TW201511440A - Dry type electricity saving device - Google Patents

Dry type electricity saving device Download PDF

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Publication number
TW201511440A
TW201511440A TW102132901A TW102132901A TW201511440A TW 201511440 A TW201511440 A TW 201511440A TW 102132901 A TW102132901 A TW 102132901A TW 102132901 A TW102132901 A TW 102132901A TW 201511440 A TW201511440 A TW 201511440A
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Taiwan
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reactance
power saver
output
filter
component
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TW102132901A
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Chinese (zh)
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TWI504099B (en
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Ming-Shun You
Huan-Yu Zhou
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Shun Fu Technology Inc
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Abstract

A dry type electricity saving device is equipped with an energy saving unit having multiple main bodies, each having a center provided with a silicon steel sheet layer provided with an insulation layer. A coil can be wound around the outer periphery of the insulation layer for connecting multiple reactance elements and reactance filter converters. The coils may relatively increase the wire diameter of the reactance elements corresponding to the operational voltage of the reactance elements and the power factor adjusted by the filter converters so as to be installed in the main body with corresponding volume, enabling temperature reduction and cooling via the low calorific structures of the reactance elements and the increase of contact area with surrounding air, and eliminating the need of using insulation oil in the main bodies.

Description

乾式節電器 Dry saver

本發明有關一種乾式節電器,尤指在節電器本體內部無需使用絕緣油進行降溫冷卻。 The invention relates to a dry power saver, in particular to the inside of the power saver body without using insulating oil for cooling and cooling.

按,節電器主要是在電力轉換過程中,將使用的電力優質化,可充分利用電力並排除多餘電力。此類節電器在排除多餘電力過程中,透過電抗作用吸收無效功率,限制接入點中的過電壓,並以濾波來改善電流波形,排除電力輸送過程中的各種雜波及諧波,以消除不需要的電磁感應,讓負載充分使用乾淨優質的電力,達到節省電力費用及延長設備使用壽命的功能。 According to the regulations, the power saver is mainly used in the process of power conversion, and the power used will be improved, and the power can be fully utilized and excess power can be eliminated. In the process of eliminating excess power, such power saver absorbs the reactive power through the reactance, limits the overvoltage in the access point, and uses filtering to improve the current waveform and eliminate various clutter and harmonics during the power transmission process to eliminate the The required electromagnetic induction allows the load to fully use clean and high-quality power to save power costs and extend the life of the equipment.

但此類節電器在使用電抗濾波的電路結構中,有時必須依據所在的不同干擾環境進行節能構件的多段開關調整,以控制不同的功率因數,但在此種運作過程中以及電抗元件因素,電子電路容易產生電路結構的發熱效應,必須進行相關的冷卻。 However, in the circuit structure using the reactive filter, such a power saver sometimes has to adjust the multi-section switch of the energy-saving component according to different interference environments to control different power factors, but in this operation process and the reactance component factor, Electronic circuits are prone to heat generation effects of circuit structures and must be cooled.

以申請人所有的台灣新型專利101212340號「自冷式節能器」為例,如第1及2圖所示,所示的節電器本體10外部設有多數不同高低的導管11,並在兩兩導管11之間設置由多數散熱片間隔相疊而成的散熱裝置12;於本體10內部則設有接近充滿狀態的絕緣油(electrical insulating oil,參第2圖)13,並在絕緣油13中設置一節能單元14,使設於本體10頂部 的輸入套管15及輸出套管16分別以個別的導線電性連接所述的節能單元14;同時,節能單元14內含有多數電抗元件供分別對應電性連接相對的多數濾波轉換器,並使濾波轉換器電性連接一切換開關。所述的絕緣油13除了填滿於多數導管11內部以配合散熱裝置12進行冷卻之外,本體10的操控區除了切換單元17之外,更需要設置與所述絕緣油13相關的配件,如排油閥18及油面計19。此一「自冷式節能器」能透過前述結構來達到散熱及保持節能電路的工作效率。 Taking the self-cooling energy-saving device of Taiwan's new patent No. 101212340 as an example, as shown in Figures 1 and 2, the power-saving body 10 shown is provided with a plurality of different heights of the conduit 11 and two or two. A heat dissipating device 12 formed by stacking a plurality of fins is disposed between the ducts 11; an insulating oil (see FIG. 2) 13 is provided in the interior of the main body 10 and is in the insulating oil 13 Setting an energy saving unit 14 so as to be disposed on the top of the body 10 The input sleeve 15 and the output sleeve 16 are respectively electrically connected to the energy-saving unit 14 by individual wires; at the same time, the energy-saving unit 14 includes a plurality of reactance elements for respectively corresponding to a plurality of filter converters electrically connected, and The filter converter is electrically connected to a switch. In addition to filling the inside of the plurality of conduits 11 to cool the heat sink 12, the control region of the body 10 needs to be provided with accessories related to the insulating oil 13 in addition to the switching unit 17, such as Oil drain valve 18 and oil level gauge 19. The "self-cooling energy saver" can achieve the heat dissipation and maintain the working efficiency of the energy-saving circuit through the foregoing structure.

