TW201601834A - Olefin oligomerization catalyst, and method for manufacturing olefin dimer - Google Patents

Olefin oligomerization catalyst, and method for manufacturing olefin dimer Download PDF

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TW201601834A
TW201601834A TW104108128A TW104108128A TW201601834A TW 201601834 A TW201601834 A TW 201601834A TW 104108128 A TW104108128 A TW 104108128A TW 104108128 A TW104108128 A TW 104108128A TW 201601834 A TW201601834 A TW 201601834A
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olefin
exchange resin
nitrogen
cation exchange
containing compound
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Masahiro Iwahara
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Idemitsu Kosan Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/06Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing polymers
    • B01J31/08Ion-exchange resins
    • B01J31/10Ion-exchange resins sulfonated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0234Nitrogen-, phosphorus-, arsenic- or antimony-containing compounds
    • B01J31/0235Nitrogen containing compounds
    • B01J31/0237Amines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0234Nitrogen-, phosphorus-, arsenic- or antimony-containing compounds
    • B01J31/0235Nitrogen containing compounds
    • B01J31/0237Amines
    • B01J31/0238Amines with a primary amino group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0234Nitrogen-, phosphorus-, arsenic- or antimony-containing compounds
    • B01J31/0235Nitrogen containing compounds
    • B01J31/0244Nitrogen containing compounds with nitrogen contained as ring member in aromatic compounds or moieties, e.g. pyridine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/30Ion-exchange
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2/00Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
    • C07C2/02Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons
    • C07C2/04Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation
    • C07C2/06Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation of alkenes, i.e. acyclic hydrocarbons having only one carbon-to-carbon double bond
    • C07C2/08Catalytic processes
    • C07C2/26Catalytic processes with hydrides or organic compounds
    • C07C2/28Catalytic processes with hydrides or organic compounds with ion-exchange resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/20Olefin oligomerisation or telomerisation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0209Impregnation involving a reaction between the support and a fluid
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2531/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • C07C2531/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • C07C2531/025Sulfonic acids

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Materials Engineering (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

Provided are [1] an olefin oligomerization catalyst characterized in that a portion of an acidic cationic exchange resin has undergone modification treatment with a nitrogen-containing compound, and [2] a method for manufacturing an olefin dimer, including a step for bringing a starting material olefin into contact with the oligomerization catalyst.

Description

烯烴的寡聚物化觸媒及烯烴二聚物的製造方法 Olefin oligomerization catalyst and method for producing olefin dimer

本發明係關於烯烴的寡聚物化觸媒及烯烴二聚物的製造方法。 The present invention relates to an oligomerization catalyst for olefins and a process for producing an olefin dimer.

異丁烯之二聚物即二異丁烯(由2,4,4-三甲基-1-戊烯及2,4,4-三甲基-2-戊烯所成之混合物)可使用作為含氧醇之原料、異壬酸之原料、對-辛基酚之原料、橡膠黏著賦予劑之原料、界面活性劑之原料、以及汽油燃料添加劑、橡膠藥品等。 Diisobutylene dimer, diisobutylene (a mixture of 2,4,4-trimethyl-1-pentene and 2,4,4-trimethyl-2-pentene) can be used as the oxygenated alcohol Raw materials, raw materials of isophthalic acid, raw materials of p-octylphenol, raw materials of rubber adhesion imparting agents, raw materials of surfactants, gasoline fuel additives, rubber chemicals, and the like.

異丁烯(以下亦稱為「DIB」)一般係以由FCC(流動接觸分解)或由乙烯工廠生成之C4餾份,使異丁烯與硫酸反應而轉換成硫酸異丁酯,且自1-丁烯或2-丁烯、丁烷等分離,隨後進行加熱分解之方法獲得。或者,使前述C4餾份中之異丁烯成為MTBE(甲基第三丁基醚)或TBA(第三丁醇)後,經分解、二聚化而獲得DIB。然而前者之方法生成大量的目標物DIB以外之三聚物或四聚物以上之寡聚物,除DIB之反應選擇率低以外,由於反應中使用硫酸,故需要使用耐腐蝕材料之昂貴製造裝置。另外,任一方法 均具有反應步驟多且製程複雜之問題。 Isobutylene (hereinafter also referred to as "DIB") is generally converted to isobutyl sulphate by reaction of FCC (flow contact decomposition) or a C4 fraction produced by an ethylene plant, and is derived from 1-butene or Separation of 2-butene, butane, etc., followed by thermal decomposition. Alternatively, after the isobutylene in the C4 fraction is made into MTBE (methyl tert-butyl ether) or TBA (third butanol), DIB is obtained by decomposition and dimerization. However, the former method generates a large amount of oligomers of terpolymers or tetramers other than the target DIB, and in addition to the low reaction selectivity of DIB, since sulfuric acid is used in the reaction, an expensive manufacturing apparatus using a corrosion-resistant material is required. . In addition, any method Both have many problems in the reaction steps and complicated processes.

藉由使異丁烯二聚化而製造DIB時之觸媒已知有硫酸、三氟化硼、磷酸、氯化鋁等液體或氣體之觸媒、離子交換樹脂、非結晶性或結晶性鋁矽酸鹽、黏土、複合氧化物等各種固態酸。 Catalysts for producing DIB by dimerization of isobutylene are known as liquid or gas catalysts such as sulfuric acid, boron trifluoride, phosphoric acid, aluminum chloride, ion exchange resins, amorphous or crystalline aluminosilicates. Salt, clay, composite oxide and other solid acids.

例如,專利文獻1中揭示以在200~600℃之溫度下進行燒成處理之活性白土及酸性白土作為觸媒,在特定條件下使C4烴混合物中之異丁烯選擇性反應,接著去除純化,自C4烴混合物回收1-丁烯及/或2-丁烯之方法。然而專利文獻1所揭示之反應主要生成異丁烯之三聚物及四聚物以上之寡聚物,二聚物即DIB之生成非常少。且,活性白土及酸性白土在超過200℃之溫度下進行燒成時,因層間水或結晶水脫離使原有之結晶構造崩解,使比表面積及酸量大幅減少。因此,專利文獻1中使用之觸媒認為並不適於DIB之選擇性製造。 For example, Patent Document 1 discloses that activated clay and acid white clay which are calcined at a temperature of 200 to 600 ° C are used as a catalyst to selectively react isobutene in a C 4 hydrocarbon mixture under specific conditions, followed by removal and purification. A method of recovering 1-butene and/or 2-butene from a C4 hydrocarbon mixture. However, the reaction disclosed in Patent Document 1 mainly produces a trimer of isobutylene and an oligomer of tetramer or more, and the formation of a dimer, that is, DIB, is extremely small. Further, when the activated clay and the acid white clay are fired at a temperature exceeding 200 ° C, the original crystal structure is disintegrated due to the detachment of the interlayer water or the crystal water, and the specific surface area and the acid amount are greatly reduced. Therefore, the catalyst used in Patent Document 1 is not considered to be suitable for selective manufacture of DIB.

專利文獻2揭示使含有異丁烯(isobutene)及1-丁烯之烴混合物與特定之絲光沸石(mordenite)接觸之異丁烯的選擇性低聚合法。然而專利文獻2中基於不伴隨1-丁烯之異構化而選擇性去除異丁烯,及藉由使絲光沸石與烴混合物接觸而長時間維持觸媒活性之目的,而有異丁烯之轉化率之記載,但無法稱為能以高收率選擇性製造二聚物即DIB。 Patent Document 2 discloses a selective oligomerization method of making isobutylene containing a mixture of isobutene and 1-butene with a specific mordenite. However, Patent Document 2 describes the conversion of isobutylene by selectively removing isobutylene without isomerization with 1-butene and maintaining the catalytic activity for a long period of time by bringing the mordenite into contact with the hydrocarbon mixture. However, it cannot be said that the dimer, that is, DIB, can be selectively produced in a high yield.

