TW201431942A - Curable composition, cured film, display element and dry film - Google Patents
Curable composition, cured film, display element and dry film Download PDFInfo
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Abstract
Description
本發明係關於一種硬化性組成物、硬化膜以及顯示元件,更詳細言之,係關於在透射型或反射型的彩色液晶顯示元件、固體攝像元件、有機EL顯示元件、電子紙等所使用的硬化膜的形成中使用的硬化性組成物、使用該硬化性組成物形成的硬化膜、以及具備該硬化膜的顯示元件。 The present invention relates to a curable composition, a cured film, and a display element, and more particularly to a transparent liquid crystal display element, a solid-state image sensor, an organic EL display element, an electronic paper, or the like used in a transmissive or reflective type. A curable composition used for forming a cured film, a cured film formed using the curable composition, and a display element including the cured film.
使用著色放射線敏感性組成物製造彩色濾光片時,已知在基板上塗布顏料分散型的著色放射線敏感性組成物並乾燥後,對乾燥塗膜照射放射線(以下,稱為“曝光”)使之顯影成所希望的圖案形狀,從而得到各色的像素的方法(例如,專利文獻1~2)。另外,還已知利用分散有碳黑的光聚合性組成物形成黑矩陣的方法(例如,專利文獻3)。並且,還已知使用顏料分散型的著色樹脂組成物藉由噴墨方式得到各色的像素的方法(例如,專利文獻4)。 When a color filter is produced using a colored radiation-sensitive composition, it is known that a pigment-dispersed colored radiation-sensitive composition is applied onto a substrate and dried, and then the dried coating film is irradiated with radiation (hereinafter referred to as "exposure"). A method of developing a desired pattern shape to obtain pixels of respective colors (for example, Patent Documents 1 and 2). Further, a method of forming a black matrix by using a photopolymerizable composition in which carbon black is dispersed is also known (for example, Patent Document 3). Further, a method of obtaining pixels of respective colors by an inkjet method using a pigment dispersion type colored resin composition (for example, Patent Document 4) is also known.
當伴隨著彩色液晶顯示裝置的高顏色純度化而著色放射線敏感性組成物中含有的著色劑的濃度變高時,有顯影時未曝光部分的基板上或遮光層上容易產生殘渣、浮垢的傾向。為了避免這樣的殘渣、浮垢的產生, 增加顯影時間是有效的,但如果增加顯影時間則有生產作業時間(take time)變長的弊端。 When the concentration of the coloring agent contained in the colored radiation-sensitive composition increases with the high color purity of the color liquid crystal display device, there is a possibility that residue or scum is likely to occur on the substrate or the light-shielding layer on the unexposed portion during development. tendency. In order to avoid the generation of such residues and scum, Increasing the development time is effective, but if the development time is increased, there is a drawback that the take-up time becomes long.
另外,如果著色放射線敏感性組成物中含有的著色劑的濃度變高,則還有塗膜在鹼顯影液中的溶解性顯著降低的傾向。因此,利用噴淋顯影法進行顯影時,一旦剝離除去的未曝光部分的塗膜在顯影槽中未完全溶解而浮游,會成為異物而附著在彩色濾光片上,而為製品成品率降低的最重要因素。 In addition, when the concentration of the coloring agent contained in the colored radiation-sensitive composition is increased, the solubility of the coating film in the alkali developing solution tends to be remarkably lowered. Therefore, when the development is carried out by the shower development method, the coating film of the unexposed portion which has been peeled off is not completely dissolved in the developing tank and floats, and foreign matter adheres to the color filter, and the product yield is lowered. The most important factor.
因此,強烈要求滿足彩色濾光片製造時的顯影性、製品成品率相關的各種要求的著色放射線敏感性組成物,例如,提出了含有具有親水性基團的單體的著色感光性樹脂組成物(例如,專利文獻5)。 Therefore, there is a strong demand for a colored radiation-sensitive composition that satisfies various requirements relating to developability and product yield at the time of production of a color filter. For example, a colored photosensitive resin composition containing a monomer having a hydrophilic group has been proposed. (for example, Patent Document 5).
專利文獻1 日本特開平2-144502號公報 Patent Document 1 Japanese Patent Laid-Open No. 2-144502
專利文獻2 日本特開平3-53201號公報 Patent Document 2 Japanese Patent Laid-Open No. 3-53201
專利文獻3 日本特開平6-35188號公報 Patent Document 3 Japanese Patent Laid-Open No. Hei 6-35188
專利文獻4 日本特開2000-310706號公報 Patent Document 4 Japanese Patent Laid-Open Publication No. 2000-310706
專利文獻5 日本特開2006-208796號公報 Patent Document 5 Japanese Patent Laid-Open Publication No. 2006-208796
然而,實際情況是即便利用這樣的著色感光性樹脂組成物也不能說充分兼得顯影性、製品成品率相關的各種要求。 However, the actual situation is that even if such a colored photosensitive resin composition is used, it cannot be said that various requirements relating to developability and product yield are sufficiently obtained.
因此,本發明的課題在於,提供一種即便著色劑濃度高時,顯影性也優異的、能夠以高製品成品率形成硬化膜的硬化性組成物。進而,本發明的課題在於提供一種使用該硬化性組成物形成的硬化膜以及具備該硬化膜的顯示元件。 Therefore, an object of the present invention is to provide a curable composition which is excellent in developability even when the concentration of the colorant is high, and which can form a cured film at a high product yield. Further, an object of the present invention is to provide a cured film formed using the curable composition and a display element including the cured film.
本發明人等進行了深入研究,結果發現藉由使用具有特定的結構的聚合物能夠解決上述課題。 The inventors of the present invention conducted intensive studies and found that the above problems can be solved by using a polymer having a specific structure.
即,本發明提供一種硬化性組成物,其特徵在於:含有(A)具有下述式(1)表示的基團、取代或非取代的脂環式烴基以及聚合性不飽和基團的聚合物、及(B)溶劑。 In other words, the present invention provides a curable composition comprising (A) a polymer having a group represented by the following formula (1), a substituted or unsubstituted alicyclic hydrocarbon group, and a polymerizable unsaturated group. And (B) a solvent.
[式(1)中,R1表示碳原子數2~4的鏈烷二基,R2表示脂肪族烴基,n表示1~100的整數,*表示鍵結位點(結合手);其中,n為2以上時,存在多個的R1可以相同也可以不同]。 In the formula (1), R 1 represents an alkanediyl group having 2 to 4 carbon atoms, R 2 represents an aliphatic hydrocarbon group, n represents an integer of 1 to 100, and * represents a bonding site (bonding hand); When n is 2 or more, a plurality of R 1 may be the same or different.
另外,本發明提供使用上述硬化性組成物形成的硬化膜,以及具備該硬化膜的顯示元件。並且,提供使用上述硬化性組成物形成的乾膜。這裏,“硬化膜”是指顯示元件、固體攝像元件中使用的各色像素、保護膜、黑矩陣、間隔件、絕緣膜等。 Further, the present invention provides a cured film formed using the above curable composition, and a display element comprising the cured film. Further, a dry film formed using the above curable composition is provided. Here, the "cured film" means a display element, a pixel of each color used in the solid-state image sensor, a protective film, a black matrix, a spacer, an insulating film, and the like.
如果使用本發明的硬化性組成物,則即便著色劑濃度高時,顯影性也優異,能夠以高製品成品率形 成彩色濾光片。但是,令人吃驚的是,還確認了在使用本發明的硬化性組成物形成的像素圖案上不產生斑點狀的顏色不均(以下,稱為“水斑”)的效果。如果在彩色濾光片的製造時產生水斑,則產生妨礙在顯影製程和水洗製程結束後進行的檢查製程,使生產效率降低的問題,但如果使用本發明的硬化性組成物,在像素圖案上不產生水斑,因此能夠消除這樣的問題。 When the curable composition of the present invention is used, the developability is excellent even when the concentration of the colorant is high, and it is possible to form a high product yield. Into a color filter. However, it is surprisingly confirmed that the pixel pattern formed by using the curable composition of the present invention does not cause speckle-like color unevenness (hereinafter referred to as "water spot"). If water spots are generated during the manufacture of the color filter, there is a problem that the inspection process which is performed after the development process and the end of the water washing process is hindered, and the production efficiency is lowered. However, if the curable composition of the present invention is used, the pixel pattern is used. Water spots are not generated on the top, so this problem can be eliminated.
因此,本發明的硬化性組成物能夠在以彩色液晶顯示元件、固體攝像元件的色分解用彩色濾光片、有機EL顯示元件用彩色濾光片、電子紙用彩色濾光片為代表的各種彩色濾光片的製造中極其較佳為地使用。另外,作為保護膜材料、間隔件材料、絕緣膜材料也極其有用。 Therefore, the curable composition of the present invention can be variously represented by a color liquid crystal display element, a color separation color filter for a solid-state image sensor, a color filter for an organic EL display element, and a color filter for an electronic paper. Very useful in the manufacture of color filters. In addition, it is extremely useful as a protective film material, a spacer material, and an insulating film material.
以下,對本發明進行詳細說明。 Hereinafter, the present invention will be described in detail.
以下,對本發明的硬化性組成物的構成成分進行詳細說明。 Hereinafter, the constituent components of the curable composition of the present invention will be described in detail.
本發明的硬化性組成物含有(A)成分和(B)成分。以下,對本發明的硬化性組成物的構成成分進行詳細說明。 The curable composition of the present invention contains the component (A) and the component (B). Hereinafter, the constituent components of the curable composition of the present invention will be described in detail.
本發明的硬化性組成物含有具有下述式(1)表示的基團、取代或非取代的脂環式烴基、以及聚合性不飽和基團的聚合物(以下,也稱為“特定聚合物”)。 本發明的特定聚合物是曝光以及後烘烤製程時進行交聯反應,使塗膜硬化的成分。本發明的硬化性組成物藉由含有特定聚合物,從而顯影性優異,能夠以高製品成品率形成彩色濾光片,另外,令人吃驚的是,本發明的硬化性組成物亦產生在像素圖案上不發生水斑的效果。 The curable composition of the present invention contains a group having a group represented by the following formula (1), a substituted or unsubstituted alicyclic hydrocarbon group, and a polymerizable unsaturated group (hereinafter, also referred to as "specific polymer" "). The specific polymer of the present invention is a component which undergoes a crosslinking reaction during exposure and post-baking processes to harden the coating film. The curable composition of the present invention is excellent in developability by containing a specific polymer, and can form a color filter with a high product yield. Further, it is surprising that the curable composition of the present invention is also produced in a pixel. There is no effect of water spots on the pattern.
[式(1)中,R1表示碳原子數2~4的鏈烷二基,R2表示脂肪族烴基,n表示1~100的整數,*表示鍵結位點。其中,n為2以上時,存在多個的R1可以相同也可以不同]。 In the formula (1), R 1 represents an alkanediyl group having 2 to 4 carbon atoms, R 2 represents an aliphatic hydrocarbon group, n represents an integer of 1 to 100, and * represents a bonding site. Wherein, n-2 or more, a plurality of R 1 may be the same or different].
作為R1中的碳原子數2~4的鏈烷二基,可舉例伸乙基、乙烷-1,1-二基、丙烷-1,1-二基、丙烷-1,2-二基、丙烷-1,3-二基、丙烷-2,2-二基、丁烷-1,2-二基、丁烷-1,3-二基、丁烷-1,4-二基等,其中,較佳為碳原子數2~3的鏈烷二基,更佳為伸乙基、丙烷-1,2-二基、丙烷-1,3-二基。 As the alkanediyl group having 2 to 4 carbon atoms in R 1 , an ethyl group, an ethane-1,1-diyl group, a propane-1,1-diyl group, a propane-1,2-diyl group can be exemplified. , propane-1,3-diyl, propane-2,2-diyl, butane-1,2-diyl, butane-1,3-diyl, butane-1,4-diyl, etc. Among them, an alkanediyl group having 2 to 3 carbon atoms is preferred, and an ethyl group, a propane-1,2-diyl group, and a propane-1,3-diyl group are more preferred.
作為R2中的脂肪族烴基,較佳為碳原子數1~20的脂肪族烴基,更具體而言,可舉例碳原子數1~20的烷基、碳原子數2~20的烯基、碳原子數2~20的炔基。作為烷基,較佳為碳原子數1~12的烷基,具體而言,可舉例甲基、乙基、丙基、異丙基、丁基、異丁基、第二丁基、第三丁基、戊基、異戊基、己基、庚基、辛基、2-乙基己基、癸基、十二烷基等。另外,作為烯基,較 佳為碳原子數2~12的烯基,具體而言,可舉例乙烯基、1-丙烯基、1-丁烯基、1,3-丁二烯基、1-戊烯基、2-戊烯基、1-己烯基、2-乙基-2-丁烯基、2-辛烯基、(4-乙烯基)-5-己烯基、2-癸烯基等。作為炔基,較佳為碳原子數2~12的炔基,具體而言,可舉例乙炔基、1-丙炔基、1-丁炔基、1-戊炔基、3-戊炔基、1-己炔基、2-乙基-2-丁炔基、2-辛炔基、(4-乙炔基)-5-己炔基、2-癸炔基等。 The aliphatic hydrocarbon group in R 2 is preferably an aliphatic hydrocarbon group having 1 to 20 carbon atoms, and more specifically, an alkyl group having 1 to 20 carbon atoms or an alkenyl group having 2 to 20 carbon atoms; An alkynyl group having 2 to 20 carbon atoms. The alkyl group is preferably an alkyl group having 1 to 12 carbon atoms, and specific examples thereof include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a second butyl group, and a third group. Butyl, pentyl, isopentyl, hexyl, heptyl, octyl, 2-ethylhexyl, decyl, dodecyl and the like. Further, the alkenyl group is preferably an alkenyl group having 2 to 12 carbon atoms, and specific examples thereof include a vinyl group, a 1-propenyl group, a 1-butenyl group, a 1,3-butadienyl group, and 1 Pentenyl, 2-pentenyl, 1-hexenyl, 2-ethyl-2-butenyl, 2-octenyl, (4-vinyl)-5-hexenyl, 2-decene Base. The alkynyl group is preferably an alkynyl group having 2 to 12 carbon atoms, and specific examples thereof include an ethynyl group, a 1-propynyl group, a 1-butynyl group, a 1-pentynyl group, and a 3-pentynyl group. 1-hexynyl, 2-ethyl-2-butynyl, 2-octynyl, (4-ethynyl)-5-hexynyl, 2-decynyl, and the like.
其中,較佳為碳原子數1~20的烷基,較佳為碳原子數1~12的直鏈或支鏈的烷基。上述烷基為直鏈烷基時,較佳為碳原子數1~6的直鏈烷基,更佳為甲基。上述烷基為支鏈烷基時,較佳為碳原子數3~10的支鏈烷基,更佳為2-乙基己基。 Among them, an alkyl group having 1 to 20 carbon atoms is preferred, and a linear or branched alkyl group having 1 to 12 carbon atoms is preferred. When the alkyl group is a linear alkyl group, a linear alkyl group having 1 to 6 carbon atoms is preferred, and a methyl group is more preferred. When the alkyl group is a branched alkyl group, it is preferably a branched alkyl group having 3 to 10 carbon atoms, more preferably 2-ethylhexyl group.
n表示1~100的整數,較佳為1~30的整數,更佳為1~15的整數,又更佳為1~10的整數,特佳為1~5的整數。n為2以上時,存在多個的R1可以相同也可以不同,存在多個的R1O基可以按任意的順序鍵合。作為存在多個的R1不同的例子,例如可舉例碳原子數2的鏈烷二基與碳原子數3的鏈烷二基的組合,碳原子數2的鏈烷二基、碳原子數3的鏈烷二基、碳原子數4的鏈烷二基的組合。其中,較佳為伸乙基與丙烷-1,2-二基的組合,伸乙基與丙烷-1,3-二基的組合,伸乙基、丙烷-1,2-二基、丁烷-1,4-二基的組合,伸乙基、丙烷-1,3-二基、丁烷-1,4-二基的組合。 n represents an integer of 1 to 100, preferably an integer of 1 to 30, more preferably an integer of 1 to 15, more preferably an integer of 1 to 10, and particularly preferably an integer of 1 to 5. When n is 2 or more, a plurality of R 1 's may be the same or different, and a plurality of R 1 O groups may be bonded in an arbitrary order. As examples in which a plurality of R 1 are different, for example, a combination of an alkanediyl group having 2 carbon atoms and an alkanediyl group having 3 carbon atoms, an alkanediyl group having 2 carbon atoms, and 3 carbon atoms can be exemplified. A combination of an alkanediyl group and an alkanediyl group having 4 carbon atoms. Among them, a combination of an ethyl group and a propane-1,2-diyl group, a combination of an ethyl group and a propane-1,3-diyl group, and an ethyl group, a propane-1,2-diyl group and a butane group are preferred. a combination of -1,4-diyl groups, a combination of ethyl, propane-1,3-diyl, butane-1,4-diyl.
本發明的特定聚合物較佳為在側鏈具有式(1)表示的基團,具體而言,較佳為具有下述式(2)表示的重複單元。 The specific polymer of the present invention preferably has a group represented by the formula (1) in the side chain, and specifically, preferably has a repeating unit represented by the following formula (2).
[式(2)中,Z1表示-O-、-CO-、-C(=O)O-(*1)、-CONH-(*1)(其中,“*1”是與R1鍵合的鍵結位點)或伸苯基,R3表示氫原子或甲基,R1,R2以及n與式(1)中的R1、R2以及n為相同含義]。 [In the formula (2), Z 1 represents -O-, -CO-, -C(=O)O-(* 1 ), -CONH-(* 1 ) (where "* 1 " is a bond with R 1 a bonding site) or a phenyl group, R 3 represents a hydrogen atom or a methyl group, and R 1 , R 2 and n have the same meanings as R 1 , R 2 and n in the formula (1).
作為式(2)中的Z1,較佳為-C(=O)O-(*1)、-CONH-(*1)(其中,“*1”是與R1鍵合的鍵結位點),更佳為-C(=O)O-(*1)。 As Z 1 in the formula (2), preferably -C(=O)O-(* 1 ), -CONH-(* 1 ) (where "* 1 " is a bonding site bonded to R 1 ) Point), more preferably -C(=O)O-(* 1 ).
本發明的特定聚合物中的式(2)表示的重複單元的含有比例在全部重複單元中,通常為0.1~80質量%,較佳為1~50質量%,更佳為5~40質量%,又更佳為7~30質量%,特佳為10~25質量%。這樣的方式因容易得到本發明的所希望的效果這點而較佳。 The content of the repeating unit represented by the formula (2) in the specific polymer of the present invention is usually from 0.1 to 80% by mass, preferably from 1 to 50% by mass, more preferably from 5 to 40% by mass, based on the total of the repeating units. More preferably, it is 7 to 30% by mass, and particularly preferably 10 to 25% by mass. Such a method is preferable because it is easy to obtain the desired effect of the present invention.
作為本發明的特定聚合物具有的脂環式烴基,較佳為碳原子數4~30的脂環式烴基,更佳為碳原子數4~18的脂環式烴基,又更佳為碳原子數4~12的脂環式烴基。脂環式烴基中包括環烷基、環烯基、稠合多環烴基、橋接環烴基、螺烴基、環狀萜烴基等。 The alicyclic hydrocarbon group which the specific polymer of the present invention has is preferably an alicyclic hydrocarbon group having 4 to 30 carbon atoms, more preferably an alicyclic hydrocarbon group having 4 to 18 carbon atoms, more preferably a carbon atom. A 4 to 12 alicyclic hydrocarbon group. The alicyclic hydrocarbon group includes a cycloalkyl group, a cycloalkenyl group, a condensed polycyclic hydrocarbon group, a bridged cyclic hydrocarbon group, a spirohydrocarbyl group, a cyclic anthracene hydrocarbon group and the like.
作為脂環式烴基,可舉例環丙基、環丁基、環戊基、環己基、第三丁基環己基、環庚基、環辛基、三環癸基、十氫-2-萘基、三環[5.2.1.02,6]癸烷-8-基、五環十五烷基、異冰片基、金剛烷基、二環戊烷基、二環戊烯基、三環戊烷基、三環戊烯基等。 As the alicyclic hydrocarbon group, a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a t-butylcyclohexyl group, a cycloheptyl group, a cyclooctyl group, a tricyclodecyl group, a decahydro-2-naphthyl group can be illustrated. , tricyclo [5.2.1.0 2,6] decan-8-yl, pentadecyl rings, isobornyl, adamantyl, dicyclopentanyl, dicyclopentenyl, tris cyclopentyl , tricyclopentenyl and the like.
這些脂環式烴基還可以具有烷基、鹵素原子、羧基、羰基等作為取代基。作為上述烷基,可舉例與上述相同的基團,其中,較佳為碳原子數1~4的烷基。作為上述鹵素原子,可舉例氟原子、氯原子、溴原子、碘原子等。 These alicyclic hydrocarbon groups may further have an alkyl group, a halogen atom, a carboxyl group, a carbonyl group or the like as a substituent. The alkyl group may, for example, be the same as the above, and is preferably an alkyl group having 1 to 4 carbon atoms. The halogen atom may, for example, be a fluorine atom, a chlorine atom, a bromine atom or an iodine atom.
這些脂環式烴基中,較佳為環烷基、環烯基、稠合多環烴基、橋接環烴基,更佳為環己基、環己烯基、金剛烷基、二環戊基、二環戊烯基、三環戊基、三環戊烯基,這些基團可以被取代也可以不被取代。 Among these alicyclic hydrocarbon groups, preferred are a cycloalkyl group, a cycloalkenyl group, a condensed polycyclic hydrocarbon group, a bridged cyclic hydrocarbon group, more preferably a cyclohexyl group, a cyclohexenyl group, an adamantyl group, a dicyclopentyl group or a bicyclic ring. Pentenyl, tricyclopentyl, tricyclopentenyl, these groups may or may not be substituted.
本發明的特定聚合物較佳為在側鏈具有脂環式烴基,具體而言,較佳為具有下述式(3)表示的重複單元。 The specific polymer of the present invention preferably has an alicyclic hydrocarbon group in the side chain, and specifically, preferably has a repeating unit represented by the following formula (3).
[式(3)中,Z2表示-O-、-CO-、-C(=O)O-(*2)、-CONH-(*2)(其中,“*2”是與R4鍵合的鍵結位點),或選自-O-、-CO-、-C(=O)O-以及-CONH-中的至少1種與鏈烷二基組合而成的基團,R4表示取代或非取代的脂環式烴基,R5表示氫原子或甲基]。 [Formula (3), Z 2 represents -O -, - CO -, - C (= O) O - (* 2), - CONH - (* 2) ( wherein, "* 2" is a bond and R 4 a bonding site), or a group selected from the group consisting of -O-, -CO-, -C(=O)O-, and -CONH-, in combination with an alkanediyl group, R 4 Represents a substituted or unsubstituted alicyclic hydrocarbon group, and R 5 represents a hydrogen atom or a methyl group].
作為Z2中的鏈烷二基,可舉例與上述相同的基團,較佳為碳原子數2~3的鏈烷二基,更佳為伸乙基、丙烷-1,2-二基、丙烷-1,3-二基。 The alkanediyl group in Z 2 may, for example, be the same group as described above, preferably an alkanediyl group having 2 to 3 carbon atoms, more preferably an ethylidene group or a propane-1,2-diyl group. Propane-1,3-diyl.
其中作為Z2,較佳為-C(=O)O-(*2)、-CONH-(*2)(其中,“*2”是與R4鍵合的鍵結位點)或-C(=O)O-與鏈烷 二基組合而成的基團,更佳為-C(=O)O-(*2)或-C(=O)O-與鏈烷二基組合而成的基團。 Wherein Z 2 is preferably -C(=O)O-(* 2 ), -CONH-(* 2 ) (wherein "* 2 " is a bonding site bonded to R 4 ) or -C (=O) a group of O- combined with an alkanediyl group, more preferably -C(=O)O-(* 2 ) or -C(=O)O- combined with an alkanediyl group Group.
另外,作為R4中的脂環式烴基,可舉例與上述相同的基團,較佳為的方式也如上述說明。 Further, as the alicyclic hydrocarbon group in R 4 , the same groups as described above can be exemplified, and preferred embodiments are also as described above.
本發明的特定聚合物中的式(3)表示的重複單元的含有比例在全部重複單元中,通常為0.1~60質量%,較佳為1~50質量%,更佳為5~35質量%,又更佳為7~25質量%。這樣的形態因容易得到本發明的所希望的效果這點而較佳。 The content of the repeating unit represented by the formula (3) in the specific polymer of the present invention is usually 0.1 to 60% by mass, preferably 1 to 50% by mass, more preferably 5 to 35% by mass in all the repeating units. More preferably, it is 7 to 25% by mass. Such a form is preferable because it is easy to obtain the desired effect of the present invention.
作為本發明的特定聚合物具有的聚合性不飽和基團,例如,可舉例乙烯基、(甲基)丙烯醯基、烯丙基等。其中,較佳為(甲基)丙烯醯基。另外,特定聚合物較佳為在側鏈具有聚合性不飽和基團。 The polymerizable unsaturated group which the specific polymer of the present invention has may, for example, be a vinyl group, a (meth)acryl fluorenyl group, an allyl group or the like. Among them, a (meth) acrylonitrile group is preferred. Further, the specific polymer preferably has a polymerizable unsaturated group in the side chain.
本發明的特定聚合物的碘價較佳為5~100g/100g,更佳為10~80g/100g,又更佳為20~70g/100g,特佳為30~60g/100g。這裏,本發明中“碘價”是指藉由後述的方法測定的值。 The iodine value of the specific polymer of the present invention is preferably from 5 to 100 g/100 g, more preferably from 10 to 80 g/100 g, still more preferably from 20 to 70 g/100 g, and particularly preferably from 30 to 60 g/100 g. Here, the "iodine value" in the present invention means a value measured by a method described later.
本發明的特定聚合物只要是具有式(1)表示的基團、取代或非取代的脂環式烴基和聚合性不飽和基團的聚合物就沒有特別限定,更佳為具有羧基、酚性羥基等酸性官能團的聚合物。藉由這樣的形態能夠對本發明的特定聚合物賦予鹼顯影性。作為上述酸性官能團,較佳為羧基。特定聚合物是具有酸性官能團的聚合物時,其酸價較佳為1~200mgKOH/g,更佳為30~170mgKOH/g,又更佳為60~150mgKOH/g,特佳為 80~100mgKOH/g。這裏,本發明中“酸價”是指中和除了特定聚合物溶液的溶劑之外的不揮發成分1g所需要的KOH的mg數。 The specific polymer of the present invention is not particularly limited as long as it is a group having a group represented by the formula (1), a substituted or unsubstituted alicyclic hydrocarbon group, and a polymerizable unsaturated group, and more preferably has a carboxyl group or a phenolic property. A polymer having an acidic functional group such as a hydroxyl group. With such a form, alkali developability can be imparted to the specific polymer of the present invention. The acidic functional group is preferably a carboxyl group. When the specific polymer is a polymer having an acidic functional group, the acid value thereof is preferably from 1 to 200 mgKOH/g, more preferably from 30 to 170 mgKOH/g, still more preferably from 60 to 150 mgKOH/g, particularly preferably 80~100mgKOH/g. Here, the "acid value" in the present invention means the number of mg of KOH required to neutralize 1 g of the nonvolatile component other than the solvent of the specific polymer solution.
本發明中,作為特定聚合物,例如,可以使用選自以下聚合物中的至少1種。 In the present invention, as the specific polymer, for example, at least one selected from the group consisting of the following polymers can be used.
