TW201526988A - A tin-containing zeolitic material having a BEA framework structure - Google Patents
A tin-containing zeolitic material having a BEA framework structure Download PDFInfo
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本發明係關於一種用於製備具有BEA骨架結構之含錫沸石材料的固態離子交換方法。本發明方法包含提供具有BEA骨架結構之沸石材料,該BEA骨架結構具有空四面體骨架位點,且進一步包含提供固體形式之錫離子源。在固態離子交換階段中,將錫併入沸石材料中,且煅燒所得沸石材料。在後處理階段中,用酸性水溶液處理由此獲得之煅燒材料,該後處理階段向具有BEA骨架結構之沸石材料賦予特定的所要特徵,該沸石材料有利地不同於已知的具有BEA骨架結構之沸石材料。 This invention relates to a solid state ion exchange process for the preparation of tin-containing zeolitic materials having a BEA framework structure. The method of the present invention comprises providing a zeolitic material having a BEA framework structure having an empty tetrahedral framework site and further comprising a source of tin ions providing a solid form. In the solid state ion exchange stage, tin is incorporated into the zeolitic material and the resulting zeolitic material is calcined. In the post-treatment stage, the thus obtained calcined material is treated with an acidic aqueous solution which imparts a specific desired characteristic to the zeolite material having the BEA framework structure, which is advantageously different from the known BEA framework structure. Zeolite material.
當在諸如拜耳維利格(BaeyerVilliger)型氧化反應、異構化反應及其類似者之某些應用中用作催化活性材料時,摻雜有錫之具有骨架結構BEA的沸石(沸石β)已顯示有希望的結果。 When used as a catalytically active material in certain applications such as the Bayeyer Villiger type oxidation reaction, isomerization reaction and the like, the zeolite (zeolite beta) having a framework structure BEA doped with tin has Show promising results.
根據已知文獻,具有BEA骨架結構BEA之含錫沸石通常藉由在錫離子源存在下藉由熱液處理具有空四面體骨架位點之沸石材料將錫併入沸石骨架中來製備。然而,關於此水熱併入錫,必須考慮諸如較長的合成時間段、必須使用諸如HF或成本密集的模板劑之結晶助劑之缺點。再此外,僅可獲得具有較低錫含量之具有BEA的含錫沸石。 According to the known literature, a tin-containing zeolite having a BEA framework structure BEA is usually prepared by hydrolyzing a zeolitic material having an empty tetrahedral skeleton site in the presence of a tin ion source to incorporate tin into the zeolite framework. However, with regard to this hydrothermal incorporation into tin, considerations such as longer synthesis periods, crystallization aids such as HF or cost intensive templating agents must be considered. Still further, only tin-containing zeolites having BEA having a lower tin content can be obtained.
Hammond等人描述用於製備具有骨架結構BEA之沸石的方 法,該等沸石係藉由特定的固態離子交換方法將錫併入具有空四面體骨架位點的沸石骨架中來製備,其中該具有空四面體骨架位點的沸石骨架與固體錫離子源一起適當混合。儘管在Hammond等人中所描述之方法與先前已知的用於製備具有BEA骨架結構之含錫沸石之方法相比提供某些優點,但在Hammond等人中經明確提及的在拜耳維利格型氧化反應中分別獲得之物質之測試並未顯示反應產物之所要選擇性。此外,該方法本身包括某些反應步驟,特定言之就製備具有空四面體骨架位點之沸石BEA骨架的工業規模方法而言,該等步驟不一定為實際的選擇,諸如經由酸處理來脫鋁。 Hammond et al. describe the preparation of zeolites having a framework structure of BEA. The zeolite is prepared by incorporating tin into a zeolite framework having an empty tetrahedral framework site by a specific solid state ion exchange method, wherein the zeolite skeleton having an empty tetrahedral framework site is together with a solid tin ion source. Mix properly. Although the method described in Hammond et al. provides certain advantages over previously known methods for preparing tin-containing zeolites having a BEA framework structure, it is explicitly mentioned in Baymondi in Hammond et al. Testing of the materials obtained in the lattice oxidation reaction did not show the desired selectivity of the reaction product. Furthermore, the process itself comprises certain reaction steps, in particular in the case of an industrial scale process for the preparation of a zeolite BEA framework having empty tetrahedral framework sites, which are not necessarily practical choices, such as removal by acid treatment. aluminum.
因此,本發明之目的為提供具有BEA骨架結構之含錫沸石材料,該含錫沸石材料在用作催化活性材料時,特定言之在用作諸如拜耳維利格型氧化(如環狀酮之拜耳維利格氧化)之氧化反應中之催化活性材料時展現改良的特徵。 Accordingly, it is an object of the present invention to provide a tin-containing zeolitic material having a BEA framework structure which, when used as a catalytically active material, is specifically used as, for example, Bayerville type oxidation (e.g., cyclic ketone) The catalytically active material in the oxidation reaction of Bayer Welige oxidizes exhibits improved characteristics.
因此,本發明之另一目的為提供製備具有BEA骨架結構之含錫沸石材料之改良方法,其包含經由固態離子交換階段將錫併入具有空四面體位點之BEA骨架結構中。 Accordingly, it is another object of the present invention to provide an improved process for preparing a tin-containing zeolitic material having a BEA framework structure comprising incorporating tin into a BEA framework structure having an empty tetrahedral site via a solid state ion exchange stage.
出人意料地,發現此等目的可藉由使具有BEA骨架結構之藉由經由固態離子交換階段將錫併入具有空四面體位點的BEA骨架結構中而製備的沸石材料經受特定的後處理階段來達成。 Surprisingly, it has been found that such a goal can be achieved by subjecting a zeolitic material having a BEA framework structure to the incorporation of tin into a BEA framework structure having an empty tetrahedral site via a solid ion exchange stage to a specific post-treatment stage. .
進一步發現此等目的可藉由使具有BEA骨架結構之沸石材料經受空四面體骨架位點形成之特定的階段。在此上下文中,進一步發現某一具有BEA骨架結構之沸石材料為特異性地適合的。 It has further been found that such objects can be achieved by subjecting the zeolitic material having the BEA framework structure to a particular stage of formation of the empty tetrahedral framework sites. In this context, it has further been found that a certain zeolite material having a BEA framework structure is specifically suitable.
因此,本發明係關於製備具有BEA骨架結構之含錫沸石材料的方法,其包含(i)提供具有包含X2O3及YO2之BEA骨架結構之沸石材料,其中Y為選自由Si、Ti、Zr、Ge及其兩者或兩者以上之組合組成之群的四價元素,且X為選自由Al、B、In、Ga、Fe及其兩者或兩者以上之組合組成之群的三價元素,該BEA骨架結構具有空四面體骨架位點;(ii)提供固體形式之錫離子源;(iii)在固態離子交換條件下藉由使在(i)中提供的沸石材料與在(ii)中提供的錫離子源接觸來將錫併入在(i)中提供的沸石材料中,從而獲得具有BEA骨架結構之含錫沸石材料;(iv)使自(iii)獲得的沸石材料經受熱處理;(v)用pH值至多為5之水溶液處理自(iv)獲得的熱處理沸石材料。 Accordingly, the present invention is directed to a method of preparing a tin-containing zeolitic material having a BEA framework structure comprising (i) providing a zeolitic material having a BEA framework structure comprising X 2 O 3 and YO 2 wherein Y is selected from the group consisting of Si, Ti a tetravalent element of a group consisting of Zr, Ge, and a combination of two or more thereof, and X is selected from the group consisting of Al, B, In, Ga, Fe, and a combination of two or more thereof. a trivalent element having an empty tetrahedral framework site; (ii) providing a source of tin ions in solid form; (iii) by solid state ion exchange conditions by subjecting the zeolitic material provided in (i) to The tin ion source provided in (ii) is contacted to incorporate tin into the zeolitic material provided in (i) to obtain a tin-containing zeolitic material having a BEA framework structure; (iv) a zeolitic material obtained from (iii) Subject to heat treatment; (v) treating the heat treated zeolite material obtained from (iv) with an aqueous solution having a pH of at most 5.
如上文所提及,發現特定的後處理階段允許製備具有BEA骨架結構之有利的沸石材料。此特定的後處理階段為本發明之方法之步驟(v),根據該步驟,具有BEA骨架結構之藉由經由固態離子交換階段將錫併入具有空四面體位點的BEA骨架結構中而製備的含錫沸石材料,其為使此材料經受用酸性水溶液,特定言之pH值至多為5的水溶液之處理。如在本發明之上下文中經指代的pH值應理解為藉由用pH選擇性玻璃電極之量測所測定。 As mentioned above, it has been found that a particular post-treatment stage allows the preparation of advantageous zeolite materials having a BEA framework structure. This particular post-treatment stage is a step (v) of the method of the invention, according to which a BEA framework structure is prepared by incorporating tin into a BEA framework structure having an empty tetrahedral site via a solid state ion exchange stage. A tin-containing zeolitic material which is subjected to treatment with an aqueous solution of an acidic aqueous solution, in particular having a pH of at most 5. The pH value as referred to in the context of the present invention is understood to be determined by measurement with a pH selective glass electrode.
根據本發明之方法之步驟(i),提供具有包含X2O3及YO2之BEA骨架結構之沸石材料,其中Y為選自由Si、Ti、Zr、Ge及其兩者或兩者以上之組合組成之群的四價元素,且X為選自由Al、B、In、Ga、Fe及其兩者或兩者以上之組合組成之群的三價元素,該BEA骨架結構具有空四面體骨架位點。 According to step (i) of the method of the present invention, a zeolitic material having a BEA framework structure comprising X 2 O 3 and YO 2 is provided, wherein Y is selected from the group consisting of Si, Ti, Zr, Ge, and two or more thereof. a tetravalent element of a group consisting of, and X is a trivalent element selected from the group consisting of Al, B, In, Ga, Fe, and a combination of two or more thereof, the BEA skeleton structure having an empty tetrahedral skeleton Site.
較佳地,四價元素Y為Si。因此,本發明係關於一種方法,其中根據(i),提供具有包含X2O3及YO2之BEA骨架結構之沸石材料,其中Y為Si,且X為選自由Al、B、In、Ga、Fe及其兩者或兩者以上之組合組成之群的三價元素,該BEA骨架結構具有空四面體骨架位點。 Preferably, the tetravalent element Y is Si. Accordingly, the present invention relates to a method wherein, according to (i), a zeolitic material having a BEA framework structure comprising X 2 O 3 and YO 2 is provided, wherein Y is Si and X is selected from the group consisting of Al, B, In, Ga a trivalent element of a group consisting of Fe, a combination thereof, or a combination of two or more thereof, the BEA skeleton structure having an empty tetrahedral skeleton site.
較佳地,三價元素X為B。因此,本發明係關於一種方法,其中根據(i),提供具有包含X2O3及YO2之BEA骨架結構之沸石材料,其中Y為選自由Si、Ti、Zr、Ge及其兩者或兩者以上之組合組成之群的四價元素,且X為B,該BEA骨架結構具有空四面體骨架位點。 Preferably, the trivalent element X is B. Accordingly, the present invention is directed to a method wherein, according to (i), a zeolitic material having a BEA framework structure comprising X 2 O 3 and YO 2 is provided, wherein Y is selected from the group consisting of Si, Ti, Zr, Ge, and both A tetravalent element of a group consisting of two or more, and X is B, and the BEA skeleton structure has an empty tetrahedral skeleton site.
更佳地,四價元素Y為Si且三價元素X為B。因此,本發明係關於一種方法,其中根據(i),提供具有包含X2O3及YO2之BEA骨架結構之沸石材料,其中Y為Si且其中X為B。 More preferably, the tetravalent element Y is Si and the trivalent element X is B. Accordingly, the present invention is directed to a method wherein, according to (i), a zeolitic material having a BEA framework structure comprising X 2 O 3 and YO 2 wherein Y is Si and wherein X is B is provided.
通常,對於如何提供此具有空四面體位點的沸石材料不存在特定限制。舉例而言,可設想購買適合的可購得之具有空四面體位點的沸石材料。此外,舉例而言,可使用製備該沸石材料之任何可設想的方法以用於提供沸石材料。舉例而言,可設想在存在或不存在適合的模板化合物之情況下,在使用或不使用適合的晶種之情況下,例如以水熱合成方法, 自適合的X2O3及YO2源適當地合成具有BEA骨架結構之沸石材料作為起始沸石材料,且在視情況選用之洗滌及/或乾燥及/或煅燒之後使該起始沸石材料經受適合的方法階段,在該方法階段中X之至少一部分自沸石骨架移除且空四面體位點形成。舉例而言,X之至少一部分可藉由用蒸汽處理及/或藉由用酸處理自沸石骨架移除。舉例而言,在Hammond等人中,在實驗部分中描述了藉由用13M水性HNO3溶液處理沸石材料將鋁自BEA沸石骨架移除。在本發明之上下文中,發現尤其在X為B時,具有空四面體位點之用於後續固態離子交換方法的沸石骨架有利地藉由以極溫和的方法自沸石骨架移除X來製備,在該極溫和的方法中既不使用蒸汽也不使用酸。特定言之,發現X,較佳為B可藉由用液體溶劑系統,較佳在回流下,處理沸石起始材料來移除,其中該液體溶劑系統較佳選自由以下各者組成之群:水、甲醇、乙醇、丙醇、乙烷-1,2-二醇、丙烷-1,2-二醇、丙烷-1,3-二醇、丙烷-1,2,3-三醇及其兩者或兩者以上之混合物,該液體溶劑系統更佳為水,其中更佳地,該液體溶劑系統不含無機或有機酸或其鹽,且其中該處理較佳在50至125℃、更佳90至115℃、更佳95至105℃範圍內之溫度下進行,且較佳持續6至20h、更佳7至17h、更佳8至12h範圍內之時間段。 Generally, there are no specific restrictions on how to provide such a zeolite material having an empty tetrahedral site. For example, it is contemplated to purchase a suitable commercially available zeolitic material having an empty tetrahedral site. Further, for example, any conceivable method of preparing the zeolitic material can be used to provide the zeolitic material. By way of example, it is conceivable, in the presence or absence of a suitable template compound, with or without the use of suitable seed crystals, for example in hydrothermal synthesis, from suitable sources of X 2 O 3 and YO 2 The zeolitic material having the BEA framework structure is suitably synthesized as the starting zeolitic material, and the starting zeolitic material is subjected to a suitable method stage after the washing and/or drying and/or calcination as appropriate, in which the method X At least a portion of it is removed from the zeolite framework and an empty tetrahedral site is formed. For example, at least a portion of X can be removed from the zeolite framework by treatment with steam and/or by treatment with an acid. For example, in Hammond et al., the removal of aluminum from the BEA zeolite framework by treatment of the zeolite material with a 13 M aqueous HNO 3 solution is described in the experimental section. In the context of the present invention, it has been found that, especially when X is B, a zeolite framework for a subsequent solid ion exchange process having an empty tetrahedral site is advantageously prepared by removing X from the zeolite framework in an extremely mild manner, This extremely mild process uses neither steam nor acid. In particular, it has been found that X, preferably B, can be removed by treating the zeolite starting material with a liquid solvent system, preferably under reflux, wherein the liquid solvent system is preferably selected from the group consisting of: Water, methanol, ethanol, propanol, ethane-1,2-diol, propane-1,2-diol, propane-1,3-diol, propane-1,2,3-triol and two thereof Or a mixture of two or more, the liquid solvent system is more preferably water, and more preferably, the liquid solvent system does not contain an inorganic or organic acid or a salt thereof, and wherein the treatment is preferably at 50 to 125 ° C, more preferably The temperature is carried out at a temperature in the range of 90 to 115 ° C, more preferably 95 to 105 ° C, and preferably for a period of time ranging from 6 to 20 h, more preferably from 7 to 17 h, still more preferably from 8 to 12 h.
較佳地,根據(i),藉由包含以下之方法提供具有含空四面體骨架位點之BEA骨架結構的沸石材料:(i.1)提供具有BEA骨架結構之沸石起始材料,其中沸石起始材料之骨架結構包含X2O3及YO2,較佳為B2O3及SiO2,且莫耳比X2O3:YO2,較佳B2O3比SiO2大於0.02:1,較佳為至少0.03:1,更佳在0.03:1至0.07:1、更佳0.03:1至0.06:1、更佳0.03:1至0.05:1範圍內; (i.2)藉由用液體溶劑系統,較佳在回流下,處理在(i.1)中提供的沸石起始材料來產生空四面體骨架位點,從而獲得莫耳比X2O3:YO2,較佳地B2O3比SiO2至多為0.02:1之沸石材料,其中該液體溶劑系統較佳選自由以下各者組成之群:水、甲醇、乙醇、丙醇、乙烷-1,2-二醇、丙烷-1,2-二醇、丙烷-1,3-二醇、丙烷-1,2,3-三醇及其兩者或兩者以上之混合物,該液體溶劑系統更佳為水,其中更佳地,該液體溶劑系統不含無機或有機酸或其鹽,且其中該處理較佳在50至125℃、更佳90至115℃、更佳95至105℃範圍內之溫度下進行,且較佳持續6至20h,更佳地7至17h,更佳地8至12h範圍內之時間段。 Preferably, according to (i), a zeolitic material having a BEA framework structure having a hollow tetrahedral skeleton site is provided by the method comprising: (i.1) providing a zeolite starting material having a BEA framework structure, wherein the zeolite The skeleton structure of the starting material comprises X 2 O 3 and YO 2 , preferably B 2 O 3 and SiO 2 , and the molar ratio X 2 O 3 :YO 2 , preferably B 2 O 3 is greater than SiO 2 by more than 0.02: 1, preferably at least 0.03:1, more preferably in the range of 0.03:1 to 0.07:1, more preferably 0.03:1 to 0.06:1, more preferably 0.03:1 to 0.05:1; (i.2) by The zeolite starting material provided in (i.1) is treated with a liquid solvent system, preferably under reflux, to produce an empty tetrahedral framework site, thereby obtaining a molar ratio of X 2 O 3 :YO 2 , preferably B 2 O 3 is at most 0.02:1 zeolitic material than SiO 2 , wherein the liquid solvent system is preferably selected from the group consisting of water, methanol, ethanol, propanol, ethane-1,2-diol. a propane-1,2-diol, a propane-1,3-diol, a propane-1,2,3-triol, and a mixture of two or more thereof, the liquid solvent system being more preferably water, wherein More preferably, the liquid solvent system Containing an inorganic or organic acid or a salt thereof, and wherein the treatment is preferably carried out at a temperature in the range of 50 to 125 ° C, more preferably 90 to 115 ° C, still more preferably 95 to 105 ° C, and preferably lasts 6 to 20 hours, more Preferably, the time period is from 7 to 17 hours, more preferably from 8 to 12 hours.
通常,對於如何在(i.1)中提供具有BEA骨架結構之沸石材料無特定限制。舉例而言,可設想購買適合的可購得之具有BEA骨架結構的沸石材料。此外,舉例而言,可使用合成該沸石之任何可設想的方法以用於提供沸石材料。較佳地,在適合的模板化合物(亦稱為結構導向劑)存在下藉由以適合的X2O3及YO2源為起始物質之方法來提供沸石材料。 Generally, there is no particular limitation on how to provide a zeolite material having a BEA skeleton structure in (i.1). For example, it is contemplated to purchase a suitable commercially available zeolitic material having a BEA framework structure. Further, for example, any conceivable method of synthesizing the zeolite can be used to provide the zeolitic material. Preferably, the zeolitic material is provided by the use of a suitable source of X 2 O 3 and YO 2 as a starting material in the presence of a suitable template compound (also known as a structure directing agent).
通常,在(i.1)中提供的沸石材料之骨架結構包含X2O3及YO2。較佳地,以一定量使用適合的X2O3及YO2源以使得至少75重量%,更佳至少90重量%,更佳至少95重量%,更佳至少98重量%,更佳至少99重量%之在(i.1)中提供的沸石材料之骨架結構由X2O3及YO2組成。 Typically, the framework structure of the zeolitic material provided in (i.1) comprises X 2 O 3 and YO 2 . Preferably, a suitable source of X 2 O 3 and YO 2 is used in an amount such that at least 75% by weight, more preferably at least 90% by weight, more preferably at least 95% by weight, still more preferably at least 98% by weight, more preferably at least 99 The skeletal structure of the zeolitic material provided in (i.1) is composed of X 2 O 3 and YO 2 .
通常,X2O3及YO2可以大於0.02:1,較佳至少0.03:1,更佳在0.03:1至0.07:1、更佳0.03:1至0.06:1、更佳0.03:1至0.05:1範圍內之莫耳比X2O3:YO2包含在具有BEA骨架結構之沸石材料中。 In general, X 2 O 3 and YO 2 may be greater than 0.02:1, preferably at least 0.03:1, more preferably 0.03:1 to 0.07:1, more preferably 0.03:1 to 0.06:1, still more preferably 0.03:1 to 0.05. The molar ratio X 2 O 3 :YO 2 in the range of 1 is contained in the zeolite material having the BEA framework structure.
因此,在(i.1)中較佳提供沸石材料,其具有BEA骨架結構,其中該骨架結構之至少90重量%,更佳至少95重量%,更佳至少98重量%,更佳至少99重量%由B2O3及SiO2組成,且其中莫耳比B2O3:SiO2大於0.02:1,更佳為至少0.03:1,更佳在0.03:1至0.07:1、更佳0.03:1至0.06:1、更佳0.03:1至0.05:1範圍內。此材料亦稱為B-BEA。 Accordingly, it is preferred in (i.1) to provide a zeolitic material having a BEA framework structure wherein at least 90% by weight, more preferably at least 95% by weight, more preferably at least 98% by weight, still more preferably at least 99% by weight of the framework structure % consists of B 2 O 3 and SiO 2 , and wherein the molar ratio B 2 O 3 :SiO 2 is greater than 0.02:1, more preferably at least 0.03:1, more preferably 0.03:1 to 0.07:1, more preferably 0.03 :1 to 0.06:1, more preferably 0.03:1 to 0.05:1. This material is also known as B-BEA.
較佳地,藉由包含以下之合成方法獲得在(i.1)中提供的沸石材料:(i.1.1)製備包含至少一種模板化合物、至少一種YO2源及至少一種X2O3源之混合物,及(i.1.2)自製備於(i.1.1)之混合物結晶沸石材料。 Preferably, the zeolitic material provided in (i.1) is obtained by a synthesis comprising: (i.1.1) preparing at least one template compound, at least one YO 2 source, and at least one X 2 O 3 source. a mixture, and (i.1.2) a crystalline zeolitic material from a mixture prepared in (i.1.1).
根據本發明,用於(i.1.1)中之至少一種模板化合物可為任何適合的模板化合物(結構導向劑)。適合的模板化合物包括哌啶、六亞甲基亞胺、N,N,N-三甲基-1-硬石-氫氧化銨、哌啶、六亞甲基亞胺、二苯甲基-1,4-二氮-雙環-[2,2,2]辛烷、二苯基甲基銨、氫氧化四乙銨及其混合物。較佳地,使用氫氧化四乙銨。 According to the invention, at least one of the template compounds used in (i.1.1) may be any suitable template compound (structural directing agent). Suitable template compounds include piperidine, hexamethyleneimine, N,N,N-trimethyl-1-hard stone-ammonium hydroxide, piperidine, hexamethyleneimine, diphenylmethyl-1 4-Dinitro-bicyclo-[2,2,2]octane, diphenylmethylammonium, tetraethylammonium hydroxide, and mixtures thereof. Preferably, tetraethylammonium hydroxide is used.
通常,YO2可以任何可設想的形式在(i.1.1)中提供,其條件為具有包含YO2之BEA骨架結構之沸石材料可在(i.1.2)中結晶。較佳地,YO2按原樣及/或以包含YO2作為一個化學部分之化合物的形式及/或以在(i.1.2)期間部分或完全以化學方式轉化為YO2之化合物的形式提供。較佳地,當Y為Si或Si與一或多種其他四價元素之組合時,在(i.1.1)中提供的SiO2源為任何可設想的來源。通常,可使用所有類型之二氧化矽及矽酸鹽,較佳為煙霧狀二氧化矽、二氧化矽水溶膠、反應性非晶形固體二氧 化矽、矽膠、矽酸、水玻璃、偏矽酸鈉水合物、倍半矽酸鹽或二矽酸鹽、膠態二氧化矽、熱解二氧化矽、矽酸酯或四烷氧基矽烷或此等化合物之至少兩者之混合物。 In general, YO 2 can be provided in (i.1.1) in any conceivable form, provided that the zeolitic material having the BEA framework structure comprising YO 2 can be crystallized in (i.1.2). Preferably, YO 2 is provided as such and/or in the form of a compound comprising YO 2 as a chemical moiety and/or in the form of a compound which is partially or completely chemically converted to YO 2 during (i.1.2). Preferably, the source of SiO 2 provided in (i.1.1) is any conceivable source when Y is a combination of Si or Si with one or more other tetravalent elements. Generally, all types of cerium oxide and ceric acid salts can be used, preferably smoky cerium oxide, cerium oxide hydrosol, reactive amorphous solid cerium oxide, cerium, citric acid, water glass, metafluoric acid. A mixture of sodium hydrate, sesquiterpene or dicaprate, colloidal cerium oxide, pyrogenic cerium oxide, decanoate or tetraalkoxy decane or at least two of such compounds.
較佳地,當根據(i.1.1)之混合物包含至少一種SiO2源時,該來源包含至少一種選自由二氧化矽及矽酸鹽組成之群之化合物,較佳為矽酸鹽,更佳為鹼金屬矽酸鹽。在較佳鹼金屬矽酸鹽中,該至少一種來源較佳包含水玻璃,更佳為矽酸鈉及/或矽酸鉀,更佳為矽酸鈉。更佳地,SiO2源為矽酸鈉。煙霧狀二氧化矽亦可為較佳的。 Preferably, when the mixture according to (i.1.1) comprises at least one source of SiO 2 , the source comprises at least one compound selected from the group consisting of cerium oxide and ceric acid salt, preferably ceric acid salt, more preferably It is an alkali metal citrate. In preferred alkali metal silicates, the at least one source preferably comprises water glass, more preferably sodium citrate and/or potassium citrate, more preferably sodium citrate. More preferably, the source of SiO 2 is sodium citrate. Asphalt erbium dioxide may also be preferred.
通常,X2O3可以任何可設想的形式提供,其條件為具有包含X2O3之BEA骨架結構之沸石材料可在(i.1.2)中結晶。較佳地,X2O3按原樣及/或以包含X2O3作為一個化學部分之化合物的形式及/或以在本發明方法期間部分或完全以化學方式轉化為X2O3之化合物的形式提供。較佳地,當X表示B或B與一或多種例如游離硼酸及/或硼酸鹽及/或硼酸酯,例如硼酸三乙酯或硼酸三甲酯之其他三價元素之組合時,用作起始材料且用作該至少一種X2O3源。 In general, X 2 O 3 may be provided in any conceivable form, provided that the zeolitic material having the BEA framework structure comprising X 2 O 3 is crystallizable in (i.1.2). Preferably, X 2 O 3 is as such and/or in the form of a compound comprising X 2 O 3 as a chemical moiety and/or a compound which is partially or completely chemically converted to X 2 O 3 during the process of the invention The form is provided. Preferably, when X represents a combination of B or B with one or more other trivalent elements such as free boronic acid and/or borate and/or borate esters, such as triethyl borate or trimethyl borate, The starting material is used as the at least one source of X 2 O 3 .
