TW201535822A - Organic electroluminescence display device and manufacturing method thereof - Google Patents

Organic electroluminescence display device and manufacturing method thereof Download PDF

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TW201535822A
TW201535822A TW103141188A TW103141188A TW201535822A TW 201535822 A TW201535822 A TW 201535822A TW 103141188 A TW103141188 A TW 103141188A TW 103141188 A TW103141188 A TW 103141188A TW 201535822 A TW201535822 A TW 201535822A
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organic electroluminescence
display device
electrode layer
upper electrode
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Seiji Tanaka
Hisashi Matsui
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Tokyo Electron Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/84Parallel electrical configurations of multiple OLEDs
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass

Abstract

The topic of the present invention is to provide a top-emission type organic electroluminescence display device capable of obtaining a high barrier property without thickening a sealing layer and a manufacturing method thereof. The solution of the present invention is a top-emission type organic electroluminescence display device (1). An organic EL element (16) on which a bottom electrode layer (13), an organic EL layer (14), and a top electrode layer (15) are successively stacked is formed on a substrate (11) through a driving circuit (12), thereby further forming the top-emission type organic electroluminescence display device (1) with a sealing layer (17) to seal the top side of the organic EL device (16), wherein the top electrode layer (15) and the sealing layer (17) are formed by an atom layer deposition method.

Description

有機電致發光顯示裝置及其製造方法 Organic electroluminescence display device and method of manufacturing same

本發明係有關頂部發射(top-emission)型有機電致發光顯示裝置及其製造方法。 The present invention relates to a top-emission type organic electroluminescence display device and a method of fabricating the same.

有機電致發光顯示裝置,由於是低耗電、自然發光型、可得到由有機發光材料而來的多彩色調發光,所以被當作次世代的顯示裝置而受到注目。 The organic electroluminescence display device is attracting attention as a display device of a next generation because it is a low-power consumption, natural light-emitting type, and a color tone light emission from an organic light-emitting material.

這樣的有機電致發光顯示裝置,可以分成從有機電致發光層下面取出光之底部發射型與從有機電致發光層上面取出光之頂部發射型。其中,頂部發射型有機電致發光顯示裝置,由於能夠取得較多發光部分之有機電致發光層的面積,所以在提高發光效率等具有優勢。 Such an organic electroluminescence display device can be classified into a bottom emission type in which light is taken out from under the organic electroluminescence layer and a top emission type in which light is taken out from the organic electroluminescence layer. Among them, in the top emission type organic electroluminescence display device, since the area of the organic electroluminescence layer having a large number of light-emitting portions can be obtained, it is advantageous in improving luminous efficiency and the like.

作為頂部發射型有機電致發光顯示裝置,其基本構造習知如圖6所示方式,具有:玻璃基板101,在其上被形成的驅動電路(薄膜電晶體(TFT))102,在其上被形成的依序層積下部電極層103、有機電致發光層104、及上部電極層105之有機電致發光元件106,與進而在該有機電致發光元件106上被形成的密封層107。這樣的頂部 發射型有機電致發光顯示裝置係揭示在例如專利文獻1、2。 As a top emission type organic electroluminescence display device, the basic configuration is as shown in FIG. 6, and has a glass substrate 101 on which a driving circuit (thin film transistor (TFT)) 102 is formed, on which The formed lower electrode layer 103, the organic electroluminescent layer 104, and the organic electroluminescent element 106 of the upper electrode layer 105, and the sealing layer 107 which is further formed on the organic electroluminescent element 106 are sequentially formed. Such a top An emission type organic electroluminescence display device is disclosed in, for example, Patent Documents 1 and 2.

作為下部電極層103,採用例如形成陽極電極 之氧化銦錫(ITO)或氧化銦鋅(IZO)等工作函數大的膜;作為上部電極層105,採用例如形成陰極電極之將鎂或鎂銀等工作函數小的膜形成薄膜之半透明膜;兩者都利用真空蒸鍍法或濺鍍法之類的物理蒸鍍法(PVD法)來形成。此外,密封層107係一種密封來自外部的水分等侵入之層,採用例如氮化矽等,利用化學蒸鍍法(CVD法)、特別是用電漿之電漿CVD法來形成。 As the lower electrode layer 103, for example, an anode electrode is formed. a film having a large work function such as indium tin oxide (ITO) or indium zinc oxide (IZO); and as the upper electrode layer 105, for example, a semitransparent film in which a film having a small work function such as magnesium or magnesium silver is formed as a cathode electrode Both are formed by a physical vapor deposition method (PVD method) such as vacuum evaporation or sputtering. Further, the sealing layer 107 is a layer which seals intrusion of moisture or the like from the outside, and is formed by, for example, tantalum nitride or the like by a chemical vapor deposition method (CVD method), in particular, a plasma plasma CVD method.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2013-149594號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2013-149594

[專利文獻2]日本特開2013-130615號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2013-130615

然而,在以真空蒸鍍法或濺鍍法來形成上部電極層105之場合,如圖7放大顯示,有可能較多針孔108或裂縫109存在、對有機電致發光層104的覆蓋度變得不充足。特別是,在有機電致發光層104存在微粒110時該部分的覆蓋度差、形成大的空孔111之疑慮是有的。 其上被形成的密封層107也無法以充足的覆蓋度緊貼性佳地形成,因此,對於外部的水分等則必須為了具有足夠的阻擋性而使密封層107的厚度增加數μm左右。但是,在該場合下,有可能造成來自有機電致發光層的發光衰減。 此外,有可能致使上部電極層105的裂縫因熱或衝擊等而擴大、也傳播到被厚厚地形成的密封層107,因密封層107導致有機電致發光層104的阻擋性降低。阻擋性如此方式降低時,顯示裝置本身的使用壽命便降低。 However, in the case where the upper electrode layer 105 is formed by a vacuum evaporation method or a sputtering method, as shown in an enlarged view in Fig. 7, there are cases where a large number of pinholes 108 or cracks 109 are present and the coverage of the organic electroluminescent layer 104 is changed. Not enough. In particular, when the fine particles 110 are present in the organic electroluminescent layer 104, there is a concern that the coverage of the portion is poor and the large pores 111 are formed. The sealing layer 107 formed thereon cannot be formed with sufficient adhesion. Therefore, it is necessary to increase the thickness of the sealing layer 107 by several μm in order to have sufficient barrier properties against external moisture or the like. However, in this case, there is a possibility that the light emission from the organic electroluminescent layer is attenuated. Further, there is a possibility that the crack of the upper electrode layer 105 is enlarged by heat, impact, or the like, and also propagates to the sealing layer 107 which is formed thickly, and the barrier property of the organic electroluminescent layer 104 is lowered by the sealing layer 107. When the barrier property is lowered in this manner, the life of the display device itself is lowered.

本發明係有鑑於這樣的情事,其課題在於提 供一種能夠密封層不厚且得到高的阻擋性之頂部發射型有機電致發光顯示裝置及其製造方法。 The present invention is directed to such a situation, and the subject matter thereof is A top emission type organic electroluminescence display device capable of sealing a layer which is not thick and which has high barrier properties and a method of manufacturing the same.

