TW201446211A - Vacuum cleaner - Google Patents

Vacuum cleaner Download PDF

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Publication number
TW201446211A
TW201446211A TW103129524A TW103129524A TW201446211A TW 201446211 A TW201446211 A TW 201446211A TW 103129524 A TW103129524 A TW 103129524A TW 103129524 A TW103129524 A TW 103129524A TW 201446211 A TW201446211 A TW 201446211A
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Taiwan
Prior art keywords
tube
outer tube
inner tube
cover
extension
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TW103129524A
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Chinese (zh)
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TWI568404B (en
Inventor
Ryuji Suzuki
Keiichi Fujimori
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Hitachi Appliances Inc
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Publication of TWI568404B publication Critical patent/TWI568404B/en

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Abstract

The purpose of the present invention is to achieve a lightweight extension tube and to improve the insulation, and to provide a vacuum cleaner with an extension tube having excellent electrostatic discharging capability. The solution is that an extension tube (5) has an outer tube (10) equipped with an outer tube body (11), an upper cover (13) and a lower cover (12). The inner tube (20) of the extension tube is equipped with an inner tube body (21), a cover member (23), and a base component (22), and one end of the base component (22) is provided with a slide part (25). One end of the cover member is formed with a slide cover (28) disposed at the slide part. The upper cover, lower cover, slide part and the slide cover are made of insulated resin, and the outer tube body and inner tube body are formed by carbon fiber and carbon fiber containing thermoplastic resin. The power supply means received between the slide part and the slide cover is arranged between the slide part and the slide cover when the inner tube is received in the outer tube and between the upper cover and the lower cover.

Description

吸塵器 vacuum cleaner

本發明是關於一種吸塵器,尤其是關於一種,可謀求延長管的輕量化及絕緣性的提昇的吸塵器。 The present invention relates to a vacuum cleaner, and more particularly to a vacuum cleaner which can increase the weight of the pipe and improve the insulation.

以往,一般的吸塵器是具備有:吸塵器本體;在該吸塵器本體連接有一端的軟管部;一端連結在軟管部的另一端的操作管;一端連結在操作管的另一端的延長管;以及可裝卸地被安裝在延長管的另一端的吸入具而構成。 Conventionally, a general vacuum cleaner includes: a vacuum cleaner body; a hose portion to which one end of the cleaner body is connected; an operation pipe whose one end is connected to the other end of the hose portion; and an extension pipe whose one end is connected to the other end of the operation pipe; The suction device is attached to the other end of the extension tube.

延長管具備;外管;以及從該外管的另一端插入外管內的內管,內管相對於外管可滑動地連結,並構成長度可以調節者已為眾所周知。 The extension tube is provided; the outer tube; and the inner tube inserted into the outer tube from the other end of the outer tube, the inner tube being slidably coupled with respect to the outer tube, and having a length adjustable can be known.

又,已知有在吸入具裝入有電動刷的吸塵器,電動刷是包含:掃入地面的塵埃的旋轉清掃體;以及驅動該旋轉清掃體的電動機所構成(專利文獻1)。 Further, a vacuum cleaner in which an electric brush is incorporated in an inhalation device is known, and the electric brush includes a rotary cleaning body that sweeps dust on the ground, and a motor that drives the rotary cleaning element (Patent Document 1).

在專利文獻1的吸塵器,在延長管的內管內及外管內形成有與通風路分離的通路,在該通路內配置有對吸入具的電動刷供給電力用的導電構件。 In the vacuum cleaner of Patent Document 1, a passage that is separated from the air passage is formed in the inner tube and the outer tube of the extension pipe, and a conductive member for supplying electric power to the electric brush of the suction device is disposed in the passage.

依據這類的吸塵器,導電構件不會造成通風路的壓力 損失,又,與導電構件露出在延長管的外部的方式設置者相比,在掃除作業中,對導電構件不會產生有東西卡住等的不理想的問題。 According to this type of vacuum cleaner, the conductive member does not cause pressure on the ventilation path. In addition, compared with the case where the conductive member is exposed to the outside of the extension pipe, the loss does not cause an undesired problem that the conductive member is stuck or the like in the cleaning operation.

[先行技術文獻] [Advanced technical literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開平9-24003號公報 [Patent Document 1] Japanese Patent Laid-Open No. 9-24003

可是,吸塵器的延長管考慮到操作性時輕量且強度高者較為符合。於此,考慮以輕量且強度高的材料構成延長管,例如考慮使用金屬製的薄壁的管子構成。 However, the extension pipe of the vacuum cleaner is more suitable in consideration of operability and light weight and high strength. Here, it is conceivable to form the extension tube from a lightweight and high-strength material, for example, a thin-walled tube made of metal is considered.

然而,以這類的金屬製的管子構成延長管時,由於管子具導電性,所以以絕緣物覆蓋對吸入具的電動刷供給電力用的導電構件等,會有絕緣用的構造大型化或複雜化的虞慮。其結果,延長管的重量增大,會有輕量化變困難的虞慮。 However, when the extension pipe is formed of a metal pipe of this type, the pipe is electrically conductive, so that the electrically conductive member for supplying electric power to the electric brush of the suction tool is covered with the insulator, and the structure for insulation is large or complicated. Dilemma. As a result, the weight of the extension tube is increased, which may make it difficult to reduce the weight.

另一方面,使用吸塵器時,雖會有塵埃與延長管等衝突,因而有靜電產生的情況,可是還是會有要使如此所產生的靜電順利放電的期望。 On the other hand, when a vacuum cleaner is used, there is a case where dust collides with an extension pipe or the like, and thus static electricity is generated, but there is a fear that the static electricity generated as described above is smoothly discharged.

尤其,延長管為金屬製的管子時,與塑膠製的延長管相較,人接觸到時會有受到大的觸電衝擊的虞慮。 In particular, when the extension tube is a metal tube, it is more likely to be subjected to a large electric shock when it comes into contact with a plastic extension tube.

本發明是以提供一種,可謀求延長管的輕量化並謀求 絕緣性的提昇的吸塵器作為目的。 The present invention provides a type, and it is possible to increase the weight of the pipe and to seek An insulated, upgraded vacuum cleaner is used for the purpose.

並提供一種,延長管的靜電放電性優的吸塵器作為目的。 A vacuum cleaner having an excellent electrostatic discharge property of the extension tube is provided as an object.

本發明,係具備:吸入具,其係具有旋轉清掃體以及讓該旋轉清掃體旋轉的電動機;被設在吸塵器本體的內部的電動送風機;以及被形成在前述吸入具及前述前述電動送風機之間的通風路,且前述通風路的至少一部分由筒狀的延長管所形成之吸塵器,其特徵為:前述延長管具有:外管、與可在外管內滑動地被插入的內管,前述外管具有:外管本體、被固定在前述外管本體的蓋體構件、以及被配置在前述外管本體與前述上蓋體之間的下蓋體,前述內管具有:內管本體、被固定在前述內管本體的蓋體構件、以及被配置在前述內管本體與前述蓋體構件之間的基座構件,在前述基座構件的一端部設有滑動部,在前述蓋體構件的一端部形成有被安裝在前述滑動部的滑動蓋體,前述上蓋體、前述下蓋體、前述滑動部、及前述滑動蓋體是絕緣性的樹脂,前述外管本體與前述內管本體,是由:碳纖維樹脂及含有熱可塑性樹脂的碳纖維含有樹脂所形成,在前述滑動部與前述滑動蓋體之間收容有供電手段,前述供電手段是將前述內管縮短收容在前述外管的狀態下,位在前述滑動部與前述滑動蓋體之間,且位在前述上蓋體與前述下蓋體之間。 The present invention includes: a suction device having a rotary cleaning body and a motor for rotating the rotary cleaning body; an electric blower provided inside the cleaner body; and being formed between the suction device and the electric blower And a vacuum cleaner formed by a tubular extension tube, wherein the extension tube has an outer tube and an inner tube slidably inserted into the outer tube, the outer tube An outer tube body, a lid member fixed to the outer tube body, and a lower lid body disposed between the outer tube body and the upper lid body, wherein the inner tube has an inner tube body and is fixed to the foregoing a lid member of the inner tube main body and a base member disposed between the inner tube main body and the lid member; a sliding portion is provided at one end portion of the base member, and is formed at one end portion of the lid member a sliding cover body attached to the sliding portion, wherein the upper cover body, the lower cover body, the sliding portion, and the sliding cover body are insulating resins, and the outer tube The inner tube body and the inner tube body are formed of a carbon fiber resin and a carbon fiber containing resin containing a thermoplastic resin, and a power supply means is housed between the sliding portion and the sliding cover body, and the power supply means shortens the inner tube In the state of the outer tube, it is located between the sliding portion and the sliding cover, and is located between the upper cover and the lower cover.

根據本發明,由於延長管是由含有碳纖維的樹脂所構成,所以可謀求延長管的輕量化,並確保剛性。而且,被配置在延長管的導電構件,由於在絕緣性的樹脂構件上與延長管絕緣配置,所以延長管與導電構件不會有電性導通的情況。 According to the invention, since the extension pipe is made of a resin containing carbon fibers, it is possible to increase the weight of the pipe and ensure rigidity. Further, since the conductive member disposed in the extension tube is disposed in insulation with the extension tube on the insulating resin member, the extension tube and the conductive member are not electrically connected.

又,由於絕緣性的樹脂構件是被覆在延長管的長方向端部的外周面的全周的部分的範圍,所以與被覆外周面的全周者相比,可縮小被覆面積,這樣子便可謀求輕量、小型化。 In addition, since the insulating resin member is covered in the entire circumference of the outer peripheral surface of the end portion in the longitudinal direction of the extension tube, the area of the coating can be made smaller than that of the entire circumference of the outer peripheral surface. Seeking to be lightweight and miniaturized.

又,本發明具備有:吸入具;連接前述吸入具的延長管;以及連接前述延長管的軟管部之吸塵器,其特徵為:前述延長管具備外管與內管,藉由在前述外管的端部插入前述內管的端部,而連結使前述外管與前述內管的通風路連通而構成,前述外管及前述內管,是由具導電性的材料所構成,前述外管與前述內管之間,是由具彈性及導電性的密封構件所密封。 Moreover, the present invention includes: an inhalation device; an extension tube that connects the suction device; and a vacuum cleaner that connects the hose portion of the extension tube, wherein the extension tube includes an outer tube and an inner tube, and the outer tube is The end portion is inserted into the end portion of the inner tube, and the outer tube is connected to the air passage of the inner tube. The outer tube and the inner tube are made of a conductive material, and the outer tube and the outer tube are The inner tubes are sealed by a sealing member having elasticity and conductivity.

根據本發明,由於延長管的外管及內管由具導電性的材料所構成,且外管與內管之間是由具彈性及導電性的密封構件所密封,所以可經由密封構件電性連接外管與內管,在外管與內管並可藉由放電手段等適當將帶電的靜電予以放電。 According to the present invention, since the outer tube and the inner tube of the extension tube are made of a conductive material, and the outer tube and the inner tube are sealed by a sealing member having elasticity and conductivity, electrical properties can be made via the sealing member. The outer tube and the inner tube are connected, and the charged static electricity can be appropriately discharged by the discharge means or the like in the outer tube and the inner tube.

根據本發明,可獲得可謀求延長管的輕量化並謀求絕 緣性的提昇之吸塵器。 According to the present invention, it is possible to obtain an extension of the weight of the pipe and to seek A vacuum cleaner with a raised edge.

又,根據本發明,可獲得在延長管的靜電的放電性優的吸塵器。 Moreover, according to the present invention, it is possible to obtain a vacuum cleaner having excellent discharge performance of static electricity in the extension pipe.

