TW201502456A - Plate heat exchanger and method of using - Google Patents

Plate heat exchanger and method of using Download PDF

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TW201502456A
TW201502456A TW103114422A TW103114422A TW201502456A TW 201502456 A TW201502456 A TW 201502456A TW 103114422 A TW103114422 A TW 103114422A TW 103114422 A TW103114422 A TW 103114422A TW 201502456 A TW201502456 A TW 201502456A
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Taiwan
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cold
heat
inlet
outlet
stainless steel
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TW103114422A
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Chinese (zh)
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Phillip F Daly
Steven A Bradley
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Uop Llc
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G31/00Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for
    • C10G31/06Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for by heating, cooling, or pressure treatment
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G59/00Treatment of naphtha by two or more reforming processes only or by at least one reforming process and at least one process which does not substantially change the boiling range of the naphtha
    • C10G59/02Treatment of naphtha by two or more reforming processes only or by at least one reforming process and at least one process which does not substantially change the boiling range of the naphtha plural serial stages only

Abstract

A process for heating a cold stream with a hot stream is described. At least one of the cold inlet or outlet, the hot inlet or outlet, the cold inlet or outlet header, the hot inlet or outlet header, and the plurality of plates is made of one of two stainless steel alloys. One alloy has higher molybdenum content with copper for improved corrosion resistance and is resistant to chloride pitting, chloride SCC, and PTA SCC. The other alloy has significantly higher tensile and yield strength, which will reduce the susceptibility of the plate bundle to thermal stress damage.

Description

平板熱交換器及其使用方法 Flat plate heat exchanger and method of use thereof 優先權聲明 Priority statement

本申請案主張於2013年5月15日提出申請之美國申請案第13/894,945號之優先權,其全部內容在此以引用方式併入。 The present application claims priority to U.S. Application Serial No. 13/894,945, filed on May 5, 2013, the entire disclosure of which is hereby incorporated by reference.

煉油廠通常納入一或多種不同製程來處理及/或轉化烴,例如存在於原油或另一天然來源中者,以產生具有可用於特定應用之性質之特定烴產品。 Refineries typically incorporate one or more different processes to treat and/or convert hydrocarbons, such as those present in crude oil or another natural source, to produce a particular hydrocarbon product having properties that are useful for a particular application.

為了實施精煉或加工操作以處理原油及其他烴以形成可用產物,煉油廠通常包括一或多個設備複合體(complex)或群組,其設計用於實施一或多種特定處理或轉化製程以製備期望最終產物。就此而言,複合體各自可具有多種互連設備或容器,尤其包括罐、爐、蒸餾塔、反應器、熱交換器、幫浦、管、配件及閥。 In order to carry out refining or processing operations to treat crude oil and other hydrocarbons to form usable products, refineries typically include one or more equipment complexes or groups designed to carry out one or more specific treatment or conversion processes to prepare The final product is expected. In this regard, the composites can each have a variety of interconnecting devices or vessels, including, in particular, cans, furnaces, distillation columns, reactors, heat exchangers, pumps, tubes, fittings, and valves.

許多類型之烴加工操作係在相對苛刻之操作條件(包括高溫及/或高壓)下且在多種苛刻化學環境內實施。另外,由於對烴及石油化學產品之需求較大,因此經過多種煉油廠複合體之烴流之體積流量巨大,且加工設備之停機時間量較佳較小以避免輸出損失。 Many types of hydrocarbon processing operations are carried out under relatively harsh operating conditions, including high temperatures and/or high pressures, and in a variety of demanding chemical environments. In addition, due to the high demand for hydrocarbon and petrochemical products, the volume flow of hydrocarbon streams through various refinery complexes is large, and the downtime of processing equipment is preferably small to avoid output loss.

高溫烴加工操作通常涉及將烴流加熱至加工溫度並使該烴流流動經過形成精煉廠複合體之一或多個烴加工容器。所利用之具體加工技術取決於進料及期望產物,且可包括在其他材料及/或反應物存在下使烴流流動,該等其他材料及/或反應物包括氣體及液體、用以自 產物流去除特定組份之吸附劑及/或用以控制反應速率之觸媒。以此方式,烴流可經加工以例如改變烴流內之一或多種組份,使一或多種組份與容器內之其他材料(例如氣體)反應,及將來自烴流之組份作為潛在產物(有時在進一步加工後)去除或丟棄。 High temperature hydrocarbon processing operations typically involve heating a hydrocarbon stream to a processing temperature and flowing the hydrocarbon stream through one or more hydrocarbon processing vessels forming a refinery complex. The particular processing technique utilized will depend on the feed and desired product, and may include flowing a hydrocarbon stream in the presence of other materials and/or reactants, including gases and liquids, for The product stream removes the adsorbent of a particular component and/or the catalyst used to control the rate of reaction. In this manner, the hydrocarbon stream can be processed to, for example, modify one or more components of the hydrocarbon stream, react one or more components with other materials in the vessel (eg, a gas), and use the components from the hydrocarbon stream as a potential The product (sometimes after further processing) is removed or discarded.

傳統上,已使用沃斯田鐵(austenitic)不銹鋼來製作上文所列示之煉油廠設備,此乃因該等類型之合金可用於多種苛刻環境。向含有18%鉻之不銹鋼中添加8%鎳產生微結構及性質之顯著變化。合金固化並冷卻以形成稱為沃斯田鐵之無磁性面心立方結構。沃斯田鐵不銹鋼甚至在極低溫度下仍具有高延展性且具有極佳可銲性及其他製作性質。最廣泛使用之不銹鋼由於成本而可能係304型(有時稱為T304或簡稱為304)。304型不銹鋼係含有18%至20%鉻及8%至10%鎳之沃斯田鐵鋼。已將此類及其他特製沃斯田鐵不銹鋼用於該等應用中,但其易於發生存在於該等製程中之高溫H2S、硫及氯化物-SCC腐蝕及高溫氫侵蝕問題。 Traditionally, austenitic stainless steel has been used to make the refinery equipment listed above because these types of alloys can be used in a variety of demanding environments. The addition of 8% nickel to stainless steel containing 18% chromium produced a significant change in microstructure and properties. The alloy solidifies and cools to form a non-magnetic face centered cubic structure called Vostian Iron. Vostian Iron Stainless Steel is highly ductile and has excellent weldability and other manufacturing properties even at very low temperatures. The most widely used stainless steel may be type 304 (sometimes referred to as T304 or simply 304) due to cost. Type 304 stainless steel is a Wostian iron steel containing 18% to 20% chromium and 8% to 10% nickel. And have such other special austenitic stainless steel used in these applications, but tends to occur in the presence of such a high temperature in the process H 2 S, sulfur and chloride -SCC corrosion and high temperature hydrogen attack problem.

包括沃斯田鐵不銹鋼在內之許多金屬可經受稱作應力-腐蝕破裂(SCC)之高度侷限之腐蝕形式。SCC在明顯可延展之材料中通常呈分支裂紋形式且可在幾乎沒有預先警告之情況下發生。在低壓容器中,應力腐蝕破裂之第一徵象通常為漏洩,但高壓容器有因應力腐蝕破裂而發生致命性失效之情況。當暴露於腐蝕性介質之材料表面處於抗拉應力(施加的或殘餘的)下且該腐蝕性介質明確地引起金屬之應力腐蝕破裂時,發生應力腐蝕破裂。抗拉應力可因所施負載、管道系統及壓力容器中之內部壓力或來自先前焊接或彎曲之殘餘應力所致。 Many metals, including Worthfield iron stainless steel, can withstand highly corroded forms known as stress-corrosion cracking (SCC). SCC is typically in the form of branch cracks in significantly extensible materials and can occur with little prior warning. In low pressure vessels, the first sign of stress corrosion cracking is usually leakage, but the high pressure vessel has a fatal failure due to stress corrosion cracking. Stress corrosion cracking occurs when the surface of the material exposed to the corrosive medium is under tensile stress (applied or residual) and the corrosive medium unambiguously causes stress corrosion cracking of the metal. Tensile stress can be caused by the applied load, internal pressure in the piping system and pressure vessel, or residual stress from previous welds or bends.

一種特別苛刻之環境係含有通常呈無機氯化物形式之鹵化物之環境,其中通常觀察到沃斯田鐵不銹鋼經歷應力腐蝕破裂。氯化物以及水相及抗拉應力之存在可導致沃斯田鐵不銹鋼之氯化物應力腐蝕破裂(「氯化物-SCC」)。此類型之破裂主要為穿晶且取決於時間、氧及 氯化物濃度。通常在沃斯田鐵不銹鋼中經歷抗拉應力之區域中在氯化物及氧存在下觀察到因氯化物所致之應力腐蝕破裂。通常,倘若存在高濃度氯化物,則將發生氯化物-SCC,但其亦可發生在較低濃度及升高溫度下。另外,儘管高溫可減少特定氯化物濃度導致氯化物-SCC所需之時間量,但較低溫度可使氯化物凝結於表面上,由此增加表面上氯化物之濃度。因此,氯化物-SCC可在許多溫度範圍內引起問題。例如,倘若氯化物濃度能夠例如由於材料表面之點蝕或裂縫腐蝕而累積於受熱表面上,或倘若存在於環境中之氯化物凝結於材料表面上,則可發生氯化物-SCC。氯化物能夠穿透鈍態膜,從而允許發生材料之腐蝕性侵蝕。氯化物-SCC之一個特別成問題之區域係在凝結器中,其中氯化物凝結並集中於容器表面上。 A particularly harsh environment is one that contains halides, typically in the form of inorganic chlorides, where it is generally observed that Worthfield iron stainless steel undergoes stress corrosion cracking. The presence of chloride and aqueous phases and tensile stress can cause chloride stress corrosion cracking ("chloride-SCC") of Worthfield iron stainless steel. This type of rupture is mainly transgranular and depends on time, oxygen and Chloride concentration. Stress corrosion cracking due to chloride is generally observed in the presence of chloride and oxygen in the region where tensile stress is experienced in the Vostian iron stainless steel. Typically, chloride-SCC will occur if a high concentration of chloride is present, but it can also occur at lower concentrations and elevated temperatures. In addition, although high temperatures can reduce the amount of time required for a particular chloride concentration to result in chloride-SCC, lower temperatures can cause chloride to condense on the surface, thereby increasing the concentration of chloride on the surface. Therefore, chloride-SCC can cause problems in many temperature ranges. For example, chloride-SCC can occur if the chloride concentration can accumulate on the heated surface, for example, due to pitting or cracking of the surface of the material, or if chloride present in the environment condenses on the surface of the material. Chloride can penetrate the passive membrane, allowing corrosive attack of the material to occur. A particularly problematic area of chloride-SCC is in the condenser where the chloride condenses and concentrates on the surface of the vessel.

