TW201441100A - Aseptically sterilized closure - Google Patents
Aseptically sterilized closure Download PDFInfo
- Publication number
- TW201441100A TW201441100A TW102144468A TW102144468A TW201441100A TW 201441100 A TW201441100 A TW 201441100A TW 102144468 A TW102144468 A TW 102144468A TW 102144468 A TW102144468 A TW 102144468A TW 201441100 A TW201441100 A TW 201441100A
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- TW
- Taiwan
- Prior art keywords
- package
- container
- sealing disk
- torque ring
- ring
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D41/00—Caps, e.g. crown caps or crown seals, i.e. members having parts arranged for engagement with the external periphery of a neck or wall defining a pouring opening or discharge aperture; Protective cap-like covers for closure members, e.g. decorative covers of metal foil or paper
- B65D41/32—Caps or cap-like covers with lines of weakness, tearing-strips, tags, or like opening or removal devices, e.g. to facilitate formation of pouring openings
- B65D41/34—Threaded or like caps or cap-like covers provided with tamper elements formed in, or attached to, the closure skirt
- B65D41/3404—Threaded or like caps or cap-like covers provided with tamper elements formed in, or attached to, the closure skirt with ratchet-and-pawl mechanism between the container and the closure skirt or the tamper element
- B65D41/3409—Threaded or like caps or cap-like covers provided with tamper elements formed in, or attached to, the closure skirt with ratchet-and-pawl mechanism between the container and the closure skirt or the tamper element the tamper element being integrally connected to the closure by means of bridges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
- B65B55/10—Sterilising wrappers or receptacles prior to, or during, packaging by liquids or gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/12—Sterilising contents prior to, or during, packaging
- B65B55/14—Sterilising contents prior to, or during, packaging by heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D51/00—Closures not otherwise provided for
- B65D51/14—Rigid discs or spherical members adapted to be held in sealing engagement with mouth of container, e.g. closure plates for preserving jars
- B65D51/145—Rigid discs or spherical members adapted to be held in sealing engagement with mouth of container, e.g. closure plates for preserving jars by means of an additional element connected directly to the container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/003—Pretreatment of caps, e.g. cleaning, steaming, heating or sterilizing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0073—Sterilising, aseptic filling and closing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/003—Filling medical containers such as ampoules, vials, syringes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/0066—Devices particularly adapted for container closing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packages (AREA)
- Closures For Containers (AREA)
Abstract
Description
本發明係關於用於一產品容器之一封裝及消毒方法。封裝、產品容器及方法係主要被用於飲料產品、營養產品及藥用產品。在一些封裝及容器設計中介於封裝及容器之間提供有一氣密密封。密封容器接著可經受蒸餾消毒條件,在此期間氣密密封必須經受得住產品及容器之消毒。在某些情況下期望以諸如聚丙烯、高密度聚乙烯及聚對苯二甲酸酯之塑膠製造產品封裝及容器。配合蒸餾消毒程序使用之塑膠封裝及容器之一問題為在蒸餾條件期間之熱能可能會損壞塑膠或使其變形,導致在實現及維持一適當氣密密封中之問題。因此,期望提供用於一容器及一消毒程序(其中維持容器及封裝之結構完整性)之一封裝,同時提供一氣密密封且允許在意欲使用產品時可較易於打開容器。 This invention relates to a method of packaging and disinfecting a container for use in a product. Packaging, product containers and methods are mainly used in beverage products, nutritional products and pharmaceutical products. A hermetic seal is provided between the package and the container in some package and container designs. The sealed container can then be subjected to distillation sterilization conditions during which the hermetic seal must withstand sterilization of the product and container. In some cases it is desirable to make product packages and containers from plastics such as polypropylene, high density polyethylene, and polyterephthalate. One problem with plastic packaging and containers used in conjunction with the distillation sterilization process is that thermal energy during distillation conditions can damage or deform the plastic, causing problems in achieving and maintaining a properly hermetic seal. Accordingly, it is desirable to provide a package for a container and a sterilization process in which the structural integrity of the container and package is maintained, while providing a hermetic seal and allowing for easier opening of the container when the product is intended for use.
儘管已製造及使用諸多用於容器之封裝及用於消毒該等封裝及容器之方法,據信在本案發明人之前尚無人作出或使用如本文所描述之本發明。 Although a number of packages for containers and methods for sterilizing such packages and containers have been made and used, it is believed that the present invention has not been made or used prior to the present inventors.
100‧‧‧封裝 100‧‧‧Package
101‧‧‧扭矩環 101‧‧‧ Torque ring
102‧‧‧頂部部分 102‧‧‧Top part
103‧‧‧密封盤 103‧‧‧ Sealing plate
104‧‧‧底部部分 104‧‧‧ bottom part
106‧‧‧鎖定環 106‧‧‧Locking ring
108‧‧‧棘輪部分 108‧‧‧ratchet section
110‧‧‧齒 110‧‧‧ teeth
112‧‧‧內表面 112‧‧‧ inner surface
114‧‧‧活動鉸鏈 114‧‧‧ activities hinge
116‧‧‧握持表面 116‧‧‧ Holding surface
118‧‧‧圓形唇緣 118‧‧‧round lip
120‧‧‧凸部 120‧‧‧ convex
122‧‧‧內部表面 122‧‧‧Internal surface
124‧‧‧螺紋 124‧‧‧ thread
126‧‧‧凸緣 126‧‧‧Flange
128‧‧‧彎曲凹槽 128‧‧‧Bending groove
130‧‧‧圓形唇緣 130‧‧‧round lip
132‧‧‧密封盤之下側邊緣 132‧‧‧The lower edge of the sealing disk
134‧‧‧墊片 134‧‧‧shims
136‧‧‧圓形環 136‧‧‧Circular ring
138‧‧‧中心表面 138‧‧‧ center surface
140‧‧‧塗層 140‧‧‧Coating
200‧‧‧容器 200‧‧‧ container
202‧‧‧螺紋頸 202‧‧‧Thread neck
204‧‧‧中間凸緣 204‧‧‧Intermediate flange
206‧‧‧棘輪部分 206‧‧‧ratchet section
208‧‧‧下方凸緣 208‧‧‧Bottom flange
210‧‧‧齒 210‧‧‧ teeth
212‧‧‧邊緣 212‧‧‧ edge
300‧‧‧蒸餾程序 300‧‧‧Distillation procedure
310‧‧‧步驟 310‧‧‧Steps
312‧‧‧步驟 312‧‧ steps
314‧‧‧步驟 314‧‧‧Steps
316‧‧‧步驟 316‧‧‧Steps
400‧‧‧例示性程序 400‧‧‧Procedural procedures
410‧‧‧步驟 410‧‧‧Steps
412‧‧‧步驟 412‧‧‧Steps
414‧‧‧步驟 414‧‧‧Steps
416‧‧‧步驟 416‧‧‧Steps
418‧‧‧步驟/填充步驟 418‧‧‧Steps/filling steps
420‧‧‧步驟/封蓋步驟 420‧‧‧Steps/Cover Steps
502‧‧‧消毒櫃 502‧‧‧Disinfection cabinet
510‧‧‧盤饋送器 510‧‧‧ disk feeder
511‧‧‧環預備器 511‧‧‧ ring reserver
512‧‧‧環饋送器 512‧‧‧ ring feeder
514‧‧‧容器饋送器 514‧‧‧Container feeder
520‧‧‧無菌消毒站 520‧‧‧sterile disinfection station
530‧‧‧蓋裝配站 530‧‧‧ Cover Assembly Station
532‧‧‧容器填充站 532‧‧‧Container filling station
540‧‧‧容器封蓋站 540‧‧‧Container capping station
550‧‧‧最終密封容器 550‧‧‧Final sealed container
儘管本說明書總結了特別指出且清楚主張本發明之技術方案,但據信可從以下某些結合隨附圖式之實例之描述更佳地理解本發明,在隨附圖式中相同參考數字標示相同元件。 While the present invention has been described with reference to the preferred embodiments of the present invention, The same components.
