TW201443926A - Transparent conductive film - Google Patents
Transparent conductive film Download PDFInfo
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- TW201443926A TW201443926A TW103103505A TW103103505A TW201443926A TW 201443926 A TW201443926 A TW 201443926A TW 103103505 A TW103103505 A TW 103103505A TW 103103505 A TW103103505 A TW 103103505A TW 201443926 A TW201443926 A TW 201443926A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/208—Touch screens
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/044—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
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Abstract
Description
本發明關於一種可用於電容式觸控面板等之透明導電性薄膜。 The present invention relates to a transparent conductive film which can be used for a capacitive touch panel or the like.
在2片薄膜貼合而成之積層體上形成有業經圖案化之透明導電層的透明導電性薄膜已為人所知(例如專利文獻1)。2片薄膜挾著厚度為20μm程度之甚厚壓敏接著劑(黏著劑)層而貼合。此種透明導電性薄膜用於電阻膜式觸控面板時,由於壓敏接著劑層具有緩衝性,筆型輸入之耐久性及面壓耐久性提高。 A transparent conductive film in which a patterned transparent conductive layer is formed on a laminate in which two films are bonded is known (for example, Patent Document 1). The two films were laminated with a very thick pressure-sensitive adhesive (adhesive) layer having a thickness of about 20 μm. When such a transparent conductive film is used for a resistive touch panel, since the pressure-sensitive adhesive layer has cushioning properties, the durability of the pen-type input and the surface pressure durability are improved.
【專利文獻1】日本特開2009-76432號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2009-76432
業經圖案化之透明導電層通常利用蝕刻來形成,但對於習知之透明導電性薄膜而言,於蝕刻步驟加熱之際,具有透明導電圖案之部分與不具有之部分的薄膜收 縮率不同,而有透明導電性薄膜容易發生波紋(waviness)之問題。 The patterned transparent conductive layer is usually formed by etching, but for the conventional transparent conductive film, when the etching step is heated, the portion having the transparent conductive pattern and the portion having no portion are received. The shrinkage rate is different, and the transparent conductive film is prone to waviness.
本發明之目的即在於實現一種與習知技術相較下第1透明薄膜與第2透明薄膜之接著性良好且較少波紋(waviness)的透明導電性薄膜。 An object of the present invention is to realize a transparent conductive film which is excellent in adhesion between a first transparent film and a second transparent film and has less waviness than the conventional technique.
本案發明人等精心探究透明導電性薄膜發生波紋(waviness)之原因,結果發現了下述要點,即:透明導電性薄膜有無發生波紋及其程度特別是會受到第2透明薄膜之熱收縮率的大幅影響。更進一步探討之結果,發現:使用熱收縮率減低之第2透明薄膜時,具體來說,則是使用將第2透明薄膜單片置於140℃下加熱90分鐘後無論在薄膜長向(MD)及薄膜幅寬方向(TD)中任一方向上薄膜熱收縮率都會在0.4%以下之第2透明薄膜時,可有效防止透明導電性薄膜之波紋。本發明即是基於上述發現而得以完成者,具有如下述之構成。 The inventors of the present invention have carefully investigated the cause of the waviness of the transparent conductive film, and as a result, have found the following points: whether the transparent conductive film is corrugated or not, and in particular, the heat shrinkage rate of the second transparent film. Great impact. As a result of further investigation, it was found that when the second transparent film having a reduced heat shrinkage ratio is used, specifically, the second transparent film is placed in a film at a temperature of 140 ° C for 90 minutes, regardless of the film length (MD). When the second transparent film having a thermal shrinkage ratio of 0.4% or less in any direction in the film width direction (TD) is used, the corrugation of the transparent conductive film can be effectively prevented. The present invention has been completed based on the above findings, and has the following constitution.
亦即,本發明關於一種透明導電性薄膜,其特徵在於具有:第1透明薄膜;第1透明導電層,其形成於前述第1透明薄膜之一面上,且未經圖案化;透明硬化型接著劑層或黏著劑層,其積層於前述第1透明薄膜之另一面上;及,第2透明薄膜,其積層在前述透明硬化型接著劑層或前述黏著劑層之位在前述第1透明薄膜相反側之面上;並且,前述第2透明薄膜在薄膜長向(MD)及薄膜幅寬方向(TD)上之熱收縮率(140℃、90分)均在0.4%以下。 That is, the present invention relates to a transparent conductive film characterized by comprising: a first transparent film; a first transparent conductive layer formed on one surface of the first transparent film and not patterned; and a transparent hardening type a layer of the agent or an adhesive layer laminated on the other surface of the first transparent film; and a second transparent film laminated on the first transparent film at the position of the transparent curing adhesive layer or the adhesive layer On the opposite side, the second transparent film has a heat shrinkage ratio (140 ° C, 90 minutes) in the film length direction (MD) and the film width direction (TD) of 0.4% or less.
於上述透明導電性薄膜中,前述第1透明導電層宜為業經圖案化者。 In the above transparent conductive film, the first transparent conductive layer is preferably patterned.
於上述透明導電性薄膜中,前述第1透明薄膜之厚度宜為15μm~75μm。 In the transparent conductive film, the thickness of the first transparent film is preferably 15 μm to 75 μm.
於上述透明導電性薄膜中,前述第2透明薄膜之厚度宜為15μm~200μm。 In the transparent conductive film, the thickness of the second transparent film is preferably 15 μm to 200 μm.
上述透明導電性薄膜宜為在前述第2透明薄膜之位在前述透明硬化型接著劑層或前述黏著劑層之相反側的面上形成有第2透明導電層者。 The transparent conductive film is preferably one in which a second transparent conductive layer is formed on a surface of the second transparent film on the opposite side of the transparent cured adhesive layer or the adhesive layer.
於上述透明導電性薄膜中,前述透明硬化型接著劑層或前述黏著劑層之厚度宜為0.01μm以上且小於50μm。 In the transparent conductive film, the thickness of the transparent curable adhesive layer or the adhesive layer is preferably 0.01 μm or more and less than 50 μm.
於上述透明導電性薄膜中,形成前述第1透明薄膜之材料及形成前述第2透明薄膜之材料宜為聚對酞酸乙二酯、聚環烯烴及聚碳酸酯中之任一者。 In the transparent conductive film, the material for forming the first transparent film and the material for forming the second transparent film are preferably any of polyethylene terephthalate, polycycloolefin, and polycarbonate.
於上述透明導電性薄膜中,形成前述第1透明導電層之材料宜為銦錫氧化物(ITO:Indium Tin Oxide)、銦鋅氧化物、氧化銦-氧化鋅複合氧化物、聚噻吩、奈米碳管、鋁鋅氧化物、鎵鋅氧化物、氟鋅氧化物、氟銦氧化物、銻錫氧化物、氟錫氧化物或磷錫氧化物中之任一者。 In the transparent conductive film, the material for forming the first transparent conductive layer is preferably indium tin oxide (ITO: Indium Tin Oxide), indium zinc oxide, indium oxide-zinc oxide composite oxide, polythiophene, or nano. Any one of a carbon tube, an aluminum zinc oxide, a gallium zinc oxide, a fluorine zinc oxide, a fluorine indium oxide, a antimony tin oxide, a fluorine tin oxide or a phosphorus tin oxide.
上述透明導電性薄膜在去除前述第1透明導電層之狀態下測得之熱收縮率與在去除前述第1透明導電層前之狀態下測得之熱收縮率的差宜小於0.15%。 The difference between the heat shrinkage ratio measured in the state in which the first transparent conductive layer is removed and the heat shrinkage ratio measured in the state before the removal of the first transparent conductive layer is preferably less than 0.15%.
依本發明,可獲得一種第1透明薄膜與第2透明薄膜之接著性優異且波紋(waviness)較少之積層型透明導電性薄膜。進一步來說,使用本發明之透明導電性薄膜之電容式觸控面板相較於使用習知透明導電性薄膜之電容式觸控面板,觸控感度更優異。 According to the present invention, it is possible to obtain a laminated transparent conductive film which is excellent in adhesion between the first transparent film and the second transparent film and has less waviness. Further, the capacitive touch panel using the transparent conductive film of the present invention is more excellent in touch sensitivity than the capacitive touch panel using the conventional transparent conductive film.
