TW201522045A - Element-processing layered structure, method for manufacturing element-processing layered structure, and method for manufacturing thin element using same - Google Patents
Element-processing layered structure, method for manufacturing element-processing layered structure, and method for manufacturing thin element using same Download PDFInfo
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- C09J179/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09J161/00 - C09J177/00
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- C09J179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
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- B32—LAYERED PRODUCTS
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- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
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- H01L2221/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
- H01L2221/67—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
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- H01L2221/68327—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support used during dicing or grinding
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- H—ELECTRICITY
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- H01L2221/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
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Abstract
Description
本發明係關於一種耐熱性優異,即便通過半導體裝置、影像顯示裝置等之製造步驟而接著力亦無變化,其後可於室溫且溫和之條件下剝離之暫時貼附用接著劑、於暫時接著層使用該暫時貼附用接著劑之元件加工用積層體、及元件加工用積層體之製造方法、以及使用該元件加工用積層體之薄型元件之製造方法。 The present invention relates to an adhesive for temporary attachment which is excellent in heat resistance and which is not changed by a manufacturing process of a semiconductor device or a video display device, and which can be peeled off at room temperature and mildly thereafter. Next, the layered body for element processing for the temporary attaching adhesive, the method for producing the laminated body for processing the element, and the method for producing the thin element using the laminated body for the element processing are used.
近年來一直推進半導體裝置、影像顯示裝置之輕量化、薄型化。尤其是於半導體裝置中,為了獲取半導體元件之高積體化、高密度化,而推進藉由矽貫通電極(TSV,Through Silicon Via(矽穿孔))連接並且積層半導體晶片之技術開發。又,必須使封裝較薄,而研究將半導體電路形成基板之厚度薄型化為100μm以下並進行加工。於該步驟中藉由對半導體電路形成基板之非電路形成面(背面)進行研磨而薄型化,從而於其背面形成背面電極。為了防止研磨等步驟中之半導體電路形成基板之裂紋,而將半導體電路形成基板固定於具有支持性之矽晶圓或玻璃基板等支持基板,進行研磨、背面電路形成加工等後,將加工後之半導體電路形成基板自支持基板剝離。為了於支持基板上固定半導體電路形成基板而使用暫時貼附材,對可用作該暫時貼附材之接著劑要求可耐受半導體步驟之程度之耐熱性,又,要求於加工步驟結束後可容易地剝離。 In recent years, the weight and thickness of semiconductor devices and video display devices have been increasing. In particular, in semiconductor devices, in order to obtain high integration and high density of semiconductor elements, technology development by connecting through electrodes (TSV, Through Silicon Via) and laminating semiconductor wafers has been advanced. Further, it is necessary to make the thickness of the semiconductor circuit-formed substrate thinner than 100 μm and to process it. In this step, the non-circuit forming surface (back surface) of the semiconductor circuit forming substrate is polished and thinned to form a back surface electrode on the back surface thereof. In order to prevent cracking of the semiconductor circuit forming substrate in the step of polishing or the like, the semiconductor circuit forming substrate is fixed to a supporting substrate such as a germanium wafer or a glass substrate, and is subjected to polishing, back surface forming processing, or the like, and then processed. The semiconductor circuit forming substrate is peeled off from the supporting substrate. In order to fix the semiconductor circuit on the support substrate, a temporary adhesive material is used, and the heat resistance which can withstand the semiconductor step is required for the adhesive which can be used as the temporary adhesive material, and is required to be completed after the processing step. Easily peeled off.
作為此種暫時接著劑,提出有使用矽系材料並利用加熱處理進行剝離者(例如參照專利文獻1)、或使用聚醯胺或聚醯亞胺系材料並進行加熱而剝離者(例如參照專利文獻2)等。又,提出有藉由紫外線照射而使耐熱性優異之四唑化合物分解產生氣泡從而剝離之材料(例如參照專利文獻3)等。又,提出有將暫時接著劑製成熱塑性有機聚矽氧烷系與硬化性改質矽氧烷系之兩層構成並於室溫下剝離者(例如參照專利文獻4)。 As such a temporary adhesive, it has been proposed to use a bismuth-based material and to perform peeling by heat treatment (for example, refer to Patent Document 1), or to use a polyamide or a polyimide-based material to heat and peel off (for example, refer to a patent). Literature 2) and so on. In addition, there has been proposed a material in which a tetrazolium compound having excellent heat resistance is decomposed by ultraviolet irradiation to cause bubbles to be peeled off (for example, see Patent Document 3). In addition, it has been proposed that the temporary adhesive is formed into a two-layer structure of a thermoplastic organopolysiloxane and a curable modified siloxane, and is peeled off at room temperature (for example, see Patent Document 4).
專利文獻1:日本專利特開2012-144616號公報(申請專利範圍) Patent Document 1: Japanese Patent Laid-Open Publication No. 2012-144616 (Application No.)
專利文獻2:日本專利特開2010-254808號公報(申請專利範圍) Patent Document 2: Japanese Patent Laid-Open Publication No. 2010-254808 (Application No.)
專利文獻3:日本專利特開2012-67317號公報(申請專利範圍) Patent Document 3: Japanese Patent Laid-Open Publication No. 2012-67317 (Application No.)
專利文獻4:日本專利特開2013-48215號公報(申請專利範圍) Patent Document 4: Japanese Patent Laid-Open Publication No. 2013-48215 (Application No.)
然而,藉由加熱處理而剝離之暫時接著劑存在如下問題:於用以剝離之加熱步驟中焊接凸塊熔解,或半導體加工步驟中之接著力下降而於步驟中途剝離,或接著力上升而無法剝離等。又,若使接著劑為感光性,則亦存在如下問題:因添加光聚合起始劑、光增感劑而於高溫真空條件下之步驟中產生揮發成分等。 However, the temporary adhesive which is peeled off by the heat treatment has a problem in that the solder bump is melted in the heating step for peeling off, or the adhesion force in the semiconductor processing step is lowered to peel off in the middle of the step, or the force is increased. Stripping, etc. Further, when the adhesive is photosensitive, there is a problem in that a volatile component or the like is generated in a step under high-temperature vacuum conditions by adding a photopolymerization initiator or a photosensitizer.
若於室溫下進行剝離,則無如上述般之問題,但由於剝離後於半導體電路形成基板附著有暫時貼附材,因此需要利用溶劑等之洗淨去除步驟,為了完全去除暫時貼附材,於步驟方面存在成為相 當大之負擔之問題。 When the peeling is performed at room temperature, there is no problem as described above. However, since the temporary attaching material adheres to the semiconductor circuit forming substrate after peeling, it is necessary to use a washing and removing step such as a solvent, in order to completely remove the temporary attaching material. , there is a phase in the steps When the big burden is a problem.
鑒於該情況,本發明之目的在於提供一種於半導體電路形成基板之背面研磨、背面電路形成步驟不產生揮發成分、及不產生因剝離等造成之基板裂紋,且可於室溫且溫和之條件下剝離、於剝離後之半導體電路形成基板側幾乎不殘留暫時接著劑的元件加工用積層體,又,提供一種該元件加工用積層體之製造方法、及使用其之薄型元件之製造方法。 In view of the above circumstances, an object of the present invention is to provide a back surface polishing of a semiconductor circuit forming substrate, a non-volatile component in the step of forming a back surface circuit, and no cracking of the substrate due to peeling or the like, and at room temperature and mild conditions. In the semiconductor circuit forming substrate side after the peeling, the layered body for element processing for which a temporary adhesive agent is hardly left remains, and a method for producing the laminated body for processing the element and a method for producing the thin element using the same are provided.
即,本發明係一種元件加工用積層體,其係於支持基板上經由暫時接著層而積層有元件加工用基板者,其特徵在於:暫時接著層係自支持基板側依序積層有耐熱樹脂層A、耐熱樹脂層B,且耐熱樹脂層B與元件加工用基板之接著力低於耐熱樹脂層A與支持基板之接著力及耐熱樹脂層B與耐熱樹脂層A之接著力。 In other words, the present invention is a laminate for element processing, in which a substrate for element processing is laminated on a support substrate via a temporary adhesive layer, and a temporary adhesive layer is sequentially laminated with a heat resistant resin layer from the side of the support substrate. A. The heat resistant resin layer B, and the adhesive force of the heat resistant resin layer B and the element processing substrate is lower than the adhesive force of the heat resistant resin layer A and the support substrate, and the adhesion between the heat resistant resin layer B and the heat resistant resin layer A.
根據本發明,可提供於元件加工步驟中不產生揮發成分且具有充分之耐熱性,於研磨步驟中亦不產生元件加工用基板之裂紋等的元件加工用積層體。又,可將元件加工用基板於室溫且溫和之條件下自支持基板剝離,剝離後幾乎無附著於元件加工用基板之暫時接著劑,因此生產性提昇。 According to the present invention, it is possible to provide a layered body for element processing which does not generate a volatile component in the element processing step and which has sufficient heat resistance, and which does not cause cracks in the substrate for element processing in the polishing step. In addition, the substrate for element processing can be peeled off from the support substrate at room temperature and under mild conditions, and there is almost no temporary adhesive attached to the substrate for element processing after peeling, so that productivity is improved.
1‧‧‧支持基板 1‧‧‧Support substrate
2‧‧‧元件加工用基板 2‧‧‧Parts for component processing
3‧‧‧暫時接著層 3‧‧‧ Temporary layer
4‧‧‧耐熱樹脂層A 4‧‧‧Heat Resin Layer A
5‧‧‧耐熱樹脂層B 5‧‧‧Heat Resin Layer B
圖1係本發明之元件加工用積層體之概略圖。 Fig. 1 is a schematic view showing a laminate for component processing of the present invention.
本發明之元件加工用積層體如圖1所示般係將元件加工用基板與支持基板經由暫時接著層接著而成,暫時接著層係由耐熱樹 脂層A與耐熱樹脂層B之兩層構成。支持基板發揮於對元件加工用基板進行加工時支持元件加工用基板之作用。 As shown in FIG. 1, the layered body for component processing of the present invention is formed by sequentially bonding a substrate for element processing and a supporting substrate via a temporary bonding layer, and temporarily laminating the layer by a heat-resistant tree. The lipid layer A and the heat resistant resin layer B are composed of two layers. The support substrate functions to support the substrate for element processing when processing the substrate for component processing.
元件加工用基板通常為矽晶圓。於與耐熱樹脂層B接觸之面形成有電路及外部連接用之凸塊,其相反面為未形成電路之面。又,亦可於未形成電路之面形成電路及外部連接用之凸塊,形成用以導通正面及背面之電路之貫通電極。元件加工用基板之厚度並無特別限制,為600~800μm,較佳為625~775μm。 The substrate for component processing is usually a germanium wafer. On the surface in contact with the heat-resistant resin layer B, a bump for circuit and external connection is formed, and the opposite surface is a surface on which no circuit is formed. Further, a through-electrode for forming a circuit and an external connection may be formed on a surface on which no circuit is formed, and a through electrode for conducting the front and back circuits may be formed. The thickness of the substrate for component processing is not particularly limited and is 600 to 800 μm, preferably 625 to 775 μm.
支持基板可使用矽晶圓或玻璃、石英晶圓等基板。支持基板之厚度並無特別限制,為600~800μm,較佳為625~775μm。 A substrate such as a germanium wafer or a glass or a quartz wafer can be used as the support substrate. The thickness of the support substrate is not particularly limited and is 600 to 800 μm, preferably 625 to 775 μm.
暫時接著層係將元件加工用基板暫時固定於支持基板者。重要的是其不會於元件加工用基板之裝置加工步驟中剝離而於裝置加工步驟結束後之剝離步驟中使加工後之元件加工用基板容易地自支持基板剝離。又,亦重要的是不僅容易剝離而且於剝離後之元件加工用基板上不殘留暫時接著層之樹脂。若殘留樹脂,則需要利用有機溶劑等洗掉樹脂之步驟,導致生產步驟中之負擔增加。 The temporary bonding layer temporarily fixes the element processing substrate to the support substrate. It is important that the processed substrate for component processing is easily peeled off from the support substrate in the peeling step after the processing step of the device is not peeled off in the device processing step of the substrate for processing the substrate. Further, it is also important that not only the resin is easily peeled off but also the resin of the temporary adhesive layer remains on the substrate for component processing after peeling. If the resin remains, a step of washing off the resin with an organic solvent or the like is required, resulting in an increase in the burden in the production step.
因此,重要的是本發明中之暫時接著層為耐熱樹脂層A與耐熱樹脂層B之兩層構成,且耐熱樹脂層B與元件加工用基板之接著力低於耐熱樹脂層A與支持基板之接著力及耐熱樹脂層B與耐熱樹脂層A之接著力。耐熱樹脂層B與元件加工用基板之接著力、耐熱樹脂層A與支持基板之接著力及耐熱樹脂層B與耐熱樹脂層A之接著力的差為10g/cm以上,較佳為50g/cm以上。藉由設為此種接著特性,而不會於元件加工用基板之裝置加工步驟中剝離,於剝離步驟中耐熱樹脂層B與元件加工用基板之間容易發生剝離,於元件加工用基板上不殘留樹脂。 Therefore, it is important that the temporary adhesive layer in the present invention is composed of two layers of the heat resistant resin layer A and the heat resistant resin layer B, and the adhesive force of the heat resistant resin layer B and the substrate for substrate processing is lower than that of the heat resistant resin layer A and the support substrate. Then, the force and the adhesion of the heat resistant resin layer B and the heat resistant resin layer A are obtained. The adhesion between the heat resistant resin layer B and the substrate for processing the substrate, the adhesion between the heat resistant resin layer A and the support substrate, and the adhesion between the heat resistant resin layer B and the heat resistant resin layer A are 10 g/cm or more, preferably 50 g/cm. the above. By using such a subsequent property, it is not peeled off in the device processing step of the element processing substrate, and peeling is likely to occur between the heat resistant resin layer B and the element processing substrate in the peeling step, and is not formed on the element processing substrate. Residual resin.