(A-1)使含有(a1)具有式(1)表示的基團的聚合性不飽和化合物、(a6)具有取代或非取代的脂環式烴基的聚合性不飽和化合物以及(a2)具有羥基的聚合性不飽和化合物而成的單體的共聚物(以下,有時稱為“前體共聚物(1)”)與(a3)不飽和異氰酸酯化合物反應而得到的聚合物(以下,有時稱為“聚合物(A-1)”),(A-2)使含有(a1)具有式(1)表示的基團的聚合性不飽和化合物、(a6)具有取代或非取代的脂環式烴基的聚合性不飽和化合物以及(a4)不飽和羧酸而成的單體的共聚物(以下,有時稱為“前體共聚物(2)”)與(a5)具有環氧乙基的聚合性不飽和化合物反應而得到的聚合物(以下,有時稱為“聚合物(A-2)”),以及(A-3)使含有(a1)具有式(1)表示的基團的聚合性不飽和化合物、(a6)具有取代或非取代的脂環式烴基的聚合性不飽和化合物以及(a5)具有環氧乙基的聚合性不飽和化合物而成的單體的共聚物(以下,有時稱為“前體共聚物(3)”)與(a4)不飽和羧酸反應而得到的聚合物(以下,有時稱為“聚合物(A-3)”)。 (A-1) A polymerizable unsaturated compound containing (a1) a group represented by the formula (1), (a6) a polymerizable unsaturated compound having a substituted or unsubstituted alicyclic hydrocarbon group, and (a2) a polymer obtained by reacting a copolymer of a monomer having a hydroxyl group polymerizable unsaturated compound (hereinafter referred to as "precursor copolymer (1)") with (a3) an unsaturated isocyanate compound (hereinafter, The term "polymer (A-1)"), (A-2) is a polymerizable unsaturated compound containing (a1) a group represented by the formula (1), (a6) having a substituted or unsubstituted fat. a copolymer of a cyclic hydrocarbon group-containing polymerizable unsaturated compound and (a4) an unsaturated carboxylic acid monomer (hereinafter sometimes referred to as "precursor copolymer (2)") and (a5) have an epoxy group B A polymer obtained by reacting a polymerizable unsaturated compound (hereinafter sometimes referred to as "polymer (A-2)"), and (A-3) containing (a1) a group represented by formula (1) a polymerizable unsaturated compound of the group, (a6) a polymerizable unsaturated compound having a substituted or unsubstituted alicyclic hydrocarbon group, and (a5) a polymerizable unsaturated compound having an epoxy group. a polymer obtained by reacting a copolymer (hereinafter sometimes referred to as "precursor (3)") with (a4) an unsaturated carboxylic acid (hereinafter, sometimes referred to as "polymer (A-3)" ").
以下,有時分別將(a1)具有式(1)表示的基團的聚合性不飽和化合物、(a2)具有羥基的聚合性不飽和 化合物、(a3)不飽和異氰酸酯化合物、(a4)不飽和羧酸、(a5)具有環氧乙基的聚合性不飽和化合物以及(a6)具有取代或非取代的脂環式烴基的聚合性不飽和化合物稱為“化合物(a1)”、“化合物(a2)”、“化合物(a3)”、“化合物(a4)”、“化合物(a5)”以及“化合物(a6)”。另外,以下有時將上述化合物(a1)~(a6)以外的聚合性不飽和化合物稱為“化合物(a7)”。 In the following, (a1) a polymerizable unsaturated compound having a group represented by the formula (1), and (a2) a polymerizable unsaturated group having a hydroxyl group. a polymerizable property of a compound, (a3) unsaturated isocyanate compound, (a4) unsaturated carboxylic acid, (a5) a polymerizable unsaturated compound having an epoxy group, and (a6) a substituted or unsubstituted alicyclic hydrocarbon group The saturated compound is referred to as "compound (a1)", "compound (a2)", "compound (a3)", "compound (a4)", "compound (a5)", and "compound (a6)". In the following, the polymerizable unsaturated compound other than the above compounds (a1) to (a6) may be referred to as "compound (a7)".
作為上述化合物(a1),例如,可舉例下述式(4)表示的化合物。 As the compound (a1), for example, a compound represented by the following formula (4) can be exemplified.
[式(4)中,R1、R2以及n與式(1)中的R1、R2以及n為相同含義,R3與式(2)中的R3為相同含義。] [In the formula (4), R 1, R 2 and n of formula (1) R 1, R 2 and n have the same meanings, R 3 of the formula R (2) 3 is the same meaning. ]
作為這樣的式(4)表示的化合物,更具體而言,可舉例EO改性丙烯酸2-乙基己酯(n≒2,商品名:ARONIX M-120),以上,東亞合成股份有限公司製;丁氧基二乙二醇甲基丙烯酸酯(n≒2,商品名:LIGHT ESTER BC)、甲氧基聚乙二醇甲基丙烯酸酯(n≒9,商品名:LIGHT ESTER 130MA)、甲氧基聚乙二醇甲基丙烯酸酯(n≒30,商品名:LIGHT ESTER 041MA)、乙氧基-二乙二醇丙烯酸酯(n=2,商品名:LIGHT ACRYLATE EC-A)、甲氧基-三乙二醇丙烯酸酯(n=3,商 品名:LIGHT ACRYLATE MTG-A)、甲氧基-聚乙二醇丙烯酸酯(n=9,商品名:LIGHT ACRYLATE 130A)、二丙二醇單甲醚甲基丙烯酸酯(n=2),以上,共榮社化學股份有限公司製;甲氧基聚乙二醇單丙烯酸酯(n≒9,商品名:BLEMMER AME-400)、月桂氧基聚乙二醇單丙烯酸酯(n≒4,商品名:BLEMMER ALE-200)、甲氧基聚乙二醇甲基丙烯酸酯(n≒2,商品名:BLEMMER PME-100)、甲氧基聚乙二醇甲基丙烯酸酯(n≒4,商品名:BLEMMER PME-200)、甲氧基聚乙二醇甲基丙烯酸酯(n≒9,商品名:BLEMMER PME-400)、甲氧基聚乙二醇甲基丙烯酸酯(n≒23,商品名:BLEMMER PME-1000)、甲氧基聚乙二醇甲基丙烯酸酯(n≒90,商品名:BLEMMER PME-4000)、辛氧基聚乙二醇聚丙二醇單甲基丙烯酸酯(R2為伸乙基(n≒8)與1,3-丙二基(n≒6)的組合,商品名:BLEMMER 50POEP-800B),以上,日本油脂股份有限公司製;甲氧基聚乙二醇丙烯酸酯(n≒9,商品名:NK ESTER AM-90G)、甲氧基聚乙二醇丙烯酸酯(n≒13,商品名:NK ESTER AM-130G)、甲氧基聚乙二醇甲基丙烯酸酯(n≒2,商品名:NK ESTER M-20G)、甲氧基聚乙二醇甲基丙烯酸酯(n≒4,商品名:NK ESTER M-40G)、甲氧基聚乙二醇甲基丙烯酸酯(n≒9,商品名:NK ESTER M-90G)、甲氧基聚乙二醇甲基丙烯酸酯(n≒23,商品名:NK ESTER M-230G),以上,新中村化學工業股份有限公司製等。又,段落【0038】~【0041】中的“n”表示平均聚合度。 The compound represented by the formula (4), more specifically, EO-modified 2-ethylhexyl acrylate (n≒2, trade name: ARONIX M-120), or the like, manufactured by Toagosei Co., Ltd. ; butoxydiethylene glycol methacrylate (n≒2, trade name: LIGHT ESTER BC), methoxy polyethylene glycol methacrylate (n≒9, trade name: LIGHT ESTER 130MA), A Oxypolyethylene glycol methacrylate (n≒30, trade name: LIGHT ESTER 041MA), ethoxy-diethylene glycol acrylate (n=2, trade name: LIGHT ACRYLATE EC-A), methoxy Base-triethylene glycol acrylate (n=3, trade name: LIGHT ACRYLATE MTG-A), methoxy-polyethylene glycol acrylate (n=9, trade name: LIGHT ACRYLATE 130A), dipropylene glycol monomethyl Ether methacrylate (n=2), above, manufactured by Kyoeisha Chemical Co., Ltd.; methoxy polyethylene glycol monoacrylate (n≒9, trade name: BLEMMER AME-400), lauryloxy polymerization Ethylene glycol monoacrylate (n≒4, trade name: BLEMMER ALE-200), methoxy polyethylene glycol methacrylate (n≒2, trade name: BLEMMER PME-100), methoxy polyethylene two Methacrylate (n≒4, trade name: BLEMMER PME-200), methoxy polyethylene glycol methacrylate (n≒9, trade name: BLEMMER PME-400), methoxypolyethylene glycol Methacrylate (n≒23, trade name: BLEMMER PME-1000), methoxy polyethylene glycol methacrylate (n≒90, trade name: BLEMMER PME-4000), octyloxy polyethylene glycol Polypropylene glycol monomethacrylate (R 2 is a combination of exoethyl (n≒8) and 1,3-propanediyl (n≒6), trade name: BLEMMER 50POEP-800B), above, Japanese oil and fat shares limited Company system; methoxy polyethylene glycol acrylate (n≒9, trade name: NK ESTER AM-90G), methoxy polyethylene glycol acrylate (n≒13, trade name: NK ESTER AM-130G) , methoxy polyethylene glycol methacrylate (n≒2, trade name: NK ESTER M-20G), methoxy polyethylene glycol methacrylate (n≒4, trade name: NK ESTER M- 40G), methoxy polyethylene glycol methacrylate (n≒9, trade name: NK ESTER M-90G), methoxy polyethylene glycol methacrylate (n≒23, trade name: NK ESTER M-230G), above, Xinzhongcun Chemical Industry Co., Ltd. System and so on. Further, "n" in the paragraphs [0038] to [0041] represents the average degree of polymerization.
這些化合物(a1)中,末端具有碳原子數1~6的直鏈烷基的聚乙二醇(甲基)丙烯酸酯,末端具有碳原子數3~10的支鏈烷基的聚乙二醇(甲基)丙烯酸酯因更容易得到所希望的效果這點而較佳為,特佳為上述式(4)中,R1為伸乙基、R2為甲基、n=4的化合物;R1為伸乙基、R2為甲基、n=9的化合物;R1為伸乙基、R2為2-乙基己基、n=2的化合物。應予說明,R3可以為氫原子也可以為甲基。 In the compound (a1), a polyethylene glycol (meth) acrylate having a linear alkyl group having 1 to 6 carbon atoms at the terminal and a polyethylene glycol having a branched alkyl group having 3 to 10 carbon atoms at the terminal. The (meth) acrylate is preferably a compound having a desired effect, and particularly preferably a compound of the above formula (4), wherein R 1 is an exoethyl group, R 2 is a methyl group, and n=4; R 1 is a compound in which an ethyl group is extended, R 2 is a methyl group, and n = 9; and R 1 is a compound in which an ethyl group is extended, R 2 is a 2-ethylhexyl group, and n = 2. Incidentally, R 3 may be a hydrogen atom or a methyl group.
化合物(a1)可以單獨使用或者將2種以上混合使用。 The compound (a1) may be used singly or in combination of two or more.
另外,作為化合物(a2),例如,可舉例(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸5-羥基戊酯、(甲基)丙烯酸6-羥基己酯、(甲基)丙烯酸7-羥基庚酯、(甲基)丙烯酸8-羥基辛酯、(甲基)丙烯酸9-羥基壬酯、(甲基)丙烯酸10-羥基癸酯、(甲基)丙烯酸11-羥基十一烷基酯、(甲基)丙烯酸12-羥基十二烷基酯之類的(甲基)丙烯酸羥基烷基酯;(甲基)丙烯酸2-(6-羥基己醯氧基)乙酯、(甲基)丙烯酸3-(6-羥基己醯氧基)丙酯、(甲基)丙烯酸4-(6-羥基己醯氧基)丁酯、(甲基)丙烯酸5-(6-羥基己醯氧基)戊酯、(甲基)丙烯酸6-(6-羥基己醯氧基)己酯之類的(甲基)丙烯酸(6-羥基己醯氧基)烷基酯;聚乙二醇單(甲基)丙烯酸酯、聚丙二醇單(甲基)丙烯酸酯之類的聚伸烷基二醇單(甲基)丙烯酸酯; 4-羥基苯基(甲基)丙烯酸酯、N-對羥基苯基馬來醯亞胺、對羥基-α-甲基苯乙烯、5-羥基甲基苊烯、5-羥基苊烯等。 Further, as the compound (a2), for example, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, or (meth)acrylic acid can be exemplified. 2-hydroxybutyl ester, 4-hydroxybutyl (meth)acrylate, 5-hydroxypentyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 7-hydroxyheptyl (meth)acrylate, 8-hydroxyoctyl (meth)acrylate, 9-hydroxydecyl (meth)acrylate, 10-hydroxydecyl (meth)acrylate, 11-hydroxyundecyl (meth)acrylate, (methyl) a hydroxyalkyl (meth) acrylate such as 12-hydroxydodecyl acrylate; 2-(6-hydroxyhexyloxy)ethyl (meth) acrylate or 3-(meth) acrylate 6-hydroxyhexyloxy)propyl ester, 4-(6-hydroxyhexyloxy)butyl (meth)acrylate, 5-(6-hydroxyhexyloxy)pentyl (meth)acrylate, ( (6-hydroxyhexyloxy)alkyl (meth)acrylate such as 6-(6-hydroxyhexyloxy)hexyl methacrylate; polyethylene glycol mono(meth) acrylate, a polyalkylene glycol mono(meth)acrylate such as polypropylene glycol mono(meth)acrylate; 4-hydroxyphenyl (meth) acrylate, N-p-hydroxyphenyl maleimide, p-hydroxy-α-methyl styrene, 5-hydroxymethyl decene, 5-hydroxy decene, and the like.
作為甲基丙烯酸(6-羥基己醯氧基)烷基酯和甲基丙烯酸2-羥基乙酯的混合物的市售品,以商品名表示,可舉例PLACCEL FM1D、FM2D(Daicel Chemical industries製)等。 A commercially available product of a mixture of (6-hydroxyhexyloxy)alkyl methacrylate and 2-hydroxyethyl methacrylate is represented by a trade name, and examples thereof include PLACCEL FM1D and FM2D (manufactured by Daicel Chemical Industries). .
另外,可舉例(甲基)丙烯酸2-(3-羥基-2,2-二甲基-丙氧基羰基氧基)-乙酯、(甲基)丙烯酸3-(3-羥基-2,2-二甲基-丙氧基羰基氧基)-丙酯、(甲基)丙烯酸4-(3-羥基-2,2-二甲基-丙氧基羰基氧基)-丁酯、(甲基)丙烯酸5-(3-羥基-2,2-二甲基-丙氧基羰基氧基)-戊酯、(甲基)丙烯酸6-(3-羥基-2,2-二甲基-丙氧基羰基氧基)-己酯之類的(甲基)丙烯酸(3-羥基-2,2-二甲基-丙氧基羰基氧基)-烷基酯等。 Further, 2-(3-hydroxy-2,2-dimethyl-propoxycarbonyloxy)-ethyl (meth)acrylate and 3-(3-hydroxy-2,2 (meth)acrylate are exemplified. -Dimethyl-propoxycarbonyloxy)-propyl ester, 4-(3-hydroxy-2,2-dimethyl-propoxycarbonyloxy)-butyl (meth)acrylate, (methyl ) 5-(3-hydroxy-2,2-dimethyl-propoxycarbonyloxy)-pentyl acrylate, 6-(3-hydroxy-2,2-dimethyl-propoxy)(meth)acrylate (3-hydroxy-2,2-dimethyl-propoxycarbonyloxy)-alkyl (meth)acrylate, etc., such as carbonylcarbonyl)-hexyl ester.
作為(甲基)丙烯酸(3-羥基-2,2-二甲基-丙氧基羰基氧基)-烷基酯和甲基丙烯酸2-羥基乙酯的混合物的市售品,以商品名表示,可舉例HEMAC1(Daicel Chemical industries製)等。 A commercial product of a mixture of (3-hydroxy-2,2-dimethyl-propoxycarbonyloxy)-alkyl (meth)acrylate and 2-hydroxyethyl methacrylate, represented by a trade name For example, HEMAC1 (manufactured by Daicel Chemical Industries) or the like can be exemplified.
另外還可舉例(甲基)丙烯酸4-羥基-環己酯、(甲基)丙烯酸4-羥基甲基-環己基甲酯、(甲基)丙烯酸4-羥基乙基-環己基乙酯、(甲基)丙烯酸3-羥基-雙環[2.2.1]庚-5-烯-2-基酯、(甲基)丙烯酸3-羥基甲基-雙環[2.2.1]庚-5-烯-2-基甲酯、(甲基)丙烯酸3-羥基乙基-雙環[2.2.1]庚-5-烯-2-基乙酯、(甲基)丙烯酸8-羥基-雙環 [2.2.1]庚-5-烯-2-基酯、(甲基)丙烯酸2-羥基-八氫-4,7-甲橋-茚-5-基酯、(甲基)丙烯酸2-羥基甲基-八氫-4,7-甲橋-茚-5-基甲酯、(甲基)丙烯酸2-羥基乙基-八氫-4,7-甲橋-茚-5-基乙酯、(甲基)丙烯酸3-羥基-金剛烷-1-基酯、(甲基)丙烯酸3-羥基甲基-金剛烷-1-基甲酯、(甲基)丙烯酸3-羥基乙基-金剛烷-1-基乙酯之類的具有脂環式結構的(甲基)丙烯酸羥基烷基酯;(甲基)丙烯酸1,2-二羥基乙酯、(甲基)丙烯酸2,3-二羥基丙酯、(甲基)丙烯酸1,3-二羥基丙酯、(甲基)丙烯酸3,4-二羥基丁酯、(甲基)丙烯酸3-[3-(2,3-二羥基丙氧基)-2-羥基丙氧基]-2-羥基丙酯之類的(甲基)丙烯酸多羥基烷基酯等。 Further, 4-hydroxy-cyclohexyl (meth)acrylate, 4-hydroxymethyl-cyclohexylmethyl (meth)acrylate, 4-hydroxyethyl-cyclohexylethyl (meth)acrylate, ( 3-hydroxy-bicyclo[2.2.1]hept-5-en-2-yl methacrylate, 3-hydroxymethyl-bicyclo[2.2.1]hept-5-ene-2-(meth)acrylate Methyl ester, 3-hydroxyethyl-bicyclo[2.2.1]hept-5-en-2-ylethyl (meth)acrylate, 8-hydroxy-bicyclo(methyl)acrylate [2.2.1]hept-5-en-2-yl ester, 2-hydroxy-octahydro-4,7-methyl bridge-indol-5-yl (meth)acrylate, 2-hydroxyl (meth)acrylate Methyl-octahydro-4,7-methyl bridge-indol-5-yl methyl ester, 2-hydroxyethyl-octahydro-4,7-methyl bridge-indol-5-ylethyl (meth)acrylate, 3-hydroxy-adamantan-1-yl (meth)acrylate, 3-hydroxymethyl-adamantan-1-yl (meth)acrylate, 3-hydroxyethyl-adamantane (meth)acrylate A hydroxyalkyl (meth)acrylate having an alicyclic structure such as -1-ethylethyl ester; 1,2-dihydroxyethyl (meth)acrylate; 2,3-dihydroxy (meth)acrylate Propyl ester, 1,3-dihydroxypropyl (meth)acrylate, 3,4-dihydroxybutyl (meth)acrylate, 3-[3-(2,3-dihydroxypropoxy)(meth)acrylate A polyhydroxyalkyl (meth)acrylate such as 2-hydroxypropoxy]-2-hydroxypropyl ester.
其中,作為用於上述前體共聚物(1)的合成的化合物(a2),從共聚反應性以及化合物(a3)的反應性方面考慮,較佳為(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸2-(6-羥基己醯氧基)乙酯、(甲基)丙烯酸2-(3-羥基-2,2-二甲基-丙氧基羰基氧基)-乙酯、(甲基)丙烯酸4-羥基甲基-環己基甲酯、(甲基)丙烯酸3-羥基甲基-金剛烷-1-基甲酯、(甲基)丙烯酸2,3-二羥基丙酯等。 In particular, the compound (a2) used for the synthesis of the precursor copolymer (1) is preferably 2-hydroxyethyl (meth)acrylate from the viewpoint of copolymerization reactivity and reactivity of the compound (a3). 3-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 2-(6-hydroxyhexyloxy)ethyl (meth)acrylate, 2-(3) (meth)acrylate -hydroxy-2,2-dimethyl-propoxycarbonyloxy)-ethyl ester, 4-hydroxymethyl-cyclohexylmethyl (meth)acrylate, 3-hydroxymethyl-methyl methacrylate Alkyl-1-ylmethyl ester, 2,3-dihydroxypropyl (meth)acrylate, and the like.
化合物(a2)可以單獨使用或者將2種以上混合使用。 The compound (a2) may be used singly or in combination of two or more.
上述化合物(a3)是具有乙烯性不飽和鍵與異氰酸酯基的化合物,作為其具體例,例如,可舉例2-(甲基)丙烯醯氧基苯基異氰酸酯、2-(對乙烯基苯基)丙烷-2-基異氰酸酯、2-(甲基)丙烯醯氧基乙基異氰酸酯、3-(甲 基)丙烯醯氧基丙基異氰酸酯、4-(甲基)丙烯醯氧基丁基異氰酸酯、6-(甲基)丙烯醯氧基己基異氰酸酯、8-(甲基)丙烯醯氧基辛基異氰酸酯、10-(甲基)丙烯醯氧基癸基異氰酸酯、1,1-[雙(甲基)丙烯醯氧基甲基]乙基異氰酸酯、1,1,1-[三(甲基)丙烯醯氧基甲基]甲基異氰酸酯、(甲基)丙烯酸2-(2-異氰酸酯乙氧基)乙酯、(甲基)丙烯酸2-[2-(2-異氰酸酯乙氧基)乙氧基]乙酯、(甲基)丙烯酸2-[2-[2-(2-異氰酸酯乙氧基)乙氧基]乙氧基]乙酯、(甲基)丙烯酸2-(2-異氰酸酯丙氧基)乙酯、(甲基)丙烯酸2-[2-(2-異氰酸酯丙氧基)丙氧基]乙酯等。 The above compound (a3) is a compound having an ethylenically unsaturated bond and an isocyanate group, and specific examples thereof include, for example, 2-(meth)acryloxyphenyl isocyanate and 2-(p-vinylphenyl). Propane-2-yl isocyanate, 2-(methyl) propylene oxiranyl ethyl isocyanate, 3-(A Acryloxypropyl isocyanate, 4-(methyl)propenyloxybutyl isocyanate, 6-(methyl)propenyloxyhexyl isocyanate, 8-(methyl)propenyloxyoctyl isocyanate , 10-(meth) propylene decyl decyl isocyanate, 1,1-[bis(methyl) propylene methoxymethyl]ethyl isocyanate, 1,1,1-[tri(meth) propylene oxime Oxymethylmethyl]methyl isocyanate, 2-(2-isocyanate ethoxy)ethyl (meth)acrylate, 2-[2-(2-isocyanate ethoxy)ethoxy](meth)acrylate Ester, 2-[2-[2-(2-isocyanate ethoxy)ethoxy]ethoxy]ethyl (meth)acrylate, 2-(2-isocyanatepropoxy)(meth)acrylate Ester, 2-[2-(2-isocyanatepropoxy)propoxy]ethyl (meth)acrylate, and the like.
這樣的化合物(a3)中,作為2-丙烯醯氧基乙基異氰酸酯的市售品,以商品名表示,可舉例Karenz AOI(昭和電工股份有限公司製),作為2-甲基丙烯醯氧基乙基異氰酸酯的市售品,以商品名表示,可舉例Karenz MOI(昭和電工股份有限公司製),作為甲基丙烯酸2-(2-異氰酸酯乙氧基)乙基的市售品,以商品名表示,可舉例Karenz MOI-EG(昭和電工股份有限公司製),作為1,1-(雙丙烯醯氧基甲基)乙基異氰酸酯的市售品,以商品名表示,可舉例Karenz BEI(昭和電工股份有限公司製)。 In the above-mentioned compound (a3), a commercially available product of 2-propenyloxyethyl isocyanate is represented by a brand name, and Karenz AOI (manufactured by Showa Denko Co., Ltd.) can be exemplified as 2-methylpropenyloxy group. Commercially available product of ethyl isocyanate, which is a commercial name of Karenz MOI (manufactured by Showa Denko Co., Ltd.), and 2-(2-isocyanate ethoxy)ethyl methacrylate, by trade name For example, Karenz MOI-EG (manufactured by Showa Denko Co., Ltd.), which is a commercial product of 1,1-(bisacryloxymethyl)ethyl isocyanate, which is represented by a trade name, can be exemplified by Karenz BEI (Showa Electric Co., Ltd.).
這些化合物(a3)中,從與化合物(a2)的反應性方面考慮,較佳為2-(甲基)丙烯醯氧基乙基異氰酸酯、4-(甲基)丙烯醯氧基丁基異氰酸酯、(甲基)甲基丙烯酸2-(2-異氰酸酯乙氧基)乙酯、1,1-[雙(甲基)丙烯醯氧基甲基]乙基異氰酸酯。 Among these compounds (a3), from the viewpoint of reactivity with the compound (a2), 2-(meth)acryloxyethyl isocyanate and 4-(meth)acryloxybutyl isocyanate are preferred. (Methyl) 2-(2-isocyanate ethoxy)ethyl methacrylate, 1,1-[bis(meth)acryloxymethyl]ethyl isocyanate.
化合物(a3)可以單獨使用或者將2種以上混合使用。 The compound (a3) may be used singly or in combination of two or more.
另外,作為化合物(a4),例如,可舉例(甲基)丙烯酸、巴豆酸、α-氯丙烯酸、肉桂酸之類的不飽和單羧酸;馬來酸、馬來酸酐、富馬酸、衣康酸、衣康酸酐、檸康酸、檸康酸酐、中康酸之類的不飽和二羧酸或其酸酐;琥珀酸單[2-(甲基)丙烯醯氧基乙基]酯、鄰苯二甲酸單[2-(甲基)丙烯醯氧基乙基]酯之類的2元以上的多元羧酸的單[(甲基)丙烯醯氧基烷基]酯;ω-羧基聚己內酯單(甲基)丙烯酸酯之類的在兩末端具有羧基和羥基的聚合物的單(甲基)丙烯酸酯等。 Further, as the compound (a4), for example, an unsaturated monocarboxylic acid such as (meth)acrylic acid, crotonic acid, α-chloroacrylic acid or cinnamic acid; maleic acid, maleic anhydride, fumaric acid, and clothing can be exemplified; Unsaturated dicarboxylic acid or anhydride thereof such as citric acid, itaconic anhydride, citraconic acid, citraconic anhydride, mesaconic acid; mono[2-(methyl)acryloxyethyl) succinate, adjacent Mono[(methyl)acryloxyalkylene] ester of a divalent or higher polycarboxylic acid such as mono-2-[methyl)propenyloxyethyl]ester; ω-carboxypoly A mono(meth)acrylate or the like of a polymer having a carboxyl group and a hydroxyl group at both terminals, such as a lactone mono(meth)acrylate.
將這些化合物(a4)用於前體共聚物(2)的合成中時,從共聚反應性以及得到容易方面考慮,較佳為(甲基)丙烯酸、琥珀酸單[2-(甲基)丙烯醯氧基乙基]酯、ω-羧基聚己內酯單(甲基)丙烯酸酯。 When these compounds (a4) are used in the synthesis of the precursor copolymer (2), (meth)acrylic acid, succinic acid mono [2-(methyl) propylene is preferred from the viewpoint of copolymerization reactivity and ease of availability. Oxyloxyethyl]ester, ω-carboxypolycaprolactone mono(meth)acrylate.
另一方面,將化合物(a4)用於與前體共聚物(3)反應來合成聚合物(A-3)時,從與化合物(a5)的反應性、得到容易性等方面考慮,較佳為(甲基)丙烯酸。 On the other hand, when the compound (a4) is used for the reaction with the precursor copolymer (3) to synthesize the polymer (A-3), it is preferred from the viewpoints of reactivity with the compound (a5), ease of availability, and the like. It is (meth)acrylic acid.
