TW201523726A - Fluorocarbon based aspect-ratio independent etching - Google Patents

Fluorocarbon based aspect-ratio independent etching Download PDF

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TW201523726A
TW201523726A TW103123529A TW103123529A TW201523726A TW 201523726 A TW201523726 A TW 201523726A TW 103123529 A TW103123529 A TW 103123529A TW 103123529 A TW103123529 A TW 103123529A TW 201523726 A TW201523726 A TW 201523726A
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etch layer
etch
molecules
fluorocarbon
etching
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Ranadeep Bhowmick
Eric A Hudson
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Lam Res Corp
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    • HELECTRICITY
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    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/3105After-treatment
    • H01L21/311Etching the insulating layers by chemical or physical means
    • H01L21/31144Etching the insulating layers by chemical or physical means using masks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/3105After-treatment
    • H01L21/311Etching the insulating layers by chemical or physical means
    • H01L21/31105Etching inorganic layers
    • H01L21/31111Etching inorganic layers by chemical means
    • H01L21/31116Etching inorganic layers by chemical means by dry-etching
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/3105After-treatment
    • H01L21/311Etching the insulating layers by chemical or physical means
    • H01L21/31127Etching organic layers
    • H01L21/31133Etching organic layers by chemical means
    • H01L21/31138Etching organic layers by chemical means by dry-etching
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/3205Deposition of non-insulating-, e.g. conductive- or resistive-, layers on insulating layers; After-treatment of these layers
    • H01L21/321After treatment
    • H01L21/3213Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer
    • H01L21/32139Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer using masks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/027Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
    • H01L21/033Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers
    • H01L21/0334Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane
    • H01L21/0337Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane characterised by the process involved to create the mask, e.g. lift-off masks, sidewalls, or to modify the mask, e.g. pre-treatment, post-treatment

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Abstract

A method for etching features into an etch layer disposed below a patterned mask is provided. At least three cycles are provided, where each cycle comprises providing an ion bombardment, by creating a plasma, of the etch layer to create activated sites of surface radicals in parts of the etch layer exposed by the patterned mask, extinguishing the plasma, exposing the etch layer to a plurality of fluorocarbon containing molecules, which causes the bound fluorocarbon containing molecules to selectively bind to the activated sites, wherein the selective binding is self limiting, and providing an ion bombardment of the etch layer to initiate an etch reaction between the fluorocarbon containing molecule and the etch layer, wherein the ion bombardment of the etch layer to initiate an etch reaction causes the formation of volatile etch products formed from the etch layer and the bound fluorocarbon containing molecules.

Description

基於氟碳化合物之非依存於深寬比的蝕刻Non-dependent aspect ratio etching based on fluorocarbons

本發明係關於在半導體晶圓上形成半導體元件的方法。更具體而言,本發明係與在半導體元件的形成中將層進行蝕刻有關。The present invention relates to a method of forming a semiconductor component on a semiconductor wafer. More specifically, the present invention relates to etching a layer in the formation of a semiconductor element.

在形成半導體元件中,可蝕刻某些元件以提供寬的及窄的特徵部。In forming a semiconductor component, certain components can be etched to provide wide and narrow features.

為了實現前面所述並根據本發明之目的,提供一種用於將特徵部蝕刻至設置於圖案化遮罩下方之蝕刻層中的方法。提供至少三循環,其中各循環包含以下步驟:藉由產生電漿來提供該蝕刻層的離子轟擊,以在由圖案化遮罩所露出的蝕刻層之部分中產生表面自由基的活性位點;將電漿熄滅;使該蝕刻層曝露於複數個含氟碳化合物之分子,其會導致含氟碳化合物之分子選擇性地接合於活性位點,其中該選擇性接合過程係自限性的;及提供該蝕刻層的離子轟擊,以引起含氟碳化合物之分子與該蝕刻層之間的蝕刻反應,其中用以引起蝕刻反應的該蝕刻層之離子轟擊會導致揮發性蝕刻產物的形成,該揮發性蝕刻產物係由該蝕刻層及含氟碳化合物之分子所形成。In order to achieve the foregoing and in accordance with the purpose of the present invention, a method for etching features into an etch layer disposed under a patterned mask is provided. Providing at least three cycles, wherein each cycle comprises the steps of: providing ion bombardment of the etch layer by generating a plasma to create an active site of surface free radicals in a portion of the etch layer exposed by the patterned mask; Extinguishing the plasma; exposing the etch layer to molecules of a plurality of fluorocarbon compounds, which cause the molecules of the fluorocarbon compound to selectively bind to the active site, wherein the selective bonding process is self-limiting; And providing ion bombardment of the etch layer to cause an etch reaction between the molecules of the fluorocarbon compound and the etch layer, wherein ion bombardment of the etch layer to cause an etch reaction results in formation of a volatile etch product, The volatile etching product is formed by the etching layer and molecules of the fluorine-containing carbon compound.

在本發明之另一表現形式中,提供一種用於將特徵部蝕刻至設置於圖案化遮罩下方之蝕刻層中的方法。提供至少一循環,其中各循環包含以下步驟:提供該蝕刻層的離子轟擊,以在由圖案化遮罩所露出的該蝕刻層之部分中產生活性位點;使該蝕刻層曝露於複數個含氟碳化合物之分子,該等含氟碳化合物之分子選擇性地接合於活性位點,其中該選擇性接合過程係自限性的;及提供該蝕刻層的離子轟擊,以引起含氟碳化合物之分子與該蝕刻層之間的蝕刻反應。In another manifestation of the invention, a method for etching features into an etch layer disposed under a patterned mask is provided. Providing at least one cycle, wherein each cycle comprises the steps of: providing ion bombardment of the etch layer to create an active site in a portion of the etch layer exposed by the patterned mask; exposing the etch layer to a plurality of a molecule of a fluorocarbon compound, the molecules of the fluorine-containing carbon compound being selectively bonded to an active site, wherein the selective bonding process is self-limiting; and providing ion bombardment of the etching layer to cause a fluorine-containing carbon compound An etching reaction between the molecules and the etch layer.

本發明的這些及其他特徵,將於以下本發明之詳細說明中並結合下列圖示作更詳盡的描述。These and other features of the present invention will be described in more detail in the following detailed description of the invention.

現將參照如隨附圖式中所顯示的本發明之若干較佳實施例來詳細說明本發明。在接下來的描述中,提出許多特定細節以提供本發明之通盤理解。然而,對於熟習本技藝者顯而易見的是,在缺少某些或全部這些特定細節的情況下仍可實施本發明。在其他情況下,並未詳述為人所熟知的製程步驟及/或結構,以免不必要地混淆本發明。The invention will now be described in detail with reference to a number of preferred embodiments of the invention as illustrated in the accompanying drawings. In the following description, numerous specific details are set forth to provide a comprehensive understanding of the invention. However, it will be apparent to those skilled in the art that the present invention may be practiced in the absence of some or all of these specific details. In other instances, well-known process steps and/or structures are not described in detail to avoid unnecessarily obscuring the invention.

