TW201536684A - Method for recycling and reusing aluminum ashes and products thereof - Google Patents

Method for recycling and reusing aluminum ashes and products thereof Download PDF

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Publication number
TW201536684A
TW201536684A TW103110457A TW103110457A TW201536684A TW 201536684 A TW201536684 A TW 201536684A TW 103110457 A TW103110457 A TW 103110457A TW 103110457 A TW103110457 A TW 103110457A TW 201536684 A TW201536684 A TW 201536684A
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Taiwan
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aluminum ash
waste
solution
aluminum
sulfuric acid
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TW103110457A
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Chinese (zh)
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ding-xun Chen
Zong-Po Li
Ying-Yu Chen
Ting-Xu Lin
Zhu-Jie Zhong
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ding-xun Chen
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Abstract

The present invention provides a method for recycling and reusing aluminum ashes and products thereof, in which unstable aluminum ashes are added into waste lye to be stabilized, and the resultant stabilized compositions (containing ammonia, potassium aluminate and the stabilized aluminum ashes) are utilized to provide products of economic value (containing ammonia water, ammonium sulfate, alum, polyaluminum chloride and aluminum sulfate), thereby fully improving the efficacy of recycling and reusing the aluminum ashes.

Description

鋁灰回收再利用之方法及其產物 Method for recycling aluminum ash and its products

本發明係關於一種鋁灰回收再利用之方法及其產物,尤指一種將未安定的鋁灰中加入廢鹼水,進而可將鋁灰安定化後的生成物,加以利用再製成具有經濟價值的產物者,實為一獨特、環保且具經濟效益之發明。 The invention relates to a method for recycling and recycling aluminum ash and a product thereof, in particular to a product obtained by adding unsettled aluminum ash to waste alkali water, and then the aluminum ash can be stabilized, and then used to make economical use. The product of value is a unique, environmentally friendly and cost-effective invention.

按,鋁灰是由鋁經由提煉後所產生的廢棄物,而鋁灰的成份中則包括有與空氣中的氮及氧接觸所反應生成氧化鋁及氮化鋁,以及於高溫提煉時與燃料氣體反應生成的碳化鋁,其餘的成分則為未反應的鋁,其中,回收業者主要會將鋁灰中的鋁成份再次回收提煉用,故鋁灰中的鋁成份存量過少時,回收業者通常會將鋁灰進行堆棄放置或掩埋用,此等方式雖可暫時的將鋁灰施予集中安置處理,但若經過長時間的放置或掩埋時,則因鋁灰含有氮化鋁成份,當經由與水份接觸時則容易反應生成有氨氣之臭味產生,嚴重的話還會滲透到地下水,而危害到魚類的生存環境,故此種鋁灰處理方式甚不理想。 According to the aluminum ash, the waste produced by the refining of aluminum, and the composition of the aluminum ash includes the reaction with nitrogen and oxygen in the air to form aluminum oxide and aluminum nitride, and at the time of high temperature refining and fuel The aluminum carbide produced by the gas reaction is the unreacted aluminum. The recycling industry mainly recovers and refines the aluminum component in the aluminum ash. Therefore, when the aluminum component in the aluminum ash is too small, the recycling company usually The aluminum ash is stacked or buried. Although these methods can temporarily apply the aluminum ash to the centralized placement treatment, if it is placed or buried for a long time, the aluminum ash contains aluminum nitride. When it comes into contact with water, it is easy to react and produce the smell of ammonia gas. In severe cases, it will penetrate into the groundwater and endanger the living environment of the fish. Therefore, this kind of aluminum ash treatment is not ideal.

而就國內發明專利455514鋁灰回收處理方式來探討,該專利技術主要是先將鋁灰添加有磷酸及硫酸來達到鋁灰安定化的處理後,並再添加特定比例的砂及水泥將鋁灰形成 水泥體態樣,以應用於隔間、道路、防護牆及其他工程之利用;惟,此專利技術雖可將鋁灰施予回收處理用,但其經過磷酸及硫酸反應後達到安定化的鋁灰,就化學式(AlN+H3PO4→AlPO4+NH3)而言仍會產生出氨氣之生成物,而此專利技術目的只單純在於將鋁灰安定化後添加設置於水泥體當中,就技術而言並無充分的將鋁灰反應後的生成物加以使用。 The domestic invention patent 455514 aluminum ash recycling treatment method is discussed. The patented technology mainly adds aluminum ash with phosphoric acid and sulfuric acid to achieve the treatment of aluminum ash stabilization, and then adds a certain proportion of sand and cement to the aluminum ash. Forming a cement body for use in compartments, roads, protective walls and other projects; however, this patented technology can be used to recycle aluminum ash, but it achieves stabilized aluminum after reaction with phosphoric acid and sulfuric acid. Ash, in the chemical formula (AlN+H 3 PO 4 →AlPO 4 +NH 3 ), the product of ammonia gas is still produced, and the purpose of this patent technology is simply to stabilize the aluminum ash and add it to the cement body. In terms of technology, there is no sufficient use of the product after the reaction of aluminum ash.

是以,如何能有效的將鋁灰施予安定化處理後,並將其反應之生成物加以利用製作各種的有用產物,有鑑於此,本案發明人遂依其多年從事相關領域之研發經驗,針對前述之缺失進行深入探討,並依前述需求積極尋求解決之道,歷經長時間的努力研究與多次測試,終於完成本發明。 Therefore, how can the aluminum ash be effectively treated after stabilization, and the products of the reaction can be utilized to produce various useful products. In view of this, the inventor of the present invention has been engaged in research and development experience in related fields for many years. Investigate the above-mentioned shortcomings and actively seek solutions according to the above requirements. After a long period of hard work and multiple tests, the present invention has finally been completed.

本案發明人從事相關領域之研究多年,對於如何能將未安定鋁灰充分的回收在利用一直不斷的思考和測試,終於在本案發明人本著多年從事相關領域之研發經驗,針對前述之需求積極尋求解決之道,在經過長期努力之研究與測試之後,終於完成本發明。 The inventor of this case has been engaged in research in related fields for many years. He has been thinking and testing how to fully recover unresolved aluminum ash. Finally, the inventor of this case has been engaged in R&D experience in related fields for many years, and is actively responding to the aforementioned needs. Seeking a solution, after a long period of hard work of research and testing, the present invention has finally been completed.

緣此,本發明之主要目的在於,係在提供一種鋁灰回收再利用之方法及其產物,得以將未安定的鋁灰於安定化過程後,將其反應後的生成物再次利用本發明的製造方法而可產製所需的產物,以達充分回收再利用者。 Accordingly, the main object of the present invention is to provide a method for recycling and recycling aluminum ash and a product thereof, which can reuse the unreacted aluminum ash in the stabilization process and reuse the product after the reaction. The manufacturing method can produce the desired product to fully recycle the recycler.

本發明之次要目的在於,係在提供一種鋁灰回收再 利用之方法及其產物,藉由充分回收鋁灰之方法,得以避免鋁灰被任意堆棄放置或掩埋者。 A secondary object of the present invention is to provide an aluminum ash recycling By using the method and its products, by fully recovering the aluminum ash, it is possible to avoid the aluminum ash being randomly placed or buried.

本發明之再要目的在於,藉由充分回收鋁灰之方法,得以提升鋁灰回收經濟價值者。 A further object of the present invention is to improve the economic value of aluminum ash recovery by fully recovering the aluminum ash.

本發明之又要目的在於,以回收各項產業之廢鹼水、廢硫酸以及廢鹽酸等之廢液,來作為來反應生成各項產物所需的添加物,得以節省成本支出外,更可達到環保效益者。 Further, the object of the present invention is to recover waste materials such as waste alkali water, waste sulfuric acid, and waste hydrochloric acid in various industries, thereby obtaining an additive for forming various products, thereby saving cost and being more expensive. Those who achieve environmental benefits.

依據上述目的,本發明所述鋁灰回收再利用之方法及其產物,其主要是將未安定的鋁灰中加入廢鹼水來進行安定化的處理,並將安定化反應後的生成物,其中包含有氨、鋁酸鉀以及安定後的鋁灰,再以水、廢硫酸或廢鹽酸來反應生成有氨水、硫酸銨、明礬、聚氯化鋁及硫酸鋁之具有經濟價值的產物,以達到可充分的將鋁灰達到回收再利用之效益者。 According to the above object, the method for recovering and recycling aluminum ash according to the present invention and the product thereof are mainly characterized in that the unresolved aluminum ash is added to the waste alkali water to carry out the stabilization treatment, and the product after the stabilization reaction is It contains ammonia, potassium aluminate and stabilized aluminum ash, and then reacts with water, waste sulfuric acid or waste hydrochloric acid to form economically valuable products of ammonia, ammonium sulfate, alum, polyaluminum chloride and aluminum sulfate. Achieving the benefits of fully recycling aluminum ash to recycling.