1‧‧‧吸塵器 1‧‧‧ vacuum cleaner

2‧‧‧吸塵器本體 2‧‧‧ vacuum cleaner body

2b‧‧‧電動送風機 2b‧‧‧Electric blower

5‧‧‧延長管 5‧‧‧Extension tube

6‧‧‧第2吸入具(吸入具) 6‧‧‧2nd inhalation device (inhalation device)

7‧‧‧第1吸入具(吸入具) 7‧‧‧1st inhalation device (inhalation device)

10‧‧‧外管 10‧‧‧External management

11‧‧‧外管本體 11‧‧‧External body

12‧‧‧下蓋體(絕緣性的樹脂構件) 12‧‧‧ Lower cover (insulating resin member)

17‧‧‧通電端子(導電構件) 17‧‧‧Power terminal (conductive member)

13‧‧‧上蓋體(蓋體構件) 13‧‧‧Upper cover (cover member)

15‧‧‧支撐構件 15‧‧‧Support members

15d、15e‧‧‧密封構件 15d, 15e‧‧‧ sealing components

17、27‧‧‧通電端子 17, 27‧‧‧Power terminals

20‧‧‧內管 20‧‧‧Inside

21‧‧‧內管本體 21‧‧‧Inner body

22‧‧‧基座構件(絕緣性的樹脂構件) 22‧‧‧Base member (insulating resin member)

23‧‧‧蓋體構件 23‧‧‧ cover member

C‧‧‧扁平纜線(供電手段) C‧‧‧flat cable (power supply means)

T1‧‧‧通風路 T1‧‧‧ ventilation road

T2‧‧‧通風路 T2‧‧‧ ventilation road

W1‧‧‧導電線(供電手段) W1‧‧‧Flexible wire (power supply means)

[圖1]表示本發明的一實施形態的吸塵器的全體的外觀立體圖。 Fig. 1 is a perspective view showing the appearance of the entire vacuum cleaner according to an embodiment of the present invention.

[圖2](a)為縮短延長管的狀態的側視圖,(b)為伸長延長管的狀態的側視圖,(c)為伸長延長管的狀態的下面圖。 Fig. 2 (a) is a side view showing a state in which the extension tube is shortened, (b) is a side view showing a state in which the extension tube is extended, and (c) is a bottom view showing a state in which the extension tube is extended.

[圖3]為延長管的外管的分解立體圖。 Fig. 3 is an exploded perspective view of the outer tube of the extension tube.

[圖4]表示具備外管的支撐構件的圖,(a)為分解立體圖,(b)為立體圖。 Fig. 4 is a view showing a support member including an outer tube, wherein (a) is an exploded perspective view and (b) is a perspective view.

[圖5]為延長管的內管的分解立體圖。 Fig. 5 is an exploded perspective view of the inner tube of the extension tube.

[圖6](a)是從一端側觀看延長管的圖,(b)是從另一端觀看延長管的圖。 Fig. 6 (a) is a view of the extension tube viewed from one end side, and Fig. 6 (b) is a view of the extension tube viewed from the other end.

[圖7](a)為延長管的縱端面圖,(b)為延長管的另一端部的放大縱端面圖。 Fig. 7 (a) is a longitudinal end view of the extension pipe, and Fig. 7 (b) is an enlarged longitudinal end view of the other end portion of the extension pipe.

[圖8](a)為收縮後的狀態的延長管的立體圖,(b)為部分透視上蓋體及蓋體構件的延長管的立體圖。 8] (a) is a perspective view of an extension tube in a state after contraction, and (b) is a perspective view of an extension tube partially seeing the upper lid body and the lid member.

[圖9](a)表示下蓋體與滑動部的配置關係的立體圖,(b)表示收縮後的延長管的狀態的扁平纜線的俯視圖,(c)為相同的側視圖,(d)表示伸長後的延長管的狀態的扁平纜線的部分側視圖。 Fig. 9 (a) is a perspective view showing an arrangement relationship between a lower lid body and a sliding portion, and Fig. 9 (b) is a plan view showing a flat cable in a state of a contracted extension tube, and (c) is a same side view, (d) A partial side view of the flat cable showing the state of the elongated extension tube.

[圖10]以概念性表示使碳纖維的含有量改變時的厚度及彎曲強度的關係的圖表。 FIG. 10 is a graph conceptually showing the relationship between the thickness and the bending strength when the content of the carbon fiber is changed.

[圖11]以模式表示藉由射出成形製造延長管之際的樣子的圖。 Fig. 11 is a view showing a state in which a long tube is produced by injection molding in a mode.

[圖12]以模式表示藉由吹塑成型製造延長管之際的樣子的圖。 Fig. 12 is a view schematically showing a state in which an extension tube is produced by blow molding.

[實施發明用的形態] [Formation for carrying out the invention]

以下,雖一面參閱適當圖面一面說明本實施發明用的形態(本實施形態),可是本實施形態並不是限定在以下的內容者,在不損害本發明的要旨的範圍可任意變更實施。 In the following, the present invention is not limited to the scope of the present invention, and the present invention is not limited to the scope of the present invention.

〔1.吸塵器的全體構造〕 [1. Overall structure of the vacuum cleaner]

如圖1所示,吸塵器1是具備有:吸塵器本體2;軟管部3;設有手邊操作開關SW等的操作管4;伸縮自如地設置的延長管5;以及作為吸入具的第2吸入具6及第1吸入具7而構成。這之中,在本實施形態,延長管5由外管10與內管20所構成,形成外管10的外管本體11(參閱圖2(b))、與形成內管20的內管本體21(參閱圖2(b))是由含有(包含)碳纖維的熱可塑性樹脂(例如聚丙烯、ABS樹脂)所成形。 As shown in Fig. 1, the cleaner 1 is provided with a cleaner body 2, a hose portion 3, an operation tube 4 provided with a hand operation switch SW, etc., an extension tube 5 provided to be stretchable and retractable, and a second suction as an inhalation device. It is composed of a 6 and a first inhalation device 7. Among the above, in the present embodiment, the extension tube 5 is composed of the outer tube 10 and the inner tube 20, and the outer tube body 11 (see Fig. 2(b)) of the outer tube 10 and the inner tube body forming the inner tube 20 are formed. 21 (see Fig. 2(b)) is formed of a thermoplastic resin (for example, polypropylene, ABS resin) containing (including) carbon fibers.

吸塵器本體2的外殼是藉由上罩與下罩所覆蓋。上罩 是比上下方向的略中央更位於上側,下罩是比上下方向的略中央更位於下側。在吸塵器本體2的內部,內建有使吸引力產生的電動送風機2b、收容利用該電動送風機2b的吸引力所集塵的塵埃的集塵部等,藉由操作操作管4的手邊操作開關SW等可進行電動送風機2b的運轉的強弱轉換、設在第1吸入具7的未圖式的電動刷的置入切掉等。集塵部是位在吸塵器本體2的前側(形成有連接口2a之側)。在上罩的前側形成有可開閉的蓋。因此,蓋可開閉並封閉集塵部的上部。操作管4是從連接於延長管5的一端至連接於軟管部3的另一端形成圓筒狀,再者,相對於圓筒狀的部分,從連接於延長管5的一端側分岔形成有握把。手邊操作開關SW被形成在握把。且在握把內配置有手邊操作開關SW用的電裝零件。 The outer casing of the cleaner body 2 is covered by an upper cover and a lower cover. Upper cover It is located on the upper side than the center of the up-and-down direction, and the lower cover is located on the lower side than the center of the up-and-down direction. Inside the cleaner body 2, an electric blower 2b for generating an attractive force, a dust collecting portion for accommodating dust collected by the suction force of the electric blower 2b, and the like are built therein, and the switch SW is operated by operating the operation pipe 4 at the hand. For example, the strength of the operation of the electric blower 2b can be changed, and the electric brush of the unillustrated electric brush provided in the first suction tool 7 can be placed and cut off. The dust collecting portion is located on the front side of the cleaner body 2 (the side on which the connection port 2a is formed). An openable and closable cover is formed on the front side of the upper cover. Therefore, the cover can open and close and close the upper portion of the dust collecting portion. The operation tube 4 is formed in a cylindrical shape from one end connected to the extension tube 5 to the other end connected to the hose portion 3, and further formed from the one end side connected to the extension tube 5 with respect to the cylindrical portion. There is a grip. The hand operation switch SW is formed on the grip. The electric component for the hand operation switch SW is disposed in the grip.

此外,在以下的說明稱呼各部的方向時,從第1吸入具7沿著朝向吸塵器本體2的未圖式的通風路,將接近吸塵器本體2之側作為一端(一端側),將與此成為相反之側作為另一端(另一端側)進行說明。 In addition, when the following description refers to the direction of each part, the side closer to the cleaner body 2 is one end (one end side) from the first suction tool 7 along the unillustrated air passage toward the cleaner body 2. The opposite side is explained as the other end (the other end side).

軟管部3的一端是連接於吸塵器本體2的連接口2a而與吸塵器本體2的集塵部連通。又,軟管部3的另一端連接在操作管4的一端。在操作管4除了前述的手邊操作開關SW之外,在連接有延長管5的未圖式的開口部,設有從吸塵器本體2進行供電的未圖式的供電端子。在該供電端子連接有作為設於延長管5的外管10的一端的導電構件的通電端子17(參閱圖2(a))。 One end of the hose portion 3 is connected to the connection port 2a of the cleaner body 2 to communicate with the dust collecting portion of the cleaner body 2. Further, the other end of the hose portion 3 is connected to one end of the operation tube 4. In addition to the aforementioned hand operation switch SW, the operation tube 4 is provided with an unillustrated power supply terminal for supplying power from the cleaner body 2 to an unillustrated opening portion to which the extension tube 5 is connected. An energization terminal 17 as a conductive member provided at one end of the outer tube 10 of the extension tube 5 is connected to the power supply terminal (see FIG. 2(a)).

延長管5是如前述具備外管10與內管20,如圖2(b)所示,在外管10的另一端部11c插入內管20的一端部,而連結使外管10與內管20的通風路T1、T2連通。 The extension pipe 5 is provided with the outer pipe 10 and the inner pipe 20 as described above, and as shown in Fig. 2(b), the other end portion 11c of the outer pipe 10 is inserted into one end portion of the inner pipe 20, and the outer pipe 10 and the inner pipe 20 are joined. The ventilation paths T1 and T2 are connected.

延長管5是如圖2(a)(b)所示為伸縮自如,外管10與內管20之間,是以具彈性及導電性的密封構件15d、15e(參閱圖3、圖4(a))密封成氣密狀態。此外,關於延長管5的詳細容後敘述。 The extension tube 5 is expandable and contractible as shown in Fig. 2 (a) and (b), and between the outer tube 10 and the inner tube 20, is a resilient and electrically conductive sealing member 15d, 15e (see Figs. 3 and 4 (see Figs. 3 and 4 ( a)) Sealed into an airtight state. Further, a detailed description of the extension pipe 5 will be described.

第2吸入具6是如圖1所示,為可裝卸地連接在延長管5的內管20的另一端20a的吸入具,在其另一端6a可裝卸地連接有第1吸入具7。第2吸入具6是從其另一端6a卸下第1吸入具7,藉此可單獨作為吸入塵埃的吸入具發揮功能。第2吸入具6也可可裝卸地連接在延長管5的外管10與操作管4的另一端4a之間。可是,第2吸入具6並非必須的構成。 As shown in Fig. 1, the second suction device 6 is a suction device that is detachably connected to the other end 20a of the inner tube 20 of the extension tube 5, and the first suction device 7 is detachably connected to the other end 6a. The second inhalation device 6 is configured such that the first inhalation device 7 is detached from the other end 6a, whereby it can function as a suction device that sucks in dust alone. The second suction device 6 is also detachably connected between the outer tube 10 of the extension tube 5 and the other end 4a of the operation tube 4. However, the second inhalation device 6 is not essential.

第1吸入具7是連接在第2吸入具6的另一端6a的吸入具,在下面(與清掃面相對的面)開口有未圖式的吸入口。此外,第1吸入具7也可對延長管5的內管20的另一端20a、操作管4的另一端4a進行連接使用。 The first inhalation device 7 is an inhalation device that is connected to the other end 6a of the second inhalation device 6, and a suction port (not shown) is opened on the lower surface (the surface facing the cleaning surface). Further, the first suction tool 7 may be used to connect the other end 20a of the inner tube 20 of the extension tube 5 and the other end 4a of the operation tube 4.