圖1係為本發明之一實施例的高階流程圖。在此實施例中,係將基板置於蝕刻腔室中(步驟104)。較佳地,基板具有設置於圖案化遮罩下方的蝕刻層。使用利用氟碳化合物的原子層蝕刻來蝕刻該蝕刻層(步驟108)。此種蝕刻包含循環的製程。在各循環中,產生活性位點(步驟112)。該蝕刻層之曝露部分的離子轟擊會在該蝕刻層中產生活性位點。活性位點係曝露於含氟碳化合物之分子(步驟116),導致一些分子附著於活性位點。藉由離子轟擊來引起氟碳化合物與蝕刻層之間的蝕刻反應(步驟120)。判定是否重複該循環(步驟124)。將基板由腔室移除(步驟128)。範例 1 is a high level flow diagram of an embodiment of the present invention. In this embodiment, the substrate is placed in an etch chamber (step 104). Preferably, the substrate has an etch layer disposed beneath the patterned mask. The etch layer is etched using an atomic layer etch using a fluorocarbon (step 108). Such etching involves a cyclic process. In each cycle, an active site is generated (step 112). Ion bombardment of the exposed portion of the etch layer creates an active site in the etch layer. The active site is exposed to molecules of the fluorocarbon compound (step 116), resulting in some molecules attached to the active site. An etching reaction between the fluorocarbon compound and the etch layer is caused by ion bombardment (step 120). It is determined whether the loop is repeated (step 124). The substrate is removed from the chamber (step 128). example

在本發明之一較佳實施例中,係將基板置於蝕刻腔室中(步驟104),此基板具有設置於圖案化遮罩之下的氧化矽之蝕刻層。圖2A係為具有基板204之堆疊200的示意性橫剖面圖,基板204具有設置於圖案化遮罩212下方的蝕刻層208。在此範例中,一或更多層可設置於基板204與蝕刻層208之間或蝕刻層208與圖案化遮罩212之間。在此範例中,圖案化遮罩212係為多晶矽,而蝕刻層208係為氧化矽類的介電質。其他實施例可使用其他主要遮罩材料,例如旋轉塗佈的有機遮罩層及α-C(非晶碳(amorphous carbon layer, ACL))。在此範例中,遮罩圖案特徵部220已形成於圖案化遮罩212中。在某些實施例中,係在將基板204置於腔室中之前,形成遮罩圖案特徵部220。在其他實施例中,係當基板204在腔室中時,形成遮罩圖案特徵部220。如圖所示,某些遮罩圖案特徵部220可能比其他的遮罩圖案特徵部220還寬。寬度並非影響遮蔽(shading)的唯一因素,孔洞的形狀亦相當重要。在此範例中,一遮罩圖案特徵部220比另一遮罩圖案特徵部220還寬數倍。In a preferred embodiment of the invention, the substrate is placed in an etch chamber (step 104) having an etch layer of ruthenium oxide disposed under the patterned mask. 2A is a schematic cross-sectional view of a stack 200 having a substrate 204 having an etch layer 208 disposed beneath the patterned mask 212. In this example, one or more layers may be disposed between the substrate 204 and the etch layer 208 or between the etch layer 208 and the patterned mask 212. In this example, the patterned mask 212 is polysilicon and the etch layer 208 is a cerium oxide based dielectric. Other embodiments may use other primary masking materials such as spin-coated organic mask layers and alpha-C (amorphous carbon layer (ACL)). In this example, the mask pattern feature 220 has been formed in the patterned mask 212. In some embodiments, the mask pattern features 220 are formed prior to placing the substrate 204 in the chamber. In other embodiments, the mask pattern feature 220 is formed when the substrate 204 is in the chamber. As shown, some of the mask pattern features 220 may be wider than the other mask pattern features 220. Width is not the only factor that affects shading, and the shape of the hole is also very important. In this example, one mask pattern feature 220 is several times wider than the other mask pattern feature 220.

圖3係為可用於一或更多下列步驟的電漿處理腔室300的示意圖。電漿處理腔室300包含限制環302、上電極304、下電極308、氣體來源310、及排放泵320。在電漿處理腔室300內,基板204係位於下電極308之上。下電極308包含用於固持基板204的適當之基板夾持機構(例如靜電夾鉗、機械夾鉗等等)。反應器頂部328包含直接相對於下電極308而設置的上電極304。上電極304、下電極308、及限制環302定義出受限電漿容積340。藉由氣體來源310使氣體通過氣體入口343而供應至受限電漿容積340,並藉由排放泵320使氣體由受限電漿容積340通過限制環302及排放端口而排出。除了幫助排出氣體外,排放泵320亦幫助調節壓力。在此實施例中,氣體來源310包含氬氣來源312、含氟碳化合物氣體來源316、及額外氣體來源318。氣體來源310可更包含其他氣體來源。RF來源348係電連接於下電極308。腔室壁352圍繞限制環302、上電極304、及下電極308。以不同組合將RF功率連接至電極係可能的。在一較佳實施例中,27 MHz、60 MHz、及2 MHz之功率來源組成了連接至下電極308的RF功率來源348,而上電極304係接地。控制器335係可控連接於RF來源348、排放泵320、及氣體來源310。較佳地,處理腔室300係為電容耦和電漿(capacitive coupled plasma, CCP)反應器,如圖所示。在其他實施例中,可使用感應耦合電漿(inductive coupled plasma, ICP)反應器或其他來源,諸如表面波、微波、或電子迴旋共振(electron cyclotron resonance, ECR)。3 is a schematic illustration of a plasma processing chamber 300 that can be used in one or more of the following steps. The plasma processing chamber 300 includes a confinement ring 302, an upper electrode 304, a lower electrode 308, a gas source 310, and a drain pump 320. Within the plasma processing chamber 300, the substrate 204 is positioned over the lower electrode 308. The lower electrode 308 includes a suitable substrate holding mechanism (eg, an electrostatic clamp, a mechanical clamp, etc.) for holding the substrate 204. Reactor top 328 includes an upper electrode 304 disposed directly relative to lower electrode 308. Upper electrode 304, lower electrode 308, and confinement ring 302 define a limited plasma volume 340. Gas is supplied to the restricted plasma volume 340 through the gas inlet 343 by the gas source 310, and the gas is discharged from the restricted plasma volume 340 through the confinement ring 302 and the discharge port by the discharge pump 320. In addition to assisting in the venting of the gases, the bleed pump 320 also assists in regulating the pressure. In this embodiment, gas source 310 includes argon source 312, fluorocarbon gas source 316, and additional gas source 318. Gas source 310 may further comprise other sources of gas. The RF source 348 is electrically coupled to the lower electrode 308. The chamber wall 352 surrounds the confinement ring 302, the upper electrode 304, and the lower electrode 308. It is possible to connect RF power to the electrode system in different combinations. In a preferred embodiment, the 27 MHz, 60 MHz, and 2 MHz power sources make up the RF power source 348 that is connected to the lower electrode 308, while the upper electrode 304 is grounded. Controller 335 is controllably coupled to RF source 348, drain pump 320, and gas source 310. Preferably, the processing chamber 300 is a capacitively coupled plasma (CCP) reactor as shown. In other embodiments, an inductive coupled plasma (ICP) reactor or other source may be used, such as surface waves, microwaves, or electron cyclotron resonance (ECR).