1‧‧‧鋁灰 1‧‧‧Aluminum ash

2‧‧‧生成物 2‧‧‧Products

201‧‧‧氨氣 201‧‧‧Ammonia

202‧‧‧安定過的鋁灰 202‧‧‧A stable aluminum ash

203‧‧‧鋁酸鉀溶液 203‧‧‧potassium aluminate solution

204‧‧‧鋁酸鈉溶液 204‧‧‧ sodium aluminate solution

3‧‧‧產物 3‧‧‧ products

301‧‧‧氨水 301‧‧‧Ammonia

302‧‧‧硫酸銨 302‧‧‧Ammonium sulphate

303‧‧‧明礬 303‧‧‧Ming

304‧‧‧聚氯化鋁 304‧‧‧polyaluminum chloride

305‧‧‧硫酸鋁溶液 305‧‧‧Aluminium sulphate solution

4‧‧‧廢鹼水 4‧‧‧Waste alkali water

401‧‧‧氫氧化鉀水溶液 401‧‧‧Aqueous potassium hydroxide solution

402‧‧‧氫氧化鈉水溶液 402‧‧‧Sodium hydroxide solution

5‧‧‧水 5‧‧‧ water

6‧‧‧廢硫酸 6‧‧‧Spent sulfuric acid

7‧‧‧廢鹽酸 7‧‧‧Waste hydrochloric acid

8‧‧‧導管 8‧‧‧ catheter

801‧‧‧氣閥 801‧‧‧ gas valve

9‧‧‧生成物 9‧‧‧Products

a‧‧‧容器 A‧‧‧ container

b‧‧‧容器 B‧‧‧ Container

c‧‧‧容器 C‧‧‧ Container

d‧‧‧容器 D‧‧‧ container

e‧‧‧容器 E‧‧‧ Container

第1圖:係為本發明之鋁灰安定化流程圖。 Fig. 1 is a flow chart of the aluminum ash stabilization of the present invention.

第2圖:係為本發明之鋁灰安定化之操作示意圖。 Fig. 2 is a schematic view showing the operation of the aluminum ash stabilization of the present invention.

第3圖:係為本發明生成物中之氨氣回收利用流程圖。 Fig. 3 is a flow chart showing the recovery and utilization of ammonia in the product of the present invention.

第4圖:係為本發明之氨氣回收利用之操作示意圖。 Fig. 4 is a schematic view showing the operation of the ammonia gas recovery and utilization of the present invention.

第5圖:係為本發明之關閉氣閥之實驗示意圖。 Fig. 5 is a schematic view showing the experiment of closing the gas valve of the present invention.

第6圖:係為本發明之生成物中之鋁酸鉀溶液回收利用流程圖。 Fig. 6 is a flow chart showing the recovery and utilization of the potassium aluminate solution in the product of the present invention.

第7圖:係為本發明之鋁酸鉀溶液與廢硫酸反應之實驗示意圖。 Fig. 7 is a schematic diagram showing the experiment of reacting the potassium aluminate solution of the present invention with waste sulfuric acid.

第8圖:係為本發明之安定過的鋁灰回收利用流程圖。 Figure 8 is a flow chart for recycling the stabilized aluminum ash of the present invention.

第9圖:係為本發明之安定過的鋁灰與廢硫酸反應之實驗示意圖。 Fig. 9 is a schematic view showing the reaction of the stabilized aluminum ash and waste sulfuric acid of the present invention.

第10圖:係為本發明之安定過的鋁灰與廢硫酸反應物氫氣之處理示意圖。 Fig. 10 is a schematic view showing the treatment of the stabilized aluminum ash and waste sulfuric acid reactant hydrogen of the present invention.

第11圖:係為本發明之添加物以氫氧化鉀水溶液為主而達到鋁灰安定化及其產物之總流程圖。 Fig. 11 is a general flow chart showing the addition of an aqueous solution of potassium hydroxide to the aluminum ash stabilization product and the product thereof.

第12圖:係為本發明之添加物以氫氧化納水溶液為主而達到鋁灰安定化及其產物之總流程圖。 Fig. 12 is a general flow chart showing that the additive of the present invention is mainly composed of an aqueous solution of sodium hydroxide to achieve aluminum ash stabilization and its products.

為期使對於本發明之目的、功效以及構造特徵能有更詳細明確的瞭解,茲舉出如下述之較佳實施例並配合圖式說明如後。請參閱第1圖和第2圖所示,本發明係提供一種鋁灰回收再利用之方法及其產物,首先將裝有未安定過的鋁灰1容器中加入廢鹼水;其中,該廢鹼水4來源係為各產業之清洗製程後的廢鹼液,例如:鋁擠型模具清檢中所使用之氫氧化納鹼性溶液,或太陽能清洗矽晶片製程中所使用的氫氧化鉀鹼性溶液;而下列實施例中主要以氫氧化鉀水溶液401作為安定鋁灰1的反應物,將裝有未安定的鋁灰1的容器中加入廢鹼水4(該廢鹼水4於加入前會先以儀器檢測其濃度比例是否符合使用標準,此處的廢鹼水4係以氫氧化鉀水溶液401作為反應用之添加物,若該氫氧化鉀水溶液401不符合所需濃度時,則會加入濃度較高的 氫氧化鉀水溶液401作調配),故先加入濃度約1M~3M的氫氧化鉀水溶液401,其中該鋁灰1與氫氧化鉀水溶液401的比例約為1:5,並經由溫度計檢測約為80℃溫度下時,開始加熱攪拌約兩小時後,因鋁灰1中含有氮化鋁、氧化鋁、碳化鋁以及少許的鋁成份,使未安定的鋁灰1與氫氧化鉀水溶液401接觸後,則會反應出有氨氣201、鋁酸鉀溶液203(指上方澄清液)以及安定過的鋁灰202(指下方的沉澱物)等生成物2,其反應化學式如下:氮化鋁+氫氧化鉀水溶液→鋁酸鉀+氨氣:AlN+KOH+3H2O→KAl(OH)4+NH3 For a more detailed and detailed understanding of the purpose of the invention, the <RTIgt; Referring to FIG. 1 and FIG. 2, the present invention provides a method for recycling and recycling aluminum ash and a product thereof, firstly adding waste alkali water to an unfilled aluminum ash 1 container; wherein the waste The source of alkali water 4 is the waste alkali solution after cleaning process in various industries, for example, the sodium hydroxide alkaline solution used in the inspection of aluminum extrusion die, or the potassium hydroxide alkali used in the process of solar cleaning and wafer cleaning. In the following examples, the potassium hydroxide aqueous solution 401 is mainly used as the reactant of the stabilized aluminum ash 1, and the container containing the unsettled aluminum ash 1 is added to the waste alkali water 4 (the waste alkali water 4 before the addition) The instrument will first check whether the concentration ratio meets the standard of use. The waste alkali water 4 here uses the potassium hydroxide aqueous solution 401 as an additive for the reaction. If the potassium hydroxide aqueous solution 401 does not meet the required concentration, Adding a potassium hydroxide aqueous solution 401 having a higher concentration to the solution), first adding a potassium hydroxide aqueous solution 401 having a concentration of about 1 M to 3 M, wherein the ratio of the aluminum ash 1 to the potassium hydroxide aqueous solution 401 is about 1:5, and When the thermometer is detected at a temperature of about 80 ° C, it is turned on. After heating and stirring for about two hours, since the aluminum ash 1 contains aluminum nitride, aluminum oxide, aluminum carbide and a little aluminum component, the unstabilized aluminum ash 1 is contacted with the potassium hydroxide aqueous solution 401, and then ammonia is reacted. Gas 201, potassium aluminate solution 203 (referring to the upper clear liquid) and stabilized aluminum ash 202 (referring to the precipitate below), etc., the reaction chemical formula is as follows: aluminum nitride + potassium hydroxide aqueous solution → potassium aluminate +Ammonia: AlN+KOH+3H 2 O→KAl(OH) 4 +NH 3

碳化鋁+氫氧化鉀水溶液→鋁酸鉀+甲烷:Al4C3+4KOH+12H2O→4KAl(OH)4+3CH4 Aluminum carbonate + potassium hydroxide aqueous solution → potassium aluminate + methane: Al 4 C 3 + 4KOH + 12H 2 O → 4KAl(OH) 4 + 3CH 4