化合物(a4)可以單獨使用或者將2種以上混合使用。 The compound (a4) may be used singly or in combination of two or more.
另外,作為化合物(a5),例如,可舉例(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸2-甲基縮水甘油酯、(甲基)丙烯酸3,4-環氧基丁酯、(甲基)丙烯酸6,7-環氧基庚酯、(甲基)丙烯酸3,4-環氧基環己酯、(甲基)丙烯酸3,4-環氧基環己基甲酯、(甲基)丙烯酸2-縮水 甘油氧基乙酯、(甲基)丙烯酸3-縮水甘油氧基丙酯、(甲基)丙烯酸4-縮水甘油氧基丁酯之類的具有環氧乙基的(甲基)丙烯酸酯;α-乙基丙烯酸縮水甘油酯、α-正丙基丙烯酸縮水甘油酯、α-正丁基丙烯酸縮水甘油酯、α-乙基丙烯酸6,7-環氧基庚酯之類的具有環氧乙基的α-烷基丙烯酸酯;1-乙烯基-2,3-環氧基環己烷、1-乙烯基-3,4-環氧基環己烷、鄰乙烯基苄基縮水甘油醚、間乙烯基苄基縮水甘油醚、對乙烯基苄基縮水甘油醚之類的具有環氧乙基的乙烯基化合物等。 Further, as the compound (a5), for example, glycidyl (meth)acrylate, 2-methylglycidyl (meth)acrylate, 3,4-epoxybutyl (meth)acrylate, ( 6,7-epoxyheptyl (meth)acrylate, 3,4-epoxycyclohexyl (meth)acrylate, 3,4-epoxycyclohexyl (meth)acrylate, (methyl) )Acrylic 2-shrinkage (meth) acrylate having an epoxy group such as glyceryl ethoxyethyl ester, 3-glycidoxypropyl (meth) acrylate or 4-glycidoxybutyl (meth) acrylate; - glycidyl ethacrylate, glycidyl α-n-propyl acrylate, glycidyl α-n-butyl acrylate, 6,7-epoxyheptyl α-ethyl acrylate, etc. Α-alkyl acrylate; 1-vinyl-2,3-epoxycyclohexane, 1-vinyl-3,4-epoxycyclohexane, o-vinylbenzyl glycidyl ether, A vinyl compound having an epoxy group such as vinylbenzyl glycidyl ether or p-vinylbenzyl glycidyl ether.
這些化合物(a5)中,用於前體共聚物(3)的合成時以及用於與前體共聚物(2)反應來合成聚合物(A-2)時,都較佳為具有環氧乙基的(甲基)丙烯酸酯,從容易得到所希望的效果方面考慮,較佳為(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸2-甲基縮水甘油酯、(甲基)丙烯酸4-縮水甘油氧基丁酯或者(甲基)丙烯酸3,4-環氧基環己基甲酯。 In the compound (a5), when used for the synthesis of the precursor copolymer (3) and for the reaction with the precursor copolymer (2) to synthesize the polymer (A-2), it is preferred to have the epoxy group B. The (meth) acrylate is preferably glycidyl (meth)acrylate, 2-methylglycidyl (meth)acrylate, or (meth)acrylic acid 4 from the viewpoint of easily obtaining a desired effect. - glycidyloxybutyl ester or 3,4-epoxycyclohexylmethyl (meth)acrylate.
化合物(a5)可以單獨使用或者將2種以上組合使用。 The compound (a5) may be used singly or in combination of two or more.
另外,作為化合物(a6),例如,可舉例(甲基)丙烯酸環己酯、(甲基)丙烯酸2-甲基環己酯、六氫鄰苯二甲酸-2-(甲基)丙烯醯氧基乙酯(例如,共榮社化學股份有限公司製:LIGHT ESTER HO-HH)之類的具有取代或非取代的環烷基的(甲基)丙烯酸酯;(甲基)丙烯酸2-乙基-2-金剛烷基酯、(甲基)丙烯酸二環戊烷基酯(例如,日立化成工業股份有限公司製: FANCRYL FA-513AS,或者FANCRYL FA-513M)、(甲基)丙烯酸異冰片酯(例如,共榮社化學股份有限公司製:LIGHT ESTER IB-X)、(甲基)丙烯酸二環戊烯基酯(例如,日立化成工業股份有限公司製:FANCRYL FA-511AS)、(甲基)丙烯酸二環戊烯基氧基乙酯(例如,日立化成工業股份有限公司製:FANCRYL FA-512AS,或者FANCRYL FA-512M)、(甲基)丙烯酸三環-[5.2.1.02,6]-癸酯、(甲基)丙烯酸三環-[5.2.1.02,6]-癸基氧基乙酯之類的具有取代或非取代的橋環烴基的(甲基)丙烯酸酯等。 Further, as the compound (a6), for example, cyclohexyl (meth)acrylate, 2-methylcyclohexyl (meth)acrylate, and 2-(methyl)propene oxime hexahydrophthalate can be exemplified. (meth) acrylate having a substituted or unsubstituted cycloalkyl group such as ethyl ethyl ester (for example, manufactured by Kyoeisha Chemical Co., Ltd.: LIGHT ESTER HO-HH); 2-ethyl (meth) acrylate -2-adamantyl ester, dicyclopentanyl (meth)acrylate (for example, manufactured by Hitachi Chemical Co., Ltd.: FANCRYL FA-513AS, or FANCRYL FA-513M), isobornyl (meth)acrylate (For example, Kyoritsu Chemical Co., Ltd.: LIGHT ESTER IB-X), dicyclopentenyl (meth)acrylate (for example, manufactured by Hitachi Chemical Co., Ltd.: FANCRYL FA-511AS), (methyl Dicyclopentenyloxyethyl acrylate (for example, manufactured by Hitachi Chemical Co., Ltd.: FANCRYL FA-512AS, or FANCRYL FA-512M), tricyclo(methyl) acrylate-[5.2.1.0 2,6 ] - decyl (meth) acrylate, tricyclo - [5.2.1.0 2,6] - decyl acrylate group or the like having a substituted or unsubstituted bridged cyclic hydrocarbon (meth) acrylate Esters and the like.
這些化合物(a6)中,較佳為(甲基)丙烯酸環己酯、(甲基)丙烯酸2-乙基-2-金剛烷基酯、(甲基)丙烯酸二環戊烷基酯、(甲基)丙烯酸異冰片酯、(甲基)丙烯酸二環戊烯基酯、(甲基)丙烯酸二環戊烯基氧基乙酯、(甲基)丙烯酸三環-[5.2.1.02,6]-癸酯。 Among these compounds (a6), cyclohexyl (meth)acrylate, 2-ethyl-2-adamantyl (meth)acrylate, dicyclopentanyl (meth)acrylate, (A) are preferred. Isobornyl acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, tricyclo(methyl) acrylate - [5.2.1.0 2,6 ] - oxime ester.
化合物(a6)可以單獨使用或者將2種以上組合使用。 The compound (a6) may be used singly or in combination of two or more.
另外,化合物(a7)是前體共聚物(1)~(3)中可共聚的上述化合物(a1)~(a6)以外的聚合性不飽和化合物,作為其具體例,例如,可舉例馬來醯亞胺;N-苯基馬來醯亞胺、N-鄰羥基苯基馬來醯亞胺、N-間羥基苯基馬來醯亞胺、N-苄基馬來醯亞胺、N-環己基馬來醯亞胺、N-琥珀醯亞胺基-3-馬來醯亞胺苯甲酸酯、N-琥珀醯亞胺基-4-馬來醯亞胺丁酸酯、N-琥珀醯亞胺基-6-馬來醯亞胺己酸酯、N-琥珀醯亞胺基-3-馬來醯亞胺丙 酸酯、N-(吖啶基)馬來醯亞胺之類的N-位取代馬來醯亞胺;苯乙烯、α-甲基苯乙烯、鄰乙烯基甲苯、間乙烯基甲苯、對乙烯基甲苯、對氯苯乙烯、鄰甲氧基苯乙烯、間甲氧基苯乙烯、對甲氧基苯乙烯、鄰乙烯基苯酚、間乙烯基苯酚、對乙烯基苯酚、鄰乙烯基苄基甲基醚、間乙烯基苄基甲基醚、對乙烯基苄基甲基醚之類的芳香族乙烯基化合物;苊烯、5-氯苊烯之類的苊烯類;茚、1-甲基茚之類的茚類;(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸2-乙基己酯之類的(甲基)丙烯酸烷基酯;(甲基)丙烯酸苯酯、(甲基)丙烯酸苄酯之類的(甲基)丙烯酸芳基酯;(甲基)丙烯酸2-苯氧基乙酯、對枯烯基苯酚的環氧乙烷改性(甲基)丙烯酸酯之類的具有芳香環結構和烯化氧結構的(甲基)丙烯酸酯;(甲基)丙烯酸烯丙酯;乙酸乙烯酯、丙酸乙烯酯、丁酸乙烯酯、苯甲酸乙烯酯之類的羧酸乙烯酯;乙烯基甲基醚、乙烯基乙基醚之類的不飽和醚;(甲基)丙烯腈、α-氯丙烯腈、亞乙烯基二氰之類的氰化乙烯基化合物; (甲基)丙烯醯胺、α-氯丙烯醯胺之類的不飽和醯胺;1,3-丁二烯、異戊二烯、氯丁二烯之類的脂肪族共軛二烯;聚苯乙烯、聚(甲基)丙烯酸甲酯、聚(甲基)丙烯酸正丁酯、聚矽氧烷之類的在聚合物分子鏈的末端具有單(甲基)丙烯醯基的大分子單體等。 In addition, the compound (a7) is a polymerizable unsaturated compound other than the above-mentioned compounds (a1) to (a6) copolymerizable in the precursor copolymers (1) to (3), and specific examples thereof include, for example, Malay. N-phenylmaleimide, N-o-hydroxyphenylmaleimide, N-m-hydroxyphenylmaleimide, N-benzylmaleimide, N- Cyclohexylmaleimide, N-succinimide-3-maleimide benzoate, N-succinimide-4-maleimine butyrate, N-amber醯imino-6-maleimide caproate, N-succinimide-3-maleimide N-position substituted maleimide such as ester, N-(acridinyl)maleimide; styrene, α-methylstyrene, o-vinyltoluene, m-vinyltoluene, p-ethylene Toluene, p-chlorostyrene, o-methoxystyrene, m-methoxystyrene, p-methoxystyrene, o-vinylphenol, m-vinylphenol, p-vinylphenol, o-vinylbenzyl An aromatic vinyl compound such as a vinyl ether, m-vinylbenzyl methyl ether or p-vinylbenzyl methyl ether; a terpene such as a terpene or a 5-chlorodecene; an anthracene or a 1-methyl group. Anthraquinones such as hydrazine; methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, (meth)acrylic acid alkyl (meth)acrylate such as isobutyl (meth)acrylate, dibutyl (meth)acrylate, tert-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate Ester; phenyl (meth) acrylate, aryl (meth) acrylate such as benzyl (meth) acrylate; 2-phenoxyethyl (meth) acrylate, epoxy for cumenyl phenol Ethane modification (methyl) (meth) acrylate having an aromatic ring structure and an alkylene oxide structure such as an enoate; allyl (meth) acrylate; vinyl acetate, vinyl propionate, vinyl butyrate, vinyl benzoate Vinyl carboxylate; vinyl ether; vinyl ether; unsaturated ether such as vinyl ethyl ether; (meth)acrylonitrile, α-chloroacrylonitrile, vinylidene cyanide Base compound (Methyl) acrylamide, unsaturated decylamine such as α-chloropropene decylamine; aliphatic conjugated diene such as 1,3-butadiene, isoprene or chloroprene; a macromonomer having a mono(meth)acrylonitrile group at the end of the polymer molecular chain, such as styrene, poly(methyl) methacrylate, poly(meth) acrylate, or polyoxyalkylene Wait.
化合物(a7)可以單獨使用或者將2種以上混合使用。 The compound (a7) may be used singly or in combination of two or more.
本發明中,作為化合物(a7),較佳為N-位取代馬來醯亞胺、芳香族乙烯基化合物、苊烯類、(甲基)丙烯酸烷基酯、(甲基)丙烯酸芳基酯、(甲基)丙烯酸烯丙基酯、具有芳香環結構和烯化氧結構的(甲基)丙烯酸酯(其中,不包括化合物(a1)),特佳為N-苯基馬來醯亞胺、N-環己基馬來醯亞胺、苯乙烯、α-甲基苯乙烯、苊烯、(甲基)丙烯酸甲酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸烯丙酯。 In the present invention, as the compound (a7), a N-position-substituted maleimide, an aromatic vinyl compound, a terpene, an alkyl (meth)acrylate, or an aryl (meth)acrylate is preferred. , (meth)acrylic acid allyl ester, (meth) acrylate having an aromatic ring structure and an alkylene oxide structure (excluding the compound (a1)), particularly preferably N-phenylmaleimide , N-cyclohexylmaleimide, styrene, α-methylstyrene, terpene, methyl (meth)acrylate, n-butyl (meth)acrylate, 2-ethyl (meth)acrylate Hexyl ester, benzyl (meth)acrylate, allyl (meth)acrylate.
前體共聚物(1)中的化合物(a1)的共聚比例在全部重複單元中,通常為0.1~80質量%,較佳為1~50,更佳為5~40質量%,又更佳為7~30質量%,特佳為10~25質量%。前體共聚物(1)中的化合物(a6)的共聚比例通常為0.1~60質量%,較佳為1~50質量%,更佳為5~35質量%,又更佳為7~25質量%。前體共聚物(1)中的化合物(a2)的共聚比例通常為5~70質量%,較佳為10~50質量%,更佳為15~40質量%。 The copolymerization ratio of the compound (a1) in the precursor copolymer (1) is usually from 0.1 to 80% by mass, preferably from 1 to 50, more preferably from 5 to 40% by mass, even more preferably in all the repeating units. 7 to 30% by mass, particularly preferably 10 to 25% by mass. The copolymerization ratio of the compound (a6) in the precursor copolymer (1) is usually 0.1 to 60% by mass, preferably 1 to 50% by mass, more preferably 5 to 35% by mass, still more preferably 7 to 25% by mass. %. The copolymerization ratio of the compound (a2) in the precursor copolymer (1) is usually from 5 to 70% by mass, preferably from 10 to 50% by mass, more preferably from 15 to 40% by mass.
前體共聚物(2)中的化合物(a1)的共聚比例在全部重複單元中通常為5~80質量%,較佳為1~50,更佳為5~40 質量%,又更佳為7~30質量%,特佳為10~25質量%。前體共聚物(2)中的化合物(a6)的共聚比例通常為0.1~60質量%,較佳為1~50質量%,更佳為5~35質量%,又更佳為7~25質量%。前體共聚物(2)中的化合物(a4)的共聚比例通常為5~70質量%,較佳為15~55質量%,更佳為25~45質量%。 The copolymerization ratio of the compound (a1) in the precursor copolymer (2) is usually from 5 to 80% by mass, preferably from 1 to 50, more preferably from 5 to 40 in all the repeating units. The mass% is more preferably 7 to 30% by mass, and particularly preferably 10 to 25% by mass. The copolymerization ratio of the compound (a6) in the precursor copolymer (2) is usually from 0.1 to 60% by mass, preferably from 1 to 50% by mass, more preferably from 5 to 35% by mass, still more preferably from 7 to 25% by mass. %. The copolymerization ratio of the compound (a4) in the precursor copolymer (2) is usually from 5 to 70% by mass, preferably from 15 to 55% by mass, more preferably from 25 to 45% by mass.
前體共聚物(3)中的化合物(a1)的共聚比例通常為5~80質量%,較佳為1~50,更佳為5~40質量%,又更佳為7~30質量%,再又更佳為10~25質量%。前體共聚物(3)中的化合物(a6)的共聚比例通常為0.1~60質量%,較佳為1~50質量%,更佳為5~35質量%,又更佳為7~25質量%。前體共聚物(3)中的化合物(a5)的共聚比例通常為5~80質量%,較佳為15~70質量%,更佳為25~60質量%。 The copolymerization ratio of the compound (a1) in the precursor copolymer (3) is usually from 5 to 80% by mass, preferably from 1 to 50, more preferably from 5 to 40% by mass, still more preferably from 7 to 30% by mass, More preferably, it is 10 to 25% by mass. The copolymerization ratio of the compound (a6) in the precursor copolymer (3) is usually from 0.1 to 60% by mass, preferably from 1 to 50% by mass, more preferably from 5 to 35% by mass, still more preferably from 7 to 25% by mass. %. The copolymerization ratio of the compound (a5) in the precursor copolymer (3) is usually from 5 to 80% by mass, preferably from 15 to 70% by mass, more preferably from 25 to 60% by mass.
並且,前體共聚物(1)中可以進一步共聚化合物(a4)而賦予鹼可溶性,另外,前體共聚物(2)、(3)中也可以進一步共聚化合物(a2)。前體共聚物(1)中的化合物(a4)的共聚比例較佳為10~40質量%,更佳為15~35質量%。另外,前體共聚物(2)、(3)中的化合物(a2)的共聚比例,分別較佳為1~20質量%,更佳為3~15質量%。 Further, in the precursor copolymer (1), the compound (a4) may be further copolymerized to impart alkali solubility, and the compound (a2) may be further copolymerized in the precursor copolymers (2) and (3). The copolymerization ratio of the compound (a4) in the precursor copolymer (1) is preferably from 10 to 40% by mass, more preferably from 15 to 35% by mass. Further, the copolymerization ratio of the compound (a2) in the precursor copolymers (2) and (3) is preferably from 1 to 20% by mass, and more preferably from 3 to 15% by mass.
藉由在合成前體共聚物(1)~(3)時將化合物(a1)~(a6)的共聚比例設定為上述的範圍,從而能夠在聚合物(A-1)~(A-3)不凝膠化的情況下以所希望的轉化率合成,另外,因含有得到的聚合物(A-1)~(A-3)的硬化性組成物容易得到所希望的效果這點而較佳。 When the copolymerization ratio of the compounds (a1) to (a6) is set to the above range in the synthesis of the precursor copolymers (1) to (3), the polymers (A-1) to (A-3) can be used. When it is not gelled, it is synthesized at a desired conversion ratio, and it is preferable to contain a desired curable effect of the curable composition of the obtained polymers (A-1) to (A-3). .
聚合物(A-1)的合成中的前體共聚物(1)具有的羥基與化合物(a3)的反應,可以藉由在含有前體共聚物(1)的溶液中,根據需要在催化劑和聚合阻止劑的存在下加入化合物(a3)使其反應的方法來實施。作為含有前體共聚物(1)的溶液,可以直接使用合成前體共聚物(1)時的聚合物溶液,或暫時將前體共聚物(1)從聚合物溶液中分離出來再溶解在溶劑中。 The reaction of the hydroxyl group of the precursor copolymer (1) in the synthesis of the polymer (A-1) with the compound (a3) can be carried out in a solution containing the precursor copolymer (1), as needed in the catalyst and A method in which the compound (a3) is added and reacted in the presence of a polymerization inhibitor is carried out. As the solution containing the precursor copolymer (1), the polymer solution in the case of synthesizing the precursor copolymer (1) can be used as it is, or the precursor copolymer (1) can be temporarily separated from the polymer solution and dissolved in the solvent. in.
化合物(a3)的使用量相對於前體共聚物(1)具有羥基的總計,較佳為30~100莫耳%,更佳為45~100莫耳%。藉由成為這樣的方式,聚合物溶液、硬化性組成物的保存穩定性變得良好,容易得到所希望的效果。 The amount of the compound (a3) to be used is preferably from 30 to 100 mol%, more preferably from 45 to 100 mol%, based on the total amount of the hydroxyl groups of the precursor copolymer (1). In such a manner, the storage stability of the polymer solution and the curable composition is improved, and the desired effect can be easily obtained.
聚合物(A-2)的合成中的前體共聚物(2)所具有的羧基與化合物(a5)的反應可以如下進行:使用前體共聚物(2)代替前體共聚物(1),另外使用化合物(a5)代替化合物(b3),除此之外,按照上述聚合物(A-1)的合成進行。化合物(a5)的使用量相對於前體共聚物(2)具有的羧基的總計,較佳為30~100莫耳%,更佳為50~100莫耳%。作為催化劑,例如可以使用四丁基溴化銨、三乙胺等。 The reaction of the carboxyl group possessed by the precursor copolymer (2) in the synthesis of the polymer (A-2) with the compound (a5) can be carried out by using the precursor copolymer (2) in place of the precursor copolymer (1), Further, the compound (a5) was used instead of the compound (b3), and the synthesis of the above polymer (A-1) was carried out. The amount of the compound (a5) to be used is preferably from 30 to 100 mol%, more preferably from 50 to 100 mol%, based on the total of the carboxyl groups of the precursor copolymer (2). As the catalyst, for example, tetrabutylammonium bromide, triethylamine or the like can be used.
合成聚合物(A-2)時,也可以藉由調整化合物(a5)的使用量以使未反應的羧基殘存,從而對聚合物(A-2)賦予鹼可溶性。 When the polymer (A-2) is synthesized, the amount of the compound (a5) to be used may be adjusted so that the unreacted carboxyl group remains, thereby imparting alkali solubility to the polymer (A-2).
聚合物(A-3)的合成中的前體共聚物(3)具有的環氧乙基與化合物(a4)的反應可以如下進行:使用前體共聚物(3)代替前體共聚物(1),另外使用化合物(a4)代 替化合物(a3),除此之外按照上述聚合物(A-1)的合成進行。化合物(a4)的使用量相對於前體共聚物(3)具有的環氧乙基的總計,較佳為30~100莫耳%,更佳為50~100莫耳%。作為催化劑,可以使用與聚合物(A-2)的合成中使用的催化劑相同的催化劑。 The reaction of the epoxy group having the precursor copolymer (3) in the synthesis of the polymer (A-3) with the compound (a4) can be carried out by using the precursor copolymer (3) in place of the precursor copolymer (1). ), additionally using compound (a4) The compound (a3) was used in addition to the synthesis of the above polymer (A-1). The amount of the compound (a4) to be used is preferably from 30 to 100 mol%, more preferably from 50 to 100 mol%, based on the total of the epoxy group of the precursor copolymer (3). As the catalyst, the same catalyst as that used in the synthesis of the polymer (A-2) can be used.
合成聚合物(A-3)時,也可以藉由進一步使由前體共聚物(3)與化合物(a4)的反應產生的羥基與二元酸酐、四元酸二酐等多元酸酐反應,從而向聚合物(A-3)導入羧基來賦予鹼可溶性。 When the polymer (A-3) is synthesized, the hydroxyl group produced by the reaction of the precursor copolymer (3) and the compound (a4) may be further reacted with a polybasic acid anhydride such as a dibasic acid anhydride or a tetrabasic acid dianhydride, thereby A carboxyl group is introduced into the polymer (A-3) to impart alkali solubility.
作為這樣的多元酸酐,例如,可舉例馬來酸酐、富馬酸酐、檸康酸酐、中康酸酐、衣康酸酐、四氫鄰苯二甲酸酐、甲基四氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐、降冰片烯二酸酐、鄰苯二甲酸酐、萘-2,3-二羧酸酐等二元酸的酸酐;環己烷-1,2,4-三羧酸酐、偏苯三酸酐等三元酸以上的多元酸的一酐;環丁烷四羧酸二酐、環戊烷四羧酸二酐、環己烷四羧酸二酐、降冰片烯四羧酸二酐、均苯四甲酸二酐、聯苯四羧酸二酐、二苯基醚四羧酸二酐、二苯甲酮四羧酸二酐、萘-1,4,5,8-四羧酸二酐、苝-3,4,9,10-四羧酸二酐等四元酸以上的多元酸的二酐等。 As such a polybasic acid anhydride, for example, maleic anhydride, fumaric anhydride, citraconic anhydride, mesaconic anhydride, itaconic anhydride, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, and hexahydrogen can be exemplified. An anhydride of a dibasic acid such as phthalic anhydride, methylhexahydrophthalic anhydride, norbornene dianhydride, phthalic anhydride or naphthalene-2,3-dicarboxylic anhydride; cyclohexane-1, a monobasic acid of a polybasic acid such as a tribasic acid such as 2,4-tricarboxylic anhydride or trimellitic anhydride; a cyclobutane tetracarboxylic dianhydride, a cyclopentane tetracarboxylic dianhydride, a cyclohexane tetracarboxylic dianhydride, and a norbornene; Alkene carboxylic acid dianhydride, pyromellitic dianhydride, biphenyl tetracarboxylic dianhydride, diphenyl ether tetracarboxylic dianhydride, benzophenone tetracarboxylic dianhydride, naphthalene-1, 4, 5, a dianhydride or the like of a polybasic acid having a tetrabasic acid or the like such as 8-tetracarboxylic dianhydride or indole-3,4,9,10-tetracarboxylic dianhydride.
特定聚合物的利用凝膠滲透色譜(GPC,洗脫劑:四氫呋喃)測定的聚苯乙烯換算重量平均分子量(以下,稱為“Mw”)較佳為3000~50000,更佳為5000~30000。 The polystyrene-equivalent weight average molecular weight (hereinafter referred to as "Mw") measured by gel permeation chromatography (GPC, eluent: tetrahydrofuran) of the specific polymer is preferably from 3,000 to 50,000, more preferably from 5,000 to 30,000.
另外,特定聚合物的Mw與藉由凝膠滲透色譜(GPC,洗脫劑:四氫呋喃)測定的聚苯乙烯換算數均分子量(以下,稱為“Mn”)之比(Mw/Mn)較佳為1~5,更佳為1~4。藉由使Mw為上述範圍內,從而容易抑製在未曝光部分的基板上或遮光層上發生浮垢、膜殘留。 Further, the ratio (Mw/Mn) of the Mw of the specific polymer to the polystyrene-equivalent number average molecular weight (hereinafter referred to as "Mn") measured by gel permeation chromatography (GPC, eluent: tetrahydrofuran) is preferred. It is 1~5, more preferably 1~4. By setting Mw within the above range, it is easy to suppress occurrence of scum and film residue on the unexposed portion of the substrate or the light shielding layer.
本發明中,特定聚合物可以單獨使用或者將2種以上混合使用。 In the present invention, the specific polymers may be used singly or in combination of two or more.
本發明中,特定聚合物的含量在構成含有後述的(C)著色劑的著色硬化性組成物時,相對於(C)著色劑100重量份,通常為5~800重量份,較佳為10~500重量份。藉由成為這樣的形態,容易實現製成薄膜時所希望的色濃度。另外,構成不含有後述的(C)著色劑的硬化性組成物時,特定聚合物的含有比例在硬化性組成物的固體成分中為5~70質量%,較佳為5~60質量%。這裏,本說明書中“固體成分”是指(B)溶劑以外的成分。 In the present invention, the content of the specific polymer is usually 5 to 800 parts by weight, preferably 10 parts by weight based on 100 parts by weight of the (C) coloring agent, in the coloring curable composition containing the coloring agent (C) to be described later. ~500 parts by weight. By adopting such a form, it is easy to achieve a desired color density when a film is formed. In addition, when the curable composition which does not contain the (C) coloring agent mentioned later is comprised, the content ratio of the specific polymer is 5 to 70 mass %, and is preferably 5 to 60 mass % in the solid content of the curable composition. Here, the "solid content" in the present specification means a component other than the solvent (B).
本發明的硬化性組成物,配合(B)溶劑製備成液態組成物的形式。 The curable composition of the present invention is prepared in the form of a liquid composition in combination with (B) a solvent.
作為上述溶劑,只要是將構成硬化性組成物的(A)成分、其他成分分散或溶解、且不與這些成分反應、具有適度的揮發性,就可以適當地選擇使用。 The above-mentioned solvent can be appropriately selected and used as long as it disperses or dissolves the component (A) and other components constituting the curable composition, does not react with these components, and has moderate volatility.
