TW201429715A - Laminate sheet - Google Patents

Laminate sheet Download PDF

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Publication number
TW201429715A
TW201429715A TW102146072A TW102146072A TW201429715A TW 201429715 A TW201429715 A TW 201429715A TW 102146072 A TW102146072 A TW 102146072A TW 102146072 A TW102146072 A TW 102146072A TW 201429715 A TW201429715 A TW 201429715A
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Taiwan
Prior art keywords
resin layer
methacrylic resin
thickness
polymer
rubber
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TW102146072A
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Chinese (zh)
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TWI618631B (en
Inventor
Tomohiro Maekawa
Kazuhiko Hatakeyama
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Sumitomo Chemical Co
Escarbo Sheet Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • B32B27/365Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state

Abstract

The present invention is related to providing a laminate sheet which is not easy to be subjected to the warpage under the highly humid environment and has the excellent impact tolerance and surface hardness. The laminate sheet (1) of the present invention comprises the lamination structure of: the sequential lamination of the Methacrylic acid resin layer (C) containing the rubber-like polymer and the Methacrylic acid resin layer (B) on one of the surface (I) of the polycarbonate resin layer (A), and the sequential lamination of the Methacrylic acid resin layer (D) and the Methacrylic acid resin layer (E) containing the rubber-like polymer on the other surface (II) of the polycarbonate layer (A). The laminate sheet (1) of the present invention can be manufactured by means of, for example, the method mentioned below, which comprises the lamination carried out by means of the co-extrusion molding of the polycarbonate resin layer (A), the Methacrylic acid resin layers (B) and (D), and the Methacrylic acid resin layers (C) and (E) containing the rubber- like polymer.

Description

層合板 Laminate

本發明係關於使用於外觀(exterior)用途、看板用途等領域中之含有聚碳酸酯樹脂層的層合板。 The present invention relates to a laminate comprising a polycarbonate resin layer used in the fields of exterior use, kanban use, and the like.

聚碳酸酯樹脂板,由於具有優異的透明性、耐衝擊性等,因此以外觀用途及看板用途等領域為首,而使用於照明用途、顯示器之前面板用途等各種領域中。 Polycarbonate resin sheets are excellent in transparency, impact resistance, etc., and are used in various fields such as lighting applications and display front panel applications, mainly in the fields of appearance applications and kanban applications.

但,聚碳酸酯樹脂板,一般係有耐久性及表面硬度不佳的問題。 However, polycarbonate resin sheets generally have problems of durability and poor surface hardness.

為了解決此問題,提案有一種層合板,其係於聚碳酸酯樹脂層的其中一面層合有丙烯酸樹脂層(例如,專利文獻1)。此外,此丙烯酸樹脂層係耐衝擊性差,而恐有破裂之虞,因此,提案有一種層合板,其並非上述之丙烯酸樹脂層,而是於聚碳酸酯樹脂層的兩面,層合有甲基丙烯酸樹脂層的層合板,該甲基丙烯酸樹脂層,相對於甲基丙烯酸樹脂100重量份,以25重量份的比例含有交聯丙烯酸酯系彈性體。 In order to solve this problem, there is proposed a laminate in which an acrylic resin layer is laminated on one surface of a polycarbonate resin layer (for example, Patent Document 1). Further, the acrylic resin layer is inferior in impact resistance and may be cracked. Therefore, there is proposed a laminate which is not the above-mentioned acrylic resin layer but has a methyl group laminated on both sides of the polycarbonate resin layer. In the laminate of the acrylic resin layer, the methacrylic resin layer contains a crosslinked acrylate-based elastomer in an amount of 25 parts by weight based on 100 parts by weight of the methacrylic resin.

此等層合板,通常,係藉由壓出成形而得 到。尤其,將含有交聯丙烯酸酯系彈性體等之橡膠狀聚合物的甲基丙烯酸樹脂層與聚碳酸酯樹脂層進行壓出成形而予以層合一體化之技術係非常有用,且利用範圍亦廣泛。 Such laminates, usually, are formed by extrusion molding To. In particular, a technique in which a methacrylic resin layer containing a rubber-like polymer such as a crosslinked acrylate-based elastomer and a polycarbonate resin layer are extrusion-molded and laminated and integrated is very useful, and the range of use is wide. .

