TW201542293A - Dimerization of olefins - Google Patents
Dimerization of olefins Download PDFInfo
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- C07C2/04—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation
- C07C2/06—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation of alkenes, i.e. acyclic hydrocarbons having only one carbon-to-carbon double bond
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Abstract
Description
本發明係關於一種藉由利用含鎳觸媒之烯類反應以製備二聚體的觸媒系統,此觸媒和該觸媒系統之用途及二聚合烯類之方法。 The present invention relates to a catalyst system for preparing a dimer by reacting an olefin containing a nickel-containing catalyst, the catalyst and the use of the catalyst system, and a method of dimerizing a olefin.
低分子質量之烯類的寡聚物(尤其是C3-C5烯類之二聚體)是例如在製備醛類、羧酸類及醇類中使用之中間物。源於線型丁烯類之C8烯類可藉由氫甲醯化及隨後之氫化以轉化成對應之壬醇類,其轉而主要用於製造塑化劑。 Oligomers of low molecular weight olefins (especially dimers of C 3 -C 5 olefins) are, for example, intermediates used in the preparation of aldehydes, carboxylic acids and alcohols. The C 8 olefins derived from linear butenes can be converted to the corresponding sterols by hydroformylation and subsequent hydrogenation, which in turn are used primarily for the manufacture of plasticizers.
烯類(尤其是丙烯和丁烯)之寡聚作用在工業上係在均相中利用溶液態觸媒或雜相地利用固體觸媒或以二相觸媒系統來進行。 The oligomerization of alkenes, especially propylene and butene, is carried out industrially in a homogeneous phase using a solution catalyst or heterogeneously using a solid catalyst or a two-phase catalyst system.
在該雜相催化方法的情況中,利用酸性觸媒之寡聚作用長久以來已經確立。在此技藝中,例如使用沸石或磷酸/載體。在此情況中,獲得支鏈型烯類之異構物混合物。該烯類之寡聚的酸性催化作用的實例係在WO 92/13818中發現。 In the case of this heterogeneous catalytic process, oligomerization using acidic catalysts has long been established. In this art, for example, zeolite or phosphoric acid/carriers are used. In this case, a mixture of isomers of branched type olefins is obtained. An example of the acidic catalysis of oligomerization of such olefins is found in WO 92/13818.
對於具有高的二聚物選擇率的烯類之非酸性的雜相催化寡聚,在該技藝中頻繁地利用鎳化合物/載體材料。此類之觸媒是在Evonik Industries AG之OCTOL方法(Hydrocarbon Process.,Int.Ed.(1988)65(2,Sect.1,31-33)中所利用之固定床鎳觸媒。用於此用途之經載持的鎳觸媒是已知的。在WO 95/14647中所述的則是用於烯類寡聚作用的鎳觸媒,其具有由以下成分所構成之載體材料:氧化鈦及/或氧化鋯、氧化矽及隨意之氧化鋁和一些鹼金屬氧化物。利用這些觸媒,線型丁烯類之混合物係以低於75%之選擇率被寡聚以形成C8烯類。 For non-acidic heterogeneous catalytic oligomers of olefins having high dimer selectivity, nickel compound/carrier materials are frequently utilized in the art. A catalyst of this type is a fixed bed nickel catalyst used in the OCTOL method of Evonik Industries AG (Hydrocarbon Process., Int. Ed. (1988) 65 (2, Sect. 1, 31-33). Supported nickel catalysts for use are known. What is described in WO 95/14647 is a nickel catalyst for the oligomerization of olefins having a support material consisting of the following components: titanium oxide and / or zirconium oxide, aluminum oxide and silicon oxide and free of a number of alkali metal oxides. using these catalysts, a mixture of linear butenes system to select the rate is less than 75% of C 8 alkenes to form oligomers.
均相催化計畫係例如藉由A.Chauvel and G.Lefebvre在Petrochemical Processes,Volume 1,Technip(1989),183至187頁中描述。在全世界實施之均相催化方法是使用可溶鎳錯合物的寡聚作用,其已知為DIMERSOL方法(參見Yves Chauvin,Helene Olivier,於"Applied Homogeneous Catalysis with Organometallic Compounds",由Boy Cornils編輯,Wolfgang A.Herrmann,Verlag Chemie,1996,258-368)。 Homogeneous catalytic schemes are described, for example, by A. Chauvel and G. Lefebvre in Petrochemical Processes, Volume 1, Technip (1989), pages 183 to 187. A homogeneous catalytic process practiced throughout the world is the use of oligomerization of soluble nickel complexes known as the DIMERSOL process (see Yves Chauvin, Helene Olivier, "Applied Homogeneous Catalysis with Organometallic Compounds", edited by Boy Cornils , Wolfgang A. Herrmann, Verlag Chemie, 1996, 258-368).
慣用的均相催化方法之缺點是:該觸媒與反應產物和未轉化之反應物一同離開反應器,且必須由彼等分離出。此方法需要後處理步驟且產生廢棄物流。因為藉由該觸媒所形成之產物通常不能被再生以獲得活性觸媒,故還有觸媒成本。 A disadvantage of the conventional homogeneous catalysis process is that the catalyst leaves the reactor along with the reaction product and the unconverted reactant and must be separated from them. This method requires a post-treatment step and produces a waste stream. Since the product formed by the catalyst is generally not regenerated to obtain an active catalyst, there is also a catalyst cost.
這些缺點隨著該DIFASOL方法之發展而部分地除 去。此方法係例如在An introduction to Ionic Liquids by Michael Freemantle,Royal Society of Chemistry(2009),248至249頁中描述。其中,離子性液體係與作為極性相之烷基鋁氯化物聯合使用。使用之在該離子性液體中溶液態的鎳觸媒係由該產物相分離出且因此殘留在該反應器中。然而,由於在離子液體中酸性中心的存在,非無足輕重之比例的反應物係經由陽離子機轉被寡聚,且導致形成相對高支鏈型之產物寡聚物。 These shortcomings are partially removed with the development of the DIFASOL method. go with. This method is described, for example, in An introduction to Ionic Liquids by Michael Freemantle, Royal Society of Chemistry (2009), pages 248 to 249. Among them, the ionic liquid system is used in combination with an alkyl aluminum chloride as a polar phase. The nickel catalyst used in the solution state in the ionic liquid is separated from the product phase and thus remains in the reactor. However, due to the presence of an acidic center in the ionic liquid, non-insignificant proportions of the reactants are oligomerized via a cation machine and result in the formation of relatively high chain branched product oligomers.