在第1吸入具7設有未圖式的電動刷。電動刷是包含:掃入成為清掃面的地面等的塵埃的旋轉清掃體、與驅動該旋轉清掃體的電動機而構成。 The first suction tool 7 is provided with an electric brush of an unillustrated type. The electric brush includes a rotary cleaning body that sweeps dust such as a floor that is a cleaning surface, and an electric motor that drives the rotary cleaning body.

在本實施形態,構成從吸塵器本體2經軟管部3、操作管4、延長管5、第2吸入具6供給對該第1吸入具7 的電動機進行供電的電力。關於設於延長管5的供電手段等的構成的詳細容後敘述。 In the present embodiment, the first suction device 7 is supplied from the cleaner body 2 via the hose portion 3, the operation tube 4, the extension tube 5, and the second suction device 6. The electric motor is powered by electricity. The details of the configuration of the power supply means and the like provided in the extension pipe 5 will be described later.

延長管5是如前述,形成外管10的外管本體11(參閱圖2(b))、與形成內管20的內管本體21(參閱圖2(b))是由含有碳纖維的熱可塑性樹脂所成形。亦即,作為延長管5的主要的構成構件的外管本體11與內管本體21,是由含有輕量且高強度的碳纖維的熱可塑性樹脂所形成。 The extension tube 5 is as described above, the outer tube body 11 forming the outer tube 10 (see Fig. 2(b)), and the inner tube body 21 forming the inner tube 20 (see Fig. 2(b)) are thermoplastics containing carbon fibers. The resin is formed. That is, the outer tube main body 11 and the inner tube main body 21, which are main constituent members of the extension tube 5, are formed of a thermoplastic resin containing a lightweight and high-strength carbon fiber.

又,延長管5是在內部具有對第1吸入具7進行供電用的供電手段(後述的外管10的扁平纜線C等(參閱圖9(b))。 In addition, the extension pipe 5 has a power supply means for supplying power to the first suction tool 7 (a flat cable C of the outer tube 10 to be described later, etc. (see FIG. 9(b)).

此外,在延長管5與第1吸入具7之間介設有第2吸入具6時,從吸塵器本體2所供給的電力,是從延長管5經設在第2吸入具6的未圖式的導電構件對第1吸入具7進行供給。延長管5與第1吸入具7可直接電連接時,則第2吸入具6的導電構件不要。 Further, when the second suction tool 6 is interposed between the extension pipe 5 and the first suction tool 7, the electric power supplied from the cleaner body 2 is not shown in the second suction device 6 from the extension pipe 5. The conductive member supplies the first suction tool 7. When the extension pipe 5 and the first suction tool 7 are directly electrically connected, the conductive member of the second suction device 6 is not required.

外管10是如圖3所示,主要具備:圓筒狀的外管本體11;作為安裝在外管本體11的軀幹部11a的上部11a2的絕緣性的樹脂構件的下蓋體12;以及以覆蓋下蓋體12的方式作為安裝在軀幹部11a的蓋體構件的上蓋體13而構成。 As shown in FIG. 3, the outer tube 10 mainly includes a cylindrical outer tube main body 11 and a lower cover body 12 as an insulating resin member attached to the upper portion 11a2 of the trunk portion 11a of the outer tube main body 11; The form of the lower lid body 12 is configured as the upper lid body 13 of the lid member attached to the trunk portion 11a.

外管本體11是藉由後述的射出成型或吹塑成型而一體形成,在內側可滑動地收容內管20(參閱圖5),並形成與內管20連通的通風路T1。 The outer tube main body 11 is integrally formed by injection molding or blow molding, which will be described later, and slidably accommodates the inner tube 20 (see FIG. 5) inside, and forms a ventilation passage T1 that communicates with the inner tube 20.

外管本體11具有:軀幹部11a;被作成比該軀幹部11a更小徑的一端部11b;以及被作成比軀幹部11a更大徑的另一端部11c。 The outer tube body 11 has a trunk portion 11a, an end portion 11b which is formed to have a smaller diameter than the trunk portion 11a, and another end portion 11c which is formed to have a larger diameter than the trunk portion 11a.

軀幹部11a具有比一端部11b及另一端部11c被作成薄壁的薄壁部。在本實施形態,軀幹部11a的側部11a1(長方向中間部)被作成薄壁部,謀求外管本體11的輕量化。本實施形態中,將薄壁部的厚度(外徑與內徑的差)作成1.2mm±0.2mm,而形成比由聚丙烯100%所成形的以往的延長管的厚度(約2mm)更薄。 The trunk portion 11a has a thin portion that is thinner than the one end portion 11b and the other end portion 11c. In the present embodiment, the side portion 11a1 (the intermediate portion in the longitudinal direction) of the trunk portion 11a is formed into a thin portion, and the weight of the outer tube body 11 is reduced. In the present embodiment, the thickness (the difference between the outer diameter and the inner diameter) of the thin portion is made 1.2 mm ± 0.2 mm, and is formed to be thinner than the thickness (about 2 mm) of the conventional extension tube formed by 100% polypropylene. .

此外,薄壁部不限於形成在軀幹部11a的側部11a1,例如,也可將軀幹部11a的其他的部分作成薄壁而形成,又,也可將一端部11b、另一端部11c的部分作成薄壁而形成。 Further, the thin portion is not limited to being formed on the side portion 11a1 of the trunk portion 11a. For example, the other portion of the trunk portion 11a may be formed as a thin wall, or the one end portion 11b and the other end portion 11c may be formed. Formed as a thin wall.

在軀幹部11a的上部11a2形成有可載置下蓋體12的平坦的面S1。在上部11a2突設有肋11d,而從兩側夾著該平坦的面S1。在肋11d上蓋體13的下緣13d可卡合,安裝上蓋體13之際,在肋11d的延設方向,將分開預定的間隔突設的卡止部11e卡止在上蓋體13的切口部13e,在上部11a2定位上蓋體13。 A flat surface S1 on which the lower cover 12 can be placed is formed in the upper portion 11a2 of the trunk portion 11a. A rib 11d is protruded from the upper portion 11a2, and the flat surface S1 is sandwiched from both sides. The lower edge 13d of the lid body 13 is engageable on the rib 11d, and when the upper lid body 13 is attached, the locking portion 11e protruding from the predetermined interval is locked in the slit portion of the upper lid body 13 in the extending direction of the rib 11d. 13e, the upper cover 13 is positioned in the upper portion 11a2.

外管本體11的一端部11b是如圖6(a)所示,被形成略圓筒狀,且被插入被設在操作管4(參閱圖1,以下相同)的另一端的未圖式的開口部,而可與操作管4連接。 One end portion 11b of the outer tube body 11 is formed into a substantially cylindrical shape as shown in Fig. 6(a), and is inserted into the other end of the operation tube 4 (see Fig. 1, the same hereinafter). The opening portion is connectable to the operation tube 4.

在一端部11b的上部外周面,如圖3所示形成有凹部 11b1。在該凹部11b1,形成被設在操作管4的未圖式的連接用鉤的卡合。 On the upper outer peripheral surface of the one end portion 11b, a concave portion is formed as shown in FIG. 11b1. In the recessed portion 11b1, the engagement hook of the connection type provided in the operation tube 4 is formed.

又,在一端部11b的上方如圖2(a)(b),配置有通電端子17、17(圖中僅一方圖示)。在該通電端子17、17連接有被設在操作管4的開口部的未圖式的端子。藉此,可從操作管4對延長管5的外管10供給電力。 Further, the energizing terminals 17 and 17 (only one of them is shown) are disposed above the one end portion 11b as shown in Figs. 2(a) and 2(b). A terminal (not shown) provided in the opening of the operation tube 4 is connected to the current-carrying terminals 17 and 17. Thereby, electric power can be supplied to the outer tube 10 of the extension tube 5 from the operation tube 4.

在外管本體11的另一端部11c,配設有滑動自如地支撐內管20的支撐構件15。支撐構件15具備:環狀的框部15a;被該框部15a所保持的環狀的卡合構件15b;被配置在框部15a的一端側的密封支撐部15c;以及密封構件15d、15e而構成。 A support member 15 that slidably supports the inner tube 20 is disposed at the other end portion 11c of the outer tube body 11. The support member 15 includes an annular frame portion 15a, an annular engagement member 15b held by the frame portion 15a, a seal support portion 15c disposed on one end side of the frame portion 15a, and sealing members 15d and 15e. Composition.

環狀的框部15a是如圖4(a)所示,具備有;安裝部151;保持部152。安裝部151具有與外管本體11的另一端部11c的開口11c2的內面對應的外形狀,而形成被固定在開口11c2的內面。 As shown in FIG. 4( a ), the annular frame portion 15 a is provided with a mounting portion 151 and a holding portion 152 . The mounting portion 151 has an outer shape corresponding to the inner surface of the opening 11c2 of the other end portion 11c of the outer tube body 11, and is formed to be fixed to the inner surface of the opening 11c2.

在安裝部151的內面形成有讓內管20的滑動圓滑的進行用的導引肋151a。 A guide rib 151a for performing smooth sliding of the inner tube 20 is formed on the inner surface of the attachment portion 151.

又,在安裝部151的上端部形成有插通內管20的後述的滑動部25及滑動蓋體28(參閱圖5、圖7(a)(b))的插通部151b。 Further, the upper end portion of the attachment portion 151 is formed with an insertion portion 151b through which the sliding portion 25 and the sliding cover 28 (see FIGS. 5 and 7(a) and (b)), which will be described later, are inserted.

保持部152是呈圓環框狀,一體形成在安裝部151的一端。在高保持部152,卡合構件15b可朝上下方向移動地被外嵌並被保持。在保持部152的下部,開口形成有可 插通被形成在卡合構件15b的卡合突部153a的插通孔152a。在保持部152的上端部形成有可插通內管20的後述的滑動部25(參閱圖5、圖9(a))的框狀部152b。 The holding portion 152 has an annular frame shape and is integrally formed at one end of the mounting portion 151. In the high holding portion 152, the engaging member 15b is externally fitted and held in the vertical direction. In the lower portion of the holding portion 152, the opening is formed The insertion hole 152a formed in the engagement protrusion 153a of the engagement member 15b is inserted. A frame portion 152b of a sliding portion 25 (see FIGS. 5 and 9(a)), which will be described later, which can be inserted into the inner tube 20 is formed at an upper end portion of the holding portion 152.

卡合構件15b呈縱長圓環狀,在與環狀的框部15a的保持部152的上下端之間具有未圖式的間隙,而形成外嵌在保持部152。藉此,卡合構件15b利用該間隙,形成可在上下方向移動。在卡合構件15b的下部形成有可插通到保持部152的插通孔152a的卡合突部153a。該卡合突部153a具有卡合構件15b相對於保持部152朝上方向被彈推的狀態下,通過前述插通孔152a朝保持部152的內側突出的大小,藉由如此突出的方式,卡合突部153a形成可卡合在位於保持部152的內側的未圖示的內管20的凹溝21d(參閱圖2(c),以下相同)。 The engaging member 15b has a vertically long annular shape, and has a gap (not shown) between the upper and lower ends of the holding portion 152 of the annular frame portion 15a, and is formed to be externally fitted to the holding portion 152. Thereby, the engaging member 15b is formed to be movable in the vertical direction by the gap. An engagement protrusion 153a that can be inserted into the insertion hole 152a of the holding portion 152 is formed at a lower portion of the engaging member 15b. The engagement projection 153a has a size in which the engagement member 15b is pushed upward in the upward direction with respect to the holding portion 152, and protrudes toward the inside of the holding portion 152 through the insertion hole 152a. The joint portion 153a is formed with a groove 21d that can be engaged with the inner tube 20 (not shown) located inside the holding portion 152 (see FIG. 2(c), the same applies hereinafter).

在卡合突部153a的內側,如圖7(b)所示,形成有彈簧支撐部153c,在該彈簧支撐部153c,未圖式的螺旋彈簧形成縮設在與外管10(外管本體)的內面之間。 On the inner side of the engagement projection 153a, as shown in Fig. 7(b), a spring support portion 153c is formed, and a coil spring (not shown) is formed to be contracted with the outer tube 10 (the outer tube body) Between the inner faces.