圖1描繪一例示性容器及封裝之一透視圖,其中封裝具有一密封 盤及扭矩環。 Figure 1 depicts a perspective view of an exemplary container and package with a seal Plate and torque ring.
圖2描繪圖1之容器之一部分之一透視圖,其中展示封裝之一頂部已被移除且封裝之一底部保留在容器上。 2 depicts a perspective view of one of the portions of the container of FIG. 1 with the top of one of the packages shown removed and the bottom of one of the packages retained on the container.
圖3描繪圖1之容器之一部分之一透視圖,其中展示封裝之頂部及底部均被移除。 Figure 3 depicts a perspective view of one of the portions of the container of Figure 1 with the top and bottom of the package removed.
圖4描繪封裝之底部之一俯視透視圖。 Figure 4 depicts a top perspective view of the bottom of the package.
圖5描繪封裝之底部之一仰視透視圖,其中展示向外折疊之一棘輪部分。 Figure 5 depicts a bottom perspective view of one of the bottoms of the package showing one of the ratchet portions folded outward.
圖6描繪圖1之封裝之頂部之一俯視圖。 Figure 6 depicts a top view of the top of the package of Figure 1.
圖7描繪圖6所展示之封裝之頂部之一仰視圖。 Figure 7 depicts a bottom view of the top of the package shown in Figure 6.
圖8描繪沿線8-8截取之圖7所展示之封裝之頂部之扭矩環之一截面圖。 Figure 8 depicts a cross-sectional view of the torque ring at the top of the package shown in Figure 7 taken along line 8-8.
圖9描繪圖1之封裝之密封盤之一俯視透視圖。 Figure 9 depicts a top perspective view of the sealed sealing disk of Figure 1.
圖10描繪圖1之封裝之密封盤之一仰視圖。 Figure 10 depicts a bottom view of the sealed disk of the package of Figure 1.
圖11描繪用於消毒圖1之封裝及容器之一例示性方法。 Figure 11 depicts an exemplary method for disinfecting the package and container of Figure 1.
圖12描繪用於消毒圖1之封裝及容器之另一例示性方法。 Figure 12 depicts another exemplary method for disinfecting the package and container of Figure 1.
圖13描繪示意性展示之一例示性裝置,其根據圖12之方法消毒封裝及容器。 Figure 13 depicts an illustrative device that sterilizes a package and container in accordance with the method of Figure 12.
圖式不以任何方式作為限制,且預期可以諸多其他方法(包含非必要描繪於圖式中之方法)實行本發明之多種實施例。被併入且形成本說明書之一部分之隨附圖式繪示本發明之數項態樣,且連同描述一起用於說明本發明之原理;然而應理解,此發明不受限於所展示之確切配置。 The drawings are not intended to be limiting in any way, and various embodiments of the invention may be practiced in various other methods, including methods not necessarily depicted in the drawings. The accompanying drawings, which are incorporated in FIG Configuration.
本發明之某些實例之以下描述不應被用於限制本發明之範疇。熟悉技術者將從以下描述(其係以繪示方式之用於實施本發明之預期 最佳模式之一者)中明白本發明之其他實例、特徵、態樣、實施例及優點。如將認識到,本發明能夠具有不脫離本發明之其他不同且顯而易見之態樣。因此,圖式及描述應被視作繪示性質且非限制性。 The following description of certain examples of the invention should not be taken as limiting the scope of the invention. Those skilled in the art will be described below, which are intended to be used in the practice of the present invention. Other examples, features, aspects, embodiments and advantages of the invention are apparent from the one of the best mode. It will be appreciated that the invention is capable of other and obvious aspects of the invention. Accordingly, the drawings and description are to be regarded as illustrative and not limiting.
I. 例示性容器 I. Exemplary container
圖1至圖3繪示用於一容器(200)之一封裝(100)。容器(200)包括一螺紋頸(202)、一中間凸緣(204)、一棘輪部分(206)及一下方凸緣(208)。棘輪部分(206)包括經組態以與如下文所進一步描述之封裝(100)之一部分接合之齒(210)。 1 through 3 illustrate a package (100) for a container (200). The container (200) includes a threaded neck (202), an intermediate flange (204), a ratchet portion (206), and a lower flange (208). The ratchet portion (206) includes teeth (210) configured to engage a portion of the package (100) as further described below.
II. 例示性封裝 II. Exemplary packaging
如從圖1至圖3可見,可從容器(200)移除封裝(100)。在本實例中,封裝(100)為二件式設計,然而可使用更少或更多件之設計。在繪示之型態中,封裝(100)包括扭矩環(101)及密封盤(103)。 As can be seen from Figures 1 to 3, the package (100) can be removed from the container (200). In this example, the package (100) is a two piece design, however fewer or more pieces of design may be used. In the depicted form, the package (100) includes a torque ring (101) and a sealing disk (103).
A. 例示性扭矩環 A. Exemplary torque loop
扭矩環(101)包括頂部(102)及底部(104)。底部(104)包括一鎖定環(106)。鎖定環(106)被附接至頂部(102),但在從容器(200)移除封裝(100)之後,鎖定環(106)由中間凸緣(204)壓制使得其如圖2所展示從頂部(102)分離且留在容器(200)上。此分離鎖定環(106)藉由指示封裝(100)之前是否被打開過而提供損害之證據。藉由穿孔鎖定環(106)至頂部(102)之初步附接而促進鎖定環(106)之分離。如下文所進一步描述,鎖定環(106)進一步經組態以與容器(200)之棘輪部分(206)接合。在從容器(200)移除封裝(100)期間,此接合在藉此旋轉頂部(102)導致鎖定環(106)從頂部(102)分離時實質上靜止地固持鎖定環(106)。在其他一些型態中,例如在封裝(100)之固定較不重要或藉由其他方法(諸如一標籤固定封裝(100)對容器(200)之位置或藉由施加至容器(200)上之封裝(100)之額外扭矩)提供固定之情況下,扭矩環(101)不包含鎖定環(106)。 The torque ring (101) includes a top portion (102) and a bottom portion (104). The bottom portion (104) includes a locking ring (106). The locking ring (106) is attached to the top (102), but after the package (100) is removed from the container (200), the locking ring (106) is pressed by the intermediate flange (204) such that it is as shown in Figure 2 The top (102) separates and remains on the container (200). This split lock ring (106) provides evidence of damage by indicating whether the package (100) was previously opened. Separation of the locking ring (106) is facilitated by the initial attachment of the perforated locking ring (106) to the top (102). As further described below, the locking ring (106) is further configured to engage the ratchet portion (206) of the container (200). During removal of the package (100) from the container (200), this engagement thereby substantially statically holds the locking ring (106) when the rotating top (102) causes the locking ring (106) to separate from the top (102). In other forms, for example, the fixation of the package (100) is less important or by other methods such as the location of the label (100) to the container (200) or by application to the container (200). In the case where the additional torque of the package (100) is fixed, the torque ring (101) does not include a locking ring (106).