但是在此類節電器中使用絕緣油13,除了必須透過油面計19監控油量及正常運作,較為麻煩費事之外,設於節電器內部的絕緣油13會因長期吸收空氣中的氧氣及水分而產生油垢,絕緣油13容易因為油垢的產生及濕氣的滲透使得油中的含水量提高,節電器性能會漸漸產生劣化現象。 However, the use of insulating oil 13 in such a power saver, in addition to having to monitor the amount of oil and normal operation through the oil level gauge 19, is more troublesome, the insulating oil 13 disposed inside the power saver will absorb oxygen in the air for a long time. Oil and scale are generated by the moisture, and the insulating oil 13 is liable to increase the water content in the oil due to the generation of the oil stain and the penetration of the moisture, and the performance of the power saver is gradually deteriorated.

本發明主要目的在提供一種乾式節電器,節電器本體內部無需使用絕緣油。 The main object of the present invention is to provide a dry power saver, and it is not necessary to use insulating oil inside the power saver body.

本發明另一目的在提供一種乾式節電器,可避免節電器內部因絕緣油所產生的劣化現象。 Another object of the present invention is to provide a dry power saver that avoids deterioration of the inside of the power saver due to the insulating oil.

為達到以上目的,本發明設有一節能單元,所述節能單元設有多數本體,所述本體中央設有矽鋼片層,並以上下相對矽鋼部連接所述矽鋼片層上下端,所述矽鋼片層與本體之間設置絕緣層,而可在所述絕緣層外周纏繞用以連接多數依據運作電壓的電抗元件以及電抗濾波轉換器的線圈;所述線圈配合所述電抗元件依據運作電壓加大線材直徑50%到60% 之間以降低運作溫度,供組裝於相對加大的所述本體內部,而可加大與外周空氣的接觸面積進行降溫冷卻,免除於內部使用絕緣油。 In order to achieve the above object, the present invention is provided with an energy-saving unit, wherein the energy-saving unit is provided with a plurality of bodies, and a central portion of the body is provided with a silicon steel sheet layer, and the upper and lower ends of the silicon steel sheet layer are connected to the upper and lower steel portions, and the silicon steel sheet is An insulating layer is disposed between the layer and the body, and a coil for connecting a plurality of reactance components according to the operating voltage and the reactance filter converter may be wound around the outer periphery of the insulating layer; the coil cooperates with the reactance component to increase the wire according to the operating voltage 50% to 60% in diameter In order to reduce the operating temperature for assembly in a relatively large interior of the body, the contact area with the peripheral air can be increased for cooling and cooling, and the insulating oil is used internally.

於可行實施例中,所述的本體設有一體或分離式的外接構件供組接所述電抗元件及電抗濾波轉換器相配構件。 In a possible embodiment, the body is provided with an integral or separate external member for assembling the reactance component and the reactive filter converter mating component.

所述電抗元件及電抗濾波轉換器相配構件包括電抗元件的輸出入套管以及電抗濾波轉換器的濾波轉換裝置。 The reactance component and the reactance filter converter matching component include an input and output sleeve of the reactance component and a filter conversion device of the reactance filter converter.

所述輸出入套管為間隔設置,並在所述輸出入套管與套管之間設有所述濾波轉換裝置。 The input and output sleeves are spaced apart, and the filter conversion device is disposed between the input and output sleeves and the sleeve.

於可行實施例中,所述的外接構件為一設於所述本體一側的凸緣部,供於所述凸緣部表面設置多數間隔的電抗元件的輸出入套管,並在所述輸出入套管與套管之間設有多數作為電抗濾波轉換器的濾波轉換裝置。 In an embodiment, the external member is a flange portion disposed on one side of the body, and an output sleeve of the plurality of spaced reactance elements is disposed on the surface of the flange portion, and the output is at the output A majority of the filter conversion device is used as a reactance filter converter between the bushing and the bushing.

