TW201538105A - Continuous membrane forming manufacturing equipment of wet type gel membrane and membrane forming method thereof - Google Patents

Continuous membrane forming manufacturing equipment of wet type gel membrane and membrane forming method thereof Download PDF

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TW201538105A
TW201538105A TW103112363A TW103112363A TW201538105A TW 201538105 A TW201538105 A TW 201538105A TW 103112363 A TW103112363 A TW 103112363A TW 103112363 A TW103112363 A TW 103112363A TW 201538105 A TW201538105 A TW 201538105A
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layer
fixing liquid
colloid
film
coating device
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TW103112363A
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TWI561182B (en
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Yu-Yue Lin
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Biosol Tech Corp Ltd
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Abstract

This invention relates to a continuous membrane forming manufacturing equipment of wet type gel membrane and membrane forming method thereof, in which at least a circulation type conveyer belt is used to constitute at least a carrying face for circulatory movement in a predetermined conveying direction, and the surface of the carrying face is used for supporting a bottom fabric layer for synchronous conveying movement. The carrying face is sequentially disposed at the front or top side with a first fixing liquid coating device for coating a first fixing liquid layer on the bottom fabric layer first; a colloid coating device for coating a colloid layer on the first fixing liquid layer for the bottom-up cross-linking and curing actions, and a second fixing liquid coating device for coating a second fixing liquid layer on the colloid layer again for the top-down cross-linking and curing actions, so as to enable the bottom fabric layer to gradually form a gel membrane of suitable thickness on its upper surface during its synchronous conveying movement with the carrying face, thereby constituting a continuous membrane forming process of wet type gel membrane without carrier. A top fabric layer input device can be further disposed between the colloid coating device and the second fixing liquid coating device to provide a top fabric layer for being correspondingly laminated on the colloid layer. Then, the second fixing liquid layer is coated on the top fabric layer to enable the top fabric layer to be sandwiched between the second fixing liquid layer and the colloid layer through the cross-linking action, so as to constitute a continuous membrane forming process of wet type gel membrane with carrier. Accordingly, this invention can continuously and fast produce a wet type gel membrane with or without carrier to achieve efficacies of mass production and cost reduction.

Description

濕式膠膜之連續成膜製造設備及其成膜方法 Continuous film forming manufacturing equipment for wet film and film forming method thereof

本發明係有關一種濕式膠膜之製造設備及其成膜方法,尤指一種利用至少一循環式輸送帶以構成至少一連續成膜用承載面,且在該承載面上設一可隨該承載面同步輸送移動之下布層供依序承載或塗佈各成膜之材料層包含一第一固定液層、一膠體層及一第二固定液層,藉以使該下布層在隨該承載面同步輸送移動之動程中能於其上表面上逐漸成形一具適當厚度之膠膜,藉此簡易完成一無載體或有載體之濕式面膜之連續成膜製程。 The present invention relates to a manufacturing apparatus for a wet film and a film forming method thereof, and more particularly to a carrier surface for forming at least one continuous film forming by using at least one circulating conveyor belt, and a bearing surface is provided on the bearing surface The material layer of the carrier layer synchronously transporting and moving under the moving layer for sequentially carrying or coating each film forming layer comprises a first fixing liquid layer, a colloid layer and a second fixing liquid layer, so that the lower layer is In the process of synchronous conveying movement of the bearing surface, a film of appropriate thickness can be gradually formed on the upper surface thereof, thereby simply completing a continuous film forming process of a carrier-free or carrier-free wet mask.

本發明所稱之成膜材料包含海藻酸及海藻酸鹽類化合物但非用以限制本發明,其中該海藻酸(即本發明中所稱之膠體但非用以限制本發明)為一種天然的高分子物,可以和鹽類化合物(即本發明中所稱之第一、第二固定液但非用以限制本發明)中之金屬離子形成各種不同的海藻酸鹽類(alginate)膠膜(即本發明中所稱之膠膜但非用以限制本發明),例如水溶性的海藻酸鈉(膠體)可以和鹽類化合物(固定液)中之二價鈣離子產生交聯(crosslinking)與定形(curing)作用,以形成不溶於水的海藻酸鈣膠膜(膠膜)。若製程中該膠膜係被製成一具適當寬度之連續式或非連續式長條片膠膜時(但非用以限制本發明),則後續作業流程中可包含 面膜裁切作業,如在該長條片膠膜上利用刀模裁切出所設計形狀之面膜,供應用於美容用濕式面膜領域中。由於本發明中所稱之膠膜大部分是針對目前市場上常見貼在臉上使用之面膜來設計,故在本發明中所稱之膠膜亦可稱為面膜。只是以本發明而言,是先製成一具較大面積之膠膜型態,再於該膠膜上以裁切工法(如利用刀模但不限制)裁出固定形狀之面膜但非用以限制本發明。 The film-forming material referred to in the present invention comprises alginic acid and an alginate compound, but is not intended to limit the present invention, wherein the alginic acid (that is, the colloid in the present invention, but not intended to limit the invention) is a natural one. The polymer can form various alginate films with metal ions in the salt compound (that is, the first and second fixing liquids referred to in the present invention but not limiting the present invention) ( That is, the film referred to in the present invention is not intended to limit the present invention), for example, water-soluble sodium alginate (colloid) can be cross-linked with divalent calcium ions in a salt compound (fixed solution). Curing action to form a water-insoluble calcium alginate film (film). If the film is made into a continuous or discontinuous strip film of appropriate width during the process (but not to limit the invention), the subsequent process may include The mask cutting operation, for example, cutting the mask of the designed shape by using a knife mold on the long strip film, and supplying it to the field of wet mask for cosmetic use. Since the film referred to in the present invention is mostly designed for a mask which is commonly used on the face of the market, the film referred to in the present invention may also be referred to as a mask. For the purpose of the present invention, a large-area film type is first formed, and a fixed-shape mask is cut on the film by a cutting method (for example, using a die but not limited). To limit the invention.

目前在濕式膠膜(面膜)之相關技術領域中已存在一些先 前技術,如:US 6,080,420、US 6,258,995、US 6,203,845、US 6,201,164、US 6,372,248、US 6,326,524、US 5,144,016、US 5,230,853、US 5,622,666、US 5,660,857、US 5,675,957、US5,144,016、US2005/0287193、US2010/0227164;GB 9419572、GB 9501514、GB 9516930,PCT/GB 9502284(WO96/10106)、PCT/GB 9601719(WO97/03710)、PCT/GB 9701098(WO97/39781)、PCT/DK 9700292(公開號WO98/02196)、WO2008/072817、WO03092754、EP2111926A1(WO2008/0090892,PCT/JP2008/050822);JP2010-189386、WO99/20378A1等。然,上述該等先前技術之訴求重點或技術特徵大都聚焦於濕式膠膜之組成成分或各成分間的重量百分比(wt%)關係,實際上並未針對濕式膠膜如何達成量產化或降低製作成本等問題來提出有效的技術方案。 At present, there are some first in the related technical field of wet film (mask). The prior art is, for example, US 6,080,420, US 6,258,995, US 6,203,845, US 6,201,164, US 6,372,248, US 6,326,524, US 5,144,016, US 5,230,853, US 5,622,666, US 5,660,857, US 5,675,957, US 5,144,016, US 2005/0287193, US 2010/0227164; GB 9419572, GB 9501514, GB 9516930, PCT/GB 9502284 (WO96/10106), PCT/GB 9601719 (WO97/03710), PCT/GB 9701098 (WO97/39781), PCT/DK 9700292 (publication number WO98/02196) WO2008/072817, WO03092754, EP2111926A1 (WO2008/0090892, PCT/JP2008/050822); JP2010-189386, WO99/20378A1, and the like. However, the above-mentioned prior art claims or technical features are mostly focused on the composition of the wet film or the weight percentage (wt%) relationship between the components, and actually do not achieve mass production for the wet film. Or reduce production costs and other issues to propose effective technical solutions.

此外,依濕式膠膜(面膜)之使用樣態而言,習知濕式膠 膜可概分為無載體及有載體兩種;無載體濕式膠膜是指在使用時只由一適當厚度之膠膜(如海藻酸鹽類面膜)構成;有載體濕式膠膜則指在使用時由一適當厚度之膠膜與一薄層載體如不織布所結合構成,其中該薄層載體 一般是包含在該膠膜中以結合成一體而無法或不易分離。 In addition, according to the use form of the wet film (mask), the conventional wet glue The membrane can be divided into two types: no carrier and carrier; the carrier-free wet film means that only a suitable thickness of the film (such as alginate mask) is used; and the carrier wet film refers to In use, a film of a suitable thickness is combined with a thin layer of carrier such as a nonwoven fabric, wherein the layer carrier It is generally contained in the film to be integrated into one body and cannot be separated or separated.

依濕式膠膜(面膜)一般常見之包裝模式而言,無載體及 有載體濕式膠膜大都是直接存放或折疊後存放於一內含特定液體(如含食鹽水用以保濕或含精華液用以增進美容功能)之密封包裝袋內但不限制,消費者於使用時再拆封包裝袋以取出該濕式膠膜;由於無載體或有載體之濕式膠膜為一軟且薄的膜層結構,為利於製作(如製程中之輸送移動)或包裝(如折疊後再存放在密封包裝袋內)或使消費者能方便由密封包裝袋取出及操作使用(如先將膠膜展開並貼在臉面上),製造端常於無載體或有載體濕式膠膜之至少一面上另再貼覆一保護膜,例如在其一面上貼覆一珠光紙(但不限制)用以支撐濕式膠膜(面膜)以利於包裝或折疊收存,或在其另一面上再貼覆一不織布層(但不限制)用以使密封包裝袋內之液體得穿透該不織布層以浸入膠膜用以保濕。在本發明之實施例中,上述另外貼覆之保護膜皆非視為本發明中有載體濕式面膜所稱之薄層載體。 According to the common packaging mode of the wet film (mask), there is no carrier and Most of the carrier wet film is stored directly or folded and stored in a sealed bag containing a specific liquid (such as salt water for moisturizing or containing essence to enhance cosmetic function), but not limited to consumers. When it is used, the package is unpacked to take out the wet film; since the carrier-free or carrier-containing wet film is a soft and thin film structure, it is convenient for production (such as transport movement in the process) or packaging ( If it is folded and then stored in a sealed package) or so that consumers can easily take it out and use it in a sealed package (such as unfolding the film and attach it to the face), the manufacturing end is often without carrier or carrier wet. Applying a protective film to at least one side of the film, for example, attaching a pearl paper on one side (but not limited to) to support the wet film (mask) to facilitate packaging or folding storage, or The other side is then covered with a non-woven layer (but not limited) for allowing the liquid in the sealed package to penetrate the nonwoven layer to be immersed in the film for moisturization. In the embodiment of the present invention, the above-mentioned additionally coated protective film is not regarded as a thin layer carrier as the carrier wet mask in the present invention.

此外,在有關濕式膠膜之成膜製造設備或成膜方法的技術領域中,目前存有以下之缺點: Further, in the technical field of a film forming manufacturing apparatus or a film forming method relating to a wet type film, there are currently the following disadvantages:

其一,濕式膠膜係一軟而薄之膠質膜,為了製程方便性或裁切(如裁成面膜形狀)作業方便性起見,本案發明人首先發現並認為該濕式膠膜若能利用一平整之承載面或一下布層來進行輸送並在輸送動程同時完成整個成膜流程,則對製造濕式膠膜而言必是最為有利,但目前之先前技術並未揭示如此之構想,致增加濕式膠膜製程之困難性,不利於濕式膠膜(面膜)之發展。 First, the wet film is a soft and thin gel film. For the convenience of process or cutting (such as cutting the shape of the mask), the inventor first discovered and believed that the wet film could The use of a flat bearing surface or a layer of cloth for transport and the completion of the entire film forming process at the same time is the most advantageous for the manufacture of wet film, but the prior art does not reveal such a concept. It is difficult to increase the wet film process, which is not conducive to the development of wet film (mask).

其二,以習知成膜製程及相關製造設備而論,如歐盟專利 EP2111926A1(國際案號international application number:PCT/JP2008/050822,國際公開號international publication number:WO2008/0090892),製造端無法連續地且快速地生產無載體或有載體之濕式膠膜。因濕式膠膜之成膜製程至少包含:膠體(如海藻酸)之塗佈作業及其裝置(或工作站);固定液(如鹽類化合物)之塗佈作業及其裝置(或工作站);以及供上述兩種成膜材料膠體及固定液進行交聯作用至一預定程度之裝置(或工作站)及/或能中止交聯作用之中止裝置(或工作站)藉以定形並形成一具適當軟性之濕式膠膜;但習知之製造設備在成膜製程之安排上欠缺有效率之佈局,如EP2111926A1所揭示之製造設備主要是分開設置一注入包覆機(impregnation coater)及一凹版印刷機(gravure coater)兩主要工作站,再利用多個隋輪或轉輪之轉向及/或牽引作用以使一連續式支撐用底材能依先後次序通過該兩主要工作區,供在該連續式支撐用底材之表面上分別進行鹽類化合物(即本發明中所稱之固定液)及海藻酸(即本發明中所稱之膠體)之塗佈作業,因此整台製造設備及成膜製程中欠缺一供承載該支撐用底材之連貫式輸送帶,以致各成膜材料如海藻酸(膠體)或鹽類化合物(固定液)無法藉由該支撐用底材來連續地且快速地進行並完成濕式面膜之成膜製程;也就是製造端常須設置分開獨立之多個工作站(如EP2111926A1之圖2-4所示之分開設置之注入包覆機impregnation coater及凹版印刷機gravure coater兩主要工作區)及各分開獨立工作站之間連結輸送用之多個額外輸送裝置(如多個隋輪或轉輪),始能進行及完成濕式膠膜之成膜製程,導致整體製造設備及其製造流程較為繁複(如EP2111926A1之圖2-4所示),所佔體積較大,相對增加設備及製造成本,卻又無法達成連續地快速地進行及完成成膜製程之功 效。 Second, in terms of conventional film-forming processes and related manufacturing equipment, such as EU patents EP 2111926 A1 (international application number: PCT/JP2008/050822, international publication number: ISBN 2008/0090892), the manufacturing end cannot continuously and quickly produce a carrier-free or carrier-free wet film. The film forming process of the wet film comprises at least: a coating operation of a colloid (such as alginic acid) and a device (or a workstation); a coating operation of a fixing liquid (such as a salt compound) and a device (or a workstation) thereof; And a device (or workstation) for crosslinking the above two film-forming material colloids and fixatives to a predetermined extent and/or capable of stopping the cross-linking stop device (or workstation) to shape and form a suitable softness Wet film; however, the conventional manufacturing equipment lacks an efficient layout in the film forming process. For example, the manufacturing equipment disclosed in EP 2111926 A1 is mainly provided with an impregnation coater and a gravure printing machine. Coater) The two main workstations, which utilize the steering and/or traction of a plurality of wheels or wheels to enable a continuous support substrate to pass through the two main working areas in succession for the continuous support bottom. The coating operation of the salt compound (that is, the fixing liquid referred to in the present invention) and alginic acid (referred to as the colloid in the present invention) is carried out on the surface of the material, so that the entire manufacturing equipment and the film forming process are lacking one. a continuous conveyor belt carrying the support substrate, so that each film-forming material such as alginic acid (colloid) or a salt compound (fixed liquid) cannot be continuously and rapidly carried out by the support substrate and is finished wet. The film forming process of the mask; that is, the manufacturing end often needs to be provided with a plurality of separate workstations (such as the separate setting of the impregnation coater and the gravure coater gravure coater shown in Figure 2-4 of EP2111926A1) And a plurality of additional conveying devices (such as a plurality of wheels or runners) for connecting and transporting between separate independent workstations, and capable of performing and completing the film forming process of the wet film, resulting in an overall manufacturing equipment and a manufacturing process thereof. Complex (as shown in Figure 2-4 of EP2111926A1), which accounts for a large volume, relatively increases equipment and manufacturing costs, but fails to achieve continuous and rapid completion and completion of the film forming process. effect.

