TW201500137A - Composite cutlery - Google Patents

Composite cutlery Download PDF

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Publication number
TW201500137A
TW201500137A TW102121498A TW102121498A TW201500137A TW 201500137 A TW201500137 A TW 201500137A TW 102121498 A TW102121498 A TW 102121498A TW 102121498 A TW102121498 A TW 102121498A TW 201500137 A TW201500137 A TW 201500137A
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Taiwan
Prior art keywords
cutter
head
shank
hole
steel
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TW102121498A
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Chinese (zh)
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TWI532552B (en
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bing-da Lin
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Topgreen Technology Co Ltd
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Publication of TWI532552B publication Critical patent/TWI532552B/en

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Abstract

A composite cutlery according to the invention comprises a handle part made of stainless steel or carbon steel and a knife head part made of tungsten steel, wherein a clamping stem body and a knife bar body are respectively formed at the two ends of the handle part, the outer diameter of the knife bar body is smaller than that of the clamping stem body, a convex column is formed in the center of the end face of the handle part, the centers of the two end faces of the knife head part are penetrated to form a through hole, and one end face of the knife head part is jointed to the end face of the knife bar body, the inner circumferential surface of the through hole is jointed to the outer circumferential surface of the convex column of the knife bar body, as such, when the cutlery is used for tapping or milling, the knife bar body made of stainless steel or carbon steel is not prone to breakage, and the bonding strength of the joint between the handle part and the knife head part is increased.

Description

複合式刀具 Compound cutter

本發明涉及一種刀具,尤指一種用於攻螺紋或銑削的複合材料刀具。 The invention relates to a tool, in particular to a composite tool for tapping or milling.

一般切削用刀具會根據功能的不同形成不同的刀頭形態,例如:刀頭呈尖頭狀者多為在被加工物上形成鑽孔用用刀具、刀頭呈平頭狀者則多為在被加工物上已形成的孔洞中形成螺牙或銑削用的刀具。以現有於被加工物上孔洞中形成內螺牙的一種絲攻刀具為例,如圖5所示,其包含有一不鏽鋼或碳鋼製夾持柄51與一鎢鋼製刀桿52,刀桿52的刀桿體520後端以焊接方式固定結合於夾持柄51的一端,刀桿體520的前端形成有刀頭521,於刀頭521外周面上形成有攻牙用的螺牙,以及從刀頭521延伸至刀桿體520的外周面上,形成有多道螺旋狀的排屑槽522。 Generally, the cutting tool will form different cutting head shapes according to different functions. For example, the tip of the cutting head is mostly formed by forming a drilling tool on the workpiece, and the cutter head is flat. A tool for threading or milling is formed in the hole formed in the workpiece. For example, as shown in FIG. 5, a wire tapping cutter which forms an internal thread in a hole in a workpiece includes a stainless steel or carbon steel gripper 51 and a tungsten steel cutter rod 52, and the cutter bar The rear end of the shank body 520 of the 52 is fixedly coupled to one end of the shank 51 by welding. The front end of the shank body 520 is formed with a cutter head 521, and a thread for tapping is formed on the outer peripheral surface of the cutter head 521, and A plurality of spiral chip flutes 522 are formed extending from the cutter head 521 to the outer peripheral surface of the cutter body 520.

現有的內螺牙絲攻刀具於使用時,先將夾持柄51夾持固定於機台上,再以刀桿52的刀頭521對準被加工物上要攻牙的孔洞,藉由機台旋轉夾持柄51,進而使刀桿52的刀頭521在孔洞的孔壁上攻出內螺牙,攻牙時多餘被加工物的屑料則由排屑槽522排出或擠壓互補成螺牙牙形。 When the existing internal thread tapping tool is used, the clamping handle 51 is first clamped and fixed on the machine table, and then the cutter head 521 of the knife bar 52 is aligned with the hole to be tapped on the workpiece, by means of the machine. The table rotates the gripping handle 51, so that the cutter head 521 of the cutter bar 52 taps the inner thread on the hole wall of the hole, and the debris of the excess workpiece is discharged or squeezed and complemented by the chip flute 522 during tapping. Screw teeth shape.