為了解決上述課題,本發明之第1觀點係提供一種有機電致發光顯示裝置,具備依序層積下部電極層、具有有機電致發光層的發光功能層、及上部電極層之有機電致發光元件,與密封前述有機電致發光元件上面之密封層;係把在前述發光功能層發光的光往前述密封層側取出之頂部發射型(top-emission)之有機電致發光顯示裝置,其特徵係包含前述上部電極層的至少上面之領域、與前述密封層都是利用原子層堆積法而被形成。 In order to solve the above problems, a first aspect of the present invention provides an organic electroluminescence display device comprising an organic electroluminescence comprising a lower electrode layer, an organic light-emitting layer having an organic electroluminescence layer, and an upper electrode layer. And a top-emission organic electroluminescence display device characterized in that a sealing layer on the upper surface of the organic electroluminescence element is sealed; and a top-emission organic electroluminescence display device that removes light emitted from the light-emitting function layer toward the sealing layer side At least the upper surface of the upper electrode layer is formed, and the sealing layer is formed by an atomic layer deposition method.

在上述第1觀點,能夠做成前述下部電極層為陰極電極、前述上部電極層為陽極電極之構成。在這場合下,可以讓前述陽極電極之上部電極層由氧化銦鋅膜所 構成。 In the first aspect described above, the lower electrode layer may be a cathode electrode and the upper electrode layer may be an anode electrode. In this case, the upper electrode layer of the anode electrode can be made of an indium zinc oxide film. Composition.

此外,也可以做成前述下部電極層為陽極電 極、前述上部電極層為陰極電極之構成。在這場合下,可以讓前述陰極電極之上部電極層為二層構造,構成包含前述上面的領域之層則由氧化銦鋅膜所構成。此外,前述陰極電極之上部電極層是由氧化銦鋅膜所構成;前述發光功能層具有有機電致發光層、與跟前述上部電極層鄰接之電子注入層;前述電子注入層是由利用原子層堆積法形成的氧化鋅膜所構成。 In addition, the lower electrode layer may be made as an anode. The electrode and the upper electrode layer are configured as a cathode electrode. In this case, the upper electrode layer of the cathode electrode may have a two-layer structure, and the layer including the above-mentioned upper field may be composed of an indium zinc oxide film. Further, the upper electrode layer of the cathode electrode is composed of an indium zinc oxide film; the light-emitting functional layer has an organic electroluminescent layer and an electron injecting layer adjacent to the upper electrode layer; and the electron injecting layer is formed by using an atomic layer It is composed of a zinc oxide film formed by a deposition method.

再者,前述密封層可以是由氧化鋁膜所構 成。進而,可以使包含前述上部電極層的至少上面之領域作為密封層之功能。 Furthermore, the foregoing sealing layer may be constructed of an aluminum oxide film. to make. Further, at least the upper surface including the upper electrode layer can function as a sealing layer.

本發明之第2觀點方面,係提供一種有機電 致發光顯示裝置之製造方法,具備依序層積下部電極層、具有有機電致發光層的發光功能層、及上部電極層之有機電致發光元件,與密封前述有機電致發光元件上面之密封層;使前述發光功能層發光之光往前述密封層側取出之頂部發射型(top-emission)之有機電致發光顯示裝置之製造方法,其特徵係利用原子層堆積法來形成前述上部電極層的至少上面側之領域,之後,在前述上部電極層之上利用原子層堆積法來形成前述密封層。 According to a second aspect of the present invention, an organic electric power is provided A method for producing a light-emitting display device comprising: an organic electroluminescence device in which a lower electrode layer, a light-emitting function layer having an organic electroluminescence layer, and an upper electrode layer are sequentially laminated, and a sealing of the upper surface of the organic electroluminescence element is sealed a method of manufacturing a top-emission organic electroluminescence display device that removes light emitted from the light-emitting function layer toward the sealing layer side, characterized in that the upper electrode layer is formed by an atomic layer deposition method At least the upper side of the field, after which the foregoing sealing layer is formed by atomic layer deposition on the upper electrode layer.

前述上部電極層的至少上面側的領域係可以 由氧化銦鋅膜所形成。再者,前述密封層可以是由氧化鋁膜所形成。 The field of at least the upper side of the upper electrode layer may be It is formed by an indium zinc oxide film. Further, the sealing layer may be formed of an aluminum oxide film.

根據本發明,包含上部電極層的至少上面之領域與密封層都是利用原子層堆積法來形成,因而,能夠使該等形成極良好的覆蓋度、且無針孔或裂縫之良質膜,不僅密封層、連上部電極層也可以作為密封層之功能,能夠利用該等二層得到高的水分密封效果。因此,可以讓密封層不厚、且得到高的阻擋性。 According to the present invention, at least the upper surface region and the sealing layer including the upper electrode layer are formed by the atomic layer deposition method, and therefore, it is possible to form such a good film having excellent coverage and no pinholes or cracks, not only The sealing layer and the upper electrode layer can also function as a sealing layer, and these two layers can be used to obtain a high moisture sealing effect. Therefore, the sealing layer can be made thick and high in barrier properties.

1、2、3‧‧‧有機電致發光顯示裝置 1, 2, 3‧‧‧Organic electroluminescent display device

11、21、31‧‧‧基板 11, 21, 31‧‧‧ substrates

12、22、32‧‧‧驅動電路 12, 22, 32‧‧‧ drive circuit

13、23、33‧‧‧下部電極層 13, 23, 33‧‧‧ lower electrode layer

14、24、34‧‧‧有機電致發光層 14, 24, 34‧‧‧ Organic electroluminescent layer

15、25、35‧‧‧上部電極層 15, 25, 35‧‧‧ upper electrode layer

16、26、36‧‧‧有機電致發光元件 16, 26, 36‧‧‧Organic electroluminescent elements

17、27、37‧‧‧密封層 17, 27, 37‧ ‧ sealing layer

25a‧‧‧第1層 25a‧‧‧1st floor

25b‧‧‧第2層 25b‧‧‧2nd floor

38‧‧‧電子注入層 38‧‧‧Electronic injection layer

圖1係顯示關於本發明第1實施型態之頂部發射型有機電致發光顯示裝置之剖面圖。 Fig. 1 is a cross-sectional view showing a top emission type organic electroluminescence display device according to a first embodiment of the present invention.

圖2係放大顯示關於本發明第1實施型態之頂部發射型有機電致發光顯示裝置之上部電極層及密封層之剖面圖。 Fig. 2 is a cross-sectional view showing, in an enlarged manner, an upper electrode layer and a sealing layer of a top emission type organic electroluminescence display device according to a first embodiment of the present invention.

圖3係顯示供實施原子層堆積法用之裝置之概略圖。 Fig. 3 is a schematic view showing an apparatus for performing an atomic layer deposition method.

圖4係顯示關於本發明第2實施型態之頂部發射型有機電致發光顯示裝置之剖面圖。 Fig. 4 is a cross-sectional view showing a top emission type organic electroluminescence display device according to a second embodiment of the present invention.

圖5係顯示關於本發明第3實施型態之頂部發射型有機電致發光顯示裝置之剖面圖。 Fig. 5 is a cross-sectional view showing a top emission type organic electroluminescence display device according to a third embodiment of the present invention.

圖6係顯示從前的頂部發射型有機電致發光顯示裝置之剖面圖。 Fig. 6 is a cross-sectional view showing a front emission type organic electroluminescence display device.

圖7係放大顯示從前的頂部發射型有機電致發光顯示裝置之上部電極層及密封層之剖面圖。 Fig. 7 is a cross-sectional view showing, in an enlarged manner, the upper electrode layer and the sealing layer of the former top emission type organic electroluminescence display device.