如圖4及圖5所繪示,鎖定環(106)包括棘輪部分(108)。棘輪部分(108)包括齒(110)。齒(110)經組態以與容器(200)之對應齒(210)接合。齒(110)與齒(210)之接合提供棘輪部分(108)與棘輪部分(206)之接合。又,棘輪部分(108、206)之接合使得在從容器(200)移除封裝(100)期間鎖定環(106)從封裝(100)之頂部(102)分離變得可能。 As shown in Figures 4 and 5, the locking ring (106) includes a ratchet portion (108). The ratchet portion (108) includes teeth (110). The teeth (110) are configured to engage corresponding teeth (210) of the container (200). Engagement of the teeth (110) with the teeth (210) provides engagement of the ratchet portion (108) with the ratchet portion (206). Again, the engagement of the ratchet portions (108, 206) makes it possible to separate the locking ring (106) from the top (102) of the package (100) during removal of the package (100) from the container (200).
如從圖4與圖5之一比較所進一步繪示,鎖定環(106)之棘輪部分(108)經組態使得其在鎖定環(106)之內直徑中向內折疊,使得棘輪部分(108)鄰近鎖定環(106)之一內表面(112)可定位。藉由連接棘輪部分(108)與鎖定環(106)之剩餘部分之一活動鉸鏈(114)而在本實例中實現棘輪部分(108)之折疊。圖4繪示棘輪部分(108)處於向內折疊位置之一視圖,而圖5繪示棘輪部分(108)展開且從鎖定環(106)之內表面(112)向外延伸之一視圖。在一些型態中,藉由射出模製製造扭矩環(101),使得棘輪部分(108)在其展開位置連同扭矩環(101)之剩餘部分一起被射出模製。在模製後折疊棘輪部分(108)以呈現其鄰近鎖定環(106)之內表面(112)之位置。回到參考圖1,在裝配組態中,活動鉸鏈(114)最接近容器(200)之下方凸緣(208)經定位。在其他型態中以棘輪部分(108)在正確最終定向模製鎖定環(106),使得不需要向內折疊棘輪部分(108)。換言之,棘輪部分(108)之齒(110)以向內定向經模製。 As further depicted in comparison with one of FIG. 4 and FIG. 5, the ratchet portion (108) of the locking ring (106) is configured such that it folds inwardly within the diameter of the locking ring (106) such that the ratchet portion (108) The inner surface (112) of one of the adjacent locking rings (106) is positionable. The folding of the ratchet portion (108) is achieved in this example by connecting the ratchet portion (108) with one of the remaining portions of the locking ring (106) to the living hinge (114). 4 depicts a view of the ratchet portion (108) in an inwardly folded position, and FIG. 5 depicts a view of the ratchet portion (108) unfolding and extending outwardly from the inner surface (112) of the locking ring (106). In some versions, the torque ring (101) is fabricated by injection molding such that the ratchet portion (108) is injection molded together with the remainder of the torque ring (101) in its deployed position. The ratchet portion (108) is folded after molding to assume its position adjacent the inner surface (112) of the locking ring (106). Referring back to Figure 1, in the assembled configuration, the living hinge (114) is positioned closest to the lower flange (208) of the container (200). In other versions, the locking ring (106) is molded in the correct final orientation with the ratchet portion (108) such that the ratchet portion (108) need not be folded inwardly. In other words, the teeth (110) of the ratchet portion (108) are molded in an inward orientation.
扭矩環(101)之頂部(102)包括握持表面(116)及圓形唇緣(118)。在所繪示之型態中,握持表面(116)包括經垂直定向且圍繞頂部(102)之周長大體上相等間隔之複數個凸部(120)。在其他型態中,握持表面(116)包括不相等間隔之複數個凸部(120),及/或可以諸如菱形、點陣或隨機圖案之諸多幾何圖案配置凸起(120)。當一人試圖從容器(200)移除封裝(100)時握持表面(116)增加其手指與封裝(100)之間之摩擦。在所繪示型態中扭矩環(101)之圓形唇緣(118)界定扭矩環(101)之頂部。在所繪示型態中,圓形唇緣(118)呈現圍繞扭矩環(101)之頂部周 長彎曲之一大體上半圓筒之形式。 The top (102) of the torque ring (101) includes a gripping surface (116) and a rounded lip (118). In the depicted form, the gripping surface (116) includes a plurality of protrusions (120) that are vertically oriented and spaced substantially equally around the circumference of the top portion (102). In other versions, the grip surface (116) includes a plurality of protrusions (120) that are not equally spaced, and/or the protrusions (120) can be configured in a plurality of geometric patterns such as diamonds, lattices, or random patterns. The gripping surface (116) increases the friction between its fingers and the package (100) when one attempts to remove the package (100) from the container (200). In the depicted form, the circular lip (118) of the torque ring (101) defines the top of the torque ring (101). In the depicted form, the rounded lip (118) presents a top circumference around the torque loop (101). One of the long bends is generally in the form of a semi-cylinder
圖6及圖7繪示封裝(100)之俯視圖及仰視圖,但不展示附接其上之扭矩環(101)之底部(104)。如圖6所繪示,圓形唇緣(118)界定扭矩環(101)中之一開口且在該開口內如下文所進一步描述般定位有密封盤(103)。 6 and 7 illustrate a top view and a bottom view of the package (100), but does not show the bottom (104) of the torque ring (101) attached thereto. As depicted in Figure 6, the circular lip (118) defines one of the openings in the torque ring (101) and is positioned within the opening with a sealing disk (103) as described further below.