又,在卡合構件15b的上端,如圖4(a)所示,形成有朝上方向彈推卡合構件15b的板狀的彈簧部153b。因此,卡合構件15b通常藉由該等的螺旋彈簧及彈簧部153b朝上方向被彈推,卡合突部153a形成通過前述插通孔152a朝保持部152的內側突出的狀態被保持。 Further, at the upper end of the engaging member 15b, as shown in Fig. 4(a), a plate-shaped spring portion 153b that elastically pushes the engaging member 15b upward is formed. Therefore, the engaging member 15b is normally pushed upward by the coil spring and the spring portion 153b, and the engaging projection 153a is held in a state of being protruded toward the inside of the holding portion 152 through the insertion hole 152a.

在這類的卡合構件15b的上方,如圖3、圖7(b)所示,在與上蓋體13的另一端部13c之間形成配設有滑動構件14。滑動構件14是藉由人的操作可經由上蓋體13 的開口13f沿著外管10的軸向移動,藉由滑動構件14朝向另一端側被滑動操作,端部14c進入卡合構件15b的上方,並反抗前述螺旋彈簧及彈簧部153b產生的彈推力形成將卡合構件15b朝下方向壓下。亦即,藉由將滑動構件14朝另一端側滑動操作,使卡合在內管20的凹溝21d的卡合突部153a從凹溝21d脫離,而可解除對凹溝21d的卡合突部153a的卡合。藉此,解除相對於外管10的內管20的固定,而形成內管20可相對於外管10滑動。 Above the engaging member 15b of this type, as shown in Figs. 3 and 7(b), a sliding member 14 is disposed between the other end portion 13c of the upper lid body 13. The sliding member 14 is accessible by a person through the upper cover 13 The opening 13f moves along the axial direction of the outer tube 10, and is slidably operated toward the other end side by the sliding member 14, and the end portion 14c enters above the engaging member 15b, and opposes the spring force generated by the coil spring and the spring portion 153b. The engagement of the engaging member 15b in the downward direction is formed. In other words, by sliding the sliding member 14 toward the other end side, the engaging projection 153a of the groove 21d of the inner tube 20 is detached from the groove 21d, and the engagement of the groove 21d can be released. Engagement of the portion 153a. Thereby, the fixing of the inner tube 20 with respect to the outer tube 10 is released, and the inner tube 20 is formed to be slidable relative to the outer tube 10.

密封支撐部15c為圓環狀的構件,為了進行後述的靜電的有效果的放電,由具導電性的材料所成形,例如由含有金屬、碳纖維的熱可塑性樹脂所成形,在外管本體11的另一端部11c與內面接觸而被固定。在密封支撐部15c的一端形成安裝有密封構件15d的凹部154,在另一端形成安裝有密封構件15e凹部155。 The seal support portion 15c is an annular member, and is formed of a conductive material for performing an effective discharge of static electricity to be described later, for example, a thermoplastic resin containing metal or carbon fiber, and the outer tube body 11 is formed. The one end portion 11c is fixed in contact with the inner surface. A concave portion 154 to which the sealing member 15d is attached is formed at one end of the seal support portion 15c, and a concave portion 155 to which the sealing member 15e is attached is formed at the other end.

密封構件15d、15e是為了彈性、及後述的靜電有效果的放電,由具導電性的材料形成,例如使金屬纖維、導電性粒子等含在具彈性的材料內的材料所形成。在密封構件15d、15e的內側插通有內管20的軀幹部21a(參閱圖5)。藉此,外管10與內管20的通風路T1、T2間形成藉由密封構件15d、15e被密封。 The sealing members 15d and 15e are formed of a material having conductivity for the purpose of elasticity and electrostatic discharge which is described later, and are formed of, for example, a metal fiber or a conductive particle in a material having elasticity. The trunk portion 21a of the inner tube 20 is inserted into the inside of the sealing members 15d and 15e (see Fig. 5). Thereby, the outer tube 10 and the air passages T1 and T2 of the inner tube 20 are sealed by the sealing members 15d and 15e.

於此,由於密封支撐部15c及密封構件15d、15e是皆具有導電性者,所以,經由該等的密封支撐部15c及密封構件15d、15e,外管10的外管本體11與內管20的內管本體21以電性導通的狀態被連接。 Here, since the seal support portion 15c and the seal members 15d and 15e are both electrically conductive, the outer tube body 11 and the inner tube 20 of the outer tube 10 are passed through the seal support portions 15c and the seal members 15d and 15e. The inner tube body 21 is connected in an electrically conductive state.

在本實施形態,在外管本體11與內管本體21一方或兩方設有:作為具使靜電放電的功能的未圖示的放電手段的放電構件。作為放電構件,例如可使用一面使電暈放電一面可放電到空氣中的靜電防止氈、金屬纖維等,又,亦可以使用具放電的效果的橡膠類、EVA(乙酸乙烯酯共聚物)等混合界面活性劑的材料形成密封構件15d、15e本身,而形成以密封構件15d、15e進行放電。 In the present embodiment, one or both of the outer tube main body 11 and the inner tube main body 21 are provided as discharge members (not shown) having a function of electrostatic discharge. As the discharge member, for example, an antistatic felt or a metal fiber which can be discharged into the air while corona discharge can be used, and a rubber or EVA (vinyl acetate copolymer) having a discharge effect can also be used. The material of the surfactant forms the sealing members 15d, 15e themselves, and is formed to discharge by the sealing members 15d, 15e.

又,設置能與吸塵器本體2側連通之具未圖示的導電性的訊號線等,而構成使靜電在該訊號線等放電的放電方式。 Further, a signal line or the like having a conductivity (not shown) that can communicate with the side of the cleaner body 2 is provided, and a discharge method for discharging static electricity on the signal line or the like is configured.

如圖3所示,下蓋體12為具絕緣性的材料,例如由聚丙烯等的樹脂所形成的細長的上面凹狀的構件,嵌入軀幹部11a的上部11a2的肋11d的內側,而被覆在被載置在平坦的面S1的軀幹部11a。亦即,下蓋體12是被覆在延長管5的另一端部的外周面的全周的一部分的範圍的軀幹部11a(相當於請求項3所謂的外管)的上部11a2。 As shown in Fig. 3, the lower cover body 12 is made of an insulating material. For example, an elongated upper concave member formed of a resin such as polypropylene is embedded in the inner side of the rib 11d of the upper portion 11a2 of the trunk portion 11a, and is covered. It is placed on the trunk portion 11a of the flat surface S1. In other words, the lower cover body 12 is the upper portion 11a2 of the trunk portion 11a (corresponding to the so-called outer tube of claim 3) covering a part of the entire circumference of the outer peripheral surface of the other end portion of the extension tube 5.

在下蓋體12的凹部內的長方向略中央部安裝有構成供電手段的扁平纜線C的另一端部C1。 The other end portion C1 of the flat cable C constituting the power supply means is attached to a slightly central portion in the longitudinal direction of the recessed portion of the lower cover body 12.

扁平纜線C具有可撓性,其一端部C2沿著凹部朝一端側延伸之後,朝另一端側呈U字狀折返的方式被配置。 The flat cable C has flexibility, and one end portion C2 extends toward the one end side along the concave portion, and is then folded in a U-shape toward the other end side.

在這類的下蓋體12與上蓋體13之間(在下蓋體12之上),如圖8(b)、圖9(a)~(c)所示,被設在內管20的滑蓋部25沿著下蓋體12的長方向可移動地被配置。在滑動部25的一端部,如圖9(b)(c)所示,扁 平纜線C的被折返的一端部C2呈電連接。據此,在延長管5的伸縮時,如圖9(c)(d)所示,形成扁平纜線C變形追隨相對於外管10的內管20的滑動移動。 Between the lower cover body 12 and the upper cover 13 of this type (above the lower cover 12), as shown in Fig. 8(b) and Figs. 9(a) to (c), the slide is provided in the inner tube 20. The lid portion 25 is movably disposed along the longitudinal direction of the lower lid body 12. At one end of the sliding portion 25, as shown in Fig. 9 (b) (c), flat The folded end portion C2 of the flat cable C is electrically connected. As a result, when the extension tube 5 is expanded and contracted, as shown in FIGS. 9(c) and (d), the flat cable C is deformed to follow the sliding movement with respect to the inner tube 20 of the outer tube 10.

在下蓋體12的一端12b設有端子台16,在該端子台16形成安裝有金屬製的通電端子17。通電端子17是如圖3中以一點鎖線模式所示,經導電線W1與扁平纜線C的另一端部C1呈電連接。 A terminal block 16 is provided at one end 12b of the lower cover body 12, and a metal-made power supply terminal 17 is formed on the terminal block 16. The energizing terminal 17 is electrically connected to the other end portion C1 of the flat cable C via the conductive wire W1 as shown by a one-point lock line mode in FIG.

亦即,通電端子17是經由絕緣性的下蓋體12被支撐在外管本體11,而被配置成不會有與外管本體11電導通的狀態。 In other words, the energization terminal 17 is supported by the outer tube body 11 via the insulating lower lid body 12, and is disposed so as not to be electrically connected to the outer tube body 11.

上蓋體13是由具絕緣性的材料,例如由聚丙烯等所形成。上蓋體13是將下緣13d嵌合在被設在外管本體11的上部11a2的肋11d,而與外管本體11的上部11a2呈一體的安裝,且與下蓋體12之間形成被絕緣的空間。在該被絕緣的空間,形成收容有構成供電手段的扁平纜線C、與可在下蓋體12上移動地被配置的滑動部25。 The upper cover 13 is made of an insulating material such as polypropylene or the like. The upper cover 13 is fitted with the lower edge 13d in the rib 11d provided in the upper portion 11a2 of the outer tube body 11, and is integrally mounted with the upper portion 11a2 of the outer tube body 11, and is insulated from the lower cover 12. space. In the insulated space, a flat cable C accommodating a power supply means and a sliding portion 25 disposed to be movable on the lower cover 12 are formed.

在本實施形態,藉由超音波熔接所為的固接手法上蓋體13被固接在外管本體11。此外,上蓋體13的固接也可使用其他的熔接、接著材等進行,也可使用螺絲等的緊固構件進行。 In the present embodiment, the upper cover 13 is fixed to the outer tube main body 11 by means of ultrasonic welding. Further, the fixing of the upper lid body 13 may be performed by using another welding or a joining material, or may be performed using a fastening member such as a screw.

此外,對於外管本體11的下蓋體12的固定,也可藉由在外管本體11固接上蓋體13所為的上蓋體13按壓來進行,也可將下蓋體12直接固定在外管本體11。下蓋體12的固定也可藉由超音波熔接進行,又,也可使用其他 的熔接、接著材等、或螺絲等的緊固構件來進行。 Further, the fixing of the lower cover 12 of the outer tube body 11 may be performed by pressing the upper lid body 13 to which the upper lid body 13 is fixed, or the lower lid body 12 may be directly fixed to the outer tube body 11 . The fixing of the lower cover 12 can also be performed by ultrasonic welding, and other methods can also be used. The welding, the joining material, or the like, or a fastening member such as a screw is used.

內管20是如圖5所示,主要具備有:圓筒狀的內管本體21;作為絕緣性的樹脂構件的基座構件22;以及蓋體構件23而構成。 As shown in FIG. 5, the inner tube 20 mainly includes a cylindrical inner tube main body 21, a base member 22 as an insulating resin member, and a lid member 23.

內管本體21是藉由射出成形或吹塑成型一體形成,在內側形成有與外管10的通風路T1(參閱圖3)連通的通風路T2。 The inner tube body 21 is integrally formed by injection molding or blow molding, and a ventilation passage T2 that communicates with the air passage T1 (see FIG. 3) of the outer tube 10 is formed inside.

內管本體21具有:軀幹部21a、以及做成比該軀幹部21a更大徑的另一端部21c。 The inner tube body 21 has a trunk portion 21a and another end portion 21c that is larger than the trunk portion 21a.

在軀幹部21a的上面設有:支撐被設在基座構件22的滑動部25用的支柱21a1。在軀幹部21a的一端部21a2安裝有圓筒狀的滑動構件26。該摺動構件26被安裝在軀幹部21a的一端部21a2,有助於外管10與內管20之間的圓滑的滑動。 A support 21a1 for supporting the sliding portion 25 provided on the base member 22 is provided on the upper surface of the trunk portion 21a. A cylindrical sliding member 26 is attached to one end portion 21a2 of the trunk portion 21a. The folding member 26 is attached to the one end portion 21a2 of the trunk portion 21a to facilitate smooth sliding between the outer tube 10 and the inner tube 20.

