TW201522622A - Method for preparing capsular polysaccharides of streptococcus pneumoniae serotype - Google Patents

Method for preparing capsular polysaccharides of streptococcus pneumoniae serotype Download PDF

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TW201522622A
TW201522622A TW102144016A TW102144016A TW201522622A TW 201522622 A TW201522622 A TW 201522622A TW 102144016 A TW102144016 A TW 102144016A TW 102144016 A TW102144016 A TW 102144016A TW 201522622 A TW201522622 A TW 201522622A
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culture
capsular polysaccharide
solution
carried out
protein
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TW102144016A
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TWI545192B (en
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Jin-Hwan Shin
Mahn-Hoon Park
Hun Kim
Myeong-Ju Noh
Su-Jin Park
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Sk Chemicals Co Ltd
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Abstract

The present invention provides an improved process for preparing capsular polysaccharides of Streptococcus pneumoniae serotypes. The process according to the invention includes further culturing the S. pneumoniae serotype without pH adjustment, thereby removing the protein precipitation via acidification by use of a pH adjuster.

Description

用於製備肺炎鏈球菌血清型之莢膜多醣的方法 Method for preparing capsular polysaccharide of S. pneumoniae serotype 發明領域 Field of invention

本發明係關於用於製備肺炎鏈球菌血清型之莢膜多醣的方法。尤其,本發明係關於藉由從能夠製造肺炎球菌性多醣之肺炎鏈球菌[Streptococcus pneumoniae(S.pneumoniae)]血清型培養物移除諸如蛋白質與核酸之雜質製備肺炎球菌性血清型之莢膜多醣的方法。 The present invention relates to a method for preparing a capsular polysaccharide of a S. pneumoniae serotype. In particular, the present invention relates to the preparation of a capsular polysaccharide of a pneumococcal serotype by removing impurities such as proteins and nucleic acids from a serotype culture of a Streptococcus pneumoniae (S. pneumoniae) serotype capable of producing a pneumococcal polysaccharide. Methods.

發明背景 Background of the invention

肺炎鏈球菌是屬於乳桿菌目鏈球菌屬的革蘭氏陽性菌並引致諸如肺炎、菌血症、中耳炎、和腦膜炎之人類疾病。肺炎鏈球菌血清型的細胞具有莢膜,其為包圍各細胞的多醣外殼。此莢膜藉著阻止抗體附著至細菌細胞而干擾吞噬作用。視免疫特性而定,已辨識約90或更多種血清型,據報導其中一些會引致侵襲性疾病。在1996與2008之間從侵襲性肺炎球菌性疾病辨識收集總共37種血清型,以血清型流行性依序為19F>23F>19A>6A>3>9V>6B。該等主要血清型佔了引致侵襲性肺炎球菌性疾病之血 清型的多數,達53.4%。已使用來自該等肺炎鏈球菌血清型之莢膜多醣發展疫苗,例如多醣疫苗與多醣-蛋白質結合型疫苗。 Streptococcus pneumoniae is a Gram-positive bacterium belonging to the genus Streptococcus faecalis and causes human diseases such as pneumonia, bacteremia, otitis media, and meningitis. The cells of the S. pneumoniae serotype have a capsule which is a polysaccharide shell surrounding each cell. This capsule interferes with phagocytosis by preventing antibodies from attaching to bacterial cells. Depending on the immunological properties, about 90 or more serotypes have been identified, some of which are reported to cause invasive diseases. A total of 37 serotypes were collected from invasive pneumococcal disease identification between 1996 and 2008, with serotype prevalence of 19F>23F>19A>6A>3>9V>6B. These major serotypes account for the blood that causes invasive pneumococcal disease The majority of the clear type, up to 53.4%. A capsular polysaccharide development vaccine from such S. pneumoniae serotypes, such as a polysaccharide vaccine and a polysaccharide-protein binding vaccine, has been used.

用於製造多醣疫苗與多醣-蛋白質結合型疫苗之莢膜多醣係獲自能夠製造各血清型多醣的肺炎球菌菌株培養物。各菌株以溫度、pH、與振盪之最佳條件培養,直到生長達到最大值。為獲得非分泌自細胞之肺炎鏈球菌莢膜多醣,細胞係經受使用去氧膽酸鈉(DOC)之細胞裂解方法。隨後,除莢膜多醣以外,眾多蛋白質與核酸從細胞釋放,該等眾多蛋白質與核酸應在培養之後的純化方法中移除。為了使接種後由主體抗原以外的其他物質所導致的不良事件減至最少,蛋白質含量與核酸含量必須符合嚴密規範。舉例來說,就沛兒七價(Prevenar 7TM)而言,應符合以乾重計2-5%或更少蛋白質與1-2%或更少核酸之規範。 The capsular polysaccharide used to manufacture the polysaccharide vaccine and the polysaccharide-protein-binding vaccine is obtained from a culture of a pneumococcal strain capable of producing each serotype polysaccharide. Each strain was incubated at the optimum conditions of temperature, pH, and shaking until the growth reached a maximum. To obtain a non-secreting cell-derived S. pneumonia capsular polysaccharide, the cell line is subjected to a cell lysis method using sodium deoxycholate (DOC). Subsequently, in addition to the capsular polysaccharide, numerous proteins and nucleic acids are released from the cells, and such numerous proteins and nucleic acids should be removed in a purification process after culture. In order to minimize adverse events caused by substances other than the subject antigen after vaccination, the protein content and nucleic acid content must meet strict specifications. For example, in the case of Prevenar 7 (TM ), the specification of 2-5% or less protein and 1-2% or less of nucleic acid by dry weight should be met.

國際公開案WO2006/110352揭示了製備莢膜多醣之方法,其包含培養肺炎鏈球菌、裂解細胞、藉由酸化至pH 5.5或以下使蛋白質沉澱、培育而無振盪、並藉由離心及/或過濾純化。國際公開案WO2008/118752揭示了藉由超濾/透析過濾細胞裂解物並藉由酸化使蛋白質沉澱之製備莢膜多醣方法。習用製備方法基本上包含經由使用pH調整劑酸化讓蛋白質沉澱,其使得整體方法複雜化且亦導致莢膜多醣被修飾並產生有害物質。 International Publication No. WO 2006/110352 discloses a method for preparing a capsular polysaccharide comprising culturing S. pneumoniae, lysing cells, precipitating proteins by acidification to pH 5.5 or below, culturing without oscillation, and by centrifugation and/or filtration purification. International Publication No. WO 2008/118752 discloses a method for preparing a capsular polysaccharide by filtering a cell lysate by ultrafiltration/dialysis and precipitating the protein by acidification. Conventional preparation methods essentially involve precipitating proteins via acidification using a pH adjusting agent, which complicates the overall process and also causes the capsular polysaccharide to be modified and produce harmful substances.

發明詳細說明 Detailed description of the invention

發明人已進行研究,以改良製備肺炎鏈球菌血清型之莢膜多醣的方法。出乎意料地,發現在相同條件下進一步的培養,並無pH調整,會因其產物-尤其是乳酸-導致pH降至適用於蛋白質沉澱之範圍,即pH5.5或以下。換言之,發明人發現進一步的培養,並無pH調整,接著細胞裂解與蛋白質沉澱可移除使用pH調整劑經由酸化使蛋白質沉澱之步驟。 The inventors have conducted studies to improve the preparation of capsular polysaccharides of the S. pneumoniae serotype. Unexpectedly, it was found that further cultivation under the same conditions, without pH adjustment, caused the pH to fall to a range suitable for protein precipitation, i.e., pH 5.5 or below, due to its product, especially lactic acid. In other words, the inventors found that further culture, without pH adjustment, followed by cell lysis and protein precipitation can remove the step of precipitating the protein via acidification using a pH adjuster.