氧化鋁+氫氧化鉀水溶液→鋁酸鉀:Al2O3+2KOH+3H2O→2KAl(OH)4 Alumina + Potassium Hydroxide Solution → Potassium Aluminate: Al 2 O 3 + 2KOH + 3H 2 O → 2KAl(OH) 4

鋁+氫氧化鉀水溶液→鋁酸鉀+氫氣:Al+KOH+3H2O→KAl(OH)4+3/2H2 Aluminum + potassium hydroxide aqueous solution → potassium aluminate + hydrogen: Al + KOH + 3H 2 O → KAl (OH) 4 + 3 / 2H 2

接著參閱第3圖及第4圖所示,係為本發明針對生成物2中之氨氣201回收利用的流程及方法,並同時配合參閱第1圖,由圖示可知,首先將鋁灰1於安定過程中所產生的氨氣201藉由導管8導流至裝有水5的容器a中,使水5吸收氨氣201而使水5轉變形成為氨水301,而經儀器測量氨水301密度達0.7~0.9g/cm3時,表示氨水301達到飽和狀態(約3 0%~35%),此時氨水301即為本發明之產物3。當多餘的氨氣201可再由容器a中,藉由導管8導流於裝有廢硫酸6的容器b內(其中,該廢硫酸6來源係為相關使用硫酸處理製程後之廢硫酸液,例如:晶圓廠利用硫酸清洗晶圓表面方法之使用後的廢硫酸液等,若該廢硫酸6之濃度經檢測不符濃度比例時,則會添加些許的濃硫酸加以調配),該容器b內之氨氣201與廢硫酸403反應出硫酸銨302,此時之硫酸銨302即為本發明之產物3。所以經由本發明將未安定的鋁灰1加入氫氧化鉀水溶液401之廢鹼水4後,除可獲得生成物氨氣201外,還可將該氨氣201利用本發明的方法而可製成氨水301和硫酸銨302等產物3。 Referring to FIG. 3 and FIG. 4, the flow and method for recycling and utilizing the ammonia gas 201 in the product 2 of the present invention, and referring to FIG. 1 at the same time, as shown in the figure, the aluminum ash 1 is firstly described. The ammonia gas 201 generated during the stabilization process is diverted from the conduit 8 to the vessel a containing the water 5, so that the water 5 absorbs the ammonia gas 201 and the water 5 is transformed into the ammonia water 301, and the density of the ammonia water 301 is measured by the instrument. When it reaches 0.7 to 0.9 g/cm 3 , it means that the ammonia water 301 reaches a saturated state (about 30% to 35%), and at this time, the ammonia water 301 is the product 3 of the present invention. When the excess ammonia gas 201 can be further discharged from the vessel a through the conduit 8 into the vessel b containing the spent sulfuric acid 6 (where the source of the spent sulfuric acid 6 is the waste sulfuric acid solution after the relevant sulfuric acid treatment process is used, For example, the waste sulphuric acid liquid after the use of the method for cleaning the surface of the wafer by using a sulfuric acid plant, if the concentration of the waste sulfuric acid 6 is detected to be inconsistent with the concentration ratio, a certain amount of concentrated sulfuric acid is added to be formulated), in the container b The ammonia gas 201 reacts with the spent sulfuric acid 403 to form ammonium sulfate 302. At this time, the ammonium sulfate 302 is the product 3 of the present invention. Therefore, after the unsettled aluminum ash 1 is added to the waste alkali water 4 of the potassium hydroxide aqueous solution 401 via the present invention, in addition to the product ammonia gas 201, the ammonia gas 201 can be produced by the method of the present invention. Product 3 such as ammonia water 301 and ammonium sulfate 302.

然而,由於上述將氨氣201製成氨水301和硫酸銨302等產物3的過程中,因導流氨氣201的導管8中各設置有氣閥801或可限制氣體流通之閥門,主要為停止氨氣201導流之用,所以當容器a內的水5吸收氨氣201而成為氨水301,而達到飽和狀態時,可藉由關閉氣閥801來停止氨氣201的供應,並將達符合標準的氨水301從容器a取出後,再更換上新鮮的水5溶液來接續反應。又,當裝有廢硫酸6的容器b的廢硫酸6經由與氨氣201反應生成硫酸銨302時,此時可依據廢硫酸6的pH值從原本小於1的情況下提昇到pH值4~6之間時,來判斷容器b內所反應生成的硫酸銨302是否已經到達當量點(即飽和狀態),當達當量點時,可將氣 閥801關閉來停止氨氣201之供應,如第6圖所示,並將反應生成的硫酸銨302產物3從容器b取出後,再於容器b內重新加入的廢硫酸6溶液,若要接續反應則可再將供應氨氣201的氣閥801打開並重覆上述的步驟即可;其反應化學式如下:氨+廢硫酸→硫酸銨:2NH3+H2SO4→(NH4)2SO4 However, in the process of forming the ammonia gas 201 into the product 3 such as the ammonia water 301 and the ammonium sulfate 302, the valve 8 for guiding the ammonia gas 201 is provided with a gas valve 801 or a valve for restricting gas circulation, mainly for stopping. Since the ammonia gas 201 is used for the flow of the ammonia gas 201, when the water 5 in the container a absorbs the ammonia gas 201 and becomes the ammonia water 301, when the saturated state is reached, the supply of the ammonia gas 201 can be stopped by closing the gas valve 801, and the compliance is met. After the standard ammonia water 301 is taken out from the container a, the fresh water 5 solution is replaced to continue the reaction. Moreover, when the waste sulfuric acid 6 of the container b containing the spent sulfuric acid 6 is reacted with the ammonia gas 201 to form the ammonium sulfate 302, the pH value of the waste sulfuric acid 6 can be raised from the original value of less than 1 to the pH value 4~ When between 6, to determine whether the ammonium sulfate 302 formed in the reaction in the container b has reached the equivalent point (ie, saturated state), when the equivalent point is reached, the gas valve 801 can be closed to stop the supply of the ammonia gas 201, such as 6 shows, after the ammonium sulfate 302 product 3 produced by the reaction is taken out from the container b, and then the waste sulfuric acid 6 solution re-added in the container b, if the reaction is to be continued, the gas valve 801 for supplying the ammonia gas 201 can be further supplied. Open and repeat the above steps; the reaction formula is as follows: ammonia + waste sulfuric acid → ammonium sulfate: 2NH 3 + H 2 SO 4 → (NH 4 ) 2 SO 4

本發明除了可將氨氣201經由可導入有水5之容器a並再導流至裝有廢硫酸6之容器b外,亦可單獨將氨氣201導流於裝有水5的容器a或裝有廢硫酸6的容器b內,來達到使用者可依照氨水301或硫酸銨302需求量進行反應生成所需產物3的效益。 In addition to the ammonia gas 201 can be introduced into the container a containing the water 5 and re-conducted to the container b containing the waste sulfuric acid 6, the ammonia gas 201 can be separately guided to the container a containing the water 5 or The container b containing spent sulfuric acid 6 is used to achieve the benefit that the user can react according to the demand of ammonia 301 or ammonium sulfate 302 to form the desired product 3.