關於較佳鈦源,可提及氧化鈦、鈦鹵化物及四烷基原鈦酸鹽。其中,鈦鹵化物及四烷基原鈦酸鹽更佳。更佳的為四氟化鈦、原鈦酸四乙酯、原鈦酸四丙酯及原鈦酸四丁酯,其中原鈦酸四丁酯尤其較佳。關於較佳鋯源,可提及氧化鋯、鋯鹵化物及鋯四烷氧化物。其中,鋯鹵化物及鋯四烷氧化物更佳。更佳的為四氟化鋯、四乙氧基鋯及四丁氧基鋯。關於較佳鍺源,可提及氧化鍺、氯化鍺及異丙醇鍺。關於較佳鋁源,可提及氧化鋁、硝酸鋁,其中硝酸鋁尤其較佳。關於較佳銦源,可提及氧化銦、 銦鹵化物及三烷氧基銦,其中三氯化銦、三氟化銦及三異丙醇銦尤其較佳。關於較佳鎵源,可提及氧化鎵、鎵鹵化物及硝酸鎵,其中硝酸鎵、三氯化鎵及三氟化鎵尤其較佳。關於較佳鐵源,可提及氧化鐵、鐵鹵化物、乙酸鐵及硝酸鐵,其中硝酸鐵尤其較佳。 As preferred sources of titanium, mention may be made of titanium oxide, titanium halide and tetraalkyl orthotitanate. Among them, titanium halide and tetraalkyl orthotitanate are more preferable. More preferred are titanium tetrafluoride, tetraethyl orthotitanate, tetrapropyl orthotitanate and tetrabutyl orthotitanate, of which tetrabutyl orthotitanate is particularly preferred. As the preferred zirconium source, mention may be made of zirconium oxide, zirconium halide and zirconium tetraalkoxide. Among them, zirconium halides and zirconium tetraalkoxides are more preferable. More preferred are zirconium tetrafluoride, zirconium tetraethoxide and zirconium tetrabutoxide. As regards preferred sources, mention may be made of cerium oxide, cerium chloride and cerium isopropoxide. As regards a preferred source of aluminum, mention may be made of aluminum oxide or aluminum nitrate, of which aluminum nitrate is particularly preferred. Regarding a preferred source of indium, mention may be made of indium oxide, Indium halides and indium dialkoxides, of which indium trichloride, indium trifluoride and indium triisopropoxide are particularly preferred. As preferred gallium sources, gallium oxide, gallium halide and gallium nitrate can be mentioned, of which gallium nitrate, gallium trichloride and gallium trifluoride are particularly preferred. As the preferred iron source, iron oxide, iron halide, iron acetate and iron nitrate can be mentioned, with ferric nitrate being especially preferred.
通常,根據(i.1.2)之結晶程序可以任何可設想的方式進行,其條件為具有BEA骨架結構之沸石材料自根據(i.1.1)之混合物結晶。混合物可在任何類型之容器中結晶,其中若較佳使用攪動,則一種方式,較佳藉由旋轉容器及/或攪拌,且更佳藉由攪拌混合物。 In general, the crystallization procedure according to (i.1.2) can be carried out in any conceivable manner, provided that the zeolite material having the BEA framework structure is crystallized from a mixture according to (i.1.1). The mixture may be crystallized in any type of container, wherein agitation is preferred, preferably by rotating the vessel and/or agitating, and more preferably by stirring the mixture.
較佳地,在(i.1.2)中之結晶處理之至少一部分期間加熱混合物。通常,可將混合物加熱至任何可設想的結晶溫度,其條件為具有BEA骨架結構之沸石材料自該混合物結晶。較佳地,將混合物加熱至在80至200℃、更佳90至190℃、更佳100至185℃、更佳120至180℃、更佳140至175℃、更佳150至165℃範圍內之結晶溫度。 Preferably, the mixture is heated during at least a portion of the crystallization treatment in (i.1.2). Generally, the mixture can be heated to any conceivable crystallization temperature, provided that the zeolite material having the BEA framework structure crystallizes from the mixture. Preferably, the mixture is heated to a temperature in the range of 80 to 200 ° C, more preferably 90 to 190 ° C, still more preferably 100 to 185 ° C, still more preferably 120 to 180 ° C, still more preferably 140 to 175 ° C, still more preferably 150 to 165 ° C. Crystallization temperature.
在本發明之(i.1.2)中之較佳加熱可以適用於結晶具有BEA骨架結構之沸石材料的任何可設想方式進行。通常,加熱可在一個結晶溫度下進行或在不同溫度之間變化。較佳地,使用加熱斜坡以達到結晶溫度,其中加熱速率較佳在5至100K/h、更佳10至70K/h、更佳15至50K/h、更佳20至30K/h範圍內。 The preferred heating in (i.1.2) of the present invention can be carried out in any conceivable manner for crystallizing a zeolitic material having a BEA framework structure. Generally, the heating can be carried out at a crystallization temperature or between different temperatures. Preferably, a heating ramp is used to achieve a crystallization temperature, wherein the heating rate is preferably in the range of 5 to 100 K/h, more preferably 10 to 70 K/h, still more preferably 15 to 50 K/h, still more preferably 20 to 30 K/h.
通常,在本發明方法之(i.1.2)中之結晶處理之持續時間不受特定限制。較佳地,結晶處理進行持續10至200h、更佳20至190h、更佳40至170h、更佳60至160h、更佳80至150h、更佳110至130h範圍內之時間段。 In general, the duration of the crystallization treatment in (i.1.2) of the process of the present invention is not particularly limited. Preferably, the crystallization treatment is carried out for a period of time ranging from 10 to 200 h, more preferably from 20 to 190 h, more preferably from 40 to 170 h, still more preferably from 60 to 160 h, still more preferably from 80 to 150 h, still more preferably from 110 to 130 h.
較佳地,(i.1.2)中之加熱在整個結晶處理期間或僅在其一或多個部分期間進行,其條件為具有BEA骨架結構之沸石材料結晶。較佳地,加熱在結晶之整個持續時間期間進行。 Preferably, the heating in (i.1.2) is carried out during the entire crystallization treatment or only during one or more of its parts, provided that the zeolitic material crystals have a BEA framework structure. Preferably, the heating is carried out during the entire duration of the crystallization.
較佳地,使自(i.1.2)獲得之結晶材料經受一連串分離及/或洗滌步驟,其中自(i.1.2)中之結晶獲得的沸石材料較佳經受至少一個分離及至少一個洗滌步驟。因此,本發明之方法之步驟(i.1)較佳包含(i.1.1)製備一種混合物,其包含至少一種模板化合物、至少一種YO2源及至少一種X2O3源,及(i.1.2)自(i.1.1)中製備的混合物結晶沸石材料;(i.1.3)分離及/或洗滌,較佳分離及洗滌自(i.1.2)獲得之結晶材料。 Preferably, the crystalline material obtained from (i.1.2) is subjected to a series of separation and/or washing steps, wherein the zeolitic material obtained from the crystallization in (i.1.2) is preferably subjected to at least one separation and at least one washing step. Accordingly, step (i.1) of the method of the invention preferably comprises (i.1.1) preparing a mixture comprising at least one template compound, at least one source of YO 2 and at least one source of X 2 O 3 , and (i. 1.2) Crystalline zeolitic material of the mixture prepared from (i.1.1); (i.1.3) Separation and/or washing, preferably separating and washing the crystalline material obtained from (i.1.2).
結晶沸石材料之分離可藉由任何可設想的方法達成。此等方法包括例如過濾、超過濾、透濾及離心及/或傾析方法,或例如噴霧乾燥方法及噴霧粒化方法,其中過濾方法可涉及抽吸及/或加壓過濾步驟。可應用此等方法之兩者或兩者以上之組合。 Separation of the crystalline zeolite material can be achieved by any conceivable method. Such methods include, for example, filtration, ultrafiltration, diafiltration, and centrifugation and/or decantation methods, or, for example, spray drying methods and spray granulation methods, wherein the filtration process can involve aspiration and/or pressure filtration steps. Two or a combination of two or more of these methods may be applied.
出於分離,特定言之過濾的目的,自(i.1.2)獲得之含有結晶沸石材料的母液之pH較佳藉由向該母液添加酸,較佳在攪拌下,經調節至在6至9、較佳6.5至8.5、更佳7至8範圍內的值,其中酸之添加較佳在母液之溫度下進行,該溫度在20至70℃、更佳30至65℃、更佳40至60℃範圍內。該酸較佳為無機酸,較佳為含有無機酸之水溶液,其中該無機酸較佳選自由磷酸、硫酸、鹽酸、硝酸及其兩者或兩者以上之混合物組成之群,且其中該無機酸更佳為硝酸。 For the purpose of separation, in particular filtration, the pH of the mother liquor containing the crystalline zeolite material obtained from (i.1.2) is preferably adjusted to 6 to 9 by adding acid to the mother liquor, preferably under agitation. Preferably, the value in the range of 6.5 to 8.5, more preferably 7 to 8, wherein the acid addition is preferably carried out at a temperature of the mother liquor, the temperature being 20 to 70 ° C, more preferably 30 to 65 ° C, still more preferably 40 to 60 Within the °C range. The acid is preferably an inorganic acid, preferably an aqueous solution containing a mineral acid, wherein the inorganic acid is preferably selected from the group consisting of phosphoric acid, sulfuric acid, hydrochloric acid, nitric acid, and a mixture of two or more thereof, and wherein the inorganic The acid is more preferably nitric acid.
就一或多個視情況選用之洗滌程序而言,可使用任何可設想 的溶劑。可使用之洗滌劑為例如水,諸如甲醇、乙醇或丙醇之醇,或其兩者或兩者以上之混合物。混合物之實例為兩種或兩種以上醇之混合物,諸如甲醇與乙醇或甲醇與丙醇或乙醇與丙醇或甲醇與乙醇及丙醇之混合物,或水與至少一種醇之混合物,諸如水與甲醇或水與乙醇或水與丙醇或水與甲醇及乙醇或水與甲醇及丙醇或水與乙醇及丙醇或水與甲醇及乙醇及丙醇之混合物。水或水與至少一種醇,較佳為水與乙醇之混合物為較佳的,蒸餾水作為唯一洗滌劑為極其尤其較佳的。 For any one or more washing procedures selected as appropriate, any conceivable Solvent. The detergent which can be used is, for example, water, an alcohol such as methanol, ethanol or propanol, or a mixture of two or more thereof. Examples of mixtures are mixtures of two or more alcohols, such as methanol and ethanol or methanol with propanol or ethanol and propanol or a mixture of methanol with ethanol and propanol, or a mixture of water and at least one alcohol, such as water and Methanol or water and ethanol or water and propanol or water and methanol and ethanol or water and methanol and propanol or water and ethanol and propanol or water and methanol and ethanol and propanol mixture. Water or water is preferably a mixture of at least one alcohol, preferably water and ethanol, and distilled water is extremely particularly preferred as the sole detergent.
結晶沸石材料較佳在(i.1.3)中藉由過濾自獲自(i.1.2)之懸浮液分離以獲得濾餅,該濾餅較佳經受洗滌,較佳用水洗滌。若施加了洗滌,則較佳持續洗滌處理直至洗滌水具有至多每公分1,000微西門子(microSiemens)、更佳至多每公分850微西門子、更佳至多每公分700微西門子之導電率。 The crystalline zeolitic material is preferably isolated in (i.1.3) by filtration from a suspension obtained from (i.1.2) to obtain a filter cake which is preferably subjected to washing, preferably with water. If washing is applied, the washing process is preferably continued until the wash water has a conductivity of at most 1,000 microsiemens per centimeter, more preferably up to 850 microsiemens per centimeter, more preferably up to 700 microsiemens per centimeter.
較佳地,使自(i.1.3)獲得的沸石材料經受熱處理階段,其中較佳地使自(i.1.3)獲得的沸石材料經受預乾燥及/或乾燥及/或煅燒。因此,本發明之方法之步驟(i.1)較佳包含(i.1.1)製備一種混合物,其包含至少一種模板化合物、至少一種YO2源及至少一種X2O3源,及(i.1.2)自(i.1.1)中製備的混合物結晶沸石材料;(i.1.3)分離及/或洗滌,較佳地分離及洗滌自(i.1.2)獲得之結晶材料;(i.1.4)使自(i.1.3)獲得之沸石材料經受熱處理階段。 Preferably, the zeolitic material obtained from (i.1.3) is subjected to a heat treatment stage, wherein the zeolitic material obtained from (i.1.3) is preferably subjected to pre-drying and/or drying and/or calcination. Accordingly, step (i.1) of the method of the invention preferably comprises (i.1.1) preparing a mixture comprising at least one template compound, at least one source of YO 2 and at least one source of X 2 O 3 , and (i. 1.2) a mixture of crystalline zeolite materials prepared in (i.1.1); (i.1.3) separated and/or washed, preferably separated and washed from (i.1.2) obtained crystalline material; (i.1.4) The zeolitic material obtained from (i.1.3) is subjected to a heat treatment stage.
較佳地,在較佳在4至10h、更佳5至8h範圍內之一段時間內使自(i.1.3)獲得之沸石材料經受預乾燥,例如藉由使該沸石材料經受 適合的氣流,諸如空氣、稀空氣或工業用氮氣。 Preferably, the zeolitic material obtained from (i.1.3) is subjected to pre-drying for a period of time preferably in the range of 4 to 10 h, more preferably 5 to 8 h, for example by subjecting the zeolitic material to Suitable air streams, such as air, lean air or industrial nitrogen.
視情況,預乾燥濾餅較佳經乾燥。較佳地,乾燥在100至300℃、更佳150至275℃、更佳200至250℃範圍內之溫度下於諸如工業用氮氣、空氣或稀空氣之適合的氛圍中進行。該乾燥可例如在適合的乾燥烘箱中或藉由噴霧乾燥完成,其中就噴霧乾燥而言,較佳自視情況經預乾燥之濾餅製備較佳的水性懸浮液。若乾燥藉由噴霧乾燥完成,則乾燥氣體入口溫度較佳在200至250℃、更佳220至250℃範圍內,且乾燥氣體出口溫度較佳在100至175℃、更佳120至150℃範圍內。 The pre-dried filter cake is preferably dried, as appropriate. Preferably, the drying is carried out in a suitable atmosphere such as industrial nitrogen, air or dilute air at a temperature in the range of 100 to 300 ° C, more preferably 150 to 275 ° C, more preferably 200 to 250 ° C. The drying can be carried out, for example, in a suitable drying oven or by spray drying, wherein in the case of spray drying, it is preferred to prepare a preferred aqueous suspension from the pre-dried filter cake. If the drying is completed by spray drying, the drying gas inlet temperature is preferably in the range of 200 to 250 ° C, more preferably 220 to 250 ° C, and the drying gas outlet temperature is preferably in the range of 100 to 175 ° C, more preferably 120 to 150 ° C. Inside.
若進行噴霧乾燥,則可設想使獲自(i.1.2)之含有沸石材料之母液視情況在濃縮之後直接經受噴霧乾燥。此外,可設想使經分離及洗滌之沸石材料視情況在經洗滌且視情況經預乾燥之沸石材料之適合的再懸浮之後經受噴霧乾燥,其中以懸浮液之總重量計,水性懸浮液較佳製備為具有2至35重量%、較佳5至25重量%、更佳10至20重量%之較佳固體含量範圍。 If spray drying is carried out, it is conceivable that the mother liquor containing the zeolitic material obtained from (i.1.2) is subjected to spray drying directly after concentration, as appropriate. Furthermore, it is envisaged that the isolated and washed zeolite material is subjected to spray drying after suitable resuspension of the washed and optionally predried zeolitic material, wherein the aqueous suspension is preferably based on the total weight of the suspension. It is prepared to have a preferred solid content range of from 2 to 35% by weight, preferably from 5 to 25% by weight, more preferably from 10 to 20% by weight.
較佳地,根據(i.1.4)之熱處理包含煅燒該沸石材料,其中該沸石材料視情況預先經受噴霧乾燥。較佳地,在煅燒期間,至少一種模板化合物至少部分、更佳地基本上自骨架結構移除。煅燒大體上涉及在諸如工業用氮氣、空氣或稀空氣之適合的氛圍中將沸石材料加熱至至少350℃之溫度,較佳加熱至在400至700℃、更佳450至550℃範圍內之溫度。較佳地,煅燒進行持續1至10h、較佳3至6h範圍內之時間段。因此,煅燒較佳在400至700℃、較佳450至550℃範圍內之溫度下進行,持續1至10h、較佳3至6h範圍內之時間段。 Preferably, the heat treatment according to (i.1.4) comprises calcining the zeolitic material, wherein the zeolitic material is optionally subjected to spray drying as before. Preferably, at least one template compound is at least partially, more preferably substantially removed from the framework structure during calcination. Calcination generally involves heating the zeolitic material to a temperature of at least 350 ° C in a suitable atmosphere such as industrial nitrogen, air or dilute air, preferably to a temperature in the range of 400 to 700 ° C, more preferably 450 to 550 ° C. . Preferably, the calcination is carried out for a period of time ranging from 1 to 10 h, preferably from 3 to 6 h. Therefore, the calcination is preferably carried out at a temperature in the range of from 400 to 700 ° C, preferably from 450 to 550 ° C, for a period of time ranging from 1 to 10 h, preferably from 3 to 6 h.
因此,本發明係關於以上方法,其中步驟(i.1)包含(i.1.1)製備一種混合物,其包含至少一種模板化合物,至少一種YO2源,較佳為SiO2,及至少一種X2O3源,較佳為B2O3;(i.1.2)自(i.1.1)中製備的具有混合物結晶沸石材料;(i.1.3)藉由過濾及洗滌經分離之沸石材料分離自(i.1.2)獲得之沸石材料;(i.1.4)使自(i.1.3)獲得之分離沸石材料經受熱處理階段,該熱處理階段包含預乾燥該沸石材料、再懸浮經預乾燥之沸石材料;噴霧乾燥懸浮沸石材料,及煅燒經噴霧乾燥之沸石材料。 Accordingly, the present invention relates to the above method, wherein the step (i.1) comprises (i.1.1) preparing a mixture comprising at least one template compound, at least one YO 2 source, preferably SiO 2 , and at least one X 2 O 3 source, preferably B 2 O 3 ; (i.1.2) a crystalline zeolitic material having a mixture prepared from (i.1.1); (i.1.3) separated from the separated zeolite material by filtration and washing ( I.1.2) obtained zeolitic material; (i.1.4) subjecting the separated zeolitic material obtained from (i.1.3) to a heat treatment stage comprising pre-drying the zeolitic material, resuspending the pre-dried zeolitic material; The suspended zeolite material is dried and the spray dried zeolite material is calcined.
根據本發明之方法之步驟(i.2),藉由用液體溶劑系統處理在(i.1)中提供的沸石起始材料來產生空四面體骨架位點。較佳地,使在(i.1)中提供的經分離、噴霧乾燥及煅燒之沸石材料經受根據(i.2)之用液體溶劑系統的處理,自該處理獲得莫耳比X2O3:YO2、較佳B2O3:SiO2至多為0.02:1之沸石材料。 According to step (i.2) of the process of the invention, an empty tetrahedral framework site is created by treating the zeolite starting material provided in (i.1) with a liquid solvent system. Preferably, the separated, spray dried and calcined zeolitic material provided in (i.1) is subjected to treatment with a liquid solvent system according to (i.2) from which Mohrby X 2 O 3 is obtained. : YO 2 , preferably B 2 O 3 : SiO 2 is at most 0.02:1 zeolite material.
通常,關於在(i.2)中使用的液體溶劑系統之化學性質不存在特定限制。因此,可設想使用酸性水系統以用於將沸石材料之莫耳比X2O3:YO2、較佳B2O3:SiO2降低至至多0.02:1之值。就酸而言,液體溶劑系統可包含例如鹽酸、硫酸、硝酸、磷酸、甲酸、乙酸、丙酸、草酸或酒石酸。較佳地,在(i.2)中使用之液體溶劑系統選自由水、一元醇、多元醇及其兩者或兩者以上之混合物組成之群。關於該等一元醇及多元醇,不存在特定限制。較佳地,此等醇含有1至6個碳原子,更佳1至5個碳原子,更佳 1至4個碳原子,且更佳1至3個碳原子。多元醇較佳包含2至5個羥基,更佳2至4個羥基,較佳2個或3個羥基。尤其較佳的一元醇為甲醇、乙醇及如1-丙醇及2-丙醇之丙醇。尤其較佳的多元醇為乙烷-1,2-二醇、丙烷-1,2-二醇、丙烷-1,3-二醇、丙烷-1,2,3-三醇。若使用上述化合物之兩者或兩者以上之混合物,則較佳地,此等混合物包含水及至少一種一元醇及/或至少一種多元醇。最佳地,液體溶劑系統由水組成。因此,本發明係關於上文所定義之方法及可自其獲得或自其獲得之沸石材料,其中液體溶劑系統選自由以下各者組成之群:水、甲醇、乙醇、丙醇、乙烷-1,2-二醇、丙烷-1,2-二醇、丙烷-1,3-二醇、丙烷-1,2,3-三醇及其兩者或兩者以上之混合物,較佳為水。 Generally, there are no specific restrictions regarding the chemical nature of the liquid solvent system used in (i.2). Therefore, it is conceivable to use an acidic water system for reducing the molar ratio of the zeolitic material X 2 O 3 :YO 2 , preferably B 2 O 3 :SiO 2 to a value of at most 0.02:1. In terms of acid, the liquid solvent system can comprise, for example, hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, formic acid, acetic acid, propionic acid, oxalic acid or tartaric acid. Preferably, the liquid solvent system used in (i.2) is selected from the group consisting of water, monohydric alcohol, polyhydric alcohol, and a mixture of two or more thereof. There are no specific restrictions regarding such monohydric alcohols and polyhydric alcohols. Preferably, the alcohols contain from 1 to 6 carbon atoms, more preferably from 1 to 5 carbon atoms, still more preferably from 1 to 4 carbon atoms, and still more preferably from 1 to 3 carbon atoms. The polyol preferably contains 2 to 5 hydroxyl groups, more preferably 2 to 4 hydroxyl groups, preferably 2 or 3 hydroxyl groups. Particularly preferred monohydric alcohols are methanol, ethanol and propanol such as 1-propanol and 2-propanol. Particularly preferred polyols are ethane-1,2-diol, propane-1,2-diol, propane-1,3-diol, propane-1,2,3-triol. If a mixture of two or more of the above compounds is used, preferably the mixtures comprise water and at least one monohydric alcohol and/or at least one polyhydric alcohol. Optimally, the liquid solvent system consists of water. Accordingly, the present invention relates to a process as defined above and a zeolitic material obtainable therefrom or obtained therefrom, wherein the liquid solvent system is selected from the group consisting of water, methanol, ethanol, propanol, ethane - 1,2-diol, propane-1,2-diol, propane-1,3-diol, propane-1,2,3-triol, and a mixture of two or more thereof, preferably water .
此外,尤其較佳地,該液體溶劑系統不含有無機酸或有機酸或其鹽,酸選自由鹽酸、硫酸、硝酸、磷酸、甲酸、乙酸、丙酸、草酸及酒石酸組成之群。因此,本發明亦關於以上方法,其中該液體溶劑系統選自由以下各者組成之群:水、甲醇、乙醇、丙醇、乙烷-1,2-二醇、丙烷-1,2-二醇、丙烷-1,3-二醇、丙烷-1,2,3-三醇及其兩者或兩者以上之混合物,較佳為水,且其中該液體溶劑系統不含有無機或有機酸或其鹽,酸選自由鹽酸、硫酸、硝酸、磷酸、甲酸、乙酸、丙酸、草酸及酒石酸組成之群。甚至更佳地,本發明亦關於以上方法,其中該液體溶劑系統選自由以下各者組成之群:水、甲醇、乙醇、丙醇、乙烷-1,2-二醇、丙烷-1,2-二醇、丙烷-1,3-二醇、丙烷-1,2,3-三醇及其兩者或兩者以上之混合物,較佳為水,且其中該液體溶劑系統不含有無機或有機酸或其鹽。 Further, it is particularly preferred that the liquid solvent system does not contain a mineral acid or an organic acid or a salt thereof, and the acid is selected from the group consisting of hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, formic acid, acetic acid, propionic acid, oxalic acid, and tartaric acid. Accordingly, the present invention is also directed to the above method, wherein the liquid solvent system is selected from the group consisting of water, methanol, ethanol, propanol, ethane-1,2-diol, propane-1,2-diol a propane-1,3-diol, a propane-1,2,3-triol, a mixture of two or more thereof, preferably water, and wherein the liquid solvent system does not contain an inorganic or organic acid or The salt, the acid is selected from the group consisting of hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, formic acid, acetic acid, propionic acid, oxalic acid, and tartaric acid. Even more preferably, the invention relates to the above method, wherein the liquid solvent system is selected from the group consisting of water, methanol, ethanol, propanol, ethane-1,2-diol, propane-1,2 a diol, a propane-1,3-diol, a propane-1,2,3-triol, and a mixture of two or more thereof, preferably water, and wherein the liquid solvent system does not contain inorganic or organic Acid or its salt.
根據(i.2)之反應條件不受特定限制,其條件為上文所描述 之溶劑系統在其液態中且莫耳比X2O3:YO2、較佳B2O3:SiO2降低至至多0.02:1之值。特定言之,關於下文所描述之較佳溫度,熟習此項技術者將選擇進行處理之各別壓力以便將溶劑系統保持在其液態中。關於根據(i.2)之處理之持續時間,不存在特定限制。上述時間應理解為將液體溶劑系統維持在下文所描述之處理溫度下的時間。較佳地,在(i.2)中,處理進行持續6至20h、更佳7至17h、更佳8至12h之時間段。較佳處理溫度在50至125℃、較佳90至115℃、更佳95至105℃範圍內。最佳地,根據(i2)之處理在溶劑系統之沸點下進行。若溶劑系統由兩種或兩種以上組分構成,則根據(i.2)之處理較佳在沸點最低的組分之沸點下進行。 The reaction conditions according to (i.2) are not particularly limited, provided that the solvent system described above is in its liquid state and the molar ratio of X 2 O 3 :YO 2 , preferably B 2 O 3 :SiO 2 is lowered. Up to a value of 0.02:1. In particular, with regard to the preferred temperatures described below, those skilled in the art will select the respective pressures to be processed in order to maintain the solvent system in its liquid state. There are no specific restrictions regarding the duration of processing according to (i.2). The above time is understood to be the time during which the liquid solvent system is maintained at the processing temperatures described below. Preferably, in (i.2), the treatment is carried out for a period of time of 6 to 20 h, more preferably 7 to 17 h, still more preferably 8 to 12 h. The preferred treatment temperature is in the range of 50 to 125 ° C, preferably 90 to 115 ° C, more preferably 95 to 105 ° C. Most preferably, the treatment according to (i2) is carried out at the boiling point of the solvent system. If the solvent system consists of two or more components, the treatment according to (i.2) is preferably carried out at the boiling point of the component having the lowest boiling point.
較佳地,根據(i.2)之處理在回流下進行。因此,用於根據(i.2)之處理的較佳容器(其代表開放系統)較佳配備有回流冷凝器。在根據(i.2)之處理期間,液體溶劑系統之溫度保持基本上恆定或有所變化,因此用液體溶劑系統之處理在兩種或兩種以上之不同溫度下進行。最佳地,溫度在上文所定義之範圍內保持基本上恆定。 Preferably, the treatment according to (i.2) is carried out under reflux. Therefore, a preferred container for processing according to (i.2), which represents an open system, is preferably equipped with a reflux condenser. During the treatment according to (i.2), the temperature of the liquid solvent system remains substantially constant or varies, so treatment with a liquid solvent system is carried out at two or more different temperatures. Most preferably, the temperature remains substantially constant over the range defined above.
