TW201545893A - Porous carbon sheet - Google Patents

Porous carbon sheet Download PDF

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TW201545893A
TW201545893A TW104107915A TW104107915A TW201545893A TW 201545893 A TW201545893 A TW 201545893A TW 104107915 A TW104107915 A TW 104107915A TW 104107915 A TW104107915 A TW 104107915A TW 201545893 A TW201545893 A TW 201545893A
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sheet
porous carbon
diamino
benzene
binder
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TW104107915A
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Takahiro Morishita
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Toyo Tanso Co
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    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/52Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
    • C04B35/528Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
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    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0022Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof obtained by a chemical conversion or reaction other than those relating to the setting or hardening of cement-like material or to the formation of a sol or a gel, e.g. by carbonising or pyrolysing preformed cellular materials based on polymers, organo-metallic or organo-silicon precursors
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/04Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by dissolving-out added substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
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    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
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    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00853Uses not provided for elsewhere in C04B2111/00 in electrochemical cells or batteries, e.g. fuel cells
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/422Carbon
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/48Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins

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Abstract

The purpose of the present invention is to provide a porous carbon sheet which is able to achieve improved corrosion resistance, while having improved heat resistance. A porous carbon sheet which is characterized by being composed of a binder and a porous carbon powder that has mesopores irregularly arranged in a carbonaceous wall, with adjacent mesopores communicating each other. It is preferable that the ratio of the binder to the porous carbon powder is from 5% by weight to 50% by weight (inclusive). It is also preferable that the porous carbon sheet has a thickness of from 250 [mu]m to 1,000 [mu]m (inclusive).

Description

多孔質碳薄片 Porous carbon flakes

本發明係關於多孔質碳薄片。 The present invention relates to porous carbon flakes.

對於氣體過濾器、氣體擴散層、間隔物、觸媒載體、電極、或冷凝器等所使用的薄片,可使用金屬、陶磁等之各種材料。被使用在如此般的用途時,將依使用場所等,而有需要耐熱性、或需要耐蝕性(耐氧化性)之情形。 For the sheet used for the gas filter, the gas diffusion layer, the spacer, the catalyst carrier, the electrode, or the condenser, various materials such as metal or ceramic can be used. When it is used for such a use, there is a case where heat resistance or corrosion resistance (oxidation resistance) is required depending on the place of use or the like.

作為上述薄片所使用的例子,提出如使多片的金屬薄片層合並作成冷凝器之提案(下述專利文獻1)。 As an example of the use of the above-mentioned sheet, a proposal has been made to combine a plurality of metal foil layers into a condenser (Patent Document 1 below).

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2013-86060號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2013-86060

然而,由於上述專利文獻1所示的薄片為金 屬製,故對於在高溫高濕等之嚴格條件下使用之情形時,會有產生所謂腐蝕之課題。 However, since the sheet shown in the above Patent Document 1 is gold Since it is used under the strict conditions of high temperature, high humidity, etc., there is a problem of so-called corrosion.

因此,本發明之目地係提供一種可使耐蝕性提昇,同時使耐熱性提昇的多孔質碳薄片。 Accordingly, it is an object of the present invention to provide a porous carbon flake which can improve corrosion resistance while improving heat resistance.

為了達成上述目的,本發明其特徵係由多孔質碳粉末與黏合劑所成,上述多孔質碳粉末具有中孔洞,鄰接的中孔洞彼此為連通。 In order to achieve the above object, the present invention is characterized in that a porous carbon powder and a binder are provided, and the porous carbon powder has a mesoporous hole, and adjacent mesopores communicate with each other.

藉由本發明,可發揮使耐蝕性提昇,同時使耐熱性提昇之類之優異效果。 According to the present invention, it is possible to exhibit an excellent effect of improving corrosion resistance and improving heat resistance.

1‧‧‧聚醯胺酸樹脂 1‧‧‧Polyuric acid resin

2‧‧‧氧化鎂 2‧‧‧Magnesium oxide

3‧‧‧碳質壁 3‧‧‧carbon wall

4‧‧‧細孔 4‧‧‧Pore

5‧‧‧多孔質碳 5‧‧‧Porous carbon

11‧‧‧筒體 11‧‧‧Cylinder

12‧‧‧封口體 12‧‧‧ Sealing body

13‧‧‧N2氣體導入管 13‧‧‧N 2 gas introduction tube

14‧‧‧重量測定台 14‧‧‧ Weight measuring platform

15‧‧‧加熱器 15‧‧‧heater

16‧‧‧N2氣體排出管 16‧‧‧N 2 gas discharge pipe

21‧‧‧薄片 21‧‧‧Sheet

22‧‧‧水滴 22‧‧‧ water droplets

[圖1]表示使用於本發明的多孔質碳之製造步驟之圖,且同圖(a)係表示混合聚醯胺酸樹脂與氧化鎂的狀態之說明圖,同圖(b)係表示將混合物熱處理後的狀態之說明圖,同圖(c)係表示多孔質碳之說明圖。 Fig. 1 is a view showing a manufacturing step of porous carbon used in the present invention, and Fig. 1(a) is an explanatory view showing a state in which a polyamic acid resin and magnesium oxide are mixed, and Fig. 1(b) is a view showing An explanatory view of a state after heat treatment of the mixture, and Fig. 2(c) is an explanatory view showing porous carbon.

[圖2]表示薄片A1、A2、Z及多孔質碳中,在空氣環境下的熱重量分析之結果之曲線。 Fig. 2 is a graph showing the results of thermogravimetric analysis in an air environment among sheets A1, A2, Z and porous carbon.

[圖3]薄片A1、A2、Z中,交替地使乾式N2與濕式N2流通,用來測定各薄片的重量變化之裝置之說明圖。 Fig. 3 is an explanatory view of a device for measuring the change in weight of each sheet by alternately flowing dry N 2 and wet N 2 among the sheets A1, A2, and Z.

[圖4]表示薄片A1中,對環境濕度之應答性之曲線。 Fig. 4 is a graph showing the response of the sheet A1 to environmental humidity.

[圖5]表示薄片Z中,對環境濕度之應答性之曲線。 Fig. 5 is a graph showing the response of the sheet Z to environmental humidity.

[圖6]表示滴下水滴在薄片A1上不久的水滴的狀態之照片。 Fig. 6 is a photograph showing a state in which water droplets of water droplets on the sheet A1 are dropped.