其三,濕式膠膜主要包含無載體及有載體兩種,但以習知 技術而言,製造端無法利用同一套製造設備之基本裝置,使其經簡單置換或增置即可選擇製造無載體及有載體任一種濕式膠膜(面膜),也就是,若製造端原來是利用一套製造設備來專門製造無載體濕式膠膜,當消費端或客戶端之需求要從無載體濕式膠膜改變成有載體濕式膠膜時,製造端卻無法利用該同一套製造設備之基本裝置,只要加以簡單置換或增置以供用來製造有載體濕式膠膜;一般而言,製造端都是另外再設計一套新的製造設備來專門製造有載體之濕式膠膜,相對造成製造設備的浪費及製造成本之增加,且增加使用空間,不利於膠膜(面膜)產業之競爭。 Third, the wet film mainly contains two kinds of carriers and carriers, but it is known. In terms of technology, the manufacturing end cannot use the basic device of the same set of manufacturing equipment, so that it can choose to manufacture any kind of wet film (mask) without carrier and carrier by simple replacement or addition, that is, if the manufacturing end is original The use of a set of manufacturing equipment to specialize in the manufacture of unsupported wet film, when the consumer or client needs to change from the carrierless wet film to the carrier wet film, the manufacturing end can not use the same set The basic device for manufacturing equipment is simply replaced or added for the manufacture of a carrier-coated wet film; in general, the manufacturing end is additionally designed with a new set of manufacturing equipment to manufacture the carrier-containing wet glue. Membrane, which causes a waste of manufacturing equipment and an increase in manufacturing cost, and increases the use space, is not conducive to the competition of the film (mask) industry.

其實,經本案發明人研究發現,以一套用以製造不論是有 載體或無載體濕式膠膜之製造設備而言,其中用以形成該濕式膠膜中主要部分之膠膜(如海藻酸鹽類膠膜)之各個不同的基本裝置(或工作站),例如本案所揭示之一第一固定液塗佈裝置、一膠體塗佈裝置及一第二固定液塗佈裝置等各工作站(容後述),若單就各工作站之作業功能及其在製作流程之安排而言,一般是可視為相同或相似的,也就是各工作站之作業功能具有共通性;然而習知技術如EP2111926A1往往只是被設計用來製造單一種濕式面膜如有載體者或無載體其中之一者,因此當製造端要製造無載體及有載體之兩種濕式面膜時,即須設置兩套不同的製造設備來分別製造,故習知技術並未考慮各工作站之作業功能的共通性,故也未在製作流程上做出妥善的安排,以致整體製造設備中各工作站之裝置結構及其製造流程皆較為繁複(如EP2111926A1之圖2-4所示),所佔體積較大,而且製造端無法 利用同一套製造設備,使其經簡單置換或增置,以供製造端得以選擇製造無載體及有載體兩種濕式面膜,相對增加設備及製造成本,卻仍然無法達成連續地快速地進行及完成成膜製程之功效。 In fact, the research by the inventor of the case found that a set is used to manufacture either In the case of a carrier or a carrier-free wet film manufacturing apparatus, various basic devices (or workstations) for forming a main film of the wet film (for example, alginate film), for example, One of the first fixed liquid coating device, one colloid coating device and one second fixed liquid coating device disclosed in the present disclosure (described later), if the operation function of each workstation and its arrangement in the production process are arranged In general, it can be regarded as the same or similar, that is, the work functions of the workstations are common; however, the prior art, such as EP 2111926 A1, is often only designed to manufacture a single wet mask, such as a carrier or a carrier. In one case, when the manufacturing end is to manufacture two kinds of wet masks without carrier and carrier, two sets of different manufacturing equipments must be provided to manufacture separately, so the conventional technology does not consider the commonality of the working functions of the workstations. Therefore, the arrangement of the workstations in the overall manufacturing equipment and the manufacturing process thereof are complicated (as shown in Figure 2-4 of EP2111926A1). Larger, and the manufacturing side can not Using the same set of manufacturing equipment, it can be easily replaced or added, so that the manufacturing end can choose to manufacture two kinds of wet masks without carrier and carrier, which increases the equipment and manufacturing cost, but still cannot achieve continuous and rapid progress. Complete the effect of the film forming process.

由上可知,以具有海藻酸鹽類膠膜且包含無載體或有載體 之濕式面膜之連續成膜方法及其成膜製造設備而言,本領域之先前技術確實存在一些尚待解決之問題及缺點,本案即是針對先前技術之上述問題及缺點而提出能有效地解決問題之技術方案。 It is known from the above that it has a sea alginate film and contains no carrier or carrier. The continuous film forming method of the wet mask and the film forming manufacturing equipment thereof, the prior art in the prior art does have some problems and shortcomings to be solved, and the present invention is effective for the above problems and disadvantages of the prior art. A technical solution to the problem.

本發明之主要目的在於提供一種濕式膠膜之連續成膜製造設備,其係利用至少一循環式輸送帶以構成至少一具有朝上之平整面且沿輸送方向由一輸入端(前端)至一輸出端(後端)移動之循環式承載面,並在該承載面上設置一可隨該承載面同步輸送以向後移動之具吸水性下布層供承載各成膜材料(如固定液及膠體)以進行成膜作業,其中該承載面之前方或上方由該輸入端至該輸出端依序設置:一第一固定液塗佈裝置供可在該下布層上先塗佈一第一固定液層;一膠體塗佈裝置供可在該第一固定液層上再塗佈一膠體層以進行由下向上之交聯(crosslinking)與定形(curing)作用;及一第二固定液塗佈裝置供可在該膠體層上再塗佈一第二固定液層以進行大部分由上向下之交聯與定形作用,藉以使該下布層在隨該承載面同步輸送移動之動程中能於其上表面上逐漸成形一具適當厚度之膠膜;藉此構成一無載體濕式膠膜之連續成膜製程,供可連續地且快速地生產一無載體之濕式膠膜,而達成量產化及降低成本之功效。 The main object of the present invention is to provide a continuous film forming manufacturing apparatus for a wet film, which utilizes at least one endless conveyor belt to form at least one flat surface having an upward direction and an input end (front end) in the conveying direction. a circulating bearing surface on which an output end (rear end) is moved, and a water-absorbing lower cloth layer which can be synchronously conveyed with the bearing surface to be moved backward to carry the film forming materials (such as fixing liquid and a colloid) for performing a film forming operation, wherein the front side or the upper side of the bearing surface is sequentially disposed from the input end to the output end: a first fixing liquid coating device is provided for coating a first layer on the lower layer a fixed liquid layer; a colloid coating device for applying a colloid layer on the first fixed liquid layer for cross-linking and curing; and a second fixing solution The cloth device is configured to apply a second fixing liquid layer on the gel layer to perform most of the upward and downward cross-linking and shaping, so that the lower cloth layer can move in the synchronous movement with the bearing surface. Forming a suitable one on the upper surface The film of the thickness; thereby forming a continuous film forming process of the carrierless wet film, for continuously and rapidly producing a carrier-free wet film, thereby achieving mass production and cost reduction.

本發明再一目的在於提供一種濕式膠膜之連續成膜製造設 備,其進一步在該膠體塗佈裝置及第二固定液塗佈裝置之間更設置一上布層輸入裝置以提供一上布層供對應貼覆在該膠體層上,之後再使該第二固定液層塗佈在該上布層上以使該上布層得在交聯定形之後夾置在該第二固定液層與該膠體層之間,藉以使該下布層在隨該承載面同步輸送移動之動程中能於其上表面上逐漸成形一具適當厚度且包含該上布層之膠膜,藉此使原來無載體濕式膠膜之連續成膜製程得轉換成一有載體濕式膠膜之連續成膜製程,供可連續地且快速地選擇生產一無載體或有載體之濕式膠膜,藉以達成量產化及降低成本之功效,並增進濕式膠膜之使用型態及其方便性。 Another object of the present invention is to provide a continuous film forming manufacturing device for a wet film. Further, an upper layer input device is further disposed between the colloid coating device and the second fixing solution coating device to provide an upper layer for correspondingly coating the colloid layer, and then the second layer Applying a fixing liquid layer on the upper cloth layer such that the upper cloth layer is sandwiched between the second fixing liquid layer and the colloid layer after cross-linking, so that the lower cloth layer is along the bearing surface In the process of synchronous conveying movement, a film of appropriate thickness and containing the upper layer can be gradually formed on the upper surface thereof, thereby converting the original film-forming process of the original carrier-free wet film into a carrier-containing wet glue. Continuous film forming process for continuous and rapid selection of a carrier-free or carrier-free wet film to achieve mass production and cost reduction, and to improve the use of wet film and Its convenience.

本發明之另一目的在於提供一種濕式膠膜之連續成膜製造 設備,其進一步在該第二固定液塗佈裝置之後再設置一交聯作用控制區,以使經過該第二固定液塗佈裝置後之濕式膠膜能藉由該交聯作用中止區所提供之清洗工作以控制(如停止)該膠膜中固定液與膠體之間的交聯作用,供製造時能進一步選擇或控制成形後膠膜之柔軟程度。 Another object of the present invention is to provide a continuous film forming process for a wet film. The device further includes a cross-linking control zone after the second fixative coating device, so that the wet film after passing through the second fixative coating device can be stopped by the cross-linking zone The cleaning work is provided to control (eg, stop) the cross-linking between the fixing liquid and the colloid in the film, and the degree of softness of the film after forming can be further selected or controlled during manufacture.

本發明之另一目的在於提供一種濕式膠膜之連續成膜方 法,包含下列步驟:步驟1:提供至少一循環式承載面供作為成膜作業平台,該承載面具有朝上之平整面且沿輸送方向由一輸入端至一輸出端進行循環式移動;步驟2:提供一具吸水性之下布層,並使該下布層能在該承載面上隨該承載面同步輸送向後移動供承載各成膜材料如固定液及膠體以進行成膜作業;步驟3:提供一第一固定液塗佈裝置供在該下布層上塗佈一第一固定液層;步驟4:提供一膠體塗佈裝置供可在該第一固定液層上再塗佈一膠體層以進行由下向上之交聯與定形作用;步驟5:提供一第二固定液塗佈裝 置供可在該膠體層上再塗佈一第二固定液層以進行大部分由上向下之交聯與定形作用,使該下布層在隨該承載面同步輸送移動之動程中能於其上表面上逐漸成形一具適當厚度之膠膜,藉此完成一無載體濕式膠膜之連續成膜製程。 Another object of the present invention is to provide a continuous film forming method of a wet film. The method comprises the following steps: Step 1: providing at least one circulating bearing surface as a film forming working platform, the bearing surface having an upwardly facing flat surface and cyclically moving from an input end to an output end in the conveying direction; 2: providing a water-absorbent underlayer layer, and allowing the lower layer to be transported backward with the bearing surface on the bearing surface for carrying the film-forming materials such as fixing liquid and colloid for film forming operation; 3: providing a first fixing liquid coating device for coating a first fixing liquid layer on the lower cloth layer; and step 4: providing a colloid coating device for recoating the first fixing liquid layer The colloid layer is subjected to cross-linking and shaping from bottom to top; step 5: providing a second fixing liquid coating Providing a second fixing liquid layer on the gel layer to perform most of the cross-linking and shaping action from top to bottom, so that the lower cloth layer can be in the process of synchronously transporting with the bearing surface. A film of appropriate thickness is gradually formed on the upper surface, thereby completing a continuous film forming process of the carrierless wet film.

本發明另一目的在於提供一種濕式膠膜之連續成膜方法, 包含下列步驟:步驟1:提供至少一循環式承載面供作為成膜作業平台,該承載面具有朝上之平整面且沿輸送方向由一輸入端至一輸出端進行循環式移動;步驟2:提供一具吸水性之下布層,並使該下布層能在該承載面上以隨該承載面同步輸送移動供承載各成膜材料以進行成膜作業;步驟3:提供一第一固定液塗佈裝置供在該下布層上先塗佈一第一固定液層;步驟4:提供一膠體塗佈裝置供可在該第一固定液層上再塗佈一膠體層以進行由下向上之交聯與定形作用;步驟5:提供一上布層供對應貼覆在該膠體層上;步驟6:提供一第二固定液塗佈裝置供可在該上布層上塗佈一第二固定液層以進行大部分由上向下之交聯與定形作用,進而使該上布層能夾置在該第二固定液層與該膠體層之間,藉以使該下布層在隨該承載面同步輸送移動之動程中能於其上表面上逐漸成形一具適當厚度且包含該上布層之膠膜,藉此完成一有載體濕式膠膜之連續成膜製程。 Another object of the present invention is to provide a continuous film forming method for a wet film. The method comprises the following steps: Step 1: providing at least one circulating bearing surface as a film forming working platform, the bearing surface has an upward flat surface and cyclically moves from an input end to an output end in the conveying direction; Step 2: Providing a water-absorbent underlayer layer, and allowing the lower layer to be transported synchronously with the bearing surface to carry the film-forming materials for film forming operations; Step 3: providing a first fixing a liquid coating device for applying a first fixing liquid layer on the lower layer; step 4: providing a colloid coating device for applying a colloid layer on the first fixing liquid layer for performing Cross-linking and shaping effect upwards; Step 5: providing an upper cloth layer for correspondingly coating on the colloid layer; Step 6: providing a second fixing liquid coating device for coating on the upper cloth layer The second fixing liquid layer performs most of the cross-linking and shaping action from top to bottom, so that the upper cloth layer can be sandwiched between the second fixing liquid layer and the colloid layer, so that the lower cloth layer is The bearing surface can be transported synchronously on the upper surface thereof Shaped and includes a suitable thickness of the upper fabric layer of the film, thereby completing a continuous carrier with a wet film of the film-forming process.