10‧‧‧透明導電性薄膜 10‧‧‧Transparent conductive film
11‧‧‧第1透明薄膜 11‧‧‧1st transparent film
12A‧‧‧未經圖案化之透明導電層 12A‧‧‧Unpatterned transparent conductive layer
12‧‧‧業經圖案化之透明導電層 12‧‧‧ patterned transparent conductive layer
13‧‧‧透明硬化型接著劑層或黏著劑層 13‧‧‧Transparent hardening adhesive layer or adhesive layer
14‧‧‧第2透明薄膜 14‧‧‧2nd transparent film
圖1係一俯視圖及截面示意圖,顯示本發明之未經圖案化之透明導電性薄膜之一例。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a plan view and a cross-sectional view showing an example of an unpatterned transparent conductive film of the present invention.
圖2係一俯視圖及截面示意圖,顯示本發明之業經圖案化之透明導電性薄膜之一例。 Fig. 2 is a top plan view and a cross-sectional view showing an example of the patterned transparent conductive film of the present invention.
[透明導電性薄膜] [Transparent Conductive Film]
茲將本發明之未經圖案化之透明導電性薄膜的實施形態之一例顯示於圖1。該實施形態之透明導電性薄膜10具有:第1透明薄膜11;未經圖案化之第1透明導電層12A;透明硬化型接著劑層13;及,第2透明薄膜14。第1透明導電層12A形成於第1透明薄膜11之一面(圖1中為上面)。透明硬化型接著劑層13積層於第1透明薄膜11之另一面(圖1中為下面)。第2透明薄膜14積層於透明硬化型接著劑層13之位在第1透明薄膜11相反側之面(圖1中為下面)。 An example of an embodiment of the unpatterned transparent conductive film of the present invention is shown in Fig. 1. The transparent conductive film 10 of this embodiment has a first transparent film 11 , a first transparent conductive layer 12A that is not patterned, a transparent cured adhesive layer 13 , and a second transparent film 14 . The first transparent conductive layer 12A is formed on one surface (upper surface in FIG. 1) of the first transparent film 11. The transparent hardening type adhesive layer 13 is laminated on the other surface of the first transparent film 11 (below in FIG. 1). The second transparent film 14 is laminated on the surface of the transparent cured adhesive layer 13 on the opposite side of the first transparent film 11 (lower side in FIG. 1).
本發明之透明導電性薄膜10中,第1透明薄膜11與第2透明薄膜14係透過透明硬化型接著劑層13來積層。透明硬化型接著劑層13之厚度宜為0.01μm以上且小於 10μm。本發明透明導電性薄膜10之第1透明薄膜11宜較第2透明薄膜14更薄。此時,可使較薄之第1透明薄膜11透過較硬且薄之透明硬化型接著劑層13而以較厚之第2透明薄膜14作襯裡,較厚之第2透明薄膜14之耐收縮性高而不易發生波紋。藉此,本發明之透明導電性薄膜10可更有效抑制波紋之發生。 In the transparent conductive film 10 of the present invention, the first transparent film 11 and the second transparent film 14 are laminated through the transparent curing adhesive layer 13. The thickness of the transparent hardening type adhesive layer 13 is preferably 0.01 μm or more and less than 10 μm. The first transparent film 11 of the transparent conductive film 10 of the present invention is preferably thinner than the second transparent film 14. At this time, the thin first transparent film 11 can be permeable to the thicker and thin transparent curing type adhesive layer 13 to be lined with the thicker second transparent film 14, and the thicker second transparent film 14 is resistant to shrinkage. High in nature and not prone to ripples. Thereby, the transparent conductive film 10 of the present invention can more effectively suppress the occurrence of waviness.
於本發明中,在已去除第1透明導電層之狀態下所測得之熱收縮率與去除第1透明導電層前之狀態下所測得之熱收縮率的差宜小於0.15%。亦即,無論有無透明導電層,藉由使用熱收縮率無差異之物,即使是使設有透明導電層之透明導電性積層薄膜經圖案化而得之薄膜,仍得以抑制波紋。前述收縮率之差宜在0.10%以下。 In the present invention, the difference between the heat shrinkage ratio measured in the state where the first transparent conductive layer has been removed and the heat shrinkage ratio measured in the state before the first transparent conductive layer is removed is preferably less than 0.15%. That is, regardless of the presence or absence of the transparent conductive layer, by using a material having no difference in heat shrinkage ratio, even a film obtained by patterning a transparent conductive laminated film provided with a transparent conductive layer can suppress waviness. The difference in the aforementioned shrinkage ratio is preferably 0.10% or less.
[第1透明薄膜] [1st transparent film]
第1透明薄膜11雖未特別受限,但可使用具有透明性之各種塑膠薄膜。該塑膠薄膜之材料可舉例如:聚對酞酸乙二酯及聚萘二甲酸乙二酯等之聚酯、聚環烯烴、聚乙酸酯、聚醚碸、聚碳酸酯、聚醯胺、聚醯亞胺、(甲基)丙烯酸系聚合物、聚氯乙烯、聚偏二氯乙烯、聚苯乙烯、聚乙烯醇、聚芳酯以及聚苯硫等。該等材料之中,從耐熱性及光學特性之觀點來,以使用聚酯(特別是聚對酞酸乙二酯)、聚環烯烴或聚碳酸酯時,對本發明甚是理想。 Although the first transparent film 11 is not particularly limited, various plastic films having transparency can be used. The material of the plastic film may, for example, be polyester such as polyethylene terephthalate or polyethylene naphthalate, polycycloolefin, polyacetate, polyether oxime, polycarbonate, polyamine, Polyimine, (meth)acrylic polymer, polyvinyl chloride, polyvinylidene chloride, polystyrene, polyvinyl alcohol, polyarylate, polyphenylene sulfide, and the like. Among these materials, from the viewpoint of heat resistance and optical properties, the use of a polyester (particularly polyethylene terephthalate), a polycycloolefin or a polycarbonate is preferred in the present invention.
前述第1透明薄膜11之厚度通常為15~75μm,且宜為20~75μm,更宜為23~50μm。若第1透明薄膜11之厚度小於15μm,則作為薄膜基材之機械強度不足,容易發生破 裂。另一方面,一旦厚度超過75μm,於透明導電層之製膜加工過程中投入量會減少,或是在去除氣體或水分之步驟中造成弊害,而有損及生產性之虞。 The thickness of the first transparent film 11 is usually 15 to 75 μm, and preferably 20 to 75 μm, more preferably 23 to 50 μm. When the thickness of the first transparent film 11 is less than 15 μm, the mechanical strength of the film substrate is insufficient, and it is likely to be broken. crack. On the other hand, once the thickness exceeds 75 μm, the amount of input during the film forming process of the transparent conductive layer may be reduced, or the disadvantages may be caused in the step of removing gas or moisture, which may impair the productivity.
前述第1透明薄膜11亦可預先對表面施加濺鍍、電暈放電、火焰、紫外線照射、電子線照射、化學轉化及氧化等之蝕刻處理或底層處理,以提高設於其上之透明導電層或底塗層對於前述第1透明薄膜的密著性。此外,在設置第1透明導電層12A或底塗層(圖1未圖示)前,亦可依需要而藉由溶劑洗淨或超音波洗淨等來除塵及清淨化。 The first transparent film 11 may be subjected to an etching treatment or a primer treatment such as sputtering, corona discharge, flame, ultraviolet ray irradiation, electron beam irradiation, chemical conversion, and oxidation on the surface to improve the transparent conductive layer provided thereon. Or the adhesion of the undercoat layer to the first transparent film. Further, before the first transparent conductive layer 12A or the undercoat layer (not shown in FIG. 1) is provided, it may be dedusted and cleaned by solvent washing or ultrasonic cleaning as needed.
[第1透明導電層] [1st transparent conductive layer]
第1透明導電層12A之構成材料並未特別受限,可使用選自於由銦、錫、鋅、鎵、銻、鈦、矽、鋯、鎂、鋁、金、銀、銅、鈀、鎢、聚噻吩、奈米碳管、鋁鋅氧化物、鎵鋅氧化物、氟鋅氧化物、氟銦氧化物、銻錫氧化物、氟錫氧化物及磷錫氧化物所構成群組中至少1種金屬之金屬氧化物。該金屬氧化物亦可依需要而進一步含有示於上述群組中之金屬原子。例如,可適用銦錫氧化物(ITO)、銦鋅氧化物或氧化銦-氧化鋅複合氧化物等,尤宜使用ITO。此外,亦可使用聚噻吩等之導電性高分子及奈米碳管等。 The constituent material of the first transparent conductive layer 12A is not particularly limited, and may be selected from the group consisting of indium, tin, zinc, gallium, germanium, titanium, hafnium, zirconium, magnesium, aluminum, gold, silver, copper, palladium, and tungsten. At least 1 in the group consisting of polythiophene, carbon nanotubes, aluminum zinc oxide, gallium zinc oxide, fluorine zinc oxide, fluorine indium oxide, antimony tin oxide, fluorine tin oxide, and phosphorus tin oxide. a metal oxide of a metal. The metal oxide may further contain a metal atom shown in the above group as needed. For example, indium tin oxide (ITO), indium zinc oxide or indium oxide-zinc oxide composite oxide can be applied, and ITO is particularly preferably used. Further, a conductive polymer such as polythiophene or a carbon nanotube or the like can also be used.
