TW201436948A - Method for recycling scraped polishing powder - Google Patents
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本發明與一種資源再生方法,尤指一種廢拋光粉之資源再生方法,係屬於廢棄物資源再生之技術領域。The invention and a resource regeneration method, especially a resource regeneration method of waste polishing powder, belong to the technical field of waste resource regeneration.
近幾十年來,人類的科技有著突破性地發展,而稀土元素更是在許多科技領域的發展過程中扮演著不可替代之角色,舉例而言,如拋光粉,通常係由氧化鈰、氧化鑭等稀土化合物的組成,然而,不同之材料其硬度也不盡相同,在水中的化學性質也有所差異,因此使用之場合也各不相同,現今已廣泛運用在如各種光學玻璃器件、光學鏡片、平板玻璃、半導體晶片及金屬精密製品等的拋光製程﹔然而,人類在過去對於大自然環境的予取予求,為求生活的便利,不斷地耗損大量的自然資源,而由於許多自然資源的逐漸耗盡,使得已開發及開發中國家開始注意可持續發展的重要性,因此,便建構起了再生資源的概念,配合國內政府的不斷支持下,由廢拋光粉中回收稀土元素再生利用,也成為未來資源回收之思考方向。In recent decades, human science and technology have made breakthroughs, and rare earth elements have played an irreplaceable role in the development of many scientific and technological fields. For example, polishing powders are usually made of cerium oxide and cerium oxide. The composition of rare earth compounds, however, the hardness of different materials is not the same, the chemical properties in water are also different, so the use is also different, nowadays it has been widely used in various optical glass devices, optical lenses, Polishing process for flat glass, semiconductor wafers, and metal precision products; however, in the past, human beings have been eager for the natural environment, for the convenience of life, constantly consuming a large amount of natural resources, and due to the gradual exhaustion of many natural resources, The development and development of the country has begun to pay attention to the importance of sustainable development. Therefore, the concept of renewable resources has been constructed. With the continuous support of the domestic government, the recycling of rare earth elements from waste polishing powder has become a resource for the future. Thinking about recycling.
因此,期望自含有稀土元素之拋光廢液回收稀土氧化物,且為稀土類氧化物微粉末為主體之拋光材料的使用領域,然而,針對加工物高精度化之要求不斷提高,拋光材料所應具備之品質及要求,必須減少粒徑及降低異物量。但由含有稀土類元素之拋光廢液,得再回收獲得高精度研磨加工用之拋光材料實有困難﹔因此,便有國外業者針對上述之缺點開發如專利號CN1456624號公報「失效稀土抛光粉的再生方法」,其中,所採用之方法須經過高溫焙燒之熱處理,其成本方面較為昂貴且須長時間的等待,於現今要求效率之於商業市場上並不實用,此外,更有特開平10-280060號公報「將研磨廢液凝結處理後,固液分離以回收稀土類元素之方法」,然而,此稀土類氧化物之回收方法,須於待分離液中加入一有機凝集劑,進而增加一道須通過精密調制之有機凝集劑的固定成分配方,其實驗條件及方式繁瑣,所能發揮之經濟價值實屬有限。Therefore, it is desirable to recover rare earth oxides from polishing waste liquids containing rare earth elements, and it is a field of use of polishing materials mainly composed of rare earth oxide fine powders. However, the requirements for high precision of processed materials are continuously improved, and polishing materials should be used. With the quality and requirements, it is necessary to reduce the particle size and reduce the amount of foreign matter. However, it is difficult to obtain a polishing material for high-precision grinding processing by polishing waste liquid containing rare earth elements; therefore, foreign companies have developed the above-mentioned shortcomings such as Patent No. CN1456624 "Failure rare earth polishing powder" The method of regeneration, wherein the method used is subjected to high-temperature calcination heat treatment, which is relatively expensive in cost and requires a long wait, and is not practical in today's demanding efficiency in the commercial market. In addition, there is a special Kaiping 10- Japanese Patent Publication No. 280060, "A method of solid-liquid separation to recover rare earth elements after coagulation treatment of grinding waste liquid", however, the method for recovering the rare earth oxides is to add an organic aggregating agent to the liquid to be separated, thereby adding one It is necessary to pass the precise formulation of the fixed component of the organic agglutinating agent, and the experimental conditions and methods are cumbersome, and the economic value that can be exerted is limited.