在本發明一實施例中,該下布層是以活動方式設置在該循 環式輸送帶之承載面表面上,其係利用一成捆之長條下布層設於該循環式輸送帶之前方,以使該下布層能由該循環式輸送帶之承載面之輸入端連續地輸送並進入該承載面上,以使該連續之下布層可隨該承載面同步輸送移動供用以承載各成膜材料,進而在該連續之下布層表面上進行成膜作業; 又在成膜作業完成後,該連續之下布層仍可繼續支撐承載已成膜之膠膜至後續的工作站以進行後續作業。 In an embodiment of the invention, the lower cloth layer is arranged in an active manner in the The surface of the bearing surface of the endless conveyor belt is disposed in front of the endless conveyor belt by a bundle of long strips so that the lower layer can be input from the bearing surface of the endless conveyor belt. The end is continuously conveyed and enters the bearing surface, so that the continuous lower layer can be synchronously transported with the bearing surface for carrying the film forming materials, and then the film forming operation is performed on the surface of the continuous lower layer; After the film forming operation is completed, the continuous lower layer can continue to support the film that has been filmed to the subsequent workstation for subsequent operations.

在本發明一實施例中,該下布層係以固定方式設置在該循 環式輸送帶之承載面表面上,其係直接在該循環式輸送帶之承載面表面上設置一可隨該承載面同步輸送移動之具吸水性下布層,用以承載各成膜材料,供可在該循環式輸送帶之承載面之下布層表面上進行成膜作業以成型出一長條式膠膜,但在膠膜成膜作業完成後,該下布層則隨該循環式輸送帶之承載面循環轉動,該已成膜之長條式膠膜則與該承載面上之下布層分離而被向後輸送至後續工作站。 In an embodiment of the invention, the lower cloth layer is disposed in a fixed manner in the cycle The surface of the bearing surface of the endless conveyor belt is provided directly on the surface of the bearing surface of the endless conveyor belt with a water-absorbing lower cloth layer which can be synchronously conveyed and moved along the bearing surface for carrying the film-forming materials. Providing a film forming operation on the surface of the cloth layer below the bearing surface of the endless conveyor belt to form a long strip of film, but after the film forming operation of the film is completed, the lower layer is followed by the circulating type The bearing surface of the conveyor belt is cyclically rotated, and the film-formed strip film is separated from the lower layer of the carrier surface and transported backward to the subsequent workstation.

在本發明一實施例中,在該循環式輸送帶之循環式承載面 之輸出端之後,進一步可設置一後續作業區,該後續作業區可再利用至少一循環式輸送帶以構成一沿輸送方向且面向上之循環式作業面,供已製成之無載體或有載體之濕式膠膜能被向後輸送而進入後續作業區以進行後續加工流程。 In an embodiment of the invention, the circulating bearing surface of the circulating conveyor belt After the output end, a subsequent working area may be further disposed, and the subsequent working area may reuse at least one circulating conveyor belt to form a circulating working surface along the conveying direction and facing upwards, for the prepared carrierless or The wet film of the carrier can be transported backwards into the subsequent work area for subsequent processing.

10‧‧‧循環式輸送帶 10‧‧‧Circulating conveyor belt

11‧‧‧承載面 11‧‧‧ bearing surface

12‧‧‧輸入端 12‧‧‧ input

13‧‧‧輸出端 13‧‧‧ Output

20‧‧‧下布層 20‧‧‧Under the layer

21‧‧‧(下布層)供應源 21‧‧‧ (lower layer) supply source

30‧‧‧第一固定液塗佈裝置 30‧‧‧First fixed liquid coating device

31‧‧‧第一固定液層 31‧‧‧First fixed liquid layer

40‧‧‧膠體塗佈裝置 40‧‧‧Colloid coating device

41‧‧‧膠體層 41‧‧‧colloid layer

50‧‧‧第二固定液塗佈裝置 50‧‧‧Second fixative coating device

51‧‧‧第二固定液層 51‧‧‧Second fixed liquid layer

60‧‧‧交聯作用控制區 60‧‧‧crosslinking control zone

61‧‧‧交聯作用控制液 61‧‧‧crosslinking control solution

70‧‧‧後續工作設備 70‧‧‧subsequent work equipment

71‧‧‧裁切面膜裝置 71‧‧‧Cut mask device

72‧‧‧循環式輸送帶 72‧‧‧Circulating conveyor belt

80‧‧‧上布層輸入裝置 80‧‧‧Upper layer input device

81‧‧‧上布層 81‧‧‧Upper layer

82‧‧‧(上布層)供應源 82‧‧‧ (upper layer) supply source

83‧‧‧隋輪 83‧‧‧隋轮

90‧‧‧刮除淨化裝置 90‧‧‧Scraping and purifying device

100‧‧‧膠膜 100‧‧‧ film

101‧‧‧連續式長條帶 101‧‧‧Continuous long strips

110‧‧‧膠膜 110‧‧‧ film

111‧‧‧連續式長條帶 111‧‧‧Continuous long strip

112‧‧‧連續式長條帶 112‧‧‧Continuous long strips

第1圖係本發明濕式膠膜(無載體)之連續成膜製造設備第一實施例側面示意圖。 Fig. 1 is a side view showing a first embodiment of a continuous film forming apparatus for a wet type film (without carrier) of the present invention.

第2圖係本發明濕式膠膜(有載體)之連續成膜製造設備第二實施例側面示意圖。 Fig. 2 is a side view showing a second embodiment of a continuous film forming apparatus for a wet type film (with a carrier) of the present invention.

第3圖係本發明濕式膠膜(無載體)之連續成膜製造設備第三實施例側面示意圖。 Fig. 3 is a side view showing a third embodiment of a continuous film forming apparatus for a wet type film (without carrier) of the present invention.

第4圖係本發明濕式膠膜(有載體)之連續成膜製造設備第四實施例側面示意圖。 Fig. 4 is a side view showing a fourth embodiment of a continuous film forming apparatus for a wet type film (with a carrier) of the present invention.

第5圖係本發明濕式膠膜(有載體)之連續成膜製造設備第五實施例側面示意圖。 Fig. 5 is a side view showing a fifth embodiment of a continuous film forming apparatus for a wet type film (with a carrier) of the present invention.

第6圖係本發明濕式膠膜(無載體)之連續成膜製造設備第六實施例側面示意圖。 Fig. 6 is a side view showing a sixth embodiment of a continuous film forming apparatus for a wet type film (without carrier) of the present invention.

第7圖係本發明濕式膠膜(無載體)之連續成膜製造設備第七實施例側面示意圖。 Fig. 7 is a side view showing a seventh embodiment of a continuous film forming apparatus for a wet type film (without carrier) of the present invention.

第8圖係本發明濕式膠膜(有載體)之連續成膜製造設備第八實施例側面示意圖。 Fig. 8 is a side view showing the eighth embodiment of the continuous film forming manufacturing apparatus of the wet type film (with carrier) of the present invention.

第9圖係本發明濕式膠膜(有載體)之連續成膜製造設備第九實施例側面示意圖。 Fig. 9 is a side view showing a ninth embodiment of a continuous film forming apparatus for a wet type film (with a carrier) of the present invention.

為使本發明更加明確詳實,茲列舉較佳實施例並配合下列圖示,將本發明之結構及其技術特徵詳述如後:為方便說明,在第1~9圖所示本發明濕式膠膜之連續成膜製造設備第一~第九各實施例皆是以側面示意圖表示,其中在本發明濕式膠膜之連續成膜製造設備之成膜製程的進行方向(即輸送方向)是由第1~9圖之左邊朝向右邊進行,其中第1~9圖之左邊定義為「前方」而第1~9圖之右邊定義為「後方」;垂直於第1~9圖紙張表面之方向定義為「寬度」方向;又為方便分辨及說明,在成膜製程中所形成之「下布層20」、「第一固定液層31」、「膠體層41」、「第二固定液層51」及「上布層81」等皆以「分離但相疊 之線條」來表示,但實質上該「下布層20」、「第一固定液層31」、「膠體層41」、「第二固定液層51」及「上布層81」等彼此之間或是藉由交聯作用而連結成一體或藉由塗佈關係(包含噴塗作用、沈浸作用等)而貼合在一起,也就是各層之間實質上並無如圖所示「分離但相疊之線條」之間的空隙存在,特此合先敘明。 In order to make the present invention more clear and detailed, the preferred embodiment and the following drawings are used to describe the structure and technical features of the present invention as follows: For convenience of description, the wet type of the present invention shown in Figures 1-9 The first to ninth embodiments of the continuous film forming apparatus for the film are shown in a side view, wherein the direction of the film forming process (ie, the conveying direction) of the continuous film forming apparatus of the wet film of the present invention is From the left side of the 1st to 9th figures to the right side, the left side of the 1st to 9th figures is defined as "front" and the right side of the 1st to 9th figures is defined as "rear"; perpendicular to the direction of the paper surface of the 1st to 9th figures Defined as the "width" direction; also for the convenience of resolution and description, "lower layer 20", "first fixed liquid layer 31", "colloid layer 41", "second fixed liquid layer" formed in the film forming process 51" and "Upper Cloth 81" are separated or stacked The "line" is substantially the same as the "lower layer 20", the "first fixed liquid layer 31", the "colloid layer 41", the "second fixed liquid layer 51", and the "upper layer 81". They are joined together by cross-linking or by a coating relationship (including spraying, immersion, etc.), that is, there is substantially no separation or phase between the layers as shown. The gap between the lines of the stack exists, and it is hereby stated.

參考第1圖所示,本發明濕式膠膜之連續成膜製造設備主要 包含:至少一循環式輸送帶10其上具有至少一承載面11;一具吸水性下布層20;及在該承載面11之上方或前方沿該承載面11之輸送方向由其輸入端12至其輸出端13依序設置:一第一固定液塗佈裝置30、一膠體塗佈裝置40及一第二固定液塗佈裝置50。該循環式輸送帶10之型式不限制,其中該承載面11可隨該循環式輸送帶10之型式而具有不同的結構,如可為連續面結構如PVC輸送帶、PU輸送帶、鉄氟龍輸送帶、皮帶輸送帶等,亦可為非連續面結構如滾筒輸送帶、鏈條輸送帶等,在此皆稱為承載面11,在圖中以粗斷線表示。又該至少一循環式輸送帶10具有至少一承載面11,乃是表示該循環式輸送帶10之輸送方式不限制,其可利用多個循環式輸送帶10而分別構成相等數目之多個承載面11,或利用多個循環式輸送帶10而相連構成單一個承載面11,或利用一循環式輸送帶10而分開構成多段之承載面11。 Referring to Fig. 1, the continuous film forming manufacturing equipment of the wet film of the present invention is mainly The method comprises: at least one circulating conveyor belt 10 having at least one bearing surface 11 thereon; a water-absorbing lower fabric layer 20; and an input end 12 along the conveying direction of the bearing surface 11 above or in front of the bearing surface 11 The first fixed liquid coating device 30, a colloid coating device 40 and a second fixed liquid coating device 50 are disposed in sequence. The type of the circulating conveyor belt 10 is not limited, and the bearing surface 11 can have different structures depending on the type of the circulating conveyor belt 10, such as a continuous surface structure such as a PVC conveyor belt, a PU conveyor belt, and a fluorocarbon. Conveyor belts, belt conveyor belts, etc., may also be non-continuous surface structures such as roller conveyor belts, chain conveyor belts, etc., which are referred to herein as bearing surfaces 11, and are indicated by thick broken lines in the drawings. Moreover, the at least one circulating conveyor belt 10 has at least one bearing surface 11 , which means that the conveying manner of the circulating conveyor belt 10 is not limited, and the plurality of circulating conveyor belts 10 can be used to form an equal number of multiple carriers. The face 11, or a plurality of endless conveyor belts 10, are connected to form a single bearing surface 11, or a plurality of sections of the bearing surface 11 are separated by a circulating conveyor belt 10.

本發明係利用該至少一循環式輸送帶10以構成至少一循環 式承載面11供作為膠膜成形作業平台,即作為連續成形濕式膠膜之工作面。該循環式承載面11具有一朝上之平整面且沿輸送方向由輸入端12至輸出端13進行循環式移動。該循環式輸送帶10被設計具有適當長度(沿輸送方向由前向後之長度)及寬度(與輸送方向垂直之水平方向),因此該循環式承 載面11也設具適當之長度及寬度供作為成形該濕式膠膜之工作面。又,利用該承載面11之表面以活動方式(如第1~4圖所示)或固定方式(如第5圖所示容後說明)來對應承載一可隨該承載面13同步輸送移動之具吸水性下布層20,以使該下布層20在隨該承載面13同步輸送移動之動程中能承載各成膜材料如本發明所述之固定液31、51(如鹽類化合物)及膠體41(如海藻酸)如第1圖所示,藉以使該下布層20在隨該承載面11同步輸送移動之動程中能於該下布層20之上表面上連續地且逐漸地成形一具適當厚度之膠膜,也就是在該下布層20上進行成膜作業。 The present invention utilizes the at least one circulating conveyor belt 10 to form at least one cycle The bearing surface 11 is provided as a film forming work platform, that is, as a working surface for continuously forming a wet film. The circulating bearing surface 11 has an upwardly facing flat surface and is cyclically moved from the input end 12 to the output end 13 in the conveying direction. The endless conveyor belt 10 is designed to have an appropriate length (longitudinal length in the conveying direction) and a width (horizontal direction perpendicular to the conveying direction), so the circulating bearing The carrier surface 11 is also provided with a suitable length and width for use as a working surface for forming the wet film. Moreover, the surface of the bearing surface 11 is moved in a movable manner (as shown in FIGS. 1 to 4) or in a fixed manner (as illustrated in FIG. 5), and the carrier can be synchronously transported along with the bearing surface 13. The water-absorbing lower fabric layer 20 is configured to enable the lower fabric layer 20 to carry the film-forming materials such as the fixing liquids 31 and 51 (such as salt compounds) according to the present invention during the movement of the carrier layer 13 in synchronization with the carrier surface 13 The colloid 41 (such as alginic acid) is as shown in FIG. 1 , so that the lower fabric layer 20 can be continuously and gradually formed on the upper surface of the lower fabric layer 20 during the movement with the synchronous movement of the bearing surface 11 . A film having a suitable thickness, that is, a film forming operation on the lower layer 20 is performed.