在另一端部21c可安裝第2吸入具6、第1吸入具7,在另一端部21c的上部21c1形成載置並安裝有基座構件22。 The second suction tool 6 and the first suction tool 7 can be attached to the other end portion 21c, and the base member 22 is placed and attached to the upper portion 21c1 of the other end portion 21c.

基座構件22是由具絕緣性的材料,例如由聚丙烯等所形成,並被覆在內管本體21的另一端部21c的上部21c1。亦即,基座構件22是在內管本體21的另一端部21c,被覆在外周面的全周的一部分的範圍的另一端部21c的上部21c1。 The base member 22 is made of an insulating material, for example, made of polypropylene or the like, and is covered with the upper portion 21c1 of the other end portion 21c of the inner tube body 21. That is, the base member 22 is the other end portion 21c of the inner tube body 21, and covers the upper portion 21c1 of the other end portion 21c in the range of a part of the entire circumference of the outer peripheral surface.

在基座構件22的上面形成有搖動支撐部22a及通電端子支撐部22b。 A rocking support portion 22a and an energization terminal support portion 22b are formed on the upper surface of the base member 22.

又,在基座構件22的一端部一體設有沿著內管本體21的軀幹部21a,朝向一端部沿設的細長板狀的滑動部25。 Further, an end portion of the base member 22 is integrally provided with a trunk portion 21a along the inner tube main body 21, and an elongated plate-shaped sliding portion 25 is provided along one end portion.

在搖動支撐部22a,操作按鈕24可搖動地被支撐。操作按鈕24是進行第2吸入具6、第1吸入具7的安裝卸下用的按鈕,在另一端下部具有卡止用的鉤部24a。該鉤部24a從設置在基座構件22的未圖示的孔部通過被形成在另一端部21c的上部21c1的開口21c2,可在另一端部21c的內空出沒。 When the support portion 22a is shaken, the operation button 24 is supported to be rocked. The operation button 24 is a button for attaching and detaching the second suction tool 6 and the first suction tool 7, and has a hook portion 24a for locking at the lower end of the other end. The hook portion 24a passes through the opening 21c2 formed in the upper portion 21c1 of the other end portion 21c from a hole portion (not shown) provided in the base member 22, and can be ejected in the inner space of the other end portion 21c.

這樣的操作按鈕24,是藉由未圖示的彈簧構件,將鉤部24a彈推成可在另一端部21c的內空突出的狀態。藉此,從另一端部21c的內空插入第2吸入具6、第1吸入具7的安裝部時,鉤部24a卡合在第2吸入具6、第1吸入具7的未圖示的卡止部,而形成在延長管5的內管20固定有第2吸入具6、第1吸入具7。此外,卸下之際,按壓操作操作按鈕24的按鈕部24b,解除鉤部24a的卡止。 Such an operation button 24 is a state in which the hook portion 24a is elastically pushed to protrude in the inner space of the other end portion 21c by a spring member (not shown). When the second suction tool 6 and the attachment portion of the first suction tool 7 are inserted from the inner space of the other end portion 21c, the hook portion 24a is engaged with the second suction tool 6 and the first suction tool 7 (not shown). The second suction device 6 and the first suction tool 7 are fixed to the inner tube 20 of the extension tube 5 by the locking portion. Further, when the detachment is performed, the button portion 24b of the operation button 24 is pressed to release the locking of the hook portion 24a.

在基座構件22的通電端子支撐部22b安裝有金屬製的通電端子27。又,在滑動部25的一端部,如圖9(b)(c)所示,連接有扁平纜線C的一端部C2(參閱圖9(b)(c)),該扁平纜線C的一端部C2與通電端子27之間,由未圖示的導電線呈電連接。 A metal electric terminal 27 is attached to the energization terminal support portion 22b of the base member 22. Further, at one end portion of the sliding portion 25, as shown in Fig. 9 (b) and (c), one end portion C2 of the flat cable C is connected (see Fig. 9 (b) (c)), and the flat cable C is The one end portion C2 and the energization terminal 27 are electrically connected by a conductive wire (not shown).

蓋體構件23是由具絕緣性的材料,例如由聚丙烯等所形成。蓋體構件23是如圖5所示,將下緣23c、23c卡 合在被設在內管本體21的另一端部21c的上部21c1的溝部21c3、21c3的方式,一體安裝在另一端部21c,在與基座構件22之間形成被絕緣的空間。 The cover member 23 is formed of an insulating material such as polypropylene or the like. The cover member 23 is as shown in FIG. 5, and the lower edges 23c, 23c are stuck. In the manner of being provided in the groove portions 21c3 and 21c3 of the upper portion 21c1 of the other end portion 21c of the inner tube body 21, the other end portion 21c is integrally attached, and an insulated space is formed between the base member 22 and the base member 22.

在本實施形態,藉由超音波熔接所為的固接手法,將蓋體構件23固接在內管本體21的另一端部21c。此外,蓋體構件23的固接,也可使用其他的熔接、接著材等進行,也可使用螺絲等的緊固構件進行。 In the present embodiment, the lid member 23 is fixed to the other end portion 21c of the inner tube main body 21 by a fastening method by ultrasonic welding. Further, the lid member 23 may be fixed by other welding, a joining material, or the like, or may be formed using a fastening member such as a screw.

又,對於內管本體21的基座構件22的固定,也可藉由在內管本體21固定蓋體構件23所為的蓋體構件23的按壓來進行,也可將基座構件22直接固定在內管本體21。基座構件22的固定也可藉由超音波熔接進行,又,也可使用其他的熔接、接著材等,或使用螺絲等的緊固構件進行。 Further, the fixing of the base member 22 of the inner tube main body 21 may be performed by pressing the lid member 23 to which the lid member 23 is fixed by the inner tube main body 21, or the base member 22 may be directly fixed to the base member 22. Inner tube body 21. The fixing of the base member 22 may be performed by ultrasonic welding, or other welding, joining materials, or the like may be used, or a fastening member such as a screw may be used.

在蓋體構件23的另一端一體形成有被安裝在基座構件22的滑動部25的滑動蓋體28。滑動蓋體28在與滑動部25之間形成收容未圖示的導電線的空間。 A sliding cover 28 attached to the sliding portion 25 of the base member 22 is integrally formed at the other end of the lid member 23. The sliding cover 28 forms a space between the sliding portion 25 and a conductive wire (not shown).

又,在蓋體構件23的上面形成插通配置有操作按鈕24的按鈕部24b的開口部23a。 Further, an opening portion 23a through which the button portion 24b of the operation button 24 is placed is formed on the upper surface of the lid member 23.

這類的滑動部25及滑動蓋體28形成一體,且如圖8(a)所示,通過被固定在外管10的另一端部11c的支撐構件15的插通部151b,被插入與外管本體11絕緣的下蓋體12和上蓋體13之間。 The sliding portion 25 and the sliding cover 28 of this type are integrally formed, and as shown in Fig. 8(a), the insertion portion 151b of the supporting member 15 fixed to the other end portion 11c of the outer tube 10 is inserted into the outer tube. The lower cover 12 and the upper cover 13 are insulated from the body 11.

而且,如前述經由被配置在滑動部25上的未圖示的導電線,扁平纜線C的一端部C2(參閱圖9(b))與通 電端子27(參閱圖5)之間呈電性連接。藉此,被設在外管10的一端部的通電端子17、17(參閱圖3)與通電端子27(參閱圖5)之間,在由外管本體11及內管本體21的被絕緣的狀態下形成電連接。 Further, as described above, one end portion C2 of the flat cable C (see FIG. 9(b)) and through the conductive wire (not shown) disposed on the sliding portion 25. Electrical terminals 27 (see FIG. 5) are electrically connected. Thereby, the insulated main body 11 and the inner tube main body 21 are insulated between the energizing terminals 17 and 17 (see FIG. 3) provided at one end of the outer tube 10 and the energizing terminal 27 (see FIG. 5). An electrical connection is formed underneath.

以下,說明由前述構成所獲得的效果。 Hereinafter, the effects obtained by the above configuration will be described.

(1)由於延長管5的外管本體11及內管本體21由含有碳纖維的熱可塑性樹脂所構成,所以作為延長管5全體可謀求輕量化並確保剛性。以含有碳纖維的熱可塑性樹脂形成操作管4的全部或一部(例如,除了握把以外的圓筒狀的部分),亦可謀求操作管4的輕量並確保剛性。再者,以含有碳纖維的熱可塑性樹脂成形吸塵器本體2的一部分(例如,下罩),亦可謀求吸塵器本體2的輕量化並確保剛性。 (1) Since the outer tube main body 11 and the inner tube main body 21 of the extension tube 5 are made of a thermoplastic resin containing carbon fibers, the entire length of the extension tube 5 can be reduced in weight and rigidity can be secured. All or a part of the operation tube 4 (for example, a cylindrical portion other than the grip) is formed of a thermoplastic resin containing carbon fibers, and the weight of the operation tube 4 can be reduced and rigidity can be ensured. Further, by forming a part (for example, a lower cover) of the cleaner body 2 with a thermoplastic resin containing carbon fibers, it is also possible to reduce the weight of the cleaner body 2 and ensure rigidity.

(2)由於作為被配置在延長管5的導電構件的通電端子17、17及通電端子27、27,在絕緣性的樹脂的下蓋體12上、基座構件22上,與延長管5的外管本體11及內管本體21絕緣被配置,所以延長管5與通電端子17、17不會有電導通的情形,且,延長管5與通電端子27也不會有電導通的情形。 (2) The energization terminals 17 and 17 and the energization terminals 27 and 27 which are the conductive members of the extension tube 5 are on the lower cover 12 of the insulating resin, the base member 22, and the extension tube 5 Since the outer tube main body 11 and the inner tube main body 21 are insulated from each other, the extension tube 5 and the energization terminals 17 and 17 are not electrically connected, and the extension tube 5 and the energization terminal 27 are not electrically connected.

因此,由於延長管5的外管本體11及內管本體21不具有由具導電性的材料所形成的構造,所以可確保與導電構件適當的絕緣性。 Therefore, since the outer tube main body 11 and the inner tube main body 21 of the extension tube 5 do not have a structure formed of a material having conductivity, proper insulation with the conductive member can be ensured.

(3)由於從外管本體11對通電端子17、17絕緣的下蓋體12、及從內管本體21對通電端子27絕緣的基座 構件22,是被安裝在作為被設置的部分的外管本體11、內管本體21的外周面的全周的一部份的範圍,所以與該等被安裝在外周面的全周的構造相比,可縮小被安裝面積,且這樣子可謀求輕量、小型化。 (3) The lower cover body 12 insulated from the outer terminal body 11 to the energization terminals 17, 17 and the base insulated from the inner tube main body 21 to the energization terminal 27 The member 22 is in a range of a part of the entire circumference of the outer peripheral surface of the outer tube body 11 and the inner tube main body 21 which are provided as the installed portions, and therefore is constructed in the entire circumference of the outer peripheral surface. In comparison, the installed area can be reduced, and the size can be reduced and miniaturized.

(4)作為連接在通電端子17、17的供電手段的導電線W1、及連接在導電線W1的扁平纜線C,是分別配設在絕緣性的樹脂的下蓋體12上,所以可確保與作為導電性的構件的外管本體11的適當的絕緣性,並可實現對第1吸入具7適當的供電。 (4) The conductive wire W1 as the power supply means connected to the current-carrying terminals 17, 17 and the flat cable C connected to the conductive wire W1 are respectively disposed on the lower cover 12 of the insulating resin, so that it is ensured Appropriate insulation with the outer tube body 11 as a conductive member can provide appropriate power supply to the first suction device 7.