耐熱樹脂層B與元件加工用基板之間之接著力為1g/cm以上且70g/cm以下,較佳為10g/cm以上且40g/cm以下。若接著力為1g/cm以上且70g/cm以下,則於加工步驟中元件加工用基板不會被剝離而破裂,於剝離步驟中可於室溫下容易地剝離。又,耐熱樹脂層A與支持基板之接著力及耐熱樹脂層B與耐熱樹脂層A之接著力為20g/cm以上,較佳為50g/cm以上,進而較佳為100g/cm以上。若接著力為20g/cm以上,則於加工步驟中可不使元件加工用基板破裂而進行加工。此處之接著力可藉由對以固定角度及固定速度拉提被接著體時所施加之應力進行測定而求出。本發明之接著力係以90℃之角度、拉伸速度50mm/分鐘下進行剝離時之接著力。 The adhesive force between the heat resistant resin layer B and the element processing substrate is 1 g/cm or more and 70 g/cm or less, preferably 10 g/cm or more and 40 g/cm or less. When the adhesive force is 1 g/cm or more and 70 g/cm or less, the substrate for element processing is not peeled off and ruptured in the processing step, and can be easily peeled off at room temperature in the peeling step. Further, the adhesion between the heat resistant resin layer A and the support substrate and the adhesion between the heat resistant resin layer B and the heat resistant resin layer A are 20 g/cm or more, preferably 50 g/cm or more, and more preferably 100 g/cm or more. When the adhesive force is 20 g/cm or more, the substrate for processing the substrate can be processed without being broken during the processing step. Here, the adhesion force can be obtained by measuring the stress applied when the adherend is drawn at a fixed angle and a fixed speed. The adhesive force of the present invention is an adhesion at the time of peeling at an angle of 90 ° C and a stretching speed of 50 mm/min.
構成暫時接著層之耐熱樹脂層A、耐熱樹脂層B所可使用之樹脂可利用丙烯酸系樹脂、丙烯腈系樹脂、丁二烯系樹脂、胺基甲酸乙酯系樹脂、聚酯系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚醯胺醯亞胺系樹脂、環氧系樹脂、酚系樹脂等高分子樹脂,較佳為耐熱性較高之聚醯亞胺系樹脂。 Acrylic resin, acrylic resin, butadiene resin, urethane resin, polyester resin A polymer resin such as a guanamine resin, a polyamidene resin, a polyamidoximine resin, an epoxy resin, or a phenol resin is preferably a polyimide resin having high heat resistance.
所謂耐熱性,係指由藉由分解等產生揮發成分之熱分解起始溫度所定義者。較佳之熱分解起始溫度為250℃以上,進而較佳為300℃以上。若熱分解起始溫度為250℃以上,則元件加工步驟中之熱處理步驟中不產生揮發成分,從而提昇元件之可靠性。本發明之熱分解起始溫度可使用熱重量分析裝置(TGA,Thermo Gravimetric Analyzer)測定。對測定方法具體地進行說明。於TGA中添加特定量之樹脂,於60℃下保持30分鐘去除樹脂所吸收之水分。繼而,以5℃/分鐘升溫至500℃。自所得之重量減少曲線中,將開始重量減少之溫度設為熱分解起始溫度。 The term "heat resistance" means a temperature defined by a thermal decomposition onset temperature at which a volatile component is generated by decomposition or the like. A preferred thermal decomposition initiation temperature is 250 ° C or higher, and more preferably 300 ° C or higher. If the thermal decomposition initiation temperature is 250 ° C or more, no volatile component is generated in the heat treatment step in the component processing step, thereby improving the reliability of the component. The thermal decomposition onset temperature of the present invention can be measured using a thermogravimetric analyzer (TGA, Thermo Gravimetric Analyzer). The measurement method will be specifically described. A specific amount of the resin was added to the TGA, and the moisture absorbed by the resin was removed by holding at 60 ° C for 30 minutes. Then, the temperature was raised to 500 ° C at 5 ° C / min. From the obtained weight reduction curve, the temperature at which the weight reduction is started is set as the thermal decomposition initiation temperature.
本發明之耐熱樹脂層A較佳為包含至少具有酸二酐殘基與二胺殘基且於二胺殘基中至少含有通式(1)所表示之聚矽氧烷系二胺之殘基的聚醯亞胺系樹脂即耐熱樹脂A。 The heat resistant resin layer A of the present invention preferably contains a residue having at least an acid dianhydride residue and a diamine residue and containing at least a polyoxyalkylene-based diamine represented by the formula (1) in the diamine residue. The polyimine resin is a heat resistant resin A.
於通式(1)中,n為自然數,根據聚矽氧烷系二胺之平均分子量算出之平均值為1以上。R1及R2可分別相同亦可不同,表示碳數1~30之伸烷基或伸苯基。R3~R6可分別相同亦可不同,表示碳數1~30之烷基、苯基或苯氧基。 In the formula (1), n is a natural number, and the average value calculated from the average molecular weight of the polyoxyalkylene-based diamine is 1 or more. R 1 and R 2 may be the same or different, and represent an alkylene group having a carbon number of 1 to 30 or a phenyl group. R 3 to R 6 may be the same or different and each represents an alkyl group having 1 to 30 carbon atoms, a phenyl group or a phenoxy group.
又,上述聚矽氧烷系二胺之平均分子量可藉由下述方式而求出:藉由進行聚矽氧烷系二胺之胺基之中和滴定而算出胺基當量,並將該胺基當量翻一倍。例如可取特定量之成為試樣之聚矽氧烷系二胺添加至燒杯中,並將其溶解至特定量之異丙醇(以下稱為IPA)與甲苯之1:1混合溶液中,一面攪拌一面向該溶液中滴加0.1N鹽酸水溶液,並根據成為中和點之0.1N鹽酸水溶液之滴加量算出胺基當量。將該胺基當量翻一倍所得之值為平均分子量。 Further, the average molecular weight of the polyoxyalkylene-based diamine can be determined by calculating the amine equivalent by performing neutralization and titration of an amine group of a polyoxyalkylene-based diamine, and the amine is prepared. The base equivalent is doubled. For example, a specific amount of a polyoxyalkylene-based diamine to be a sample may be added to a beaker, and dissolved in a 1:1 mixed solution of a specific amount of isopropyl alcohol (hereinafter referred to as IPA) and toluene while stirring. To the solution, a 0.1 N aqueous hydrochloric acid solution was added dropwise, and the amine equivalent was calculated from the dropwise addition amount of a 0.1 N aqueous hydrochloric acid solution which became a neutralization point. The value obtained by doubling the amine equivalent is the average molecular weight.
另一方面,可根據化學結構式計算所使用之聚矽氧烷系二胺於n=1之情形及n=10之情形時之分子量,以一次函數之關係式之形式獲得n之數值與分子量之關係。可將上述平均分子量代入該關係式而獲得上述n之平均值。 On the other hand, the molecular weight of the polyoxyalkylene-based diamine used in the case of n=1 and the case of n=10 can be calculated according to the chemical structural formula, and the value and molecular weight of n can be obtained in the form of a linear relationship. Relationship. The above average molecular weight can be substituted into the relationship to obtain an average value of the above n.
又,通式(1)所表示之聚矽氧烷系二胺存在n不為單個而 具有多個n之混合體之情況,因此本發明中之n表示平均值。n為1以上,較佳為5~100之範圍,進而較佳為7~50之範圍。 Further, the polyoxyalkylene-based diamine represented by the formula (1) has n which is not a single In the case of a mixture of a plurality of n, therefore, n in the present invention represents an average value. n is 1 or more, preferably 5 to 100, and more preferably 7 to 50.
作為通式(1)所表示之聚矽氧烷系二胺之具體例,可列舉:雙(3-胺基丙基)四甲基二矽氧烷、α,ω-雙(3-胺基丙基)聚二甲基矽氧烷、α,ω-雙(3-胺基丙基)聚二乙基矽氧烷、α,ω-雙(3-胺基丙基)聚二丙基矽氧烷、α,ω-雙(3-胺基丙基)聚二丁基矽氧烷、α,ω-雙(3-胺基丙基)聚二苯氧基矽氧烷、α,ω-雙(2-胺基乙基)聚二甲基矽氧烷、α,ω-雙(2-胺基乙基)聚二苯氧基矽氧烷、α,ω-雙(4-胺基丁基)聚二甲基矽氧烷、α,ω-雙(4-胺基丁基)聚二苯氧基矽氧烷、α,ω-雙(5-胺基戊基)聚二甲基矽氧烷、α,ω-雙(5-胺基戊基)聚二苯氧基矽氧烷、α,ω-雙(4-胺基苯基)聚二甲基矽氧烷、α,ω-雙(4-胺基苯基)聚二苯氧基矽氧烷等。上述聚矽氧烷系二胺可單獨使用,亦可使用2種以上。 Specific examples of the polyoxyalkylene-based diamine represented by the formula (1) include bis(3-aminopropyl)tetramethyldioxane and α,ω-bis(3-amino group). Propyl)polydimethyloxane, α,ω-bis(3-aminopropyl)polydimethoxydecane, α,ω-bis(3-aminopropyl)polydipropylanthracene Oxyalkane, α,ω-bis(3-aminopropyl)polydibutyloxane, α,ω-bis(3-aminopropyl)polydiphenoxydecane, α,ω- Bis(2-aminoethyl)polydimethyloxane, α,ω-bis(2-aminoethyl)polydiphenoxydecane, α,ω-bis(4-aminobutyl) Polydimethyl methoxy oxane, α,ω-bis(4-aminobutyl)polydiphenoxy siloxane, α,ω-bis(5-aminopentyl)polydimethyl hydrazine Oxyalkane, α,ω-bis(5-aminopentyl)polydiphenoxydecane, α,ω-bis(4-aminophenyl)polydimethyloxane, α,ω- Bis(4-aminophenyl)polydiphenoxynonane and the like. The polyoxyalkylene-based diamine may be used singly or in combination of two or more.
本發明之耐熱樹脂A所包含之聚醯亞胺系樹脂較佳為於總二胺殘基中含有40莫耳%以上之通式(1)所表示之聚矽氧烷系二胺之殘基,更佳為60莫耳%以上且99莫耳%以下。藉由含有40莫耳%以上之通式(1)所表示之聚矽氧烷系二胺之殘基,可使耐熱樹脂層A之玻璃轉移溫度為60℃以下,於將支持基板與元件加工用基板經由暫時接著層而接著之步驟中可於200℃以下之低溫下表現出良好之黏著性。越增大通式(1)所表示之聚矽氧烷系二胺之殘基之含量,耐熱樹脂A之玻璃轉移溫度越下降,較佳為40℃以下,進而更佳為20℃以下。 The polyimide-based resin contained in the heat-resistant resin A of the present invention preferably contains 40 mol% or more of the residue of the polyoxyalkylene-based diamine represented by the general formula (1) in the total diamine residue. More preferably, it is 60 mol% or more and 99 mol% or less. By containing 40 mol% or more of the residue of the polyoxyalkylene-based diamine represented by the formula (1), the glass transition temperature of the heat-resistant resin layer A can be 60 ° C or less, and the support substrate and the component can be processed. The substrate can exhibit good adhesion at a low temperature of 200 ° C or less by a temporary adhesion layer and subsequent steps. When the content of the residue of the polyoxyalkylene-based diamine represented by the formula (1) is increased, the glass transition temperature of the heat-resistant resin A is lowered, preferably 40 ° C or lower, more preferably 20 ° C or lower.