接著參閱第6圖及第7圖並同時配合參閱第1圖,為本發明針對鋁灰1安定化後,其反應生成的生成物2中之鋁酸鉀溶液203之回收利用的流程及方法,由圖示可知,先將鋁酸鉀溶液203設置於一容器c內,並藉由分液漏斗以滴漏方式緩緩的加入廢硫酸6(此處廢硫酸6的來源,如上述所述,此不在贅述),而可依據反應時的pH值或外觀來判斷是否已生成明礬303之產物3,其詳細反應生成的方法和過程為:當反應前的鋁酸鉀溶液203之pH值一般約在12~13左右,所以當容器c內的鋁酸鉀溶液203經由廢硫酸6滴入時,即有少許白色氫氧化鋁的膠著物產生,若經攪拌後即恢復澄清淡黃色溶液,而繼續滴加廢硫酸6後,當容器內的pH值來到了6~10 之間,此時白色氫氧化鋁產生最多,使整個容器內的溶液反應成乳白狀,繼續再加入廢硫酸6後,容器內的白色沉澱物開始不斷地消失,當pH值達到1.5~2.5左右時整個溶液恢復原先的澄清淡黃色溶液,此狀態即為反應生成了明礬溶液之產生,其反應化學式如下:鋁酸鉀+廢硫酸→明礬+水:KAl(OH)4+2H2SO4→KAl(SO4)2+4H2O Referring to FIG. 6 and FIG. 7 together with reference to FIG. 1 , the flow and method for recycling and utilizing the potassium aluminate solution 203 in the product 2 formed by the reaction after the aluminum ash 1 is stabilized, As can be seen from the figure, the potassium aluminate solution 203 is first placed in a container c, and the waste sulfuric acid 6 is slowly added by means of a separating funnel in a drip manner (the source of the waste sulfuric acid 6 here, as described above, According to the pH value or appearance of the reaction, it can be judged whether the product 3 of alum 303 has been formed, and the detailed reaction formation method and process are as follows: when the pH of the potassium aluminate solution 203 before the reaction is generally about 12~13 or so, when the potassium aluminate solution 203 in the container c is dropped through the waste sulfuric acid 6, a small amount of white aluminum hydroxide is generated, and if it is stirred, the clear yellowish solution is recovered, and the drop is continued. After adding waste sulfuric acid 6, when the pH value in the container reaches between 6 and 10, the white aluminum hydroxide is produced most, and the solution in the whole container is reacted into a milky white shape. White precipitate begins to disappear continuously when the pH reaches When the solution is about 1.5~2.5, the whole solution is restored to the original clear yellowish solution. In this state, the reaction produces an alum solution. The reaction chemical formula is as follows: potassium aluminate + waste sulfuric acid → alum + water: KAl (OH) ) 4 +2H 2 SO 4 →KAl(SO 4 ) 2 +4H 2 O

「其下列為實驗過程中,鋁酸鉀與廢硫酸之反應過程: "The following is the reaction process between potassium aluminate and spent sulfuric acid during the experiment:

①當開始滴入廢硫酸時之反應過程:Al(OH)4+H+→Al(OH)3+H2O 1 The reaction process when the waste sulfuric acid is started to be dropped: Al(OH) 4 +H + →Al(OH) 3 +H 2 O

②持續加入廢硫酸,使溶液之pH值來到了6~10之間:Al(OH)3+3H+→Al3++3H2O 2 Continue to add waste sulfuric acid, so that the pH value of the solution reaches between 6 and 10: Al(OH) 3 +3H + →Al 3+ +3H 2 O

③持續加入廢硫酸,使溶液之pH值達到了1.5~2.5左右:K+Al3+SO4 2 +H2O→KAl(SO4)2‧12H2O」 3 Continue to add waste sulfuric acid to make the pH of the solution reach 1.5~2.5: K + Al 3+ SO 4 2 + H 2 O → KAl(SO 4 ) 2 ‧12H 2 O

最後再將反應所生成的明礬溶液加入微量的明礬晶體,經由聚合原理而可將明礬溶液中的明礬物質聚合出明礬晶體,此時再將該明礬晶體取出,即為本發明所製成之明礬303產物3。 Finally, the alum solution formed by the reaction is added to a trace amount of alum crystal, and the alum material in the alum solution can be polymerized out into the alum crystal by the polymerization principle. At this time, the alum crystal is taken out, which is the alum made by the invention. 303 product 3.

此外,廢硫酸6與鋁酸鉀溶液203之反應步驟中,亦可將廢硫酸6置換為廢鹽酸7去反應(其中,該廢鹽酸7的來源係為相關使用鹽酸處理製程後之廢鹽酸液,例如:經由鋁擠型去光澤製程之使用後的廢鹽酸液等),該廢鹽酸7之反應過 程及步驟同於上述明礬303產物反應過程中使用廢硫酸6反應般的過程,經由廢鹽酸7滴入時即有少許白色氫氧化鋁的膠著物產生,若經攪拌後即恢復澄清淡青色溶液,而繼續滴加廢鹽酸7後,使容器內的pH值來到了6~10之間,此時白色氫氧化鋁產生最多,使整個容器內的溶液反應成乳白狀,繼續再加入廢鹽酸7後,容器內的白色沉澱物開始不斷地消失,當pH值達到1.5~2.5左右時整個溶液恢復原先的澄清淡青色溶液,此溶液即可反應出聚氯化鋁304(簡稱PAC)之產物3,其反應化學式如下:鋁酸鉀+廢鹽酸→聚氯化鋁+氯化鉀+水:2KAl(OH)4+(8-m)HCl→Al2(OH)mCl6-m+2KCl+(8-m)H2O In addition, in the reaction step of the waste sulfuric acid 6 and the potassium aluminate solution 203, the waste sulfuric acid 6 may be replaced by the waste hydrochloric acid 7 to be reacted (wherein the source of the waste hydrochloric acid 7 is the related hydrochloric acid solution after the hydrochloric acid treatment process) For example, the waste hydrochloric acid solution after the use of the aluminum extrusion type gloss removal process, etc., the reaction process and the procedure of the waste hydrochloric acid 7 are the same as the process of using the waste sulfuric acid 6 in the reaction process of the above alum 303 product, via the waste hydrochloric acid. 7 When there is a drop, there is a little white aluminum hydroxide gel. If it is stirred, the clarified pale cyan solution will be recovered, and after the addition of the waste hydrochloric acid 7 is continued, the pH value in the container will be between 6 and 10. At this time, the white aluminum hydroxide is produced most, and the solution in the whole container is reacted into a milky white shape. After the addition of the waste hydrochloric acid 7, the white precipitate in the container begins to disappear continuously, when the pH reaches 1.5 to 2.5. When the whole solution is restored to the original clarified pale cyan solution, the solution can react with the product 3 of polyaluminum chloride 304 (abbreviated as PAC), and its reaction chemical formula is as follows: potassium aluminate + waste hydrochloric acid → polyaluminum chloride + chlorination potassium + water: 2KAl (OH) 4 + ( 8-m) HCl Al 2 (OH) mCl 6- m + 2KCl + (8-m) H 2 O

藉由廢硫酸6或廢鹽酸7與鋁酸鉀溶液203的反應過程中,可分別得到明礬303以及聚氯化鋁304之產物3,使鋁酸鉀溶液203可充分的達到回收利用之效益。 When the waste sulfuric acid 6 or the waste hydrochloric acid 7 and the potassium aluminate solution 203 are reacted, the product 3 of the alum 303 and the polyaluminum chloride 304 can be respectively obtained, so that the potassium aluminate solution 203 can fully achieve the benefit of recycling.

接續參閱第8圖及第9圖為本發明針對生成物2中之安定過的鋁灰202進行回收利用之流程及方法,安定過的鋁灰202成份中包含有氧化鋁及少許未反應的鋁,首先可將安定過的鋁灰202加入於裝有水5的容器d中,而安定過的鋁灰202與水5的比例約為1:2,並藉由分液漏斗以滴漏方式緩緩的加入濃度為60%~80%的廢硫酸6,其中,該廢硫酸6滴入的量之多寡,若按照200公克鋁灰以及400公克的蒸餾 水的比例下,加入的廢硫酸6溶液約為100~120毫升;滴入適當廢硫酸6溶液後,再經由攪拌使容器d內的溶液反應生成硫酸鋁溶液305以及微量的氫氣,其反應化學式如下:氧化鋁+廢硫酸→硫酸鋁+水:Al2O3+3H2SO4→Al2(SO4)3+3H2O Continuing to refer to Figures 8 and 9 for the recycling process of the stabilized aluminum ash 202 in the product 2, the stabilized aluminum ash 202 component contains alumina and a little unreacted aluminum. First, the stabilized aluminum ash 202 can be added to the container d containing the water 5, and the ratio of the stabilized aluminum ash 202 to the water 5 is about 1:2, and is slowly dripped by the separating funnel. The added sulfuric acid 6 is added in a concentration of 60% to 80%, wherein the amount of the waste sulfuric acid 6 is instilled, and if the ratio of 200 g of aluminum ash and 400 g of distilled water is added, the solution of the spent sulfuric acid 6 is about 100~120 ml; after dropping the appropriate waste sulfuric acid 6 solution, the solution in the container d is reacted to form an aluminum sulfate solution 305 and a trace amount of hydrogen by stirring, and the reaction chemical formula is as follows: alumina + waste sulfuric acid → aluminum sulfate + water: Al 2 O 3 +3H 2 SO 4 →Al 2 (SO 4 ) 3 +3H 2 O

鋁+廢硫酸→硫酸鋁+氫:2Al+3H2SO4→Al2(SO4)3+3H2 Aluminum + waste sulfuric acid → aluminum sulfate + hydrogen: 2Al + 3H 2 SO 4 → Al 2 (SO 4 ) 3 + 3H 2

將反應後的溶液經由過濾後,可得到濃度約為15%~20%之硫酸鋁溶液305,而鋁與廢硫酸6反應出微量的酸性氫氣,則可藉由導管8導入於裝有水5的容器e內,如第10圖所示,以避免使用者呼吸到刺鼻的酸性氣體之目的。 After the reaction solution is filtered, an aluminum sulfate solution 305 having a concentration of about 15% to 20% can be obtained, and the aluminum reacts with the spent sulfuric acid 6 to form a trace amount of acidic hydrogen, which can be introduced into the water by the conduit 8. In the container e, as shown in Fig. 10, to prevent the user from breathing the pungent acid gas.