所述的電抗元件的輸出入套管與電抗濾波轉換裝置之間進行電性連接,並使所述各輸出入套管及濾波轉換裝置分別與所述的線圈進行電性連接,作為節電器所需的電抗元件及電抗濾波轉換器。 The input and output sleeves of the reactance component are electrically connected to the reactance filter conversion device, and the output and output bushings and the filter conversion device are electrically connected to the coils respectively, as a power saver Required reactive components and reactive filter converters.

10‧‧‧本體 10‧‧‧ Ontology

11‧‧‧導管 11‧‧‧ catheter

12‧‧‧散熱裝置 12‧‧‧ Heat sink

13‧‧‧絕緣油 13‧‧‧Insulating oil

14‧‧‧節能單元 14‧‧‧ energy saving unit

15‧‧‧輸入套管 15‧‧‧Input casing

16‧‧‧輸出套管 16‧‧‧Output casing

17‧‧‧切換單元 17‧‧‧Switch unit

18‧‧‧排油閥 18‧‧‧Drain valve

19‧‧‧油面計 19‧‧‧ oil level gauge

20‧‧‧本體 20‧‧‧ body

21‧‧‧矽鋼片層 21‧‧‧矽Steel layer

22‧‧‧絕緣層 22‧‧‧Insulation

23‧‧‧線圈 23‧‧‧ coil

24‧‧‧凸緣部 24‧‧‧Flange

25‧‧‧輸出入套管 25‧‧‧Output casing

26‧‧‧濾波轉換裝置 26‧‧‧Filter conversion device

27‧‧‧角架 27‧‧‧ Angle frame

28‧‧‧上下相對矽鋼部 28‧‧‧Up and down relative to the Ministry of Steel

29‧‧‧底架 29‧‧‧ Chassis

291‧‧‧吊耳 291‧‧‧ 吊耳

第1圖顯示其中一種習用節電器立體結構圖。 Figure 1 shows a three-dimensional structure of one of the conventional power savers.

第2圖顯示第1圖的斷面剖視圖。 Fig. 2 is a cross-sectional view showing the first drawing.

第3圖顯示本發明一可行實施例立體圖。 Figure 3 shows a perspective view of a possible embodiment of the invention.

第4圖顯示第3圖A-A方向剖視圖。 Fig. 4 is a cross-sectional view taken along line A-A of Fig. 3.

第5圖顯示第3圖組裝相關接合機構示意圖。 Figure 5 is a schematic view showing the assembly mechanism of the assembly of Figure 3.

第6圖顯示第5圖正視圖。 Figure 6 shows the front view of Figure 5.

第7圖顯示第5圖側視圖。 Figure 7 shows a side view of Figure 5.

本發明新穎性及其他特點將於配合以下附圖較佳實施例詳細說明而趨於明瞭。 The novel features and other features of the invention are disclosed in the claims

如第3及4圖所示,於圖示可行實施例中,本發明節能單元設有多數特定大小體積的本體20,於此一實施例中,所述本體20設為筒狀,加大與外周空氣的接觸面積,但設為筒狀僅為方便舉例說明,並非加以限制。 As shown in the third and fourth embodiments, in the illustrated embodiment, the energy-saving unit of the present invention is provided with a body 20 of a plurality of specific sizes. In this embodiment, the body 20 is formed in a cylindrical shape, and is enlarged. The contact area of the peripheral air, but it is set as a cylindrical shape, is merely illustrative and is not limited.

所述本體20中央設有矽鋼片層21,並在所述矽鋼片層21設置絕緣層22,而可在所述絕緣層22外周纏繞線圈23。所述線圈23分別作為前述電抗元件以及電抗濾波轉換器的通電線圈使用。本發明主要將連接作為電抗元件的線圈部份的斷面圈徑加大,以降低電阻及發熱量。此處所指加大電抗元件的線圈斷面圈徑是指,以一般節電器使用3.5mm直徑線材的電抗元件的線圈為例,本發明則可使用5.25mm直徑的線材,所加大的比率約在50%到60%之間最為合適。 A steel sheet layer 21 is disposed in the center of the body 20, and an insulating layer 22 is disposed on the silicon steel sheet layer 21, and the coil 23 can be wound around the outer periphery of the insulating layer 22. The coils 23 are used as energization coils of the above-described reactance element and reactance filter converter, respectively. The invention mainly increases the cross-sectional diameter of the coil portion connected as the reactance element to reduce the resistance and the heat generation. Here, the coil cross-sectional diameter of the electric reactance element is referred to as an example of a coil of a reactance element using a 3.5 mm-diameter wire for a general power saver. In the present invention, a wire of 5.25 mm diameter can be used, and the ratio is increased. It is most suitable between 50% and 60%.

