TW201525219A - Fabric rolling apparatus of circular knitting machine - Google Patents

Fabric rolling apparatus of circular knitting machine Download PDF

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Publication number
TW201525219A
TW201525219A TW102148901A TW102148901A TW201525219A TW 201525219 A TW201525219 A TW 201525219A TW 102148901 A TW102148901 A TW 102148901A TW 102148901 A TW102148901 A TW 102148901A TW 201525219 A TW201525219 A TW 201525219A
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Taiwan
Prior art keywords
knitting machine
circular knitting
cloth
rotating
fabric
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TW102148901A
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Chinese (zh)
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TWI534317B (en
Inventor
Shih-Chi Chen
Peng-Cheng Lee
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Pai Lung Machinery Mill Co Ltd
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Priority to TW102148901A priority Critical patent/TWI534317B/en
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Publication of TWI534317B publication Critical patent/TWI534317B/en

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Abstract

A fabric rolling apparatus of a circular knitting machine is driven by the circular knitting machine to rotate and receive knitted fabric. The fabric rolling apparatus includes a frame, a transmission shaft set disposed in the frame, and a rotary fabric receiving mechanism. The frame comprises two corresponding side boxes and a driving mechanism disposed in the side boxes. Each side box comprises a top side close to the circular knitting machine and a bottom side distal from the circular knitting machine. The driving mechanism is coupled to the transmission shaft set to guide the movement of the fabric. The rotary fabric receiving mechanism comprises two rotary arms respectively pivotally disposed at the side boxes and a fabric rolling rod coupled by the transmission shaft set to rotate and roll the fabric. The rotary arms include a rotary end pivotally connected to the bottom of the side boxes and a receiving end connected with the fabric rolling rod and higher than the rotary end.

Description

圓形編織機的捲布裝置Circular knitting machine

本發明係有關一種圓形編織機的捲布裝置,尤指一種調整壓布力道的圓形編織機的捲布裝置。The present invention relates to a winding device for a circular knitting machine, and more particularly to a winding device for a circular knitting machine for adjusting a pressing force.

圓形編織機係為紡織業基礎設備,其利用複數設置於針盤、針筒上之織針將相同或相異材質之紗線編織成環形布料,而將編織出之布料捲收為一捆平整布料者,即為設置於該圓形編織機下方之捲布機。The circular knitting machine is a basic equipment for the textile industry. The knitting yarn of the same or different materials is woven into a loop fabric by using a plurality of knitting needles arranged on the dial and the cylinder, and the woven fabric is wound into a bundle. The flattener is a winder placed under the circular knitting machine.

傳統型捲布機如美國第US 7,441,723號專利案,包括有一架體,一樞設於該架體側壁上的傳動軸,由相互平行設置的一塊體與一止擋件之間定義出的一位移軌道,以及一設置於該位移軌道內受該傳動軸帶動的捲布桿。該捲布機作動時,該捲布桿係受該傳動軸帶動而進行捲布動作,此時該捲布桿可透過布料與該傳動軸頂接,並隨著捲布動作持續進行而不斷增厚的布料抵掣該傳動軸,使該捲布桿於該位移軌道內垂直升高。為了使該布料於捲收的過程中保持平整,該捲布桿內更設置一將該布料拉撐的導布桿組,該導布桿組在引導該布料移動時一併提供一張力給該布料。在初始捲收該布料的過程中,一般情況下該捲布桿受到該傳動軸帶動而旋轉,當該捲布桿與該布料整體重量小於該布料的張力時,該捲布桿會受牽引而往相反於該傳動軸帶動的方向旋轉。隨著捲收於該捲布桿的布料不斷增加,該捲布桿與該布料的整體重量也不斷增加,進而使得壓掣於下方的傳動桿力量也不斷增加。此時,該捲布桿與該布料整體重量已經完全大於該布料的張力,該捲布桿僅會受到該傳動軸帶動的方向旋轉。也就是說,在初始捲收該布料的織線密度較高且厚度較厚,而在後期捲收該布料的織線密度較低且厚度較薄,因此造成整捲布料中有部分的布料不符合品質需求,被迫浪費圓形編織機編織出來的布料。A conventional type of winder, such as the US Pat. No. 7,441,723, includes a body, a drive shaft pivotally mounted on the side wall of the frame, and a body defined between a body and a stop disposed in parallel with each other. a displacement track, and a winding bar disposed in the displacement track and driven by the drive shaft. When the winder is actuated, the roll rod is driven by the drive shaft to perform a winding operation. At this time, the roll rod can be spliced through the cloth and the drive shaft, and is continuously increased as the roll movement continues. The thick cloth abuts against the drive shaft, causing the web to rise vertically in the displacement track. In order to keep the cloth flat during the winding process, the cloth rod is further provided with a cloth guiding rod group for pulling the cloth, and the cloth guiding rod group provides a force to the cloth when guiding the cloth to move. Cloth. In the process of initially winding the cloth, the cloth rod is generally rotated by the driving shaft, and when the weight of the cloth rod and the cloth is less than the tension of the cloth, the cloth rod is towed. Rotate in the opposite direction to the drive shaft. As the fabric retracted on the bobbin is continuously increased, the overall weight of the bobbin and the fabric is also increased, and the force of the transmission rod that is pressed underneath is also increasing. At this time, the overall weight of the cloth web and the cloth is already completely greater than the tension of the cloth, and the cloth rod is only rotated by the direction of the drive shaft. That is to say, in the initial winding, the fabric has a higher density and a thicker thickness, and in the later stage, the fabric has a lower density and a thinner thickness, so that part of the fabric is not in the entire roll. In line with the quality requirements, it was forced to waste the fabric woven by the circular knitting machine.