專利文獻3揭示使用使離子交換樹脂之一部分與金屬離子交換而成之觸媒,自含有異丁烯之C4烴混合物使異 丁烯選擇性寡聚物化之方法。且專利文獻3之實施例(試驗5及試驗編號5-c)中,原料中之1-丁烯濃度為11.8%,異丁烯濃度為50.7%時,使用以鈉離子部分中和至40%之Amberlyst 15型之離子交換樹脂進行反應時之異丁烯轉化率為74.4%,DIB之選擇率為72.4%(C8選擇率為77.2%,其中之2,4,4-三甲基戊烯之比例為93.8%),可獲得較高的選擇率。然而,熟知本技藝者將可易於推測其是因為該原料中之正丁烯濃度低而異丁烯濃度高之故。 Patent Document 3 discloses the use of a catalyst obtained by exchanging a part of an ion exchange resin with a metal ion, and different from a C4 hydrocarbon mixture containing isobutylene. A method of selective oligomerization of butene. Further, in the examples of Patent Document 3 (Test 5 and Test No. 5-c), the concentration of 1-butene in the raw material was 11.8%, and when the concentration of isobutylene was 50.7%, Amberlyst partially neutralized to 40% by sodium ion was used. The isobutene conversion rate of the type 15 ion exchange resin was 74.4%, and the selectivity of DIB was 72.4% (the C8 selectivity was 77.2%, and the ratio of 2,4,4-trimethylpentene was 93.8%). ), a higher selection rate can be obtained. However, those skilled in the art will readily be able to speculate that this is because the n-butene concentration in the feed is low and the isobutene concentration is high.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

專利文獻1:日本特開平2-42029號公報 Patent Document 1: Japanese Patent Laid-Open No. 2-42029

專利文獻2:日本特公昭62-41574號公報 Patent Document 2: Japanese Patent Publication No. 62-41574

專利文獻3:日本特開2004-123714號公報 Patent Document 3: Japanese Laid-Open Patent Publication No. 2004-123714

例如以如含異丁烯與正丁烯類之前述C4餾份作為原料製造寡聚物時,以過去之製造方法,尤其在原料中之正丁烯濃度高時,或原料中之異丁烯濃度低時,難以不使正丁烯寡聚物化下僅選擇性使異丁烯寡聚物化。且藉由原料烯烴之二聚化製造烯烴二聚物時亦有難以控制為在二聚化之階段中停止反應之問題。 For example, when an oligomer is produced using a C4 fraction containing isobutylene and n-butene as a raw material, in the conventional production method, particularly when the n-butene concentration in the raw material is high, or when the isobutene concentration in the raw material is low, It is difficult to selectively oligomerize isobutylene without the n-butene oligomerization. Moreover, when the olefin dimer is produced by dimerization of the raw material olefin, it is difficult to control the problem of stopping the reaction in the stage of dimerization.

本發明係在該狀況下完成者,其目的係提供一種使異 丁烯等原料烯烴選擇性二聚化,且可以高收率獲得烯烴二聚物之烯烴的寡聚物化用觸媒、及使用該觸媒之烯烴二聚物的製造方法。 The present invention is accomplished under the circumstances, and the object thereof is to provide an A catalyst for oligomerization of a raw material such as butene or the like, and a catalyst for oligomerization of an olefin of an olefin dimer and a method for producing an olefin dimer using the catalyst can be obtained in a high yield.

本發明人為達成上述目的而重複積極研究之結果,發現烯烴二聚物製造時,藉由使用以含氮化合物使酸性陽離子交換樹脂之一部分進行修飾處理之觸媒,能以高收率獲得烯烴二聚物。且,發現尤其使用含異丁烯之原料烯烴時,可使異丁烯選擇性二聚化,且以高的反應選擇率獲得可使用作為各種工業用原料之DIB。 As a result of repeated active research to achieve the above object, the present inventors have found that an olefin dimer can be obtained in a high yield by using a catalyst which partially treats an acidic cation exchange resin with a nitrogen-containing compound in the production of an olefin dimer. Polymer. Further, it has been found that, particularly when a raw material olefin containing isobutylene is used, isobutylene can be selectively dimerized, and DIB which can be used as various industrial raw materials can be obtained with a high reaction selectivity.

本發明係基於該見解而完成者。 The present invention has been completed based on this finding.

亦即,本發明係提供下述者。 That is, the present invention provides the following.

[1]一種烯烴的寡聚物化觸媒,其特徵為將酸性陽離子交換樹脂的一部分藉由含氮化合物進行修飾處理者。 [1] An oligomerization catalyst for olefins, characterized in that a part of an acidic cation exchange resin is modified by a nitrogen-containing compound.

[2]如上述[1]所記載之寡聚物化觸媒,其中前述含氮化合物為鹼性含氮化合物。 [2] The oligomerization catalyst according to [1], wherein the nitrogen-containing compound is a basic nitrogen-containing compound.

[3]如上述[1]或[2]所記載之寡聚物化觸媒,其中前述酸性陽離子交換樹脂為磺酸型強酸性陽離子交換樹脂。 [3] The oligomerization catalyst according to [1] or [2], wherein the acidic cation exchange resin is a sulfonic acid type strongly acidic cation exchange resin.

[4]如上述[1]~[3]中任一項所記載之寡聚物化觸媒,其中藉由前述含氮化合物之修飾率為1~50%。 [4] The oligomerization catalyst according to any one of [1] to [3] wherein the modification ratio of the nitrogen-containing compound is from 1 to 50%.

[5]一種如上述[1]~[4]中任一項所記載之寡聚物化觸媒之製造方法,其特徵為具有下述(1)或(2)之步驟者;(1)一邊將前述酸性陽離子交換樹脂懸浮於分散媒而 進行攪拌,一邊將前述含氮化合物經0.2小時以上滴入之步驟;(2)一邊攪拌前述酸性陽離子交換樹脂,一邊添加前述含氮化合物及相對於前述含氮化合物而言成為0.1~10莫耳%的量之酸性化合物後,攪拌0.1~10小時之步驟。 [5] The method for producing an oligomerization catalyst according to any one of the above [1] to [4], wherein the method comprises the following steps (1) or (2); Suspending the aforementioned acidic cation exchange resin in a dispersion medium a step of dropping the nitrogen-containing compound over 0.2 hours or more while stirring; (2) adding the nitrogen-containing compound while stirring the acidic cation exchange resin, and forming 0.1 to 10 mole with respect to the nitrogen-containing compound After the amount of the acidic compound, stir the step for 0.1 to 10 hours.

[6]一種烯烴二聚物的製造方法,其特徵為具有將如上述[1]~[4]中任一項所記載之寡聚物化觸媒與原料烯烴接觸的步驟。 [6] A method for producing an olefin dimer, which comprises the step of bringing the oligomerization catalyst according to any one of the above [1] to [4] into contact with a raw material olefin.

[7]如上述[6]所記載之烯烴二聚物的製造方法,其中前述原料烯烴含有異丁烯。 [7] The method for producing an olefin dimer according to the above [6], wherein the raw material olefin contains isobutylene.

[8]如上述[6]或[7]所記載之烯烴二聚物的製造方法,其中前述原料烯烴為單獨含有異丁烯或含有異丁烯與碳數4之其他烯烴的混合物。 [8] The method for producing an olefin dimer according to the above [6] or [7] wherein the raw material olefin is a mixture containing isobutylene alone or another olefin containing isobutylene and carbon number 4.

[9]如上述[6]~[8]中任一項所記載之烯烴二聚物的製造方法,其中前述步驟中之溫度為20~150℃。及 [9] The method for producing an olefin dimer according to any one of [6] to [8] wherein the temperature in the step is 20 to 150 °C. and

[10]如上述[6]~[9]中任一項所記載之烯烴二聚物的製造方法,其中前述步驟在液相中進行,且前述步驟中之壓力為2MPa以上。 [10] The method for producing an olefin dimer according to any one of the above [6], wherein the step is carried out in a liquid phase, and the pressure in the step is 2 MPa or more.

依據本發明,可提供在烯烴二聚物製造時,可抑制烯烴之三聚物、四聚物之生成,以高收率獲得烯烴二聚物之烯烴的寡聚物化觸媒,及使用該觸媒之烯烴二聚物之製造方法。且,尤其使用含有異丁烯之原料烯烴時, 可使異丁烯選擇性二聚化,且以高的反應選擇率獲得可使用作為各種工業用原料之DIB。 According to the present invention, it is possible to provide an oligomerization catalyst which can inhibit the formation of a terpolymer of a olefin and a tetramer in the production of an olefin dimer, obtain an olefin of an olefin dimer in a high yield, and use the touch A method for producing a olefin dimer of a medium. Moreover, especially when using a raw material olefin containing isobutylene, The isobutylene can be selectively dimerized, and a DIB which can be used as a raw material for various industrial uses can be obtained with a high reaction selectivity.

[烯烴之寡聚物化觸媒] [Olefin oligomerization catalyst]

本發明之烯烴之寡聚物化觸媒(以下亦稱為「本發明之觸媒」或簡稱為「觸媒」)之特徵為藉由含氮化合物使酸性陽離子交換樹脂之一部分進行修飾處理者。本發明之觸媒與原料烯烴接觸時,可抑制烯烴之三聚物、四聚物之生成,且以高收率獲得烯烴二聚物。此外,使用含有異丁烯之原料烯烴時,可使異丁烯選擇性二聚化,以高的反應選擇率製造DIB。 The olefin oligomerization catalyst of the present invention (hereinafter also referred to as "the catalyst of the present invention" or simply "catalyst") is characterized in that a part of the acidic cation exchange resin is modified by a nitrogen-containing compound. When the catalyst of the present invention is brought into contact with the raw material olefin, generation of an olefin terpolymer or a tetramer can be suppressed, and an olefin dimer can be obtained in a high yield. Further, when a raw material olefin containing isobutylene is used, isobutylene can be selectively dimerized to produce DIB at a high reaction selectivity.