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開平08-025589號公報 [Patent Document 1] Japanese Laid-Open Patent Publication No. 08-025589

[專利文獻2]日本特開平11-58627號公報 [Patent Document 2] Japanese Patent Laid-Open No. Hei 11-58627

但,於如專利文獻1所記載之聚碳酸酯樹脂層的其中一面層合有丙烯酸樹脂層的層合板,係有於高濕環境下翹曲會變大的問題。此外,於專利文獻2所記載之聚碳酸酯樹脂層的兩面層合有含有交聯丙烯酸酯系彈性體的甲基丙烯酸樹脂層的層合板,係有表面硬度降低的問題。 However, the laminate in which one layer of the polycarbonate resin layer described in Patent Document 1 is laminated with an acrylic resin layer has a problem that warpage is increased in a high-humidity environment. In addition, a laminate of a methacrylic resin layer containing a crosslinked acrylate-based elastomer on both surfaces of the polycarbonate resin layer described in Patent Document 2 has a problem that the surface hardness is lowered.

因此,於本發明中係鑑於上述問題,為了解決而以提供一種於高濕環境下不易翹曲,且具有優異的耐衝擊性及表面硬度之層合板為課題。 Therefore, in the present invention, in view of the above problems, in order to solve the problem, it is an object of the present invention to provide a laminate which is less likely to warp in a high-humidity environment and which has excellent impact resistance and surface hardness.

本發明者係為了解決上述課題而進行努力探討的結果,發現由以下之構造所構成的解決手段,因而完 成本發明。但,本發明並非限定於以下之發明。 As a result of intensive studies to solve the above problems, the inventors of the present invention found that the means for solving the following structures are completed. Cost invention. However, the present invention is not limited to the following invention.

[1]一種層合板,其特徵為具有:於聚碳酸酯樹脂層(A)的其中一面(I),從該面(I)依序層合有含橡膠狀聚合物之甲基丙烯酸樹脂層(C)與甲基丙烯酸樹脂層(B),且於聚碳酸酯樹脂層(A)的另一面(II),從該面(II)依序層合有甲基丙烯酸樹脂層(D)與含橡膠狀聚合物之甲基丙烯酸樹脂層(E)的結構。 [1] A laminate comprising: one side (I) of a polycarbonate resin layer (A), from which a rubber-like polymer-containing methacrylic resin layer is sequentially laminated; (C) and the methacrylic resin layer (B), and the other surface (II) of the polycarbonate resin layer (A), the methacrylic resin layer (D) is sequentially laminated from the surface (II) and The structure of the methacrylic resin layer (E) containing a rubbery polymer.

[2]如上述[1]所記載之層合板,其中前述甲基丙烯酸樹脂層(B)的厚度及前述甲基丙烯酸樹脂層(D)的厚度,係各自為20~100μm。 [2] The laminate according to the above [1], wherein the thickness of the methacrylic resin layer (B) and the thickness of the methacrylic resin layer (D) are each 20 to 100 μm.

[3]如上述[1]或[2]所記載之層合板,其中前述含橡膠狀聚合物之甲基丙烯酸樹脂層(C)的厚度及前述含橡膠狀聚合物之甲基丙烯酸樹脂層(E)的厚度,係各自為20~100μm。 [3] The laminate according to the above [1] or [2], wherein the thickness of the rubber-containing polymer-containing methacrylic resin layer (C) and the rubber-containing polymer-containing methacrylic resin layer ( The thickness of E) is 20 to 100 μm each.

[4]如上述[1]~[3]中任一項所記載之層合板,其中前述甲基丙烯酸樹脂層(B)的厚度及前述含橡膠狀聚合物之甲基丙烯酸樹脂層(C)的厚度之合計為50~200μm。 [4] The laminate according to any one of the above [1], wherein the thickness of the methacrylic resin layer (B) and the rubber-containing polymer-containing methacrylic resin layer (C) The total thickness is 50 to 200 μm.

[5]如上述[1]~[4]中任一項所記載之層合板,其中前述甲基丙烯酸樹脂層(D)的厚度及前述含橡膠狀聚合物之甲基丙烯酸樹脂層(E)的厚度之合計為50~200μm。 [5] The laminate according to any one of the above [1], wherein the thickness of the methacrylic resin layer (D) and the rubber-containing polymer-containing methacrylic resin layer (E) The total thickness is 50 to 200 μm.