作為這樣的溶劑,例如,可舉例乙二醇單甲醚、乙二醇單乙醚、乙二醇單正丙醚、乙二醇單正丁醚、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單正丙醚、二乙二醇單正丁醚、三乙二醇單甲 醚、三乙二醇單乙醚、丙二醇單甲醚、丙二醇單乙醚、丙二醇單正丙醚、丙二醇單正丁醚、二丙二醇單甲醚、二丙二醇單乙醚、二丙二醇單正丙醚、二丙二醇單正丁醚、三丙二醇單甲醚、三丙二醇單乙醚等(聚)伸烷基二醇單烷基醚類;乳酸甲酯、乳酸乙酯等乳酸烷基酯類;甲醇、乙醇、丙醇、丁醇、異丙醇、異丁醇、第三丁醇、辛醇、2-乙基己醇、環己醇等(環)烷基醇類;二丙酮醇等酮醇類;乙二醇單甲醚乙酸酯、乙二醇單乙醚乙酸酯、二乙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、二丙二醇單甲醚乙酸酯、3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基丁基乙酸酯等(聚)伸烷基二醇單烷基醚乙酸酯類;二乙二醇二甲醚、二乙二醇甲基乙基醚、二乙二醇二乙醚、四氫呋喃等其他醚類;甲基乙基酮、環己酮、2-庚酮、3-庚酮等酮類;二乙酸丙二醇酯、二乙酸1,3-丁二醇酯、二乙酸1,6-己烷二醇酯等二乙酸酯類;3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙氧基乙酸乙酯、3-甲基-3-甲氧基丁基丙酸酯等烷氧基羧酸酯類;乙酸乙酯、乙酸正丙酯、乙酸異丙酯、乙酸正丁酯、乙酸異丁酯、甲酸正戊酯、乙酸異戊酯、丙酸正丁酯、丁酸乙酯、丁酸正丙酯、丁酸異丙酯、丁酸正丁酯、丙 酮酸甲酯、丙酮酸乙酯、丙酮酸正丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁烷酸乙酯等其他酯類;甲苯、二甲苯等芳香族烴類;N,N-二甲基甲醯胺,N,N-二甲基乙醯胺,N-甲基吡咯烷酮等醯胺或內醯胺類等。 As such a solvent, for example, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol mono-n-propyl ether, ethylene glycol mono-n-butyl ether, diethylene glycol monomethyl ether, diethylene glycol can be exemplified. Monoethyl ether, diethylene glycol mono-n-propyl ether, diethylene glycol mono-n-butyl ether, triethylene glycol monomethyl Ether, triethylene glycol monoethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol mono-n-propyl ether, propylene glycol mono-n-butyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol mono-n-propyl ether, dipropylene glycol Mono-n-butyl ether, tripropylene glycol monomethyl ether, tripropylene glycol monoethyl ether, etc. (poly) alkyl glycol monoalkyl ether; methyl lactate, ethyl lactate and other alkyl lactate; methanol, ethanol, propanol Butanol, isopropanol, isobutanol, tert-butanol, octanol, 2-ethylhexanol, cyclohexanol, etc. (cyclo)alkyl alcohols; ketone alcohols such as diacetone alcohol; ethylene glycol Monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate Ester, dipropylene glycol monomethyl ether acetate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, etc. (poly)alkylene glycol monoalkyl ether Acetate; diethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol diethyl ether, tetrahydrofuran and other ethers; methyl ethyl ketone, cyclohexanone, 2-heptanone Ketones such as 3-heptanone; diacetate such as propylene glycol diacetate, 1,3-butylene glycol diacetate, 1,6-hexanediol diacetate; methyl 3-methoxypropionate , 3-methoxypropionic acid ethyl ester, 3-ethoxypropionic acid methyl ester, 3-ethoxypropionic acid ethyl ester, ethyl ethoxyacetate, 3-methyl-3-methoxybutyl Alkoxycarboxylates such as propionate; ethyl acetate, n-propyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, n-amyl formate, isoamyl acetate, n-butyl propionate Ester, ethyl butyrate, n-propyl butyrate, isopropyl butyrate, n-butyl butyrate, C Other esters such as methyl ketone, ethyl pyruvate, n-propyl pyruvate, methyl acetate, ethyl acetate, ethyl 2-oxobutanoate, etc.; aromatic hydrocarbons such as toluene and xylene Examples; N,N-dimethylformamide, N,N-dimethylacetamide, N-methylpyrrolidone and the like decylamine or indoleamine.
這些溶劑中,從溶解性、顏料分散性、塗布性等觀點考慮,較佳為(聚)伸烷基二醇單烷基醚類、乳酸烷基酯類、(聚)伸烷基二醇單烷基醚乙酸酯類、其他醚類、酮類、二乙酸酯類、烷氧基羧酸酯類、其他酯類,特佳為丙二醇單甲醚、丙二醇單乙醚、乙二醇單甲醚乙酸酯、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、3-甲氧基丁基乙酸酯、二乙二醇二甲醚、二乙二醇甲基乙基醚、環己酮、2-庚酮、3-庚酮、1,3-丁二醇二乙酸酯、1,6-己烷二醇二乙酸酯、乳酸乙酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、3-甲基-3-甲氧基丁基丙酸酯,乙酸正丁酯、乙酸異丁酯、甲酸正戊酯、乙酸異戊酯、丙酸正丁酯、丁酸乙酯、丁酸異丙酯、丁酸正丁酯、丙酮酸乙酯等。 Among these solvents, from the viewpoints of solubility, pigment dispersibility, coatability, and the like, (poly)alkylene glycol monoalkyl ethers, alkyl lactates, and (poly)alkylene glycols are preferred. Alkyl ether acetates, other ethers, ketones, diacetates, alkoxycarboxylates, other esters, particularly preferably propylene glycol monomethyl ether, propylene glycol monoethyl ether, ethylene glycol monomethyl ether Acid ester, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, 3-methoxybutyl acetate, diethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, cyclohexanone , 2-heptanone, 3-heptanone, 1,3-butanediol diacetate, 1,6-hexanediol diacetate, ethyl lactate, ethyl 3-methoxypropionate, Methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, 3-methyl-3-methoxybutylpropionate, n-butyl acetate, isobutyl acetate, n-amyl formate , isoamyl acetate, n-butyl propionate, ethyl butyrate, isopropyl butyrate, n-butyl butyrate, ethyl pyruvate and the like.
本發明中,溶劑可以單獨使用或者將2種以上混合使用。混合使用時,較佳為(聚)伸烷基二醇單烷基醚類和(聚)伸烷基二醇單烷基醚乙酸酯類的組合、(聚)伸烷基二醇單烷基醚乙酸酯類和烷氧基羧酸酯類的組合。 In the present invention, the solvent may be used singly or in combination of two or more. When used in combination, it is preferably a combination of (poly)alkylene glycol monoalkyl ethers and (poly)alkylene glycol monoalkyl ether acetates, (poly)alkylene glycol monoalkyl A combination of ether acetates and alkoxycarboxylates.
溶劑的含量沒有特別限定,除了硬化性組成物的溶劑之外的各成分的總計濃度較佳為5~50質量%的量,更佳為10~40質量%的量。藉由成為這樣的形態, 從而能夠得到塗布性、穩定性良好的硬化性組成物,另外,製備含有後述的(C)著色劑的著色硬化性組成物時,能夠得到分散性、穩定性良好的著色硬化性組成物。 The content of the solvent is not particularly limited, and the total concentration of each component other than the solvent of the curable composition is preferably from 5 to 50% by mass, more preferably from 10 to 40% by mass. By becoming such a form, In the case of preparing a coloring curable composition containing a coloring agent (C) to be described later, a coloring curable composition having good dispersibility and stability can be obtained.
可以使本發明的硬化性組成物進一步含有(C)著色劑。由此,例如,能夠成為用於形成彩色濾光片的著色層的著色硬化性組成物。這裏,“著色層”是指彩色濾光片中使用的各色像素、黑矩陣等。作為著色劑只要具有著色性就可以沒有特別限定地使用,可以根據硬化性組成物的用途適當地選擇色彩、材質。在彩色濾光片的著色層的形成中使用本發明的硬化性組成物時,因為彩色濾光片要求高的顏色純度、亮度、對比度等,所以較佳為選自顏料和染料中的至少1種作為著色劑。 The curable composition of the present invention may further contain (C) a colorant. Thereby, for example, it can be a color-curable composition for forming a coloring layer of a color filter. Here, the "colored layer" refers to each color pixel, black matrix, or the like used in the color filter. The coloring agent can be used without particular limitation as long as it has coloring properties, and the color and material can be appropriately selected depending on the use of the curable composition. When the curable composition of the present invention is used in the formation of the coloring layer of the color filter, since the color filter requires high color purity, brightness, contrast, and the like, it is preferably at least 1 selected from the group consisting of a pigment and a dye. As a coloring agent.
作為上述顏料,有機顏料、無機顏料均可,作為有機顏料的較佳為的具體例,以顏色索引(C.I.)名表示,可舉例C.I.顏料紅166、C.I.顏料紅177、C.I.顏料紅224、C.I.顏料紅242、C.I.顏料紅254、C.I.顏料綠7、C.I.顏料綠36、C.I.顏料綠58、C.I.顏料藍15:6、C.I.顏料藍80、C.I.顏料黃83、C.I.顏料黃138、C.I.顏料黃139、C.I.顏料黃150、C.I.顏料黃180、C.I.顏料黃211、C.I.顏料橙38、C.I.顏料紫23等。作為無機顏料的較佳為的具體例,可舉例碳黑、鈦黑等。 As the above pigment, an organic pigment or an inorganic pigment may be used as a preferred specific example of the organic pigment, and is represented by a color index (CI) name, and examples thereof include CI Pigment Red 166, CI Pigment Red 177, CI Pigment Red 224, and CI. Pigment Red 242, CI Pigment Red 254, CI Pigment Green 7, CI Pigment Green 36, CI Pigment Green 58, CI Pigment Blue 15:6, CI Pigment Blue 80, CI Pigment Yellow 83, CI Pigment Yellow 138, CI Pigment Yellow 139 , CI Pigment Yellow 150, CI Pigment Yellow 180, CI Pigment Yellow 211, CI Pigment Orange 38, CI Pigment Violet 23, and the like. As a preferable specific example of an inorganic pigment, carbon black, titanium black, etc. are illustrated.
作為顏料較佳為色澱顏料,具體而言,可舉例用同素聚合酸(isopoly acid)、異性聚合酸(heteropoly acid)將三芳基甲烷系染料、呫噸系染料色澱(lake color) 化而成的色澱顏料。三芳基甲烷系色澱顏料例如在日本特開2011-186043號公報等中公開。呫噸系色澱顏料例如在日本特開2010-191304號公報等中公開。 The pigment is preferably a lake pigment. Specifically, an isomeric acid, a heteropoly acid, a triarylmethane dye, and a lake color dye can be exemplified. A lake pigment. A triarylmethane-based lake pigment is disclosed in, for example, Japanese Laid-Open Patent Publication No. 2011-186043. The xanthene lake pigment is disclosed, for example, in JP-A-2010-191304.
另外,作為上述染料,較佳為呫噸系染料、三芳基甲烷系染料、花菁系染料、蒽醌系染料、偶氮系染料等。更具體而言,可舉例日本特開2010-32999號公報、日本特開2010-254964號公報、日本特開2011-138094號公報、國際公開第10/123071號小冊子、日本特開2011-116803號公報、特開2011-117995號公報、日本特開2011-133844號公報、日本特開2011-174987號公報等中記載的有機染料。 Further, as the dye, a xanthene dye, a triarylmethane dye, a cyanine dye, an anthraquinone dye, an azo dye, or the like is preferable. More specifically, JP-A-2010-32999, JP-A-2010-254964, JP-A-2011-138094, International Publication No. 10/123071, and JP-A-2011-116803 An organic dye described in, for example, JP-A-2011-174987, JP-A-2011-174987, and the like.
本發明中顏料和染料各自可以單獨使用或者將2種以上混合使用。 In the present invention, each of the pigment and the dye may be used singly or in combination of two or more.
本發明中,可以將顏料藉由重結晶法、再沉澱法、溶劑清洗法、昇華法、真空加熱法或它們的組合精製來使用。另外,顏料可以根據所需對其粒子表面用樹脂進行改質來使用。另外,有機顏料可以藉由所謂的鹽研磨將一次粒子微細化而使用。作為鹽研磨的方法,例如,可以採用日本特開平08-179111號公報中公開的方法。 In the present invention, the pigment can be used by recrystallization, reprecipitation, solvent cleaning, sublimation, vacuum heating or a combination thereof. Further, the pigment can be used by modifying the surface of the particles with a resin as required. Further, the organic pigment can be used by refining the primary particles by so-called salt polishing. As a method of salt polishing, for example, the method disclosed in Japanese Laid-Open Patent Publication No. Hei 08-179111 can be employed.
本發明中使用顏料作為著色劑時,根據所希望,可以將分散劑、分散助劑一起使用。作為上述分散劑,例如,可以使用陽離子系、陰離子系、非離子系等的適當的分散劑,較佳為聚合物分散劑。具體而言,可舉例丙烯酸系共聚物、聚胺基甲酸酯、聚酯、聚乙烯亞胺、聚烯丙胺等。 When a pigment is used as the colorant in the present invention, a dispersant or a dispersing aid may be used together as desired. As the dispersing agent, for example, a suitable dispersing agent such as a cationic type, an anionic type or a nonionic type can be used, and a polymer dispersing agent is preferable. Specifically, an acrylic copolymer, a polyurethane, a polyester, a polyethyleneimine, a polyallylamine, etc. can be illustrated.
這樣的分散劑可以從商業上得到,例如,作為丙烯酸系分散劑,可舉例Disperbyk-2000、Disperbyk-2001、BYK-LPN6919、BYK-LPN21116、BYK-LPN21324(以上為BYK公司製)等,作為聚胺基甲酸酯系分散劑,可舉例Disperbyk-161、Disperbyk-162、Disperbyk-165、Disperbyk-167、Disperbyk-170、Disperbyk-182(以上為BYK公司製)、Solsperse 76500(Lubrizol股份有限公司製)等,作為聚乙烯亞胺系分散劑,可舉例Solsperse 24000(Lubrizol股份有限公司製)等,作為聚酯系分散劑,可舉例AJISPERPB821、AJISPER PB822、AJISPER PB880、AJISPER PB881(以上為Ajinomoto Fine-Techno股份有限公司製)等。 Such a dispersing agent can be obtained commercially, for example, as an acrylic dispersing agent, for example, Disperbyk-2000, Disperbyk-2001, BYK-LPN6919, BYK-LPN21116, BYK-LPN21324 (above, BYK), etc. A urethane-based dispersing agent, for example, Disperbyk-161, Disperbyk-162, Disperbyk-165, Disperbyk-167, Disperbyk-170, Disperbyk-182 (above, BYK), Solsperse 76500 (manufactured by Lubrizol Co., Ltd.) As a polyethyleneimine-based dispersing agent, Solsperse 24000 (manufactured by Lubrizol Co., Ltd.) or the like can be exemplified, and as the polyester-based dispersing agent, AJISPERPB821, AJISPER PB822, AJISPER PB880, and AJISPER PB881 (above Ajinomoto Fine-) can be exemplified. Techno Co., Ltd.).
另外,作為上述顏料衍生物,具體而言,可舉例銅酞菁、二酮吡咯并吡咯、喹呔酮的磺酸衍生物等。 Further, specific examples of the pigment derivative include copper phthalocyanine, diketopyrrolopyrrole, and a sulfonic acid derivative of quinacridone.
從形成亮度高、顏色純度優異的像素或遮光性優異的黑矩陣的方面考慮,(C)著色劑的含有比例通常在硬化性組成物的固體成分中為5~70質量%,較佳為5~60質量%。應予說明,本發明的硬化性組成物具有即便著色劑濃度高時,顯影性也優異,能夠以高製品成品率形成彩色濾光片的效果,例如,可以使其著色劑濃度為30質量%以上,進一步為35質量%以上,特別為40質量%以上。 The content of the coloring agent (C) is usually from 5 to 70% by mass, preferably 5, based on the solid content of the curable composition, from the viewpoint of forming a pixel having high luminance, excellent color purity, or a black matrix having excellent light-shielding properties. ~60% by mass. In addition, the curable composition of the present invention has an effect of being excellent in developability even when the concentration of the colorant is high, and it is possible to form a color filter with a high product yield. For example, the colorant concentration can be made 30% by mass. The above is further 35 mass% or more, and particularly 40 mass% or more.
可以使本發明的硬化性組成物進一步含有(D)聚合性化合物(其中,不包括上述(A)成分)。這樣的方式 因能夠提高本發明的硬化性組成物的硬化性這點而較佳。 The curable composition of the present invention may further contain (D) a polymerizable compound (wherein the component (A) is not included). This way It is preferable because the curability of the curable composition of the present invention can be improved.
本發明中的聚合性化合物是指具有2個以上的可聚合的基團的化合物(其中,不包括上述(A)成分)。作為可聚合基團,例如,可舉例乙烯性不飽和基團、環氧乙基、氧雜環丁基、N-烷氧基甲基胺基等。本發明中,作為聚合性化合物,較佳為具有2個以上的(甲基)丙烯醯基的化合物或者具有2個以上的N-烷氧基甲基胺基的化合物。 The polymerizable compound in the present invention means a compound having two or more polymerizable groups (excluding the above component (A)). As the polymerizable group, for example, an ethylenically unsaturated group, an epoxyethyl group, an oxetanyl group, an N-alkoxymethylamino group or the like can be exemplified. In the present invention, the polymerizable compound is preferably a compound having two or more (meth)acryl fluorenyl groups or a compound having two or more N-alkoxymethylamino groups.
作為具有2個以上的(甲基)丙烯醯基的化合物的具體例,可舉例脂肪族多羥基化合物與(甲基)丙烯酸反應而得到的多官能(甲基)丙烯酸酯、己內酯改性的多官能(甲基)丙烯酸酯、烯化氧改性的多官能(甲基)丙烯酸酯、具有羥基的(甲基)丙烯酸酯與多官能異氰酸酯反應而得到的多官能聚胺基甲酸酯(甲基)丙烯酸酯、具有羥基的(甲基)丙烯酸酯與酸酐反應而得到的具有羧基的多官能(甲基)丙烯酸酯等。 Specific examples of the compound having two or more (meth)acryl fluorenyl groups include polyfunctional (meth) acrylate and caprolactone modified by reacting an aliphatic polyhydroxy compound with (meth)acrylic acid. Polyfunctional (meth) acrylate, alkylene oxide-modified polyfunctional (meth) acrylate, polyfunctional polyurethane obtained by reacting a hydroxyl group-containing (meth) acrylate with a polyfunctional isocyanate A polyfunctional (meth) acrylate having a carboxyl group obtained by reacting a (meth) acrylate, a (meth) acrylate having a hydroxyl group, and an acid anhydride.
這裏,作為脂肪族多羥基化合物,例如,可舉例乙二醇、丙二醇、聚乙二醇、聚丙二醇之類的2元的脂肪族多羥基化合物;甘油、三羥甲基丙烷、季戊四醇、二季戊四醇之類的3元以上的脂肪族多羥基化合物。作為上述具有羥基的(甲基)丙烯酸酯,例如,可舉例(甲基)丙烯酸2-羥基乙酯、三羥甲基丙烷二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二甲基丙烯酸甘油酯等。作為上述多官能異 氰酸酯,例如,可舉例甲苯二異氰酸酯、六亞甲基二異氰酸酯、二苯基甲烷二異氰酸酯、異佛爾酮二異氰酸酯等。作為酸酐,例如,可舉例琥珀酸酐、馬來酸酐、戊二酸酐、衣康酸酐、鄰苯二甲酸酐、六氫鄰苯二甲酸酐之類的二元酸的酸酐、均苯四甲酸酐、聯苯四羧酸二酐、二苯甲酮四羧酸二酐之類的四元酸二酐。 Here, as the aliphatic polyhydroxy compound, for example, a 2-membered aliphatic polyhydroxy compound such as ethylene glycol, propylene glycol, polyethylene glycol, or polypropylene glycol; glycerin, trimethylolpropane, pentaerythritol, and dipentaerythritol can be exemplified; A trivalent or higher aliphatic polyhydroxy compound. As the (meth) acrylate having a hydroxyl group, for example, 2-hydroxyethyl (meth)acrylate, trimethylolpropane di(meth)acrylate, pentaerythritol tri(meth)acrylate, or the like can be exemplified. Pentaerythritol penta (meth) acrylate, glyceryl dimethacrylate, and the like. As the above polyfunctional The cyanate ester may, for example, be toluene diisocyanate, hexamethylene diisocyanate, diphenylmethane diisocyanate, isophorone diisocyanate or the like. Examples of the acid anhydride include an acid anhydride of a dibasic acid such as succinic anhydride, maleic anhydride, glutaric anhydride, itaconic anhydride, phthalic anhydride, and hexahydrophthalic anhydride, and pyromellitic anhydride. A tetrabasic dianhydride such as biphenyltetracarboxylic dianhydride or benzophenone tetracarboxylic dianhydride.
另外,作為己內酯改性的多官能(甲基)丙烯酸酯,例如,可舉例日本特開平11-44955號公報的段落[0015]~[0018]中記載的化合物。作為上述烯化氧改性的多官能(甲基)丙烯酸酯,可舉例被選自環氧乙烷和環氧丙烷中的至少1種改性的雙酚A二(甲基)丙烯酸酯、被選自環氧乙烷和環氧丙烷中的至少1種改性的異氰脲酸三(甲基)丙烯酸酯、被選自環氧乙烷和環氧丙烷中的至少1種改性的三羥甲基丙烷三(甲基)丙烯酸酯、被選自環氧乙烷和環氧丙烷中的至少1種改性的季戊四醇三(甲基)丙烯酸酯、被選自環氧乙烷和環氧丙烷中的至少1種改性的季戊四醇四(甲基)丙烯酸酯、被選自環氧乙烷和環氧丙烷中的至少1種改性的二季戊四醇五(甲基)丙烯酸酯、被選自環氧乙烷和環氧丙烷中的至少1種改性的二季戊四醇六(甲基)丙烯酸酯等。 In addition, as the caprolactone-modified polyfunctional (meth) acrylate, for example, a compound described in paragraphs [0015] to [0018] of JP-A-11-44955 can be exemplified. As the above polyalkylene oxide-modified polyfunctional (meth) acrylate, at least one modified bisphenol A di(meth) acrylate selected from the group consisting of ethylene oxide and propylene oxide can be exemplified. At least one modified isocyanuric acid tri(meth)acrylate selected from the group consisting of ethylene oxide and propylene oxide, and at least one modified from at least one selected from the group consisting of ethylene oxide and propylene oxide Methylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate modified from at least one selected from the group consisting of ethylene oxide and propylene oxide, selected from the group consisting of ethylene oxide and epoxy At least one modified pentaerythritol tetra(meth)acrylate in propane, at least one modified dipentaerythritol penta (meth) acrylate selected from the group consisting of ethylene oxide and propylene oxide, selected from At least one modified dipentaerythritol hexa(meth)acrylate or the like of ethylene oxide and propylene oxide.
另外,作為具有2個以上的N-烷氧基甲基胺基的化合物,例如,可舉例具有三聚氰胺結構、苯胍胺結構、尿素結構的化合物等。應予說明,三聚氰胺結構、苯胍胺結構是指具有1以上的三環或苯基取代三環作為基本骨架的化學結構,也包含三聚氰胺、苯胍胺或 者它們的稠合物的概念。作為具有2個以上的N-烷氧基甲基胺基的化合物的具體例,可舉例N,N,N',N',N”,N”-六(烷氧基甲基)三聚氰胺、N,N,N',N'-四(烷氧基甲基)苯胍胺、N,N,N',N'-四(烷氧基甲基)甘脲等。 In addition, examples of the compound having two or more N-alkoxymethylamino groups include a compound having a melamine structure, a benzoguanamine structure, and a urea structure. It should be noted that the melamine structure and the benzoguanamine structure refer to three having 1 or more Ring or phenyl substituted three The chemical structure of the ring as a basic skeleton also includes the concept of melamine, benzoguanamine or a condensate thereof. Specific examples of the compound having two or more N-alkoxymethylamino groups include N, N, N', N', N", N"-hexa(alkoxymethyl) melamine, N. , N, N', N'-tetrakis (alkoxymethyl) benzoguanamine, N, N, N', N'-tetrakis (alkoxymethyl) glycoluril, and the like.
這些聚合性化合物中,較佳為3元以上的脂肪族多羥基化合物與(甲基)丙烯酸反應而得到的多官能(甲基)丙烯酸酯、己內酯改性的多官能(甲基)丙烯酸酯、多官能聚胺基甲酸酯(甲基)丙烯酸酯、具有羧基的多官能(甲基)丙烯酸酯、N,N,N',N',N”,N”-六(烷氧基甲基)三聚氰胺、N,N,N',N'-四(烷氧基甲基)苯胍胺。從著色層的強度高、著色層的表面平滑性優異、且未曝光部分的基板上以及遮光層上不易產生浮垢、膜殘留等方面考慮,3元以上的脂肪族多羥基化合物與(甲基)丙烯酸反應而得到的多官能(甲基)丙烯酸酯中,特佳為三羥甲基丙烷三丙烯酸酯,季戊四醇三丙烯酸酯、二季戊四醇五丙烯酸酯、二季戊四醇六丙烯酸酯,具有羧基的多官能(甲基)丙烯酸酯中,特佳為季戊四醇三丙烯酸酯與琥珀酸酐反應而得到的化合物、二季戊四醇五丙烯酸酯和琥珀酸酐反應而得到的化合物。 Among these polymerizable compounds, a polyfunctional (meth) acrylate or a caprolactone-modified polyfunctional (meth) acrylate obtained by reacting an aliphatic polyhydroxy compound having 3 or more members with (meth)acrylic acid is preferred. Ester, polyfunctional polyurethane (meth) acrylate, polyfunctional (meth) acrylate having carboxyl group, N, N, N', N', N", N"-hexa (alkoxy) Methyl) melamine, N, N, N', N'-tetrakis(alkoxymethyl)benzamide. From the viewpoints of high strength of the colored layer, excellent surface smoothness of the colored layer, and difficulty in generation of scum, film residue, etc. on the unexposed portion of the substrate and the light-shielding layer, three or more aliphatic polyhydroxy compounds and (methyl group) Among the polyfunctional (meth) acrylates obtained by the reaction of acrylic acid, particularly preferred are trimethylolpropane triacrylate, pentaerythritol triacrylate, dipentaerythritol pentaacrylate, dipentaerythritol hexaacrylate, polyfunctional having a carboxyl group. Among the (meth) acrylates, a compound obtained by reacting a compound obtained by reacting pentaerythritol triacrylate with succinic anhydride, dipentaerythritol pentaacrylate, and succinic anhydride is particularly preferred.
本發明中,(D)聚合性化合物可以單獨使用或者將2種以上混合使用。 In the present invention, the (D) polymerizable compound may be used singly or in combination of two or more.
本發明中的(D)聚合性化合物的含量,在構成含有(C)著色劑的著色硬化性組成物時,相對於(A)特定聚合物100質量份,通常為5~500質量份,較佳為20~300質量份。藉由成為這樣的方式,從而能夠得到充分的硬 化性,另外,對本發明的硬化性組成物賦予鹼顯影性時,鹼顯影性良好,未曝光部分的基板上或遮光層上不易產生浮垢、膜殘留等。另外,構成不含有(C)著色劑的硬化性組成物時,相對於(A)特定聚合物100質量份,通常為10~1500質量份,較佳為30~1000質量份。 In the coloring curable composition containing the (C) coloring agent, the content of the (D) polymerizable compound in the present invention is usually 5 to 500 parts by mass based on 100 parts by mass of the (A) specific polymer. Good for 20~300 parts by mass. By becoming such a way, it is possible to obtain sufficient hardness. In addition, when the alkali developability is imparted to the curable composition of the present invention, the alkali developability is good, and scum, film residue, and the like are less likely to occur on the unexposed portion of the substrate or on the light shielding layer. In addition, when the curable composition containing no coloring agent (C) is contained, it is usually 10 to 1500 parts by mass, preferably 30 to 1000 parts by mass, per 100 parts by mass of the (A) specific polymer.