因此,本發明係關於以上方法,其包含(i2)用液體溶劑系統、較佳用水處理在(i.1)中提供的沸石材料,由此在開放系統中在回流下於95至105℃範圍內之溫度下獲得莫耳比X2O3:YO2、較佳B2O3:SiO2至多為0.02:1之沸石材料,且至少部分地將沸石材料自液體溶劑系統分離。 Accordingly, the present invention relates to the above method comprising (i2) treating the zeolitic material provided in (i.1) with a liquid solvent system, preferably with water, thereby being in the open system at 95 to 105 ° C under reflux A zeolite material having a molar ratio of X 2 O 3 :YO 2 , preferably B 2 O 3 :SiO 2 of at most 0.02:1 is obtained at the internal temperature, and the zeolite material is at least partially separated from the liquid solvent system.
就所使用之沸石材料相對於液體溶劑系統之量的量而言,不存在特定限制。較佳地,沸石材料相對於液體溶劑系統之重量比在1:5至1:50、更佳1:10至1:35、更佳1:10至1:20、甚至更佳1:12至1:18範圍內。 There is no particular limitation as to the amount of zeolitic material used relative to the amount of liquid solvent system. Preferably, the weight ratio of the zeolitic material to the liquid solvent system is from 1:5 to 1:50, more preferably from 1:10 to 1:35, more preferably from 1:10 to 1:20, even more preferably from 1:12 to Within the range of 1:18.
在根據(i.2)之處理期間,進一步較佳的為適當攪拌液體溶劑系統。在(i.2)期間,攪拌速率保持基本上恆定或有所變化,因此處理在兩種或兩種以上不同的攪拌速率下進行。最佳地,沸石材料在第一攪拌速率下懸浮於液體溶劑系統中,且在上述溫度下在(i.2)期間,攪拌速率有所變化,較佳有所增加。因而,可視例如液體溶劑系統之體積、所使用的沸石材料之量、所要溫度及其類似者而定適當地選擇攪拌速率。較佳地,使得沸石材料懸浮於液體溶劑系統中之攪拌速率在5至200r.p.m.(轉每分鐘)、更佳10至200r.p.m.、更佳20至55r.p.m.、更佳30至50r.p.m.範圍內。進行在上文所描述之溫度下之處理的攪拌速率較佳在50至100r.p.m.、更佳55至90r.p.m.、更佳60至80r.p.m.範圍內。 It is further preferred during the treatment according to (i.2) to properly agitate the liquid solvent system. During (i.2), the agitation rate remains substantially constant or varies, so the treatment is carried out at two or more different agitation rates. Most preferably, the zeolitic material is suspended in the liquid solvent system at a first agitation rate, and during the above temperature (a.2), the agitation rate varies, preferably increased. Thus, the agitation rate can be appropriately selected depending on, for example, the volume of the liquid solvent system, the amount of the zeolitic material used, the desired temperature, and the like. Preferably, the stirring rate of the zeolite material suspended in the liquid solvent system is from 5 to 200 r.pm (per minute), more preferably from 10 to 200 r.pm, still more preferably from 20 to 55 r.pm, still more preferably from 30 to 50 r. Within the pm range. The agitation rate at which the treatment at the temperature described above is carried out is preferably in the range of 50 to 100 r.p.m., more preferably 55 to 90 r.p.m., still more preferably 60 to 80 r.p.m.
在根據(i.2)之處理之後,所得沸石材料較佳自液體溶劑系統分離。因此,本發明亦關於以上方法,其進一步包含(i.3)至少部分自液體溶劑系統分離自(i.2)獲得之沸石材料,視情況可包括乾燥。 After the treatment according to (i.2), the resulting zeolitic material is preferably separated from the liquid solvent system. Accordingly, the present invention is also directed to the above method, further comprising (i.3) separating the zeolitic material obtained from (i.2) at least in part from a liquid solvent system, optionally including drying.
可設想自液體溶劑系統分離沸石材料之所有方法。此等方法包括例如過濾、超過濾、透濾及離心方法,或例如噴霧乾燥方法及噴霧粒化方法,其中過濾方法可涉及抽吸及/或加壓過濾步驟。可應用此等方法之兩者或兩者以上之組合。 All methods of separating zeolite materials from liquid solvent systems are envisioned. Such methods include, for example, filtration, ultrafiltration, diafiltration, and centrifugation methods, or, for example, spray drying methods and spray granulation methods, wherein the filtration process can involve aspiration and/or pressure filtration steps. Two or a combination of two or more of these methods may be applied.
就一或多個視情況選用之洗滌程序而言,可使用任何可設想的溶劑。可使用之洗滌劑為例如水,諸如甲醇、乙醇或丙醇之醇,或其兩者或兩者以上之混合物。混合物之實例為兩種或兩種以上醇之混合物,諸 如甲醇與乙醇或甲醇與丙醇或乙醇與丙醇或甲醇與乙醇及丙醇之混合物,或水與至少一種醇之混合物,諸如水與甲醇或水與乙醇或水與丙醇或水與甲醇及乙醇或水與甲醇及丙醇或水與乙醇及丙醇或水與甲醇及乙醇及丙醇之混合物。水或水與至少一種醇,較佳為水與乙醇之混合物為較佳的,蒸餾水作為唯一洗滌劑為極其尤其較佳的。若施加了洗滌,則可較佳持續洗滌處理直至洗滌水具有至多每公分1,000微西門子、更佳至多每公分850微西門子、更佳至多每公分700微西門子之導電率。 Any conceivable solvent can be used in connection with one or more washing procedures selected as appropriate. The detergent which can be used is, for example, water, an alcohol such as methanol, ethanol or propanol, or a mixture of two or more thereof. An example of a mixture is a mixture of two or more alcohols, Such as methanol and ethanol or methanol and propanol or ethanol and propanol or a mixture of methanol and ethanol and propanol, or a mixture of water and at least one alcohol, such as water and methanol or water and ethanol or water and propanol or water and methanol And a mixture of ethanol or water with methanol and propanol or water with ethanol and propanol or water with methanol and ethanol and propanol. Water or water is preferably a mixture of at least one alcohol, preferably water and ethanol, and distilled water is extremely particularly preferred as the sole detergent. If washing is applied, the washing treatment can preferably be continued until the washing water has a conductivity of at most 1,000 microsiemens per centimeter, more preferably up to 850 microsiemens per centimeter, more preferably up to 700 microsiemens per centimeter.
根據本發明,沸石材料較佳藉由過濾自懸浮液分離以獲得濾餅,該濾餅較佳經受洗滌,較佳用水洗滌。 According to the invention, the zeolitic material is preferably separated from the suspension by filtration to obtain a filter cake which is preferably subjected to washing, preferably with water.
在較佳藉由過濾達成自液體溶劑系統分離具有BEA骨架結構之沸石材料之後,且在洗滌之後,視情況使在(ii)中獲得之沸石材料經受乾燥。乾燥程序可視情況包含一或多個乾燥步驟。一般而言,可使用任何可設想的乾燥方式。乾燥程序較佳包括加熱及/或向具有BEA骨架結構之沸石材料施加真空。 The zeolite material obtained in (ii) is optionally subjected to drying after separation of the zeolite material having the BEA framework structure from the liquid solvent system by filtration, and after washing. The drying procedure may optionally include one or more drying steps. In general, any conceivable drying method can be used. The drying procedure preferably includes heating and/or applying a vacuum to the zeolitic material having the BEA framework structure.
較佳地,在較佳在4至10h、更佳5至8h範圍內之一段時間內使經分離及洗滌之沸石材料經受預乾燥,例如藉由使濾餅經受適合的氣流,諸如空氣、稀空氣或氮氣。 Preferably, the separated and washed zeolitic material is subjected to pre-drying for a period of time preferably in the range of 4 to 10 h, more preferably 5 to 8 h, for example by subjecting the filter cake to a suitable gas flow, such as air, thin Air or nitrogen.
較佳地,在視情況選用之預乾燥之後,使沸石材料經受乾燥,較佳為噴霧乾燥,其中乾燥氣體入口溫度較佳在200至250℃、更佳220至250℃範圍內,且乾燥氣體出口溫度較佳在100至175℃、更佳120至150℃範圍內。若進行噴霧乾燥,則可設想使含有沸石材料之懸浮液視情況在濃縮之後直接經受噴霧乾燥。此外,可設想使經分離及洗滌之沸石材料較 佳地在經洗滌且視情況經預乾燥之沸石材料之適合的再懸浮之後經受噴霧乾燥,較佳在去離子水中。較佳地,以懸浮液之總重量計,水性懸浮液之固體含量在2至35重量%、較佳5至25重量%、更佳10至20重量%之範圍內。 Preferably, the zeolitic material is subjected to drying, preferably spray drying, after optionally pre-drying, wherein the drying gas inlet temperature is preferably in the range of 200 to 250 ° C, more preferably 220 to 250 ° C, and the drying gas The outlet temperature is preferably in the range of 100 to 175 ° C, more preferably 120 to 150 ° C. If spray drying is carried out, it is conceivable that the suspension containing the zeolitic material is subjected to spray drying directly after concentration, as appropriate. In addition, it is conceivable to compare the separated and washed zeolite materials. Preferably, it is subjected to spray drying after suitable resuspension of the washed and optionally predried zeolitic material, preferably in deionized water. Preferably, the aqueous suspension has a solids content of from 2 to 35% by weight, preferably from 5 to 25% by weight, more preferably from 10 to 20% by weight, based on the total weight of the suspension.
較佳地,自(i.3)獲得之沸石材料呈粉末形式,較佳呈噴霧粉末形式,其中該噴霧粉末可自(i.1)中之噴霧乾燥及/或(i.3)中之噴霧乾燥產生。 Preferably, the zeolitic material obtained from (i.3) is in powder form, preferably in the form of a spray powder, wherein the spray powder can be spray dried from (i.1) and/or (i.3) Spray drying is produced.
因此,根據(i),具有含空四面體骨架位點之BEA骨架結構的沸石材料較佳藉由包含以下之方法提供:(i.1)提供具有BEA骨架結構之沸石起始材料,其中該沸石起始材料之骨架結構包含X2O3及YO2,較佳為B2O3及SiO2,且莫耳比X2O3:YO2、較佳B2O3比SiO2大於0.02:1,較佳為至少0.03:1,更佳在0.03:1至0.07:1、更佳0.03:1至0.06:1、更佳0.03:1至0.05:1範圍內;(i.2)藉由用液體溶劑系統較佳在回流下處理在(i.1)中提供的沸石起始材料來產生空四面體骨架位點,從而獲得莫耳比X2O3:YO2、較佳B2O3:SiO2至多為0.02:1之沸石材料,其中該液體溶劑系統較佳選自由以下各者組成之群:水、甲醇、乙醇、丙醇、乙烷-1,2-二醇、丙烷-1,2-二醇、丙烷-1,3-二醇、丙烷-1,2,3-三醇及其兩者或兩者以上之混合物,該液體溶劑系統更佳為水,其中更佳地,該液體溶劑系統不含有無機或有機酸或其鹽,且其中該處理較佳在50至125℃、更佳90至115℃、更佳95至105℃範圍內之溫度下進行,且較佳持續6至20h、更佳7至17h、更佳8至12h範圍內之時間段;(i.3)至少部分地自液體溶劑系統分離自(i.2)獲得之沸石材料,視情 況包括乾燥,較佳為噴霧乾燥。 Therefore, according to (i), the zeolitic material having the BEA framework structure having a hollow tetrahedral skeleton site is preferably provided by the method comprising: (i.1) providing a zeolite starting material having a BEA framework structure, wherein the starting material of the skeleton structure comprising zeolite X 2 O 3 and YO 2, preferably B 2 O 3 and SiO 2, and the molar ratio of X 2 O 3: YO 2, preferably B 2 O 3 SiO 2 ratio greater than 0.02 :1, preferably at least 0.03:1, more preferably in the range of 0.03:1 to 0.07:1, more preferably 0.03:1 to 0.06:1, more preferably 0.03:1 to 0.05:1; (i.2) The empty tetrahedral skeleton site is produced by treating the zeolite starting material provided in (i.1) with a liquid solvent system preferably under reflux to obtain a molar ratio X 2 O 3 :YO 2 , preferably B 2 O 3 : SiO 2 is at most 0.02:1 zeolite material, wherein the liquid solvent system is preferably selected from the group consisting of water, methanol, ethanol, propanol, ethane-1,2-diol, propane -1,2-diol, propane-1,3-diol, propane-1,2,3-triol, and a mixture of two or more thereof, the liquid solvent system is more preferably water, more preferably Ground, the liquid solvent system does not An inorganic or organic acid or a salt thereof, and wherein the treatment is preferably carried out at a temperature in the range of 50 to 125 ° C, more preferably 90 to 115 ° C, still more preferably 95 to 105 ° C, and preferably lasts 6 to 20 hours, more preferably a period of time ranging from 7 to 17 h, more preferably from 8 to 12 h; (i.3) a zeolite material obtained from (i.2) at least partially separated from the liquid solvent system, optionally including drying, preferably spray drying .
根據本發明,在步驟(i.4)中視情況使自(i.3)獲得之分離沸石材料經受煅燒。 According to the invention, the isolated zeolitic material obtained from (i.3) is subjected to calcination in step (i.4) as appropriate.
較佳地,根據(i.4)之煅燒在諸如空氣、稀空氣或氮氣之適合的氛圍中在400至700℃、較佳500至600℃範圍內之溫度下進行,持續1至10h、較佳2至6h範圍內之時間段。 Preferably, the calcination according to (i.4) is carried out in a suitable atmosphere such as air, dilute air or nitrogen at a temperature in the range of 400 to 700 ° C, preferably 500 to 600 ° C, for 1 to 10 h, Good time range from 2 to 6h.
因此,根據(i),具有含空四面體骨架位點之BEA骨架結構的沸石材料較佳藉由包含以下之方法提供:(i.1)提供具有BEA骨架結構之沸石起始材料,其中該沸石起始材料之骨架結構包含X2O3及YO2,較佳為B2O3及SiO2,且莫耳比X2O3:YO2、較佳B2O3比SiO2大於0.02:1,較佳為至少0.03:1,更佳在0.03:1至0.07:1、更佳0.03:1至0.06:1、更佳0.03:1至0.05:1範圍內;(i.2)藉由用液體溶劑系統較佳在回流下處理在(i.1)中提供的沸石起始材料來產生空四面體骨架位點,從而獲得莫耳比X2O3:YO2、較佳B2O3:SiO2至多為0.02:1之沸石材料,其中該液體溶劑系統較佳選自由以下各者組成之群:水、甲醇、乙醇、丙醇、乙烷-1,2-二醇、丙烷-1,2-二醇、丙烷-1,3-二醇、丙烷-1,2,3-三醇及其兩者或兩者以上之混合物,該液體溶劑系統更佳為水,其中更佳地,該液體溶劑系統不含有無機或有機酸或其鹽,且其中該處理較佳在50至125℃、更佳90至115℃、更佳95至105℃範圍內之溫度下進行,且較佳持續6至20h、更佳7至17h、更佳8至12h範圍內之時間段;(i.3)至少部分地自液體溶劑系統分離自(i.2)獲得之沸石材料,視情 況包括乾燥,較佳為噴霧乾燥;(i.4)視情況煅燒自(i.3)獲得之分離沸石材料,其較佳在400至700℃、更佳450至550℃範圍內之溫度下進行,且較佳持續1至10h、更佳3至6h範圍內之時間段。 Therefore, according to (i), the zeolitic material having the BEA framework structure having a hollow tetrahedral skeleton site is preferably provided by the method comprising: (i.1) providing a zeolite starting material having a BEA framework structure, wherein the starting material of the skeleton structure comprising zeolite X 2 O 3 and YO 2, preferably B 2 O 3 and SiO 2, and the molar ratio of X 2 O 3: YO 2, preferably B 2 O 3 SiO 2 ratio greater than 0.02 :1, preferably at least 0.03:1, more preferably in the range of 0.03:1 to 0.07:1, more preferably 0.03:1 to 0.06:1, more preferably 0.03:1 to 0.05:1; (i.2) The empty tetrahedral skeleton site is produced by treating the zeolite starting material provided in (i.1) with a liquid solvent system preferably under reflux to obtain a molar ratio X 2 O 3 :YO 2 , preferably B 2 O 3 : SiO 2 is at most 0.02:1 zeolite material, wherein the liquid solvent system is preferably selected from the group consisting of water, methanol, ethanol, propanol, ethane-1,2-diol, propane -1,2-diol, propane-1,3-diol, propane-1,2,3-triol, and a mixture of two or more thereof, the liquid solvent system is more preferably water, more preferably Ground, the liquid solvent system does not An inorganic or organic acid or a salt thereof, and wherein the treatment is preferably carried out at a temperature in the range of 50 to 125 ° C, more preferably 90 to 115 ° C, still more preferably 95 to 105 ° C, and preferably lasts 6 to 20 hours, more preferably a period of time ranging from 7 to 17 h, more preferably from 8 to 12 h; (i.3) a zeolite material obtained from (i.2) at least partially separated from the liquid solvent system, optionally including drying, preferably spray drying (i.4) calcining the isolated zeolite material obtained from (i.3) as appropriate, preferably at a temperature in the range of 400 to 700 ° C, more preferably 450 to 550 ° C, and preferably lasting 1 to 10 h. More preferably, the time period is in the range of 3 to 6 hours.
較佳地,在(i.3)中獲得之沸石材料未在(iii)之前經受煅燒。 Preferably, the zeolitic material obtained in (i.3) is not subjected to calcination prior to (iii).
因此,根據(i),具有含空四面體骨架位點之BEA骨架結構的沸石材料較佳藉由包含以下之方法提供:(i.1)提供具有BEA骨架結構之沸石起始材料,其中該沸石起始材料之骨架結構包含X2O3及YO2,較佳為B2O3及SiO2,且莫耳比X2O3:YO2、較佳B2O3比SiO2大於0.02:1,較佳為至少0.03:1,更佳在0.03:1至0.07:1、更佳0.03:1至0.06:1、更佳0.03:1至0.05:1範圍內;(i.2)藉由用液體溶劑系統較佳在回流下處理在(i.1)中提供的沸石起始材料來產生空四面體骨架位點,從而獲得莫耳比X2O3:YO2、較佳B2O3:SiO2至多為0.02:1之沸石材料,其中該液體溶劑系統較佳選自由以下各者組成之群:水、甲醇、乙醇、丙醇、乙烷-1,2-二醇、丙烷-1,2-二醇、丙烷-1,3-二醇、丙烷-1,2,3-三醇及其兩者或兩者以上之混合物,該液體溶劑系統更佳為水,其中更佳地,該液體溶劑系統不含有無機或有機酸或其鹽,且其中該處理較佳在50至125℃、更佳90至115℃、更佳95至105℃範圍內之溫度下進行,且較佳持續6至20h、更佳7至17h、更佳8至12h範圍內之時間段;(i.3)至少部分地自液體溶劑系統分離自(i.2)獲得之沸石材料,較佳包括乾燥,較佳為噴霧乾燥,其中在(i.3)之後且在(iii)之前,較佳經乾 燥、更佳經噴霧乾燥之沸石材料未在450至550℃範圍內之溫度下及3至6h範圍內之時間段經受煅燒,較佳未在400至700℃範圍內之溫度下及1至10h範圍內之時間段經受煅燒,更佳未經受煅燒。 Therefore, according to (i), the zeolitic material having the BEA framework structure having a hollow tetrahedral skeleton site is preferably provided by the method comprising: (i.1) providing a zeolite starting material having a BEA framework structure, wherein the starting material of the skeleton structure comprising zeolite X 2 O 3 and YO 2, preferably B 2 O 3 and SiO 2, and the molar ratio of X 2 O 3: YO 2, preferably B 2 O 3 SiO 2 ratio greater than 0.02 :1, preferably at least 0.03:1, more preferably in the range of 0.03:1 to 0.07:1, more preferably 0.03:1 to 0.06:1, more preferably 0.03:1 to 0.05:1; (i.2) The empty tetrahedral skeleton site is produced by treating the zeolite starting material provided in (i.1) with a liquid solvent system preferably under reflux to obtain a molar ratio X 2 O 3 :YO 2 , preferably B 2 O 3 : SiO 2 is at most 0.02:1 zeolite material, wherein the liquid solvent system is preferably selected from the group consisting of water, methanol, ethanol, propanol, ethane-1,2-diol, propane -1,2-diol, propane-1,3-diol, propane-1,2,3-triol, and a mixture of two or more thereof, the liquid solvent system is more preferably water, more preferably Ground, the liquid solvent system does not An inorganic or organic acid or a salt thereof, and wherein the treatment is preferably carried out at a temperature in the range of 50 to 125 ° C, more preferably 90 to 115 ° C, still more preferably 95 to 105 ° C, and preferably lasts 6 to 20 hours, more preferably a period of time ranging from 7 to 17 h, more preferably from 8 to 12 h; (i.3) a zeolite material obtained at least partially from the liquid solvent system from (i.2), preferably including drying, preferably spray drying Wherein after (i.3) and prior to (iii), preferably the dried, more preferably spray dried zeolitic material is not subjected to a temperature in the range of from 450 to 550 ° C and a period of from 3 to 6 h The calcination, preferably not subjected to calcination at a temperature in the range of from 400 to 700 ° C and in the range of from 1 to 10 h, is more preferably uncalcined.
根據本發明,根據(ii)之用液體溶劑系統進行的處理減小沸石材料之莫耳比X2O3:YO2,較佳為B2O3:SiO2;因此,其為用於自BEA骨架結構移除X之至少一部分且在沸石骨架中產生空四面體位點之程序。因此,自(ii)獲得之具有BEA骨架結構的沸石材料之莫耳比X2O3:YO2、較佳B2O3:SiO2高於在(i)中提供之具有BEA骨架結構的沸石材料之莫耳比X2O3:YO2、較佳B2O3:SiO2。根據本發明之一較佳具體實例,在(ii)中獲得之莫耳比X2O3:YO2、較佳B2O3:SiO2為至多0.02:1,較佳為至多0.01:1,更佳在0.0005:1至0.01:1、更佳0.0009:1至0.003:1範圍內。 According to the present invention, the treatment with the liquid solvent system according to (ii) reduces the molar ratio of the zeolitic material X 2 O 3 :YO 2 , preferably B 2 O 3 :SiO 2 ; therefore, it is used for self The BEA framework removes at least a portion of X and creates a program of empty tetrahedral sites in the zeolite framework. Therefore, the molar ratio X 2 O 3 :YO 2 , preferably B 2 O 3 :SiO 2 of the zeolitic material having the BEA skeleton structure obtained from (ii) is higher than that of the BEA skeleton structure provided in (i) The molar ratio of the zeolitic material is X 2 O 3 :YO 2 , preferably B 2 O 3 :SiO 2 . According to a preferred embodiment of the present invention, the molar ratio X 2 O 3 :YO 2 , preferably B 2 O 3 :SiO 2 obtained in (ii) is at most 0.02:1, preferably at most 0.01:1. More preferably, it is in the range of 0.0005:1 to 0.01:1, more preferably 0.0009:1 to 0.003:1.
因此,本發明係關於以上方法,其中在提供於(i)中的沸石材料之骨架結構中,莫耳比X2O3:YO2、較佳B2O3:SiO2為至多0.02:1,較佳為至多0.01:1,更佳在0.0005:1至0.01:1、更佳0.0009:1至0.003:1範圍內。 Accordingly, the present invention relates to the above method, wherein in the framework structure of the zeolitic material provided in (i), the molar ratio X 2 O 3 :YO 2 , preferably B 2 O 3 :SiO 2 is at most 0.02:1 Preferably, it is at most 0.01:1, more preferably in the range of 0.0005:1 to 0.01:1, more preferably 0.0009:1 to 0.003:1.
根據本發明,較佳提供具有基於SiO2源及B2O3源之BEA骨架結構的沸石材料。尤其較佳地,具有BEA骨架結構之沸石材料不含鋁。如在本發明之此上下文中使用的術語「不含鋁(free of aluminum)」關於可能僅以雜質形式之痕量含有鋁之具有BEA骨架結構的沸石材料,該等雜質可能例如由存在於用於製備沸石材料之合成混合物中之起始材料中的鋁雜質產生,亦即以在矽源、硼源、模板化合物及水中的雜質的形式。特定言之,在(i.1)中之合成混合物中不使用鋁源。 According to the present invention, it is preferred to provide a zeolitic material having a BEA framework structure based on a source of SiO 2 and a source of B 2 O 3 . Particularly preferably, the zeolitic material having the BEA framework structure is free of aluminum. The term "free of aluminum" as used in this context of the present invention relates to a zeolitic material having a BEA framework structure which may contain only aluminum in trace amounts in the form of impurities, which may be present, for example, by use. Aluminum impurities are produced in the starting materials in the synthesis mixture for the preparation of the zeolitic material, i.e., in the form of impurities in the ruthenium source, boron source, template compound, and water. In particular, no source of aluminum is used in the synthesis mixture in (i.1).
較佳地,在(i)中提供的沸石材料之骨架結構之至少95重 量%、較佳至少98重量%、更佳至少99重量%由X2O3及YO2、較佳B2O3及SiO2組成。更佳地,在(i)中提供的沸石材料之骨架結構之至少99.5重量%、更佳至少99.8重量%、更佳至少99.9重量%由X2O3及YO2、較佳B2O3及SiO2組成。 Preferably, at least 95% by weight, preferably at least 98% by weight, more preferably at least 99% by weight of the framework structure of the zeolitic material provided in (i) consists of X 2 O 3 and YO 2 , preferably B 2 O 3 And SiO 2 composition. More preferably, at least 99.5% by weight, more preferably at least 99.8% by weight, more preferably at least 99.9% by weight of the framework structure of the zeolitic material provided in (i) consists of X 2 O 3 and YO 2 , preferably B 2 O 3 And SiO 2 composition.
基於經受自沸石骨架移除X、較佳為B之具有BEA骨架結構的沸石材料之組成,且進一步基於由自沸石骨架移除X、較佳為B獲得之具有BEA骨架結構之沸石材料之組成,可容易地計算由移除階段形成的空四面體骨架位點之莫耳量。 Based on the composition of the zeolitic material having the BEA framework structure which is subjected to the removal of X, preferably B from the zeolite framework, and further based on the composition of the zeolitic material having the BEA framework structure obtained by removing X, preferably B from the zeolite framework The amount of moiré of the empty tetrahedral skeleton site formed by the removal stage can be easily calculated.
根據本發明之方法之步驟(ii),提供固體形式之錫離子源。 According to step (ii) of the process of the invention, a source of tin ions in solid form is provided.
通常,關於錫離子源不存在特定限制,其條件為可藉由固態離子交換將錫併入根據(iii)之沸石骨架中。 Generally, there is no particular limitation with respect to the source of tin ions, provided that the tin can be incorporated into the zeolite framework according to (iii) by solid state ion exchange.