其中,廢拋光粉中含有鈰(Ce)、鑭(La)之稀土金屬元素,若能將其由廢拋光粉分離並提高回收率及純度,進一步資源回收處理,便可創造驚人之經濟商機,然而現今國內相關於廢拋光粉之專利,尚未發現任何與廢拋光粉資源回收相關之技術或方法。Among them, the waste polishing powder contains rare earth metal elements of cerium (Ce) and lanthanum (La). If it can be separated from the waste polishing powder and the recovery rate and purity are improved, further resource recycling treatment can create an amazing economic opportunity. However, in the current domestic patent relating to waste polishing powder, no technology or method related to the recycling of waste polishing powder has been found.
有鑑於此,本發明提供一種廢拋光粉之資源再生方法,藉由浸漬溶蝕處理搭配沉澱法,以回收廢拋光粉中含有鈰(Ce)、鑭(La)元素之有價金屬,進而達到資源再利用之目的。In view of the above, the present invention provides a resource regeneration method for waste polishing powder, which is combined with a precipitation method by an impregnation and dissolution treatment to recover a valuable metal containing cerium (Ce) and lanthanum (La) elements in the waste polishing powder, thereby achieving resource reuse. Use purpose.
本發明提供一種廢拋光粉之資源再生方法,其係包含下列步驟:The invention provides a resource regeneration method for waste polishing powder, which comprises the following steps:
(a) 先取得一廢拋光粉﹔(a) first obtain a waste polishing powder;
(b) 浸漬溶蝕,先將一廢拋光粉置入一具酸性之溶蝕液,進行浸漬溶蝕之處理,形成一含有稀土金屬元素之浸漬液﹔(b) impregnation and dissolution, first placing a waste polishing powder into an acidic dissolution solution, performing impregnation and dissolution treatment to form an impregnation liquid containing a rare earth metal element;
(c) 過濾,將浸漬液進行過濾處理﹔(c) filtering and filtering the immersion liquid;
(d) 沉澱,將一具鹼性之沉澱劑倒入過濾後之浸漬液,形成一混合液,以沉澱法進行純化,並以沉澱劑調整混合液之pH值,便可分別取得一第一化合物及一第二化合物,而第一化合物及第二化合物皆含有稀土金屬元素。(d) Precipitating, pouring an alkaline precipitant into the filtered impregnation solution to form a mixed solution, purifying by precipitation method, and adjusting the pH value of the mixed solution with a precipitating agent to obtain a first a compound and a second compound, and both the first compound and the second compound contain a rare earth metal element.
藉由上述,本發明達成功效之一,係利用浸漬溶蝕之處理將廢拋光粉中之稀土金屬元素選擇性溶解出來,形成不同之化合物型態。According to the above, one of the effects achieved by the present invention is that the rare earth metal elements in the waste polishing powder are selectively dissolved by the treatment of the impregnation and dissolution to form different compound forms.
藉由上述,本發明達成功效之二,藉由沉澱法將過濾後之浸漬液加以純化,便可回收含有稀土金屬元素之化合物,可直接售予專業之稀土金屬元素資源回收精煉廠,予以資源再生,經本發明之資源再生方法處理後,可達成稀土元素有價金屬資源回收再利用之目的。By the above, the second aspect of the invention achieves the effect that the filtered impregnation liquid can be purified by a precipitation method to recover a compound containing a rare earth metal element, which can be directly sold to a professional rare earth metal element resource recovery refinery for resources. Regeneration, after being treated by the resource regeneration method of the present invention, can achieve the purpose of recycling and recycling rare earth element valuable metal resources.
藉由上述,本發明達成功效之三,可避免廢拋光粉污染環境及危害人體健康。By the above, the third effect of the invention can avoid the waste polishing powder polluting the environment and endangering human health.