在第一實施例中如第1圖所示,該下布層20是設計為一連續 之長條式布面但非用以限制本發明。該下布層20係捲成一捆以作為該下布層20之供應源21供可連續地提供該下布層20以由該輸入端12進入該循環式承載面11上,並使該連續之下布層20能平整地對應貼覆在該承載面11之表面上(如第1圖中該下布層20及該承載面11之表面以分開的二線條表示)而可隨該承載面11同步輸送移動,最後再由該承載面11之輸出端12向後輸出而離開該承載面11。該連續之下布層20在輸出後可再輸送至其他預先安排好之後續工作設備70以進行其他後續作業,例如設置自動化或人工之裁切面膜裝置71並配合使用另一循環式輸送帶72等但不限制,藉以構成一裁切工作站供可對在連續之下布層20上已成型之濕式膠膜進行裁切以分成單一面膜,或更再設置其他功能之工作站如收整工作站或包裝工作站等;由於該後續工作設備70可隨需要而做出不同功能之裝置或工作站以進行不同之後續作業,然其並非本發明之訴求重點,故在此不再贅述。 In the first embodiment, as shown in FIG. 1, the lower fabric layer 20 is designed to be continuous. The strip of cloth is not intended to limit the invention. The lower fabric layer 20 is wound into a bundle to serve as a supply source 21 for the lower fabric layer 20 for continuously providing the lower fabric layer 20 to enter the circulating load bearing surface 11 from the input end 12, and to make the continuous layer The lower fabric layer 20 can be flatly attached to the surface of the bearing surface 11 (as shown in FIG. 1 , the lower fabric layer 20 and the surface of the bearing surface 11 are separated by two lines), and the bearing surface 11 can be attached thereto. The conveying movement is synchronously carried out, and finally the output end 12 of the bearing surface 11 is output backwards away from the bearing surface 11. The continuous lower fabric layer 20 can be transported to other pre-arranged subsequent work equipment 70 for other subsequent operations, such as an automated or manual cutting mask device 71 and in conjunction with another endless conveyor belt 72. By way of example and not limitation, a cutting station can be constructed for cutting a wet film that has been formed on the continuous lower layer 20 to be divided into a single mask, or a workstation having other functions such as a finishing station or The packaging workstations and the like; since the subsequent working device 70 can make different functions of the device or the workstation to perform different subsequent operations, which is not the focus of the present invention, it will not be repeated here.

該第一固定液塗佈裝置30係用以在隨該承載面11同步輸送 移動之下布層20上塗佈一第一固定液層31。在本第一實施例中,該第一固定液塗佈裝置30係設在該承載面11之上方但非用以限制本發明,例如該第一固定液塗佈裝置30亦可設在該承載面11之前方如第4圖所示(容後述)。另依一般濕式面膜之通常形狀(如人臉面形狀)或構造而言,該第一固定液層31係均勻塗佈在該下布層20上但不限制,例如:當濕式面膜具有特殊構造或特殊形狀時,如設計一半臉面式面膜(供只覆蓋人臉面之上半部或下半部),本發明即可採取非均勻方式進行塗佈作業如只在該下布層20上某特定區域中進行塗佈作業。又本發明所述之塗佈作業主要是使該第一固定液層31能形成在該下布層20上,但不限制該塗佈作業所採用之工作方式,如可包含噴塗方式、沈浸方式但不限制。進言之,在本發明中所述之塗佈方式可包含噴塗方式、沈浸方式中任一種方式或其組合,如第1圖中該第一固定液塗佈裝置30是以噴塗方式進行塗佈。 The first fixed liquid coating device 30 is configured to be synchronously conveyed along the bearing surface 11 A first fixing liquid layer 31 is coated on the moving cloth layer 20. In the first embodiment, the first fixed liquid coating device 30 is disposed above the bearing surface 11 but is not used to limit the present invention. For example, the first fixed liquid coating device 30 may also be disposed on the bearing. The front side of the face 11 is as shown in Fig. 4 (to be described later). Further, depending on the general shape of the general wet mask (such as the shape of the face) or the configuration, the first fixed liquid layer 31 is uniformly coated on the lower layer 20 without limitation, for example, when the wet mask has a special When constructing or special shapes, such as designing a half-face mask (for covering only the upper half or the lower half of the face), the present invention can perform a coating operation in a non-uniform manner, such as only on the lower layer 20 Coating work is performed in a specific area. The coating operation of the present invention is mainly to enable the first fixing liquid layer 31 to be formed on the lower cloth layer 20, but the working mode adopted by the coating operation is not limited, and the spraying method and the immersion method may be included. But not limited. In other words, the coating method described in the present invention may include any one of a spraying method and an immersion method, or a combination thereof. As shown in FIG. 1, the first fixing liquid coating device 30 is applied by spraying.

如第1圖所示,該膠體塗佈裝置40係設置在該第一固定液塗 佈裝置30之後。當該第一固定液層31塗佈在該下布層20上並隨該承載面11同步向後輸送移動至該膠體塗佈裝置40之工作範圍時,該膠體塗佈裝置40即可在該第一固定液層31上再塗佈一適當厚度之膠體層41。當該膠體層41被塗佈在該第一固定液層31上之後,該膠體層41、該第一固定液層31及該下布層20仍隨該承載面11同步且繼續地向後輸送移動,而在移動之動程中,該先塗佈之第一固定液層31即能由下向上持續地與該膠體層41進行交聯(crosslinking)並逐漸定形(curing)成膠膜狀態。 As shown in FIG. 1, the colloid coating device 40 is disposed on the first fixed liquid coating. After the cloth device 30. When the first fixing liquid layer 31 is coated on the lower cloth layer 20 and is moved backward to the working range of the colloid coating device 40 in synchronization with the bearing surface 11, the colloid coating device 40 can be in the first A fixed thickness layer 31 is further coated with a colloid layer 41 of a suitable thickness. After the colloid layer 41 is coated on the first fixing liquid layer 31, the colloid layer 41, the first fixing liquid layer 31 and the lower cloth layer 20 are still synchronized with the bearing surface 11 and continue to move backward. In the moving process, the first fixed liquid layer 31 coated first can be continuously crosslinked from the bottom to the top and gradually curled into a film state.

此外,以第一實施例而言,該第一固定液層31是先塗佈在 該下布層20上然後再於該第一固定液層31上再塗佈該膠體層41,因此該第一 固定液層31是先與該下布層20接觸並可能由該下布層20之上表面(或上、下表面)渗入內層中。以實際交聯作用而言,當該第一固定液層31(具有二價金屬離子)之上表面一接觸到該膠體層41時即會立刻產生交聯並開始定形(curing),以致在二者間之接觸面會立刻形成一薄層膠膜,此時該薄層膠膜形同一遮護面而得以阻止該膠體層41由該下布層20之上表面(或上、下各表面)渗入內層中去繼續產生交聯作用,即先設在該下布層20上表面上之該第一固定液層31會向該膠體層41方向(由下往上)進行交聯作用但不會由該下布層20之上表面渗入(由上往下)該下布層20之內層,故在該下布層20之上表面上可形成一濕式膠膜(即一具有網狀結構之水膠型錯化物膜層),且該濕式膠膜容易與該下布層20分離,故所形成之濕式膠膜(31、41)在使用時與該下布層20能容易地分離,此在本發明中被視為不具載體之使用狀態。 Further, in the first embodiment, the first fixed liquid layer 31 is first coated on The lower layer 20 is then further coated on the first fixed liquid layer 31, so the first layer The fixing liquid layer 31 is first in contact with the lower cloth layer 20 and may be infiltrated into the inner layer from the upper surface (or upper and lower surfaces) of the lower cloth layer 20. In terms of actual cross-linking, when the surface of the first fixed liquid layer 31 (having a divalent metal ion) contacts the colloid layer 41, it immediately crosslinks and begins to curl, so that in the second The contact surface between the two forms a thin film at the same time, and the thin film has the same shielding surface to prevent the colloid layer 41 from being covered by the upper surface (or upper and lower surfaces) of the lower layer 20. Infiltrating into the inner layer to continue to produce cross-linking, that is, the first fixed liquid layer 31 first disposed on the upper surface of the lower layer 20 is cross-linked to the colloid layer 41 (from bottom to top) but not The inner layer of the lower cloth layer 20 is infiltrated (from top to bottom) from the upper surface of the lower cloth layer 20, so that a wet film can be formed on the upper surface of the lower cloth layer 20 (i.e., having a mesh shape The hydrocolloid film of the structure), and the wet film is easily separated from the lower layer 20, so that the formed wet film (31, 41) can be easily used with the lower layer 20 when in use. Ground separation, which is considered to be a state of use without a carrier in the present invention.

如第1圖所示,該第二固定液塗佈裝置50係設置在該膠體塗 佈裝置40之後。當該膠體層41塗佈在該第一固定液層31上並與該下布層20一起隨該承載面11同步向後輸送移動至該第二固定液塗佈裝置50之工作範圍時,該第二固定液塗佈裝置50即可在該膠體層41上再塗佈一第二固定液層51。當該第二固定液層51被塗佈在該膠體層41上之後,該第二固定液層51、該膠體層41、該第一固定液層31及該下布層20是一起地(可視為黏合成一體)隨該承載面11同步向後輸送移動,而在移動之動程中,該後塗佈之第二固定液層51即能由上向下持續地與該膠體層41進行交聯並逐漸定形(curing)成膠膜狀態,即該膠體層41藉由該第一固定液層31由下向上及該第二固定液層51由上向下之交聯作用,而可在隨該承載面11同步向後輸送移動之該下 布層20上逐漸定形而成形一具適當厚度之膠膜100(31、41、51)如第1圖所示,如此可減少該膠體層41形成膠膜狀態之定形(curing)時間。更言之,該定形後膠膜100(31、41、51)是由該第一固定液層31及該第二固定液層51與居中之該膠體層41進行交聯作用而形成,故在第1圖中該定形後之膠膜100以(31、41、51)表示。又該膠膜100(31、41、51)係連續地成形在隨該承載面11同步向後輸送移動之該下布層20上,因此在實際製作時,該膠膜100(31、41、51)與該下布層20是緊密貼合成一連續式長條帶101(20、31、41、51)並可隨該承載面11同步輸送移動,之後再由該承載面11之輸出端12輸出而向後離開該承載面11供進行後續作業。由於在離開該承載面11時,該膠膜100(31、41、51)是與該下布層20貼合成一連續式長條帶101(20、31、41、51),故在第1圖中該連續式長條帶101以(20、31、41、51)表示。 但當消費者在使用時,該膠膜100(31、41、51)可容易地與該下布層20分離(參考後段所述),因此,本第一實施例即構成一無載體濕式膠膜之連續成膜製程,供可連續地且快速地生產一無載體之濕式膠膜100(31、41、51),達成量產化及降低成本之功效。 As shown in FIG. 1, the second fixative coating device 50 is disposed on the gel coat. After the cloth device 40. When the colloid layer 41 is coated on the first fixing liquid layer 31 and is moved back to the working area of the second fixed liquid coating device 50 along with the lower layer 20 along with the carrying surface 11 The second fixing liquid coating device 50 can further apply a second fixing liquid layer 51 on the colloid layer 41. After the second fixing liquid layer 51 is coated on the colloid layer 41, the second fixing liquid layer 51, the colloid layer 41, the first fixing liquid layer 31, and the lower cloth layer 20 are together (visible For the adhesive bonding, the carrier surface 11 is synchronously transported backward, and in the moving motion, the second coating liquid layer 51 which is subsequently coated can be continuously crosslinked from the upper and lower layers to the colloid layer 41. And gradually curing into a film state, that is, the colloid layer 41 is cross-linked by the first fixing liquid layer 31 from the bottom to the top and the second fixing liquid layer 51, and The bearing surface 11 is synchronously transported backwards and moved downwards The film layer 20 is gradually shaped to form a film 100 (31, 41, 51) of a suitable thickness as shown in Fig. 1, so that the curing time of the film state of the colloid layer 41 can be reduced. More specifically, the shaped adhesive film 100 (31, 41, 51) is formed by crosslinking the first fixed liquid layer 31 and the second fixed liquid layer 51 with the centered colloid layer 41, so that The film 100 after the shaping in Fig. 1 is represented by (31, 41, 51). Further, the film 100 (31, 41, 51) is continuously formed on the lower layer 20 which is transported backward and backward with the carrying surface 11, so that the film 100 (31, 41, 51) is actually produced. And the lower fabric layer 20 is closely attached to form a continuous strip 101 (20, 31, 41, 51) and can be synchronously transported with the bearing surface 11, and then outputted from the output end 12 of the bearing surface 11 The bearing surface 11 is then moved back for subsequent operations. Since the film 100 (31, 41, 51) is bonded to the lower layer 20 to form a continuous strip 101 (20, 31, 41, 51) when leaving the bearing surface 11, the first film is The continuous strip 101 is represented by (20, 31, 41, 51). However, when the consumer is in use, the film 100 (31, 41, 51) can be easily separated from the lower layer 20 (refer to the latter paragraph), and therefore, the first embodiment constitutes a carrierless wet type. The continuous film forming process of the film enables continuous and rapid production of a carrier-free wet film 100 (31, 41, 51) to achieve mass production and cost reduction.

此外,該第一固定液層31或該第二固定液層51之材料主要為 膠膜成形所需之固定液如鹽類化合物,但實際製作時,該第一或第二固定液層31、51之材料中另可隨需要如隨面膜附加功能(如美白、防縐除紋等)而添加或包含其他特殊成分如美容用精華液等。 In addition, the material of the first fixed liquid layer 31 or the second fixed liquid layer 51 is mainly The fixing liquid required for forming the film is a salt compound, but in actual production, the material of the first or second fixing liquid layer 31, 51 may be additionally added as needed with the mask (such as whitening, anti-mite removal). Etc.) Add or include other special ingredients such as beauty essences.

參考第2圖所示,本第二實施例與第1圖所示第一實施例之 間的不同處在於:本第二實施例乃是進一步在第一實施例中該膠體塗佈裝置40與該第二固定液塗佈裝置50之間更設置一上布層輸入裝置80用以提供 一上布層81,其中在第2圖中該上布層81是先平整地對應貼覆在該膠體層41上然後或同時再使該第二固定液層51塗佈在該上布層81上。由於該上布層81是先與該膠體層41接觸,故該膠體層41可透過該上布層81之下表面並渗入其內層中,因此當該第二固定液層51再塗佈在已內滲有該膠體層41之該上布層81上時,該第二固定液層51可透過該上布層81之上表面而得渗入其內層中以與已渗入該上布層81內層之該膠體層41進行交聯作用,因此該膠體層41得藉由該第一固定液層31由下向上及該第二固定液層51由上向下之交聯作用以使該上布層81夾置或包含在該第二固定液層51與該膠體層41之間,藉以使該下布層20在隨該承載面11同步向後輸送移動之動程中於該下布層20之上表面上逐漸成形一具適當厚度且包含該上布層81之膠膜110(31、41、81、51)如第2圖所示,如此構成一有載體濕式膠膜之連續成膜製程。 Referring to FIG. 2, the second embodiment and the first embodiment shown in FIG. 1 The difference between the two is that the second embodiment further provides an upper layer input device 80 between the colloid coating device 40 and the second fixing solution coating device 50 for providing An upper fabric layer 81, wherein in the second figure, the upper fabric layer 81 is first flatly attached to the colloid layer 41 and then the second fixing liquid layer 51 is coated on the upper fabric layer 81. on. Since the upper layer 81 is in contact with the colloid layer 41, the colloid layer 41 can penetrate the lower surface of the upper layer 81 and penetrate into the inner layer, so that the second fixing liquid layer 51 is coated again. When the upper layer 81 of the colloid layer 41 has been infiltrated, the second fixing liquid layer 51 can penetrate the upper surface of the upper layer 81 to penetrate into the inner layer to penetrate the upper layer 81. The colloid layer 41 of the inner layer is cross-linked, so that the colloid layer 41 is cross-linked from the bottom to the top and the second fixing liquid layer 51 by the first fixing liquid layer 31 to make the upper layer The cloth layer 81 is sandwiched or contained between the second fixing liquid layer 51 and the colloid layer 41, so that the lower cloth layer 20 is in the lower cloth layer 20 in the process of synchronously moving backward with the bearing surface 11 A film 110 (31, 41, 81, 51) of a suitable thickness and comprising the upper layer 81 is gradually formed on the upper surface as shown in Fig. 2, thus constituting a continuous film formation with a carrier wet film. Process.