由於內螺牙絲攻刀具在攻牙時必須施力扭轉夾持柄51,因此現有的夾持柄51多採用可承受較大扭力的不鏽鋼或碳鋼材質,又為便於對被加工物上孔洞之孔壁上攻出清楚的螺牙,刀桿52多採用硬度較高的鎢鋼材質,藉此以提供良好的內螺牙品質及壽命。 Since the internal thread tapping tool must apply a force to twist the gripping handle 51 during tapping, the existing gripping grip 51 is made of stainless steel or carbon steel which can withstand a large torque, and is convenient for the hole in the workpiece. A clear thread is tapped on the wall of the hole, and the shank 52 is made of a tungsten steel having a higher hardness, thereby providing good quality and life of the internal thread.

然而,既有的內螺牙絲攻刀具雖然兼具有不鏽鋼或碳鋼耐扭轉與鎢鋼堅硬的特性,但是刀桿52的刀桿體520為配合被加工物上孔洞孔徑,必須具備一定長度,而以質地硬脆的鎢鋼所製成之刀桿體,在功牙的過程中多無法承受刀具高速旋轉所產生的扭力,容易在攻牙的過程中斷裂,不僅造成攻牙品質不佳及刀具的損耗,同時亦容易增加作業上的危險。 However, the existing internal thread tapping tool has the characteristics of torsion resistance and tungsten steel of stainless steel or carbon steel, but the shank body 520 of the shank 52 is matched with the hole diameter of the workpiece, and must have a certain length. The shank body made of tungsten steel with hard and brittle texture can not withstand the torque generated by the high-speed rotation of the tool during the process of the tooth, and is easy to break during the tapping process, which not only causes poor quality of tapping. And the loss of the tool, but also easy to increase the danger of work.

由於以上既有的絲攻或銑削刀具在對被加工物工作的過程中,刀具的刀桿體容易斷裂,因此造成螺牙或銑削品質不佳與刀具損耗的問題,為解決此問題,本發明的主要目的在於提出一種於對被加工物工作的攻牙或形成銑削過程中,可使刀桿體不易斷裂的複合式刀具,藉此以提高螺牙或銑削品質及壽命,同時減少刀具的損耗。 Since the above-mentioned existing wire tapping or milling tool is easy to break in the process of working on the workpiece, the problem of poor quality of the screw or milling and tool loss is caused, and the present invention is solved to solve this problem. The main purpose of this is to propose a compound tool that can make the tool body body not easy to break during the tapping of the workpiece or during the milling process, thereby improving the quality and life of the screw or milling while reducing the loss of the tool. .

本發明的複合式刀具,包含有:一不鏽鋼或碳鋼製之刀柄部,其兩端分別形成一夾持柄體與一刀桿體,該刀桿體的外徑小於該夾持柄體,並於端面中央形成一凸柱;以及一鎢鋼製之刀頭部,其於兩端面中央貫穿形成一貫穿孔,該刀頭部以一端面接合於該刀桿體的端面上,以及該 貫穿孔的內周面接合於該刀桿體的凸柱外周面上。 The composite cutter of the present invention comprises: a shank portion made of stainless steel or carbon steel, the two ends of which respectively form a clamping handle body and a shank body, the outer diameter of the shank body is smaller than the clamping shank body, And forming a protrusion in the center of the end surface; and a tungsten steel head having a continuous through hole formed at the center of the both end faces, the blade head being joined to the end surface of the tool body by an end surface, and the The inner peripheral surface of the through hole is joined to the outer peripheral surface of the stud of the shank body.