圖4係為示出電腦系統400的高階方塊圖,電腦系統400適合用以實施本發明之實施例中所使用的控制器335。此電腦系統可具有許多實體形式,範圍由積體電路、印刷電路板、及小型手持裝置大到巨型超級電腦。電腦系統400包含一或更多處理器402,且進一步可包含電子顯示裝置404(用以顯示圖像、文字,及其他資料)、主記憶體406(例如隨機存取記憶體(RAM, random access memory))、儲存裝置408(例如硬碟機)、可卸除儲存裝置410(例如光碟機)、使用者介面裝置412(例如鍵盤、觸控螢幕、鍵板、滑鼠或其他指向裝置等等)、及通信介面414(例如無線網路介面)。通信介面414允許軟體及資料經由一連結而在電腦系統400及外部裝置之間傳輸。此系統亦可包含通信基礎設施416 (例如通信匯流排、跨接棒(cross-over bar)、或網路),其連接於上述的裝置/模組。4 is a high level block diagram showing computer system 400 suitable for implementing controller 335 for use in embodiments of the present invention. This computer system can take many physical forms, ranging from integrated circuits, printed circuit boards, and small handheld devices to giant supercomputers. The computer system 400 includes one or more processors 402, and may further include an electronic display device 404 (for displaying images, text, and other materials), a main memory 406 (eg, random access memory (RAM) Memory)), storage device 408 (such as a hard disk drive), removable storage device 410 (such as a CD player), user interface device 412 (such as a keyboard, touch screen, keypad, mouse or other pointing device, etc.) ), and a communication interface 414 (eg, a wireless network interface). Communication interface 414 allows software and data to be transferred between computer system 400 and external devices via a connection. The system can also include a communication infrastructure 416 (e.g., a communication bus, a cross-over bar, or a network) coupled to the devices/modules described above.

經由通信介面414所傳輸的資訊,其信號的形式可例如為電子、電磁、光學、或能夠經由通信連結而由通信介面414所接收的其他信號,此通信連結可傳送信號並可使用電線或電纜、光纖、電話線、行動電話連結、射頻連結、及/或其他通信管道來實施。在具有此種通信介面的情況下,可以預期的是,一或更多處理器402在執行上述方法步驟的過程中,可接收來自網路的資訊,或可將資訊輸出至網路。此外,本發明之方法實施例可僅在處理器上執行,或可透過網路(例如網際網路(Internet))來執行,此網路係與分享一部份處理程序的遠端處理器相連接。The information transmitted via the communication interface 414 may be in the form of, for example, electronic, electromagnetic, optical, or other signals that can be received by the communication interface 414 via a communication link that can transmit signals and can use wires or cables. , fiber optics, telephone lines, mobile phone connections, RF connections, and/or other communication conduits. With such a communication interface, it is contemplated that one or more processors 402 may receive information from the network during the execution of the method steps described above, or may output information to the network. In addition, the method embodiment of the present invention may be performed only on a processor or may be performed through a network (such as the Internet), which is associated with a remote processor sharing a part of the processing program. connection.

術語「非暫態電腦可讀取媒體(non-transient computer readable medium)」一般用以指媒介,例如主記憶體、次要記憶體、可卸除儲存器、及儲存裝置,儲存裝置例如為硬碟、快閃記憶體、磁碟記憶體、CD-ROM、及其他形式的永久記憶體,且非暫態電腦可讀取媒體不應被解釋為涵蓋暫態標的物,例如載波或信號。電腦程式碼的範例包含機器程式碼(例如由編譯器所產生者)、及包含由電腦使用直譯器來執行之較高階程式碼的檔案。電腦可讀取媒體亦可為電腦程式碼,此電腦程式碼係由載波中所包含的電腦資料信號所傳輸,並代表一系列可由處理器執行的指令。The term "non-transient computer readable medium" is generally used to mean a medium such as a main memory, a secondary memory, a removable storage, and a storage device, such as a hard device. Discs, flash memory, disk memory, CD-ROM, and other forms of permanent memory, and non-transitory computer readable media should not be interpreted as covering transient objects such as carriers or signals. Examples of computer code include machine code (such as those produced by the compiler) and files containing higher-level code that is executed by the computer using an interpreter. The computer readable medium can also be a computer code that is transmitted by a computer data signal contained in the carrier and represents a series of instructions executable by the processor.

在已將基板204放置到電漿處理腔室300中之後,以原子層蝕刻來蝕刻蝕刻層208(步驟108)。使用離子轟擊來產生活性位點(步驟112)。在此範例中,藉由提供50 mT的壓力以及使800 sccm的Ar流至腔室中而使用Ar電漿。提供60 MHz下400 W、以及27 MHz下100 W的RF輸入以激發Ar。維持晶圓溫度為20℃。此製程維持3秒。圖2B係為在藉由氬離子轟擊228來產生活性位點216的產生期間,具有基板204之堆疊200的示意性橫剖面圖,基板204具有設置於圖案化遮罩212下方的蝕刻層208。在活性位點216產生之後,停止氬離子轟擊228。活性位點216的層可非常薄,但其並未按比例繪製以顯示活性位點216。由於離子轟擊的方向性所致,活性位點會優先產生於水平表面上,此水平表面包含蝕刻層208的表面、遮罩層217的表面。由於離子通量相當低且來自離子碰撞的能量轉移相當低之故,特徵部218的側壁被最低限度地活化。After the substrate 204 has been placed into the plasma processing chamber 300, the etch layer 208 is etched by atomic layer etching (step 108). Ion bombardment is used to generate an active site (step 112). In this example, Ar plasma was used by providing a pressure of 50 mT and flowing 800 sccm of Ar into the chamber. An RF input of 400 W at 60 MHz and 100 W at 27 MHz is provided to excite Ar. Maintain the wafer temperature at 20 °C. This process is maintained for 3 seconds. 2B is a schematic cross-sectional view of a stack 200 having a substrate 204 having an etch layer 208 disposed beneath the patterned mask 212 during generation of active sites 216 by argon ion bombardment 228. After the active site 216 is generated, the argon ion bombardment 228 is stopped. The layer of active site 216 can be very thin, but it is not drawn to scale to show active site 216. Due to the directionality of ion bombardment, the active sites are preferentially produced on a horizontal surface comprising the surface of the etch layer 208, the surface of the mask layer 217. The sidewalls of feature 218 are minimally activated because the ion flux is relatively low and the energy transfer from ion collisions is relatively low.

