TW201524333A - Heat dissipating device and method of manufacturing the same - Google Patents

Heat dissipating device and method of manufacturing the same Download PDF

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Publication number
TW201524333A
TW201524333A TW102146226A TW102146226A TW201524333A TW 201524333 A TW201524333 A TW 201524333A TW 102146226 A TW102146226 A TW 102146226A TW 102146226 A TW102146226 A TW 102146226A TW 201524333 A TW201524333 A TW 201524333A
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Taiwan
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heat sink
heat dissipating
protruding portion
heat
manufacturing
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TW102146226A
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Chinese (zh)
Inventor
Chia-Yu Lin
qing-song Zhang
Tao Song
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Cooler Master Hui Zhou Co Ltd
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Priority to TW102146226A priority Critical patent/TW201524333A/en
Publication of TW201524333A publication Critical patent/TW201524333A/en

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Abstract

A heat dissipating device includes a base and a heat dissipating fin. The base includes an accommodating recess formed thereon. The heat dissipating fin includes a heat dissipating portion and a protruding portion, wherein the protruding portion protrudes from an end of the heat dissipating portion and is disposed in the accommodating recess. The base and the heat dissipating fin are combined with each other by a punching process, such that a first side wall of the accommodating recess covers at least a part of the protruding portion.

Description

散熱裝置及其製造方法 Heat sink and method of manufacturing same

本發明關於一種散熱裝置及其製造方法,尤指一種以沖壓製程結合基座與散熱片之散熱裝置及其製造方法。 The invention relates to a heat dissipating device and a manufacturing method thereof, in particular to a heat dissipating device combining a pedestal and a heat sink by a stamping process and a manufacturing method thereof.

散熱裝置與電子產品的發展息息相關。由於電子產品在運作時,電路中的電流會因阻抗的影響而產生不必要的熱能,如果這些熱能不能有效地排除而累積在電子產品內部的電子元件上,電子元件便有可能因為不斷升高的溫度而損壞。因此,散熱裝置的優劣影響電子產品的運作甚鉅。 Heat sinks are closely related to the development of electronic products. Since the current in the circuit generates unnecessary heat due to the influence of the impedance when the electronic product is in operation, if the thermal energy cannot be effectively eliminated and accumulated on the electronic components inside the electronic product, the electronic component may be raised because of the rising The temperature is damaged. Therefore, the advantages and disadvantages of the heat sink affect the operation of electronic products.

請參閱第1圖,第1圖為先前技術之散熱裝置1的示意圖。如第1圖所示,散熱裝置1之基座10上設置有散熱片12。如第1圖所示,散熱片12是由壓鑄成型製程與基座10一體成型。由於壓鑄成型製程中的脫模需求,散熱片12需要有二至三度的脫模角α,所以整體重量較重,且鰭片高度會受到限制。此外,在相同大小的散熱裝置中,脫模角α會使得鰭片數量較少,造成散熱面積不足,散熱性能較差。 Please refer to FIG. 1 , which is a schematic diagram of a heat sink 1 of the prior art. As shown in FIG. 1, the heat sink 12 is provided on the base 10 of the heat sink 1. As shown in Fig. 1, the heat sink 12 is integrally formed with the susceptor 10 by a die casting process. Due to the demolding requirements in the die casting process, the fins 12 need to have a draft angle α of two to three degrees, so the overall weight is heavy and the fin height is limited. In addition, in the same size heat sink, the draft angle α causes the number of fins to be small, resulting in insufficient heat dissipation area and poor heat dissipation performance.

本發明提供一種以沖壓製程結合基座與散熱片之散熱裝置及其製造方法,以解決上述之問題。 The invention provides a heat dissipating device combining a pedestal and a heat sink by a stamping process and a manufacturing method thereof to solve the above problems.