在第二實施例中,該上布層輸入裝置80所提供之上布層81 是設計為一連續之長條式布面但非用以限制本發明。如第2圖所示該連續之長條式上布層81係捲成一捆以作為該上布層81之供應源82供可連續地提供該上布層81,並使該上布層81能平整地對應貼覆在該膠體層41上;其中該上布層輸入裝置80可藉由其他機械元件如隋輪83或元件組合如隋輪組等以增進操作該上布層輸入裝置80之簡便性或提高操作之精準性,以使該上布層81能簡易且精準地平整對應貼覆在該膠體層41上。 In the second embodiment, the upper layer input device 80 provides the upper layer 81 It is designed as a continuous strip of cloth but is not intended to limit the invention. As shown in Fig. 2, the continuous strip-shaped upper fabric layer 81 is wound into a bundle to serve as the supply source 82 of the upper fabric layer 81 for continuously providing the upper fabric layer 81, and the upper fabric layer 81 can be provided. Flatly correspondingly attached to the colloid layer 41; wherein the upper fabric input device 80 can facilitate the operation of the upper fabric input device 80 by other mechanical components such as a reel wheel 83 or a combination of components such as a cymbal wheel set or the like. The accuracy of the operation or the improvement of the operation is such that the upper fabric layer 81 can be easily and accurately flattened and attached to the colloid layer 41.

此外,該第二固定液層51塗佈在該上布層81上之時間點與該 上布層81平整地對應貼覆在該膠體層41上之時間點之間的先後次序,在本發明中並非特別限制;如第2圖所示,若該上布層81是先平整地對應貼覆在該膠體層41上然後(或同時)該第二固定液層51再藉由上向下之噴塗方式塗佈 在該上布層81上,如此即構成一有載體濕式膠膜之連續成膜製程;但若如第3圖所示,該第二固定液層51是藉洗浸方式先塗佈在該上布層81上然後再使已塗佈有該第二固定液層51之上布層81平整地對應貼覆在該膠體層41上,則因該上布層81與該膠體層41之間的接觸面已先有該第二固定液層51,因此在第3圖中雖有該上布層81,但該上布層81是可容易地從該成形之膠膜110(31、41、81、51)中分離(參考【0028】所述),故第3圖所示是構成一無載體濕式膠膜之連續成膜製程。 In addition, a time point at which the second fixing liquid layer 51 is coated on the upper cloth layer 81 and the The order in which the upper cloth layer 81 is flatly corresponding to the time point of being attached to the colloid layer 41 is not particularly limited in the present invention; as shown in FIG. 2, if the upper cloth layer 81 is flatly correspondingly Pasting on the colloid layer 41 and then (or simultaneously) coating the second fixing liquid layer 51 by spraying up and down On the upper layer 81, a continuous film forming process with a carrier wet film is formed; however, as shown in FIG. 3, the second fixing liquid layer 51 is first coated by the immersion method. The upper layer 81 is then evenly coated on the colloid layer 41 with the layer 81 coated on the second fixing layer 51, because of the gap between the upper layer 81 and the colloid layer 41. The second fixing liquid layer 51 is already present on the contact surface. Therefore, although the upper cloth layer 81 is present in FIG. 3, the upper cloth layer 81 can be easily removed from the formed film 110 (31, 41, 81, 51) separation (refer to [0028]), so Figure 3 shows a continuous film formation process for forming a carrierless wet film.

如第2圖所示,由於該膠膜110是由該第一固定液層31由下向 上及該第二固定液層51透過該上布層81並由上向下以與該膠體層41進行交聯作用而形成,因此成形後之膠膜110(31、41、81、51)中該上布層81是不易由該膠膜110(31、41、81、51)中分離。因此,第二實施例(如第2圖所示)與第一實施例(如第1圖所示)比較,第二實施例之膠膜110(31、41、81、51)係包含有該上布層81並形成一體且其係連續地成形在隨該承載面11同步向後輸送移動之下布層20上。由此可見,在實際製作時,該膠膜110(31、41、81、51)與該下布層20係黏結成一連續式長條帶111(20、31、41、81、51)如第2圖所示,而該連續式長條帶111(20、31、41、81、51)可隨該承載面11同步輸送移動而再由該承載面11之輸出端12向後輸出而離開該承載面11以進行後續作業,因此在進行後續作業時,該膠膜110(31、41、81、51)仍與該下布層20形成黏結狀態而形成該連續式長條帶111(20、31、41、81、51);但在實際使用時(如裁切成供消費者使用之面膜型態),該膠膜110(31、41、81、51)雖也可容易地與該下布層20分離(參考前述【0028】所述),但第二實施例之膠膜110(31、41、81、51)已包含該上布 層81,故在本發明中被視為有載體濕式膠膜。因此,第二實施例是構成一有載體濕式膠膜之連續成膜製程,供可連續地且快速地生產一有載體之濕式膠膜110(31、41、81、51),達成量產化及降低成本之功效。 As shown in FIG. 2, since the film 110 is from the lower side of the first fixed liquid layer 31 The upper and second fixing liquid layers 51 are formed by the upper cloth layer 81 and cross-linked by the upper and lower layers to the colloid layer 41, so that the formed film 110 (31, 41, 81, 51) is formed. The upper fabric layer 81 is not easily separated from the adhesive film 110 (31, 41, 81, 51). Therefore, the second embodiment (as shown in FIG. 2) is compared with the first embodiment (as shown in FIG. 1), and the film 110 (31, 41, 81, 51) of the second embodiment includes the same. The upper fabric layer 81 is integrally formed and continuously formed on the fabric layer 20 which is transported back and forth in synchronization with the carrying surface 11. It can be seen that, in actual production, the film 110 (31, 41, 81, 51) and the lower cloth layer 20 are bonded into a continuous strip 111 (20, 31, 41, 81, 51), for example. As shown in FIG. 2, the continuous strip 111 (20, 31, 41, 81, 51) can be transported synchronously with the carrying surface 11 and then outputted backward by the output end 12 of the carrying surface 11 to leave the The bearing surface 11 is used for subsequent operations, so that the film 110 (31, 41, 81, 51) still forms a bonding state with the lower cloth layer 20 to form the continuous strip 111 when performing subsequent operations (20, 31, 41, 81, 51); but in actual use (such as cutting into a mask type for consumers), the film 110 (31, 41, 81, 51) can easily be used with the lower The cloth layer 20 is separated (refer to the above [0028]), but the film 110 (31, 41, 81, 51) of the second embodiment already contains the cloth. Layer 81 is considered to be a carrier wet film in the present invention. Therefore, the second embodiment is a continuous film forming process for forming a carrier wet film for continuously and rapidly producing a carrier-containing wet film 110 (31, 41, 81, 51). The effect of production and cost reduction.

此外,利用該上布層輸入裝置80之設置及其提供該上布層 81之功能,可將一無載體濕式膠膜之連續成膜製程如第1圖所示(第一實施例)轉換成一有載體濕式膠膜之連續成膜製程如第2圖所示(第二實施例),因此製造端能隨消費端之需要而簡便選擇來決定生產無載體或有載體之濕式膠膜,如此不但可達成量產化及降低成本之功效,並能增進濕式膠膜在消費端之選擇性及使用之方便性。 In addition, the arrangement of the upper layer input device 80 is utilized and the upper layer is provided The function of 81, the continuous film forming process of a carrierless wet film can be converted into a continuous film forming process with a carrier wet film as shown in Fig. 1 (first embodiment) as shown in Fig. 2 ( The second embodiment), therefore, the manufacturing end can be easily selected according to the needs of the consumer end to determine the production of the carrier-free or carrier-free wet film, so that not only can mass production and cost reduction be achieved, but also the wet type can be enhanced. The selectivity of the film at the consumer end and the ease of use.

參考第1、2圖所示,本發明更可在該第二固定液塗佈裝置 50之後設置一交聯作用控制區60。該交聯作用控制區60係包含至少一交聯作用控制裝置(60)但不限制,如第1~5圖中該交聯作用控制區60係各包含3個及2個噴塗(噴灑)式交聯作用控制裝置(60)而分別設在該承載面11(或該下布層20)之上面及下面但不限制。該交聯作用控制區60(或交聯作用控制裝置60)主要功能係對成形後之膠膜100(31、41、51)如第1圖所示或膠膜110(31、41、81、51)如第2圖所示提供清洗工作,以使正進行之交聯作用並逐漸定形之膠膜100(31、41、51)或膠膜110(31、41、81、51)能再藉由該交聯作用控制區60所提供之清洗工作而洗去或中止其中該固定液層31、51與該膠體層41之間的交聯作用,如洗去(如採用純水)其中尚未完成交聯作用之一部分固定液(31、51)或直接中止(如採用交聯作用中止液)該固定液層31、51與該膠體層41之間的交聯作用,藉以控制或中止該第二固定液層51與該膠體層41之間交聯與定形作用之程度,例如藉由該交 聯作用控制區60之清洗工作的時間或動程長短,即可洗去固定液層(31、51)中一部分固定液(31、51)而相對減少該固定液層(31、51)與該膠體層41之間交聯與定形之時間及程度,可避免被過度定形,藉此即能增加成形後膠膜100(31、41、51)或膠膜110(31、41、81、51)之柔軟度。 Referring to Figures 1 and 2, the present invention is more applicable to the second fixed liquid coating device. A cross-linking control zone 60 is provided after 50. The cross-linking control zone 60 includes at least one cross-linking control device (60), but is not limited. As shown in Figures 1 to 5, the cross-linking control zone 60 includes three and two spray (spray) types. The cross-linking control device (60) is respectively disposed above and below the bearing surface 11 (or the lower fabric layer 20) but is not limited. The cross-linking action control zone 60 (or the cross-linking action control device 60) mainly functions as the formed film 100 (31, 41, 51) as shown in Fig. 1 or the film 110 (31, 41, 81, 51) Providing a cleaning operation as shown in Fig. 2 so that the film 100 (31, 41, 51) or the film 110 (31, 41, 81, 51) which is being cross-linked and gradually shaped can be borrowed again. The cross-linking action between the fixed liquid layers 31, 51 and the colloid layer 41, such as washing (such as using pure water), is not completed, by the cleaning work provided by the cross-linking control zone 60. Cross-linking action between one part of the fixing liquid (31, 51) or direct suspension (such as the use of crosslinking action stop liquid) between the fixing liquid layers 31, 51 and the colloid layer 41, thereby controlling or suspending the second The degree of crosslinking and shaping between the fixed liquid layer 51 and the colloid layer 41, for example, by the intersection When the cleaning operation time or the length of the movement of the joint control zone 60 is long, a part of the fixing liquid (31, 51) in the fixed liquid layer (31, 51) can be washed away to relatively reduce the fixed liquid layer (31, 51) and the The time and extent of cross-linking and shaping between the colloid layers 41 can be prevented from being over-shaped, thereby increasing the formed film 100 (31, 41, 51) or the film 110 (31, 41, 81, 51). Softness.

此外,該交聯作用控制區60之交聯作用控制液61可採用純水 來進行清洗工作或採用交聯作用中止液來中止該固定液層31、51與該膠體層41之間的交聯作用但不限制。此外於實際製作時,該交聯作用控制區60所採用之交聯作用控制液61(如純水或交聯作用中止液)中亦可隨需要或面膜使用功能(如美白、防縐除紋等)而添加或包含其他特殊成分如美容用精華液等( )。 In addition, the cross-linking control liquid 61 of the cross-linking control zone 60 can be made of pure water. The cleaning work or the crosslinking action stopping liquid is used to terminate the crosslinking between the fixing liquid layers 31, 51 and the colloid layer 41 without limitation. In addition, in the actual production, the cross-linking control liquid 61 (such as pure water or cross-linking stop liquid) used in the cross-linking control zone 60 can also be used as needed or a mask (such as whitening, anti-mite removal). Etc.) Add or include other special ingredients such as beauty serums ( ).

參考第3圖所示,第三實施例與第2圖所示第二實施例之間 的不同處在於:第三實施例乃是將第二實施例中該第二固定液塗佈裝置50之塗佈方式改採用沈浸式第二固定液塗佈裝置50a。藉此,由該上布層輸入裝置80所提供之上布層81是先經過該沈浸式第二固定液塗佈裝置50a,如第3圖中在經過該沈浸式第二固定液塗佈裝置50a之後,該上布層81上即附加一平行線以表示該第二固定液層51,但非用以限制該第二固定液層51只浸濕在該上布層81之一表面上。由於在第三實施例中該上布層81是可容易地從該膠膜110(31、41、81、51)中分離(參考【0028】、【0031】、【0033】所述),故第3圖所示乃構成一無載體濕式膠膜之連續成膜製程。 Referring to FIG. 3, between the third embodiment and the second embodiment shown in FIG. The difference is that the third embodiment is to change the coating method of the second fixed liquid coating device 50 in the second embodiment to the immersed second fixed liquid coating device 50a. Thereby, the upper layer 81 provided by the upper layer input device 80 passes through the immersed second fixed liquid coating device 50a, and the immersed second fixed liquid coating device is passed through the third embodiment. After 50a, a parallel line is added to the upper layer 81 to indicate the second fixing liquid layer 51, but it is not used to restrict the second fixing liquid layer 51 from being wetted on only one surface of the upper layer 81. Since the upper fabric layer 81 can be easily separated from the adhesive film 110 (31, 41, 81, 51) in the third embodiment (refer to [0028], [0031], [0033]), Figure 3 shows a continuous film formation process for a carrierless wet film.