此外,安定過的鋁灰202亦可加入廢鹽酸7(此處廢鹽酸7的來源,如上述所述,此不在贅述)來反應產生所需之聚氯化鋁304(簡稱PAC)的產物。首先將安定過的鋁灰202裝入於容器內,並藉由分液漏斗將濃度約10%~15%的廢鹽酸7溶液分批滴入,經攪拌後可反應得到聚氯化鋁304以及氫氣之副產物,其中,該安定過的鋁灰202與廢鹽酸7的使用量多寡,若按照100公克待反應的鋁灰,其加入的廢鹽酸7溶液量大約為400~450毫升,將反應後的溶液經由過濾後則可得到約350~400毫升的聚氯化鋁溶液304,其反應化學式如下:氧化鋁+廢鹽酸→聚氯化鋁: Al2O3+(6-m)HCl+(m-3)H2O→Al2(OH)mCl6-m In addition, the stabilized aluminum ash 202 may also be added to the waste hydrochloric acid 7 (where the source of the spent hydrochloric acid 7 is as described above, which is not described above) to react to produce the desired polyaluminum chloride 304 (abbreviated as PAC) product. Firstly, the stabilized aluminum ash 202 is placed in a container, and the waste hydrochloric acid 7 solution having a concentration of about 10% to 15% is dropped into the batch by a separating funnel, and after stirring, the polyaluminum chloride 304 is obtained. a by-product of hydrogen, wherein the amount of the stabilized aluminum ash 202 and the waste hydrochloric acid 7 is used. If 100 grams of the aluminum ash to be reacted is used, the amount of the waste hydrochloric acid 7 solution added is about 400 to 450 ml, and the reaction will be carried out. After the solution is filtered, about 350-400 ml of polyaluminum chloride solution 304 can be obtained, and the reaction chemical formula is as follows: alumina + waste hydrochloric acid → polyaluminum chloride: Al 2 O 3 + (6-m) HCl + ( M-3)H 2 O→Al 2 (OH)mCl 6-m

鋁+廢鹽酸→聚氯化鋁+氫:2Al+(6-m)HCl+mH2O→Al2(OH)mCl6-m+3H2 Aluminum + waste hydrochloric acid → polyaluminum chloride + hydrogen: 2Al + (6-m) HCl + mH 2 O → Al 2 (OH) mCl 6-m + 3H 2

而鋁與廢鹽酸7反應出的微量氫氣,則可藉由導管8導入於裝有水5的容器內,以避免使用者呼吸到刺鼻的酸性氣體之目的;另外,未反應完的鋁灰還可以作為煉鋼的促進劑(AD粉)或與電土渣提煉成高鋁土;其中,製成煉鋼的促進劑(AD粉)的方法為,係先將未反應完的鋁灰施予脫水處理,將多餘水份去除後使未反應完的鋁灰保有一定的濕度態樣,然再加入凝結劑使未反應完的鋁灰可經由機器製成顆粒狀,最後再施予乾燥處理(燥粒方式)來得到可煉鋼用的促進劑(AD粉);藉由上述得知廢硫酸6或廢鹽酸7與安定過的鋁灰202的反應過程中,可分別得到硫酸鋁溶液305以及聚氯化鋁304之產物3,使安定過的鋁灰202可充分的達到回收利用之效益。 The trace amount of hydrogen which is reacted with aluminum hydroxide 7 can be introduced into the container containing water 5 through the conduit 8 to prevent the user from breathing the pungent acid gas; in addition, the unreacted aluminum ash It can also be used as a promoter for steelmaking (AD powder) or with high-alumina for electric slag; among them, the method for preparing a steelmaking accelerator (AD powder) is to firstly unreact aluminum ash. After dehydration treatment, the excess water is removed to maintain a certain humidity state of the unreacted aluminum ash, and then the coagulant is added to make the unreacted aluminum ash into a granular form by machine, and finally applied to the drying process. (drying method) to obtain a promoter (AD powder) for steelmaking; by the above, it is known that the reaction of waste sulfuric acid 6 or waste hydrochloric acid 7 with stabilized aluminum ash 202 can respectively obtain aluminum sulfate solution 305. And the product 3 of the polyaluminum chloride 304, so that the stabilized aluminum ash 202 can fully achieve the benefits of recycling.

請參閱第11圖所示,綜上所陳,利用本發明即可將未安定的鋁灰1在加入廢鹼水4之反應物後(即氫氧化鉀水溶液401),除可產生生成物2外(即氨氣201、鋁酸鉀溶液203及安定過的鋁灰202),還可分別將該生成物2反應得到如下所述之產物3: Referring to FIG. 11 , in summary, the unstabilized aluminum ash 1 can be used to produce the product 2 after adding the reactant of the spent caustic water 4 (ie, potassium hydroxide aqueous solution 401) by using the present invention. Externally (i.e., ammonia gas 201, potassium aluminate solution 203, and stabilized aluminum ash 202), the product 2 can also be separately reacted to obtain product 3 as follows:

即:①生成物氨氣201部份: Namely: 1 product ammonia gas part:

a.藉由水5溶液吸收而可獲得氨水301之產物3。 a. Product 3 of ammonia 301 can be obtained by absorption of the water 5 solution.

b.藉由廢硫酸6吸收而可獲得硫酸銨302之產物3。 b. Product 3 of ammonium sulfate 302 can be obtained by absorption of spent sulfuric acid 6.

②生成物鋁酸鉀203部份: 2 product potassium aluminate 203 part:

a.加入廢硫酸6反應而可獲得明礬303之產物3。 a. The product 3 of alum 303 can be obtained by adding waste sulfuric acid 6 to react.

b.加入廢鹽酸7反應而可獲得聚氯化鋁304之產物3。 b. The product 3 of polyaluminum hydride 304 is obtained by adding waste hydrochloric acid 7 to react.

③安定過的鋁灰202部份: 3 settled aluminum ash 202 part:

a.加入廢硫酸6反應而可獲得硫酸鋁溶液305之產物3。 a. The product 3 of the aluminum sulfate solution 305 can be obtained by adding waste sulfuric acid 6 to the reaction.

b.加入廢鹽酸7反應而可獲得聚氯化鋁304之產物3。 b. The product 3 of polyaluminum hydride 304 is obtained by adding waste hydrochloric acid 7 to react.

請參閱第12圖所示,係為本發明另一將未安定的鋁灰1進行安定化的回收方法的另一個實施例,主要係將此實施例中的廢鹼水4以氫氧化納水溶液402作為安定鋁灰1之反應物,將裝有未安定的鋁灰1容器中加入有濃度約1M~3M的氫氧化鈉水溶液402,其中該鋁灰1與氫氧化鈉水溶液402比例約為1:5,並經由溫度計檢測約為80℃溫度下時,開始加熱攪拌約兩小時後,因鋁灰1中含有氮化鋁、氧化鋁、碳化鋁以及少許的鋁成份,使未安定的鋁灰1與氫氧化鈉水溶液402接觸後,則會反應出有氨氣201、鋁酸鈉204(指上方澄清液)以及安定過的鋁灰202(指下方的沉澱物)之生成物9,其反應化學式如下: 氮化鋁+氫氧化鈉水溶液→鋁酸鈉+氨氣:AlN+NaOH+3H2O→NaAl(OH)4+NH3 Referring to FIG. 12, another embodiment of the recovery method for stabilizing the unsettled aluminum ash 1 of the present invention is mainly the waste alkali water 4 in this embodiment as an aqueous solution of sodium hydroxide. As a reactant of diazepam ash 1, a sodium hydroxide aqueous solution 402 having a concentration of about 1 M to 3 M is added to a container containing unstabilized aluminum ash, wherein the ratio of the aluminum ash 1 to the aqueous sodium hydroxide solution 402 is about 1. :5, and when the temperature is about 80 °C detected by a thermometer, after heating and stirring for about two hours, the aluminum ash 1 contains aluminum nitride, aluminum oxide, aluminum carbide and a little aluminum, so that the unsettled aluminum ash is made. When 1 is contacted with the aqueous sodium hydroxide solution 402, the product 9 of the ammonia gas 201, the sodium aluminate 204 (referring to the upper clear liquid), and the stabilized aluminum ash 202 (referring to the lower precipitate) is reacted. The chemical formula is as follows: Aluminum nitride + sodium hydroxide aqueous solution → sodium aluminate + ammonia gas: AlN + NaOH + 3H 2 O → NaAl (OH) 4 + NH 3