(酸性陽離子交換樹脂) (acid cation exchange resin)

本發明之觸媒所使用之酸性陽離子交換樹脂列舉為強酸性陽離子交換樹脂、弱酸性陽離子交換樹脂。 The acidic cation exchange resin used in the catalyst of the present invention is exemplified by a strongly acidic cation exchange resin and a weakly acidic cation exchange resin.

強酸性陽離子交換樹脂列舉為具有磺酸基(RSO3 -H+)作為酸性基之磺酸型強酸性陽離子交換樹脂等。弱酸性陽離子交換樹脂列舉為具有羧酸基(R-COO-H+)、膦酸(phosphonic acid)基(R-P(O)(O-H+)2)、次磷酸(phosphinic acid)基(R-PH(O)(O-H+))、亞砷酸基(R-OAsO-H+)、酚鹽基(R-C6H4O-H+)作為酸性基者等。 The strongly acidic cation exchange resin is exemplified by a sulfonic acid type strongly acidic cation exchange resin having a sulfonic acid group (RSO 3 - H + ) as an acidic group. The weakly acidic cation exchange resin is exemplified by having a carboxylic acid group (R-COO - H + ), a phosphonic acid group (RP(O)(O - H + ) 2 ), a phosphinic acid group (R). -PH(O)(O - H + )), arsenious acid group (R-OAsO - H + ), and phenate group (RC 6 H 4 O - H + ) are used as an acidic group.

本發明中,基於藉由含氮化合物使酸性陽離子交換樹 脂之一部分進行修飾處理而展現作為烯烴之寡聚物化觸媒之功能之觀點,較好使用強酸性陽離子交換樹脂,更好使用磺酸型強酸性陽離子交換樹脂。 In the present invention, an acidic cation exchange tree is based on a nitrogen-containing compound From the viewpoint of modifying a part of the fat to exhibit the function as an oligomerization catalyst for an olefin, a strongly acidic cation exchange resin is preferably used, and a sulfonic acid type strongly acidic cation exchange resin is preferably used.

酸性陽離子交換樹脂可單獨使用1種,或組合2種以上使用。 The acidic cation exchange resin may be used singly or in combination of two or more.

酸性陽離子交換樹脂之市售品舉例為磺酸型強酸性陽離子交換樹脂「Amberlyst 15」、「Amberlyst 16」、「Amberlite HX2071H」(以上均為陶氏化學公司製)等。 Commercially available products of the acidic cation exchange resin are sulfonic acid type strongly acidic cation exchange resins "Amberlyst 15", "Amberlyst 16", and "Amberlite HX2071H" (all manufactured by Dow Chemical Co., Ltd.).

(含氮化合物) (nitrogen-containing compounds)

本發明之觸媒為藉由含氮化合物使上述酸性陽離子交換樹脂之一部分進行修飾處理而成者。所謂含氮化合物係指分子內具有1個以上氮原子之化合物。此外,所謂「藉由含氮化合物使上述酸性陽離子交換樹脂之一部分進行修飾處理」係指使含氮化合物作用於酸性陽離子交換樹脂,將該酸性陽離子交換樹脂所具有之一部分酸性基中和或改質。 The catalyst of the present invention is obtained by modifying a part of the above acidic cation exchange resin by a nitrogen-containing compound. The nitrogen-containing compound means a compound having one or more nitrogen atoms in the molecule. Further, the phrase "modifying a part of the acidic cation exchange resin by a nitrogen-containing compound" means that the nitrogen-containing compound acts on the acidic cation exchange resin, and the acidic cation exchange resin has a partial acidic group neutralized or modified. .

基於上述修飾處理之觀點,本發明之觸媒所使用之含氮化合物較好為鹼性含氮化合物。鹼性含氮化合物列舉為例如氨;烷基胺、二烷基胺、三烷基胺等脂肪族胺;苯胺、甲苯胺等芳香族胺;吡啶、嘧啶、咯嗪、哌嗪等雜環式含氮化合物;胍等。上述脂肪族胺較好為具有碳數1~6之烷基之脂肪族胺,舉例為例如甲胺、乙胺、正丙胺、異丙胺、正丁胺、正己胺、二甲胺、二乙胺、二異丙胺、三 甲胺、三乙胺等。 From the viewpoint of the above modification treatment, the nitrogen-containing compound used in the catalyst of the present invention is preferably a basic nitrogen-containing compound. The basic nitrogen-containing compound is exemplified by, for example, ammonia; an aliphatic amine such as an alkylamine, a dialkylamine or a trialkylamine; an aromatic amine such as aniline or toluidine; or a heterocyclic ring such as pyridine, pyrimidine, pyrrazine or piperazine; Nitrogen-containing compounds; The above aliphatic amine is preferably an aliphatic amine having an alkyl group having 1 to 6 carbon atoms, and is exemplified by, for example, methylamine, ethylamine, n-propylamine, isopropylamine, n-butylamine, n-hexylamine, dimethylamine, diethylamine. Diisopropylamine, three Methylamine, triethylamine, and the like.

該等中,基於與酸性陽離子交換樹脂中之磺酸基等酸性基反應而固定化於觸媒中,難以引起脫離或變質而言,較好為選自氨、具有碳數1~6之烷基之脂肪族胺、芳香族胺、及雜環式含氮化合物之至少一種,更好為選自氨、三乙胺、苯胺及吡啶之至少一種,又更好為選自三乙胺及吡啶之至少一種,再更好為三乙胺。 In these, it is preferably immobilized in a catalyst by reacting with an acidic group such as a sulfonic acid group in an acidic cation exchange resin, and it is difficult to cause detachment or deterioration, and is preferably selected from ammonia and having an alkyl group having 1 to 6 carbon atoms. At least one of an aliphatic amine, an aromatic amine, and a heterocyclic nitrogen-containing compound is more preferably at least one selected from the group consisting of ammonia, triethylamine, aniline, and pyridine, and more preferably selected from the group consisting of triethylamine and pyridine. At least one of them is more preferably triethylamine.

含氮化合物可單獨使用1種,或組合2種以上使用。 The nitrogen-containing compound may be used alone or in combination of two or more.

本發明之觸媒係藉由上述含氮化合物之修飾率較好為1~50%,更好為5~35%,又更好為5~25%之範圍。該修飾率若為1%以上,則觸媒成為對於烯烴二聚物之製造適度之酸強度,可抑制烯烴二聚物以外之多聚物之生成。且該修飾率若為50%以下,則不會使所得觸媒之活性過度降低。 The modification rate of the catalyst of the present invention by the above nitrogen-containing compound is preferably from 1 to 50%, more preferably from 5 to 35%, still more preferably from 5 to 25%. When the modification ratio is 1% or more, the catalyst becomes an appropriate acid strength for the production of the olefin dimer, and formation of a polymer other than the olefin dimer can be suppressed. When the modification ratio is 50% or less, the activity of the obtained catalyst is not excessively lowered.

又,本說明書中所謂「觸媒之藉由含氮化合物進行之修飾率」係指含氮化合物相對於寡聚物化觸媒所使用之酸性陽離子交換樹脂中之酸性基總量之反應比例。該修飾率可藉例如滴定法測定。 In addition, in this specification, "the modification rate of a catalyst by a nitrogen-containing compound" means the reaction ratio of the nitrogen-containing compound with respect to the total amount of acidic groups in the acidic cation exchange resin used for the oligomerization catalyst. The rate of modification can be determined, for example, by titration.

[觸媒之製造方法] [Method of Manufacturing Catalyst]

本發明之觸媒的製造方法只要可藉由含氮化合物修飾處理酸性陽離子交換樹脂之一部分的方法即無特別限制,但較好具有下述(1)或(2)之步驟,更好具有下述(1)之步驟。藉此,可藉由含氮化合物均一修飾處理所使用之酸性 陽離子交換樹脂間,或該離子交換樹脂表面及直至內部。 The method for producing a catalyst of the present invention is not particularly limited as long as it can modify a part of the acidic cation exchange resin by a nitrogen-containing compound, but preferably has the following steps (1) or (2), more preferably The steps of (1). Thereby, the acidity used in the treatment can be uniformly modified by the nitrogen-containing compound Between the cation exchange resins, or the surface of the ion exchange resin and up to the inside.

(1)一邊使前述陽離子交換樹脂懸浮於分散媒而進行攪拌,一邊將前述含氮化合物經0.2小時以上滴入之步驟,(2)一邊攪拌前述酸性陽離子交換樹脂,一邊添加前述含氮化合物及相對於前述含氮化合物而言成為0.1~10莫耳%的量之酸性化合物後,攪拌0.1~10小時之步驟。 (1) a step of allowing the nitrogen-containing compound to be dropped over 0.2 hours or more while stirring the cation exchange resin in a dispersion medium, and (2) adding the nitrogen-containing compound while stirring the acidic cation exchange resin. The acidic compound is added in an amount of 0.1 to 10 mol% with respect to the nitrogen-containing compound, and then stirred for 0.1 to 10 hours.