以下,參照圖面說明本發明之實施型態。有關所參照的全部圖面,針對同一部分賦予同一參照符號。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. The same reference numerals are given to the same portions for all the drawings referred to.

<第1實施型態> <First embodiment> (有機電致發光顯示裝置之構成) (Composition of organic electroluminescence display device)

圖1係顯示關於本發明第1實施型態之頂部發射型有機電致發光顯示裝置之剖面圖。 Fig. 1 is a cross-sectional view showing a top emission type organic electroluminescence display device according to a first embodiment of the present invention.

如圖1所示,關於第1實施型態之有機電致發光顯示裝置1係具有:基板11,在其上被形成的驅動電路(薄膜電晶體(TFT))12,在其上被形成的依序層積下部電極層13、有機電致發光層(發光層)14、及上部電極層15而成的有機電致發光元件16,與進而在該有機電致發光元件16上被形成的密封層17,由與基板11相反側的密封層17側取出來自有機電致發光層14的光。 As shown in FIG. 1, the organic electroluminescence display device 1 of the first embodiment has a substrate 11 on which a driving circuit (thin film transistor (TFT)) 12 is formed, on which a substrate 11 is formed. The organic electroluminescent element 16 in which the lower electrode layer 13, the organic electroluminescent layer (light emitting layer) 14 and the upper electrode layer 15 are laminated in this order, and a sealing formed on the organic electroluminescent element 16 In the layer 17, light from the organic electroluminescent layer 14 is taken out from the side of the sealing layer 17 on the side opposite to the substrate 11.

本實施型態方面,下部電極層13為陰極電極、上部電極層15為陽極電極,陽極電極與陰極電極之位置跟圖6所示的從前的頂部發射型有機電致發光顯示裝置為相反。 In the present embodiment, the lower electrode layer 13 is a cathode electrode, and the upper electrode layer 15 is an anode electrode, and the positions of the anode electrode and the cathode electrode are opposite to those of the former top emission type organic electroluminescence display device shown in FIG. 6.

接著,在利用驅動電路12,對下部電極層13及上部電極層15施加電壓時,電子從陰極電極、正孔從陽極電極往有機電致發光層14流入,藉由在有機電致發光層14的發光分子讓電子與正孔再結合而發光。 Next, when a voltage is applied to the lower electrode layer 13 and the upper electrode layer 15 by the drive circuit 12, electrons flow from the cathode electrode and the positive electrode from the anode electrode to the organic electroluminescent layer 14, by the organic electroluminescent layer 14 The luminescent molecules allow electrons to recombine with the positive holes to illuminate.

基板11的材料並未特別限定,可以舉例如玻 璃板、陶瓷板、塑料薄膜、金屬板等。此外,作為基板11,最好是具有耐熱性及阻擋性。具體例係採用玻璃基板作為基板11。 The material of the substrate 11 is not particularly limited, and for example, glass Glass plates, ceramic plates, plastic films, metal plates, etc. Further, as the substrate 11, it is preferable to have heat resistance and barrier properties. A specific example uses a glass substrate as the substrate 11.

做成陰極電極之下部電極層13係由電子注入 能高的、工作函數小的(例如4.0eV以下之)金屬或合金所構成,其材料可以由兼顧做成陽極電極的上部電極層15的材料來決定。下部電極層13係光反射性,也具備反射膜之功能。作為陰極電極的材料可以是一般上使用之材料,可以適當地採用鋁或鎂、或者該等的合金。具體例係採用鋁。下部電極層13係可以利用真空蒸鍍法或濺鍍法之類的PVD法來進行成膜。 The electrode layer 13 under the cathode electrode is made of electron injection It can be composed of a metal or an alloy having a high work function (for example, 4.0 eV or less), and the material thereof can be determined by a material which is equal to the upper electrode layer 15 which is an anode electrode. The lower electrode layer 13 is light-reflective and also functions as a reflective film. The material of the cathode electrode may be a material generally used, and aluminum or magnesium or an alloy thereof may be suitably used. A specific example uses aluminum. The lower electrode layer 13 can be formed by a PVD method such as a vacuum deposition method or a sputtering method.

有機電致發光層14係被構成具有發光功能之 發光功能層,由可以在施加電壓時讓電子從陰極電極、正孔從陽極電極注入,可以讓被注入的電荷移動使正孔與電子再結合而發光之有機發光物質所構成。作為有機發光物質,一般上被用在發光層的低分子或者高分子之有機物質即可,並未特別限定。 The organic electroluminescent layer 14 is configured to have a light-emitting function The light-emitting functional layer is composed of an organic light-emitting substance that allows electrons to be injected from the cathode electrode and the positive hole from the anode electrode when a voltage is applied, and which allows the injected charge to move and recombine the positive hole and the electron. The organic light-emitting substance is generally used as a low molecular or high molecular organic substance in the light-emitting layer, and is not particularly limited.

又,作為發光功能層可以是有機電致發光層 14單層,而正孔輸送層或電子輸送層、或者層積該等兩者的也是可以。此外,補助電子注入之電子注入層、或補助正孔注入之正孔注入層、或者具有該等兩者的也是可以。 Further, as the light-emitting functional layer, the organic electroluminescent layer may be 14 single layers, and a positive hole transport layer or an electron transport layer, or a combination of these may be used. Further, it is also possible to supplement the electron injection layer for electron injection, or the positive hole injection layer for assisting the positive hole injection, or both.

做成陽極電極之上部電極層15係由正孔注入 能高的、工作函數大的(例如5.0eV以上之)導電性化合物 所構成,其材料可以由兼顧做成陰極電極的下部電極層13的材料來決定。作為上部電極層15,係採用光透過性層。作為陽極電極的材料可以是一般上使用之材料,可以適當地採用氧化銦錫或氧化銦鋅。具體例係採用氧化銦鋅。 The upper electrode layer 15 is made of an anode electrode and is injected by a positive hole. Conductive compound with high work function (for example, above 5.0 eV) The material can be determined by the material of the lower electrode layer 13 which is a cathode electrode. As the upper electrode layer 15, a light transmissive layer is used. The material of the anode electrode may be a material generally used, and indium tin oxide or indium zinc oxide may be suitably used. A specific example uses indium zinc oxide.

從前,上部電極層15係利用真空蒸鍍或濺鍍 之類的PVD法來進行成膜,而本實施型態則是採用原子層堆積法(ALD法)。 Previously, the upper electrode layer 15 was vacuum evaporated or sputtered. The PVD method is used for film formation, and in the present embodiment, the atomic layer deposition method (ALD method) is employed.

密封層17也是採用原子層堆積法來形成。材 料上,能夠使用可以利用原子層堆積法來成膜的材料。在本實施型態,具體例是採用氧化鋁。 The sealing layer 17 is also formed by an atomic layer deposition method. material As the material, a material which can be formed by an atomic layer deposition method can be used. In this embodiment, a specific example is the use of alumina.