碳化鋁+氫氧化鈉水溶液→鋁酸鈉+甲烷:Al4C3+4NaOH+12H2O→4NaAl(OH)4+3CH4 Aluminum Carbide + Sodium Hydroxide Solution → Sodium Aluminate + Methane: Al 4 C 3 + 4 NaOH + 12H 2 O → 4NaAl(OH) 4 + 3CH 4

氧化鋁+氫氧化鈉水溶液→鋁酸鈉:Al2O3+2NaOH+3H2O→2NaAl(OH)4 Alumina + sodium hydroxide aqueous solution → sodium aluminate: Al 2 O 3 + 2 NaOH + 3H 2 O → 2NaAl (OH) 4

鋁+氫氧化鈉水溶液→鋁酸鈉+氫氣:Al+NaOH+3H2O→NaAl(OH)4+3/2H2 Aluminum + sodium hydroxide aqueous solution → sodium aluminate + hydrogen: Al + NaOH + 3H 2 O → NaAl (OH) 4 + 3 / 2H 2

而反應後的生成物9中之氨氣201可再製成氨水301與硫酸銨302的方法和流程,以及安定過的鋁灰202再製成硫酸鋁305與聚氯化鋁304的方法和流程,還有鋁酸鈉204再製成明礬303與聚氯化鋁304的方法和流程,則同於實施方式一開始針對各項反應後的生成物2再製回收利用之流程及步驟所述的第一實施例,故省略不在贅述,唯獨不同的是,鋁酸鈉204再製成明礬303以及聚氯化鋁304的化學式則略有不同,其反應化學式如下:鋁酸鈉+廢硫酸→明礬+水:NaAl(OH)4+2H2SO4→NaAl(SO4)2+4H2O The method and the flow of the ammonia gas 201 in the product 9 after the reaction can be re-formed into the ammonia water 301 and the ammonium sulfate 302, and the method and the flow of the stabilized aluminum ash 202 into the aluminum sulfate 305 and the polyaluminum chloride 304 There is also a method and a process for preparing alumite 303 and polyaluminum chloride 304 by using sodium aluminate 204, which is the same as the process and steps described in the first embodiment of the process for reprocessing and recycling of the product 2 after the reaction. An embodiment is omitted, and the only difference is that the chemical formula of sodium aluminate 204 and alum 303 and polyaluminum chloride 304 are slightly different, and the reaction chemical formula is as follows: sodium aluminate + waste sulfuric acid → alum +Water: NaAl(OH) 4 +2H 2 SO 4 →NaAl(SO 4 ) 2 +4H 2 O

鋁酸鈉+廢鹽酸→聚氯化鋁+氯化鈉+水:2NaAl(OH)4+(8-m)HCl→Al2(OH)mCl6-m+2NaCl+(8-m)H2O Sodium aluminate + spent hydrochloric acid → polyaluminum chloride + sodium chloride + water: 2NaAl(OH) 4 +(8-m)HCl→Al 2 (OH)mCl 6-m +2NaCl+(8-m)H 2 O

依據上述各項反應過程中,該廢鹼水、廢硫酸及廢鹽酸亦可以未使用過的純液來取代之(例如:純硫酸、純鹽酸以及未稀釋過的氫氧化納或氫氧化鉀溶液)。然當廢鹼水、廢硫酸及廢鹽酸液之濃度不足符合本發明之各項反應比例時,其可再額外添加純液來達到所需之濃度值,利用此方式不僅可達到廢液回收之環境保護訴求外,其主要還可減少實施成本並提升經濟效能之效益。 According to the above reaction process, the waste alkali water, waste sulfuric acid and waste hydrochloric acid may also be replaced by unused pure liquid (for example: pure sulfuric acid, pure hydrochloric acid and undiluted sodium hydroxide or potassium hydroxide solution). ). However, when the concentration of the waste alkali water, the waste sulfuric acid and the waste hydrochloric acid liquid is insufficient according to the reaction ratio of the present invention, the pure liquid may be additionally added to achieve the desired concentration value, and the waste liquid recovery can be achieved by this method. In addition to environmental protection claims, it can also reduce implementation costs and improve economic efficiency.

綜合上述,本發明主要是將未安定的鋁灰加入廢鹼水(其中該廢鹼水可為氫氧化鉀水溶液或氫氧化鈉水溶液)來達到安定鋁灰之目的,並將鋁灰安定化過程反應生成出的生成物如:氨氣、鋁酸鉀(或者鋁酸鈉)以及安定過的鋁灰等,再以水、廢硫酸以及廢鹽酸另製成具有經濟性的產物,例如:氨氣可被再製成供土壤養分的氨水及硫酸銨;安定過的鋁灰可被再製成淨化水質用的硫酸鋁及聚氯化鋁;鋁酸鉀或鋁酸鈉除了可再製成淨化水質用的聚氯化鋁外,其還可以製成膨鬆劑以及天然除臭劑等多元用途的明礬;而經過廢硫酸或廢鹽酸反應後之未反應完的鋁灰,還可以作為煉鋼的促進劑(AD粉)或與電土渣提煉成高鋁土用;使未安定的鋁灰經由安定化的過程後,再將安定化所生成的產物,加以另製成其它具有經濟價值的產物,來達到可充分將鋁灰加以回收利用,並可避免鋁灰被任意堆棄放置或掩掩埋之情況發生,實為鋁灰回收業者之一大發明創舉。 In summary, the present invention mainly adds unstabilized aluminum ash to waste alkali water (where the waste alkali water can be an aqueous potassium hydroxide solution or an aqueous sodium hydroxide solution) to achieve the purpose of stabilized aluminum ash, and stabilizes the aluminum ash. The product formed by the reaction, such as ammonia, potassium aluminate (or sodium aluminate), and stabilized aluminum ash, etc., is then made into an economical product, such as ammonia, with water, waste sulfuric acid, and waste hydrochloric acid. It can be reconstituted into ammonia and ammonium sulfate for soil nutrient; stabilized aluminum ash can be re-formed into aluminum sulfate and polyaluminum chloride for purifying water; potassium aluminate or sodium aluminate can be re-purified to purify water In addition to polyaluminum chloride, it can also be used as a multi-purpose alum for bulking agents and natural deodorants; and unreacted aluminum ash after reaction with waste sulfuric acid or waste hydrochloric acid can also be used as steelmaking. The accelerator (AD powder) or the electric slag is extracted into high alumina soil; after the unstabilized aluminum ash is passed through the process of stabilization, the product formed by stabilization is further prepared into other products with economic value. To achieve full recycling of aluminum ash, Optionally aluminum ash can be avoided in a heap or placed where the cover buried occurs, in fact, one of aluminum ash recycling industry initiative large invention.

綜上所陳,本發明鋁灰回收再利用之方法及其產 物,乃係本案發明人精心運用腦力設計而成,其不僅具有實用功效、提高鋁灰資源再利用、增加價值性、減少環境污染,實符合專利法發明專利要件,爰依法提出申請,懇請 鈞局審查委員明鑑,准予專利,實為感禱。 In summary, the method for recycling and recycling aluminum ash of the present invention and its production The object is designed by the inventor of this case with careful use of brain power. It not only has practical effects, but also improves the reuse of aluminum ash resources, increases value, and reduces environmental pollution. It is in line with patent law invention patents, and applications are made according to law. The bureau’s reviewer, Ming Jian, granted the patent and was actually praying.

唯,以上所述,僅述本發明之較佳實施例而已,非因此即拘限本發明之專利範圍,故舉凡應用本發明說明書及申請專利範圍所為之等效結構變化,均同理皆包含於本發明之範圍內,合予陳明。 However, the above description of the preferred embodiments of the present invention is not intended to limit the scope of the invention, and the equivalent structural changes of the present invention and the scope of the patent application are all included. Within the scope of the present invention, it is combined with Chen Ming.