前述第1透明導電層12A之厚度並未特別受限,但為了製成具有表面阻抗在1×103Ω/□以下之良好導電性的連續覆膜,宜令厚度為10nm以上。前述厚度宜為10~300nm,更宜為15~100nm。一旦膜厚過厚,會引起透明性降低等,因此宜為15~35nm,更宜為在20~30nm之範圍內。 The thickness of the first transparent conductive layer 12A is not particularly limited. However, in order to form a continuous film having good electrical conductivity with a surface resistance of 1 × 10 3 Ω/□ or less, the thickness is preferably 10 nm or more. The thickness is preferably from 10 to 300 nm, more preferably from 15 to 100 nm. When the film thickness is too thick, transparency is lowered, and the like, and therefore it is preferably 15 to 35 nm, more preferably 20 to 30 nm.
第1透明導電層12A之形成方法並未特別受限,可採用習用公知方法。具體舉例來說,可例示如真空蒸鍍法、濺鍍法、離子鍍(ion plating)法及塗佈法。此外,亦可因應必要之膜厚而採用適當之方法。 The method of forming the first transparent conductive layer 12A is not particularly limited, and a conventionally known method can be employed. Specific examples thereof include a vacuum vapor deposition method, a sputtering method, an ion plating method, and a coating method. In addition, an appropriate method can be used in accordance with the necessary film thickness.
<底塗層> <Undercoat>
於本發明中,第1透明薄膜上亦可設置底塗層。底塗層可以無機物、有機物或無機物與有機物之混合物來形成。以無機物而言,可舉例如NaF、Na3AlF6、LiF、MgF2、CaF2、BaF2、SiO2、LaF3、CeF3、Al2O3等之無機物。底塗層以無機物形成時,可利用真空蒸鍍法、濺鍍法、離子鍍法等之乾式製程或溼式法(塗佈法)來形成。此外,有機物可列舉如丙烯酸樹脂、胺甲酸酯樹脂、三聚氰胺樹脂、醇酸樹脂、矽氧烷系聚合物及有機矽烷縮合物等。該等有機物可至少使用1種。就有機物而言,尤宜使用由三聚氰胺樹脂、醇酸樹脂與有機矽烷縮合物之混合物所構成之熱硬化型樹脂。 In the present invention, an undercoat layer may be provided on the first transparent film. The undercoat layer may be formed of an inorganic substance, an organic substance or a mixture of an inorganic substance and an organic substance. The inorganic substance may, for example, be an inorganic substance such as NaF, Na 3 AlF 6 , LiF, MgF 2 , CaF 2 , BaF 2 , SiO 2 , LaF 3 , CeF 3 or Al 2 O 3 . When the undercoat layer is formed of an inorganic material, it can be formed by a dry process such as a vacuum deposition method, a sputtering method, or an ion plating method, or a wet method (coating method). Further, examples of the organic substance include an acrylic resin, a urethane resin, a melamine resin, an alkyd resin, a decane-based polymer, and an organic decane condensate. At least one of these organic substances may be used. As the organic substance, a thermosetting resin composed of a mixture of a melamine resin, an alkyd resin and an organic decane condensate is particularly preferably used.
底塗層之厚度並未特別受限,但從光學設計以及防止從前述第一透明薄膜發生寡聚物之效果的觀點來看,通常為1~300nm程度,且宜為5~300nm。此外,底塗層設置2層以上時,各層之厚度為5~250nm程度,且宜為10~250nm。 The thickness of the undercoat layer is not particularly limited, but is usually from 1 to 300 nm, and preferably from 5 to 300 nm, from the viewpoint of optical design and prevention of the effect of generating oligomers from the first transparent film. Further, when the undercoat layer is provided in two or more layers, the thickness of each layer is about 5 to 250 nm, and preferably 10 to 250 nm.
[透明硬化型接著劑層] [Transparent hardening type adhesive layer]
本實施形態之透明導電性薄膜10之透明硬化型接著劑層13係積層在第1透明薄膜11之不具有未圖案化之透明導電層12A之側的面上。亦即,透明硬化型接著劑層13配置在 第1透明薄膜11與第2透明薄膜14之間。透明硬化型接著劑層13之形成可適用自由基硬化型接著劑。自由基硬化型接著劑可例示如電子線硬化型、紫外線硬化型等之活性能量線硬化型接著劑。其中尤以可在短時間內硬化之活性能量線硬化型為宜,可以低能量硬化之紫外線硬化型接著劑更佳。 The transparent curable adhesive layer 13 of the transparent conductive film 10 of the present embodiment is laminated on the surface of the first transparent film 11 which does not have the unpatterned transparent conductive layer 12A. That is, the transparent hardening type adhesive layer 13 is disposed at The first transparent film 11 and the second transparent film 14 are interposed. The formation of the transparent hardening type adhesive layer 13 can be applied to a radical hardening type adhesive. The radical hardening type adhesive can be exemplified by an active energy ray-curable adhesive such as an electron beam curing type or an ultraviolet curing type. Among them, an active energy ray-curing type which can be hardened in a short period of time is preferable, and an ultraviolet-curable type adhesive which can be hardened with low energy is more preferable.
紫外線硬化型接著劑可大致區分為自由基聚合硬化型接著劑與陽離子聚合型接著劑。此外,自由基聚合硬化型接著劑亦可用作熱硬化型接著劑。 The ultraviolet curable adhesive can be roughly classified into a radical polymerization hardening type adhesive and a cationic polymerization type adhesive. Further, a radical polymerization hardening type adhesive can also be used as a thermosetting type adhesive.
自由基聚合硬化型接著劑之硬化性成分可列舉如具有(甲基)丙烯醯基之化合物及具有乙烯基之化合物。該等硬化性成分可使用單官能及二官能以上之任一者。此外,該等硬化性成分可單獨使用1種,或者組合2種以上使用。舉例來說,該等硬化性成分以具有(甲基)丙烯醯基之化合物為宜。 The curable component of the radical polymerization hardening type adhesive may, for example, be a compound having a (meth)acryl fluorenyl group and a compound having a vinyl group. As the curable component, either monofunctional or difunctional or the like can be used. In addition, these curable components may be used alone or in combination of two or more. For example, the hardening component is preferably a compound having a (meth) acrylonitrile group.
具體來說,具有(甲基)丙烯醯基之化合物可舉例如(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、2-甲基-2-硝基丙基(甲基)丙烯酸酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸第三戊酯、3-戊基(甲基)丙烯酸酯、2,2-二甲基丁基(甲基)丙烯酸酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸十六酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸4-甲基-2-丙基戊酯、(甲基)丙烯酸正 十八酯等之(甲基)丙烯酸(碳數1~20)烷基酯類。 Specifically, the compound having a (meth) acrylonitrile group may, for example, be methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate or isopropyl (meth) acrylate. , 2-methyl-2-nitropropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, dibutyl (meth) acrylate, (methyl ) tert-butyl acrylate, n-amyl (meth) acrylate, third amyl (meth) acrylate, 3-pentyl (meth) acrylate, 2,2-dimethyl butyl (methyl) Acrylate, n-hexyl (meth)acrylate, hexadecyl (meth)acrylate, n-octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 4-methyl (meth)acrylate -2-propylpentyl ester, (meth)acrylic acid A (meth)acrylic acid (carbon number 1 to 20) alkyl ester such as octadecyl ester.