接著使蝕刻層208曝露於包括含氟碳化合物之分子的沉積氣體(步驟116)。在此範例中,係在壓力10 mT、晶圓溫度20℃、無RF激發的情況下,將1,3-六氟丁二烯(1-C4F6)以20 sccm的流量引入3秒鐘。圖2C係為在曝露於含氟碳化合物之分子後,具有基板204之堆疊200的示意性橫剖面圖,基板204具有設置於圖案化遮罩212下方的蝕刻層208。含氟碳化合物之分子黏附於活性位點216,俾使含氟碳化合物之分子選擇性地沉積於活性位點216上,以形成含氟碳化合物之分子232的選擇性及自限性之沉積。由於沉積之選擇性的本質所致,極少含氟碳化合物之分子會黏附於具有極少活性位點的側壁。在活性位點被含氟碳化合物之分子所佔據後,此位點對於之後的含氟碳化合物之分子較不具活性,而導致含氟碳化合物之分子的表面覆蓋之自限度。在蝕刻層的曝露表面處,有含氟碳化合物之分子232及活性位點216的混合層。該混合層下方為蝕刻層208。由於含氟碳化合物之分子的沉積係選擇性及自限性的,因此含氟碳化合物之分子的幾乎均勻厚度的層會沉積於特徵部的底部上,而不受特徵寬度及/或深寬比影響。The etch layer 208 is then exposed to a deposition gas comprising molecules of the fluorocarbon compound (step 116). In this example, 1,3-hexafluorobutadiene (1-C4F6) was introduced at a flow rate of 20 sccm for 3 seconds at a pressure of 10 mT, a wafer temperature of 20 ° C, and no RF excitation. 2C is a schematic cross-sectional view of a stack 200 having a substrate 204 having an etch layer 208 disposed beneath the patterned mask 212 after exposure to molecules of the fluorocarbon compound. The molecules of the fluorocarbon compound adhere to the active site 216, and the molecules of the fluorocarbon compound are selectively deposited on the active site 216 to form a selective and self-limiting deposition of the 232 of the fluorocarbon compound. . Due to the nature of the selectivity of the deposition, very few molecules of the fluorocarbon will adhere to the sidewalls with very few active sites. After the active site is occupied by molecules of the fluorocarbon compound, this site is less active for the molecules of the subsequent fluorocarbon compound, resulting in a self-limiting surface coverage of the molecules of the fluorocarbon compound. At the exposed surface of the etch layer, there is a mixed layer of molecules 232 of fluorine-containing carbon compound and active sites 216. Below the mixed layer is an etch layer 208. Since the deposition of molecules of the fluorocarbon compound is selective and self-limiting, a layer of almost uniform thickness of the molecules of the fluorocarbon compound is deposited on the bottom of the feature without the feature width and/or depth. Than the impact.

在含氟碳化合物之分子與該蝕刻層之間引起蝕刻反應(步驟120)。在此實施例中,離子轟擊係用以引起蝕刻反應。在本範例中,可在此使用與上述用於活化者相同的配方。圖2D係為在藉由氬離子轟擊236以引起蝕刻反應期間,具有基板204之堆疊200的示意性橫剖面圖,基板204具有設置於圖案化遮罩212下方的蝕刻層208。在此範例中,離子轟擊會使氟碳化合物分子與蝕刻層反應,而產生來自含氟碳化合物之分子及蝕刻層之成分的揮發性產物238。一些來自該蝕刻反應的揮發性產物238可以是SiF4 、SiF2 、CO2 、及CO。該反應係受限於所沉積之氟碳化合物的量。藉由在蝕刻層表面上提供所沉積之含氟碳化合物之分子的均勻之厚度或量,可使具有不同寬度或深寬比的特徵部之間的蝕刻量更為一致。較佳地,將整個混合層蝕刻去除。在此循環結束時,部分蝕刻的特徵部240形成。An etching reaction is caused between the molecules of the fluorocarbon compound and the etch layer (step 120). In this embodiment, ion bombardment is used to cause an etching reaction. In this example, the same formulation as described above for the activator can be used herein. 2D is a schematic cross-sectional view of a stack 200 having a substrate 204 having an etch layer 208 disposed under the patterned mask 212 during bombardment of 236 by argon ions to cause an etch reaction. In this example, ion bombardment causes the fluorocarbon molecules to react with the etch layer to produce volatile products 238 from the molecules of the fluorocarbon compound and the components of the etch layer. Some of the volatile products 238 from the etching reaction may be SiF 4 , SiF 2 , CO 2 , and CO. The reaction is limited by the amount of fluorocarbon deposited. By providing a uniform thickness or amount of molecules of the deposited fluorocarbon compound on the surface of the etch layer, the amount of etching between features having different widths or aspect ratios can be made more uniform. Preferably, the entire mixed layer is etched away. At the end of this cycle, partially etched features 240 are formed.

接著可視需要重複該蝕刻循環(步驟124),以增加蝕刻的進展。在蝕刻步驟係進行複數次循環後,該蝕刻完成。圖2E係為在完成特徵部240的蝕刻後,具有基板204(具有蝕刻層208)之堆疊200的示意性橫剖面圖。The etch cycle (step 124) can then be repeated as needed to increase the progress of the etch. After the etching step is performed for a plurality of cycles, the etching is completed. 2E is a schematic cross-sectional view of a stack 200 having a substrate 204 (having an etch layer 208) after etching of the features 240.

由於藉由離子轟擊的活化作用極具方向性、且氟碳化合物的沉積係自限性的,因此所導致的蝕刻係與幾何形狀、深寬比、關鍵尺寸(critical dimension, CD)、及深度高度不相關,且在晶圓內之均勻性及晶圓至晶圓間之可重複性方面具有極小的變化。雖然,上述較佳實施例係提供介電質的蝕刻以蝕刻介電質蝕刻層,但在其他實施例中,可使用氟碳化合物的蝕刻以蝕刻其他材料。藉由使用未解離的含氟碳化合物之分子,可增加氟碳化合物之沉積的選擇性及自限性。此種分子更容易以自限性方式黏附於活性位點,且更不容易黏附於未活化的位點,而增加選擇性及對深寬比的獨立性。在上述實施例中,氟碳化合物的曝露及沉積係無電漿的,以使未離解的含氟碳化合物之分子達到最多。為了減少該蝕刻層對解離或離子化的含氟碳化合物之分子的曝露,在用以引起化學反應的後續電漿離子轟擊之前,可提供泵抽及/或清除步驟,以將未接合於活性位點的任何殘餘之含氟碳化合物之分子移除。Since the activation by ion bombardment is highly directional and the deposition of fluorocarbons is self-limiting, the resulting etching system and geometry, aspect ratio, critical dimension (CD), and depth It is highly uncorrelated and has minimal variations in wafer uniformity and wafer-to-wafer repeatability. Although the preferred embodiment described above provides dielectric etching to etch the dielectric etch layer, in other embodiments, fluorocarbon etching may be used to etch other materials. By using molecules of the undissociated fluorocarbon compound, the selectivity and self-limiting of the deposition of the fluorocarbon can be increased. Such molecules are more likely to adhere to the active site in a self-limiting manner and are less likely to adhere to unactivated sites, increasing selectivity and independence of aspect ratio. In the above embodiments, the exposure and deposition of the fluorocarbon are plasmaless so that the molecules of the undissociated fluorine-containing carbon compound are maximized. In order to reduce the exposure of the etch layer to molecules of the dissociated or ionized fluorocarbon compound, a pumping and/or scavenging step may be provided to unbond the activity prior to subsequent plasma ion bombardment to cause a chemical reaction. Molecular removal of any residual fluorocarbon compounds at the site.