另外,請參閱另一捲布機,如中華民國第558573號發明專利,包含有一機座本體、一副機箱、一變速箱、以及一展布架。該機座本體之二側機箱中間適當位置處,設置呈高低相錯樞置之三支導布軸,於側機箱頂端設有二支桿,且於側機箱前端設有一捲布桿,該捲布桿係活動放置於側機箱所預設之導軌內,且受到該導布桿的連動而旋轉。該導軌相對於該側機箱呈傾斜延伸,該捲布桿於該導軌內隨著該布料捲收量增加而以一傾斜方向移動。於此申請案中,雖然該導布桿並非設置於該導軌的正下方,也就是說該導布桿不會承受該捲布桿與捲收於該捲布桿上的布料整體重量,而是依照該導軌傾斜的角度而承受該整體重量的分力。然而,隨著捲收於該捲布桿的布料量逐漸增加,該捲布桿與該布料壓掣於該導布桿的分力也不斷增加,最後仍造成在初始捲收該布料的織線密度較高且厚度較厚,而在後期捲收該布料的織線密度較低且厚度較薄的問題。In addition, please refer to another roll machine, such as the invention patent of the Republic of China No. 558573, which comprises a base body, a pair of chassis, a gearbox, and a spreader frame. At the appropriate position in the middle of the two side chassis of the base body, three guide cloth shafts are arranged with high and low dislocations, two poles are arranged at the top end of the side chassis, and a roll of cloth is provided at the front end of the side chassis. The cloth rod is placed in the guide rail preset by the side chassis, and is rotated by the linkage of the guide rod. The guide rail extends obliquely with respect to the side chassis, and the winding rod moves in the inclined direction in the inclined direction as the cloth winding amount increases. In this application, although the guide bar is not disposed directly under the guide rail, that is, the guide bar does not bear the overall weight of the fabric roll and the fabric wound on the roll bar, but The component of the overall weight is received in accordance with the angle at which the rail is inclined. However, as the amount of the fabric retracted on the web is gradually increased, the component of the web and the fabric being pressed against the fabric is also increased, and finally the thread density of the fabric is initially taken up. The problem is higher and thicker, and the fabric has a lower density and a thinner thickness at a later stage.

本發明之主要目的,在於解決傳統捲布機隨著捲收的布料的增加,初始捲收的布料與後期捲收的布料的品質無法一致的問題。The main object of the present invention is to solve the problem that the quality of the fabric that is initially wound up and the quality of the fabric that is later rolled up cannot be consistent with the increase of the fabric that is taken up by the conventional winder.

為達上述目的,本發明提供一種圓形編織機的捲布裝置,受到一圓形編織機帶動旋轉以接收該圓形編織機織出的布料。該圓形編織機的捲布裝置包括有一架體,一設置於該架體內的該傳動桿組,以及一旋轉收布機構。該架體包含有二相互對應的側箱,一設置於該側箱中的驅動機構,以及一位於二該側箱之間的捲布空間,該側箱包含有一靠近該圓形編織機的頂側以及一遠離該圓形編織機的底側。該傳動桿組設置於該捲布空間中,受到該驅動機構的連動而分別轉動並導引該布料以一送布路徑移動。該旋轉收布機構包含有二分別樞設於該側箱的旋轉臂,以及一位於該送布路徑上且受該傳動桿組連動旋轉以捲收該布料的捲布桿,該旋轉臂包含有一樞接在該側箱的底側的旋轉端以及一接設該捲布桿且高於該旋轉端的承接端,捲收於該捲布桿上的該布料抵掣該傳動桿組以提供一壓布分力給該傳動桿組,該旋轉臂具有一隨著該捲布桿上該布料量的增加帶動該旋轉端為軸心由該底側向上翻轉以調整該壓布分力的旋轉收布行程。In order to achieve the above object, the present invention provides a winding device for a circular knitting machine which is rotated by a circular knitting machine to receive a cloth woven by the circular knitting machine. The winding device of the circular knitting machine comprises a frame body, a transmission rod set disposed in the frame body, and a rotating cloth collecting mechanism. The frame body comprises two mutually corresponding side boxes, a driving mechanism disposed in the side box, and a roll space between the side boxes, the side box including a top close to the circular knitting machine The side and a side away from the bottom of the circular knitting machine. The transmission rod set is disposed in the roll space, and is respectively rotated by the driving mechanism to guide the cloth to move in a feeding path. The rotating and unwinding mechanism comprises two rotating arms respectively pivoted on the side box, and a winding bar on the feeding path and rotated by the connecting rod group to wind up the cloth, the rotating arm includes a a rotating end of the bottom side of the side box and a receiving end connected to the rolling rod and higher than the rotating end, the cloth retracted on the rolling rod rod abuts the transmission rod group to provide a pressure Distributing the force to the transmission rod set, the rotating arm has a rotating cloth that rotates the bottom end to rotate the bottom end to adjust the component of the pressing cloth as the amount of the cloth on the cloth rod increases stroke.

於一實施例中,該圓形編織機的捲布裝置更包含有一位於該捲布空間內的驅動基座,該驅動基座包含有一旋轉底座,一設置於該旋轉底座上的變速箱,以及至少一由該變速箱延伸並輸出一旋轉動力的傳動軸。In one embodiment, the winding device of the circular knitting machine further includes a driving base disposed in the space of the roll, the driving base includes a rotating base, a gearbox disposed on the rotating base, and At least one drive shaft extending from the transmission and outputting a rotational power.

於一實施例中,該傳動軸穿設該側箱的該底側並以一傳動帶帶動該驅動機構運作。In one embodiment, the drive shaft passes through the bottom side of the side box and drives the drive mechanism with a drive belt.

於一實施例中,二該側箱的該底側之間形成一供該驅動基座裝設的裝設平面,該裝設平面與在旋轉收布行程的該旋轉臂的延伸軸之間形成一夾角,該夾角小於90∘。In an embodiment, a mounting plane for the driving base is formed between the bottom sides of the side boxes, and the mounting plane is formed between the mounting plane and the extending shaft of the rotating arm of the rotating and receiving stroke. An angle that is less than 90 inches.