[6]如上述[1]~[5]中任一項所記載之層合板,其中前述甲基丙烯酸樹脂層(B)的厚度及前述含橡膠狀聚合物之甲基丙烯酸樹脂層(C)的厚度之合計、與前述甲基丙烯酸樹脂層(D)的厚度及前述含橡膠狀聚合物之甲基 丙烯酸樹脂層(E)的厚度之合計的差為-50~50μm。 [6] The laminate according to any one of the above [1], wherein the thickness of the methacrylic resin layer (B) and the rubber-containing polymer-containing methacrylic resin layer (C) The total thickness, the thickness of the methacrylic resin layer (D), and the methyl group of the rubber-containing polymer described above The difference in the total thickness of the acrylic resin layer (E) is -50 to 50 μm.

[7]一種製造方法,其係製造如上述[1]~[6]中任一項所記載之層合板的方法,該製造方法係包含藉由共壓出成形來將前述聚碳酸酯樹脂層(A)、前述甲基丙烯酸樹脂層(B)及(D)、以及前述含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E)進行層合。 [7] A method of producing a laminate according to any one of the above [1] to [6], wherein the method comprises the step of forming the polycarbonate resin layer by co-extrusion molding. (A), the methacrylic resin layers (B) and (D), and the rubber-containing polymer-containing methacrylic resin layers (C) and (E) are laminated.

依據本發明,可得到於高濕環境下不易翹曲,且具有優異的耐衝擊性及表面硬度之層合板。 According to the present invention, a laminate which is less likely to warp in a high-humidity environment and which has excellent impact resistance and surface hardness can be obtained.

1‧‧‧層合板 1‧‧‧Laminated boards

2、3‧‧‧橡膠狀聚合物 2, 3‧‧‧ rubbery polymer

11、12、13‧‧‧擠壓機 11,12,13‧‧‧Extrusion machine

14‧‧‧進料模組 14‧‧‧Feed module

15‧‧‧模頭 15‧‧‧die

16‧‧‧第1冷卻輥 16‧‧‧1st chill roll

17‧‧‧第2冷卻輥 17‧‧‧2nd cooling roller

18‧‧‧第3冷卻輥 18‧‧‧3rd cooling roller

A‧‧‧聚碳酸酯樹脂層 A‧‧‧ polycarbonate resin layer

B‧‧‧甲基丙烯酸樹脂層 B‧‧‧methacrylic resin layer

C‧‧‧含橡膠狀聚合物之甲基丙烯酸樹脂層 C‧‧‧methacrylic resin layer containing rubbery polymer

D‧‧‧甲基丙烯酸樹脂層 D‧‧‧methacrylic resin layer

E‧‧‧含橡膠狀聚合物之甲基丙烯酸樹脂層 E‧‧‧methacrylic resin layer containing rubbery polymer

I‧‧‧聚碳酸酯樹脂層之其中一面 One side of the I‧‧‧ polycarbonate resin layer

II‧‧‧聚碳酸酯樹脂層之另一面 II‧‧‧The other side of the polycarbonate resin layer

[第1圖]係顯示本發明之一實施形態的層合板之剖面圖。 Fig. 1 is a cross-sectional view showing a laminate according to an embodiment of the present invention.

[第2圖]係顯示本發明之一實施形態的層合板之製造方法的概略說明圖。 [Fig. 2] is a schematic explanatory view showing a method of manufacturing a laminate according to an embodiment of the present invention.

根據第1圖說明本發明之層合板。第1圖係顯示本發明之一實施形態的層合板1之剖面。本發明之層合板1係具有:於聚碳酸酯樹脂層(A)的其中一面(I),從該面(I)依序層合有含橡膠狀聚合物之甲基丙烯酸樹脂層(C)與甲基丙烯酸樹脂層(B),且於聚碳 酸酯樹脂層(A)的另一面(II),從該面(II)依序層合有甲基丙烯酸樹脂層(D)與含橡膠狀聚合物之甲基丙烯酸樹脂層(E)的層合結構。亦即,本發明之層合板1,係如第1圖所示般,依B、C、A、D、E的順序層合有5個層(亦即,本發明之層合板1係具有(B)/(C)/(A)/(D)/(E)的層合結構)。 The laminate of the present invention will be described based on Fig. 1 . Fig. 1 is a cross section showing a laminate 1 according to an embodiment of the present invention. The laminate 1 of the present invention has a side (I) of a polycarbonate resin layer (A), and a methacrylic resin layer (C) containing a rubber-like polymer is sequentially laminated from the surface (I). With methacrylic resin layer (B), and in polycarbon The other surface (II) of the acid ester resin layer (A) is formed by sequentially laminating a layer of the methacrylic resin layer (D) and the rubber-like polymer-containing methacrylic resin layer (E) from the surface (II). Structure. That is, the laminate 1 of the present invention has five layers laminated in the order of B, C, A, D, and E as shown in Fig. 1 (i.e., the laminate 1 of the present invention has ( B) / (C) / (A) / (D) / (E) laminated structure).