於本發明中,除上述聚矽氧烷系二胺之殘基以外,亦可具有芳香族二胺之殘基及/或脂環式二胺之殘基。作為芳香族二胺及/或脂環式二胺之具體例,可列舉:對苯二胺、間苯二胺、2,5-二胺基甲 苯、2,4-二胺基甲苯、2-甲氧基-1,4-苯二胺、4,4'-二胺基苯甲醯苯胺、3,4'-二胺基苯甲醯苯胺、3,3'-二胺基苯甲醯苯胺、3,3'-二甲基-4,4'-二胺基苯甲醯苯胺、9,9-雙(4-胺基苯基)茀、9,9-雙(3-胺基苯基)茀、9,9-雙(3-甲基-4-胺基苯基)茀、9,9,-雙(3,5-二甲基-4-胺基苯基)茀、9,9-雙(3-甲氧基-4-胺基苯基)茀、9,9-雙(4-胺基苯基)茀-4-甲基、9,9-雙(4-胺基苯基)茀-4-甲氧基、9,9-雙(4-胺基苯基)茀-4-乙基、9,9-雙(4-胺基苯基)茀-4-碸、9,9-雙(4-胺基苯基)茀-3-甲基、1,3-二胺基環己烷、2,2'-二甲基聯苯胺、3,3'-二甲基聯苯胺、3,3'-二甲氧基聯苯胺、2,4-二胺基吡啶、2,6-二胺基吡啶、1,5-二胺基萘、2,7-二胺基茀、對胺基苄胺、間胺基苄胺、4,4'-雙(4-胺基苯氧基)聯苯、4,4'-二胺基二苯醚、3,3'-二胺基二苯醚、3,4'-二胺基二苯醚、4,4'-二胺基二苯基碸、3,3'-二胺基二苯基碸、3,3'-二胺基二苯基甲烷、4,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基硫醚、3,3'-二胺基二苯甲酮、3,4'-二胺基二苯甲酮、4,4'-二胺基二苯甲酮、3,3'-二甲基-4,4'-二胺基二苯基甲烷、1,3-雙(4-胺基苯氧基)苯、1,3-雙(3-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、1,4-雙(3-胺基苯氧基)苯、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(3-胺基苯氧基)苯基]丙烷、雙[4-(4-胺基苯氧基)苯基]甲烷、雙[4-(3-胺基苯氧基)苯基]甲烷、雙[4-(4-胺基苯氧基)苯基]醚、雙[4-(3-胺基苯氧基)苯基]醚、雙[4-(4-胺基苯氧基)苯基]碸、雙[4-(3-胺基苯氧基)苯基]碸、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、1,4-二胺基環己烷、4,4'-亞甲基雙(環己基胺)、3,3'-亞甲基雙(環己基胺)、4,4'-二胺基-3,3'-二甲基二環己基甲烷、4,4'-二胺基-3,3'-二甲基二環己烷、聯苯胺等。上述芳香族二胺或脂環式二胺可單獨使用,亦可使用2種以上。 In the present invention, in addition to the residue of the polyoxyalkylene-based diamine, the residue of the aromatic diamine and/or the residue of the alicyclic diamine may be contained. Specific examples of the aromatic diamine and/or the alicyclic diamine include p-phenylenediamine, m-phenylenediamine, and 2,5-diaminomethyl group. Benzene, 2,4-diaminotoluene, 2-methoxy-1,4-phenylenediamine, 4,4'-diaminobenzimidamide, 3,4'-diaminobenzimidamide , 3,3'-diaminobenzimidamide, 3,3'-dimethyl-4,4'-diaminobenzimidamide, 9,9-bis(4-aminophenyl)anthracene 9,9-bis(3-aminophenyl)anthracene, 9,9-bis(3-methyl-4-aminophenyl)anthracene, 9,9,-bis(3,5-dimethyl 4-aminophenyl)anthracene, 9,9-bis(3-methoxy-4-aminophenyl)anthracene, 9,9-bis(4-aminophenyl)indole-4-methyl 9,9-bis(4-aminophenyl)indole-4-methoxy, 9,9-bis(4-aminophenyl)indole-4-ethyl, 9,9-bis (4- Aminophenyl) 茀-4-碸, 9,9-bis(4-aminophenyl)indole-3-methyl, 1,3-diaminocyclohexane, 2,2'-dimethyl Benzidine, 3,3'-dimethylbenzidine, 3,3'-dimethoxybenzidine, 2,4-diaminopyridine, 2,6-diaminopyridine, 1,5-diamine Naphthyl, 2,7-diaminoguanidine, p-aminobenzylamine, m-aminobenzylamine, 4,4'-bis(4-aminophenoxy)biphenyl, 4,4'-diamino Diphenyl ether, 3,3'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylanthracene, 3,3'-diaminodiyl Phenylhydrazine, 3,3'-diaminodiphenylmethane, 4, 4'-Diaminodiphenylmethane, 4,4'-diaminodiphenyl sulfide, 3,3'-diaminobenzophenone, 3,4'-diaminobenzophenone , 4,4'-diaminobenzophenone, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 1,3-bis(4-aminophenoxy) Benzene, 1,3-bis(3-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 1,4-bis(3-aminophenoxy)benzene, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(3-aminophenoxy)phenyl]propane, bis[4-(4 -aminophenoxy)phenyl]methane, bis[4-(3-aminophenoxy)phenyl]methane, bis[4-(4-aminophenoxy)phenyl]ether, bis[ 4-(3-Aminophenoxy)phenyl]ether, bis[4-(4-aminophenoxy)phenyl]anthracene, bis[4-(3-aminophenoxy)phenyl] Bismuth, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 1,4-diaminocyclohexane, 4,4'-methylenebis(cyclohexylamine) ), 3,3'-methylenebis(cyclohexylamine), 4,4'-diamino-3,3'-dimethyldicyclohexylmethane, 4,4'-diamino-3, 3'-Dimethyldicyclohexane, benzidine, and the like. The above aromatic diamine or alicyclic diamine may be used singly or in combination of two or more.
該等芳香族二胺或脂環式二胺之中,較佳為具有彎曲性 較高之構造之芳香族二胺,具體而言,尤佳為1,3-雙(3-胺基苯氧基)苯、3,3'-二胺基二苯基碸、4,4'-二胺基二苯醚、3,3'-二胺基二苯醚、3,3'-二胺基二苯甲酮。 Among these aromatic diamines or alicyclic diamines, it is preferred to have flexibility A higher structural aromatic diamine, specifically, 1,3-bis(3-aminophenoxy)benzene, 3,3'-diaminodiphenylanthracene, 4,4' -diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 3,3'-diaminobenzophenone.
又,於本發明中,於總二胺殘基中含有1莫耳%以上、較佳為5莫耳%以上之具有羥基或羧基之芳香族二胺之殘基,且含有40莫耳%以下,較佳為含有30莫耳%以下。藉由含有1莫耳%以上、40莫耳%以下之具有羥基或羧基之芳香族二胺之殘基,而提昇耐溶劑性。進而,藉由並用交聯劑,而獲得大幅提昇耐溶劑性之效果。 Further, in the present invention, the total diamine residue contains 1 mol% or more, preferably 5 mol% or more of a residue of an aromatic diamine having a hydroxyl group or a carboxyl group, and contains 40 mol% or less. Preferably, it contains 30 mol% or less. The solvent resistance is improved by containing a residue of 1 mol% or more and 40 mol% or less of an aromatic diamine having a hydroxyl group or a carboxyl group. Further, by using a crosslinking agent in combination, an effect of greatly improving solvent resistance can be obtained.
作為具有羥基之芳香族二胺之具體例,可列舉:2,5-二胺基苯酚、3,5-二胺基苯酚、3,3'-二羥基聯苯胺、4,4'-二羥基-3,3'-二胺基苯基丙烷、4,4'-二羥基-3,3'-二胺基苯基六氟丙烷、4,4'-二羥基-3,3'-二胺基苯基碸、4,4'-二羥基-3,3'-二胺基苯醚、3,3'-二羥基-4,4'-二胺基苯醚、4,4'-二羥基-3,3'-二胺基苯基丙基甲烷、4,4'-二羥基-3,3'-二胺基二苯甲酮、1,3-雙(4-胺基-3-羥基苯基)苯、1,3-雙(3-胺基-4-羥基苯基)苯、雙(4-(4-胺基-3-羥基苯氧基)苯)丙烷、雙(4-(3-胺基-4-羥基苯氧基)苯)碸、雙(4-(3-胺基-4-羥基苯氧基))聯苯等。 Specific examples of the aromatic diamine having a hydroxyl group include 2,5-diaminophenol, 3,5-diaminophenol, 3,3'-dihydroxybenzidine, and 4,4'-dihydroxyl group. -3,3'-diaminophenylpropane, 4,4'-dihydroxy-3,3'-diaminophenylhexafluoropropane, 4,4'-dihydroxy-3,3'-diamine Phenyl phenyl, 4,4'-dihydroxy-3,3'-diaminophenyl ether, 3,3'-dihydroxy-4,4'-diaminophenyl ether, 4,4'-dihydroxy -3,3'-diaminophenylpropylmethane, 4,4'-dihydroxy-3,3'-diaminobenzophenone, 1,3-bis(4-amino-3-hydroxyl) Phenyl)benzene, 1,3-bis(3-amino-4-hydroxyphenyl)benzene, bis(4-(4-amino-3-hydroxyphenoxy)benzene)propane, bis(4-( 3-Amino-4-hydroxyphenoxy)benzene)indole, bis(4-(3-amino-4-hydroxyphenoxy))biphenyl, and the like.
作為具有羧基之芳香族二胺之具體例,可列舉:4,4'-二羧基-3,3'-二胺基苯基甲烷、3,3'-二羧基聯苯胺、4,4'-二羥基-3,3'-二胺基苯基丙烷、4,4'-二羥基-3,3'-二胺基苯基六氟丙烷、4,4'-二羧基-3,3'-二胺基苯基碸、4,4'-二羧基-3,3'-二胺基苯醚、3,3'-二羧基-4,4'-二胺基苯醚、4,4'-二羧基-3,3'-二胺基苯基丙基甲烷、4,4'-二羧基-3,3'-二胺基二苯甲酮、3,5-二胺基苯甲酸、2,6-二胺基苯甲酸、9,9-雙(4-胺基苯基)茀-4-羧酸、9,9-雙(4-胺基苯基)茀-3-羧酸、2-羧基-4,4'-二胺基二苯醚等。 Specific examples of the aromatic diamine having a carboxyl group include 4,4'-dicarboxy-3,3'-diaminophenylmethane, 3,3'-dicarboxybenzidine, and 4,4'-. Dihydroxy-3,3'-diaminophenylpropane, 4,4'-dihydroxy-3,3'-diaminophenylhexafluoropropane, 4,4'-dicarboxy-3,3'- Diaminophenyl hydrazine, 4,4'-dicarboxy-3,3'-diaminophenyl ether, 3,3'-dicarboxy-4,4'-diaminophenyl ether, 4,4'- Dicarboxy-3,3'-diaminophenylpropylmethane, 4,4'-dicarboxy-3,3'-diaminobenzophenone, 3,5-diaminobenzoic acid, 2, 6-Diaminobenzoic acid, 9,9-bis(4-aminophenyl)indole-4-carboxylic acid, 9,9-bis(4-aminophenyl)indole-3-carboxylic acid, 2- Carboxy-4,4'-diaminodiphenyl ether and the like.
上述具有羥基或羧基之芳香族二胺可單獨使用,亦可使 用2種以上。 The above aromatic diamine having a hydroxyl group or a carboxyl group may be used alone or in combination Use two or more types.
本發明之耐熱樹脂A所包含之聚醯亞胺系樹脂較佳為含有芳香族四羧酸二酐之殘基作為酸二酐殘基。作為芳香族四羧酸二酐之具體例,可列舉:均苯四甲酸二酐、3,3',4,4'-聯苯四羧酸二酐、2,2'二甲基-3,3',4,4'-聯苯四羧酸二酐、5,5'二甲基-3,3',4,4'-聯苯四羧酸二酐、2,3,3',4'-聯苯四羧酸二酐、2,2',3,3'-聯苯四羧酸二酐、3,3',4,4'-二苯醚四羧酸二酐、2,3,3',4'-二苯醚四羧酸二酐、2,2',3,3'-二苯醚四羧酸二酐、3,3',4,4'-二苯甲酮四羧酸二酐、2,2',3,3'-二苯甲酮四羧酸二酐、2,3,3'4'-二苯甲酮四羧酸二酐、3,3',4,4'-二苯基碸四羧酸二酐、2,3,3',4'-二苯基碸四羧酸二酐、3,3',4,4'-二苯基亞碸四羧酸二酐、3,3',4,4'-二苯硫醚四羧酸二酐、3,3',4,4'-二苯基亞甲基四羧酸二酐、4,4'-亞異丙基二酞酸酐、4,4'-(六氟亞異丙基)二酞酸酐、3,4,9,10-苝四羧酸二酐、2,3,6,7-萘四羧酸二酐、1,4,5,8-萘四羧酸二酐、1,2,5,6-萘四羧酸二酐、3,3",4,4"-對聯三苯基四羧酸二酐、3,3",4,4"-間聯三苯基四羧酸二酐、2,3,6,7-蒽四羧酸二酐、1,2,7,8-菲四羧酸二酐等。上述芳香族四羧酸二酐可單獨使用,亦可使用2種以上。 The polyimine-based resin contained in the heat-resistant resin A of the present invention preferably contains a residue of an aromatic tetracarboxylic dianhydride as an acid dianhydride residue. Specific examples of the aromatic tetracarboxylic dianhydride include pyromellitic dianhydride, 3,3', 4,4'-biphenyltetracarboxylic dianhydride, and 2,2' dimethyl-3. 3',4,4'-biphenyltetracarboxylic dianhydride, 5,5' dimethyl-3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,3,3',4 '-Biphenyltetracarboxylic dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-diphenyl ether tetracarboxylic dianhydride, 2,3 , 3',4'-diphenyl ether tetracarboxylic dianhydride, 2,2',3,3'-diphenyl ether tetracarboxylic dianhydride, 3,3',4,4'-benzophenone IV Carboxylic dianhydride, 2,2',3,3'-benzophenonetetracarboxylic dianhydride, 2,3,3'4'-benzophenonetetracarboxylic dianhydride, 3,3',4 , 4'-diphenylphosphonium tetracarboxylic dianhydride, 2,3,3',4'-diphenylphosphonium tetracarboxylic dianhydride, 3,3',4,4'-diphenylarylene Carboxylic dianhydride, 3,3',4,4'-diphenyl sulfide tetracarboxylic dianhydride, 3,3',4,4'-diphenylmethylenetetracarboxylic dianhydride, 4,4 '-Isopropyl phthalic anhydride, 4,4'-(hexafluoroisopropylidene) dicarboxylic anhydride, 3,4,9,10-decanetetracarboxylic dianhydride, 2,3,6,7- Naphthalene tetracarboxylic dianhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 3,3", 4,4"-para-triphenyl Tetracarboxylic dianhydride, 3,3",4,4"-m-triphenyltetracarboxylic dianhydride, 2,3,6,7 - fluorene tetracarboxylic dianhydride, 1,2,7,8-phenanthrenetetracarboxylic dianhydride, and the like. The above aromatic tetracarboxylic dianhydride may be used singly or in combination of two or more.