此外,具有(甲基)丙烯醯基之化合物可舉例如(甲基)丙烯酸環烷酯(例如(甲基)丙烯酸環己酯、(甲基)丙烯酸環戊酯等)、(甲基)丙烯酸芳烷酯(例如(甲基)丙烯酸苄酯等)、多環式(甲基)丙烯酸酯(例如2-異莰基(甲基)丙烯酸酯、2-降莰基甲基(甲基)丙烯酸酯、5-降莰烯-2-基-甲基(甲基)丙烯酸酯、3-甲基-2-降莰基甲基(甲基)丙烯酸酯等)、含羥基之(甲基)丙烯酸酯類(例如(甲基)丙烯酸羥乙酯、2-羥丙基(甲基)丙烯酸酯、2,3-二羥基丙基甲基-丁基(甲基)甲基丙烯酸酯等)、含烷氧基或苯氧基之(甲基)丙烯酸酯類((甲基)丙烯酸2-甲氧乙酯、2-乙氧基乙基(甲基)丙烯酸酯、2-甲氧基甲氧基乙基(甲基)丙烯酸酯、3-甲氧基丁基(甲基)丙烯酸酯、乙基卡必醇(甲基)丙烯酸酯、(甲基)丙烯酸苯氧基乙酯等)、含環氧基之(甲基)丙烯酸酯類(例如(甲基)丙烯酸環氧丙酯等)、含鹵素之(甲基)丙烯酸酯類(例如2,2,2-三氟乙基(甲基)丙烯酸酯、2,2,2-三氟乙基乙基(甲基)丙烯酸酯、(甲基)丙烯酸四氟丙酯、(甲基)丙烯酸六氟丙酯、(甲基)丙烯酸八氟戊酯、(甲基)丙烯酸十七氟癸酯等)、烷基胺基烷基(甲基)丙烯酸酯(例如(甲基)丙烯酸二甲基胺基乙酯等)等。 Further, examples of the compound having a (meth)acryl fluorenyl group include a cycloalkyl (meth)acrylate (for example, cyclohexyl (meth)acrylate, cyclopentyl (meth)acrylate, etc.), (meth)acrylic acid. Aralkyl esters (such as benzyl (meth) acrylate, etc.), polycyclic (meth) acrylates (such as 2-isodecyl (meth) acrylate, 2-norbornyl methyl (meth) acrylate Ester, 5-northene-2-yl-methyl (meth) acrylate, 3-methyl-2-norbornylmethyl (meth) acrylate, etc.), hydroxyl-containing (meth) acrylate Esters (for example, hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth) acrylate, 2,3-dihydroxypropylmethyl-butyl (methyl) methacrylate, etc.), Alkoxy or phenoxy (meth) acrylates (2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 2-methoxymethoxy Ethyl (meth) acrylate, 3-methoxybutyl (meth) acrylate, ethyl carbitol (meth) acrylate, phenoxyethyl (meth) acrylate, etc.), containing a ring Alkyl (meth) acrylates (for example, glycidyl (meth) acrylate), halogen-containing (meth) acrylates Classes (eg 2,2,2-trifluoroethyl (meth) acrylate, 2,2,2-trifluoroethylethyl (meth) acrylate, tetrafluoropropyl (meth) acrylate, ( Hexafluoropropyl methacrylate, octafluoropentyl (meth)acrylate, heptafluorodecyl (meth)acrylate, etc.), alkylaminoalkyl (meth) acrylate (eg (methyl)) Dimethylaminoethyl acrylate, etc.).
此外,前述以外之具有(甲基)丙烯醯基之化合物可列舉如羥乙基丙烯醯胺、N-羥甲基丙烯醯胺、N-甲氧基甲基丙烯醯胺(SP值22.9)、N-乙氧基甲基丙烯醯胺、(甲基)丙烯醯胺等之含醯胺基單體等。此外,還可列舉如丙烯醯基啉等之含氮單體等。 Further, examples of the compound having a (meth) acrylonitrile group other than the above may, for example, be hydroxyethyl acrylamide, N-methylol acrylamide, N-methoxymethyl acrylamide (SP value 22.9), A guanamine-containing monomer such as N-ethoxymethyl acrylamide or (meth) acrylamide. Acryl sulfhydryl A nitrogen-containing monomer or the like such as a phenyl group.
此外,前述自由基聚合硬化型接著劑之硬化性 成分可例示如具有多數個(甲基)丙烯醯基、乙烯基等聚合性雙鍵之化合物,該化合物亦可作為交聯成分混合至接著劑成分中。會成為該交聯成分之硬化性成分可舉例如三丙二醇二丙烯酸酯、1,9-壬烷二醇二丙烯酸酯、三環癸烷二甲醇二丙烯酸酯、環狀三羥甲基丙烷甲縮醛丙烯酸酯、二烷二醇二丙烯酸酯、EO改質二甘油四丙烯酸酯、ARONIX M-220(東亞合成社製)、LIGHT ACRYLATE 1,9ND-A(共榮社化學社製)、LIGHT ACRYLATE DGE-4A(共榮社化學社製)、LIGHT ACRYLATE DCP-A(共榮社化學社製)、SR-531(Sartomer社製)及CD-536(Sartomer社製)等。此外,可依需要而列舉如各種環氧(甲基)丙烯酸酯、胺甲酸酯(甲基)丙烯酸酯、聚酯(甲基)丙烯酸酯或各種(甲基)丙烯酸酯系單體等。 In addition, the curable component of the radical polymerization-curable adhesive may, for example, be a compound having a polymerizable double bond such as a plurality of (meth)acryl fluorenyl groups or a vinyl group, and the compound may be mixed as a crosslinking component to an adhesive. In the ingredients. Examples of the curable component which will be a component of the crosslinking component include tripropylene glycol diacrylate, 1,9-nonanediol diacrylate, tricyclodecane dimethanol diacrylate, and cyclic trimethylolpropane contraction. Aldehyde acrylate, two Alkylene glycol diacrylate, EO modified diglycerin tetraacrylate, ARONIX M-220 (manufactured by Toagosei Co., Ltd.), LIGHT ACRYLATE 1, 9ND-A (manufactured by Kyoeisha Chemical Co., Ltd.), LIGHT ACRYLATE DGE-4A (total LIGHT ACRYLATE DCP-A (manufactured by Kyoeisha Chemical Co., Ltd.), SR-531 (manufactured by Sartomer Co., Ltd.), and CD-536 (manufactured by Sartomer Co., Ltd.). Further, various epoxy (meth) acrylates, urethane (meth) acrylates, polyester (meth) acrylates, various (meth) acrylate monomers, and the like can be exemplified as needed.
自由基聚合硬化型接著劑含有前述硬化性成分,但除了前述成分以外,可因應硬化之類型來添加自由基聚合起始劑。前述接著劑採用電子線硬化型時,前述接著劑並非特別需要含有自由基聚合起始劑,但使用紫外線硬化型及熱硬化型時,則可使用自由基聚合起始劑。每100重量份之硬化性成分,自由基聚合起始劑之使用量通常為0.1~10重量份程度,且宜為0.5~3重量份。此外,自由基聚合硬化型接著劑亦可視需要而添加以羰基化合物等為代表之光增感劑,其可提高電子線之硬化速度及感度。每100重量份之硬化性成分,光增感劑之使用量通常為0.001~10重 量份程度,且宜為0.01~3重量份。 The radical polymerization hardening type adhesive contains the curable component, but a radical polymerization initiator may be added in addition to the above components depending on the type of curing. When the above-mentioned adhesive is an electron beam curing type, the above-mentioned adhesive is not particularly required to contain a radical polymerization initiator, but when an ultraviolet curing type or a thermosetting type is used, a radical polymerization initiator can be used. The amount of the radical polymerization initiator to be used is usually from 0.1 to 10 parts by weight, and preferably from 0.5 to 3 parts by weight, per 100 parts by weight of the curable component. In addition, a radical sensitizing agent represented by a carbonyl compound or the like may be added as needed, and the curing speed and sensitivity of the electron beam can be improved. The photosensitizer is usually used in an amount of 0.001 to 10 weight per 100 parts by weight of the curable component. The amount of the component is preferably from 0.01 to 3 parts by weight.
陽離子聚合硬化型接著劑之硬化性成分可列舉如具有環氧基或氧呾基之化合物。具有環氧基之化合物只要是分子內具有至少2個環氧基者即不特別受限,可使用一般已知之各種硬化性之環氧化合物。較佳之環氧化合物可舉例如:分子內具有至少2個環氧基與至少1個芳香環之化合物;及,分子內具有至少2個環氧基且其中至少1個環氧基形成在構成脂環式環之相鄰2個碳原子之間的化合物等。 The hardening component of the cationic polymerization hardening type adhesive may, for example, be a compound having an epoxy group or an oxo group. The compound having an epoxy group is not particularly limited as long as it has at least two epoxy groups in the molecule, and various hardening epoxy compounds generally known can be used. Preferred epoxy compounds include, for example, a compound having at least two epoxy groups and at least one aromatic ring in the molecule; and having at least two epoxy groups in the molecule and at least one epoxy group formed in the constituent lipid. a compound or the like between two adjacent carbon atoms of the ring.
