離之分離部;以前述析出部位在槽本體下方且前述分離部位在槽本體上方之方式,使該等析出部與分離部可相互連通且一體構成而成之含有鋁酸鈉之廢液的廢液處理槽,其特徵係於前述析出部設置使前述廢液冷卻之冷卻手段,並且於前述分離部設置加熱前述處理過之液體之加熱手段。 A waste liquid treatment tank containing a waste liquid of sodium aluminate, which comprises: adding a seed of aluminum hydroxide to a waste liquid containing sodium aluminate with high supersaturation, and hydrolyzing the sodium aluminate in the waste liquid to precipitate a precipitation portion of aluminum hydroxide; and a separation portion for solid-liquid separation of the aluminum hydroxide precipitated in the treated liquid obtained by hydrolyzing the sodium aluminate in the waste liquid; and the precipitation portion is below the groove body And the waste liquid treatment tank containing the waste liquid of sodium aluminate which is formed by integrally forming the separation portion and the separation portion so as to be connected to the separation portion, and is characterized in that the separation portion is provided in the deposition portion. The cooling means for cooling the waste liquid, and the heating means for heating the treated liquid in the separation portion. 如請求項1之含有鋁酸鈉之廢液的廢液處理槽,其中前述分離部形成為具備朝向上方展開之周壁部之倒圓錐梯形狀,且前述加熱手段設置於前述周壁部。 The waste liquid processing tank of the waste liquid containing sodium aluminate according to claim 1, wherein the separation portion is formed in an inverted conical trapezoidal shape having a peripheral wall portion that is expanded upward, and the heating means is provided in the peripheral wall portion. 如請求項2之含有鋁酸鈉之廢液的廢液處理槽,其中前述周壁部之傾斜角度相對於水平為60°以上且80°以下。 The waste liquid processing tank of the waste liquid containing sodium aluminate of claim 2, wherein the inclination angle of the peripheral wall portion is 60 or more and 80 or less with respect to the horizontal. 如請求項1~3中任一項之含有鋁酸鈉之廢液的廢液處理槽,其中前述槽本體中設置有自其上方朝向下方貫通前述分離部之中心部,且下端到達前述析出部之上部圓筒,且,前述分離部之周壁部與前述上部圓筒之間設置將以該等周壁部與上部圓筒區隔之分離部之內部朝其圓周方向分割成複數個區域之分隔壁,且於該分隔壁設置前述加熱手段。 The waste liquid processing tank containing the waste liquid of sodium aluminate according to any one of claims 1 to 3, wherein the tank main body is provided with a central portion penetrating from the upper side toward the lower side through the separation portion, and the lower end reaches the precipitation portion In the upper cylinder, a partition wall that divides the inside of the partition portion partitioning the peripheral wall portion and the upper cylinder portion into a plurality of regions in the circumferential direction is provided between the peripheral wall portion of the separation portion and the upper cylinder And the heating means is provided on the partition wall. 一種含有鋁酸鈉之廢液的廢液處理方法,其係使用如請求項1~4中任一項之含有鋁酸鈉之廢液的廢液處理槽處理含有鋁酸鈉之廢液的含有鋁酸鈉之廢液的廢液處理方法,其特徵係在位於前述廢液處理槽之槽本體下方之析出部中導入高的過飽和度之含有鋁酸鈉之廢液並且添加氫氧化鋁之種子,在該析出部中於攪拌下使前述廢液中之鋁酸鈉水解,接著,在槽本體上方之分離部中使水解後之處理過的液體進行固液分離而回收氫氧化鈉溶液與氫氧化鋁時,以設置於前述析出部之冷卻手段使該析出部內之廢液溫度維持在40~65℃之範圍內,並且以設置於前述分離部之加熱手段使該分離部內之處理過的液體之溫度維持在較前述廢液之溫度高10~50℃之範圍內的溫度。 A waste liquid treatment method for a waste liquid containing sodium aluminate, which comprises treating a waste liquid containing sodium aluminate using a waste liquid treatment tank containing a waste liquid of sodium aluminate according to any one of claims 1 to 4. A waste liquid treatment method for a waste liquid of sodium aluminate, characterized in that a high supersaturation of a waste liquid containing sodium aluminate and a seed of aluminum hydroxide are introduced into a precipitation portion located below the tank body of the waste liquid treatment tank. The sodium aluminate in the waste liquid is hydrolyzed in the precipitation portion by stirring, and then the hydrolyzed liquid is subjected to solid-liquid separation in the separation portion above the tank body to recover the sodium hydroxide solution and hydrogen. In the case of alumina, the temperature of the waste liquid in the deposition unit is maintained within a range of 40 to 65 ° C by a cooling means provided in the deposition portion, and the treated liquid in the separation portion is heated by a heating means provided in the separation portion The temperature is maintained at a temperature within a range of 10 to 50 ° C higher than the temperature of the aforementioned waste liquid.
TW104116686A 2014-06-12 2015-05-25 Wastewater processing tank for wastewater containing sodium aluminate and wastewater processing method TW201609567A (en)

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CN111302361A (en) * 2019-10-28 2020-06-19 广东凤铝铝业有限公司 Method for recovering alkali from waste liquid of aluminum profile die
CN114481148A (en) * 2022-02-15 2022-05-13 南通宝正环保科技有限公司 Recycling process of stainless steel waste acid

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CN108160737A (en) * 2017-12-26 2018-06-15 于沛洲 Extruding die for aluminum shaped material alkali-washing waste liquid recovery processing technique
CN111302361A (en) * 2019-10-28 2020-06-19 广东凤铝铝业有限公司 Method for recovering alkali from waste liquid of aluminum profile die
CN114481148A (en) * 2022-02-15 2022-05-13 南通宝正环保科技有限公司 Recycling process of stainless steel waste acid

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