為便於說明本發明於上述發明內容一欄中所表示的中心思想,茲以具體實施例表達。實施例中各種不同物件係按適於列舉說明之比例,而非按實際元件的比例與以繪製,合先敘明。For the convenience of the description, the central idea expressed by the present invention in the column of the above summary of the invention is expressed by the specific embodiments. The various items in the embodiments are set forth in proportion to the description and not in the
請參閱圖1所示,圖1為本發明之製作流程方塊圖。本發明之廢拋光粉之資源再生方法,其包括有下列步驟:Please refer to FIG. 1. FIG. 1 is a block diagram of a manufacturing process of the present invention. The method for recycling a waste polishing powder of the present invention comprises the following steps:
提取10,先取得一廢拋光粉,其中,廢拋光粉中包含有鈰(Ce)、鑭(La)之金屬元素。Extracting 10, first obtaining a waste polishing powder, wherein the waste polishing powder contains a metal element of cerium (Ce) or lanthanum (La).
分析,將廢拋光粉進行鈰(Ce)、鑭(La)金屬元素含量之性質分析,以作為後續稀土金屬元素回收率計算之基準,於本發明中,所分析之主要目標稀土元素為鈰(Ce)、鑭(La),其中,係以感應耦合電漿光譜分析儀(InductivelyCoupled Plasma)以下簡稱ICP-AES,並根據環保署環檢所所公告之『土壤之重金屬檢測方法-王水消化法(NIEAS321.63B)』分析得知廢拋光粉之鈰(Ce)、鑭(La)金屬元素含量。Analysis, the waste polishing powder is subjected to the analysis of the content of the metal content of cerium (Ce) and lanthanum (La) as a benchmark for the calculation of the recovery rate of the rare earth metal element. In the present invention, the main target rare earth element analyzed is lanthanum ( Ce), 镧 (La), which is based on Inductively Coupled Plasma (Inductively Coupled Plasma) hereinafter referred to as ICP-AES, and according to the Environmental Protection Agency Environmental Protection Institute's "heavy heavy metal detection method - Wangshui digestion method (NIEAS321.63B)" analysis shows the content of metal elements (Ce) and lanthanum (La) in the waste polishing powder.
浸漬溶蝕20,將廢拋光粉置入一具酸性之溶蝕液進行浸漬溶蝕之處理,其主要目的係藉由溶蝕液將具有稀土金屬元素之廢拋光粉浸漬成一含有鈰(Ce)、鑭(La)金屬元素之浸漬液,以將廢拋光粉中之鈰(Ce)、鑭(La)金屬元素選擇性溶解出來,於本發明中,實驗操作條件可為,溶蝕液可選自於硫酸(H2SO4)、硝酸(HNO3)、鹽酸(HCl)之至少其中之一者,而溶蝕液之當量莫耳濃度可為1~10N,且廢拋光粉與溶蝕液之固液比可為0.02~0.1g/ml,並於浸漬溫度70oC,浸漬時間1~4小時,然而,以不同種類之溶蝕液、溶蝕液之濃度、廢拋光粉與溶蝕液之固液比、浸漬溫度及浸漬時間,皆會影響其浸漬溶蝕處理下,鈰(Ce)、鑭(La)金屬元素回收率之反應效果呈現,其中,浸漬回收率為(浸漬液中之稀土元素重量/廢拋光粉中之稀土元素重量)x100% 。Impregnating and etching 20, placing the waste polishing powder into an acidic etching solution for impregnation and erosion, the main purpose of which is to impregnate the waste polishing powder having rare earth metal elements into a cerium (Ce), lanthanum (La) by a caustic solution The metal element impregnating solution selectively dissolves the cerium (Ce) and lanthanum (La) metal elements in the waste polishing powder. In the present invention, the experimental operating condition may be that the etching solution may be selected from sulfuric acid (H). 2 SO 4 ), nitric acid (HNO 3 ), hydrochloric acid (HCl) at least one of them, and the equivalent molar concentration of the dissolution solution may be 1 to 10 N, and the solid-liquid ratio of the waste polishing powder to the dissolution solution may be 0.02 ~0.1g/ml, and the immersion time is 70 o C, the immersion time is 1-4 hours, however, the different kinds of dissolution liquid, the concentration of the dissolution solution, the solid-liquid ratio of the waste polishing powder and the dissolution liquid, the immersion temperature and the impregnation The time will affect the reaction effect of the recovery of cerium (Ce) and lanthanum (La) metal elements under the impregnation treatment. The immersion recovery rate (the weight of rare earth elements in the immersion liquid / the rare earth in the waste polishing powder) Element weight) x100%.