[圖7]表示從滴下水滴在薄片A1上起經過10秒後的水滴的狀態之照片。 Fig. 7 is a photograph showing a state of water droplets after 10 seconds from the dropping of water droplets on the sheet A1.

[圖8]表示滴下水滴在薄片Z上不久的水滴的狀態之照片。 Fig. 8 is a photograph showing a state in which water droplets of water droplets on the sheet Z are dropped.

[圖9]表示從滴下水滴在薄片Z上起經過10秒後的水滴的狀態之照片。 Fig. 9 is a photograph showing a state of water droplets after 10 seconds from the dropping of water droplets on the sheet Z.

[圖10]薄片A1所使用的多孔質碳的SEM畫像。 Fig. 10 is a SEM image of porous carbon used for the sheet A1.

[圖11]對薄片A1往彎曲方向施加外力時之照片。 Fig. 11 is a photograph when an external force is applied to the sheet A1 in the bending direction.

[圖12]表示薄片A1、Z的細孔分布曲線之曲線。 Fig. 12 is a graph showing a pore distribution curve of the sheets A1 and Z.

[實施發明之的最佳形態] [Best Mode for Carrying Out the Invention]

本發明係以由多孔質碳粉末與黏合劑所成,上述多孔質碳粉末具有中孔洞,鄰接的中孔洞彼此為連通為特徵。 The present invention is composed of a porous carbon powder and a binder, wherein the porous carbon powder has a mesoporous hole, and the adjacent mesopores are in communication with each other.

如此般的構造的薄片,因為可使耐蝕性提昇,同時使耐熱性提昇,故最適合使用於在某程度高溫之溫度(約300~500℃)、氧化性環境下所使用的過濾器、間隔物等。具體而言,以使用作為氣體過濾器之情形為例子,說明本發明之優勢。 Since the sheet having such a structure can improve the corrosion resistance and improve the heat resistance, it is most suitable for use in filters and intervals used at a certain high temperature (about 300 to 500 ° C) and in an oxidizing environment. Things and so on. Specifically, the advantages of the present invention will be described by taking the case of using as a gas filter as an example.

因為金屬製的過濾器耐蝕性差,故有腐蝕之情形且在高溫(約300℃以上)時會變形,而變得無法維持形狀,故無法充分發揮作為過濾器的機能。又,陶磁製的過濾器耐鹼性低,在氨等的蒸氣存在的環境下有溶解之可能性,且由於矽凝膠等的氧化物系的多孔質材料在高溫(約300℃前後)下構造將產生破壞,故還是無法充分地發揮作為過濾器的機能。進而,使用活性碳薄片的過濾器,由於到300℃左右時活性碳將會燃燒,故無法使用於高溫之情形。相較於此,使用本發明的薄片的過濾器,耐蝕性與耐熱性皆為優異,且具有中孔洞。因此,即使是在嚴格條件下(例如在300℃以上、高濕度的環境下)被使用時,不會有氧化或燃燒之情形,且可充分地發揮作為過濾器的機能。 Since the metal filter has poor corrosion resistance, it is corroded and deforms at a high temperature (about 300 ° C or higher), and the shape cannot be maintained. Therefore, the function as a filter cannot be sufficiently exhibited. In addition, the filter made of the ceramics has a low alkali resistance and is likely to be dissolved in the presence of a vapor such as ammonia, and the porous material such as a ruthenium gel is at a high temperature (about 300 ° C). The structure will be destroyed, so the function as a filter cannot be fully utilized. Further, in the case of the filter using the activated carbon sheet, since the activated carbon is burned at about 300 ° C, it cannot be used at a high temperature. In contrast, the filter using the sheet of the present invention is excellent in corrosion resistance and heat resistance, and has a medium hole. Therefore, even when it is used under severe conditions (for example, in an environment of 300 ° C or higher and high humidity), there is no possibility of oxidation or combustion, and the function as a filter can be sufficiently exerted.

又,即使是對於溫度會上昇至300℃左右的燃料電池的觸媒載體或氣體擴散層,本發明之薄片係可最適合使用。例如,使用作為燃料電池的觸媒載體時,相較於活性碳薄片,因為本發明的薄片之濕潤性為優異,故可發揮以下之作用效果。使用活性碳薄片作為上述燃料電池的觸媒載體時,因為活性碳薄片之濕潤性為差,故在薄片表面上形成水的膜。因此,由於觸媒的白金與O2氣難以接觸,故觸媒能力無法充分地發揮。相較於此,將本發明薄片使用在燃料電池的觸媒載體中時,因為本發明的薄片之濕潤性為優異,故可抑制在薄片表面上形成水的膜。因此,由於觸媒的白金與O2氣可容易地接觸,故觸媒能力 可充分地發揮。 Further, the sheet of the present invention can be most suitably used even in the case of a catalyst carrier or a gas diffusion layer of a fuel cell whose temperature rises to about 300 °C. For example, when a catalyst carrier as a fuel cell is used, the wettability of the sheet of the present invention is excellent compared to the activated carbon sheet, and the following effects can be exhibited. When an activated carbon flake is used as the catalyst carrier of the above fuel cell, since the wettability of the activated carbon flake is poor, a film of water is formed on the surface of the flake. Therefore, since the platinum of the catalyst is hard to come into contact with the O 2 gas, the catalyst capacity cannot be sufficiently exerted. On the other hand, when the sheet of the present invention is used in a catalyst carrier of a fuel cell, since the wettability of the sheet of the present invention is excellent, a film which forms water on the surface of the sheet can be suppressed. Therefore, since the platinum of the catalyst can be easily contacted with the O 2 gas, the catalyst capability can be sufficiently exerted.

進而,因為本發明係呈薄片狀且可抑制起塵等,故操作將變得容易。又,因為本發明薄片係具有可撓性,故當進行對零件之組裝、從零件的回收等時,作業性為優異。 Further, since the present invention has a sheet shape and can suppress dusting or the like, the operation becomes easy. Moreover, since the sheet of the present invention has flexibility, workability is excellent when assembling parts, collecting parts, and the like.

尚,本說明書中,所謂「中孔洞」係指孔徑為2nm以上50nm以下的孔,「微孔」係指未滿2nm的孔。 In the present specification, the term "medium hole" means a hole having a pore diameter of 2 nm or more and 50 nm or less, and "microporous" means a hole of less than 2 nm.