此外,欲形成透明硬化型接著劑層時,水系硬化型接著劑可例示如乙烯基聚合物系、明膠系、乙烯系乳膠系、聚胺甲酸酯系、異氰酸酯系、聚酯系及環氧系等。此等水系接著劑所構成之接著劑層可以水溶液之塗佈乾燥層等形式來形成,調製該水溶液時,亦可依需要添加交聯劑或其他添加劑以及酸等之催化劑。 In addition, when the transparent hardening type adhesive layer is to be formed, examples of the water-based curing adhesive include vinyl polymer, gelatin, vinyl latex, polyurethane, isocyanate, polyester, and epoxy. Department and so on. The adhesive layer formed of these water-based adhesives can be formed as a coating dry layer of an aqueous solution or the like. When the aqueous solution is prepared, a crosslinking agent or other additives and a catalyst such as an acid can be added as needed.
前述水系接著劑宜使用含有乙烯基聚合物之接著劑等,且乙烯基聚合物以聚乙烯醇系樹脂為佳。又,從可使耐久性提升之觀點來看,以含有具乙醯乙醯基之聚乙烯醇系樹脂作為聚乙烯醇系樹脂的接著劑更佳。此外,作為可摻合至聚乙烯醇系樹脂中之交聯劑,可適用具有2個以上與聚乙烯醇系樹脂具反應性之官能基的化合物。可舉例如:硼酸或硼砂、羧酸化合物、烷基二胺類;異氰酸酯類;環氧類;單醛類;二醛類;胺基-甲醛樹脂;以及,二價金屬或三價金屬之鹽及其氧化物。 The water-based adhesive is preferably an adhesive containing a vinyl polymer or the like, and the vinyl polymer is preferably a polyvinyl alcohol-based resin. Moreover, from the viewpoint of improving durability, it is more preferable to use a polyvinyl alcohol-based resin having an ethylene glycol group as a binder of a polyvinyl alcohol-based resin. Further, as the crosslinking agent which can be blended into the polyvinyl alcohol-based resin, a compound having two or more functional groups reactive with the polyvinyl alcohol-based resin can be used. For example, boric acid or borax, a carboxylic acid compound, an alkyl diamine; an isocyanate; an epoxy; a monoaldehyde; a dialdehyde; an amine-formaldehyde resin; and a salt of a divalent metal or a trivalent metal. And its oxides.
若有必要,形成前述硬化型接著劑層之接著劑 亦可適當地含有添加劑。添加劑之例可列舉如:矽烷偶合劑、鈦偶合劑等之偶合劑、以烷氧乙烷為代表之接著促進劑、用以使與透明保護薄膜之濡濕性提升的添加劑、以丙烯醯氧基化合物及烴系(天然、合成樹脂)等作為代表,用以提高機械強度及加工性等之添加劑、紫外線吸収劑、老化防止劑、染料、加工輔劑、離子捕捉劑、氧化防止劑、增黏劑、充填劑(金屬化合物填料以外)、可塑劑、調平劑、發泡抑制劑、帶電防止劑、耐熱安定劑、耐水解安定劑等之安定劑等。 If necessary, form an adhesive for the hardened adhesive layer Additives may also be suitably included. Examples of the additive include a coupling agent such as a decane coupling agent and a titanium coupling agent, an adhesion promoter represented by an alkoxyethane, an additive for improving the wettability with a transparent protective film, and an acryloxy group. Compounds, hydrocarbons (natural, synthetic resins), etc., additives for improving mechanical strength and processability, ultraviolet absorbers, aging inhibitors, dyes, processing aids, ion scavengers, oxidation inhibitors, and viscosity-increasing Agents, fillers (other than metal compound fillers), plasticizers, leveling agents, foaming inhibitors, charge inhibitors, heat stabilizers, stabilizers such as hydrolysis stabilizers, and the like.
接著劑之塗佈方式可依接著劑黏度及目的厚來適當選擇。塗佈方式之例可舉例如:反向塗佈機、凹版塗佈機(直接、反向或間接)、棒反向塗佈機(bar-reverse coater)、輥塗機、模塗機、棒塗機及桿塗機等。除此之外,塗佈可適當使用浸漬方式等之方式。 The coating method of the subsequent agent can be based on the viscosity of the adhesive and the thickness of the target. Come to the appropriate choice. Examples of the coating method include a reverse coater, a gravure coater (direct, reverse or indirect), a bar-reverse coater, a roll coater, a die coater, and a rod. Coating machine and rod coating machine. In addition to this, the coating can be suitably used in the form of a dipping method or the like.
此外,前述透明硬化型接著劑層之厚度宜為0.01μm以上且小於50μm。更宜為0.1μm以上且小於5μm,0.3μm以上且小於4μm則更佳。 Further, the thickness of the transparent curable adhesive layer is preferably 0.01 μm or more and less than 50 μm. More preferably, it is 0.1 μm or more and less than 5 μm, and more preferably 0.3 μm or more and less than 4 μm.
此外,圖1所載之實施形態係顯示第1透明薄膜11與第2透明薄膜14之間配置有透明硬化型接著劑層13之例,但亦可配置黏著劑層來取代透明硬化型接著劑層13。黏著劑層只要是具有透明性者即可不特別受限地使用。具體舉例來說,可適度地選擇並使用以下述聚合物來作為基礎聚合物者:丙烯酸系聚合物、聚矽氧系聚合物、聚酯、聚胺基甲酸酯、聚醯胺、聚乙烯醚、乙酸乙烯酯/氯乙烯共 聚物、改質聚烯烴、環氧系、氟系、天然橡膠、合成橡膠等之橡膠系等之聚合物。其中,從光學透明性優異、顯示出適度濡濕性、凝集性及接著性等之黏著特性且亦具有優異耐候性及耐熱性等之觀點來看,尤以丙烯酸系黏著劑適宜使用。 In addition, the embodiment shown in FIG. 1 shows an example in which the transparent curing type adhesive layer 13 is disposed between the first transparent film 11 and the second transparent film 14, but an adhesive layer may be disposed instead of the transparent curing type adhesive. Layer 13. The adhesive layer can be used without particular limitation as long as it has transparency. Specifically, for example, a polymer having the following polymers as a base polymer can be appropriately selected and used: an acrylic polymer, a polyoxymethylene polymer, a polyester, a polyurethane, a polyamide, a polyethylene. Ether, vinyl acetate / vinyl chloride Polymers such as rubbers such as polymers, modified polyolefins, epoxy resins, fluorine resins, natural rubbers, and synthetic rubbers. Among them, an acrylic adhesive is particularly preferably used from the viewpoint of excellent optical transparency, adhesion properties such as moderate wettability, cohesiveness, and adhesion, and excellent weather resistance and heat resistance.
依黏著劑層構成材料之黏著劑種類而定,也有可能藉由使用適當之黏著用底塗劑來提高與基材之錨著力。因此,使用此種黏著劑時,第1透明薄膜11宜使用黏著用底塗劑。 Depending on the type of adhesive of the adhesive layer constituting material, it is also possible to increase the anchoring force with the substrate by using a suitable adhesive primer. Therefore, when such an adhesive is used, it is preferable to use an adhesive primer for the first transparent film 11.
前述黏著劑層可因應基礎聚合物而含有交聯劑。此外,黏著劑層也可依需要而含有諸如天然物或合成物之樹脂類、玻璃纖維或玻璃珠、金屬粉或其他無機粉末等所構成之充填劑、顏料、著色劑、氧化防止劑等適當之添加劑。此外,亦可使其含有透明微粒子而製成賦有光擴散性之黏著劑層3。 The aforementioned adhesive layer may contain a crosslinking agent in response to the base polymer. Further, the adhesive layer may contain a filler such as a resin such as a natural product or a composite, a glass fiber or a glass bead, a metal powder or other inorganic powder, a filler, a pigment, a colorant, an oxidation preventive agent, etc. as needed. Additives. Further, it may be made to contain transparent fine particles to form a light diffusing adhesive layer 3.