較佳地,錫離子源選自由以下各者組成之群:錫(II)烷氧化物、錫(IV)烷氧化物、有機酸之錫(II)鹽、有機酸之錫(IV)鹽及其兩者或兩者以上之混合物。更佳地,錫離子源選自由以下各者組成之群:具有1至4個碳原子,諸如1個碳原子、2個碳原子、3個碳原子或4個碳原子之錫(II)烷氧化物;具有1至4個碳原子,諸如1個碳原子、2個碳原子、3個碳原子或4個碳原子之錫(IV)烷氧化物;具有1至6個碳原子,諸如1個碳原子、2個碳原子、3個碳原子、4個碳原子、5個碳原子或6個碳原子之有機酸之錫(II)鹽;具有1至6個碳原子,諸如1個碳原子、2個碳原子、3個碳原子、4個碳原子、5個碳原子或6個碳原子之有機酸之錫(IV)鹽;及其兩者或兩者以上之混合物。更佳地,錫離子源包括有機 酸之錫(II)鹽,其具有1至6個碳原子,諸如1個碳原子、2個碳原子、3個碳原子、4個碳原子、5個碳原子或6個碳原子,或有機酸之錫(IV)鹽,其具有1至6個碳原子,諸如1個碳原子、2個碳原子、3個碳原子、4個碳原子、5個碳原子或6個碳原子。更佳地,錫離子源包括有機酸之錫(II)鹽,其具有1至6個碳原子,諸如1個碳原子、2個碳原子、3個碳原子、4個碳原子、5個碳原子或6個碳原子。更佳地,錫離子源包括乙酸錫(II)。 Preferably, the source of tin ions is selected from the group consisting of tin (II) alkoxides, tin (IV) alkoxides, tin (II) salts of organic acids, tin (IV) salts of organic acids, and a mixture of two or more of them. More preferably, the source of tin ions is selected from the group consisting of tin (II) alkane having 1 to 4 carbon atoms, such as 1 carbon atom, 2 carbon atoms, 3 carbon atoms or 4 carbon atoms. An oxide; a tin (IV) alkoxide having 1 to 4 carbon atoms, such as 1 carbon atom, 2 carbon atoms, 3 carbon atoms or 4 carbon atoms; having 1 to 6 carbon atoms, such as 1 a tin (II) salt of an organic acid having 2 carbon atoms, 2 carbon atoms, 3 carbon atoms, 4 carbon atoms, 5 carbon atoms or 6 carbon atoms; having 1 to 6 carbon atoms, such as 1 carbon a tin (IV) salt of an organic acid having an atom, 2 carbon atoms, 3 carbon atoms, 4 carbon atoms, 5 carbon atoms or 6 carbon atoms; and a mixture of two or more thereof. More preferably, the tin ion source comprises organic a tin (II) salt of an acid having from 1 to 6 carbon atoms, such as 1 carbon atom, 2 carbon atoms, 3 carbon atoms, 4 carbon atoms, 5 carbon atoms or 6 carbon atoms, or organic A tin (IV) salt of an acid having from 1 to 6 carbon atoms, such as 1 carbon atom, 2 carbon atoms, 3 carbon atoms, 4 carbon atoms, 5 carbon atoms or 6 carbon atoms. More preferably, the source of tin ions comprises a tin (II) salt of an organic acid having from 1 to 6 carbon atoms, such as 1 carbon atom, 2 carbon atoms, 3 carbon atoms, 4 carbon atoms, 5 carbons. Atom or 6 carbon atoms. More preferably, the source of tin ions comprises tin (II) acetate.
因此,本發明係關於以上方法,其中在(ii)中提供的錫離子源選自由以下各者組成之群:錫(II)烷氧化物、錫(IV)烷氧化物、有機酸之錫(II)鹽、有機酸之錫(IV)鹽及其兩者或兩者以上之混合物,較佳選自由以下各者組成之群:具有1至4個碳原子之錫(II)烷氧化物、具有1至4個碳原子之錫(IV)烷氧化物、具有1至6個碳原子之有機酸之錫(II)鹽、具有1至6個碳原子之有機酸之錫(IV)鹽及其兩者或兩者以上之混合物,其中更佳地,在(ii)中提供的錫離子源為乙酸錫(II)。 Accordingly, the present invention relates to the above method, wherein the source of tin ions provided in (ii) is selected from the group consisting of tin (II) alkoxide, tin (IV) alkoxide, tin of an organic acid ( II) a salt, a tin (IV) salt of an organic acid, and a mixture of two or more thereof, preferably selected from the group consisting of tin (II) alkoxides having 1 to 4 carbon atoms, a tin (IV) alkoxide having 1 to 4 carbon atoms, a tin (II) salt of an organic acid having 1 to 6 carbon atoms, a tin (IV) salt of an organic acid having 1 to 6 carbon atoms, and A mixture of two or more thereof, more preferably, the source of tin ions provided in (ii) is tin (II) acetate.
根據本發明之方法之步驟(iii),藉由使在(i)中提供的沸石材料與在(ii)中提供的錫離子源在固態離子交換條件下接觸來將錫併入在(i)中提供的沸石材料中,從而獲得具有BEA骨架結構之含錫沸石材料。 In accordance with step (iii) of the method of the present invention, tin is incorporated in (i) by contacting the zeolitic material provided in (i) with the source of tin ions provided in (ii) under solid state ion exchange conditions. In the zeolitic material provided, thereby obtaining a tin-containing zeolitic material having a BEA framework structure.
關於在(iii)中使用的錫離子源之量及沸石材料之量,不存在特定限制。通常,將視所製備的含錫沸石材料之所要錫含量而定來選擇錫離子源之量。較佳地根據本發明,製備具有較高錫含量之含錫沸石材料。因此,較佳地,錫離子源以相對於具有空四面體骨架位點之沸石材料之量的量使用,以使得多至100%之空四面體位點可經錫填充。由於由移除階段 形成之空四面體骨架位點之莫耳量可如上文所描述容易地計算,繼而可容易地確定錫離子源之必要量。較佳地,根據(iii),含有在與沸石材料接觸的錫離子源中的錫相對於沸石材料之空四面體骨架位點之莫耳比至多為1:1。 There is no particular limitation regarding the amount of the tin ion source used in (iii) and the amount of the zeolitic material. Generally, the amount of tin ion source will be selected depending on the desired tin content of the prepared tin-containing zeolite material. Preferably, a tin-containing zeolitic material having a higher tin content is prepared in accordance with the present invention. Thus, preferably, the source of tin ions is used in an amount relative to the amount of zeolitic material having an empty tetrahedral framework site such that up to 100% of the empty tetrahedral sites can be filled with tin. Due to the removal phase The molar amount of the formed empty tetrahedral skeleton sites can be easily calculated as described above, and then the necessary amount of the tin ion source can be easily determined. Preferably, according to (iii), the molar ratio of tin contained in the source of tin ions in contact with the zeolitic material relative to the empty tetrahedral framework site of the zeolitic material is at most 1:1.
因此,本發明係關於以上方法,其中根據(iii),含有在與沸石材料接觸的錫離子源中的錫相對於沸石材料之空四面體骨架位點之莫耳比至多為1:1。 Accordingly, the present invention is directed to the above method wherein, according to (iii), the molar ratio of tin contained in the source of tin ions in contact with the zeolitic material relative to the empty tetrahedral framework site of the zeolitic material is at most 1:1.
視空四面體骨架位點之量而定,以含錫沸石材料之總重量計,根據本發明將較佳含錫材料製備為具有在2至20重量%、較佳5至18重量%、更佳8至16重量%範圍內之錫含量。 Depending on the amount of the tetrahedral framework sites, the preferred tin-containing material is prepared to have from 2 to 20% by weight, preferably from 5 to 18% by weight, more preferably, based on the total weight of the tin-containing zeolitic material. A tin content in the range of 8 to 16% by weight.
關於如何使在(i)中提供的沸石材料與在(ii)中提供的錫離子源在根據(iii)之固態離子交換條件下接觸的方法不受任何特定限制。較佳地,在(iii)中,使在(i)中提供的沸石材料與在(ii)中提供的錫離子源在固態離子交換條件下接觸包含將在(i)中提供的沸石材料與錫離子源混合。 The method of how to contact the zeolitic material provided in (i) with the tin ion source provided in (ii) under the solid ion exchange conditions according to (iii) is not subject to any particular limitation. Preferably, in (iii), contacting the zeolitic material provided in (i) with the source of tin ions provided in (ii) under solid state ion exchange conditions comprises the zeolitic material to be provided in (i) The tin ion source is mixed.
可應用任何適合的混合方法。舉例而言,混合可手動進行或使用適合的混合設備進行。手動混合可例如在適合的灰泥中例如藉由研磨提供於(i)中之沸石材料連同提供於(ii)中之錫離子源來進行。適合的混合設備包括例如高能混合器;研磨機,諸如球磨機、棒磨機、自生磨機、半自生磨機、卵石磨機、高壓研磨輥、石磨機、直軸撞擊磨機或塔磨機。 Any suitable mixing method can be applied. For example, the mixing can be done manually or using a suitable mixing device. Manual mixing can be carried out, for example, in a suitable stucco, for example by grinding the zeolitic material provided in (i) together with the source of tin ions provided in (ii). Suitable mixing equipment includes, for example, high energy mixers; grinding machines such as ball mills, rod mills, self-grinding mills, semi-autogenous mills, pebble mills, high pressure grinding rolls, stone mills, straight shaft impact mills or tower mills .
較佳地,混合在於混合期間提供高能量輸入之適合的設備中進行,該高能量輸入較佳在100至1,000W、更佳200至800W、更佳300 至600W範圍內。若混合在藉由攪拌混合物提供混合能量的混合設備中進行,則較佳以在100至1000W、較佳200至800W、更佳300至600W範圍內之攪拌能量輸入在攪拌下進行該混合。 Preferably, the mixing is carried out in a suitable device that provides a high energy input during mixing, preferably at 100 to 1,000 W, more preferably 200 to 800 W, still more preferably 300. Up to 600W. If the mixing is carried out in a mixing apparatus which provides mixing energy by stirring the mixture, the mixing is preferably carried out under stirring with a stirring energy input in the range of 100 to 1000 W, preferably 200 to 800 W, more preferably 300 to 600 W.
較佳地,在(iii)中,將沸石材料與錫離子源混合,持續2min至5h、較佳5min至3h、更佳10min至2h範圍內之時間段。 Preferably, in (iii), the zeolitic material is mixed with a source of tin ions for a period of time ranging from 2 min to 5 h, preferably from 5 min to 3 h, more preferably from 10 min to 2 h.
因此,本發明亦關於以上方法,其中在(iii)中,藉由使在(i)中提供的沸石材料與在(ii)中提供的錫離子源在固態離子交換條件下接觸來將錫併入在(i)中提供的沸石材料中,從而獲得具有BEA骨架結構之含錫沸石材料,該固態離子交換條件包含在能量輸入下將在(i)中提供的沸石材料與在(ii)中提供的錫離子源混合,該能量輸入較佳藉由攪拌在(i)中提供的沸石材料與在(ii)中提供的錫離子源之混合物提供,其在100至1000W、較佳200至800W、更佳300至600W範圍內。 Accordingly, the present invention is also directed to the above method, wherein in (iii), the tin is contacted by contacting the zeolitic material provided in (i) with the source of tin ions provided in (ii) under solid state ion exchange conditions. Into the zeolitic material provided in (i) to obtain a tin-containing zeolitic material having a BEA framework structure comprising the zeolitic material to be provided in (i) and (ii) under energy input Provided by a source of tin ions provided, preferably provided by stirring a mixture of the zeolitic material provided in (i) and the source of tin ions provided in (ii), at 100 to 1000 W, preferably 200 to 800 W More preferably in the range of 300 to 600W.
因此,本發明亦關於以上方法,其中在(iii)中,藉由使在(i)中提供的沸石材料與在(ii)中提供的錫離子源在固態離子交換條件下接觸來將錫併入在(i)中提供的沸石材料中,從而獲得具有BEA骨架結構之含錫沸石材料,該固態離子交換條件包含在能量輸入下混合在(i)中提供的沸石材料與在(ii)中提供的錫離子源,持續2min至5h、較佳5min至3h、更佳10min至2h範圍內之時間段,該能量輸入較佳藉由攪拌在(i)中提供的沸石材料與在(ii)中提供的錫離子源之混合物提供,其在100至1000W、較佳200至800W、更佳300至600W範圍內。 Accordingly, the present invention is also directed to the above method, wherein in (iii), the tin is contacted by contacting the zeolitic material provided in (i) with the source of tin ions provided in (ii) under solid state ion exchange conditions. Into the zeolitic material provided in (i) to obtain a tin-containing zeolitic material having a BEA framework structure comprising mixing the zeolitic material provided in (i) with energy input and (ii) Providing a source of tin ions for a period of time ranging from 2 min to 5 h, preferably from 5 min to 3 h, more preferably from 10 min to 2 h, preferably by stirring the zeolite material provided in (i) with (ii) A mixture of tin ion sources provided is provided in the range of 100 to 1000 W, preferably 200 to 800 W, more preferably 300 to 600 W.
根據本發明之方法,可能在將在(i)中提供的沸石材料與在(ii)中提供的錫離子源混合之前,沸石材料及/或錫離子源任一者已單獨 經研磨(grind)或研磨(mill)。因此,本發明亦關於以上方法,其包含在研磨沸石材料連同錫離子源之前磨碎及/或研磨沸石材料,或在研磨沸石材料連同錫離子源之前磨碎及/或研磨錫離子源,或在研磨沸石材料連同錫離子源之前磨碎及/或研磨沸石材料且在研磨沸石材料連同錫離子源之前磨碎及/或研磨錫離子源。 According to the method of the present invention, it is possible that either the zeolitic material and/or the tin ion source alone has been mixed prior to mixing the zeolitic material provided in (i) with the source of tin ions provided in (ii). Grind or mill. Accordingly, the present invention is also directed to the above method comprising grinding and/or grinding a zeolitic material prior to grinding the zeolitic material along with a source of tin ions, or grinding and/or grinding a source of tin ions prior to grinding the zeolitic material together with a source of tin ions, or The zeolitic material is ground and/or ground prior to grinding the zeolitic material along with the source of tin ions and the source of tin ions is ground and/or ground prior to grinding the zeolitic material along with the source of tin ions.
根據本發明之方法之步驟(iv),使自(iii)獲得之沸石材料經受熱處理。 The zeolitic material obtained from (iii) is subjected to a heat treatment in accordance with step (iv) of the process of the invention.
視情況,該熱處理包含乾燥自(iii)獲得之沸石材料。該乾燥可在50至200℃、較佳75至175℃、更佳100至150℃範圍內之溫度下進行。該乾燥可進行持續0.5至48h、較佳1至24h、更佳2至12h範圍內之時間段。此外,該乾燥可在包含氧氣,諸如純氧氣、空氣或稀空氣之氛圍下,或在惰性氛圍,諸如氬氣或氮氣,較佳為工業用氮氣下進行。較佳地,該乾燥在包含氧氣之氛圍下進行。 Optionally, the heat treatment comprises drying the zeolitic material obtained from (iii). The drying can be carried out at a temperature in the range of 50 to 200 ° C, preferably 75 to 175 ° C, more preferably 100 to 150 ° C. The drying can be carried out for a period of time ranging from 0.5 to 48 h, preferably from 1 to 24 h, more preferably from 2 to 12 h. Further, the drying may be carried out under an atmosphere containing oxygen such as pure oxygen, air or dilute air, or under an inert atmosphere such as argon or nitrogen, preferably industrial nitrogen. Preferably, the drying is carried out in an atmosphere containing oxygen.
根據本發明,可設想根據本發明之方法之步驟(iv),使自(iii)獲得之沸石材料經受熱處理,該熱處理由該乾燥組成。因此,本發明係關於以上方法,其中根據(iv),藉由乾燥自(iii)獲得之沸石材料使自(iii)獲得之沸石材料經受熱處理,該乾燥較佳在50至200℃、更佳75至175℃、更佳100至150℃範圍內之溫度下進行,較佳持續0.5至48h、更佳1至24h、更佳2至12h範圍內之時間段,較佳在包含氧氣,諸如純氧氣、空氣或稀空氣之氛圍下,或在惰性氛圍,諸如氬氣或氮氣,較佳為工業用氮氣下進行,更佳在包含氧氣,諸如純氧氣、空氣或稀空氣之氛圍下進行。 According to the invention, it is envisaged that step (iv) of the process according to the invention is carried out to subject the zeolitic material obtained from (iii) to a heat treatment consisting of the drying. Accordingly, the present invention relates to the above method, wherein according to (iv), the zeolitic material obtained from (iii) is subjected to heat treatment by drying the zeolitic material obtained from (iii), preferably at 50 to 200 ° C, more preferably Performing at a temperature in the range of 75 to 175 ° C, more preferably 100 to 150 ° C, preferably for a period of 0.5 to 48 h, more preferably 1 to 24 h, more preferably 2 to 12 h, preferably containing oxygen, such as pure It is carried out under an atmosphere of oxygen, air or dilute air, or under an inert atmosphere such as argon or nitrogen, preferably industrial nitrogen, more preferably in an atmosphere containing oxygen such as pure oxygen, air or dilute air.
乾燥可在諸如靜態烘箱之任何適合的設備中,或在連續乾燥設備中進行。乾燥可包括噴霧乾燥自(iii)獲得之沸石材料,較佳在製備含有自(iii)獲得之沸石材料之較佳水性懸浮液之後。較佳地,以懸浮液之總重量計,水性懸浮液之固體含量在2至35重量%、較佳5至25重量%、更佳10至20重量%之範圍內。 Drying can be carried out in any suitable equipment such as a static oven, or in a continuous drying apparatus. Drying can include spray drying the zeolitic material obtained from (iii), preferably after preparing a preferred aqueous suspension comprising the zeolitic material obtained from (iii). Preferably, the aqueous suspension has a solids content of from 2 to 35% by weight, preferably from 5 to 25% by weight, more preferably from 10 to 20% by weight, based on the total weight of the suspension.
較佳地,根據本發明之方法之步驟(iv),使自(iii)獲得之沸石材料經受熱處理,該熱處理包含煅燒該沸石材料。根據本發明之一個具體實例,根據(iv)之熱處理由煅燒沸石材料組成。根據本法明之另一具體實例,根據(iv)之熱處理包含乾燥自(iii)獲得之沸石材料,隨後煅燒該乾燥沸石材料,其中較佳地,根據(iv)之熱處理由乾燥自(iii)獲得之沸石材料,隨後煅燒該乾燥沸石材料組成。 Preferably, the zeolitic material obtained from (iii) is subjected to a heat treatment comprising calcining the zeolitic material in accordance with step (iv) of the process of the invention. According to a specific embodiment of the invention, the heat treatment according to (iv) consists of calcined zeolitic material. According to another embodiment of the present invention, the heat treatment according to (iv) comprises drying the zeolitic material obtained from (iii), followed by calcining the dried zeolitic material, wherein preferably, the heat treatment according to (iv) is dried from (iii) The obtained zeolitic material is subsequently calcined to form the dried zeolitic material.
根據本發明,可設想在1個、2個或更多個後續煅燒階段中進行煅燒,其中在各階段中,煅燒條件可相同或彼此不同。較佳地,煅燒在包含氧氣,諸如純氧氣、空氣或稀空氣之氛圍中在至少一個階段中進行。因此,較佳地,根據(iv)之煅燒至少部分在包含氧氣之氛圍中進行。 According to the invention, it is conceivable to carry out the calcination in one, two or more subsequent calcination stages, wherein in each stage the calcination conditions may be the same or different from each other. Preferably, the calcination is carried out in at least one stage in an atmosphere comprising oxygen, such as pure oxygen, air or dilute air. Therefore, preferably, the calcination according to (iv) is carried out at least partially in an atmosphere containing oxygen.
因此,根據(iv)之熱處理較佳包含煅燒,其中該煅燒較佳在400至700℃、更佳450至650℃、更佳500至600℃之溫度下,較佳持續1至10h、更佳2至8h、更佳3至6小時範圍內之時間段,較佳至少部分在包含氧氣之氛圍中進行,其中根據(iv)之煅燒可部分在惰性氣體氛圍中進行。 Therefore, the heat treatment according to (iv) preferably comprises calcination, wherein the calcination is preferably at a temperature of from 400 to 700 ° C, more preferably from 450 to 650 ° C, more preferably from 500 to 600 ° C, preferably from 1 to 10 h, more preferably. The period of time in the range of 2 to 8 h, more preferably 3 to 6 hours, is preferably carried out at least partially in an atmosphere containing oxygen, wherein the calcination according to (iv) can be carried out partially in an inert gas atmosphere.
根據本發明之較佳煅燒具體實例,根據(iv)之煅燒在至少1個煅燒階段中進行,其中在各煅燒階段中,煅燒在包含氧氣的氛圍中進 行。在煅燒階段中之每一者中,煅燒溫度較佳在400至700℃、更佳450至650℃、更佳500至600℃範圍內,其中在不同階段中之煅燒溫度可不同。該至少1個煅燒階段之總煅燒時間較佳在1至10h、更佳2至8h、更佳3至6小時範圍內。較佳地,在0.2至5K/min、更佳0.5至4K/min、更佳1至3K/min範圍內之加熱斜坡下將自(iii)獲得之沸石材料加熱至煅燒溫度。較佳地,若根據(iv)之煅燒完全在包含氧氣之氛圍中進行,則較佳在1個煅燒階段中進行煅燒。 According to a preferred embodiment of the preferred calcination of the invention, the calcination according to (iv) is carried out in at least one calcination stage, wherein in each calcination stage, calcination is carried out in an atmosphere containing oxygen Row. In each of the calcination stages, the calcination temperature is preferably in the range of 400 to 700 ° C, more preferably 450 to 650 ° C, still more preferably 500 to 600 ° C, wherein the calcination temperatures may be different in different stages. The total calcination time of the at least one calcination stage is preferably in the range of from 1 to 10 h, more preferably from 2 to 8 h, still more preferably from 3 to 6 hours. Preferably, the zeolitic material obtained from (iii) is heated to a calcination temperature under a heating ramp in the range of 0.2 to 5 K/min, more preferably 0.5 to 4 K/min, more preferably 1 to 3 K/min. Preferably, if the calcination according to (iv) is carried out completely in an atmosphere containing oxygen, it is preferred to carry out calcination in one calcination stage.
因此,本發明係關於以上方法,其中根據(iv),使自(iii)獲得之沸石材料經受熱處理,該熱處理包含在1個煅燒階段中,在較佳在400至700℃、更佳450至650℃、更佳500至600℃範圍內之煅燒溫度下,在較佳在1至10h、更佳2至8h、更佳3至6小時範圍內之煅燒時間內煅燒該沸石材料,其中此熱處理較佳包含在0.2至5K/min、更佳0.5至4K/min、更佳1至3K/min範圍內之加熱斜坡下將自(iii)獲得之沸石材料加熱至煅燒溫度。 Accordingly, the present invention relates to the above method, wherein according to (iv), the zeolitic material obtained from (iii) is subjected to a heat treatment, which is contained in one calcination stage, preferably at 400 to 700 ° C, more preferably 450 to Calcining the zeolitic material in a calcination time preferably in the range of from 1 to 10 h, more preferably from 2 to 8 h, more preferably from 3 to 6 hours, at a calcination temperature in the range of from 650 ° C, more preferably from 500 to 600 ° C, wherein the heat treatment is performed Preferably, the zeolitic material obtained from (iii) is heated to a calcination temperature under a heating ramp in the range of from 0.2 to 5 K/min, more preferably from 0.5 to 4 K/min, more preferably from 1 to 3 K/min.
根據本發明之另一較佳煅燒具體實例,根據(iv)之煅燒在至少2個煅燒階段中進行,其中在至少一個煅燒階段中,煅燒在包含氧氣之氛圍中進行,且其中在至少一個煅燒階段中,煅燒在惰性氛圍中進行。在煅燒階段中之每一者中,煅燒溫度較佳在400至700℃、更佳450至650℃、更佳500至600℃範圍內,其中在不同階段中之煅燒溫度可不同。該至少2個煅燒階段之總煅燒時間較佳在1至10h、更佳2至8h、更佳3至6小時範圍內。較佳地,在0.2至5K/min、更佳0.5至4K/min、更佳1至3K/min範圍內之加熱斜坡下將自(iii)獲得之沸石材料加熱至煅燒溫度。較佳地, 若根據(iv)之煅燒在包含氧氣之氛圍中且在惰性氛圍中進行,則較佳在2個煅燒階段中進行煅燒,其中在第一煅燒階段中,煅燒在包含氧氣之氛圍中進行且在第二煅燒階段中,煅燒在惰性氛圍中進行,或其中在第一煅燒階段中,煅燒在惰性氛圍中進行且在第二煅燒階段中,煅燒在包含氧氣之氛圍中進行。 According to another preferred calcination embodiment of the invention, the calcination according to (iv) is carried out in at least 2 calcination stages, wherein in at least one calcination stage, calcination is carried out in an atmosphere comprising oxygen, and wherein at least one calcination is carried out In the stage, calcination is carried out in an inert atmosphere. In each of the calcination stages, the calcination temperature is preferably in the range of 400 to 700 ° C, more preferably 450 to 650 ° C, still more preferably 500 to 600 ° C, wherein the calcination temperatures may be different in different stages. The total calcination time of the at least two calcination stages is preferably in the range of from 1 to 10 h, more preferably from 2 to 8 h, still more preferably from 3 to 6 hours. Preferably, the zeolitic material obtained from (iii) is heated to a calcination temperature under a heating ramp in the range of 0.2 to 5 K/min, more preferably 0.5 to 4 K/min, more preferably 1 to 3 K/min. Preferably, If the calcination according to (iv) is carried out in an atmosphere containing oxygen and in an inert atmosphere, it is preferably calcined in two calcination stages, wherein in the first calcination stage, the calcination is carried out in an atmosphere containing oxygen and In the second calcination stage, calcination is carried out in an inert atmosphere, or wherein in the first calcination stage, calcination is carried out in an inert atmosphere and in the second calcination stage, calcination is carried out in an atmosphere containing oxygen.
因此,本發明係關於以上方法,其中根據(iv),使自(iii)獲得之沸石材料經受熱處理,該熱處理包含在2個煅燒階段中,在各階段中較佳在400至700℃、更佳450至650℃、更佳500至600℃範圍內之煅燒溫度下,在較佳在1至10h、更佳2至8h、更佳3至6小時範圍內之總煅燒時間內煅燒該沸石材料,其中此熱處理較佳包含在0.2至5K/min、更佳0.5至4K/min、更佳1至3K/min範圍內之加熱斜坡下將自(iii)獲得之沸石材料加熱至煅燒溫度,且其中在第一煅燒階段中,煅燒在惰性氛圍,較佳為氮氣中進行,且在第二煅燒階段中,煅燒在包含氧氣之氛圍,較佳為空氣或稀空氣中進行。 Accordingly, the present invention relates to the above method, wherein according to (iv), the zeolitic material obtained from (iii) is subjected to a heat treatment which is contained in two calcination stages, preferably in each stage of from 400 to 700 ° C, more Calcining the zeolitic material in a total calcination time preferably in the range of from 1 to 10 h, more preferably from 2 to 8 h, more preferably from 3 to 6 hours, at a calcination temperature in the range of from 450 to 650 ° C, more preferably from 500 to 600 ° C. Wherein the heat treatment preferably comprises heating the zeolitic material obtained from (iii) to a calcination temperature under a heating ramp in the range of 0.2 to 5 K/min, more preferably 0.5 to 4 K/min, more preferably 1 to 3 K/min, and Wherein in the first calcination stage, the calcination is carried out in an inert atmosphere, preferably nitrogen, and in the second calcination stage, the calcination is carried out in an atmosphere containing oxygen, preferably air or dilute air.