相對於上述多孔質碳粉末,上述黏合劑之比例以5重量%以上50重量%以下為宜。 The ratio of the binder to the porous carbon powder is preferably 5% by weight or more and 50% by weight or less.

若上述比例未滿5重量%時,有起塵或形狀崩壞之情形。另一方面,若上述比例超過50重量%時,由於黏合劑成為主材料,故有可撓性降低之情形。 If the above ratio is less than 5% by weight, there is a case where dust or shape collapses. On the other hand, when the ratio exceeds 50% by weight, the adhesive becomes a main material, so that the flexibility is lowered.

膜厚以250μm以上1000μm以下為宜。若膜厚未滿250μm時,有無法維持作為自主薄片的形狀之情形。另一方面,若膜厚超過1000μm時,則有可撓性降低之情形。 The film thickness is preferably 250 μm or more and 1000 μm or less. When the film thickness is less than 250 μm, the shape of the autonomous sheet cannot be maintained. On the other hand, when the film thickness exceeds 1000 μm, the flexibility may be lowered.

黏合劑係以含有1原子以上的氮及/或氟之黏合劑為宜,特別是以聚四氟乙烯為宜。 The binder is preferably a binder containing nitrogen and/or fluorine of 1 atom or more, and particularly preferably polytetrafluoroethylene.

黏合劑只要是含有1原子以上的氮及/或氟之黏合劑,本發明之薄片可使用至大約420℃;黏合劑只要是聚四氟乙烯,本發明之薄片可使用至大約500℃。 The binder may be used up to about 420 ° C as long as it contains nitrogen and/or fluorine of 1 atom or more; the sheet of the present invention may be used up to about 500 ° C as long as the binder is polytetrafluoroethylene.

以下,將具體的實施形態說明於下。 Hereinafter, specific embodiments will be described below.

使用於本發明的多孔質碳,可例如以下述之方式來製作。首先,在溶液或粉末狀態下,進行濕式或乾式混合包 含有機質樹脂的流動性材料與氧化物(鑄模粒子)來製作混合物。接著,在非氧化環境或減壓環境之下,以例如500℃以上的溫度使該混合物碳化。最後,藉由洗淨處理除去鑄模粒子,由此可製作多孔質碳。以如此般之方式所製作多孔質碳係具有多數的細孔(中孔洞與微孔)。細孔的排列並非規則的,而是成為無規地排列的構造(中孔洞係不規則地排列)。 The porous carbon used in the present invention can be produced, for example, in the following manner. First, wet or dry mixing in a solution or powder state A fluidity material containing an organic resin and an oxide (molding particles) are used to prepare a mixture. Next, the mixture is carbonized at a temperature of, for example, 500 ° C or higher in a non-oxidizing environment or a reduced pressure environment. Finally, the mold particles are removed by a washing treatment, whereby porous carbon can be produced. The porous carbon produced in such a manner has a large number of pores (middle pores and micropores). The arrangement of the pores is not regular, but is a structure that is randomly arranged (the mesopores are irregularly arranged).

於此,藉由改變鑄模粒子的直徑或有機質樹脂的種類,可調整細孔徑、多孔質碳的細孔分布、及碳質壁的厚度。因此,藉由適當選擇鑄模粒子的直徑與有機質樹脂的種類,將可容易地製作細孔徑或比表面積等為不同的多孔質碳。 Here, the pore diameter, the pore distribution of the porous carbon, and the thickness of the carbonaceous wall can be adjusted by changing the diameter of the mold particles or the type of the organic resin. Therefore, by appropriately selecting the diameter of the mold particles and the type of the organic resin, porous carbon having a different pore diameter or specific surface area can be easily produced.

具體而言,作為上述有機質樹脂,較佳可使用在單元構造中包含至少一個以上的氮或氟原子的聚醯亞胺。該聚醯亞胺係藉由酸成分與二胺成分之縮聚合可得到。但,此時,有需要在酸成分及二胺成分中任意一方或雙方中包含一個以上的氮原子或氟原子。 Specifically, as the organic resin, a polyimine containing at least one nitrogen or fluorine atom in a unit structure can be preferably used. The polyimine is obtained by polycondensation of an acid component and a diamine component. However, in this case, it is necessary to contain one or more nitrogen atoms or fluorine atoms in either or both of the acid component and the diamine component.

具體而言,藉由將聚醯亞胺的前驅物的聚醯胺酸成膜,並加熱除去溶劑可得到聚醯胺酸膜。接著,藉由將所得的聚醯胺酸膜在200℃以上進行熱醯亞胺化,可製造聚醯亞胺。 Specifically, a polylysine film can be obtained by forming a film of polyglycine which is a precursor of polyimine and heating and removing the solvent. Next, the obtained polyaminic acid film is thermally imidated at 200 ° C or higher to produce a polyimide.