(第1實施型態之有機電致發光顯示裝置之作用) (The role of the organic electroluminescence display device of the first embodiment)

如以上方式被構成的有機電致發光顯示裝置1,在利用驅動電路12,對下部電極層13及上部電極層15施加電壓時,電子從陰極電極、正孔從陽極電極往有機電致發光層14流入,藉由在有機電致發光層14的發光分子讓電子與正孔再結合而發光,藉由金屬膜之下部電極層13反射並從與基板11相反側的密封層17側取出來自有機電致發光層14的光。 In the organic electroluminescence display device 1 configured as described above, when a voltage is applied to the lower electrode layer 13 and the upper electrode layer 15 by the drive circuit 12, electrons are emitted from the cathode electrode and the positive electrode from the anode electrode to the organic electroluminescent layer. 14 inflow, which emits light by recombining electrons with the positive holes in the luminescent molecules of the organic electroluminescent layer 14, is reflected by the lower electrode layer 13 of the metal film, and is taken out from the side of the sealing layer 17 opposite to the substrate 11 Light from electroluminescent layer 14.

從前,係將被形成在有機電致發光層上層的 上部電極層利用真空蒸鍍法或濺鍍法之類的PVD法來形成、將其上的密封層利用電漿CVD法來形成,但是,以真空蒸鍍法或濺鍍法形成的膜會存在較多的針孔或裂縫、 對有機電致發光層的覆蓋度(被覆性)並不充分,特別是微粒存在的部分的覆蓋度差,且有形成大的空孔(void)之疑慮。此外,其上被形成的密封層以電漿CVD也無法以充足的覆蓋度緊貼性佳地形成,對於外部的水分等則必須為了具有足夠的阻擋性而使其厚度增加數μm左右。因此,有可能致使來自有機電致發光層的發光衰減,或有可能上部電極層的裂縫因熱或衝擊等而擴大,因密封層導致有機電致發光層的阻擋性降低。此外,在有機電致發光層上利用真空蒸鍍法或濺鍍法形成上部電極層時,此時的熱或電漿導致損壞發生之疑慮是有的。 Once upon a time, the system will be formed on the upper layer of the organic electroluminescent layer. The upper electrode layer is formed by a PVD method such as a vacuum deposition method or a sputtering method, and the sealing layer thereon is formed by a plasma CVD method. However, a film formed by a vacuum deposition method or a sputtering method may exist. More pinholes or cracks, The coverage (covering property) of the organic electroluminescent layer is not sufficient, and in particular, the coverage of the portion where the particles are present is poor, and there is a fear that a large void is formed. Further, the sealing layer formed thereon cannot be formed with good adhesion by plasma CVD, and it is necessary to increase the thickness of the sealing layer to a thickness of several μm in order to have sufficient barrier properties for external moisture or the like. Therefore, it is possible to cause the light emission from the organic electroluminescent layer to be attenuated, or it is possible that the crack of the upper electrode layer is enlarged by heat, impact, or the like, and the barrier property of the organic electroluminescent layer is lowered due to the sealing layer. Further, when the upper electrode layer is formed by a vacuum vapor deposition method or a sputtering method on the organic electroluminescence layer, there is a fear that damage may occur due to heat or plasma at this time.

相對於此,本實施型態則是利用原子層堆積 法形成上部電極層15及密封層17。原子層堆積法,係一種反覆進行複數回操作,將用以形成膜的複數種處理氣體依序間歇地供給,而且,在供給各處理氣體後利用沖洗氣體將處理氣體沖洗、於被處理體上使該等複數種處理氣體反應並形成薄薄的單位膜之操作,然後形成指定厚度的膜之方法。原子層堆積法方面,由於反覆進行複數回以此方式形成薄薄的單位膜之操作,所以對基底的覆蓋度極為良好,由於處理氣體確實產生反應,所以可以得到針孔或裂縫極少的良質膜。 In contrast, this embodiment uses atomic layer stacking. The upper electrode layer 15 and the sealing layer 17 are formed by a method. The atomic layer deposition method is a method in which a plurality of processing gases are repeatedly applied in series, and a plurality of processing gases for forming a film are intermittently supplied in sequence, and after the processing gas is supplied, the processing gas is flushed by the flushing gas onto the object to be processed. A method of reacting the plurality of processing gases and forming a thin unit film, and then forming a film of a specified thickness. In the atomic layer deposition method, since the operation of forming a thin unit film in this manner is repeated, the coverage to the substrate is extremely good, and since the processing gas does react, a good film having few pinholes or cracks can be obtained. .

從而,藉由利用原子層堆積法來形成上部電 極層15,能夠在有機電致發光層14上幾乎100%覆蓋度地形成,如圖2放大圖所示,即使微粒18存在也不會發生空孔,此外,可以形成膜中針孔或裂縫極少的良質膜。 還有,密封層17也可利用原子層堆積法形成,使密封層17的覆蓋度也較佳,能夠完全地覆蓋有機電致發光層14。因此,能夠利用上部電極層15及密封層17兩者來得到較高的水分密封效果。 Thus, the upper electricity is formed by using the atomic layer deposition method. The electrode layer 15 can be formed on the organic electroluminescent layer 14 with almost 100% coverage. As shown in the enlarged view of Fig. 2, voids do not occur even if the particles 18 are present, and in addition, pinholes or cracks in the film can be formed. Very few good quality membranes. Further, the sealing layer 17 can also be formed by an atomic layer deposition method, so that the coverage of the sealing layer 17 is also good, and the organic electroluminescent layer 14 can be completely covered. Therefore, both the upper electrode layer 15 and the sealing layer 17 can be utilized to obtain a high moisture sealing effect.

以此方式,上部電極層15,由於覆蓋度極 高、且是無針孔或裂縫的良質膜,所以,能夠薄膜化該本身,同時能夠發揮密封層的功能,藉此,可以薄化之後被形成的密封層17。此外,隨著密封層17本身也是利用原子層堆積法成膜使密封效果增大而能予以薄化。因此,該等效果相輔相成下,能夠維持較高的水分阻擋性、極薄化密封層17、得到高的水分阻擋性,而上部電極層15也能薄化。實際上,能將上部電極層15的膜厚做成50nm以下、將密封層17的膜厚做成100nm以下。 In this way, the upper electrode layer 15 is due to the coverage degree Since it is a good film which is free from pinholes or cracks, it is possible to thin the film itself and to function as a sealing layer, whereby the sealing layer 17 which is formed later can be thinned. Further, as the sealing layer 17 itself is formed by atomic layer deposition, the sealing effect is increased and the thickness can be reduced. Therefore, these effects are mutually complementary, and it is possible to maintain a high moisture barrier property, to extremely thin the sealing layer 17, and to obtain high moisture barrier properties, and the upper electrode layer 15 can also be thinned. Actually, the film thickness of the upper electrode layer 15 can be made 50 nm or less, and the film thickness of the sealing layer 17 can be made 100 nm or less.

因此,能夠使來自有機電致發光層14的發光 不衰減,且光的干涉少、得到高的光透過性,得到高亮度、高解像度的有機電致發光顯示裝置。 Therefore, the light emission from the organic electroluminescent layer 14 can be made The organic electroluminescence display device having high luminance and high resolution is obtained without attenuating, and having less interference of light and obtaining high light transmittance.

此外,藉由上部電極層15及密封層17都利 用原子層堆積法來形成,就不會再有機電致發光層14產生因熱或電漿所導致的損壞。 In addition, both the upper electrode layer 15 and the sealing layer 17 are advantageous. By the atomic layer deposition method, the organic electroluminescent layer 14 is no longer damaged by heat or plasma.

(利用原子層堆積法之成膜例) (Example of film formation by atomic layer deposition method)

其次,針對利用原子層堆積法之成膜例,以將氧化銦鋅膜成膜作為上部電極層15之場合為例加以說明。 Next, a case where the indium zinc oxide film is formed as the upper electrode layer 15 will be described as an example of film formation by the atomic layer deposition method.