過濾30,將浸漬液進行過濾處理,將溶解於浸漬液中之鈰(Ce)、鑭(La)金屬元素予於保留,並將其他非本發明欲回收之雜質以過濾方式去除﹔Filtering 30, filtering the immersion liquid, preserving the cerium (Ce) and lanthanum (La) metal elements dissolved in the immersion liquid, and removing other impurities not to be recovered by the present invention by filtration;
沉澱40,係將一具鹼性之沉澱劑倒入過濾後之浸漬液,形成一混合液,以沉澱方式純化,並以沉澱劑調整混合液之pH值,其主要目的係藉由沉澱劑將浸漬液中之鈰(Ce)、鑭(La)金屬元素離子予以分離沉澱生成一含有鈰金屬元素之第一化合物及一含有鑭金屬元素之第二化合物,然而,於本發明中,沉澱劑可選自於氫氧化鈉(NaOH)或氨水(NH3)。Precipitating 40, pouring an alkaline precipitant into the filtered impregnation liquid to form a mixed solution, purifying by precipitation, and adjusting the pH of the mixed solution with a precipitating agent, the main purpose of which is to use a precipitating agent The cerium (Ce) and lanthanum (La) metal element ions in the immersion liquid are separated and precipitated to form a first compound containing a cerium metal element and a second compound containing a cerium metal element. However, in the present invention, the precipitating agent may be It is selected from sodium hydroxide (NaOH) or ammonia water (NH 3 ).
請參閱圖2所示,圖2為本發明製作流程之一較佳實施例,先將廢拋光粉,以ICP-AES分析鈰(Ce)、鑭(La)金屬元素於廢拋光粉中之含量,以作為後續計算鈰(Ce)、鑭(La)金屬元素回收率之基準並進行浸漬溶蝕之處理20,於本發明之實驗結果,其最佳之操作條件,為選用溶蝕液為硝酸(HNO3),而溶蝕液之當量莫耳濃度為10N,且廢拋光粉與溶蝕液之固液比為0.06g/ml,並於浸漬溫度70oC,浸漬時間3小時,並以磁石攪拌環境下進行,其中,廢拋光粉中之鈰(Ce)、鑭(La)金屬元素會因此浸漬溶蝕於溶蝕液當中,以形成最佳浸漬液,並轉化成不同之化合物型態,可由ICP-AES分析得知浸漬溶蝕之鈰(Ce)、鑭(La)金屬元素回收率皆接近100%。Please refer to FIG. 2 , which is a preferred embodiment of the manufacturing process of the present invention. The waste polishing powder is firstly analyzed by ICP-AES for the content of cerium (Ce) and lanthanum (La) metal elements in the waste polishing powder. For the subsequent calculation of the recovery ratio of cerium (Ce) and lanthanum (La) metal elements and performing the impregnation and erosion treatment 20, in the experimental results of the present invention, the optimum operating conditions are the selection of the etching solution for the nitric acid (HNO). 3 ), and the equivalent molar concentration of the dissolution solution is 10N, and the solid-liquid ratio of the waste polishing powder to the dissolution solution is 0.06g/ml, and the immersion time is 70 o C, the immersion time is 3 hours, and the magnet is stirred under the environment. In the process, the metal elements of cerium (Ce) and lanthanum (La) in the waste polishing powder are thus impregnated and dissolved in the etching solution to form an optimal immersion liquid, which is converted into different compound types and can be analyzed by ICP-AES. It is known that the recovery rates of cerium (Ce) and lanthanum (La) metal elements in the impregnation are close to 100%.