作為前述二胺,可示例2,2-雙(4-胺基苯基)六氟丙烷[2,2-Bis(4-aminophenyl)hexafluoropropane]、2,2-雙(三氟甲基)-聯苯胺[2,2’-Bis(trifluoromethyl)-benzidine]、 4,4’-二胺基八氟聯苯或、3,3’-二氟-4,4’-二胺基二苯基甲烷,3,3’-二氟-4,4’-二胺基二苯基醚、3,3’-二(三氟甲基)-4,4’-二胺基二苯基醚、3,3’-二氟-4,4’-二胺基二苯基丙烷、3,3’-二氟-4,4’-二胺基二苯基六氟丙烷、3,3’-二氟-4,4’-二胺基二苯基酮、3,3’,5,5’-四氟-4,4’-二胺基二苯基甲烷、3,3’,5,5’-四(三氟甲基)-4,4’-二胺基二苯基甲烷、3,3’,5,5’-四氟-4,4’-二胺基二苯基丙烷、3,3’,5,5’-四(三氟甲基)-4,4’-二胺基二苯基丙烷、3,3’,5,5’-四氟-4,4-二胺基二苯基六氟丙烷、1,3-二胺基-5-(全氟壬烯基氧基)苯、1,3-二胺基-4-甲基-5-(全氟壬烯基氧基)苯、1,3-二胺基-4-甲氧基-5-(全氟壬烯基氧基)苯、1,3-二胺基-2,4,6-三氟-5-(全氟壬烯基氧基)苯、1,3-二胺基-4-氯-5-(全氟壬烯基氧基)苯、1,3-二胺基-4-溴-5-(全氟壬烯基氧基)苯、1,2-二胺基-4-(全氟壬烯基氧基)苯、1,2-二胺基-4-甲基-5-(全氟壬烯基氧基)苯、1,2-二胺基-4-甲氧基-5-(全氟壬烯基氧基)苯、1,2-二胺基-3,4,6-三氟-5-(全氟壬烯基氧基)苯、1,2-二胺基-4-氯-5-(全氟壬烯基氧基)苯、1,2-二胺基-4-溴-5-(全氟壬烯基氧基)苯、1,4-二胺基-3-(全氟壬烯基氧基)苯、1,4-二胺基-2-甲基-5-(全氟壬烯基氧基)苯、1,4-二胺基-2-甲氧基-5-(全氟壬烯基氧基)苯、1,4-二胺基-2,3,6-三氟-5-(全氟壬烯基氧基)苯、1,4-二胺基-2-氯-5-(全氟壬烯基氧基)苯、1,4-二胺基-2-溴-5-(全氟壬烯基氧基)苯、1,3-二胺基-5-(全氟己烯基氧基)苯、1,3-二胺基-4-甲基-5-(全氟己烯基氧基)苯、1,3-二胺基-4-甲氧基-5-(全氟己烯基氧基) 苯、1,3-二胺基-2,4,6-三氟-5-(全氟己烯基氧基)苯、1,3-二胺基-4-氯-5-(全氟己烯基氧基)苯、1,3-二胺基-4-溴-5-(全氟己烯基氧基)苯、1,2-二胺基-4-(全氟己烯基氧基)苯、1,2-二胺基-4-甲基-5-(全氟己烯基氧基)苯、1,2-二胺基-4-甲氧基-5-(全氟己烯基氧基)苯、1,2-二胺基-3,4,6-三氟-5-(全氟己烯基氧基)苯、1,2-二胺基-4-氯-5-(全氟己烯基氧基)苯、1,2-二胺基-4-溴-5-(全氟己烯基氧基)苯、1,4-二胺基-3-(全氟己烯基氧基)苯、1,4-二胺基-2-甲基-5-(全氟己烯基氧基)苯、1,4-二胺基-2-甲氧基-5-(全氟己烯基氧基)苯、1,4-二胺基-2,3,6-三氟-5-(全氟己烯基氧基)苯、1,4-二胺基-2-氯-5-(全氟己烯基氧基)苯、1,4-二胺基-2-溴-5-(全氟己烯基氧基)苯或不包含氟原子的p-苯二胺(PPD)、二氧基二苯胺等之芳香族二胺。又,上述二胺成分亦可組合上述各芳香族二胺2種以上來使用。 As the aforementioned diamine, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis(trifluoromethyl)-linked can be exemplified. Aniline [2,2'-Bis(trifluoromethyl)-benzidine], 4,4'-diamino octafluorobiphenyl or 3,3'-difluoro-4,4'-diaminodiphenylmethane, 3,3'-difluoro-4,4'-diamine Diphenyl ether, 3,3'-bis(trifluoromethyl)-4,4'-diaminodiphenyl ether, 3,3'-difluoro-4,4'-diaminodiphenyl Propane, 3,3'-difluoro-4,4'-diaminodiphenylhexafluoropropane, 3,3'-difluoro-4,4'-diaminodiphenyl ketone, 3,3 ',5,5'-tetrafluoro-4,4'-diaminodiphenylmethane, 3,3',5,5'-tetrakis(trifluoromethyl)-4,4'-diaminodi Phenylmethane, 3,3',5,5'-tetrafluoro-4,4'-diaminodiphenylpropane, 3,3',5,5'-tetrakis(trifluoromethyl)-4, 4'-Diaminodiphenylpropane, 3,3',5,5'-tetrafluoro-4,4-diaminodiphenylhexafluoropropane, 1,3-diamino-5-(all Fluorodecenyloxy)benzene, 1,3-diamino-4-methyl-5-(perfluorodecenyloxy)benzene, 1,3-diamino-4-methoxy-5 -(perfluorodecenyloxy)benzene, 1,3-diamino-2,4,6-trifluoro-5-(perfluorodecenyloxy)benzene, 1,3-diamino- 4-chloro-5-(perfluorodecenyloxy)benzene, 1,3-diamino-4-bromo-5-(perfluorodecenyloxy)benzene, 1,2-diamino- 4-(perfluorodecenyloxy)benzene, 1,2-di 4-methyl-5-(perfluorodecenyloxy)benzene, 1,2-diamino-4-methoxy-5-(perfluorodecenyloxy)benzene, 1,2 -diamino-3,4,6-trifluoro-5-(perfluorodecenyloxy)benzene, 1,2-diamino-4-chloro-5-(perfluorodecenyloxy) Benzene, 1,2-diamino-4-bromo-5-(perfluorodecenyloxy)benzene, 1,4-diamino-3-(perfluorodecenyloxy)benzene, 1, 4-Diamino-2-methyl-5-(perfluorodecenyloxy)benzene, 1,4-diamino-2-methoxy-5-(perfluorodecenyloxy)benzene , 1,4-diamino-2,3,6-trifluoro-5-(perfluorodecenyloxy)benzene, 1,4-diamino-2-chloro-5-(perfluorodecene Benzyloxy)benzene, 1,4-diamino-2-bromo-5-(perfluorodecenyloxy)benzene, 1,3-diamino-5-(perfluorohexenyloxy) Benzene, 1,3-diamino-4-methyl-5-(perfluorohexenyloxy)benzene, 1,3-diamino-4-methoxy-5-(perfluorohexenyl) Oxyl) Benzene, 1,3-diamino-2,4,6-trifluoro-5-(perfluorohexenyloxy)benzene, 1,3-diamino-4-chloro-5-(perfluorohexyl) Alkenyloxy)benzene, 1,3-diamino-4-bromo-5-(perfluorohexenyloxy)benzene, 1,2-diamino-4-(perfluorohexenyloxy) Benzene, 1,2-diamino-4-methyl-5-(perfluorohexenyloxy)benzene, 1,2-diamino-4-methoxy-5-(perfluorohexene) Benzyl)benzene, 1,2-diamino-3,4,6-trifluoro-5-(perfluorohexenyloxy)benzene, 1,2-diamino-4-chloro-5- (Perfluorohexenyloxy)benzene, 1,2-diamino-4-bromo-5-(perfluorohexenyloxy)benzene, 1,4-diamino-3-(perfluorohexyl) Alkenyloxy)benzene, 1,4-diamino-2-methyl-5-(perfluorohexenyloxy)benzene, 1,4-diamino-2-methoxy-5-( Perfluorohexenyloxy)benzene, 1,4-diamino-2,3,6-trifluoro-5-(perfluorohexenyloxy)benzene, 1,4-diamino-2- Chloro-5-(perfluorohexenyloxy)benzene, 1,4-diamino-2-bromo-5-(perfluorohexenyloxy)benzene or p-phenylenediamine containing no fluorine atom An aromatic diamine such as (PPD) or dioxydiphenylamine. Further, the diamine component may be used in combination of two or more kinds of the above aromatic diamines.