圖3係顯示供實施原子層堆積法用之裝置之 概略圖。此裝置係具有:收容被處理體S之處理容器41、對處理容器41供給用以成膜的處理氣體之處理氣體供給機構42、與排出處理容器41內氣體之排氣機構43。 Figure 3 shows the device for performing the atomic layer deposition method. Schematic diagram. This apparatus includes a processing container 41 that accommodates the object S to be processed, a processing gas supply mechanism 42 that supplies a processing gas for forming a film to the processing container 41, and an exhaust mechanism 43 that discharges the gas in the processing container 41.

在處理容器41,設置內藏加熱器之載置被處 理體S之基座52。 In the processing container 41, the placement of the built-in heater is set The base 52 of the body S.

處理氣體供給機構42係具有:第1處理氣體供 給源61、第2處理氣體供給源62、第3處理氣體供給源63、與沖洗氣體供給源64。第1處理氣體採用含銦氣體、第2處理氣體採用含鋅氣體、第3處理氣體則採用氧化劑。此外,沖洗氣體係採用非活性氣體、例如氮氣。在第1處理氣體供給源61、第2處理氣體供給源62、第3處理氣體供給源63、沖洗氣體供給源64,分別接續著氣體供給配管65、66、67、68;該等氣體供給配管會匯集到匯集配管71,而該匯集配管71則接續到處理容器41。在氣體供給配管65、66、67、68,設置流量控制器69及開閉閥70。在第1處理氣體供給源61、第2處理氣體供給源62、第3處理氣體供給源63,也可以接續著用以使蒸氣壓低的原料汽化並往處理容器41內輸送之供給載體氣體之載體氣體供給配管。這場合下,載體氣體供給配管可以在各處理氣體供給源另外設置,或可以從供給沖洗氣體的氣體供給配管68分歧設置,兼作沖洗氣體與載體氣體使用。 The processing gas supply mechanism 42 has a first processing gas supply The source 61, the second processing gas supply source 62, the third processing gas supply source 63, and the flushing gas supply source 64 are supplied. The first processing gas is an indium-containing gas, the second processing gas is a zinc-containing gas, and the third processing gas is an oxidizing agent. In addition, the flushing gas system uses an inert gas such as nitrogen. The first processing gas supply source 61, the second processing gas supply source 62, the third processing gas supply source 63, and the flushing gas supply source 64 are connected to the gas supply pipes 65, 66, 67, and 68, respectively; and the gas supply pipes are provided. The collection pipe 71 is collected, and the collection pipe 71 is connected to the processing container 41. The flow rate controller 69 and the opening and closing valve 70 are provided in the gas supply pipes 65, 66, 67, and 68. The first processing gas supply source 61, the second processing gas supply source 62, and the third processing gas supply source 63 may be followed by a carrier for supplying carrier gas for vaporizing the raw material having a low vapor pressure and transporting it into the processing container 41. Gas supply piping. In this case, the carrier gas supply pipe may be provided separately from each of the processing gas supply sources, or may be provided in a divergent manner from the gas supply pipe 68 to which the flushing gas is supplied, and also serves as a flushing gas and a carrier gas.

排氣機構43係具有:接續在處理容器41之排 氣配管81、開閉閥83、壓力控制閥84、與真空泵85。開 閉閥83、壓力控制閥84、及真空泵85係設置在排氣配管81。 The exhaust mechanism 43 has: a row that is connected to the processing container 41 The gas pipe 81, the opening and closing valve 83, the pressure control valve 84, and the vacuum pump 85 are provided. open The closing valve 83, the pressure control valve 84, and the vacuum pump 85 are provided in the exhaust pipe 81.

此類之裝置方面,係在將基座52設定在 25-300℃之狀態下,把成膜到有機電致發光層之被處理體S載置在處理容器41的基座52上、將處理容器41內調整到指定壓力之後,反覆進行複數回操作,依序間歇地(脈動地)將含銦氣體、含鋅氣體、氧化劑供給到處理容器41內,同時,在供給各處理氣體後利用沖洗氣體沖洗處理容器41內的處理氣體、於被處理體S上使該等複數種處理氣體反應並形成薄薄的單位膜之操作,之後形成指定厚度的膜。具體而言,以含銦氣體→沖洗→含鋅氣體→沖洗→氧化劑→沖洗之順序作為1個循環,反覆進行指定循環。藉此,形成指定厚度的氧化銦鋅膜。 In terms of such devices, the base 52 is set at In the state of 25-300 ° C, the object to be processed S which is formed into the organic electroluminescent layer is placed on the susceptor 52 of the processing container 41, and the inside of the processing container 41 is adjusted to a predetermined pressure, and then a plurality of operations are repeated. The indium-containing gas, the zinc-containing gas, and the oxidizing agent are supplied to the processing container 41 intermittently (pulsatingly), and the processing gas in the processing container 41 is rinsed with the flushing gas after the processing gas is supplied to the object to be processed. The operation of reacting the plurality of processing gases on S to form a thin unit film, and then forming a film of a specified thickness. Specifically, in the order of indium-containing gas→flush→zinc-containing gas→flush→oxidant→washing, one cycle is repeated, and the designated cycle is repeated. Thereby, an indium zinc oxide film of a specified thickness is formed.

成膜密封層17的氧化鋁膜之場合,除了處理氣體供給源為2個之外,也是採用基本上相同構成的裝置。亦即,反覆進行複數回操作,對著成膜到上部電極層之被處理體,將含鋁氣體、氧化劑依序間歇地(脈動地)供給到處理容器41內,同時,在供給各處理氣體後利用沖洗氣體沖洗處理容器41內的處理氣體,於被處理體S上使該等複數種處理氣體反應並形成薄薄的單位膜之操作,之後形成指定厚度的膜。具體而言,以含鋁氣體→沖洗→氧化劑→沖洗之順序作為1個循環,反覆進行指定循環。藉此,形成指定厚度的氧化鋁膜。 In the case of forming the aluminum oxide film of the sealing layer 17, in addition to the two processing gas supply sources, a device having substantially the same configuration is also employed. In other words, the plurality of returning operations are repeated, and the aluminum-containing gas and the oxidizing agent are intermittently (pulsed) supplied to the processing container 41 in the same manner as the object to be processed which is formed into the upper electrode layer, and the respective processing gases are supplied. Thereafter, the processing gas in the processing container 41 is rinsed with the flushing gas, and the plurality of processing gases are reacted on the object S to form a thin unit film, and then a film having a predetermined thickness is formed. Specifically, in the order of aluminum-containing gas→flush→oxidant→washing, one cycle is repeated, and the designated cycle is repeated. Thereby, an aluminum oxide film of a specified thickness is formed.

<第2實施型態> <Second embodiment>

圖4係顯示關於本發明第2實施型態之頂部發射型有機電致發光顯示裝置之剖面圖。 Fig. 4 is a cross-sectional view showing a top emission type organic electroluminescence display device according to a second embodiment of the present invention.