然而,以過濾方式處理30浸漬液以去除非本發明欲回收之物質,將所收集之含有鈰(Ce)、鑭(La)金屬元素之浸漬液,再進行沉澱處理40,於本實施例中,所採用的沉澱劑為氨水(NH3),先將氨水(NH3)倒入過濾後之浸漬液,並以氨水進行第一次調整混合液之pH值至0.9時,請參閱圖3所示,圖3為本發明於第一次沉澱處理後之SEM影像圖,混合液便會沉澱形成氫氧化鈰(Ce(OH)4)之第一化合物,其中,請參閱圖4所示,圖4為本發明於第一次沉澱處理後之EDS數據分析圖,由氫氧化鈰分子式估算鈰(Ce)金屬元素佔氫氧化鈰中之重量百分比為67.32%,而氫氧化鈰之第一化合物經EDS分析得知為74.43%並大於67.32%,因此氫氧化鈰之第一化合物純度接近100%,並由ICP-AES分析得知第一化合物之鈰(Ce)金屬元素回收率僅達40%。However, the 30 immersion liquid is treated by filtration to remove the substance not to be recovered by the present invention, and the collected immersion liquid containing cerium (Ce) and lanthanum (La) metal elements is further subjected to a precipitation treatment 40, in this embodiment. The precipitant used is ammonia water (NH 3 ). First, the ammonia water (NH 3 ) is poured into the filtered immersion liquid, and the pH of the mixed liquid is adjusted to 0.9 for the first time with ammonia water, please refer to FIG. 3 3 is a SEM image of the first precipitation treatment of the present invention, and the mixed solution precipitates to form a first compound of cerium hydroxide (Ce(OH) 4 ), wherein, as shown in FIG. 4 , 4 is the EDS data analysis chart after the first precipitation treatment of the present invention. The molecular weight of the cerium (Ce) metal element in the cerium hydroxide is estimated to be 67.32% by the molecular formula of cerium hydroxide, and the first compound of cerium hydroxide is The EDS analysis was found to be 74.43% and greater than 67.32%, so the purity of the first compound of cerium hydroxide was close to 100%, and the recovery of the cerium (Ce) metal element of the first compound was only 40% by ICP-AES analysis.
以過濾方式回收完第一次調整pH值沉澱之第一化合物後,再以氨水進行第二次調整pH值,當混合液之pH值至9時,請參閱圖5所示,圖5為本發明於第二次沉澱處理後之SEM影像圖,混合液便會沉澱形成氫氧化鑭(La(OH)3)之第二化合物及氫氧化鈰(Ce(OH)4)之第一化合物,其中,請參閱圖6所示,圖6為本發明於第二次沉澱處理後之EDS數據分析圖,由氫氧化鈰分子式估算鈰(Ce)金屬元素佔氫氧化鈰中之重量百分比為67.32%,而氫氧化鈰之第一化合物經EDS分析得知為20.39%,因此氫氧化鈰之第一化合物純度約30.3%,而氫氧化鑭分子式估算鑭(La)金屬元素佔氫氧化鑭中之重量百分比為75.52%,而氫氧化鈰之第一化合物經EDS分析得知為10.85%,因此氫氧化鈰之第一化合物純度約14.36%,並由ICP-AES分析得知,當混合液pH值為9時,第一化合物之鈰(Ce)金屬元素及第二化合物之鑭(La)金屬元素回收可達100%,以上計算方式皆為習知之數學演算過程,在此不多加闡述。After the first compound whose pH value is precipitated is recovered by filtration, the pH is adjusted a second time with ammonia water. When the pH of the mixture reaches 9, please refer to FIG. 5, which is shown in FIG. Invented in the SEM image after the second precipitation treatment, the mixture precipitates to form a second compound of lanthanum hydroxide (La(OH) 3 ) and a first compound of cerium hydroxide (Ce(OH) 4 ), wherein Please refer to FIG. 6. FIG. 6 is a diagram showing the EDS data analysis of the second precipitation treatment of the present invention. The molecular weight of the cerium (Ce) metal element in the cerium hydroxide is estimated to be 67.32% by the molecular formula of cerium hydroxide. The first compound of barium hydroxide was found to be 20.39% by EDS analysis, so the purity of the first compound of barium hydroxide was about 30.3%, and the molecular formula of barium hydroxide estimated the weight percentage of barium (La) metal element in barium hydroxide. It is 75.52%, and the first compound of barium hydroxide is 10.85% by EDS analysis, so the first compound of barium hydroxide has a purity of about 14.36%, and is analyzed by ICP-AES, when the pH of the mixture is 9 a cerium (Ce) metal element of the first compound and a lanthanum (La) metal element of the second compound Recycling can reach 100%. The above calculation methods are all the mathematical calculation process of the well-known, and will not be elaborated here.
