TW201539839A - A production method by use diatom structures in dye-sensitized solar cell - Google Patents
A production method by use diatom structures in dye-sensitized solar cell Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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本發明系關係一種太陽能電池及其製法,尤其關於一種利用旋轉塗佈所製成之染料敏化太陽能電池。 The present invention relates to a solar cell and a method of making the same, and more particularly to a dye-sensitized solar cell produced by spin coating.
隨著全球氣候變遷、空氣汙染、及有限的資源等問題日趨嚴重,但人們對能源的需求反而增加。在利用再生能源,太陽能源是取之不盡用之不竭,也是潔淨的能源,此為解決上述問題的最好途徑之一。目前開發中的太陽能電池有數種,分別包括以矽晶、III-V族、II-VI族等半導體材料為主;然而近年積極研究之薄膜式-有機太陽能電池轉換效率雖不高,但薄膜式太陽能電池只需使用一層極薄的光電材料,材料使用非常少,也更能搭配軟性基板,應用範圍很大。在1991年M.Grätzel與O’Regan提出一種新型態的太陽能電池稱為染料敏化太陽能電池(dye-sensitized solar cell),其元件包含多孔性的半導體電極-二氧化鈦薄膜、被覆在多孔電極表面的染料分子、電解質及對電極。相較於傳統的矽晶太陽能電池,不僅製程簡易且成本低。在近幾年的發展於多孔膜電極、高效率染料、電解質、及可撓式基板等等的開發與研究,顯示出染料敏化太陽能電池的潛力與應用性,對於染料敏化太陽能電池的未來將可蓬勃發展和研究。 As global climate change, air pollution, and limited resources become more serious, people's demand for energy has increased. In the use of renewable energy, solar energy sources are inexhaustible and clean energy, which is one of the best ways to solve the above problems. There are several kinds of solar cells currently under development, including semiconductor materials such as twin, III-V, II-VI, etc.; however, the conversion efficiency of thin-film-organic solar cells actively researched in recent years is not high, but the film type Solar cells use only a very thin layer of optoelectronic material, which is used in very small materials and can be used with soft substrates. In 1991, M. Grätzel and O'Regan proposed a new type of solar cell called dye-sensitized solar cell, whose components contain a porous semiconductor electrode-titanium dioxide film coated on the surface of the porous electrode. Dye molecules, electrolytes and counter electrodes. Compared with the conventional twin solar cell, the process is simple and the cost is low. In recent years, the development and research of porous membrane electrodes, high-efficiency dyes, electrolytes, and flexible substrates have shown the potential and applicability of dye-sensitized solar cells, and the future of dye-sensitized solar cells. Will flourish and research.
雖然染料敏化太陽能電池的效率已超過10%。其元件中電池的陽極包含 了導電玻璃、二氧化鈦半導體薄膜,及吸附在二氧化鈦表面的染料分子等仍有改善的空間,参考美國俄勒岡州立大學(Oregon State University)和波特蘭州立大學(Portland State University)的研究人員們實驗證實,一種名為‘矽藻’(diatom)的微小海藻,有助於使染料敏化太陽能電池(dye-sensitized solar cell)的電力輸出提高。以美國俄勒岡州立大學及波特蘭州立大學之研究人員是以餵食矽藻、藉以養殖矽藻的方式,讓矽藻殼體之殼壁周圍上長出二氧化鈦結構,應用在染料敏化太陽能電池中增加補光並進而提高效率,但在時間餵食與養殖的時間將近百小時以上,才可使矽藻殼體於周圍生長出二氧化鈦之結構,故前置作業過長。有鑑於此,本發明利用摻入矽藻殼體以及混和塗佈的方式,透過將矽藻殼體與二氧化鈦漿料進行混和,可有效率製作出染料敏化太陽能電池,在本發明中,提出一種提高染料敏化太陽能電池輸出之製作方法。 Although the efficiency of dye-sensitized solar cells has exceeded 10%. The anode of the battery in its component contains There is still room for improvement in conductive glass, titanium dioxide semiconductor thin films, and dye molecules adsorbed on the surface of titanium dioxide. The experiments were confirmed with reference to researchers at Oregon State University and Portland State University. A tiny seaweed called 'diatom' helps to increase the power output of dye-sensitized solar cells. Researchers at Oregon State University and Portland State University use a method of feeding algae to grow algae, which allows the titanium dioxide structure to grow around the shell wall of the algae shell and is used in dye-sensitized solar cells. Increasing the light and increasing the efficiency, but the time of feeding and breeding in the time is nearly 100 hours, the structure of the titanium dioxide can be grown around the algae shell, so the pre-operation is too long. In view of the above, the present invention can efficiently produce a dye-sensitized solar cell by mixing the algae shell and the titanium dioxide slurry by using a method of incorporation into the algae shell and mixing and coating, and in the present invention, A manufacturing method for improving the output of a dye-sensitized solar cell.