(步驟(1)) (step 1))

步驟(1)中使用之分散媒只要是可使酸性陽離子交換樹脂懸浮即無特別限制,列舉為水或水溶性有機溶劑等,基於酸性陽離子交換樹脂之處理之觀點較好使用水。水溶性有機溶劑列舉為碳數1~6之醇、烴等,較好為選自甲醇、乙醇、異丙醇、己烷及甲苯之至少一種。 The dispersion medium used in the step (1) is not particularly limited as long as it can suspend the acidic cation exchange resin, and is preferably water or a water-soluble organic solvent. Water is preferably used from the viewpoint of treatment with an acidic cation exchange resin. The water-soluble organic solvent is exemplified by an alcohol having 1 to 6 carbon atoms, a hydrocarbon or the like, and is preferably at least one selected from the group consisting of methanol, ethanol, isopropanol, hexane, and toluene.

該分散媒可單獨使用1種,或組合2種以上使用。 These dispersion media may be used alone or in combination of two or more.

使酸性陽離子交換樹脂懸浮之分散媒之使用量亦無特別限制,但相對於酸性陽離子交換樹脂,以體積倍率計較好為3~15倍,更好為4~8倍。若為3倍以上則可調製酸性陽離子交換樹脂均勻懸浮之懸浮液,若為15倍以下則可提高藉含氮化合物進行之修飾處理效率。 The amount of the dispersion medium for suspending the acidic cation exchange resin is not particularly limited, but is preferably from 3 to 15 times, more preferably from 4 to 8 times, based on the volume ratio of the acidic cation exchange resin. If it is three times or more, a suspension in which the acidic cation exchange resin is uniformly suspended can be prepared, and if it is 15 times or less, the modification treatment efficiency by the nitrogen-containing compound can be improved.

步驟(1)基於均一修飾處理酸性陽離子交換樹脂之觀點,較好邊使酸性陽離子交換樹脂懸浮於上述分散媒中,邊經0.2小時以上滴入含氮化合物。含氮化合物之滴入時間更好為0.5小時以上。且,基於生產性之觀點, 滴入時間較好為3小時以下,更好為2小時以下。 Step (1) From the viewpoint of uniformly modifying the acidic cation exchange resin, it is preferred to drip the nitrogen-containing compound dropwise over 0.2 hours or more while suspending the acidic cation exchange resin in the above dispersion medium. The dropping time of the nitrogen-containing compound is more preferably 0.5 hours or more. And, based on the point of view of productivity, The dropping time is preferably 3 hours or less, more preferably 2 hours or less.

含氮化合物亦可視需要先溶解於水或水溶性有機溶劑中再滴下。水溶性有機溶劑列舉較佳者為作為懸浮酸性陽離子交換樹脂之分散媒所例示之有機溶劑者。 The nitrogen-containing compound may also be dissolved in water or a water-soluble organic solvent and then dripped as needed. The water-soluble organic solvent is preferably an organic solvent exemplified as a dispersion medium for suspending an acidic cation exchange resin.

進行步驟(1)時之反應溫度雖無特別限制,但基於生產性、經濟性之觀點,較好為20~60℃之範圍。又步驟(1)中之反應時間較好為含氮化合物滴入結束後0.5~2小時之範圍。 The reaction temperature in the case of carrying out the step (1) is not particularly limited, but is preferably in the range of 20 to 60 ° C from the viewpoint of productivity and economy. Further, the reaction time in the step (1) is preferably in the range of 0.5 to 2 hours after the completion of the dropwise addition of the nitrogen-containing compound.

(步驟(2)) (Step (2))

步驟(2)係邊攪拌酸性陽離子交換樹脂,邊添加前述含氮化合物及相對於含氮化合物成為0.1~10莫耳%之量之酸性化合物後,攪拌0.1~10小時。酸性陽離子交換樹脂即使藉由含氮化合物不均勻修飾,仍可邊藉由游離酸的酸性化合物進行離子交換,邊使含氮化合物均勻的修飾酸性陽離子交換樹脂之酸性基。 In the step (2), the acidic cation exchange resin is stirred, and the nitrogen-containing compound and the acidic compound in an amount of 0.1 to 10 mol% based on the nitrogen-containing compound are added, followed by stirring for 0.1 to 10 hours. Even if the acidic cation exchange resin is not uniformly modified by the nitrogen-containing compound, the acidic group of the acidic cation exchange resin can be uniformly modified by ion exchange with the acidic compound of the free acid.

步驟(2)中使用之酸性化合物較好選擇與以含氮化合物修飾之酸性陽離子交換樹脂中之酸性基具有相同酸性基之化合物。例如酸性陽離子交換樹脂若為磺酸型強酸性陽離子交換樹脂,則步驟(2)中使用之酸性化合物較好為具有磺酸基之化合物,例如舉例為對甲苯磺酸等。 The acidic compound used in the step (2) is preferably selected from the group having the same acidic group as the acidic group in the acidic cation exchange resin modified with the nitrogen-containing compound. For example, if the acidic cation exchange resin is a sulfonic acid type strongly acidic cation exchange resin, the acidic compound used in the step (2) is preferably a compound having a sulfonic acid group, and examples thereof include p-toluenesulfonic acid and the like.

該酸性化合物可單獨使用1種,或組合2種以上使用。 These acidic compounds may be used alone or in combination of two or more.

酸性化合物之添加量較好相對於含氮化合物 為0.1~10莫耳%,更好為0.2~8莫耳%,又更好為0.5~5莫耳%,再更好為1~3莫耳%。酸性化合物之添加量相對於含氮化合物若為0.1莫耳%以上,則可均勻修飾酸性陽離子交換樹脂。且若為10莫耳%以下,則基於使用之酸性化合物之經濟性之觀點為較佳,且可減低修飾處理後之觸媒之洗淨次數之增加,洗淨液之丟棄等之問題。 The amount of acidic compound added is better than that of nitrogen-containing compound It is 0.1 to 10 mol%, more preferably 0.2 to 8 mol%, more preferably 0.5 to 5 mol%, and even more preferably 1 to 3 mol%. When the amount of the acidic compound added is 0.1 mol% or more based on the nitrogen-containing compound, the acidic cation exchange resin can be uniformly modified. Further, if it is 10 mol% or less, it is preferable from the viewpoint of economy of the acidic compound to be used, and the problem of the increase in the number of washings of the catalyst after the modification treatment and the disposal of the cleaning liquid can be reduced.

步驟(2)中,含氮化合物及酸性化合物之添加順序並無特別限制,可任一者優先,亦可同時添加。 In the step (2), the order of addition of the nitrogen-containing compound and the acidic compound is not particularly limited, and either one may be preferred or may be added at the same time.

含氮化合物之添加方法雖無特別限制,但基於均一修飾處理酸性陽離子交換樹脂之觀點,較好以滴入添加。較佳之滴入時間與前述步驟(1)相同。 Although the method of adding the nitrogen-containing compound is not particularly limited, it is preferably added dropwise by the viewpoint of uniform modification of the acidic cation exchange resin. The preferred dropping time is the same as the aforementioned step (1).

添加含氮化合物及酸性化合物後之攪拌時間較好為0.1~10小時,更好為0.2~8小時,又更好為0.5~5小時。攪拌時間若為0.1小時以上,則可均一修飾處理酸性陽離子交換樹脂。且若為10小時以下,則基於生產性之觀點係較佳。 The stirring time after the addition of the nitrogen-containing compound and the acidic compound is preferably from 0.1 to 10 hours, more preferably from 0.2 to 8 hours, still more preferably from 0.5 to 5 hours. When the stirring time is 0.1 hour or longer, the acidic cation exchange resin can be uniformly modified. Further, if it is 10 hours or less, it is preferable from the viewpoint of productivity.

進行步驟(2)時之反應溫度雖無特別限制,但基於生產性、經濟性之觀點,較好為20~60℃之範圍。 The reaction temperature at the time of carrying out the step (2) is not particularly limited, but is preferably in the range of 20 to 60 ° C from the viewpoint of productivity and economy.

進行上述步驟(1)或(2)後,進行過濾、洗淨、及視需要之乾燥處理,可獲得本發明之觸媒。乾燥處理條件只要是不造成觸媒變質等之條件即無特別限制,舉例為例如溫度50~120℃下減壓乾燥1~5小時之方法等。 After the above step (1) or (2), the catalyst of the present invention can be obtained by filtration, washing, and, if necessary, drying treatment. The drying treatment conditions are not particularly limited as long as they do not cause deterioration of the catalyst, and the like, for example, a method of drying at a temperature of 50 to 120 ° C for 1 to 5 hours under reduced pressure.