經由所述電抗元件線圈23圈徑的加大,以及用以容納所述線圈23的本體20體積的相對增加,可擴大與外周空氣的接觸面積,提供所需的散熱降溫功能。 The increase in the diameter of the loop of the reactance element coil 23 and the relative increase in the volume of the body 20 for accommodating the coil 23 can expand the contact area with the peripheral air and provide the required heat dissipation and cooling function.

於圖示可行實施例中,所述的本體20設有外接構件供組接電抗元件及電抗濾波轉換器相配構件,所述外接構件可於分離式或與本體20為一體式,於此一實施例中,所述的外接構件為一設於所述本體20一側的凸緣部24,供於所述凸緣部24表面設置多數間隔的電抗元件的輸出入套管25,並在所述輸出入套管25與套管25之間設有多數作為電抗濾波轉換器的濾波轉換裝置26。所述的電抗元件的輸出入套管25與電抗濾波轉換裝 置26之間進行電性連接,並使各輸出入套管25及濾波轉換裝置26分別與所述的預設線圈23進行電性連接,成為節電器所需的電抗元件及電抗濾波轉換器;使輸入電流能經由此一節能單元去除無效電量浪費及濾波後輸出電能。 In the illustrated embodiment, the body 20 is provided with an external component for assembling a reactance component and a reactance filter converter matching component, and the external component can be separated or integrated with the body 20, and the implementation is implemented herein. In the example, the external member is a flange portion 24 disposed on one side of the body 20, and the input and output sleeves 25 of the plurality of spaced reactance elements are disposed on the surface of the flange portion 24, and A filter conversion device 26, which is a majority of the reactance filter converter, is provided between the output bushing 25 and the sleeve 25. The input and output casing 25 of the reactance component and the reactance filter conversion device The electrical connection is made between the two sets 26, and each of the output and output sleeves 25 and the filter conversion device 26 is electrically connected to the preset coil 23, and becomes a reactance component and a reactance filter converter required for the power saver; The input current can be used to remove the waste power and filter the output power through the energy saving unit.

所述設於多數本體20中央的矽鋼片層21,以橫向上下相對矽鋼部28連接,於可行實施例中,中央矽鋼片層21的局部長度分別與上下相對矽鋼部28一體沖製成型,並分別由上下端互疊插接。 The silicon steel sheet layer 21 disposed at the center of the plurality of bodies 20 is connected to the upper and lower sides of the steel portion 28 in the lateral direction. In the feasible embodiment, the partial lengths of the central silicon steel sheet layer 21 are integrally formed with the upper and lower opposing steel portions 28, respectively. And the upper and lower ends are respectively connected to each other.

請參第5至7圖,本發明依上述節能單元因而可在上下端分別組合角架27,並額外設置吊耳291及底架29,方便以推高機或吊車經由吊耳291及底架29將整個設備組裝於所需要的場所及位置。 Referring to Figures 5 to 7, the present invention can be combined with the angle frame 27 at the upper and lower ends according to the above-mentioned energy-saving unit, and the additional lifting ears 291 and the chassis 29 are additionally provided for facilitating the pusher or the crane through the lifting ears 291 and the chassis. 29 Assemble the entire equipment to the desired location and location.

本發明由於加大線圈所使用線材圈徑的加大並相對使節電器本體體積增加,使得整個節電器在運作過程中,大幅度增加與外周空氣的接觸面積及降低電抗元件運作時所產生的溫度,達到降溫及冷卻功能,無須在節電器本體內部放入絕緣油,可免除正常運作油量的經常性監控,節電器內部因絕緣油所產生的劣化現象亦可避免;同時,亦無需設置與絕緣油相關如排油閥及油面計之類構件。 The invention increases the diameter of the wire used by the coil and increases the volume of the power saver body, so that the entire power saver greatly increases the contact area with the peripheral air and reduces the temperature generated when the reactance element operates. To achieve the cooling and cooling function, it is not necessary to put insulating oil inside the power saver body, which can avoid the frequent monitoring of the normal operation oil quantity. The deterioration of the inside of the power saver due to the insulating oil can also be avoided. At the same time, there is no need to set It is related to insulating oil such as oil drain valve and oil level gauge.