於是,本發明目的係提供用於製備肺炎鏈球菌血清型之莢膜多醣的改良方法。 Accordingly, it is an object of the present invention to provide an improved method for preparing a capsular polysaccharide of a S. pneumoniae serotype.

在本發明態樣中,提供了用於製備肺炎鏈球菌血清型之莢膜多醣的方法,其包含下列步驟:(a)培養肺炎鏈球菌血清型,同時使培養液內的pH維持於7.0至9.4之範圍內;(b)在培養液吸光度達到持平時與吸光度開始下降時之間,終止步驟(a)中的培養;(c)進一步培養獲自步驟(b)之培養液,並無pH調整,直到培養液pH降至5.5或以下;(d)添加裂解劑至獲自步驟(c)之培養液,以裂解細胞,使蛋白質沉澱並移除沉澱蛋白質與細胞碎片;及(e)從獲自步驟(d)之溶液分離與純化莢膜多醣。 In an aspect of the invention, there is provided a method for preparing a capsular polysaccharide of a S. pneumoniae serotype comprising the steps of: (a) cultivating a S. pneumoniae serotype while maintaining a pH in the culture solution at 7.0 (b) between the time when the absorbance of the culture solution reaches a level and when the absorbance begins to decrease, the culture in the step (a) is terminated; (c) the culture liquid obtained from the step (b) is further cultured, and has no pH. Adjust until the pH of the culture solution drops to 5.5 or below; (d) add a lysing agent to the culture solution obtained from step (c) to lyse the cells, precipitate the protein and remove the precipitated proteins and cell debris; and (e) The capsular polysaccharide is isolated and purified from the solution obtained in step (d).

在本發明方法中,該肺炎鏈球菌血清型可為1、2、3、4、5、6A、6B、7F、9N、9V、14、18C、19A、19F、22F、23F或33F。 In the method of the invention, the S. pneumoniae serotype can be 1, 2, 3, 4, 5, 6A, 6B, 7F, 9N, 9V, 14, 18C, 19A, 19F, 22F, 23F or 33F.

在本發明方法中,步驟(a)中的培養可於34-38℃ 以50-150rpm之振盪進行。 In the method of the present invention, the culture in the step (a) can be carried out at 34-38 ° C The oscillation was carried out at 50-150 rpm.

在本發明一具體例中,步驟(b)可以培養液吸光度達到持平時起的1至3小時以內終止步驟(a)中的培養來進行。 In a specific example of the present invention, the step (b) can be carried out by terminating the culture in the step (a) within 1 to 3 hours from the time when the absorbance of the culture liquid reaches a level.

步驟(c)中的進一步培養係於34-38℃以50-150rpm之振盪進行,並無pH調整。 Further cultivation in step (c) was carried out at 34-38 ° C with shaking at 50-150 rpm without pH adjustment.

步驟(d)中的裂解劑可為去氧膽酸鈉。 The lysing agent in step (d) may be sodium deoxycholate.

在本發明又一具體例中,步驟(d)可藉由下列進行:添加裂解劑至獲自步驟(c)之培養液,以裂解細胞,使所得溶液維持於10-20℃達3-24小時,並無振盪,以使蛋白質沉澱並藉由離心該溶液移除沉澱蛋白質與細胞碎片。 In still another embodiment of the present invention, the step (d) can be carried out by adding a lysing agent to the culture solution obtained from the step (c) to lyse the cells, and maintaining the resulting solution at 10-20 ° C for 3-24 After hours, there was no oscillation to precipitate the protein and the precipitated protein and cell debris were removed by centrifuging the solution.

在本發明又一具體例中,步驟(e)中的分離與純化係包含下列步驟:(i)經由深度型過濾器過濾獲自步驟(d)之溶液,以獲得濾液;(ii)濃縮獲自步驟(i)之濾液,接著超濾與離心,以獲得上清液;(iii)添加陽離子型清潔劑至獲自步驟(ii)之上清液以供培育,並離心所得混合物,以獲得包含莢膜多醣的沉降粒或上清液;(iv)使獲自步驟(iii)之莢膜多醣和碘化鈉反應,隨後離心所得反應混合物,以獲得上清液;(v)添加活性碳至獲自步驟(iv)之溶液並過濾所得混合物,以獲得濾液;及 (vi)濃縮獲自步驟(v)之濾液並進行超濾與離心,以獲得莢膜多醣。 In still another embodiment of the present invention, the separating and purifying in the step (e) comprises the steps of: (i) filtering the solution obtained from the step (d) via a depth filter to obtain a filtrate; (ii) concentrating From the filtrate of step (i), followed by ultrafiltration and centrifugation to obtain a supernatant; (iii) adding a cationic detergent to the supernatant obtained from step (ii) for cultivation, and centrifuging the resulting mixture to obtain a sedimentation granule or supernatant comprising a capsular polysaccharide; (iv) reacting the capsular polysaccharide obtained from step (iii) with sodium iodide, followed by centrifuging the resulting reaction mixture to obtain a supernatant; (v) adding activated carbon To the solution obtained from step (iv) and filtering the resulting mixture to obtain a filtrate; (vi) Concentrate the filtrate obtained from step (v) and perform ultrafiltration and centrifugation to obtain a capsular polysaccharide.

在該具體例中,步驟(ii)中的濃縮可使用100kDa膜進行且步驟(vi)中的濃縮係使用30kDa膜進行。此外,步驟(iii)中所用之陽離子型清潔劑可為溴化鯨蠟基三甲基銨,該溴化鯨蠟基三甲基銨係以0.5-3.0%之濃度使用。步驟(v)中的活性碳可以1-5%(w/v)之份量使用。 In this specific example, the concentration in step (ii) can be carried out using a 100 kDa membrane and the concentration in step (vi) is carried out using a 30 kDa membrane. Further, the cationic detergent used in the step (iii) may be cetyl cetyltrimethylammonium, and the brominated cetyltrimethylammonium is used in a concentration of 0.5 to 3.0%. The activated carbon in the step (v) may be used in an amount of from 1 to 5% (w/v).

本發明方法不使用任何pH調整劑。本發明係基於發現到在相同條件下進一步培養血清型肺炎鏈球菌,並無任何pH調整,會因培養產物-尤其是乳酸-而導致pH降至適用於蛋白質沉澱之範圍,即pH 5.5或以下。於是,本發明方法不需使用任何供蛋白質沉澱之pH調整劑,藉此使莢膜多醣之任何修飾及有害物質之產生減至最少並簡化製備方法。本發明方法所獲之肺炎鏈球菌血清型莢膜多醣可有利地用作多醣疫苗與多醣-蛋白質結合型疫苗。 The method of the invention does not use any pH adjusting agent. The present invention is based on the discovery that further culturing of serotype S. pneumoniae under the same conditions without any pH adjustment may result in a pH drop to a range suitable for protein precipitation, ie pH 5.5 or below, due to the culture product, especially lactic acid. . Thus, the method of the present invention does not require the use of any pH adjusting agent for protein precipitation, thereby minimizing the production of any modification and hazardous substances of the capsular polysaccharide and simplifying the preparation process. The S. pneumoniae serotype capsular polysaccharide obtained by the method of the present invention can be advantageously used as a polysaccharide vaccine and a polysaccharide-protein-binding vaccine.