可形成聚碳酸酯樹脂層(A)的聚碳酸酯系樹脂並無特別限定,可列舉例如:藉由以界面聚縮合法、熔融酯交換法等使二元酚與羰基化劑產生反應所得到者;藉由以固相酯交換法等使碳酸酯預聚物聚合所得到者;以開環聚合法使環狀碳酸酯化合物聚合所得到者等。 The polycarbonate resin which can form the polycarbonate resin layer (A) is not particularly limited, and examples thereof include a reaction between a dihydric phenol and a carbonylating agent by an interfacial polycondensation method, a melt transesterification method, or the like. A method obtained by polymerizing a carbonate prepolymer by a solid phase transesterification method or the like, or a method of polymerizing a cyclic carbonate compound by a ring-opening polymerization method.

二元酚係可列舉例如:對苯二酚、間苯二酚、4,4’-二羥基二苯基、雙(4-羥基苯基)甲烷、雙{(4-羥基-3,5-二甲基)苯基}甲烷、1,1-雙(4-羥基苯基)乙烷、1,1-雙(4-羥基苯基)-1-苯基乙烷、2,2-雙(4-羥基苯基)丙烷(通稱雙酚A)、2,2-雙{(4-羥基-3-甲基)苯基}丙烷、2,2-雙{(4-羥基-3,5-二甲基)苯基}丙烷、2,2-雙{(4-羥基-3,5-二溴)苯基}丙烷、2,2-雙{(3-異丙基-4-羥基)苯基}丙烷、2,2-雙{(4-羥基-3-苯基)苯基}丙烷、2,2-雙(4-羥基苯基)丁烷、2,2-雙(4-羥基苯基)-3-甲基丁烷、2,2-雙(4-羥基苯基)-3,3-二甲基丁烷、2,4-雙(4-羥基苯基)-2-甲基丁烷、2,2-雙(4-羥基苯基)戊烷、2,2-雙(4-羥基苯基)-4-甲基戊烷、1,1-雙(4-羥基苯基)環己烷、1,1-雙(4-羥 基苯基)-4-異丙基環己烷、1,1-雙(4-羥基苯基)-3,3,5-三甲基環己烷、9,9-雙(4-羥基苯基)茀、9,9-雙{(4-羥基-3-甲基)苯基}茀、α,α’-雙(4-羥基苯基)-o-二異丙基苯、α,α’-雙(4-羥基苯基)-m-二異丙基苯、α,α’-雙(4-羥基苯基)-p-二異丙基苯、1,3-雙(4-羥基苯基)-5,7-二甲基金剛烷、4,4’-二羥基二苯基碸、4,4’-二羥基二苯基亞碸、4,4’-二羥基二苯基硫化物、4,4’-二羥基二苯基酮、4,4’-二羥基二苯基醚、4,4’-二羥基二苯酯等。此等係可單獨使用,亦可將2種以上合併使用。 Examples of the dihydric phenol system include hydroquinone, resorcin, 4,4'-dihydroxydiphenyl, bis(4-hydroxyphenyl)methane, and bis{(4-hydroxy-3,5- Dimethyl)phenyl}methane, 1,1-bis(4-hydroxyphenyl)ethane, 1,1-bis(4-hydroxyphenyl)-1-phenylethane, 2,2-dual ( 4-hydroxyphenyl)propane (commonly known as bisphenol A), 2,2-bis{(4-hydroxy-3-methyl)phenyl}propane, 2,2-bis{(4-hydroxy-3,5- Dimethyl)phenyl}propane, 2,2-bis{(4-hydroxy-3,5-dibromo)phenyl}propane, 2,2-bis{(3-isopropyl-4-hydroxy)benzene Propane, 2,2-bis{(4-hydroxy-3-phenyl)phenyl}propane, 2,2-bis(4-hydroxyphenyl)butane, 2,2-bis(4-hydroxybenzene) 3-methylbutane, 2,2-bis(4-hydroxyphenyl)-3,3-dimethylbutane, 2,4-bis(4-hydroxyphenyl)-2-methyl Butane, 2,2-bis(4-hydroxyphenyl)pentane, 2,2-bis(4-hydroxyphenyl)-4-methylpentane, 1,1-bis(4-hydroxyphenyl) Cyclohexane, 1,1-bis(4-hydroxyl Phenyl)-4-isopropylcyclohexane, 1,1-bis(4-hydroxyphenyl)-3,3,5-trimethylcyclohexane, 9,9-bis(4-hydroxybenzene ,茀,9,9-bis{(4-hydroxy-3-methyl)phenyl}fluorene, α,α'-bis(4-hydroxyphenyl)-o-diisopropylbenzene, α,α '-Bis(4-hydroxyphenyl)-m-diisopropylbenzene, α,α'-bis(4-hydroxyphenyl)-p-diisopropylbenzene, 1,3-bis(4-hydroxyl) Phenyl)-5,7-dimethyl adamantane, 4,4'-dihydroxydiphenylanthracene, 4,4'-dihydroxydiphenylarylene, 4,4'-dihydroxydiphenyl sulfide , 4,4'-dihydroxydiphenyl ketone, 4,4'-dihydroxydiphenyl ether, 4,4'-dihydroxydiphenyl ester, and the like. These may be used alone or in combination of two or more.