20‧‧‧本體 20‧‧‧ body

21‧‧‧矽鋼片層 21‧‧‧矽Steel layer

22‧‧‧絕緣層 22‧‧‧Insulation

23‧‧‧線圈 23‧‧‧ coil

24‧‧‧凸緣部 24‧‧‧Flange

25‧‧‧輸出入套管 25‧‧‧Output casing

26‧‧‧濾波轉換裝置 26‧‧‧Filter conversion device

28‧‧‧上下相對矽鋼部 28‧‧‧Up and down relative to the Ministry of Steel

Claims (7)

一種乾式節電器,包含一節能單元,所述節能單元設有多數本體,所述本體中央設有矽鋼片層,並以上下相對矽鋼部連接所述矽鋼片層上下端,在所述矽鋼片層與本體之間設置絕緣層,而可在所述絕緣層外周纏繞用以連接多數因應運作電壓的電抗元件以及電抗濾波轉換器的線圈;所述線圈配合所述節電器的所述節能單元依所述運作電壓將所述電抗元件加大所使用線圈的線材直徑,供組裝於相對的所述本體內部。 A dry power saver includes an energy-saving unit, wherein the energy-saving unit is provided with a plurality of bodies, and a central portion of the body is provided with a silicon steel sheet layer, and the upper and lower ends of the silicon steel sheet layer are connected with respect to the upper steel portion, and the steel sheet layer is An insulating layer is disposed between the body, and a coil for connecting a plurality of reactive components corresponding to the operating voltage and the reactance filter converter may be wound around the outer periphery of the insulating layer; the coil is matched with the energy saving unit of the power saver The operating voltage increases the diameter of the wire of the coil used for assembly of the reactance element to the interior of the opposing body. 如申請專利範圍第1項所述乾式節電器,其中,所述電抗元件所使用線圈的線材直徑增加50%到60%。 The dry power saver of claim 1, wherein the wire diameter of the coil used by the reactance element is increased by 50% to 60%. 如申請專利範圍第1項所述乾式節電器,其中,所述的本體設有外接構件供組接所述電抗元件及電抗濾波轉換器相配構件。 The dry power saver of claim 1, wherein the body is provided with an external member for assembling the reactance component and the reactance filter converter matching component. 如申請專利範圍第3項所述乾式節電器,其中,所述電抗元件及電抗濾波轉換器相配構件包括電抗元件的輸出入套管以及電抗濾波轉換器的濾波轉換裝置。 The dry power saver of claim 3, wherein the reactance component and the reactance filter converter mating component comprise an input and output sleeve of the reactance component and a filter conversion device of the reactance filter converter. 如申請專利範圍第4項所述乾式節電器,其中,所述輸出入套管為間隔設置,並在所述輸出入套管與套管之間設有所述濾波轉換裝置。 The dry power saver of claim 4, wherein the input and output sleeves are spaced apart, and the filter conversion device is disposed between the input and output sleeves and the sleeve. 如申請專利範圍第3項所述乾式節電器,其中,所述的外接構件為一設於所述本體一側的凸緣部,供於所述凸緣部表面設置多數間隔的電抗元件的輸出入套管,並在所述輸出入套管與套管之間設有多數作為電抗濾波轉換器的濾波轉換裝置。 The dry power saver of claim 3, wherein the external member is a flange portion provided on one side of the body, and an output of a plurality of spaced reactance elements is disposed on a surface of the flange portion. The casing is inserted into the casing, and a filter conversion device as a reactance filter converter is provided between the input and output casings and the casing. 如申請專利範圍第6項所述乾式節電器,其中,所述的電抗元件的輸出入套管與電抗濾波轉換裝置之間進行電性連接,並使所述各輸出入套管及濾波轉換裝置分別與所述的線圈進行電性連接,作為節電器所需的電抗元件 及電抗濾波轉換器。 The dry power saver of claim 6, wherein the input and output bushings of the reactance component are electrically connected to the reactance filter conversion device, and the output and the casing and the filter conversion device are Electrically connected to the coil, respectively, as a reactive component required for the power saver And reactance filter converter.
TW102132901A 2013-09-12 2013-09-12 Dry type electricity saving device TW201511440A (en)

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