又,於本發明中,可於無損聚醯亞胺系樹脂之耐熱性之程度下含有具有脂肪族環之四羧酸二酐。作為具有脂肪族環之四羧酸二酐之具體例,可列舉:2,3,5-三羧基環戊基乙酸二酐、1,2,3,4-環丁烷四羧酸二酐、1,2,3,4-環戊烷四羧酸二酐、1,2,3,5-環戊烷四羧酸二酐、1,2,4,5-二環己烯四羧酸二酐、1,2,4,5-環己烷四羧酸二酐、1,3,3a,4,5,9b-六氫-5-(四氫-2,5-二氧雜-3-呋喃基)-萘[1,2-C]呋喃-1,3-二酮。上述四羧酸二酐可單獨使用,亦可使用2種以上。 Further, in the present invention, the tetracarboxylic dianhydride having an aliphatic ring can be contained to the extent that the heat resistance of the polyimide resin is not impaired. Specific examples of the tetracarboxylic dianhydride having an aliphatic ring include 2,3,5-tricarboxycyclopentyl acetic acid dianhydride and 1,2,3,4-cyclobutane tetracarboxylic dianhydride. 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 1,2,3,5-cyclopentanetetracarboxylic dianhydride, 1,2,4,5-dicyclohexenetetracarboxylic acid Anhydride, 1,2,4,5-cyclohexanetetracarboxylic dianhydride, 1,3,3a,4,5,9b-hexahydro-5-(tetrahydro-2,5-dioxa-3- Furyl)-naphthalene [1,2-C]furan-1,3-dione. The above tetracarboxylic dianhydride may be used singly or in combination of two or more.
本發明之耐熱樹脂A可使用環氧系交聯劑、異氰酸酯系 交聯劑、羥甲基系交聯劑、順丁烯二醯亞胺系交聯劑、丙烯酸系交聯劑等各種交聯劑。其中,羥甲基系交聯劑為熱硬化時使聚醯亞胺系樹脂交聯而組入聚醯亞胺系樹脂中之化合物,故而尤佳。藉由於樹脂中導入交聯構造,可提昇耐溶劑性。作為羥甲基系交聯劑之具體例,可列舉以下之三聚氰胺衍生物或脲衍生物(三和化學股份有限公司製造)。 The heat resistant resin A of the present invention can be an epoxy crosslinking agent or an isocyanate system. Various crosslinking agents such as a crosslinking agent, a methylol crosslinking agent, a maleimide crosslinking agent, and an acrylic crosslinking agent. Among them, the hydroxymethyl-based crosslinking agent is particularly preferred because it is a compound which is crosslinked by a polyimide-based resin and incorporated into a polyimide-based resin during thermosetting. Solvent resistance can be improved by introducing a crosslinked structure into the resin. Specific examples of the methylol-based crosslinking agent include the following melamine derivatives or urea derivatives (manufactured by Sanwa Chemical Co., Ltd.).
本發明之耐熱樹脂層B由於與元件加工用基板接觸,故而要求較高之耐熱性。因此,耐熱樹脂層B所含之耐熱樹脂B較佳為玻璃轉移溫度為300℃以上之聚醯亞胺系樹脂。玻璃轉移溫度較佳為400℃以上,進而較佳為在耐熱樹脂開始熱分解之溫度前未檢測到玻璃轉移溫度。若耐熱樹脂B之玻璃轉移溫度為300℃以上,則玻璃轉移溫度變得高於元件加工步驟中之熱處理步驟中之溫度,因此步驟中之接著力不會上升,從而可於剝離步驟中容易地剝離元件加工用基板。 Since the heat resistant resin layer B of the present invention is in contact with the substrate for element processing, high heat resistance is required. Therefore, the heat resistant resin B contained in the heat resistant resin layer B is preferably a polyimide resin having a glass transition temperature of 300 ° C or higher. The glass transition temperature is preferably 400 ° C or higher, and it is further preferred that the glass transition temperature is not detected before the temperature at which the heat resistant resin starts to thermally decompose. If the glass transition temperature of the heat resistant resin B is 300 ° C or more, the glass transition temperature becomes higher than the temperature in the heat treatment step in the component processing step, so the adhesion force in the step does not rise, so that it can be easily used in the peeling step. The substrate for processing the component is peeled off.
耐熱樹脂B較佳為熱分解起始溫度至少為250℃以上之聚醯亞胺系樹脂。熱分解起始溫度較佳為350℃以上,進而較佳為450℃以上。若耐熱樹脂B之熱分解起始溫度為250℃以上,則於元件加工步驟中之熱處理步驟中不會產生揮發成分,提昇元件之可靠性。 The heat resistant resin B is preferably a polyimide-based resin having a thermal decomposition initiation temperature of at least 250 ° C or higher. The thermal decomposition initiation temperature is preferably 350 ° C or higher, and more preferably 450 ° C or higher. When the thermal decomposition initiation temperature of the heat resistant resin B is 250 ° C or more, no volatile component is generated in the heat treatment step in the component processing step, and the reliability of the component is improved.
本發明之耐熱樹脂B所含之聚醯亞胺系樹脂至少具有通式(2)及/或(3)所表示之四羧酸二酐之殘基作為酸二酐殘基,且至少具有通式(4)及/或(5)所表示之芳香族二胺之殘基作為二胺殘基。 The polyfluorene-based resin contained in the heat-resistant resin B of the present invention has at least a residue of a tetracarboxylic dianhydride represented by the general formula (2) and/or (3) as an acid dianhydride residue, and has at least a pass. The residue of the aromatic diamine represented by the formula (4) and/or (5) is used as a diamine residue.
於通式(2)中,R7表示選自碳數1~30之烷基、碳數1~30之烷氧基、羥基、鹵素、羧基、羧酸酯基、碳數1~30之氟烷基、苯基、磺酸基、硝基及氰基中之基。 In the formula (2), R 7 represents an alkyl group selected from the group consisting of 1 to 30 carbon atoms, an alkoxy group having 1 to 30 carbon atoms, a hydroxyl group, a halogen group, a carboxyl group, a carboxylate group, and a fluorine having 1 to 30 carbon atoms. a group of an alkyl group, a phenyl group, a sulfonic acid group, a nitro group, and a cyano group.
於通式(3)中,R8及R9可分別相同亦可不同,表示選自碳數1~30之烷基、碳數1~30之烷氧基、碳數1~30之氟烷基、羥基、鹵素、羧基、羧酸酯基、苯基、磺酸基、硝基及氰基中之基。Y表示直接鍵、羰基、亞異丙基、醚基、六氟亞丙基、磺醯基、伸苯基、亞甲基、氟亞甲基、醯胺基、酯基、伸乙基、氟伸乙基、伸苯基雙醚基、雙(伸苯基)亞異丙基。 In the formula (3), R 8 and R 9 may be the same or different, and each represents an alkyl group selected from the group consisting of a C 1 to 30 alkyl group, an alkoxy group having 1 to 30 carbon atoms, and a fluoroalkane having 1 to 30 carbon atoms. a group of a hydroxyl group, a hydroxyl group, a halogen group, a carboxyl group, a carboxylate group, a phenyl group, a sulfonic acid group, a nitro group and a cyano group. Y represents a direct bond, a carbonyl group, a isopropylidene group, an ether group, a hexafluoropropylene group, a sulfonyl group, a phenylene group, a methylene group, a fluoromethylene group, a decylamino group, an ester group, an ethyl group, and a fluorine group. Ethyl, phenyl diether, bis(phenyl) isopropylidene.
於通式(4)中,R10表示選自碳數1~30之烷基、碳數1~30之烷氧基、碳數1~30之氟烷基、羥基、鹵素、羧基、羧酸酯基、苯基、碸基、硝基及氰基中之基。 In the formula (4), R 10 represents an alkyl group selected from the group consisting of 1 to 30 carbon atoms, an alkoxy group having 1 to 30 carbon atoms, a fluoroalkyl group having 1 to 30 carbon atoms, a hydroxyl group, a halogen group, a carboxyl group, and a carboxylic acid. a group of an ester group, a phenyl group, a fluorenyl group, a nitro group, and a cyano group.
於通式(5)中,R11及R12可分別相同亦可不同,表示選自碳數1~30之烷基、碳數1~30之烷氧基、碳數1~30之氟烷基、羥基、鹵素、羧基、羧酸酯基、苯基、碸基、硝基及氰基中之基。X表示直接鍵、羰基、亞異丙基、醚基、六氟亞丙基、磺醯基、伸苯基、亞甲基、氟亞甲基、醯胺基、酯基、伸乙基、氟伸乙基、伸苯基雙醚基、雙(伸苯基)亞異丙基、茀基。 In the formula (5), R 11 and R 12 may be the same or different, and each represents an alkyl group selected from the group consisting of a C 1 to 30 alkyl group, an alkoxy group having 1 to 30 carbon atoms, and a fluoroalkane having 1 to 30 carbon atoms. a group of a hydroxy group, a halogen group, a carboxyl group, a carboxylate group, a phenyl group, a fluorenyl group, a nitro group and a cyano group. X represents a direct bond, a carbonyl group, a isopropylidene group, an ether group, a hexafluoropropylene group, a sulfonyl group, a phenylene group, a methylene group, a fluoromethylene group, a decylamino group, an ester group, an ethyl group, and a fluorine group. Ethyl, phenyl diether, bis(phenylene) isopropylidene, fluorenyl.
此處所謂之鹵素係指氟、氯、溴、碘。 The term "halogen" as used herein means fluorine, chlorine, bromine or iodine.
於本發明中,具有選自均苯四甲酸二酐、3,3',4,4'-聯苯四羧酸二酐、3,3',4,4'-二苯醚四羧酸二酐、3,3',4,4'-二苯基碸四羧酸二酐之四羧酸二酐中之酸二酐殘基、及選自對苯二胺、4,4'-二胺基二苯醚、2,2'-二甲基-4,4'-二胺基聯苯、9,9-雙(4-胺基苯基)茀中之芳香族二胺之殘基作為主成分的聚醯亞胺系樹脂就耐熱性、高玻璃轉移溫度之方面而言較佳。 In the present invention, it is selected from the group consisting of pyromellitic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-diphenyl ether tetracarboxylic acid An acid anhydride residue in a tetracarboxylic dianhydride of an anhydride, 3,3',4,4'-diphenylphosphonium tetracarboxylic dianhydride, and a selected from the group consisting of p-phenylenediamine and 4,4'-diamine Residues of aromatic diamines in diphenyl ether, 2,2'-dimethyl-4,4'-diaminobiphenyl, 9,9-bis(4-aminophenyl)anthracene The polyimine-based resin of the component is preferable in terms of heat resistance and high glass transition temperature.
本發明之耐熱樹脂層A及耐熱樹脂層B所使用之聚醯亞胺系樹脂之分子量之調整可藉由使利用於合成之四羧酸成分或二胺成分為等莫耳或使任一成分過量而進行。亦可將四羧酸成分或二胺成分之任一者設為過量並將聚合物鏈末端用酸成分或胺成分等封端劑密 封。作為酸成分之封端劑,可較佳地使用二羧酸或其酐,作為胺成分之封端劑,可較佳地使用單胺。此時,較佳為使包含酸成分或胺成分之封端劑在內的四羧酸成分之酸當量與二胺成分之胺當量為等莫耳。 The molecular weight of the polyamidene-based resin used in the heat-resistant resin layer A and the heat-resistant resin layer B of the present invention can be adjusted by using a synthetic tetracarboxylic acid component or a diamine component to be a molar or any component. Excessively. Any one of the tetracarboxylic acid component or the diamine component may be used in excess, and the terminal of the polymer chain may be blocked with an acid component or an amine component. seal. As the blocking agent for the acid component, a dicarboxylic acid or an anhydride thereof can be preferably used, and as the terminal blocking agent for the amine component, a monoamine can be preferably used. In this case, it is preferred that the acid equivalent of the tetracarboxylic acid component including the blocking component of the acid component or the amine component and the amine equivalent of the diamine component are equal to each other.
於以四羧酸成分過量或二胺成分過量之方式調整莫耳比之情形時,亦可添加苯甲酸、酞酸酐、四氯酞酸酐、苯胺等二羧酸或其酐、單胺作為封端劑。 When the molar ratio is adjusted in excess of the tetracarboxylic acid component or the excess of the diamine component, a dicarboxylic acid such as benzoic acid, phthalic anhydride, tetrachlorophthalic anhydride or aniline or an anhydride thereof, or a monoamine may be added as a capping agent. Agent.
於本發明中,聚醯亞胺系樹脂之四羧酸成分/二胺成分之莫耳比可以使樹脂溶液之黏度成為容易於塗佈步驟等中使用之範圍的方式適當調整,通常以四羧酸成分/二胺成分之莫耳比成為100/95~100/100或95/100~100/100之範圍的方式進行調整。然而,若打破莫耳平衡,則存在樹脂之分子量下降從而所形成之膜之機械強度變低且黏著力亦變弱之傾向,因此較佳為於黏著力不減弱之範圍內調整莫耳比。 In the present invention, the molar ratio of the tetracarboxylic acid component/diamine component of the polyimine-based resin can be appropriately adjusted so that the viscosity of the resin solution is easily used in the coating step or the like, and is usually tetracarboxylic acid. The molar ratio of the acid component/diamine component is adjusted in the range of 100/95 to 100/100 or 95/100 to 100/100. However, if the molar balance is broken, the molecular weight of the resin is lowered, and the mechanical strength of the formed film tends to be low and the adhesive force is also weakened. Therefore, it is preferred to adjust the molar ratio within a range in which the adhesive force is not weakened.