較佳的是,刀頭部之軸向長度小於二分之一的刀桿體與刀頭的軸向長度總和,以及刀桿體於外周面上形成有複數道刀桿排屑槽,刀頭部於外周面上形成有複數道分別連通於該刀桿排屑槽的刀頭排屑槽。 Preferably, the axial length of the cutter head is less than one-half of the sum of the axial lengths of the cutter body and the cutter head, and the cutter body is formed with a plurality of cutter flutes on the outer peripheral surface, the cutter head A plurality of cutter flutes respectively communicating with the cutter flutes are formed on the outer peripheral surface.

藉由上述之構造,本發明的複合式刀具於刀柄部的刀桿體端面上凸設凸柱,在以凸柱插入刀頭部的貫穿孔中,使刀柄部的刀桿體與刀頭部不僅以端面相互接合,貫穿孔的內周面與凸柱的外周面亦相互接合,因此,更能增加接合處的結合強度與穩固性。 According to the above configuration, the composite tool of the present invention has a boss protruding from the end surface of the shank portion of the shank portion, and the shank portion and the knives of the shank portion are inserted into the through hole of the blade head by the stud. The head portion is not only joined to each other by the end faces, but also the inner peripheral surface of the through hole and the outer peripheral surface of the stud are joined to each other, thereby further increasing the joint strength and stability of the joint.

再者,刀頭部之軸向長度小於二分之一的刀桿體與刀頭的軸向長度總和,再加上鎢鋼製的刀頭部具有硬度高,用不鏽鋼或碳鋼製的刀桿體可承受高扭力,因此,刀具在對被加工物工作的過程中,即使刀柄部部承受較的大的扭力,刀桿體也不容易因而斷裂,故能提供良好且穩定的螺牙或銑削品質及壽命。 Furthermore, the axial length of the cutter head is less than one-half of the total axial length of the cutter body and the cutter head, and the tungsten steel cutter head has a high hardness, and the cutter is made of stainless steel or carbon steel. The rod body can withstand high torque. Therefore, even if the tool part is subjected to relatively large torque during the working process of the workpiece, the tool body is not easily broken, so that a good and stable thread can be provided. Or milling quality and life.

10‧‧‧刀具 10‧‧‧Tools

11‧‧‧刀柄部 11‧‧‧Knife

110‧‧‧夾持柄體 110‧‧‧Clamping handle body

111‧‧‧刀桿體 111‧‧‧Tool body

112‧‧‧凸柱 112‧‧‧Bump

113‧‧‧刀桿排屑槽 113‧‧‧Cutter flute

12‧‧‧刀頭部 12‧‧‧Knife head

120‧‧‧貫穿孔 120‧‧‧through holes

121‧‧‧刀頭排屑槽 121‧‧‧Cutter flute

L1‧‧‧刀頭部軸向長度 L 1 ‧‧‧ axial length of the knife head

L2‧‧‧刀桿體與刀頭的軸向長度總和 L 2 ‧‧‧Sum of axial length of the shank body and the cutter head

51‧‧‧夾持柄 51‧‧‧Clamping handle

52‧‧‧刀桿 52‧‧‧Cutter

520‧‧‧刀桿體 520‧‧‧Tool body

521‧‧‧刀頭 521‧‧‧ cutter head

522‧‧‧排屑槽 522‧‧‧chip flute

圖1是本發明的外觀立體圖。 Fig. 1 is a perspective view showing the appearance of the present invention.

圖2是本發明的局部剖面圖。 Figure 2 is a partial cross-sectional view of the present invention.

圖3是本發明的局部放大剖面圖。 Figure 3 is a partially enlarged cross-sectional view showing the present invention.

圖4是本發明的局部放大組合剖面圖。 Figure 4 is a partially enlarged sectional view of the present invention.

圖5是既有刀具的外觀立體圖。 Fig. 5 is a perspective view showing the appearance of an existing cutter.