[烯烴二聚物之製造方法] [Method for producing olefin dimer]

本發明另提供具有使原料烯烴與前述本發明之觸媒接觸之步驟之烯烴二聚物之製造方法。本發明之製造方法藉由具有該步驟,而有效率地進行原料烯烴之寡聚物化反應,且抑制二聚物以外之多聚物之生成,可以高收率獲得烯烴二聚物。且使用含有異丁烯之原料烯烴時,能使異丁烯選擇性二聚化而以高反應選擇率有效率地獲得DIB。 The present invention further provides a process for producing an olefin dimer having a step of contacting a raw material olefin with the above-described catalyst of the present invention. In the production method of the present invention, by carrying out the above steps, the oligomerization reaction of the raw material olefin is efficiently performed, and the formation of a polymer other than the dimer is suppressed, whereby the olefin dimer can be obtained in a high yield. Further, when a raw material olefin containing isobutylene is used, isobutylene can be selectively dimerized to efficiently obtain DIB at a high reaction selectivity.

(原料烯烴) (raw material olefin)

本發明之製造方法所用之原料烯烴之碳數較好為3~5之範圍。原料烯烴可僅為1種,亦可為2種以上之烯烴之混合物。 The carbon number of the raw material olefin used in the production method of the present invention is preferably in the range of 3 to 5. The raw material olefin may be used alone or in a mixture of two or more kinds of olefins.

尤其,依據本發明之製造方法,原料烯烴為單獨含有異丁烯,或含有異丁烯與碳數4之其他烯烴之混合物時,由於具有可使異丁烯選擇性二聚化、且以高反應選擇率製造DIB之效果故而較佳。 In particular, according to the production method of the present invention, when the raw material olefin is a mixture containing isobutylene alone or a mixture of isobutylene and other olefins having a carbon number of 4, it is possible to selectively dimerize isobutylene and to produce DIB at a high reaction selectivity. The effect is better.

含有異丁烯與碳數4之其他烯烴之混合物可列舉為混合C4餾份。所謂混合C4餾份列舉為例如由FCC製程中產生之烯烴餾份、由石油腦裂解中產生之餾份藉由萃取或選擇性氫化去除二烯成分之烯烴餾份等,且亦可為以任意比例混合該等而成者。再者,可為對該等使用蒸餾等習知之方法增減特定餾份之含量而調製者。例如,可使用使自以石油腦裂解生成之C4餾份萃取丁二烯而成之萃餘液(raffinate)或FCC-C4餾份進行蒸餾(或反應蒸餾),去除正丁烯類及正丁烷類而高濃度地含有異丁烯之 異丁烯-異丁烷餾份。 A mixture containing isobutylene and other olefins having a carbon number of 4 can be exemplified by a mixed C4 fraction. The mixed C4 fraction is exemplified by, for example, an olefin fraction produced in an FCC process, an olefin fraction obtained by extraction or selective hydrogenation of a fraction produced in petroleum brain cracking, or the like. The ratio mixes the winners. Further, it can be prepared by adding or subtracting the content of the specific fraction by a conventional method such as distillation. For example, distillation (or reactive distillation) may be carried out using a raffinate or FCC-C4 fraction obtained by extracting butadiene from a C4 fraction produced by petroleum brain cracking to remove n-butenes and n-butylene. Alkenes and high concentrations of isobutylene Isobutylene-isobutane fraction.

該混合C4餾份中,一般含1-丁烯、反式-2-丁烯、順式-2-丁烯、異丁烯、正丁烷、異丁烷、丁二烯等成分。 The mixed C4 fraction generally contains components such as 1-butene, trans-2-butene, cis-2-butene, isobutylene, n-butane, isobutane, and butadiene.

又,混合C4餾份亦可使用施以下述(1)~(3)所示之前處理,且去除雜質、純化而成者。 Further, the mixed C4 fraction may be obtained by applying the prior treatment as shown in the following (1) to (3), removing impurities, and purifying the mixture.

(1)成為觸媒活性降低或二異丁烯純度降低之原因之混合C4餾份中之丁二烯等二烯類可藉N,N-二甲基甲醯胺或乙腈等萃取溶劑去除。另可視需要藉Pd或Ni等氫化觸媒選擇性氫化而減低二烯。一般以1000質量ppm以下為標準。 (1) The diene such as butadiene in the mixed C4 fraction which is a cause of a decrease in the catalytic activity or a decrease in the purity of the diisobutylene can be removed by an extraction solvent such as N,N-dimethylformamide or acetonitrile. Alternatively, it is desirable to reduce the diene by selective hydrogenation of a hydrogenation catalyst such as Pd or Ni. Generally, it is based on 1000 mass ppm or less.

(2)成為觸媒活性降低原因之硫份及鹼性氮份可利用水洗或活性氧化鋁或活性碳、分子篩等吸附劑處理而去除。 (2) The sulfur component and the basic nitrogen component which are causes of the decrease in the catalytic activity can be removed by washing with water or activated adsorbent such as activated alumina or activated carbon or molecular sieve.

(3)成為二異丁烯純度降低原因之C3餾份可利用蒸餾預先自塔頂去除。 (3) The C3 fraction which is a cause of the decrease in the purity of diisobutylene can be removed from the top of the column by distillation.

本發明之烯烴二聚物之製造方法只要具有使原料烯烴與本發明之觸媒接觸之步驟即無特別限制。該步驟例如可藉由將原料烯烴供給於填充有本發明觸媒之反應管中,與該觸媒接觸之方法等進行。更具體而言,較好藉以下所記載之條件進行。 The method for producing the olefin dimer of the present invention is not particularly limited as long as it has a step of bringing the raw material olefin into contact with the catalyst of the present invention. This step can be carried out, for example, by supplying a raw material olefin to a reaction tube filled with the catalyst of the present invention, a method of contacting the catalyst, and the like. More specifically, it is preferably carried out under the conditions described below.

該步驟之溫度較好為20~150℃。更好為30~120℃,又更好為40~100℃。若該溫度為25℃以上,則提高原料烯烴之轉化率,且提高生產性。另一方面,若為150℃以下則可抑制烯烴二聚物以外之副產物之生成,使 反應熱之去除或反應之控制較容易。 The temperature of this step is preferably from 20 to 150 °C. It is preferably 30 to 120 ° C, and more preferably 40 to 100 ° C. When the temperature is 25 ° C or more, the conversion ratio of the raw material olefin is increased, and productivity is improved. On the other hand, when it is 150 ° C or less, formation of by-products other than the olefin dimer can be suppressed. The removal of the heat of reaction or the control of the reaction is relatively easy.

該步驟雖可在氣相或液相中進行,但基於有效率地進行觸媒與原料烯烴之接觸,提高生產性之觀點,較好在液相進行。此時之壓力只要是可維持液相之壓力即可,通常為大氣壓以上。基於安定維持液相之觀點,以液相進行該步驟時之壓力較好為1MPa以上,更好為2MPa以上,基於經濟性之觀點,較好為10MPa以下,更好為7MPa以下,又更好為5MPa以下。 Although this step can be carried out in a gas phase or a liquid phase, it is preferably carried out in a liquid phase from the viewpoint of efficiently contacting the catalyst with the raw material olefin to improve productivity. The pressure at this time may be a pressure which can maintain the liquid phase, and is usually atmospheric pressure or higher. The pressure at the time of performing the step in the liquid phase is preferably 1 MPa or more, more preferably 2 MPa or more, from the viewpoint of maintaining the liquid phase in a stable phase, and is preferably 10 MPa or less, more preferably 7 MPa or less, and more preferably from the viewpoint of economy. It is 5 MPa or less.

該步驟中可使用溶劑,亦可為無溶劑。使用溶劑時基於原料烯烴之溶解性、分離性之觀點,較好為飽和烴溶劑,最好使用正丁烷、正戊烷、正己烷、環己烷等碳數4~6之飽和烴溶劑。 A solvent may be used in this step or may be solvent-free. When a solvent is used, from the viewpoint of solubility and separation property of the raw material olefin, a saturated hydrocarbon solvent is preferably used, and a saturated hydrocarbon solvent having 4 to 6 carbon atoms such as n-butane, n-pentane, n-hexane or cyclohexane is preferably used.