本發明之主要目的係在提供一種染料敏化太陽能電池,摻雜於半導體層中矽藻殼體之應用,其作為半導體層的混和吸附,並具有多孔之結構,其有效提高表面粗糙度,有利於光線之反射與散射、增加光子於摻有矽藻殼體之光電極內的彈跳與捕捉,如此可提高染料敏化太陽能電池之效率輸出。 The main object of the present invention is to provide a dye-sensitized solar cell, which is doped to the algae shell in the semiconductor layer, which is used as a mixed adsorption of the semiconductor layer and has a porous structure, which effectively improves the surface roughness and is advantageous. In the reflection and scattering of light, the bounce and capture of photons in the photoelectrode doped with the algae shell can improve the efficiency output of the dye-sensitized solar cell.
本發明之另一目的在於提供一種染料敏化太陽能電池,包括有一第一導電玻璃、一第二導電玻璃、一半導體層、一導電層、一敏化染料、以及一電解質層。此第一導電玻璃及第二導電玻璃採導電面相互黏接,半導體層上摻雜有矽藻殼體,並採用旋轉塗佈方式設置於第一導電玻璃之導電面 上,其載有敏化染料,另外導電層則設置於第二導電玻璃之導電面上,藉由鑽孔將電解質層注入相互黏接之第一導電玻璃及第二導電玻璃內。 Another object of the present invention is to provide a dye-sensitized solar cell comprising a first conductive glass, a second conductive glass, a semiconductor layer, a conductive layer, a sensitizing dye, and an electrolyte layer. The conductive surfaces of the first conductive glass and the second conductive glass are bonded to each other, and the semiconductor layer is doped with the algae shell, and is disposed on the conductive surface of the first conductive glass by spin coating. The sensitizing dye is disposed on the conductive surface of the second conductive glass, and the electrolyte layer is injected into the first conductive glass and the second conductive glass bonded to each other by drilling.
本發明將具體地描述實施態樣,並配合所示圖示進行詳細說明其製作方式,加入生物體矽藻殼體之應用,除了改善半導體薄膜之表面形貌,也提高了內部之光學特性,在此利用旋轉塗佈之製程,有效地控制薄膜厚度,製作出染料敏化太陽能電池。 The present invention will specifically describe the embodiment, and the production method will be described in detail in conjunction with the illustrated diagram. The application of adding the algae shell of the organism, in addition to improving the surface topography of the semiconductor film, also improves the optical properties of the interior. Here, a spin coating process is used to effectively control the film thickness to produce a dye-sensitized solar cell.