圖1展示肺炎鏈球菌血清型3培養之pH變化及其條件。 Figure 1 shows the pH change of S. pneumoniae serotype 3 culture and its conditions.

圖2展示肺炎鏈球菌血清型6B培養之pH變化及其條件。 Figure 2 shows pH changes and conditions of S. pneumoniae serotype 6B culture.

圖3展示肺炎鏈球菌血清型7F培養之pH變化及其條件。 Figure 3 shows pH changes and conditions of S. pneumoniae serotype 7F culture.

圖4展示肺炎鏈球菌血清型14培養之pH變化及 其條件。 Figure 4 shows the pH change of S. pneumoniae serotype 14 culture and Its conditions.

圖5展示肺炎鏈球菌血清型19A培養之pH變化及其條件。 Figure 5 shows pH changes and conditions of S. pneumoniae serotype 19A culture.

圖6展示肺炎鏈球菌血清型23F培養之pH變化及其條件。 Figure 6 shows pH changes and conditions of S. pneumoniae serotype 23F culture.

發明模式 Invention mode

本發明係提供用於製備肺炎鏈球菌血清型之莢膜多醣的方法,其包含下列步驟:(a)培養肺炎鏈球菌血清型,同時使培養液內的pH維持於7.0至9.4之範圍內;(b)在培養液吸光度達到持平時與吸光度開始下降時之間,終止步驟(a)中的培養;(c)進一步培養獲自步驟(b)之培養液,並無pH調整,直到培養液pH降至5.5或以下;(d)添加裂解劑至獲自步驟(c)之培養液,以裂解細胞,使蛋白質沉澱並移除沉澱蛋白質與細胞碎片;及(e)從獲自步驟(d)之溶液分離與純化莢膜多醣。 The present invention provides a method for preparing a capsular polysaccharide of a S. pneumoniae serotype comprising the steps of: (a) cultivating a S. pneumoniae serotype while maintaining a pH in the culture solution in the range of 7.0 to 9.4; (b) terminating the culture in the step (a) between when the absorbance of the culture solution reaches a level and when the absorbance starts to decrease; (c) further incubating the culture solution obtained from the step (b) without pH adjustment until the culture solution The pH is lowered to 5.5 or below; (d) a lysing agent is added to the culture solution obtained from step (c) to lyse the cells to precipitate the protein and remove the precipitated protein and cell debris; and (e) from the step (d) The solution separates and purifies the capsular polysaccharide.

在本發明方法步驟(a)中,肺炎鏈球菌血清型可為用於製備肺炎球菌性疫苗之任何血清型,其包括但不限於血清型1、2、3、4、5、6A、6B、7F、9N、9V、14、18C、19A、19F、22F、23F、33F及類似者。肺炎鏈球菌血清型菌株為本領域眾所周知且該類菌株可不受限地使用(舉例來說,參見WO2006/110381)。本發明方法步驟(a)中的培養係於一般培 養基中進行,例如以大豆為基質之培養基,同時使培養液內的pH維持於7.0至9.4之範圍內,較佳7.2至8.2,其係藉由使用pH調整劑,例如氫氧化鈉。該培養可於一般習知條件進行,例如於34-38℃之溫度,50-150rpm之振盪。可用於個別肺炎鏈球菌血清型種菌培養與主要培養的pH條件展示於下表1。 In step (a) of the method of the invention, the S. pneumoniae serotype may be any serotype used to prepare a pneumococcal vaccine, including but not limited to serotypes 1, 2, 3, 4, 5, 6A, 6B, 7F, 9N, 9V, 14, 18C, 19A, 19F, 22F, 23F, 33F and the like. S. pneumoniae serotype strains are well known in the art and such strains can be used without limitation (for example, see WO2006/110381). The culture in step (a) of the method of the invention is based on general culture. The nutrient is carried out, for example, in a soybean-based medium while maintaining the pH in the culture solution in the range of 7.0 to 9.4, preferably 7.2 to 8.2, by using a pH adjusting agent such as sodium hydroxide. The culture can be carried out under generally known conditions, for example, at a temperature of 34-38 ° C, with an oscillation of 50-150 rpm. The pH conditions which can be used for individual S. pneumoniae serotype inoculum culture and main culture are shown in Table 1 below.

本發明方法不使用任何pH調整劑。出乎意料地,發明人已發現在相同條件下進一步的培養,並無pH調整,會因其產物-尤其是乳酸-而導致pH降至適用於蛋白 質沉澱之範圍,即pH 5.5或以下。是以,本發明方法係包含培養肺炎鏈球菌血清型,較佳直到生長達其最大值,並進一步培養,無任何pH調整,接著細胞裂解與蛋白質沉澱。於是,本發明方法不需使用任何供蛋白質沉澱之pH調整劑,藉此使莢膜多醣之任何修飾及有害物質之產生減至最少並簡化製備方法。 The method of the invention does not use any pH adjusting agent. Unexpectedly, the inventors have found that further cultivation under the same conditions, without pH adjustment, causes the pH to fall to the protein for its product, especially lactic acid. The range of precipitation is pH 5.5 or below. Thus, the method of the invention comprises culturing a S. pneumoniae serotype, preferably until the growth reaches its maximum, and further culturing without any pH adjustment, followed by cell lysis and protein precipitation. Thus, the method of the present invention does not require the use of any pH adjusting agent for protein precipitation, thereby minimizing the production of any modification and hazardous substances of the capsular polysaccharide and simplifying the preparation process.

本發明方法係包含在培養液吸光度達到持平之時點與吸光度開始下降之時點之間,終止步驟(a)中的培養[即步驟(b)]並進一步包含獲自步驟(b)之培養液,直到pH降至5.5或以下[即步驟(c)]。 The method of the present invention comprises, between the point when the absorbance of the culture solution reaches a level and the point at which the absorbance begins to decrease, terminating the culture in the step (a) [ie, the step (b)] and further comprising the culture liquid obtained from the step (b), Until the pH drops to 5.5 or below [ie step (c)].

在本發明方法步驟(a)的培養中,隨著細胞生長,培養液的吸光度-舉例來說590nm之吸光度(OD590)-會逐步增加至最大值(約於培養開始後7-24小時),然後維持於該值。待一至三小時後,吸光度開始下降。於是,在本發明一具體例中,步驟(b)可以培養液吸光度達到持平時起的一至三小時以內終止步驟(a)中的培養來進行。步驟(c)中的進一步培養可以步驟(a)之同樣條件,即於34-38℃之溫度、以50-150rpm之振盪進行,並無pH調整。該進一步培養自然導致培養液pH降至5.5或以下,藉此提供適用於蛋白質沉澱之pH。 In the culture of step (a) of the method of the present invention, as the cells grow, the absorbance of the culture solution - for example, the absorbance at 590 nm (OD 590 ) - is gradually increased to a maximum value (about 7-24 hours after the start of the culture). And then maintain that value. After one to three hours, the absorbance begins to drop. Thus, in a specific example of the present invention, the step (b) can be carried out by terminating the culture in the step (a) within one to three hours from the time when the absorbance of the culture liquid reaches a level. Further culturing in step (c) can be carried out under the same conditions as in step (a), i.e., at a temperature of 34-38 ° C, with shaking at 50-150 rpm, without pH adjustment. This further culture naturally causes the pH of the culture to fall to 5.5 or below, thereby providing a pH suitable for protein precipitation.