於一實施例中,該圓形編織機的捲布裝置更包含有一軸設於該架體的該側箱的頂側的送布桿組,該送布桿組包含有一受到該驅動機構連動而旋轉以展開該布料的展布桿,以及至少一滾動桿。In one embodiment, the winding device of the circular knitting machine further includes a feeding rod set having a shaft disposed on a top side of the side box of the frame, the feeding rod group including a driving mechanism coupled thereto Rotating to spread the spreader of the fabric, and at least one rolling bar.

於一實施例中,該展布桿包含有一第一螺紋段以及一與該第一螺紋段方向相反的第二螺紋段。In one embodiment, the spreader bar includes a first threaded section and a second threaded section opposite the first threaded section.

於一實施例中,該傳動桿組包含一固定軸設於該側箱的第一導布桿與一相對於該第一導布桿移動的第二導布桿。In one embodiment, the transmission rod set includes a first guide rod fixed to the side box and a second guide rod moved relative to the first guide rod.

於一實施例中,該側箱包含有一供該第二導布桿穿設且允許該第二導布桿移動的軌道部。In one embodiment, the side box includes a track portion for the second guide bar to pass through and allow the second guide bar to move.

於一實施例中,該傳動桿組包含一套設於該第二導布桿的移動座,該移動座包含有一樞設於該側箱的樞接部,以及一連接該移動座以提供一回復力道的彈性元件。In one embodiment, the transmission rod set includes a movable seat disposed on the second guide bar, the movable base includes a pivoting portion pivoted to the side box, and a connecting the movable seat to provide a Resilience to the elastic elements of the force.

於一實施例中,該圓形編織機的捲布裝置更包含有一將該布料剖開的剖布元件,以及一撐開經由該剖布元件剖開的該布料的撐布架。In one embodiment, the winding device of the circular knitting machine further comprises a cutting element that cuts the cloth, and a struts that extend the cloth cut through the dividing element.

於一實施例中,該旋轉臂具有一以該旋轉端為軸心遠離該捲布空間的旋轉下布行程。In one embodiment, the rotating arm has a rotational lowering stroke that is axially away from the winding space.

於一實施例中,該架體包含有一位於該旋轉下布行程中的下布架。In one embodiment, the frame includes a lower shelf positioned in the rotating lower cloth travel.

於一實施例中,該旋轉臂包含有一止擋部,該側箱包含有一抵接該止擋部禁止該旋轉臂進行該旋轉下布行程的限制部。In one embodiment, the rotating arm includes a stopping portion, and the side box includes a restricting portion that abuts the stopping portion to prohibit the rotating arm from performing the rotating lowering stroke.

於一實施例中,該架體包含有至少一設置於該側箱且樞接該旋轉臂的緩衝油壓缸。In an embodiment, the frame body includes at least one buffer hydraulic cylinder disposed on the side box and pivotally connected to the rotating arm.

本發明圓形編織機的捲布裝置特別設置二樞設於該側箱上的旋轉臂,該旋轉臂包含有一樞接在該側箱的底側的旋轉端以及一接設該捲布桿且高於該旋轉端的承接端。隨著捲收於該捲布桿上個該布料逐漸增加,該捲布桿亦旋轉進行一旋轉收布行程進而調整該壓布分力給該傳動桿組。因此,本發明圓形編織機的捲布裝置有效維持初始捲收的布料與後期捲收的布料的品質,包括織線密度及布料厚度等,大幅減少整捲布料因不符合品質要求而必須捨棄的部分,提升整捲布料的使用率。The rolling device of the circular knitting machine of the present invention is specially provided with two rotating arms pivoted on the side box, the rotating arm includes a rotating end pivotally connected to the bottom side of the side box and a connecting roller rod Higher than the receiving end of the rotating end. As the fabric is gradually increased on the roll, the roll is also rotated to perform a rotary take-up stroke to adjust the load component to the drive train. Therefore, the winding device of the circular knitting machine of the present invention effectively maintains the quality of the fabric that is initially retracted and the fabric that is later retracted, including the density of the woven thread and the thickness of the fabric, etc., and greatly reduces the volume of the entire fabric to be discarded because it does not meet the quality requirements. The part that improves the usage of the entire roll of fabric.