在此參照第7圖,係光顯100倍下觀察之矽藻群體,此部分為本發明所需之矽藻殼體溶液,矽藻殼體長約8um,寬約2um。接著參照第1圖,係染料敏化太陽能電池摻雜矽藻殼體之結構示意圖,此部分包括2二氧化鈦摻有矽藻殼體光電極,其中1摻雜有第7圖中之矽藻殼體,接著參照第2圖SO-TI-NANOXIDE-HT/SC奈米顆粒之SEM圖和第3圖SO-TI-NANOXIDE-HT/SC奈米顆粒摻雜矽藻殼體之SEM圖互相比較,第3圖中為2二氧化鈦摻有矽藻殼體光電極表面形貌較為粗糙,此製程透過旋轉塗佈的方式設置於3導電玻璃上,接著將5敏化染料載於2二氧化鈦摻有矽藻殼體光電極上,並將6白金對電極與3導電玻璃導電面相互黏接,再把1電解液注入於6白金對電極與3導電玻璃中,最後4電極為輸出端,完成第1圖染料敏化太陽能電池摻雜矽藻殼體之結構示意圖。 Referring to Fig. 7, the algae population observed under light 100 times is the algae shell solution required for the present invention. The algae shell is about 8 μm long and about 2 μm wide. Referring to FIG. 1 , a schematic diagram of a structure of a dye-sensitized solar cell doped algae shell, the portion comprising 2 titanium dioxide doped with a algae shell photoelectrode, wherein 1 is doped with the algae shell in FIG. 7 Next, referring to the SEM image of SO-TI-NANOXIDE-HT/SC nanoparticle in Fig. 2 and the SEM image of the SO-TI-NANOXIDE-HT/SC nanoparticle-doped algae shell in Fig. 3, 3 In the figure, the surface morphology of the photocatalyst with 2 titanium dioxide doped with algae shell is rough, the process is set on 3 conductive glass by spin coating, and then 5 sensitizing dye is carried on 2 titanium dioxide mixed with algae shell. On the bulk photoelectrode, the 6 platinum counter electrode and the 3 conductive glass conductive surface are bonded to each other, and then the 1 electrolyte is injected into the 6 platinum counter electrode and the 3 conductive glass, and the last 4 electrodes are the output ends, and the dye stain of the first figure is completed. Schematic diagram of the structure of the solar cell doped algae shell.
在此參照第7圖光顯100倍下觀察之矽藻群體,此部分首先加入十二烷基硫酸鈉(SDS),SDS為界面活性劑會破壞蛋白質使其變性,並包覆變性的蛋白質,而其帶有一致的負電荷,在離心過程中,一方面將矽藻內的細胞 拉入溶液中。我們使用高速離心機為eppendorf 5804R,將管容量10ml置入約10g矽藻溶液,並加入2%的十二烷基硫酸鈉(SDS),進行速度3000rpm和時間10分鐘的離心過程。矽藻溶液中包含很多碎屑、大體積之雜質、放射蟲等條狀物,故再摻入矽藻殼體時,本發明中需將以上雜質利用過濾去除,使用為沉降速率分離,將純水:甲醇為4:3加入試管內,順序為先加入純水再緩緩加入甲醇,靜置5分鐘後,再將離心處理後的矽藻溶液以吸量管吸取約500ul慢慢滴入試管,此時靜置約5分鐘,此時矽藻殼體與其他雜質因重量、密度與體積不同,產生沉降速率的差異,上清液是為所需之矽藻殼體溶液,達到沉降速率過濾之效果。 Here, refer to the algae population observed at 100 times of the light in Fig. 7. This part is first added with sodium dodecyl sulfate (SDS). SDS is a surfactant which destroys the protein and denatures it, and coats the denatured protein. And with a consistent negative charge, on the one hand, the cells in the algae Pull in the solution. We used a high speed centrifuge for eppendorf 5804R, placed a tube volume of 10 ml into about 10 g of the algae solution, and added 2% sodium dodecyl sulfate (SDS) for centrifugation at 3000 rpm and 10 minutes. The algae solution contains a lot of debris, large volume impurities, radiolaria and other strips. Therefore, when it is incorporated into the algae shell, the above impurities need to be removed by filtration in the present invention, and the separation is used for sedimentation rate. Water: Methanol is added to the test tube at 4:3. The order is to add pure water and then slowly add methanol. After standing for 5 minutes, the centrifugation solution of the algae solution is sucked into the test tube by pipette. At this time, it is allowed to stand for about 5 minutes. At this time, the algae shell and other impurities are different in weight, density and volume, and the difference in sedimentation rate is generated. The supernatant is the desired algae shell solution, and the sedimentation rate is filtered. The effect.