圖8繪示展現扭矩環(101)之一內部表面(122)之扭矩環(101)之一截面。內部表面(122)包括螺紋(124)及凸緣(126)。亦如圖8所見,其為圓形唇緣(118)之斷面,展示圓形唇緣(118)界定用於接收密封盤(103)之一對應部分之一彎曲凹槽(128)。螺紋(124)經組態以與容器(200)之螺紋頸(202)接合,使得封裝(100)可被螺合至容器(200)之上及從容器(200)擰下。當將封裝(100)拴緊至容器(200)上時,歸因於介於封裝(100)與容器(200)之間之螺紋配置,封裝(100)被向下拉向下方凸緣(208)。當從容器(200)移除封裝(100)時,發生與上述相反之情況,且封裝(100)被向上驅動離開下方凸緣(208)。凸緣(126)經組態為一旦密封盤(103)已與扭矩環(101)連接時可用於將密封盤(103)固持在適當位置之一保持部件。 Figure 8 depicts a cross section of a torque ring (101) exhibiting an inner surface (122) of one of the torque rings (101). The inner surface (122) includes threads (124) and flanges (126). As also seen in Fig. 8, which is a section of a circular lip (118), the circular lip (118) is shown defining a curved recess (128) for receiving a corresponding portion of the sealing disk (103). The thread (124) is configured to engage the threaded neck (202) of the container (200) such that the package (100) can be threaded onto and unscrewed from the container (200). When the package (100) is clamped onto the container (200), the package (100) is pulled down to the lower flange (208) due to the threaded configuration between the package (100) and the container (200). . When the package (100) is removed from the container (200), the opposite occurs as described above, and the package (100) is driven upward away from the lower flange (208). The flange (126) is configured to hold the sealing disc (103) in place once the sealing disk (103) has been coupled to the torque ring (101).
B. 例示性密封盤 B. Exemplary sealing disc
在本實例中,密封盤(103)與扭矩環(101)連接以藉由從扭矩環(101)下側壓入配合密封盤(103)於扭矩環(101)內而形成封裝(100)。如圖9所繪示,密封盤(103)包括圓形唇緣(130),其經組態以安置於介於扭矩環(101)之凸緣(126)與彎曲凹槽(128)之間之空間內。密封盤(103)在與扭矩環(101)連接之後藉由介於密封盤(103)之下側邊緣(132)與凸緣(126)之間之一干涉固持在適當位置。 In the present example, the sealing disk (103) is coupled to the torque ring (101) to form the package (100) by press fitting the sealing disk (103) into the torque ring (101) from the underside of the torque ring (101). As shown in Figure 9, the sealing disk (103) includes a circular lip (130) configured to be disposed between the flange (126) of the torque ring (101) and the curved groove (128). Within the space. The sealing disk (103) is held in place by interference with one of the side edges (132) of the sealing disk (103) and the flange (126) after being coupled to the torque ring (101).
圖9及圖10繪示密封盤(103),在圖9展示密封盤之頂部而在圖10展示密封盤(103)之底側或底部。如圖10所繪示除底側邊緣(132)及圓形唇緣(130)(在圖9中可見)外,本例示性密封盤(103)包括墊片(134)、 凸起圓形環(136)及中心表面(138)。應注意描述密封盤(103)之部分之相關術語(如凸起)係基於檢查密封盤(103)之視圖。例如,在圖9中圓形環(136)相對於中心表面(138)呈現凸起狀,而從圖10之底側視圖看,圓形環(136)相對於中心表面(138)(其呈現凸起狀)呈現凹陷狀。 Figures 9 and 10 illustrate a sealing disk (103), shown at the top of the sealing disk in Figure 9 and at the bottom or bottom of the sealing disk (103) in Figure 10. As illustrated in Figure 10, in addition to the bottom side edge (132) and the rounded lip (130) (visible in Figure 9), the exemplary sealing disk (103) includes a spacer (134), A raised circular ring (136) and a central surface (138). It should be noted that the related terms (such as protrusions) that describe portions of the sealing disk (103) are based on a view of the inspection sealing disk (103). For example, in Figure 9, the circular ring (136) is convex with respect to the central surface (138), while the bottom ring (136) is opposite the central surface (138) from the bottom side view of Figure 10 (which presents The convex shape) is concave.
在本實例中密封盤(103)之墊片(134)係由彈性材料製成。用於墊片(134)之適合材料包含:橡膠、塑膠、乙烯及矽酮等等。鑑於本文之教示一般技術者將明白用於墊片(134)之其他適合材料。墊片(134)經定位於藉由密封盤(103)之圓形唇緣(130)之底側所界定之空間內。當配合容器(200)使用封裝(100)時,墊片(134)接觸界定容器(200)之開口之容器(200)之一邊緣(212)。當扭矩環(101)被向下拴緊時,密封盤(103)被拉向容器(200)之邊緣(212)且墊片(134)靠邊緣(212)被壓縮而形成氣密密封。 The gasket (134) of the sealing disk (103) in this example is made of an elastic material. Suitable materials for the gasket (134) include: rubber, plastic, ethylene and fluorenone, and the like. Other suitable materials for the gasket (134) will be apparent to those of ordinary skill in the art in view of the teachings herein. The gasket (134) is positioned within the space defined by the bottom side of the circular lip (130) of the sealing disk (103). When the package (100) is used in conjunction with the container (200), the gasket (134) contacts one of the edges (212) of the container (200) defining the opening of the container (200). When the torque ring (101) is tightened downward, the sealing disk (103) is pulled toward the edge (212) of the container (200) and the gasket (134) is compressed against the edge (212) to form a hermetic seal.
在一些型態中,密封盤(103)經組態使得圓形環(136)及中心表面(138)經組態而具有一真空按鈕之作用,以提供氣密密封未被破壞之保證。 In some versions, the sealing disk (103) is configured such that the circular ring (136) and the central surface (138) are configured to function as a vacuum button to provide a guarantee that the hermetic seal is not broken.
在本實例中,密封盤(103)包含金屬或塑膠。在密封盤(103)包含金屬之型態中,儘管可使用其他金屬,但金屬可為鋼、不鏽鋼或鋁。密封盤(103)之厚度可介於0.10毫米至0.30毫米之間,當然可使用其他厚度。在密封盤(103)包含塑膠之一些型態中,密封盤(103)包括使得密封盤(103)提供適當氧障壁之一多層塑膠。鑑於本文之教示一般技術者將明白用於密封盤(103)之其他適合材料。 In this example, the sealing disk (103) comprises metal or plastic. In the form in which the sealing disk (103) contains a metal, the metal may be steel, stainless steel or aluminum, although other metals may be used. The thickness of the sealing disk (103) can be between 0.10 mm and 0.30 mm, although other thicknesses can be used. In some versions in which the sealing disk (103) comprises plastic, the sealing disk (103) includes a multilayer plastic that provides the sealing disk (103) with a suitable oxygen barrier. Other suitable materials for sealing the disc (103) will be apparent to those of ordinary skill in the art in view of the teachings herein.