10‧‧‧架體10‧‧‧ ‧ body

11‧‧‧側箱11‧‧‧ side box

111‧‧‧頂側111‧‧‧ top side

112‧‧‧底側112‧‧‧ bottom side

113‧‧‧軌道部113‧‧‧ Track Department

114‧‧‧限制部114‧‧‧Restrictions

12‧‧‧驅動機構12‧‧‧ drive mechanism

121‧‧‧傳動帶121‧‧‧ drive belt

13‧‧‧捲布空間13‧‧‧Roll space

14‧‧‧緩衝油壓缸14‧‧‧ Buffer hydraulic cylinder

15‧‧‧下布架15‧‧‧Under the shelf

20‧‧‧傳動桿組20‧‧‧Transmission rod set

21‧‧‧第一導布桿21‧‧‧First guide bar

22‧‧‧第二導布桿22‧‧‧Second guide rod

23‧‧‧移動座23‧‧‧Mobile seat

231‧‧‧樞接部231‧‧‧ pivotal department

232‧‧‧彈性元件232‧‧‧Flexible components

30‧‧‧旋轉收布機構30‧‧‧Rotary collection agency

31‧‧‧旋轉臂31‧‧‧Rotating arm

311‧‧‧旋轉端311‧‧‧Rotary end

312‧‧‧承接端312‧‧‧ receiving end

313‧‧‧止擋部313‧‧‧stop

32‧‧‧捲布桿32‧‧‧Rolling rod

40‧‧‧驅動基座40‧‧‧Drive base

41‧‧‧旋轉底座41‧‧‧Rotating base

42‧‧‧變速箱42‧‧‧Transmission

43‧‧‧傳動軸43‧‧‧ drive shaft

44‧‧‧連接桿44‧‧‧ Connecting rod

51‧‧‧剖布元件51‧‧‧Dissection components

52‧‧‧撐布架52‧‧‧Support frame

60‧‧‧送布桿組60‧‧‧Feeding rod set

61‧‧‧展布桿61‧‧‧ Exhibition pole

611‧‧‧第一螺紋段611‧‧‧First thread segment

612‧‧‧第二螺紋段612‧‧‧second thread segment

62‧‧‧滾動桿62‧‧‧ rolling rod

70‧‧‧布料70‧‧‧ cloth

P‧‧‧送布路徑P‧‧‧ delivery path

S‧‧‧裝設平面S‧‧‧ installation plane

A‧‧‧延伸軸A‧‧‧Extension axis

θ‧‧‧夾角Θ‧‧‧ angle

W‧‧‧重力W‧‧‧Gravity

X‧‧‧支撐分力X‧‧‧Supporting force

Y‧‧‧壓布分力Y‧‧‧压布分力

R‧‧‧布捲直徑R‧‧‧ cloth diameter


圖1,為本發明圓形編織機的捲布裝置一實施例之立體外觀示意圖。

Fig. 1 is a perspective view showing the appearance of an embodiment of a winding device for a circular knitting machine of the present invention.

圖2,為本發明圓形編織機的捲布裝置一實施例之另一立體外觀示意圖。2 is another perspective view of an embodiment of a winding device of a circular knitting machine of the present invention.

圖3-1及圖3-2,為本發明圓形編織機的捲布裝置一實施例之收布步驟示意圖。3-1 and 3-2 are schematic views showing the steps of collecting the cloth winding device of the circular knitting machine according to an embodiment of the present invention.

圖4,為本發明圓形編織機的捲布裝置一實施例之下布狀態示意圖。Fig. 4 is a schematic view showing the state of the cloth under the embodiment of the winding device of the circular knitting machine of the present invention.

圖5,為本發明圓形編織機的捲布裝置一實施例之該側箱的限制部處於開啟狀態示意圖。FIG. 5 is a schematic view showing the restriction portion of the side box in an open state according to an embodiment of the winding device of the circular knitting machine of the present invention.

圖6,為本發明圓形編織機的捲布裝置一實施例之收布狀態各分力關係示意圖。Fig. 6 is a schematic view showing the relationship between the components of the winding device of the circular knitting machine of the present invention.

圖7,為本發明圓形編織機的捲布裝置一實施例之於收布狀態各分力組合示意圖。Fig. 7 is a schematic view showing the components of the winding device of the circular knitting machine of the present invention in a state of being assembled.

有關本發明之詳細說明及技術內容,現就配合圖式說明如下:The detailed description and technical contents of the present invention will now be described as follows:

請參閱『圖1』、『圖2』及『圖3-1』,本發明為一種圓形編織機的捲布裝,設置於一圓形編織機(圖中未示)下方。該捲布裝置受到該圓形編織機帶動旋轉以接收該圓形編織機織出的布料70。本發明該捲布裝置包含有一架體10,一裝設於該架體10的傳動桿組20,以及一旋轉收布機構30。該架體10包含有二相互對應的側箱11,一設置於該側箱11中的驅動機構12,以及一位於二該側箱11之間的捲布空間13。該側箱11包含有一靠近該圓形編織機的頂側111以及一遠離該圓形編織機的底側112。該傳動桿組20設置於該架體10的捲布空間13中,受到該驅動機構12的連動而分別轉動並導引該布料70以一送布路徑P移動。為能提供本發明驅動動力,該捲布裝置更包含一位於該捲布空間13內的驅動基座40。於本實施例中,二該側箱11的該底側112之間形成一供該驅動基座40裝設的裝設平面S。該驅動基座40包含有一旋轉底座41,一設置於該旋轉底座41上的變速箱42,至少一由該變速箱42延伸並輸出一旋轉動力的傳動軸43,以及至少一連接該變速箱42與該側箱11使該變速箱42連動該側箱11同步轉動的連接桿44。該傳動軸43穿設該側箱11的該底側112並以一傳動帶121帶動該驅動機構12運作。如此,該變速箱42所產生的扭力透過該傳動軸43輸出至該側箱11中,該傳動軸43連接該傳動帶121而連動該驅動機構12作動。Please refer to FIG. 1 , FIG. 2 and FIG. 3-1 . The present invention is a roll fabric of a circular knitting machine disposed under a circular knitting machine (not shown). The winding device is rotated by the circular knitting machine to receive the fabric 70 woven by the circular knitting machine. The roll device of the present invention comprises a frame 10, a drive rod set 20 mounted to the frame 10, and a rotary take-up mechanism 30. The frame body 10 includes two side boxes 11 corresponding to each other, a driving mechanism 12 disposed in the side box 11, and a roll space 13 between the side boxes 11. The side box 11 includes a top side 111 adjacent the circular braiding machine and a bottom side 112 remote from the circular braiding machine. The transmission rod set 20 is disposed in the winding space 13 of the frame body 10, and is rotated by the driving mechanism 12 to guide the cloth 70 to move along a feeding path P. In order to provide the driving power of the present invention, the winding device further includes a drive base 40 located in the roll space 13. In the embodiment, a mounting plane S for the driving base 40 is formed between the bottom sides 112 of the side boxes 11. The driving base 40 includes a rotating base 41, a gearbox 42 disposed on the rotating base 41, at least one transmission shaft 43 extending from the transmission 42 and outputting a rotational power, and at least one connecting the transmission 42 The connecting rod 44 that rotates the side box 11 in synchronization with the side box 11 causes the gear box 42 to rotate. The drive shaft 43 passes through the bottom side 112 of the side box 11 and drives the drive mechanism 12 with a drive belt 121. Thus, the torque generated by the transmission 42 is output to the side box 11 through the transmission shaft 43, and the transmission shaft 43 is coupled to the transmission belt 121 to interlock the driving mechanism 12.