根據一實施例,本發明之散熱裝置包含一基座以及一散熱片。基座包含一容置槽。散熱片包含一散熱部以及一突出部,其中突出部自散熱部之一端突出且設置於容置槽中。基座與散熱片以一沖壓製程結合,使得容置槽之一第一側壁包覆突出部之至少一部分。 According to an embodiment, the heat sink of the present invention includes a base and a heat sink. The base includes a receiving slot. The heat sink includes a heat dissipating portion and a protruding portion, wherein the protruding portion protrudes from one end of the heat dissipating portion and is disposed in the receiving groove. The pedestal and the heat sink are combined in a stamping process such that one of the first side walls of the accommodating groove covers at least a portion of the protrusion.

根據另一實施例,本發明之散熱裝置之製造方法包含:提供一基座以及一散熱片,其中基座包含一容置槽,散熱片包含一散熱部以及一突出部,突出部自散熱部之一端突出;將突出部設置於容置槽中;以及於一沖壓製程中以一沖頭沖壓基座與散熱片,使得容置槽之一第一側壁包覆突出部之至少一部分。 According to another embodiment, the method for manufacturing the heat sink of the present invention comprises: providing a pedestal and a heat sink, wherein the pedestal comprises a receiving groove, the heat sink comprises a heat dissipating portion and a protruding portion, and the protruding portion is self-heating portion One end protrudes; the protrusion is disposed in the receiving groove; and the base and the heat sink are stamped by a punch in a stamping process, so that one of the first sidewalls of the receiving groove covers at least a portion of the protrusion.

綜上所述,本發明係以沖壓製程結合基座與散熱片。在沖壓製程後,基座之容置槽之側壁即會產生變形而包覆散熱片之突出部之至少一部分,使得基座與散熱片緊密結合。因此,本發明之散熱片可不需習知散熱片之脫模角。此外,本發明之散熱片的整體重量較輕,且鰭片高度亦可做得比習知散熱片高。再者,在相同大小的散熱裝置中,本發明之散熱片數量可裝設比習知散熱片多,進而增加散熱面積,提高散熱性能。 In summary, the present invention combines a susceptor and a heat sink in a stamping process. After the stamping process, the sidewall of the receiving groove of the base deforms to cover at least a portion of the protruding portion of the heat sink, so that the base is tightly coupled with the heat sink. Therefore, the heat sink of the present invention can eliminate the need for the draft angle of the heat sink. In addition, the heat sink of the present invention has a light overall weight and the fin height can be made higher than conventional heat sinks. Furthermore, in the same size heat sink, the number of heat sinks of the present invention can be installed more than the conventional heat sink, thereby increasing the heat dissipation area and improving the heat dissipation performance.

關於本發明之優點與精神可以藉由以下的發明詳述及所附圖式得到進一步的瞭解。 The advantages and spirit of the present invention will be further understood from the following detailed description of the invention.

1、3、3'‧‧‧散熱裝置 1,3,3'‧‧‧heating device

2‧‧‧沖頭 2‧‧‧ Punch

10、30‧‧‧基座 10, 30‧‧‧ Pedestal

12、32、32'‧‧‧散熱片 12, 32, 32'‧‧ ‧ heat sink

300‧‧‧容置槽 300‧‧‧ accommodating slots

320‧‧‧散熱部 320‧‧‧ Department of heat dissipation

322‧‧‧突出部 322‧‧‧Protruding

324‧‧‧狹縫 324‧‧‧ slit

326‧‧‧破孔 326‧‧‧ hole

328‧‧‧凹陷 328‧‧‧ dent

α‧‧‧脫模角 ‧‧‧‧Release angle

S1‧‧‧第一側壁 S1‧‧‧ first side wall

S2‧‧‧第二側壁 S2‧‧‧ second side wall

A-A‧‧‧剖面線 A-A‧‧‧ hatching

S10-S14‧‧‧步驟 S10-S14‧‧‧Steps

第1圖為先前技術之散熱裝置的示意圖。 Figure 1 is a schematic illustration of a prior art heat sink.

第2圖為根據本發明第一實施例之散熱裝置的立體圖。 Fig. 2 is a perspective view of a heat sink according to a first embodiment of the present invention.