如圖4所示,關於第2實施型態之有機電致發光顯示裝置2係具有:基板21,在其上被形成的驅動電路(薄膜電晶體(TFT))22,在其上被形成的依序層積下部電極層23、有機電致發光層(發光層)24、及上部電極層25而成的有機電致發光元件26,與進而在該有機電致發光元件26上被形成的密封層27,從與基板21相反側的密封層27側取出來自有機電致發光層24的光。 As shown in FIG. 4, the organic electroluminescence display device 2 of the second embodiment has a substrate 21 on which a driving circuit (thin film transistor (TFT)) 22 is formed, on which a substrate 21 is formed. The organic electroluminescent element 26 in which the lower electrode layer 23, the organic electroluminescent layer (light emitting layer) 24, and the upper electrode layer 25 are laminated in this order, and the sealing formed on the organic electroluminescent element 26 The layer 27 takes out light from the organic electroluminescent layer 24 from the side of the sealing layer 27 on the side opposite to the substrate 21.

本實施型態方面,下部電極層23為陽極電 極、上部電極層25為陰極電極,而陰極電極之上部電極層25是做成第1層25a與第2層25b之二層構造。 In this embodiment, the lower electrode layer 23 is an anode. The pole and upper electrode layers 25 are cathode electrodes, and the cathode electrode upper electrode layer 25 has a two-layer structure of the first layer 25a and the second layer 25b.

接著,在利用驅動電路22,對下部電極層23 及上部電極層25施加電壓時,電子從陰極電極、正孔從陽極電極往有機電致發光層24流入,藉由在有機電致發光層24的發光分子讓電子與正孔再結合而發光。 Next, the lower electrode layer 23 is used by the driving circuit 22. When a voltage is applied to the upper electrode layer 25, electrons flow from the cathode electrode and the positive electrode from the anode electrode to the organic electroluminescent layer 24, and the electrons in the organic electroluminescent layer 24 recombine with the positive holes to emit light.

做成陽極電極之下部電極層23係由正孔注入 能高的、工作函數大的(例如5.0eV以上之)導電性化合物所構成,其材料可以由兼顧做成陰極電極的上部電極層25的材料來決定。作為下部電極層23,可以是光反射性層或光透過性層。作為陽極電極的材料可以是一般上使用之材料,可以適當地採用氧化銦錫或氧化銦鋅。具體例係採用氧化銦錫。 The electrode layer 23 under the anode electrode is injected from the positive hole It is composed of a conductive compound having a high work function (for example, 5.0 eV or more), and the material thereof can be determined by a material which is equal to the upper electrode layer 25 which is a cathode electrode. The lower electrode layer 23 may be a light reflective layer or a light transmissive layer. The material of the anode electrode may be a material generally used, and indium tin oxide or indium zinc oxide may be suitably used. A specific example uses indium tin oxide.

有機電致發光層24,係跟第1實施型態之有 機電致發光層14同樣地被構成。 The organic electroluminescent layer 24 is the same as the first embodiment. The electroluminescent layer 14 is likewise constructed.

做成陰極電極之上部電極層25係由電子注入 能高的、工作函數小的(例如4.0eV以下之)金屬或合金所構成,其材料可以由兼顧做成陽極電極的下部電極層23的材料來決定。上部電極層25係採用光透過性層。本實施型態方面,上部電極層25之第1層25a採用金屬或者合金。具體例係採用鎂銀合金。第1層25a係可以利用真空蒸鍍法或濺鍍法之類的PVD法來進行成膜。作為第2層25b,係採用一般的透明電極材料、例如氧化銦鋅或氧化銦錫。具體例係採用氧化銦鋅。本實施型態方面,係利用原子層堆積法將第2層25b成膜。 Making the cathode electrode upper electrode layer 25 is made by electron injection It can be composed of a metal or an alloy having a high work function (for example, 4.0 eV or less), and the material thereof can be determined by a material which balances the lower electrode layer 23 which is an anode electrode. The upper electrode layer 25 is a light transmissive layer. In this embodiment, the first layer 25a of the upper electrode layer 25 is made of a metal or an alloy. A specific example is a magnesium-silver alloy. The first layer 25a can be formed by a PVD method such as a vacuum deposition method or a sputtering method. As the second layer 25b, a general transparent electrode material such as indium zinc oxide or indium tin oxide is used. A specific example uses indium zinc oxide. In this embodiment, the second layer 25b is formed into a film by an atomic layer deposition method.

密封層27,係跟第1實施型態之密封層17同 樣地,利用可利用原子層堆積法成膜之材料、利用原子層堆積法來成膜。具體例係採用氧化鋁。 The sealing layer 27 is the same as the sealing layer 17 of the first embodiment. In the sample, a film formed by an atomic layer deposition method and a film formed by an atomic layer deposition method are used. A specific example uses alumina.

本實施型態方面,跟從前的頂部發射型有機 電致發光顯示裝置同樣地,因為把下部電極層23作為陽極電極、以上部電極層25作為陰極電極,而因工作函數的關係利用以真空蒸鍍法或濺鍍法之類的PVD法成膜之材料來形成上部電極層25之第1層25a、上層之第2層25b則利用原子層堆積法來形成,因而,能夠將上部電極層25的第2層25b與密封層27連續起來形成高覆蓋度的、沒有針孔或裂縫的良質膜,能夠將密封層27極薄化、且得到高的水分阻擋性。 In this embodiment, the top-emitting organic Similarly, in the electroluminescence display device, the lower electrode layer 23 is used as the anode electrode and the upper electrode layer 25 is used as the cathode electrode, and the PVD method such as vacuum deposition or sputtering is used for film formation due to the relationship of the work function. The material is formed by forming the first layer 25a of the upper electrode layer 25 and the second layer 25b of the upper layer by the atomic layer deposition method. Therefore, the second layer 25b of the upper electrode layer 25 and the sealing layer 27 can be formed continuously to form a high layer. A good quality film having no coverage of pinholes or cracks can extremely thin the sealing layer 27 and obtain high moisture barrier properties.

因此,能夠使來自有機電致發光層24的發光 不衰減,且光的干涉少、得到高的光透過性,得到高亮度、高解像度的有機電致發光顯示裝置。 Therefore, the light emitted from the organic electroluminescent layer 24 can be made The organic electroluminescence display device having high luminance and high resolution is obtained without attenuating, and having less interference of light and obtaining high light transmittance.

<第3實施型態> <Third embodiment>

圖5係顯示關於本發明第3實施型態之頂部發射型有機電致發光顯示裝置之剖面圖。 Fig. 5 is a cross-sectional view showing a top emission type organic electroluminescence display device according to a third embodiment of the present invention.

如圖5所示,關於第3實施型態之有機電致發光顯示裝置3係具有:基板31,在其上被形成的驅動電路(薄膜電晶體(TFT))32,在其上被形成的依序層積下部電極層33、有機電致發光層(發光層)34、電子注入層38、及上部電極層35而成的有機電致發光元件36,與進而在該有機電致發光元件36上被形成的密封層37,從與基板31相反側的密封層37側取出來自有機電致發光層34的光。 As shown in FIG. 5, the organic electroluminescence display device 3 of the third embodiment has a substrate 31 on which a driving circuit (thin film transistor (TFT)) 32 formed is formed. The organic electroluminescent element 36 in which the lower electrode layer 33, the organic electroluminescent layer (light emitting layer) 34, the electron injecting layer 38, and the upper electrode layer 35 are laminated in this order, and further in the organic electroluminescent element 36 The sealing layer 37 formed thereon takes out light from the organic electroluminescent layer 34 from the side of the sealing layer 37 on the opposite side to the substrate 31.

本實施型態方面,跟第2實施型態同樣地, 下部電極層33為陽極電極、上部電極層35為陰極電極。 In this embodiment, as in the second embodiment, The lower electrode layer 33 is an anode electrode, and the upper electrode layer 35 is a cathode electrode.