(5)扁平纜線C在下蓋體12與上蓋體13之間,由於被配置在由外管本體11被絕緣的空間內,所以可維持良好的絕緣性。因此,因長期間的使用,假設即使發生扁平纜線C的被覆剝落這類的事態,也可確實阻止扁平纜線C與人的手接觸或與外管本體11直接接觸的情況。 (5) The flat cable C is disposed between the lower cover 12 and the upper cover 13 in a space insulated by the outer tube body 11, so that good insulation can be maintained. Therefore, it is assumed that the flat cable C can be prevented from coming into contact with the human hand or directly contacting the outer tube main body 11 even if the flat cable C is peeled off due to the use of the long period of time.

此外,也可在內管本體21(相當於請求項3所謂的內管)介設其他的絕緣性的樹脂構件,並在其絕緣性的樹脂構件上配置扁平纜線C。 Further, another insulating resin member may be interposed in the inner tube body 21 (corresponding to the inner tube of the request 3), and the flat cable C may be disposed on the insulating resin member.

(6)藉由超音波熔接所為的固接手法,將上蓋體13固接在外管本體11,又,由於蓋體構件23被固定在內管本體21,所以上蓋體13、蓋體構件23的固定簡單,可實現高強度的固接。又,熔接處的完成度良好,製品價值也提昇。 (6) The upper cover 13 is fixed to the outer tube body 11 by the fastening method of ultrasonic welding, and since the cover member 23 is fixed to the inner tube body 21, the upper cover 13 and the cover member 23 are It is simple to fix and can achieve high-strength fixing. Moreover, the degree of completion of the welded joint is good, and the value of the product is also improved.

(7)由於外管本體11與內管本體21之間,由具彈性及導電性的密封構件15d、15e被密封,所以將外管本 體11與內管本體21作為具導電性的一個構件,例如可藉由設在外管本體11的一個放電手段,使該等所帶電的靜電適當予以放電。藉此,可謀求生產性的提昇、成本的減低。 (7) Since the outer tube body 11 and the inner tube body 21 are sealed by the elastic and electrically conductive sealing members 15d and 15e, the outer tube is sealed. The body 11 and the inner tube body 21 serve as one member having electrical conductivity. For example, the charged static electricity can be appropriately discharged by a discharge means provided in the outer tube main body 11. Thereby, productivity improvement and cost reduction can be achieved.

此外,即使以鋁合金等的金屬材料形成外管本體11與內管本體21時,藉由以密封構件15d、15e密封該等之間,可例如藉由設在外管本體11的一個放電手段使在該等所帶電的靜電適當予以放電。 Further, even when the outer tube main body 11 and the inner tube main body 21 are formed of a metal material such as aluminum alloy, the sealing member 15d, 15e can be sealed between the two, for example, by a discharge means provided on the outer tube main body 11. The static electricity charged in these batteries is appropriately discharged.

(8)設置與吸塵器本體2側連通的未圖示的訊號線等,而構成使延長管5的靜電在該訊號線等進行放電者,是可利用既有的訊號線等適當進行靜電放電,可謀求成本減低。 (8) A signal line (not shown) that communicates with the side of the cleaner body 2 is provided, and the static electricity of the extension tube 5 is discharged to the signal line or the like. The electrostatic discharge can be appropriately performed by using an existing signal line or the like. Cost reduction can be achieved.

又,也可以具導電性成形第1吸入具7、第2吸入具6,例如以含有碳纖維的熱可塑性樹脂成形,而構成與清掃面接觸的部分到與延長管5接觸的部分是具有導電性。此時,可通過第1吸入具7、第2吸入具6適當將成為清掃面的電予以放電。 Further, the first suction tool 7 and the second suction tool 6 may be electrically formed, for example, formed of a thermoplastic resin containing carbon fibers, and a portion that is in contact with the cleaning surface is electrically conductive in a portion in contact with the extension tube 5. . At this time, the electric power to be cleaned by the first suction tool 7 and the second suction tool 6 can be appropriately discharged.

此外,以含有碳纖維的熱可塑性樹脂成形操作管4的全部或一部分(例如除了握把以外的圓筒狀的部分),亦可從延長管5的外管10經由操作管4,再者在清掃時經由握住該操作管4的人,將延長管5帶電的靜電放電到地面等。 Further, all or a part of the operation tube 4 (for example, a cylindrical portion other than the grip) may be formed of a thermoplastic resin containing carbon fibers, or may be removed from the outer tube 10 of the extension tube 5 via the operation tube 4, and then cleaned. At the time of passing the operation tube 4, the static electricity charged by the extension tube 5 is discharged to the ground or the like.

(9)由射出成形的方式成形延長管5的外管本體11及內管本體21時,與由金屬製的構件形成延長管5時相 比,形成簡單,且複雜的形狀等也可一體形成,生產性優。 (9) When the outer tube main body 11 and the inner tube main body 21 of the extension tube 5 are formed by injection molding, the extension tube 5 is formed when a metal member is formed. The ratio is simple, and the complicated shape and the like can be integrally formed, and the productivity is excellent.

又,由於藉由射出成形可使外管本體11及內管本體21的內面平滑化,所以可抑制因塵埃的衝突所產生的靜電。 Moreover, since the inner surfaces of the outer tube main body 11 and the inner tube main body 21 can be smoothed by injection molding, it is possible to suppress static electricity generated by the collision of dust.

此外,各部的形狀等可任意設定,下蓋體12、上蓋體13的周向的大小;基座構件22、蓋體構件23的周向的大小等,若是可被安裝在外周面的全周一部分的範圍者,便可任意設定。 Further, the shape and the like of each portion can be arbitrarily set, the size of the lower lid body 12 and the upper lid body 13 in the circumferential direction, the size of the base member 22 and the lid member 23 in the circumferential direction, and the like, and the entire circumference of the outer peripheral surface can be attached. Some of the scopes can be set arbitrarily.

又,在前述實施形態,延長管5雖是以連結外管10與內管20者作為例示,可是並不限於此,也可由一個管體所構成。 Further, in the above-described embodiment, the extension pipe 5 is exemplified by the connection of the outer pipe 10 and the inner pipe 20. The present invention is not limited thereto, and may be constituted by one pipe body.

〔2.延長管〕 [2. Extension tube]

接著,針對成形構成吸塵器1所具備的延長管5的外管本體11及內管本體21的材料進行說明。如前述,構成延長管5的外管本體11與內管本體21是由以預定比例含有碳纖維的熱可塑性樹脂(以下,稱為適當「碳纖維含有樹脂」。)構成。以下,針對該碳纖維含有樹脂進行說明。 Next, the material of the outer tube main body 11 and the inner tube main body 21 which constitute the extension tube 5 of the vacuum cleaner 1 will be described. As described above, the outer tube main body 11 and the inner tube main body 21 constituting the extension tube 5 are composed of a thermoplastic resin containing carbon fibers in a predetermined ratio (hereinafter referred to as a "carbon fiber-containing resin" as appropriate). Hereinafter, the carbon fiber-containing resin will be described.

(碳纖維) (carbon fiber)

碳纖維含有樹脂所含有的碳纖維,是以高溫碳化纖維狀之例如聚丙烯腈(PAN)樹脂、瀝青等的方式所獲得者 (短纖維),通常其90%以上由碳素所構成。這類的碳纖維的具體的種類並沒有特別的限定,也可依據後述的碳纖維的物性以任意的條件進行製造,又,也可使用市售品。製造碳纖維時,其製造條件、原料等並沒特別限制,只要適用周知的任意的製造條件及原料進行製造即可。又,碳纖維並不一定要單獨使用1種,也可使用以任意的比率及組合任意兩種以上。 The carbon fiber contains a carbon fiber contained in a resin, and is obtained by a method of high-temperature carbonized fiber such as polyacrylonitrile (PAN) resin or pitch. (short fiber), usually more than 90% of it consists of carbon. The specific type of the carbon fiber is not particularly limited, and may be produced under arbitrary conditions in accordance with the physical properties of the carbon fiber to be described later, and a commercially available product may also be used. When the carbon fiber is produced, the production conditions, raw materials, and the like are not particularly limited, and may be produced by applying any known production conditions and raw materials. Further, the carbon fibers are not necessarily used singly or in combination of any two or more in any ratio and in any combination.

碳纖維含有樹脂所含有的碳纖維的長度雖沒有特別限制,但理想在1mm以下。是用這樣的長度的碳纖維,由於可更容易準備在外管本體11及內管本體21所含有的碳纖維,所以可削減延長管5的製造成本。又,將這樣的長度的碳纖維含有在外管本體11及內管本體21的方式,藉此在構成外管本體11及內管本體21的碳纖維含有樹脂中,碳纖維彼此適當交絡,其結果,可達成良好的剛性。 The length of the carbon fiber contained in the carbon fiber-containing resin is not particularly limited, but is preferably 1 mm or less. In the carbon fiber having such a length, the carbon fibers contained in the outer tube main body 11 and the inner tube main body 21 can be more easily prepared, so that the manufacturing cost of the extension tube 5 can be reduced. In addition, in the carbon fiber-containing resin constituting the outer tube main body 11 and the inner tube main body 21, carbon fibers of such a length are contained in the outer tube main body 11 and the inner tube main body 21, and the carbon fibers are appropriately entangled with each other. Good rigidity.

碳纖維含有樹脂所含有的碳纖維的量,碳纖維含有樹脂中為5質量%以上、15質量%以下、理想為10質量%以下。碳纖維的含有量包含在此範圍,藉此抑制延長管5的製造成本,並且可使延長管5的輕量化及高剛性化均衡佳地提昇。且還具有可容易將前述的上蓋體13(參閱圖3)及蓋體構件23(參閱圖5)分別超音波熔接在外管本體11及內管本體21的利點。關於這點,一面參閱圖10一面詳細說明。 The carbon fiber contains the amount of the carbon fiber contained in the resin, and the carbon fiber contains 5% by mass or more and 15% by mass or less, preferably 10% by mass or less. The content of the carbon fiber is included in this range, whereby the manufacturing cost of the extension tube 5 is suppressed, and the weight reduction and the high rigidity of the extension tube 5 can be improved. Further, it is possible to easily fuse the above-described upper cover 13 (see FIG. 3) and cover member 23 (see FIG. 5) to the outer tube main body 11 and the inner tube main body 21, respectively. In this regard, a detailed description will be given with reference to FIG.

圖10為經由本發明者們的檢討所獲得的圖表,且是以板狀的碳纖維含有樹脂的彎曲強度的關係概念性的表示 使碳纖維的含有量變化時的板狀的碳纖維含有樹脂的厚度(與形成延長管之際的外徑與內徑的長度的差對應。)及該厚度的圖表。圖10中,各圖表附近的記載為碳纖維(CF)的含有量(質量%),「PP」表示作為不含碳纖維的熱可塑性樹脂的聚丙烯(CF含有量0質量%)。 FIG. 10 is a graph obtained by the review by the present inventors, and is a conceptual representation of the relationship between the bending strength of the plate-shaped carbon fiber-containing resin. The plate-shaped carbon fiber in the case where the content of the carbon fiber is changed includes the thickness of the resin (corresponding to the difference in length between the outer diameter and the inner diameter when the extension tube is formed) and the thickness. In the vicinity of each graph, the content of carbon fiber (CF) (% by mass) is shown, and "PP" is a polypropylene (CF content: 0% by mass) which is a thermoplastic resin containing no carbon fiber.

又,縱軸的「86MPa」表示以往的吸塵器所使用的厚度2mm的聚丙烯的彎曲強度。亦即,在由以往的厚度2mm的聚丙烯構成的延長管,將該延長管以板狀成形之際的板狀聚丙烯的彎曲強度為86MPa。因此,若板狀樹脂的彎曲強度在86MPa以上,則使用該板狀樹脂可成形具有與以往至少同等以上的強度(剛性)的延長管。 Further, "86 MPa" on the vertical axis indicates the bending strength of polypropylene having a thickness of 2 mm used in a conventional vacuum cleaner. In other words, in the extension pipe made of a conventional polypropylene having a thickness of 2 mm, the bending strength of the plate-like polypropylene when the extension pipe was formed into a plate shape was 86 MPa. Therefore, when the bending strength of the plate-shaped resin is 86 MPa or more, the plate-shaped resin can be used to form an extension pipe having at least the same strength (rigidity) as the conventional one.