由於該圓形編織機所編織出的布料70係成連續筒狀,於本實施例中,該捲布裝置更包含有一將該布料70由連續筒狀剖開為展開狀態的剖布元件51,以及一撐開經由該剖布元件51剖開的該布料70的撐布架52。為能夠使經過該剖布元件51以及該撐布架52的布料70以平整展開的狀態進入該送布路徑P,該捲布裝置更包含有一軸設於該架體10的該側箱11的頂側111的送布桿組60。該送布桿組60包含有一受到該驅動機構12連動而旋轉以展開該布料70的展布桿61,以及至少一導引該布料70往該展布桿61方向移動的滾動桿62。該展布桿61包含有一第一螺紋段611以及一與該第一螺紋段611方向相反的第二螺紋段612,將剖開的該布料70上的皺褶往相反兩側推擠,藉此保持該布料70表面的平整。通過該滾動桿62與該展布桿61的該布料70進入該傳動桿組20,該傳動桿組20亦受到設置於該側箱11內的該驅動機構12連動,而使該布料70隨著該送布路徑P輸出至該旋轉收布機構30中。於本發明中,該旋轉收布機構30包含有二分別樞設於該側箱11的旋轉臂31,以及一位於該送布路徑P上且受該傳動桿組20連動旋轉以捲收該布料70的捲布桿32。該旋轉臂31包含有一樞接在該側箱11的底側112的旋轉端311以及一接設該捲布桿32且高於該旋轉端311的承接端312。該旋轉臂31具有一隨著該捲布桿32上該布料70量的增加帶動以該旋轉端311為軸心由該底側112向上翻轉的旋轉收布行程。捲收於該捲布桿32上的該布料70抵掣該傳動桿組20以提供一壓布分力給該傳動桿組20。為了使該旋轉臂31進行該旋轉收布行程時平順帶動該捲布桿32的移動,該架體10包含有至少一設置於該側箱11且樞接該旋轉臂31的緩衝油壓缸14。The cloth 70 woven by the circular knitting machine is formed into a continuous cylindrical shape. In the embodiment, the winding device further includes a cutting member 51 for cutting the cloth 70 into a continuous state from a continuous cylindrical shape. And a struts 52 that extend the fabric 70 that is cut through the arranging element 51. In order to enable the cloth 70 passing through the fabricating member 51 and the fabric frame 52 to enter the feeding path P in a flat and unfolded state, the winding device further includes a shaft disposed on the side box 11 of the frame body 10. The feed bar set 60 of the top side 111. The feed bar set 60 includes a spreader bar 61 that is rotated by the drive mechanism 12 to expand the fabric 70, and at least one scroll bar 62 that guides the fabric 70 to move toward the spreader bar 61. The spreader rod 61 includes a first threaded section 611 and a second threaded section 612 opposite to the first threaded section 611, and the folded wrinkles on the fabric 70 are pushed to the opposite sides. The surface of the cloth 70 is kept flat. The driving rod set 20 is entered by the rolling rod 62 and the cloth 70 of the spreading rod 61. The transmission rod group 20 is also interlocked by the driving mechanism 12 disposed in the side box 11, so that the cloth 70 is This feed path P is output to the rotation collecting mechanism 30. In the present invention, the rotary squeezing mechanism 30 includes two rotating arms 31 respectively pivoted on the side box 11, and one is located on the feeding path P and is rotated by the connecting rod group 20 to wind the cloth. 70 roll bar 32. The rotating arm 31 includes a rotating end 311 pivotally connected to the bottom side 112 of the side box 11 and a receiving end 312 connected to the winding rod 32 and higher than the rotating end 311. The rotating arm 31 has a rotation collecting stroke that is rotated upward by the bottom side 112 with the rotating end 311 as an axis with the increase of the amount of the cloth 70 on the winding bar 32. The cloth 70 retracted on the roll bar 32 abuts the drive bar set 20 to provide a press force component to the drive bar set 20. The frame body 10 includes at least one buffer hydraulic cylinder 14 disposed on the side box 11 and pivotally connected to the rotating arm 31, in order to smoothly move the rolling rod 32 when the rotating arm 31 performs the rotating and collecting stroke. .

當該捲收於該捲布桿32上該布料70量的增加,該布料70最外圍的圓周長度亦增加。為了能夠讓該傳動桿組20緊密貼合於該布料70而透過摩擦力帶動捲收於該捲布桿32上的布料70旋轉,本發明中的該傳動桿組20包含一固定軸設於該側箱11的第一導布桿21,一活動穿設於該側箱11且相對於該第一導布桿21移動的第二導布桿22以及一套設於該第二導布桿22以控制該第二導布桿22移動的移動座23。該側箱11包含有一供該第二導布桿22穿設且允許該第二導布桿22移動的軌道部113。如『圖5』所示,該移動座23包含有一樞設於該側箱11的樞接部231,以及一連接該移動座23以提供一回復力道的彈性元件232。如此,該第二導布桿22可以依照該捲布桿32上該布料70的最外圓的弧度調整與該第一導布桿21之間相對的位置,該第一導布桿21與該第二導布桿22皆可維持與該捲布桿32上最外圍布料70接觸,以帶動該捲布桿32的該布料70旋轉。As the volume of the cloth 70 increases on the roll bar 32, the circumferential length of the outermost periphery of the cloth 70 also increases. In order to enable the transmission rod set 20 to be closely attached to the fabric 70 and to rotate the fabric 70 retracted on the cloth rod 32 by friction, the transmission rod set 20 of the present invention includes a fixed shaft disposed thereon. a first guide bar 21 of the side box 11 , a second guide bar 22 movably disposed on the side box 11 and moving relative to the first guide bar 21 , and a set of the second guide bar 22 disposed on the second guide bar 22 The moving seat 23 that controls the movement of the second guide bar 22 is controlled. The side box 11 includes a rail portion 113 through which the second guide bar 22 is passed and allows the second guide bar 22 to move. As shown in FIG. 5, the moving base 23 includes a pivoting portion 231 pivoted to the side box 11, and a resilient member 232 that connects the moving base 23 to provide a restoring force. In this way, the second guide bar 22 can adjust the position relative to the first guide bar 21 according to the curvature of the outermost circle of the cloth 70 on the roll bar 32. The first guide bar 21 and the same The second guide bar 22 can maintain contact with the outermost fabric 70 on the roll bar 32 to drive the cloth 70 of the roll bar 32 to rotate.