公開公告之專利說明書WO 98/47616揭示一種系統,其經由緩衝用鹼之使用,極大地防止該經酸催化之機轉且也允許產物提高線性。 The published patent specification WO 98/47616 discloses a system which greatly prevents the acid catalyzed machine rotation and also allows the product to increase linearity via the use of a buffer base.
本發明之目的是要提供一種經改良之觸媒系統,其導致更大之單體轉化作用及/或較高之二聚物選擇率。 It is an object of the present invention to provide an improved catalyst system which results in greater monomer conversion and/or higher dimer selectivity.
令人驚訝地,已發現:如申請專利範圍第1項之觸媒,如申請專利範圍第12項之方法和如申請專利範圍第14及15項之用途符合該目的。 Surprisingly, it has been found that the catalyst of claim 1 of the patent application, such as the method of claim 12 and the use of items 14 and 15 of the patent application, meets this purpose.
本專利之主題是包含觸媒相之觸媒系統,該觸媒相包含以下物質:至少一種有機鹵化物鹽,至少一種鎳(II)觸媒,至少一種先質,及至少一種緩衝劑。 The subject matter of this patent is a catalyst system comprising a catalyst phase comprising at least one organic halide salt, at least one nickel (II) catalyst, at least one precursor, and at least one buffer.
在該先質中之有機鹵化物鹽較佳地形成一種離子性液體。離子性液體是在低於100℃之溫度下為液態的有機鹽,而該鹽不為在溶劑(水)中之溶液態。 The organic halide salt in the precursor preferably forms an ionic liquid. The ionic liquid is an organic salt which is liquid at a temperature lower than 100 ° C, and the salt is not in a solution state in a solvent (water).
該離子性液體在1巴下所具有之熔點較佳不高於100℃之熔點,更特別地不高於80℃,更佳地不高於50℃,更特別地不高於30℃。 The ionic liquid preferably has a melting point at 1 bar of not more than 100 ° C, more particularly not more than 80 ° C, more preferably not more than 50 ° C, more particularly not more than 30 ° C.
在一較佳具體例中,該先質是路易士酸或路易士酸混合物,更特別是式RnMX3-n及/或RmM2X6-m,其中R是C1-C6烷基,M是鋁、硼、鎵或鐵(III),X是鹵素或具有1-4個碳原子之烷氧基,n是1、2或3,且m是1、2或3。 In a preferred embodiment, the precursor is a Lewis acid or a Lewis acid mixture, more particularly a formula R n MX 3-n and/or R m M 2 X 6-m , wherein R is C 1- C 6 alkyl, M is aluminum, boron, gallium or iron (III), X is a halogen or an alkoxy group having 1 to 4 carbon atoms, n is 1, 2 or 3, and m is 1, 2 or 3.
在一具體例中,該先質是路易士酸。適合之先質包括AlCl3、Me2Al2Cl4、Me4Al2Cl2、Me3Al、Et2Al2Cl4、Et4Al2Cl2、Et3Al、iPr2Al2Cl4、iPr4Al2Cl2、iPr3Al、iBu2Al2Cl4、iBu4Al2Cl2、iBu3Al、Et3Al2Cl3及Et2AlOEt。在一較佳具體例中,該先質係選自由AlCl3、Me2Al2Cl4、Me4Al2Cl2、Et2Al2Cl4、Et4Al2Cl2、iPr2Al2Cl4、iPr4Al2Cl2、iBu2Al2Cl4、iBu4Al2Cl2、Et3Al2Cl3、Et2AlOEt及其混合物所組成之群組。在類似較佳具體例中,該先質係選自由AlCl3、Me2Al2Cl4、Et2Al2Cl4、iPr2Al2Cl4、iBu2Al2Cl4、Et3Al2Cl3、Et2AlOEt及其混合物所組成之群組。 In one embodiment, the precursor is Lewis acid. Suitable precursors include AlCl 3 , Me 2 Al 2 Cl 4 , Me 4 Al 2 Cl 2 , Me 3 Al, Et 2 Al 2 Cl 4 , Et 4 Al 2 Cl 2 , Et 3 Al, iPr 2 Al 2 Cl 4 iPr 4 Al 2 Cl 2 , iPr 3 Al, iBu 2 Al 2 Cl 4 , iBu 4 Al 2 Cl 2 , iBu 3 Al, Et 3 Al 2 Cl 3 and Et 2 AlOEt. In a preferred embodiment, the precursor is selected from the group consisting of AlCl 3 , Me 2 Al 2 Cl 4 , Me 4 Al 2 Cl 2 , Et 2 Al 2 Cl 4 , Et 4 Al 2 Cl 2 , iPr 2 Al 2 Cl 4 , a group consisting of iPr 4 Al 2 Cl 2 , iBu 2 Al 2 Cl 4 , iBu 4 Al 2 Cl 2 , Et 3 Al 2 Cl 3 , Et 2 AlOEt, and mixtures thereof. In a similar preferred embodiment, the precursor is selected from the group consisting of AlCl 3 , Me 2 Al 2 Cl 4 , Et 2 Al 2 Cl 4 , iPr 2 Al 2 Cl 4 , iBu 2 Al 2 Cl 4 , Et 3 Al 2 Cl 3. A group consisting of Et 2 AlOEt and mixtures thereof.
在一特佳具體例中,該鎳(II)觸媒係選自由NiZ2L2、NiZ'L2、NiZ2L'、NiZ'L'、NiY2、NiY'所組成之群組,其中Z是帶單一負電荷之配位基,Z'是帶雙負電荷之配位基,Y是帶單一負電荷之雙牙螯合配位基,Y'是帶雙負電荷之四牙螯合配位基,L是中性配位基,且L'是中性雙牙螯合配位基。 In a particularly preferred embodiment, the nickel (II) catalyst is selected from the group consisting of NiZ 2 L 2 , NiZ'L 2 , NiZ 2 L', NiZ'L', NiY 2 , NiY', wherein Z is a ligand with a single negative charge, Z' is a ligand with double negative charge, Y is a double-dentate chelating ligand with a single negative charge, and Y' is a tetradentate with double negative charge Ligand, L is a neutral ligand, and L' is a neutral bidentate ligand.