綜上述所述,本發明係藉由浸漬溶蝕之方式,先將廢拋光粉中之鈰(Ce)、鑭(La)金屬元素選擇性溶解出來,經過濾去除雜質後,再加入沉澱劑利用沉澱方式以分次調整混合液之pH值,進一步純化獲得含有鈰(Ce)、鑭(La)金屬元素之化合物,可直接售予專業之鈰(Ce)、鑭(La)金屬元素資源回收精煉廠,予以資源再生,經本發明之資源再生方法處理後,可達成廢拋光粉資源再生利用之目的,亦可於產業界上延伸其利用價值,並可避免廢拋光粉污染環境及危害人體健康。In summary, the present invention selectively dissolves the cerium (Ce) and lanthanum (La) metal elements in the waste polishing powder by means of impregnation and erosion, and then removes the impurities by filtration, and then adds a precipitating agent to precipitate. The method further adjusts the pH value of the mixed solution to obtain a compound containing cerium (Ce) and lanthanum (La), and can be directly sold to a professional cerium (Ce), lanthanum (La) metal element resource recovery refinery. The resource is regenerated, and after the resource regeneration method of the present invention is processed, the purpose of recycling the waste polishing powder resource can be achieved, and the utilization value can be extended in the industry, and the waste polishing powder can be prevented from polluting the environment and endangering human health.
雖然本發明係以一個最佳實施例作說明,精於此技藝者能在不脫離本發明精神與範疇下作各種不同形式的改變。以上所舉實施例僅用以說明本發明而已,非用以限制本發明之範圍。舉凡不違本發明精神所從事的種種修改或改變,俱屬本發明申請專利範圍。While the invention has been described in terms of a preferred embodiment, the various embodiments may The above embodiments are merely illustrative of the invention and are not intended to limit the scope of the invention. All modifications or changes made without departing from the spirit of the invention are within the scope of the invention.
10...提取10. . . extract
20...浸漬溶蝕20. . . Impregnation erosion
30...過濾30. . . filter
40...沉澱40. . . precipitation
[圖1] 為本發明之製作流程方塊圖。[圖2] 為本發明製作流程之一較佳實施例。[圖3]為本發明於第一次沉澱處理後之SEM影像圖。[圖4] 為本發明於第一次沉澱處理後之EDS數據分析圖。[圖5]為本發明於第二次沉澱處理後之SEM影像圖。[圖6] 為本發明於第二次沉澱處理後之EDS數據分析圖。[Fig. 1] is a block diagram of a production flow of the present invention. [Fig. 2] A preferred embodiment of the manufacturing process of the present invention. Fig. 3 is a SEM image of the present invention after the first precipitation treatment. Fig. 4 is a graph showing the analysis of EDS data after the first precipitation treatment of the present invention. Fig. 5 is a SEM image of the present invention after the second precipitation treatment. Fig. 6 is a graph showing the analysis of EDS data after the second precipitation treatment of the present invention.
10...提取10. . . extract
20...浸漬溶蝕20. . . Impregnation erosion
30...過濾30. . . filter
40...沉澱40. . . precipitation
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108359408A (en) * | 2017-01-26 | 2018-08-03 | 新岛世纪(北京)新型材料技术有限公司 | A method of recycling polishing powder from polishing powder from rare earth waste residue |
CN113969108A (en) * | 2021-11-18 | 2022-01-25 | 东北大学 | Method for preparing polishing solution for optical glass by using cerium enrichment as raw material |
CN114213976A (en) * | 2021-12-14 | 2022-03-22 | 甘肃金阳高科技材料有限公司 | Method for preparing rare earth polishing powder for cover plate glass by using glass polishing waste residue particle regeneration technology |
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2013
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108359408A (en) * | 2017-01-26 | 2018-08-03 | 新岛世纪(北京)新型材料技术有限公司 | A method of recycling polishing powder from polishing powder from rare earth waste residue |
CN113969108A (en) * | 2021-11-18 | 2022-01-25 | 东北大学 | Method for preparing polishing solution for optical glass by using cerium enrichment as raw material |
CN114213976A (en) * | 2021-12-14 | 2022-03-22 | 甘肃金阳高科技材料有限公司 | Method for preparing rare earth polishing powder for cover plate glass by using glass polishing waste residue particle regeneration technology |
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