請參閱『圖3-1』及『圖3-2』,係本發明圓形編織機的捲布裝置的收布步驟示意圖。在初始收布階段,如『圖3-1』所示,該捲布桿32捲收來自該傳動桿組20輸出的該布料70,由前敘述可知,二該側箱11的該底側112之間形成供該驅動基座40裝設的裝設平面S,該裝設平面S與在旋轉收布行程的該旋轉臂31的延伸軸A之間形成一夾角θ。隨著該捲布桿32捲收該布料70量的增加,如『圖3-2』所示,以該捲布桿32為圓心,捲繞在該捲布桿32上該布料70的半徑也增加,因為捲收於該捲布桿32上的該布料70的外緣抵掣該傳動桿組20,該捲布桿32受到連動而向上提升,進而使該旋轉臂31以該旋轉端311為軸心由該底側112向上翻轉的該旋轉收布行程。此時,該裝設平面S與在旋轉收布行程的該旋轉臂31的延伸軸A之間所形成該夾角θ也變大。Please refer to FIG. 3-1 and FIG. 3-2, which are schematic diagrams showing the steps of collecting the winding device of the circular knitting machine of the present invention. In the initial collection stage, as shown in FIG. 3-1, the fabric bar 32 retracts the fabric 70 from the output of the transmission rod set 20. As will be understood from the foregoing description, the bottom side 112 of the side box 11 is A mounting plane S is provided between the mounting base 40 and an angle θ formed between the mounting plane S and the extending axis A of the rotating arm 31 in the rotation receiving stroke. As the roll bar 32 retracts the amount of the cloth 70, as shown in FIG. 3-2, the roll bar 32 is centered, and the radius of the cloth 70 is also wound around the roll bar 32. Increased, because the outer edge of the fabric 70 retracted on the cloth web 32 abuts against the transmission rod set 20, the cloth rod 32 is interlocked and lifted upward, so that the rotating arm 31 is rotated by the rotating end 31 The rotation of the shaft is reversed by the bottom side 112. At this time, the angle θ formed between the installation plane S and the extension axis A of the rotary arm 31 in the rotation and collection stroke also becomes large.

本發明利用該旋轉臂31進行該旋轉收布行程以調整捲收於該捲布桿32上的該布料70施加給該傳動桿組20的該壓布分力Y。『圖6』為該捲布裝置於收布狀態各分力關係示意圖,『圖7』為該捲布裝置於收布狀態各分力組合示意圖。此系統包括該布料70與該捲布桿32的重力W,該重力W分別對該傳動桿組20以及該旋轉臂31提供該壓布分力Y以及一支撐分力X。以下為在不同布捲直徑R下,重力W、夾角θ以及壓布分力Y的關係表:The present invention utilizes the rotary arm 31 to perform the rotational take-up stroke to adjust the compressive component force Y applied to the drive rod set 20 by the fabric 70 wound on the spool 32. FIG. 6 is a schematic diagram showing the relationship between the components of the winding device in the state of being collected, and FIG. 7 is a schematic diagram of the components of the winding device in the state of being collected. The system includes the weight W of the cloth 70 and the web of the cloth 32, the gravity W providing the belt component Y and the supporting component force X for the transmission rod set 20 and the rotating arm 31, respectively. The following is a table showing the relationship between gravity W, angle θ, and force component Y under different fabric diameters R:

【0028】 由『圖6』及『圖7』可知,該壓布分力Y與該重力W的關係為:Y = W cosθ。已知該夾角θ的定義為該裝設平面S與在旋轉收布行程的該旋轉臂31的延伸軸A交叉的角度,因此,當該夾角θ隨著捲布量增加由『圖3-1』增加至『圖3-2』的狀態(該夾角θ小於90∘),cosθ的值將逐漸減少(亦可參上表所示)。因此,雖然該重力W在該布料70不斷捲收於該捲布桿32的過程中逐漸增加,但由於cosθ值的減少,藉以調整施加給該傳動桿組20的該壓布分力Y,使該捲布裝置在捲收該布料70的過程中,該重力W提供給傳動桿組20的該壓布分力Y不會呈線性增加。 [0028] As can be seen from "Fig. 6" and "Fig. 7", the relationship between the compressive component force Y and the gravity W is: Y = W cos θ. It is known that the angle θ is defined as the angle at which the mounting plane S intersects with the extension axis A of the rotating arm 31 in the rotation and collection stroke. Therefore, when the angle θ increases with the amount of the cloth, FIG. 3-1 』 Increase to the state of Figure 3-2 (the angle θ is less than 90∘), the value of cos θ will gradually decrease (can also be shown in the table). Therefore, although the gravity W gradually increases during the process in which the cloth 70 is continuously retracted in the winding bar 32, the amount of cos θ is reduced, thereby adjusting the component force Y applied to the transmission bar group 20, so that In the process of winding up the cloth 70, the weight W provided to the transmission rod set 20 does not increase linearly.