此等二元酚當中,較佳為雙酚A、2,2-雙{(4-羥基-3-甲基)苯基}丙烷、2,2-雙(4-羥基苯基)丁烷、2,2-雙(4-羥基苯基)-3-甲基丁烷、2,2-雙(4-羥基苯基)-3,3-二甲基丁烷、2,2-雙(4-羥基苯基)-4-甲基戊烷、1,1-雙(4-羥基苯基)-3,3,5-三甲基環己烷、及α,α’-雙(4-羥基苯基)-m-二異丙基苯。尤其,較佳為雙酚A之單獨使用,或雙酚A、與由1,1-雙(4-羥基苯基)-3,3,5-三甲基環己烷、2,2-雙{(4-羥基-3-甲基)苯基}丙烷、及α,α’-雙(4-羥基苯基)-m-二異丙基苯所構成群中選出的至少1種合併使用。 Among these dihydric phenols, preferred are bisphenol A, 2,2-bis{(4-hydroxy-3-methyl)phenyl}propane, 2,2-bis(4-hydroxyphenyl)butane, 2,2-bis(4-hydroxyphenyl)-3-methylbutane, 2,2-bis(4-hydroxyphenyl)-3,3-dimethylbutane, 2,2-dual (4 -hydroxyphenyl)-4-methylpentane, 1,1-bis(4-hydroxyphenyl)-3,3,5-trimethylcyclohexane, and α,α'-bis(4-hydroxyl Phenyl)-m-diisopropylbenzene. In particular, it is preferred to use bisphenol A alone, or bisphenol A, and 1,1-bis(4-hydroxyphenyl)-3,3,5-trimethylcyclohexane, 2,2-double At least one selected from the group consisting of {(4-hydroxy-3-methyl)phenyl}propane and α,α'-bis(4-hydroxyphenyl)-m-diisopropylbenzene is used in combination.

羰基化劑係可使用例如:羰基鹵化物(例如,二氯化羰等)、碳酸酯(例如,二苯基碳酸酯等)、鹵甲酸酯(haloformate)(例如,二元酚之二鹵甲酸酯等)等。此等係可單獨使用,亦可將2種以上合併使用。 As the carbonylating agent, for example, a carbonyl halide (for example, carbonyl dichloride or the like), a carbonate (for example, diphenyl carbonate or the like), a haloformate (for example, a dihalogen of a dihydric phenol) can be used. Formate, etc.). These may be used alone or in combination of two or more.

此外,並不特別限定於在上述固相酯交換法 等所使用之碳酸酯預聚物、或在開環聚合法所使用之環狀碳酸酯化合物,可使用在該領域中以往所周知者。 Further, it is not particularly limited to the above solid phase transesterification method The carbonate prepolymer to be used, or the cyclic carbonate compound used in the ring-opening polymerization method, can be used as known in the art.

另外,於本發明中,亦可使用市售之聚碳酸酯。 Further, in the present invention, commercially available polycarbonate can also be used.