本發明方法係包含添加裂解劑至獲自步驟(c)之培養液,以裂解細胞,使蛋白質沉澱,並移除沉澱蛋白質與細胞碎片[即步驟(d)]。 The method of the invention comprises the addition of a lysing agent to the culture fluid obtained from step (c) to lyse the cells, precipitate the protein, and remove the precipitated proteins and cell debris [ie, step (d)].

細胞裂解可以本領域習知方法進行,例如該等揭 示於WO2006/110381與WO2008/118752者。舉例來說,細胞裂解可使用去氧膽酸鈉作為裂解劑進行。去氧膽酸鈉可以0.10-0.15%(去氧膽酸鈉添加時的濃度)之濃度使用,但不限於此。隨著細胞裂解,肺炎鏈球菌血清型之莢膜多醣從細胞質釋出。此外,蛋白質之沉澱可以使反應混合物保持在10-20℃之溫度來進行且沉澱蛋白質與細胞碎片可藉由一般方法移除,例如離心。在本發明一具體例中,步驟(d)可藉由下列進行:添加裂解劑至獲自步驟(c)之培養液,使所得溶液保持在10-20℃達3-24小時,並無振盪,以使蛋白質沉澱且藉由離心移除沉澱蛋白質與細胞碎片。 Cell lysis can be carried out by methods known in the art, such as Shown in WO2006/110381 and WO2008/118752. For example, cell lysis can be carried out using sodium deoxycholate as a lysing agent. Sodium deoxycholate can be used in a concentration of 0.10 to 0.15% (concentration when sodium deoxycholate is added), but is not limited thereto. As the cells lyse, the capsular polysaccharide of the S. pneumoniae serotype is released from the cytoplasm. In addition, precipitation of the protein can be carried out by maintaining the reaction mixture at a temperature of 10 to 20 ° C and the precipitated protein and cell debris can be removed by a general method such as centrifugation. In a specific embodiment of the present invention, the step (d) can be carried out by adding a lysing agent to the culture solution obtained from the step (c), and maintaining the resulting solution at 10-20 ° C for 3-24 hours without oscillation. To precipitate the protein and remove precipitated proteins and cell debris by centrifugation.

本發明方法係包含從步驟(d)所獲溶液移除雜質-例如存在於細胞中的蛋白質與核酸-來分離與純化莢膜多醣[即步驟(e)]。莢膜多醣之分離與純化可以習知純化法進行,例如該等揭示於WO2006/110381與WO2008/118752者。 The method of the invention comprises the removal of impurities, such as proteins and nucleic acids present in cells, from the solution obtained in step (d) to separate and purify the capsular polysaccharide [ie step (e)]. Isolation and purification of the capsular polysaccharide can be carried out by conventional purification methods, such as those disclosed in WO2006/110381 and WO2008/118752.

在一具體例中,步驟(e)之分離與純化係包含下列步驟:(i)經由深度型過濾器過濾獲自步驟(d)之溶液,以獲得濾液;(ii)濃縮獲自步驟(i)之濾液,接著超濾與離心,以獲得上清液;(iii)添加陽離子型清潔劑至獲自步驟(ii)之上清液以供培育,並離心所得混合物,以獲得包含莢膜多醣的沉降粒或上清液; (iv)使獲自步驟(iii)之莢膜多醣和碘化鈉反應,隨後離心所得反應混合物,以獲得上清液;(v)添加活性碳至獲自步驟(iv)之溶液並過濾所得混合物,以獲得濾液;及(vi)濃縮獲自步驟(v)之濾液並進行超濾與離心,以獲得莢膜多醣。 In one embodiment, the separation and purification of step (e) comprises the steps of: (i) filtering the solution obtained from step (d) via a depth filter to obtain a filtrate; (ii) concentrating from step (i) a filtrate, followed by ultrafiltration and centrifugation to obtain a supernatant; (iii) adding a cationic detergent to the supernatant obtained from step (ii) for cultivation, and centrifuging the resulting mixture to obtain a capsular polysaccharide Settling pellet or supernatant; (iv) reacting the capsular polysaccharide obtained from step (iii) with sodium iodide, followed by centrifuging the resulting reaction mixture to obtain a supernatant; (v) adding activated carbon to the solution obtained from step (iv) and filtering The mixture is obtained to obtain a filtrate; and (vi) the filtrate obtained from the step (v) is concentrated and subjected to ultrafiltration and centrifugation to obtain a capsular polysaccharide.

在該具體例中,在離心移除沉澱蛋白質與細胞碎片後殘留的裂解物係使用深度型過濾器過濾移除。 In this specific example, the lysate remaining after centrifugation to remove precipitated proteins and cell debris is removed by filtration using a depth filter.

此外,可進行兩回濃縮/超濾,以移除蛋白質與核酸。在一具體例中,步驟(ii)中的濃縮可使用100kDa膜進行且步驟(iv)中的濃縮可使用30kDa膜進行。本案所用超濾亦稱作“透析過濾”。 In addition, two concentrations of concentration/ultrafiltration can be performed to remove proteins and nucleic acids. In one embodiment, the concentration in step (ii) can be carried out using a 100 kDa membrane and the concentration in step (iv) can be carried out using a 30 kDa membrane. The ultrafiltration used in this case is also referred to as "diafiltration".

步驟(iii)中所用陽離子型清潔劑可為溴化鯨蠟基三甲基銨。溴化鯨蠟基三甲基銨[溴化鯨蠟基三甲銨,溴化十六烷基-三甲基銨(HB)]可以0.5-3%(溴化鯨蠟基三甲基銨添加時的濃度)之濃度使用。陽離子型清潔劑,例如HB,可藉由使用碘化鈉沉澱移除。若於步驟(iii)中進行離心,莢膜多醣可能以沉降粒(舉例來說,血清型1、2、3、4、5、6A、6B、9N、9V、18C、19A、19F、22F、與23F)、或上清液(舉例來說,7F、14、與33F)之形式存在。以沉降粒形式獲得的莢膜多醣可溶於適宜溶劑(例如氯化鈉水溶液),以用於後續步驟(即和碘化鈉之反應)。存在於上清液內的莢膜多醣可用於後續步驟(即和碘化鈉之反應),而無進一步單離。 The cationic detergent used in step (iii) may be cetyl cetyltrimethylammonium bromide. Cetyl trimethylammonium bromide [Cetyl cetyltrimethylammonium bromide, cetyltrimethylammonium bromide (HB)] can be 0.5-3% (when cetyltrimethylammonium bromide is added) The concentration of the concentration is used. A cationic detergent, such as HB, can be removed by precipitation using sodium iodide. If centrifugation is carried out in step (iii), the capsular polysaccharide may be a sedimentary granule (for example, serotypes 1, 2, 3, 4, 5, 6A, 6B, 9N, 9V, 18C, 19A, 19F, 22F, It exists in the form of 23F), or a supernatant (for example, 7F, 14, and 33F). The capsular polysaccharide obtained in the form of settled granules can be dissolved in a suitable solvent (for example, an aqueous solution of sodium chloride) for use in the subsequent step (i.e., reaction with sodium iodide). The capsular polysaccharide present in the supernatant can be used in the subsequent step (i.e., reaction with sodium iodide) without further isolation.