當捲收於該捲布桿32上的布料70達到預計量,該旋轉臂31則進行一以該旋轉端311為軸心遠離該捲布空間13的旋轉下布行程,如『圖4』所示。該旋轉臂31透過該緩衝油壓缸14樞設於該側箱11,當該旋轉臂31進行該旋轉下布行程,該緩衝油壓缸14可以提供一相反於該重力W的緩衝力道,使捲收於該捲布桿32上的該布料70能夠平順下布。於本發明中,該架體10包含有一位於該旋轉下布行程中用以承接捲收的該布料70的下布架15。此外,為避免捲收於該捲布桿32上的該布料70量過多,而使得該旋轉臂31由該旋轉收布行程直接進入該旋轉下布行程,該旋轉臂31包含有一止擋部313,該側箱11包含有一抵接該止擋部313禁止該旋轉臂31進行該旋轉下布行程的限制部114。該限制部114樞設於該側箱11,包含有一抵靠該止擋部313的關閉狀態(如『圖1』所示),以及一允許該止擋部313離開該捲布空間13的開啟狀態(如『圖5』所示)。When the fabric 70 retracted on the roll bar 32 reaches a predetermined amount, the rotating arm 31 performs a rotary lowering stroke away from the roll space 13 with the rotating end 311 as an axis, as shown in FIG. Show. The rotating arm 31 is pivotally disposed in the side box 11 through the buffer hydraulic cylinder 14. When the rotating arm 31 performs the rotating lowering stroke, the buffer hydraulic cylinder 14 can provide a buffering force opposite to the gravity W. The cloth 70 that is wound around the web 32 can smoothly pass the cloth. In the present invention, the frame 10 includes a lower shelf 15 for receiving the wrapped fabric 70 in the rotating lower cloth stroke. In addition, in order to prevent the amount of the fabric 70 retracted on the cloth web 32 from being excessive, the rotating arm 31 directly enters the rotation and lowering stroke by the rotating and unloading stroke, and the rotating arm 31 includes a stopping portion 313. The side box 11 includes a restricting portion 114 that abuts against the stopping portion 313 to prohibit the rotating arm 31 from performing the rotating lowering stroke. The restricting portion 114 is pivotally disposed on the side box 11 and includes a closed state against the stopping portion 313 (as shown in FIG. 1 ), and an opening that allows the stopping portion 313 to leave the winding space 13 . Status (as shown in Figure 5).

本發明圓形編織機的捲布裝置特別設置二樞設於該側箱上的旋轉臂,該旋轉臂包含有一樞接在該側箱的底側的旋轉端以及一接設該捲布桿且高於該旋轉端的承接端。隨著捲收於該捲布桿上的該布料逐漸增加,該捲布桿亦旋轉進行一旋轉收布行程進而調整該壓布分力給該傳動桿組。因此,本發明圓形編織機的捲布裝置克服傳統捲布機,在捲收該布料的過程中,該捲布桿與該布料的總重力提供給傳動桿組的該壓布分力不斷增加的問題,有效維持初始捲收的布料與後期捲收的布料的品質,包括織線密度及布料厚度等,大幅減少整捲布料因不符合品質要求而必須捨棄的部分,提升整捲布料的使用率。The rolling device of the circular knitting machine of the present invention is specially provided with two rotating arms pivoted on the side box, the rotating arm includes a rotating end pivotally connected to the bottom side of the side box and a connecting roller rod Higher than the receiving end of the rotating end. As the fabric retracted on the web is gradually increased, the bobbin rod is also rotated for a rotation take-up stroke to adjust the force distribution to the transmission rod set. Therefore, the winding device of the circular knitting machine of the present invention overcomes the conventional winder, and the force distribution of the cloth bar and the total gravity of the cloth to the transmission rod group is continuously increased during the process of winding the cloth. The problem is to effectively maintain the quality of the fabric that is initially retracted and the fabric that is later retracted, including the density of the woven thread and the thickness of the fabric, which greatly reduces the part of the fabric that must be discarded because it does not meet the quality requirements, and improves the use of the entire fabric. rate.

國內寄存資訊【請依寄存機構、日期、號碼順序註記】Domestic registration information [please note according to the registration authority, date, number order]

國外寄存資訊【請依寄存國家、機構、日期、號碼順序註記】Foreign deposit information [please note according to the country, organization, date, number order]

10‧‧‧架體 10‧‧‧ ‧ body

11‧‧‧側箱 11‧‧‧ side box

111‧‧‧頂側 111‧‧‧ top side

112‧‧‧底側 112‧‧‧ bottom side

113‧‧‧軌道部 113‧‧‧ Track Department

114‧‧‧限制部 114‧‧‧Restrictions

12‧‧‧驅動機構 12‧‧‧ drive mechanism

121‧‧‧傳動帶 121‧‧‧ drive belt

13‧‧‧捲布空間 13‧‧‧Roll space

14‧‧‧緩衝油壓缸 14‧‧‧ Buffer hydraulic cylinder

15‧‧‧下布架 15‧‧‧Under the shelf

20‧‧‧傳動桿組 20‧‧‧Transmission rod set

21‧‧‧第一導布桿 21‧‧‧First guide bar

22‧‧‧第二導布桿 22‧‧‧Second guide rod

23‧‧‧移動座 23‧‧‧Mobile seat

30‧‧‧旋轉收布機構 30‧‧‧Rotary collection agency

31‧‧‧旋轉臂 31‧‧‧Rotating arm

313‧‧‧止擋部 313‧‧‧stop

32‧‧‧捲布桿 32‧‧‧Rolling rod

40‧‧‧驅動基座 40‧‧‧Drive base

41‧‧‧旋轉底座 41‧‧‧Rotating base

42‧‧‧變速箱 42‧‧‧Transmission

43‧‧‧傳動軸 43‧‧‧ drive shaft

44‧‧‧連接桿 44‧‧‧ Connecting rod

51‧‧‧剖布元件 51‧‧‧Dissection components

52‧‧‧撐布架 52‧‧‧Support frame

60‧‧‧送布桿組 60‧‧‧Feeding rod set

61‧‧‧展布桿 61‧‧‧ Exhibition pole

611‧‧‧第一螺紋段 611‧‧‧First thread segment

612‧‧‧第二螺紋段 612‧‧‧second thread segment

62‧‧‧滾動桿 62‧‧‧ rolling rod

Claims (9)