第3圖為第2圖中的散熱裝置之製造方法的流程圖。 Fig. 3 is a flow chart showing a method of manufacturing the heat sink in Fig. 2.

第4圖為第2圖中的散熱裝置沿A-A線的剖面圖。 Fig. 4 is a cross-sectional view of the heat sink device taken along line A-A in Fig. 2.

第5圖為第4圖中的散熱裝置在沖壓製程前的剖面圖。 Figure 5 is a cross-sectional view of the heat sink of Figure 4 before the stamping process.

第6圖為第5圖中的散熱裝置在沖壓製程前的爆炸圖。 Fig. 6 is an exploded view of the heat sink device in Fig. 5 before the stamping process.

第7圖為第6圖中的散熱片於另一視角的立體圖。 Figure 7 is a perspective view of the heat sink of Figure 6 in another perspective.

第8圖為根據本發明第二實施例之散熱裝置在沖壓製程前的剖面圖。 Figure 8 is a cross-sectional view of the heat sink according to the second embodiment of the present invention before the stamping process.

第9圖為第8圖中的散熱裝置在沖壓製程後的剖面圖。 Figure 9 is a cross-sectional view of the heat sink of Figure 8 after the stamping process.

請參閱第2圖至第7圖,第2圖為根據本發明第一實施例之散熱 裝置3的立體圖,第3圖為第2圖中的散熱裝置3之製造方法的流程圖,第4圖為第2圖中的散熱裝置3沿A-A線的剖面圖,第5圖為第4圖中的散熱裝置3在沖壓製程前的剖面圖,第6圖為第5圖中的散熱裝置3在沖壓製程前的爆炸圖,第7圖為第6圖中的散熱片32於另一視角的立體圖。 Please refer to FIG. 2 to FIG. 7 , and FIG. 2 is a heat dissipation according to the first embodiment of the present invention. 3 is a perspective view of a method of manufacturing the heat sink 3 in FIG. 2, and FIG. 4 is a cross-sectional view of the heat sink 3 along line AA of FIG. 2, and FIG. 5 is a fourth view. FIG. 6 is a cross-sectional view of the heat sink 3 before the stamping process, FIG. 6 is an exploded view of the heat sink 3 in FIG. 5 before the stamping process, and FIG. 7 is the heat sink 32 of FIG. 6 at another angle of view. Stereo picture.

如第2圖所示,本發明之散熱裝置3包含一基座30以及複數個散熱片32,其中散熱片32的數量可根據實際應用來決定,不以第2圖所繪示之實施例為限。於此實施例中,基座30可由銅、鋁或其它導熱材料製成,且散熱片32可由鋁或其它導熱材料製成。如第4圖所示,基座30包含一容置槽300,且散熱片32包含一散熱部320以及一突出部322,其中突出部322自散熱部320之一端突出且設置於容置槽300中。基座30與散熱片32以一沖壓製程結合,使得容置槽300之一第一側壁S1包覆突出部322之至少一部分,使得基座30與散熱片32緊密結合。 As shown in FIG. 2, the heat sink 3 of the present invention includes a base 30 and a plurality of heat sinks 32. The number of the heat sinks 32 can be determined according to the actual application, and the embodiment shown in FIG. 2 is not limit. In this embodiment, the base 30 can be made of copper, aluminum or other thermally conductive material, and the heat sink 32 can be made of aluminum or other thermally conductive material. As shown in FIG. 4 , the pedestal 30 includes a accommodating groove 300 , and the heat sink 32 includes a heat dissipating portion 320 and a protruding portion 322 . The protruding portion 322 protrudes from one end of the heat dissipating portion 320 and is disposed in the accommodating groove 300 . in. The susceptor 30 is combined with the heat sink 32 in a stamping process such that one of the first side walls S1 of the accommodating groove 300 covers at least a portion of the protrusion 322 such that the susceptor 30 is tightly coupled to the heat sink 32.