適合之帶單一負電荷之配位基的實例是鹵化物(諸如氟化物、氯化物、溴化物及碘化物)、乙酸鹽(OAc)、第三-丁氧化物(OtBu)、乙氧化物(OEt)及甲氧化物(OMe)。 Examples of suitable ligands with a single negative charge are halides (such as fluorides, chlorides, bromides, and iodides), acetates (OAc), third-butoxides (OtBu), ethoxylates ( OEt) and methoxide (OMe).
適合之帶雙負電荷之配位基是酒石酸鹽(tart)和草酸鹽(ox)。 Suitable ligands with double negative charge are tartrate (tart) and oxalate (ox).
適合之中性配位基特別包括可經取代之三烷基磷烷類諸如可經取代之三甲基膦(PMe3)、三乙基膦(PEt3),可經取代之三環烷基磷烷諸如可經取代之三環己基磷烷(PCy3),可經取代之三芳基膦(PAr3)諸如可經取代之三苯基磷烷(TPP),及可經取代之苄基甲基苯基膦(BMPP),該中性配位基較佳是三甲基膦。 Suitable intermediate ligands include, in particular, substituted trialkylphosphanes such as substituted trimethylphosphine (PMe 3 ), triethylphosphine (PEt 3 ), substituted tricycloalkyl a phosphine such as a substituted tricyclohexylphosphane (PCy 3 ), a substituted triarylphosphine (PAr 3 ) such as a substituted triphenylphosphinone (TPP), and a substituted benzyl group Phenylphenylphosphine (BMPP), the neutral ligand is preferably trimethylphosphine.
適合之中性螯合配位基是例如乙二胺(en)、乙醯丙酮(acac)、8-羥基喹啉、2,2'-聯吡啶(bpy)、1,10-啡啉(phen)、1,2-雙(二苯基膦基)乙烷(dppe)、1,2-二胺基環己烷、雙(二苯基膦基)甲烷(dppm)、1,3-雙(二苯基膦基)丙烷 (dppp)及2,2'-雙(二苯基膦基)-1,1'-聯萘(BINAP)。 Suitable neutral chelating ligands are, for example, ethylenediamine (en), acetoacetone (acac), 8-hydroxyquinoline, 2,2'-bipyridyl (bpy), 1,10-morpholine (phen , 1,2-bis(diphenylphosphino)ethane (dppe), 1,2-diaminocyclohexane, bis(diphenylphosphino)methane (dppm), 1,3-double ( Diphenylphosphino)propane (dppp) and 2,2'-bis(diphenylphosphino)-1,1'-binaphthyl (BINAP).
較佳之中性螯合配位基是雙(二苯基膦基)乙烷(dppe)、雙(二苯基膦基)甲烷(dppm)、1,3-雙(二苯基膦基)丙烷(dppp)及2,2'-雙(二苯基膦基)-1,1'-聯萘(BINAP)。 Preferred neutral chelating ligands are bis(diphenylphosphino)ethane (dppe), bis(diphenylphosphino)methane (dppm), 1,3-bis(diphenylphosphino)propane (dppp) and 2,2'-bis(diphenylphosphino)-1,1'-binaphthyl (BINAP).
在一較佳具體例中,該中性配位基L或L'是磷烷,更佳是三烷基磷烷。適合之磷烷類係特別選自由可經取代之三環己基磷烷類,三甲基膦,三乙基膦,可經取代之三芳基膦諸如可經取代之三苯基磷烷類(TPP),苄基甲基苯基膦(BMPP),雙(二苯基膦基)乙烷(dppe),雙(二苯基膦基)甲烷(dppm),1,3-雙(二苯基膦基)丙烷(dppp)及2,2'-雙(二苯基膦基)-1,1'-聯萘(BINAP)所組成之群組。 In a preferred embodiment, the neutral ligand L or L' is a phosphine, more preferably a trialkylphosphane. Suitable phosphanes are, in particular, selected from tricyclohexylphosphanes which may be substituted, trimethylphosphine, triethylphosphine, substituted triarylphosphines such as substituted triphenylphosphinones (TPP) ), benzylmethylphenylphosphine (BMPP), bis(diphenylphosphino)ethane (dppe), bis(diphenylphosphino)methane (dppm), 1,3-bis(diphenylphosphine) Group of propane (dppp) and 2,2'-bis(diphenylphosphino)-1,1'-binaphthyl (BINAP).
適合作為配位基L之其他單牙磷烷類是一級磷烷類諸如R4PH2,二級磷烷類諸如R4R5PH及三級磷烷諸如R4R5R6P。 Other monodentate phosphatas suitable as ligand L are primary phosphines such as R 4 PH 2 , secondary phosphanes such as R 4 R 5 PH and tertiary phosphanes such as R 4 R 5 R 6 P.
R4、R5及R6可互相獨立地是線型、環狀或支鏈型烷基,線型、環狀或支鏈型烯基,線型、環狀或支鏈型炔基、芳基、或苄基。該烷基、烯基、炔基、芳基及/或苄基係可被取代。二級及三級磷烷類之烷基、烯基及/或炔基可被閉合以形成環。在一較佳具體例中,該烷基、烯基及/或炔基具有1至10個碳原子、更佳地1至7個碳原子,同樣佳地1至5個碳原子。在另一較佳具體例中,該芳基或苄基具有6至9個碳原子。適合之取代基包括定義與R4、R5及R6類似之烷基、烯基、炔基、芳基或苄基。 R 4 , R 5 and R 6 may independently of each other be a linear, cyclic or branched alkyl group, a linear, cyclic or branched alkenyl group, a linear, cyclic or branched alkynyl group, an aryl group, or Benzyl. The alkyl, alkenyl, alkynyl, aryl and/or benzylic groups may be substituted. The alkyl, alkenyl and/or alkynyl groups of the secondary and tertiary phosphanes can be closed to form a ring. In a preferred embodiment, the alkyl, alkenyl and/or alkynyl group has from 1 to 10 carbon atoms, more preferably from 1 to 7 carbon atoms, and even more preferably from 1 to 5 carbon atoms. In another preferred embodiment, the aryl or benzyl group has from 6 to 9 carbon atoms. Suitable substituents include alkyl, alkenyl, alkynyl, aryl or benzyl groups which are similar to R 4 , R 5 and R 6 .