1‧‧‧鋁灰 1‧‧‧Aluminum ash

2‧‧‧生成物 2‧‧‧Products

201‧‧‧氨氣 201‧‧‧Ammonia

202‧‧‧安定過的鋁灰 202‧‧‧A stable aluminum ash

203‧‧‧鋁酸鉀溶液 203‧‧‧potassium aluminate solution

4‧‧‧廢鹼水 4‧‧‧Waste alkali water

401‧‧‧氫氧化鉀水溶液 401‧‧‧Aqueous potassium hydroxide solution

Claims (8)

一種鋁灰回收再利用之方法及其產物,其主要是將未安定的鋁灰中加入廢鹼水來進行安定化的處理,而該廢鹼水係以氫氧化鉀水溶液作為主要反應添加物,並於安定化的過程反應生成有氨氣、鋁酸鉀溶液以及安定後的鋁灰等生成物,並將該等生成物加以利用再製成具有經濟價值的產物,其反應生成方法如下:氨氣,可導入於裝有水的容器中,使氨氣與水達到飽和狀態形成氨水外,另可將氨氣導入於裝有廢硫酸的容器中,使氨氣與廢硫酸反應生成硫酸銨;鋁酸鉀溶液,將廢硫酸以分液滴入方式來進行化學反應,經過攪拌後得到明礬水溶液,再經由聚合方式聚合出明礬晶體,將明礬晶體取出後則可得到明礬產物;另外,該鋁酸鉀溶液亦可以廢鹽酸用分液滴入方式來進行化學反應,將反應的溶液過濾後則可得到聚氯化鋁產物;安定過的鋁灰,可將鋁灰混入特定比例的水後,再將廢硫酸以分液滴入方式來進行化學反應,經攪拌並將溶液過濾後,則可得到硫酸鋁溶液產物;另外,安定過的鋁灰亦可將廢鹽酸以分液滴入方式來進行化學反應,經反應後則可得到聚氯化鋁產物;而未反應完之安定過的鋁灰,更可作為煉鋼的促進劑(AD粉)或與電土渣提煉成高鋁土用; 藉由上述方法,本發明具有可將未安定的鋁灰以加入廢鹼水來達到安定化外,還可將鋁灰在安定化過程中反應生成出的產物有氨氣、鋁酸鉀溶液以及安定過的鋁灰,再以水、廢硫酸以及廢鹽酸將該等生成出的產物分別另製成具有經濟性的產物,例如:氨氣可被再製成供土壤養分的氨水及硫酸銨;安定過的鋁灰可被再製成淨化水質用的硫酸鋁及聚氯化鋁;鋁酸鉀溶液除了可再製成淨化水質用的聚氯化鋁外,其還可以製成膨鬆劑以及天然除臭劑等多元用途的明礬;而經過廢硫酸或廢鹽酸反應後之未反應完的鋁灰,還可以作為煉鋼的促進劑(AD粉)或與電土渣提煉成高鋁土用;使未安定的鋁灰經由安定化的過程後,再將安定化所生成的生成物,加以另製成各項具有經濟價值的產物,來達到可充分將鋁灰加以回收利用之效益。 The invention relates to a method and a product for recycling and recycling aluminum ash, which mainly comprises adding unsettled aluminum ash to a waste alkali water for stabilization treatment, and the waste alkali water uses potassium hydroxide aqueous solution as a main reaction additive. In the process of stabilization, a product such as ammonia gas, potassium aluminate solution, and stabilized aluminum ash is produced, and the products are used to produce an economically valuable product. The reaction is produced as follows: ammonia The gas can be introduced into a container filled with water to make the ammonia gas and the water reach a saturated state to form ammonia water, and the ammonia gas can be introduced into the container containing the waste sulfuric acid to react the ammonia gas with the waste sulfuric acid to form ammonium sulfate; The potassium aluminate solution is subjected to a chemical reaction by dropping the sulfuric acid into a droplet, and after stirring, an alum aqueous solution is obtained, and then the alum crystal is polymerized, and the alum crystal is obtained by taking out the alum crystal; in addition, the aluminum is obtained. The potassium acid solution can also be used to carry out a chemical reaction by using a drop of hydrochloric acid into a droplet. The solution of the reaction solution can be filtered to obtain a polyaluminum chloride product; the stabilized aluminum ash can be mixed with aluminum ash. After a certain proportion of water, the waste sulfuric acid is further chemically reacted by droplets. After stirring and filtering the solution, the aluminum sulfate solution product can be obtained; in addition, the stabilized aluminum ash can also be used as the waste hydrochloric acid. The chemical reaction is carried out by means of droplet introduction, and the polyaluminum chloride product can be obtained after the reaction; and the unreacted stabilized aluminum ash can be used as a promoter for steelmaking (AD powder) or with electric slag. Refined into high alumina By the above method, the invention has the function of adding unsettled aluminum ash to the waste alkali water to achieve stabilization, and also reacting the aluminum ash in the stabilization process to produce ammonia, potassium aluminate solution and The stabilized aluminum ash is further made into an economical product by using water, waste sulfuric acid and waste hydrochloric acid, for example, ammonia gas can be re-formed into ammonia and ammonium sulfate for soil nutrient; The stabilized aluminum ash can be re-formed into aluminum sulfate and polyaluminum chloride for purifying water; the potassium aluminate solution can be made into a leavening agent in addition to polyaluminum chloride for purifying water quality. A multi-purpose alum such as a natural deodorant; and an unreacted aluminum ash which has been reacted with waste sulfuric acid or waste hydrochloric acid, can also be used as a promoter for steelmaking (AD powder) or with high-alumina for electric slag. After the unstabilized aluminum ash is passed through the process of stabilization, the product formed by the stabilization is further processed into products having economical value to achieve the benefits of fully recycling the aluminum ash. 一種鋁灰回收再利用之方法及其產物,其主要是將未安定的鋁灰中加入廢鹼水來進行安定化的處理,而該廢鹼水係以氫氧化鈉水溶液作為主要反應添加物,並於安定化的過程中反應生成有氨氣、鋁酸納溶液以及安定後的鋁灰等生成物,並將該等生成物加以利用再製成具有經濟價值的產物,其反應生成方法如下:氨氣,可導入於裝有水的容器中,使氨氣與水達到飽和狀態形成氨水外,另可將氨氣導入於裝有廢硫酸的容器中,使氨氣與廢硫酸反應生成硫酸銨; 鋁酸鈉溶液,將廢硫酸以分液滴入方式來進行化學反應,經過攪拌後得到明礬水溶液,再經由聚合方式聚合出明礬晶體,將明礬晶體取出後則可得到明礬產物;另外,該鋁酸鈉溶液亦可以廢鹽酸用分液滴入方式來進行化學反應,將反應的溶液過濾後則可得到聚氯化鋁產物;安定過的鋁灰,可將鋁灰混入特定比例的水後,再將廢硫酸以分液滴入方式來進行化學反應,經攪拌並將溶液過濾後,則可得到硫酸鋁溶液產物;另外,安定過的鋁灰亦可將廢鹽酸以分液滴入方式來進行化學反應,經反應後則可得到聚氯化鋁產物;而未反應完之安定過的鋁灰,更可作為煉鋼的促進劑(AD粉)或與電土渣提煉成高鋁土用;藉由上述方法,本發明具有可將未安定的鋁灰以加入廢鹼水來達到安定化外,還可將鋁灰在安定化過程中反應生成出的產物有氨氣、鋁酸納溶液以及安定過的鋁灰,再以水、廢硫酸以及廢鹽酸將該等生成出的產物分別另製成具有經濟性的產物,例如:氨氣可被再製成供土壤養分的氨水及硫酸銨;安定過的鋁灰可被再製成淨化水質用的硫酸鋁及聚氯化鋁;鋁酸納溶液除了可再製成淨化水質用的聚氯化鋁外,其還可以製成膨鬆劑以及天然除臭劑等多元用途的明礬;而經過廢硫酸或廢鹽酸反應後之未反應完的鋁灰,還可以作為煉鋼的促進劑(AD粉)或與電土渣提 煉成高鋁土用;使未安定的鋁灰經由安定化的過程後,再將安定化所生成的生成物,加以另製成各項具有經濟價值的產物,來達到可充分將鋁灰加以回收利用之效益。 The invention relates to a method and a product for recycling and recycling aluminum ash, which mainly comprises adding unsettled aluminum ash to a waste alkali water for stabilization treatment, and the waste alkali water system uses sodium hydroxide aqueous solution as a main reaction additive. In the process of stabilization, a product such as ammonia gas, sodium aluminate solution and stabilized aluminum ash is formed, and the products are used to produce products of economic value. The reaction generation method is as follows: Ammonia gas can be introduced into a container filled with water to make ammonia and water reach saturation state to form ammonia water, and ammonia gas can be introduced into a vessel containing waste sulfuric acid to react ammonia gas with waste sulfuric acid to form ammonium sulfate. ; The sodium aluminate solution is used to carry out a chemical reaction by dropping the sulfuric acid into droplets, and after stirring, an alum aqueous solution is obtained, and then the alum crystal is polymerized, and the alum crystal is obtained by taking out the alum crystal; in addition, the aluminum is obtained. The sodium solution can also be used to carry out a chemical reaction by using a drop-in method of separating hydrochloric acid. After filtering the solution, a polyaluminum chloride product can be obtained; and the stabilized aluminum ash can be mixed with a specific proportion of water. The waste sulfuric acid