在一些型態中,密封盤(103)包括在密封盤(103)底側上之一塗層(140)。儘管可使用其他厚度,但塗層(140)可為約0.015毫米厚。可藉由溶液塗覆系統或使用鑑於本文之教示一般技術者將明白之其他方法來施加塗層(140)。在一些型態中,塗層(140)可為一可熔塗層(例如聚丙烯),其中當被充分加熱時塗層(140)熔化且接著當被冷卻時重新凝 固。使用可熔塗層,塗層(140)配合密封盤(103)熔合容器(200)之邊緣(212)以形成氣密密封。在具有可熔塗層之型態中,塗層(140)可延伸覆蓋墊片(134)或墊片(134)可被定位於塗層上方,或可完全省略墊片(134)。 In some versions, the sealing disk (103) includes a coating (140) on the bottom side of the sealing disk (103). The coating (140) can be about 0.015 mm thick, although other thicknesses can be used. The coating (140) can be applied by a solution coating system or by other methods that will be apparent to those of ordinary skill in the art in view of the teachings herein. In some versions, the coating (140) can be a fusible coating (eg, polypropylene) wherein the coating (140) melts when sufficiently heated and then recondenses when cooled solid. Using a fusible coating, the coating (140) is fitted to the sealing disk (103) to fuse the edge (212) of the container (200) to form a hermetic seal. In a form with a fusible coating, the coating (140) may extend over the gasket (134) or the gasket (134) may be positioned over the coating, or the gasket (134) may be omitted altogether.
在配合密封盤(103)之一金屬型態所使用之可熔塗層中,熔合塗層(140)所需能量可來自於將金屬密封盤(103)暴露至藉由一感應線圈誘發之電磁能量源(諸如電磁式電流),使得激發金屬密封盤(103)之分子以便導致可熔塗層(140)熔化且熔合密封盤(103)與容器(200)之邊緣(212),藉此形成一氣密密封。在配合密封盤(103)之一塑膠型態所使用之可熔塗層中,熔合塗層(140)所需能量可來自於將塑膠密封盤(103)暴露至一熱源,諸如烤爐、超音波振動、諸如微波輻射之某種輻射、諸如雷射之某種光學能量。鑑於本文之教示,一般技術者將明白加熱及冷卻在一金屬或塑膠密封盤(103)上之一可熔塗層(140)之多種方法。 In the fusible coating used in conjunction with the metal form of one of the sealing discs (103), the energy required to fuse the coating (140) may be derived from exposing the metal sealing disc (103) to an electromagnetic induction induced by an induction coil. An energy source, such as an electromagnetic current, causes the molecules of the metal sealing disk (103) to be excited to cause the fusible coating (140) to melt and fuse the sealing disk (103) to the edge (212) of the container (200), thereby forming A hermetic seal. In the fusible coating used in the plastic form of one of the sealing discs (103), the energy required to fuse the coating (140) may be derived from exposing the plastic sealing disc (103) to a heat source, such as an oven, super Sonic vibration, some kind of radiation such as microwave radiation, some kind of optical energy such as laser. In view of the teachings herein, one of ordinary skill in the art will appreciate various methods of heating and cooling a fusible coating (140) on a metal or plastic sealing disk (103).
在其他一些型態中塗層(140)不可熔而代之為可壓縮或可撓以當充分拴緊扭矩環(101)時提供一適當密封。又,塗層(140)非可熔而為可壓縮或可撓之型態中,塗層(140)可延伸覆蓋墊片(134)或墊片(134)可被定位於塗層(140)上方,或可完全省略墊片(134)。當然在一些型態中塗層(140)無論可熔或不可熔都被完全省略。 In other versions, the coating (140) is non-fusible and instead is compressible or flexible to provide a suitable seal when the torque ring (101) is sufficiently tightened. Again, where the coating (140) is non-fusible and is compressible or flexible, the coating (140) may extend over the gasket (134) or the gasket (134) may be positioned over the coating (140). Above, or the gasket (134) can be completely omitted. Of course, in some versions the coating (140) is completely omitted, whether fusible or non-meltable.
在本實例中,憑藉非不可移動地固定密封盤(103)至扭矩環(101)之一方法連接扭矩環(101)及密封盤(103)。例如,當封裝(100)被從容器(200)移除時,在扭矩環(101)旋轉之同時密封盤(103)可被固持於適當位置。在本實例中,因為密封盤(103)定位於扭矩環(101)內處之空間(此空間界定於彎曲凹槽(128)與凸緣(126)之間)稍大於在圓形唇緣(130)處密封盤(103)之厚度,所以實現此組態。在使用中,當扭矩環(101)藉由經由其與容器(200)之螺紋連接向下移動而被拴緊時,即使 密封盤(103)可能不與扭矩環(101)一致旋轉,密封盤(103)與彎曲凹槽(128)之接觸仍將向下驅動密封盤(103)以最終接觸容器(200)。當扭矩環(101)藉由經由其與容器(200)之螺紋連接向上移動而鬆開時,又即使密封盤(103)可能不與扭矩環(101)一致旋轉,密封盤(103)與凸緣(126)之接觸將向上驅動密封盤(103)以最終使密封盤(103)從容器(200)分離。儘管如上文所描述密封盤(103)可能不一直與扭矩環(101)一致旋轉,但當密封盤(103)與彎曲凹槽(128)之間或密封盤(103)與凸緣(126)之間有充分接觸時,密封盤(103)可與扭矩環(101)一致旋轉。 In the present example, the torque ring (101) and the sealing disk (103) are coupled by means of one of non-immovably securing the sealing disk (103) to the torque ring (101). For example, when the package (100) is removed from the container (200), the sealing disk (103) can be held in place while the torque ring (101) is rotating. In this example, because the sealing disk (103) is positioned within the space within the torque ring (101) (this space is defined between the curved groove (128) and the flange (126)) is slightly larger than the circular lip ( 130) The thickness of the sealing disc (103) is made, so this configuration is implemented. In use, when the torque ring (101) is tightened by moving downwardly through its threaded connection with the container (200), even The sealing disk (103) may not rotate in unison with the torque ring (101), and the contact of the sealing disk (103) with the curved groove (128) will still drive the sealing disk (103) downward to ultimately contact the container (200). When the torque ring (101) is released by moving upwardly through its threaded connection with the container (200), even if the sealing disk (103) may not rotate in unison with the torque ring (101), the sealing disk (103) and the convex The contact of the rim (126) will drive the sealing disk (103) upward to ultimately separate the sealing disk (103) from the container (200). Although the sealing disk (103) may not always rotate in unison with the torque ring (101) as described above, between the sealing disk (103) and the curved groove (128) or between the sealing disk (103) and the flange (126) The sealing disc (103) can rotate in unison with the torque ring (101) when there is sufficient contact therebetween.
可與上文所描述方法之一些一起使用之用於一容器之另一例示性封裝描述於授證於1991年2月12日之名稱為「Retortable Composite Closure for Plastic Containers」之美國專利案第4,991,731號中,且以引用方式併入本文。例如,在一些型態中密封盤(103)包括一向下傾斜部分及一向上傾斜部分以形成一中心部分。中心部分接著起到一真空按鈕之作用以進一步提供氣密密封未被破壞之保證。鑑於本文之教示,一般技術者將明白可與下文所描述方法一起使用之用於容器及封裝之其他例示性封裝。 Another exemplary package for use in a container that can be used with some of the methods described above is described in U.S. Patent No. 4,991,731, entitled "Retortable Composite Closure for Plastic Containers", issued February 12, 1991. Number, and is incorporated herein by reference. For example, in some versions the sealing disk (103) includes a downwardly sloped portion and an upwardly sloped portion to form a central portion. The central portion then acts as a vacuum button to further provide assurance that the hermetic seal is not broken. In view of the teachings herein, one of ordinary skill in the art will appreciate other exemplary packages for containers and packages that can be used with the methods described below.