敏化不銹鋼特別易受影響之另一種類型之苛刻腐蝕性環境係含有由空氣中之水分使硫化物垢分解所形成之多硫磺酸(PTA)的環境。通常,沃斯田鐵不銹鋼內之鉻與氧反應以形成保護材料免於腐蝕之鈍態氧化鉻膜。鈍化金屬能夠抵抗進一步氧化或生銹。然而,在通常為370℃與815℃之間之範圍中某處(取決於不銹鋼合金)之高溫下,富鉻碳化物於晶界處沈澱出。鉻之沈澱耗乏了毗鄰晶界處之鉻含量,從而形成鉻耗乏區並顯著地降低該等區域中之腐蝕性環境中之抗腐蝕性及/或抗破裂性。此現象稱作敏化。由於許多煉油廠複合體及/或製程中之高操作溫度及在還原環境中或在冷流中存在硫(S)及硫化氫(H2S),因此在不銹鋼表面上可形成硫化鐵垢。在設備停工後,若敏化不銹鋼暴露於來自周圍環境之水分及氧,則存在硫及硫化氫將與來自周圍環境之氧及水分反應以形成PTA之可能性。倘若藉由加壓或藉由具有來自例如製作期間之焊接之殘餘應力將容器置於抗拉應力下,則PTA可侵蝕由敏化形成之鉻耗乏區,從而引起腐蝕及最終多硫磺酸應力腐蝕破裂(PTA-SCC)。傳統上用於製作煉油廠複合體之未穩定化等級之沃 斯田鐵不銹鋼(例如304型及316型)全部展現出敏化及因多硫磺酸所致之PTA-SCC。為了使富Cr碳化物或敏化微結構之形成最小化,添加諸如Nb或Ti等元素以與過量C反應並使微結構穩定。然而,若該等穩定化等級(例如321型及347型)在升高溫度(例如,400℃至800℃)下暴露足夠長時間,則其甚至仍可展現敏化及PTA-SCC。 Another type of harsh corrosive environment in which sensitized stainless steel is particularly susceptible is an environment containing polysulfonic acid (PTA) formed by the decomposition of sulfide scale by moisture in the air. Typically, chromium in the Worthfield iron stainless steel reacts with oxygen to form a passivated chromium oxide film that protects the material from corrosion. The passivated metal is resistant to further oxidation or rust. However, at a high temperature somewhere in the range between 370 ° C and 815 ° C (depending on the stainless steel alloy), chromium-rich carbides precipitate at the grain boundaries. The precipitation of chromium depletes the chromium content adjacent to the grain boundaries, thereby forming chromium depletion regions and significantly reducing the corrosion resistance and/or crack resistance in corrosive environments in such regions. This phenomenon is called sensitization. Iron sulfide scale can form on the surface of stainless steel due to the high operating temperatures in many refinery complexes and/or processes and the presence of sulfur (S) and hydrogen sulfide (H 2 S) in the reducing environment or in the cold stream. After the equipment is shut down, if the sensitized stainless steel is exposed to moisture and oxygen from the surrounding environment, there is a possibility that sulfur and hydrogen sulfide will react with oxygen and moisture from the surrounding environment to form PTA. If the container is placed under tensile stress by pressurization or by residual stress from, for example, welding during fabrication, the PTA can erode the chromium depletion zone formed by sensitization, causing corrosion and eventual polysulfuric acid stress. Corrosion cracking (PTA-SCC). Worstian iron stainless steel (such as Type 304 and Type 316), which has traditionally been used to make unstabilized grades of refinery complexes, all exhibit sensitization and PTA-SCC due to polysulfuric acid. In order to minimize the formation of Cr-rich carbides or sensitized microstructures, elements such as Nb or Ti are added to react with excess C and stabilize the microstructure. However, if such stabilization levels (eg, Types 321 and 347) are exposed for a sufficiently long time at elevated temperatures (eg, 400 ° C to 800 ° C), they may even exhibit sensitization and PTA-SCC.

在一些情況下,施加保護塗層以保護不銹鋼容器之外部免於暴露於絕緣護套中之氯化物。在其他應用中,可使用焊接後熱處理來緩解鋼合金中之殘餘應力。 In some cases, a protective coating is applied to protect the exterior of the stainless steel container from exposure to chloride in the insulating sheath. In other applications, post-weld heat treatment can be used to relieve residual stress in the steel alloy.

煉油廠設備中之PTA-SCC及氯化物-SCC之風險主要藉由防止PTA之形成/或氯化物之存在或在暴露於空氣之前中和環境中之PTA之已知製程來解決。 The risks of PTA-SCC and chloride-SCC in refinery equipment are primarily addressed by known processes that prevent the formation of PTA and/or the presence of chloride or PTA in the environment prior to exposure to air.

為了降低氯化物-SCC之效應,通常採取預防措施以使將與沃斯田鐵不銹鋼設備接觸之製程材料或進料中之氯化物量最小化。亦採取預防措施以將用於系統中之任何沖洗劑、吹掃劑或中和劑中之氯化物含量限制至低含量。另外,限制對含氧氣體及/或水之暴露亦有助於避免出現氯化物-SCC。 In order to reduce the effect of chloride-SCC, precautions are often taken to minimize the amount of chloride in the process material or feed that will be contacted with the Worthfield iron stainless steel equipment. Precautions are also taken to limit the chloride content of any irrigant, purge or neutralizer used in the system to low levels. In addition, limiting exposure to oxygenated gases and/or water also helps to avoid chloride-SCC.

防止PTA形成及隨後破裂可藉由消除液相水或消除氧來達成,此乃因該等物質係導致與硫化物垢反應而形成PTA之組份。一種方法係維持沃斯田鐵不銹鋼設備之溫度高於水之露點以避免水分之凝結。另一種方法係在任何停工或啟動程序期間當將系統減壓且打開設備並使其暴露於空氣時利用乾燥氮吹掃來吹掃設備,此乃因此通常係大量氧可進入系統之唯一時間。 Prevention of PTA formation and subsequent rupture can be achieved by eliminating liquid phase water or eliminating oxygen, as these materials result in a reaction with sulfide scale to form a component of PTA. One method is to maintain the temperature of the Worthfield iron stainless steel equipment above the dew point of the water to avoid condensation of moisture. Another method is to purge the device with a dry nitrogen purge while depressurizing the system and opening the device and exposing it to air during any shutdown or start-up procedure, which is therefore typically the only time that a significant amount of oxygen can enter the system.

必定或可能形成於複合體或容器內之PTA可藉由氨化氮吹掃或蘇打灰水溶液中和。利用氨化氮吹掃,利用特殊程序來形成氨化氮,將該氨化氮加壓並吹入系統中。蘇打灰溶液中和步驟涉及用該溶液完全填充所涉及設備之管道或零件並允許在使該系統暴露於空氣前將該設 備浸泡最少兩小時。在煉油廠複合體操作期間,該等製程中之每一者皆耗時且不切實際,此乃因實施吹掃或中和步驟需要特定設備之額外材料及額外停機時間。另外,當存在氮、氨化氮或蘇打灰時,必須採取特殊預防措施以保護在設備工作之的維修工人。去除該等化學品可減少對特殊處置及廢棄物處理之需要。此外,若殘留痕量化學品,則反應器中之觸媒可能中毒,此係通常情況。 The PTA that must or may be formed in the composite or container can be neutralized by an ammoniated nitrogen purge or a soda ash aqueous solution. Ammonia nitrogen is purged, a special procedure is used to form ammoniated nitrogen, and the ammoniated nitrogen is pressurized and blown into the system. The neutralization step of the soda ash solution involves completely filling the tubing or parts of the equipment involved with the solution and allowing the system to be placed prior to exposing the system to air. Soak for at least two hours. During the operation of the refinery complex, each of these processes is time consuming and impractical, as additional material and additional downtime for the particular equipment is required to implement the purge or neutralization step. In addition, when nitrogen, ammonia nitrogen or soda ash is present, special precautions must be taken to protect the maintenance workers working on the equipment. Removal of these chemicals reduces the need for special disposal and waste disposal. In addition, if trace chemicals are left, the catalyst in the reactor may be poisoned, which is usually the case.

另外,化學穩定化沃斯田鐵不銹鋼(如TP321及TP347)由於其抗高溫腐蝕性而已用於處理含硫流之反應器中。然而,此等沃斯田鐵不銹鋼亦由於暴露於多硫磺酸而易於發生PTA-SCC,此乃因許多烴處理製程之操作條件落在發生敏化之溫度下之時間內。類似地,該等材料在足夠時間及溫度下暴露於氯化物、氧、水及應力時仍易於發生氯化物-SCC。在精煉廠複合體之停工及啟動期間對特殊程序之需要不僅影響成本,且亦影響生產時間,此乃因其實施需要一定時間量。 In addition, chemically stabilized Worthfield iron stainless steels (such as TP321 and TP347) have been used in reactors for the treatment of sulfur-containing streams due to their high temperature corrosion resistance. However, such Worstian iron stainless steels are also prone to PTA-SCC due to exposure to polysulfuric acid, as many hydrocarbon processing processes operate at temperatures that are sensitized. Similarly, these materials are prone to chloride-SCC when exposed to chloride, oxygen, water, and stress for sufficient time and temperature. The need for special procedures during the shutdown and start-up of the refinery complex not only affects costs, but also affects production time, as it takes a certain amount of time to implement.

用於多種製程中以加熱或冷卻多種製程中之流的經焊接平板熱交換器通常係由304型或316型或321型不銹鋼製成且經受氯化物-SCC及PTA-SCC。 Solder plate heat exchangers used in a variety of processes to heat or cool streams in a variety of processes are typically made of Type 304 or Type 316 or Type 321 stainless steel and are subjected to chloride-SCC and PTA-SCC.

當前,當可能存在氯化物或硫時,經焊接平板熱交換器中之腐蝕係藉由防止存在水分及氧來避免。氯化物通常存在於催化重組製程中,且已在平板束之流出物側中發現氯化銨鹽。將少量硫注入催化重組製程中以使滲碳及金屬催化之焦化最小化。在正常操作期間,不存在液體水及氧。在停工期間,使熱交換器保持在氮吹掃下。若需要對交換器進行檢查或維護,則在使交換器對大氣開放之前實施水洗滌及蘇打灰洗滌以去除氯化物並中和硫化物。然而,即使利用該等預防措施,當進料中存在液體水從而導致氯化物點蝕、因垢下腐蝕所致之氯化物點蝕時,且當在固定床重組單元再生期間出現水露點從而導致氯化物點蝕及因存在氯化物、氧及水所致之氯化物-SCC時,通常仍會 觀察到經焊接平板熱交換器之氯化物腐蝕。因腐蝕或破裂所致之任何失效皆將由於進料流污染產物流而降低產品品質。 Currently, when chloride or sulfur is likely to be present, corrosion in the welded plate heat exchanger is avoided by preventing the presence of moisture and oxygen. Chloride is typically present in the catalytic recombination process and ammonium chloride salts have been found in the effluent side of the flatbed. A small amount of sulfur is injected into the catalytic recombination process to minimize carburization and metal catalyzed coking. There is no liquid water and oxygen during normal operation. The heat exchanger was kept under nitrogen purge during shutdown. If the exchanger needs to be inspected or maintained, water washing and soda ash washing are performed to remove chloride and neutralize the sulfide prior to opening the exchanger to the atmosphere. However, even with such precautions, when liquid water is present in the feed, resulting in pitting of the chloride, chloride pitting due to corrosion under scale, and when a water dew point occurs during regeneration of the fixed bed recombination unit, Chloride pitting and chloride-SCC due to the presence of chlorides, oxygen and water, usually still Chloride corrosion of the welded plate heat exchanger was observed. Any failure due to corrosion or rupture will reduce product quality due to contamination of the product stream by the feed stream.

另外,可引起對熱交換器之機械損害之熱應力損害一些經焊接平板熱交換器。此類型之機械損害佔所有引起束交叉洩漏之損害中之絕大部分。生成快速束溫變化之熱瞬變或引起束毗鄰部分之間之溫度差的流不良分佈可引起熱應力。熱瞬變可發生在啟動、停工及失衡狀況期間。當存在束之積垢時,當存在束之突然阻塞時,當存在分佈器之阻塞時或當存在導致束中之差液體向上流動之低速度時,可發生流不良分佈。 In addition, some of the welded plate heat exchangers can be damaged by thermal stresses that can cause mechanical damage to the heat exchanger. This type of mechanical damage accounts for the vast majority of all damage that causes beam cross-leakage. A thermal transient that produces a rapid transient change in beam temperature or a temperature differential that causes a temperature difference between adjacent portions of the beam can cause thermal stress. Thermal transients can occur during start-up, shutdown, and imbalance conditions. When there is fouling of the bundle, when there is a sudden blockage of the bundle, a flow poor distribution may occur when there is a blockage of the distributor or when there is a low velocity that causes the liquid in the bundle to flow upward.