聚碳酸酯樹脂層(A)所含有的聚碳酸酯系樹脂之分子量並無特別限制,例如為10000~30000,較佳為15000~25000。另外,此等之值皆為重量平均分子量。 The molecular weight of the polycarbonate resin contained in the polycarbonate resin layer (A) is not particularly limited, and is, for example, 10,000 to 30,000, preferably 15,000 to 25,000. In addition, these values are all weight average molecular weights.

形成甲基丙烯酸樹脂層(B)及(D)之甲基丙烯酸樹脂,係分別將主要含有甲基丙烯酸酯之單體聚合所得到的聚合物,可列舉例如,甲基丙烯酸酯之均聚物;50重量%以上之甲基丙烯酸酯與50重量%以下之甲基丙烯酸酯以外的單體之共聚物等。於共聚物的情況中,相對於單體總重量,較佳為甲基丙烯酸酯為70重量%以上,其他單體為30重量%以下,更佳為甲基丙烯酸酯為90重量%以上,其他單體為10重量%以下。 The methacrylic resin which forms the methacrylic resin layers (B) and (D) is a polymer obtained by polymerizing a monomer mainly containing a methacrylate, and examples thereof include a homopolymer of methacrylate. a copolymer of 50% by weight or more of methacrylate and 50% by weight or less of a monomer other than methacrylate. In the case of a copolymer, it is preferably 70% by weight or more based on the total weight of the monomers, 30% by weight or less of the other monomers, more preferably 90% by weight or more of the methacrylate, and the like. The monomer is 10% by weight or less.

另外,甲基丙烯酸樹脂層(B)及(D),係可以相同的甲基丙烯酸樹脂所形成,亦可以不同的甲基丙烯酸酯樹脂所形成。就控制翹曲的觀點而言,甲基丙烯酸樹脂層(B)及(D),較佳為以相同的甲基丙烯酸樹脂所形成。 Further, the methacrylic resin layers (B) and (D) may be formed of the same methacrylic resin or may be formed of different methacrylate resins. The methacrylic resin layers (B) and (D) are preferably formed of the same methacrylic resin from the viewpoint of controlling warpage.

甲基丙烯酸酯並無特別限定,可列舉例如,可具有取代基之於酯部具有碳數1~20之直鏈或分支的烷基之甲基丙烯酸酯。酯部之烷基所具有的取代基並無特別 限制,可列舉例如碳數1~12之烷氧基等。另外,取代基之數及於烷基之取代位置並無特別限制。甲基丙烯酸酯之更具體的例子係可列舉:甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸n-丙酯、甲基丙烯酸異丙酯、甲基丙烯酸n-丁酯、甲基丙烯酸異丁酯、甲基丙烯酸己酯、甲基丙烯酸庚酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸n-辛酯、甲基丙烯酸n-壬酯、甲基丙烯酸異壬酯、甲基丙烯酸癸酯、甲基丙烯酸十一酯、甲基丙烯酸n-戊酯、甲基丙烯酸異戊酯、甲基丙烯酸月桂酯、甲基丙烯酸甲氧基乙酯、甲基丙烯酸乙氧基乙酯等。甲基丙烯酸酯係可單獨使用,亦可將2種以上合併使用。此等當中,較佳為具有碳數為1~8之烷基的甲基丙烯酸酯,更佳為甲基丙烯酸甲酯。 The methacrylate is not particularly limited, and examples thereof include a methacrylate having a substituent and a linear or branched alkyl group having 1 to 20 carbon atoms in the ester moiety. The substituent of the alkyl group of the ester moiety is not particularly The limitation is, for example, an alkoxy group having 1 to 12 carbon atoms. Further, the number of substituents and the position at which the alkyl group is substituted are not particularly limited. More specific examples of the methacrylate include methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, and methyl group. Isobutyl acrylate, hexyl methacrylate, heptyl methacrylate, 2-ethylhexyl methacrylate, n-octyl methacrylate, n-decyl methacrylate, isodecyl methacrylate, Ethyl methacrylate, eleven methacrylate, n-amyl methacrylate, isoamyl methacrylate, lauryl methacrylate, methoxyethyl methacrylate, ethoxy ethoxy acrylate Ester and the like. The methacrylate type may be used alone or in combination of two or more. Among these, a methacrylate having an alkyl group having 1 to 8 carbon atoms is preferred, and methyl methacrylate is more preferred.