參考第4圖所示,本第四實施例與第2圖所示第二實施例之 間的不同處在於:第四實施例乃是將第二實施例中該第一固定液塗佈裝置30等效改變成一沈浸式第一固定液塗佈裝置30a。藉此,由該下布層輸入裝 置21所提供之該下布層20可先經過該沈浸式第一固定液塗佈裝置30a,如第4圖中在經過該沈浸式第一固定液塗佈裝置30a後之該下布層20上即附加一平行線以表示該第一固定液層31,但非用以限制該第一固定液層31只浸濕在該下布層20之上表面。藉此,第四實施例也可達成如第2圖所示第二實施例(或如第1圖所示第一實施例)中該下布層輸入裝置21之使用功能及目的,也就是使該第一固定液塗佈裝置30能在隨該承載面11同步向後輸送移動之該下布層20上塗佈一第一固定液層31。 Referring to FIG. 4, the fourth embodiment and the second embodiment shown in FIG. 2 The difference between the two is that the fourth embodiment is equivalent to changing the first fixed solution coating device 30 in the second embodiment to an immersed first fixed solution coating device 30a. Thereby, the lower layer is loaded The lower fabric layer 20 provided by the first layer 21 can pass through the immersed first fixative coating device 30a, such as the lower fabric layer 20 after passing through the immersed first fixative coating device 30a in FIG. A parallel line is added to indicate the first fixed liquid layer 31, but is not used to restrict the first fixed liquid layer 31 from being wetted only on the upper surface of the lower layer 20. Thereby, the fourth embodiment can also achieve the function and purpose of the lower layer input device 21 in the second embodiment (or the first embodiment as shown in FIG. 1) as shown in FIG. 2, that is, The first fixed solution coating device 30 can apply a first fixed liquid layer 31 on the lower layer 20 which is transported backward with the bearing surface 11 in synchronization.

參考第5圖所示,本第五實施例與第一~四實施例之間的不 同處在於:在第一~四實施例中該承載面11之表面係以活動方式(如第1~4圖所示)來對應承置一可隨該承載面13同步向後輸送移動之具吸水性下布層20;但在第五實施例中如第5圖所示,該承載面11之表面係以固定方式來對應承置一可隨該承載面13同步輸送移動之具吸水性下布層20。也就是,該下布層20係固定設在該循環式輸送帶10之所有表面上以使該下布層20能隨該循環式輸送帶10同步循環轉動,如此當該下布層20隨循環式輸送帶10而轉至該循環式輸送帶10之上表面時即構成如第1~4圖所示之循環式承載面11供作為連續成形濕式膠膜之工作面,故仍可達成該下布層20之使用功能及目的。在實際製作時,第五實施例中該膠膜110(31、41、81、51)不論是正在交聯定形中或是已成形後或已經過該交聯作用控制區60之清洗工作,但只要該膠膜110(31、41、81、51)還留在該承載面11上而同步向後輸送移動時,則該膠膜110(31、41、81、51)仍會與該下布層20黏結在一起而同步向後輸送移動;但當該膠膜110(31、41、81、51)由該承載面11之輸出端12向後輸出而離開該承載面11時,該膠膜110(31、41、81、51)即 會與該下布層20分離而形成一連續式長條帶112(31、41、81、51)如第5圖所示,供進行後續作業。換言之,在第五實施例中由該承載面11之輸出端12輸出而離開該承載面11之該連續式長條帶112(31、41、81、51)與第二~四實施例中之該連續式長條帶111(20、31、41、81、51)不同,也就是第五實施例中該下布層20是固設於該承載面11上而不隨該連續式長條帶112(31、41、81、51)同步向後輸送移動以進行後續作業。 Referring to FIG. 5, the fifth embodiment and the first to fourth embodiments are not The same is true: in the first to fourth embodiments, the surface of the bearing surface 11 is in a movable manner (as shown in FIGS. 1 to 4) to receive a water absorbing water that can be transported synchronously with the bearing surface 13 in synchronization. The lower cloth layer 20; but in the fifth embodiment, as shown in FIG. 5, the surface of the bearing surface 11 is fixedly disposed correspondingly to a water-absorbing lower cloth which can be synchronously conveyed and moved along with the bearing surface 13. Layer 20. That is, the lower fabric layer 20 is fixedly disposed on all surfaces of the endless conveyor belt 10 so that the lower fabric layer 20 can rotate synchronously with the endless conveyor belt 10, so that when the lower fabric layer 20 follows the cycle When the conveyor belt 10 is transferred to the upper surface of the endless conveyor belt 10, the circulating bearing surface 11 as shown in FIGS. 1 to 4 is formed as a working surface for continuously forming the wet film, so that the The function and purpose of the lower layer 20 are used. In the actual production, in the fifth embodiment, the film 110 (31, 41, 81, 51) is in the cross-linking setting or has been formed or has passed the cleaning operation of the cross-linking control zone 60, but As long as the film 110 (31, 41, 81, 51) remains on the carrying surface 11 and moves backwards synchronously, the film 110 (31, 41, 81, 51) will still be associated with the lower layer. 20 is bonded together and synchronously transported backward; but when the film 110 (31, 41, 81, 51) is output backward from the output end 12 of the carrying surface 11 and leaves the bearing surface 11, the film 110 (31) , 41, 81, 51) A continuous strip 112 (31, 41, 81, 51) is formed separate from the lower layer 20 as shown in Fig. 5 for subsequent operations. In other words, in the fifth embodiment, the continuous strip 112 (31, 41, 81, 51) which is output from the output end 12 of the carrying surface 11 and leaves the carrying surface 11 and the second to fourth embodiments The continuous strips 111 (20, 31, 41, 81, 51) are different, that is, in the fifth embodiment, the lower fabric layer 20 is fixed on the bearing surface 11 without the continuous strip. 112 (31, 41, 81, 51) synchronously transports backwards for subsequent operations.

在本第五實施例中,由於該下布層20係固定設置在該循環 式輸送帶10之所有表面上以使該下布層20能隨該循環式輸送帶10同步循環轉動,而且所有之塗佈作業是在開放狀態下進行,故當該膠膜110(31、41、81、51)離開該承載面11(下布層20)時,該循環式承載面11及/或該下布層20上可能會有部分成膜用材料如固定液(31、51)或膠體(41)或已成形膠膜(110)等殘留物質,致對下一循環中該膠膜110(31、41、81、51)之成膜品質造成損傷。因此可另設一刮除淨化裝置90如一刮刀,使當該下布層20或該循環式承載面11繼續循環轉動而即將成為新的循環式承載面11時,得藉該刮除淨化裝置90以刮除或淨化該循環式承載面11或該下布層20之殘留物質以避免影響該膠膜110(31、41、81、51)之成膜品質。 In the fifth embodiment, since the lower cloth layer 20 is fixedly disposed in the cycle All the surfaces of the conveyor belt 10 are such that the lower fabric layer 20 can rotate synchronously with the circulating conveyor belt 10, and all the coating operations are performed in an open state, so when the film 110 (31, 41) , 81, 51) when leaving the bearing surface 11 (the lower fabric layer 20), the circulating bearing surface 11 and/or the lower fabric layer 20 may have a part of a film forming material such as a fixing liquid (31, 51) or Residual substances such as colloid (41) or formed film (110) cause damage to the film forming quality of the film 110 (31, 41, 81, 51) in the next cycle. Therefore, a scraping and purifying device 90 such as a scraper can be additionally provided, so that when the lower fabric layer 20 or the circulating bearing surface 11 continues to circulate and is about to become a new circulating bearing surface 11, the scraping and purifying device 90 can be used. The residual material of the circulating bearing surface 11 or the lower cloth layer 20 is scraped or purified to avoid affecting the film forming quality of the film 110 (31, 41, 81, 51).

此外,本發明之第四、第五實施例雖然是由第二實施例(有 載體濕式膠膜之連續成膜製造設備或其製程)等效改變所得但非用以限制本發明,即第四、第五實施例所採取之等效技術及其特徵仍適用於第一實施例(無載體濕式膠膜之連續成膜製造設備或其製程)。 Further, although the fourth and fifth embodiments of the present invention are by the second embodiment (there are The continuous film forming apparatus of the carrier wet film or the process thereof is equivalently changed, but is not intended to limit the invention, that is, the equivalent techniques and characteristics adopted by the fourth and fifth embodiments are still applicable to the first embodiment. Example (continuous film forming apparatus without carrier wet film or its manufacturing process).

參考第6圖所示,本第六實施例與第1圖所示第一實施例之間的不同處在於:第六實施例係將第一實施例中該噴塗式第二固定液塗佈 裝置50等效改變成一沈浸式第二固定液塗佈裝置50a。藉此,當該膠體層41被塗佈在該第一固定液層31上之後,由該第一固定液層31、該膠體層41及該下布層20組合形成之組合體(20,31,41)可同步且繼續地向後輸送移動以經過該沈浸式第二固定液塗佈裝置50a,如第6圖中在經過該沈浸式第二固定液塗佈裝置50a之後該膠體層41上即再附加一平行線以表示該第二固定液層51但非用以限制該第二固定液層51只浸濕在該膠體層41之上表面。藉此,第六實施例之沈浸式第二固定液塗佈裝置50a也可達成如第1圖所示第一實施例中該第二固定液塗佈裝置50之使用功能及目的,也就是該沈浸式第二固定液塗佈裝置50a也能在同步向後輸送移動之組合體(20,31,41)上再塗佈一第二固定液層51。 Referring to Fig. 6, the difference between the sixth embodiment and the first embodiment shown in Fig. 1 is that the sixth embodiment coats the spray-type second fixing liquid in the first embodiment. The device 50 is equivalently changed to an immersive second fixed solution coating device 50a. Thereby, after the colloid layer 41 is coated on the first fixing liquid layer 31, the combination of the first fixing liquid layer 31, the colloid layer 41 and the lower cloth layer 20 is combined (20, 31). 41) synchronously and continuously transporting backwards to pass the immersed second fixative coating device 50a, as in FIG. 6, after passing through the immersed second fixative coating device 50a, the colloid layer 41 A parallel line is further added to indicate the second fixing liquid layer 51 but not to restrict the second fixing liquid layer 51 from being wetted only on the upper surface of the colloid layer 41. Thereby, the immersed second fixed solution coating device 50a of the sixth embodiment can also achieve the function and purpose of the second fixed solution coating device 50 in the first embodiment as shown in FIG. 1, that is, the The immersed second fixed solution applying device 50a can also apply a second fixed liquid layer 51 to the combined assembly (20, 31, 41) for synchronously moving backward.

此外,在第六實施例中如第6圖所示,該承載面11可視為一 兩段式承載面11,其中各有一段承載面11分別設在該沈浸式第二固定液塗佈裝置50a之前及之後;又該承載面11亦可視為二分開之承載面11,其係利用二分開之循環式輸送帶10以分別構成二分開之承載面11。然,以本發明之承載面11而言,不論解釋為由一兩段式承載面11構成或由二分開之承載面11構成,皆落在本發明之專利範圍內。 Further, in the sixth embodiment, as shown in FIG. 6, the bearing surface 11 can be regarded as a The two-stage bearing surface 11 has a plurality of bearing surfaces 11 respectively disposed before and after the immersed second fixed liquid coating device 50a; and the bearing surface 11 can also be regarded as two separate bearing surfaces 11 for utilizing The two separate circulating conveyor belts 10 respectively form two separate bearing surfaces 11. However, in the case of the bearing surface 11 of the present invention, whether it is constituted by a two-stage bearing surface 11 or by two separate bearing surfaces 11, it is within the scope of the present invention.

參考第7圖所示,本第七實施例與第1圖所示第一實施例之 間的不同處在於:第七實施例乃是將第一實施例中該噴塗(噴灑)式交聯作用控制區60等效改變成一沈浸式交聯作用控制區60a。藉此,當該膠膜100(31、41、51)與該下布層20形成一組合體(20,31,41,51)而一起隨該承載面11同步向後輸送移動並離開該承載面11之後,可繼續向後輸送移動以經過該沈浸式交聯作用控制區60a,如第7圖中該沈浸式交聯作用控制區60a即 能藉由交聯作用控制液61以洗去該膠膜100(31、41、51)中殘留的固定液層及/或該膠體層41或直接中止相互間的交聯作用,藉以達成如第1圖所示第一實施例中該噴塗(噴灑)式交聯作用控制區60之使用功能及目的(參考【0036】~【0037】)。 Referring to FIG. 7, the seventh embodiment and the first embodiment shown in FIG. 1 The difference is that the seventh embodiment is equivalent to changing the spray (spray) type cross-linking control zone 60 in the first embodiment to an immersive cross-linking control zone 60a. Thereby, when the film 100 (31, 41, 51) and the lower cloth layer 20 form a combined body (20, 31, 41, 51), the carrier surface 11 is transported backwards synchronously and away from the bearing surface. After 11 , the transport can be continued backward to pass through the immersive cross-linking control zone 60a, as in the immersed cross-linking control zone 60a in FIG. The cross-linking action control liquid 61 can wash away the fixed liquid layer and/or the colloid layer 41 remaining in the adhesive film 100 (31, 41, 51) or directly suspend the cross-linking action between each other, thereby achieving 1 shows the function and purpose of the spray (spray) type cross-linking control zone 60 in the first embodiment (refer to [0036] to [0037]).

參考第8圖所示,本第八實施例與第2圖所示第二實施例之 間的不同處在於:本第八實施例係將第二實施例中該噴塗式第二固定液塗佈裝置50等效改變成一沈浸式第二固定液塗佈裝置50b。當該膠體層41已塗佈在該第一固定液層31上且該上布層81又平整地對應貼覆在該膠體層41上之後,由該第一固定液層31、該膠體層41、該上布層81及該下布層20組合形成之組合體(20,31,41,81)可隨該承載面11同步且繼續地向後輸送移動以經過該沈浸式第二固定液塗佈裝置50b,如第8圖中在經過該沈浸式第二固定液塗佈裝置50b之後該膠體層41上即再附加一平行線以表示該第二固定液層51但非用以限制該第二固定液層51只浸濕在該膠體層41之上表面。藉此,本第八實施例之沈浸式第二固定液塗佈裝置50b也可達成如第二實施例中如第2圖所示該第二固定液塗佈裝置50(或第六實施例中該第二固定液塗佈裝置50a)之使用功能及目的,也就是該沈浸式第二固定液塗佈裝置50b也能在該同步向後輸送移動之組合體(20,31,41,81)上再塗佈一第二固定液層51。 此外,本第八實施例中之該承載面11的結構型態類似於如第6圖所示第六實施例中之兩段式承載面11或二承載面11(參考【0044】)。 Referring to Fig. 8, the eighth embodiment and the second embodiment shown in Fig. 2 The difference between the two is that the eighth embodiment is equivalent to changing the spray-type second fixed solution coating device 50 in the second embodiment to an immersed second fixed solution applying device 50b. After the colloid layer 41 has been coated on the first fixing liquid layer 31 and the upper cloth layer 81 is evenly laid on the colloid layer 41, the first fixing liquid layer 31 and the colloid layer 41 are coated. The combination (20, 31, 41, 81) formed by the combination of the upper fabric layer 81 and the lower fabric layer 20 can be moved synchronously with the bearing surface 11 and continuously moved backward to be coated by the immersed second fixing liquid. The device 50b, as shown in Fig. 8, after the immersed second fixed solution coating device 50b, is further attached with a parallel line on the colloid layer 41 to indicate the second fixed liquid layer 51 but not to limit the second The fixing liquid layer 51 is only wetted on the upper surface of the colloid layer 41. Thereby, the immersed second fixative coating device 50b of the eighth embodiment can also achieve the second fixative coating device 50 as shown in FIG. 2 in the second embodiment (or in the sixth embodiment) The function and purpose of the second fixative coating device 50a), that is, the immersive second fixative coating device 50b can also be used in the synchronous rearward transporting assembly (20, 31, 41, 81). A second fixing liquid layer 51 is further coated. Further, the structural shape of the bearing surface 11 in the eighth embodiment is similar to the two-stage bearing surface 11 or the two bearing surfaces 11 in the sixth embodiment as shown in Fig. 6 (refer to [0044]).