於此實施例中,散熱片32之突出部322可以一拉料成型製程自散熱部320之一端突出,使得突出部322之一側在沖壓製程前形成有一狹縫324,如第5圖至第7圖所示。因此,突出部322在沖壓製程前係呈U形。此外,本發明可於突出部322之相對二端形成二破孔326,以方便以拉伸成型製程形成突出部322。於此實施例中,突出部322為一連續之長條狀結構。然而,於另一實施例中,突出部322亦可為一非連續之長條狀結構(例如,虛線狀),視實際應用而定。 In this embodiment, the protruding portion 322 of the heat sink 32 may protrude from one end of the heat dissipating portion 320 in a drawing forming process, so that one side of the protruding portion 322 forms a slit 324 before the stamping process, as shown in FIG. 5 to FIG. Figure 7 shows. Therefore, the protrusion 322 is U-shaped before the stamping process. In addition, the present invention can form two holes 326 at opposite ends of the protrusion 322 to facilitate forming the protrusion 322 in a stretch forming process. In this embodiment, the protrusion 322 is a continuous elongated structure. However, in another embodiment, the protrusion 322 can also be a discontinuous strip-like structure (eg, a dashed line), depending on the application.

於製造上述之散熱裝置3時,首先,執行第3圖所示之步驟S10,提供基座30以及散熱片32。接著,執行第3圖所示之步驟S12,將散熱片32之突出部322設置於基座30之容置槽300中。最後,執行第3圖所示之步驟S14,於沖壓製程中以第5圖所示之沖頭2沖壓基座30與散熱片32,使得基座30之容置槽300之第一側壁S1包覆散熱片32之突出部322之至少一部分。如第4圖與第5圖所示,狹縫324在沖壓製程後會密合而於突出部322之一側形成一凹陷328。因此,基座30之容置槽300之一第二側壁S2在沖 壓製程後會與凹陷328卡合,其中第一側壁S1與第二側壁S2相對。藉由容置槽300之第一側壁S1包覆突出部322之至少一部分,且容置槽300之第二側壁S2與凹陷328卡合,可使基座30與散熱片32更加緊密結合。需說明的是,可將沖頭2做適當設計,使得沖頭2沖壓基座30與散熱片32後,基座30之容置槽300之第一側壁S1完全包覆散熱片32之突出部322。 When manufacturing the heat sink 3 described above, first, the step S10 shown in FIG. 3 is performed to provide the susceptor 30 and the heat sink 32. Next, in step S12 shown in FIG. 3, the protruding portion 322 of the heat sink 32 is placed in the receiving groove 300 of the base 30. Finally, step S14 shown in FIG. 3 is performed, and the base 30 and the heat sink 32 are punched by the punch 2 shown in FIG. 5 in the stamping process, so that the first side wall S1 of the receiving groove 300 of the base 30 is wrapped. At least a portion of the protrusion 322 of the heat sink 32 is covered. As shown in FIGS. 4 and 5, the slit 324 is adhered after the stamping process to form a recess 328 on one side of the protruding portion 322. Therefore, the second side wall S2 of one of the receiving slots 300 of the base 30 is rushed After the pressing process, it will engage with the recess 328, wherein the first side wall S1 is opposite to the second side wall S2. The first side wall S1 of the accommodating groove 300 covers at least a portion of the protruding portion 322, and the second side wall S2 of the accommodating groove 300 is engaged with the recess 328, so that the susceptor 30 and the heat sink 32 can be more tightly coupled. It should be noted that the punch 2 can be appropriately designed such that after the punch 2 punches the base 30 and the heat sink 32, the first side wall S1 of the receiving groove 300 of the base 30 completely covers the protruding portion of the heat sink 32. 322.