可以使本發明的硬化性組成物含有(E)光聚合引發劑。由此,能夠對硬化性組成物賦予放射線敏感性。本發明中使用的光聚合引發劑是藉由可見光線、紫外線、遠紫外線、電子束、X射線等放射線的曝光而產生能夠引發上述(A)成分和任意添加的(D)聚合性化合物的聚合的活性種的化合物。 The curable composition of the present invention may contain (E) a photopolymerization initiator. Thereby, it is possible to impart radiation sensitivity to the curable composition. The photopolymerization initiator used in the present invention is obtained by exposure of radiation such as visible light, ultraviolet light, far ultraviolet ray, electron beam, or X-ray to cause polymerization of the (D) component and any (D) polymerizable compound which can be arbitrarily added. The active species of the compound.
作為這樣的光聚合引發劑,例如,可舉例噻噸酮系化合物、苯乙酮系化合物、聯咪唑系化合物、三系化合物、O-醯基肟系化合物、鎓鹽系化合物、苯偶姻系化合物、二苯甲酮系化合物、α-二酮系化合物、多環醌系化合物、重氮系化合物、醯亞胺磺酸酯系化合物等。 As such a photopolymerization initiator, for example, a thioxanthone compound, an acetophenone compound, a biimidazole compound, and the like can be exemplified. Compound, O-mercapto oxime compound, sulfonium salt compound, benzoin compound, benzophenone compound, α-diketone compound, polycyclic guanidine compound, diazo compound, quinone a sulfonate compound or the like.
本發明中,光聚合引發劑可以單獨使用或者將2種以上混合使用。作為光聚合引發劑,較佳為選自噻噸酮系化合物、苯乙酮系化合物、聯咪唑系化合物、三系化合物、O-醯基肟系化合物中的至少1種。另外,較佳為將選自這些化合物中的2種以上混合使用。 In the present invention, the photopolymerization initiator may be used singly or in combination of two or more. The photopolymerization initiator is preferably selected from the group consisting of a thioxanthone compound, an acetophenone compound, a biimidazole compound, and three At least one of a compound and an O-mercapto lanthanide compound. Further, it is preferred to use two or more kinds selected from these compounds in combination.
本發明中的較佳為的光聚合引發劑中,作為噻噸酮系化合物的具體例,可舉例噻噸酮、2-氯噻噸酮、 2-甲基噻噸酮、2-異丙基噻噸酮、4-異丙基噻噸酮,2,4-二氯噻噸酮、2,4-二甲基噻噸酮、2,4-二乙基噻噸酮、2,4-二異丙基噻噸酮等。 In a preferred photopolymerization initiator of the present invention, specific examples of the thioxanthone-based compound include thioxanthone and 2-chlorothioxanthone. 2-methylthioxanthone, 2-isopropylthioxanthone, 4-isopropylthioxanthone, 2,4-dichlorothioxanthone, 2,4-dimethylthioxanthone, 2,4 2-Diethylthioxanthone, 2,4-diisopropylthioxanthone, and the like.
另外,作為上述苯乙酮系化合物的具體例,可舉例2-甲基-1-[4-(甲硫基)苯基]-2-啉丙烷-1-酮、2-苄基-2-二甲基胺基-1-(4-啉并苯基)丁烷-1-酮、2-(4-甲基苄基)-2-(二甲基胺基)-1-(4-啉并苯基)丁烷-1-酮等。 Further, as a specific example of the above acetophenone-based compound, 2-methyl-1-[4-(methylthio)phenyl]-2- can be exemplified Tropicpropan-1-one, 2-benzyl-2-dimethylamino-1-(4- Phenyl-phenyl)butan-1-one, 2-(4-methylbenzyl)-2-(dimethylamino)-1-(4- Phenidophenyl)butan-1-one and the like.
另外,作為上述聯咪唑系化合物的具體例,可舉例2,2'-雙(2-氯苯基)-4,4',5,5'-四苯基-1,2'-聯咪唑、2,2'-雙(2,4-二氯苯基)-4,4',5,5'-四苯基-1,2'-聯咪唑、2,2'-雙(2,4,6-三氯苯基)-4,4',5,5'-四苯基-1,2'-聯咪唑等。 Further, as a specific example of the biimidazole-based compound, 2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetraphenyl-1,2'-biimidazole can be exemplified. 2,2'-bis(2,4-dichlorophenyl)-4,4',5,5'-tetraphenyl-1,2'-biimidazole, 2,2'-bis (2,4, 6-Trichlorophenyl)-4,4',5,5'-tetraphenyl-1,2'-biimidazole.
應予說明,使用聯咪唑系化合物作為光聚合引發劑時,從能夠改進靈敏度方面考慮較佳為並用供氫體。這裏所說的“供氫體”是指對藉由曝光由聯咪唑系化合物產生的自由基可提供氫原子的化合物。作為供氫體,例如,可舉例2-巰基苯并噻唑、2-巰基苯并唑等硫醇系供氫體,4,4'-雙(二甲基胺基)二苯甲酮、4,4'-雙(二乙基胺基)二苯甲酮等胺系供氫體。本發明中,供氫體可以單獨使用或者將2種以上混合使用,進一步從能夠改進靈敏度方面考慮,較佳為將1種以上的硫醇系供氫體和1種以上的胺系供氫體組合使用。 In the case where a biimidazole-based compound is used as the photopolymerization initiator, it is preferred to use a hydrogen donor in combination from the viewpoint of improving the sensitivity. The term "hydrogen donor" as used herein refers to a compound which provides a hydrogen atom by exposure to a radical generated by a biimidazole compound. As the hydrogen donor, for example, 2-mercaptobenzothiazole or 2-mercaptobenzophenone can be exemplified. A mercaptan such as a thiol-based hydrogen donor, an amine-based hydrogen donor such as 4,4'-bis(dimethylamino)benzophenone or 4,4'-bis(diethylamino)benzophenone . In the present invention, the hydrogen donor may be used alone or in combination of two or more. Further, from the viewpoint of improving the sensitivity, one or more kinds of thiol-based hydrogen donors and one or more amine-based hydrogen donors are preferably used. Used in combination.
另外,作為上述三系化合物的具體例,可舉例2,4,6-三(三氯甲基)均三、2-甲基-4,6-雙(三氯甲 基)均三、2-[2-(5-甲基呋喃-2-基)乙烯基]-4,6-雙(三氯甲基)均三、2-[2-(呋喃-2-基)乙烯基]-4,6-雙(三氯甲基)均三、2-[2-(4-二乙基胺基-2-甲基苯基)乙烯基]-4,6-雙(三氯甲基)均三、2-[2-(3,4-二甲氧基苯基)乙烯基]-4,6-雙(三氯甲基)均三、2-(4-甲氧基苯基)-4,6-雙(三氯甲基)均三、2-(4-乙氧基苯乙烯基)-4,6-雙(三氯甲基)均三、2-(4-正丁氧基苯基)-4,6-雙(三氯甲基)均三等具有鹵甲基的三系化合物。 In addition, as the above three Specific examples of the compound can be exemplified by 2,4,6-tris(trichloromethyl). , 2-methyl-4,6-bis(trichloromethyl) are all three , 2-[2-(5-methylfuran-2-yl)vinyl]-4,6-bis(trichloromethyl)-three , 2-[2-(furan-2-yl)vinyl]-4,6-bis(trichloromethyl) are all three 2-[2-(4-Diethylamino-2-methylphenyl)vinyl]-4,6-bis(trichloromethyl)-all 2-[2-(3,4-Dimethoxyphenyl)vinyl]-4,6-bis(trichloromethyl)-three , 2-(4-methoxyphenyl)-4,6-bis(trichloromethyl)-three , 2-(4-ethoxystyryl)-4,6-bis(trichloromethyl) are all three , 2-(4-n-butoxyphenyl)-4,6-bis(trichloromethyl)-three Three with a halomethyl group a compound.
另外,作為O-醯基肟系化合物的具體例,可舉例1-[4-(苯硫基)苯基]-1,2-辛二酮2-(O-苯甲醯肟)、1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-乙酮1-(O-乙醯肟)、1-[9-乙基-6-(2-甲基-4-四氫呋喃基甲氧基苯甲醯基)-9H-咔唑-3-基]-乙酮1-(O-乙醯肟)、1-[9-乙基-6-{2-甲基-4-(2,2-二甲基-1,3-二氧戊環基)甲氧基苯甲醯基}-9H-咔唑-3-基]-乙酮1-(O-乙醯肟)等。作為O-醯基肟系化合物的市售品,可以使用NCI-831、NCI-930(以上,ADEKA股份有限公司製)等。 Further, as a specific example of the O-indenyl lanthanide compound, 1-[4-(phenylthio)phenyl]-1,2-octanedione 2-(O-benzamide), 1- [9-Ethyl-6-(2-methylbenzhydryl)-9H-indazol-3-yl]-ethanone 1-(O-acetamidine), 1-[9-ethyl-6 -(2-methyl-4-tetrahydrofurylmethoxybenzylidene)-9H-indazol-3-yl]-ethanone 1-(O-acetamidine), 1-[9-ethyl- 6-{2-Methyl-4-(2,2-dimethyl-1,3-dioxolanyl)methoxybenzylidene}-9H-indazol-3-yl]-ethanone 1-(O-acetamidine) and the like. As a commercial item of the O-mercapto fluorene-based compound, NCI-831, NCI-930 (above, manufactured by ADEKA CORPORATION), or the like can be used.
本發明中,使用苯乙酮系化合物等聯咪唑系化合物以外的光聚合引發劑時,可以並用增感劑。作為這樣的增感劑,例如,可舉例4,4'-雙(二甲基胺基)二苯甲酮、4,4'-雙(二乙基胺基)二苯甲酮、4-二乙基胺基苯乙酮、4-二甲基胺基苯丙酮、4-二甲基胺基苯甲酸乙酯、4-二甲基胺基苯甲酸2-乙基己酯、2,5-雙(4-二乙基胺基亞苄基)環己酮、7-二乙基胺基-3-(4-二乙基胺基苯甲醯基)香豆素、4-(二乙基胺基)查耳酮等。 In the present invention, when a photopolymerization initiator other than a biimidazole-based compound such as an acetophenone-based compound is used, a sensitizer may be used in combination. As such a sensitizer, for example, 4,4'-bis(dimethylamino)benzophenone, 4,4'-bis(diethylamino)benzophenone, 4-di Ethylaminoacetophenone, 4-dimethylaminopropiophenone, ethyl 4-dimethylaminobenzoate, 2-ethylhexyl 4-dimethylaminobenzoate, 2,5- Bis(4-diethylaminobenzylidene)cyclohexanone, 7-diethylamino-3-(4-diethylaminobenzimidyl)coumarin, 4-(diethyl Amino) chalcone and the like.
本發明中,(E)光聚合引發劑的含量相對於(A)特定聚合物和任意添加的(D)聚合性化合物以及(F)黏結劑樹脂的總計100質量份,較佳為0.01~120質量份,特佳為1~100質量份。藉由成為這樣的方式,從而能夠藉由曝光使其充分硬化,形成的圖案在顯影時不易從基板脫落。 In the present invention, the content of the (E) photopolymerization initiator is preferably 0.01 to 120 with respect to 100 parts by mass of the total of (A) the specific polymer and optionally the (D) polymerizable compound and (F) the binder resin. The mass fraction is particularly preferably from 1 to 100 parts by mass. By adopting such an embodiment, it is possible to sufficiently harden by exposure, and the formed pattern is less likely to fall off from the substrate during development.
可以使本發明的硬化性組成物(F)含有黏結劑樹脂(其中,不包括上述(A)成分)。由此,能夠提高硬化性組成物的鹼可溶性、對基板的黏結性、保存穩定性等。作為黏結劑樹脂,只要不與上述(A)成分相當就沒有特別限定,較佳為具有羧基、酚性羥基等酸性官能團的樹脂。其中,較佳為具有羧基的聚合物(以下,稱為“含羧基聚合物”),例如,可舉例具有一個以上的羧基的乙烯性不飽和單體(以下,稱為“不飽和單體(f1)”)與其他可共聚的乙烯性不飽和單體(以下,稱為“不飽和單體(f2)”)的共聚物。 The curable composition (F) of the present invention may contain a binder resin (excluding the above component (A)). Thereby, the alkali solubility of the curable composition, the adhesion to the substrate, the storage stability, and the like can be improved. The binder resin is not particularly limited as long as it does not correspond to the component (A), and is preferably a resin having an acidic functional group such as a carboxyl group or a phenolic hydroxyl group. Among them, a polymer having a carboxyl group (hereinafter referred to as a "carboxy group-containing polymer") is preferable, and for example, an ethylenically unsaturated monomer having one or more carboxyl groups (hereinafter referred to as "unsaturated monomer" (hereinafter, referred to as "unsaturated monomer") is exemplified. F1)") a copolymer with another copolymerizable ethylenically unsaturated monomer (hereinafter referred to as "unsaturated monomer (f2)").
作為不飽和單體(f1)可以將與上述的化合物(a4)相同的單體單獨使用或者2種以上混合使用。 The same monomer as the above-mentioned compound (a4) may be used singly or in combination of two or more kinds as the unsaturated monomer (f1).
另外,作為不飽和單體(f2),例如,可舉例N-苯基馬來醯亞胺、N-環己基馬來醯亞胺之類的N-位取代馬來醯亞胺;苯乙烯、α-甲基苯乙烯、對羥基苯乙烯、對羥基-α-甲基苯乙烯、對乙烯基苄基縮水甘油醚、苊烯之類的芳香族乙烯基化合物; (甲基)丙烯酸甲酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸烯丙酯、(甲基)丙烯酸苄基酯、聚乙二醇(聚合度2~10)甲醚(甲基)丙烯酸酯、聚丙二醇(聚合度2~10)甲醚(甲基)丙烯酸酯、聚乙二醇(聚合度2~10)單(甲基)丙烯酸酯、聚丙二醇(聚合度2~10)單(甲基)丙烯酸酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸異冰片酯、三環[5.2.1.02,6]癸烷-8-基(甲基)丙烯酸酯、(甲基)丙烯酸二環戊烯基酯、單(甲基)丙烯酸甘油酯、(甲基)丙烯酸4-羥基苯基酯、對枯烯基苯酚的環氧乙烷改性(甲基)丙烯酸酯、(甲基)丙烯酸縮水甘油基酯、3,4-環氧基環己基甲基(甲基)丙烯酸酯、3-[(甲基)丙烯醯氧基甲基]氧雜環丁烷、3-[(甲基)丙烯醯氧基甲基]-3-乙基氧雜環丁烷之類的(甲基)丙烯酸酯;環己基乙烯基醚、異冰片基乙烯基醚、三環[5.2.1.02,6]癸烷-8-基乙烯基醚、五環十五烷基乙烯基醚、3-(乙烯基氧基甲基)-3-乙基氧雜環丁烷之類的乙烯基醚;聚苯乙烯、聚(甲基)丙烯酸甲酯、聚(甲基)丙烯酸正丁酯、聚矽氧烷之類的在聚合物分子鏈的末端具有單(甲基)丙烯醯基的大分子單體等。 Further, as the unsaturated monomer (f2), for example, an N-position substituted maleimide such as N-phenylmaleimide or N-cyclohexylmaleimide; styrene; An aromatic vinyl compound such as α-methylstyrene, p-hydroxystyrene, p-hydroxy-α-methylstyrene, p-vinylbenzyl glycidyl ether or decene; methyl (meth)acrylate, N-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, allyl (meth)acrylate, benzyl (meth)acrylate, Polyethylene glycol (degree of polymerization 2~10) methyl ether (meth) acrylate, polypropylene glycol (degree of polymerization 2~10) methyl ether (meth) acrylate, polyethylene glycol (degree of polymerization 2~10) (Meth) acrylate, polypropylene glycol (degree of polymerization 2 to 10) mono (meth) acrylate, cyclohexyl (meth) acrylate, isobornyl (meth) acrylate, tricyclic [5.2.1.0 2, 6 ] decane-8-yl (meth) acrylate, dicyclopentenyl (meth) acrylate, glycerol mono(meth) acrylate, 4-hydroxyphenyl (meth) acrylate, Ethylene oxide modified (meth) acrylate of alkenylphenol, (A Glycidyl acrylate, 3,4-epoxycyclohexylmethyl (meth) acrylate, 3-[(methyl) propylene methoxymethyl] oxetane, 3-[( (Meth) acrylate such as methyl) propylene methoxymethyl]-3-ethyloxetane; cyclohexyl vinyl ether, isobornyl vinyl ether, tricyclic [5.2.1.0 2 a vinyl ether such as 6 :decane-8-yl vinyl ether, pentacyclopentadecyl vinyl ether or 3-(vinyloxymethyl)-3-ethyloxetane; a macromonomer having a mono(meth)acrylonitrile group at the end of the polymer molecular chain, such as polystyrene, poly(methyl) methacrylate, poly(meth) butyl acrylate, or polyoxyalkylene oxide Body and so on.
這些的不飽和單體(f2)可以單獨使用或者將2種以上混合使用。 These unsaturated monomers (f2) may be used singly or in combination of two or more.
作為不飽和單體(f1)和不飽和單體(f2)的共聚物的具體例,例如,可舉例日本特開平7-140654號公 報、日本特開平8-259876號公報、日本特開平10-31308號公報、日本特開平10-300922號公報、日本特開平11-174224號公報、日本特開平11-258415號公報、日本特開2000-56118號公報、日本特開2004-101728等中公開的共聚物。 Specific examples of the copolymer of the unsaturated monomer (f1) and the unsaturated monomer (f2), for example, JP-A-7-140654 Japanese Unexamined Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. A copolymer disclosed in JP-A-2004-101728, and the like.
本發明中,黏結劑樹脂可以單獨或者將2種以上混合使用。 In the present invention, the binder resin may be used singly or in combination of two or more kinds.
本發明中,使用(F)黏結劑樹脂時,其含量相對於(A)特定聚合物100質量份為0.01~100質量份,較佳為0.1~70質量份。這樣的方式因容易得到本發明的所希望的效果這點而較佳。 In the present invention, when the (F) binder resin is used, the content thereof is 0.01 to 100 parts by mass, preferably 0.1 to 70 parts by mass, per 100 parts by mass of the (A) specific polymer. Such a method is preferable because it is easy to obtain the desired effect of the present invention.
另外,(F)黏結劑樹脂和(A)特定聚合物的總計含量在構成含有(C)著色劑的著色硬化性組成物時,相對於(C)著色劑100重量份,通常為5~800重量份,較佳為10~500重量份。並且,構成不含有(C)著色劑的硬化性組成物時,(F)黏結劑樹脂和(A)特定聚合物的含有比例在硬化性組成物的固體成分中為5~70質量%,較佳為5~60質量%。 Further, when the total content of the (F) binder resin and the (A) specific polymer is constituting the colored curable composition containing the (C) colorant, it is usually 5 to 800 with respect to 100 parts by weight of the (C) colorant. The parts by weight are preferably 10 to 500 parts by weight. Further, when the curable composition which does not contain the (C) coloring agent is formed, the content ratio of the (F) binder resin and the (A) specific polymer is 5 to 70% by mass in the solid content of the curable composition. Good is 5~60% by mass.
本發明的硬化性組成物,根據需要,可以含有各種添加劑。 The curable composition of the present invention may contain various additives as needed.
作為添加劑,例如,可舉例玻璃、氧化鋁等填充劑;聚乙烯醇、聚(氟烷基丙烯酸酯)類等高分子化合物;氟系表面活性劑、矽系表面活性劑等表面活性劑;乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基三(2-甲氧 基乙氧基)矽烷、N-(2-胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二甲氧基矽烷、2-(3,4-環氧基環己基)乙基三甲氧基矽烷、3-氯丙基甲基二甲氧基矽烷、3-氯丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-巰基丙基三甲氧基矽烷等密合促進劑;2,2-硫基雙(4-甲基-6-第三丁基苯酚)、2,6-二第三丁基苯酚等抗氧化劑;2-(3-第三丁基-5-甲基-2-羥基苯基)-5-氯苯并三唑、烷氧基二苯甲酮類等的紫外線吸收劑;聚丙烯酸鈉等防凝聚劑;丙二酸、己二酸、衣康酸、檸康酸、富馬酸、中康酸、2-胺基乙醇、3-胺基-1-丙醇、5-胺基-1-戊醇、3-胺基-1,2-丙二醇、2-胺基-1,3-丙二醇、4-胺基-1,2-丁二醇等殘渣改善劑;琥珀酸單[2-(甲基)丙烯醯氧基乙基]酯、鄰苯二甲酸單[2-(甲基)丙烯醯氧基乙基]酯、ω-羧基聚己內酯單(甲基)丙烯酸酯等顯影性改善劑等。 Examples of the additive include fillers such as glass and alumina; polymer compounds such as polyvinyl alcohol and poly(fluoroalkyl acrylate); surfactants such as fluorine-based surfactants and lanthanoid surfactants; and ethylene; Trimethoxy decane, vinyl triethoxy decane, vinyl tris (2-methoxy) Ethyloxy)decane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxydecane, N-(2-aminoethyl)-3-aminopropyltrimethyl Oxydecane, 3-aminopropyltriethoxydecane, 3-glycidoxypropyltrimethoxydecane, 3-glycidoxypropylmethyldimethoxydecane, 2-( 3,4-Epoxycyclohexyl)ethyltrimethoxydecane, 3-chloropropylmethyldimethoxydecane, 3-chloropropyltrimethoxydecane, 3-methylpropenyloxypropyl An adhesion promoter such as trimethoxydecane or 3-mercaptopropyltrimethoxydecane; 2,2-thiobis(4-methyl-6-tert-butylphenol), 2,6-di-3rd An antioxidant such as an phenol; an ultraviolet absorber such as 2-(3-t-butyl-5-methyl-2-hydroxyphenyl)-5-chlorobenzotriazole or an alkoxybenzophenone; Anti-agglomerating agent such as sodium polyacrylate; malonic acid, adipic acid, itaconic acid, citraconic acid, fumaric acid, mesaconic acid, 2-aminoethanol, 3-amino-1-propanol, 5- Residue improver such as amino-1-pentanol, 3-amino-1,2-propanediol, 2-amino-1,3-propanediol, 4-amino-1,2-butanediol; succinic acid single [2-(methyl)propenyloxyethyl]ester Phthalate, mono [2- (meth) Bing Xixi oxyethyl] ester, and the like to improve the developing property, ω- carboxy-polycaprolactone mono (meth) acrylate.
使用本發明的硬化性組成物作為著色硬化性組成物時,著色硬化性組成物可以藉由適當的方法製備,作為其製備方法,例如,可舉例日本特開2008-58642號公報、日本特開2010-132874號公報等中公開的方法。使用染料和顏料兩者作為著色劑,像日本特開2010-132874號公報中公開的那樣,可以採用如下方法:在將染料溶液藉由第1過濾器後,將藉由了第1過濾器的染料溶液與另外製備的顏料分散液等混合,使得到的 著色組成物藉由第2過濾器從而製備。另外,也可以採用以下方法:將染料、上述(A)成分以及根據需要使用的其他成分溶解在溶劑中,使得到的溶液藉由第1過濾器後,將藉由了第1過濾器的溶液與另外製備的顏料分散液混合,使得到的著色組成物藉由第2過濾器從而製備。另外,也可以採用以下方法:在將染料溶液藉由第1過濾器後,將藉由了第1過濾器的染料溶液、上述(A)成分以及根據需要使用的其他成分混合.溶解,使得到的溶液藉由第2過濾器,進一步將藉由了第2過濾器的溶液與另外製備的顏料分散液混合,使得到的著色組成物藉由第3過濾器從而製備。 When the curable composition of the present invention is used as the coloring curable composition, the colored curable composition can be produced by a suitable method, and as a preparation method thereof, for example, JP-A-2008-58642, JP-A-KOKAI The method disclosed in Japanese Laid-Open Patent Publication No. 2010-132874. In the case where both the dye and the pigment are used as the coloring agent, as disclosed in Japanese Laid-Open Patent Publication No. 2010-132874, the following method may be employed: after the dye solution is passed through the first filter, the first filter is used. The dye solution is mixed with a separately prepared pigment dispersion or the like to obtain The colored composition was prepared by a second filter. Further, a method may be employed in which the dye, the component (A), and other components used as needed are dissolved in a solvent, so that the solution obtained by the first filter is passed through the solution of the first filter. It was mixed with the separately prepared pigment dispersion so that the obtained coloring composition was prepared by the second filter. Further, a method may be employed in which the dye solution of the first filter, the component (A), and other components used as needed are mixed by the first filter. The solution was dissolved, and the solution obtained by the second filter was further mixed with the separately prepared pigment dispersion liquid by the second filter, so that the obtained colored composition was prepared by the third filter.
本發明的硬化膜使用本發明的硬化性組成物形成。作為本發明的硬化膜,沒有特別限定,例如,可舉例構成彩色濾光片的各色像素、黑矩陣、保護膜、間隔件、絕緣膜等。以下,對這些進行詳細說明。 The cured film of the present invention is formed using the curable composition of the present invention. The cured film of the present invention is not particularly limited. For example, each color pixel, black matrix, protective film, spacer, insulating film, or the like constituting the color filter can be exemplified. Hereinafter, these will be described in detail.
作為形成構成彩色濾光片的著色層的方法,第一可舉例以下方法。首先,在基板的表面上,根據需要形成遮光層(黑矩陣)以劃分形成像素的部分。接著,在該基板上,塗布例如含有藍色的著色劑的本發明的著色硬化性組成物的液態組成物後,進行預烘烤使溶劑蒸發,形成塗膜。接著,介由光罩對該塗膜進行曝光後,使用鹼顯影液顯影,將塗膜的未曝光部分溶解除去。其後,藉由後烘烤來形成按規定的排列配置有藍色的像素圖案(著色硬化膜)的像素陣列。 As a method of forming the coloring layer constituting the color filter, the first method can be exemplified. First, on the surface of the substrate, a light shielding layer (black matrix) is formed as needed to divide a portion where the pixels are formed. Next, a liquid composition of the colored curable composition of the present invention containing, for example, a blue coloring agent is applied onto the substrate, and then prebaked to evaporate the solvent to form a coating film. Next, the coating film was exposed through a photomask, and then developed with an alkali developing solution to dissolve and remove the unexposed portion of the coating film. Thereafter, a pixel array in which blue pixel patterns (colored cured films) are arranged in a predetermined arrangement is formed by post-baking.
接著,使用含有綠色或紅色的著色劑的各著色硬化性組成物,與上述同樣地進行各著色硬化性組成物的塗布、預烘烤、曝光、顯影以及後烘烤,在同一基板上依次形成綠色的像素陣列和紅色的像素陣列。由此,得到在基板上配置有藍色、綠色以及紅色的三原色的像素陣列的彩色濾光片。其中,本發明中,形成各色的像素的順序不限於上述順序。 Next, each colored curable composition containing a green or red coloring agent is applied, coated, prebaked, exposed, developed, and post-baked in the same manner as described above, and sequentially formed on the same substrate. A green pixel array and a red pixel array. Thereby, a color filter in which a pixel array of three primary colors of blue, green, and red is disposed on the substrate is obtained. However, in the present invention, the order in which the pixels of the respective colors are formed is not limited to the above order.
另外,黑矩陣可以藉由將利用濺射、蒸鍍成膜的鉻等的金屬薄膜利用光刻法形成所希望的圖案來形成,可以使用分散有黑色的著色劑的硬化性組成物,與形成上述像素時同樣地形成。本發明的硬化性組成物可以在上述黑矩陣的形成中較佳為使用。 Further, the black matrix can be formed by forming a desired pattern by a photolithography method using a metal thin film of chromium or the like which is formed by sputtering or vapor deposition, and a curable composition in which a black coloring agent is dispersed can be used and formed. The above pixels are formed in the same manner. The curable composition of the present invention can be preferably used in the formation of the above black matrix.