引起束交叉洩漏之熱應力損害對於終端用戶而言係高代價的,此乃因其導致較高壓力流向較低壓力流之交叉洩漏,從而導致熱傳遞效率降低,以及可能導致進料流污染產物流。此損害可導致降低之通量、降低之產品品質,且最終可能需要停工以修復或更換熱交換器。在腐蝕及SCC之情況下,不能修復束,此乃因多數或所有平板通道通常會發生損害,從而需要更換該束或整個熱交換器。在熱應力損害之情況下,可在停工期間藉由阻塞通道來修復束以允許繼續操作。然而,當10-20%或更高之通道受到阻塞時,所致壓力降之增加可顯著地降低通量。此外,經修復束可更易於受到進一步熱應力之損害。 Thermal stress damage that causes beam cross-leakage is costly for the end user because it results in cross-leakage of higher pressure flow to lower pressure flow, resulting in reduced heat transfer efficiency and possible contamination of the feed stream. Logistics. This damage can result in reduced throughput, reduced product quality, and may eventually require downtime to repair or replace the heat exchanger. In the case of corrosion and SCC, the bundle cannot be repaired because most or all of the flat channels are normally damaged and the bundle or the entire heat exchanger needs to be replaced. In the event of thermal stress damage, the bundle can be repaired by blocking the passage during downtime to allow continued operation. However, when the channel of 10-20% or higher is blocked, the resulting increase in pressure drop can significantly reduce the flux. In addition, the repaired bundle can be more susceptible to further thermal stress damage.

當前,304型及321型不銹鋼之機械性質將用於經焊接平板熱交換器之束設計溫度限制至560℃。一些製程可需要更高設計溫度,例如,590℃或更高。 Currently, the mechanical properties of Type 304 and Type 321 stainless steels will be used to limit the beam design temperature to 560 °C for welded flat plate heat exchangers. Some processes may require higher design temperatures, for example, 590 ° C or higher.

因此,業內仍需要用於加工烴流之改良製程,同時避免用於吹掃或中和內部環境之昂貴、耗時且不便之額外步驟以避免形成多硫磺酸並降低經焊接平板熱交換器內氯化物之效應及引起PTA-SCC、氯化物-SCC或熱應力。 Accordingly, there is still a need in the industry for an improved process for processing hydrocarbon streams while avoiding the costly, time consuming and inconvenient additional steps of purging or neutralizing the internal environment to avoid formation of polysulfuric acid and reduction in the welded flat plate heat exchanger. The effect of chloride and cause PTA-SCC, chloride-SCC or thermal stress.

本發明之一個態樣係利用熱流(例如反應器流出物)加熱冷流(例如進給至反應區之進料)之製程。在一個實施例中,該製程包括提供平板熱交換器。平板熱交換器包含複數個形成冷流通道及熱流通道之波形平板、與冷流通道流體連通之冷入口、與冷流通道流體連通之冷出口、與熱流通道流體連通之熱入口、與熱流通道流體連通之熱出口。將冷流引導至冷入口且將熱流引導至熱入口並且將熱自熱流交換至冷流。出口處高於入口處之冷流之焓,且出口處低於入口處之熱流之焓。冷入口、冷出口、熱入口、熱出口及複數個平板中之至少一者係由以下製成:第一不銹鋼合金,其包含0.005wt%至0.020wt%碳、9.0wt%至13.0wt%鎳、17.0wt%至19.0wt%鉻、0.20wt%至0.50wt%鈮及0.06wt%至0.10wt%氮;或第二不銹鋼合金,其包含0.0005wt%至0.020wt%碳、10wt%至30wt%鎳、15wt%至24wt%鉻、0.20wt%至0.50wt%鈮、0.06wt%至0.10wt%氮、高達5wt%銅、高達1.00wt%矽、高達2.00wt%錳及0.3wt%至7wt%鉬。 One aspect of the invention utilizes a heat flow (e.g., reactor effluent) to heat a cold stream (e.g., feed to a reaction zone). In one embodiment, the process includes providing a plate heat exchanger. The plate heat exchanger comprises a plurality of corrugated plates forming a cold flow passage and a heat flow passage, a cold inlet in fluid communication with the cold flow passage, a cold outlet in fluid communication with the cold flow passage, a heat inlet in fluid communication with the heat flow passage, and a heat flow passage a hot outlet that is in fluid communication. The cold flow is directed to the cold inlet and the heat flow is directed to the hot inlet and the hot self-heat flow is exchanged to the cold stream. The exit is higher than the cold flow at the entrance, and the exit is below the heat flow at the entrance. At least one of the cold inlet, the cold outlet, the heat inlet, the heat outlet, and the plurality of plates is made of a first stainless steel alloy comprising 0.005 wt% to 0.020 wt% carbon, 9.0 wt% to 13.0 wt% nickel 17.0 wt% to 19.0 wt% chromium, 0.20 wt% to 0.50 wt% niobium, and 0.06 wt% to 0.10 wt% nitrogen; or a second stainless steel alloy comprising 0.0005 wt% to 0.020 wt% carbon, 10 wt% to 30 wt% Nickel, 15 wt% to 24 wt% chromium, 0.20 wt% to 0.50 wt% rhodium, 0.06 wt% to 0.10 wt% nitrogen, up to 5 wt% copper, up to 1.00 wt% rhodium, up to 2.00 wt% manganese, and 0.3 wt% to 7 wt% molybdenum.

本發明之另一態樣係經焊接平板熱交換器。經焊接平板熱交換器包含:複數個形成冷流通道及熱流通道之焊接波形平板、與冷流通道流體連通之冷入口、與冷流通道流體連通之冷出口、與熱流通道流體連通之熱入口、與熱流通道流體連通之熱出口。冷入口、冷出口、熱入口、熱出口及複數個平板中之至少一者係由以下製成:第一不銹鋼合金,其包含0.005wt%至0.020wt%碳、9.0wt%至13.0wt%鎳、17.0wt%至19.0wt%鉻、0.20wt%至0.50wt%鈮及0.06wt%至0.10wt%氮;或第二不銹鋼合金,其包含0.0005wt%至0.020wt%碳、10wt%至30wt%鎳、15wt%至24wt%鉻、0.20wt%至0.50wt%鈮、0.06wt%至0.10wt%氮、高達5wt%銅、高達1.00wt%矽、高達2.00wt%錳、0.3wt%至7wt%鉬、0.01wt%至2.0wt%鈹及0.1wt%至0.5wt%硼。 Another aspect of the invention is a welded plate heat exchanger. The welded plate heat exchanger comprises: a plurality of welding wave plates forming a cold flow channel and a heat flow channel, a cold inlet in fluid communication with the cold flow channel, a cold outlet in fluid communication with the cold flow channel, and a heat inlet in fluid communication with the heat flow channel a heat outlet in fluid communication with the heat flow passage. At least one of the cold inlet, the cold outlet, the heat inlet, the heat outlet, and the plurality of plates is made of a first stainless steel alloy comprising 0.005 wt% to 0.020 wt% carbon, 9.0 wt% to 13.0 wt% nickel 17.0 wt% to 19.0 wt% chromium, 0.20 wt% to 0.50 wt% niobium, and 0.06 wt% to 0.10 wt% nitrogen; or a second stainless steel alloy comprising 0.0005 wt% to 0.020 wt% carbon, 10 wt% to 30 wt% Nickel, 15 wt% to 24 wt% chromium, 0.20 wt% to 0.50 wt% rhodium, 0.06 wt% to 0.10 wt% nitrogen, up to 5 wt% copper, up to 1.00 wt% rhodium, up to 2.00 wt% manganese, 0.3 wt% to 7 wt% Molybdenum, 0.01% by weight to 2.0% by weight of cerium and 0.1% by weight to 0.5% by weight of boron.