使用1,3-六氟丁二烯作為含氟碳化合物之分子,提供了具足夠反應性的氟碳化合物。其他實施例可使用六氟環氧丙烷(C3 F6 O)或C2 F4 作為含氟碳化合物之分子。The use of 1,3-hexafluorobutadiene as a molecule of a fluorine-containing carbon compound provides a fluorocarbon compound having sufficient reactivity. Other embodiments may use hexafluoropropylene oxide (C 3 F 6 O) or C 2 F 4 as the molecule of the fluorine-containing carbon compound.

在其他實施例中,含氟碳化合物之分子的選擇性沉積可發生為交換反應,俾使初始分子之部分接合於表面活性位點,而初始分子之另一部分離開表面作為穩定的氣相物種。一此種實施例係為分子C3 F6 O,其可與表面活性位點相互作用而形成C2 F4 O(氣相物種)及CF2 (接合於表面)。在此範例中,係將未解離的C3 F6 O含氟碳化合物之分子曝露至蝕刻層,且只有該分子之CF2 部分接合於活性位點。因此,C3 F6 O係為較大的含氟碳化合物之分子,其會與活性位點反應而產生選擇性接合於該活性位點的含氟碳化合物之分子。In other embodiments, selective deposition of molecules of the fluorocarbon compound can occur as an exchange reaction, such that a portion of the original molecule is joined to the surface active site and another portion of the initial molecule exits the surface as a stable gas phase species. Such an embodiment of a molecular-based C 3 F 6 O, which may interact with the surface active sites formed by C 2 F 4 O (vapor species), and CF 2 (bonded to the surface). In this example, the molecules of the undissociated C 3 F 6 O fluorocarbon compound are exposed to the etch layer, and only the CF 2 moiety of the molecule is bonded to the active site. Thus, larger molecules containing fluorocarbon, the active sites which will react with the fluorocarbon-containing molecule to produce the selectively bonded to the active site of the C 3 F 6 O is based.

在其他實施例中,可在原位或下游處提供低密度電漿,以提供一些解離的含氟碳化合物之分子。在此低密度電漿中,電子將氣體解離的效率較低。在本說明書及申請專利範圍中,低密度電漿係定義為每cm3 介於107 及109 個電子之間的電子密度。此外,電子中的溫度係小於4 eV。在一實施例中,下游來源係用以使含氟碳化合物之氣體在遠離晶圓處裂解,並進而允許其重組為具有理想反應性(比直接電漿物種更低的反應性)之氟碳化合物物種。舉例來說,在下游的c-C4 F8 可產生較高比例的CF2 及C2 F4 (此乃所期望的)、及較低比例的其他氟碳化合物自由基(其會趨向於非選擇性的沉積而因此較不樂見)。In other embodiments, a low density plasma may be provided in situ or downstream to provide some molecules of the dissociated fluorocarbon compound. In this low density plasma, the efficiency with which electrons dissociate the gas is low. In the context of this specification and the patent application, a low density plasma is defined as an electron density between 10 7 and 10 9 electrons per cm 3 . In addition, the temperature in the electrons is less than 4 eV. In one embodiment, the downstream source is used to cleave the gas of the fluorocarbon compound away from the wafer and thereby allow it to recombine into a fluorocarbon having an ideal reactivity (lower reactivity than the direct plasma species). Compound species. For example, downstream cC 4 F 8 can produce a higher proportion of CF 2 and C 2 F 4 (which is desirable), and a lower proportion of other fluorocarbon free radicals (which tend to be non-selective) Sexual deposition is therefore less enjoyable).

在某些實施例中,在離子轟擊之後及使蝕刻層曝露於含氟碳化合物之分子之前,會將電漿熄滅,以提高在活性位點處反應的未解離之含氟碳化合物之分子的百分比。更佳地,大多數抵達活性位點的含氟碳化合物之分子係未解離的。In certain embodiments, the plasma is extinguished after ion bombardment and prior to exposing the etch layer to molecules of the fluorocarbon compound to increase the molecules of the undissociated fluorocarbon compound reacted at the active site. percentage. More preferably, most of the molecules of the fluorocarbon compound that arrive at the active site are not dissociated.

在一實施例中,在活化蝕刻反應之前,單一單層的含氟碳化合物之分子係附接於該蝕刻層。此種實施例在各循環中可僅蝕刻該蝕刻層一對應厚度。所蝕刻的量係與所沉積的量成比例,其關係是由蝕刻反應之化學計量學、及在氟碳化合物完全耗盡時蝕刻反應停止的限制所界定。在其他實施例中,複數層的含氟碳化合物之分子可能附接或沉積於該蝕刻層上,這可能是由於表面活性位點轉移至附接之分子內的新活性位點、及後續額外的含氟碳化合物之分子附接於這些新活性位點之故。這些實施例會蝕刻該蝕刻層一對應厚度,其再次由化學計量學及氟碳化合物的消耗量所界定。這些實施例提供此種沉積的自限性實施態樣,因而即使沉積了多於單一分子層的含氟碳化合物之分子,此種沉積係自限性的,因此沉積的量不會超過一限制厚度。由於在相鄰之分子鏈上的成對位點會反應並產生終止環結構,因此可預期最後會發生自延續分子活性位點的結束。如此一來,可沉積複數層的含氟碳化合物之分子,同時提供自限性的沉積。所沉積的含氟碳化合物之分子的厚度必須足夠小,以使離子活化反應能夠在下一步驟中進行。此厚度的具體限制係取決於轟擊離子的質量、物種、及能量。較佳地,此自限性的含氟碳化合物之分子的沉積,沉積不超過6 nm的層。更佳地,此自限性的含氟碳化合物之分子的沉積,沉積不超過3 nm的層。In one embodiment, a single monolayer of fluorocarbon compound molecules are attached to the etch layer prior to activating the etch reaction. Such an embodiment may etch only a corresponding thickness of the etch layer in each cycle. The amount etched is proportional to the amount deposited, as defined by the stoichiometry of the etch reaction and the limitations of the etch stop when the fluorocarbon is completely depleted. In other embodiments, molecules of a plurality of layers of fluorocarbon compounds may be attached or deposited on the etch layer, possibly due to transfer of surface active sites to new active sites within the attached molecule, and subsequent additional The molecules of the fluorocarbon are attached to these new active sites. These embodiments etch the etch layer to a corresponding thickness, which is again defined by stoichiometry and fluorocarbon consumption. These embodiments provide a self-limiting embodiment of such deposition, such that even if more than one molecular layer of fluorocarbon molecules are deposited, such deposition is self-limiting and therefore the amount deposited will not exceed a limit. thickness. Since the pair of sites on adjacent molecular chains will react and produce a terminating ring structure, it is expected that the end of the self-sustaining molecular active site will eventually occur. In this way, a plurality of layers of fluorocarbon molecules can be deposited while providing self-limiting deposition. The thickness of the molecules of the deposited fluorine-containing carbon compound must be sufficiently small to allow the ion activation reaction to proceed in the next step. The specific limits of this thickness depend on the mass, species, and energy of the bombardment ions. Preferably, the deposition of the molecules of the self-limiting fluorocarbon compound deposits a layer of no more than 6 nm. More preferably, the deposition of molecules of this self-limiting fluorocarbon compound deposits a layer of no more than 3 nm.