作為形成著色層時使用的基板,例如,可舉例玻璃、矽、聚碳酸酯、聚酯、芳香族聚醯胺、聚醯胺醯亞胺、聚醯亞胺等。 Examples of the substrate used in forming the coloring layer include glass, ruthenium, polycarbonate, polyester, aromatic polyamide, polyamidimide, polyimine, and the like.
另外,對這些基板,可以根據所希望,預先實施利用矽烷偶聯劑等的藥品處理、等離子體處理、離子鍍、濺射、氣相反應法、真空蒸鍍等適當的前處理。 Further, for these substrates, an appropriate pretreatment such as drug treatment, plasma treatment, ion plating, sputtering, gas phase reaction method, or vacuum vapor deposition using a decane coupling agent or the like can be performed in advance.
將硬化性組成物塗布於基板時,可以採用噴霧法、輥塗法、旋轉塗布法(旋塗法)、縫模塗布法、刮條塗布法等的適當的塗布法,特佳為採用旋塗法、縫模塗布法。 When the curable composition is applied to a substrate, an appropriate coating method such as a spray method, a roll coating method, a spin coating method (spin coating method), a slit die coating method, or a bar coating method may be employed, and it is particularly preferable to use spin coating. Method, slit die coating method.
預烘烤通常將減壓乾燥與加熱乾燥組合進行。減壓乾燥通常進行至達到50~200Pa。另外,加熱乾燥的條件通常為70~110℃下1~10分鐘左右。 Prebaking is usually carried out by combining vacuum drying and heat drying. Drying under reduced pressure is usually carried out until it reaches 50 to 200 Pa. In addition, the conditions of heat drying are usually about 1 to 10 minutes at 70 to 110 °C.
塗布厚度以乾燥後的膜厚計,通常為0.6~8μm,較佳為1.2~5μm。 The coating thickness is usually 0.6 to 8 μm, preferably 1.2 to 5 μm, in terms of the film thickness after drying.
作為形成像素和黑矩陣選自中的至少1種時使用的放射線的光源,例如,可舉例氙燈、鹵素燈、鎢燈、高壓汞燈、超高壓汞燈、金屬鹵化物燈、中壓汞燈、低壓汞燈等燈光源、氬離子鐳射、YAG鐳射、XeCl准分子鐳射、氮鐳射等鐳射光源等。作為曝光用光源,還可以使用紫外線LED。較佳為波長在190~450nm的範圍的放射線。 As a light source for forming radiation used when at least one of the pixel and the black matrix is selected, for example, a xenon lamp, a halogen lamp, a tungsten lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, a metal halide lamp, a medium pressure mercury lamp can be exemplified. Light source such as low-pressure mercury lamp, argon ion laser, YAG laser, XeCl excimer laser, nitrogen laser and other laser light sources. As the light source for exposure, an ultraviolet LED can also be used. Radiation having a wavelength in the range of 190 to 450 nm is preferred.
放射線的曝光量一般較佳為10~10000J/m2。 The exposure amount of the radiation is generally preferably from 10 to 10000 J/m 2 .
另外,作為上述鹼顯影液,例如,較佳為碳酸鈉、碳酸氫鈉、氫氧化鈉、氫氧化鉀、氫氧化四甲銨、膽鹼、1,8-二氮雜雙環-[5.4.0]-7-十一碳烯,1,5-二氮雜雙環-[4.3.0]-5-壬烯等的水溶液。 Further, as the alkali developing solution, for example, sodium carbonate, sodium hydrogencarbonate, sodium hydroxide, potassium hydroxide, tetramethylammonium hydroxide, choline, 1,8-diazabicyclo-[5.4.0 is preferred. An aqueous solution of -7-undecene, 1,5-diazabicyclo-[4.3.0]-5-decene.
鹼顯影液中可以適量添加例如,甲醇、乙醇等水溶性有機溶劑、表面活性劑等。應予說明,鹼顯影後,通常進行水洗。 A water-soluble organic solvent such as methanol or ethanol, a surfactant, or the like may be added to the alkali developer in an appropriate amount. It should be noted that after alkali development, water washing is usually carried out.
作為顯影處理法,可以使用噴淋顯影法、噴霧顯影法、浸漬(dip)顯影法、搗拌(puddle)顯影法等。顯影條件較佳為常溫下5~300秒鐘。 As the development treatment method, a shower development method, a spray development method, a dip development method, a puddle development method, or the like can be used. The developing conditions are preferably 5 to 300 seconds at normal temperature.
後烘烤的條件通常為180~280℃下10~60分鐘左右。 The post-baking conditions are usually about 10 to 60 minutes at 180 to 280 °C.
這樣形成的像素的膜厚通常為0.5~5μm,較佳為1.0~3μm。 The film thickness of the pixel thus formed is usually 0.5 to 5 μm, preferably 1.0 to 3 μm.
另外,作為形成構成彩色濾光片的著色層的第二方法,可以採用日本特開平7-318723號公報、日本特開2000-310706號公報等中公開的、利用噴墨方式得到各色的像素的方法。該方法中,首先,在基板的表面上形成兼具遮光功能的隔壁。接著,在形成的隔壁內,例如,藉由噴墨裝置將含有藍色的著色劑的本發明的熱硬化性組成物的液態組成物噴出後,進行預烘烤使溶劑蒸發。接著,根據需要將該塗膜曝光後,藉由後烘烤,從而使其硬化,形成藍色的像素圖案。 In addition, as a second method of forming the coloring layer constituting the color filter, a pixel of each color obtained by an inkjet method, which is disclosed in Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. 2000-310706, and the like. method. In this method, first, a partition wall having a light blocking function is formed on the surface of the substrate. Next, in the formed partition, for example, a liquid composition of the thermosetting composition of the present invention containing a blue coloring agent is ejected by an inkjet device, and then prebaked to evaporate the solvent. Next, the coating film is exposed as needed, and then post-baked to be cured to form a blue pixel pattern.
接著,使用含有綠色或紅色的著色劑的各熱硬化性組成物,與上述同樣地進行,在同一基板上依次形成綠色的像素圖案和紅色的像素圖案。由此,得到在基板上配置有藍色、綠色以及紅色的三原色的像素圖案的彩色濾光片。其中,本發明中,形成各色的像素的順序不限於上述順序。 Next, each of the thermosetting compositions containing a green or red coloring agent was used in the same manner as described above, and a green pixel pattern and a red pixel pattern were sequentially formed on the same substrate. Thereby, a color filter in which pixel patterns of three primary colors of blue, green, and red are arranged on the substrate is obtained. However, in the present invention, the order in which the pixels of the respective colors are formed is not limited to the above order.
隔壁不僅具有遮光功能,還發揮用於使噴出到分區內的各色的熱硬化性組成物不混色的功能,因此與上述的第一方法中使用的黑矩陣相比,膜厚度厚。因此,隔壁通常使用分散有黑色的著色劑的硬化性組成物來形成。 The partition wall not only has a light-shielding function, but also functions to prevent the thermosetting composition of each color discharged into the partition from being mixed, and therefore has a thicker film thickness than the black matrix used in the first method described above. Therefore, the partition wall is usually formed using a curable composition in which a black coloring agent is dispersed.
形成著色層時使用的基板、放射線的光源,以及預烘烤、後烘烤的方法、條件,與上述的第一方法相同。這樣,藉由噴墨方式形成的像素的膜厚與隔壁的高度為同程度。 The substrate used for forming the color layer, the light source of the radiation, and the method and conditions of the prebaking and postbaking are the same as those of the first method described above. Thus, the film thickness of the pixel formed by the ink jet method is the same as the height of the partition wall.
還可以如下形成彩色濾光片:在這樣得到的像素圖案上,根據需要形成保護膜後,藉由濺射形成透明導電膜。形成透明導電膜後,進一步形成間隔件製成彩色濾光片。保護膜、間隔件通常使用放射線敏感性組成物形成,還可以為具有遮光性的間隔件(黑間隔件)。這時,使用分散有黑色的著色劑的著色放射線敏感性組成物。本發明的硬化性組成物可以在上述保護膜、間隔件的形成中較佳為使用。形成保護膜、間隔件時的各條件與上述著色層時相同。 It is also possible to form a color filter in which a transparent conductive film is formed by sputtering after forming a protective film as needed on the pixel pattern thus obtained. After the transparent conductive film is formed, a spacer is further formed to form a color filter. The protective film and the spacer are usually formed using a radiation-sensitive composition, and may also be a spacer having a light-shielding property (black spacer). At this time, a colored radiation-sensitive composition in which a black coloring agent is dispersed is used. The curable composition of the present invention can be preferably used in the formation of the above protective film or spacer. The conditions for forming the protective film and the spacer are the same as those for the colored layer described above.
這樣得到的本發明的彩色濾光片的亮度和顏色純度極高,因此在彩色液晶顯示元件、彩色攝像管元件、彩色感測器、有機EL顯示元件、電子紙等中極其有用。 Since the color filter of the present invention thus obtained has extremely high luminance and color purity, it is extremely useful in color liquid crystal display elements, color image sensor elements, color sensors, organic EL display elements, electronic paper, and the like.
本發明的顯示元件具備本發明的硬化膜。作為顯示元件,可舉例彩色液晶顯示元件、有機EL顯示元件、電子紙等。 The display element of the present invention comprises the cured film of the present invention. As the display element, a color liquid crystal display element, an organic EL display element, electronic paper, or the like can be exemplified.
具備本發明的硬化膜的彩色液晶顯示元件可以是透射型也可以是反射型,可以採用適當的結構。例如,可以採用:在與配置有薄膜電晶體(TFT)的驅動用基板不同的基板上形成彩色濾光片、驅動用基板和形成有彩色濾光片的基板介由液晶層對置的結構,進而還可以採用:在配置有薄膜電晶體(TFT)的驅動用基板的表面上形成有彩色濾光片的基板、與形成有ITO(摻雜了錫的氧化銦)電極或IZO(氧化銦和氧化鋅的混合物)電極的基板介由液晶層對置的結構。後者的結構具有能夠顯著提高開口 率、得到明亮且高精細的液晶顯示元件的優點。應予說明,採用後者的結構時,黑矩陣、間隔件可以在形成有彩色濾光片的基板側、形成有ITO電極的基板側的任一側形成。另外,可以使用本發明的硬化膜作為構成配置有薄膜電晶體(TFT)的驅動用基板的層間絕緣膜。 The color liquid crystal display element having the cured film of the present invention may be of a transmissive type or a reflective type, and an appropriate structure may be employed. For example, a structure in which a color filter, a driving substrate, and a substrate on which the color filter is formed are opposed to each other via a liquid crystal layer may be formed on a substrate different from a driving substrate on which a thin film transistor (TFT) is disposed. Further, a substrate on which a color filter is formed on a surface of a driving substrate on which a thin film transistor (TFT) is disposed, and an ITO (tin-doped indium oxide) electrode or IZO (indium oxide and The mixture of zinc oxide) has a structure in which the substrate of the electrode is opposed to the liquid crystal layer. The latter structure has the ability to significantly increase the opening The advantage of obtaining a bright and high-definition liquid crystal display element. In the latter configuration, the black matrix and the spacer may be formed on either side of the substrate on which the color filter is formed or on the side of the substrate on which the ITO electrode is formed. Further, the cured film of the present invention can be used as an interlayer insulating film constituting a driving substrate on which a thin film transistor (TFT) is disposed.
具備本發明的硬化膜的彩色液晶顯示元件,除了具備冷陰極螢光管(CCFL:Cold Cathode Fluorescent Lamp)之外,還可以具備以白色LED為光源的背光燈單元。作為白色LED,例如,可舉例組合紅色LED、綠色LED和藍色LED藉由混色而得到白色光的白色LED,組合藍色LED、紅色LED、綠色螢光體藉由混色而得到白色光的白色LED,組合藍色LED、紅色發光螢光體和綠色發光螢光體藉由混色而得到白色光的白色LED,藉由藍色LED、YAG系螢光體的混色而得到白色光的白色LED,組合藍色LED、橙色發光螢光體和綠色發光螢光體藉由混色而得到白色光的白色LED,組合紫外線LED、紅色發光螢光體、綠色發光螢光體和藍色發光螢光體藉由混色而得到白色光的白色LED等。 The color liquid crystal display element including the cured film of the present invention may include a backlight unit having a white LED as a light source in addition to a CCFL (Cold Cathode Fluorescent Lamp). As a white LED, for example, a white LED in which a red LED, a green LED, and a blue LED are mixed by color to obtain white light can be exemplified, and a combination of a blue LED, a red LED, and a green phosphor is white to obtain white light by color mixing. LED, a combination of a blue LED, a red illuminating phosphor, and a green illuminating phosphor, a white LED that obtains white light by color mixing, and a white LED that is white light by a color mixture of a blue LED and a YAG-based phosphor. A white LED that combines a blue LED, an orange illuminating phosphor, and a green illuminating phosphor to obtain white light by color mixing, and combines an ultraviolet LED, a red luminescent phosphor, a green luminescent phosphor, and a blue luminescent phosphor. A white LED or the like which obtains white light by color mixing.
具備本發明的硬化膜的彩色液晶顯示元件可以使用TN(Twisted Nematic,扭曲向列)型、STN(Super Twisted Nematic,超扭曲向列)型、IPS(In-Planes Switching,面內切換)型、VA(Vertical Alignment,垂直取向)型、OCB(Optically Compensated Birefringence,光學補償彎曲排列)型等適當的液晶模式。 A color liquid crystal display element having the cured film of the present invention can be a TN (Twisted Nematic) type, an STN (Super Twisted Nematic) type, or an IPS (In-Planes Switching) type. A suitable liquid crystal mode such as a VA (Vertical Alignment) type or an OCB (Optically Compensated Birefringence) type.
另外,具備本發明的硬化膜的有機EL顯示元件可以採用適當的結構,例如,可舉例日本特開平11-307242號公報中公開的結構。 In addition, the organic EL display element having the cured film of the present invention may have a suitable structure. For example, the structure disclosed in Japanese Laid-Open Patent Publication No. Hei 11-307242 can be exemplified.
另外,具備本發明的硬化膜的電子紙可以採用適當的結構,例如,可舉例日本特開2007-41169號公報中公開的結構。 Further, the electronic paper having the cured film of the present invention may have a suitable structure, and for example, a structure disclosed in Japanese Laid-Open Patent Publication No. 2007-41169 can be exemplified.
本發明的乾膜使用本發明的硬化性組成物來形成。本發明的乾膜藉由將本發明的硬化性組成物塗布於無色透明的載體膜,將其乾燥而得到。 The dry film of the present invention is formed using the curable composition of the present invention. The dry film of the present invention is obtained by applying the curable composition of the present invention to a colorless transparent carrier film and drying it.
作為上述無色透明的載體膜,可以使用低密度聚乙烯(LDPE)、高密度聚乙烯(HDPE)、聚丙烯(PP)、聚酯(PE)、聚對苯二甲酸乙二醇酯(PET)、聚碳酸酯(PC)、多芳基化合物等膜。硬化性組成物的物性、塗覆條件受水分影響,因此載體膜較佳為低透濕性的樹脂膜,更佳為聚對苯二甲酸乙二醇酯、聚乙烯以及聚丙烯等膜。 As the colorless transparent carrier film, low density polyethylene (LDPE), high density polyethylene (HDPE), polypropylene (PP), polyester (PE), polyethylene terephthalate (PET) can be used. , polycarbonate (PC), polyarylate and other films. The physical properties and coating conditions of the curable composition are affected by moisture. Therefore, the carrier film is preferably a resin film having low moisture permeability, and more preferably a film such as polyethylene terephthalate, polyethylene or polypropylene.
載體膜的厚度通常在15~100μm的範圍,較佳為在15~75μm的範圍。上述範圍的厚度的載體膜,塗覆性、附著性,輥塗性(rolling)、強韌性、成本等優異。若考慮塗覆性、附著性、輥塗性、強韌性、成本等,則又更佳為15~100μm、理想地為15~40μm的範圍的厚度的聚對苯二甲酸乙二醇酯膜。 The thickness of the carrier film is usually in the range of 15 to 100 μm, preferably in the range of 15 to 75 μm. The carrier film having a thickness in the above range is excellent in coatability, adhesion, rollability, toughness, cost, and the like. In consideration of coatability, adhesion, roll coating properties, toughness, cost, and the like, a polyethylene terephthalate film having a thickness of 15 to 100 μm, preferably 15 to 40 μm is more preferable.
硬化性組成物向載體膜的塗布可以使用逆轉輥塗布機、凹版輥塗布機、逗號刮刀塗布機、簾式塗布機、棒 式塗布機等公知的裝置進行。硬化性組成物的乾燥溫度較佳為硬化性組成物中含有的成分因熱反應而非活化的程度的溫度。具體而言為180℃以下,較佳為150℃以下,更佳為140℃以下。 The coating of the curable composition to the carrier film can be carried out using a reverse roll coater, a gravure roll coater, a comma coater, a curtain coater, a rod. A known device such as a coater is used. The drying temperature of the curable composition is preferably a temperature at which the components contained in the curable composition are thermally reacted rather than activated. Specifically, it is 180 ° C or less, preferably 150 ° C or less, more preferably 140 ° C or less.
以下,舉出實施例進一步具體說明本發明的實施方式。但是,本發明不限於下述實施例。 Hereinafter, embodiments of the present invention will be further specifically described by way of examples. However, the invention is not limited to the following examples.
下述的各合成例中得到的聚合物的Mw和Mn藉由下述式樣的凝膠滲透色譜(以下,簡稱為GPC)進行測定。 Mw and Mn of the polymer obtained in each of the following Synthesis Examples were measured by gel permeation chromatography (hereinafter abbreviated as GPC) of the following formula.
裝置:GPC-104(昭和電工股份有限公司製)。 Device: GPC-104 (made by Showa Denko Co., Ltd.).
柱:將KD-G、KF-603、KF-602、KF-601結合使用。 Column: KD-G, KF-603, KF-602, KF-601 are used in combination.
流動相:四氫呋喃。 Mobile phase: tetrahydrofuran.
下述的各合成例中得到的聚合物的酸價藉由以下方法測定。 The acid value of the polymer obtained in each of the following Synthesis Examples was measured by the following method.
稱量聚合物溶液0.5g精確到1mg的單位,分取到玻璃容器中。用丙二醇單甲醚乙酸酯稀釋成50mL後,添加酚酞,用0.1N乙醇性氫氧化鉀水溶液進行滴定,著色為粉色的點為終點。相同地進行空白試驗,由聚合物和空白試驗的0.1N乙醇性氫氧化鉀水溶液滴加量計算酸價(單位:mgKOH/g)。 0.5 g of the polymer solution was weighed to the unit of 1 mg and dispensed into a glass container. After diluting to 50 mL with propylene glycol monomethyl ether acetate, phenolphthalein was added, and titration was carried out with a 0.1 N aqueous solution of potassium hydroxide, and the color was pink. The blank test was carried out in the same manner, and the acid value (unit: mgKOH/g) was calculated from the amount of the 0.1 N ethanolic potassium hydroxide aqueous solution dropped from the polymer and the blank test.
下述的各合成例中得到的聚合物的碘價根據JIS K 0070:1992規定的方法進行測定。測定值以將與樹脂100g結合的碘的量換算成g數的值的形式表示。 The iodine value of the polymer obtained in each of the following Synthesis Examples was measured in accordance with the method specified in JIS K 0070:1992. The measured value is represented by a value obtained by converting the amount of iodine bound to 100 g of the resin into a value of g number.
在具備冷卻管和攪拌機的燒瓶中,裝入環己酮194.4質量份並進行氮氣置換。加熱到80℃,在該溫度下,用2小時分別滴加丙二醇單甲醚乙酸酯60質量份、甲基丙烯酸60質量份、甲基丙烯酸丁酯30質量份、EO改性丙烯酸2-乙基己酯(東亞合成股份有限公司製,M-120)30質量份和甲基丙烯酸環己酯18質量份的混合溶液以及丙二醇單甲醚45.6質量份與2,2'-偶氮雙(2,4-二甲基戊腈)10.8質量份的混合溶液,保持該溫度聚合1小時。其後,將反應溶液的溫度升溫到90℃,再聚合1小時,由此得到樹脂(1)溶液。得到的樹脂(1)為Mw=8300、Mn=4500、Mw/Mn=1.84。 In a flask equipped with a cooling tube and a stirrer, 194.4 parts by mass of cyclohexanone was charged and replaced with nitrogen. Heating to 80 ° C, at this temperature, 60 parts by weight of propylene glycol monomethyl ether acetate, 60 parts by mass of methacrylic acid, 30 parts by mass of butyl methacrylate, EO modified acrylic acid 2-B were added dropwise over 2 hours. 30 parts by mass of hexyl hexanoate (M-120, manufactured by Toagosei Co., Ltd.) and 18 parts by mass of cyclohexyl methacrylate, and 45.6 parts by mass of propylene glycol monomethyl ether and 2,2'-azobis (2) , a mixed solution of 10.8 parts by mass of 4-dimethylvaleronitrile, and the polymerization was maintained at this temperature for 1 hour. Thereafter, the temperature of the reaction solution was raised to 90 ° C, and polymerization was further carried out for 1 hour, whereby a resin (1) solution was obtained. The obtained resin (1) was Mw = 8300, Mn = 4500, and Mw / Mn = 1.84.
在具備冷卻管和攪拌機的燒瓶中裝入樹脂(1)溶液374.0質量份、四丁基溴化銨1.91質量份、4-甲氧基苯酚0.43質量份並進行空氣鼓泡。加熱到110℃,在該溫度下用15分鐘滴加甲基丙烯酸縮水甘油酯56.1質量份(相對於甲基丙烯酸的莫耳數為68莫耳%),保持該溫度進行9小時加成反應。接下來,將該溶液冷卻到室溫,以不揮發成分為40質量%的方式加入環己酮,由此,得到樹脂(A-1)溶液。得到的樹脂(A-1)為Mw=14200、 Mn=6800、Mw/Mn=2.09,碘價為43.5g/100g。樹脂(A-1)是特定聚合物。 374.0 parts by mass of a resin (1) solution, 1.91 parts by mass of tetrabutylammonium bromide, and 0.43 parts by mass of 4-methoxyphenol were placed in a flask equipped with a cooling tube and a stirrer, and air bubbling was performed. The mixture was heated to 110 ° C, and 56.1 parts by mass of a glycidyl methacrylate (68 mol % with respect to methacrylic acid) was added dropwise thereto at this temperature for 15 minutes, and the addition reaction was carried out for 9 hours while maintaining the temperature. Next, the solution was cooled to room temperature, and cyclohexanone was added so that the nonvolatile content was 40% by mass, whereby a resin (A-1) solution was obtained. The obtained resin (A-1) was Mw=14,200. Mn = 6800, Mw / Mn = 2.09, and iodine value was 43.5 g / 100 g. The resin (A-1) is a specific polymer.
在具備冷卻管和攪拌機的燒瓶中,裝入環己酮1216質量份並進行氮氣置換。加熱到80℃,在該溫度下,用2小時分別滴加環己酮160質量份、甲基丙烯酸丁酯160質量份、EO改性丙烯酸2-乙基己酯(東亞合成股份有限公司製,M-120)160質量份、三環-[5.2.1.02,6]-癸基(甲基)丙烯酸酯120質量份和甲基丙烯酸縮水甘油酯480質量份的混合溶液以及環己酮224質量份與2,2'-偶氮雙(2,4-二甲基戊腈)56質量份的混合溶液,保持該溫度聚合1小時。其後,將反應溶液的溫度升溫到90℃,再聚合1小時,由此,得到樹脂(2)溶液。得到的樹脂(2)為Mw=7200、Mn=4000、Mw/Mn=1.80。 In a flask equipped with a cooling tube and a stirrer, 1216 parts by mass of cyclohexanone was charged and replaced with nitrogen. The mixture was heated to 80 ° C, and 160 parts by mass of cyclohexanone, 160 parts by mass of butyl methacrylate, and 2-ethylhexyl acrylate-modified acrylate (manufactured by Toagosei Co., Ltd.) were added dropwise at this temperature for 2 hours. M-120) 160 parts by mass, a mixed solution of 120 parts by mass of tricyclo-[5.2.1.0 2,6 ]-mercapto (meth) acrylate and 480 parts by mass of glycidyl methacrylate and cyclohexanone 224 mass A mixed solution of 56 parts by mass of 2,2'-azobis(2,4-dimethylvaleronitrile) was allowed to stand at this temperature for 1 hour. Thereafter, the temperature of the reaction solution was raised to 90 ° C, and polymerization was further carried out for 1 hour, whereby a resin (2) solution was obtained. The obtained resin (2) was Mw = 7200, Mn = 4000, and Mw / Mn = 1.80.
在具備冷卻管和攪拌機的燒瓶中,裝入樹脂(2)溶液966質量份、四丁基溴化銨6.15質量份、4-甲氧基苯酚1.08質量份並進行空氣鼓泡。加熱到110℃,在該溫度下用15分鐘滴加甲基丙烯酸109.2質量份(相對於甲基丙烯酸縮水甘油酯的莫耳數為100莫耳%),得到樹脂(3)溶液。得到的樹脂(3)為Mw=9600、Mn=5500、Mw/Mn=1.75。 In a flask equipped with a cooling tube and a stirrer, 966 parts by mass of a resin (2) solution, 6.15 parts by mass of tetrabutylammonium bromide, and 1.08 parts by mass of 4-methoxyphenol were charged and air bubbling was performed. The mixture was heated to 110 ° C, and 109.2 parts by mass of methacrylic acid (100 mol% relative to glycidyl methacrylate) was added dropwise thereto at this temperature to obtain a resin (3) solution. The obtained resin (3) was Mw = 9600, Mn = 5,500, and Mw / Mn = 1.75.
在具備冷卻管和攪拌機的燒瓶中,裝入樹脂(3)溶液433質量份、四氫鄰苯二甲酸酐16.0質量份,空氣鼓泡條件下,在100℃加熱攪拌6小時,進行加成反應。接下來,將該溶液冷卻到室溫,以不揮發成分為45質量% 的方式加入環己酮,由此,得到樹脂(A-2)溶液。得到的樹脂(A-2)為Mw=11300、Mn=6300、Mw/Mn=1.79,碘價為53.6g/100g。樹脂(A-2)是特定聚合物。 In a flask equipped with a cooling tube and a stirrer, 433 parts by mass of a resin (3) solution and 16.0 parts by mass of tetrahydrophthalic anhydride were charged, and the mixture was heated and stirred at 100 ° C for 6 hours under air bubbling conditions to carry out an addition reaction. . Next, the solution was cooled to room temperature to have a nonvolatile content of 45% by mass. The cyclohexanone was added in such a manner that a resin (A-2) solution was obtained. The obtained resin (A-2) had Mw=11300, Mn=6300, Mw/Mn=1.79, and an iodine value of 53.6 g/100 g. The resin (A-2) is a specific polymer.