合成本發明之耐熱樹脂層A及耐熱樹脂層B所使用之聚醯亞胺系樹脂的方法並無特別限制。例如使作為聚醯亞胺系樹脂之前驅物之聚醯胺酸聚合時將四羧酸二酐與二胺於有機溶劑中、0~100℃下攪拌1~100小時而獲得聚醯胺酸樹脂溶液。於聚醯亞胺系樹脂之組成於有機溶劑中具有可溶性之情形時,將聚醯胺酸聚合後直接將溫度提昇至120~300℃並攪拌1~100小時而轉化為聚醯亞胺,從而獲得聚醯亞胺系樹脂溶液。此時,亦可將甲苯、鄰二甲苯、間二甲苯、對二甲苯等添加至反應溶液中使醯亞胺化反應中產生之水與該等溶劑共沸而去除。 The method of synthesizing the polyimine-based resin used for the heat-resistant resin layer A and the heat-resistant resin layer B of the present invention is not particularly limited. For example, when polylysine which is a precursor of a polyimine-based resin is polymerized, a tetracarboxylic dianhydride and a diamine are stirred in an organic solvent at 0 to 100 ° C for 1 to 100 hours to obtain a poly-proline resin. Solution. When the composition of the polyimine resin is soluble in an organic solvent, the polyglycine is directly polymerized to a temperature of 120 to 300 ° C and stirred for 1 to 100 hours to be converted into polyimine. A polyamidene resin solution was obtained. At this time, toluene, o-xylene, m-xylene, p-xylene or the like may be added to the reaction solution to remove the water generated in the oxime imidization reaction from the solvent.
作為合成作為聚醯亞胺或聚醯亞胺前驅物之聚醯胺酸時之溶劑,例如可列舉:N-甲基-2-吡咯啶酮、N,N-二甲基乙醯胺、N,N- 二甲基甲醯胺等醯胺系極性溶劑;以及β-丙內酯、γ-丁內酯、γ-戊內酯、δ-戊內酯、γ-己內酯、ε-己內酯等內酯系極性溶劑,此外,可列舉:甲基賽路蘇、甲基乙酸賽路蘇、乙基賽路蘇、乙基乙酸賽路蘇、甲基卡必醇、乙基卡必醇、二乙二醇二甲醚(diglyme)、乳酸乙酯等。該等可單獨使用,亦可使用2種以上。聚醯亞胺系樹脂溶液或聚醯胺酸樹脂溶液之濃度通常較佳為10~80重量%,進而較佳為20~70重量%。 Examples of the solvent for synthesizing the polyamic acid as the polyimide or polyimine precursor include N-methyl-2-pyrrolidone, N,N-dimethylacetamide, and N. , N- A guanamine-based polar solvent such as dimethylformamide; and β-propiolactone, γ-butyrolactone, γ-valerolactone, δ-valerolactone, γ-caprolactone, ε-caprolactone, etc. The lactone is a polar solvent, and examples thereof include methyl sirloin, serotonin methicillin, ethyl celecoxib, acesulfame acetate, methyl carbitol, ethyl carbitol, and Ethylene glycol dimethyl ether (diglyme), ethyl lactate and the like. These may be used alone or in combination of two or more. The concentration of the polyimine resin solution or the polyaminic acid resin solution is usually preferably from 10 to 80% by weight, and more preferably from 20 to 70% by weight.
於聚醯胺酸樹脂溶液之情形時,塗佈於膜或玻璃等基材上並進行乾燥而形成塗佈膜後,進行熱處理而轉化為聚醯亞胺。自聚醯亞胺前驅物向聚醯亞胺之轉化需要240℃以上之溫度,但藉由在聚醯胺酸樹脂組合物中含有醯亞胺化觸媒,可於更低之溫度、更短時間內醯亞胺化。作為醯亞胺化觸媒之具體例,可列舉:吡啶、三甲基吡啶、β-甲基吡啶、喹啉、異喹啉、咪唑、2-甲基咪唑、1,2-二甲基咪唑、2-苯基咪唑、2,6-二甲基吡啶、三乙胺、間羥基苯甲酸、2,4-二羥基苯甲酸、對羥基苯乙酸、4-羥基苯丙酸、對苯酚磺酸、對胺基苯酚、對胺基苯甲酸等,但並不限定於該等。 In the case of a polyaminic acid resin solution, it is applied onto a substrate such as a film or glass and dried to form a coating film, which is then subjected to heat treatment to be converted into polyimine. The conversion of the polyimine precursor to the polyimide needs a temperature of 240 ° C or higher, but by lowering the temperature and the shorter temperature by containing the ruthenium catalyst in the polyphthalic acid resin composition. In the meantime, the hydrazine is imidized. Specific examples of the ruthenium-based catalyst include pyridine, trimethylpyridine, β-methylpyridine, quinoline, isoquinoline, imidazole, 2-methylimidazole, and 1,2-dimethylimidazole. , 2-phenylimidazole, 2,6-lutidine, triethylamine, m-hydroxybenzoic acid, 2,4-dihydroxybenzoic acid, p-hydroxyphenylacetic acid, 4-hydroxyphenylpropionic acid, p-phenolsulfonic acid , but not limited to aminophenol, p-aminobenzoic acid, and the like.
醯亞胺化觸媒相對於聚醯胺酸固形份100質量份,較佳為3質量份以上,更佳為5質量份以上。藉由含有3質量份以上之醯亞胺化觸媒,亦可利用更低溫度之熱處理使醯亞胺化完成。又,較佳為10質量份以下,更佳為8質量份以下。藉由將醯亞胺化觸媒之含量設為10質量份以下,可使熱處理後醯亞胺化觸媒殘留於聚醯亞胺系樹脂層中之量極小化,可抑制揮發成分之產生。 The ruthenium-imidation catalyst is preferably 3 parts by mass or more, and more preferably 5 parts by mass or more, based on 100 parts by mass of the polyamic acid solid content. By containing 3 parts by mass or more of the ruthenium imidization catalyst, it is also possible to carry out the imidization by a heat treatment at a lower temperature. Further, it is preferably 10 parts by mass or less, more preferably 8 parts by mass or less. By setting the content of the ruthenium-imiding catalyst to 10 parts by mass or less, the amount of the ruthenium-imidazole catalyst remaining in the polyimide-based resin layer after heat treatment can be minimized, and generation of volatile components can be suppressed.
本發明之耐熱樹脂層A及耐熱樹脂層B除添加聚醯亞胺系樹脂與交聯劑以外,亦可於無損本發明效果之範圍內添加其他樹脂或填充劑。作為其他樹脂,可列舉:丙烯酸系樹脂、丙烯腈系樹脂、 丁二烯系樹脂、胺基甲酸乙酯系樹脂、聚酯系樹脂、聚醯胺系樹脂、聚醯胺醯亞胺系樹脂、環氧系樹脂、酚系樹脂等耐熱性高分子樹脂。填充劑可列舉由有機或無機構成之微粒子、填料等。作為微粒子、填料之具體例,可列舉:二氧化矽、氧化鋁、氧化鈦、石英粉、碳酸鎂、碳酸鉀、硫酸鋇、雲母、滑石等。又,為了改良黏著性、耐熱性、塗佈性、保存穩定性等特性,亦可添加界面活性劑、矽烷偶合劑等。 In addition to the polyimine-based resin and the crosslinking agent, the heat-resistant resin layer A and the heat-resistant resin layer B of the present invention may be added with other resins or fillers within the range in which the effects of the present invention are not impaired. Examples of the other resin include an acrylic resin and an acrylonitrile resin. A heat-resistant polymer resin such as a butadiene-based resin, a urethane-based resin, a polyester-based resin, a polyamine-based resin, a polyamidoximine-based resin, an epoxy resin, or a phenol resin. Examples of the filler include fine particles composed of organic or inorganic materials, fillers, and the like. Specific examples of the fine particles and the filler include cerium oxide, aluminum oxide, titanium oxide, quartz powder, magnesium carbonate, potassium carbonate, barium sulfate, mica, and talc. Further, in order to improve properties such as adhesion, heat resistance, coatability, and storage stability, a surfactant, a decane coupling agent, or the like may be added.
其次,對本發明之元件加工用積層體之製造方法進行說明。本發明之元件加工用積層體之製造至少包括以下步驟(製造方法1)。 Next, a method of producing a laminate for component processing of the present invention will be described. The production of the laminated body for component processing of the present invention includes at least the following steps (manufacturing method 1).
(步驟A)於支持基板上積層耐熱樹脂A或積層耐熱樹脂A之前驅物後轉化為耐熱樹脂A,而製成支持基板與耐熱樹脂層A之積層體A;及於元件加工用基板上積層耐熱樹脂B或積層耐熱樹脂B之前驅物後轉化為耐熱樹脂B,而製成元件加工用基板與耐熱樹脂層B之積層體B。 (Step A), after laminating the heat-resistant resin A or the laminated heat-resistant resin A on the support substrate, the precursor is converted into the heat-resistant resin A, and the laminate A of the support substrate and the heat-resistant resin layer A is formed; and the layer is laminated on the substrate for component processing. The heat-resistant resin B or the laminated heat-resistant resin B is converted into the heat-resistant resin B before being driven, and is formed into a layered body B of the element processing substrate and the heat-resistant resin layer B.
(步驟B)使上述積層體A與上述積層體B以耐熱樹脂層A與耐熱樹脂層B相對向之方式重疊並接著。 (Step B) The layered body A and the layered body B are superposed on each other so that the heat resistant resin layer A and the heat resistant resin layer B face each other.
又,亦可為至少包括以下步驟者(製造方法2)。 Further, it may be at least the following steps (manufacturing method 2).
(步驟A)於元件加工用基板上積層耐熱樹脂B或積層耐熱樹脂B之前驅物後轉化為耐熱樹脂B,而製成元件加工用基板與耐熱樹脂層B之積層體B。 (Step A) The heat-resistant resin B or the laminated heat-resistant resin B is laminated on the element processing substrate and then converted into the heat-resistant resin B to form a layered body B of the element processing substrate and the heat-resistant resin layer B.
(步驟B)於上述積層體B之耐熱樹脂層B上積層耐熱樹脂A或積層耐熱樹脂A之前驅物後轉化為耐熱樹脂A,而製成元件加工用基板、耐熱樹脂層B及耐熱樹脂層A之積層體C。 (Step B) The heat-resistant resin A or the heat-resistant resin A is laminated on the heat-resistant resin layer B of the layered body B, and then converted into a heat-resistant resin A to form a substrate for component processing, a heat-resistant resin layer B, and a heat-resistant resin layer. A layer of layer C.
(步驟C)於上述積層體C之耐熱樹脂層A上重疊支持基板並接著。 (Step C) The support substrate is superposed on the heat-resistant resin layer A of the layered body C and then.
作為本發明之塗佈方法,可列舉使用棒式塗佈機、輥式 塗佈機、狹縫式塗佈機、旋轉塗佈機、網版印刷等之方法。藉由塗佈後進行熱處理而進行去除樹脂組合物中之有機溶劑之乾燥,於耐熱樹脂A、耐熱樹脂B為聚醯胺酸樹脂之情形時進行醯亞胺化。熱處理溫度為100~400℃,較佳為150~250℃。熱處理時間通常可於20秒~2小時內適當選擇,可連續亦可間斷。於耐熱樹脂A、耐熱樹脂B為聚醯胺酸樹脂之情形時,亦可進而進行再一階段熱處理。熱處理溫度為160~500℃,較佳為200~350℃。熱處理時間通常可於20秒~4小時內適當選擇,可連續亦可間斷。 As the coating method of the present invention, a bar coater or a roll type can be used. A method such as a coater, a slit coater, a spin coater, or screen printing. Drying of the organic solvent in the resin composition is performed by heat treatment after coating, and the ruthenium imidization is carried out when the heat resistant resin A and the heat resistant resin B are polyphthalic acid resins. The heat treatment temperature is 100 to 400 ° C, preferably 150 to 250 ° C. The heat treatment time can be appropriately selected within 20 seconds to 2 hours, and can be continuously or intermittently. When the heat resistant resin A or the heat resistant resin B is a polyamic acid resin, a further heat treatment may be further performed. The heat treatment temperature is 160 to 500 ° C, preferably 200 to 350 ° C. The heat treatment time can be appropriately selected within 20 seconds to 4 hours, and can be continuously or intermittently.
經乾燥、熱處理後之耐熱樹脂層A、耐熱樹脂層B中之殘留揮發成分為1重量%以下,較佳為0.1重量%以下,進而較佳為0.01重量%以下。若殘留揮發成分為1重量%以下,則可於元件加工步驟中不產生空隙、剝離等,產率良好地進行元件加工。 The residual volatile component in the heat-resistant resin layer A and the heat-resistant resin layer B after drying and heat treatment is 1% by weight or less, preferably 0.1% by weight or less, and more preferably 0.01% by weight or less. When the residual volatile component is 1% by weight or less, voids, peeling, and the like can be produced in the element processing step, and the element processing can be performed with good yield.
於製造方法2中,於耐熱樹脂B為聚醯胺酸樹脂之情形時,可於塗佈後進行熱處理而醯亞胺化,其後塗佈耐熱樹脂A,亦可塗佈耐熱樹脂B及進行乾燥,進而塗佈及乾燥耐熱樹脂A後進行熱處理而醯亞胺化。 In the case of the production method 2, when the heat resistant resin B is a polyphthalic acid resin, it may be subjected to heat treatment after coating to imidize, and then the heat resistant resin A may be applied, or the heat resistant resin B may be applied and After drying, the heat-resistant resin A is applied and dried, and then heat-treated to iodide.
耐熱樹脂層A、耐熱樹脂層B之厚度可適當選擇。於元件加工用基板之與耐熱樹脂B接觸之面存在連接用凸塊,凸塊之高度通常為20~150μm。為了使添加有耐熱樹脂層A與耐熱樹脂層B之暫時接著層之厚度較凸塊高度厚,因此厚度較佳為25~200μm,更佳為30~160μm。耐熱樹脂層A、耐熱樹脂層B各自之厚度可於該暫時接著層之厚度範圍中適當選擇。 The thickness of the heat resistant resin layer A and the heat resistant resin layer B can be appropriately selected. There is a bump for connection on the surface of the substrate for element processing which is in contact with the heat resistant resin B, and the height of the bump is usually 20 to 150 μm. In order to make the thickness of the temporary adhesive layer to which the heat resistant resin layer A and the heat resistant resin layer B are added is thicker than the height of the bump, the thickness is preferably 25 to 200 μm, more preferably 30 to 160 μm. The thickness of each of the heat resistant resin layer A and the heat resistant resin layer B can be appropriately selected in the thickness range of the temporary adhesive layer.