在各種實施例中,含氟碳化合物之分子可具有其他的元素成分,例如氫、氮、及/或氧。這些成分可能對增加分子與表面活性位點的反應性有用。需要含氟碳化合物之分子的碳成分以提供蝕刻選擇性,從而相對於其他層(例如圖案化遮罩或蝕刻終止層)更選擇性地蝕刻目標蝕刻層。需要氟成分以提供將目標蝕刻層中的矽蝕刻移除之能力。在其他實施例中,於蝕刻及表面活化步驟中,可使用其他氣體例如Ne、Xe、或N2 來取代氬。較佳地,在表面氟碳化合物耗盡後,此種轟擊離子不應造成沉積、且不會明顯蝕刻該蝕刻層。In various embodiments, the molecules of the fluorocarbon compound may have other elemental components such as hydrogen, nitrogen, and/or oxygen. These ingredients may be useful for increasing the reactivity of the molecule with surface active sites. The carbon component of the molecules of the fluorocarbon compound is required to provide etch selectivity to more selectively etch the target etch layer relative to other layers (eg, patterned mask or etch stop layer). A fluorine component is required to provide the ability to remove the germanium etch in the target etch layer. In other embodiments, etching and surface activation step, the use of other gases such as Ne, Xe, or N 2 instead of argon. Preferably, such bombardment ions should not cause deposition after surface fluorocarbon depletion and do not significantly etch the etch layer.

一般而言,在不同特徵部之底部上的氟碳化合物沉積之厚度其變化小於2:1,其中該等特徵部的深寬比可變化多達0.1至10。氟碳化合物沉積的自限性之實施態樣允許更均勻的選擇性沉積。In general, the thickness of the fluorocarbon deposit on the bottom of the different features varies by less than 2:1, wherein the aspect ratio of the features can vary by as much as 0.1 to 10. The self-limiting embodiment of fluorocarbon deposition allows for more uniform selective deposition.

儘管在上述實施例中,提供該蝕刻層的離子轟擊以引起氟碳化合物與該蝕刻層之間的蝕刻反應、及提供該蝕刻層的離子轟擊以在由圖案化遮罩所露出的該蝕刻層之部分中產生活性位點,係為個別之步驟,但在其他實施例中,它們可以是同一步驟,該步驟使用一轟擊以依序及/或同時引起蝕刻反應及產生活性位點。Although in the above embodiments, ion bombardment of the etch layer is provided to cause an etch reaction between the fluorocarbon compound and the etch layer, and ion bombardment of the etch layer is provided to expose the etch layer by the patterned mask The generation of active sites in portions is an individual step, but in other embodiments they may be the same step that uses a bombardment to sequentially and/or simultaneously cause an etch reaction and generate an active site.

若此製程係在離子轟擊足以產生表面活性位點、但不足以引起蝕刻反應的情況下進行,則將導致含氟碳化合物之分子的淨原子層沉積。若離子活化步驟能夠在未引起蝕刻反應的情況下產生活性位點,則此淨原子層沉積可能會發生。If the process is carried out with ion bombardment sufficient to produce a surface active site, but insufficient to cause an etch reaction, a net atomic layer deposition of the molecules of the fluorocarbon compound will result. This net atomic layer deposition may occur if the ion activation step is capable of producing an active site without causing an etch reaction.

若在氟碳化合物曝露步驟116中使用含氟碳化合物之分子的電漿,則一些含氟碳化合物之分子會解離而形成氟碳化合物自由基,其會附接於該蝕刻層的表面而無需活性位點,因而此種沉積係非自限性的、較不具選擇性、且將由於遮蔽效應而更相依於特徵寬度。在原子層蝕刻循環期間,由於特徵部的幾何形狀所致,在較寬或較低深寬比特徵部中會比在較窄或較高深寬比特徵部中,發生更多的蝕刻。If a plasma of a molecule of a fluorocarbon compound is used in the fluorocarbon exposure step 116, some of the molecules of the fluorocarbon compound will dissociate to form a fluorocarbon radical which will attach to the surface of the etched layer without The active site, and thus such deposition, is not self-limiting, less selective, and will be more dependent on the feature width due to the shadowing effect. During the atomic layer etch cycle, more etching occurs in the wider or lower aspect ratio features than in the narrower or higher aspect ratio features due to the geometry of the features.

雖然本發明已根據若干較佳實施例加以描述,但仍存在落入本發明之範疇內的修改、變型、置換、及各種替代均等者。亦應注意的是,有許多實施本發明之方法及裝置的替代方式。因此,意即以下所附之申請專利範圍係解釋為包含所有落入本發明之真正精神及範疇內的這些修改、變型、置換、及各種替代均等者。While the invention has been described in terms of several preferred embodiments, modifications, variations, substitutions, and various alternatives are possible within the scope of the invention. It should also be noted that there are many alternative ways of implementing the methods and apparatus of the present invention. Therefore, it is intended that the appended claims be interpreted as including all such modifications, modifications,

104 ~ 128‧‧‧步驟
200‧‧‧堆疊
204‧‧‧基板
208‧‧‧蝕刻層
212‧‧‧圖案化遮罩
216‧‧‧活性位點
217‧‧‧遮罩層
218‧‧‧特徵部
220‧‧‧遮罩圖案特徵部
228‧‧‧氬離子轟擊
232‧‧‧含氟碳化合物之分子
236‧‧‧氬離子轟擊
238‧‧‧揮發性產物
240‧‧‧特徵部
300‧‧‧(電漿)處理腔室
302‧‧‧限制環
304‧‧‧上電極
308‧‧‧下電極
310‧‧‧氣體來源
312‧‧‧氬氣來源
316‧‧‧含氟碳化合物氣體來源
318‧‧‧額外氣體來源
320‧‧‧排放泵
328‧‧‧反應器頂部
335‧‧‧控制器
340‧‧‧受限電漿容積
343‧‧‧氣體入口
348‧‧‧RF(功率)來源
352‧‧‧腔室壁
400‧‧‧電腦系統
402‧‧‧處理器
404‧‧‧電子顯示裝置
406‧‧‧主記憶體
408‧‧‧儲存裝置
410‧‧‧可卸除儲存裝置
412‧‧‧使用者介面裝置
414‧‧‧通信介面
416‧‧‧通信基礎設施
104 ~ 128‧‧‧Steps
200‧‧‧Stacking
204‧‧‧Substrate
208‧‧‧etching layer
212‧‧‧ patterned mask
216‧‧‧Active sites
217‧‧‧ mask layer
218‧‧‧ Characteristic Department
220‧‧‧Mask pattern features
228‧‧‧Argon bombardment
232‧‧ ‧ molecules of fluorocarbons
236‧‧‧argon bombardment
238‧‧‧ volatile products
240‧‧‧Characteristic Department
300‧‧‧(plasma) processing chamber
302‧‧‧Restricted ring
304‧‧‧Upper electrode
308‧‧‧ lower electrode
310‧‧‧ Gas source
312‧‧‧ source of argon
316‧‧‧Fluorine-containing gas source
318‧‧‧Additional gas source
320‧‧‧Drain pump
328‧‧‧reactor top
335‧‧‧ Controller
340‧‧‧Restricted plasma volume
343‧‧‧ gas inlet
348‧‧‧RF (power) source
352‧‧‧ chamber wall
400‧‧‧ computer system
402‧‧‧Processor
404‧‧‧Electronic display device
406‧‧‧ main memory
408‧‧‧ storage device
410‧‧‧Removable storage device
412‧‧‧User interface device
414‧‧‧Communication interface
416‧‧‧Communication infrastructure