前述黏著劑層通常以黏著劑溶液之形式來使用,該黏著劑溶液係使基礎聚合物或其組成物溶解或分散於溶劑而成者,固體濃度為10~50重量%程度。前述溶劑可因應黏著劑種類而適當地選擇並使用如甲苯或乙酸乙酯等有機溶劑或水等。 The above-mentioned adhesive layer is usually used in the form of an adhesive solution which is obtained by dissolving or dispersing a base polymer or a composition thereof in a solvent, and has a solid concentration of about 10 to 50% by weight. The solvent may be appropriately selected depending on the kind of the adhesive, and an organic solvent such as toluene or ethyl acetate or water or the like may be used.
此外,前述黏著劑層之厚度宜為0.01μm以上且小於50μm。更宜為1μm以上且小於30μm,以3μm以上且小於25μm更佳。 Further, the thickness of the above-mentioned adhesive layer is preferably 0.01 μm or more and less than 50 μm. More preferably, it is 1 μm or more and less than 30 μm, and more preferably 3 μm or more and less than 25 μm.
[第2透明薄膜] [2nd transparent film]
本發明之透明導電性薄膜10之第2透明薄膜14係積層於透明硬化型接著劑層13之第1透明薄膜11的相反側上。第2透明薄膜14之厚度t3宜較第1透明薄膜11之厚度t1更厚。且宜為1.5倍~6倍,更宜為2倍~6倍,尤宜為3倍~5倍。第2透明薄膜14之厚度t3若薄於第1透明薄膜11之厚度t1的1.5倍,透明導電性薄膜10之耐收縮性不足,有難以抑制波紋發生之虞。第2透明薄膜14之厚度t3若超過第1透明薄膜11之厚度t1的6倍,則透明導電性薄膜10之厚度t變得過厚,透明度有降低之虞。或是厚度變得過大而有難以安裝到觸控面板等之疑慮。若考慮第1透明薄膜11之厚度t1與上述倍率,第2透明薄膜14之厚度t3宜為15μm~200μm,更宜為45μm~150μm。本發明之透明導電性薄膜10藉由將第2透明薄膜14之厚度t3控制在上述範圍內,可提高耐收縮性而減少波紋。再者,若將本發明之透明導電性薄膜10用作電容式觸控面板之上部電極,並將未圖示之下部電極積層於透明導電性薄膜10之下面時,可使電極之間隔適切地擴張而使觸控感度良好。 The second transparent film 14 of the transparent conductive film 10 of the present invention is laminated on the opposite side of the first transparent film 11 of the transparent curing type adhesive layer 13. The thickness t3 of the second transparent film 14 is preferably thicker than the thickness t1 of the first transparent film 11. It should be 1.5 times to 6 times, more preferably 2 times to 6 times, and particularly preferably 3 times to 5 times. When the thickness t3 of the second transparent film 14 is thinner than 1.5 times the thickness t1 of the first transparent film 11, the shrinkage resistance of the transparent conductive film 10 is insufficient, and it is difficult to suppress the occurrence of ripples. When the thickness t3 of the second transparent film 14 exceeds 6 times the thickness t1 of the first transparent film 11, the thickness t of the transparent conductive film 10 becomes too thick, and the transparency is lowered. Or the thickness becomes too large and it is difficult to mount it on the touch panel. In consideration of the thickness t1 of the first transparent film 11 and the above magnification, the thickness t3 of the second transparent film 14 is preferably 15 μm to 200 μm, more preferably 45 μm to 150 μm. In the transparent conductive film 10 of the present invention, by controlling the thickness t3 of the second transparent film 14 within the above range, the shrinkage resistance can be improved and the waviness can be reduced. Further, when the transparent conductive film 10 of the present invention is used as an upper electrode of a capacitive touch panel, and a lower electrode (not shown) is laminated under the transparent conductive film 10, the interval between the electrodes can be appropriately adjusted. The expansion makes the touch feel good.
形成第2透明薄膜14之材料宜使用透明性與耐熱性優異之材料。形成第2透明薄膜14之材料可舉例如聚對酞酸乙二酯、聚環烯烴或聚碳酸酯。第2透明薄膜14亦可在其表面(單面或二面)上設有未圖示之易接著層,或用來賦予耐擦傷性之硬塗層(未圖示)等。易接著層、硬塗層與第1透明薄膜11之易接著層、硬塗層相同。 As the material for forming the second transparent film 14, a material excellent in transparency and heat resistance is preferably used. The material for forming the second transparent film 14 may, for example, be polyethylene terephthalate, polycycloolefin or polycarbonate. The second transparent film 14 may be provided with an easy-to-attach layer (not shown) or a hard coat layer (not shown) for imparting scratch resistance on the surface (single or both sides). The easy-adhesion layer and the hard coat layer are the same as the easy-adhesion layer and the hard coat layer of the first transparent film 11.
本發明之特徵在於,第2透明薄膜之薄膜長向 (MD)及薄膜幅寬方向(TD)的熱收縮率(140℃、90分鐘)均在0.4%以下之點。前述熱收縮率係將第2透明薄膜單片在140℃下加熱90分鐘後測得之值。為了更有效地防止透明導電性薄膜之波紋,MD與TD之熱收縮率(140℃、90分鐘)宜均在0.3%以下。 The invention is characterized in that the film length of the second transparent film (MD) and the film shrinkage direction (TD) have a heat shrinkage ratio (140 ° C, 90 minutes) of 0.4% or less. The heat shrinkage ratio is a value measured by heating a single sheet of the second transparent film at 140 ° C for 90 minutes. In order to more effectively prevent the corrugation of the transparent conductive film, the heat shrinkage ratio (140 ° C, 90 minutes) of MD and TD is preferably 0.3% or less.
[第二透明導電層] [Second transparent conductive layer]
此外,於第2透明薄膜中,可在未設有透明硬化型接著劑層或黏著劑層之另一面上設置第2透明導電層。第2透明導電層可利用與第1透明導電層相同之方法來形成。此外,第2透明導電層之厚度可採用與第1透明導電層之厚度範囲同樣之範圍。 Further, in the second transparent film, the second transparent conductive layer may be provided on the other surface on which the transparent curing type adhesive layer or the adhesive layer is not provided. The second transparent conductive layer can be formed by the same method as the first transparent conductive layer. Further, the thickness of the second transparent conductive layer may be the same as the thickness of the first transparent conductive layer.
雖然圖1顯示了用來顯示未圖案化之透明導電性薄膜之一例的俯視圖及截面示意圖,但將本發明之透明導電性薄膜用於電容式觸控面板等時,舉例來說,透明導電性薄膜之第1透明導電層會如圖2所示般圖案化。經圖案化之透明導電層12可作為檢測觸控位置用之感測器來使用。經圖案化之透明導電層12通常會與形成在第1透明薄膜11周邊部之拉繞配線(未圖示)電性連接,拉繞配線則與控制IC(未圖示)連接。透明導電層12之圖案形狀為任意形狀,諸如圖2所示般之直條狀或是未圖示之菱形等。 1 shows a top view and a cross-sectional view showing an example of a non-patterned transparent conductive film, but when the transparent conductive film of the present invention is used for a capacitive touch panel or the like, for example, transparent conductivity The first transparent conductive layer of the film is patterned as shown in FIG. The patterned transparent conductive layer 12 can be used as a sensor for detecting a touch position. The patterned transparent conductive layer 12 is usually electrically connected to a drawn wiring (not shown) formed on the peripheral portion of the first transparent film 11, and the drawn wiring is connected to a control IC (not shown). The pattern shape of the transparent conductive layer 12 is any shape, such as a straight strip as shown in FIG. 2 or a diamond shape not shown.