儘管已由兩個部件(即,一扭矩環及一密封盤)建構一些上文所描述之例示性封裝,但本文之發明不欲受限於兩件式封裝設計。事實上本文之教示欲同樣應用於三件式封裝、或更一般言之為多件式封裝。再者,該教示亦可應用於單件式封裝。 Although some of the exemplary packages described above have been constructed from two components (i.e., a torque ring and a sealing disk), the invention herein is not intended to be limited to a two-piece package design. In fact, the teachings of this article are equally applicable to three-piece packages, or more generally multi-packages. Furthermore, the teachings can also be applied to a one-piece package.
在本實例中,如上文詳細描述之封裝(100)及容器(200)的設計係允許以單次動作來打開一已密封的容器(200)。亦即,封裝(100)之移除提供可直接取用容器(200)的內容物而不需要移除或打破任何額外的密封件。 In this example, the design of the package (100) and container (200) as described in detail above allows a sealed container (200) to be opened in a single action. That is, removal of the package (100) provides for direct access to the contents of the container (200) without the need to remove or break any additional seals.
III. 例示性方法 III. Exemplary methods
如本文所揭示,圖11繪示:可在一蒸餾程序(300)中消毒容器 (200)及封裝(100)。如步驟(310)所描繪,如上文所描述般裝配密封盤(103)及扭矩環(101)。如步驟(312)所展示,使用營養產品、藥用產品或其他產品填充容器(200)。在封蓋容器(200)之前,可使用惰性氣體沖刷容器中頂部空間以從頂部空間置換氧氣。接著,在步驟(314),封裝(100)可藉由拴上封裝(100)(其對密封盤(103)應用向下移動及壓力)而與容器(200)協作地接合。在具有可熔塗層(140)之型態中,封裝(100)可受一能量源,使得可熔塗層(140)如上文所描述般熔合密封盤(103)至容器(200)。此熔合在容器(200)與封裝(100)之間形成一氣密密封。在無一可熔塗層,但具有一可壓縮塗層(140)及/或一可壓縮墊片(134)之型態中,向下充分拴緊扭矩環(101)將導致密封盤(103)之可壓縮塗層(140)及/或將導致密封盤(103)之可壓縮墊片(134)接觸容器(200)之邊緣(212)且壓縮以形成一氣密密封。如步驟(316)所展示,一經裝配,則在一蒸餾程序中消毒經填充且被密封之容器。經填充且被密封之容器可被加熱至高達275℉之蒸餾條件。在一些型態中所使用之蒸餾條件涉及:加熱經填充且被密封之容器至約262℉且保持在該溫度9分鐘至18分鐘。鑑於本文之教示,一般技術者將明白用於消毒之其他蒸餾條件。 As disclosed herein, Figure 11 illustrates that the container can be sterilized in a distillation procedure (300) (200) and package (100). As depicted in step (310), the sealing disk (103) and the torque ring (101) are assembled as described above. As shown in step (312), the container (200) is filled with a nutritional product, a medicinal product, or other product. Prior to capping the container (200), the headspace in the vessel can be flushed with inert gas to displace oxygen from the headspace. Next, at step (314), the package (100) can be cooperatively engaged with the container (200) by the upper package (100) which applies downward movement and pressure to the sealing disk (103). In the form of a fusible coating (140), the package (100) can be subjected to an energy source such that the fusible coating (140) fuses the sealing disk (103) to the container (200) as described above. This fusion forms a hermetic seal between the container (200) and the package (100). In the absence of a fusible coating, but with a compressible coating (140) and/or a compressible gasket (134), fully tightening the torque ring (101) downward will result in a sealing disk (103). The compressible coating (140) and/or the compressible gasket (134) that will cause the sealing disk (103) to contact the edge (212) of the container (200) and compress to form a hermetic seal. As shown in step (316), once assembled, the filled and sealed container is sterilized in a distillation procedure. The filled and sealed container can be heated to distillation conditions up to 275 °F. The distillation conditions used in some versions involve heating the filled and sealed container to about 262 °F and maintaining it at this temperature for 9 minutes to 18 minutes. In view of the teachings herein, one of ordinary skill will appreciate other distillation conditions for sterilization.
在一些型態中可能需要在一無菌程序中消毒容器(200)及封裝(100)。例如,無菌消毒程序對容器(200)、封裝(100)及/或所含有之產品或容器內含有之產品更溫和。僅以實例方式且非限制而言,包含塑膠組件(其若被長時間保持在高溫下可能會遭受損壞或變形)之容器(200)及封裝(100)之全部或部分處可能需要一無菌消毒程序。 In some versions it may be desirable to sterilize the container (200) and the package (100) in a sterile procedure. For example, the sterile sterilization procedure is milder to the container (200), the package (100), and/or the product contained in the product or container contained therein. By way of example and not limitation, a container (200) and a package (100) containing a plastic component that may be damaged or deformed if exposed to high temperatures for extended periods of time may require a sterile sterilization. program.
圖12繪示用於在一無菌程序中消毒容器(200)及封裝(100)之一例示性程序(400)。步驟(410)包括為無菌消毒準備扭矩環(101)。更明確言之,在包括具有鎖定環(106)及棘輪部分(108)之扭矩環(101)之封裝(100)中,在無菌消毒之前或期間,棘輪部分(108)係尚未經折疊以鄰 近鎖定環(106)之內表面(112)或係從鎖定環(106)之內表面(112)展開。在該型態中,使棘輪部分(108)處於展開位置有助於確保封裝(100)之所有表面受到所使用之任何無菌加工處理條件。在一些型態中,步驟(410)可視情況而選用。例如,在扭矩環(101)不包含棘輪部分(108)或在射出成形扭矩環(101)後棘輪部分(108)保留於其展開狀態之型態中,則可省略步驟(410)。再者,在已被證實即使當棘輪部分(108)保留在其折疊位置時,用於消毒之無菌程序亦可充分確保扭矩環(101)之所有表面消毒之情況中,則可省略步驟(410)。再者,在棘輪部分(108)之齒(110)在向內定向之正確最終定向上模製棘輪部分(108)之型態中,則可省略步驟(410)。 Figure 12 illustrates an exemplary procedure (400) for sterilizing a container (200) and a package (100) in a sterile procedure. Step (410) includes preparing a torque loop (101) for sterile sterilization. More specifically, in a package (100) comprising a torque ring (101) having a locking ring (106) and a ratchet portion (108), the ratchet portion (108) has not been folded adjacent to prior to or during sterile sterilization. The inner surface (112) of the proximal locking ring (106) is either unfolded from the inner surface (112) of the locking ring (106). In this configuration, having the ratchet portion (108) in the deployed position helps to ensure that all surfaces of the package (100) are subjected to any aseptic processing conditions used. In some versions, step (410) may be selected as appropriate. For example, step (410) may be omitted if the torque ring (101) does not include the ratchet portion (108) or the ratchet portion (108) remains in its deployed state after the injection molded torque ring (101) is exited. Furthermore, it has been confirmed that the step (410 can be omitted) in the case where the sterilization procedure for sterilization can sufficiently ensure that all surfaces of the torque ring (101) are sterilized even when the ratchet portion (108) remains in its folded position. ). Again, in the form of molding the ratchet portion (108) in the correct final orientation of the inwardly directed teeth (110) of the ratchet portion (108), step (410) may be omitted.