本發明於第2圖SO-TI-NANOXIDE-HT/SC奈米顆粒之SEM圖,第3圖SO-TI-NANOXIDE-HT/SC奈米顆粒摻雜矽藻殼體之SEM圖所示為皆於50,000x下觀察表面形態,顯示單純二氧化鈦層表面較為平坦、整齊,而二氧化鈦-矽藻層則為粗糙且相當地不平整。以上兩樣試片分別利用單純二氧化鈦以及混和矽藻製成的工作電極,旋轉塗佈的速度皆1000rpm時間30sec,對於以上的結果討論,從表面結構上製成染料敏化太陽能電池因粗糙度與其不平整,二氧化鈦-矽藻層是提高補光、有良好光學特性之結構,接下來會進行粗糙度與光學特性的比較。 The SEM image of the SO-TI-NANOXIDE-HT/SC nanoparticle of the present invention in FIG. 2, and the SEM image of the SO-TI-NANOXIDE-HT/SC nanoparticle-doped algae shell shown in FIG. The surface morphology was observed at 50,000 x, showing that the surface of the simple titanium dioxide layer was relatively flat and tidy, while the titanium dioxide-diatom layer was rough and quite uneven. The above two test pieces were respectively made of titanium dioxide and a working electrode made of mixed algae, and the spin coating speed was 1000 rpm for 30 sec. For the above results, the dye-sensitized solar cell was made from the surface structure due to roughness and not Flattening, the titanium dioxide-diatom layer is a structure that enhances light filling and has good optical properties, and then compares roughness and optical properties.
接著本發明利用原子力顯微鏡在0.50um x 0.50um的面積下來量測兩樣品於工作電極粗糙度的比較,從SO-TI-NANOXIDE-HT/SC奈米顆粒之AFM圖,可見起伏狀較小且平坦的區要較為寬廣,粗糙度為35.2637。以及SO-TI-NANOXIDE-HT/SC奈米顆粒摻雜矽藻殼體之AFM圖得知,其中起伏相對單層二氧化鈦層來的大,而表面來的不平坦,粗糙度為57.4039。本發 明經由量測數據可與上述FE-SEM所觀察的圖中相互驗證。 Then, the present invention uses an atomic force microscope to measure the roughness of the two samples on the working electrode at an area of 0.50 um x 0.50 um. From the AFM diagram of the SO-TI-NANOXIDE-HT/SC nanoparticle, the undulation is small and The flat area is wider and has a roughness of 35.2637. As well as the AFM image of the SO-TI-NANOXIDE-HT/SC nanoparticle-doped algae shell, the undulation is larger than that of the single-layer titanium dioxide layer, and the surface is uneven, and the roughness is 57.4039. This hair The measured data can be mutually verified with the graph observed by the above FE-SEM.
本發明於紫外光/可見光光譜儀進行兩樣品的特性分析,分別對散射加上穿透(ST)、散射(S)、反射(R)、吸收(Abs)及霧度(Haze)等。波長小於350nm幾乎是玻璃的吸收波段,大於波長350nm後可看到在第4圖SO-TI-NANOXIDE-HT/SC奈米顆粒之UV/VIS圖所示,在穿透、散射及反射都明顯偏低,而第5圖SO-TI-NANOXIDE-HT/SC奈米顆粒摻雜矽藻殼體之UV/VIS圖所示,在穿透、散射及反射皆有很好的表現,可見當染料敏化太陽能電池在摻入矽藻殼體,是能有效提高光學特性。接下來進行霧度的量測,針對霧度來說,是太陽能電池在補光時的重要依據,由第5圖SO-TI-NANOXIDE-HT/SC奈米顆粒摻雜矽藻殼體之UV/VIS圖中在霧度值48%明顯高於第4圖SO-TI-NANOXIDE-HT/SC奈米顆粒之UV/VIS圖中霧度值為5%,將近10倍。 The invention analyzes the characteristics of two samples in an ultraviolet/visible spectrometer, and adds penetration (ST), scattering (S), reflection (R), absorption (Abs) and haze (Haze) to the scattering. The wavelength of less than 350nm is almost the absorption band of glass. When it is larger than the wavelength of 350nm, it can be seen in the UV/VIS diagram of SO-TI-NANOXIDE-HT/SC nanoparticle in Fig. 4. The penetration, scattering and reflection are obvious. It is low, and the UV/VIS diagram of SO-TI-NANOXIDE-HT/SC nanoparticle-doped algae shell in Figure 5 shows good performance in penetration, scattering and reflection. Sensitized solar cells are incorporated into the algae shell to effectively improve optical properties. Next, the measurement of haze, for haze, is an important basis for solar cells in the fill light, and the UV of the algae shell is doped by SO-TI-NANOXIDE-HT/SC nanoparticle in Figure 5. The haze value in the /VIS chart is significantly higher than the haze value of 5% in the UV/VIS image of SO-TI-NANOXIDE-HT/SC nanoparticle in Figure 4, which is nearly 10 times.