5‧‧‧固定床催化重組製程 5‧‧‧ Fixed bed catalytic recombination process

10‧‧‧進料 10‧‧‧Feed

15‧‧‧氣體 15‧‧‧ gas

20‧‧‧壓縮器 20‧‧‧Compressor

25‧‧‧組合式進料-流出物(CFE)熱交換器 25‧‧‧Combined feed-effluent (CFE) heat exchanger

30‧‧‧預加熱混合物 30‧‧‧Preheated mixture

35‧‧‧反應區 35‧‧‧Reaction zone

40‧‧‧加熱器 40‧‧‧heater

45‧‧‧預加熱混合物 45‧‧‧Preheated mixture

50‧‧‧反應器 50‧‧‧Reactor

55‧‧‧流出物 55‧‧‧ effluent

60‧‧‧加熱器 60‧‧‧heater

65‧‧‧經加熱流出物 65‧‧‧heated effluent

70‧‧‧反應器 70‧‧‧Reactor

75‧‧‧流出物 75‧‧‧ effluent

80‧‧‧加熱器 80‧‧‧heater

85‧‧‧經加熱流出物 85‧‧‧heated effluent

90‧‧‧反應器 90‧‧‧Reactor

95‧‧‧流出物 95‧‧‧ effluent

100‧‧‧排出流 100‧‧‧Drainage

105‧‧‧凝結器 105‧‧‧Condenser

110‧‧‧部分凝結流 110‧‧‧Partial condensate flow

115‧‧‧分離器 115‧‧‧Separator

120‧‧‧液體產物 120‧‧‧Liquid products

125‧‧‧氣流 125‧‧‧ airflow

130‧‧‧一部分 130‧‧‧Parts

135‧‧‧剩餘部分/淨氣流 135‧‧‧ remaining part / net airflow

150‧‧‧焊接平板束 150‧‧‧welding plate bundle

155‧‧‧壓力容器 155‧‧‧ Pressure vessel

160‧‧‧熱入口 160‧‧‧Hot entrance

165‧‧‧熱入口集管 165‧‧‧Hot inlet header

170‧‧‧熱出口 170‧‧‧hot exit

175‧‧‧熱出口集管 175‧‧‧Hot export header

180‧‧‧冷入口 180‧‧‧ cold entrance

185‧‧‧冷入口集管 185‧‧‧Cold inlet header

190‧‧‧冷出口 190‧‧‧ cold exit

195‧‧‧冷出口集管 195‧‧‧ Cold exit header

250‧‧‧焊接平板束 250‧‧‧welding plate bundle

260‧‧‧熱入口 260‧‧‧Hot entrance

265‧‧‧熱入口集管 265‧‧‧Hot inlet header

270‧‧‧熱出口 270‧‧‧hot exit

275‧‧‧熱出口集管 275‧‧‧Hot outlet header

280‧‧‧冷入口 280‧‧‧ cold entrance

285‧‧‧冷入口集管 285‧‧‧Cold inlet header

290‧‧‧冷出口 290‧‧‧ cold exit

295‧‧‧冷出口集管 295‧‧‧ Cold exit header

297‧‧‧端板 297‧‧‧End plate

299‧‧‧拉桿 299‧‧‧ lever

300‧‧‧連續催化再生重組製程 300‧‧‧Continuous catalytic regeneration process

310‧‧‧進料 310‧‧‧ Feeding

315‧‧‧氣體 315‧‧‧ gas

320‧‧‧壓縮器 320‧‧‧Compressor

325‧‧‧組合式進料-流出物(CFE)熱交換器 325‧‧‧Combined feed-effluent (CFE) heat exchanger

330‧‧‧預加熱混合物 330‧‧‧Preheated mixture

340‧‧‧加熱器 340‧‧‧heater

345‧‧‧預加熱混合物 345‧‧‧Preheated mixture

350‧‧‧反應器 350‧‧‧Reactor

355‧‧‧流出物 355‧‧‧ effluent

360‧‧‧加熱器 360‧‧‧heater

365‧‧‧經加熱流出物 365‧‧‧heated effluent

370‧‧‧反應器 370‧‧‧Reactor

375‧‧‧流出物 375‧‧‧ effluent

380‧‧‧加熱器 380‧‧‧heater

385‧‧‧經加熱流出物 385‧‧‧heated effluent

390‧‧‧反應器 390‧‧‧reactor

395‧‧‧流出物 395‧‧‧ effluent

400‧‧‧加熱器 400‧‧‧heater

405‧‧‧經加熱流出物 405‧‧‧heated effluent

410‧‧‧反應器 410‧‧‧Reactor

415‧‧‧流出物 415‧‧‧ effluent

420‧‧‧排出流 420‧‧‧Exhaust flow

425‧‧‧分離器 425‧‧‧Separator

430‧‧‧液體產物 430‧‧‧Liquid products

435‧‧‧氣流 435‧‧‧ airflow

440‧‧‧第一部分 440‧‧‧Part 1

445‧‧‧第二部分 445‧‧‧Part II

450‧‧‧淨氣體壓縮器 450‧‧‧Net Gas Compressor

455‧‧‧經壓縮淨氣體 455‧‧‧Compressed net gas

460‧‧‧用過觸媒 460‧‧‧Used catalyst

465‧‧‧觸媒再生器 465‧‧‧catalyst regenerator

470‧‧‧再生觸媒 470‧‧‧Renewable catalyst

480‧‧‧回收區段 480‧‧‧Recycling section

500‧‧‧液-液製程 500‧‧‧Liquid-liquid process

505‧‧‧進料氣體 505‧‧‧ Feed gas

510‧‧‧吸收器 510‧‧‧ absorber

515‧‧‧經處理氣體 515‧‧‧Processed gas

520‧‧‧冷溶劑 520‧‧‧cold solvent

525‧‧‧平板加熱器交換器 525‧‧‧Plate heater exchanger

530‧‧‧熱溶劑 530‧‧‧Hot solvent

535‧‧‧汽提塔 535‧‧‧Stripper

540‧‧‧經升溫溶劑 540‧‧‧temperature-raised solvent

545‧‧‧濃縮器 545‧‧‧ concentrator

550‧‧‧經冷卻溶劑 550‧‧‧cooling solvent

555‧‧‧塔頂氣體 555‧‧‧top gas

560‧‧‧壓縮器 560‧‧‧ Compressor

565‧‧‧經壓縮氣體 565‧‧‧Compressed gas

570‧‧‧底部物 570‧‧‧Bottom

575‧‧‧塔頂餾出物 575‧‧‧ overheads

580‧‧‧回流累積器 580‧‧‧Return accumulator

585‧‧‧酸氣流 585‧‧‧acid flow

590‧‧‧水流 590‧‧‧Water flow

595‧‧‧補給水 595‧‧‧Supply water

600‧‧‧水流 600‧‧‧ water flow

圖1係利用組合式進料-流出物熱交換器之固定床催化重組製程之圖解說明。 Figure 1 is a graphical illustration of a fixed bed catalytic recombination process utilizing a combined feed-effluent heat exchanger.

圖2係利用組合式進料-流出物熱交換器之連續觸媒再生重組製程之圖解說明。 Figure 2 is a graphical illustration of a continuous catalyst regeneration recombination process utilizing a combined feed-effluent heat exchanger.

圖3係利用貧-富溶劑(Lean-Rich Solvent)熱交換器之液-液製程之圖解說明。 Figure 3 is a graphical illustration of a liquid-liquid process utilizing a Lean-Rich Solvent heat exchanger.

圖4係平板熱交換器之一個實施例之圖解說明。 Figure 4 is an illustration of one embodiment of a plate heat exchanger.

圖5係平板熱交換器之另一實施例之圖解說明。 Figure 5 is an illustration of another embodiment of a plate heat exchanger.

用於處理包括一或多種不同烴且可包括其他組份及/或雜質之烴冷流之製程通常包括使烴流流動經過設備之各個零件。設備可作為能夠實施一或多種特定類型之烴轉化或處理製程之較大煉油廠複合體之一部分加以包括,該等烴轉化或處理製程用於轉化或處理烴冷流之一或多種組份以形成期望產物。在操作期間對烴流及/或設備施熱。可在烴流位於設備內或進入設備之前對其施熱以將其溫度升高至加工溫度。特定製程參數或操作條件(例如溫度、壓力及空間速度)通常係製程特異性的且經選擇以促進特定製程之特定反應或處理步驟。將該製程維持預定時間量。為了維修或更換設備、檢查或出於其他原因,可間歇地關閉該製程。 Processes for treating a cold stream of hydrocarbons comprising one or more different hydrocarbons and which may include other components and/or impurities typically include flowing a hydrocarbon stream through various parts of the apparatus. The apparatus may be included as part of a larger refinery complex capable of performing one or more specific types of hydrocarbon conversion or treatment processes for converting or treating one or more components of the hydrocarbon cold stream. The desired product is formed. The hydrocarbon stream and/or equipment is heated during operation. The hydrocarbon stream can be heated to raise its temperature to the processing temperature before it is placed in or into the apparatus. Specific process parameters or operating conditions (e.g., temperature, pressure, and space velocity) are typically process specific and selected to facilitate a particular reaction or processing step for a particular process. The process is maintained for a predetermined amount of time. The process can be shut down intermittently for repair or replacement of equipment, inspection or for other reasons.

經焊接平板熱交換器係用於一些製程中之設備零件。經焊接平板熱交換器包括波形平板束。將波形平板焊接在一起以形成用於冷流及熱流之流動通道。在使用逆流流動之一個實施例中,冷流於一端進入熱交換器中並於相反端排出。熱流於相反端進入並於其中冷流進入之端排出。 The welded flat plate heat exchanger is used for equipment parts in some processes. The welded plate heat exchanger includes a wavy plate bundle. The corrugated plates are welded together to form flow channels for cold flow and heat flow. In one embodiment using countercurrent flow, the cold flow enters the heat exchanger at one end and exits at the opposite end. The heat flow enters at the opposite end and exits at the end where the cold flow enters.

在一些實施例中,冷入口及出口集管將冷入口及出口連接至焊 接平板束,且熱入口及出口集管將熱入口及出口連接至焊接平板束。在其他實施例中,未提供集管。 In some embodiments, the cold inlet and outlet headers connect the cold inlet and outlet to the weld The plate bundle is connected, and the hot inlet and outlet headers connect the hot inlet and outlet to the welding plate bundle. In other embodiments, no headers are provided.

在一種方法中,該製程包括控制加熱至預定溫度(例如,將發生敏化之溫度)之經焊接平板熱交換器之至少一部分之鹵化物應力腐蝕破裂,且更特定而言,氯化物-SCC、PTA-SCC及/或熱應力。即使氯化物或多硫磺酸在經焊接平板熱交換器操作期間存在於其中,該製程仍可包括控制經焊接平板熱交換器之至少一部分之氯化物-SCC、PTA-SCC或熱應力。在一種形式中,控制經焊接平板熱交換器之至少一部分之氯化物-SCC、PTA-SCC及/或熱應力係藉由在經焊接平板熱交換器中採用一或兩種下文所規定之沃斯田鐵不銹鋼組合物來達成。 In one method, the process includes controlling a halide stress corrosion cracking of at least a portion of the welded plate heat exchanger heated to a predetermined temperature (eg, a temperature at which sensitization will occur), and more particularly, chloride-SCC , PTA-SCC and / or thermal stress. Even if chloride or polysulfonic acid is present therein during operation of the welded plate heat exchanger, the process can include controlling chloride-SCC, PTA-SCC, or thermal stress of at least a portion of the welded plate heat exchanger. In one form, controlling the chloride-SCC, PTA-SCC, and/or thermal stress of at least a portion of the welded plate heat exchanger is accomplished by employing one or both of the following specified in the welded plate heat exchanger Stone aluminum stainless steel composition to achieve.

在一種方法中,該製程包括控制加熱至預定溫度之經焊接平板熱交換器之至少一部分之敏化。控制敏化包括限制或降低發生敏化之量且可涉及限制或降低經焊接平板熱交換器之材料內碳化鉻之沈澱程度。即使將經焊接平板熱交換器加熱至預定溫度達預定時間量,仍將碳化鉻之沈澱控制至其中在傳統沃斯田鐵不銹鋼之敏化包膜(envelope)內通常觀察到敏化之程度。當加熱經焊接平板熱交換器之至少一部分時,可達成控制經焊接平板熱交換器中碳化鉻之沈澱,此乃因該經焊接平板熱交換器係由下文所述沃斯田鐵不銹鋼組合物中之一者形成。 In one method, the process includes controlling sensitization of at least a portion of the welded plate heat exchanger heated to a predetermined temperature. Controlling sensitization includes limiting or reducing the amount of sensitization that occurs and may involve limiting or reducing the extent of precipitation of chromium carbide within the material of the welded plate heat exchanger. Even if the welded plate heat exchanger is heated to a predetermined temperature for a predetermined amount of time, the precipitation of chromium carbide is controlled to the extent that sensitization is generally observed in the sensitized envelope of the conventional Worth iron stainless steel. When heating at least a portion of the welded plate heat exchanger, control of the precipitation of chromium carbide in the welded plate heat exchanger can be achieved because the welded plate heat exchanger is a Worth iron stainless steel composition as described below. One of them is formed.

可將經焊接平板熱交換器加熱至預定溫度且在預定溫度下維持預定時間量。已發現,將由兩種沃斯田鐵不銹鋼組合物中之一者形成之經焊接平板熱交換器加熱至落在經焊接平板熱交換器之正常操作條件內之預定時間及溫度,不發生經焊接平板熱交換器之敏化。 The welded plate heat exchanger can be heated to a predetermined temperature and maintained at a predetermined temperature for a predetermined amount of time. It has been found that a welded plate heat exchanger formed from one of two Worthfield iron stainless steel compositions is heated to a predetermined time and temperature within the normal operating conditions of the welded plate heat exchanger without welding. Sensitization of the plate heat exchanger.

在一種方法中,可藉由所經過之熱烴流之流將經焊接平板熱交換器加熱至高於預定溫度,其中將該烴流在進入熱交換器前加熱至預定溫度,且熱自熱烴流經由平板束傳遞至冷烴流。 In one method, the welded plate heat exchanger can be heated to a temperature above a predetermined temperature by passing through a stream of hot hydrocarbon streams, wherein the hydrocarbon stream is heated to a predetermined temperature prior to entering the heat exchanger, and the hot hydrocarbons are heated. The flow is passed through a plate beam to a cold hydrocarbon stream.

令人驚訝地,即使在用於維持該製程之預定溫度及預定時間落在傳統地用於製作經焊接平板熱交換器之沃斯田鐵不銹鋼之敏化包膜內或接近該敏化包膜時,仍會降低或限制敏化。不受限於理論,相信沃斯田鐵不銹鋼組合物中之較低碳含量降低或限制合金內沿晶界之碳化鉻之沈澱程度。此進而減少或限制鉻耗乏區之形成及通常存在於用於煉油廠複合體製作之沃斯田鐵不銹鋼中之所致敏化。進一步相信,添加之鈮與存在於材料中之碳及氮相互作用以限制碳化鉻之形成及沈澱。亦相信,在沃斯田鐵不銹鋼中添加氮降低經焊接平板熱交換器之可另外由於低碳含量而發生之任何強度損失。 Surprisingly, even within the sensitized envelope of the Worthite stainless steel conventionally used to make a welded plate heat exchanger, or near the sensitized envelope, at a predetermined temperature and for a predetermined time for maintaining the process At the same time, sensitization is still reduced or limited. Without being bound by theory, it is believed that the lower carbon content of the Worthfield iron stainless steel composition reduces or limits the extent of precipitation of chromium carbide along the grain boundaries within the alloy. This in turn reduces or limits the formation of chromium depletion zones and sensitization typically found in Worthfield iron stainless steels used in refinery complex fabrication. It is further believed that the added ruthenium interacts with the carbon and nitrogen present in the material to limit the formation and precipitation of chromium carbide. It is also believed that the addition of nitrogen to the Worthfield iron stainless steel reduces any loss of strength that can occur due to the low carbon content of the welded plate heat exchanger.

此外,除增強鋼外,亦相信氮與鉬在對點蝕腐蝕及氯化物-SCC之抗性方面具有類似功能,此乃因氮限制鉻-鉬相之形成。在酸性環境中,金屬之腐蝕通常包含同時之金屬溶解反應及氫逸出反應。抑制該等反應中之一者將減少腐蝕。然而,當存在較低含量之氮時,在晶界中形成氮化鉻,從而導致敏化。本發明新穎沃斯田鐵不銹鋼中之鉬顯著地抑制多數還原酸(例如多數有機酸)中之氫逸出,且由此增加金屬對有機酸之抗性。 In addition, in addition to reinforced steel, it is believed that nitrogen and molybdenum have similar functions in terms of pitting corrosion and chloride-SCC resistance due to the formation of a nitrogen-limited chromium-molybdenum phase. In an acidic environment, corrosion of metals typically involves simultaneous metal dissolution reactions and hydrogen evolution reactions. Inhibiting one of these reactions will reduce corrosion. However, when a lower content of nitrogen is present, chromium nitride is formed in the grain boundaries, resulting in sensitization. The molybdenum in the novel Worthite iron stainless steel of the present invention significantly inhibits the escape of hydrogen in most reduced acids (e.g., most organic acids) and thereby increases the resistance of the metal to organic acids.