一種圓形編織機的捲布裝置,受到一圓形編織機帶動旋轉以接收該圓形編織機織出的布料,包括有:
  一架體,包含有二相互對應的側箱,一設置於該側箱中的驅動機構,以及一位於二該側箱之間的捲布空間,該側箱包含有一靠近該圓形編織機的頂側以及一遠離該圓形編織機的底側;
  一傳動桿組,設置於該架體的捲布空間中,受到該驅動機構的連動而分別轉動並導引該布料以一送布路徑移動;以及
  一旋轉收布機構,包含有二分別樞設於該側箱的旋轉臂,以及一位於該送布路徑上且受該傳動桿組連動旋轉以捲收該布料的捲布桿,該旋轉臂包含有一樞接在該側箱的底側的旋轉端以及一接設該捲布桿且高於該旋轉端的承接端,捲收於該捲布桿上的該布料抵掣該傳動桿組以提供一壓布分力給該傳動桿組,該旋轉臂具有一隨著該捲布桿上該布料量的增加帶動該旋轉端為軸心由該底側向上翻轉以調整該壓布分力的旋轉收布行程。

A winding device for a circular knitting machine, which is rotated by a circular knitting machine to receive the fabric woven by the circular knitting machine, including:
a frame comprising two mutually corresponding side boxes, a drive mechanism disposed in the side box, and a roll space between the side boxes, the side box including a circular knitting machine a top side and a bottom side away from the circular knitting machine;
a transmission rod set disposed in the roll space of the frame body, respectively rotated by the driving mechanism and guiding the cloth to move by a feeding path; and a rotating cloth collecting mechanism comprising two separate pivoting a rotating arm of the side box, and a rolling bar located on the feeding path and rotated by the connecting rod group to wind the cloth, the rotating arm includes a rotation pivotally connected to a bottom side of the side box And a receiving end connected to the rolling rod and higher than the rotating end, the cloth retracted on the rolling rod rod abuts the transmission rod group to provide a pressing force component to the transmission rod group, the rotation The arm has a rotation receiving stroke that is rotated by the bottom side with the rotation of the rotating end as the amount of the cloth on the rolling rod is increased to adjust the component of the pressing cloth.
如請求項1所述圓形編織機的捲布裝置,更包含一位於該捲布空間內的驅動基座,該驅動基座包含有一旋轉底座,一設置於該旋轉底座上的變速箱,以及至少一由該變速箱延伸並輸出一旋轉動力的傳動軸,二該側箱的該底側之間形成一供該驅動基座裝設的裝設平面,該裝設平面與在旋轉收布行程的該旋轉臂的延伸軸之間形成一夾角,該夾角小於90∘。The winding device of the circular knitting machine of claim 1, further comprising a driving base located in the space of the roll, the driving base comprising a rotating base, a gearbox disposed on the rotating base, and At least one transmission shaft extending from the transmission and outputting a rotational power, and a mounting plane for the driving base is formed between the bottom sides of the side boxes, the installation plane and the rotation receiving stroke An angle is formed between the extended axes of the rotating arms, the angle being less than 90 ∘. 如請求項1所述圓形編織機的捲布裝置,其中,該傳動桿組包含一固定軸設於該側箱的第一導布桿與一相對於該第一導布桿移動的第二導布桿。The winding device of the circular knitting machine according to claim 1, wherein the transmission rod set includes a first guide bar fixed to the side box and a second movement relative to the first guide rod Guide rod. 如請求項3所述圓形編織機的捲布裝置,其中,該側箱包含有一供該第二導布桿穿設且允許該第二導布桿移動的軌道部。A winding device for a circular knitting machine according to claim 3, wherein the side box includes a rail portion through which the second guide rod is passed and which allows the second guide rod to move. 如請求項3所述圓形編織機的捲布裝置,其中,該傳動桿組包含一套設於該第二導布桿的移動座,該移動座包含有一樞設於該側箱的樞接部,以及一連接該移動座以提供一回復力道的彈性元件。The winding device of the circular knitting machine of claim 3, wherein the transmission rod set comprises a movable seat disposed on the second guide bar, the movable seat includes a pivotal connection pivoted to the side box And a resilient member that connects the mobile seat to provide a return force. 如請求項1所述圓形編織機的捲布裝置,其中,該旋轉臂具有一以該旋轉端為軸心遠離該捲布空間的旋轉下布行程。A winding device for a circular knitting machine according to claim 1, wherein the rotating arm has a rotating lowering stroke which is spaced apart from the winding space by the rotating end. 如請求項6所述圓形編織機的捲布裝置,其中,該架體包含有一位於該旋轉下布行程中的下布架。A winding device for a circular knitting machine according to claim 6, wherein the frame body comprises a lower cloth frame located in the rotating lower cloth stroke. 如請求項6所述圓形編織機的捲布裝置,其中,該旋轉臂包含有一止擋部,該側箱包含有一抵接該止擋部禁止該旋轉臂進行該旋轉下布行程的限制部。The winding device of the circular knitting machine according to claim 6, wherein the rotating arm includes a stopping portion, and the side box includes a restricting portion that abuts the stopping portion to prohibit the rotating arm from performing the rotating lowering stroke . 如請求項1所述圓形編織機的捲布裝置,其中,該架體包含有至少一設置於該側箱且樞接該旋轉臂的緩衝油壓缸。The winding device of the circular knitting machine according to claim 1, wherein the frame body comprises at least one buffer hydraulic cylinder disposed on the side box and pivotally connected to the rotating arm.
TW102148901A 2013-12-27 2013-12-27 The knitting device of circular knitting machine TWI534317B (en)

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