最後本發明進行效率之量測,將製成染料敏化太陽能電池元件置於太陽光模擬器下進行量測,如第6圖染料敏化太陽能電池之I-V curve圖,由此發現到單純二氧化鈦薄膜製成之染料敏化太陽能電池短路電流密度為單層1.2mA/cm2、二層2.32mA/cm2、三層4.13mA/cm2,開路電壓約為單層0.65V、二層0.69V、三層0.75V,而二氧化鈦摻雜矽藻形成薄膜製成的染料敏化太陽能電池短路電流密度為單層3.88mA/cm2、二層4.17mA/cm2、三層4.56mA/cm2,開路電壓約為單層0.75V、二層0.73V、三層0.72V。在效率方面,於單層結構二氧化鈦摻雜矽藻形成薄膜比單純二氧化鈦薄膜提高近4.9倍,於二層結構二氧化鈦摻雜矽藻形成薄膜比單純二氧化鈦薄膜提高近2.14倍,三層結構二氧化鈦摻雜矽藻形成薄膜比單純二氧化鈦薄膜提高近1.78 倍,可見再提升效果為單層最為明顯,而三層結構中二氧化鈦摻雜矽藻形成薄膜有最好的效率。本發明所使用之市售二氧化鈦粒子大小約20nm至50nm,然而矽藻殼體在先前數據中為微米大小,作為提供足以補足更多光子的載體,有更好的奈米孔洞,這樣足夠二氧化鈦粒子進行吸附與填充,並增加染料的吸附。 Finally, the present invention measures the efficiency, and the dye-sensitized solar cell component is placed under a solar simulator to measure the IV curve of the dye-sensitized solar cell of FIG. 6, thereby finding a simple titanium dioxide film. dye-sensitized solar cell short circuit current density of a single layer made of 1.2mA / cm 2, Layer 2.32mA / cm 2, three 4.13mA / cm 2, an open circuit voltage of approximately monolayer 0.65V, floor 0.69V, three 0.75V, doped titanium dioxide and diatomaceous formed dye-sensitized solar cell short circuit current density of the film is a single layer made of 3.88mA / cm 2, Layer 4.17mA / cm 2, three 4.56mA / cm 2, an open circuit The voltage is about 0.75V for a single layer, 0.73V for a second layer, and 0.72V for a three layer. In terms of efficiency, the film formed by the monolayer structure of titanium dioxide doped algae is nearly 4.9 times higher than that of the simple titanium dioxide film, and the film formed by the two-layer titanium dioxide doped algae is nearly 2.14 times higher than that of the simple titanium dioxide film, and the three-layer structure is doped with titanium dioxide. The film formed by algae increased by 1.78 times than that of the pure titanium dioxide film. It can be seen that the effect of re-uplifting is the single layer, and the film of titanium dioxide doped with algae in the three-layer structure has the best efficiency. The commercially available titanium dioxide particles used in the present invention are about 20 nm to 50 nm in size, whereas the algae shell is micron in the previous data, and as a carrier sufficient to make up more photons, there are better nanopores, so that titanium dioxide particles are sufficient. Adsorption and filling are carried out and the adsorption of the dye is increased.