氯離子可以通常將足以引起氯化物-SCC之含量存在於經焊接平板熱交換器中。相信在沃斯田鐵不銹鋼組合物中納入鉬藉由穩定該材料上之鈍態氧化鉻膜來增強該材料在含有氯化物之環境中之鈍性。若鈍化膜劣化,相信鉬甚至可修復該鈍化膜。就此而言,沃斯田鐵不銹鋼組合物增加經焊接平板熱交換器之抗點蝕性及抗裂縫性。由於凹坑通常係氯化物應力腐蝕破裂之起始部位,因此鉬亦增加抗氯化物應力腐蝕破裂性。 The chloride ion may generally be sufficient to cause the chloride-SCC content to be present in the welded plate heat exchanger. It is believed that the inclusion of molybdenum in the Vostian iron stainless steel composition enhances the bluntness of the material in the chloride-containing environment by stabilizing the passive chromium oxide film on the material. If the passivation film is deteriorated, it is believed that molybdenum can even repair the passivation film. In this regard, the Worthfield iron stainless steel composition increases the pitting resistance and crack resistance of the welded flat plate heat exchanger. Since the pit is usually the starting point of chloride stress corrosion cracking, molybdenum also increases resistance to chloride stress corrosion cracking.

亦可包括鈹及硼。鈹及硼降低不銹鋼經歷氯化物應力腐蝕破裂之傾向性。 It can also include barium and boron. Niobium and boron reduce the tendency of stainless steel to undergo chloride stress corrosion cracking.

另外,當使用該等合金時,當多硫磺酸存在於經焊接平板熱交 換器中時,其將不會引起多硫磺酸應力腐蝕破裂。不受限於理論,相信由於利用該等合金時不會發生通常由於敏化而存在之鉻耗乏區之出現,因此多硫磺酸不能侵蝕不銹鋼之晶界。以此方式,該製程包括使經焊接平板熱交換器暴露於外部環境,而無需採取步驟以減少或限制多硫磺酸之形成及控制多硫磺酸對經焊接平板熱交換器之腐蝕。 In addition, when these alloys are used, when polysulfonic acid is present in the welded plate, it is hot When it is in the converter, it will not cause polysulfuric acid stress corrosion cracking. Without being bound by theory, it is believed that polysulfonic acid does not attack the grain boundaries of stainless steel due to the absence of chromium depletion regions typically present due to sensitization when utilizing such alloys. In this manner, the process includes exposing the welded plate heat exchanger to the external environment without taking steps to reduce or limit the formation of polysulfonic acid and control the corrosion of the polysulfonic acid to the welded plate heat exchanger.

平板束係由兩種不銹鋼合金中之一者製成。在一些實施例中,冷入口、冷出口、熱入口及熱出口中之至少一者亦係由兩種不銹鋼合金中之一者製成,或內襯有該合金。在一些實施例中,所有該等組份皆係由兩種合金中之一者製成。在一些實施例中,平板熱交換器包括與冷入口及冷流通道流體連通之冷入口集管、與冷出口及冷流通道流體連通之冷出口集管、與熱入口及熱流通道流體連通之熱入口集管或與熱出口及熱流通道流體連通之熱出口集管。若存在該等集管中之一或多者,則其中之一或多者亦可由兩種合金中之一者製成,或內襯有該合金,此取決於如何使用經焊接平板熱交換器。 The plate bundle is made of one of two stainless steel alloys. In some embodiments, at least one of the cold inlet, the cold outlet, the hot inlet, and the heat outlet are also made of, or lined with, one of two stainless steel alloys. In some embodiments, all of the components are made from one of two alloys. In some embodiments, the plate heat exchanger includes a cold inlet header in fluid communication with the cold inlet and the cold flow passage, a cold outlet header in fluid communication with the cold outlet and the cold flow passage, and is in fluid communication with the hot inlet and the heat flow passage. A hot inlet header or a hot outlet header in fluid communication with the hot outlet and the heat flow passage. If one or more of the headers are present, one or more of them may also be made of one of the two alloys or lined with the alloy, depending on how the welded flat plate heat exchanger is used. .

第一不銹鋼合金具有包含0.005wt%至0.020wt%碳、9.0wt%至13.0wt%鎳、17.0wt%至19.0wt%鉻、0.20wt%至0.50wt%鈮及0.06wt%至0.10wt%氮或基本上由其組成或由其組成之組合物。該組合物中之其餘部分包括鐵且可包括一或多種額外組份。此合金具有顯著更高之抗拉及降伏強度,此可允許設計用於更高壓力及/或溫度之平板束。此合金亦將降低平板束對熱應力損害之敏感性。通常,當薄平板比毗鄰部分更快速地冷卻或更冷時,其相對於毗鄰部分收縮,從而導致稱作熱應力損害之張力機械失效。較高之可允許張力降伏及降伏應力允許以較小厚度設計較厚部分,例如集管、間隔物及端板,從而降低熱慣性並降低因熱瞬變而發生之熱應力。同時,薄平板受益於較高張力降伏及降伏強度,從而允許其處置較大熱應力。薄平板係由薄片(例如,0.8mm至1.2mm)製成,該等薄片係波形、堆疊且經焊接以形 成經焊接平板熱交換器束。 The first stainless steel alloy has a content of 0.005 wt% to 0.020 wt% carbon, 9.0 wt% to 13.0 wt% nickel, 17.0 wt% to 19.0 wt% chromium, 0.20 wt% to 0.50 wt% bismuth, and 0.06 wt% to 0.10 wt% nitrogen. Or a composition consisting essentially of or consisting of. The remainder of the composition includes iron and may include one or more additional components. This alloy has significantly higher tensile and lodging strengths, which allows the design of flat beams for higher pressures and/or temperatures. This alloy will also reduce the sensitivity of the flat beam to thermal stress damage. Generally, when a thin plate is cooled or cooled more rapidly than an adjacent portion, it contracts with respect to the adjacent portion, resulting in a tensile mechanical failure called thermal stress damage. Higher allowable tension fluctuations and relief stresses allow thicker portions, such as headers, spacers, and end plates, to be designed with smaller thicknesses to reduce thermal inertia and reduce thermal stresses due to thermal transients. At the same time, thin plates benefit from higher tension drop and fall strength, allowing them to handle large thermal stresses. The thin plate is made of a sheet (for example, 0.8 mm to 1.2 mm) which is wavy, stacked and welded to shape A welded flat plate heat exchanger bundle.

第二不銹鋼合金具有包含0.0005wt%至0.020wt%碳、10wt%至30wt%鎳、15wt%至24wt%鉻、0.20wt%至0.50wt%鈮、0.06wt%至0.10wt%氮、高達5wt%銅、高達1.00wt%矽、高達2.00wt%錳及0.3wt%至7wt%鉬或基本上由其組成或由其組成之組合物。該組合物中之其餘部分包括鐵且可包括一或多種額外組份。具有用於增強改良之抗腐蝕性之較高鉬含量與銅之第二不銹鋼合金抗氯化物點蝕、氯化物SCC及PTA SCC。此將消除在操作與停工時間兩者期間對平板束之腐蝕損害之擔憂。 The second stainless steel alloy has from 0.0005 wt% to 0.020 wt% carbon, 10 wt% to 30 wt% nickel, 15 wt% to 24 wt% chromium, 0.20 wt% to 0.50 wt% rhodium, 0.06 wt% to 0.10 wt% nitrogen, up to 5 wt% Copper, up to 1.00 wt% bismuth, up to 2.00 wt% manganese, and 0.3 wt% to 7 wt% molybdenum or a composition consisting essentially of or consisting of. The remainder of the composition includes iron and may include one or more additional components. A second stainless steel alloy having a higher molybdenum content and enhanced copper resistance for enhanced corrosion resistance, chloride pitting, chloride SCC and PTA SCC. This will eliminate concerns about corrosion damage to the flatbed during both operation and downtime.

第一合金、第二合金或兩者可視情況包括0.01wt%至2wt%鈹及0.1wt%至0.5wt%硼。鈹及硼降低不銹鋼經歷氯化物應力腐蝕破裂之傾向性。 The first alloy, the second alloy, or both may optionally include from 0.01 wt% to 2 wt% bismuth and from 0.1 wt% to 0.5 wt% boron. Niobium and boron reduce the tendency of stainless steel to undergo chloride stress corrosion cracking.

在一個實施例中,當稱作冷卻劑或冷卻流體之冷流具有高氯化物含量時,可使用經焊接平板熱交換器。冷卻流體包括但不限於水。 In one embodiment, a welded plate heat exchanger can be used when the cold stream referred to as a coolant or cooling fluid has a high chloride content. Cooling fluids include, but are not limited to, water.

儘管兩種合金比當前用於經焊接平板熱交換器之合金更昂貴,但此可藉由降低該製程中高代價之非計劃停工或通量降低之風險來補償,此乃因避免了因設備所致之潛在損害。 Although the two alloys are more expensive than the alloys currently used for welded flat plate heat exchangers, this can be compensated for by reducing the risk of costly unplanned downtime or flux reduction in the process, since Potential damage.

在一種方法中,該製程包括維持經焊接平板熱交換器之操作達300小時以上,在該時間段期間,間歇地關閉製程,且沒有發生經焊接平板熱交換器之敏化。在一些實施例中,該製程可維持達1,000小時以上或2,500小時以上或5,000小時以上或7,500小時以上或10,000小時以上或50,000小時以上或100,000小時以上或150,000小時以上。應當注意,如本文所述,倘若發生經焊接平板熱交換器之敏化之量不足以在預定時間量內引起經焊接平板熱交換器之氯化物-SCC或PTA-SCC,則不認為發生敏化。 In one method, the process includes maintaining the operation of the welded plate heat exchanger for more than 300 hours, during which time the process is intermittently shut down and no sensitization of the welded plate heat exchanger occurs. In some embodiments, the process can be maintained for more than 1,000 hours or more than 2,500 hours or more than 5,000 hours or more than 7,500 hours or more than 10,000 hours or more than 50,000 hours or more than 100,000 hours or more than 150,000 hours. It should be noted that, as described herein, the occurrence of sensitization of the welded plate heat exchanger is not considered to be sufficient if the amount of sensitization of the welded plate heat exchanger is insufficient to cause chloride-SCC or PTA-SCC of the welded plate heat exchanger within a predetermined amount of time. Chemical.

在一種方法中,該製程包括用於在熱流與冷流之間交換熱之高 溫製程。在此方法中,藉由流動經過之熱流將經焊接平板熱交換器之至少一部分加熱至一定溫度。在一種方法中,將經焊接平板熱交換器之至少一部分加熱至預定溫度。在另一方法中,將一些或所有經焊接平板熱交換器加熱至高於400℃或高於550℃或高於565℃之溫度。在再一方法中,最大溫度低於700℃。本文所用術語預定溫度未必係指恆定或已知溫度,且可包括例如平均溫度、中值溫度、溫度範圍及諸如此類。 In one method, the process includes high exchange of heat between the heat flow and the cold flow Warm process. In this method, at least a portion of the welded plate heat exchanger is heated to a temperature by a heat flow through which it flows. In one method, at least a portion of the welded plate heat exchanger is heated to a predetermined temperature. In another method, some or all of the welded plate heat exchangers are heated to a temperature above 400 °C or above 550 °C or above 565 °C. In still another method, the maximum temperature is below 700 °C. The term predetermined temperature as used herein does not necessarily mean constant or known temperature, and may include, for example, average temperature, median temperature, temperature range, and the like.