又,作為上述流動性材料,使用在200℃以下的溫度下產生流動性的樹脂,或清漆狀的高分子樹脂為宜。如果作為流動性材料,使用在200℃以下的溫度下產生流動性的樹脂,或、清漆狀的高分子樹脂,將可更順利地製作上述的多孔質碳。 Moreover, as the fluid material, a resin which generates fluidity at a temperature of 200 ° C or lower or a polymer resin of a varnish type is preferably used. When a fluid which generates fluidity at a temperature of 200 ° C or lower or a varnish-like polymer resin is used as the fluid material, the above-described porous carbon can be produced more smoothly.

但,作為流動性材料,並非限定於在200℃以下的溫度下產生流動性的樹脂等,即使在200℃以下的溫度下不產生流動性,只要是可溶於水或有機溶劑的高分子材料,就可使用於本發明中。作為如此般的材料,可示例PVA(聚乙烯醇)、PET(聚對苯二甲酸乙二酯)樹脂、醯亞胺 系樹脂、酚系樹脂等。 However, the fluid material is not limited to a resin that generates fluidity at a temperature of 200 ° C or lower, and does not generate fluidity at a temperature of 200 ° C or lower, as long as it is a polymer material soluble in water or an organic solvent. It can be used in the present invention. As such a material, PVA (polyvinyl alcohol), PET (polyethylene terephthalate) resin, quinone imine can be exemplified. Resin, phenolic resin, and the like.

進而,作為流動性材料,以使用碳收率為40%以上85%以下者為又較佳。若流動性材料的碳收率太小或太大時,(具體而言,如果流動性材料的碳收率未滿40%,或超過85%時),則會有形成無法保持三維網眼構造的碳粉末之情形,但如果使用碳收率為40%以上85%以下的流動性材料,則在除去鑄模粒子後,可以確實地得到原本存在鑄模粒子的場所變成為連續孔的具有三維網眼構造的多孔質碳。又,如果作為鑄模粒子使用粒徑大致相同者,因為可以形成相同尺寸的連續孔,故可製作成海棉狀且近似籠狀的多孔質碳。 Further, as the fluid material, it is preferable to use a carbon yield of 40% or more and 85% or less. If the carbon yield of the fluid material is too small or too large (specifically, if the carbon yield of the fluid material is less than 40% or exceeds 85%), there is a formation that cannot maintain the three-dimensional mesh structure. In the case of a carbon powder, if a fluid material having a carbon yield of 40% or more and 85% or less is used, after removing the mold particles, it is possible to surely obtain a three-dimensional network in which a place where the mold particles originally exist is a continuous hole. Porous carbon in the ocular structure. Further, if the particle diameters are substantially the same as the mold particles, since continuous pores having the same size can be formed, porous carbon having a sponge shape and a cage shape can be produced.

又,如果流動性材料的碳收率為上述範圍,因為微孔非常地發達,故比表面積將會變大。但,即使是流動性材料的碳收率為上述範圍,在不使用鑄模粒子之情形下,微孔並不會發達。 Further, if the carbon yield of the fluid material is in the above range, since the micropores are very developed, the specific surface area will become large. However, even if the carbon yield of the fluid material is in the above range, the micropores are not developed without using the mold particles.

另一方面,作為酸成分,可舉例包含氟原子的4,4-六氟亞異丙基二酞酸酐(6FDA)、及不包含氟原子的3,4,3’,4’-聯苯四羧酸二酐(BPDA)、苯均四酸二酐(PMDA)等。 On the other hand, as the acid component, 4,4-hexafluoroisopropylidene dicarboxylic anhydride (6FDA) containing a fluorine atom, and 3,4,3',4'-biphenyl tetra containing no fluorine atom can be exemplified. Carboxylic dianhydride (BPDA), pyromellitic dianhydride (PMDA), and the like.

又,作為聚醯亞胺前驅物的溶劑使用的有機溶劑,可舉例N-甲基-2-吡咯啶酮、二甲基甲醯胺等。 Further, examples of the organic solvent used as the solvent of the polyimide precursor are N-methyl-2-pyrrolidone and dimethylformamide.

作為醯亞胺化的方法,也可以依據周知的方法[參考例如高分子學會編「新高分子實驗學」共立出版、1996年3月28日、第3卷高分子的合成‧反應(2)158 頁]所表示般,加熱或化學醯亞胺化的任一之方法,本發明不受該醯亞胺化的方法左右。 As a method of ruthenium imidization, it can also be based on a well-known method [refer to, for example, the Polymer Society, "New Polymer Experiments", Co-published, March 28, 1996, Volume 3, Polymer Synthesis, Reaction (2) 158 As shown in the page, any method of heating or chemical hydrazine imidation, the present invention is not affected by the method of imidization.

進而,作為聚醯亞胺以外的樹脂,可使用石油系焦油瀝青、丙烯酸樹脂等。 Further, as the resin other than the polyimide, petroleum-based tar pitch, acrylic resin, or the like can be used.