含有甲基丙烯酸甲酯的甲基丙烯酸樹脂,具體而言,可列舉含有50重量%以上,較佳為70重量%以上之甲基丙烯酸甲酯的聚合物,可為甲基丙烯酸甲酯之均聚物(亦即,聚甲基丙烯酸甲酯),亦可為甲基丙烯酸甲酯與其他單體(亦即,能夠與甲基丙烯酸甲酯共聚合之其他單體)之共聚物。 The methacrylic resin containing methyl methacrylate, specifically, a polymer containing 50% by weight or more, preferably 70% by weight or more of methyl methacrylate, may be methyl methacrylate. The polymer (i.e., polymethyl methacrylate) may also be a copolymer of methyl methacrylate with other monomers (i.e., other monomers capable of copolymerizing with methyl methacrylate).

甲基丙烯酸酯以外之單體並無特別限定,可列舉例如:丙烯酸酯、芳香族乙烯基化合物、馬來醯亞胺類、不飽和腈、乙烯性不飽和羧酸羥烷酯、乙烯性不飽和羧酸醯胺、乙烯性不飽和酸、乙烯性不飽和磺酸酯、乙烯性不飽和醇及其之酯、乙烯性不飽和醚、乙烯性不飽和胺、乙烯性不飽和矽烷化合物、脂肪族共軛二烯等。此等 當中,較佳為丙烯酸酯。此等甲基丙烯酸酯以外之單體,係可單獨使用,亦可將2種以上合併使用。 The monomer other than the methacrylate is not particularly limited, and examples thereof include an acrylate, an aromatic vinyl compound, a maleimide, an unsaturated nitrile, a hydroxyalkyl ether of an ethylenically unsaturated carboxylic acid, and no ethylene. Saturated carboxylic acid decylamine, ethylenically unsaturated acid, ethylenically unsaturated sulfonate, ethylenically unsaturated alcohol and ester thereof, ethylenically unsaturated ether, ethylenically unsaturated amine, ethylenically unsaturated decane compound, fat Group conjugated diene and the like. Such Among them, an acrylate is preferred. The monomers other than the methacrylate may be used singly or in combination of two or more.

丙烯酸酯並無特別限定,可列舉例如,可具有取代基之於酯部具有碳數1~20之直鏈或分支的烷基之丙烯酸酯等。酯部之烷基所具有的取代基並無特別限制,可列舉例如碳數1~12之烷氧基等。另外,取代基之數及於烷基之取代位置並無特別限制。丙烯酸酯之具體例係可列舉:丙烯酸甲酯、丙烯酸乙酯、丙烯酸n-丙酯、丙烯酸異丙酯、丙烯酸n-丁酯、丙烯酸異丁酯、丙烯酸己酯、丙烯酸庚酯、丙烯酸2-乙基己酯、丙烯酸n-辛酯、丙烯酸n-壬酯、丙烯酸異壬酯、丙烯酸癸酯、丙烯酸十一酯、丙烯酸n-戊酯、丙烯酸異戊酯、丙烯酸月桂酯、丙烯酸甲氧基乙酯、丙烯酸乙氧基乙酯等。此等當中,較佳為具有碳數為1~8之烷基的丙烯酸酯,更佳為丙烯酸甲酯。 The acrylate is not particularly limited, and examples thereof include an acrylate having a substituent having an alkyl group having a linear or branched carbon number of 1 to 20 in the ester portion. The substituent of the alkyl group of the ester moiety is not particularly limited, and examples thereof include an alkoxy group having 1 to 12 carbon atoms. Further, the number of substituents and the position at which the alkyl group is substituted are not particularly limited. Specific examples of the acrylate include methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, hexyl acrylate, heptyl acrylate, and acrylic acid 2- Ethylhexyl ester, n-octyl acrylate, n-decyl acrylate, isodecyl acrylate, decyl acrylate, decyl acrylate, n-amyl acrylate, isoamyl acrylate, lauryl acrylate, methoxy acrylate Ethyl ester, ethoxyethyl acrylate, and the like. Among these, an acrylate having an alkyl group having 1 to 8 carbon atoms is preferred, and methyl acrylate is more preferred.

芳香族乙烯基化合物並無特別限定,可列舉例如:苯乙烯、鹵化苯乙烯(例如,氯苯乙烯、溴苯乙烯等)、烷基苯乙烯(例如,乙烯基甲苯、α-甲基苯乙烯等之具有碳數1~12之直鏈狀或分支之烷基的苯乙烯等)等。 The aromatic vinyl compound is not particularly limited, and examples thereof include styrene, halogenated styrene (for example, chlorostyrene, bromostyrene, etc.), and alkylstyrene (for example, vinyl toluene, α-methylstyrene). Such as styrene or the like having a linear or branched alkyl group having 1 to 12 carbon atoms).