固定床催化重組製程5之一個實例圖解說明於圖1中。將進料10與來自壓縮器20之氣體15混合。在組合式進料-流出物(CFE)熱交換器25中預加熱進料10與氣體15之混合物。預加熱混合物30然後流動至反應區35。如所顯示,反應區35包括一系列之一或多個加熱器及反應器。在加熱器40中加熱預加熱混合物30且預加熱混合物45然後流動至反應器50。將來自反應器50之流出物55發送至加熱器60。將來自加熱器60之經加熱流出物65發送至反應器70。將來自反應器70之流出物75發送至加熱器80。將來自加熱器80之經加熱流出物85發送至反應器90。將來自反應器90之流出物95發送至CFE熱交換器25,其中流出物95用於預加熱進料10與氣體15之混合物。CFE熱交換器25中之熱交換降低排出流100之溫度。流100可部分地凝結。使流100在凝結器105中進一步凝結。將部分凝結流110發送至分離器115,其中將部分凝結流110分離成液體產物120及氣流125。然後可將液體產物120發送用於進一步加工,例如分餾(未顯示)。氣流125包括輕餾分氣體及氫。將氣流125之一部分130發送至壓縮器20以與進料10混合。剩餘部分135係淨氣流135。輕餾分氣體可進一步在回收區段(未顯示)中分離。 An example of a fixed bed catalytic recombination process 5 is illustrated in FIG. Feed 10 is mixed with gas 15 from compressor 20. The mixture of feed 10 and gas 15 is preheated in a combined feed-effluent (CFE) heat exchanger 25. The preheated mixture 30 then flows to the reaction zone 35. As shown, reaction zone 35 includes a series of one or more heaters and reactors. The preheated mixture 30 is heated in the heater 40 and the mixture 45 is preheated and then flows to the reactor 50. The effluent 55 from reactor 50 is sent to heater 60. The heated effluent 65 from the heater 60 is sent to the reactor 70. The effluent 75 from reactor 70 is sent to heater 80. The heated effluent 85 from the heater 80 is sent to the reactor 90. The effluent 95 from reactor 90 is sent to CFE heat exchanger 25 where effluent 95 is used to preheat the mixture of feed 10 and gas 15. The heat exchange in the CFE heat exchanger 25 reduces the temperature of the effluent stream 100. Stream 100 can partially condense. Stream 100 is further condensed in condenser 105. The partial condensate stream 110 is sent to a separator 115 where the partial condensate stream 110 is separated into a liquid product 120 and a gas stream 125. The liquid product 120 can then be sent for further processing, such as fractionation (not shown). Stream 125 includes a light fraction gas and hydrogen. A portion 130 of the gas stream 125 is sent to the compressor 20 for mixing with the feed 10. The remaining portion 135 is a net airflow 135. The light ends gas can be further separated in a recovery section (not shown).

圖2圖解說明連續催化再生重組製程300。將進料310與來自壓縮器320之氣體315混合。在組合式進料-流出物(CFE)熱交換器325中預加熱將進料310與氣體315之混合物。預加熱混合物330然後流動至反 應區。如所顯示,反應區包括一系列之4個加熱器及4個堆疊反應器。在加熱器340中加熱預加熱混合物330且預加熱混合物345然後流動至反應器350。將來自反應器350之流出物355發送至加熱器360。將來自加熱器360之經加熱流出物365發送至反應器370。將來自反應器370之流出物375發送至加熱器380。將來自加熱器380之經加熱流出物385發送至反應器390。將來自反應器390之流出物395發送至加熱器400。將來自加熱器400之經加熱流出物405發送至反應器410。將來自反應器410之流出物415發送至CFE熱交換器325,其中流出物415用於預加熱進料310與氣體315之混合物。CFE熱交換器325中之熱交換降低排出流420之溫度。來自CFE熱交換器325之排出流420可部分地凝結(凝結器未顯示)。將排出流420發送至分離器425,其中將排出流420分離成液體產物430及氣流435。將氣流435劃分成發送至壓縮器320之第一部分440及發送至淨氣體壓縮器450之第二部分445。將經壓縮淨氣體455與液體產物430合併並發送至回收區段480。將用過觸媒460發送至將焦炭氧化之觸媒再生器465。將再生觸媒470發送至反應器350。 FIG. 2 illustrates a continuous catalytic regeneration recombination process 300. Feed 310 is mixed with gas 315 from compressor 320. A mixture of feed 310 and gas 315 is preheated in a combined feed-effluent (CFE) heat exchanger 325. Preheating the mixture 330 and then flowing to the opposite Should be district. As shown, the reaction zone included a series of 4 heaters and 4 stacked reactors. The preheated mixture 330 is heated in the heater 340 and the mixture 345 is preheated and then flows to the reactor 350. The effluent 355 from reactor 350 is sent to heater 360. The heated effluent 365 from heater 360 is sent to reactor 370. The effluent 375 from reactor 370 is sent to heater 380. The heated effluent 385 from heater 380 is sent to reactor 390. The effluent 395 from reactor 390 is sent to heater 400. The heated effluent 405 from the heater 400 is sent to the reactor 410. The effluent 415 from reactor 410 is sent to a CFE heat exchanger 325 where the effluent 415 is used to preheat the mixture of feed 310 and gas 315. The heat exchange in the CFE heat exchanger 325 reduces the temperature of the effluent stream 420. The effluent stream 420 from the CFE heat exchanger 325 can be partially condensed (condenser not shown). The effluent stream 420 is sent to a separator 425 where the effluent stream 420 is separated into a liquid product 430 and a gas stream 435. The gas stream 435 is divided into a first portion 440 that is sent to the compressor 320 and a second portion 445 that is sent to the net gas compressor 450. The compressed net gas 455 is combined with the liquid product 430 and sent to a recovery section 480. The used catalyst 460 is sent to the catalyst regenerator 465 which oxidizes the coke. The regeneration catalyst 470 is sent to the reactor 350.

圖3係液-液製程500之一個實施例之圖解說明,液-液製程500使用物理溶劑自合成或天然氣流去除酸製程氣體。進料氣體505引導至吸收器510中,其中用液體溶劑處理進料氣體505。自吸收器510移出經處理氣體515。將冷溶劑520進給至平板加熱器交換器525,其中與來自汽提塔535之熱溶劑530交換熱。將經升溫溶劑540發送至濃縮器545,且將經冷卻溶劑550發送至吸收器510。將來自濃縮器545之塔頂氣體555發送至壓縮器560。將經壓縮氣體565發送至吸收器510。將來自濃縮器545之底部物570發送至汽提塔535,其中將底部物570分離成溶劑530及塔頂餾出物575。將塔頂餾出物575發送至回流累積器580,其中將塔頂餾出物575分離成酸氣流585及水流590。可將水流590與補給水595合併以形成水流600並發送至汽提塔535。 3 is an illustration of one embodiment of a liquid-liquid process 500 that uses a physical solvent to remove an acid process gas from a synthesis or natural gas stream. Feed gas 505 is directed to absorber 510 where feed gas 505 is treated with a liquid solvent. The self-absorber 510 removes the treated gas 515. Cold solvent 520 is fed to plate heater exchanger 525 where heat is exchanged with hot solvent 530 from stripper 535. The heated solvent 540 is sent to the concentrator 545 and the cooled solvent 550 is sent to the absorber 510. The overhead gas 555 from concentrator 545 is sent to compressor 560. The compressed gas 565 is sent to the absorber 510. The bottoms 570 from the concentrator 545 are sent to a stripper 535 where the bottoms 570 are separated into a solvent 530 and an overhead 575. The overhead 575 is sent to a reflux accumulator 580 where the overhead 575 is separated into an acid stream 585 and a stream 590. Water stream 590 can be combined with make-up water 595 to form stream 600 and sent to stripper 535.

CFE熱交換器25之一個實施例示於圖4中。在此實施例中,焊接平板束150容納於壓力容器155中。壓力容器155含有加壓流體。針對冷流與熱流之間之微差壓力設計平板束。 One embodiment of a CFE heat exchanger 25 is shown in FIG. In this embodiment, the welding plate bundle 150 is housed in the pressure vessel 155. The pressure vessel 155 contains a pressurized fluid. The plate beam is designed for the differential pressure between the cold flow and the heat flow.

存在由熱入口集管165連接至焊接平板束150之熱入口160。在CFE熱交換器25之相反端,存在由熱出口集管175連接至焊接平板束150之熱出口170。冷入口180由冷入口集管185連接至焊接平板束150,且冷出口190由冷出口集管195連接至焊接平板束150,但此並非必需。對於所示逆流配置而言,熱入口160及冷出口190在CFE熱交換器25之一端上,而熱出口170及冷入口180在相反端上。然而,其他配置係可能的,如熟習此項技術者將會理解。 There is a thermal inlet 160 that is connected by a hot inlet header 165 to the welding plate bundle 150. At the opposite end of the CFE heat exchanger 25, there is a heat outlet 170 connected to the welded flat sheet bundle 150 by a hot outlet header 175. The cold inlet 180 is connected to the welded flat plate bundle 150 by a cold inlet header 185, and the cold outlet 190 is connected to the welded flat plate bundle 150 by a cold outlet header 195, although this is not required. For the illustrated counterflow configuration, the hot inlet 160 and the cold outlet 190 are on one end of the CFE heat exchanger 25, while the hot outlet 170 and the cold inlet 180 are on opposite ends. However, other configurations are possible, as will be understood by those skilled in the art.

在一些實施例中,入口及/或出口係噴嘴且可包括連接管道。 In some embodiments, the inlet and/or outlet are nozzles and may include a connecting conduit.

並非所有經焊接平板熱交換器皆具有連接入口及出口與流動通道之集管。在冷入口及出口與冷流通道之間以及在熱入口及出口與熱流通道之間可能存在經分離流體連通,是否存在集管取決於平板熱交換器之類型及設計。 Not all welded flat plate heat exchangers have headers that connect the inlet and outlet to the flow passage. There may be separate fluid communication between the cold inlet and outlet and the cold flow passage and between the hot inlet and outlet and the heat flow passage, and the presence or absence of the header depends on the type and design of the flat heat exchanger.

熱交換器525之另一實施例示於圖5中。在此配置中,不存在壓力容器。一對端板297夾持於焊接平板束250上。可使用任何已知方法(包括但不限於拉桿299)將該對端板297夾持至焊接平板束250上。端板亦可由多個各自由多個拉桿夾持之零件構成。 Another embodiment of heat exchanger 525 is shown in FIG. In this configuration, there is no pressure vessel. A pair of end plates 297 are clamped to the welded flat plate bundle 250. The pair of end plates 297 can be clamped to the welded flat sheet bundle 250 using any known method including, but not limited to, tie rods 299. The end plate may also be formed from a plurality of parts each held by a plurality of tie rods.

存在由熱入口集管265連接至焊接平板束250之熱入口260。在CFE熱交換器525之相反端,存在由熱出口集管275連接至焊接平板束250之熱出口270。冷入口280由冷入口集管285連接至焊接平板束250,且冷出口290由冷出口集管295連接至焊接平板束250,但此並非必需。對於所示逆流配置而言,熱入口260及冷出口290在CFE熱交換器525之一端上,而熱出口270及冷入口280在相反端上。然而,其他配置係可能的,如熟習此項技術者將會理解。 There is a thermal inlet 260 that is connected by a hot inlet header 265 to the welded plate bundle 250. At the opposite end of the CFE heat exchanger 525, there is a hot outlet 270 that is connected by a hot outlet header 275 to the welded plate bundle 250. The cold inlet 280 is connected to the welded flat plate bundle 250 by a cold inlet header 285, and the cold outlet 290 is connected to the welded flat plate bundle 250 by a cold outlet header 295, although this is not required. For the illustrated counterflow configuration, the hot inlet 260 and the cold outlet 290 are on one end of the CFE heat exchanger 525, while the hot outlet 270 and the cold inlet 280 are on opposite ends. However, other configurations are possible, as will be understood by those skilled in the art.

具體實施例 Specific embodiment

儘管以下係結合具體實施例來闡述,但應理解,此闡述意欲進行說明且不限制前文闡述及隨附申請專利範圍之範圍。 Although the following is set forth in conjunction with the specific embodiments, it is understood that this description is intended to be illustrative and not restrictive.