因此,本發明係關於以上方法,其中根據(iv),使自(iii)獲得之沸石材料經受熱處理,該熱處理包含在2個煅燒階段中,在各階段中較佳在400至700℃、更佳450至650℃、更佳500至600℃範圍內之煅燒溫度下,在較佳在1至10h、更佳2至8h、更佳3至6小時範圍內之總煅燒時間內煅燒該沸石材料,其中此熱處理較佳包含在0.2至5K/min、更佳0.5至4K/min、更佳1至3K/min範圍內之加熱斜坡下將自(iii)獲得之沸石材料加熱至煅燒溫度,且其中在第一煅燒階段中,煅燒在包含氧氣之氛圍,較佳為空氣或稀空氣中進行,且在第二煅燒階段中,煅燒在惰性氛圍, 較佳為氮氣中進行。 Accordingly, the present invention relates to the above method, wherein according to (iv), the zeolitic material obtained from (iii) is subjected to a heat treatment which is contained in two calcination stages, preferably in each stage of from 400 to 700 ° C, more Calcining the zeolitic material in a total calcination time preferably in the range of from 1 to 10 h, more preferably from 2 to 8 h, more preferably from 3 to 6 hours, at a calcination temperature in the range of from 450 to 650 ° C, more preferably from 500 to 600 ° C. Wherein the heat treatment preferably comprises heating the zeolitic material obtained from (iii) to a calcination temperature under a heating ramp in the range of 0.2 to 5 K/min, more preferably 0.5 to 4 K/min, more preferably 1 to 3 K/min, and Wherein in the first calcination stage, the calcination is carried out in an atmosphere containing oxygen, preferably air or dilute air, and in the second calcination stage, calcined in an inert atmosphere, It is preferably carried out in nitrogen.
煅燒可在諸如靜態烘箱之任何適合的設備中,或在連續煅燒設備中進行。 Calcination can be carried out in any suitable equipment such as a static oven, or in a continuous calcining apparatus.
根據本發明之方法之步驟(v),用pH值至多為5之水溶液處理自(iv)獲得之經熱處理之沸石材料。 According to step (v) of the process of the invention, the heat treated zeolite material obtained from (iv) is treated with an aqueous solution having a pH of at most 5.
較佳地,pH值至多為5之水溶液包含至少一種有機酸,或至少一種無機酸,或至少一種有機酸及至少一種無機酸。該有機酸較佳選自由草酸、乙酸、檸檬酸、甲磺酸及其兩者或兩者以上之混合物組成之群。該無機酸較佳選自由磷酸、硫酸、鹽酸、硝酸及其兩者或兩者以上之混合物組成之群。因此,本發明係關於以上方法,其中在(v)中,該水溶液包含有機酸,其較佳選自由草酸、乙酸、檸檬酸、甲磺酸及其兩者或兩者以上之混合物組成之群,及/或包含無機酸,其較佳選自由磷酸、硫酸、鹽酸、硝酸及其兩者或兩者以上之混合物組成之群。更佳地,該水溶液包含無機酸,其較佳選自由磷酸、硫酸、鹽酸、硝酸及其兩者或兩者以上之混合物組成之群。更佳地,該水溶液包含無機酸,其較佳選自由磷酸、硫酸、鹽酸、硝酸及其兩者或兩者以上之混合物組成之群,且不包含選自由草酸、乙酸、檸檬酸、甲磺酸及其兩者或兩者以上之混合物組成之群的有機酸,更佳為不含有有機酸。更佳地,該水溶液包含硝酸。更佳地,該水溶液包含硝酸且不包含選自由草酸、乙酸、檸檬酸、甲磺酸及其兩者或兩者以上之混合物組成之群的有機酸,更佳為不含有有機酸。更佳地,該水溶液僅以酸性化合物之形式包含硝酸。 Preferably, the aqueous solution having a pH of at most 5 comprises at least one organic acid, or at least one inorganic acid, or at least one organic acid and at least one inorganic acid. The organic acid is preferably selected from the group consisting of oxalic acid, acetic acid, citric acid, methanesulfonic acid, and a mixture of two or more thereof. The inorganic acid is preferably selected from the group consisting of phosphoric acid, sulfuric acid, hydrochloric acid, nitric acid, and a mixture of two or more thereof. Accordingly, the present invention relates to the above method, wherein in (v), the aqueous solution comprises an organic acid, which is preferably selected from the group consisting of oxalic acid, acetic acid, citric acid, methanesulfonic acid, and a mixture of two or more thereof. And/or comprising a mineral acid, preferably selected from the group consisting of phosphoric acid, sulfuric acid, hydrochloric acid, nitric acid, and a mixture of two or more thereof. More preferably, the aqueous solution contains a mineral acid, which is preferably selected from the group consisting of phosphoric acid, sulfuric acid, hydrochloric acid, nitric acid, and a mixture of two or more thereof. More preferably, the aqueous solution comprises a mineral acid, which is preferably selected from the group consisting of phosphoric acid, sulfuric acid, hydrochloric acid, nitric acid, and a mixture of two or more thereof, and does not comprise a material selected from the group consisting of oxalic acid, acetic acid, citric acid, and methanesulfonic acid. The organic acid of the group consisting of an acid and a mixture of two or more thereof preferably does not contain an organic acid. More preferably, the aqueous solution comprises nitric acid. More preferably, the aqueous solution contains nitric acid and does not contain an organic acid selected from the group consisting of oxalic acid, acetic acid, citric acid, methanesulfonic acid, and a mixture of two or more thereof, and more preferably does not contain an organic acid. More preferably, the aqueous solution contains only nitric acid in the form of an acidic compound.
因此,本發明亦關於以上方法,其中在(v)中,該水溶液包含有機酸,其較佳選自由草酸、乙酸、檸檬酸、甲磺酸及其兩者或兩者以上之混合物組成之群,及/或包含無機酸,其較佳選自由磷酸、硫酸、鹽酸、硝酸及其兩者或兩者以上之混合物組成之群,該無機酸更佳為硝酸。 Accordingly, the present invention is also directed to the above method, wherein in (v), the aqueous solution comprises an organic acid, preferably selected from the group consisting of oxalic acid, acetic acid, citric acid, methanesulfonic acid, and a mixture of two or more thereof. And/or comprising a mineral acid, preferably selected from the group consisting of phosphoric acid, sulfuric acid, hydrochloric acid, nitric acid, and a mixture of two or more thereof, more preferably nitric acid.
較佳地,在(v)中,該水溶液之pH在0至5、較佳0至4.5、更佳0至4、更佳0至3.5、更佳0至3、更佳0至2.5、更佳0至2範圍內。 Preferably, in (v), the pH of the aqueous solution is from 0 to 5, preferably from 0 to 4.5, more preferably from 0 to 4, still more preferably from 0 to 3.5, more preferably from 0 to 3, still more preferably from 0 to 2.5, more Good range from 0 to 2.
關於用根據(v)之水溶液進行的處理之溫度,不存在特定限制。較佳地,在(v)中,用水溶液在20℃至130℃、較佳50℃至120℃、更佳90至110℃範圍內之溫度下處理經熱處理之沸石材料。儘管關於進行(v)中之處理之容器之類型不存在特定限制,但適當選擇容器以允許在上文所描述之溫度下處理沸石材料,在該溫度下水溶液在其液態中。因此,就更高溫度而言,在(v)中之處理在封閉系統中在自生壓力下進行。 Regarding the temperature of the treatment with the aqueous solution according to (v), there is no particular limitation. Preferably, in (v), the heat treated zeolite material is treated with an aqueous solution at a temperature ranging from 20 ° C to 130 ° C, preferably from 50 ° C to 120 ° C, more preferably from 90 to 110 ° C. Although there is no particular limitation with regard to the type of vessel in which the treatment in (v) is carried out, the vessel is suitably selected to allow treatment of the zeolitic material at the temperatures described above, at which temperature the aqueous solution is in its liquid state. Thus, in the case of higher temperatures, the treatment in (v) is carried out under autogenous pressure in a closed system.
關於用根據(v)之水溶液進行的處理之時間段,不存在特定限制。較佳地,在(v)中,用水溶液處理經熱處理之沸石材料,持續10min至40h、較佳30min至30h、更佳1h至25h範圍內之時間段。 Regarding the period of time in which the treatment with the aqueous solution according to (v) is carried out, there is no particular limitation. Preferably, in (v), the heat treated zeolite material is treated with an aqueous solution for a period of time ranging from 10 minutes to 40 hours, preferably from 30 minutes to 30 hours, more preferably from 1 hour to 25 hours.
就在(v)中使用的水溶液之量而言,不存在特定限制。較佳地,水溶液相對於經熱處理之沸石材料之重量比在2:1至50:1、較佳8:1至40:1、更佳10:1至35:1範圍內。 There is no particular limitation with respect to the amount of aqueous solution used in (v). Preferably, the weight ratio of the aqueous solution to the heat treated zeolite material is in the range of 2:1 to 50:1, preferably 8:1 to 40:1, more preferably 10:1 to 35:1.
因此,本發明係關於以上方法,其中在(v)中,用pH在0至5、較佳0至3.5、更佳0至2範圍內之水溶液處理自(iv)獲得之經熱處理之沸石材料,該處理在20℃至130℃、較佳50℃至120℃、更佳90至110℃範圍內之溫度下進行,且持續10min至40h、較佳30min至30h、更佳 1h至25h範圍內之時間段,其中水溶液相對於經熱處理之沸石材料之重量比在2:1至50:1、較佳8:1至40:1、更佳10:1至35:1範圍內。 Accordingly, the present invention relates to the above process, wherein in (v), the heat-treated zeolitic material obtained from (iv) is treated with an aqueous solution having a pH in the range of 0 to 5, preferably 0 to 3.5, more preferably 0 to 2. The treatment is carried out at a temperature ranging from 20 ° C to 130 ° C, preferably from 50 ° C to 120 ° C, more preferably from 90 to 110 ° C, and for from 10 min to 40 h, preferably from 30 min to 30 h, more preferably a time period in the range of 1 h to 25 h, wherein the weight ratio of the aqueous solution to the heat-treated zeolitic material is in the range of 2:1 to 50:1, preferably 8:1 to 40:1, more preferably 10:1 to 35:1. Inside.
在根據(v)之處理期間,較佳地適當攪拌含有沸石材料之水溶液。在(v)期間,攪拌速率保持基本上恆定或有所變化。因而,可視例如水溶液之體積、所使用的沸石材料之量、所要溫度及其類似者而定適當地選擇攪拌速率。較佳地,進行在上文所描述之溫度下之處理的攪拌速率較佳在50至300r.p.m.(轉每分鐘)、更佳100至250r.p.m.、更佳180至220r.p.m.範圍內。 During the treatment according to (v), it is preferred to suitably stir the aqueous solution containing the zeolitic material. During (v), the agitation rate remains substantially constant or varies. Thus, the stirring rate can be appropriately selected depending on, for example, the volume of the aqueous solution, the amount of the zeolitic material used, the desired temperature, and the like. Preferably, the agitation rate at which the treatment at the temperature described above is carried out is preferably in the range of 50 to 300 r.p.m. (revolution per minute), more preferably 100 to 250 r.p.m., still more preferably 180 to 220 r.p.m.
在用根據(v)之pH值至多為5之水溶液處理自(iv)獲得之沸石材料之後,較佳自水溶液分離具有BEA骨架結構之含錫沸石材料。所有自水溶液分離沸石材料之可設想的方法大體上均為可能的。此等方法包括例如過濾、超過濾、透濾及離心方法,或例如噴霧乾燥方法及噴霧粒化方法。可應用此等方法之兩者或兩者以上之組合。根據本發明之一可設想的具體實例,沸石材料藉由直接噴霧乾燥自水溶液分離。在噴霧乾燥之前,有可能藉由濃縮懸浮液增加在水溶液中之沸石材料含量,或藉由稀釋懸浮液降低在水溶液中之沸石材料含量。較佳地,沸石材料藉由適合的過濾自水溶液分離,且由此獲得的材料,例如呈濾餅形式,其視情況經受洗滌。 After treating the zeolitic material obtained from (iv) with an aqueous solution having a pH of at most 5 according to (v), it is preferred to separate the tin-containing zeolitic material having a BEA framework structure from the aqueous solution. All conceivable methods for separating zeolite materials from aqueous solutions are generally possible. Such methods include, for example, filtration, ultrafiltration, diafiltration, and centrifugation methods, or, for example, spray drying methods and spray granulation methods. Two or a combination of two or more of these methods may be applied. According to a specific example conceivable in one of the inventions, the zeolitic material is separated from the aqueous solution by direct spray drying. Prior to spray drying, it is possible to increase the zeolite material content in the aqueous solution by concentrating the suspension, or to reduce the zeolite material content in the aqueous solution by diluting the suspension. Preferably, the zeolitic material is separated from the aqueous solution by suitable filtration, and the material thus obtained, for example in the form of a filter cake, is optionally subjected to washing.
噴霧乾燥材料任一者,較佳經受用至少一種適合的洗滌劑之洗滌。可使用之洗滌劑為例如水,諸如甲醇、乙醇或丙醇之醇,或其兩者或兩者以上之混合物。混合物之實例為兩種或兩種以上醇之混合物,諸如甲醇與乙醇或甲醇與丙醇或乙醇與丙醇或甲醇與乙醇及丙醇之混合物,或 水與至少一種醇之混合物,諸如水與甲醇或水與乙醇或水與丙醇或水與甲醇及乙醇或水與甲醇及丙醇或水與乙醇及丙醇或水與甲醇及乙醇及丙醇之混合物。水或水與至少一種醇,較佳為水與乙醇之混合物為較佳的,蒸餾水作為唯一洗滌劑為極其尤其較佳的。較佳地,洗滌在至多50℃、更佳為在15至50℃、更佳15至35℃、更佳20至30℃範圍內之溫度下進行。較佳地,進行洗滌直至自洗滌獲得的水之pH具有在6.5至7.5、較佳6.7至7.3、更佳6.9至7.1範圍內的pH。 Any of the spray dried materials is preferably subjected to washing with at least one suitable detergent. The detergent which can be used is, for example, water, an alcohol such as methanol, ethanol or propanol, or a mixture of two or more thereof. Examples of mixtures are mixtures of two or more alcohols, such as methanol and ethanol or methanol and propanol or a mixture of ethanol and propanol or methanol with ethanol and propanol, or a mixture of water and at least one alcohol, such as water and methanol or water and ethanol or water and propanol or water and methanol and ethanol or water and methanol and propanol or water and ethanol and propanol or water and methanol and ethanol and propanol a mixture. Water or water is preferably a mixture of at least one alcohol, preferably water and ethanol, and distilled water is extremely particularly preferred as the sole detergent. Preferably, the washing is carried out at a temperature of up to 50 ° C, more preferably from 15 to 50 ° C, more preferably from 15 to 35 ° C, still more preferably from 20 to 30 ° C. Preferably, the washing is carried out until the pH of the water obtained from the washing has a pH in the range of 6.5 to 7.5, preferably 6.7 to 7.3, more preferably 6.9 to 7.1.
較佳地,使視情況經洗滌之沸石材料經受步驟(vi),根據該步驟,該沸石材料經乾燥及/或煅燒。更佳地,使視情況經洗滌之沸石材料經受步驟(vi),根據該步驟,該沸石材料經乾燥及煅燒。 Preferably, the washed zeolitic material is subjected to step (vi), according to which the zeolitic material is dried and/or calcined. More preferably, the optionally washed zeolitic material is subjected to step (vi), according to which the zeolitic material is dried and calcined.
關於乾燥條件,不存在特定限制。較佳地,乾燥在100至180℃、更佳110至165℃、更佳120至150℃範圍內之溫度下進行。較佳地,乾燥進行持續10h至70h、更佳12至40h、更佳15h至25h範圍內之時間段。乾燥可在包含氧氣,諸如純氧氣、空氣或稀空氣之氛圍中進行,或在諸如氮氣或氬氣之惰性氛圍中進行,較佳在包含氧氣之氛圍中,更佳在空氣或稀空氣中進行。乾燥可在靜態烘箱中或在連續乾燥裝置中進行。 Regarding the drying conditions, there are no specific restrictions. Preferably, the drying is carried out at a temperature in the range of 100 to 180 ° C, more preferably 110 to 165 ° C, still more preferably 120 to 150 ° C. Preferably, the drying is carried out for a period of time ranging from 10 h to 70 h, more preferably from 12 to 40 h, still more preferably from 15 h to 25 h. Drying can be carried out in an atmosphere containing oxygen, such as pure oxygen, air or dilute air, or in an inert atmosphere such as nitrogen or argon, preferably in an atmosphere containing oxygen, more preferably in air or dilute air. . Drying can be carried out in a static oven or in a continuous drying unit.
關於煅燒條件,不存在特定限制。較佳地,煅燒在550至700℃、更佳575至690℃、更佳600至680℃範圍內之溫度下進行。較佳地,煅燒進行持續1至10h、更佳1.5至7.5h、更佳2h至5h範圍內之時間段。煅燒可在包含氧氣,諸如純氧氣、空氣或稀空氣之氛圍中進行,或在諸如氮氣或氬氣之惰性氛圍中進行,較佳在包含氧氣之氛圍中,更佳在空氣或 稀空氣中進行。煅燒可在靜態烘箱中或在連續乾燥裝置中進行。 There are no specific restrictions regarding the calcination conditions. Preferably, the calcination is carried out at a temperature in the range of 550 to 700 ° C, more preferably 575 to 690 ° C, still more preferably 600 to 680 ° C. Preferably, the calcination is carried out for a period of time ranging from 1 to 10 h, more preferably from 1.5 to 7.5 h, still more preferably from 2 h to 5 h. The calcination may be carried out in an atmosphere containing oxygen such as pure oxygen, air or dilute air, or in an inert atmosphere such as nitrogen or argon, preferably in an atmosphere containing oxygen, more preferably in air or Performed in dilute air. Calcination can be carried out in a static oven or in a continuous drying unit.
因此,本發明係關於以上方法,其進一步包含(vi)視情況在洗滌之後乾燥及/或煅燒自(v)獲得之沸石材料,其中該乾燥較佳在100至180℃、較佳120至150℃範圍內之溫度下進行,持續10至70h、較佳15至25h範圍內之時間段,且煅燒較佳在550至700℃、較佳600至680℃範圍內之溫度下進行,持續1至10h、較佳2至5h範圍內之時間段。 Accordingly, the present invention relates to the above method, which further comprises (vi) drying and/or calcining the zeolitic material obtained from (v) after washing, wherein the drying is preferably from 100 to 180 ° C, preferably from 120 to 150. The temperature is in the range of ° C for a period of time ranging from 10 to 70 h, preferably from 15 to 25 h, and the calcination is preferably carried out at a temperature in the range of 550 to 700 ° C, preferably 600 to 680 ° C, for 1 to A time period in the range of 10 h, preferably 2 to 5 h.
根據本發明,製備具有BEA骨架結構之含錫沸石,其與具有藉由固態離子交換經製備的此項技術中已知的BEA骨架結構之含錫沸石相比,在用作催化活性材料時,較佳在氧化反應中,特定言之在諸如環狀酮之拜耳維利格型氧化之拜耳維利格型氧化反應中,展現改良的特徵。如實施例中所示,出人意料地發現產品之選擇性可藉由施加本發明後處理階段(v)顯著改良,因此其顯然對沸石材料之化學及/或物理特性具有顯著影響,其繼而在該等用途中變得顯而易見。 According to the present invention, a tin-containing zeolite having a BEA framework structure is prepared which is used as a catalytically active material when compared with a tin-containing zeolite having a BEA framework structure known in the art prepared by solid state ion exchange. It is preferred to exhibit improved characteristics in the oxidation reaction, specifically in the Bayerville-type oxidation reaction of Bayerville-type oxidation such as cyclic ketone. As shown in the examples, it has surprisingly been found that the selectivity of the product can be significantly improved by the application of the post-treatment stage (v) of the present invention, so that it clearly has a significant effect on the chemical and/or physical properties of the zeolitic material, which in turn It becomes obvious in other uses.
因此,本發明亦關於具有BEA骨架結構之含錫沸石材料,其可藉由如上文所描述之方法,較佳藉由包含步驟(i)至步驟(v)、較佳步驟(i)至步驟(vi)之方法獲得或為藉由以上方法獲得。 Accordingly, the present invention is also directed to a tin-containing zeolitic material having a BEA framework structure, which may be by a method as described above, preferably by including steps (i) through (v), preferably steps (i) through The method of (vi) is obtained or obtained by the above method.
出人意料地,發現藉由施加本發明後處理階段(v),自(iv)獲得之沸石材料之結晶度可增加,較佳增加至多5個百分點或增加至多10個百分點或增加至多15個百分點。因此,本發明亦關於具有BEA骨架結構之含錫沸石材料之處理之用途,較佳為具有藉由固態錫離子交換經製備的 BEA骨架結構之含錫沸石材料之處理之用途,其用於增加該含錫沸石材料之結晶度。 Surprisingly, it has been found that by applying the post-treatment stage (v) of the present invention, the crystallinity of the zeolitic material obtained from (iv) can be increased, preferably by up to 5 percentage points or by up to 10 percentage points or by up to 15 percentage points. Accordingly, the invention also relates to the use of a treatment of a tin-containing zeolitic material having a BEA framework structure, preferably prepared by solid state tin ion exchange. The use of a treatment of a tin-containing zeolite material of a BEA framework structure for increasing the crystallinity of the tin-containing zeolite material.
出人意料地,發現藉由施加本發明後處理階段(v),自(iv)獲得之沸石材料之疏水性可增加。沸石材料之疏水性之量度為沸石材料之水吸收量,其中水吸收量愈高,疏水性愈低。根據本發明,發現可獲得具有至多12重量%、較佳至多11重量%、較佳至多10重量%之水吸收量之具有BEA骨架結構的含錫沸石材料。 Surprisingly, it has been found that the hydrophobicity of the zeolitic material obtained from (iv) can be increased by applying the post-treatment stage (v) of the present invention. The measure of the hydrophobicity of the zeolitic material is the amount of water absorbed by the zeolitic material, wherein the higher the amount of water absorbed, the lower the hydrophobicity. According to the present invention, it has been found that a tin-containing zeolitic material having a BEA framework structure having a water absorption of up to 12% by weight, preferably up to 11% by weight, preferably up to 10% by weight, can be obtained.
因此,本發明亦關於具有包含X2O3及YO2之BEA骨架結構之含錫沸石材料,其中Y為選自由Si、Ti、Zr、Ge及其兩者或兩者以上之組合組成之群的四價元素,Y較佳為Si,X為選自由Al、B、In、Ga、Fe及其兩者或兩者以上之組合組成之群的三價元素,X較佳為B,其中該骨架結構另外包含錫,其中在沸石材料之骨架結構中,莫耳比X2O3:YO2至多為0.02:1,較佳為至多0.01:1,更佳在0.0005:1至0.01:1、更佳0.0009:1至0.003:1範圍內,其中沸石材料之骨架結構之至少95重量%、較佳至少98重量%、更佳至少99重量%、更佳至少99.5重量%、更佳至少99.8重量%、更佳至少99.9重量%由X、Y、O、H及錫組成,且其中該含錫沸石材料具有至多12重量%、較佳至多11重量%、較佳至多10重量%之水吸收量。 Accordingly, the present invention also relates to a tin-containing zeolitic material having a BEA framework structure comprising X 2 O 3 and YO 2 , wherein Y is selected from the group consisting of Si, Ti, Zr, Ge, and a combination of two or more thereof. a tetravalent element, Y is preferably Si, and X is a trivalent element selected from the group consisting of Al, B, In, Ga, Fe, and a combination of two or more thereof, and X is preferably B, wherein The skeleton structure additionally comprises tin, wherein in the framework structure of the zeolitic material, the molar ratio X 2 O 3 :YO 2 is at most 0.02:1, preferably at most 0.011, more preferably 0.0005:1 to 0.01:1. More preferably, in the range of from 0.0009:1 to 0.003:1, at least 95% by weight, preferably at least 98% by weight, more preferably at least 99% by weight, more preferably at least 99.5% by weight, even more preferably at least 99.8 by weight of the framework structure of the zeolitic material More preferably, at least 99.9% by weight consists of X, Y, O, H and tin, and wherein the tin-containing zeolitic material has a water uptake of up to 12% by weight, preferably up to 11% by weight, preferably up to 10% by weight. .
較佳地,以含錫沸石材料之總重量計,本發明之該含錫沸石材料具有在2至20重量%、較佳5至18重量%、更佳8至16重量%範圍內之錫含量。較佳錫含量可大於10重量%,諸如在11至16重量%或12至16重量%範圍內。 Preferably, the tin-containing zeolitic material of the present invention has a tin content in the range of 2 to 20% by weight, preferably 5 to 18% by weight, more preferably 8 to 16% by weight, based on the total weight of the tin-containing zeolite material. . Preferably, the tin content can be greater than 10% by weight, such as in the range of 11 to 16% by weight or 12 to 16% by weight.
較佳地,本發明之該含錫沸石材料具有在200至220nm範 圍內展現最大值的UV/Vis光譜。 Preferably, the tin-containing zeolitic material of the present invention has a range of from 200 to 220 nm. The maximum UV/Vis spectrum is displayed inside.
較佳地,本發明之該含錫沸石材料具有在(21.5±0.2)°、(22.6±0.2)°、(25.5±0.2)°、(26.6±0.2)°、(28.8±0.2)°、(29.7±0.2)°、(32.2±0.2)°、(34.0±0.2)°、(37.9±0.2)°下之2 θ值下展現峰的XRD光譜。更佳地,本發明之該含錫沸石材料具有在(21.5±0.2)°、(22.6±0.2)°、(25.5±0.2)°、(26.6±0.2)°、(28.8±0.2)°、(29.7±0.2)°、(32.2±0.2)°、(34.0±0.2)°、(36.1±0.2)°、(37.9±0.1)°、(38.9±0.2)°、(43.7±0.2)°下之2 θ值下展現峰的XRD光譜。更佳地,本發明之該含錫沸石材料具有在(11.7±0.2)°、(13.5±0.2)°、(14.8±0.2)°、(21.5±0.2)°、(22.6±0.2)°、(25.5±0.2)°、(26.6±0.2)°、(28.8±0.2)°、(29.7±0.2)°、(32.2±0.2)°、(34.0±0.2)°、(36.1±0.2)°、(37.9±0.2)°、(38.9±0.2)°、(43.7±0.2)°下之2 θ值下展現峰的XRD光譜。 Preferably, the tin-containing zeolitic material of the present invention has (21.5±0.2)°, (22.6±0.2)°, (25.5±0.2)°, (26.6±0.2)°, (28.8±0.2)°, The XRD spectrum of the peak was exhibited at 2 θ values of 29.7±0.2)°, (32.2±0.2)°, (34.0±0.2)°, and (37.9±0.2)°. More preferably, the tin-containing zeolitic material of the present invention has (21.5 ± 0.2) °, (22.6 ± 0.2) °, (25.5 ± 0.2) °, (26.6 ± 0.2) °, (28.8 ± 0.2) °, ( 29.7±0.2)°, (32.2±0.2)°, (34.0±0.2)°, (36.1±0.2)°, (37.9±0.1)°, (38.9±0.2)°, (43.7±0.2)° 2 The XRD spectrum of the peak is exhibited at the value of θ. More preferably, the tin-containing zeolitic material of the present invention has (11.7±0.2)°, (13.5±0.2)°, (14.8±0.2)°, (21.5±0.2)°, (22.6±0.2)°, 25.5±0.2)°, (26.6±0.2)°, (28.8±0.2)°, (29.7±0.2)°, (32.2±0.2)°, (34.0±0.2)°, (36.1±0.2)°, (37.9 The XRD spectrum of the peak is exhibited at 2 θ values of ±0.2)°, (38.9±0.2)°, and (43.7±0.2)°.