在一較佳具體例中,該鎳(II)觸媒具有二個磷烷配位 基L(較佳是三甲基膦)、及二個鹵化物配位基(較佳是氯化物)。更佳地,該Ni(II)觸媒是NiCl2(PMe3)2。 In a preferred embodiment, the nickel (II) catalyst has two phosphine ligands L (preferably trimethylphosphine) and two halide ligands (preferably chloride). More preferably, the Ni(II) catalyst is NiCl 2 (PMe 3 ) 2 .
在一較佳具體例,該有機鹵化物鹽係選自由可經取代之鹵化咪唑(諸如鹵化1-丁基-3-甲基咪唑(鹵化BMIM)),可經取代之鹵化吡,可經取代之鹵化吡咯啶,可經取代之鹵化鈲,可經取代之鹵化脲,可經取代之鹵化硫脲,可經取代之鹵化哌啶,可經取代之鹵化嗎福啉,經取代之鹵化銨,可經取代之鹵化鏻,及其混合物所組成之群組。更佳地,該有機鹵化物鹽係選自由可經取代之氯化咪唑,可經取代之氯化吡啶,經取代之氯化銨及其混合物所組成之群組。 In a preferred embodiment, the organic halide salt is selected from a halogenated imidazole which may be substituted (such as 1-butyl-3-methylimidazolium halide (halogenated BMIM)), which may be substituted with a halogenated pyridyl which may be substituted a halogenated pyrrolidine, a substituted halogenated hydrazine, a substituted halogenated urea, a substituted halogenated thiourea, a substituted halogenated piperidine, a substituted halogenated phenanthroline, a substituted ammonium halide, A group of substituted ruthenium halides, and mixtures thereof. More preferably, the organic halide salt is selected from the group consisting of a replaceable imidazolium chloride, a substituted pyridine chloride, a substituted ammonium chloride, and mixtures thereof.
較佳之取代基係選自由線型、環狀或支鏈型烷基,其具有1至16個,較佳具有1至10個,更佳具有1至7個,更特別具有1至6個碳原子,該烷基可能被取代。 Preferred substituents are selected from linear, cyclic or branched alkyl groups having from 1 to 16, preferably from 1 to 10, more preferably from 1 to 7, more particularly from 1 to 6 carbon atoms. The alkyl group may be substituted.
該緩衝劑較佳是路易士鹼性化合物或路易士鹼之混合物。在一特別具體例中,該路易士鹼是具有至少一種週期表第15族之元素的鹼(週期表第15族之路易士鹼)。適合之週期表第15族之路易士鹼係特別選自由氮鹼、磷鹼、砷鹼、銻鹼及鉍鹼所組成之群組。在一較佳具體例中,該路易士鹼係選自由一級胺類諸如R1NH2,二級胺類諸如R1R2NH,三級胺類諸如R1R2R3N,一級磷烷類諸如R1PH2,二級磷烷類諸如R1R2PH,三級磷烷類諸如R1R2R3P所組成之群組。 The buffering agent is preferably a mixture of a Lewis basic compound or a Lewis base. In a particular embodiment, the Lewis base is a base having at least one element of Group 15 of the Periodic Table (Lotus base of Group 15 of the Periodic Table). Suitable Lewis bases of Group 15 of the Periodic Table are particularly selected from the group consisting of nitrogen bases, phosphorous bases, arsenic bases, strontium bases and strontium bases. In a preferred embodiment, the Lewis base is selected from the group consisting of primary amines such as R 1 NH 2 , secondary amines such as R 1 R 2 NH, tertiary amines such as R 1 R 2 R 3 N, first order phosphorus Alkane such as R 1 PH 2 , a secondary phosphane such as R 1 R 2 PH, a tertiary phosphane such as R 1 R 2 R 3 P.
R1、R2及R3可互相獨立地是線型、環狀或支鏈型烷 基,線型、環狀或支鏈型烯基,線型、環狀或支鏈型炔基,芳基,或苄基,彼等可具有雜原子諸如N、O及S及/或可以是N、O及S。二級和三級胺類或磷烷類之烷基、烯基及/或炔基可被閉合以形成環。在一較具體例中,該烷基、烯基及/或炔基具有1至10個碳原子,更佳具有1至7個碳原子,同樣佳具有1至5個碳原子。在另一較佳具體例中,該芳基或苄基具有6至9個碳原子。適合之取代基包括定義與R1、R2及R3類似之烷基、烯基、炔基、芳基或苄基,也包括鹵素諸如-F、-Cl、-Br及-I。 R 1 , R 2 and R 3 may independently of each other be a linear, cyclic or branched alkyl group, a linear, cyclic or branched alkenyl group, a linear, cyclic or branched alkynyl group, an aryl group, or Benzyl groups, which may have heteroatoms such as N, O and S and/or may be N, O and S. The alkyl, alkenyl and/or alkynyl groups of the secondary and tertiary amines or phosphins can be closed to form a ring. In a more specific embodiment, the alkyl, alkenyl and/or alkynyl group has from 1 to 10 carbon atoms, more preferably from 1 to 7 carbon atoms, and most preferably from 1 to 5 carbon atoms. In another preferred embodiment, the aryl or benzyl group has from 6 to 9 carbon atoms. Suitable substituents include definitions of R 1, R 2 and R 3 are similar to the alkyl group, alkenyl group, an alkynyl group, an aryl group or a benzyl group, include halogen such as -F, -Cl, -Br and -I.
在一特佳具體例中,該路易士鹼是氮鹼諸如吡咯、吡咯衍生物(例如N-甲基吡咯)、吡啶、吡啶衍生物、喹啉及喹啉衍生物,磷鹼諸如磷烷類或鉍鹼諸如BiPh3,更特別是氮鹼。在類似較佳具體例中,該路易士鹼是可經取代之N-甲基吡咯。 In a particularly preferred embodiment, the Lewis base is a nitrogen base such as pyrrole, a pyrrole derivative (eg, N-methylpyrrole), a pyridine, a pyridine derivative, a quinoline, and a quinoline derivative, and a phosphorus base such as a phosphine. Or a purine base such as BiPh 3 , more particularly a nitrogen base. In a similar preferred embodiment, the Lewis base is a replaceable N-methylpyrrole.