此外,步驟(v)中的活性碳可較佳以1-5%(w/v) 之份量使用。 Further, the activated carbon in the step (v) may preferably be 1-5% (w/v). The amount used.

在下文中,本發明係參照下列實施例進一步例示。然而,所提供之實施例僅供例示目的,於是不應以任何方式解讀為限制本發明之範疇。 Hereinafter, the present invention is further exemplified with reference to the following examples. However, the examples provided are for illustrative purposes only and are not to be construed as limiting the scope of the invention in any way.

實施例 Example

下列實施例所用以大豆為基質之培養基之組成物展示於表2。 The compositions of the soy-based medium used in the following examples are shown in Table 2.

實施例1.製備肺炎鏈球菌莢膜多醣血清型3、6B、與19A Example 1. Preparation of S. pneumoniae capsular polysaccharide serotypes 3, 6B, and 19A

製備細胞庫 Preparation of cell bank

肺炎鏈球菌血清型3、6B、與19A的保存菌種係獲自美國菌種中心(ATCC)。種菌培養與主要培養所用菌株展示於表3。 The strains of S. pneumoniae serotypes 3, 6B, and 19A were obtained from the American Center for Strain (ATCC). The strains used for inoculum culture and main culture are shown in Table 3.

創建保存菌種的數個世代(F1、F2、與F3世代)。製造保存菌種的兩個額外世代。第一額外世代係由F3小瓶製成,繼代則由第一額外世代小瓶製成。菌種小瓶係以合成甘油作為冷凍保護劑冷凍(<-70℃)儲存。為製備細胞庫,使所有培養物生長於以大豆為基質之培養基中。冷凍前,先離心濃縮細胞,移去用過的培養基,並使細胞沉降粒再次懸浮於含冷凍保護劑-例如合成甘油-之新鮮培養基。 Create several generations of preserved strains (F1, F2, and F3 generations). Create two additional generations of preserved strains. The first extra generation was made from F3 vials, and the subsequent generations were made from the first extra generation vials. The vials of the strains were stored frozen (<-70 ° C) with synthetic glycerol as a cryoprotectant. To prepare a cell bank, all cultures were grown in soy-based medium. Prior to freezing, the cells are concentrated by centrifugation, the spent medium is removed, and the cell pellet is resuspended in fresh medium containing a cryoprotectant, such as synthetic glycerol.

培養與採集 Cultivation and collection

使用來自工作細胞庫之培養物接種含以大豆為基質之培養基之菌種瓶並培育該瓶。待達到目標光學密度(吸光度)後,使用菌種瓶接種含以大豆為基質之培養基之菌種發酵槽。於34-38℃以120rpm振盪培育發酵槽,同時以3N NaOH使pH維持約7.2或以上。每2-3小時取樣,並量測其光學密度。當光學密度開始大幅成長時,每30分至1小時進行採樣,以量測其光學密度。在光學密度量測達到某值並維持恒定的1小時後,終止培養。然後,並無任何pH調整,以同樣溫度、同樣rpm振盪繼續進一步培養,直到pH達到5.5或更少。在進一步培養終止後,將0.12%濃度之去氧膽酸鈉加至該培養物,以裂解細菌細胞。使所得發酵槽內容物冷卻至10-15℃並維持於此溫度,並無振盪,達約3小時,以誘發蛋白質沉澱。然後,將混合物離心,以移除沉澱蛋白質與細胞碎片。 A strain containing a soybean-based medium is inoculated using a culture from a working cell bank and the bottle is incubated. After the target optical density (absorbance) is reached, the strain cell containing the soybean-based medium is inoculated with the strain bottle. The fermentation tank was incubated at 34-38 ° C with shaking at 120 rpm while maintaining the pH at about 7.2 or above with 3N NaOH. Samples were taken every 2-3 hours and their optical density was measured. When the optical density begins to grow substantially, sampling is performed every 30 minutes to 1 hour to measure the optical density. The culture was terminated after the optical density measurement reached a certain value and was maintained constant for 1 hour. Then, without any pH adjustment, further cultivation was continued at the same temperature and the same rpm oscillation until the pH reached 5.5 or less. After the further culture was terminated, 0.12% sodium deoxycholate was added to the culture to lyse the bacterial cells. The contents of the resulting fermenter were cooled to 10-15 ° C and maintained at this temperature without shaking for about 3 hours to induce protein precipitation. The mixture is then centrifuged to remove precipitated proteins and cell debris.

純化 purification

將獲自離心之溶液以深度型過濾器過濾,以移除 未於離心期間沉澱之蛋白質與細胞碎片。該濾液於100kDa MW膜上濃縮,濃縮物以25mM磷酸鈉緩衝液(pH 7.2)透析過濾。透析過濾係進行直至濾液導電率達到約3-4mS/cm為止,TMP設定為0.5-1.5巴或以下。從樣本移除雜質後,添加來自庫存溶液以提供約1.0% HB(w/v)最終濃度之溴化鯨蠟基三甲基銨[溴化鯨蠟基三甲銨,溴化十六烷基-三甲基銨(HB)]使多醣從該濃縮透析過濾溶液沉澱,同時振盪約1小時,接著離心。將所得多醣沉降粒溶於約0.25M氯化鈉水溶液並將來自庫存NaI溶液以提供約0.5%(w/v)最終濃度之碘化鈉(NaI)加至多醣溶液。將該溶液離心,以獲得上清液並將活性碳慢慢加至所獲溶液,至約2.0w/v%,同時振盪約1小時,然後過濾溶液。濾液於30kDa膜上濃縮並使用約10倍體積三次蒸餾水透析過濾該濃縮物。透析過濾係進行直至濾液導電率達到約10μS/cm為止,TMP設定為0.5-1.5巴或以下。濃縮物係經無菌過濾並儲存於-20℃。 The solution obtained from centrifugation is filtered with a depth filter to remove Protein and cell debris that were not precipitated during centrifugation. The filtrate was concentrated on a 100 kDa MW membrane and the concentrate was dialyzed against 25 mM sodium phosphate buffer (pH 7.2). The diafiltration system is carried out until the conductivity of the filtrate reaches about 3-4 mS/cm, and the TMP is set to 0.5 to 1.5 bar or less. After the impurities were removed from the sample, brominated cetyltrimethylammonium bromide (methyl cetyl bromide, cetyl bromide) was added from the stock solution to provide a final concentration of about 1.0% HB(w/v). Trimethylammonium (HB)] precipitated the polysaccharide from the concentrated diafiltration solution while shaking for about 1 hour, followed by centrifugation. The resulting polysaccharide pellet was dissolved in about 0.25 M aqueous sodium chloride solution and sodium iodide (NaI) from the stock NaI solution to provide a final concentration of about 0.5% (w/v) was added to the polysaccharide solution. The solution was centrifuged to obtain a supernatant and activated carbon was slowly added to the obtained solution to about 2.0 w/v% while shaking for about 1 hour, and then the solution was filtered. The filtrate was concentrated on a 30 kDa membrane and the concentrate was dialyzed against about 10 volumes of three distilled water. The diafiltration system was carried out until the conductivity of the filtrate reached about 10 μS/cm, and the TMP was set to 0.5 to 1.5 bar or less. The concentrate was sterile filtered and stored at -20 °C.