本發明之第一實施例係利用熱流加熱冷流之製程,其包含提供平板熱交換器,該平板熱交換器包含複數個形成冷流通道及熱流通道之波形平板、與冷流通道流體連通之冷入口、與冷流通道流體連通之冷出口、與熱流通道流體連通之熱入口、與熱流通道流體連通之熱出口;將冷流引導至冷入口且將熱流引導至熱入口並且使來自熱流之熱交換至冷流,冷出口之冷流之焓高於冷入口處之冷流之焓,且熱出口之熱流之焓低於熱入口之熱流之焓;其中該複數個平板係由以下製成:第一不銹鋼合金,其包含0.005wt%至0.020wt%碳、9.0wt%至13.0wt%鎳、17.0wt%至19.0wt%鉻、0.20wt%至0.50wt%鈮及0.06wt%至0.10wt%氮;或第二不銹鋼合金,其包含0.0005wt%至0.020wt%碳、10wt%至30wt%鎳、15wt%至24wt%鉻、0.20wt%至0.50wt%鈮、0.06wt%至0.10wt%氮、高達5wt%銅、高達1.00wt%矽、高達2.00wt%錳及0.3wt%至7wt%鉬。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第一實施例,其中第一不銹鋼合金、第二不銹鋼合金或兩者進一步包含0.01wt%至2.0wt%鈹及0.1wt%至0.5wt%硼。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第一實施例,其中冷入口、冷出口、熱入口及熱出口中之至少一者係由第一不銹鋼合金或第二不銹鋼合金製成。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第一實施例,其進一步包含與冷入口及冷流通道流體連通之冷入口集管、與冷出口及冷流通道流體連通之冷出口集管、與熱入口及熱流通道流體連通之熱入口集管、與熱出口及熱流通道流體連通之熱出口集管中之至少一者,且其中冷入口集管、冷出口 集管、熱入口集管及熱出口集管中之至少一者係由第一不銹鋼合金或第二不銹鋼合金製成。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第一實施例,其中焊接複數個平板。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第一實施例,其中平板熱交換器進一步包含含有複數個平板之壓力容器。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第一實施例,其中平板熱交換器進一步包含一對夾持於複數個平板上之端板。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第一實施例,其中熱流包含蒸氣且其中熱流在平板熱交換器中至少部分地凝結。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第一實施例,其中冷流包含液體且其中冷流在平板熱交換器中至少部分地汽化。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第一實施例,其中冷流包含冷卻流體。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第一實施例,其中焊接複數個平板,在壓力容器中含有複數個平板,冷流係混合有再循環氣體之液體,熱流係蒸氣,且其中冷流在平板熱交換器中至少部分地汽化,且熱流在平板熱交換器中至少部分地凝結。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第一實施例,其中焊接複數個平板,平板熱交換器進一步包含一對夾持於複數個平板上之端板,冷流係液體,且熱流係液體。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第一實施例,其中冷入口及熱出口係在平板熱交換器之一端處且冷出口及熱入口係在平板熱交換器之另一端處。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第一實施例,其中平板熱交換器在高於590℃之溫度下操作。 A first embodiment of the present invention is a process for heating a cold flow by heat flow, comprising providing a plate heat exchanger comprising a plurality of undulating plates forming a cold flow passage and a heat flow passage, in fluid communication with the cold flow passage a cold inlet, a cold outlet in fluid communication with the cold flow passage, a hot inlet in fluid communication with the heat flow passage, a heat outlet in fluid communication with the heat flow passage; directing the cold flow to the cold inlet and directing the heat flow to the heat inlet and from the heat flow The heat exchange to the cold flow, the cold flow of the cold outlet is higher than the cold flow at the cold inlet, and the heat flow of the hot outlet is lower than the heat flow of the hot inlet; wherein the plurality of flat plates are made of the following a first stainless steel alloy comprising 0.005 wt% to 0.020 wt% carbon, 9.0 wt% to 13.0 wt% nickel, 17.0 wt% to 19.0 wt% chromium, 0.20 wt% to 0.50 wt% bismuth, and 0.06 wt% to 0.10 wt% % nitrogen; or a second stainless steel alloy comprising 0.0005 wt% to 0.020 wt% carbon, 10 wt% to 30 wt% nickel, 15 wt% to 24 wt% chromium, 0.20 wt% to 0.50 wt% 铌, 0.06 wt% to 0.10 wt% Nitrogen, up to 5 wt% copper, up to 1.00 wt% rhodium, up to 2.00 wt% manganese, and 0.3 wt% to 7 wt% molybdenum. An embodiment of the invention is one, any or all of the prior embodiments in this paragraph up to the first embodiment in this paragraph, wherein the first stainless steel alloy, the second stainless steel alloy or both further comprise 0.01 wt % to 2.0 wt% 铍 and 0.1 wt% to 0.5 wt% boron. An embodiment of the invention is one, any or all of the prior embodiments in this paragraph up to the first embodiment of the paragraph, wherein at least one of a cold inlet, a cold outlet, a hot inlet, and a hot outlet It is made of a first stainless steel alloy or a second stainless steel alloy. Embodiments of the invention are any, any or all of the prior embodiments in this paragraph up to the first embodiment of the paragraph, further comprising a cold inlet header in fluid communication with the cold inlet and the cold flow passage a cold outlet header in fluid communication with the cold outlet and the cold flow passage, a heat inlet header in fluid communication with the heat inlet and the heat flow passage, and at least one of a heat outlet header in fluid communication with the heat outlet and the heat flow passage, and Among them, the cold inlet header and the cold outlet At least one of the header, the heat inlet header, and the heat outlet header is made of a first stainless steel alloy or a second stainless steel alloy. An embodiment of the invention is one, any or all of the prior embodiments in this paragraph up to the first embodiment in this paragraph, wherein a plurality of plates are welded. An embodiment of the invention is one, any or all of the prior embodiments in this paragraph up to the first embodiment of the paragraph, wherein the plate heat exchanger further comprises a pressure vessel containing a plurality of plates. Embodiments of the invention are one, any or all of the prior embodiments in this paragraph up to the first embodiment of the paragraph, wherein the plate heat exchanger further comprises a pair of clamps on the plurality of plates End plate. Embodiments of the invention are any one, any or all of the prior embodiments in this paragraph up to the first embodiment of the paragraph wherein the heat flow comprises steam and wherein the heat flow at least partially condenses in the plate heat exchanger . Embodiments of the invention are one, any or all of the prior embodiments in this paragraph up to the first embodiment in this paragraph, wherein the cold flow comprises liquid and wherein the cold flow is at least partially in the plate heat exchanger Vaporization. An embodiment of the invention is one, any or all of the prior embodiments in this paragraph up to the first embodiment in this paragraph, wherein the cold flow comprises a cooling fluid. Embodiments of the invention are one, any or all of the prior embodiments in this paragraph up to the first embodiment of the paragraph, wherein a plurality of plates are welded, the plurality of plates are contained in the pressure vessel, and the cold flow A liquid mixed with a recycle gas, the heat stream being a vapor, and wherein the cold stream is at least partially vaporized in the plate heat exchanger, and the heat stream is at least partially condensed in the plate heat exchanger. Embodiments of the invention are one, any or all of the prior embodiments in this paragraph up to the first embodiment of the paragraph, wherein a plurality of plates are welded, the plate heat exchanger further comprising a pair of clamps The end plates of the plurality of plates are cold flow liquid, and the heat flow is liquid. Embodiments of the invention are one, any or all of the prior embodiments in this paragraph up to the first embodiment of the paragraph wherein the cold inlet and the heat outlet are at one end of the plate heat exchanger and are cold The outlet and the hot inlet are at the other end of the plate heat exchanger. Embodiments of the invention are one, any or all of the prior embodiments in this paragraph up to the first embodiment of this paragraph, wherein the plate heat exchanger operates at a temperature above 590 °C.

本發明之第二實施例係經焊接平板熱交換器,其包含複數個形成冷流通道及熱流通道之焊接波形平板、與冷流通道流體連通之冷入口、與冷流通道流體連通之冷出口、與熱流通道流體連通之熱入口、與熱流通道流體連通之熱出口;其中該複數個平板係由以下製成:第一不銹鋼合金,其包含0.005wt%至0.020wt%碳、9.0wt%至13.0wt%鎳、17.0wt%至19.0wt%鉻、0.20wt%至0.50wt%鈮及0.06wt%至0.10wt%氮;或第二不銹鋼合金,其包含0.0005wt%至0.020wt%碳、10wt%至30wt%鎳、15wt%至24wt%鉻、0.20wt%至0.50wt%鈮、0.06wt%至0.10wt%氮、高達5wt%銅、高達1.00wt%矽、高達2.00wt%錳、0.3wt%至7wt%鉬、0.01wt%至2.0wt%鈹及0.1wt%至0.5wt%硼。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第二實施例,其中冷入口、冷出口、熱入口及熱出口中之至少一者係由第一不銹鋼合金或第二不銹鋼合金製成。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第二實施例,其進一步包含與冷入口及冷流通道流體連通之冷入口集管、與冷出口及冷流通道流體連通之冷出口集管、與熱入口及熱流通道流體連通之熱入口集管、與熱出口及熱流通道流體連通之熱出口集管中之至少一者,且其中冷入口集管、冷出口集管、熱入口集管及熱出口集管中之至少一者係由第一不銹鋼合金或第二不銹鋼合金製成。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第二實施例,其進一步包含含有複數個平板之壓力容器。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第二實施例,其進一步包含一對夾持於複數個平板上之端板。本發明之實施例係此段中之先前實施例中之一者、任一者或全部直至此段中之第二實施例,其中冷入口及熱出口係在平板熱交換器之一端處且冷出口及熱入口係在平板熱交換器之另一端處。 A second embodiment of the present invention is a welded plate heat exchanger comprising a plurality of welding wave plates forming a cold flow passage and a heat flow passage, a cold inlet in fluid communication with the cold flow passage, and a cold outlet in fluid communication with the cold flow passage. a heat inlet in fluid communication with the heat flow passage, a heat outlet in fluid communication with the heat flow passage; wherein the plurality of flat sheets are made of: a first stainless steel alloy comprising 0.005 wt% to 0.020 wt% carbon, 9.0 wt% to 13.0 wt% nickel, 17.0 wt% to 19.0 wt% chromium, 0.20 wt% to 0.50 wt% niobium, and 0.06 wt% to 0.10 wt% nitrogen; or a second stainless steel alloy comprising 0.0005 wt% to 0.020 wt% carbon, 10 wt % to 30 wt% nickel, 15 wt% to 24 wt% chromium, 0.20 wt% to 0.50 wt% niobium, 0.06 wt% to 0.10 wt% nitrogen, up to 5 wt% copper, up to 1.00 wt% niobium, up to 2.00 wt% manganese, 0.3 wt% % to 7 wt% of molybdenum, 0.01 wt% to 2.0 wt% of rhodium, and 0.1 wt% to 0.5 wt% of boron. An embodiment of the invention is one, any or all of the prior embodiments in this paragraph up to the second embodiment of the paragraph, wherein at least one of a cold inlet, a cold outlet, a hot inlet, and a hot outlet It is made of a first stainless steel alloy or a second stainless steel alloy. Embodiments of the invention are any, any or all of the prior embodiments in this paragraph up to the second embodiment of the paragraph, further comprising a cold inlet header in fluid communication with the cold inlet and the cold flow passage a cold outlet header in fluid communication with the cold outlet and the cold flow passage, a heat inlet header in fluid communication with the heat inlet and the heat flow passage, and at least one of a heat outlet header in fluid communication with the heat outlet and the heat flow passage, and At least one of the cold inlet header, the cold outlet header, the hot inlet header and the hot outlet header is made of a first stainless steel alloy or a second stainless steel alloy. An embodiment of the invention is one, any or all of the prior embodiments in this paragraph up to the second embodiment of the paragraph, further comprising a pressure vessel comprising a plurality of plates. An embodiment of the invention is one, any or all of the prior embodiments in this paragraph up to the second embodiment of the paragraph, further comprising a pair of end plates clamped to the plurality of plates. Embodiments of the invention are any, any or all of the prior embodiments in this paragraph up to the second embodiment of the paragraph wherein the cold inlet and the heat outlet are at one end of the plate heat exchanger and are cold The outlet and the hot inlet are at the other end of the plate heat exchanger.