在一較佳具體例中,該觸媒系統包含極性相(其包含離子性液體)及非極性相(其包含有機溶劑)。該有機溶劑較佳是非極性。 In a preferred embodiment, the catalyst system comprises a polar phase (which comprises an ionic liquid) and a non-polar phase (which comprises an organic solvent). The organic solvent is preferably non-polar.
在一具體例中,有機溶劑對離子性液體的體積比率是在0.5:1至10:1之範圍內,較佳在1:1至5:1或2:1至3:1範圍內。 In one embodiment, the volume ratio of the organic solvent to the ionic liquid is in the range of 0.5:1 to 10:1, preferably in the range of 1:1 to 5:1 or 2:1 to 3:1.
用來作為有機溶劑的可以是不能作為反應物之所有形式的液態碳或經雜原子取代的烴類。該烴或經雜原子取代的烴類可以是線型或支鏈型的。該有機溶劑較佳係選自由可經取代之線型或支鏈型烷類,可經取代之環烷類(諸如 環己烷),可經取代之芳香族及其混合物。適合之取代基包括定義與R1、R2及R3(參見以上)類似之烷基、烯基、炔基、芳基或苄基,也包括鹵素諸如-F、-Cl、-Br及-I。該有機溶劑較佳係選自由線型或支鏈型烷類,可經烷基取代之環烷類(諸如環己烷),線型或支鏈型之氯化的烷類(諸如四氯乙烷),可隨意地經烷基取代之氯化的環烷類,可經取代之氯化的或未氯化的芳香族(諸如異丙苯)及其混合物所組成之群組。極特佳的是使用烷類和環烷類(諸如環己烷)及其混合物。同樣較佳的是線型或支鏈型之氯化的烷類(諸如四氯乙烷),可隨意經烷基取代之氯化的環烷類,可經取代之芳香族(諸如異丙苯)。適合之取代基包括定義與R1、R2及R3(參見以上)類似之烷基、烯基、炔基、芳基或苄基,也包括鹵素諸如-F、-Cl、-Br及-I。 As the organic solvent, it may be any form of liquid carbon or a hetero atom-substituted hydrocarbon which cannot be used as a reactant. The hydrocarbon or heteroatom-substituted hydrocarbon may be linear or branched. The organic solvent is preferably selected from the group consisting of a linear or branched type alkane which may be substituted, a substituted cycloalkane such as cyclohexane, a substituted aromatic and a mixture thereof. Suitable substituents include alkyl, alkenyl, alkynyl, aryl or benzyl groups which are similar to R 1 , R 2 and R 3 (see above), and also include halogens such as —F, —Cl, —Br and — I. The organic solvent is preferably selected from the group consisting of linear or branched alkyls, alkyl-substituted naphthenes (such as cyclohexane), linear or branched chlorinated alkanes (such as tetrachloroethane). a group of chlorinated naphthenes optionally substituted by alkyl groups, substituted chlorinated or unchlorinated aromatics such as cumene, and mixtures thereof. Very particular is the use of alkanes and naphthenes such as cyclohexane and mixtures thereof. Also preferred are linear or branched chlorinated alkanes (such as tetrachloroethane), optionally substituted by alkyl substituted chlorinated naphthenes, substituted aromatics (such as cumene). . Suitable substituents include alkyl, alkenyl, alkynyl, aryl or benzyl groups which are similar to R 1 , R 2 and R 3 (see above), and also include halogens such as —F, —Cl, —Br and — I.
在一特別具體例中,有機溶劑對離子性液體之體積比率是在1:1至7:1之範圍中,較佳在2:1至5:1之範圍中,該有機溶劑係選自由可經取代之線型或支鏈型烷類,可經取代之環烷類(諸如環己烷)及其混合物組成之群組。適合之取代基包括定義與R1、R2及R3(參見以上)類似之烷基、烯基、炔基、芳基或苄基。 In a specific embodiment, the volume ratio of the organic solvent to the ionic liquid is in the range of 1:1 to 7:1, preferably in the range of 2:1 to 5:1, and the organic solvent is selected from the group consisting of A substituted linear or branched type alkane, a group of substituted naphthenes such as cyclohexane, and mixtures thereof. Suitable substituents include alkyl, alkenyl, alkynyl, aryl or benzyl groups which are similar to R 1 , R 2 and R 3 (see above).
在另一特別具體例中,有機溶劑對離子性液體之體積比率是在0至2或0.5至1之範圍中,該有機溶劑係選自由線型或支鏈型之氯化的烷類(諸如四氯乙烷),可隨意地經烷基取代之氯化的環烷類,可經取代之芳香族(諸如異丙苯)及其混合物所組成之組群。適合之取代基包括定義 與R1、R2及R3(參見以上)類似之烷基、烯基、炔基、芳基或苄基,也包括鹵素諸如-F、-Cl、-Br及-I。 In another specific embodiment, the volume ratio of the organic solvent to the ionic liquid is in the range of 0 to 2 or 0.5 to 1, and the organic solvent is selected from the group consisting of linear or branched chlorinated alkane (such as four Ethyl chloride), optionally substituted by alkyl substituted chlorinated naphthenes, substituted aromatics such as cumene, and mixtures thereof. Suitable substituents include alkyl, alkenyl, alkynyl, aryl or benzyl groups which are similar to R 1 , R 2 and R 3 (see above), and also include halogens such as —F, —Cl, —Br and — I.