各純化步驟所獲蛋白質、核酸與多醣總量及其純化產量展示於表4至6。 The total amount of protein, nucleic acid and polysaccharide obtained in each purification step and the purified yield thereof are shown in Tables 4 to 6.

如表4-6所示,本發明方法所獲莢膜多醣係符合殘留蛋白質含量之規範,並無運用任何個別酸化方法,其回收產量分別為49%或更多(血清型3莢膜多醣)、65%或更多(血清型6B莢膜多醣)、及60%或更多(血清型19A莢膜多醣)。於是,根據本發明之方法可有效地以簡化方法製造莢膜多醣。 As shown in Table 4-6, the capsular polysaccharide obtained by the method of the present invention conforms to the specification of residual protein content, and does not use any individual acidification method, and the recovered yield is 49% or more (serotype 3 capsular polysaccharide). , 65% or more (serotype 6B capsular polysaccharide), and 60% or more (serotype 19A capsular polysaccharide). Thus, the capsular polysaccharide can be efficiently produced in a simplified manner according to the method of the present invention.

實施例2.製備肺炎鏈球菌莢膜多醣血清型7F與14製備細胞庫 Example 2. Preparation of S. pneumoniae capsular polysaccharide serotype 7F and 14 preparation cell bank

肺炎鏈球菌血清型7F與14的保存菌種係獲自美國菌種中心(ATCC)。種菌培養與主要培養所用菌株展示於表7。 Preservative strains of S. pneumoniae serotypes 7F and 14 were obtained from the American Center for Strain (ATCC). The strains used for inoculum culture and main culture are shown in Table 7.

創建保存菌種的數個世代(F1、F2、與F3世代)。製造保存菌種的兩個額外世代。第一額外世代係由F3小瓶製成,繼代則由第一額外世代小瓶製成。菌種小瓶係以合成甘油作為冷凍保護劑冷凍(<-70℃)儲存。為製備細胞庫,使所有培養物生長於以大豆為基質之培養基中。冷凍前,先離心濃縮細胞,移去用過的培養基,並使細胞沉降粒再次懸浮於含冷凍保護劑-例如合成甘油-之新鮮培養基。 Create several generations of preserved strains (F1, F2, and F3 generations). Create two additional generations of preserved strains. The first extra generation was made from F3 vials, and the subsequent generations were made from the first extra generation vials. The vials of the strains were stored frozen (<-70 ° C) with synthetic glycerol as a cryoprotectant. To prepare a cell bank, all cultures were grown in soy-based medium. Prior to freezing, the cells are concentrated by centrifugation, the spent medium is removed, and the cell pellet is resuspended in fresh medium containing a cryoprotectant, such as synthetic glycerol.

培養與採集 Cultivation and collection

使用來自工作細胞庫之培養物接種含以大豆為基質之培養基之菌種瓶並培育該瓶。待達到目標光學密度(吸光度)後,使用菌種瓶接種含以大豆為基質之培養基之菌種發酵槽。於34-38℃以120rpm振盪培育發酵槽,同時以3N NaOH使pH維持約7.2或以上。每2-3小時取樣,並量測其光學密度。當光學密度開始大幅成長時,每30分至1小時進行採樣,以量測其光學密度。在光學密度量測達到某值並維持恒定的1小時後,終止培養。然後,並無任何pH調整,以同樣溫度、同樣rpm振盪繼續進一步培養,直到pH達到5.5或更少。在進一步培養終止後,將0.12%濃度之去氧膽酸鈉加至該培養物,以裂解細菌細胞。使所得發酵槽內容物冷卻至10-15℃並維持於此溫度,並無振盪,達約3小時,以誘發蛋白質沉澱。然後,將混合物離心,移除沉澱蛋白質與細胞碎片。 A strain containing a soybean-based medium is inoculated using a culture from a working cell bank and the bottle is incubated. After the target optical density (absorbance) is reached, the strain cell containing the soybean-based medium is inoculated with the strain bottle. The fermentation tank was incubated at 34-38 ° C with shaking at 120 rpm while maintaining the pH at about 7.2 or above with 3N NaOH. Samples were taken every 2-3 hours and their optical density was measured. When the optical density begins to grow substantially, sampling is performed every 30 minutes to 1 hour to measure the optical density. The culture was terminated after the optical density measurement reached a certain value and was maintained constant for 1 hour. Then, without any pH adjustment, further cultivation was continued at the same temperature and the same rpm oscillation until the pH reached 5.5 or less. After the further culture was terminated, 0.12% sodium deoxycholate was added to the culture to lyse the bacterial cells. The contents of the resulting fermenter were cooled to 10-15 ° C and maintained at this temperature without shaking for about 3 hours to induce protein precipitation. The mixture is then centrifuged to remove precipitated proteins and cell debris.

純化 purification

將獲自離心之溶液以深度型過濾器過濾,以移除 未於離心期間沉澱之蛋白質與細胞碎片。濃縮物以25mM磷酸鈉緩衝液(pH 7.2)透析過濾。透析過濾係進行直至濾液導電率達到約3-4mS/cm為止,TMP設定為0.5-1.5巴或以下。從樣本移除雜質後,添加來自庫存溶液以提供約1.0% HB(w/v)最終濃度之溴化鯨蠟基三甲基銨[溴化鯨蠟基三甲銨,溴化十六烷基-三甲基銨(HB)]至該濃縮透析過濾溶液,同時振盪約1小時,接著離心,以獲得上清液。將來自庫存NaI溶液以達到約0.5%(w/v)最終濃度之碘化鈉(NaI)加至所得上清液。將該溶液離心,以獲得上清液並將活性碳慢慢加至所獲溶液,至約2.0w/v%,同時振盪約1小時,然後過濾溶液。濾液於30kDa膜上濃縮並使用約10倍體積三次蒸餾水透析過濾該濃縮物。透析過濾係進行直至濾液導電率達到約10μS/cm為止,TMP設定為0.5-1.5巴或以下。濃縮物係經無菌過濾並儲存於-20℃。 The solution obtained from centrifugation is filtered with a depth filter to remove Protein and cell debris that were not precipitated during centrifugation. The concentrate was dialyzed against 25 mM sodium phosphate buffer (pH 7.2). The diafiltration system is carried out until the conductivity of the filtrate reaches about 3-4 mS/cm, and the TMP is set to 0.5 to 1.5 bar or less. After the impurities were removed from the sample, brominated cetyltrimethylammonium bromide (methyl cetyl bromide, cetyl bromide) was added from the stock solution to provide a final concentration of about 1.0% HB(w/v). Trimethylammonium (HB)] to the concentrated diafiltration solution while shaking for about 1 hour, followed by centrifugation to obtain a supernatant. Sodium iodide (NaI) from the stock NaI solution to a final concentration of about 0.5% (w/v) was added to the resulting supernatant. The solution was centrifuged to obtain a supernatant and activated carbon was slowly added to the obtained solution to about 2.0 w/v% while shaking for about 1 hour, and then the solution was filtered. The filtrate was concentrated on a 30 kDa membrane and the concentrate was dialyzed against about 10 volumes of three distilled water. The diafiltration system was carried out until the conductivity of the filtrate reached about 10 μS/cm, and the TMP was set to 0.5 to 1.5 bar or less. The concentrate was sterile filtered and stored at -20 °C.