於製造方法1中,亦可於步驟B之前對積層體A之耐熱樹脂層A及/或積層體B之耐熱樹脂層B之表面實施接著改良處理。作 為接著改良處理,較佳為常壓電漿處理、電暈放電處理、低溫電漿處理等放電處理。 In the production method 1, the surface of the heat-resistant resin layer A of the laminate A and/or the heat-resistant resin layer B of the laminate B may be subjected to a subsequent improvement treatment before the step B. Make For the subsequent improvement treatment, discharge treatment such as normal piezoelectric slurry treatment, corona discharge treatment, and low temperature plasma treatment is preferred.
製造方法1之步驟B、製造方法2之步驟C中之接著步驟可利用壓力而壓合。亦可於室溫下壓合,亦可進行加熱而壓合。此時之溫度為250℃以下,較佳為200℃以下。壓合可於空氣中進行,亦可於氮氣中進行。較佳為真空中。 The step B in the manufacturing method 1 and the subsequent step in the step C of the manufacturing method 2 can be pressed by pressure. It can also be pressed at room temperature or pressed and heated. The temperature at this time is 250 ° C or lower, preferably 200 ° C or lower. Pressing can be carried out in air or in nitrogen. It is preferably in a vacuum.
其次,對使用本發明之元件加工用積層體之薄型元件之製造方法進行說明。薄型元件之製造方法至少包括以下步驟。 Next, a method of manufacturing a thin element using the layered body for element processing of the present invention will be described. The method of manufacturing a thin component includes at least the following steps.
(步驟A)將元件加工用基板加工成較薄。 (Step A) The substrate for component processing is processed to be thin.
(步驟B)對加工成較薄之元件加工用基板進行裝置加工。 (Step B) The substrate processed into a thin component processing substrate is processed.
(步驟C)將經裝置加工之元件加工基板自支持基板剝離。 (Step C) The component processed substrate processed by the device is peeled off from the support substrate.
所謂將元件加工用基板加工成較薄之步驟,係指對元件加工用基板之與耐熱樹脂層B接觸之面成相反側的面進行研磨而削薄之步驟。以使元件加工用基板之厚度成為10~200μm、較佳為30~100μm之範圍之方式進行薄膜化。 The step of processing the substrate for element processing to be thin is a step of polishing and thinning the surface on the opposite side to the surface on which the heat-resistant resin layer B of the substrate for element processing is placed. Thinning is performed so that the thickness of the substrate for element processing is in the range of 10 to 200 μm, preferably 30 to 100 μm.
關於在步驟A中將元件加工用基板薄膜化所得之元件加工用積層體,對步驟B中經研磨之側之面實施各種裝置加工步驟。可列舉電極形成、金屬配線形成、保護膜形成、連接用凸塊形成等為例。具體而言,可列舉:用於形成電極之金屬濺鍍、金屬層之濕式蝕刻、用於形成金屬配線之抗蝕劑塗佈、乾燥、曝光、顯影、抗蝕劑剝離、及金屬鍍敷、乾式蝕刻、化學機械研磨(Chemical Mechanical Polishing,CMP)等。又,存在包括用以形成TSV之矽蝕刻、用以形成絕緣膜之化學氣相成長(Chemical vapor deposition,CVD)等步驟之情況。 The layered body for element processing obtained by thinning the element processing substrate in the step A is subjected to various device processing steps on the side of the side polished in the step B. Examples of the electrode formation, the formation of a metal wiring, the formation of a protective film, the formation of a bump for connection, and the like are exemplified. Specific examples thereof include metal sputtering for forming electrodes, wet etching of metal layers, resist coating for forming metal wiring, drying, exposure, development, resist stripping, and metal plating. , dry etching, chemical mechanical polishing (CMP), and the like. Further, there are cases including a ruthenium etching for forming a TSV, and a chemical vapor deposition (CVD) for forming an insulating film.
其次,將步驟B中實施過裝置加工之元件加工基板自支持基板剝離。作為剝離方法,有於250℃以下之溫度下加熱元件加工用積層體並一面使其於水平方向上滑動一面剝離的熱滑動法;於元件加工基板上貼合保護膜並於室溫下自支持基板剝離的室溫剝離法。於本發明中,可較佳地應用室溫剝離法。 Next, the component processed substrate subjected to the device processing in the step B is peeled off from the support substrate. As a peeling method, there is a thermal sliding method in which a laminate for processing an element is heated at a temperature of 250 ° C or lower and peeled while sliding in a horizontal direction; a protective film is bonded to a component processing substrate and supported at room temperature. Room temperature peeling method for substrate peeling. In the present invention, a room temperature peeling method can be preferably applied.
由於本發明之元件加工用積層體的元件加工基板被以可於室溫下容易剝離之程度之接著力暫時固定於暫時接著層,因此剝離時之剝離界面為元件加工基板與耐熱樹脂層B之間。因此,不會於元件加工基板上殘留耐熱樹脂層B,故而於剝離後無需洗淨步驟,但於殘留少許殘渣之情形時,亦可通過洗淨步驟。作為清洗所使用之溶液,可使用氫氧化鈉、碳酸氫鈉、氫氧化鉀、氫氧化四甲基銨等之水溶液、乙醇胺與二甲基亞碸之混合溶液等。 Since the element processing substrate of the layered body for component processing of the present invention is temporarily fixed to the temporary adhesive layer with an adhesive force capable of being easily peeled off at room temperature, the peeling interface at the time of peeling is the component processed substrate and the heat resistant resin layer B. between. Therefore, since the heat-resistant resin layer B does not remain on the element processing substrate, the cleaning step is not required after the peeling, but the cleaning step may be performed when a small amount of residue remains. As the solution to be used for washing, an aqueous solution of sodium hydroxide, sodium hydrogencarbonate, potassium hydroxide or tetramethylammonium hydroxide, a mixed solution of ethanolamine and dimethylarylene, or the like can be used.
以下列舉實施例對本發明進行說明,但本發明並不限定於該等實施例。對玻璃轉移溫度、重量減少率、接著力之評價方法進行說明。 The invention is illustrated by the following examples, but the invention is not limited to the examples. A method of evaluating the glass transition temperature, the weight reduction rate, and the adhesion force will be described.
利用棒式塗佈機將下述製造例1~15所記載之耐熱樹脂溶液(B1~B9、A1~A6)以厚度成為20μm之方式塗佈於厚度18μm之電解銅箔之光澤面後,於80℃下乾燥10分鐘,於150℃下乾燥10分鐘,進而於氮氣環境下、250℃下進行10分鐘加熱處理而轉化為聚醯亞胺,從而獲得樹脂積層銅箔。繼而利用氯化鐵溶液對所得之樹脂積層銅箔之銅箔進行整面蝕刻而獲得耐熱樹脂之單膜。 The heat-resistant resin solutions (B1 to B9, A1 to A6) described in the following Production Examples 1 to 15 were applied to the shiny surface of the electrolytic copper foil having a thickness of 18 μm so as to have a thickness of 20 μm by a bar coater. The mixture was dried at 80 ° C for 10 minutes, dried at 150 ° C for 10 minutes, and further heated in a nitrogen atmosphere at 250 ° C for 10 minutes to be converted into polyimine to obtain a resin laminated copper foil. Then, the copper foil of the obtained resin laminated copper foil was subjected to full-surface etching using a ferric chloride solution to obtain a single film of a heat resistant resin.
將所得之耐熱樹脂之單膜約10mg填入鋁製標準容器中,使用示差掃描熱量計DSC-50(島津製作所股份有限公司製造)進行測定(DSC法)、根據所得之DSC曲線之彎曲點計算玻璃轉移溫度。於80℃下預乾燥1小時後以升溫速度20℃/分鐘升溫至500℃而進行測定。 About 10 mg of the obtained single film of the heat-resistant resin was filled in a standard container made of aluminum, and it was measured using a differential scanning calorimeter DSC-50 (manufactured by Shimadzu Corporation) (DSC method), and calculated based on the bending point of the obtained DSC curve. Glass transfer temperature. After pre-drying at 80 ° C for 1 hour, the temperature was raised to 500 ° C at a temperature increase rate of 20 ° C / min.
將上述獲得之耐熱樹脂之單膜切成特定寬度之形狀,將其捲成筒狀,使用熱機械分析裝置SS-6100(Seiko Instruments股份有限公司製造)於30~200℃之溫度範圍內以升溫速度5℃/分鐘升溫至250℃而進行測定。根據所得之測定結果,使用計算式(1)計算30~200℃之平均線熱膨脹係數。此處,L30為30℃下之樣品長度,L200為200℃下之樣品長度。 The single film of the heat-resistant resin obtained above was cut into a specific width, and rolled into a cylindrical shape, and heated at a temperature of 30 to 200 ° C using a thermomechanical analyzer SS-6100 (manufactured by Seiko Instruments Co., Ltd.). The measurement was carried out by raising the temperature to 250 ° C at a rate of 5 ° C /min. Based on the obtained measurement results, the average linear thermal expansion coefficient of 30 to 200 ° C was calculated using the calculation formula (1). Here, L30 is the sample length at 30 ° C, and L200 is the sample length at 200 ° C.
平均線熱膨脹係數=(1/L30)×[(L200-L30)/(200-30)] (1) Average linear thermal expansion coefficient = (1/L30) × [(L200-L30) / (200-30)] (1)
利用旋轉塗佈機於元件加工用基板上以厚度成為20μm之方式塗佈耐熱樹脂溶液(B1~B9)後,於80℃下乾燥10分鐘,於150℃下乾燥10分鐘,進而於氮氣環境下、250℃下進行30分鐘加熱處理而轉化為聚醯亞胺,並積層耐熱樹脂層B。對耐熱樹脂層B於10mm寬處切下切痕,使用TOYO BOLDWIN公司製造之“Tensilon UTM-4-100”以拉伸速度50mm/分鐘、90°剝離之條件下對10mm寬度之聚醯亞胺膜進行測定。 The heat-resistant resin solution (B1 to B9) was applied to the element processing substrate by a spin coater so as to have a thickness of 20 μm, and then dried at 80 ° C for 10 minutes, dried at 150 ° C for 10 minutes, and further under a nitrogen atmosphere. The mixture was heat-treated at 250 ° C for 30 minutes to be converted into polyimine, and a heat resistant resin layer B was laminated. The heat-resistant resin layer B was cut at a width of 10 mm, and a 10 mm-width polyimine film was used under the conditions of a tensile speed of 50 mm/min and a peeling degree of 90° using "Tensilon UTM-4-100" manufactured by TOYO BOLDWIN Co., Ltd. The measurement was carried out.
於各實施例、比較例中獲得之元件加工用積層體中剝離元件加工用基板後,對包含耐熱樹脂層B/耐熱樹脂層A之暫時接著層於10mm寬處切下切痕,使用TOYO BOLDWIN公司製造之“Tensilon UTM-4-100”以拉伸速度50mm/分鐘、90°剝離之條件下對耐熱樹脂層B進行測定。 After peeling the substrate for element processing in the laminated body for component processing obtained in each of the examples and the comparative examples, the temporary adhesive layer including the heat resistant resin layer B/heat resistant resin layer A was cut at a width of 10 mm, and the TOYO BOLDWIN company was used. The manufactured "Tensilon UTM-4-100" was measured for the heat resistant resin layer B under the conditions of a tensile speed of 50 mm/min and a peeling of 90°.
於剝離界面為支持基板-耐熱樹脂層A時,測定值表示支持基板-耐熱樹脂層A之接著力,此時,可認為耐熱樹脂層A-耐熱樹脂層B之接著力大於支持基板-耐熱樹脂層A之接著力。 When the peeling interface is the support substrate-heat resistant resin layer A, the measured value indicates the adhesion force of the support substrate-heat resistant resin layer A. At this time, it is considered that the heat-resistant resin layer A-heat-resistant resin layer B has a larger adhesive force than the support substrate-heat resistant resin. The adhesion of layer A.
將各實施例、比較例中獲得之元件加工用積層體安放於Grinder DAG810(DISCO製造),將元件加工用基板研磨至厚度100μm。用肉眼觀察研磨後之元件加工用基板,並評價有無裂紋、裂痕等。 The layered body for element processing obtained in each of the examples and the comparative examples was placed in a Grinder DAG810 (manufactured by DISCO), and the substrate for element processing was polished to a thickness of 100 μm. The substrate for component processing after polishing was observed with the naked eye, and the presence or absence of cracks, cracks, and the like was evaluated.
將上述經背面研磨之元件加工用積層體放入設定為250℃之熱風烘箱中,放置1小時並恢復為室溫之後,用肉眼觀察元件加工用基板側之膨脹等外觀變化。 The back-grinding element-processed laminated body was placed in a hot air oven set at 250 ° C, left for 1 hour, and returned to room temperature, and then the appearance change such as expansion of the substrate side for element processing was visually observed.
於25℃下將上述經背面研磨之元件加工用積層體於1N之鹽酸水溶液、1N之氫氧化鈉水溶液及丙酮中各浸漬10分鐘。剝離元件加工用基板後用光學顯微鏡觀察耐熱樹脂層。 The back-grinded layered component processing body was immersed in a 1N aqueous hydrochloric acid solution, a 1N aqueous sodium hydroxide solution, and acetone at 25 ° C for 10 minutes. After peeling off the substrate for element processing, the heat resistant resin layer was observed with an optical microscope.