配合第4圖與第5圖,請參閱第8圖與第9圖。第8圖為根據本發明第二實施例之散熱裝置3'在沖壓製程前的剖面圖,第9圖為第8圖中的散熱裝置3'在沖壓製程後的剖面圖。散熱裝置3'與上述的散熱裝置3的主要不同之處在於,散熱裝置3'之散熱片32'係以一壓鑄成型製程形成。如第8圖所示,由於散熱片32'係以壓鑄成型製程形成,突出部322不具有上述之狹縫324。因此,在對基座30與散熱片32'進行沖壓後,突出部322之一側也不會形成上述之凹陷328,如第9圖所示。需說明的是,第8至9圖中與第4至5圖中所示相同標號的元件,其作用原理大致相同,在此不再贅述。 For the 4th and 5th figures, please refer to Figure 8 and Figure 9. Figure 8 is a cross-sectional view of the heat sink 3' according to the second embodiment of the present invention before the stamping process, and Figure 9 is a cross-sectional view of the heat sink 3' of Figure 8 after the stamping process. The main difference between the heat sink 3' and the heat sink 3 described above is that the heat sink 32' of the heat sink 3' is formed by a die casting process. As shown in Fig. 8, since the fins 32' are formed by a die-casting process, the protrusions 322 do not have the slits 324 described above. Therefore, after the susceptor 30 and the heat sink 32' are punched, the recess 328 is not formed on one side of the protruding portion 322, as shown in FIG. It should be noted that the components of the same reference numerals as those shown in FIGS. 4 to 5 are substantially the same, and will not be described again.

綜上所述,本發明係以沖壓製程結合基座與散熱片。在沖壓製程後,基座之容置槽之側壁即會產生變形而包覆散熱片之突出部之至少一部分,使得基座與散熱片緊密結合。因此,本發明之散熱片可不需習知散熱片之脫模角。此外,本發明之散熱片的整體重量較輕,且鰭片高度亦可做得比習知散熱片高。再者,在相同大小的散熱裝置中,本發明之散熱片數量可裝設比習知散熱片多,進而增加散熱面積,提高散熱性能。 In summary, the present invention combines a susceptor and a heat sink in a stamping process. After the stamping process, the sidewall of the receiving groove of the base deforms to cover at least a portion of the protruding portion of the heat sink, so that the base is tightly coupled with the heat sink. Therefore, the heat sink of the present invention can eliminate the need for the draft angle of the heat sink. In addition, the heat sink of the present invention has a light overall weight and the fin height can be made higher than conventional heat sinks. Furthermore, in the same size heat sink, the number of heat sinks of the present invention can be installed more than the conventional heat sink, thereby increasing the heat dissipation area and improving the heat dissipation performance.

以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 The above are only the preferred embodiments of the present invention, and all changes and modifications made to the scope of the present invention should be within the scope of the present invention.

3‧‧‧散熱裝置 3‧‧‧heating device

30‧‧‧基座 30‧‧‧Base

32‧‧‧散熱片 32‧‧‧ Heat sink

300‧‧‧容置槽 300‧‧‧ accommodating slots

320‧‧‧散熱部 320‧‧‧ Department of heat dissipation

322‧‧‧突出部 322‧‧‧Protruding

328‧‧‧凹陷 328‧‧‧ dent

S1‧‧‧第一側壁 S1‧‧‧ first side wall

S2‧‧‧第二側壁 S2‧‧‧ second side wall

Claims (14)