各純化步驟所獲蛋白質、核酸與多醣總量及其純化產量展示於表8與9。 The total amount of protein, nucleic acid and polysaccharide obtained in each purification step and its purified yield are shown in Tables 8 and 9.

如表8與9所示,本發明方法所獲莢膜多醣係符合殘留蛋白質含量之規範,並無運用任何個別酸化方法,其回收產量分別為60%或更多(血清型7F莢膜多醣)與55%或更多(血清型14莢膜多醣)。於是,根據本發明之方法可有效地以簡化方法製造莢膜多醣。 As shown in Tables 8 and 9, the capsular polysaccharide obtained by the method of the present invention conforms to the specification of residual protein content, and does not use any individual acidification method, and the recovered yield is 60% or more (serotype 7F capsular polysaccharide). With 55% or more (serotype 14 capsular polysaccharide). Thus, the capsular polysaccharide can be efficiently produced in a simplified manner according to the method of the present invention.

實施例3.製備肺炎鏈球菌莢膜多醣血清型23F Example 3. Preparation of Streptococcus pneumoniae capsular polysaccharide serotype 23F

製備細胞庫 Preparation of cell bank

肺炎鏈球菌血清型23F的保存菌種係獲自美國菌種中心,ATCC No.6323。 The preserved strain of Streptococcus pneumoniae serotype 23F was obtained from the American Center for Strain, ATCC No. 6323.

創建保存菌種的數個世代(F1、F2、與F3世代)。製造保存菌種的兩個額外世代。第一額外世代係由F3小瓶製成,繼代則由第一額外世代小瓶製成。菌種小瓶係以合成甘油作為冷凍保護劑冷凍(<-70℃)儲存。為製備細胞庫,使所有培養物生長於以大豆為基質之培養基中。冷凍前,先離心濃縮細胞,移去用過的培養基,並使細胞沉降粒再次懸浮於含冷凍保護劑-例如合成甘油-之新鮮培養基。 Create several generations of preserved strains (F1, F2, and F3 generations). Create two additional generations of preserved strains. The first extra generation was made from F3 vials, and the subsequent generations were made from the first extra generation vials. The vials of the strains were stored frozen (<-70 ° C) with synthetic glycerol as a cryoprotectant. To prepare a cell bank, all cultures were grown in soy-based medium. Prior to freezing, the cells are concentrated by centrifugation, the spent medium is removed, and the cell pellet is resuspended in fresh medium containing a cryoprotectant, such as synthetic glycerol.

培養與採集 Cultivation and collection

使用來自工作細胞庫之培養物接種含以大豆為基質之培養基之菌種瓶並培育該瓶。待達到目標光學密度(吸光度)後,使用菌種瓶接種含以大豆為基質之培養基之菌種發酵槽。於34-38℃以120rpm振盪培育發酵槽,同時以3N NaOH使pH維持約7.2或以上。每2-3小時取樣,並量測其光學密度。當光學密度開始大幅成長時,每30分至1小時進行採樣,以量測其光學密度。在光學密度量測達到某值並維持恒定的1小時後,終止培養。然後,並無任何pH調整,以同樣溫度、同樣rpm振盪繼續進一步培養,直到pH達到5.5或更少。在進一步培養終止後,將0.12%濃度之去氧膽酸鈉加至該培養物,以裂解細菌細胞。使所得發酵槽內容物冷卻至10-15℃並維持於此溫度,並無振盪,達約3小時,以誘發蛋白質沉澱。然後,將混合物離心,以移除沉澱蛋白 質與細胞碎片。 A strain containing a soybean-based medium is inoculated using a culture from a working cell bank and the bottle is incubated. After the target optical density (absorbance) is reached, the strain cell containing the soybean-based medium is inoculated with the strain bottle. The fermentation tank was incubated at 34-38 ° C with shaking at 120 rpm while maintaining the pH at about 7.2 or above with 3N NaOH. Samples were taken every 2-3 hours and their optical density was measured. When the optical density begins to grow substantially, sampling is performed every 30 minutes to 1 hour to measure the optical density. The culture was terminated after the optical density measurement reached a certain value and was maintained constant for 1 hour. Then, without any pH adjustment, further cultivation was continued at the same temperature and the same rpm oscillation until the pH reached 5.5 or less. After the further culture was terminated, 0.12% sodium deoxycholate was added to the culture to lyse the bacterial cells. The contents of the resulting fermenter were cooled to 10-15 ° C and maintained at this temperature without shaking for about 3 hours to induce protein precipitation. Then, the mixture is centrifuged to remove precipitated proteins. Quality and cell debris.

純化 purification

將獲自離心之溶液以深度型過濾器過濾,以移除未於離心期間沉澱之蛋白質與細胞碎片。該濾液於100kDa MW膜上濃縮,濃縮物以25mM磷酸鈉緩衝液(pH 7.2)透析過濾。透析過濾係進行直至濾液導電率達到約3-4mS/cm為止,TMP設定為0.5-1.5巴或以下。從樣本移除雜質後,添加來自庫存溶液以提供約2.5% HB(w/v)最終濃度之溴化鯨蠟基三甲基銨[溴化鯨蠟基三甲銨,溴化十六烷基-三甲基銨(HB)]使多醣從該濃縮透析過濾溶液沉澱,同時振盪約1小時,接著離心。將所得多醣沉降粒溶於約0.25M氯化鈉水溶液並將來自庫存NaI溶液以提供約0.5%(w/v)最終濃度之碘化鈉(NaI)加至多醣溶液。將該溶液離心,以獲得上清液並將活性碳慢慢加至上清液,至約2.0w/v%,同時振盪約1小時,然後過濾溶液。濾液於30kDa膜上濃縮並使用約10倍體積三次蒸餾水透析過濾該濃縮物。透析過濾係進行直至濾液導電率達到約10μS/cm為止,TMP設定為0.5-1.5巴或以下。濃縮物係經無菌過濾並儲存於-20℃。 The solution obtained from centrifugation was filtered through a depth filter to remove proteins and cell debris that were not precipitated during centrifugation. The filtrate was concentrated on a 100 kDa MW membrane and the concentrate was dialyzed against 25 mM sodium phosphate buffer (pH 7.2). The diafiltration system is carried out until the conductivity of the filtrate reaches about 3-4 mS/cm, and the TMP is set to 0.5 to 1.5 bar or less. After the impurities were removed from the sample, brominated cetyltrimethylammonium bromide (methyl cetyl bromide, cetyl bromide) was added from the stock solution to provide a final concentration of about 2.5% HB(w/v). Trimethylammonium (HB)] precipitated the polysaccharide from the concentrated diafiltration solution while shaking for about 1 hour, followed by centrifugation. The resulting polysaccharide pellet was dissolved in about 0.25 M aqueous sodium chloride solution and sodium iodide (NaI) from the stock NaI solution to provide a final concentration of about 0.5% (w/v) was added to the polysaccharide solution. The solution was centrifuged to obtain a supernatant and activated carbon was slowly added to the supernatant to about 2.0 w/v% while shaking for about 1 hour, and then the solution was filtered. The filtrate was concentrated on a 30 kDa membrane and the concentrate was dialyzed against about 10 volumes of three distilled water. The diafiltration system was carried out until the conductivity of the filtrate reached about 10 μS/cm, and the TMP was set to 0.5 to 1.5 bar or less. The concentrate was sterile filtered and stored at -20 °C.