儘管已在本發明之前述詳細說明中呈現至少一個實例性實施例,但應瞭解存在大量變化形式。亦應瞭解,一或多個實例性實施例僅係實例,且並不意欲以任何方式限制本發明之範圍、適用性或組態。而是,前述詳細說明將向熟習此項技術者提供用於實施本發明之實例性實施例之便利指導方針。應理解,可對在實例性實施例中所闡述要素之功能及配置作出各種變化,此並不背離如隨附申請專利範圍中所闡述之本發明範圍。 Although at least one exemplary embodiment has been presented in the foregoing detailed description of the invention, It is also to be understood that the exemplified embodiments are not intended to limit the scope, applicability or configuration of the invention in any way. Rather, the foregoing detailed description will provide those skilled in the art <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; It is to be understood that various changes may be made in the <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt;

5‧‧‧固定床催化重組製程 5‧‧‧ Fixed bed catalytic recombination process

10‧‧‧進料 10‧‧‧Feed

15‧‧‧氣體 15‧‧‧ gas

20‧‧‧壓縮器 20‧‧‧Compressor

25‧‧‧組合式進料-流出物(CFE)熱交換器 25‧‧‧Combined feed-effluent (CFE) heat exchanger

30‧‧‧預加熱混合物 30‧‧‧Preheated mixture

35‧‧‧反應區 35‧‧‧Reaction zone

40‧‧‧加熱器 40‧‧‧heater

45‧‧‧預加熱混合物 45‧‧‧Preheated mixture

50‧‧‧反應器 50‧‧‧Reactor

55‧‧‧流出物 55‧‧‧ effluent

60‧‧‧加熱器 60‧‧‧heater

65‧‧‧經加熱流出物 65‧‧‧heated effluent

70‧‧‧反應器 70‧‧‧Reactor

75‧‧‧流出物 75‧‧‧ effluent

80‧‧‧加熱器 80‧‧‧heater

85‧‧‧經加熱流出物 85‧‧‧heated effluent

90‧‧‧反應器 90‧‧‧Reactor

95‧‧‧流出物 95‧‧‧ effluent

100‧‧‧排出流 100‧‧‧Drainage

105‧‧‧凝結器 105‧‧‧Condenser

110‧‧‧部分凝結流 110‧‧‧Partial condensate flow

115‧‧‧分離器 115‧‧‧Separator

120‧‧‧液體產物 120‧‧‧Liquid products

125‧‧‧氣流 125‧‧‧ airflow

130‧‧‧一部分 130‧‧‧Parts

135‧‧‧剩餘部分/淨氣流 135‧‧‧ remaining part / net airflow

Claims (10)

一種利用熱流加熱冷流之方法,其包含:提供平板熱交換器(25),其包含:複數個形成冷流通道及熱流通道之波形平板(150)、與該等冷流通道流體連通之冷入口(180)、與該等冷流通道流體連通之冷出口(190)、與該等熱流通道流體連通之熱入口(160)、與該等熱流通道流體連通之熱出口(170);將該冷流引導至該冷入口(180)且將該熱流引導至該熱入口(160)並且使來自該熱流之熱交換至該冷流,該冷出口(190)處之該冷流之焓高於該冷入口(180)處之該冷流之焓,且該熱出口(170)處之該熱流之焓低於該熱入口(160)處之該熱流之焓;其中該複數個平板係由以下製成:第一不銹鋼合金,其包含0.005wt%至0.020wt%碳、9.0wt%至13.0wt%鎳、17.0wt%至19.0wt%鉻、0.20wt%至0.50wt%鈮及0.06wt%至0.10wt%氮;或第二不銹鋼合金,其包含0.0005wt%至0.020wt%碳、10wt%至30wt%鎳、15wt%至24wt%鉻、0.20wt%至0.50wt%鈮、0.06wt%至0.10wt%氮、高達5wt%銅、高達1.00wt%矽、高達2.00wt%錳及0.3wt%至7wt%鉬。 A method of heating a cold flow using a heat flow, comprising: providing a plate heat exchanger (25) comprising: a plurality of undulating plates (150) forming a cold flow passage and a heat flow passage, and being in fluid communication with the cold flow passages An inlet (180), a cold outlet (190) in fluid communication with the cold flow passages, a heat inlet (160) in fluid communication with the heat flow passages, and a heat outlet (170) in fluid communication with the heat flow passages; A cold flow is directed to the cold inlet (180) and directs the heat flow to the hot inlet (160) and exchanges heat from the heat flow to the cold stream, the cold flow at the cold outlet (190) being higher than The cold flow (180) is at the enthalpy of the cold flow, and the heat flow at the heat outlet (170) is lower than the heat flow at the heat inlet (160); wherein the plurality of flat plates are Made of: a first stainless steel alloy comprising 0.005 wt% to 0.020 wt% carbon, 9.0 wt% to 13.0 wt% nickel, 17.0 wt% to 19.0 wt% chromium, 0.20 wt% to 0.50 wt% 铌, and 0.06 wt% to 0.10 wt% nitrogen; or a second stainless steel alloy comprising 0.0005 wt% to 0.020 wt% carbon, 10 wt% to 30 wt% nickel, 15 wt% to 24 wt% chromium, 0.20 wt% to 0.50 wt% 铌, 0.06 wt % to 0.10 wt% nitrogen, up to 5 wt% copper, up to 1.00 wt% rhodium, up to 2.00 wt% manganese, and 0.3 wt% to 7 wt% molybdenum. 如請求項1之方法,其中該第一不銹鋼合金、該第二不銹鋼合金或兩者進一步包含0.01wt%至2.0wt%鈹及0.1wt%至0.5wt%硼。 The method of claim 1, wherein the first stainless steel alloy, the second stainless steel alloy, or both further comprise 0.01 wt% to 2.0 wt% bismuth and 0.1 wt% to 0.5 wt% boron. 如請求項1至2中任一項之方法,其中冷入口(180)、該冷出口(190)、該熱入口(160)及該熱出口(170)中之至少一者係由該第一不銹鋼合金或該第二不銹鋼合金製成。 The method of any one of claims 1 to 2, wherein at least one of the cold inlet (180), the cold outlet (190), the hot inlet (160), and the hot outlet (170) is the first Made of stainless steel alloy or the second stainless steel alloy. 如請求項1至2中任一項之方法,其進一步包含與該冷入口(180)及該等冷流通道流體連通之冷入口集管(185)、與該冷出口(190) 及該等冷流通道流體連通之冷出口集管(195)、與該熱入口(160)及該等熱流通道流體連通之熱入口集管(165)、與該熱出口(170)及該等熱流通道流體連通之熱出口集管(175)中之至少一者,且其中冷入口集管(185)、該冷出口集管(195)、該熱入口集管(165)及該熱出口集管(175)中之至少一者係由該第一不銹鋼合金或該第二不銹鋼合金製成。 The method of any one of claims 1 to 2, further comprising a cold inlet header (185) in fluid communication with the cold inlet (180) and the cold flow channels, and the cold outlet (190) a cold outlet header (195) in fluid communication with the cold flow passages, a heat inlet header (165) in fluid communication with the heat inlet (160) and the heat flow passages, and the heat outlet (170) and the like At least one of a heat outlet header (175) in fluid communication with the heat flow passage, and wherein the cold inlet header (185), the cold outlet header (195), the hot inlet header (165), and the set of hot outlets At least one of the tubes (175) is made of the first stainless steel alloy or the second stainless steel alloy. 如請求項1至2中任一項之方法,其中焊接該複數個平板。 The method of any one of claims 1 to 2, wherein the plurality of plates are welded. 如請求項5之方法,其中該平板熱交換器(25)進一步包含含有該複數個平板(150)之壓力容器(155)。 The method of claim 5, wherein the plate heat exchanger (25) further comprises a pressure vessel (155) comprising the plurality of plates (150). 如請求項5之方法,其中該平板熱交換器(25)進一步包含一對夾持於該複數個平板(150)上之端板。 The method of claim 5, wherein the plate heat exchanger (25) further comprises a pair of end plates clamped to the plurality of plates (150). 如請求項1至2中任一項之方法,其中該熱流包含蒸氣且其中該熱流在該平板熱交換器中至少部分地凝結,或其中該冷流包含液體且其中該冷流在該平板熱交換器中至少部分地汽化,或兩者。 The method of any one of claims 1 to 2, wherein the heat stream comprises a vapor and wherein the heat stream is at least partially condensed in the plate heat exchanger, or wherein the cold stream comprises a liquid and wherein the cold stream is hot in the plate The exchanger is at least partially vaporized, or both. 如請求項1至2中任一項之方法,其中該平板熱交換器(25)在高於590℃之溫度下操作。 The method of any one of claims 1 to 2, wherein the plate heat exchanger (25) is operated at a temperature above 590 °C. 一種經焊接平板熱交換器(25),其包含:複數個形成冷流通道及熱流通道之焊接波形平板(150)、與該等冷流通道流體連通之冷入口(180)、與該等冷流通道流體連通之冷出口(190)、與該等熱流通道流體連通之熱入口(160)、與該等熱流通道流體連通之熱出口(170);其中該複數個平板係由以下製成:第一不銹鋼合金,其包含0.005wt%至0.020wt%碳、9.0wt%至13.0wt%鎳、17.0wt%至19.0wt%鉻、0.20wt%至0.50wt%鈮及0.06wt%至0.10wt%氮;或第二不銹鋼合金,其包含0.0005wt%至0.020wt%碳、10wt% 至30wt%鎳、15wt%至24wt%鉻、0.20wt%至0.50wt%鈮、0.06wt%至0.10wt%氮、高達5wt%銅、高達1.00wt%矽、高達2.00wt%錳、0.3wt%至7wt%鉬、0.01wt%至2.0wt%鈹及0.1wt%至0.5wt%硼。 A welded plate heat exchanger (25) comprising: a plurality of welding wave plates (150) forming a cold flow channel and a heat flow channel, a cold inlet (180) in fluid communication with the cold flow channels, and the like a flow outlet fluidly connected cold outlet (190), a thermal inlet (160) in fluid communication with the heat flow passages, and a heat outlet (170) in fluid communication with the heat flow passages; wherein the plurality of flat sheets are made of: a first stainless steel alloy comprising 0.005 wt% to 0.020 wt% carbon, 9.0 wt% to 13.0 wt% nickel, 17.0 wt% to 19.0 wt% chromium, 0.20 wt% to 0.50 wt% bismuth, and 0.06 wt% to 0.10 wt% Nitrogen; or a second stainless steel alloy comprising 0.0005 wt% to 0.020 wt% carbon, 10 wt% Up to 30 wt% nickel, 15 wt% to 24 wt% chromium, 0.20 wt% to 0.50 wt% rhodium, 0.06 wt% to 0.10 wt% nitrogen, up to 5 wt% copper, up to 1.00 wt% rhodium, up to 2.00 wt% manganese, 0.3 wt% Up to 7 wt% molybdenum, 0.01 wt% to 2.0 wt% rhodium, and 0.1 wt% to 0.5 wt% boron.
TW103114422A 2013-05-15 2014-04-21 Plate heat exchanger and method of using TW201502456A (en)

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US4029146A (en) * 1974-04-01 1977-06-14 John Zink Company Corrugated sheet heat exchanger
DE69212891T2 (en) * 1991-05-14 1997-02-20 Gen Electric Austenitic stainless steel with extremely low nitrogen and boron levels to reduce stress corrosion cracking caused by radiation
US5469914A (en) * 1993-06-14 1995-11-28 Tranter, Inc. All-welded plate heat exchanger
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WO2011069015A2 (en) * 2009-12-02 2011-06-09 The Regents Of The University Of Colorado, A Body Corporate Microchannel expanded heat exchanger
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