接著,在利用驅動電路32,對下部電極層33 及上部電極層35施加電壓時,電子從陰極電極、正孔從陽極電極往有機電致發光層34流入,藉由在有機電致發光層34的發光分子讓電子與正孔再結合而發光。 Next, the lower electrode layer 33 is used by the driving circuit 32. When a voltage is applied to the upper electrode layer 35, electrons flow from the cathode electrode and the positive electrode from the anode electrode to the organic electroluminescent layer 34, and the electrons in the organic electroluminescent layer 34 recombine with the positive holes to emit light.

做成陽極電極之下部電極層33係由正孔注入 能高的、工作函數大的(例如5.5eV以上之)導電性化合物所構成,其材料可以由兼顧做成陰極電極的上部電極層35的材料來決定。作為下部電極層33,可以是光反射性 層或光透過性層。作為陽極電極的材料可以是一般上使用之材料,可以適當地採用氧化銦錫或氧化銦鋅。具體例係採用氧化銦錫。 The anode electrode layer 33 is formed by the positive hole injection It is composed of a conductive compound having a high work function (for example, 5.5 eV or more), and the material thereof can be determined by a material which is equal to the upper electrode layer 35 which is a cathode electrode. As the lower electrode layer 33, it may be light reflective Layer or light transmissive layer. The material of the anode electrode may be a material generally used, and indium tin oxide or indium zinc oxide may be suitably used. A specific example uses indium tin oxide.

電子注入層38,係用作補助從陰極電極之上 部電極層35往有機電致發光層34注入電子之層。利用電子注入層38,能夠調整陰極電極之上部電極層35之工作函數。本實施型態係利用原子層堆積法來形成電子注入層38。只要能夠利用原子層堆積法成膜、具有電子注入層之功能即可,材料沒有限制。具體例係採用氧化鋅。 Electron injection layer 38 is used as a supplement from the cathode electrode The partial electrode layer 35 injects a layer of electrons into the organic electroluminescent layer 34. With the electron injection layer 38, the work function of the upper electrode layer 35 of the cathode electrode can be adjusted. In this embodiment, the electron injection layer 38 is formed by an atomic layer deposition method. The material is not limited as long as it can form a film by an atomic layer deposition method and has a function of an electron injection layer. A specific example uses zinc oxide.

作成陰極電極之上部電極層35係由電子注入 能高的材料所構成,其材料可以由兼顧成為陽極電極之下部電極層33及電子注入層38之材料來決定。本實施型態,藉由採用電子注入層38,作為構成上部電極層35的陰極電極、可以使用通常用於陽極電極之工作函數比較大的氧化銦鋅或氧化銦錫等,可利用原子層堆積法成膜之材料。亦即,本實施型態方面,係選擇成為陰極電極的上部電極層35之材料並利用原子層堆積法來成膜。具體例係採用氧化銦鋅。 The upper electrode layer 35 is formed as a cathode electrode by electron injection The material can be made of a high material, and the material can be determined by taking into consideration both the material of the lower electrode layer 33 and the electron injection layer 38. In the present embodiment, by using the electron injecting layer 38, as the cathode electrode constituting the upper electrode layer 35, indium zinc oxide or indium tin oxide which is generally used for the function of the anode electrode can be used, and atomic layer deposition can be used. The material of the film formation. That is, in the present embodiment, the material of the upper electrode layer 35 serving as the cathode electrode is selected and formed by atomic layer deposition. A specific example uses indium zinc oxide.

密封層37,跟第1實施型態之密封層17同樣 地,也是利用可用原子層堆積法成膜之材料、利用原子層堆積法來成膜。具體例係採用氧化鋁。 The sealing layer 37 is the same as the sealing layer 17 of the first embodiment. The film is formed by a layer deposition method using a material which can be formed by an atomic layer deposition method. A specific example uses alumina.

本實施型態方面,跟從前的頂部發射型有機 電致發光顯示裝置同樣地,藉由將下部電極層33作為陽極電極、將上部電極層35作為陰極電極、在有機電致發 光層34之外採用電子注入層38作為發光功能層,就能夠控制工作函數,能夠讓電子注入層38及上部電極層35都利用原子層堆積法來形成。以此方式,藉由讓電子注入層38、上部電極層35、及密封層37都以原子層堆積法來成膜,能夠讓該等連續一起並形成高覆蓋度的、無針孔或裂縫的良質膜,可以將密封層37極薄化、且得到高的水分阻擋性。此外,能夠將電子注入層38及上部電極層35,對著有機電致發光層34,以幾乎100%的覆蓋度形成在有機電致發光層34上,能夠即使存在微粒也不會發生空孔,還有,可以形成膜中極少針孔或裂縫的良質膜,且讓該等膜薄化。 In this embodiment, the top-emitting organic The electroluminescence display device similarly generates the organic electrode by using the lower electrode layer 33 as an anode electrode and the upper electrode layer 35 as a cathode electrode. The electron injection layer 38 is used as the light-emitting function layer in addition to the light layer 34, so that the work function can be controlled, and both the electron injection layer 38 and the upper electrode layer 35 can be formed by the atomic layer deposition method. In this manner, by forming the electron injecting layer 38, the upper electrode layer 35, and the sealing layer 37 by atomic layer deposition, it is possible to form the high-coverage, pinhole-free or crack-free. The good quality film can make the sealing layer 37 extremely thin and obtain high moisture barrier properties. Further, the electron injecting layer 38 and the upper electrode layer 35 can be formed on the organic electroluminescent layer 34 with almost 100% coverage against the organic electroluminescent layer 34, and voids can be formed even if fine particles are present. Further, it is possible to form a good film having few pinholes or cracks in the film and to make the films thin.

因此,能夠使來自有機電致發光層34的發光 不衰減,且光的干涉少、得到高的光透過性,得到高亮度、高解像度的有機電致發光顯示裝置。 Therefore, the light emitted from the organic electroluminescent layer 34 can be made The organic electroluminescence display device having high luminance and high resolution is obtained without attenuating, and having less interference of light and obtaining high light transmittance.

此外,在有機電致發光層34上利用真空蒸鍍 法或濺鍍法進行成膜時,此時的熱或電漿導致損壞發生之疑慮是有的。對此,本實施型態方面,藉由電子注入層38、上部電極層35及密封層37都可利用原子層堆積法來形成,就不會再有機電致發光層34產生因熱或電漿所造成的損壞。 Further, vacuum evaporation is performed on the organic electroluminescent layer 34. When the film is formed by a method or a sputtering method, there is a concern that heat or plasma may cause damage at this time. In this regard, in the embodiment, the electron injection layer 38, the upper electrode layer 35, and the sealing layer 37 can be formed by atomic layer deposition, and the organic electroluminescent layer 34 is not generated by heat or plasma. The damage caused.