1‧‧‧電解液 1‧‧‧ electrolyte
2‧‧‧二氧化鈦摻有矽藻殼體光電極 2‧‧‧ Titanium dioxide doped with algae shell photoelectrode
3‧‧‧導電玻璃 3‧‧‧Conductive glass
4‧‧‧電極 4‧‧‧Electrode
5‧‧‧敏化染料 5‧‧‧ sensitizing dye
6‧‧‧白金對電極 6‧‧‧Platinum counter electrode
第1圖染料敏化太陽能電池摻雜矽藻殼體之結構示意圖 Figure 1 Schematic diagram of the structure of the dye-sensitized solar cell doped algae shell
第2圖SO-TI-NANOXIDE-HT/SC奈米顆粒之SEM圖 Figure 2 SEM image of SO-TI-NANOXIDE-HT/SC nanoparticle
第3圖SO-TI-NANOXIDE-HT/SC奈米顆粒摻雜矽藻殼體之SEM圖 Figure 3 SEM image of SO-TI-NANOXIDE-HT/SC nanoparticle-doped algae shell
第4圖SO-TI-NANOXIDE-HT/SC奈米顆粒之UV/VIS圖 Figure 4 UV/VIS diagram of SO-TI-NANOXIDE-HT/SC nanoparticle
第5圖SO-TI-NANOXIDE-HT/SC奈米顆粒摻雜矽藻殼體之UV/VIS圖 Figure 5 UV/VIS diagram of SO-TI-NANOXIDE-HT/SC nanoparticle-doped algae shell
第6圖染料敏化太陽能電池之I-V curve圖 Figure 6 I-V curve diagram of dye-sensitized solar cell
第7圖光顯100倍下觀察之矽藻群體 Figure 7 shows the algae population observed under 100 times light
1‧‧‧電解液 1‧‧‧ electrolyte
2‧‧‧二氧化鈦摻有矽藻殼體光電極 2‧‧‧ Titanium dioxide doped with algae shell photoelectrode
3‧‧‧導電玻璃 3‧‧‧Conductive glass
4‧‧‧電極 4‧‧‧Electrode
5‧‧‧染料 5‧‧‧Dyes
6‧‧‧白金對電極 6‧‧‧Platinum counter electrode
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TW103113658A TW201539839A (en) | 2014-04-14 | 2014-04-14 | A production method by use diatom structures in dye-sensitized solar cell |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106564858A (en) * | 2016-11-14 | 2017-04-19 | 东莞市联洲知识产权运营管理有限公司 | Nanoscale diatom shell particle based single-layer large-area array and preparation method thereof |
WO2017211892A1 (en) * | 2016-06-08 | 2017-12-14 | Swedish Algae Factory Ab | Frustules extracted from benthic pennate diatoms harvested from an industrial biofilm process |
SE2130098A1 (en) * | 2021-04-09 | 2022-10-10 | Swedish Algae Factory Ab | Photovoltaic device and anti-reflective coating comprising diatom frustules |
-
2014
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017211892A1 (en) * | 2016-06-08 | 2017-12-14 | Swedish Algae Factory Ab | Frustules extracted from benthic pennate diatoms harvested from an industrial biofilm process |
CN109312370A (en) * | 2016-06-08 | 2019-02-05 | 瑞典海藻制造公司 | It dwells the diatom test extracted in plumage line diatom from the bottom harvested by industrial bio film process |
EP3778862A1 (en) * | 2016-06-08 | 2021-02-17 | Swedish Algae Factory AB | A method of coating a solar panel or solar cell with frustules extracted from benthic pennate diatoms harvested from an industrial biofilm process |
US11015166B2 (en) | 2016-06-08 | 2021-05-25 | Swedish Algae Factory Ab | Frustules extracted from benthic pennate diatoms harvested from an industrial biofilm process |
CN109312370B (en) * | 2016-06-08 | 2022-06-14 | 瑞典海藻制造公司 | Diatom shells extracted from benthic pinnate diatoms harvested by industrial biofilm treatment |
CN106564858A (en) * | 2016-11-14 | 2017-04-19 | 东莞市联洲知识产权运营管理有限公司 | Nanoscale diatom shell particle based single-layer large-area array and preparation method thereof |
SE2130098A1 (en) * | 2021-04-09 | 2022-10-10 | Swedish Algae Factory Ab | Photovoltaic device and anti-reflective coating comprising diatom frustules |
SE544820C2 (en) * | 2021-04-09 | 2022-12-06 | Swedish Algae Factory Ab | Photovoltaic device and anti-reflective coating comprising diatom frustules |
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