為能詳細瞭解本發明的技術特徵及實用功效, 並可依照說明書的內容來實現,玆進一步以如圖式所示的較佳實施例,詳細說明如后:本發明之複合式刀具,請參看圖1與圖2,刀具10包含有一刀柄部11與一刀頭部12,其中,該刀柄部11為不鏽鋼或碳鋼材質一體成型製成,兩端分別形成一圓柱狀的夾持柄體110與一刀桿體111,該刀桿體111由該夾持柄體110的一端延伸形成,且外徑小於該夾持柄體110,於該刀桿體111的端面中央凸出形成一凸柱112,該凸柱112可呈外周面上形成有至少一抵靠面的圓柱狀或呈多邊形柱狀,以及該刀桿體111於外周面形成有複數道螺旋狀的刀桿排屑槽113。 In order to understand in detail the technical features and practical effects of the present invention, Further, in accordance with the contents of the specification, the following further describes the composite tool of the present invention. Referring to FIG. 1 and FIG. 2, the tool 10 includes a shank portion. 11 and a head portion 12, wherein the shank portion 11 is integrally formed of stainless steel or carbon steel, and a cylindrical clamping handle body 110 and a shank body 111 are respectively formed at two ends, and the shank body 111 is formed by One end of the clamping handle body 110 is formed, and the outer diameter is smaller than the clamping handle body 110. A protruding post 112 is formed at the center of the end surface of the shank body 111. The protruding post 112 can be formed on the outer peripheral surface. The at least one abutting surface has a cylindrical shape or a polygonal column shape, and the shank body 111 is formed with a plurality of spiral blade flutes 113 on the outer peripheral surface.

該刀頭部12為鎢鋼材質所製成,於該刀頭部12的兩端面中央貫穿形成一貫穿孔120,以及於外周面形成有複數道分別連通於該刀桿體111之刀桿排屑槽113的螺旋狀刀頭排屑槽121,再者,該刀頭12的軸向長度為L1,該刀桿體111與該刀頭12的軸向長度總和為L2,該刀頭部12的軸向長度L2小於二分之一的該刀桿體111與該刀頭12的軸向長度總和L2(即L1<1/2L2)。 The blade head 12 is made of a tungsten steel material, and a continuous through hole 120 is formed in the center of both end faces of the blade head 12, and a plurality of burrs and chips respectively connected to the shank body 111 are formed on the outer peripheral surface. a spiral cutter chip flute 121 of the groove 113. Further, the axial length of the cutter head 12 is L 1 , and the axial length of the cutter body 111 and the cutter head 12 is L 2 , the cutter head 12 the axial length L 2 of the arbor body 111 is less than one-half of the head axial length L 2 sum of 12 (i.e., L 1 <1 / 2L 2) .

請參看圖3與圖4,上述之刀頭部12以貫穿孔120套設於刀桿體111的凸柱112上,並利用焊接等技術手段固定結合,其中,該刀頭部12的端面接合於該刀桿體111的端面,該刀頭部12的貫穿孔120內周面則接合於該刀桿體111的凸柱112外周面,並且焊接時貫穿孔120內膨脹的的氣體則可由貫穿孔120排出,藉此刀頭部12與刀桿體111的接合處能更加緊密地接合。 Referring to FIG. 3 and FIG. 4, the above-mentioned blade head 12 is sleeved on the protrusion 112 of the blade body 111 by the through hole 120, and is fixedly coupled by a technical means such as welding, wherein the end face of the blade head 12 is joined. On the end surface of the shank body 111, the inner circumferential surface of the through hole 120 of the shank portion 12 is joined to the outer peripheral surface of the stud 112 of the shank body 111, and the gas expanded in the through hole 120 during welding can be penetrated. The hole 120 is discharged, whereby the joint of the blade head 12 and the shank body 111 can be more closely engaged.