接著,步驟(412)包括在一或多個無菌程序中消毒未經裝配之密封盤(103)、扭矩環(101)及容器(200)。在一些型態中,無菌程序包含使一或多個組件經受過氧化氫霧、過氧化氫浴、蒸汽、紫外線光或諸如電子束、X射線、伽馬射線等等之輻射。在一些無菌消毒程序中,一或多個組件經受約310℉之溫度5秒至10秒。鑑於本文之教示,一般技術者將明白其他無菌消毒程序。在一些型態中扭矩環(101)、密封盤(103)及容器(200)皆經歷相同無菌消毒程序。在其他一些型態中,扭矩環(101)、密封盤(103)及容器(200)皆經歷不同無菌消毒程序。又在一些型態中扭矩環(101)、密封盤(103)及容器(200)之一或多者可經歷一無菌程序,同時其他組件可經歷用於消毒之另一無菌程序。 Next, step (412) includes sterilizing the unassembled sealing disk (103), the torque ring (101), and the container (200) in one or more sterile procedures. In some versions, the sterile procedure involves subjecting one or more components to hydrogen peroxide mist, hydrogen peroxide bath, steam, ultraviolet light, or radiation such as electron beams, X-rays, gamma rays, and the like. In some sterile sterilization procedures, one or more components are subjected to a temperature of about 310 °F for 5 seconds to 10 seconds. In view of the teachings herein, one of ordinary skill will appreciate other sterile sterilization procedures. In some versions, the torque ring (101), the sealing disk (103), and the container (200) all undergo the same sterile sterilization procedure. In other versions, the torque ring (101), the sealing disk (103), and the container (200) all undergo different aseptic sterilization procedures. Also in some versions one or more of the torque ring (101), the sealing disk (103), and the container (200) may undergo a sterile procedure while other components may undergo another sterilization procedure for sterilization.
在步驟(414)中,在於一無菌程序中經消毒之後,在一無菌或經消毒之環境中裝配密封盤(103)及扭矩環(101)以形成封裝(100)。藉由壓入配合密封盤(103)於扭矩環(101)內直至密封盤(103)定位於介於彎曲凹槽(128)與凸緣(126)之間之位置中而發生如上文所描述之密封盤(103)及扭矩環(101)之裝配。在一些型態中,將密封盤(103)裝配至扭 矩環(101)涉及卡扣配合密封盤(103)於扭矩環(101)內。 In step (414), after sterilization in a sterile procedure, the sealing disk (103) and the torque ring (101) are assembled in a sterile or sterilized environment to form the package (100). Produced as described above by press-fitting the sealing disk (103) into the torque ring (101) until the sealing disk (103) is positioned between the curved groove (128) and the flange (126) Assembly of the sealing disc (103) and the torque ring (101). In some versions, the sealing disc (103) is assembled to the twist The moment ring (101) involves snap-fit sealing discs (103) into the torque ring (101).
在步驟(416)中,亦在經消毒後,為填充容器準備扭矩環(101)。更明確言之,在扭矩環(101)具有鎖定環(106)及棘輪部分(108)之型態中,藉由折疊棘輪部分(108)準備扭矩環(101),使得棘輪部分(108)如上文所描述般鄰近鎖定環(106)之內表面(112)。在一些型態中步驟(416)發生在將密封盤(103)與扭矩環(101)裝配之前。在其他一些型態中步驟(416)發生在將密封盤(103)與扭矩環(101)裝配之後。 In step (416), a torque ring (101) is also prepared for the filling container after sterilization. More specifically, in the type in which the torque ring (101) has the locking ring (106) and the ratchet portion (108), the torque ring (101) is prepared by folding the ratchet portion (108) such that the ratchet portion (108) is as above As described herein, the inner surface (112) of the locking ring (106) is adjacent. In some versions, step (416) occurs prior to assembly of the sealing disk (103) with the torque ring (101). In some other forms, step (416) occurs after the sealing disk (103) is assembled with the torque ring (101).
在步驟(418)中,在一無菌環境中使用所需產品填充容器(200)。在使用流體填充容器(200)之一些型態中,流體首先在以低溫殺菌程序來處理或以熱處理來消毒(例如藉由使流體通過一熱交換器)。鑑於本文之教示,一般技術者將明白在填充容器(200)之前處理或消毒產品之其他方法。 In step (418), the container (200) is filled with the desired product in a sterile environment. In some versions of fluid-filled containers (200), the fluid is first treated with a cryogenic sterilization procedure or with a heat treatment (eg, by passing a fluid through a heat exchanger). In view of the teachings herein, one of ordinary skill in the art will appreciate other methods of treating or disinfecting a product prior to filling the container (200).
接著,如步驟(420)所展示,在一無菌環境中封蓋且密封經填充之容器(200)。如上文所描述封裝(100)經由一螺紋接合與容器(200)接合。藉由拴緊封裝(100)至容器(200)上,定位密封盤(103)與容器(200)之邊緣(212)接觸。在密封盤(103)包括塗層(140)且塗層(140)可熔之型態中,封裝(100)可經受一能量源,使得密封盤(103)與容器(200)之邊緣(212)熔合以形成一氣密密封。在密封盤(103)包括可壓縮墊片(134)或,替代或除可熔塗層(140)外之可壓縮塗層(140)之型態中,向下充分拴緊扭矩環(101)驅動密封盤(103)緊靠容器(200)之邊緣(212),使得墊片(134)及/或可壓縮塗層(140)壓抵邊緣(212)而形成一氣密密封。在填充步驟(418)或封蓋步驟(420)中之一可選步驟為:使用一惰性氣體沖刷容器(200)之頂部空間以在密封容器(200)之前從頂部空間置換所有氧氣。 Next, as shown in step (420), the filled container (200) is capped and sealed in a sterile environment. The package (100) is engaged with the container (200) via a threaded engagement as described above. The sealing disk (103) is brought into contact with the edge (212) of the container (200) by clamping the package (100) onto the container (200). In a configuration in which the sealing disk (103) includes a coating (140) and the coating (140) is meltable, the package (100) can be subjected to an energy source such that the sealing disk (103) and the edge of the container (200) (212) Fusing to form a hermetic seal. In the type in which the sealing disk (103) comprises a compressible gasket (134) or a compressible coating (140) in place of or in addition to the fusible coating (140), the torque ring (101) is fully tightened downwards. The drive seal disk (103) abuts the edge (212) of the container (200) such that the gasket (134) and/or the compressible coating (140) press against the edge (212) to form a hermetic seal. One optional step in the filling step (418) or the capping step (420) is to flush the headspace of the vessel (200) with an inert gas to displace all of the oxygen from the headspace prior to sealing the vessel (200).