is further subjected to a chemical reaction by droplet dropping, and after stirring and filtering the solution, an aluminum sulfate solution product can be obtained; in addition, the stabilized aluminum ash can also be used to drop the waste hydrochloric acid into droplets. The chemical reaction is carried out, and after the reaction, the polyaluminum chloride product can be obtained; and the unreacted stabilized aluminum ash can be used as a promoter for steelmaking (AD powder) or with high-alumina for electric slag. By the above method, the invention has the function of adding unsettled aluminum ash to the waste alkali water to achieve stabilization, and also reacting the aluminum ash in the stabilization process to produce ammonia gas and sodium aluminate solution. And The determined aluminum ash is further made into an economical product by using water, waste sulfuric acid and waste hydrochloric acid, for example, ammonia gas can be re-formed into ammonia water and ammonium sulfate for soil nutrient; The stabilized aluminum ash can be re-formed into aluminum sulfate and polyaluminum chloride for purifying water; the sodium aluminate solution can be made into a leavening agent in addition to polyaluminum chloride for purifying water quality. A multi-purpose alum such as a natural deodorant; and an unreacted aluminum ash which has been reacted with waste sulfuric acid or waste hydrochloric acid, can also be used as a promoter for steelmaking (AD powder) or with electric earth slag After the process of setting up the high-alumina soil, the unresolved aluminum ash is passed through the process of stabilization, and the product formed by the stabilization is further processed into products of economic value to achieve full aluminum ash. The benefits of recycling. 如請求項1所述之鋁灰回收再利用之方法及其產物,其中,該未安定的鋁灰與氫氧化鉀水溶液比約為1:5,而加入的氫氧化鉀水溶液濃度約為1M~3M。 The method for recovering and recycling aluminum ash according to claim 1 and the product thereof, wherein the ratio of the unstabilized aluminum ash to the potassium hydroxide aqueous solution is about 1:5, and the concentration of the added potassium hydroxide aqueous solution is about 1 M~ 3M. 如請求項2所述之鋁灰回收再利用之方法及其產物,其中,該未安定的鋁灰與氫氧化鈉水溶液比約為1:5,而加入的氫氧化鈉水溶液濃度約為1M~3M。 The method and product for recovering and recycling aluminum ash according to claim 2, wherein the ratio of the unstabilized aluminum ash to the aqueous sodium hydroxide solution is about 1:5, and the concentration of the added aqueous sodium hydroxide solution is about 1 M~ 3M. 如請求項1或2所述之鋁灰回收再利用之方法及其產物,其中,該安定過的鋁灰與廢硫酸反應過程中,其鋁灰與水的比例約為1:2,另外加入的廢硫酸濃度約為60%~80%,其中,該廢硫酸滴入的量之多寡,若按照200公克的鋁灰以及400公克的蒸餾水的比照下,加入的廢硫酸溶液約為100~120毫升。 The method for recovering and recycling aluminum ash according to claim 1 or 2, wherein the ratio of aluminum ash to water is about 1:2 during the reaction of the stabilized aluminum ash with waste sulfuric acid. The concentration of waste sulfuric acid is about 60%~80%, wherein the amount of waste sulfuric acid dropped is as follows, according to the comparison of 200 grams of aluminum ash and 400 grams of distilled water, the added waste sulfuric acid solution is about 100~120. ML. 如請求項1或2所述之鋁灰回收再利用之方法及其產物,其中,該安定過的鋁灰與廢鹽酸反應過程中,加入的廢鹽酸濃度約為10%~15%,其中,該鋁灰與廢鹽酸的使用量多寡,若按照100公克待反應的鋁灰,其加入的廢鹽酸量大約為400~450毫升,將反應後的溶液經由過濾後則可得到約350~400毫升的聚氯化鋁溶液。 The method for recovering and recycling aluminum ash according to claim 1 or 2, wherein the concentration of the spent hydrochloric acid added during the reaction between the stabilized aluminum ash and the waste hydrochloric acid is about 10% to 15%, wherein The aluminum ash and the waste hydrochloric acid are used in a small amount. If 100 g of the aluminum ash to be reacted is used, the amount of the waste hydrochloric acid added is about 400 to 450 ml, and the solution after the reaction is filtered to obtain about 350 to 400 ml. Polyaluminum chloride solution. 如請求項1或2所述之鋁灰回收再利用之方法及其產物, 其中,該安定過的鋁灰經由廢鹽酸或廢硫酸反應後所剩之未反應完的鋁灰,其製成煉鋼的促進劑(AD粉)的方法為,係先將未反應完的鋁灰施予脫水處理,將多餘水份去除後使未反應完的鋁灰保有一定的濕度態樣,然再加入凝結劑使未反應完的鋁灰可經由機器製成顆粒狀,最後再施予乾燥處理(燥粒方式)來得到可煉鋼用的促進劑(AD粉)。 A method and product for recycling aluminum ash as claimed in claim 1 or 2, Wherein the unreacted aluminum ash remaining after the stabilized aluminum ash is reacted with waste hydrochloric acid or waste sulfuric acid, and the method for preparing the steelmaking accelerator (AD powder) is to first unreacted aluminum The ash is dehydrated, the excess water is removed, and the unreacted aluminum ash is kept in a certain humidity state, and then the coagulant is added to make the unreacted aluminum ash into a granular form by machine, and finally applied. Drying treatment (drying method) to obtain a promoter (AD powder) for steelmaking. 如請求項1或2所述之鋁灰回收再利用之方法及其產物,其中,該廢鹼水、廢硫酸及廢鹽酸亦可以未使用過的純液來取代之(例如:純硫酸、純鹽酸以及未稀釋過的氫氧化鈉或氫氧化鉀溶液),且當廢鹼水、廢硫酸及廢鹽酸液之濃度不足符合本發明之各項反應比例時,其可再額外添加純液來達到所需之濃度值,利用此方式不僅可達到廢液回收之環境保護訴求外,其主要還可減少實施成本並提升經濟效能之效益。 The method for recovering and recycling aluminum ash according to claim 1 or 2, wherein the waste alkali water, waste sulfuric acid and waste hydrochloric acid are also replaced by an unused pure liquid (for example: pure sulfuric acid, pure Hydrochloric acid and undiluted sodium hydroxide or potassium hydroxide solution), and when the concentration of the waste alkali water, the waste sulfuric acid and the waste hydrochloric acid liquid is insufficient according to the reaction ratio of the present invention, an additional pure liquid may be added to achieve The required concentration value can not only meet the environmental protection requirements of waste liquid recovery, but also reduce the implementation cost and improve the economic efficiency.
TW103110457A 2014-03-20 2014-03-20 Method for recycling and reusing aluminum ashes and products thereof TW201536684A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106834739A (en) * 2017-01-20 2017-06-13 中国科学院过程工程研究所 A kind of method that aluminium is carried from Quadratic aluminum dust and its application
CN109746249A (en) * 2019-01-22 2019-05-14 湖南绿脉环保科技有限公司 A kind of aluminium ash deamination method
CN110394350A (en) * 2019-07-25 2019-11-01 东北大学 A method of recycling aluminium ash valuable component

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106834739A (en) * 2017-01-20 2017-06-13 中国科学院过程工程研究所 A kind of method that aluminium is carried from Quadratic aluminum dust and its application
CN109746249A (en) * 2019-01-22 2019-05-14 湖南绿脉环保科技有限公司 A kind of aluminium ash deamination method
CN110394350A (en) * 2019-07-25 2019-11-01 东北大学 A method of recycling aluminium ash valuable component

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