本發明的複合式刀具,由於刀頭部12之軸向長度L1小於二分之一的刀桿體111與刀頭12的軸向長度總和L2,再加上刀頭部12為鎢鋼材質,而具有硬度高,以及刀柄部11的刀桿體111採用不鏽鋼或碳鋼材質,而具有可承受高扭力特性,因此,本發明的刀具10在使用時,即使刀柄部11承受較的大扭力,不鏽鋼或碳鋼製的刀桿體111也不容易斷裂,故能提供良好且穩定的螺牙或銑削品質及壽命。 In the composite cutter of the present invention, since the axial length L 1 of the cutter head 12 is less than one-half of the axial length sum L 2 of the cutter body 111 and the cutter head 12, and the cutter head 12 is tungsten steel The material has high hardness, and the shank portion 111 of the shank portion 11 is made of stainless steel or carbon steel, and has high torsion characteristics. Therefore, the knives 10 of the present invention are used even when the shank portion 11 is subjected to a higher hardness. The high torque, stainless steel or carbon steel shank body 111 is not easy to break, so it can provide good and stable threading or milling quality and life.

再者,本發明之刀桿體111與刀頭部12的接合處,除了利用兩者的端面相互焊接結合之外,於刀桿體111端面凸設的凸柱112係插入刀頭部12的貫穿孔120中相互接合固定,因此,更能增加接合處的結合強度與穩固性。 Furthermore, in the joint between the blade body 111 and the blade head 12 of the present invention, in addition to the welding of the end faces of the blade body 111, the protrusions 112 protruding from the end faces of the blade body 111 are inserted into the blade head 12. The through holes 120 are fixed to each other, and therefore, the bonding strength and the stability of the joint are more increased.

10‧‧‧刀具 10‧‧‧Tools

11‧‧‧刀柄部 11‧‧‧Knife

12‧‧‧刀頭部 12‧‧‧Knife head

Claims (3)

一種複合式刀具,包含有:一不鏽鋼或碳鋼製之刀柄部,其兩端分別形成一夾持柄體與一刀桿體,該刀桿體的外徑小於該夾持柄體,並於端面中央形成一凸柱;以及一鎢鋼製之刀頭部,其於兩端面中央貫穿形成一貫穿孔,該刀頭部以一端面接合於該刀桿體的端面上,以及該貫穿孔的內周面接合於該刀桿體的凸柱外周面上。 A composite cutter comprising: a stainless steel or carbon steel shank portion, the two ends of which respectively form a clamping handle body and a shank body, the outer diameter of the shank body is smaller than the clamping handle body, and Forming a protrusion in the center of the end surface; and forming a tungsten-steel head having a continuous through hole formed at the center of the both end faces, the blade head being joined to the end surface of the blade body by an end surface, and the inside of the through hole The circumferential surface is joined to the outer peripheral surface of the stud of the shank body. 如請求項1所述之複合式刀具,其中,所述的刀頭部之軸向長度小於二分之一的刀桿體與刀頭的軸向長度總和。 The compound cutter of claim 1, wherein the axial length of the cutter head is less than one-half of the sum of the axial lengths of the cutter body and the cutter head. 如請求項1或2所述之複合式刀具,其中,所述的刀桿體於外周面上形成有複數道刀桿排屑槽,所述的刀頭部於外周面上形成有複數道分別連通於該刀桿排屑槽的刀頭排屑槽。 The composite cutter according to claim 1 or 2, wherein the cutter body is formed with a plurality of cutter flutes on an outer peripheral surface, and the cutter head is formed with a plurality of lanes on the outer peripheral surface A chip flute that communicates with the cutter flute.
TW102121498A 2013-06-18 2013-06-18 Composite tool TWI532552B (en)

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TWI532552B TWI532552B (en) 2016-05-11

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI569909B (en) * 2015-01-19 2017-02-11 Compass Corp Cutting bit manufacturing method
CN113020927A (en) * 2021-03-10 2021-06-25 厦门鸿鹭联创工具有限公司 PCB milling cutter forming and recycling method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI569909B (en) * 2015-01-19 2017-02-11 Compass Corp Cutting bit manufacturing method
CN113020927A (en) * 2021-03-10 2021-06-25 厦门鸿鹭联创工具有限公司 PCB milling cutter forming and recycling method

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