進行該步驟時可利用絕熱反應器或多管式反應器等。且為了反應溫度之控制(除熱),亦可進行反應生成液對反應器之循環(與原料混合饋入)或以稀釋劑進行原料稀釋。進行反應生成液對反應器之循環時,循環液較好相對於原料為4質量倍率以下,更好為3質量倍率以下。循環量為4質量倍率以下時,不會因原料濃度下降而使反應速度變小,不需要大量觸媒。 An adiabatic reactor or a multitubular reactor or the like can be used for this step. Further, in order to control the reaction temperature (heat removal), the reaction product liquid may be recycled to the reactor (mixed with the raw material) or diluted with a diluent. When the reaction product liquid is circulated to the reactor, the circulating liquid is preferably at least 4 mass ratios, more preferably at least 3 mass ratios, with respect to the raw material. When the circulation amount is 4 mass ratio or less, the reaction rate does not decrease due to a decrease in the concentration of the raw material, and a large amount of catalyst is not required.

又,該步驟所用之反應器及反應形式並無特別限制,可採用利用槽型反應器進行之批式、半批式、連續流通式反應、或以固定床、流動床、移動床之流通反應器進行之連續流通式反應等。 Further, the reactor and the reaction form used in the step are not particularly limited, and a batch type, a semi-batch type, a continuous flow type reaction using a tank type reactor, or a flow reaction in a fixed bed, a fluidized bed, or a moving bed may be employed. Continuous flow reaction, etc.

該步驟中,原料烯烴對觸媒之供給量以體積 基準之液空間速度(LHSV)計,較好為0.1~30hr-1,更好為0.2~20hr-1,又更好為0.5~15hr-1。LHSV若為0.1hr-1以上,則原料烯烴之轉化率提高。且若LHSV為30hr-1以下,則使用混合C4餾份作為原料烯烴時由於可抑制正丁烯之轉化率之上升,故可以高反應選擇率且以高純度獲得DIB。 In this step, the olefin feed to the catalyst feed rate space velocity of liquid at the reference volume (LHSV of) gauge, preferably 0.1 ~ 30hr -1, more preferably 0.2 ~ 20hr -1, and more preferably 0.5 ~ 15hr - 1 . When the LHSV is 0.1 hr -1 or more, the conversion ratio of the raw material olefin is improved. And if the LHSV is 30hr -1 or less, using a mixed C4 olefin fraction as a starting material can be suppressed due to an increase of the conversion rate of n-butene, it is possible to select a high reaction rate obtained in high purity and DIB.

以批式進行該步驟時,觸媒濃度相對於原料烯烴較好為0.01~10質量%,更好為0.1~5質量%,又更好為0.5~2質量%。觸媒濃度相對於原料烯烴若為0.01質量%以上,則不會使反應速度過於降低,生產性良好。觸媒濃度相對於原料烯烴若為10質量%以下,則就經濟性方面而言係較佳,且,使用混合C4餾份作為原料烯烴時,可抑制正丁烯轉化率上升。 When this step is carried out in batch mode, the catalyst concentration is preferably from 0.01 to 10% by mass, more preferably from 0.1 to 5% by mass, even more preferably from 0.5 to 2% by mass, based on the raw material olefin. When the catalyst concentration is 0.01% by mass or more based on the raw material olefin, the reaction rate is not excessively lowered, and the productivity is good. When the catalyst concentration is 10% by mass or less based on the raw material olefin, it is economically preferable, and when the mixed C4 fraction is used as the raw material olefin, the increase in the n-butene conversion can be suppressed.

該步驟中之反應時間(連續流通式時為液體滯留時間)通常為2分鐘~15小時,較好為2分鐘~10小時。更好為3分鐘~5小時,又更好為4分鐘~1小時。反應時間若為2分鐘以上,則原料烯烴之轉化率提高,若為15小時以下,則使用混合C4餾份作為原料烯烴時可抑制正丁烯之轉化率上升。 The reaction time in this step (liquid residence time in the continuous flow type) is usually from 2 minutes to 15 hours, preferably from 2 minutes to 10 hours. It is better for 3 minutes to 5 hours, and more preferably 4 minutes to 1 hour. When the reaction time is 2 minutes or longer, the conversion ratio of the raw material olefin is increased. When the reaction time is 15 hours or less, the conversion of the n-butene can be suppressed when the mixed C4 fraction is used as the raw material olefin.

進行上述步驟後,可藉蒸餾法等分離、純化未反應之原料烯烴、與含生成之烯烴二聚物之寡聚物成分,獲得高純度之烯烴二聚物。 After the above steps, the unreacted raw material olefin and the oligomer component containing the produced olefin dimer can be separated and purified by a distillation method or the like to obtain a high-purity olefin dimer.

本發明之製造方法在原料烯烴為單獨含有異丁烯、或含有異丁烯與碳數4之其他烯烴之混合物時可使 異丁烯選擇性二聚化方面,尤其是適合作為DIB之製造方法。所得DIB(2,4,4-三甲基-1-戊烯及2,4,4-三甲基-2-戊烯)係可使用作為例如含氧醇之原料、異壬酸之原料、對-辛基酚之原料、橡膠黏著賦予劑之原料、界面活性劑之原料、以及汽油燃料添加劑、橡膠藥品等。 The production method of the present invention can be carried out when the raw material olefin is a mixture containing isobutylene alone or other olefin containing isobutylene and carbon number 4 The isobutylene selective dimerization is particularly suitable as a manufacturing method for DIB. The obtained DIB (2,4,4-trimethyl-1-pentene and 2,4,4-trimethyl-2-pentene) can be used as a raw material of, for example, an oxygen-containing alcohol, a raw material of isodecanoic acid, A raw material of p-octylphenol, a raw material of a rubber adhesion imparting agent, a raw material of a surfactant, a gasoline fuel additive, a rubber drug, and the like.

實施例 Example

接著,以實施例更詳細說明本發明,但本發明並不限於該等例。 Next, the present invention will be described in more detail by way of examples, but the invention is not limited to the examples.

又,本實施例中之反應產物之分析方法如下述。 Further, the analysis method of the reaction product in the present embodiment is as follows.

〈反應產物之分析方法〉 <Analysis method of reaction product>

使用2台氣相層析儀(GC)進行反應產物之分析。「氣相部」主要使用於碳數4之烯烴之異構物之分析,「液相部」主要使用於碳數8以上之寡聚物之分析。 The analysis of the reaction product was carried out using two gas chromatographs (GC). The "gas phase portion" is mainly used for the analysis of an isomer of a carbon number 4 olefin, and the "liquid phase portion" is mainly used for the analysis of an oligomer having a carbon number of 8 or more.

[氣相部] [gas phase]

GC裝置:Varian公司製之「CP4900」 GC device: "CP4900" made by Varian

檢測器:TCD(4通道) Detector: TCD (4 channels)

.通道1 . Channel 1

管柱:varian公司製之「MS-5A」(長度10m),溫度:100℃,載氣:Ar Pipe column: "MS-5A" (length 10m) made by Varian, temperature: 100 °C, carrier gas: Ar

.通道2 . Channel 2

管柱:PoraPLOT-Q(長度10m),溫度:80℃,載氣: He Column: PoraPLOT-Q (length 10m), temperature: 80 ° C, carrier gas: He

.通道3 . Channel 3

管柱:Al2O3/KCl(長度10m),溫度:80℃,載氣:He Column: Al 2 O 3 /KCl (length 10 m), temperature: 80 ° C, carrier gas: He

.通道4 . Channel 4

管柱:CP-Sil 5CB(長度8m),溫度:120℃,載氣:He Column: CP-Sil 5CB (length 8m), temperature: 120 °C, carrier gas: He

[液相部] [liquid phase]

GC裝置:Agilent Technologies公司製之「6850GC」 GC device: "6850GC" manufactured by Agilent Technologies

管柱:HP-1(長度30m,內徑0.25mm,膜厚0.25μm) Column: HP-1 (length 30m, inner diameter 0.25mm, film thickness 0.25μm)

載氣:He(流量1.5mL/分鐘) Carrier gas: He (flow rate 1.5mL / min)

注入口溫度:280℃ Injection temperature: 280 ° C

分裂:1/20 Split: 1/20

烘箱:50℃(保持5分鐘)→升溫10℃/分鐘→300℃(保持10分鐘) Oven: 50 ° C (for 5 minutes) → temperature 10 ° C / min → 300 ° C (for 10 minutes)

檢測器:FID Detector: FID

檢測器溫度:300℃ Detector temperature: 300 ° C

此外,異丁烯轉化率、二聚物選擇率、二聚物中之二異丁烯(DIB)選擇率、及三聚物選擇率係基於下述式算出。 Further, the isobutylene conversion ratio, the dimer selectivity, the diisobutylene (DIB) selectivity in the dimer, and the trimer selectivity were calculated based on the following formula.