此外,本發明係關於本發明之該含錫沸石材料,其可藉由如上文所描述之方法,較佳藉由包含步驟(i)至步驟(v)、較佳步驟(i)至步驟(vi)之方法獲得或為藉由以上方法獲得。 Furthermore, the present invention relates to the tin-containing zeolitic material of the present invention, which can be obtained by the method as described above, preferably by including step (i) to step (v), preferably step (i) to step ( The method of vi) is obtained or obtained by the above method.
此外,本發明係關於具有如上文所描述之BEA骨架結構之含錫沸石材料之用途,其在氧化反應中,較佳在拜耳維利格型氧化反應中用作催化活性材料,更佳用於環狀酮之拜耳維利格氧化。 Further, the present invention relates to the use of a tin-containing zeolitic material having a BEA framework structure as described above, which is preferably used as a catalytically active material in an oxidation reaction in a Bayerville type oxidation reaction, and is preferably used for a catalytically active material. Bayer Welige oxidation of cyclic ketones.
又此外,本發明係關於一種氧化反應,較佳為一種拜耳維利格型氧化反應,更佳為環狀酮之拜耳維利格氧化,其中具有如上文所描述之BEA骨架結構之含錫沸石材料用作催化活性材料。 Still further, the present invention relates to an oxidation reaction, preferably a Bayerville type oxidation reaction, more preferably a Bayerville oxidation of a cyclic ketone, wherein the tin-containing zeolite having a BEA framework structure as described above The material is used as a catalytically active material.
通常,有可能在不作任何其他修改的情況下按原樣使用以沸 石粉末或沸石噴霧粉末之形式存在的根據本發明之沸石材料,例如以催化劑之形式、以催化劑載體之形式、以分子篩之形式、以吸附劑之形式、以填充劑之形式或其類似者。 Usually, it is possible to use it as it is without any other modifications. The zeolitic material according to the invention is present in the form of a stone powder or a zeolite spray powder, for example in the form of a catalyst, in the form of a catalyst support, in the form of a molecular sieve, in the form of a sorbent, in the form of a filler or the like.
亦可設想,基於本發明之沸石材料,製備含有該沸石材料之成型物。在該方法中,視情況在進一步修改之後,將沸石材料適當塑形且視情況對其後處理。因此,本發明亦關於如上文所描述之方法,其進一步包含 (vii)將自(v)或(vi),較佳自(vi)獲得之具有BEA骨架結構之含錫沸石材料塑形,從而獲得成型物。 It is also conceivable to prepare a shaped product containing the zeolitic material based on the zeolitic material of the present invention. In this method, the zeolitic material is suitably shaped and post-treated as appropriate after further modification, as appropriate. Accordingly, the present invention is also directed to a method as described above, further comprising (vii) A tin-containing zeolite material having a BEA skeleton structure obtained from (v) or (vi), preferably from (vi), is molded to obtain a molded article.
為了在(vii)中之塑形,沸石材料可與至少一種黏合劑及/或與至少一種黏合劑前驅物混合,且視情況與至少一種造孔劑及/或至少一種塑化劑混合。 For shaping in (vii), the zeolitic material may be admixed with at least one binder and/or with at least one binder precursor, and optionally with at least one pore former and/or at least one plasticizer.
該等黏合劑之實例為金屬氧化物,例如SiO2、Al2O3、TiO2、ZrO2或MgO或黏土或此等氧化物之兩者或兩者以上之混合物,或Si、Al、Ti、Zr及Mg之至少兩者之混合氧化物。黏土礦物及天然存在或經合成生產之氧化鋁,例如α-、β-、γ-、δ-、η-、κ-、χ-或θ-氧化鋁,及其無機或有機金屬前驅化合物,例如三水鋁石、三羥鋁石、水鋁礦或擬薄水鋁礦,或三烷氧基鋁酸鹽,例如三異丙醇鋁,作為Al2O3黏合劑為尤其較佳的。其他可設想的黏合劑可能為具有極性及非極性部分之兩親媒性化合物及石墨。其他黏合劑可為例如黏土,諸如蒙脫石、高嶺土、偏高嶺土、鋰皂石、膨土、多水高嶺土、狄克石(dickite)、珍珠陶土或蠕陶土。此等黏合劑可按原樣或以適合的前驅化合物之形式使用,該等前驅化合物在噴霧乾燥及/ 或後續煅燒任一者期間形成所要黏合劑。該等黏合劑前驅物之實例為四烷氧基矽烷、四烷氧基鈦酸鹽、四烷氧基鋯酸鹽,或兩種或兩種以上不同的四烷氧基矽烷之混合物,或兩種或兩種以上不同的四烷氧基鈦酸鹽之混合物,或兩種或兩種以上不同的四烷氧基鋯酸鹽之混合物,或至少一種四烷氧基矽烷與至少一種四烷氧基鈦酸鹽之混合物,或至少一種四烷氧基矽烷與至少一種四烷氧基鋯酸鹽之混合物,或至少一種四烷氧基鈦酸鹽與至少一種四烷氧基鋯酸鹽之混合物,或至少一種四烷氧基矽烷與至少一種四烷氧基鈦酸鹽及至少一種四烷氧基鋯酸鹽之混合物。在本發明之上下文中,完全或部分包含SiO2或為SiO2之前驅物(SiO2自其形成)之黏合劑可為較佳的。在此上下文中,可使用膠態二氧化矽與所謂的「濕法(wet process)」二氧化矽及所謂的「乾法(dry process)」二氧化矽兩者。尤其較佳地,此二氧化矽為非晶形二氧化矽,二氧化矽粒子之尺寸例如在5至100nm範圍內,且二氧化矽粒子之表面積在50至500m2/g範圍內。較佳呈鹼性及/或氨溶液之形式,更佳呈氨溶液形式的膠態二氧化矽為可購得的,尤其例如以Ludox®、Syton®、Nalco®或Snowtex®。「濕法」二氧化矽為可購得的,尤其例如以Hi-Sil®、Ultrasil®、Vulcasil®、Santocel®、Valron-Estersil®、Tokusil®或Nipsil®。「乾法」二氧化矽為可購得的,尤其例如以Aerosil®、Reolosil®、Cab-O-Sil®、Fransil®或ArcSilica®。尤其,膠態二氧化矽之氨溶液在本發明中為較佳的。 Examples of such binders are metal oxides such as SiO 2 , Al 2 O 3 , TiO 2 , ZrO 2 or MgO or clay or a mixture of two or more of these oxides, or Si, Al, Ti a mixed oxide of at least two of Zr and Mg. Clay minerals and naturally occurring or synthetically produced aluminas, such as alpha-, beta-, gamma-, delta-, eta-, κ-, χ- or θ-alumina, and inorganic or organometallic precursor compounds thereof, for example A gibbsite, bayerite, gibbsite or pseudo-boehmite, or a trialkoxy aluminate such as aluminum triisopropoxide is particularly preferred as the Al 2 O 3 binder. Other conceivable binders may be two carbophilic compounds having polar and non-polar moieties and graphite. Other binders may be, for example, clays such as montmorillonite, kaolin, metakaolin, laponite, bentonite, halloysite, dickite, pearlite or vermiculite. These binders can be used as such or in the form of a suitable precursor compound which forms the desired binder during either spray drying and/or subsequent calcination. Examples of such binder precursors are tetraalkoxy decane, tetraalkoxy titanate, tetraalkoxy zirconate, or a mixture of two or more different tetraalkoxy decanes, or two a mixture of two or more different tetraalkoxy titanates, or a mixture of two or more different tetraalkoxy zirconates, or at least one tetraalkoxy decane and at least one tetraalkoxy a mixture of titanates, or a mixture of at least one tetraalkoxy decane and at least one tetraalkoxy zirconate, or a mixture of at least one tetraalkoxy titanate and at least one tetraalkoxy zirconate Or a mixture of at least one tetraalkoxynonane and at least one tetraalkoxy titanate and at least one tetraalkoxy zirconate. In the context of the present invention, the fully or partially comprising SiO 2 or (formed from SiO 2) of SiO 2 of the binder precursor may be preferable. In this context, colloidal cerium oxide can be used with both the so-called "wet process" cerium oxide and the so-called "dry process" cerium oxide. Particularly preferably, the cerium oxide is amorphous cerium oxide, the size of the cerium oxide particles is, for example, in the range of 5 to 100 nm, and the surface area of the cerium oxide particles is in the range of 50 to 500 m 2 /g. Preferably, it is in the form of a basic and/or ammonia solution, preferably a colloidal cerium oxide in the form of an ammonia solution, especially for example Ludox ® , Syton ® , Nalco ® or Snowtex ® . "Wet" cerium oxide is commercially available, especially for example Hi-Sil ® , Ultrasil ® , Vulcasil ® , Santocel ® , Valron-Estersil ® , Tokusil ® or Nipsil ® . "Dry" cerium oxide is commercially available, for example, as Aerosil ® , Reolosil ® , Cab-O-Sil ® , Fransil ® or ArcSilica ® . In particular, an ammonia solution of colloidal cerium oxide is preferred in the present invention.
造孔劑包括但不限於:聚合物,諸如聚合乙烯基化合物,諸如聚氧化烯,如聚氧化乙烯、聚苯乙烯、聚丙烯酸酯、聚甲基丙烯酸酯、聚烯烴、聚醯胺及聚酯;碳水化合物,諸如纖維素或纖維素衍生物,如甲基纖維素,或糖或天然纖維。其他適合的造孔劑可為例如紙漿或石墨。若 需要達成孔特徵,則可使用兩種或兩種以上造孔劑之混合物。在根據本發明之方法之一尤其較佳的具體實例中,造孔劑藉由根據(viii)及/或(x)之煅燒經移除。 Pore forming agents include, but are not limited to, polymers such as polymeric vinyl compounds such as polyoxyalkylenes such as polyethylene oxide, polystyrene, polyacrylates, polymethacrylates, polyolefins, polyamines, and polyesters. Carbohydrates, such as cellulose or cellulose derivatives, such as methyl cellulose, or sugar or natural fibers. Other suitable pore formers can be, for example, pulp or graphite. If To achieve the pore characteristics, a mixture of two or more pore formers can be used. In a particularly preferred embodiment of one of the methods according to the invention, the pore former is removed by calcination according to (viii) and/or (x).
關於用於製備成型物之含錫沸石材料之量相對於黏合劑之量的比率,通常可自由選擇。通常,含錫沸石材料相對於黏合劑之重量比在20:1至1:20、較佳10:1至1:10、更佳1:1至1:10範圍內。 The ratio of the amount of the tin-containing zeolitic material used to prepare the shaped article to the amount of the binder is usually freely selectable. Generally, the weight ratio of the tin-containing zeolitic material to the binder is in the range of from 20:1 to 1:20, preferably from 10:1 to 1:10, more preferably from 1:1 to 1:10.
為了製備基於含錫沸石材料之成型物,可使用至少一種黏稠劑以提供可塑混合物之改良的可加工性。可設想的黏稠劑尤其為有機、特定言之親水性聚合物,例如碳水化合物,如纖維素、纖維素衍生物,例如甲基纖維素,及澱粉,例如馬鈴薯澱粉;壁紙石膏;聚丙烯酸酯;聚甲基丙烯酸酯;聚乙烯醇;聚乙烯吡咯啶酮;聚異丁烯或聚四氫呋喃。可提及使用水、醇或二醇或其混合物,諸如水與醇或水與乙二醇之混合物,例如水與甲醇或水與乙醇或水與丙醇或水與丙二醇之混合物作為黏稠劑。較佳地,碳水化合物,諸如纖維素、纖維素衍生物、水及此等化合物之兩者或兩者以上之混合物,諸如水與纖維素或水與纖維素衍生物之混合物用作黏稠劑。在根據本發明之方法之一尤其較佳的具體實例中,至少一種黏稠劑藉由乾燥及/或煅燒經移除,如下文進一步描述。 To prepare a shaped article based on a tin-containing zeolitic material, at least one viscous agent can be used to provide improved processability of the moldable mixture. Conceivable thickeners are, in particular, organic, in particular hydrophilic polymers, such as carbohydrates, such as cellulose, cellulose derivatives, such as methylcellulose, and starches, such as potato starch; wallpaper plaster; polyacrylate; Polymethacrylate; polyvinyl alcohol; polyvinylpyrrolidone; polyisobutylene or polytetrahydrofuran. Mention may be made of the use of water, alcohols or glycols or mixtures thereof, such as water and alcohol or a mixture of water and ethylene glycol, such as water and methanol or water and ethanol or water and propanol or a mixture of water and propylene glycol as a viscosity agent. Preferably, a carbohydrate, such as cellulose, a cellulose derivative, water, and a mixture of two or more of these compounds, such as water and cellulose or a mixture of water and a cellulose derivative, is used as a thickener. In a particularly preferred embodiment of one of the methods according to the invention, the at least one viscous agent is removed by drying and/or calcination, as further described below.
關於用於製備成型物之含錫沸石材料之量相對於黏稠劑之量的比率,通常可自由選擇。通常,含錫沸石材料相對於黏合劑之重量比在20:1至1:50、較佳10:1至1:40、更佳1:1至1:30範圍內。 The ratio of the amount of the tin-containing zeolitic material used to prepare the shaped article to the amount of the thickener is usually freely selectable. Generally, the weight ratio of the tin-containing zeolitic material to the binder is in the range of from 20:1 to 1:50, preferably from 10:1 to 1:40, more preferably from 1:1 to 1:30.
較佳地,步驟(vii)包含(vii.1)製備混合物,其包含具有BEA骨架結構之含錫沸石材料及pH 值至多為5之水溶液;(vii.2)向自(vii.1)獲得之混合物添加黏合劑或其前驅物,較佳為二氧化矽黏合劑或其前驅物,較佳為造孔劑,且視情況為塑化劑;(vii.3)使自(vii.2)獲得之混合物經受塑形。 Preferably, step (vii) comprises (vii.1) a preparation mixture comprising a tin-containing zeolite material having a BEA framework structure and a pH An aqueous solution having a value of at most 5; (vii.2) a binder or a precursor thereof, preferably a cerium oxide binder or a precursor thereof, preferably a pore former, is added to the mixture obtained from (vii.1). And optionally as a plasticizer; (vii.3) subjecting the mixture obtained from (vii.2) to shaping.
在(vii.1)中使用的pH值至多為5之水溶液包含至少一種有機酸,或至少一種無機酸,或至少一種有機酸及至少一種無機酸。該有機酸較佳選自由草酸、乙酸、檸檬酸、甲磺酸及其兩者或兩者以上之混合物組成之群。該無機酸較佳選自由磷酸、硫酸、鹽酸、硝酸及其兩者或兩者以上之混合物組成之群。因此,本發明係關於以上方法,其中在(v)中,該水溶液包含有機酸,其較佳選自由草酸、乙酸、檸檬酸、甲磺酸及其兩者或兩者以上之混合物組成之群,及/或包含無機酸,其較佳選自由磷酸、硫酸、鹽酸、硝酸及其兩者或兩者以上之混合物組成之群。更佳地,該水溶液包含無機酸,其較佳選自由磷酸、硫酸、鹽酸、硝酸及其兩者或兩者以上之混合物組成之群。更佳地,該水溶液包含無機酸,其較佳選自由磷酸、硫酸、鹽酸、硝酸及其兩者或兩者以上之混合物組成之群,且不包含選自由草酸、乙酸、檸檬酸、甲磺酸及其兩者或兩者以上之混合物組成之群的有機酸,更佳為不含有有機酸。更佳地,該水溶液包含硝酸。更佳地,該水溶液包含硝酸且不包含選自由草酸、乙酸、檸檬酸、甲磺酸及其兩者或兩者以上之混合物組成之群的有機酸,更佳為不含有有機酸。更佳地,該水溶液僅以酸性化合物之形式包含硝酸。 The aqueous solution having a pH of at most 5 used in (vii.1) comprises at least one organic acid, or at least one inorganic acid, or at least one organic acid and at least one inorganic acid. The organic acid is preferably selected from the group consisting of oxalic acid, acetic acid, citric acid, methanesulfonic acid, and a mixture of two or more thereof. The inorganic acid is preferably selected from the group consisting of phosphoric acid, sulfuric acid, hydrochloric acid, nitric acid, and a mixture of two or more thereof. Accordingly, the present invention relates to the above method, wherein in (v), the aqueous solution comprises an organic acid, which is preferably selected from the group consisting of oxalic acid, acetic acid, citric acid, methanesulfonic acid, and a mixture of two or more thereof. And/or comprising a mineral acid, preferably selected from the group consisting of phosphoric acid, sulfuric acid, hydrochloric acid, nitric acid, and a mixture of two or more thereof. More preferably, the aqueous solution contains a mineral acid, which is preferably selected from the group consisting of phosphoric acid, sulfuric acid, hydrochloric acid, nitric acid, and a mixture of two or more thereof. More preferably, the aqueous solution comprises a mineral acid, which is preferably selected from the group consisting of phosphoric acid, sulfuric acid, hydrochloric acid, nitric acid, and a mixture of two or more thereof, and does not comprise a material selected from the group consisting of oxalic acid, acetic acid, citric acid, and methanesulfonic acid. The organic acid of the group consisting of an acid and a mixture of two or more thereof preferably does not contain an organic acid. More preferably, the aqueous solution comprises nitric acid. More preferably, the aqueous solution contains nitric acid and does not contain an organic acid selected from the group consisting of oxalic acid, acetic acid, citric acid, methanesulfonic acid, and a mixture of two or more thereof, and more preferably does not contain an organic acid. More preferably, the aqueous solution contains only nitric acid in the form of an acidic compound.
本發明之成型物可在(vii)中以每一可設想的幾何形狀經塑形,該等幾何形狀諸如(例如)具有矩形、三角形六邊形、正方形、橢圓 形或圓形橫截面之股線;星形;平板形;球形;中空圓柱形及其類似者。視特定幾何形狀而定,將選擇根據(vii)之塑形方法。若根據本發明之一較佳具體實例,製備股線,則根據(vii)之塑形較佳包含擠製。適合的擠製設備例如在「Ullmann's Enzyklopädie der Technischen Chemie」,第4版,第2卷,第295頁及以下,1972中描述。除了使用擠製機之外,擠壓機亦可用於製備成型物。若需要,可適當地在擠製過程期間冷卻擠製機。可設想擠製方法,其中根據批量,功率消耗在1至10A、較佳1.5至6A、更佳2至4A範圍內。經由擠製機沖模頭端離開擠製機的股線可藉由適合的線或經由非連續氣流經機械切割。 The shaped articles of the present invention may be shaped in (vii) in each conceivable geometry such as, for example, having a rectangular shape, a triangular hexagon, a square, an ellipse a strand of a shape or a circular cross section; a star shape; a flat plate shape; a spherical shape; a hollow cylindrical shape and the like. Depending on the particular geometry, the shaping method according to (vii) will be selected. If a strand is prepared in accordance with a preferred embodiment of the invention, the shaping according to (vii) preferably comprises extrusion. Suitable extrusion equipment is described, for example, in "Ullmann's Enzyklopädie der Technischen Chemie", 4th edition, Vol. 2, page 295 and below, 1972. In addition to using an extruder, an extruder can also be used to prepare the shaped article. If desired, the extruder can be cooled as appropriate during the extrusion process. An extrusion method is conceivable in which the power consumption is in the range of 1 to 10 A, preferably 1.5 to 6 A, more preferably 2 to 4 A, depending on the batch. The strands exiting the extruder through the die end of the extruder can be mechanically cut by a suitable wire or via a non-continuous gas stream.
視情況乾燥及/或煅燒自(vii)獲得之成型物。關於乾燥及煅燒條件不存在特定限制。乾燥較佳在通常在75至200℃、較佳90至170℃、更佳100至150℃範圍內之溫度下,且較佳在6至24h、更佳10至20h範圍內之持續時間內進行。乾燥可在任何適合的氣體氛圍下實現,其中氮氣、空氣及/或稀空氣較佳。 The shaped article obtained from (vii) is dried and/or calcined as appropriate. There are no specific restrictions regarding drying and calcination conditions. Drying is preferably carried out at a temperature usually in the range of 75 to 200 ° C, preferably 90 to 170 ° C, more preferably 100 to 150 ° C, and preferably in the range of 6 to 24 h, more preferably 10 to 20 h. . Drying can be effected in any suitable gas atmosphere, with nitrogen, air and/or lean air being preferred.
煅燒較佳在通常在400至650℃、較佳450至600℃、更佳475至550℃範圍內之溫度下,且較佳在0.25至6h、更佳0.5至2h範圍內之持續時間內進行。煅燒可在任何適合的氣體氛圍下實現,其中空氣及/或稀空氣較佳。 The calcination is preferably carried out at a temperature usually in the range of from 400 to 650 ° C, preferably from 450 to 600 ° C, more preferably from 475 to 550 ° C, and preferably in the range of from 0.25 to 6 h, more preferably from 0.5 to 2 h. . Calcination can be achieved in any suitable gas atmosphere, with air and/or lean air being preferred.
此外,可設想使包含含錫沸石材料之成型物經受用pH在5.5至8範圍內的水系統之處理。 Furthermore, it is conceivable to subject the shaped bodies comprising the tin-containing zeolitic material to a treatment with a water system having a pH in the range of 5.5 to 8.
較佳地,成型物在80至220℃、較佳90至210℃、更佳100至200℃範圍內之溫度下用水系統處理。此外,用水系統處理較佳進行持續 1至20h、更佳4至15h、更佳6至10h範圍內之時間段。較佳地,該水系統之至少95重量%、更佳至少99重量%、更佳至少99.9重量%由水組成。更佳地,該水系統為水。 Preferably, the shaped body is treated with a water system at a temperature in the range of 80 to 220 ° C, preferably 90 to 210 ° C, more preferably 100 to 200 ° C. In addition, the water system treatment is better to continue A time period in the range of 1 to 20 h, more preferably 4 to 15 h, more preferably 6 to 10 h. Preferably, at least 95% by weight, more preferably at least 99% by weight, and even more preferably at least 99.9% by weight of the water system consists of water. More preferably, the water system is water.
較佳地,該用水系統之處理在封閉系統中於自生壓力下在攪拌或不攪拌的情況下進行。根據本法明之另一具體實例,用水系統之處理在開放系統中,較佳在回流下,且在攪拌或不攪拌的情況下進行。 Preferably, the treatment of the water system is carried out in a closed system under autogenous pressure with or without agitation. According to another embodiment of the present invention, the treatment with the water system is carried out in an open system, preferably under reflux, with or without agitation.
在用水系統處理成型物之後,該成型物較佳自懸浮液適當分離。所有自懸浮液分離成型物之方法均可設想。此等方法包括例如過濾及離心方法。可應用此等方法之兩者或兩者以上之組合。根據本發明,成型物較佳藉由過濾自水系統分離,且較佳使由此獲得的成型物在至多50℃、較佳15至35℃、更佳20至30℃範圍內之溫度下經受洗滌,較佳經受用水之洗滌。 After the shaped product is treated with a water system, the shaped article is preferably suitably separated from the suspension. All methods of separating the shaped articles from the suspension are conceivable. Such methods include, for example, filtration and centrifugation methods. Two or a combination of two or more of these methods may be applied. According to the present invention, the molded product is preferably separated from the water system by filtration, and it is preferred that the molded article thus obtained is subjected to a temperature of at most 50 ° C, preferably 15 to 35 ° C, more preferably 20 to 30 ° C. Washing, preferably subjected to washing with water.
在用水系統處理之後,較佳使成型物經受乾燥及/或煅燒,其中乾燥較佳在100至180℃、較佳130至150℃範圍內之溫度下進行,持續10至70h、較佳15至25h範圍內之時間段,且煅燒較佳在550至700℃、較佳600至680℃範圍內之溫度下進行,持續1至10h、較佳2至5h範圍內之時間段。 After the treatment with the water system, the shaped article is preferably subjected to drying and/or calcination, wherein drying is preferably carried out at a temperature in the range of from 100 to 180 ° C, preferably from 130 to 150 ° C, for from 10 to 70 h, preferably from 15 to The time period in the range of 25 h, and calcination is preferably carried out at a temperature in the range of 550 to 700 ° C, preferably 600 to 680 ° C, for a period of time ranging from 1 to 10 h, preferably from 2 to 5 h.
通常,本發明進一步關於一種沸石材料,其視情況含有在成型物中,可藉由根據本發明之方法獲得或為藉由該方法獲得。 In general, the invention further relates to a zeolitic material, optionally contained in a shaped article, obtainable by or by the process according to the invention.
此外,本發明係關於一種成型物,其包含本發明之沸石材料或可藉由本發明之方法獲得或為藉由該方法獲得之沸石材料,該成型物視情況另外包含黏合劑。 Furthermore, the invention relates to a shaped body comprising the zeolitic material of the invention or a zeolitic material obtainable by the process of the invention or obtained by the process, the shaped form optionally comprising a binder.
因此,本發明亦關於以上方法,其進一步包含(vii)將該自(v)或(vi)、較佳自(vi)獲得之具有BEA骨架結構之含錫沸石材料塑形,從而獲得成型物;(viii)乾燥及/或煅燒自(vii)獲得之成型物;(ix)視情況使該自(vii)或(viii)、較佳自(viii)獲得之成型物經受水處理,其中該水處理包含在高壓釜中在自生壓力下於100至200℃範圍內之溫度下用液體水處理該成型物;(x)視情況乾燥及/或煅燒自(ix)獲得之水處理成型物。 Accordingly, the present invention is also directed to the above method, which further comprises (vii) shaping the tin-containing zeolitic material having the BEA framework structure obtained from (v) or (vi), preferably from (vi), thereby obtaining a shaped article (viii) drying and/or calcining the shaped article obtained from (vii); (ix) subjecting the shaped article obtained from (vii) or (viii), preferably from (viii), to water treatment, where The water treatment comprises treating the shaped body with liquid water in an autoclave at a temperature ranging from 100 to 200 ° C under autogenous pressure; (x) drying and/or calcining the water-treated shaped product obtained from (ix) as appropriate.
較佳地,該階段(vii)包含(vii.1)製備混合物,其包含具有BEA骨架結構之含錫沸石材料及pH值至多為5之水溶液;(vii.2)向自(vii.1)獲得之混合物添加黏合劑或其前驅物,較佳為二氧化矽黏合劑或其前驅物,較佳為造孔劑,且視情況為塑化劑;(vii.3)使自(vii.2)獲得之混合物經受塑形。 Preferably, this stage (vii) comprises (vii.1) a preparation mixture comprising a tin-containing zeolitic material having a BEA framework structure and an aqueous solution having a pH of at most 5; (vii.2) to (vii.1) The obtained mixture is added with a binder or a precursor thereof, preferably a cerium oxide binder or a precursor thereof, preferably a pore former, and optionally a plasticizer; (vii.3) from (vii.2) The obtained mixture was subjected to shaping.
此外,本發明係關於以上方法,其中(viii)包含(viii.1)在75至200℃、較佳90至170℃、更佳100至150℃範圍內之溫度下乾燥自(vii)獲得之成型物;(viii.2)在400至650℃、較佳450至600℃、更佳475至550℃範圍內之溫度下煅燒自(viii.1)獲得之乾燥成型物。 Further, the present invention relates to the above method, wherein (viii) comprises (viii.1) dried at (iv) at a temperature in the range of 75 to 200 ° C, preferably 90 to 170 ° C, more preferably 100 to 150 ° C. Molded product; (viii.2) A dried molded product obtained from (viii.1) is calcined at a temperature in the range of 400 to 650 ° C, preferably 450 to 600 ° C, more preferably 475 to 550 ° C.