在一較佳具體例中,有機鹵化物鹽對先質之莫耳比率是1:0.4-1.8,更特別是1:0.5-1.4及/或有機鹵化物鹽對緩衝劑之莫耳比率是1:0.1-0.8,更特別是1:0.15-0.5。在另一具體例中,有機鹵化物鹽對緩衝劑之莫耳比率是1:0.2-0.3。在另一具體例中,有機鹵化物鹽對RnMX3-n之莫耳比率是1:0.8-1.8,更特別是1:0.9-1.4且尤其是1:1.0-1.3或1:1.1-1.2。在另一具體例中,有機鹵化物鹽對RmM2X6-m之莫耳比率是1:0.4-0.9,更特別是1:0.5-0.8且尤其是1:0.6-0.7。在一較佳具體例中,有機鹵化物鹽對有機溶劑之莫耳比率是在1:0.5-50,更特別是1:5-35且極佳地1:10-20。在另一較佳具體例中,有機鹵化物鹽對RnMX3-n對緩衝劑對有機溶劑之莫耳比率是1:1.1-1.3:0.15-0.3:5-35。在另一較佳具體例中,有機鹵化物鹽對RmM2X6-m對緩衝劑對有機溶劑之莫耳比率是1:0.5-0.6:0.15-0.3:5-25。 In a preferred embodiment, the molar ratio of the organic halide salt to the precursor is 1:0.4-1.8, more specifically 1:0.5-1.4 and/or the molar ratio of the organic halide salt to the buffer is 1. : 0.1-0.8, more specifically 1:0.15-0.5. In another embodiment, the molar ratio of organic halide salt to buffer is from 1:0.2 to 0.3. In another embodiment, the molar ratio of the organic halide salt to R n MX 3-n is 1:0.8-1.8, more specifically 1:0.9-1.4 and especially 1:1.0-1.3 or 1:1.1. 1.2. In another embodiment, the molar ratio of the organic halide salt to R m M 2 X 6-m is from 1:0.4 to 0.9, more specifically from 1:0.5 to 0.8 and especially from 1:0.6 to 0.7. In a preferred embodiment, the molar ratio of the organic halide salt to the organic solvent is from 1:0.5 to 50, more specifically from 1:5 to 35 and very preferably from 1:10 to 20. In another preferred embodiment, the molar ratio of the organic halide salt to the R n MX 3-n to buffer to organic solvent is 1:1.1-1.3:0.15-0.3:5-35. In another preferred embodiment, the molar ratio of the organic halide salt to the R m M 2 X 6-m to buffer to organic solvent is 1:0.5-0.6:0.15-0.3:5-25.
在一具體例中,觸媒對有機鹵化物鹽之莫耳比率是在1:30-1:300範圍中,較佳在1:40-1:250範圍中,更佳在1:50-1:230範圍中,更特別在1:100-1:200範圍中。 In one embodiment, the molar ratio of the catalyst to the organic halide salt is in the range of 1:30 to 1:300, preferably in the range of 1:40 to 1:250, more preferably 1:50. : 230 range, more particularly in the range of 1:100-1:200.
在一較佳具體例中,觸媒對緩衝劑之莫耳比率是在1:2-1:100範圍中,較佳在1:5-1:70範圍中,更佳在1:10-1:50範圍中,更特別在1:25-1:30範圍中。 In a preferred embodiment, the molar ratio of catalyst to buffer is in the range of 1:2-1:100, preferably in the range of 1:5-1:70, more preferably 1:10-1. In the range of :50, more particularly in the range of 1:25-1:30.
本發明之另一主題是一種二聚合烯類的方法,其包含 以下步驟:A)提供本發明之觸媒系統。 Another subject of the invention is a method of dipolymerizing a olefin comprising The following steps: A) provide the catalyst system of the present invention.
在一具體例中,步驟A)包括子步驟A1、A2和A3。在子步驟A1中,該有機鹵化物鹽較佳與該先質混合以製備離子性液體。在子步驟A2中,該緩衝劑然後被添加至該離子性液體。該觸媒在子步驟A2中係溶解在該經緩衝的離子性液體中。在另一隨意的步驟中,該經緩衝的離子性液體可與有機溶劑混合。 In a specific example, step A) includes sub-steps A1, A2 and A3. In substep A1, the organic halide salt is preferably mixed with the precursor to prepare an ionic liquid. In sub-step A2, the buffer is then added to the ionic liquid. The catalyst is dissolved in the buffered ionic liquid in substep A2. In another optional step, the buffered ionic liquid can be mixed with an organic solvent.
在另一具體例中,在子步驟A1和A2中製備該經緩衝之離子性液體。在子步驟A3中,該觸媒係溶解在該有機溶劑中。在另一步驟(A4)中,該經緩衝之離子性液體和該有機溶劑被混合。 In another embodiment, the buffered ionic liquid is prepared in sub-steps A1 and A2. In substep A3, the catalyst is dissolved in the organic solvent. In another step (A4), the buffered ionic liquid and the organic solvent are mixed.
用於本發明之反應物可以是C2至C10,較佳是C3-C5烯類或其混合物。包含反應物之混合物較佳基本上不包含其他不飽和化合物或多元不飽和化合物諸如二烯類或乙炔衍生物。使用之烯類混合物以該烯類部分計,較佳含有少於5質量%,更特別含有少於1質量%之支鏈型烯類。 The reactant used in the present invention may be a C 2 to C 10 , preferably a C 3 - C 5 olefin or a mixture thereof. The mixture comprising the reactants preferably does not substantially comprise other unsaturated compounds or polyunsaturated compounds such as dienes or acetylene derivatives. The olefinic mixture to be used preferably contains less than 5% by mass, more particularly less than 1% by mass, of the branched olefins based on the olefinic moiety.
適合烯類包括α-烯類、2-烯類和環烯類。作為反應物之烯類較佳是α-烯類。 Suitable alkenes include alpha-olefins, 2-olefins and cycloolefins. The olefin as the reactant is preferably an α-olefin.
丙烯在工業上是藉由石油腦之裂解來製造且是容易取得之基本化學品。C5烯類存在於精煉器或裂解器所產生之輕石油部分中。包含線型C4烯類的技術級混合物是由精煉器所產生之輕石油部分,由FC裂解器或蒸氣裂解器所產生之C4部分,由費-托合成所產生之混合物,由丁烷類 之脫氫所產生之混合物,及藉由複分解所形成或由其他工業方法所產生之混合物。 Propylene is industrially produced by cracking of the petroleum brain and is an essential chemical that is readily available. C 5 olefinic portion present in the light oil arising in the refiner or crackers. The technical grade mixture comprising linear C 4 olefins is the light petroleum fraction produced by the refiner, the C 4 fraction produced by the FC cracker or steam cracker, the mixture produced by the Fischer-Tropsch synthesis, and the butanes. a mixture produced by dehydrogenation, and a mixture formed by metathesis or produced by other industrial processes.