一種散熱裝置,包含:一基座,包含一容置槽;以及一散熱片,包含一散熱部以及一突出部,該突出部自該散熱部之一端突出且設置於該容置槽中,該基座與該散熱片以一沖壓製程結合,使得該容置槽之一第一側壁包覆該突出部之至少一部分。 A heat dissipating device includes: a pedestal including a accommodating groove; and a heat sink including a heat dissipating portion and a protruding portion protruding from one end of the heat dissipating portion and disposed in the accommodating groove The pedestal and the heat sink are combined in a stamping process such that a first side wall of the accommodating groove covers at least a portion of the protruding portion. 如請求項1所述之散熱裝置,其中該突出部以一拉伸成型製程自該散熱部之一端突出,使得該突出部之一側在該沖壓製程前形成有一狹縫。 The heat dissipating device of claim 1, wherein the protrusion protrudes from one end of the heat dissipating portion by a stretch forming process such that one side of the protruding portion forms a slit before the stamping process. 如請求項2所述之散熱裝置,其中該狹縫在該沖壓製程後密合而於該突出部之一側形成一凹陷。 The heat dissipating device of claim 2, wherein the slit is adhered after the stamping process to form a recess on one side of the protruding portion. 如請求項3所述之散熱裝置,其中該容置槽之一第二側壁在該沖壓製程後與該凹陷卡合,該第一側壁與該第二側壁相對。 The heat dissipating device of claim 3, wherein a second sidewall of the receiving slot is engaged with the recess after the stamping process, and the first sidewall is opposite to the second sidewall. 如請求項1所述之散熱裝置,其中該突出部之相對二端形成有二破孔。 The heat dissipating device of claim 1, wherein the opposite ends of the protruding portion are formed with two holes. 如請求項1所述之散熱裝置,其中該散熱片以一壓鑄成型製程形成。 The heat sink of claim 1, wherein the heat sink is formed by a die casting process. 如請求項1所述之散熱裝置,其中該突出部為一連續或非連續之長條狀結構。 The heat sink of claim 1, wherein the protrusion is a continuous or discontinuous strip structure. 一種散熱裝置之製造方法,包含:提供一基座以及一散熱片,其中該基座包含一容置槽,該散熱片包含一散熱部以及一突出部,該突出部自該散熱部之一端突出;將該突出部設置於該容置槽中;以及於一沖壓製程中以一沖頭沖壓該基座與該散熱片,使得該容置槽之一第一側壁包覆該突出部之至少一部分。 A method for manufacturing a heat dissipating device includes: providing a pedestal and a heat sink, wherein the pedestal includes a receiving groove, the heat sink includes a heat dissipating portion and a protruding portion protruding from one end of the heat dissipating portion Providing the protrusion in the accommodating groove; and punching the pedestal and the heat sink with a punch in a stamping process, so that one of the first side walls of the accommodating groove covers at least a part of the protruding portion . 如請求項8所述之散熱裝置之製造方法,更包含:以一拉料成型製程自該散熱部之一端形成該突出部,使得該突出部之一側在該沖壓製程前形成有一狹縫。 The method for manufacturing a heat dissipating device according to claim 8, further comprising: forming the protrusion from one end of the heat dissipating portion by a drawing forming process such that one side of the protruding portion forms a slit before the stamping process. 如請求項9所述之散熱裝置之製造方法,其中該狹縫在該沖壓製程後密合而於該突出部之一側形成一凹陷。 The method of manufacturing a heat sink according to claim 9, wherein the slit is adhered after the stamping process to form a recess on one side of the protruding portion. 如請求項10所述之散熱裝置之製造方法,其中該容置槽之一第二側壁在該沖壓製程後與該凹陷卡合,該第一側壁與該第二側壁相對。 The method of manufacturing a heat sink according to claim 10, wherein a second side wall of the receiving groove is engaged with the recess after the stamping process, and the first side wall is opposite to the second side wall. 如請求項8所述之散熱裝置之製造方法,更包含:於該突出部之相對二端形成二破孔。 The method for manufacturing a heat dissipating device according to claim 8, further comprising: forming two holes at opposite ends of the protruding portion. 如請求項8所述之散熱裝置之製造方法,更包含:以一壓鑄成型製程形成該散熱片。 The method for manufacturing a heat sink according to claim 8, further comprising: forming the heat sink by a die casting process. 如請求項8所述之散熱裝置之製造方法,其中該突出部為一連續或非連續之長條狀結構。 The method of manufacturing a heat sink according to claim 8, wherein the protrusion is a continuous or discontinuous strip structure.
TW102146226A 2013-12-13 2013-12-13 Heat dissipating device and method of manufacturing the same TW201524333A (en)

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