又,在將電子注入層38之具體例氧化鋅用原 子層堆積法來成膜之場合下,除了處理氣體供給源為2個以外,基本上採用跟圖3相同構成的裝置,反覆進行複數回操作,對著成膜到有機電致發光層的被處理體,將含鋅 氣體、氧化劑依序間歇地(脈動地)供給到處理容器41內,同時,在供給各處理氣體後利用沖洗氣體沖洗處理容器41內的處理氣體,於被處理體S上使該等複數種處理氣體反應形成薄薄的單位膜,之後形成指定厚度的膜。具體而言,以含鋅氣體→沖洗→氧化劑→沖洗之順序作為1個循環,反覆進行指定循環。藉此,形成指定厚度的氧化鋅膜。 Further, in the specific example of the electron injecting layer 38, the original zinc oxide is used. In the case of forming a film by the sub-layer deposition method, basically, a device having the same configuration as that of FIG. 3 is used, and a plurality of devices are repeatedly used to perform film formation to the organic electroluminescent layer. Treatment body, will contain zinc The gas and the oxidant are intermittently (pulsed) supplied to the processing container 41, and after the respective processing gases are supplied, the processing gas in the processing container 41 is rinsed by the flushing gas, and the plurality of types of processing are performed on the object S to be processed. The gas reacts to form a thin unit film, which is then formed into a film of a specified thickness. Specifically, in the order of zinc-containing gas→flush→oxidant→washing, one cycle is repeated, and the designated cycle is repeated. Thereby, a zinc oxide film of a specified thickness is formed.

<其他的適用> <Other applicable>

又,本發明並不限於上述實施型態而可以有種種變形。例如,上述實施型態方面,例示數種有機電致發光顯示裝置的層構成,但是,基本上只要鄰接在上部電極層的至少密封層的領域、與其上的密封層是連續一起並以原子層堆積法來成膜,則不限定層構成,以成為適切的工作函數之方式斟酌構成即可。 Further, the present invention is not limited to the above embodiment and can be variously modified. For example, in the above embodiment, the layer constitution of several kinds of organic electroluminescence display devices is exemplified, but basically, as long as the area adjacent to at least the sealing layer of the upper electrode layer and the sealing layer thereon are continuous and atomic layer In the deposition method, the layer structure is not limited, and it may be configured as a suitable work function.

1‧‧‧有機電致發光顯示裝置 1‧‧‧Organic electroluminescent display device

11‧‧‧基板 11‧‧‧Substrate

12‧‧‧驅動電路 12‧‧‧Drive circuit

13‧‧‧下部電極層 13‧‧‧lower electrode layer

14‧‧‧有機電致發光層 14‧‧‧Organic electroluminescent layer

15‧‧‧上部電極層 15‧‧‧Upper electrode layer

16‧‧‧有機電致發光元件 16‧‧‧Organic electroluminescent elements

17‧‧‧密封層 17‧‧‧ Sealing layer

Claims (11)

一種有機電致發光顯示裝置,具備依序層積下部電極層、具有有機電致發光層的發光功能層、及上部電極層之有機電致發光元件,與密封前述有機電致發光元件上面之密封層;使在前述發光功能層發光之光往前述密封層側取出之頂部發射型(top-emission)之有機電致發光顯示裝置,其特徵係包含前述上部電極層的至少上面之領域、與前述密封層都是利用原子層堆積法而被形成。 An organic electroluminescence display device comprising an organic electroluminescence device in which a lower electrode layer, a light-emitting function layer having an organic electroluminescence layer, and an upper electrode layer are sequentially laminated, and a sealing of the above-mentioned organic electroluminescence element is sealed a top-emission organic electroluminescence display device that removes light emitted from the light-emitting function layer toward the sealing layer side, characterized in that it includes at least the upper surface of the upper electrode layer, and the foregoing The sealing layers are all formed by atomic layer deposition. 如申請專利範圍第1項記載之有機電致發光顯示裝置,其中前述下部電極層為陰極電極;前述上部電極層為陽極電極。 The organic electroluminescence display device according to claim 1, wherein the lower electrode layer is a cathode electrode; and the upper electrode layer is an anode electrode. 如申請專利範圍第2項記載之有機電致發光顯示裝置,其中前述陽極電極之上部電極層係由氧化銦鋅膜所構成。 The organic electroluminescence display device according to claim 2, wherein the anode electrode upper electrode layer is made of an indium zinc oxide film. 如申請專利範圍第1項記載之有機電致發光顯示裝置,其中前述下部電極層為陽極電極;前述上部電極層為陰極電極。 The organic electroluminescence display device according to claim 1, wherein the lower electrode layer is an anode electrode; and the upper electrode layer is a cathode electrode. 如申請專利範圍第4項記載之有機電致發光顯示裝置,其中前述陰極電極之上部電極層為2層構造;構成包含前述上面的領域之層是由氧化銦鋅膜所構成。 The organic electroluminescence display device according to claim 4, wherein the cathode electrode upper electrode layer has a two-layer structure, and the layer including the above-mentioned field is composed of an indium zinc oxide film. 如申請專利範圍第4項記載之有機電致發光顯示裝置,其中前述陰極電極之上部電極層是由氧化銦鋅膜所構成;前述發光功能層具有有機電致發光層、與跟前述上部電極層鄰接之電子注入層;前述電子注入層是由利用原子層堆積法形成的氧化鋅膜所構成。 The organic electroluminescence display device according to claim 4, wherein the upper electrode layer of the cathode electrode is made of an indium zinc oxide film; the light-emitting functional layer has an organic electroluminescent layer and the upper electrode layer Adjacent electron injection layer; the electron injection layer is composed of a zinc oxide film formed by an atomic layer deposition method. 如申請專利範圍第1至6項任1項記載之有機電致發光顯示裝置,其中前述密封層係由氧化鋁膜所構成。 The organic electroluminescence display device according to any one of claims 1 to 6, wherein the sealing layer is made of an aluminum oxide film. 如申請專利範圍第1至7項任1項記載之有機電致發光顯示裝置,其中包含前述上部電極層的至少上面之領域係作為密封層之功能。 The organic electroluminescence display device according to any one of claims 1 to 7, wherein at least the upper surface of the upper electrode layer functions as a sealing layer. 一種有機電致發光顯示裝置之製造方法,具備依序層積下部電極層、具有有機電致發光層的發光功能層、及上部電極層之有機電致發光元件,與密封前述有機電致發光元件上面之密封層;使在前述發光功能層發光之光往前述密封層側取出之頂部發射型(top-emission)之有機電致發光顯示裝置之製造方法,其特徵係利用原子層堆積法來形成前述上部電極層的至少上面側之領域,之後,在前述上部電極層之上利用原子層堆積法來形成前述密封層。 A method for producing an organic electroluminescence display device comprising: an organic electroluminescence device in which a lower electrode layer, a light-emitting function layer having an organic electroluminescence layer, and an upper electrode layer are sequentially laminated, and the organic electroluminescence device is sealed a sealing layer for forming a top-emission organic electroluminescence display device for extracting light emitted from the light-emitting function layer toward the sealing layer side, characterized by atomic layer deposition At least the upper surface side of the upper electrode layer, and then the sealing layer is formed on the upper electrode layer by an atomic layer deposition method. 如申請專利範圍第9項記載之有機電致發光顯示裝置之製造方法,其中 前述上部電極層的至少上面側之領域係由氧化銦鋅膜所形成。 The method of manufacturing an organic electroluminescence display device according to claim 9, wherein The field of at least the upper side of the upper electrode layer is formed of an indium zinc oxide film. 如申請專利範圍第9或10項記載之有機電致發光顯示裝置之製造方法,其中前述密封層係由氧化鋁膜所形成。 The method for producing an organic electroluminescence display device according to claim 9 or 10, wherein the sealing layer is formed of an aluminum oxide film.
TW103141188A 2013-12-06 2014-11-27 Organic electroluminescence display device and manufacturing method thereof TW201535822A (en)

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