適合本發明之方法的線型丁烯類的混合物可例如由蒸氣裂解器之C4部分獲得。在該情況中,丁二烯係在第一步驟中移除。這是藉由該丁二烯之萃取或萃取性蒸餾或藉由彼之選擇性氫化來進行。在二情況中,獲得基本上不含丁二烯之C4部分(殘液I)。在第二步驟中,異丁烯係例如藉由與甲醇反應以製備甲基第三丁基醚(MTBE)而由該C4流移除。其他可能性是來自殘液I之異丁烯與水的反應以獲得第三丁醇,或該異丁烯之經酸催化的寡聚以獲得二異丁烯。現今不含異丁烯之C4部分(殘液II)視需要含有該線型丁烯類和隨意之丁烷類。隨意地,另外,該1-丁烯可藉由蒸餾分離出。二部分(其一具有丁-1-烯或其一具有丁-2-烯)可用在本發明之方法中。 Mixtures of linear butenes suitable for the process of the invention can be obtained, for example, from the C 4 portion of a steam cracker. In this case, the butadiene is removed in the first step. This is carried out by extraction or extractive distillation of the butadiene or by selective hydrogenation of the same. In the second case, is obtained substantially free of C 4 to butadiene portion (raffinate I). In the second step, for example by reaction of isobutylene with methanol is removed from this C 4 stream to produce methyl tertiary butyl ether (MTBE). Other possibilities are the reaction of isobutene from raffinate I with water to obtain a third butanol or an acid catalyzed oligomerization of the isobutene to obtain diisobutylene. The C 4 portion (residual liquid II) which does not contain isobutylene today contains the linear butenes and the random butanes as needed. Optionally, in addition, the 1-butene can be separated by distillation. The two parts, one of which has but-1-ene or one of which has but-2-ene, can be used in the process of the invention.
用於製備適合反應物之另一可能性是要使殘液I、殘液II或具有類似組成之烴混合物在反應塔中進行加氫異構化。此一程序之產物可包括一種由2-丁烯類、小部分之1-丁烯和隨意之正丁烷的混合物以及異丁烷和異丁烯。 Another possibility for preparing suitable reactants is to carry out hydroisomerization of raffinate I, raffinate II or a hydrocarbon mixture having a similar composition in a reaction column. The product of this procedure may include a mixture of 2-butenes, a small portion of 1-butene and optionally n-butane, and isobutane and isobutylene.
較佳地,作為反應物的是由C2至C10烯類組成之純物質,更佳是由C3至C5烯類組成的純物質。在另一較佳具體例中,將含烯之流諸如粗製之丁烷供應至該方法以作為含有反應物之混合物。其他適合之含反應物的混合物包括殘液I(不含丁二烯之蒸氣裂解器的C4部分)及殘液II(不含丁二烯且不含異丁烯之蒸氣裂解器的C4部分)。 Preferably, as the reactant, it is a pure substance composed of C 2 to C 10 olefins, more preferably a pure substance composed of C 3 to C 5 olefins. In another preferred embodiment, an alkene-containing stream, such as crude butane, is supplied to the process as a mixture containing the reactants. Other suitable reactant containing a mixture of raffinate comprising the I (C 4 steam cracking portion of the butadiene-free filter) and Raffinate II (butadiene-free C 4 and the vapor portion containing isobutylene cracker) .
在一具體例中,相對所轉化之反應物的二聚合程度(也稱為"相對該二聚合的選擇率%)是至少17%,較佳是至少25%,更佳地至少40%。在一較佳具體例中,二聚合程度是至少60%,更佳地至少85%,極佳地至少90%,更特別地至少95%。在一特佳具體例中,二聚合程度是至少96%,更佳地至少98%,極佳地至少99%。 In one embodiment, the degree of dimerization relative to the converted reactant (also referred to as "% relative to the selectivity of the dimerization" is at least 17%, preferably at least 25%, more preferably at least 40%. In a preferred embodiment, the degree of dimerization is at least 60%, more preferably at least 85%, and most preferably at least 90%, more specifically at least 95%. In a particularly preferred embodiment, the degree of dimerization is at least 96. %, more preferably at least 98%, and optimally at least 99%.
在一較佳具體例中,本發明之方法另包含以下步驟:B)二聚合一種烯或二或多種烯類,更特別是選自由乙烯、正丙烯、正丁烯、正戊烯、正己烯、正庚烯、正辛烯、正壬烯及正癸烯組成之群組的烯類,較佳是正丙烯、正丁烯及正戊烯。 In a preferred embodiment, the method of the present invention further comprises the steps of: b) dimerizing an olefin or two or more olefins, more particularly selected from the group consisting of ethylene, n-propene, n-butene, n-pentene, n-hexene The olefin of the group consisting of n-heptene, n-octene, n-decene and n-decene is preferably n-propene, n-butene and n-pentene.
將藉由本發明之方法所製備之寡聚物用在包括醛類、醇類及羧酸類之製備的用途中。因此,例如,由線型丁烯類所形成之二聚體係藉由氫甲醯化產生壬醛混合物。此混合物藉由氧化產生對應之羧酸類或藉由氫化產生C9醇混合物。該C9酸混合物可用於生產潤滑劑或乾燥劑。該C9醇混合物是在製造塑化劑(尤其是鄰苯二甲酸壬酯)時之先質。 The oligomers produced by the process of the invention are used in applications involving the preparation of aldehydes, alcohols and carboxylic acids. Thus, for example, a dimerization system formed from linear butenes produces a furfural mixture by hydroformylation. Generate a corresponding mixture of carboxylic acids produced by oxidation or by hydrogenation of C 9 alcohol mixtures. The C 9 acid mixture useful for producing a lubricant or desiccant. When the precursor of the C 9 alcohol mixtures in the manufacture of plasticizers (nonyl phthalate in particular).