將未觀察到任何變化之情形評價為良(A),將於自暫時接 著層之端部至500μm以內之區域觀察到耐熱樹脂之溶解、滲入等變化之情形評價為可(B),將該變化在自端部至大於500μm之區域之情形評價為不可(C)。 The case where no change is observed is evaluated as good (A), and will be received from the temporary The case where the change of the heat-resistant resin such as dissolution or infiltration was observed in the region from the end of the layer to the area of 500 μm was evaluated as (B), and the change was evaluated as not possible (C) from the end portion to the region of more than 500 μm.
使用切割框將切割保護膠帶貼合於上述經背面研磨之元件加工用積層體之元件加工用基板,利用真空吸附將該切割保護膠帶面置於吸附盤後,於室溫下利用鑷子提起支持基板之一點,藉此將支持基板剝離。 The dicing protective tape is bonded to the component processing substrate of the back-grinding component processing laminate by the dicing frame, and the dicing protective tape is placed on the adsorption disk by vacuum suction, and the support substrate is lifted by the tweezers at room temperature. At one point, the support substrate is peeled off.
利用10片元件加工用積層體進行剝離試驗,對元件加工用基板破裂或有裂痕之片數進行評價。 The peeling test was performed using the laminated body for 10 pieces of component processing, and the number of pieces of the substrate for processing the substrate to be cracked or cracked was evaluated.
以下之製造例所示之酸二酐、二胺之縮寫之名稱如下述所示。 The names of the abbreviations of acid dianhydride and diamine shown in the following production examples are as follows.
BPDA:3,3',4,4'-聯苯四羧酸二酐 BPDA: 3,3',4,4'-biphenyltetracarboxylic dianhydride
PMDA:均苯四甲酸二酐 PMDA: pyromellitic dianhydride
ODPA:3,3',4,4'-二苯醚四羧酸二酐 ODPA: 3,3',4,4'-diphenyl ether tetracarboxylic dianhydride
APPS:α,ω-雙(3-胺基丙基)聚二甲基矽氧烷(平均分子量:860,於式(1)中n=9) APPS: α,ω-bis(3-aminopropyl)polydimethyloxane (average molecular weight: 860, n=9 in formula (1))
PDA:對苯二胺 PDA: p-phenylenediamine
DAE:4,4'-二胺基苯醚 DAE: 4,4'-diaminophenyl ether
APB:1,3-雙(3-胺基苯氧基)苯 APB: 1,3-bis(3-aminophenoxy)benzene
DABS:4,4'-二羥基-3,3'-二胺基苯基碸 DABS: 4,4'-dihydroxy-3,3'-diaminophenyl hydrazine
m-TB:2,2'-二甲基-4,4'-二胺基聯苯 m-TB: 2,2'-dimethyl-4,4'-diaminobiphenyl
BAHF:4,4'-二羥基-3,3'-二胺基苯基六氟丙烷 BAHF: 4,4'-dihydroxy-3,3'-diaminophenylhexafluoropropane
FDA:9,9-雙(4-胺基苯基)茀 FDA: 9,9-bis(4-aminophenyl)anthracene
100LM:NIKALAC(註冊商標)MW-100LM(三和化學股份有限公司製造) 100LM: NIKALAC (registered trademark) MW-100LM (manufactured by Sanwa Chemical Co., Ltd.)
NMP:N-甲基-2-吡咯啶酮 NMP: N-methyl-2-pyrrolidone
於附有溫度計、乾燥氮氣導入口、藉由溫水/冷卻水之加熱/冷卻裝置及攪拌裝置之反應釜中一併添加PDA 75.7g(0.7mol)、DAE 60.1g(0.3mol)與NMP 2264g並使其等溶解,其後添加BPDA 176.5g(0.6mol)、PMDA 87.2g(0.4mol),於室溫下反應1小時,繼而於60℃下反應5小時,而獲得15重量%之聚醯胺酸樹脂溶液(B-1)。 Add PDA 75.7g (0.7mol), DAE 60.1g (0.3mol) and NMP 2264g to the reaction vessel with thermometer, dry nitrogen inlet, heating/cooling device with warm water/cooling water and stirring device. After the solution was dissolved, 176.5 g (0.6 mol) of BPDA and 87.2 g (0.4 mol) of PMDA were added, and the mixture was reacted at room temperature for 1 hour, followed by reaction at 60 ° C for 5 hours to obtain 15% by weight of polyfluorene. Amino acid resin solution (B-1).
除如表1般變更酸二酐、二胺之種類與添加量以外,進行與製造例1相同之操作,而獲得15重量%之聚醯胺酸樹脂溶液(B-2~7)。 The same operation as in Production Example 1 was carried out except that the type and amount of the acid dianhydride and the diamine were changed as shown in Table 1, and a 15% by weight poly-lysine resin solution (B-2 to 7) was obtained.
於附有溫度計、乾燥氮氣導入口、藉由溫水/冷卻水之加熱/冷卻裝置及攪拌裝置之反應釜中一併添加m-TB 127.4g(0.6mol)、BAHF 146.5g(0.4mol)與NMP 2788g並使其等溶解,其後添加PMDA 218.1g(1.0mol),於室溫下反應1小時,繼而於60℃下反應3小時後,於180℃下反應5小時,而獲得15重量%之聚醯亞胺樹脂溶液(B-8)。 M-TB 127.4g (0.6mol) and BAHF 146.5g (0.4mol) were added together with a thermometer, a dry nitrogen inlet, a heating/cooling device for warm water/cooling water, and a stirring device. NMP 2788g was dissolved in the same manner, and then 218.1 g (1.0 mol) of PMDA was added thereto, and the mixture was reacted at room temperature for 1 hour, followed by reaction at 60 ° C for 3 hours, and then reacted at 180 ° C for 5 hours to obtain 15% by weight. Polyimine resin solution (B-8).
除如表1般變更酸二酐、二胺之種類與添加量以外,進行與製造 例8相同之操作,而獲得20重量%之聚醯亞胺樹脂溶液(B-9)。 Except for changing the type and amount of acid dianhydride and diamine as shown in Table 1, In the same manner as in Example 8, a 20% by weight solution of the polyimine resin (B-9) was obtained.
於附有溫度計、乾燥氮氣導入口、藉由溫水/冷卻水之加熱/冷卻裝置及攪拌裝置之反應釜中一併添加APPS 301g(0.35mol)、DAE 130.1g(0.65mol)與NMP 494g並使其等溶解,其後添加ODPA 310.2g(1mol),於室溫下反應1小時,繼而於60℃下反應3小時後,於180℃下反應5小時,而獲得60重量%之聚醯亞胺樹脂溶液(A-1)。 APPS 301g (0.35mol), DAE 130.1g (0.65mol) and NMP 494g were added together with a thermometer, a dry nitrogen inlet, a heating/cooling device of warm water/cooling water and a stirring device. After it was dissolved, 310.2 g (1 mol) of ODPA was added thereto, and the mixture was reacted at room temperature for 1 hour, followed by reaction at 60 ° C for 3 hours, and then reacted at 180 ° C for 5 hours to obtain 60% by weight of polyfluorene. Amine resin solution (A-1).
除如表2般變更酸二酐、二胺之種類與添加量以外,進行與製造例10相同之操作,而獲得60重量%之聚醯亞胺樹脂溶液(A-2~5)。 The same operation as in Production Example 10 was carried out except that the type and amount of the acid dianhydride and the diamine were changed as shown in Table 2, and a 60% by weight of the polyimide resin solution (A-2 to 5) was obtained.
於製造例15中,向製造例14中獲得之聚醯亞胺樹脂溶液中添加LM100 54.2g(相對於聚醯亞胺樹脂之固形份為5重量%),於室溫下攪拌3小時,從而獲得耐熱樹脂A溶液(A-6)。 In Production Example 15, 54.2 g of LM100 (5 wt% based on the solid content of the polyimide resin) was added to the polyimine resin solution obtained in Production Example 14, and the mixture was stirred at room temperature for 3 hours. A heat resistant resin A solution (A-6) was obtained.
亦將耐熱樹脂A、耐熱樹脂B各自之玻璃轉移溫度(Tg)一併記載於表1及表2。 The glass transition temperature (Tg) of each of the heat resistant resin A and the heat resistant resin B is also shown in Tables 1 and 2.
對厚度0.7mm之矽晶圓,利用旋轉塗佈機,調整轉數並以乾燥、醯亞胺化後之厚度成為20μm之方式於具有高度30μm之凸塊之6英吋元件加工用基板之凸塊形成面塗佈聚醯胺酸樹脂溶液(B-3),於120℃下進行10分鐘熱處理並乾燥後,於250℃下進行30分鐘熱處理而完全醯亞胺化,從而獲得耐熱樹脂層B/元件加工用基板之積層體。 For a silicon wafer having a thickness of 0.7 mm, the number of revolutions was adjusted by a spin coater to a thickness of 20 μm after drying and yttrium imidation to a bump of a 6-inch element processing substrate having a bump of a height of 30 μm. The block forming surface was coated with a polyaminic acid resin solution (B-3), heat-treated at 120 ° C for 10 minutes, dried, and then heat-treated at 250 ° C for 30 minutes to be completely imidized to obtain a heat-resistant resin layer B. / Laminate of the substrate for component processing.
利用旋轉塗佈機,調整轉數並以乾燥後之厚度成為25μm之方式於厚度0.7mm之矽晶圓即6英吋之支持基板上塗佈聚醯亞胺樹脂溶液(A-4),於120℃下進行10分鐘熱處理並乾燥後,於250℃下進行30分鐘熱處理,從而獲得耐熱樹脂層A/支持基板之積層體。 The spin coating machine was used to adjust the number of revolutions, and the polyimine resin solution (A-4) was coated on a support substrate having a thickness of 0.7 mm, that is, a 6-inch thick support substrate, to a thickness of 25 μm. After heat treatment at 120 ° C for 10 minutes and drying, heat treatment was performed at 250 ° C for 30 minutes to obtain a laminate of the heat resistant resin layer A / the support substrate.
使耐熱樹脂層B/元件加工用基板之積層體與耐熱樹脂層A/支持基板之積層體以耐熱樹脂層B與耐熱樹脂層A相對向之方式貼合,使用熱壓機於200℃、0.6MPa下壓合90秒,從而獲得元件加工用積層體。將所得之元件加工用積層體之特性匯總於表3。 The laminate of the heat-resistant resin layer B/component processing substrate and the heat-resistant resin layer A/support substrate are bonded so that the heat-resistant resin layer B and the heat-resistant resin layer A face each other, and the hot press is used at 200 ° C, 0.6. The laminated body for component processing was obtained by pressing at MPa for 90 seconds. The characteristics of the obtained laminated body for component processing are summarized in Table 3.
除如表3般變更耐熱樹脂層A所使用之耐熱樹脂A及耐熱樹脂層B所使用之耐熱樹脂B以外,進行與實施例1相同之操作,從而獲得元件加工用積層體。將所得之元件加工用積層體之特性匯總於表3。 The same operation as in Example 1 was carried out except that the heat-resistant resin A used for the heat-resistant resin layer A and the heat-resistant resin B used in the heat-resistant resin layer B were changed, and the laminate for element processing was obtained. The characteristics of the obtained laminated body for component processing are summarized in Table 3.
除如表3般變更耐熱樹脂層A所使用之耐熱樹脂A、及耐熱樹脂層B所使用之耐熱樹脂B以外,進行與實施例1相同之操作,從而獲 得元件加工用積層體。將所得之元件加工用積層體之特性匯總於表3。 The same operation as in Example 1 was carried out except that the heat-resistant resin A used in the heat-resistant resin layer A and the heat-resistant resin B used in the heat-resistant resin layer B were changed as shown in Table 3, A laminated body for component processing is obtained. The characteristics of the obtained laminated body for component processing are summarized in Table 3.
對厚度0.7mm之矽晶圓,利用旋轉塗佈機,調整轉數並以乾燥、醯亞胺化後之厚度成為20μm之方式於具有高度30μm之凸塊之6英吋元件加工用基板之凸塊形成面塗佈聚醯胺酸樹脂溶液(B-1),於120℃下進行10分鐘熱處理並乾燥後,於250℃下進行30分鐘熱處理而完全醯亞胺化,從而獲得耐熱樹脂層B/元件加工用基板之積層體。 For a silicon wafer having a thickness of 0.7 mm, the number of revolutions was adjusted by a spin coater to a thickness of 20 μm after drying and yttrium imidation to a bump of a 6-inch element processing substrate having a bump of a height of 30 μm. The block forming surface was coated with a polyaminic acid resin solution (B-1), heat-treated at 120 ° C for 10 minutes, dried, and then heat-treated at 250 ° C for 30 minutes to be completely imidized to obtain a heat-resistant resin layer B. / Laminate of the substrate for component processing.
將耐熱樹脂層B/元件加工用基板之積層體與厚度0.7mm之矽晶圓即6英吋之支持基板貼合,雖使用熱壓機於200℃、0.6MPa下壓合90秒但不接著,而無法獲得元件加工用積層體。 The laminate of the heat-resistant resin layer B/component processing substrate was bonded to a 6-inch support substrate having a thickness of 0.7 mm, and was pressed at 200 ° C and 0.6 MPa for 90 seconds using a hot press. , and the laminated body for component processing cannot be obtained.