參考第9圖所示,本第九實施例與第2圖所示第二實施例之 間的不同處在於:本第九實施例乃是將第二實施例中該噴塗(噴灑)式交聯作用控制區60等效改變成一沈浸式交聯作用控制區60b。藉此,當該膠膜 110(31,41,81,51)與該下布層20一起隨該承載面11同步向後輸送移動並離開該承載面11之後,可繼續向後輸送移動以經過該沈浸式交聯作用控制區60b,如第9圖中該沈浸式交聯作用控制區60b即能藉由交聯作用控制液61以洗去該膠膜110(31,41,81,51)中殘留的固定液層31、51或該膠體層41或直接中止相互間的交聯作用,藉以達成如第2圖所示第二實施例中該噴塗(噴灑)式交聯作用控制區60或如第7圖所示第七實施例中該沈浸式交聯作用控制區60a之使用功能及目的。 Referring to FIG. 9, the ninth embodiment and the second embodiment shown in FIG. 2 The difference between the two is that the ninth embodiment is equivalent to changing the spray (spray) type cross-linking control zone 60 in the second embodiment to an immersive cross-linking control zone 60b. Thereby, when the film 110 (31, 41, 81, 51) together with the lower fabric layer 20, after the carrier surface 11 is synchronously transported backward and away from the bearing surface 11, the rearward transport movement can be continued to pass the immersed cross-linking control region 60b. The immersion crosslinking control zone 60b in Fig. 9 can wash away the fixed liquid layers 31, 51 remaining in the film 110 (31, 41, 81, 51) by the crosslinking action control liquid 61. Or the colloid layer 41 or directly suspends the cross-linking interaction with each other, thereby achieving the spray (spray) type cross-linking control zone 60 in the second embodiment as shown in FIG. 2 or the seventh embodiment as shown in FIG. The function and purpose of the immersed cross-linking control zone 60a are used in the examples.

利用上述之濕式膠膜之連續成膜製造設備,本發明提供一種無載體濕式膠膜之連續成膜方法,包含下列步驟: The invention provides a continuous film forming method for a carrierless wet film by using the above-mentioned continuous film forming apparatus for a wet film, comprising the following steps:

步驟1:提供至少一循環式承載面供作為成膜作業平台,該承載面具有朝上之平整面且沿輸送方向由一輸入端至一輸出端進行循環式移動。 Step 1: Providing at least one circulating bearing surface for use as a film forming work platform having an upwardly facing flat surface and cyclically moving from an input end to an output end in the conveying direction.

步驟2:提供一具吸水性之下布層,並使該下布層能在該承載面上隨該承載面同步輸送移動供依序承載各成膜材料以進行成膜作業。 Step 2: providing a water-absorbent underlayer layer, and allowing the lower layer to be synchronously transported along the bearing surface on the bearing surface for sequentially carrying the film-forming materials for film forming operations.

步驟3:提供一第一固定液塗佈裝置供在該下布層上塗佈一第一固定液層;其中該第一固定液塗佈裝置係利用噴塗方式、沈浸方式中之一種塗佈方式以在該下布層上塗佈該第一固定液層。 Step 3: providing a first fixing liquid coating device for coating a first fixing liquid layer on the lower cloth layer; wherein the first fixing liquid coating device is one of spraying method and immersion method The first fixing liquid layer is coated on the lower layer.

步驟4:提供一膠體塗佈裝置供在該第一固定液層上再塗佈一膠體層以與該第一固定液層進行交聯與定形作用。 Step 4: providing a colloid coating device for applying a colloid layer on the first fixing liquid layer to crosslink and shape the first fixing liquid layer.

步驟5:提供一第二固定液塗佈裝置供在該膠體層上再塗佈一第二固定液層以與該膠體層進行交聯與定形作用;其中該第二固定液塗佈裝置係利用噴塗方式、沈浸方式中之一種塗佈方式以在該膠體層上塗佈 該第二固定液層,藉以使該下布層在隨該承載面同步輸送移動之動程中能於其上表面上逐漸成形一具適當厚度之膠膜,藉此完成一無載體濕式膠膜之連續成膜製程。 Step 5: providing a second fixing liquid coating device for coating a second fixing liquid layer on the colloid layer to crosslink and shape the colloid layer; wherein the second fixing liquid coating device utilizes One of a spraying method and an immersion method to coat the colloid layer The second fixed liquid layer is configured to gradually form a film of a suitable thickness on the upper surface of the lower layer in the process of synchronously transporting the bearing surface, thereby completing a carrierless wet film. Continuous film forming process.

此外,在上述步驟5之後進一步包含一步驟6:提供一交聯 作用控制區供控制在該下布層上逐漸成形之膠膜中所進行之交聯作用;其中該交聯作用控制區係利用至少一交聯作用控制液並以噴灑方式、沈浸方式中之一種方式以洗去或中止該第二固定液層及/或第一固定液層與該膠體層之間的交聯作用。 In addition, after step 5 above, a step 6 is further included: providing a crosslink The action control zone is for controlling the cross-linking effect in the film which is gradually formed on the lower layer; wherein the crosslinking control zone utilizes at least one cross-linking control liquid and is one of a spray method and an immersion method The method is to wash or stop the crosslinking between the second fixing liquid layer and/or the first fixing liquid layer and the colloid layer.

利用上述之濕式膠膜之連續成膜製造設備,本發明提供一種有載體濕式膠膜之連續成膜方法,包含下列步驟: The invention provides a continuous film forming method with a carrier wet film by using the above continuous film forming apparatus for wet film, comprising the following steps:

步驟1:提供至一循環式承載面供作為成膜作業平台,該承載面具有朝上之平整面且沿輸送方向由一輸入端至一輸出端進行循環式移動。 Step 1: Provided to a circulating bearing surface for use as a film forming work platform having an upwardly facing flat surface and cyclically moving from an input end to an output end in the conveying direction.

步驟2:提供一具吸水性之下布層,並使該下布層能在該承載面上隨該承載面同步輸送移動供依序承載各成膜材料以進行成膜作業。 Step 2: providing a water-absorbent underlayer layer, and allowing the lower layer to be synchronously transported along the bearing surface on the bearing surface for sequentially carrying the film-forming materials for film forming operations.

步驟3:提供一第一固定液塗佈裝置供在該下布層上先塗佈一第一固定液層;其中該第一固定液塗佈裝置係利用噴塗方式、沈浸方式中之一種塗佈方式以在該下布層上塗佈該第一固定液層。 Step 3: providing a first fixing liquid coating device for coating a first fixing liquid layer on the lower cloth layer; wherein the first fixing liquid coating device is coated by one of spraying method and immersion method The method is to apply the first fixing liquid layer on the lower layer.

步驟4:提供一膠體塗佈裝置供在該第一固定液層上再塗佈一膠體層以與該第一固定液層進行交聯與定形作用。 Step 4: providing a colloid coating device for applying a colloid layer on the first fixing liquid layer to crosslink and shape the first fixing liquid layer.

步驟5:提供一上布層供對應貼覆在該膠體層上。 Step 5: An upper cloth layer is provided for correspondingly covering the colloid layer.

步驟6:提供一第二固定液塗佈裝置供在該上布層上再塗佈 一第二固定液層以與該膠體層進行交聯與定形作用;其中該第二固定液塗佈裝置係利用噴塗方式、沈浸方式中之一種塗佈方式以在該上布層上塗佈該第二固定液層,以使該上布層藉由該第二固定液層與該膠體層的交聯作用而能夾置在該第二固定液層與該膠體層之間,藉以使該下布層在隨該承載面同步輸送移動之動程中能於其上表面上逐漸成形一具適當厚度且包含該上布層之膠膜,藉此完成一有載體濕式膠膜之連續成膜製程。 Step 6: providing a second fixing solution coating device for recoating on the upper layer a second fixing liquid layer is used for crosslinking and shaping with the colloid layer; wherein the second fixing liquid coating device is coated on the upper cloth layer by one of spraying or immersing a second fixing liquid layer, so that the upper cloth layer can be sandwiched between the second fixing liquid layer and the colloid layer by the crosslinking action of the second fixing liquid layer and the colloid layer, thereby making the lower layer The cloth layer can gradually form a film with a suitable thickness and containing the upper cloth layer on the upper surface thereof in the moving process of the synchronous conveying movement with the bearing surface, thereby completing a continuous film forming process of the carrier wet film.

此外,在上述步驟6之後進一步包含一步驟7:提供一交聯 作用控制區用以控制在該下布層上逐漸成形之膠膜中所進行之交聯作用;其中該交聯作用控制區係利用至少一交聯作用控制液並以噴灑方式、沈浸方式中之一種清洗方式以洗去或中止該第二固定液層及/或第一固定液層與該膠體層之間的交聯作用。 In addition, after step 6 above, a step 7 is further included: providing a cross-linking The action control zone is for controlling the crosslinking effect in the film formed gradually on the lower layer; wherein the crosslinking control zone utilizes at least one crosslinking control liquid and is sprayed and immersed A cleaning method for washing away or stopping the crosslinking between the second fixing liquid layer and/or the first fixing liquid layer and the colloid layer.

以上所述僅為本發明的優選實施例,對本發明而言僅是說 明性的,而非限制性的;本領域普通技術人員理解,在本發明權利要求所限定的精神和範圍內可對其進行許多改變,修改,甚至等效變更,但都將落入本發明的保護範圍內。 The above description is only a preferred embodiment of the present invention, and it is only for the purpose of the present invention. It is to be understood that the invention may be modified, modified, and even equivalently modified within the spirit and scope of the invention as defined by the appended claims. Within the scope of protection.

10‧‧‧循環式輸送帶 10‧‧‧Circulating conveyor belt

11‧‧‧承載面 11‧‧‧ bearing surface

12‧‧‧輸入端 12‧‧‧ input

13‧‧‧輸出端 13‧‧‧ Output

20‧‧‧下布層 20‧‧‧Under the layer

21‧‧‧(下布層)供應源 21‧‧‧ (lower layer) supply source

30‧‧‧第一固定液塗佈裝置 30‧‧‧First fixed liquid coating device

31‧‧‧第一固定液層 31‧‧‧First fixed liquid layer

40‧‧‧膠體塗佈裝置 40‧‧‧Colloid coating device

41‧‧‧膠體層 41‧‧‧colloid layer

50‧‧‧第二固定液塗佈裝置 50‧‧‧Second fixative coating device

51‧‧‧第二固定液層 51‧‧‧Second fixed liquid layer

60‧‧‧交聯作用控制區 60‧‧‧crosslinking control zone

61‧‧‧交聯作用控制液 61‧‧‧crosslinking control solution

70‧‧‧後續工作設備 70‧‧‧subsequent work equipment

71‧‧‧裁切面膜裝置 71‧‧‧Cut mask device

72‧‧‧循環式輸送帶 72‧‧‧Circulating conveyor belt

100‧‧‧膠膜(31、41、51) 100‧‧‧ films (31, 41, 51)

101‧‧‧連續式長條帶(20、31、41、51) 101‧‧‧Continuous long strips (20, 31, 41, 51)

Claims (15)