在一具體例中,該二聚合步驟係在0至30℃之範圍中,較佳在17至25℃之範圍中的溫度下及在1至20巴,較佳地2至3巴之壓力下進行。 In a specific embodiment, the dimerization step is in the range of 0 to 30 ° C, preferably in the range of 17 to 25 ° C and at a pressure of 1 to 20 bar, preferably 2 to 3 bar. get on.
在另一具體例中,該二聚合步驟係在0至17℃之範圍中,較佳在2至12℃之範圍中的溫度下及在1至20巴,較佳地2至3巴之壓力下進行。 In another embodiment, the dimerization step is in the range of 0 to 17 ° C, preferably in the range of 2 to 12 ° C and at a pressure of 1 to 20 bar, preferably 2 to 3 bar. Go on.
本發明之另一主題是本發明之觸媒系統用於二聚合烯類的用途,以及NiCl2(PMe3)2用於二聚合烯類的用途。 Another subject of the invention is the use of the catalyst system of the invention for the dipolymerization of olefins and the use of NiCl 2 (PMe 3 ) 2 for the dipolymerization of olefins.
以下實例意圖更詳細地闡明本發明。 The following examples are intended to illustrate the invention in more detail.
11克(62.9毫莫耳)之氯化1-丁基-3-甲基咪唑被導入且與139.0毫莫耳之環己烷摻混。AlCl3(10.08克,75.6毫莫耳)在25℃下且分部地被添加至該溶液。 11 g (62.9 mmol) of 1-butyl-3-methylimidazolium chloride was introduced and blended with 139.0 mmol of cyclohexane. AlCl 3 (10.08 g, 75.6 mmol) was added to the solution at 25 ° C in portions.
在已移除環己烷上清液之後,將所製備之3.79克(12.3毫莫耳)的離子性液體[BMIM][AlCl4]填充至燒瓶且在25℃下與BiPh3(1.18克,2.7毫莫耳)摻混。將該混合物攪拌1小時。 After the cyclohexane supernatant had been removed, 3.79 g (12.3 mmol) of the ionic liquid [BMIM][AlCl 4 ] prepared was filled into the flask and BiPh 3 (1.18 g, at 25 ° C, 2.7 millimoles) blended. The mixture was stirred for 1 hour.
在經緩衝之離子性液體中溶解0.015克之NiCl2(PMe3)2(0.054毫莫耳)。所形成之二相觸媒溶液被轉移至高壓之壓熱器且與1克之1-丁烯(17.8毫莫耳)摻混。在25℃下攪拌4小時(750rpm)。實驗結果在表1a和1b中列出。 0.015 grams of NiCl 2 (PMe 3 ) 2 (0.054 mmol) was dissolved in the buffered ionic liquid. The resulting two-phase catalyst solution was transferred to a high pressure autoclave and blended with 1 gram of 1-butene (17.8 mmol). Stir at 25 ° C for 4 hours (750 rpm). The experimental results are listed in Tables 1a and 1b.
將0.015克之NiCl2(PMe3)2(0.054毫莫耳)溶解在環己烷中。所製備之非極性溶液及該經緩衝之離子性液體被混合,轉移至高壓之壓熱器且與1克之1-丁烯(17.8毫莫耳)摻混。在0℃下攪拌4小時(750rpm)。實驗結果在表1a和1b中列出。 0.015 grams of NiCl 2 (PMe 3 ) 2 (0.054 mmol) was dissolved in cyclohexane. The prepared non-polar solution and the buffered ionic liquid were mixed, transferred to a high pressure autoclave and blended with 1 gram of 1-butene (17.8 mmol). Stir at 0 ° C for 4 hours (750 rpm). The experimental results are listed in Tables 1a and 1b.
將0.015克之NiCl2(PMe3)2(0.054毫莫耳)溶解在所用之非極性溶劑中。所製備之非極性溶液及該經緩衝之離子性液體被混合,轉移至高壓之壓熱器且與1克之1-丁烯(17.8毫莫耳)摻混。在25℃下攪拌4小時(750rpm)。實驗結果在表1a和1b中列出。 0.015 grams of NiCl 2 (PMe 3 ) 2 (0.054 mmol) was dissolved in the non-polar solvent used. The prepared non-polar solution and the buffered ionic liquid were mixed, transferred to a high pressure autoclave and blended with 1 gram of 1-butene (17.8 mmol). Stir at 25 ° C for 4 hours (750 rpm). The experimental results are listed in Tables 1a and 1b.
將表2中所列之量的依照實例1A所製備的離子性液體[BMIM][AlCl4]填充至燒瓶且在室溫下與在表2中所指明之量的N-甲基吡咯摻混。將該混合物攪拌1小時。 The ionic liquid [BMIM][AlCl 4 ] prepared according to Example 1A in the amounts listed in Table 2 was filled into the flask and blended with N-methylpyrrole in the amounts indicated in Table 2 at room temperature. . The mixture was stirred for 1 hour.
將0.015克之NiCl2(PMe3)2(0.054毫莫耳)溶解於該經緩衝之離子性液體中。所形成之二相觸媒溶液轉移至高壓之壓熱器且與1克之1-丁烯(17.8毫莫耳)摻混。在25℃下攪拌4小時(750rpm)。實驗結果在表3a和3b中列出。 0.015 grams of NiCl 2 (PMe 3 ) 2 (0.054 mmol) was dissolved in the buffered ionic liquid. The resulting two-phase catalyst solution was transferred to a high pressure autoclave and blended with 1 gram of 1-butene (17.8 mmol). Stir at 25 ° C for 4 hours (750 rpm). The experimental results are listed in Tables 3a and 3b.
將0.015克之NiCl2(PMe3)2(0.054毫莫耳)溶解在環己烷中。所製備之非極性溶液及該經緩衝之離子性液體被混合,轉移至高壓之壓熱器且與1克之1-丁烯(17.8毫莫耳)摻混。在25℃下攪拌4小時(750rpm)。實驗結果在表3a和3b中列出。 0.015 grams of NiCl 2 (PMe 3 ) 2 (0.054 mmol) was dissolved in cyclohexane. The prepared non-polar solution and the buffered ionic liquid were mixed, transferred to a high pressure autoclave and blended with 1 gram of 1-butene (17.8 mmol). Stir at 25 ° C for 4 hours (750 rpm). The experimental results are listed in Tables 3a and 3b.
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