利用旋轉塗佈機,調整轉數並以乾燥後之厚度成為25μm之方式於厚度0.7mm之矽晶圓即6英吋之支持基板上塗佈聚醯亞胺樹脂溶液(A-4),於120℃下進行10分鐘熱處理並乾燥後,於250℃下進行30分鐘熱處理,從而獲得耐熱樹脂層A/支持基板之積層體。 The spin coating machine was used to adjust the number of revolutions, and the polyimine resin solution (A-4) was coated on a support substrate having a thickness of 0.7 mm, that is, a 6-inch thick support substrate, to a thickness of 25 μm. After heat treatment at 120 ° C for 10 minutes and drying, heat treatment was performed at 250 ° C for 30 minutes to obtain a laminate of the heat resistant resin layer A / the support substrate.
於耐熱樹脂層A/支持基板之積層體與厚度0.7mm之矽晶圓上以耐熱樹脂層A與凸塊形成面相對向之方式貼合具有高度30μm之凸塊之6英吋元件加工用基板,並使用熱壓機於200℃、0.6MPa下壓合90秒,而獲得元件加工用積層體。將所得之元件加工用積層體之特性匯總於表3。於耐熱樹脂層A為單層之情形時,耐熱樹脂層A與元件加工用基板之接著力較強而無法將耐熱樹脂層A與元件加工用基板剝離。 A 6-inch element processing substrate having a bump having a height of 30 μm is bonded to the laminate of the heat-resistant resin layer A/support substrate and the silicon wafer having a thickness of 0.7 mm so that the heat-resistant resin layer A and the bump-forming surface face each other. Then, it was pressed at 200 ° C and 0.6 MPa for 90 seconds using a hot press to obtain a laminate for component processing. The characteristics of the obtained laminated body for component processing are summarized in Table 3. When the heat resistant resin layer A is a single layer, the heat resistant resin layer A and the element processing substrate have a strong adhesive force, and the heat resistant resin layer A and the element processing substrate cannot be peeled off.
除如表4般變更耐熱樹脂層A所使用之耐熱樹脂A、及耐熱樹脂層B所使用之耐熱樹脂B以外,進行與實施例1相同之操作,而獲得元件加工用積層體。將所得之元件加工用積層體之特性匯總於表4。 The same operation as in Example 1 was carried out except that the heat-resistant resin A used in the heat-resistant resin layer A and the heat-resistant resin B used in the heat-resistant resin layer B were changed, and the layered body for element processing was obtained. The characteristics of the obtained laminated body for component processing are summarized in Table 4.
根據本發明之實施例可知,暫時接著層包含耐熱樹脂層A、耐熱樹脂層B,且元件加工用基板與耐熱樹脂層B之接著力低於支持基板與耐熱樹脂層A之接著力及耐熱樹脂層A與耐熱樹脂層B之接著力,藉此將元件加工用基板通過背面研磨等加工步驟後,可於室溫下良好地剝離。 According to the embodiment of the present invention, the temporary adhesive layer includes the heat resistant resin layer A and the heat resistant resin layer B, and the adhesive force between the element processing substrate and the heat resistant resin layer B is lower than the adhesive force of the support substrate and the heat resistant resin layer A and the heat resistant resin. The bonding force between the layer A and the heat-resistant resin layer B can be favorably peeled off at room temperature after the substrate for element processing is processed by a back surface polishing or the like.
又,元件加工用基板由於在與耐熱樹脂層B之接著界面處被完整地剝離,因此於元件加工用基板側無暫時接著層之殘渣,無需另外之清潔步驟。 Further, since the element processing substrate is completely peeled off at the interface with the heat resistant resin layer B, there is no residue of the temporary bonding layer on the element processing substrate side, and no additional cleaning step is required.
對厚度0.7mm之矽晶圓,利用旋轉塗佈機,調整轉數並以乾燥、醯亞胺化後之厚度成為20μm之方式於具有高度30μm之凸塊之6英吋元件加工用基板之凸塊形成面塗佈聚醯胺酸樹脂溶液(B-5),於120℃下進行10分鐘熱處理並乾燥後,於250℃下進行30分鐘熱處理而完全醯亞胺化,從而獲得耐熱樹脂層B/元件加工用基板之積層體。 For a silicon wafer having a thickness of 0.7 mm, the number of revolutions was adjusted by a spin coater to a thickness of 20 μm after drying and yttrium imidation to a bump of a 6-inch element processing substrate having a bump of a height of 30 μm. The block forming surface was coated with a polyaminic acid resin solution (B-5), heat-treated at 120 ° C for 10 minutes, dried, and then heat-treated at 250 ° C for 30 minutes to be completely imidized to obtain a heat-resistant resin layer B. / Laminate of the substrate for component processing.
利用旋轉塗佈機,調整轉數並以乾燥後之厚度成為25μm之方式於耐熱樹脂層B/元件加工用基板之積層體之耐熱樹脂層B上塗佈聚醯亞胺樹脂溶液(A-4),於120℃下進行10分鐘熱處理並乾燥後,於250℃下進行30分鐘熱處理,從而獲得耐熱樹脂層A/耐熱樹脂層B/元件加工用基板之積層體。 The spin coating machine is used to adjust the number of revolutions and apply a polyimine resin solution (A-4) to the heat-resistant resin layer B of the laminate of the heat-resistant resin layer B/component processing substrate so that the thickness after drying becomes 25 μm. After heat treatment at 120 ° C for 10 minutes and drying, heat treatment was performed at 250 ° C for 30 minutes to obtain a laminate of the heat resistant resin layer A / the heat resistant resin layer B / the substrate for element processing.
將耐熱樹脂層A/耐熱樹脂層B/元件加工用基板之積層體與成為支持基板之厚度0.7mm之矽晶圓以耐熱樹脂層A與支持基板相對向之方式貼合,使用熱壓機於200℃、0.6MPa下壓合90秒,而獲得元件加工用積層體。將所得之元件加工用積層體之特性匯總於表5。 The laminate of the heat-resistant resin layer A/heat-resistant resin layer B/component processing substrate and the tantalum wafer having a thickness of 0.7 mm as the support substrate are bonded to each other with the heat-resistant resin layer A and the support substrate, and a hot press is used. The laminate for component processing was obtained by press-bonding at 200 ° C and 0.6 MPa for 90 seconds. The characteristics of the obtained laminated body for component processing are summarized in Table 5.
除如表5般變更耐熱樹脂層A所使用之耐熱樹脂A、及耐熱樹脂層B所使用之耐熱樹脂B以外,進行與實施例13相同之操作,而獲得元件加工用積層體。將所得之元件加工用積層體之特性匯總於表5。 The same operation as in Example 13 was carried out, except that the heat-resistant resin A used for the heat-resistant resin layer A and the heat-resistant resin B used for the heat-resistant resin layer B were changed, and the layered body for element processing was obtained. The characteristics of the obtained laminated body for component processing are summarized in Table 5.
於實施例13~15中,元件加工用基板亦可於與耐熱樹脂層B之接著界面處被完整地剝離,因此於元件加工用基板側亦無暫時接著層之殘渣,從而無需另外之清潔步驟。 In the examples 13 to 15, since the substrate for element processing can be completely peeled off at the interface with the heat resistant resin layer B, there is no residue of the temporary layer on the substrate side for component processing, so that no additional cleaning step is required. .
對厚度0.7mm之矽晶圓,利用旋轉塗佈機,調整轉數並以乾燥後之厚度成為20μm之方式於具有高度30μm之凸塊之6英吋元件加工用基板之凸塊形成面塗佈聚醯亞胺樹脂溶液(B-8),於120℃下進行10分鐘熱處理並乾燥後,於250℃下進行30分鐘熱處理,從而獲得耐熱樹脂層B/元件加工用基板之積層體。 For a wafer having a thickness of 0.7 mm, a bump coating surface was coated on a 6-inch element processing substrate having a height of 30 μm by using a spin coater to adjust the number of revolutions and having a thickness of 20 μm after drying. The polyimine resin solution (B-8) was heat-treated at 120 ° C for 10 minutes, dried, and then heat-treated at 250 ° C for 30 minutes to obtain a laminate of the heat-resistant resin layer B/component processing substrate.
利用旋轉塗佈機,調整轉數並以乾燥後之厚度成為25μm之方式於厚度0.7mm之矽晶圓即6英吋支持基板上塗佈聚醯亞胺樹脂溶液(A-5),於120℃下進行10分鐘熱處理並乾燥後,於250℃下進行30分鐘熱處理,從而獲得耐熱樹脂層A/支持基板之積層體。 The spin coating machine was used to adjust the number of revolutions and apply a polyimine resin solution (A-5) to a 6-inch support substrate having a thickness of 0.7 mm on the basis of a thickness of 25 μm after drying. After heat treatment for 10 minutes at ° C and drying, heat treatment was performed at 250 ° C for 30 minutes to obtain a laminate of the heat resistant resin layer A / the support substrate.
將耐熱樹脂層B/元件加工用基板之積層體與耐熱樹脂層A/支持基板之積層體以耐熱樹脂層B與耐熱樹脂層A相對向之方式貼合,使用熱壓機於200℃、0.6MPa下壓合90秒,而獲得元件加工用積層體。將所得之元件加工用積層體之特性匯總於表6。 The laminate of the heat-resistant resin layer B/component processing substrate and the heat-resistant resin layer A/support substrate are bonded so that the heat-resistant resin layer B and the heat-resistant resin layer A face each other, and the hot press is used at 200 ° C, 0.6. The laminated body for component processing was obtained by pressing at MPa for 90 seconds. The characteristics of the obtained laminated body for component processing are summarized in Table 6.
除如表6般變更耐熱樹脂層B所使用之耐熱樹脂B以外,進行與實施例16相同之操作,而獲得元件加工用積層體。將所得之元件加工用積層體之特性匯總於表6。 The same operation as in Example 16 was carried out except that the heat-resistant resin B used for the heat-resistant resin layer B was changed as shown in Table 6, and a laminate for element processing was obtained. The characteristics of the obtained laminated body for component processing are summarized in Table 6.
於實施例16、17中,元件加工用基板亦可於與耐熱樹脂層B之接著界面處被完整地剝離,因此於元件加工用基板側亦無暫時接著層之殘渣,從而無需另外之清潔步驟。 In the examples 16 and 17, the substrate for element processing can be completely peeled off at the interface with the heat resistant resin layer B. Therefore, there is no residue of the temporary layer on the substrate side for component processing, so that no additional cleaning step is required. .
1‧‧‧支持基板 1‧‧‧Support substrate
2‧‧‧元件加工用基板 2‧‧‧Parts for component processing
3‧‧‧暫時接著層 3‧‧‧ Temporary layer
4‧‧‧耐熱樹脂層A 4‧‧‧Heat Resin Layer A
5‧‧‧耐熱樹脂層B 5‧‧‧Heat Resin Layer B
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SG11201700692RA (en) | 2014-08-08 | 2017-03-30 | Toray Industries | Adhesive for temporary bonding, adhesive layer, method for manufacturing wafer work piece and semiconductor device using same, rework solvent, polyimide copolymer, polyimide mixed resin, and resin composition |
CN106159089B (en) * | 2016-08-22 | 2019-07-23 | 达迈科技股份有限公司 | Flexible base plate and its manufacturing method that can be release |
WO2018105676A1 (en) * | 2016-12-08 | 2018-06-14 | 日産化学工業株式会社 | Release layer production method |
CN110050013B (en) * | 2016-12-08 | 2022-11-29 | 日产化学株式会社 | Method for producing release layer |
WO2018194133A1 (en) * | 2017-04-21 | 2018-10-25 | 三井化学株式会社 | Semiconductor substrate manufacturing method, semiconductor device, and method for manufacturing same |
JP7116366B2 (en) * | 2017-06-08 | 2022-08-10 | 日産化学株式会社 | Method for manufacturing substrate for flexible device |
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JP5027460B2 (en) * | 2006-07-28 | 2012-09-19 | 東京応化工業株式会社 | Wafer bonding method, thinning method, and peeling method |
US20130071658A1 (en) * | 2010-03-24 | 2013-03-21 | Sekisui Chemical Co., Ltd. | Adhesive composition, adhesive tape, method for processing semiconductor wafer and method for producing tsv wafer |
JP5687230B2 (en) * | 2012-02-28 | 2015-03-18 | 信越化学工業株式会社 | Wafer processing body, wafer processing member, wafer processing temporary adhesive, and thin wafer manufacturing method |
US8999817B2 (en) * | 2012-02-28 | 2015-04-07 | Shin-Etsu Chemical Co., Ltd. | Wafer process body, wafer processing member, wafer processing temporary adhesive material, and method for manufacturing thin wafer |
JP2014070183A (en) * | 2012-09-28 | 2014-04-21 | Nitto Denko Corp | Adhesive sheet for manufacturing semiconductor device, and method for manufacturing semiconductor device |
JP2014072445A (en) * | 2012-09-28 | 2014-04-21 | Nitto Denko Corp | Semiconductor device manufacturing method |
-
2014
- 2014-09-30 JP JP2014557933A patent/JP6435862B2/en active Active
- 2014-09-30 CN CN201480055461.7A patent/CN105612600B/en not_active Expired - Fee Related
- 2014-09-30 WO PCT/JP2014/076136 patent/WO2015053132A1/en active Application Filing
- 2014-10-03 TW TW103134546A patent/TW201522045A/en unknown
Cited By (2)
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TWI834604B (en) * | 2017-03-03 | 2024-03-11 | 日商日產化學工業股份有限公司 | Coating film-forming composition for removing foreign matter |
US10703945B2 (en) | 2018-04-25 | 2020-07-07 | Daxin Materials Corporation | Method for temporary bonding workpiece and adhesive |
Also Published As
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JP6435862B2 (en) | 2018-12-12 |
WO2015053132A1 (en) | 2015-04-16 |
CN105612600A (en) | 2016-05-25 |
CN105612600B (en) | 2018-06-08 |
JPWO2015053132A1 (en) | 2017-03-09 |
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