在具備冷卻管和攪拌機的燒瓶中,裝入環己酮144質量份並進行氮氣置換。加熱到80℃,在該溫度下,用2小時分別滴加環己酮48質量份、甲基丙烯酸28.8質量份、甲基丙烯酸丁酯18質量份、甲基丙烯酸甲基18質量份、EO改性丙烯酸2-乙基己酯(東亞合成股份有限公司製,M-120)18質量份、甲基丙烯酸環己酯18質量份和甲基丙烯酸2,3-二羥基丙酯37.2質量份的混合溶液以及環己酮48質量份與2,2'-偶氮雙(2,4-二甲基戊腈)8.4質量份的混合溶液,保持該溫度聚合1小時。其後,將反應溶液的溫度升溫到90℃,在進行1小時聚合。接下來,將該溶液冷卻到室溫,以不揮發成分為33質量%的方式加入環己酮,由此,得到樹脂(A-3)溶液。得到的樹脂(A-3)為Mw=10700、Mn=5600、Mw/Mn=1.91。樹脂(A-3)不具有聚合性不飽和基團,不屬於特定聚合物。 In a flask equipped with a cooling tube and a stirrer, 144 parts by mass of cyclohexanone was charged and replaced with nitrogen. Heating to 80 ° C, at this temperature, 48 parts by mass of cyclohexanone, 28.8 parts by mass of methacrylic acid, 18 parts by mass of butyl methacrylate, 18 parts by mass of methyl methacrylate, and EO were added dropwise over 2 hours. Mixture of 18 parts by mass of 2-ethylhexyl acrylate (M-120, manufactured by Toagosei Co., Ltd.), 18 parts by mass of cyclohexyl methacrylate, and 37.2 parts by mass of 2,3-dihydroxypropyl methacrylate The solution and a mixed solution of 48 parts by mass of cyclohexanone and 8.4 parts by mass of 2,2'-azobis(2,4-dimethylvaleronitrile) were polymerized at this temperature for 1 hour. Thereafter, the temperature of the reaction solution was raised to 90 ° C, and polymerization was carried out for 1 hour. Next, the solution was cooled to room temperature, and cyclohexanone was added so that the nonvolatile content was 33% by mass, whereby a resin (A-3) solution was obtained. The obtained resin (A-3) had Mw = 10,700, Mn = 5,600, and Mw / Mn = 1.91. The resin (A-3) does not have a polymerizable unsaturated group and does not belong to a specific polymer.
在具備冷卻管和攪拌機的燒瓶中,加入樹脂(A-3)溶液的總量,使溶液的溫度升溫到90℃後,在空氣鼓泡條件下,用15分鐘滴加2-甲基丙烯醯氧基乙基異氰酸酯(昭和電工股份有限公司製Karenz MOI)34.3質量份(相對於甲基丙烯酸2,3-二羥基丙酯的莫耳數為95莫耳%)和4-甲氧基苯酚0.36質量份的混合溶液,保持該溫 度進行1.5小時的加成反應。接下來,將該溶液冷卻到室溫,以不揮發成分為36質量%的方式加入環己酮,由此,得到樹脂(A-4)溶液。得到的樹脂(A-4)為Mw=12800、Mn=6000、Mw/Mn=2.13,碘價為36.0g/100g。樹脂(A-4)是特定聚合物。 In a flask equipped with a cooling tube and a stirrer, the total amount of the resin (A-3) solution was added, and after the temperature of the solution was raised to 90 ° C, 2-methylpropene oxime was added dropwise over 15 minutes under air bubbling conditions. 34.3 parts by mass of oxyethyl isocyanate (Karenz MOI manufactured by Showa Denko Co., Ltd.) (mole number of 95% relative to 2,3-dihydroxypropyl methacrylate) and 4-methoxyphenol 0.36 a mixture of parts by mass, maintaining the temperature The addition reaction was carried out for 1.5 hours. Next, the solution was cooled to room temperature, and cyclohexanone was added so that the nonvolatile content was 36% by mass, whereby a resin (A-4) solution was obtained. The obtained resin (A-4) had Mw = 12,800, Mn = 6000, Mw / Mn = 2.13, and an iodine value of 36.0 g / 100 g. The resin (A-4) is a specific polymer.
合成例1的樹脂(1)的合成中,除了使用末端甲基改性聚乙二醇甲基丙烯酸酯(日油股份有限公司製:BLEMMER PME-200)代替EO改性丙烯酸2-乙基己酯(東亞合成股份有限公司製,M-120)以外,與樹脂(1)的合成同樣地得到樹脂(4)溶液。 In the synthesis of the resin (1) of Synthesis Example 1, except that a methyl group-modified polyethylene glycol methacrylate (manufactured by Nippon Oil Co., Ltd.: BLEMMER PME-200) was used instead of EO-modified acrylic acid 2-ethylhexyl A resin (4) solution was obtained in the same manner as the synthesis of the resin (1) except for the ester (manufactured by Toagosei Co., Ltd., M-120).
接下來,合成例1的樹脂(A-1)的合成中,除了使用樹脂(4)代替樹脂(1)溶液以外,與樹脂(A-1)的合成同樣地得到樹脂(A-5)溶液(固體成分濃度=40質量%)。得到的樹脂(A-5)為Mw=12300、Mn=6000、Mw/Mn=2.05,碘價為48.5g/100g。樹脂(A-5)是特定聚合物。 Next, in the synthesis of the resin (A-1) of Synthesis Example 1, a resin (A-5) solution was obtained in the same manner as the synthesis of the resin (A-1) except that the resin (4) was used instead of the resin (1) solution. (solid content concentration = 40% by mass). The obtained resin (A-5) had Mw = 12,300, Mn = 6000, Mw / Mn = 2.05, and an iodine value of 48.5 g / 100 g. The resin (A-5) is a specific polymer.
合成例2的樹脂(2)的合成中,除了使用末端甲基改性聚乙二醇甲基丙烯酸酯(日油股份有限公司製:BLEMMER PME-200)代替EO改性丙烯酸2-乙基己酯(東亞合成股份有限公司製,M-120)以外,與樹脂(2)的合成同樣得到樹脂(5)溶液。得到的樹脂(5)為Mw=7000,Mn=4100,Mw/Mn=1.71。 In the synthesis of the resin (2) of Synthesis Example 2, in addition to the terminal methyl-modified polyethylene glycol methacrylate (manufactured by Nippon Oil Co., Ltd.: BLEMMER PME-200), EO-modified acrylic acid 2-ethylhexyl was used. A resin (5) solution was obtained in the same manner as the synthesis of the resin (2) except for the ester (manufactured by Toagosei Co., Ltd., M-120). The obtained resin (5) was Mw = 7000, Mn = 4,100, and Mw / Mn = 1.71.
接下來,合成例2的樹脂(3)的合成中,除了使用樹脂(5)溶液代替樹脂(2)溶液以外,與樹脂(3)的合成同樣 地得到樹脂(6)溶液。得到的樹脂(6)為Mw=9800、Mn=5600、Mw/Mn=1.75。 Next, in the synthesis of the resin (3) of Synthesis Example 2, the same as the synthesis of the resin (3) except that the resin (5) solution was used instead of the resin (2) solution. A solution of the resin (6) was obtained. The obtained resin (6) had Mw = 9800, Mn = 5,600, and Mw / Mn = 1.75.
接著,合成例2的樹脂(A-2)的合成中,使用樹脂(6)溶液代替樹脂(3)溶液以外,與樹脂(A-2)的合成同樣地得到樹脂(A-6)溶液(固體成分濃度=45質量%)。得到的樹脂(A-6)為Mw=11300、Mn=5800、Mw/Mn=1.95,碘價為57.6g/100g。樹脂(A-6)是特定聚合物。 Next, in the synthesis of the resin (A-2) of Synthesis Example 2, a resin (A-6) solution was obtained in the same manner as the synthesis of the resin (A-2) except that the resin (6) solution was used instead of the resin (3) solution ( Solid content concentration = 45 mass%). The obtained resin (A-6) had Mw=11300, Mn=5800, Mw/Mn=1.95, and an iodine value of 57.6 g/100 g. The resin (A-6) is a specific polymer.
合成例3中,使用末端甲基改性聚乙二醇甲基丙烯酸酯(日油股份有限公司製:BLEMMER PME-200)代替EO改性丙烯酸2-乙基己酯(東亞合成股份有限公司製,M-120)以外,與合成例3同樣地得到樹脂(7)溶液。 In Synthesis Example 3, a terminal methyl group-modified polyethylene glycol methacrylate (manufactured by Nippon Oil Co., Ltd.: BLEMMER PME-200) was used instead of EO-modified 2-ethylhexyl acrylate (manufactured by Toagosei Co., Ltd.). A resin (7) solution was obtained in the same manner as in Synthesis Example 3 except for M-120.
接著,合成例4中,使用樹脂(7)溶液代替樹脂(A-3)溶液以外,與合成例4同樣地得到樹脂(A-7)溶液(固體成分濃度=36%)。得到的樹脂(A-7)為Mw=12600、Mn=6000、Mw/Mn=2.10,碘價為44.0g/100g。樹脂(A-7)是特定聚合物。 Next, in the synthesis example 4, a resin (A-7) solution (solid content concentration = 36%) was obtained in the same manner as in Synthesis Example 4 except that the resin (7) solution was used instead of the resin (A-3) solution. The obtained resin (A-7) had Mw = 12,600, Mn = 6000, Mw / Mn = 2.10, and an iodine value of 44.0 g / 100 g. The resin (A-7) is a specific polymer.
合成例3中,除了不使用甲基丙烯酸環己酯以外,與合成例3同樣地得到樹脂(8)溶液。 In Synthesis Example 3, a resin (8) solution was obtained in the same manner as in Synthesis Example 3 except that cyclohexyl methacrylate was not used.
接著,合成例4中,除了使用樹脂(8)溶液代替樹脂(A-3)溶液以外,與合成例4同樣地得到樹脂(A-8)溶液(固體成分濃度=36%)。得到的樹脂(A-8)為Mw=11000、Mn=5300、Mw/Mn=2.08,碘價為131g/100g。樹脂(A-8)不具有取代或非取代的脂環式烴基,不符合特定聚合物。 Next, in the synthesis example 4, a resin (A-8) solution (solid content concentration = 36%) was obtained in the same manner as in Synthesis Example 4 except that the resin (8) solution was used instead of the resin (A-3) solution. The obtained resin (A-8) had Mw = 11,000, Mn = 5,300, Mw / Mn = 2.08, and an iodine value of 131 g / 100 g. The resin (A-8) does not have a substituted or unsubstituted alicyclic hydrocarbon group and does not conform to a specific polymer.
合成例3中,除了使用EO改性丙烯酸對枯烯基苯酚酯(東亞合成股份有限公司製,M-110)代替EO改性丙烯酸2-乙基己酯(東亞合成股份有限公司製,M-120)以外,與合成例3同樣地得到樹脂(9)溶液(固體成分濃度=36%)。 In Synthesis Example 3, EO-modified acrylic acid-p-alkenylphenol ester (manufactured by Toagosei Co., Ltd., M-110) was used instead of EO-modified 2-ethylhexyl acrylate (manufactured by Toagosei Co., Ltd., M- A resin (9) solution (solid content concentration = 36%) was obtained in the same manner as in Synthesis Example 3 except for 120.
接著,合成例4中,使用樹脂(9)溶液代替樹脂(A-3)溶液以外,與合成例4同樣地得到樹脂(A-9)溶液(固體成分濃度=36%)。得到的樹脂(A-9)為Mw=11700、Mn=5800、Mw/Mn=2.02,碘價為124g/100g。樹脂(A-9)不具有式(1)表示的基團,不屬於特定聚合物。 Next, in Synthesis Example 4, a resin (A-9) solution (solid content concentration = 36%) was obtained in the same manner as in Synthesis Example 4 except that the resin (9) solution was used instead of the resin (A-3) solution. The obtained resin (A-9) had Mw = 11700, Mn = 5,800, Mw / Mn = 2.02, and an iodine value of 124 g / 100 g. The resin (A-9) does not have a group represented by the formula (1) and does not belong to a specific polymer.
在具備冷卻管和攪拌機的燒瓶中,裝入丙二醇單甲醚乙酸酯80質量份並進行氮氣置換。加熱到80℃,在該溫度下,用2小時分別滴加丙二醇單甲醚乙酸酯50質量份、甲基丙烯酸20質量份、苯乙烯10質量份、甲基丙烯酸2-羥基乙酯15質量份、甲基丙烯酸2-乙基己酯28質量份、N-苯基馬來醯亞胺12質量份和琥珀酸單(2-丙烯醯氧基乙基)酯15質量份的混合溶液、以及丙二醇單甲醚乙酸酯20質量份和2,2'-偶氮雙(2,4-二甲基戊腈)6質量份的混合溶液,保持該溫度聚合1小時。其後,將反應溶液的溫度升溫到90℃,再聚合1小時,由此,得到樹脂(A-10)溶液(固體成分濃度=40質量%)。得到的樹脂(A-10)為Mw=10500、Mn=5900、Mw/Mn=1.78。應予說明,樹脂(A-10)相當於(F)黏結劑樹脂。 In a flask equipped with a cooling tube and a stirrer, 80 parts by mass of propylene glycol monomethyl ether acetate was placed and replaced with nitrogen. Heating to 80 ° C, at this temperature, 50 parts by mass of propylene glycol monomethyl ether acetate, 20 parts by mass of methacrylic acid, 10 parts by mass of styrene, and 15 parts by mass of 2-hydroxyethyl methacrylate were added dropwise over 2 hours. And a mixed solution of 28 parts by mass of 2-ethylhexyl methacrylate, 12 parts by mass of N-phenylmaleimide, and 15 parts by mass of mono(2-propenyloxyethyl) succinate, and A mixed solution of 20 parts by mass of propylene glycol monomethyl ether acetate and 6 parts by mass of 2,2'-azobis(2,4-dimethylvaleronitrile) was polymerized at this temperature for 1 hour. Thereafter, the temperature of the reaction solution was raised to 90 ° C, and polymerization was further carried out for 1 hour, whereby a resin (A-10) solution (solid content concentration = 40% by mass) was obtained. The obtained resin (A-10) had Mw = 10,500, Mn = 5,900, and Mw / Mn = 1.78. Incidentally, the resin (A-10) corresponds to (F) a binder resin.
在具備冷卻管和攪拌機的燒瓶中,裝入環己酮1216質量份並進行氮氣置換。加熱到80℃,在該溫度下,用2小時分別滴加環己酮160質量份、甲基丙烯酸丁酯160質量份、二丙二醇單甲醚甲基丙烯酸酯(共榮社化學股份有限公司製)160質量份、三環-[5.2.1.02,6]-癸基(甲基)丙烯酸酯120質量份和甲基丙烯酸縮水甘油酯480質量份的混合溶液以及環己酮224質量份與2,2'-偶氮雙(2,4-二甲基戊腈)56質量份的混合溶液,保持該溫度聚合1小時。其後,將反應溶液的溫度升溫到90℃,再聚合1小時,由此,得到樹脂(11-1)溶液。得到的樹脂(11-1)為Mw=6800、Mn=4000、Mw/Mn=1.70。 In a flask equipped with a cooling tube and a stirrer, 1216 parts by mass of cyclohexanone was charged and replaced with nitrogen. The mixture was heated to 80 ° C, and 160 parts by mass of cyclohexanone, 160 parts by mass of butyl methacrylate, and dipropylene glycol monomethyl ether methacrylate (manufactured by Kyoeisha Chemical Co., Ltd.) were added dropwise at this temperature for 2 hours. 160 parts by mass, a mixed solution of 120 parts by mass of tricyclo-[5.2.1.0 2,6 ]-mercapto (meth) acrylate and 480 parts by mass of glycidyl methacrylate, and 224 parts by mass of cyclohexanone and 2 A mixed solution of 2'-azobis(2,4-dimethylvaleronitrile) of 56 parts by mass, which was allowed to stand at this temperature for 1 hour. Thereafter, the temperature of the reaction solution was raised to 90 ° C, and polymerization was further carried out for 1 hour, whereby a resin (11-1) solution was obtained. The obtained resin (11-1) had Mw = 6800, Mn = 4000, and Mw / Mn = 1.70.
在具備冷卻管和攪拌機的燒瓶中,裝入樹脂(11-1)溶液966質量份、四丁基溴化銨6.15質量份、4-甲氧基苯酚1.08質量份並進行空氣鼓泡。加熱到110℃,在該溫度下用15分鐘滴加甲基丙烯酸109.2質量份(相對於甲基丙烯酸縮水甘油酯的莫耳數為100莫耳%),得到樹脂(11-2)溶液。得到的樹脂(11-2)為Mw=10000、Mn=5600、Mw/Mn=1.79。 In a flask equipped with a cooling tube and a stirrer, 966 parts by mass of a resin (11-1) solution, 6.15 parts by mass of tetrabutylammonium bromide, and 1.08 parts by mass of 4-methoxyphenol were charged and air bubbling was performed. The mixture was heated to 110 ° C, and 109.2 parts by mass of methacrylic acid (100 mol% relative to glycidyl methacrylate) was added dropwise thereto at this temperature to obtain a resin (11-2) solution. The obtained resin (11-2) had Mw = 10,000, Mn = 5,600, and Mw / Mn = 1.79.
在具備冷卻管和攪拌機的燒瓶中,裝入樹脂(11-2)溶液433質量份、四氫鄰苯二甲酸酐16.0質量份,空氣鼓泡條件下,在100℃加熱攪拌6小時,進行加成反應。接下來,將該溶液冷卻室溫,加入環己酮以使得不揮發成分為45質量%,由此,得到樹脂(A-11)溶液。得到的樹脂(A-11)為Mw=13300、Mn=7300、Mw/Mn=1.82,碘價為57.3g/100g。樹脂(A-11)是特定聚合物。 In a flask equipped with a cooling tube and a stirrer, 433 parts by mass of a resin (11-2) solution and 16.0 parts by mass of tetrahydrophthalic anhydride were charged, and the mixture was heated and stirred at 100 ° C for 6 hours under air bubbling conditions. Into a reaction. Next, the solution was cooled to room temperature, and cyclohexanone was added so that the nonvolatile content was 45% by mass, whereby a resin (A-11) solution was obtained. The obtained resin (A-11) had Mw = 13300, Mn = 7300, Mw / Mn = 1.82, and an iodine value of 57.3 g / 100 g. The resin (A-11) is a specific polymer.
使用作為著色劑的5.2質量份的C.I.顏料紅177、7.8質量份的C.I.顏料紅254、作為分散劑的11.5質量份的BYK-LPN21116(BYK公司製)(固體成分濃度=40質量%)、11.0質量份的樹脂(A-1)溶液、作為溶劑的63.0質量份的丙二醇單甲醚乙酸酯和1.5質量份的丙二醇單甲醚,利用珠磨機混合.分散來製備紅色顏料分散液(r-1)。 5.2 parts by mass of CI Pigment Red 177 as a coloring agent, 7.8 parts by mass of CI Pigment Red 254, and 11.5 parts by mass of BYK-LPN 21116 (manufactured by BYK Co., Ltd.) as a dispersing agent (solid content concentration = 40% by mass), 11.0 were used. A part by mass of the resin (A-1) solution, 63.0 parts by mass of propylene glycol monomethyl ether acetate as a solvent, and 1.5 parts by mass of propylene glycol monomethyl ether, which are mixed by a bead mill. Disperse to prepare a red pigment dispersion (r-1).
將作為(C)著色劑的紅色顏料分散液(r-1)1240質量份、作為(A)特定聚合物的樹脂(A-1)溶液40質量份、作為(D)聚合性化合物的季戊四醇四丙烯酸酯(東亞合成股份有限公司製,ARONIX M-450)50質量份、作為光聚合引發劑的2-苄基-2-二甲基胺基-1-(4-啉代苯基)丁烷-1-酮(商品名IRGACURE 369,Ciba Specialty Chemicals公司製)15質量份、乙酮-1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-1-(O-乙醯肟)](BASF公司製,商品名IRGACURE OXE02)4.0質量份、作為氟系表面活性劑的MEGAFACE F-554(DIC股份有限公司製)0.65質量份、以及作為(B)溶劑的丙二醇單甲醚乙酸酯675質量份、3-甲氧基丁基乙酸酯300質量份混合,製備固體成分濃度約15質量%的紅色硬化性組成物(S-1)。應予說明,該紅色硬化性組成物(S-1)中的著色劑 的含有比例相對於紅色硬化性組成物的固體成分為45質量%。 1240 parts by mass of the red pigment dispersion (r-1) as the coloring agent (C), 40 parts by mass of the resin (A-1) solution as the (A) specific polymer, and pentaerythritol IV as the (D) polymerizable compound 50 parts by mass of acrylate (ARONIX M-450, manufactured by Toagosei Co., Ltd.), 2-benzyl-2-dimethylamino-1-(4-) as a photopolymerization initiator Phenylphenyl)butan-1-one (trade name: IRGACURE 369, manufactured by Ciba Specialty Chemicals Co., Ltd.) 15 parts by mass, ethyl ketone-1-[9-ethyl-6-(2-methylbenzhydryl) -9H-carbazol-3-yl]-1-(O-acetamidine)] (manufactured by BASF Corporation, trade name IRGACURE OXE02) 4.0 parts by mass, MEGAFACE F-554 as a fluorine-based surfactant (limited in DIC shares) 0.65 parts by mass, and 675 parts by mass of propylene glycol monomethyl ether acetate as a solvent (B) and 300 parts by mass of 3-methoxybutyl acetate were mixed to prepare red having a solid concentration of about 15% by mass. Hardenable composition (S-1). In addition, the content ratio of the coloring agent in the red curable composition (S-1) was 45 mass% with respect to the solid content of the red curable composition.
在表面形成有防止鈉離子溶出的SiO2膜的直徑4英寸的鈉玻璃基板上,使用縫模塗布機塗布紅色硬化性組成物(S-1)後,用熱板在90℃下進行1分鐘預烘烤,形成膜厚2.5μm的塗膜。在顯影壓1kgf/cm2(噴嘴直徑1mm)下噴出23℃的由0.04質量%氫氧化鉀水溶液構成的顯影液到該基板上,由此,進行溶出結束時間(製動時間)的測定,將小於25秒評價為“A”,將25秒以上且小於30秒評價為“B”,將30秒以上評價為“C”。將評價結果示於表5。應予說明,此時間越快顯影速度越快,具有能夠縮短彩色濾光片製造的生產間隔時間的優點。 The red curable composition (S-1) was applied onto a 4 inch-diameter soda glass substrate having a SiO 2 film on the surface thereof to prevent elution of sodium ions, and then dried at 90 ° C for 1 minute using a hot plate. Prebaking was carried out to form a coating film having a film thickness of 2.5 μm. A developer having a 0.04 mass% potassium hydroxide aqueous solution at 23 ° C was sprayed onto the substrate at a developing pressure of 1 kgf/cm 2 (nozzle diameter: 1 mm), whereby the elution end time (braking time) was measured. The evaluation was "A" in less than 25 seconds, "B" in 25 seconds or more and less than 30 seconds, and "C" in 30 seconds or more. The evaluation results are shown in Table 5. Incidentally, the faster the time, the faster the development speed, and the advantage of being able to shorten the production interval of the color filter manufacturing.
準備5張在玻璃基板上使用縫模塗布機塗布有紅色硬化性組成物(S-1)的基板,常溫下靜置20分鐘。用90℃的熱板進行1分鐘預烘烤,形成膜厚2.0μm的塗膜。接著,將該基板冷卻至室溫。在直徑200mm的培養皿中計量0.04質量%氫氧化鉀水溶液30g,對5張塗布有紅色硬化性組成物(S-1)的基板進行浸漬顯影,將溶出的水溶液轉移至50mL的螺紋瓶。將該溶出液滴到玻璃基板上,用光學顯微鏡進行不溶物的觀察,將經初始評價確認了沉澱物和經初始評價未確認沉澱物但3日後確認了沉澱物的情況評價為“×”,將經初始評價未確認沉 澱物但3日後有渾濁的情況評價為“△”,將初始評價以及3日後均確認了沉澱物的情況評價為“○”。將評價結果示於表5。可以說若該評價良好,則能夠以高製品成品率形成彩色濾光片。 Five sheets of a substrate coated with a red curable composition (S-1) on a glass substrate using a slit die coater were prepared, and allowed to stand at room temperature for 20 minutes. The film was prebaked for 1 minute using a hot plate at 90 ° C to form a coating film having a film thickness of 2.0 μm. Next, the substrate was cooled to room temperature. 30 g of a 0.04 mass% potassium hydroxide aqueous solution was weighed in a petri dish having a diameter of 200 mm, and five substrates coated with the red curable composition (S-1) were immersed and developed, and the eluted aqueous solution was transferred to a 50 mL screw bottle. The elution was dropped on a glass substrate, and the insoluble matter was observed by an optical microscope. The precipitate was confirmed by the initial evaluation, and the precipitate was confirmed after the initial evaluation, but the precipitate was confirmed as "X" after 3 days. Unconfirmed by initial evaluation The case where the precipitate was turbid after 3 days was evaluated as "△", and the case where the precipitate was confirmed after the initial evaluation and after 3 days was evaluated as "○". The evaluation results are shown in Table 5. It can be said that if the evaluation is good, the color filter can be formed at a high product yield.
使用縫模塗布機將紅色硬化性組成物(S-1)塗布在玻璃基板上後,常溫下靜置20分鐘。用90℃的熱板進行1分鐘預烘烤,形成膜厚2.0μm的塗膜。接著,將該基板冷卻至室溫後,使用高壓汞燈介由光罩使基板上的塗膜以400J/m2的曝光量曝光於包含365nm、405nm和436nm的各波長的放射線。其後,在顯影壓1.5kgf/cm2(噴嘴直徑1mm)下將23℃的由0.04質量%氫氧化鉀水溶液構成的顯影液噴出到基板上的塗膜上,直到未曝光部分的塗膜完全剝離後再經5秒鐘,由此進行噴淋顯影。接著,藉由以沖洗壓力1.5kgf/cm2(噴嘴直徑1mm)噴出超純水60秒鐘,從而進行沖洗處理,形成200μm×200μm的點圖案。 The red curable composition (S-1) was applied onto a glass substrate using a slit die coater, and then allowed to stand at room temperature for 20 minutes. The film was prebaked for 1 minute using a hot plate at 90 ° C to form a coating film having a film thickness of 2.0 μm. Next, after the substrate was cooled to room temperature, the coating film on the substrate was exposed to radiation including wavelengths of 365 nm, 405 nm, and 436 nm at a exposure amount of 400 J/m 2 using a high pressure mercury lamp through a photomask. Thereafter, a developing solution composed of a 0.04% by mass aqueous potassium hydroxide solution at 23 ° C was sprayed onto the coating film on the substrate at a developing pressure of 1.5 kgf/cm 2 (nozzle diameter: 1 mm) until the coating film of the unexposed portion was completely formed. After peeling, it was further carried out for 5 seconds to carry out shower development. Next, ultrapure water was sprayed at a washing pressure of 1.5 kgf/cm 2 (nozzle diameter: 1 mm) for 60 seconds to carry out a rinsing treatment to form a dot pattern of 200 μm × 200 μm.
利用吹風機將形成有點圖案的基板表面上的水分除去後,使用光學顯微鏡,觀察20個的點圖案。以將20個的圖案中10個以上的圖案觀察到水斑的情況評價為“×”,將1~9個的圖案觀察到水斑的情況評價為“△”,將完全觀察不到水斑的情況評價為“○”的形式進行評價。將評價結果示於表5。 After the moisture on the surface of the substrate on which the dot pattern was formed was removed by a hair dryer, 20 dot patterns were observed using an optical microscope. The case where water spots were observed in 10 or more patterns of 20 patterns was evaluated as "×", and the case where water spots were observed in 1 to 9 patterns was evaluated as "△", and water spots were not observed at all. The evaluation of the case was evaluated in the form of "○". The evaluation results are shown in Table 5.