一種濕式膠膜之製造設備,包含:至少一循環式輸送帶、一下布層、一第一固定液塗佈裝置、一膠體塗佈裝置及一第二固定液塗佈裝置,其中:該至少一循環式輸送帶具有至少一循環式承載面供作為連續成形濕式膠膜之工作面,該循環式承載面具有一朝上之平整面且沿輸送方向由一輸入端至一輸出端進行循環式輸送移動;該下布層係設置在該承載面之表面上並可隨該承載面同步輸送移動,以使該下布層在移動之動程中能依序承載各成膜材料面以在其表面上連續且逐漸地成形一膠膜;該第一固定液塗佈裝置係在隨該承載面同步輸送移動之該下布層上塗佈形成一第一固定液層;該膠體塗佈裝置係設置在該第一固定液塗佈裝置之後,其中當該第一固定液層塗佈在該下布層上並隨該承載面同步向後輸送移動至該膠體塗佈裝置之工作範圍時,該膠體塗佈裝置即在該第一固定液層上再塗佈一膠體層,以使該第一固定液層能與該膠體層在該下布層上進行交聯並逐漸定形;該第二固定液塗佈裝置係設置在該膠體塗佈裝置之後,其中當該膠體層塗佈在該第一固定液層上並與該下布層同步向後輸送移動至該第二固定液塗佈裝置之工作範圍時,該第二固定液塗佈裝置即在該膠體層上再塗佈一第二固定液層,以使該第二固定液層能與該膠體層在該下布層上進行交聯並逐漸定形,以使該膠體層藉由與該第一固定液層及該第二固定 液層之交聯作用而在該下布層上逐漸定形而成形一具適當厚度之膠膜,藉此構成一無載體濕式膠膜之連續成膜製程。 A manufacturing device for a wet film comprising: at least one circulating conveyor belt, a lower cloth layer, a first fixing liquid coating device, a colloid coating device and a second fixing liquid coating device, wherein: A circulating conveyor belt has at least one circulating bearing surface for working as a continuous forming wet film, the circulating bearing mask having an upwardly facing flat surface and circulating from an input end to an output end in the conveying direction Transporting; the lower layer is disposed on the surface of the bearing surface and can be synchronously transported with the bearing surface, so that the lower layer can sequentially carry the surface of each film forming material on the surface during the moving process Continuously and gradually forming a film; the first fixing liquid coating device is coated on the lower layer of the carrier layer to be synchronously conveyed to form a first fixing liquid layer; the colloid coating device is set After the first fixing liquid coating device, wherein the first fixing liquid layer is coated on the lower cloth layer and is synchronously transported backward to the working range of the colloid coating device with the bearing surface, the colloid coating Cloth device Applying a colloid layer on the first fixing liquid layer to enable the first fixing liquid layer to crosslink and gradually shape the colloid layer on the lower layer; the second fixing liquid coating device After the colloid coating device is disposed, wherein the colloid layer is coated on the first fixing liquid layer and is transported backward in synchronization with the lower layer to the working range of the second fixing liquid coating device, the first The second fixing liquid coating device further applies a second fixing liquid layer on the colloid layer, so that the second fixing liquid layer can be crosslinked with the colloid layer on the lower layer and gradually shaped, so that The colloid layer is separated from the first fixed liquid layer and the second fixed layer The liquid layer is cross-linked and gradually shaped on the lower layer to form a film of appropriate thickness, thereby forming a continuous film forming process of the carrierless wet film. 如請求項1所述之製造設備,其進一步在該膠體塗佈裝置與該第二固定液塗佈裝置之間更設置一上布層輸入裝置用以提供一上布層,並使該上布層能先對應貼覆在該膠體層上,再於該上布層上塗佈該第二固定液層,以使該膠體層與該第二固定液層液層進行交聯及定形作用而使該上布層得夾置並包含在該第二固定液層與該膠體層之間,藉以使該下布層在向後輸送移動之動程中於該下布層之表面上能逐漸成形一具適當厚度且包含該上布層之膠膜,藉此構成一有載體濕式膠膜之連續成膜製程。 The manufacturing apparatus of claim 1, further comprising an upper layer input device between the colloid coating device and the second fixing solution coating device for providing an upper cloth layer and the upper cloth layer The layer can be firstly applied to the colloid layer, and then the second fixing liquid layer is coated on the upper layer to crosslink and shape the colloid layer and the second fixing liquid layer. The upper fabric layer is sandwiched and contained between the second fixed liquid layer and the colloid layer, so that the lower fabric layer can be gradually formed on the surface of the lower fabric layer during the backward transport movement. A film of suitable thickness and containing the upper layer of the film, thereby forming a continuous film forming process with a carrier wet film. 如請求項1或2所述之製造設備,其中該第一固定液塗佈裝置形成該第一固定液層之塗佈方式包含噴塗方式、沈浸方式之中一種或其組合。 The manufacturing apparatus according to claim 1 or 2, wherein the coating method of the first fixing liquid coating device to form the first fixing liquid layer comprises one of a spraying method, an immersion method, or a combination thereof. 如請求項1或2所述之製造設備,其中該第二固定液塗佈裝置形成該第二固定液層之塗佈方式包含噴塗方式、沈浸方式之中一種或其組合。 The manufacturing apparatus according to claim 1 or 2, wherein the coating method of the second fixing liquid coating device to form the second fixing liquid layer comprises one of a spraying method, an immersion method, or a combination thereof. 如請求項1或2所述之製造設備,其中該第一固定液層及該第二固定液層之材料包含成形用固定液或成形用固定液與用以增加面膜附加功能之特殊成分的組合。 The manufacturing apparatus according to claim 1 or 2, wherein the material of the first fixed liquid layer and the second fixed liquid layer comprises a combination of a fixing liquid for forming or a fixing liquid for forming and a special component for increasing the additional function of the mask . 如請求項1或2所述之製造設備,其進一步在該第二固定液塗佈裝置之後設置一交聯作用控制區用以控制在該下布層上逐漸成形之膠膜中所進行之交聯作用,其中該交聯作用控制區係利用至少一交聯作用控制液並以噴灑方式、沈浸方式中之一種方式以洗去或中止該第二固定液層及/或該第一固定液層與該膠體層之間的交聯作用。 The manufacturing apparatus according to claim 1 or 2, further comprising a crosslinking control zone after the second fixing solution coating device for controlling the bonding in the film which is gradually formed on the lower layer In combination, wherein the cross-linking control zone utilizes at least one cross-linking control liquid and washes or suspends the second fixed liquid layer and/or the first fixed liquid layer in one of a spray method or an immersion manner Crosslinking with the colloid layer. 如請求項6所述之製造設備,其中該交聯作用控制區所採用之交聯作用 控制液包含純水、交聯作用中止液、純水或交聯作用中止液與用以增加面膜附加功能之特殊成分的組合。 The manufacturing apparatus according to claim 6, wherein the cross-linking effect of the cross-linking control zone is The control solution contains pure water, a cross-linking stop solution, pure water or a combination of a cross-linking stop solution and a special component for increasing the additional function of the mask. 如請求項2所述之製造設備,其中該上布層輸入裝置所提供之上布層為一連續之長條式布面供可連續地提供該上布層並使該上布層能對應貼覆在該膠體層上。 The manufacturing apparatus of claim 2, wherein the upper layer of the upper layer is provided with a continuous strip of cloth for continuously providing the upper layer and allowing the upper layer to correspond Covered on the gel layer. 如請求項1或2所述之製造設備,其中該下布層是一連續之長條式布面以連續地由該循環式承載面之輸入端進入該循環式承載面上並能平整地對應貼覆在該承載面之表面上以隨該承載面同步輸送移動。 The manufacturing apparatus according to claim 1 or 2, wherein the lower fabric layer is a continuous strip-shaped cloth surface continuously entering the circulating bearing surface from the input end of the circulating bearing surface and can smoothly correspond to The surface of the bearing surface is attached to move synchronously with the bearing surface. 如請求項1或2所述之製造設備,其中當該下布層係固定設置在該循環式輸送帶之循環式承載面上以使該下布層能隨該循環式輸送帶同步循環轉動。 The manufacturing apparatus according to claim 1 or 2, wherein the lower fabric layer is fixedly disposed on the circulating bearing surface of the endless conveyor belt so that the lower fabric layer can rotate synchronously with the circulating conveyor belt. 如請求項10所述之製造設備,其中該下布層在隨該循環式輸送帶同步循環轉動之一表面處設置一刮除淨化裝置用以刮除並淨化該循環式承載面或該下布層上成膜後所殘留之固定液或膠體。 The manufacturing apparatus of claim 10, wherein the lower fabric layer is provided with a scraping and purifying device at a surface synchronously rotating with the circulating conveyor belt for scraping and purifying the circulating bearing surface or the lower cloth. A fixing solution or colloid remaining after film formation on the layer. 一種濕式膠膜之連續成膜方法,其係利用請求項1至11中任一請求項所述之濕式膠膜之連續成膜製造設備所完成之連續成膜方法,其包含下列步驟:步驟1:提供至少一循環式承載面供作為成膜作業平台,該承載面具有朝上之平整面且沿輸送方向由一輸入端至一輸出端進行循環式移動;步驟2:提供一具吸水性之下布層,並使該下布層能在該承載面上隨該承載面同步輸送移動供依序承載各成膜材料以進行成膜作業; 步驟3:提供一第一固定液塗佈裝置供在該下布層上塗佈一第一固定液層;其中該第一固定液塗佈裝置係利用噴塗方式、沈浸方式中之一種塗佈方式以在該下布層上塗佈該第一固定液層;步驟4:提供一膠體塗佈裝置供在該第一固定液層上再塗佈一膠體層以與該第一固定液層進行交聯與定形作用;及步驟5:提供一第二固定液塗佈裝置供在該膠體層上再塗佈一第二固定液層以與該膠體層進行交聯與定形作用;其中該第二固定液塗佈裝置係利用噴塗方式、沈浸方式中之一種塗佈方式以在該膠體層上塗佈該第二固定液層,藉以使該下布層在隨該承載面同步輸送移動之動程中能於其上表面上逐漸成形一具適當厚度之膠膜,藉此完成一無載體濕式膠膜之連續成膜製程。 A continuous film forming method for a wet film, which is a continuous film forming method which is completed by a continuous film forming apparatus for a wet film according to any one of claims 1 to 11, which comprises the following steps: Step 1: providing at least one circulating bearing surface as a film forming working platform, the bearing surface having an upwardly facing flat surface and cyclically moving from an input end to an output end in the conveying direction; Step 2: providing a water absorption a cloth layer underneath, and enabling the lower cloth layer to be synchronously transported along the bearing surface on the bearing surface for sequentially carrying the film forming materials for film forming operations; Step 3: providing a first fixing liquid coating device for coating a first fixing liquid layer on the lower cloth layer; wherein the first fixing liquid coating device is one of spraying method and immersion method Coating the first fixing liquid layer on the lower layer; step 4: providing a colloid coating device for applying a colloid layer on the first fixing liquid layer to intersect the first fixing liquid layer And a step 2: providing a second fixing liquid coating device for coating a second fixing liquid layer on the colloid layer to crosslink and shape the colloid layer; wherein the second fixing The liquid coating device adopts one of a spraying method and an immersion method to apply the second fixing liquid layer on the colloid layer, so that the lower cloth layer can be moved in a synchronous movement along the bearing surface. A film of a suitable thickness is gradually formed on the upper surface thereof, thereby completing a continuous film forming process of the carrierless wet film. 如請求項12所述之連續成膜方法,其中該步驟5之後進一步包含一步驟6:提供一交聯作用控制區供控制在該下布層上逐漸成形之膠膜中所進行之交聯作用;其中該交聯作用控制區係利用交聯作用控制並以噴灑方式、沈浸方式中之一種清洗方式以洗去或中止該第二固定液層、第一固定液層與該膠體層之間的交聯作用。 The continuous film forming method according to claim 12, wherein the step 5 further comprises a step 6 of: providing a crosslinking control zone for controlling crosslinking in the film which is gradually formed on the lower layer. Wherein the cross-linking control zone is controlled by cross-linking and is washed or stopped in a spraying manner or an immersion manner to wash or stop between the second fixing liquid layer, the first fixing liquid layer and the colloid layer Cross-linking effect. 一種濕式膠膜之連續成膜方法,其係利用請求項1至11中任一請求項所述之濕式膠膜之連續成膜製造設備所完成之連續成膜方法,其包含下列步驟:步驟1:提供一循環式承載面供作為成膜作業平台,該承載面具有朝上之平整面且沿輸送方向由一輸入端至一輸出端進行循環式移動; 步驟2:提供一具吸水性之下布層,並使該下布層能在該承載面上隨該承載面同步輸送移動供依序承載各成膜材料以進行成膜作業;步驟3:提供一第一固定液塗佈裝置供在該下布層上先塗佈一第一固定液層;其中該第一固定液塗佈裝置係利用噴塗方式、沈浸方式中之一種塗佈方式以在該下布層上塗佈該第一固定液層;步驟4:提供一膠體塗佈裝置供在該第一固定液層上再塗佈一膠體層以與該第一固定液層進行交聯與定形作用;步驟5:提供一上布層供對應貼覆在該膠體層上;步驟6:提供一第二固定液塗佈裝置供在該上布層上再塗佈一第二固定液層以與該膠體層進行交聯與定形作用;其中該第二固定液塗佈裝置係利用噴塗方式、沈浸方式中之一種塗佈方式以在該上布層上塗佈該第二固定液層,以使該上布層藉由該第二固定液層與該膠體層的交聯作用而能夾置在該第二固定液層與該膠體層之間,藉以使該下布層在隨該承載面同步輸送移動之動程中能於其上表面上逐漸成形一具適當厚度且包含該上布層之膠膜,藉此完成一有載體濕式膠膜之連續成膜製程。 A continuous film forming method for a wet film, which is a continuous film forming method which is completed by a continuous film forming apparatus for a wet film according to any one of claims 1 to 11, which comprises the following steps: Step 1: providing a circulating bearing surface for the film forming work platform, the bearing surface having an upwardly facing flat surface and cyclically moving from an input end to an output end in the conveying direction; Step 2: providing a water-absorbent underlayer layer, and allowing the lower layer to be transported synchronously with the bearing surface on the bearing surface for sequentially carrying the film-forming materials for film forming operations; Step 3: Providing a first fixed liquid coating device for applying a first fixed liquid layer on the lower layer; wherein the first fixed liquid coating device is coated by one of a spraying method and an immersion method. Coating the first fixing liquid layer on the lower cloth layer; Step 4: providing a colloid coating device for further coating a colloid layer on the first fixed liquid layer to crosslink and shape the first fixed liquid layer Step 5: providing an upper cloth layer for correspondingly coating on the colloid layer; Step 6: providing a second fixing liquid coating device for applying a second fixing liquid layer on the upper cloth layer to The colloid layer is subjected to crosslinking and shaping; wherein the second fixing liquid coating device applies one of a spraying method and an immersion method to apply the second fixing liquid layer on the upper layer to make The upper layer is crosslinked by the second fixed liquid layer and the colloid layer Interposed between the second fixing liquid layer and the colloid layer, so that the lower cloth layer can be gradually formed on the upper surface thereof with a suitable thickness and includes the upper cloth layer during the movement of the lower conveying layer along with the bearing surface. The film is thereby completed by a continuous film forming process with a carrier wet film. 如請求項14所述之連續成膜方法,其中該步驟6之後進一步包含一步驟7:提供一交聯作用控制區供控制在該下布層上逐漸成形之膠膜中所進行之交聯作用;其中該交聯作用控制區係利用交聯作用控制並以噴灑方式、沈浸方式中之一種方式以洗去或中止該第二固定液層、第一固定液層與該膠體層之間的交聯作用。 The continuous film forming method according to claim 14, wherein the step 6 further comprises a step 7 of: providing a crosslinking control zone for controlling crosslinking in the film which is gradually formed on the lower layer. Wherein the cross-linking control zone is controlled by cross-linking and is washed or stopped in a manner of spraying or immersing to cross the second fixed liquid layer, the first fixed liquid layer and the colloid layer Joint action.
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CN108545537A (en) * 2018-04-20 2018-09-18 百朗德生物化学(海门)有限公司 The production of biological facial mask is with paving flow-line equipment
CN108854566A (en) * 2017-05-10 2018-11-23 微宏动力系统(湖州)有限公司 A kind of liquid film transmission device being used to prepare perforated membrane

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TWM487832U (en) * 2014-04-02 2014-10-11 Biosol Tech Corp Ltd Continuous film-forming manufacturing apparatus for wet-type adhesive film

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Publication number Priority date Publication date Assignee Title
CN108854566A (en) * 2017-05-10 2018-11-23 微宏动力系统(湖州)有限公司 A kind of liquid film transmission device being used to prepare perforated membrane
CN108854566B (en) * 2017-05-10 2021-11-12 微宏动力系统(湖州)有限公司 Liquid film conveying device for preparing porous membrane
US11185826B2 (en) 2017-05-10 2021-11-30 Microvast Power Systems Co., Ltd. Liquid membrane conveying apparatus for preparing porous membrane
CN108545537A (en) * 2018-04-20 2018-09-18 百朗德生物化学(海门)有限公司 The production of biological facial mask is with paving flow-line equipment

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