再者,橫軸的「0.9mm」為射出成形或吹塑成型可能的小限度的厚度。因此,使用板狀樹脂進行射出成形或吹塑成型成形延長管時,使用板狀樹脂成形延長管的厚度最低要形成0.9mm是極為重要。 Further, "0.9 mm" on the horizontal axis is a small thickness which is possible for injection molding or blow molding. Therefore, when the extension tube is formed by injection molding or blow molding using a plate-shaped resin, it is extremely important to form a plate-shaped resin-formed extension tube to have a thickness of at least 0.9 mm.

如圖10所示,具有相同厚度時,碳纖維含有樹脂中的碳纖維含有量愈是增加,碳纖維含有樹脂的強度(必要強度)增加。然而,碳纖維通常為高價者,使碳纖維的含有量增加的話,則碳纖維含有樹脂中的製造成本增加(價格上昇)。再者,若使延長管的厚度增加,則其量也會使延長管的質量也上昇(質量上昇)。又,根據本發明者們的檢討,聚丙烯的比重為0.92g/cm3,而例如以10質量%的比例含有碳纖維的聚丙烯的比重為0.95g/cm3。因此,由於含有碳纖維的聚丙烯的比重比不含碳纖維的聚丙烯更 大,所以只有使碳纖維的含有量增加時,即使同樣的厚度重量也增加。 As shown in Fig. 10, when the thickness is the same, the carbon fiber content in the carbon fiber-containing resin increases, and the strength (essential strength) of the carbon fiber-containing resin increases. However, carbon fiber is generally expensive, and if the content of carbon fiber is increased, the manufacturing cost in the carbon fiber-containing resin increases (price rise). Further, if the thickness of the extension pipe is increased, the amount of the extension pipe is also increased (the quality is increased). Moreover, according to the review by the present inventors, the specific gravity of polypropylene is 0.92 g/cm 3 , and the specific gravity of polypropylene containing carbon fibers in a ratio of, for example, 10% by mass is 0.95 g/cm 3 . Therefore, since the specific gravity of the polypropylene containing carbon fiber is larger than that of the polypropylene containing no carbon fiber, even if the content of the carbon fiber is increased, the weight of the same thickness is increased.

亦即,為了使延長管5(更具體而言,外管本體11及內管本體21)的剛性提昇,即使只有使碳纖維的含有量增加,也無法廉價製造延長管5,且重量也會增加。而且,重量過度變的太重時,使延長管5的厚度減少時,後述的成形會變的困難,且會變成無法確保延長管5通常所要求的剛性。又,即使為了維持同樣厚度,並廉價地製造延長管5,而將碳纖維的含有量減少時,也無法確保延長管5通常所要求的強度。再者,為了確保這樣的剛性,而增加延長管5的厚度時,則延長管5的重量會有變重的可能性(質量增加)。 That is, in order to increase the rigidity of the extension pipe 5 (more specifically, the outer pipe main body 11 and the inner pipe main body 21), even if only the content of the carbon fiber is increased, the extension pipe 5 cannot be manufactured inexpensively, and the weight is also increased. . Further, when the weight is excessively excessive, when the thickness of the extension pipe 5 is reduced, the molding described later becomes difficult, and the rigidity required for the extension pipe 5 cannot be ensured. Further, even if the extension tube 5 is manufactured at a low cost in order to maintain the same thickness, and the content of the carbon fiber is reduced, the strength required for the extension tube 5 cannot be ensured. Further, in order to secure such rigidity, when the thickness of the extension pipe 5 is increased, the weight of the extension pipe 5 may become heavier (increase in mass).

圖10所示的圖表,是有鑑於前述課題,本發明者們檢討所獲得者。亦即,完全兼具製造之際的製造成本的削減(廉價化);通常所要求的強度的確保;以及輕量化的延長管5,是經由本發明者們的銳意檢討所想到者。亦即,例如在含有聚丙烯與10質量%的比例的碳纖維的碳纖維含有樹脂,要維持與構成以往的延長管的樹脂強度(板狀的樹脂強度為86MPa)同程度的強度時,當厚度超過約2mm時會比構成以往的延長管的樹脂更重。 The chart shown in Fig. 10 is based on the above-mentioned problems, and the inventors reviewed the obtained ones. In other words, it is thought that the reduction of the manufacturing cost (cost reduction) at the time of manufacture, the securing of the required strength, and the weight extension tube 5 are thought by the inventors. In other words, for example, when a carbon fiber containing a carbon fiber having a ratio of polypropylene and 10% by mass contains a resin, when the strength of the resin constituting the conventional extension tube (the strength of the plate-like resin is 86 MPa) is maintained, when the thickness exceeds When it is about 2 mm, it is heavier than the resin which comprises a conventional extension tube.

因此,將碳纖維的含有比例設在5質量%以上15質量%以下時,不僅可成為與構成以往的延長管的樹脂同程度的強度,且可將厚度作的比以往(約2mm)更薄,而且可將延長管做成比以往更為輕量者。尤其,由於延長管為 筒狀,所以與構成吸塵器的其他的構件相比容易破損,總之輕量(亦即厚度薄)而且具高剛性是具有優秀的效果。將具有這類的碳纖維含有量的碳含有樹脂適用於延長管,藉此可製造外管本體11及內管本體21的長方向中間部,各自的外徑與內徑的差設在1mm以上1.4mm以下,又,在長方向全域,將該差設在所謂2mm以下,比以往更且輕量,而且高剛性的延長管。 Therefore, when the content ratio of the carbon fibers is 5% by mass or more and 15% by mass or less, the strength can be made not only to the same level as the resin constituting the conventional extension tube, but also the thickness can be made thinner than in the related art (about 2 mm). Moreover, the extension tube can be made lighter than ever. Especially, because the extension tube is Since it has a cylindrical shape, it is easily broken compared with other members constituting the vacuum cleaner, and is extremely lightweight (that is, thin) and has high rigidity. A carbon-containing resin having such a carbon fiber content is applied to an extension tube, whereby the longitudinal direction intermediate portion of the outer tube body 11 and the inner tube body 21 can be manufactured, and the difference between the outer diameter and the inner diameter of each is set to be 1 mm or more. In addition to the mm, the difference is set to be 2 mm or less in the long direction, and is more lightweight than the conventional one, and a high-rigidity extension tube.

又,依據由以5質量%以上15質量%以下的比例含有碳纖維的碳纖維含有樹脂構成的延長管5,可藉由超音波熔接更確實固定前述的上蓋體13及蓋體構件23。更具體而言,碳纖維的含有量愈是增加,則通常進行超音波熔接會有變困難的傾向。然而,根據以前述比率含有碳纖維的延長管5,可維持前述的廉價、輕量、高剛性,且也可達到更確實進行上蓋體13及蓋體構件23的固定。再者,藉由將碳纖維以前述的比率含有在熱可塑性樹脂時,也具有特別容易藉由後述的射出成形或吹塑成型成形延長管的利點。 In addition, the upper cover 13 and the lid member 23 can be more reliably fixed by ultrasonic welding in accordance with the extension tube 5 made of a carbon fiber-containing resin containing carbon fibers in a ratio of 5% by mass or more and 15% by mass or less. More specifically, as the content of the carbon fiber increases, it is generally difficult to perform ultrasonic welding. However, according to the extension tube 5 containing the carbon fiber in the above ratio, the above-described inexpensive, lightweight, and high rigidity can be maintained, and the upper lid body 13 and the lid member 23 can be more reliably fixed. In addition, when the carbon fiber is contained in the thermoplastic resin in the above ratio, it is particularly advantageous to form the extension tube by injection molding or blow molding which will be described later.

(熱可塑性樹脂) (thermoplastic resin)

延長管5是由包含前述碳纖維的熱可塑性樹脂所構成。前述的碳纖維的說明中,作為熱可塑性樹脂雖舉聚丙烯為具體例,可是延長管5所含有的熱可塑性樹脂並不限於聚丙烯。亦即,作為形成延長管5的熱可塑性樹脂,可使用周知的任意的熱可塑性樹脂(例如如前述使用ABS (Acrylonitrile-Butadiene-Styrene)樹脂等),其物性也只要具備作為延長管的功能可以隨意。可是,作為形成延長管5的熱可塑性樹脂為輕量及廉價,且由所為製造及使用容易的觀點,如以前述具體例所舉,使用聚丙烯為理想。又,熱可塑性樹脂沒必要一定要單獨使用1種,亦可以任意的比率及組合兩種以上。 The extension tube 5 is composed of a thermoplastic resin containing the aforementioned carbon fibers. In the above description of the carbon fibers, the thermoplastic resin is a specific example, and the thermoplastic resin contained in the extension tube 5 is not limited to polypropylene. That is, as the thermoplastic resin forming the extension tube 5, any known thermoplastic resin can be used (for example, ABS is used as described above). (Acrylonitrile-Butadiene-Styrene) resin, etc., and the physical properties thereof can be arbitrarily provided as long as it functions as an extension tube. However, as the thermoplastic resin forming the extension tube 5 is lightweight and inexpensive, and it is easy to manufacture and use, as the above specific example, it is preferable to use polypropylene. Further, the thermoplastic resin is not necessarily required to be used alone or in combination of two or more kinds in any ratio.

又,在延長管5亦可含有前述的碳纖維及熱可塑性樹脂以外的任意的成分。 Further, the extension tube 5 may contain any components other than the above-described carbon fiber and thermoplastic resin.

接著,針對構成延長管5的由碳纖維含有樹脂構成的外管本體11及內管本體21的製造方法進行說明。在本實施形態,外管本體11及內管本體21,是分別將碳纖維含有樹脂進行射出成形或吹塑成型所成形。以下,分成進行射出成形時、與進行吹塑成型時的兩種成型,說明外管本體11及內管本體12的製造方法。可是,外管本體11與內管本體21為形狀稍有不同,而基本上由於可以同樣進行製造,所以在以下係以內管本體21的製造方法為例進行說明。又,為了圖示的簡略化,將圖11及圖12的內管本體21的形狀作成單純的筒形狀者。 Next, a method of manufacturing the outer tube main body 11 and the inner tube main body 21 made of a carbon fiber-containing resin constituting the extension tube 5 will be described. In the present embodiment, the outer tube main body 11 and the inner tube main body 21 are each formed by injection molding or blow molding of a carbon fiber-containing resin. Hereinafter, the method of manufacturing the outer tube main body 11 and the inner tube main body 12 will be described in two types of molding in the case of performing injection molding and performing blow molding. However, since the outer tube main body 11 and the inner tube main body 21 have a slightly different shape, and basically they can be manufactured in the same manner, the following description will be made by taking the manufacturing method of the inner tube main body 21 as an example. Moreover, for the sake of simplification of illustration, the shape of the inner tube main body 21 of FIGS. 11 and 12 is made into a simple cylindrical shape.

(進行射出成形時) (when performing injection molding)

使用碳纖維含有樹脂進行射出成形時,對其具體的方法並無特別限制。以下,雖具體說明射出成形的方法,可是射出成形的方法並不限於以下的內容。例如,如圖11所示,將可成形筒形狀的外形(亦即圓柱形狀的外觀)的 金屬模(上模具100及下模具101);以及可成形圓筒形狀的內徑的芯子102予以組合而形成一體者。然後,在將該等予以組合之際產生的隙間,通過貫穿與芯子102形成一體所形成的凸緣102a的貫穿孔102b,射出被加熱而熔融的碳纖維含有樹脂(亦即擠出)。之後冷卻、及卸下金屬模100、101及芯子102,並依需要切斷毛邊,形成內管本體21。 When the carbon fiber-containing resin is used for injection molding, the specific method is not particularly limited. Hereinafter, the method of injection molding will be specifically described, but the method of injection molding is not limited to the following. For example, as shown in FIG. 11, the shape of the shape of the barrel (that is, the appearance of a cylindrical shape) can be formed. The metal molds (the upper mold 100 and the lower mold 101) and the core 102 which can form a cylindrical inner diameter are combined to form a single body. Then, the gaps generated when these are combined are passed through the through holes 102b of the flanges 102a formed integrally with the core 102, and the carbon fibers which are heated and melted are contained (that is, extruded). Thereafter, the molds 100, 101 and the core 102 are cooled and removed, and the burrs are cut as necessary to form the inner tube body 21.