本發明係藉由示例之方式而非限制之方式顯示於隨附圖式的圖中,而其中類似的參考數字代表類似的元件,且其中:The present invention is shown by way of example, and not limitation, FIG.

圖1係本發明之一實施例的高階流程圖。1 is a high level flow diagram of an embodiment of the present invention.

圖2A-E係根據本發明之一實施例所處理的堆疊之示意性橫剖面圖。2A-E are schematic cross-sectional views of a stack processed in accordance with an embodiment of the present invention.

圖3係可用於本發明之一實施例中的電漿處理腔室之示意圖。3 is a schematic illustration of a plasma processing chamber that can be used in one embodiment of the present invention.

圖4係可用以實施本發明的電腦系統之示意圖。4 is a schematic illustration of a computer system that can be used to implement the present invention.

104~128‧‧‧步驟 104~128‧‧‧Steps

Claims (19)

一種用於將特徵部蝕刻至蝕刻層中的方法,該蝕刻層係設置於一圖案化遮罩下方,該方法包含執行至少三循環,其中各循環包含以下步驟: 藉由產生一電漿來提供該蝕刻層的離子轟擊,以在由該圖案化遮罩所露出的該蝕刻層之部分中產生複數個活性位點; 將該電漿熄滅; 使該蝕刻層曝露於複數個含氟碳化合物之分子,其導致該複數個含氟碳化合物之分子選擇性地接合於該等活性位點,其中,該選擇性接合過程係自限性的;及 提供該蝕刻層的離子轟擊,以引起該等含氟碳化合物之分子與該蝕刻層之間的蝕刻反應,其中,用以引起蝕刻反應的該蝕刻層之離子轟擊導致揮發性蝕刻產物的形成,該揮發性蝕刻產物係由該蝕刻層及該等含氟碳化合物之分子所形成。A method for etching features into an etch layer, the etch layer being disposed under a patterned mask, the method comprising performing at least three cycles, wherein each cycle comprises the steps of: providing by generating a plasma Ion bombardment of the etch layer to generate a plurality of active sites in a portion of the etch layer exposed by the patterned mask; extinguishing the plasma; exposing the etch layer to a plurality of fluorocarbon compounds a molecule that causes the molecules of the plurality of fluorocarbon compounds to selectively bind to the active sites, wherein the selective bonding process is self-limiting; and providing ion bombardment of the etch layer to cause such An etching reaction between a molecule of a fluorocarbon compound and the etch layer, wherein ion bombardment of the etch layer to cause an etch reaction results in formation of a volatile etch product from the etch layer and the Formed by molecules such as fluorine-containing carbon compounds. 如申請專利範圍第1項中所述之用於將特徵部蝕刻至蝕刻層中的方法,更包含以下步驟:在使該蝕刻層曝露於該複數個含氟碳化合物之分子後且在提供該蝕刻層之離子轟擊以引起蝕刻反應前,將未接合的含氟碳化合物之分子移除。The method for etching a feature into an etch layer as described in claim 1, further comprising the step of: after exposing the etch layer to a molecule of the plurality of fluorocarbon compounds The molecules of the unbonded fluorocarbon compound are removed prior to ion bombardment of the etch layer to cause an etch reaction. 如申請專利範圍第1項中所述之用於將特徵部蝕刻至蝕刻層中的方法,其中,該複數個含氟碳化合物之分子的含氟碳化合物之分子係為提供為氣體的複數個含氟碳化合物之分子中的較大含氟碳化合物之分子的部分,其中,該等較大含氟碳化合物之分子與該等活性位點反應,以產生該等含氟碳化合物之分子,其選擇性地接合於該等活性位點。A method for etching a feature into an etch layer as described in claim 1, wherein the fluorocarbon compound of the plurality of fluorocarbon molecules is provided as a plurality of gases a portion of a molecule of a larger fluorocarbon compound in a molecule of a fluorocarbon compound, wherein molecules of the larger fluorocarbon compound react with the active sites to produce molecules of the fluorocarbon compound, It selectively binds to the active sites. 一種用於將特徵部蝕刻至蝕刻層中的方法,該蝕刻層係設置於一圖案化遮罩下方,該方法包含執行至少一循環,其中各循環包含以下步驟: 提供該蝕刻層的離子轟擊,以在由該圖案化遮罩所露出的該蝕刻層之部分中產生複數個活性位點; 使該蝕刻層曝露於複數個含氟碳化合物之分子,該等含氟碳化合物之分子選擇性地接合於該等活性位點,其中,該選擇性接合過程係自限性的;及 提供該蝕刻層的離子轟擊,以引起該等含氟碳化合物之分子與該蝕刻層之間的蝕刻反應。A method for etching features into an etch layer, the etch layer being disposed under a patterned mask, the method comprising performing at least one cycle, wherein each cycle comprises the steps of: providing ion bombardment of the etch layer, Generating a plurality of active sites in a portion of the etch layer exposed by the patterned mask; exposing the etch layer to molecules of a plurality of fluorocarbon compounds, the molecules of the fluorocarbons being selectively selected Bonding to the active sites, wherein the selective bonding process is self-limiting; and providing ion bombardment of the etch layer to cause an etch reaction between the molecules of the fluorocarbon compound and the etch layer. 如申請專利範圍第4項中所述之用於將特徵部蝕刻至蝕刻層中的方法,其中,用以引起蝕刻反應的該蝕刻層之離子轟擊導致揮發性蝕刻產物的形成,該揮發性蝕刻產物係由該蝕刻層及該等含氟碳化合物之分子所形成。A method for etching a feature into an etch layer as described in claim 4, wherein ion bombardment of the etch layer to cause an etch reaction results in formation of a volatile etch product, the volatility etch The product is formed from the etch layer and molecules of the fluorocarbon compounds. 如申請專利範圍第5項中所述之用於將特徵部蝕刻至蝕刻層中的方法,其中,使該蝕刻層曝露於複數個含氟碳化合物之分子的步驟係藉由使該蝕刻層曝露於未解離的含氟碳化合物之分子來完成。A method for etching a feature into an etch layer as described in claim 5, wherein the step of exposing the etch layer to a plurality of fluorocarbon molecules is performed by exposing the etch layer This is done by the molecule of the undissociated fluorocarbon compound. 如申請專利範圍第6項中所述之用於將特徵部蝕刻至蝕刻層中的方法,其中,提供該蝕刻層的離子轟擊以產生複數個活性位點的步驟係藉由產生一電漿來完成,且更包含以下步驟:在提供該離子轟擊以產生複數個活性位點後且在使該蝕刻層曝露於該複數個含氟碳化合物之分子前,將該電漿熄滅。