經圖案化之透明導電層12之高度(厚度)與未圖案化之透明導電層12A同樣以10nm~100nm為宜,更宜為10nm~50nm。經圖案化之透明導電層12舉例來說係由銦錫氧化物(ITO:Indium Tin Oxide)、銦鋅氧化物或氧化銦-氧 化鋅複合氧化物所形成,且可在第1透明薄膜11上以諸如濺鍍法或真空蒸鍍法形成未圖案化之透明導電層12A後,於透明導電層表面形成所欲圖案之光阻,再利用諸如濕式蝕刻法來進行。利用濕式蝕刻法去除透明導電層12之一部分以進行圖案化時,以用以形成圖案之光罩覆蓋透明導電層12之一部分(圖案形成部),再將透明導電層之未被光罩覆蓋的部分暴露於蝕刻劑中藉此除去。如前述,由於透明導電層12會使用ITO或ATO等之導電性金屬氧化物,蝕刻劑可適用酸。酸可舉例如氯化氫、溴化氫、硫酸、硝酸、磷酸等之無機酸、乙酸等之有機酸及其等之混合物以及其等之水溶液。 The height (thickness) of the patterned transparent conductive layer 12 is preferably 10 nm to 100 nm, more preferably 10 nm to 50 nm, as in the unpatterned transparent conductive layer 12A. The patterned transparent conductive layer 12 is exemplified by indium tin oxide (ITO: Indium Tin Oxide), indium zinc oxide or indium oxide-oxygen. Formed by the zinc composite oxide, and the unpatterned transparent conductive layer 12A is formed on the first transparent film 11 by, for example, sputtering or vacuum evaporation, and a desired pattern of photoresist is formed on the surface of the transparent conductive layer. It is then carried out using, for example, a wet etching method. When a portion of the transparent conductive layer 12 is removed by wet etching for patterning, a portion of the transparent conductive layer 12 (pattern forming portion) is covered with a mask for pattern formation, and the transparent conductive layer is not covered by the mask. The portion is exposed to the etchant thereby removed. As described above, since the transparent conductive layer 12 uses a conductive metal oxide such as ITO or ATO, the etchant can be applied with an acid. The acid may, for example, be an inorganic acid such as hydrogen chloride, hydrogen bromide, sulfuric acid, nitric acid or phosphoric acid, an organic acid such as acetic acid or the like, or a mixture thereof, or the like.
進一步來說,本發明之透明導電性薄膜可進行加熱處理而使第1及/或第2透明導電體層結晶化。透明導電層之結晶化無論是在使透明導電層圖案化之前或之後均可進行。此外,以濕式蝕刻法使透明導電層圖案化時,若在蝕刻前進行透明導電層之結晶化,有時會有難以蝕刻的情況。因此,透明導電層之結晶化宜在使透明導電層圖案化後進行。 Further, the transparent conductive film of the present invention can be subjected to heat treatment to crystallize the first and/or second transparent conductor layers. The crystallization of the transparent conductive layer can be performed either before or after patterning the transparent conductive layer. Further, when the transparent conductive layer is patterned by the wet etching method, if the transparent conductive layer is crystallized before the etching, it may be difficult to etch. Therefore, the crystallization of the transparent conductive layer is preferably performed after patterning the transparent conductive layer.
[熱處理] [heat treatment]
透明導電層如上述般圖案化後,透明導電性薄膜會供予熱處理步驟。熱處理可列舉如:將已用於圖案化之蝕刻劑以水等之洗淨液洗淨後,用以使洗淨液乾燥之加熱;用以使非晶質之透明導電体層結晶化的加熱;形成用以使業經圖案化之透明導電體層與IC等之控制機構作電性連接之 圖案配線時,用以乾燥銀膏等之加熱;及,組裝與加工觸控面板時之加熱等。雖然可能因上述熱處理而使透明導電性薄膜發生波紋的可能性提高,但在本發明中,藉由令第2透明薄膜之薄膜手向(MD)與薄膜幅寬方向(TD)之熱收縮率(140℃、90分鐘)均在0.4%以下,可有效防止波紋發生。 After the transparent conductive layer is patterned as described above, the transparent conductive film is supplied to the heat treatment step. The heat treatment may be, for example, heating of the etchant used for patterning after washing with water or the like, heating for drying the cleaning liquid, and heating for crystallizing the amorphous transparent conductor layer. Forming a transparent conductor layer for patterning and electrically connecting to a control mechanism of an IC or the like In the case of pattern wiring, heating for drying silver paste or the like; and heating for assembling and processing the touch panel. Although the possibility of corrugation of the transparent conductive film may be improved by the above heat treatment, in the present invention, the film shrinkage (MD) of the second transparent film and the film shrinkage direction (TD) are thermally contracted. (140 ° C, 90 minutes) are below 0.4%, which can effectively prevent the occurrence of ripples.
[製造方法] [Production method]
茲說明本發明之透明導電性薄膜10之製造方法之一例。首先,以濺鍍法使未圖案化之透明導電層12A成膜於厚度15μm~75μm之第1透明薄膜11之單面上。接著,於第1透明薄膜11中與透明導電層12A相反側的面上,以0.01μm以上且小於10μm之厚度來塗佈紫外線硬化型接著劑,貼合第2透明薄膜14。第2透明薄膜14之厚度宜較第1透明薄膜11之厚度更厚。其次,從第2透明薄膜14之側照射紫外線,使紫外線硬化型接著劑硬化。接著,使所欲圖案之光阻形成於未圖案化之透明導電層12A表面。再接著將未圖案化之透明導電層12A浸漬於鹽酸中,去除不要之透明導電體,獲得業己圖案化之所欲透明導電層12。 An example of a method of producing the transparent conductive film 10 of the present invention will be described. First, the unpatterned transparent conductive layer 12A is formed on one surface of the first transparent film 11 having a thickness of 15 μm to 75 μm by sputtering. Then, on the surface of the first transparent film 11 opposite to the transparent conductive layer 12A, an ultraviolet curable adhesive is applied to a thickness of 0.01 μm or more and less than 10 μm, and the second transparent film 14 is bonded. The thickness of the second transparent film 14 is preferably thicker than the thickness of the first transparent film 11. Next, ultraviolet rays are irradiated from the side of the second transparent film 14 to cure the ultraviolet curable adhesive. Next, a photoresist of the desired pattern is formed on the surface of the unpatterned transparent conductive layer 12A. Then, the unpatterned transparent conductive layer 12A is immersed in hydrochloric acid to remove the unnecessary transparent conductor, thereby obtaining the desired transparent conductive layer 12 which has been patterned.
若按照本發明之透明導電性薄膜10之製造方法,由於使透明導電體層成膜時其基底僅有較薄之第1透明薄膜11,源自基底之揮發成分量較少。因此,透明導電體層之表面阻抗值縮小且不良率也降低。又,形成透明導電圖案12時,由於積層了較厚且熱收縮率較低之第2透明薄膜14,耐收縮性提升,可抑制透明導電性薄膜10之波紋發生。 According to the method for producing the transparent conductive film 10 of the present invention, since the transparent conductive layer is formed into a film, the substrate has only a thin first transparent film 11, and the amount of volatile components derived from the substrate is small. Therefore, the surface resistance value of the transparent conductor layer is reduced and the defect rate is also lowered. Further, when the transparent conductive pattern 12 is formed, the second transparent film 14 having a relatively large thickness and a low heat shrinkage ratio is formed, and the shrinkage resistance is improved, and generation of ripples in the transparent conductive film 10 can be suppressed.
以下,使用實施例就本發明作詳盡說明,但本發明在未超出要旨之前提下,不受以下實施例所侷限。此外,在各例中,份及%均為重量基準。 In the following, the present invention will be described in detail by way of examples, but the invention is not to be construed as limited. Further, in each of the examples, the parts and % are based on the weight.
(活性能量線硬化型接著劑組成物之調製) (Modulation of active energy ray-curable adhesive composition)
將羥乙基丙烯醯胺(興人社製)30份、丙烯酸甲酯(日本觸媒社製)30份、三丙二醇二丙烯酸酯(商品名:ARONIX M-220,東亞合成社製)40份及2-甲基-1-(4-甲基硫苯基)-2-啉基丙烷-1-酮(商品名:IRGACURE 907,BASF社製)1.5份予以混合,於50℃下攪拌1小時,製得活性能量線硬化型接著劑組成物。 30 parts of hydroxyethyl acrylamide (manufactured by Xingren Co., Ltd.), 30 parts of methyl acrylate (manufactured by Nippon Shokubai Co., Ltd.), and tripropylene glycol diacrylate (trade name: ARONIX M-220, manufactured by Toagosei Co., Ltd.) 40 parts And 2-methyl-1-(4-methylthiophenyl)-2- 1.5 parts of morphyl propan-1-one (trade name: IRGACURE 907, manufactured by BASF Corporation) was mixed, and the mixture was stirred at 50 ° C for 1 hour to obtain an active energy ray-curable adhesive composition.