使用縫模塗布機將紅色硬化性組成物(S-1)塗布在玻璃基板上後,常溫下靜置20分鐘。用90℃的熱板進行1分鐘預烘烤,形成膜厚2.0μm的塗膜。接著,將該基板冷卻至室溫後,使用高壓汞燈介由具有90μm寬度的條紋圖案的光罩以400J/m2的曝光量使基板上的塗膜曝光於照度17mW、包含365nm、405nm和436nm的各波長的放射線,並且將基板和掩模間距離擴張到350μm,進行曝光。其後,在顯影壓1.5kgf/cm2(噴嘴直徑1mm)下將23℃的由0.04質量%氫氧化鉀水溶液構成的顯影液噴出到基板上的塗膜,直到未曝光部分的塗膜完全剝離後再經過30秒鐘,由此進行噴淋顯影。接著,以沖洗壓力1.5kgf/cm2(噴嘴直徑1mm)噴出超純水60秒鐘,由此進行沖洗處理,然後利用吹風機將形成有條紋圖案的基板表面上的水分除去,由此,形成90μm寬度的條紋圖案。 The red curable composition (S-1) was applied onto a glass substrate using a slit die coater, and then allowed to stand at room temperature for 20 minutes. The film was prebaked for 1 minute using a hot plate at 90 ° C to form a coating film having a film thickness of 2.0 μm. Next, after the substrate was cooled to room temperature, the coating film on the substrate was exposed to an illuminance of 17 mW, including 365 nm, 405 nm, and at a exposure amount of 400 J/m 2 using a high pressure mercury lamp through a mask having a stripe pattern having a width of 90 μm. The radiation of each wavelength of 436 nm was expanded, and the distance between the substrate and the mask was expanded to 350 μm to perform exposure. Thereafter, in the developing nip 1.5kgf / cm 2 (nozzle diameter 1mm) by a developing solution 0.04 mass% potassium hydroxide aqueous solution composed of 23 ℃ discharged to the coating film on the substrate, until the unexposed portions of the coating film is completely peeled off After 30 seconds, the shower development was carried out. Then, ultrapure water was sprayed at a washing pressure of 1.5 kgf/cm 2 (nozzle diameter: 1 mm) for 60 seconds to carry out a rinsing treatment, and then the moisture on the surface of the substrate on which the stripe pattern was formed was removed by a blower, thereby forming 90 μm. Stripe pattern of width.
使用光學顯微鏡觀察5條上述條紋圖案。以將5條的條紋圖案中觀察到10個以上的缺陷的情況評價為“×”,將觀察到1~9個的缺陷的情況評價為“△”,將完全觀察不到缺陷的情況評價為“○”的形式進行評價。將評價結果示於表5。 Five stripe patterns described above were observed using an optical microscope. The case where 10 or more defects were observed in the five stripe patterns was evaluated as "x", the case where 1 to 9 defects were observed was evaluated as "△", and the case where the defect was not observed at all was evaluated as The form of "○" was evaluated. The evaluation results are shown in Table 5.
實施例1中,除了將聚合物溶液、溶劑的種類以及量按表1所示進行變更以外,與實施例1同樣地製備紅色顏料分散液(r-2)~(r-10)。 In the same manner as in Example 1, except that the type and amount of the polymer solution and the solvent were changed as shown in Table 1, red pigment dispersion liquids (r-2) to (r-10) were prepared.
接下來,實施例1中,除了將紅色顏料分散液、聚合物溶液的種類以及量按表2所示進行變更以外,與實施例1同樣地製備紅色硬化性組成物(S-2)~(S-10)。而且,得到的紅色硬化性組成物(S-2)~(S-10)與實施例1同樣地進行評價。將結果示於表5。 In the same manner as in Example 1, except that the type and amount of the red pigment dispersion liquid and the polymer solution were changed as shown in Table 2, a red curable composition (S-2) to (S-2) was prepared. S-10). Further, the obtained red curable compositions (S-2) to (S-10) were evaluated in the same manner as in Example 1. The results are shown in Table 5.
應予說明,表1中,各成分如下。 In addition, in Table 1, each component is as follows.
R177:C.I.顏料紅177 R177: C.I. Pigment Red 177
R254:C.I.顏料紅254 R254: C.I. Pigment Red 254
LPN21116:BYK-LPN21116(BYK公司製) LPN21116: BYK-LPN21116 (manufactured by BYK)
PGMEA:丙二醇單甲醚乙酸酯 PGMEA: propylene glycol monomethyl ether acetate
PGME:丙二醇單甲醚 PGME: propylene glycol monomethyl ether
應予說明,表2中,各成分如下。 In addition, in Table 2, each component is as follows.
D-1:季戊四醇四丙烯酸酯(東亞合成股份有限公司製,ARONIX M-450) D-1: pentaerythritol tetraacrylate (manufactured by Toagosei Co., Ltd., ARONIX M-450)
E-1:2-苄基-2-二甲基胺基-1-(4-啉并苯基)丁烷-1-酮(商品名IRGACURE 369,Ciba Specialty Chemicals公司製) E-1: 2-benzyl-2-dimethylamino-1-(4- Porphyrin phenyl) butan-1-one (trade name: IRGACURE 369, manufactured by Ciba Specialty Chemicals)
E-2:乙酮-1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-1-(O-乙醯肟)](BASF公司製,商品名IRGACURE OXE02) E-2: Ethyl-1-(9-ethyl-6-(2-methylbenzylidene)-9H-indazol-3-yl]-1-(O-acetyl)](BASF Company system, trade name IRGACURE OXE02)
G-1:MEGAFACE F-554(DIC股份有限公司製) G-1: MEGAFACE F-554 (made by DIC Corporation)
B-1:丙二醇單甲醚乙酸酯 B-1: propylene glycol monomethyl ether acetate
B-2:3-甲氧基丁基乙酸酯 B-2: 3-methoxybutyl acetate
使用作為著色劑的9.1質量份的C.I.顏料綠58、3.9質量份的C.I.顏料黃138、作為分散劑的BYK-LPN21116(BYK公司製)11.5質量份(固體成分濃度=40質量%)、分散助劑0.20質量份(OODA KASEI股份有限公司製,商品名:α)、樹脂(A-1)溶液11.0質量份、作為溶劑的丙二醇單甲醚乙酸酯63.0質量份和丙二醇單甲醚1.5質量份,利用珠磨機混合.分散製備綠色顏料分散液(g-1)。 9.1 parts by mass of CI Pigment Green 58 as a coloring agent, 3.9 parts by mass of CI Pigment Yellow 138, and BYK-LPN21116 (manufactured by BYK Corporation) as a dispersing agent, 11.5 parts by mass (solid content concentration = 40% by mass), dispersion aid 0.20 parts by mass (manufactured by OODA KASEI Co., Ltd., trade name: α), 11.0 parts by mass of the resin (A-1) solution, 63.0 parts by mass of propylene glycol monomethyl ether acetate as a solvent, and 1.5 parts by mass of propylene glycol monomethyl ether , using a bead mill to mix. The green pigment dispersion (g-1) was prepared by dispersion.
將作為(C)著色劑的綠色顏料分散液(g-1)1190質量份、作為(A)特定聚合物的樹脂(A-1)溶液93質量份、作為(D)聚合性化合物的季戊四醇四丙烯酸酯(東亞合成股份有限公司製,ARONIX M-450)50質量份、作為光聚合引發劑的ADEKA ARKLS NCI-831(ADEKA股份有限公司製)10質量份、作為氟系表面活性劑的MEGAFACE F-554(DIC股份有限公司製)0.65質量份、以及作為(B)溶劑的丙二醇單甲醚乙酸酯637質量份、3-甲 氧基丁基乙酸酯400質量份混合,製備固體成分濃度約15質量%的綠色硬化性組成物(S-11)。應予說明,該綠色硬化性組成物(S-11)中的著色劑的含有比例相對於綠色硬化性組成物的固體成分為43質量%。 1190 parts by mass of the green pigment dispersion liquid (g-1) as the coloring agent (C), 93 parts by mass of the resin (A-1) solution as the (A) specific polymer, and pentaerythritol IV as the (D) polymerizable compound 50 parts by mass of acrylate (ARONIX M-450, manufactured by Toagosei Co., Ltd.), 10 parts by mass of ADEKA ARKLS NCI-831 (manufactured by Adeka Co., Ltd.) as a photopolymerization initiator, and MEGAFACE F as a fluorine-based surfactant -554 (manufactured by DIC Corporation) 0.65 parts by mass, and 666 parts by mass of propylene glycol monomethyl ether acetate as (B) solvent, 3-A 400 parts by mass of oxybutyl acetate was mixed to prepare a green curable composition (S-11) having a solid concentration of about 15% by mass. In addition, the content ratio of the coloring agent in the green curable composition (S-11) was 43% by mass based on the solid content of the green curable composition.
得到的綠色硬化性組成物(S-11)與實施例1同樣地進行評價。將結果示於表5。 The obtained green curable composition (S-11) was evaluated in the same manner as in Example 1. The results are shown in Table 5.
實施例8中,除了將聚合物溶液、溶劑的種類以及量按表3所示進行變更以外,與實施例8同樣地製備綠色顏料分散液(g-2)~(g-10)。 In the same manner as in Example 8, except that the type and amount of the polymer solution and the solvent were changed as shown in Table 3, green pigment dispersions (g-2) to (g-10) were prepared.
接下來,實施例8中,除了將綠色顏料分散液、聚合物溶液的種類以及量按表4所示進行變更以外,與實施例8同樣地製備綠色硬化性組成物(S-12)~(S-20)。而且,得到的綠色硬化性組成物(S-12)~(S-20)與實施例1同樣地進行評價。將結果示於表5。 Next, in Example 8, a green curable composition (S-12) was prepared in the same manner as in Example 8 except that the type and amount of the green pigment dispersion liquid and the polymer solution were changed as shown in Table 4. S-20). Further, the obtained green curable compositions (S-12) to (S-20) were evaluated in the same manner as in Example 1. The results are shown in Table 5.
應予說明表3中,各成分如下。 In Table 3, the respective components are as follows.
G58:C.I.顏料綠58 G58: C.I. Pigment Green 58
Y138:C.I.顏料黃138 Y138: C.I. Pigment Yellow 138
LPN21116:BYK-LPN21116(BYK公司製) LPN21116: BYK-LPN21116 (manufactured by BYK)
PGMEA:丙二醇單甲醚乙酸酯 PGMEA: propylene glycol monomethyl ether acetate
PGME:丙二醇單甲醚
應予說明表4中,各成分如下。 In Table 4, the respective components are as follows.
D-1:季戊四醇四丙烯酸酯(東亞合成股份有限公司製,ARONIX M-450) D-1: pentaerythritol tetraacrylate (manufactured by Toagosei Co., Ltd., ARONIX M-450)
E-3:ADEKA ARKLS NCI-831(ADEKA股份有限公司製) E-3: ADEKA ARKLS NCI-831 (made by ADEKA CORPORATION)
G-1:MEGAFACE F-554(DIC股份有限公司製) G-1: MEGAFACE F-554 (made by DIC Corporation)
B-1:丙二醇單甲醚乙酸酯 B-1: propylene glycol monomethyl ether acetate
B-2:3-甲氧基丁基乙酸酯
使用作為著色劑的C.I.顏料藍15:6/C.I.顏料紫23=95/5混合物15.0質量份、作為分散劑的Disperbyk-2001(BYK公司製)2.2質量份(固體成分濃度=46質量%)、樹脂(A-4)溶液8.3質量份、樹脂(A-10)溶液7.5質量份、作為溶劑的丙二醇單甲醚乙酸酯/丙二醇單甲醚=9/1混合溶劑67.0質量份,利用珠磨機混合.分散製備藍色顏料分散液(b-1)。 As a coloring agent, CI Pigment Blue 15:6/CI Pigment Violet 23=95/5 mixture 15.0 parts by mass, Disperbyk-2001 (manufactured by BYK Co., Ltd.) as a dispersing agent, 2.2 parts by mass (solid content concentration = 46% by mass), 8.3 parts by mass of a resin (A-4) solution, 7.5 parts by mass of a resin (A-10) solution, and propylene glycol monomethyl ether acetate/propylene glycol monomethyl ether as a solvent: 67.0 parts by mass of a 9/1 mixed solvent, using a bead mill Machine mix. The blue pigment dispersion (b-1) was prepared by dispersion.
接下來,將作為(C)著色劑的藍色顏料分散液(b-1)980質量份、作為(A)特定聚合物的樹脂(A-4)溶液120質量份、作為(D)聚合性化合物的季戊四醇四丙烯酸酯(東亞合成股份有限公司製,ARONIX M-450)60質量份、作為光聚合引發劑的乙酮-1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-1-(O-乙醯肟)](BASF公司製,商品名IRGACURE OXE02)10質量份、作為氟系表面活性劑的MEGAFACE F-554(DIC股份有限公司製)0.65質量份、以及作為(B)溶劑的丙二醇單甲醚乙酸酯650質量份、3-甲氧基丁基乙酸酯150質量份、3-乙氧基丙酸乙酯50質量份混合,製備固體成分濃度約15質量%的藍色硬化性組成物(S-21)。應予說明,該藍色硬化性組成物(S-21)中的著色劑的含有比例相對於藍色硬化性組成物的固體成分為39質量%。 Next, 980 parts by mass of the blue pigment dispersion liquid (b-1) as the coloring agent (C), and 120 parts by mass of the resin (A-4) solution as the (A) specific polymer, as (D) polymerizability 60 parts by mass of pentaerythritol tetraacrylate (ARONIX M-450, manufactured by Toagosei Co., Ltd.), and ethyl ketone-1-[9-ethyl-6-(2-methylbenzhydrazide) as a photopolymerization initiator 10 parts by weight of 9H-carbazol-3-yl]-1-(O-acetyl)] (manufactured by BASF Corporation under the trade name IRGACURE OXE02), MEGAFACE F-554 (DIC) as a fluorine-based surfactant 0.65 parts by mass and 650 parts by mass of propylene glycol monomethyl ether acetate as a solvent (B), 150 parts by mass of 3-methoxybutyl acetate, ethyl 3-ethoxypropionate 50 parts by mass of the mixture was mixed to prepare a blue curable composition (S-21) having a solid concentration of about 15% by mass. In addition, the content ratio of the coloring agent in the blue curable composition (S-21) was 39% by mass based on the solid content of the blue curable composition.
將100質量份的作為(A)特定聚合物的樹脂(A-2)溶液、200質量份的作為(D)聚合性化合物的季戊四 醇四丙烯酸酯(東亞合成股份有限公司製,ARONIX M-450)、40質量份的苯酚酚醛清漆型環氧樹脂(Japan Epoxy Resin公司製,商品名Epikote 152)、5質量份的作為密合促進劑的γ-環氧丙氧基丙基三甲氧基矽烷、0.2質量份的作為表面活性劑的FTX-218(Neos股份有限公司製)、以及作為(B)溶劑的二乙二醇甲基乙基醚混合,製備固體成分濃度20質量%的保護膜形成用熱硬化性組成物(S-22)。 100 parts by mass of the resin (A-2) solution as the (A) specific polymer, and 200 parts by mass of the pentaerythrine as the (D) polymerizable compound Alcohol tetraacrylate (ARONIX M-450, manufactured by Toagosei Co., Ltd.), 40 parts by mass of a phenol novolac type epoxy resin (manufactured by Japan Epoxy Resin Co., Ltd., trade name Epikote 152), and 5 parts by mass as adhesion promotion Γ-glycidoxypropyltrimethoxydecane, 0.2 parts by mass of FTX-218 as a surfactant (manufactured by Neos Co., Ltd.), and diethylene glycol methyl b as a solvent (B) The base ether was mixed to prepare a thermosetting composition (S-22) for forming a protective film having a solid concentration of 20% by mass.
接下來,使用縫模塗布機將實施例2中得到的紅色硬化性組成物(S-2)塗布在玻璃基板上後,常溫下靜置20分鐘。用90℃的熱板進行1分鐘預烘烤,形成膜厚2.0μm的塗膜。接著,將該基板冷卻到室溫後,使用高壓汞燈以400J/m2的曝光量使基板上的塗膜介由光罩曝光於包含365nm、405nm和436nm的各波長的放射線。其後,將23℃的由0.04質量%氫氧化鉀水溶液構成的顯影液在顯影壓1.5kgf/cm2(噴嘴直徑1mm)下噴出到基板上的塗膜上,直到未曝光部分的塗膜完全剝離再經過5秒鐘,由此進行噴淋顯影。接著,以沖洗壓力1.5kgf/cm2(噴嘴直徑1mm)噴出超純水60秒鐘,由此進行沖洗處理,然後在230℃的烘箱中進行30分鐘後烘烤,形成紅色的條紋狀圖案。該紅色的條紋狀圖案上未產生水斑。 Next, the red curable composition (S-2) obtained in Example 2 was applied onto a glass substrate using a slit die coater, and then allowed to stand at room temperature for 20 minutes. The film was prebaked for 1 minute using a hot plate at 90 ° C to form a coating film having a film thickness of 2.0 μm. Next, after the substrate was cooled to room temperature, the coating film on the substrate was exposed to radiation including respective wavelengths of 365 nm, 405 nm, and 436 nm through a photomask using a high pressure mercury lamp at an exposure amount of 400 J/m 2 . Thereafter, a developing solution composed of a 0.04% by mass aqueous potassium hydroxide solution at 23 ° C was sprayed onto the coating film on the substrate at a developing pressure of 1.5 kgf/cm 2 (nozzle diameter: 1 mm) until the coating film of the unexposed portion was completely formed. The peeling was further carried out for 5 seconds, thereby performing shower development. Next, ultrapure water was sprayed at a washing pressure of 1.5 kgf/cm 2 (nozzle diameter: 1 mm) for 60 seconds to carry out a rinsing treatment, and then baked in an oven at 230 ° C for 30 minutes to form a red striped pattern. No water spots were formed on the red stripe pattern.
接著,同樣地操作,使用實施例9的綠色硬化性組成物(S-12)形成綠色的條紋狀圖案。並且,使用實施例15的藍色硬化性組成物(S-21)形成藍色的條紋狀圖案。這些綠色的條紋狀圖案和藍色的條紋狀圖案上未產生水 斑。使用狹縫旋轉塗布機在這樣得到的條紋狀著色圖案上塗布上述保護膜形成用熱硬化性組成物(S-22)。用80℃的熱板進行2分鐘預烘烤形成塗膜,進一步在180℃的潔淨烘箱內進行60分鐘後烘烤,由此,形成膜厚1.5μm的保護膜。將得到的基板作為基板(1)。 Next, in the same manner, a green striped pattern was formed using the green curable composition (S-12) of Example 9. Further, a blue striped pattern was formed using the blue curable composition (S-21) of Example 15. No water is produced on these green striped patterns and blue striped patterns spot. The thermosetting composition for forming a protective film (S-22) was applied onto the stripe-like colored pattern thus obtained by using a slit spin coater. The coating film was prebaked in a hot plate at 80 ° C for 2 minutes to form a coating film, and further baked in a clean oven at 180 ° C for 60 minutes to form a protective film having a film thickness of 1.5 μm. The obtained substrate was used as the substrate (1).
將50質量份的作為(A)特定聚合物的樹脂(A-2)溶液、200質量份的作為(D)聚合性化合物季戊四醇四丙烯酸酯(東亞合成股份有限公司製,ARONIX M-450)、以及10質量份的1,9-壬烷二丙烯酸酯,5質量份的作為光聚合引發劑的2-甲基-1-(4-甲硫基苯基)-2-啉丙烷-1-酮(商品名IRGACURE 907,BASF公司製),ADEKA ARKLS NCI-831(ADEKA股份有限公司製)5質量份,2,2'-雙(2-氯苯基)-4,4',5,5'-四苯基-1,2'-聯咪唑5質量份以及4,4'-雙(二乙基胺基)二苯甲酮5質量份、5質量份的作為密合促進劑的γ-環氧丙氧基丙基三甲氧基矽烷,0.5質量份的作為表面活性劑的FTX-218(NEOS股份有限公司製)、0.5質量份的作為保存穩定劑的4-甲氧基苯酚、以及作為(B)溶劑的丙二醇單甲醚乙酸酯混合,製備固體成分濃度約30質量%的間隔件形成用硬化性組成物(S-23)。 50 parts by mass of a resin (A-2) solution as the (A) specific polymer, and 200 parts by mass of (D) a polymerizable compound pentaerythritol tetraacrylate (ARONIX M-450, manufactured by Toagosei Co., Ltd.), And 10 parts by mass of 1,9-decane diacrylate, and 5 parts by mass of 2-methyl-1-(4-methylthiophenyl)-2- as a photopolymerization initiator Phenolpropan-1-one (trade name: IRGACURE 907, manufactured by BASF Corporation), ADEKA ARKLS NCI-831 (manufactured by ADEKA CORPORATION) 5 parts by mass, 2,2'-bis(2-chlorophenyl)-4,4 5 parts by mass of '5,5'-tetraphenyl-1,2'-biimidazole and 5 parts by mass of 4,4'-bis(diethylamino)benzophenone, and 5 parts by mass as a close Γ-glycidoxypropyltrimethoxydecane as a promoter, 0.5 parts by mass of FTX-218 (manufactured by NEOS Co., Ltd.) as a surfactant, and 0.5 parts by mass of 4-methoxy as a storage stabilizer The phenol and the propylene glycol monomethyl ether acetate as the solvent (B) were mixed to prepare a curable composition for forming a separator having a solid concentration of about 30% by mass (S-23).
接著,在實施例16中得到的形成有條紋狀著色圖案和保護膜的基板(1)上,藉由濺射形成透明導電膜。接下來,使用狹縫旋轉塗布機塗布上述間隔件形成用硬化性 組成物(S-23),在100℃的熱板上預烘烤3分鐘,形成膜厚3.5μm的被膜。使用高壓汞燈介由10μm見方的殘留圖案的光罩以500J/m2的曝光量使得到的被膜曝光。其後,使用0.05質量%氫氧化鉀水溶液在25℃顯影後,用純水清洗1分鐘,進一步在180℃的烘箱中進行30分鐘後烘烤,由此,形成間隔件。這樣,製造具有紅、綠和藍的3色的條紋狀圖案的彩色濾光片。將得到的彩色濾光片作為CF(1)。 Next, on the substrate (1) on which the striped colored pattern and the protective film were obtained in Example 16, a transparent conductive film was formed by sputtering. Next, the above-described spacer-forming curable composition (S-23) was applied by a slit spin coater, and prebaked on a hot plate at 100 ° C for 3 minutes to form a film having a film thickness of 3.5 μm. The obtained film was exposed with a high-pressure mercury lamp through a reticle of a residual pattern of 10 μm square at an exposure amount of 500 J/m 2 . Thereafter, the film was developed at 25 ° C using a 0.05 mass% potassium hydroxide aqueous solution, and then washed with pure water for 1 minute, and further baked in an oven at 180 ° C for 30 minutes to form a separator. Thus, a color filter having a stripe pattern of three colors of red, green, and blue was produced. The obtained color filter was designated as CF (1).
實施例16中,除了使用樹脂(A-4)溶液代替樹脂(A-2)溶液以外,與實施例16同樣地製備保護膜形成用熱硬化性組成物(S-24)。 In the same manner as in Example 16 except that the resin (A-4) solution was used instead of the resin (A-2) solution, a thermosetting composition for forming a protective film (S-24) was prepared.
接下來,使用綠色硬化性組成物(S-17)代替綠色硬化性組成物(S-12),使用保護膜形成用熱硬化性組成物(S-24)代替保護膜形成用熱硬化性組成物(S-22)以外,與實施例16同樣地形成具備保護膜層的圖案。將得到的基板作為基板(2)。 Next, a green curable composition (S-17) is used instead of the green curable composition (S-12), and a thermosetting composition (S-24) for forming a protective film is used instead of the thermosetting composition for forming a protective film. A pattern having a protective film layer was formed in the same manner as in Example 16 except for the object (S-22). The obtained substrate was used as the substrate (2).
實施例17中,除了使用樹脂(A-1)溶液代替樹脂(A-2)溶液以外,與實施例17同樣地製備間隔件形成用硬化性組成物(S-25)。 In the same manner as in Example 17, except that the resin (A-1) solution was used instead of the resin (A-2) solution, a curable composition for forming a separator (S-25) was prepared.
接下來,使用間隔件形成用硬化性組成物(S-25)代替間隔件形成用硬化性組成物(S-23),使用基板(2)代替基板(1),除此以外,與實施例17同樣地製造彩色濾光片。將得到的彩色濾光片作為CF(2)。 Next, the curable composition for forming a spacer (S-25) is used instead of the curable composition for forming a spacer (S-23), and the substrate (2) is used instead of the substrate (1). 17 A color filter was produced in the same manner. The obtained color filter was designated as CF(2).
在製造CF(1)和CF(2)時,像素圖案上未產生水斑,因此能夠高效地製造彩色濾光片。 When CF(1) and CF(2) are manufactured, water spots are not generated on the pixel pattern, so that the color filter can be efficiently manufactured.
接著,使用CF(1)或CF(2)製造2個液晶顯示元件。得到的2個彩色液晶顯示元件顯示出優異的顯示特性和可靠性。 Next, two liquid crystal display elements were fabricated using CF (1) or CF (2). The obtained two color liquid crystal display elements exhibited excellent display characteristics and reliability.
將作為(A)特定聚合物的樹脂(A-2)溶液265質量份、作為(D)聚合性化合物的季戊四醇四丙烯酸酯(東亞合成股份有限公司製,ARONIX M-450)132質量份、作為光聚合引發劑的乙酮-1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-1-(O-乙醯肟)](BASF公司製,商品名IRGACURE OXE02)1質量份、雙(2,4,6-三甲基苯甲醯基)苯酚氧化膦(BASF公司製,IRGACURE-819)3質量份、以及作為(B)溶劑的丙二醇單甲基醚/3-甲氧基丙酸甲酯=1/1的混合溶劑混合,製備固體成分濃度約35質量%的乾膜形成用硬化性組成物(S-26)。 265 parts by mass of a resin (A-2) solution of (A) a specific polymer, and 132 parts by mass of pentaerythritol tetraacrylate (ARONIX M-450, manufactured by Toagosei Co., Ltd.) as a (D) polymerizable compound, Ethyl ketone-1-[9-ethyl-6-(2-methylbenzhydryl)-9H-indazol-3-yl]-1-(O-acetyl)] (photopolymerization initiator) 1 part by mass, bis(2,4,6-trimethylbenzylidene) phenol phosphine oxide (manufactured by BASF Corporation, IRGACURE-819), 3 parts by mass, and (B), manufactured by BASF Corporation, trade name: IRGACURE OXE02) A solvent mixture of propylene glycol monomethyl ether/methyl 3-methoxypropionate = 1/1 was mixed to prepare a curable composition for forming a dry film having a solid concentration of about 35% by mass (S-26).
使用線棒將得到的乾膜形成用硬化性組成物(S-26)以膜厚5μm的方式塗布於PET(聚對苯二甲酸乙二醇酯)膜,在100℃的熱板上預烘烤2分鐘。接著,使用覆膜機(輥溫度90℃)將形成於上述PET膜的被膜轉印於PC(聚碳酸酯)膜。 The obtained curable composition for forming a dry film (S-26) was applied to a PET (polyethylene terephthalate) film at a film thickness of 5 μm using a wire bar, and prebaked on a hot plate at 100 ° C. Bake for 2 minutes. Next, the film formed on the PET film was transferred to a PC (polycarbonate) film using a laminator (roller temperature: 90 ° C).
使用高壓汞燈介由條紋圖案的光罩以100J/m2的曝光量使得到的被膜曝光。其後,使用1質量%碳酸鈉水溶液在25℃顯影50秒鐘後,用純水清洗1分鐘,接著 以500J/m2的曝光量進行後曝光,進一步在135℃的烘箱中進行90分鐘後烘烤,由此得到乾膜。 The resulting film was exposed with a high-pressure mercury lamp through a stripe pattern mask at an exposure amount of 100 J/m 2 . Thereafter, after developing at 25 ° C for 50 seconds using a 1% by mass aqueous sodium carbonate solution, it was washed with pure water for 1 minute, followed by post exposure at an exposure amount of 500 J/m 2 , and further after 90 minutes in an oven at 135 ° C. Baking, thereby obtaining a dry film.
使用得到的乾膜,根據日本特許4733184號說明書的段落[0121]中記載的方法製成觸摸螢幕面板用的保護膜。帶有該保護膜的觸摸螢幕面板顯示優異的密合性、硬度、耐試劑性。 Using the obtained dry film, a protective film for a touch panel was produced in accordance with the method described in paragraph [0121] of the specification of Japanese Patent No. 4733184. The touch panel with this protective film exhibits excellent adhesion, hardness, and chemical resistance.
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