另一方面,使用作為上述氧化物的原料,亦可使用除了鹼土類金屬氧化物(氧化鎂、氧化鈣等)以外,藉由熱處理在熱分解過程中變化成氧化鎂的狀態的金屬有機酸(檸檬酸鎂、草酸鎂、檸檬酸鈣、草酸鈣等)、氯化物、硝酸鹽、硫酸鹽。 On the other hand, as the raw material of the above-mentioned oxide, a metal organic acid which changes to a state of magnesium oxide during thermal decomposition by heat treatment in addition to an alkaline earth metal oxide (magnesium oxide, calcium oxide, or the like) may be used ( Magnesium citrate, magnesium oxalate, calcium citrate, calcium oxalate, etc.), chloride, nitrate, sulfate.

又,作為除去氧化物的洗淨液,使用鹽酸、硫酸、硝酸、檸檬酸、醋酸、蟻酸等通常的無機酸,並以使用2mol/l以下的稀酸為較佳。又,亦可使用80℃以上的熱水。 Further, as the cleaning liquid for removing the oxide, a usual inorganic acid such as hydrochloric acid, sulfuric acid, nitric acid, citric acid, acetic acid or formic acid is used, and a dilute acid of 2 mol/l or less is preferably used. Further, hot water of 80 ° C or higher can also be used.

進而,前述混合物的碳化,係在非氧化環境或減壓環境下,以500℃以上、1500℃以下的溫度來進行為較佳。其原因在於:由於高碳收率的樹脂為高分子,因此在未滿500℃時存在碳化不充分而使細孔不夠發達之情形,另一方面,在1500℃以上時,收縮大,氧化物燒結而粗大化,因此細孔的尺寸變小而使比表面積變小。非氧化性環境係指氬環境或氮環境等,減壓環境係指133Pa(1torr)以下的環境。 Further, it is preferred that the carbonization of the mixture be carried out at a temperature of from 500 ° C to 1500 ° C in a non-oxidizing atmosphere or a reduced pressure atmosphere. The reason is that since the resin having a high carbon yield is a polymer, when the temperature is less than 500 ° C, the carbonization is insufficient and the pores are not sufficiently developed. On the other hand, when the temperature is 1500 ° C or higher, the shrinkage is large and the oxide is large. Since it is sintered and coarsened, the size of the pores becomes small and the specific surface area becomes small. The non-oxidizing environment refers to an argon atmosphere or a nitrogen atmosphere, and the reduced pressure environment refers to an environment of 133 Pa (1 torr) or less.

尚,上述多孔質碳的容積密度係以0.07g/cc以上1.0g/cc以下為宜。若容積密度未滿0.07g/cc時,確保比表面積將有困難,且會無法保持碳質壁的形狀,另一 方面,若容積密度超過1.0g/cc以下時,不但難以形成三維網眼構造,且細孔的形成將會有變得不充分之情形。 Further, the bulk density of the porous carbon is preferably 0.07 g/cc or more and 1.0 g/cc or less. If the bulk density is less than 0.07g/cc, it will be difficult to ensure the specific surface area, and the shape of the carbon wall will not be maintained. On the other hand, when the bulk density exceeds 1.0 g/cc or less, it is difficult to form a three-dimensional network structure, and the formation of pores may be insufficient.

又,混合以上述般之方式所製作的多孔質碳與黏合劑後,進行乾燥處理,且進而藉由壓製可製作多孔質碳薄片。此時,作為黏合劑可使用聚四氟乙烯、聚醯亞胺、丁二烯彈性體、丙烯酸彈性體等,其中,以使用聚四氟乙烯為特佳。 Further, the porous carbon produced in the above manner is mixed with a binder, and then dried, and further, a porous carbon sheet can be produced by pressing. At this time, as the binder, polytetrafluoroethylene, polyimide, butadiene elastomer, acrylic elastomer, or the like can be used, and among them, polytetrafluoroethylene is particularly preferable.

[實施例] [Examples] (實施例1) (Example 1)

如圖1(a)所表示般,以3:2的重量比混合作為鑄模粒子的氧化鎂粉末(MgO,平均粒徑為5nm)2,與作為碳前驅物的有機物樹脂(聚乙烯醇)1。接著,如圖1(b)所表示般,藉由在惰性環境下以900℃,將該混合物進行2小時熱處理,來使聚乙烯醇熱分解,可得到具備有碳質壁3的燒成物。接著,使用以1mol/l的比例而添加的硫酸溶液對所得的燒成物進行洗淨,可使MgO完全地溶出。藉此,如圖1(c)所表示般,可得到具有多數細孔4的非晶質的多孔質碳粉末5。 As shown in Fig. 1(a), magnesium oxide powder (MgO, average particle diameter: 5 nm) 2 as a mold particle was mixed at a weight ratio of 3:2, and an organic resin (polyvinyl alcohol) 1 as a carbon precursor was mixed. . Next, as shown in FIG. 1(b), the mixture is thermally decomposed at 900 ° C for 2 hours in an inert atmosphere to thermally decompose the polyvinyl alcohol, thereby obtaining a burned material having the carbonaceous wall 3. . Next, the obtained fired product was washed with a sulfuric acid solution added at a ratio of 1 mol/l to completely dissolve the MgO. Thereby, as shown in FIG. 1(c), an amorphous porous carbon powder 5 having a plurality of pores 4 can be obtained.

尚,該多孔質碳粉末係平均粒子徑為50μm(粒子徑為2~70μm)。又,多孔質碳粉末係如圖10所表示般,中孔洞在碳質壁中呈不規則地排列,且鄰接的中孔洞彼此為連通的,進而碳質壁形成為三維網眼構造。 Further, the porous carbon powder has an average particle diameter of 50 μm (particle diameter of 2 to 70 μm). Further, as shown in Fig. 10, the porous carbon powder is irregularly arranged in the carbonaceous wall, and the adjacent mesopores are in communication with each other, and the carbonaceous wall is formed into a three-dimensional network structure.

然後,以重量比8:2的比例混合上述多孔質碳粉末與作為黏合劑的聚四氟乙烯(DuPont公司製PTFE-6J),並以常溫進行攪拌後,使用乾燥機藉由以120℃進行5小時乾燥處理,可得到多孔質碳粉末與鐵弗龍(註冊商標)之混合物。最後,藉由使用軋輥壓製機(輥間隔:500μm)軋製上述混合物,製作比表面積為1200m2/g、厚度500μm的薄片。 Then, the porous carbon powder and polytetrafluoroethylene (PTFE-6J manufactured by DuPont) were mixed at a weight ratio of 8:2, and stirred at room temperature, and then dried at 120 ° C using a dryer. The mixture was dried for 5 hours to obtain a mixture of porous carbon powder and Teflon (registered trademark). Finally, the above mixture was rolled by using a roll press (roll gap: 500 μm) to prepare a sheet having a specific surface area of 1200 m 2 /g and a thickness of 500 μm.