異丁烯轉化率(%)={1-(反應產物中之異丁烯量[g/hr]/異丁烯供給量[g/hr])}×100 Isobutylene conversion (%) = {1 - (amount of isobutylene in the reaction product [g / hr] / isobutene supply amount [g / hr])} × 100

二聚物選擇率(%)=(反應產物中之二聚物量[g/hr]/反應產物中之全部寡聚物量[g/hr])×100 Dimer selectivity (%) = (amount of dimer in the reaction product [g/hr] / total amount of oligomer in the reaction product [g/hr]) × 100

二聚物中之DIB選擇率(%)=(反應產物中之DIB量[g/hr]/反應產物中之全部二聚物(C8成分)量[g/hr])×100 DIB selectivity (%) in the dimer = (amount of DIB in the reaction product [g/hr] / amount of all dimer (C8 component) in the reaction product [g/hr]) × 100

三聚物選擇率(%)=(反應產物中之三聚物[g/hr]/反應產物中之全部寡聚物量[g/hr])×100 Trimer selectivity (%) = (trimer in the reaction product [g/hr] / total amount of oligomer in the reaction product [g/hr]) × 100

實施例1-1~1-8、比較例1-1~1-2(烯烴之寡聚物化觸媒之調製) Examples 1-1 to 1-8 and Comparative Examples 1-1 to 1-2 (modulation of olefin oligomerization catalyst) (實施例1-1) (Example 1-1)

於500mL之3頸燒瓶中饋入磺酸型陽離子交換樹脂(R&H公司製之「Amberlyst 15」)60mL與離子交換水240mL,邊在室溫攪拌,邊經1小時緩慢滴入以離子交換水稀釋三乙胺0.547g(相對於磺酸型陽離子交換樹脂中之磺酸基,修飾率成為5%之量)至20倍而成之溶液。滴入結束後,再攪拌1小時,經過濾,調製寡聚物化觸媒的5%三乙胺修飾離子交換樹脂。 60 mL of a sulfonic acid type cation exchange resin ("Amberlyst 15" manufactured by R&H Co., Ltd.) and 240 mL of ion-exchanged water were fed into a 500 mL three-necked flask, and the mixture was stirred at room temperature and slowly diluted with ion-exchanged water over 1 hour. A solution of 0.547 g of triethylamine (the amount of the sulfonic acid group in the sulfonic acid type cation exchange resin, the modification rate is 5%) to 20 times. After completion of the dropwise addition, the mixture was further stirred for 1 hour, and filtered to prepare a 5% triethylamine-modified ion exchange resin of an oligomerization catalyst.

(實施例1-2) (Example 1-2)

實施例1-1中,除了將三乙胺之使用量變更為1.09g(相對於磺酸型陽離子交換樹脂中之磺酸基,修飾率成為10%之量)以外,其餘與實施例1-1相同,調製寡聚物化觸媒的10%三乙胺修飾離子交換樹脂。 In Example 1-1, except that the amount of use of triethylamine was changed to 1.09 g (the amount of modification was 10% with respect to the sulfonic acid group in the sulfonic acid type cation exchange resin), the same as in Example 1 In the same manner, a 10% triethylamine modified ion exchange resin of an oligomerization catalyst was prepared.

(實施例1-3) (Example 1-3)

實施例1-1中,除了將三乙胺之使用量變更為 2.19g(相對於磺酸型陽離子交換樹脂中之磺酸基,修飾率成為20%之量)以外,其餘與實施例1-1相同,調製寡聚物化觸媒的20%三乙胺修飾離子交換樹脂。 In Example 1-1, except that the amount of triethylamine used was changed to 20% triethylamine modified ion of the oligomerization catalyst was prepared in the same manner as in Example 1-1 except that 2.19 g (the sulfonic acid group in the sulfonic acid type cation exchange resin was changed to 20%) Exchange resin.

(實施例1-4) (Examples 1-4)

實施例1-1中,除了將三乙胺變更為吡啶0.427g(相對於磺酸型陽離子交換樹脂中之磺酸基,修飾率成為5%之量)以外,其餘與實施例1-1相同,調製寡聚物化觸媒的5%吡啶修飾離子交換樹脂。 In the same manner as in Example 1-1, except that the triethylamine was changed to 0.427 g of pyridine (the amount of the sulfonic acid group in the sulfonic acid type cation exchange resin was changed to 5%). A 5% pyridine-modified ion exchange resin of an oligomerization catalyst was prepared.

(實施例1-5) (Example 1-5)

實施例1-1中,除了將三乙胺變更為吡啶0.854g(相對於磺酸型陽離子交換樹脂中之磺酸基,修飾率成為10%之量)以外,其餘與實施例1-1相同,調製寡聚物化觸媒的10%吡啶修飾離子交換樹脂。 In the same manner as in Example 1-1 except that the triethylamine was changed to 0.854 g of pyridine (the amount of the sulfonic acid group in the sulfonic acid type cation exchange resin was changed to 10%). A 10% pyridine-modified ion exchange resin of an oligomerization catalyst was prepared.

(實施例1-6) (Examples 1-6)

實施例1-1中,除了將三乙胺變更為吡啶1.71g(相對於磺酸型陽離子交換樹脂中之磺酸基,修飾率成為20%之量)以外,其餘與實施例1-1相同,調製寡聚物化觸媒的20%吡啶修飾離子交換樹脂。 In the same manner as in Example 1-1 except that triethylamine was changed to 1.71 g of pyridine (the amount of the sulfonic acid group in the sulfonic acid type cation exchange resin was changed to 20%). A 20% pyridine-modified ion exchange resin of an oligomerization catalyst was prepared.

(實施例1-7) (Examples 1-7)

實施例1-1中,除了使用以甲醇稀釋苯胺0.996g(相 對於磺酸型離子交換樹脂中之磺酸基,修飾率成為10%之量)至20倍之溶液取代以離子交換水將三乙胺稀釋成20倍之溶液,及將離子交換樹脂用之離子交換水240mL變更為甲醇(全部溶劑由離子交換水變更為甲醇)以外,其餘與實施例1-1相同,調製寡聚物化觸媒的10%苯胺修飾離子交換樹脂。 In Example 1-1, except that aniline was diluted with methanol to 0.996 g (phase For the sulfonic acid type ion exchange resin, the sulfonic acid group has a modification rate of 10% by weight to 20 times, the solution is substituted with a solution of triethylamine diluted to 20 times with ion-exchanged water, and the ion for the ion exchange resin is used. A 10% aniline-modified ion exchange resin of an oligomerization catalyst was prepared in the same manner as in Example 1-1 except that 240 mL of the exchanged water was changed to methanol (all solvents were changed from ion-exchanged water to methanol).

(實施例1-8) (Examples 1-8)

實施例1-1中,除了使用28%氨水1.97g(相對於磺酸型陽離子交換樹脂中之磺酸基,修飾率成為30%之量)取代以離子交換水將三乙胺稀釋成20倍而成之溶液以外,其餘與實施例1-1相同,調製寡聚物化觸媒的30%氨修飾離子交換樹脂。 In Example 1-1, except that 1.97 g of 28% aqueous ammonia (the sulfonic acid group in the sulfonic acid type cation exchange resin was used, the modification rate was 30%) was substituted for the dilution of triethylamine to 20 times with ion-exchanged water. A 30% ammonia-modified ion exchange resin of an oligomerization catalyst was prepared in the same manner as in Example 1-1 except for the resulting solution.

(比較例1-1) (Comparative Example 1-1)

實施例1-1中,除了將三乙胺變更為氫氧化鈉0.432g(相對於磺酸型陽離子交換樹脂中之磺酸基,修飾率成為10%之量)以外,其餘與實施例1-1相同,調製10%鈉金屬交換離子交換樹脂。 In Example 1-1, except that the triethylamine was changed to 0.432 g of sodium hydroxide (the amount of modification was 10% with respect to the sulfonic acid group in the sulfonic acid type cation exchange resin), the same as in Example 1 The same as 1 , a 10% sodium metal exchange ion exchange resin was prepared.

(比較例1-2) (Comparative Example 1-2)

實施例1-1中,除了將三乙胺變更為氯化鈣.2水合物2.38g(相對於磺酸型陽離子交換樹脂中之磺酸基,修飾率成為30%之量)以外,其餘與實施例1-1相同,調製 30%鈣金屬交換離子交換樹脂。 In Example 1-1, except that triethylamine was changed to calcium chloride. The same procedure as in Example 1-1 except that 2.38 g of the hydrate (the amount of the sulfonic acid group in the sulfonic acid type cation exchange resin was changed to 30%) was used. 30% calcium metal exchange ion exchange resin.

實施例2-1~2-8、比較例2-1~2-4(烯烴二聚化反應) Examples 2-1 to 2-8 and Comparative Examples 2-1 to 2-4 (olefin dimerization reaction) (實施例2-1) (Example 2-1)

進行由石油腦裂解獲得之混合C4餾份之前處理。以二甲基甲醛萃取混合C4餾份中之丁二烯等之二烯成分後,再以市售Pd觸媒選擇性氫化使二烯濃度成為10質量ppm以下。接著以水洗去除S成分與N成份至5質量ppm以下。再以連續蒸餾自塔頂去除C3成分,以此作為原料烯烴。 The treatment was carried out before the mixed C4 fraction obtained by petroleum brain lysis. The diene component such as butadiene in the C4 fraction is extracted and extracted with dimethylformaldehyde, and then selectively hydrogenated with a commercially available Pd catalyst to have a diene concentration of 10 ppm by mass or less. Next, the S component and the N component are removed by washing with water to 5 ppm by mass or less. The C3 component is removed from the top of the column by continuous distillation to serve as a raw material olefin.