因此,本發明亦關於包含在成型物中之具有如上文所描述的BEA骨架結構的含錫沸石材料,該成型物較佳另外包含黏合劑,較佳為二氧化矽黏合劑°此外,本發明亦關於一種成型物,其包含具有如上文所描 述之BEA骨架結構之含錫沸石材料,該成型物視情況包含至少一種黏合劑,較佳為二氧化矽黏合劑。又此外,本發明係關於成型物作為催化劑之用途,較佳為在氧化反應中,較佳在拜耳維利格型氧化反應中,更佳用於環狀酮之拜耳維利格氧化。此外,本發明係關於一種氧化反應,較佳為一種拜耳維利格型氧化反應,更佳為環狀酮之拜耳維利格氧化,其中如上文所描述之成型物,其包含具有如上文所描述之BEA骨架結構之含錫沸石材料,用作催化劑。 Accordingly, the present invention is also directed to a tin-containing zeolitic material comprising a BEA framework structure as described above contained in a shaped article, the molded article preferably further comprising a binder, preferably a cerium oxide binder. Further, the present invention Also related to a molded article comprising the same as described above The tin-containing zeolitic material of the BEA framework structure, which optionally comprises at least one binder, preferably a cerium oxide binder. Further, the present invention relates to the use of a molded article as a catalyst, preferably in an oxidation reaction, preferably in a Bayerville type oxidation reaction, and more preferably in Bayerville oxidation of a cyclic ketone. Further, the present invention relates to an oxidation reaction, preferably a Bayerville type oxidation reaction, more preferably Bayervilleg oxidation of a cyclic ketone, wherein the molded article as described above contains as described above The tin-containing zeolitic material of the BEA framework structure described is used as a catalyst.
因此,本發明亦關於具有本發明之BEA骨架結構之含錫沸石材料之用途,或本發明之包含具有本發明之BEA骨架結構之含錫沸石材料的成型物之用途,其用作拜耳維利格型氧化反應中之催化劑,或關於拜耳維利格型氧化反應,其中具有本發明之BEA骨架結構之含錫沸石材料或本發明之包含具有本發明之BEA骨架結構之含錫沸石材料的成型物用作催化劑,其中根據式(I)
之有機羰基化合物經氧化,且其中R1及R2彼此獨立地為直鏈或分支鏈烷基殘基、直鏈或分支鏈烯基殘基、芳基或雜芳基殘基或氫原子,其限制條件為R1及R2不同時為氫原子,該方法包含(i)視情況在溶劑存在下,在具有根據本發明之BEA骨架之含錫沸石材料或本發明之包含具有本發明之BEA骨架結構之含錫沸石材料的成型物存在下,較佳在50至150℃、較佳70至120℃、更佳90至110℃範圍內之
溫度下,使式(I)化合物與過氧化氫反應以獲得式(II)化合物
其中,若R1及R2均不為氫原子,則R1及R2可與羰基或羧基一起形成環,且式(I)化合物為
且式(II)化合物為
本發明較佳關於氧化式(I)之環狀酮之方法
其中由R1、R2及羰基碳原子形成之環具有4至20個、較佳4至18個、更佳5至16個碳原子,較佳5、6、8、12、15或16個碳原子,該方法包含
(i)提供一種液體混合物,其包含式(I)化合物、過氧化氫、至少一種至少部分溶解的鉀鹽及視情況選用之溶劑;(ii)使式(I)化合物與過氧化氫在液體混合物中於包含含錫沸石材料的催化劑存在下反應,從而獲得式(II)化合物
此外,本發明係關於該用途或該方法,其中式(I)之環狀酮係選自由以下各者組成之群:環戊酮、環己酮、環庚酮、環辛酮、環十二烷酮、環十五烷酮、環十六烷酮、2-戊基環戊酮、2-庚基環戊酮、環十六-8-烯-1-酮及其兩者或兩者以上之混合物,式(I)之環狀酮較佳為環己酮。 Further, the present invention relates to the use or the method, wherein the cyclic ketone of the formula (I) is selected from the group consisting of cyclopentanone, cyclohexanone, cycloheptanone, cyclooctanone, and ring twelve. Alkanone, cyclopentadecanone, cyclohexadecanone, 2-pentylcyclopentanone, 2-heptylcyclopentanone, cyclohexadec-8-en-1-one, and two or more thereof The mixture, the cyclic ketone of formula (I) is preferably cyclohexanone.
本發明藉由以下實施例及比較實施例進一步說明。 The invention is further illustrated by the following examples and comparative examples.
在步驟等溫線程序之後,在來自TA工具(TA Instrument)之VTI SA儀器上執行水吸附/脫附等溫線。實驗由在樣品材料上執行的一次運行或一系列運行組成,該樣品材料已被放置在儀器內的微量天平盤上。在量測開始之前,藉由將樣品加熱至100℃(加熱斜坡為5℃/min)移除樣品之殘餘濕氣及且將樣品保持在氮氣流下6h。在乾燥程序之後,將測定池中之溫度降低至25℃且在量測期間保持等溫。校準微量天平,且均衡乾燥樣品之重量(最大質量偏差為0.01重量%)。樣品之水吸收量經量測為重量比乾燥樣品之重量的增加。首先,吸附曲線藉由增加樣品所曝露至的相對 濕度(RH)(其表示為在測定池內的氛圍中的重量%水),且量測樣品之水吸收量作為平衡來量測。RH以10重量%之步長自5%增加至85%,且在各步驟下,系統控制RH且監視樣品重量直至樣品在以10%之步長自85重量%至5重量%曝露之後達到平衡條件,且監視及記錄樣品重量之變化(水吸收量)。 After the step isotherm procedure, a water adsorption/desorption isotherm was performed on a VTI SA instrument from a TA instrument (TA Instrument). The experiment consists of a run or series of runs performed on the sample material that has been placed on a microbalance pan within the instrument. Prior to the start of the measurement, the sample was removed by heating the sample to 100 ° C (heating ramp of 5 ° C / min) and the sample was held under a stream of nitrogen for 6 h. After the drying procedure, the temperature in the cell was lowered to 25 °C and isothermally maintained during the measurement. The microbalance was calibrated and the weight of the dried sample was equalized (maximum mass deviation was 0.01% by weight). The water uptake of the sample was measured as an increase in weight compared to the weight of the dried sample. First, the adsorption curve is increased by the relative exposure of the sample. Humidity (RH) (which is expressed as weight % water in the atmosphere in the cell), and the amount of water absorbed by the sample was measured as a balance. RH is increased from 5% to 85% in steps of 10% by weight, and at each step, the system controls RH and monitors the sample weight until the sample reaches equilibrium after exposure from 85% to 5% by weight in 10% steps Conditions, and monitoring and recording changes in sample weight (water absorption).
根據本發明之沸石材料之結晶度藉由XRD分析,使用來自Karlsruhe之Bruker AXS GmbH之如在User Manual DIFFRAC.EVA版本3,第105頁中所描述之EVA方法測定。在標準Bruker D8 Advance Diffractometer Series II上使用Sol-X偵測器,自2°至50°2 θ,使用可變狹縫(V20)、0.02°2 θ之步長及每步長2.4s之掃描速度採集各別資料。使用預設參數用於估計背景/非晶形含量(曲率=1,臨限值=1)。 The crystallinity of the zeolitic material according to the invention was determined by XRD analysis using the EVA method as described in User Manual DIFFRAC. EVA version 3, page 105 by Bruker AXS GmbH of Karlsruhe. Sol-X detector on standard Bruker D8 Advance Diffractometer Series II, from 2° to 50°2 θ, using variable slit (V20), 0.02°2 θ step size and 2.4s per step scan Speed collection of individual data. Preset parameters were used to estimate background/amorphous content (curvature = 1, margin = 1).
在Nicolet 6700光譜儀上進行FT-IR(傅裏葉轉換紅外線(Fourier-Transformed-Infrared))量測。在不使用任何添加劑的情況下將粉末狀材料壓製成自撐式球粒。將球粒引入置放於FT-IR儀器中之高真空(HV)晶胞中。在量測之前,樣品在高真空(10-5mbar)中在300℃下經預處理3h。在使晶胞冷卻至50℃後採集光譜。在2cm-1之解析度下在4000至800cm-1範圍內記錄光譜。所得光譜以曲線圖表示,其在x軸上具有波數(cm-1)且在y軸上具有吸光度(任意單位,a.u.)。為了定量測定峰高度及此等峰之間的比率,進行基線校正。分析在3000至3900cm-1區域中之變化,且為了比較多個樣品,取得在1880±5cm-1處之譜帶作為參考。 FT-IR (Fourier-Transformed-Infrared) measurements were performed on a Nicolet 6700 spectrometer. The powdered material is pressed into self-supporting pellets without using any additives. The pellets were introduced into a high vacuum (HV) unit cell placed in an FT-IR instrument. Samples were pretreated at 300 ° C for 3 h under high vacuum (10 -5 mbar) prior to measurement. The spectra were collected after cooling the unit cell to 50 °C. Spectra were recorded in the range 4000 to 800cm -1 at a resolution of 2cm -1. The resulting spectrum is represented by a graph having a wave number (cm -1 ) on the x-axis and absorbance (arbitrary unit, au) on the y-axis. To quantify the peak height and the ratio between these peaks, a baseline correction was made. The change in the region of 3000 to 3900 cm -1 was analyzed, and in order to compare a plurality of samples, a band at 1880 ± 5 cm -1 was taken as a reference.
在本發明之上下文中提及的抗壓強度應理解為如經由抗壓強度測試機Z2.5/TS1S,供應商Zwick GmbH & Co.,D-89079Ulm,德國所測定。關於此機器之基本原理及其操作,參考各別說明書手冊「Register 1:Betriebsanleitung/Sicherheitshandbuch für die Material-Prüfmaschine Z2.5/TS1S」,版本1.5,2001年12月,來自Zwick GmbH & Co.Technische Dokumentation,August-Nagel-Strasse 11,D-89079Ulm,德國。用該機器,使如實施例5中描述的直徑為1.5mm之給定股線經由直徑為3mm之柱塞經受增加的力直至該股線被壓碎。使股線破碎之力被稱作該股線之抗壓強度。機器配備有固定水平台,股線定位在該台上。可在垂直方向上自由移動的柱塞致使股線與固定台相抵。以0.5N之初步力、在初步力下之10mm/min之剪切率及1.6mm/min之後續測試速率操作該設備。將垂直可移動柱塞連接至測力計用於力拾取,且其在量測期間朝向其上定位待研究成型物(股線)的固定轉台移動,因此致使股線與該台相抵。柱塞垂直於支架之縱向軸線經施加至支架上。藉助於記錄且評估量測結果的電腦進行對實驗的控制。在各情況下,所得值為對於10個股線的量測之平均值。 The compressive strength mentioned in the context of the present invention is to be understood as determined by the compressive strength tester Z2.5/TS1S, supplier Zwick GmbH & Co., D-89079 Ulm, Germany. For the basic principle of this machine and its operation, refer to the respective manual "Register 1: Betriebsanleitung / Sicherheitshandbuch für die Material-Prüfmaschine Z2.5/TS1S", version 1.5, December 2001, from Zwick GmbH & Co. Technische Dokumentation , August-Nagel-Strasse 11, D-89079Ulm, Germany. With this machine, a given strand having a diameter of 1.5 mm as described in Example 5 was subjected to an increased force via a plunger having a diameter of 3 mm until the strand was crushed. The force that breaks the strand is called the compressive strength of the strand. The machine is equipped with a fixed water platform on which the strands are positioned. A plunger that is free to move in the vertical direction causes the strand to abut the fixed table. The apparatus was operated with a preliminary force of 0.5 N, a shear rate of 10 mm/min under preliminary force, and a subsequent test rate of 1.6 mm/min. A vertically movable plunger is attached to the dynamometer for force picking, and it moves toward the fixed turret on which the shaped article (strand) to be studied is positioned during the measurement, thus causing the strand to abut the table. The plunger is applied to the bracket perpendicular to the longitudinal axis of the stent. Control of the experiment was performed by means of a computer that recorded and evaluated the measurement results. In each case, the value obtained is the average of the measurements for the 10 strands.
在容器中提供209kg去離子水。在以120rpm(轉每分鐘)攪拌下,添加355kg氫氧化四乙基銨且在室溫下攪拌懸浮液10分鐘。其後,使61kg硼酸懸浮於水中且在室溫下再攪拌懸浮液30分鐘。隨後,添加555kg Ludox® AS-40,且在室溫下以70rpm再攪拌所得混合物一小時。如經由 pH電極量測所測定,液體凝膠之pH為11.8。將最終所得混合物轉移至結晶容器中,且在7.2巴之壓力下且在攪拌下(140rpm)在6h內加熱至160℃。隨後,使混合物冷卻至室溫。在6h內將混合物再加熱至160℃且以140rpm再攪拌55h。使混合物冷卻至室溫,且隨後在160℃之溫度下在以140rpm攪拌下再加熱混合物45h。將7800kg去離子水添加至380kg此懸浮液中。以70rpm攪拌懸浮液且添加100kg 10重量% HNO3水溶液。藉由過濾自此懸浮液分離具有BEA骨架結構之含硼沸石材料。隨後用去離子水在室溫下洗滌濾餅直至洗滌水具有小於每公分150微西門子之導電率。在氮氣流中使由此獲得之濾餅經受預乾燥。 209 kg of deionized water was provided in the vessel. Under stirring at 120 rpm (revolution per minute), 355 kg of tetraethylammonium hydroxide was added and the suspension was stirred at room temperature for 10 minutes. Thereafter, 61 kg of boric acid was suspended in water and the suspension was stirred at room temperature for further 30 minutes. Subsequently, 555 kg of Ludox® AS-40 was added, and the resulting mixture was further stirred at 70 rpm for one hour at room temperature. The pH of the liquid gel was 11.8 as determined by pH electrode measurements. The resulting mixture was transferred to a crystallization vessel and heated to 160 ° C in 6 h under a pressure of 7.2 bar and with stirring (140 rpm). Subsequently, the mixture was allowed to cool to room temperature. The mixture was again heated to 160 ° C over 6 h and stirred for an additional 55 h at 140 rpm. The mixture was allowed to cool to room temperature, and then the mixture was further heated at a temperature of 160 ° C under stirring at 140 rpm for 45 h. 7800 kg of deionized water was added to 380 kg of this suspension. The suspension was stirred at 70 rpm and 100 kg of a 10% by weight aqueous solution of HNO 3 was added . The boron-containing zeolitic material having the BEA framework structure is separated from the suspension by filtration. The filter cake was then washed with deionized water at room temperature until the wash water had a conductivity of less than 150 microsiemens per centimeter. The filter cake thus obtained was subjected to pre-drying in a stream of nitrogen.
由此獲得之沸石材料,在已使用去離子水製備具有15重量%之固體含量(以懸浮液之總重量計)之水性懸浮液之後,在噴霧塔中經受噴霧乾燥,噴霧乾燥條件如下:乾燥氣體,噴嘴氣體:工業用氮氣 The zeolitic material thus obtained, after having been prepared using deionized water to prepare an aqueous suspension having a solids content of 15% by weight (based on the total weight of the suspension), was subjected to spray drying in a spray tower, the spray drying conditions being as follows: drying Gas, nozzle gas: industrial nitrogen
乾燥氣體溫度:
噴嘴:
噴霧塔由長度為2,650mm、直徑為1,200mm的經垂直配置的圓筒構成,該圓筒在底部成圓錐形地窄化。圓錐之長度為600mm。在圓筒之頂端處,配置有霧化構件(雙組件噴嘴)。經噴霧乾燥之材料在噴霧塔下游的過濾器中自乾燥氣體分離,且隨後使乾燥氣體穿過洗滌器。使懸浮液穿過噴嘴之內部開口,且使噴嘴氣體穿過環繞該開口之環形狹縫。 The spray tower consists of a vertically arranged cylinder of length 2,650 mm and a diameter of 1,200 mm which is conically narrowed at the bottom. The length of the cone is 600 mm. At the top end of the cylinder, an atomizing member (two-component nozzle) is disposed. The spray dried material is separated from the drying gas in a filter downstream of the spray tower, and then the drying gas is passed through the scrubber. The suspension is passed through the internal opening of the nozzle and the nozzle gas is passed through an annular slit surrounding the opening.
隨後在500℃下使噴霧乾燥材料經受煅燒5h。經煅燒之材料之B2O3:SiO2莫耳比為0.045,總碳含量(TOC)為0.08重量%,藉由XRD測定之結晶度為56%,且藉由DIN 66131測定之BET比表面積為498m2/g。 The spray dried material was then subjected to calcination at 500 ° C for 5 h. The calcined material had a B 2 O 3 :SiO 2 molar ratio of 0.045, a total carbon content (TOC) of 0.08% by weight, a crystallinity of 56% as determined by XRD, and a BET specific surface area as determined by DIN 66131. It is 498 m 2 /g.
在配備有回流冷凝器之容器中提供840kg去離子水。在以40rpm攪拌下,使用28kg在5.1中所描述之經噴霧乾燥且經煅燒之沸石材料。隨後,密封容器,且回流冷凝器開始操作。攪拌速率增加至70rpm。在以70rpm攪拌下,在1h內將容器之內含物加熱至100℃且在此溫度下保持20h。隨後,使容器之內含物冷卻至低於50℃之溫度。藉由在2.5巴之氮氣壓下過濾且用去離子水在室溫下洗滌四次來自懸浮液分離所得之具有BEA骨架結構之去硼化沸石材料。在過濾之後,在氮氣流中乾燥濾餅6h。 840 kg of deionized water was provided in a vessel equipped with a reflux condenser. At a stirring of 40 rpm, 28 kg of the spray dried and calcined zeolitic material described in 5.1 was used. Subsequently, the vessel is sealed and the reflux condenser begins to operate. The agitation rate was increased to 70 rpm. The contents of the vessel were heated to 100 ° C in 1 h with stirring at 70 rpm and held at this temperature for 20 h. Subsequently, the contents of the vessel were allowed to cool to a temperature below 50 °C. The deboronated zeolite material having the BEA framework structure obtained from the suspension separation was washed four times with nitrogen gas under a pressure of 2.5 bar and washed with deionized water at room temperature four times. After filtration, the filter cake was dried under a stream of nitrogen for 6 h.
在已在去離子水中再懸浮沸石材料之後,所得去硼化沸石材料在如5.1中所描述的條件下經受噴霧乾燥。以懸浮液之總重量計,水性懸 浮液之固體含量為15重量%。所得沸石材料之B2O3:SiO2莫耳比小於0.002,水吸收量為15重量%,藉由XRD測定之結晶度為48%且藉由DIN 66131測定之BET比表面積為489m2/g。 After the zeolite material has been resuspended in deionized water, the resulting deboronated zeolite material is subjected to spray drying under the conditions as described in 5.1. The solids content of the aqueous suspension was 15% by weight, based on the total weight of the suspension. The obtained zeolite material had a B 2 O 3 :SiO 2 molar ratio of less than 0.002, a water absorption of 15% by weight, a crystallinity of 48% as determined by XRD and a BET specific surface area of 489 m 2 /g as determined by DIN 66131. .
將25g在參考實施例5,部分5.2中所描述之具有BEA骨架結構之去硼化沸石材料與5.5g乙酸錫(II)(Sn(OAc)2[CAS-Nr:638-39-1])一起添加至混合器(Microton MB550型研磨機)中,且混合物在14,000r.p.m.(轉每分鐘)下研磨15分鐘。在研磨之後,將混合物轉移至瓷籃中且在空氣中在550℃下煅燒5h,加熱斜坡為2K/min。 25 g of deborated zeolite material having a BEA framework structure as described in Reference Example 5, Section 5.2 and 5.5 g of tin(II) acetate (Sn(OAc) 2 [CAS-Nr:638-39-1]) They were added together to a mixer (Microton MB550 type grinder), and the mixture was ground at 14,000 rpm (revolution per minute) for 15 minutes. After grinding, the mixture was transferred to a porcelain basket and calcined in air at 550 ° C for 5 h with a heating ramp of 2 K/min.
所得粉末材料之Sn含量為9.6重量%,矽(Si)含量為38重量%且TOC小於0.1重量%。藉由DIN 66131量測之BET比表面積為423m2/g,藉由XRD測定之結晶度為51%,且水吸收量為18重量%。UV/Vis光譜顯示兩個最大值,一個在200nm波長處且第二個在250nm周圍。在FT-IR光譜中,具有在3701至3741cm-1之間的最大值的第一吸附帶與具有在3600至3690cm-1之間的最大值的第二吸附之間的強度比為1.49。 The obtained powder material had a Sn content of 9.6% by weight, a cerium (Si) content of 38% by weight and a TOC of less than 0.1% by weight. The BET specific surface area measured by DIN 66131 was 423 m 2 /g, the crystallinity measured by XRD was 51%, and the water absorption amount was 18% by weight. The UV/Vis spectrum shows two maxima, one at a wavelength of 200 nm and the second around 250 nm. Intensity ratio between the first maximum value of the second suction belt has a maximum adsorption between 3600 to 3690cm -1 in the FT-IR spectrum having between 3701 to 3741cm -1 was 1.49.
將50g在參考實施例5,部分5.2中所描述之具有BEA骨架結構之去硼化沸石材料與14.2g乙酸錫(II)(Sn(OAc)2[CAS-Nr:638-39-1])一起添加至混合器(Microton MB550型研磨機)中,且混合物在14,000r.p.m.(轉每分鐘)下研磨15分鐘。在研磨之後,將混合物轉移至瓷籃中且在空 氣中在500℃下煅燒3h,加熱斜坡為2K/min。 50 g of deborated zeolite material having a BEA framework structure as described in Reference Example 5, Section 5.2 and 14.2 g of tin(II) acetate (Sn(OAc) 2 [CAS-Nr:638-39-1]) They were added together to a mixer (Microton MB550 type grinder), and the mixture was ground at 14,000 rpm (revolution per minute) for 15 minutes. After grinding, the mixture was transferred to a porcelain basket and calcined in air at 500 ° C for 3 h with a heating ramp of 2 K/min.
所得粉末材料之Sn含量為12.0重量%,矽(Si)含量為35wt%且TOC小於0.1重量%。藉由DIN 66131量測之BET比表面積為391m2/g,藉由XRD測定之結晶度為44%,且水吸收量為15重量%。UV/Vis光譜顯示兩個最大值,一個在200nm波長處,肩部在約250nm處。在FT-IR譜圖中,具有在3701至3741cm-1之間的最大值的第一吸附帶與具有在3600至3690cm-1之間的最大值的第二吸附之間的強度比為1.32。 The obtained powder material had a Sn content of 12.0% by weight, a cerium (Si) content of 35 wt% and a TOC of less than 0.1% by weight. The BET specific surface area measured by DIN 66131 was 391 m 2 /g, the crystallinity measured by XRD was 44%, and the water absorption amount was 15% by weight. The UV/Vis spectrum shows two maxima, one at a wavelength of 200 nm and a shoulder at about 250 nm. In the FT-IR spectrum having between 3701 to 3741cm -1 is the intensity ratio between the first maximum value of the second adsorption suction belt having a maximum value between 3600 to 3690cm -1 is 1.32.
將50g在參考實施例5,部分5.2中所描述之具有BEA骨架結構之去硼化沸石材料與14.2g乙酸錫(II)(Sn(OAc)2[CAS-Nr:638-39-1])一起添加至混合器(Microton MB550型研磨機)中,且混合物在14,000r.p.m.(轉每分鐘)下研磨15分鐘。在研磨之後,將混合物轉移至瓷籃中且在空氣中在500℃下在N2下煅燒3h,隨後在空氣下煅燒3h,加熱斜坡為2K/min。 50 g of deborated zeolite material having a BEA framework structure as described in Reference Example 5, Section 5.2 and 14.2 g of tin(II) acetate (Sn(OAc) 2 [CAS-Nr:638-39-1]) They were added together to a mixer (Microton MB550 type grinder), and the mixture was ground at 14,000 rpm (revolution per minute) for 15 minutes. After grinding, the mixture was transferred to a porcelain basket and calcined in air at 500 ° C for 3 h under N 2 , followed by calcination under air for 3 h with a heating ramp of 2 K/min.
所得粉末材料之Sn含量為13.1重量%,矽(Si)含量為38重量%且TOC小於0.1重量%。藉由DIN 66131量測之BET比表面積為442m2/g,藉由XRD測定之結晶度為44%,且水吸收量為11.5重量%。UV/Vis光譜顯示兩個最大值,一個在200nm波長處,肩部在約250nm處。在FT-IR光譜中,具有在3701至3741cm-1之間的最大值的第一吸附帶與具有在3600至3690cm-1之間的最大值的第二吸附之間的強度比為1.62。 The obtained powder material had a Sn content of 13.1% by weight, a cerium (Si) content of 38% by weight and a TOC of less than 0.1% by weight. The BET specific surface area measured by DIN 66131 was 442 m 2 /g, the crystallinity measured by XRD was 44%, and the water absorption amount was 11.5% by weight. The UV/Vis spectrum shows two maxima, one at a wavelength of 200 nm and a shoulder at about 250 nm. Intensity ratio between the first maximum value of the second suction belt has a maximum adsorption between 3600 to 3690cm -1 in the FT-IR spectrum having between 3701 to 3741cm -1 is 1.62.
將50g在參考實施例5,部分5.2中所描述之具有BEA骨架結構之去硼化沸石材料與14.2g乙酸錫(II)(Sn(OAc)2[CAS-Nr:638-39-1])一起添加至球磨機(17個球,球之總重量為904g)中,且以80r.p.m.(轉每分鐘)研磨混合物15分鐘。在研磨之後,將混合物轉移至瓷籃中且在空氣中在500℃下煅燒3h,加熱斜坡為2K/min。 50 g of deborated zeolite material having a BEA framework structure as described in Reference Example 5, Section 5.2 and 14.2 g of tin(II) acetate (Sn(OAc) 2 [CAS-Nr:638-39-1]) They were added together to a ball mill (17 balls, the total weight of the balls was 904 g), and the mixture was ground at 80 r.pm (revolution per minute) for 15 minutes. After grinding, the mixture was transferred to a porcelain basket and calcined in air at 500 ° C for 3 h with a heating ramp of 2 K/min.
所得粉末材料之Sn含量為12.4重量%,矽(Si)含量為36重量%且TOC小於0.1重量%。藉由DIN 66131量測之BET比表面積為426m2/g,藉由XRD測定之結晶度為42%,且水吸收量為12重量%。 The obtained powder material had a Sn content of 12.4% by weight, a cerium (Si) content of 36% by weight and a TOC of less than 0.1% by weight. The BET specific surface area measured by DIN 66131 was 426 m 2 /g, the crystallinity measured by XRD was 42%, and the water absorption amount was 12% by weight.
在圓底燒瓶中提供10g根據比較實施例1獲得之沸石材料,且添加300g pH在0至1範圍內之30重量% HNO3水溶液。在100℃之溫度下攪拌混合物20h之時間段(200r.p.m.)。過濾懸浮液,且隨後在室溫下用去離子水洗滌濾餅,直至洗滌水之pH大致為7。 10 g of the zeolitic material obtained according to Comparative Example 1 was supplied in a round bottom flask, and 300 g of a 30% by weight aqueous solution of HNO 3 having a pH in the range of 0 to 1 was added. The mixture was stirred at a temperature of 100 ° C for a period of 20 h (200 rpm). The suspension was filtered and the filter cake was then washed with deionized water at room temperature until the pH of the wash water was approximately 7.