使用設有氧化銦97重量%與氧化錫3重量%之銦錫氧化物燒結體標靶的濺鍍裝置,於聚對酞酸乙二酯薄膜(第1透明薄膜:140℃、90分鐘之TD熱收縮率0.35%,MD熱收縮率0.25%)之單面上形成銦錫氧化物(ITO:Indium Tin Oxide)層。聚對酞酸乙二酯薄膜之厚度為25μm,銦錫氧化物層之厚度為22nm。 Using a sputtering device equipped with an indium tin oxide sintered body target of 97% by weight of indium oxide and 3% by weight of tin oxide, in a polyethylene terephthalate film (first transparent film: 140 ° C, 90 minutes TD) An indium tin oxide (ITO: Indium Tin Oxide) layer was formed on one surface of a heat shrinkage ratio of 0.35% and a MD heat shrinkage rate of 0.25%. The thickness of the polyethylene terephthalate film was 25 μm, and the thickness of the indium tin oxide layer was 22 nm.
接著,使用MCD塗佈機(富士機械社製)(腔室形狀:蜂巢狀,凹版輥之線數:1000條/inch,旋轉速度140%/對線速),以使硬化後之厚度成為1μm的方式,將前述活性能量線硬化型接著劑組成物塗佈於聚對酞酸乙二酯薄膜之銦錫氧化物層的相反側的面上,貼合聚對酞酸乙二酯薄膜(第2透明薄膜:140℃、90分之TD熱收縮率0.35%、MD熱收縮率0.30%)。從第2透明薄膜側照射高壓水銀燈之紫外線(波 長365nm),使接著劑硬化而製得透明導電性薄膜之積層體。 Next, an MCD coater (manufactured by Fuji Machinery Co., Ltd.) (cavity shape: honeycomb shape, number of gravure rolls: 1000 pieces/inch, rotation speed: 140%/pair line speed) was used so that the thickness after hardening became 1 μm. The active energy ray-curable adhesive composition is applied to the opposite side of the indium tin oxide layer of the polyethylene terephthalate film, and the polyethylene terephthalate film is bonded. 2 transparent film: 140 ° C, 90 minutes TD heat shrinkage rate of 0.35%, MD heat shrinkage rate of 0.30%). Irradiation of ultraviolet light from a high-pressure mercury lamp from the side of the second transparent film 365 nm in length, the adhesive is cured to obtain a laminate of a transparent conductive film.
膜厚使用膜厚計(Peacock社製數位度盤規DG-205)測定。 The film thickness was measured using a film thickness meter (Digital Gauge Disc DG-205, manufactured by Peacock Co., Ltd.).
[實施例2~14、比較例1、2] [Examples 2 to 14, Comparative Examples 1, 2]
除了將第1透明薄膜之厚度與140℃、90分鐘之TD熱收縮率及MD熱收縮率、第2透明薄膜之厚度與140℃、90分鐘之TD熱收縮率及MD熱收縮率變更為表1所載者以外,利用與實施例1同樣之方法製造透明導電性薄膜。此外,實施例7-12、14及比較例2則進一步設置以下述黏著劑組成物作為原料之黏著劑層來取代接著劑層。此外,實施例13及14係在第2透明薄膜中與透明硬化型接著劑層或黏著劑層相反側之面上進一步設置第2透明導電層(ITO層,厚度22nm)。 In addition to changing the thickness of the first transparent film to 140 ° C, 90 minutes of TD heat shrinkage rate and MD heat shrinkage rate, thickness of the second transparent film, 140 ° C, 90 minutes of TD heat shrinkage rate and MD heat shrinkage rate are changed to the table A transparent conductive film was produced in the same manner as in Example 1 except for the one contained in 1. Further, in Examples 7-12, 14 and Comparative Example 2, an adhesive layer using the following adhesive composition as a raw material was further provided instead of the adhesive layer. Further, in Examples 13 and 14, a second transparent conductive layer (ITO layer, thickness: 22 nm) was further provided on the surface of the second transparent film opposite to the transparent curing type adhesive layer or the adhesive layer.
(黏著劑組成物之調製) (modulation of the adhesive composition)
於設有攪拌葉、溫度計、氮氣導入管及冷卻器之4口燒瓶中裝入丙烯酸正丁酯93.5重量份、丙烯醯基啉4重量份、丙烯酸2重量份、4-羥丁基丙烯酸酯0.5重量份、用作聚合起始劑之2,2’-偶氮二異丁腈0.1重量份及乙酸乙酯200重量份,一邊緩緩攪拌一邊導入氮氣,待充分進行氮置換後,使燒瓶內之液溫保持在55℃附近,進行15小時聚合反應,調製出丙烯酸聚合物溶液。上述丙烯酸系聚合物之重量平均分子量為189萬。 93.5 parts by weight of n-butyl acrylate and a acrylonitrile group were placed in a 4-neck flask equipped with a stirring blade, a thermometer, a nitrogen introduction tube and a cooler. 4 parts by weight of porphyrin, 2 parts by weight of acrylic acid, 0.5 parts by weight of 4-hydroxybutyl acrylate, 0.1 parts by weight of 2,2'-azobisisobutyronitrile as a polymerization initiator, and 200 parts by weight of ethyl acetate. Nitrogen gas was introduced while stirring slowly, and after the nitrogen substitution was sufficiently performed, the liquid temperature in the flask was maintained at around 55 ° C, and polymerization reaction was carried out for 15 hours to prepare an acrylic polymer solution. The weight average molecular weight of the above acrylic polymer was 1.89 million.
相對於上述丙烯酸系聚合物溶液之固體成分100重量 份,調製出摻合有交聯劑之過氧化二苯甲醯(1分鐘半衰期:130℃)0.3重量份、及由三羥甲基丙烷之六亞甲基二異氰酸酯加成物所構成之聚異氰酸酯系交聯劑(三井化學聚氨酯社製,Takenate D160N)0.1重量份的丙烯酸系黏著劑溶液。 100 weight of solid component relative to the above acrylic polymer solution a mixture of 0.3 parts by weight of diphenylguanidinium peroxide (1 minute half-life: 130 ° C) blended with a crosslinking agent, and a hexamethylene diisocyanate adduct of trimethylolpropane 0.1 part by weight of an acrylic adhesive solution of an isocyanate type crosslinking agent (Takenate D160N, manufactured by Mitsui Chemicals, Inc.).
接著,將上述丙烯酸系黏著劑溶液塗佈於第2透明薄膜之單面上,於150℃下進行乾燥3分鐘,形成乾燥後厚度為5μm之黏著劑層,與第1透明薄膜貼合。 Next, the acrylic pressure-sensitive adhesive solution was applied onto one surface of the second transparent film, and dried at 150 ° C for 3 minutes to form an adhesive layer having a thickness of 5 μm after drying, and bonded to the first transparent film.
<波紋之測定方法> <Method for measuring ripples>
於140℃、90分鐘條件下將實施例1~14及比較例1~2所得透明導電性薄膜之積層體進行加熱處理,使銦錫氧化物層結晶化。其次,於透明導電体層表面形成所欲圖案之光阻。接著,將透明導電體層浸漬於鹽酸,去除不要之透明導電體層(蝕刻步驟)。再接著使其乾燥140℃-30分鐘,形成直條狀之透明電極圖案。評估蝕刻步驟後所得透明導電性薄膜中具有透明電極圖案之部分與不具有圖案之部分的波紋(高低差)。 The laminate of the transparent conductive films obtained in Examples 1 to 14 and Comparative Examples 1 and 2 was heat-treated at 140 ° C for 90 minutes to crystallize the indium tin oxide layer. Next, a photoresist of a desired pattern is formed on the surface of the transparent conductor layer. Next, the transparent conductor layer is immersed in hydrochloric acid to remove the unnecessary transparent conductor layer (etching step). Then, it was dried at 140 ° C for 30 minutes to form a straight strip-shaped transparent electrode pattern. The corrugation (height difference) of the portion having the transparent electrode pattern and the portion having no pattern in the transparent conductive film obtained after the etching step was evaluated.
波紋(高低差)係使用光學式表面輪廓儀(Veeco Instruments社製Optical Profilometer NT3000)測得。 The corrugation (height difference) was measured using an optical surface profiler (Optical Profilometer NT3000 manufactured by Veeco Instruments).
高低差為1.0μm以下時,意味著波紋獲得防止而甚良好。 When the height difference is 1.0 μm or less, it means that the corrugation is prevented and is very good.
10‧‧‧透明導電性薄膜 10‧‧‧Transparent conductive film
11‧‧‧第1透明薄膜 11‧‧‧1st transparent film
12A‧‧‧未經圖案化之透明導電層 12A‧‧‧Unpatterned transparent conductive layer
13‧‧‧透明硬化型接著劑層或黏著劑層 13‧‧‧Transparent hardening adhesive layer or adhesive layer
14‧‧‧第2透明薄膜 14‧‧‧2nd transparent film
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