接著,在80℃真空乾燥實施例1-1所得之觸媒,且將40mL填充於SUS製反應管(內徑14mm,長度95cm)中。 Next, the catalyst obtained in Example 1-1 was vacuum dried at 80 ° C, and 40 mL was placed in a reaction tube (inner diameter: 14 mm, length: 95 cm) made of SUS.

使用固定床高壓流通反應裝置作為反應裝置,將前述前處理結束後之混合C4原料(組成:異丁烯47.0%、正丁烯20.5%、2-丁烯17.8%、丁烷14.5%,其他0.2%)供給於已填充前述觸媒之SUS製反應管中,在溫度35℃、壓力2MPa、LHSV(液空間速度)0.8hr-1之條件下進行寡聚物化反應。反應開始48小時後,以氣相層析儀分析反應器出口之反應產物(氣相及液相)。結果示於表1。 A fixed bed high-pressure flow reactor was used as a reaction apparatus, and the mixed C4 raw material after the pretreatment was completed (composition: 47.0% of isobutylene, 20.5% of n-butene, 17.8% of 2-butene, 14.5% of butane, and 0.2% of other). The oligomerization reaction was carried out under the conditions of a temperature of 35 ° C, a pressure of 2 MPa, and an LHSV (liquid space velocity) of 0.8 hr -1 in a reaction tube made of SUS filled with the above-mentioned catalyst. After 48 hours from the start of the reaction, the reaction products (gas phase and liquid phase) at the outlet of the reactor were analyzed by a gas chromatograph. The results are shown in Table 1.

(實施例2-2~2-8、比較例2-1~2-3) (Examples 2-2 to 2-8, Comparative Examples 2-1 to 2-3)

除如表1所記載般改變寡聚物化觸媒及反應溫度以外,其餘以與實施例2-1相同之方法進行反應。反應開始48小時後之反應器出口之反應產物之分析結果示於表1。 The reaction was carried out in the same manner as in Example 2-1, except that the oligomerization catalyst and the reaction temperature were changed as described in Table 1. The analysis results of the reaction products of the reactor outlet after 48 hours from the start of the reaction are shown in Table 1.

(比較例2-4) (Comparative Example 2-4)

除了使用未處理之Amberlyst 15作為寡聚物化觸媒,將反應溫度設為35℃以外,其餘以與實施例2-1相同之方法進行反應。反應開始48小時後之反應器出口之反應產物之分析結果示於表1。 The reaction was carried out in the same manner as in Example 2-1 except that the untreated Amberlyst 15 was used as the oligomerization catalyst, and the reaction temperature was changed to 35 °C. The analysis results of the reaction products of the reactor outlet after 48 hours from the start of the reaction are shown in Table 1.

由表1可知,使用本發明之寡聚物化觸媒(實施例1-1~1-8)進行反應時,可提高異丁烯之轉化率,並且抑制三聚物之生成,而以高收率獲得烯烴二聚物。又,原 料烯烴中二異丁烯亦被選擇性二聚化,可以高的反應選擇率製造DIB(實施例2-1~2-8)。 As is clear from Table 1, when the reaction is carried out using the oligomerization catalyst of the present invention (Examples 1-1 to 1-8), the conversion of isobutylene can be improved, and the formation of the trimer can be suppressed, and the yield can be obtained in a high yield. Olefin dimer. Again, the original The diisobutylene in the olefin is also selectively dimerized, and DIB can be produced at a high reaction selectivity (Examples 2-1 to 2-8).

相對於此,使用以含氮化合物以外之鹼性化合物處理酸性陽離子交換樹脂之觸媒之比較例2-1~2-3,及使用未進行修飾處理之酸性陽離子交換樹脂作為觸媒之比較例2-4,二聚物選擇率及DIB選擇率均低,且三聚物之選擇率上升。 On the other hand, Comparative Examples 2-1 to 2-3 using a catalyst for treating an acidic cation exchange resin with a basic compound other than a nitrogen-containing compound, and a comparative example using an acidic cation exchange resin which was not subjected to modification treatment as a catalyst were used. 2-4, the dimer selectivity and the DIB selectivity are both low, and the selectivity of the trimer increases.

[產業上之可利用性] [Industrial availability]

依據本發明,可提供可以高收率獲得烯烴二聚物之烯烴之寡聚物化觸媒,及使用該觸媒之烯烴二聚物之製造方法。此外,尤其是使用含異丁烯之原料烯烴時,可使異丁烯選擇性二聚化,且以高的反應選擇率獲得作為各種工業用原料有用之DIB。 According to the present invention, an oligomerization catalyst which can obtain an olefin of an olefin dimer in a high yield, and a method for producing an olefin dimer using the catalyst can be provided. Further, especially when a raw material olefin containing isobutylene is used, isobutylene can be selectively dimerized, and DIB which is useful as various industrial raw materials can be obtained with a high reaction selectivity.

Claims (10)

一種烯烴的寡聚物化觸媒,其特徵為將酸性陽離子交換樹脂的一部分藉由含氮化合物進行修飾處理者。 An oligomerization catalyst for olefins characterized in that a part of an acidic cation exchange resin is modified by a nitrogen-containing compound. 如請求項1之烯烴的寡聚物化觸媒,其中前述含氮化合物為鹼性含氮化合物。 An oligomerization catalyst for an olefin according to claim 1, wherein the aforementioned nitrogen-containing compound is a basic nitrogen-containing compound. 如請求項1或2之烯烴的寡聚物化觸媒,其中前述酸性陽離子交換樹脂為磺酸型強酸性陽離子交換樹脂。 An oligomerization catalyst for an olefin according to claim 1 or 2, wherein the aforementioned acidic cation exchange resin is a sulfonic acid type strongly acidic cation exchange resin. 如請求項1~3中任一項之烯烴的寡聚物化觸媒,其中藉由前述含氮化合物的修飾率為1~50%。 The oligomerization catalyst for an olefin according to any one of claims 1 to 3, wherein a modification ratio of the nitrogen-containing compound is from 1 to 50%. 一種如請求項1~4中任一項之烯烴的寡聚物化觸媒之製造方法,其特徵為具有下述(1)或(2)之步驟者;(1)一邊將前述酸性陽離子交換樹脂懸浮於分散媒而進行攪拌,一邊將前述含氮化合物經0.2小時以上滴入之步驟;(2)一邊攪拌前述酸性陽離子交換樹脂,一邊添加前述含氮化合物、及對於前述含氮化合物而言為0.1~10莫耳%的量之酸性化合物後,攪拌0.1~10小時之步驟。 A method for producing an oligomerization catalyst for an olefin according to any one of claims 1 to 4, which is characterized by having the following steps (1) or (2); (1) the aforementioned acidic cation exchange resin a step of dropwise adding the nitrogen-containing compound to the dispersion medium for 0.2 hours or more, and (2) adding the nitrogen-containing compound while stirring the acidic cation exchange resin, and for the nitrogen-containing compound After 0.1 to 10 mol% of the acidic compound, the step of stirring for 0.1 to 10 hours is carried out. 一種烯烴二聚物的製造方法,其特徵為具有將如請求項1~4中任一項之寡聚物化觸媒與原料烯烴接觸的步驟。 A process for producing an olefin dimer, which comprises the step of contacting an oligomerization catalyst according to any one of claims 1 to 4 with a raw material olefin. 如請求項6之烯烴二聚物的製造方法,其中前述原料烯烴含有異丁烯。 The process for producing an olefin dimer according to claim 6, wherein the raw material olefin contains isobutylene. 如請求項6或7之烯烴二聚物的製造方法,其中前 述原料烯烴為單獨含有異丁烯或含有異丁烯與碳數4之其他烯烴的混合物。 A method of producing an olefin dimer according to claim 6 or 7, wherein the The raw material olefin is a mixture containing isobutylene alone or other olefin containing isobutylene and carbon number 4. 如請求項6~8中任一項之烯烴二聚物的製造方法,其中前述步驟中之溫度為20~150℃。 The method for producing an olefin dimer according to any one of claims 6 to 8, wherein the temperature in the preceding step is from 20 to 150 °C. 如請求項6~9中任一項之烯烴二聚物的製造方法,其中前述步驟在液相中進行,且前述步驟中之壓力為2MPa以上。 The method for producing an olefin dimer according to any one of claims 6 to 9, wherein the step is carried out in a liquid phase, and the pressure in the above step is 2 MPa or more.
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