以下,將以如此般之方式所製作的薄片稱為薄片A1。 Hereinafter, a sheet produced in such a manner is referred to as a sheet A1.

於此,對薄片A1往彎曲方向施加外力時,如圖11所表示般彎曲,當中止施加外力時則會回復到原來的狀態。由於該原因,可確認到薄片A1為具有可撓性。 Here, when an external force is applied to the sheet A1 in the bending direction, it is bent as shown in FIG. 11, and when the external force is applied, it returns to the original state. For this reason, it was confirmed that the sheet A1 was flexible.

(實施例2) (Example 2)

作為上述黏合劑除了使用聚醯亞胺來替代聚四氟乙烯以外,與上述實施例1以同樣之方式製作薄片。尚,比表面積與厚度係與上述實施例1為相同。 A sheet was produced in the same manner as in Example 1 except that polytetramethylene was used instead of polytetrafluoroethylene as the above binder. Further, the specific surface area and thickness are the same as in the above-described first embodiment.

以下,將以如此般之方式所製作薄片稱為薄片A2。 Hereinafter, a sheet produced in such a manner is referred to as a sheet A2.

尚,薄片A2亦與上述薄片A1相同地可確認到具有可撓性。 Further, the sheet A2 was confirmed to have flexibility similarly to the sheet A1 described above.

(比較例) (Comparative example)

作為碳粉末除了使用市售的活性碳(和光純藥工業股份有限公司製(製品號碼037-02115))來替代上述多孔質碳 粉末以外,與上述實施例2以同樣之方式製作薄片。尚,比表面積與厚度係與上述實施例1為相同。 In place of the above porous carbon, a commercially available activated carbon (manufactured by Wako Pure Chemical Industries, Ltd. (Product No. 037-02115)) is used as the carbon powder. A sheet was produced in the same manner as in Example 2 except for the powder. Further, the specific surface area and thickness are the same as in the above-described first embodiment.

以下,將如此般的薄片稱為薄片Z。 Hereinafter, such a sheet is referred to as a sheet Z.

(實驗1) (Experiment 1)

上述,由於進行薄片A1、A2、Z在空氣環境下之熱重量分析測定,故將其結果表示於圖2。尚,作為參考,對於在實施例1、2中所使用的僅只多孔質碳之情形亦進行測定,故對於其結果亦合併表示。 As described above, since the sheets A1, A2, and Z were subjected to thermogravimetric analysis in an air atmosphere, the results are shown in Fig. 2 . Further, for reference, in the case where only the porous carbon used in Examples 1 and 2 was also measured, the results were also collectively shown.

由圖2可得知般,薄片Z從加熱開始時即產生重量減少,若達到約200℃以上時則產生明顯重量減少。相較於此,薄片A1、A2若未達到約420℃以上時,將不會產生重量減少。特別是薄片A1,在到約500℃為止不會產生重量減少,可得知較僅只多孔質碳之情形之耐熱性為優異。 As can be seen from Fig. 2, the sheet Z has a weight loss from the start of heating, and a significant weight loss occurs when it reaches about 200 °C or higher. In contrast, if the sheets A1 and A2 do not reach about 420 ° C or higher, no weight reduction will occur. In particular, the sheet A1 did not cause weight loss until it reached about 500 ° C, and it was found that heat resistance was superior to the case of only porous carbon.

(實驗2) (Experiment 2)

交替地將薄片A1、Z曝露在乾式N2環境與濕式N2環境下,曝露在乾式N2環境下產生重量減少後,對於大約多長時間曝露在濕式N2環境下,才能回復到原來的狀態(實驗開始前之狀態),由於使用圖3所表示的裝置進行調查,故將其結果表示於圖4及圖5。 Alternately exposing the sheets A1, Z in a dry N 2 environment and a wet N 2 environment, and after exposing to a dry N 2 environment to produce a weight reduction, it is possible to revert to the exposure time in a wet N 2 environment for a long time. The original state (state before the start of the experiment) was investigated using the apparatus shown in Fig. 3, and the results are shown in Figs. 4 and 5.

尚,圖4係表示薄片A1之實驗結果的曲線,圖5係表示薄片Z之實驗結果的曲線。又,圖3的裝置係 本實驗中使用的裝置,形成為如以下般的構造。在筒體11的兩端為藉由封口體12、12來密封,對此等封口體12、12中一端的封口體12貫穿N2氣體導入管13,對另一端的封口體12貫穿N2氣體排出管16。在上述筒體1的內部配置有載置薄片並可連續地測定薄片重量的重量測定台14,另一方面在上述筒體11的外部配置用來加熱薄片的加熱器15。進而,所謂乾式N2環境係在溫度25℃且濕度約1%以下,所謂濕式N2環境係在溫度25℃且濕度約85%。 Further, Fig. 4 is a graph showing the experimental results of the sheet A1, and Fig. 5 is a graph showing the experimental results of the sheet Z. Moreover, the apparatus of FIG. 3 is the apparatus used by this experiment, and it is set as the following structures. The sealing body 12 and 12 are sealed at both ends of the cylindrical body 11, and the sealing body 12 of one of the sealing bodies 12 and 12 penetrates the N 2 gas introduction pipe 13 and the sealing body 12 of the other end penetrates the N 2 . Gas discharge pipe 16. A weight measuring table 14 on which a sheet is placed and which can continuously measure the weight of the sheet is disposed inside the cylindrical body 1. On the other hand, a heater 15 for heating the sheet is disposed outside the cylindrical body 11. Further, the dry N 2 environment is at a temperature of 25 ° C and a humidity of about 1% or less, and the wet N 2 environment is at a temperature of 25 ° C and a humidity of about 85%.

由圖5可得知般,薄片Z在導入濕式N2後,即使經過約9小時仍無法回復到原來的狀態,相較於此,由圖4可得知般,可確認到薄片A1在導入濕式N2後,在極短時間內就回復到原來的狀態。為調查如此般的實驗結果,故進行下述實驗3。 As can be seen from Fig. 5, the sheet Z cannot be returned to the original state after the introduction of the wet type N 2 even after about 9 hours. As can be seen from Fig. 4, it can be confirmed that the sheet A1 is After the wet N 2 is introduced, it returns to its original state in a very short time. In order to investigate such experimental results, the following experiment 3 was carried out.