各純化步驟所獲蛋白質、核酸與多醣總量及其純化產量展示於表10。 The total amount of protein, nucleic acid and polysaccharide obtained in each purification step and the purified yield thereof are shown in Table 10.

如表10所示,本發明方法所獲莢膜多醣血清型23F係符合殘留蛋白質含量之規範,並無運用任何個別酸化方法,其回收產量為60%或更多。於是,根據本發明之方法可有效地以簡化方法製造莢膜多醣。 As shown in Table 10, the capsular polysaccharide serotype 23F obtained by the method of the present invention conformed to the specification of the residual protein content, and did not use any individual acidification method, and the recovery yield was 60% or more. Thus, the capsular polysaccharide can be efficiently produced in a simplified manner according to the method of the present invention.

Claims (12)

一種用於製備肺炎鏈球菌血清型之莢膜多醣的方法,其包含:(a)培養肺炎鏈球菌血清型,同時使培養液內的pH維持於7.0至9.4之範圍內;(b)在培養液吸光度達到持平時與吸光度開始下降時之間,終止步驟(a)中的培養;(c)進一步培養獲自步驟(b)之培養液,並無pH調整,直到培養液pH降至5.5或以下;(d)添加裂解劑至獲自步驟(c)之培養液,以裂解細胞,使蛋白質沉澱並移除沉澱蛋白質與細胞碎片;及(e)從獲自步驟(d)之溶液分離與純化莢膜多醣。 A method for preparing a capsular polysaccharide of a S. pneumoniae serotype, comprising: (a) cultivating a S. pneumoniae serotype while maintaining a pH in the culture solution in a range of 7.0 to 9.4; (b) in culturing The liquid in the step (a) is terminated between when the liquid absorbance reaches a level and when the absorbance starts to decrease; (c) the culture liquid obtained in the step (b) is further cultured without pH adjustment until the pH of the culture solution drops to 5.5 or Following; (d) adding a lysing agent to the culture broth obtained from step (c) to lyse the cells, precipitating the protein and removing the precipitated protein and cell debris; and (e) separating from the solution obtained from step (d) The capsular polysaccharide is purified. 如請求項1之方法,其中該肺炎鏈球菌血清型為1、2、3、4、5、6A、6B、7F、9N、9V、14、18C、19A、19F、22F、23F或33F。 The method of claim 1, wherein the S. pneumoniae serotype is 1, 2, 3, 4, 5, 6A, 6B, 7F, 9N, 9V, 14, 18C, 19A, 19F, 22F, 23F or 33F. 如請求項1之方法,其中步驟(a)中的培養係於34-38℃以50-150rpm之振盪進行。 The method of claim 1, wherein the culturing in step (a) is carried out at 34-38 ° C with shaking at 50-150 rpm. 如請求項1之方法,其中步驟(b)係以培養液吸光度達到持平時起的1至3小時以內終止步驟(a)中的培養來進行。 The method of claim 1, wherein the step (b) is carried out by terminating the culture in the step (a) within 1 to 3 hours from the time when the absorbance of the culture solution reaches a level. 如請求項1之方法,其中步驟(c)中的進一步培養係於34-38℃以50-150rpm之振盪進行,並無pH調整。 The method of claim 1, wherein the further culturing in step (c) is carried out at 34-38 ° C with shaking at 50-150 rpm without pH adjustment. 如請求項1之方法,其中步驟(d)中的裂解劑為去氧膽酸鈉。 The method of claim 1, wherein the lysing agent in step (d) is sodium deoxycholate. 如請求項1之方法,其中步驟(d)係藉由下列進行:添加裂解劑至獲自步驟(c)之培養液,以裂解細胞,使所得溶液維持於10-20℃達3-24小時,並無振盪,以使蛋白質沉澱且藉由離心該所得溶液移除沉澱蛋白質與細胞碎片。 The method of claim 1, wherein the step (d) is carried out by adding a lysing agent to the culture solution obtained from the step (c) to lyse the cells, and maintaining the resulting solution at 10-20 ° C for 3 to 24 hours. There is no oscillation to precipitate the protein and the precipitated protein and cell debris are removed by centrifugation of the resulting solution. 如請求項1之方法,其中步驟(e)中的分離與純化係包含下列步驟:(i)經由深度型過濾器(Depth filter)過濾獲自步驟(d)之溶液,以獲得濾液;(ii)濃縮獲自步驟(i)之濾液,接著超濾與離心,以獲得上清液;(iii)添加陽離子型清潔劑至獲自步驟(ii)之上清液以供培育,並離心所得混合物,以獲得包含莢膜多醣的沉降粒或上清液;(iv)使獲自步驟(iii)之莢膜多醣和碘化鈉反應,隨後離心所得反應混合物,以獲得上清液;(v)添加活性碳至獲自步驟(iv)之溶液並過濾所得混合物,以獲得濾液;及(vi)濃縮獲自步驟(v)之濾液並進行超濾與離心,以獲得莢膜多醣。 The method of claim 1, wherein the separating and purifying in the step (e) comprises the steps of: (i) filtering the solution obtained from the step (d) via a depth filter (Depth filter) to obtain a filtrate; (ii) Concentrating the filtrate obtained from step (i), followed by ultrafiltration and centrifugation to obtain a supernatant; (iii) adding a cationic detergent to the supernatant obtained from step (ii) for cultivation, and centrifuging the resulting mixture Obtaining a pellet or supernatant comprising a capsular polysaccharide; (iv) reacting the capsular polysaccharide obtained from step (iii) with sodium iodide, and then centrifuging the resulting reaction mixture to obtain a supernatant; (v) Activated carbon is added to the solution obtained from step (iv) and the resulting mixture is filtered to obtain a filtrate; and (vi) the filtrate obtained from step (v) is concentrated and subjected to ultrafiltration and centrifugation to obtain a capsular polysaccharide. 如請求項8之方法,其中步驟(ii)中的濃縮係使用100kDa膜進行。 The method of claim 8, wherein the concentration in step (ii) is carried out using a 100 kDa membrane. 如請求項8之方法,其中步驟(vi)中的濃縮係使用30kDa膜進行。 The method of claim 8, wherein the concentration in step (vi) is carried out using a 30 kDa film. 如請求項8之方法,其中步驟(iii)中使用的陽離子型清潔劑為溴化鯨蠟基三甲基銨(cetyltrimethylammonium bromide)。 The method of claim 8, wherein the cationic detergent used in the step (iii) is cetyltrimethylammonium bromide. 如請求項8之方法,其中步驟(v)中的活性碳係以1-5%(w/v)之份量使用。 The method of claim 8, wherein the activated carbon in the step (v) is used in an amount of from 1 to 5% (w/v).
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