圖13繪示一例示性裝置,其根據圖12之無菌消毒方法示意性展示以消毒封裝(100)及容器(200)。在圖13中,盤饋送器(510)饋送未經 裝配之密封盤(103)進入消毒櫃(502)。環饋送器(512)饋送未經裝配之扭矩環(101)進入消毒櫃(502)。如上文所討論,若需要則在扭矩環(101)被導入消毒程序之前準備扭矩環(101)。在圖13中,(若需要)環預備器(511)在發送扭矩環(101)至環饋送器(512)之前準備扭矩環(101)。容器饋送器(514)饋送未經裝配之容器(200)進入消毒櫃(502)。 Figure 13 illustrates an exemplary device that is schematically illustrated in accordance with the sterile sterilization method of Figure 12 to sterilize the package (100) and the container (200). In Figure 13, the disc feeder (510) feeds without The assembled sealing disk (103) enters the sterilization cabinet (502). The loop feeder (512) feeds the unassembled torque ring (101) into the sterilization cabinet (502). As discussed above, if desired, the torque ring (101) is prepared before the torque ring (101) is introduced into the sterilization process. In Figure 13, the ring preparer (511) prepares a torque loop (101) before transmitting the torque ring (101) to the ring feeder (512), if desired. The container feeder (514) feeds the unassembled container (200) into the sterilization cabinet (502).
未經裝配之組件,即密封盤(103)、扭矩環(101)及容器(200),係被引導至一無菌消毒站(520)以提供如上文所描述根據圖12之步驟(412)之無菌消毒。可在如圖13之繪示型態所展示之相同消毒櫃(502)中消毒未經裝配之組件,或可在單獨消毒櫃或其組合中消毒未經裝配之組件。基於本文之教示,一般技術者將明白合適之消毒設備組態。 The unassembled components, namely the sealing disk (103), the torque ring (101) and the container (200), are directed to a sterile sterilization station (520) to provide the steps (412) according to Figure 12 as described above. Sterile disinfection. The unassembled components can be sterilized in the same sterilizing cabinet (502) as shown in the schematic form of Figure 13, or the unassembled components can be sterilized in a separate sterilizing cabinet or combination thereof. Based on the teachings herein, one of ordinary skill will appreciate the appropriate sterilization device configuration.
蓋裝配站(530)如上文所描述般執行步驟(414),而容器填充站(532)如上文所描述般執行步驟(418)。作為蓋裝配站(530)之部分,(若需要)棘輪部分(108)被向上折疊以如在上文圖12之步驟(416)中所描述般鄰近鎖定環(106)之內表面(112)。作為容器填充站(532)或容器封蓋站(540)之部分,(若需要)可使用一惰性氣體沖刷經填充之一容器(200)之頂部空間以置換填充後頂部空間中之所有氧氣。容器封蓋站(540)如上文所描述般執行步驟(420)。在藉由封裝(100)封蓋且密封之後,可從消毒櫃(502)移除容器(200)以提供一最終密封容器(550)。 The lid assembly station (530) performs step (414) as described above, while the container filling station (532) performs step (418) as described above. As part of the lid assembly station (530), the ratchet portion (108) is folded upward (if desired) adjacent the inner surface (112) of the locking ring (106) as described in step (416) of Figure 12 above. . As part of the container filling station (532) or container capping station (540), an inert gas can be used to flush the headspace of one of the filled containers (200) to displace all of the oxygen in the filled headspace. The container capping station (540) performs step (420) as described above. After being sealed and sealed by the package (100), the container (200) can be removed from the sterilization cabinet (502) to provide a final sealed container (550).
已展示及描述本文所揭示之本發明之各種實施例,一般技術者可在不脫離本文所描述之本發明之範疇的情況下,藉由適當修改來達成本文所描述方法及系統之其他變更。已提及該等可能修改方案之若干例子,然而熟悉技術者將明白其他方案。例如,實例、實施例、幾何形狀、材料、尺寸、比率、步驟及上文所描述之此類者係繪示性。因此,本發明之範疇應被視為根據以下專利申請範圍且理解為不受限於在說明書及圖式中展示及描述之結構及操作細節。 Having described and described various embodiments of the present invention as disclosed herein, various modifications of the methods and systems described herein may be made by those skilled in the art without departing from the scope of the invention as described herein. Several examples of such possible modifications have been mentioned, but those skilled in the art will appreciate other aspects. For example, examples, embodiments, geometries, materials, dimensions, ratios, steps, and the manners described above are illustrative. Therefore, the scope of the invention is to be construed as being limited by the scope of the appended claims.
100‧‧‧封裝 100‧‧‧Package
102‧‧‧頂部 102‧‧‧ top
104‧‧‧底部 104‧‧‧ bottom
106‧‧‧鎖定環 106‧‧‧Locking ring
116‧‧‧握持表面 116‧‧‧ Holding surface
118‧‧‧圓形唇緣 118‧‧‧round lip
200‧‧‧容器 200‧‧‧ container
Claims (21)
Applications Claiming Priority (1)
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US201261733152P | 2012-12-04 | 2012-12-04 |
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TW201441100A true TW201441100A (en) | 2014-11-01 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW102144468A TW201441100A (en) | 2012-12-04 | 2013-12-04 | Aseptically sterilized closure |
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TW (1) | TW201441100A (en) |
WO (1) | WO2014088811A1 (en) |
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JP6029574B2 (en) * | 2013-12-19 | 2016-11-24 | 日立造船株式会社 | Bottle cap sterilization / mounting method and sterilization / mounting equipment |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE1607950A1 (en) * | 1967-08-17 | 1970-09-24 | Bosch Gmbh Robert | Method for closing plastic bottles |
US4122964A (en) * | 1976-07-02 | 1978-10-31 | Morris Neal R | Reusable closures for hermetically sealing containers |
US4813561A (en) * | 1988-02-29 | 1989-03-21 | Anchor Hocking Corporation | Composite retortable closure |
US4991731A (en) | 1989-08-03 | 1991-02-12 | Abbott Laboratories/Ross Laboratories | Retortable composite closure for plastic containers |
EP1749747A1 (en) * | 2005-08-03 | 2007-02-07 | Aseptis, S.L. | Cap processing device |
EP2707303B1 (en) * | 2011-05-09 | 2015-09-16 | Abbott Laboratories | Method of applying a closure to a container |
-
2013
- 2013-11-20 WO PCT/US2013/071040 patent/WO2014088811A1/en active Application Filing
- 2013-12-04 TW TW102144468A patent/TW201441100A/en unknown
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