(實驗3) (Experiment 3)

由於滴下相同量的水滴在薄片A1與薄片Z上,並調查了滴下不久的水滴的狀態,與從滴下起經過10秒後的水滴的狀態,故將其結果表示於圖6~圖9。尚,圖6係表示滴下水滴在薄片A1上不久的水滴的狀態之照片;圖7係表示從滴下水滴在薄片A1上起經過10秒後的水滴的狀態之照片;圖8係表示滴下水滴在薄片Z不久的水滴的狀態之照片;圖9係表示從滴下水滴在薄片Z上起經過10秒後的水滴的狀態之照片。又,在圖6~圖9中,21 為薄片、22為水滴。 The same amount of water droplets were dropped on the sheet A1 and the sheet Z, and the state of the water droplets dropped immediately after, and the state of the water droplets after 10 seconds from the dropping were examined, and the results are shown in FIGS. 6 to 9. In addition, FIG. 6 is a photograph showing a state in which water droplets of water droplets are dropped on the sheet A1, and FIG. 7 is a photograph showing a state of water droplets after 10 seconds from the dropping of the water droplets on the sheet A1; A photograph of the state of the water droplets immediately after the sheet Z; FIG. 9 is a photograph showing a state of water droplets after 10 seconds from the dropping of the water droplets on the sheet Z. Also, in Figures 6 to 9, 21 It is a thin sheet and 22 is a water drop.

由圖8及圖9可得知般,可確認到薄片Z在滴下水滴不久後及從滴下水滴上起經過10秒後的水滴的狀態不大有變化,且水分未浸透至薄片。相較於此,由圖6及圖7可得知般,可確認到薄片A1在從滴下水滴不久,水分則浸透至薄片;從滴下水滴上起經過10秒後,大部分水分都浸透至薄片。由此等可得知,相較於薄片Z,薄片A1之濕潤性為顯著提昇。 As can be seen from FIG. 8 and FIG. 9, it can be confirmed that the state of the water droplets after the droplet Z has dropped the water droplets for a short time and the water droplets have elapsed for 10 seconds has not changed greatly, and the water has not penetrated into the sheet. In contrast, as can be seen from FIG. 6 and FIG. 7, it can be confirmed that the sheet A1 is soaked into the sheet immediately after dropping the water droplets; after 10 seconds from the dropping of the water droplets, most of the water is saturated to the sheet. . From this, it can be seen that the wettability of the sheet A1 is remarkably improved as compared with the sheet Z.

如此般地,由於薄片A1之濕潤性為優異,故如上述實驗2所表示般,導入濕式N2後,在短時間內即回復到原來的狀態。相較於此,由於薄片Z之濕潤性差,故如上述實驗2所表示般,係認為因而在導入濕式N2後花費長時間仍無法回復到原來狀態之故。尚,關於薄片A2,係認為亦與薄片A1之情形為基於相同之理由,故導入濕式N2後在短時間內即回復到原來狀態之故。 In this manner, since the wettability of the sheet A1 is excellent, as shown in the above experiment 2, after the wet type N 2 is introduced, it returns to the original state in a short time. On the other hand, since the wettability of the sheet Z is inferior, as described in the above experiment 2, it is considered that it is not possible to return to the original state after taking the wet N 2 for a long time. In the case of the sheet A2, it is considered that the sheet A1 is also based on the same reason. Therefore, the wet type N 2 is introduced and returned to the original state in a short time.

(實驗4) (Experiment 4)

由於調查薄片A1、Z的細孔分布,故將其結果表示於圖12。實驗係使用氮作為吸附氣體,根據以溫度77K所測定的氮吸附等溫線並使用BJH法來解析細孔分布。 Since the pore distributions of the sheets A1 and Z were investigated, the results are shown in Fig. 12. In the experiment, nitrogen was used as an adsorption gas, and the pore distribution was analyzed by a BJH method based on a nitrogen adsorption isotherm measured at a temperature of 77K.

由圖12可得知般,得知薄片A1具有將細孔直徑約5nm設為波峰的細孔直徑分布,且存在著中孔洞。相較於此,得知薄片Z具有無波峰的平坦的細孔直徑分布,且未存在著中孔洞。 As can be seen from Fig. 12, it is found that the sheet A1 has a pore diameter distribution in which a pore diameter of about 5 nm is set as a peak, and a mesopores exist. In contrast, it was found that the sheet Z had a flat pore diameter distribution without a peak, and no mesopores were present.

[產業利用性] [Industry Utilization]

本發明係可使用作為氣體過濾器、氣體擴散層、間隔物、觸媒載體、或電極等。 The present invention can be used as a gas filter, a gas diffusion layer, a spacer, a catalyst carrier, an electrode, or the like.

Claims (5)

一種多孔質碳薄片,其特徵係由多孔質碳粉末與黏合劑所成,上述多孔質碳粉末具有中孔洞,鄰接的中孔洞彼此為連通。 A porous carbon flake characterized by comprising a porous carbon powder and a binder, wherein the porous carbon powder has a mesoporous hole, and adjacent mesopores communicate with each other. 如請求項1之多孔質碳薄片,其中,相對於上述多孔質碳粉末,上述黏合劑的比例為5重量%以上50重量%以下。 The porous carbon sheet according to claim 1, wherein the ratio of the binder to the porous carbon powder is 5% by weight or more and 50% by weight or less. 如請求項1或2之多孔質碳薄片,其中,膜厚為250μm以上1000μm以下。 The porous carbon flakes of claim 1 or 2, wherein the film thickness is from 250 μm to 1000 μm. 如請求項1~3中任一項之多孔質碳薄片,其中,上述黏合劑係含有1原子以上的氮及/或氟之黏合劑。 The porous carbon sheet according to any one of claims 1 to 3, wherein the binder contains a binder of nitrogen and/or fluorine of 1 atom or more. 如請求項4之多孔質碳薄片,其中,上述含有1原子以上的氮及/或氟之黏合劑為聚四氟乙烯。 The porous carbon sheet according to claim 4, wherein the binder containing nitrogen and/or fluorine of 1 atom or more is polytetrafluoroethylene.
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