所得沸石材料在120℃下乾燥10h且藉由加熱至550℃(2K/min)及在550℃下後續加熱10h經煅燒。經乾燥及煅燒之沸石材料之Si含量為36重量%,Sn含量為9.3重量%且經由XRD測定之結晶度為53%。此外,沸石材料之根據DIN 66131所測定之BET比表面積為380m2/g,且水吸收量為6重量%。UV/Vis光譜顯示兩個在208nm及250nm處之最大值。在FT-IR光譜中,具有在3701至3741cm-1之間的最大值的第一吸附帶與具有在3600至3690cm-1之間的最大值的第二吸附之間的強度比為0.93。 The resulting zeolitic material was dried at 120 ° C for 10 h and calcined by heating to 550 ° C (2 K/min) and subsequent heating at 550 ° C for 10 h. The dried and calcined zeolitic material had a Si content of 36% by weight, a Sn content of 9.3% by weight and a crystallinity of 53% as determined by XRD. Further, the BET specific surface area of the zeolitic material measured according to DIN 66131 is 380 m 2 /g, and the water absorption amount is 6% by weight. The UV/Vis spectrum shows two maximum values at 208 nm and 250 nm. Intensity ratio between the first maximum value of the second suction belt has a maximum adsorption between 3600 to 3690cm -1 in the FT-IR spectrum having between 3701 to 3741cm -1 is 0.93.
在圓底燒瓶中提供12g根據比較實施例2獲得之沸石材料,且添加360g pH在0至1範圍內之30重量% HNO3水溶液。在100℃之溫度下攪拌混合物20h之時間段(200r.p.m.)。過濾懸浮液,且隨後在室溫下用去離子水洗滌濾餅,直至洗滌水之pH大致為7。 12 g of the zeolitic material obtained according to Comparative Example 2 was supplied in a round bottom flask, and 360 g of a 30% by weight aqueous solution of HNO 3 having a pH in the range of 0 to 1 was added. The mixture was stirred at a temperature of 100 ° C for a period of 20 h (200 rpm). The suspension was filtered and the filter cake was then washed with deionized water at room temperature until the pH of the wash water was approximately 7.
所得沸石材料在120℃下乾燥10h且藉由加熱至550℃(2K/min)及在550℃下後續加熱5h經煅燒。經乾燥及煅燒之沸石材料之Si含量為37重量%,Sn含量為12.7重量%,TOC小於0.1重量%,且經由XRD測定之結晶度為48%。此外,沸石材料之根據DIN 66131所測定之BET比表面積為395m2/g,且水吸收量為9重量%。UV/Vis光譜具有在208nm處之最大值及在約257nm處之肩部。在FT-IR光譜中,具有在3701至3741cm-1之間的最大值的第一吸附帶與具有在3600至3690cm-1之間的最大值的第二吸附之間的強度比為1.33。 The resulting zeolitic material was dried at 120 ° C for 10 h and calcined by heating to 550 ° C (2 K/min) and subsequent heating at 550 ° C for 5 h. The dried and calcined zeolitic material had a Si content of 37% by weight, a Sn content of 12.7% by weight, a TOC of less than 0.1% by weight, and a crystallinity of 48% as determined by XRD. Further, the BET specific surface area of the zeolitic material measured according to DIN 66131 was 395 m 2 /g, and the water absorption amount was 9% by weight. The UV/Vis spectrum has a maximum at 208 nm and a shoulder at about 257 nm. Intensity ratio between the first maximum value of the second suction belt has a maximum adsorption between 3600 to 3690cm -1 in the FT-IR spectrum having between 3701 to 3741cm -1 is 1.33.
所得煅燒沸石材料之XRD光譜展現以下特徵:
在圓底燒瓶中提供12g根據比較實施例3獲得之沸石材料,且添加360g pH在0至1範圍內之30重量% HNO3水溶液。在100℃之溫度下攪拌混合物20h之時間段(200r.p.m.)。過濾懸浮液,且隨後在室溫下用去離子水洗滌濾餅,直至洗滌水之pH大致為7。 12 g of the zeolitic material obtained according to Comparative Example 3 was supplied in a round bottom flask, and 360 g of a 30% by weight aqueous solution of HNO 3 having a pH in the range of 0 to 1 was added. The mixture was stirred at a temperature of 100 ° C for a period of 20 h (200 rpm). The suspension was filtered and the filter cake was then washed with deionized water at room temperature until the pH of the wash water was approximately 7.
所得沸石材料在120℃下乾燥10h且藉由加熱至550℃(2K/min)及在550℃下後續加熱5h經煅燒。經乾燥及煅燒之沸石材料之Si含量為37重量%,Sn含量為12.6重量%,TOC小於0.1重量%,且經由XRD測定之結晶度為49%。此外,沸石材料之根據DIN 66131所測定之BET比表面積為405m2/g,且水吸收量為8.7重量%。UV/Vis光譜具有在210nm處之最大值及在約257nm處之肩部。在FT-IR光譜中,具有在3701至3741cm-1 之間的最大值的第一吸附帶與具有在3600至3690cm-1之間的最大值的第二吸附之間的強度比為1.5。 The resulting zeolitic material was dried at 120 ° C for 10 h and calcined by heating to 550 ° C (2 K/min) and subsequent heating at 550 ° C for 5 h. The dried and calcined zeolite material had a Si content of 37% by weight, a Sn content of 12.6% by weight, a TOC of less than 0.1% by weight, and a crystallinity of 49% as determined by XRD. Further, the BET specific surface area of the zeolitic material measured according to DIN 66131 was 405 m 2 /g, and the water absorption amount was 8.7% by weight. The UV/Vis spectrum has a maximum at 210 nm and a shoulder at about 257 nm. Intensity ratio between the first maximum value of the second suction belt has a maximum adsorption between 3600 to 3690cm -1 in the FT-IR spectrum having between 3701 to 3741cm -1 was 1.5.
在2L攪拌設備中提供900g pH在0至1範圍內之30重量% HNO3水溶液,且添加30g根據比較實施例4獲得之沸石材料。在100℃之溫度下攪拌混合物20h之時間段(200r.p.m.)。過濾懸浮液,且隨後在室溫下用去離子水洗滌濾餅,直至洗滌水之pH大致為7。 900 g of a 30% by weight aqueous solution of HNO 3 having a pH in the range of 0 to 1 was supplied in a 2 L stirring apparatus, and 30 g of the zeolitic material obtained according to Comparative Example 4 was added. The mixture was stirred at a temperature of 100 ° C for a period of 20 h (200 rpm). The suspension was filtered and the filter cake was then washed with deionized water at room temperature until the pH of the wash water was approximately 7.
所得沸石材料在120℃下乾燥10h(3K/min)且藉由加熱至550℃(2K/min)及在550℃下後續加熱10h在空氣中經煅燒。經乾燥及煅燒之沸石材料之Si含量為36重量%,Sn含量為12.8重量%,TOC小於0.1重量%,且經由XRD測定之結晶度為46%。此外,沸石材料之根據DIN 66131所測定之BET比表面積為374m2/g,且水吸收量為8重量%。 The resulting zeolitic material was dried at 120 ° C for 10 h (3 K/min) and calcined in air by heating to 550 ° C (2 K/min) and subsequent heating at 550 ° C for 10 h. The dried and calcined zeolitic material had a Si content of 36% by weight, a Sn content of 12.8% by weight, a TOC of less than 0.1% by weight, and a crystallinity of 46% as determined by XRD. Further, the BET specific surface area of the zeolitic material measured according to DIN 66131 was 374 m 2 /g, and the water absorption amount was 8% by weight.
用過氧化氫之水溶液進行的在1,4-二噁烷中之環己酮至ε-己內酯的拜耳維利格氧化。 Bayerville oxidation of cyclohexanone to ε-caprolactone in 1,4-dioxane using an aqueous solution of hydrogen peroxide.
向100mL玻璃燒瓶中饋入環己酮(1.5g)、根據比較實施例1製備的沸石材料作為催化劑(0.1g,Sn負載=9.6重量%)及1,4-二噁烷(45g)。將混合物加熱至95℃。隨後添加過氧化氫之水溶液(70重量%,0.5g),且攪拌反應混合物4小時。在冷卻至室溫後,過濾溶液且藉由GC使用二正 丁醚作為內標來分析濾液。藉由使用定量GC分析使用二正丁醚作為內標來測定產物混合物中之ε-己內酯及環己酮之濃度。用此等資料,計算基於環己酮及過氧化氫之ε-己內酯之選擇性及環己酮轉化率。結果顯示於下文中的表1中。 The zeolitic material prepared according to Comparative Example 1 was fed into a 100 mL glass flask as a catalyst (0.1 g, Sn loading = 9.6 wt%) and 1,4-dioxane (45 g). The mixture was heated to 95 °C. An aqueous solution of hydrogen peroxide (70% by weight, 0.5 g) was then added, and the reaction mixture was stirred for 4 hours. After cooling to room temperature, the solution was filtered and used by GC The butyl ether was used as an internal standard to analyze the filtrate. The concentration of ε-caprolactone and cyclohexanone in the product mixture was determined by using quantitative GC analysis using di-n-butyl ether as an internal standard. Using these data, the selectivity of cyclohexanone and hydrogen peroxide based on ε-caprolactone and the conversion of cyclohexanone were calculated. The results are shown in Table 1 below.
向100mL玻璃燒瓶中饋入環己酮(1.5g)、根據比較實施例2製備的沸石材料作為催化劑(0.1g,Sn負載=12.0重量%)及1,4-二噁烷(45g)。將混合物加熱至95℃。隨後添加過氧化氫之水溶液(70重量%,0.5g),且攪拌反應混合物4小時。在冷卻至室溫後,過濾溶液且藉由GC使用二正丁醚作為內標來分析濾液。藉由使用定量GC分析使用二正丁醚作為內標來測定產物混合物中之ε-己內酯及環己酮之濃度。用此等資料,計算基於環己酮及過氧化氫之ε-己內酯之選擇性及環己酮轉化率。結果顯示於下文中的表1中。 The zeolitic material prepared according to Comparative Example 2 was fed into a 100 mL glass flask as a catalyst (0.1 g, Sn loading = 12.0% by weight) and 1,4-dioxane (45 g). The mixture was heated to 95 °C. An aqueous solution of hydrogen peroxide (70% by weight, 0.5 g) was then added, and the reaction mixture was stirred for 4 hours. After cooling to room temperature, the solution was filtered and the filtrate was analyzed by GC using di-n-butyl ether as an internal standard. The concentration of ε-caprolactone and cyclohexanone in the product mixture was determined by using quantitative GC analysis using di-n-butyl ether as an internal standard. Using these data, the selectivity of cyclohexanone and hydrogen peroxide based on ε-caprolactone and the conversion of cyclohexanone were calculated. The results are shown in Table 1 below.
向100mL玻璃燒瓶中饋入環己酮(1.5g)、根據比較實施例3製備的沸石材料作為催化劑(0.1g,Sn負載=13.1重量%)及1,4-二噁烷(45g)。將混合物加熱至95℃。隨後添加過氧化氫之水溶液(70重量%,0.5g),且攪拌反應混合物4小時。在冷卻至室溫後,過濾溶液且藉由GC使用二正丁醚作為內標來分析濾液。藉由使用定量GC分析使用二正丁醚作為內標來測定產物混合物中之ε-己內酯及環己酮之濃度。用此等資料,計算基於環己酮及過氧化氫之ε-己內酯之選擇性及環己酮轉化率。結果顯示於下文中的表1中。 The zeolitic material prepared according to Comparative Example 3 was fed with a cyclohexanone (1.5 g) into a 100 mL glass flask as a catalyst (0.1 g, Sn loading = 13.1% by weight) and 1,4-dioxane (45 g). The mixture was heated to 95 °C. An aqueous solution of hydrogen peroxide (70% by weight, 0.5 g) was then added, and the reaction mixture was stirred for 4 hours. After cooling to room temperature, the solution was filtered and the filtrate was analyzed by GC using di-n-butyl ether as an internal standard. The concentration of ε-caprolactone and cyclohexanone in the product mixture was determined by using quantitative GC analysis using di-n-butyl ether as an internal standard. Using these data, the selectivity of cyclohexanone and hydrogen peroxide based on ε-caprolactone and the conversion of cyclohexanone were calculated. The results are shown in Table 1 below.
向100mL玻璃燒瓶中饋入環己酮(1.5g)、根據比較實施例4製備的沸石材料作為催化劑(0.1g,Sn負載=12.4重量%)及1,4-二噁烷(45g)。將混合物加熱至95℃。隨後添加過氧化氫之水溶液(70重量%,0.5g),且攪拌反應混合物4小時。在冷卻至室溫後,過濾溶液且藉由GC使用二正丁醚作為內標來分析濾液。藉由使用定量GC分析使用二正丁醚作為內標來測定產物混合物中之ε-己內酯及環己酮之濃度。用此等資料,計算基於環己酮及過氧化氫之ε-己內酯之選擇性及環己酮轉化率。結果顯示於下文中的表1中。 The zeolitic material prepared according to Comparative Example 4 was fed with a cyclohexanone (1.5 g) into a 100 mL glass flask as a catalyst (0.1 g, Sn loading = 12.4% by weight) and 1,4-dioxane (45 g). The mixture was heated to 95 °C. An aqueous solution of hydrogen peroxide (70% by weight, 0.5 g) was then added, and the reaction mixture was stirred for 4 hours. After cooling to room temperature, the solution was filtered and the filtrate was analyzed by GC using di-n-butyl ether as an internal standard. The concentration of ε-caprolactone and cyclohexanone in the product mixture was determined by using quantitative GC analysis using di-n-butyl ether as an internal standard. Using these data, the selectivity of cyclohexanone and hydrogen peroxide based on ε-caprolactone and the conversion of cyclohexanone were calculated. The results are shown in Table 1 below.
用過氧化氫之水溶液進行的在1,4-二噁烷中之環己酮至ε-己內酯的拜耳維利格氧化 Bayerville oxidation of cyclohexanone to ε-caprolactone in 1,4-dioxane by aqueous solution of hydrogen peroxide
向100mL玻璃燒瓶中饋入環己酮(1.5g)、根據實施例1製備的沸石材料作為催化劑(0.1g,Sn負載=9.3重量%)及1,4-二噁烷(45g)。將混合物加熱至95℃。隨後添加過氧化氫之水溶液(70重量%,0.5g),且攪拌反應混合物4小時。在冷卻至室溫後,過濾溶液且藉由GC使用二正丁醚作為內標來分析濾液。藉由使用定量GC分析使用二正丁醚作為內標來測定產物混合物中之ε-己內酯及環己酮之濃度。用此等資料,計算基於環己酮及過氧化氫之ε-己內酯之選擇性及環己酮轉化率。結果顯示於下文中的表1中。 The zeolitic material prepared according to Example 1 was fed with a cyclohexanone (1.5 g) into a 100 mL glass flask as a catalyst (0.1 g, Sn loading = 9.3 wt%) and 1,4-dioxane (45 g). The mixture was heated to 95 °C. An aqueous solution of hydrogen peroxide (70% by weight, 0.5 g) was then added, and the reaction mixture was stirred for 4 hours. After cooling to room temperature, the solution was filtered and the filtrate was analyzed by GC using di-n-butyl ether as an internal standard. The concentration of ε-caprolactone and cyclohexanone in the product mixture was determined by using quantitative GC analysis using di-n-butyl ether as an internal standard. Using these data, the selectivity of cyclohexanone and hydrogen peroxide based on ε-caprolactone and the conversion of cyclohexanone were calculated. The results are shown in Table 1 below.
向100mL玻璃燒瓶中饋入環己酮(1.5g)、根據實施例2製備的沸石材料作為催化劑(0.1g,Sn負載=12.7重量%)及1,4-二噁烷(45g)。將混合物加熱至95℃。隨後添加過氧化氫之水溶液(70重量%,0.5g),且攪拌反應混合物4小時。在冷卻至室溫後,過濾溶液且藉由GC使用二正丁醚作為內標來分析濾液。藉由使用定量GC分析使用二正丁醚作為內標來測定產物混合物中之ε-己內酯及環己酮之濃度。用此等資料,計算基於環己酮及過氧化氫之ε-己內酯之選擇性及環己酮轉化率。結果顯示於下文中的表1中。 The zeolitic material prepared according to Example 2 was fed with a cyclohexanone (1.5 g) into a 100 mL glass flask as a catalyst (0.1 g, Sn loading = 12.7% by weight) and 1,4-dioxane (45 g). The mixture was heated to 95 °C. An aqueous solution of hydrogen peroxide (70% by weight, 0.5 g) was then added, and the reaction mixture was stirred for 4 hours. After cooling to room temperature, the solution was filtered and the filtrate was analyzed by GC using di-n-butyl ether as an internal standard. The concentration of ε-caprolactone and cyclohexanone in the product mixture was determined by using quantitative GC analysis using di-n-butyl ether as an internal standard. Using these data, the selectivity of cyclohexanone and hydrogen peroxide based on ε-caprolactone and the conversion of cyclohexanone were calculated. The results are shown in Table 1 below.
向100mL玻璃燒瓶中饋入環己酮(1.5g)、根據實施例3製備的沸石材料作為催化劑(0.1g,Sn負載=12.6重量%)及1,4-二噁烷(45g)。將混合物加熱至95℃。隨後添加過氧化氫之水溶液(70重量%,0.5g),且攪拌反應混合物4小時。在冷卻至室溫後,過濾溶液且藉由GC使用二正丁醚作為內標來分析濾液。藉由使用定量GC分析使用二正丁醚作為內標來測定產物混合物中之ε-己內酯及環己酮之濃度。用此等資料,計算基於環己酮及過氧化氫之ε-己內酯之選擇性及環己酮轉化率。結果顯示於下文中的表1中。 The zeolitic material prepared according to Example 3 was fed with a cyclohexanone (1.5 g) into a 100 mL glass flask as a catalyst (0.1 g, Sn loading = 12.6% by weight) and 1,4-dioxane (45 g). The mixture was heated to 95 °C. An aqueous solution of hydrogen peroxide (70% by weight, 0.5 g) was then added, and the reaction mixture was stirred for 4 hours. After cooling to room temperature, the solution was filtered and the filtrate was analyzed by GC using di-n-butyl ether as an internal standard. The concentration of ε-caprolactone and cyclohexanone in the product mixture was determined by using quantitative GC analysis using di-n-butyl ether as an internal standard. Using these data, the selectivity of cyclohexanone and hydrogen peroxide based on ε-caprolactone and the conversion of cyclohexanone were calculated. The results are shown in Table 1 below.
向100mL玻璃燒瓶中饋入環己酮(1.5g)、根據實施例4製備的沸石材料作為催化劑(0.1g,Sn負載=12.8重量%)及1,4-二噁烷(45g)。將混合物加熱至95℃。隨後添加過氧化氫之水溶液(70重量%,0.5g),且攪拌反應混合物4小時。在冷卻至室溫後,過濾溶液且藉由GC使用二正丁 醚作為內標來分析濾液。藉由使用定量GC分析使用二正丁醚作為內標來測定產物混合物中之ε-己內酯及環己酮之濃度。用此等資料,計算基於環己酮及過氧化氫之ε-己內酯之選擇性及環己酮轉化率。結果顯示於下文中的表1中。 The zeolitic material prepared according to Example 4 was fed with a cyclohexanone (1.5 g) into a 100 mL glass flask as a catalyst (0.1 g, Sn loading = 12.8% by weight) and 1,4-dioxane (45 g). The mixture was heated to 95 °C. An aqueous solution of hydrogen peroxide (70% by weight, 0.5 g) was then added, and the reaction mixture was stirred for 4 hours. After cooling to room temperature, the solution was filtered and di-n-butyl was used by GC. The ether was used as an internal standard to analyze the filtrate. The concentration of ε-caprolactone and cyclohexanone in the product mixture was determined by using quantitative GC analysis using di-n-butyl ether as an internal standard. Using these data, the selectivity of cyclohexanone and hydrogen peroxide based on ε-caprolactone and the conversion of cyclohexanone were calculated. The results are shown in Table 1 below.
此等實施例及比較實施例清楚地顯示,藉由使具有藉由固態離子交換製備的BEA骨架結構之含錫沸石材料經受根據本發明之步驟(v),亦即經受用酸性水溶液之處理,沸石材料關於最重要的參數之催化性特徵、選擇性顯著改良。特定言之,儘管基於過氧化氫之ε-己內酯之選擇性在99%之極高程度下保持恆定,但基於起始材料環己酮之ε-己內酯之選擇性在根據根據步驟(v)之比較實施例1處理催化劑時自82%增加至99%,在根據根據步驟(v)之比較實施例2處理催化劑時自83%增加至98%,在根據根據步驟(v)之比較實施例3處理催化劑時,且82%增加至91%,且在根據根據步驟(v)之比較實施例4處理催化劑時,自90%增加至99%。 These examples and comparative examples clearly show that by subjecting a tin-containing zeolitic material having a BEA framework structure prepared by solid state ion exchange to step (v) according to the invention, that is, to treatment with an acidic aqueous solution, The catalytic properties and selectivity of the zeolitic material with respect to the most important parameters are significantly improved. In particular, although the selectivity of ε-caprolactone based on hydrogen peroxide remains constant at an extremely high level of 99%, the selectivity of ε-caprolactone based on the starting material cyclohexanone is according to the steps according to the (v) Comparative Example 1 increased from 82% to 99% when treating the catalyst, from 83% to 98% when the catalyst was treated according to Comparative Example 2 according to step (v), according to according to step (v) Comparative Example 3 treated the catalyst with an increase of 82% to 91% and increased from 90% to 99% when the catalyst was treated according to Comparative Example 4 according to step (v).
將150g在參考實施例5,部分5.2中所描述之具有BEA骨架結構之去硼化沸石材料與42.6g乙酸錫(II)(Sn(OAc)2[CAS-Nr:638-39-1])一起添加至混合器(Microton MB550型研磨機)中,且混合物在14,000r.p.m.(轉每分鐘)下研磨15分鐘。在研磨之後,將混合物轉移至瓷籃中且在空氣中在500℃下煅燒3h,加熱斜坡為2K/min。所得粉末材料之Sn含量為12.0重量%,Si含量為37.0重量%且TOC小於0.1重量%。藉由DIN 66131量測的BET比表面積為464m2/g,藉由XRD測定的結晶度為51%。 150 g of deborated zeolite material having a BEA framework structure as described in Reference Example 5, Section 5.2 and 42.6 g of tin(II) acetate (Sn(OAc) 2 [CAS-Nr:638-39-1]) They were added together to a mixer (Microton MB550 type grinder), and the mixture was ground at 14,000 rpm (revolution per minute) for 15 minutes. After grinding, the mixture was transferred to a porcelain basket and calcined in air at 500 ° C for 3 h with a heating ramp of 2 K/min. The obtained powder material had a Sn content of 12.0% by weight, a Si content of 37.0% by weight, and a TOC of less than 0.1% by weight. The BET specific surface area measured by DIN 66131 was 464 m 2 /g, and the crystallinity measured by XRD was 51%.
在圓底燒瓶中提供165g根據上文6.1獲得之沸石材料,且,添加4,950g pH在0至1範圍內之30重量% HNO3水溶液。在100℃之溫度下攪拌混合物20h之時間段(200r.p.m.)。過濾懸浮液,且隨後在室溫下用去離子水洗滌濾餅,直至洗滌水之pH大致為7。所得沸石材料在120℃下乾燥10h且藉由加熱至550℃(2K/min)及在550℃下後續加熱5h經煅燒。經乾燥及煅燒之沸石材料之Si含量為37.0重量%,Sn含量為12.4重量%,TOC小於0.1重量%,且經由XRD測定之結晶度為62%。此外,沸石材料之根據DIN 66131所測定之BET比表面積為391m2/g。 In a round bottom flask, 165 g of the zeolitic material obtained according to 6.1 above was supplied, and 4,950 g of a 30% by weight aqueous solution of HNO 3 having a pH in the range of 0 to 1 was added. The mixture was stirred at a temperature of 100 ° C for a period of 20 h (200 rpm). The suspension was filtered and the filter cake was then washed with deionized water at room temperature until the pH of the wash water was approximately 7. The resulting zeolitic material was dried at 120 ° C for 10 h and calcined by heating to 550 ° C (2 K/min) and subsequent heating at 550 ° C for 5 h. The dried and calcined zeolitic material had a Si content of 37.0% by weight, a Sn content of 12.4% by weight, a TOC of less than 0.1% by weight, and a crystallinity of 62% as determined by XRD. Furthermore, the BET specific surface area of the zeolitic material determined according to DIN 66131 is 391 m 2 /g.
在捏合機中,添加34g根據上文6.2獲得之沸石材料且將其與酸性溶液混合,該酸性溶液由3.9g HNO3(65重量%)溶解於15ml蒸餾 水中製成。混合(捏合)懸浮液10min。向所得混合物添加6.5g WalocelTM及108.3g Ludox® AS-40且再混合30min。最後,向混合物添加45ml蒸餾水且再混合20min。隨後以100至110巴的壓力(設備壓力)及32至49巴的擠出物質量壓力在Loomis擠製機中擠壓糊體。獲得1.5mm之擠出物且將其在120℃下在靜態烘箱中乾燥5h,隨後在500℃下在空氣及2K/min之加熱速率下煅燒5h。經煅燒的擠出物之容積密度為535g/L,機械強度為11.2N。基本組成物為Sn 9.2重量%,Si 41重量%及TOC 0.12重量%。此外,塑形材料之根據DIN 66131測定之BET比表面積為55m2/g,水吸收量為8重量%,且藉由Hg孔隙率測定法根據DIN 66133測定之總孔隙體積為0.5ml/g。UV/Vis光譜具有在208nm處之最大值及在約259nm處之肩部。在FT-IR光譜中,具有在3701至3741cm-1之間的最大值的第一吸附帶與具有在3600至3690cm-1之間的最大值的第二吸附之間的強度比為3.3。 In a kneader, 34 g of the zeolitic material obtained according to 6.2 above was added and mixed with an acidic solution prepared by dissolving 3.9 g of HNO 3 (65 wt%) in 15 ml of distilled water. The suspension was kneaded (kneaded) for 10 min. And the mixture was added 6.5g Walocel TM 108.3g Ludox® AS-40 and then to the resulting mixture 30min. Finally, 45 ml of distilled water was added to the mixture and mixed for another 20 min. The paste is then extruded in a Loomis extruder at a pressure of 100 to 110 bar (equipment pressure) and an extrudate mass pressure of 32 to 49 bar. An extrudate of 1.5 mm was obtained and dried in a static oven at 120 °C for 5 h, followed by calcination at 500 ° C for 5 h at air and a heating rate of 2 K/min. The calcined extrudate had a bulk density of 535 g/L and a mechanical strength of 11.2 N. The basic composition was 9.2% by weight of Sn, 41% by weight of Si and 0.12% by weight of TOC. Furthermore, the shaped material has a BET specific surface area of 55 m 2 /g as determined according to DIN 66131, a water absorption of 8% by weight, and a total pore volume of 0.5 ml/g as determined by Hg porosimetry according to DIN 66133. The UV/Vis spectrum has a maximum at 208 nm and a shoulder at about 259 nm. Intensity ratio between the first maximum value of the second suction belt has a maximum adsorption between 3600 to 3690cm -1 in the FT-IR spectrum having between 3701 to 3741cm -1 was 3.3.
- Hammond C., et al., Simple and Scalable Preparation of Highly Active Lewis Acidic Sn-beta; Angw. Chem. Int. Ed. 2012 (51), pp. 11736-11739 - Hammond C., et al., Simple and Scalable Preparation of Highly Active Lewis Acidic Sn-beta; Angw. Chem. Int. Ed. 2012 (51), pp. 11736-11739
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