A method for etching a feature into an etch layer as described in claim 6 wherein the step of providing ion bombardment of the etch layer to generate a plurality of active sites is performed by generating a plasma Completed, and further comprising the step of extinguishing the plasma after providing the ion bombardment to generate a plurality of active sites and before exposing the etch layer to molecules of the plurality of fluorocarbon compounds. 如申請專利範圍第7項中所述之用於將特徵部蝕刻至蝕刻層中的方法,其中,該離子轟擊提供一氬離子轟擊。A method for etching a feature into an etch layer as described in claim 7 wherein the ion bombardment provides an argon ion bombardment. 如申請專利範圍第7項中所述之用於將特徵部蝕刻至蝕刻層中的方法,更包含以下步驟:在使該蝕刻層曝露於該複數個含氟碳化合物之分子後且在提供該蝕刻層之離子轟擊前,將未接合的含氟碳化合物之分子移除。The method for etching a feature into an etch layer as described in claim 7 further includes the step of: after exposing the etch layer to the molecules of the plurality of fluorocarbon compounds and providing the The molecules of the unbonded fluorocarbon compound are removed prior to ion bombardment of the etch layer. 如申請專利範圍第7項中所述之用於將特徵部蝕刻至蝕刻層中的方法,其中,該等含氟碳化合物之分子包括1,3-六氟丁二烯。A method for etching a feature into an etch layer as described in claim 7 wherein the molecules of the fluorocarbon compound comprise 1,3-hexafluorobutadiene. 如申請專利範圍第7項中所述之用於將特徵部蝕刻至蝕刻層中的方法,其中,活性位點的產生引起表面自由基。A method for etching a feature into an etch layer as described in claim 7 wherein the generation of an active site causes surface free radicals. 如申請專利範圍第7項中所述之用於將特徵部蝕刻至蝕刻層中的方法,其中,該等含氟碳化合物之分子包括六氟環氧丙烷(C3 F6 O)。A method for etching a feature into an etch layer as described in claim 7 wherein the molecules of the fluorocarbon compound comprise hexafluoropropylene oxide (C 3 F 6 O). 如申請專利範圍第4項中所述之用於將特徵部蝕刻至蝕刻層中的方法,其中,提供該蝕刻層的離子轟擊以引起該等含氟碳化合物之分子與該蝕刻層之間的蝕刻反應的步驟、及提供該蝕刻層的離子轟擊以在由該圖案化遮罩所露出的該蝕刻層之部分中產生複數個活性位點的步驟,係為個別之步驟。A method for etching a feature into an etch layer as described in claim 4, wherein ion bombardment of the etch layer is provided to cause a molecule between the fluorocarbon compound and the etch layer The step of etching the reaction, and the step of providing ion bombardment of the etch layer to produce a plurality of active sites in the portion of the etch layer exposed by the patterned mask, is an individual step. 如申請專利範圍第4項中所述之用於將特徵部蝕刻至蝕刻層中的方法,其中,提供該蝕刻層的離子轟擊以引起該等含氟碳化合物之分子與該蝕刻層之間的蝕刻反應的步驟、及提供該蝕刻層的離子轟擊以在由該圖案化遮罩所露出的該蝕刻層之部分中產生複數個活性位點的步驟,係為同一步驟。A method for etching a feature into an etch layer as described in claim 4, wherein ion bombardment of the etch layer is provided to cause a molecule between the fluorocarbon compound and the etch layer The step of etching the reaction, and the step of providing ion bombardment of the etch layer to produce a plurality of active sites in the portion of the etch layer exposed by the patterned mask, is the same step. 如申請專利範圍第4項中所述之用於將特徵部蝕刻至蝕刻層中的方法,其中,該至少一循環係為至少十循環。A method for etching a feature into an etch layer as described in claim 4, wherein the at least one cycle is at least ten cycles. 如申請專利範圍第4項中所述之用於將特徵部蝕刻至蝕刻層中的方法,其中,使該蝕刻層曝露於複數個含氟碳化合物之分子的步驟係藉由使該蝕刻層曝露於未解離的含氟碳化合物之分子來完成。A method for etching a feature into an etch layer as described in claim 4, wherein the step of exposing the etch layer to a plurality of fluorocarbon molecules is performed by exposing the etch layer This is done by the molecule of the undissociated fluorocarbon compound. 如申請專利範圍第4項中所述之用於將特徵部蝕刻至蝕刻層中的方法,其中,提供該蝕刻層的離子轟擊以產生複數個活性位點的步驟係藉由產生一電漿來完成,且更包含以下步驟:在提供該離子轟擊以產生複數個活性位點後且在使該蝕刻層曝露於該複數個含氟碳化合物之分子前,將該電漿熄滅。A method for etching a feature into an etch layer as described in claim 4, wherein the step of providing ion bombardment of the etch layer to generate a plurality of active sites is performed by generating a plasma Completed, and further comprising the step of extinguishing the plasma after providing the ion bombardment to generate a plurality of active sites and before exposing the etch layer to molecules of the plurality of fluorocarbon compounds. 如申請專利範圍第4項中所述之用於將特徵部蝕刻至蝕刻層中的方法,更包含以下步驟:在使該蝕刻層曝露於該複數個含氟碳化合物之分子後且在提供該蝕刻層之離子轟擊前,將未接合的含氟碳化合物之分子移除。The method for etching a feature into an etch layer as described in claim 4, further comprising the step of: after exposing the etch layer to a molecule of the plurality of fluorocarbon compounds The molecules of the unbonded fluorocarbon compound are removed prior to ion bombardment of the etch layer. 如申請專利範圍第4項中所述之用於將特徵部蝕刻至蝕刻層中的方法,其中,該複數個含氟碳化合物之分子的含氟碳化合物之分子係為提供為氣體的複數個含氟碳化合物之分子中的較大含氟碳化合物之分子的部分,其中,該等較大含氟碳化合物之分子與該等活性位點反應,以產生該等含氟碳化合物之分子,其選擇性地接合於該等活性位點。A method for etching a feature into an etch layer as described in claim 4, wherein the molecular structure of the fluorocarbon compound of the plurality of fluorocarbon molecules is a plurality of gases provided as a gas a portion of a molecule of a larger fluorocarbon compound in a molecule of a fluorocarbon compound, wherein molecules of the larger fluorocarbon compound react with the active sites to produce molecules of the fluorocarbon compound, It selectively binds to the active sites.
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