射出熔融後的碳纖維含有樹脂之際的金屬模100、101及芯子102的溫度雖為任意,可是在碳纖維含有樹脂的融點以下的溫度時,碳纖維含有樹脂會固化,所以設定成比該融點溫度更高的溫度。又,射出之際的射出荷重,由於會因碳纖維含有樹脂的溫度、組成而有所不同,所以無法一概而論,可是例如可設為200MPa左右。此外,作為進行射出成形之際的具體的裝置,例如可使用日本特開2010-131966號公報、日本特開2006-110905號公報等記載的射出成型機。 The temperature of the molds 100, 101 and the core 102 when the carbon fiber containing the melted carbon fiber is contained is arbitrary. However, when the carbon fiber contains a temperature lower than the melting point of the resin, the carbon fiber-containing resin is solidified, so that the ratio is set to be higher than the melting point. Point the temperature to a higher temperature. In addition, since the injection load at the time of injection differs depending on the temperature and composition of the carbon fiber-containing resin, it cannot be generalized, but may be, for example, about 200 MPa. In addition, an injection molding machine described in, for example, JP-A-2010-110905, and JP-A-2006-110905 can be used as a specific device for the injection molding.

藉由射出成形的方式成形內管本體21,藉此,除了內管本體21的外形狀之外,也可精確佳地構成內形狀,並可將內管本體21的內壁作成平滑者。因此,空氣在吸塵器使用時的內管本體21內部流通之際,可減少空氣的內部抵抗,可更進一步提昇具備吸塵器的電動送風機的運轉效率。又,可抑制因內壁的凹凸造成空氣的亂流,並可更進一步抑制伴隨亂流的噪音。再者,由於可以一次的工程一體成型延長管的整體,所以可謀求製造工程的簡化。 The inner tube body 21 is formed by injection molding, whereby the inner shape can be accurately formed in addition to the outer shape of the inner tube body 21, and the inner wall of the inner tube body 21 can be made smooth. Therefore, when the air is circulated inside the inner tube main body 21 when the cleaner is in use, the internal resistance of the air can be reduced, and the operating efficiency of the electric blower equipped with the vacuum cleaner can be further improved. Further, it is possible to suppress turbulent flow of air due to the unevenness of the inner wall, and it is possible to further suppress noise accompanying turbulence. Further, since the entire length of the pipe can be integrally molded at one time, it is possible to simplify the manufacturing process.

(進行吹塑成型時) (when performing blow molding)

使用碳纖維含有樹脂進行吹塑成型時,對其具體的方法並無特別限制。以下,雖一面參照圖12,一面具體說明吹塑成型的方法,可是吹塑成型的方法並不受限於以下的內容。 When the blow molding is performed using a carbon fiber-containing resin, the specific method is not particularly limited. Hereinafter, the method of blow molding will be specifically described with reference to FIG. 12, but the method of blow molding is not limited to the following.

例如將可成形圖12所示的筒形狀的外形的金屬模200、201予以組合,在該等的金屬模200、201的內部擠出由碳纖維含有樹脂行成的型坯202。之後,對型坯202內部噴入高壓空氣,將型坯202推擠到金屬模200、201內表面。然後,藉由冷卻金屬模200、201使型坯202固化,卸下金屬模200、201之後,依需要切斷毛邊,可形成內管本體21。 For example, the molds 200 and 201 which can form the outer shape of the cylindrical shape shown in Fig. 12 are combined, and the parisons 202 made of the carbon fiber-containing resin are extruded inside the molds 200 and 201. Thereafter, high pressure air is injected into the interior of the parison 202 to push the parison 202 onto the inner surfaces of the metal molds 200 and 201. Then, the parison 202 is solidified by cooling the metal molds 200 and 201, and after the metal molds 200 and 201 are removed, the burrs are cut as necessary to form the inner tube main body 21.

構成型坯201的碳纖維含有樹脂的溫度、將型坯201擠出到金屬模200、201內表面之際的荷重、高壓空氣的具體的壓力等並沒有特別限制,只要適用周知的任意的吹塑成型法便可。此外,作為進行吹塑成型之際的具體的裝置,可使用例如在日本特開平11-277617號公報等作記載的吹塑成型機。 The carbon fiber constituting the parison 201 contains the temperature of the resin, the load when the parison 201 is extruded onto the inner surfaces of the metal molds 200 and 201, and the specific pressure of the high-pressure air, and the like, and is not particularly limited as long as any well-known blow molding is applied. The molding method can be used. In addition, as a specific apparatus for the blow molding, a blow molding machine described in, for example, Japanese Laid-Open Patent Publication No. Hei 11-277617 can be used.

藉由吹塑成形的方式成形內管本體21,藉此,由於不使用芯子可成形內管本體21,所以可謀求芯子的拔出等的製造工程的簡化。又,由於可以一次的工程成形內管本體21的整體,所以由此觀點,亦可謀求製造工程的簡化。 The inner tube body 21 is formed by blow molding, whereby the inner tube body 21 can be formed without using a core, so that the manufacturing process such as the extraction of the core can be simplified. Moreover, since the entire inner tube main body 21 can be formed at one time, it is possible to simplify the manufacturing process from this viewpoint.

如前述,外管本體11及內管本體21可廉價地製造, 而且輕量且高剛性。亦即,關於在吸塵器通常作為附屬品附帶的延長管5,也可謀求性能的提昇,並且可提供提昇了作為吸塵器整體的性能的吸塵器。 As described above, the outer tube body 11 and the inner tube body 21 can be manufactured inexpensively. And lightweight and high rigidity. In other words, as for the extension pipe 5 which is usually attached as an accessory to the cleaner, it is possible to improve the performance, and it is possible to provide a vacuum cleaner which improves the performance as a whole of the cleaner.

又,如前述,即使使用碳纖維含有樹脂,也可容易進行射出成形或吹塑成型。因此,具有所謂延長管5(更具體而言,外管本體11及內管本體21)的成形容易的利點。又,藉由超音波熔接,對於包含碳纖維的熱可塑性樹脂也可容易堅固地固定上蓋體13及蓋體構件23。 Further, as described above, even if a carbon fiber-containing resin is used, injection molding or blow molding can be easily performed. Therefore, it is easy to form the so-called extension pipe 5 (more specifically, the outer pipe main body 11 and the inner pipe main body 21). Moreover, the upper cover 13 and the lid member 23 can be easily and firmly fixed to the thermoplastic resin containing carbon fibers by ultrasonic welding.

此外,吸塵器1中,在外管本體11及內管本體21雖適用碳纖維含有樹脂,可是這類的碳纖維含有樹脂除了可適用於外管本體11及內管本體21之外,也例如適用於構成車輪等的吸塵器1的各構件。再者,如前述,在構成操作管4的至少一部分(亦即,全部或一部分)的構件、構成吸塵器本體2的至少一部分(亦即,全部或一部分)的構件也適用碳纖維含有樹脂。 Further, in the vacuum cleaner 1, although the carbon fiber-containing resin is applied to the outer tube main body 11 and the inner tube main body 21, such a carbon fiber-containing resin may be applied to the outer tube body 11 and the inner tube main body 21, for example, and is suitable for forming a wheel. The components of the vacuum cleaner 1 etc. Further, as described above, the carbon fiber-containing resin is also applied to the member constituting at least a part (i.e., all or part of) of the operation tube 4 and the member constituting at least a part (i.e., all or part of) of the cleaner body 2.

23‧‧‧蓋體構件 23‧‧‧ cover member

27‧‧‧通電端子 27‧‧‧Power terminal

22‧‧‧基座構件(絕緣性的樹脂構件) 22‧‧‧Base member (insulating resin member)

21c2‧‧‧開口 21c2‧‧‧ openings

21c‧‧‧另一端部 21c‧‧‧Other end

23a‧‧‧開口部 23a‧‧‧ Openings

23c‧‧‧下緣 23c‧‧‧ lower edge

22b‧‧‧通電端子支撐部 22b‧‧‧Electric terminal support

22a‧‧‧搖動支撐部 22a‧‧‧Shake support

21c1‧‧‧上部 21c1‧‧‧ upper

21c3‧‧‧溝部 21c3‧‧‧Ditch

24‧‧‧操作按鈕 24‧‧‧ operation button

24b‧‧‧按鈕部 24b‧‧‧ Button Department

24a‧‧‧鉤部 24a‧‧‧ hook

21a1‧‧‧支柱 21a1‧‧ ‧ pillar

28‧‧‧的滑動蓋體 28‧‧‧Sliding cover

20‧‧‧內管 20‧‧‧Inside

25‧‧‧滑動部 25‧‧‧Sliding section

T2‧‧‧通風路 T2‧‧‧ ventilation road

21a‧‧‧軀幹部 21a‧‧‧body

21d‧‧‧凹溝 21d‧‧‧ Groove

21a2‧‧‧一端部 21a2‧‧‧ one end

26‧‧‧滑動構件 26‧‧‧Sliding members

Claims (2)

一種吸塵器,係具備:吸入具,其係具有旋轉清掃體以及讓該旋轉清掃體旋轉的電動機;被設在吸塵器本體的內部的電動送風機;以及被形成在前述吸入具及前述前述電動送風機之間的通風路,且前述通風路的至少一部分由筒狀的延長管所形成之吸塵器,其特徵為:前述延長管具有:外管、與可在外管內滑動地被插入的內管,前述外管具有:外管本體、被固定在前述外管本體的上蓋體、以及被配置在前述外管本體與前述上蓋體之間的下蓋體,前述內管具有:內管本體、被固定在前述內管本體的蓋體構件、以及被配置在前述內管本體與前述蓋體構件之間的基座構件,在前述基座構件的一端部設有滑動部,在前述蓋體構件的一端部形成有被安裝在前述滑動部的滑動蓋體,前述上蓋體、前述下蓋體、前述滑動部、及前述滑動蓋體是絕緣性的樹脂,前述外管本體與前述內管本體,是由:碳纖維樹脂及含有熱可塑性樹脂的碳纖維含有樹脂所形成,且具有被收容在前述滑動部與前述滑動蓋體之間有供電手段,前述供電手段是將前述內管縮短收容在前述外管的狀 態下,位在前述滑動部與前述滑動蓋體之間,且位於前述上蓋體與前述下蓋體之間。 A vacuum cleaner comprising: a suction device having a rotary cleaning body and a motor for rotating the rotary cleaning body; an electric blower provided inside the cleaner body; and being formed between the suction device and the electric blower And a vacuum cleaner formed by a tubular extension tube, wherein the extension tube has an outer tube and an inner tube slidably inserted into the outer tube, the outer tube An outer tube body, an upper lid body fixed to the outer tube body, and a lower lid body disposed between the outer tube body and the upper lid body, wherein the inner tube has an inner tube body and is fixed inside a lid member of the tube body and a base member disposed between the inner tube body and the lid member, wherein a sliding portion is provided at one end portion of the base member, and one end portion of the lid member is formed at one end portion of the lid member a sliding cover attached to the sliding portion, wherein the upper cover, the lower cover, the sliding portion, and the sliding cover are insulating resins, and the outer The main body and the inner tube body are formed of a carbon fiber resin and a carbon fiber containing resin containing a thermoplastic resin, and have a power supply means housed between the sliding portion and the sliding cover body, and the power supply means is the inner tube The tube shortens the shape of the outer tube And being located between the sliding portion and the sliding cover body, and located between the upper cover body and the lower cover body. 如申請專利範圍第1項記載的吸塵器,其中,在前述外管本體設有肋,且將前述下蓋體配置成覆蓋前述肋與被形成在肋之間的前述外管體的面。 The vacuum cleaner according to claim 1, wherein the outer tube body is provided with a rib, and the lower lid body is disposed to cover a surface of the outer tube body formed between the rib and the rib.
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TWI568404B (en) 2017-02-01
TW201236633A (en) 2012-09-16
CN104083128A (en) 2014-10-08
CN102670135A (en) 2012-09-19
CN104083128B (en) 2016-08-17
JP5265722B2 (en) 2013-08-14
CN102670135B (en) 2015-03-18
JP2012192007A (en) 2012-10-11
TWI469760B (en) 2015-01-21

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