馬來醯亞胺類並無特別限定,可列舉例如:苯基馬來醯亞胺等之芳香族馬來醯亞胺、環己基馬來醯亞胺等飽和或不飽和之脂環式馬來醯亞胺等。 The maleidinide is not particularly limited, and examples thereof include saturated or unsaturated alicyclic horses such as aromatic maleidinide such as phenylmaleimide and cyclohexylmaleimide.醯imine and so on.

不飽和腈並無特別限定,可列舉例如:丙烯腈、α-氯丙烯腈、α-甲氧基丙烯腈、甲基丙烯腈、二氰亞 乙烯等。 The unsaturated nitrile is not particularly limited, and examples thereof include acrylonitrile, α-chloroacrylonitrile, α-methoxy acrylonitrile, methacrylonitrile, and dicyandiamide. Ethylene and the like.

乙烯性不飽和羧酸羥烷酯並無特別限定,可列舉例如:具有至少1個羥基之於酯部具有碳數1~20之直鏈或分支之烷基的(甲基)丙烯酸酯等。更具體而言可列舉:羥基乙基丙烯酸酯、羥基乙基甲基丙烯酸酯、羥基丙基丙烯酸酯、羥基丙基甲基丙烯酸酯、羥基丁基丙烯酸酯、羥基丁基甲基丙烯酸酯等。 The hydroxyalkyl ether of the ethylenically unsaturated carboxylic acid is not particularly limited, and examples thereof include a (meth) acrylate having at least one hydroxyl group and an alkyl group having a linear or branched carbon number of 1 to 20 in the ester portion. More specifically, hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate, hydroxypropyl methacrylate, hydroxybutyl acrylate, hydroxybutyl methacrylate, etc. are mentioned.

乙烯性不飽和羧酸醯胺並無特別限定,可列舉例如,可具有取代基之可具有碳數1~20之直鏈或分支的烷基之(甲基)丙烯醯胺等。烷基可具有的取代基並無特別限制,可列舉例如碳數1~12之烷氧基等。另外,取代基之數及於烷基之取代位置並無特別限制。此外,烷基之數及於其之醯胺的取代位置並無特別限制。乙烯性不飽和羧酸醯胺之具體例係可列舉:丙烯醯胺、甲基丙烯醯胺、N-丁氧基甲基丙烯醯胺、N-丁氧基甲基甲基丙烯醯胺、N-丁氧基乙基丙烯醯胺、N-丁氧基乙基甲基丙烯醯胺、N-甲氧基甲基丙烯醯胺、N-甲氧基甲基甲基丙烯醯胺、N-n-丙氧基甲基丙烯醯胺、N-n-丙氧基甲基甲基丙烯醯胺、N-甲基丙烯醯胺、N-甲基甲基丙烯醯胺、N,N-二甲基丙烯醯胺、N,N-二甲基甲基丙烯醯胺、N,N-二乙基丙烯醯胺、N,N-二乙基甲基丙烯醯胺等。 The ethylenically unsaturated carboxylic acid amide is not particularly limited, and examples thereof include (meth) acrylamide which may have a linear or branched alkyl group having 1 to 20 carbon atoms which may have a substituent. The substituent which the alkyl group may have is not particularly limited, and examples thereof include an alkoxy group having 1 to 12 carbon atoms. Further, the number of substituents and the position at which the alkyl group is substituted are not particularly limited. Further, the number of alkyl groups and the position at which the decylamine is substituted are not particularly limited. Specific examples of the ethylenically unsaturated carboxylic acid decylamine include acrylamide, methacrylamide, N-butoxymethyl acrylamide, N-butoxymethyl methacrylamide, and N. - Butoxyethyl acrylamide, N-butoxyethyl methacrylamide, N-methoxymethyl propylene amide, N-methoxymethyl methacrylamide, Nn-propyl Oxymethyl methacrylamide, Nn-propoxymethyl methacrylamide, N-methyl acrylamide, N-methyl methacrylamide, N, N-dimethyl decylamine, N,N-dimethylmethacrylamide, N,N-diethylacrylamide, N,N-diethylmethacrylamide, and the like.

乙烯性不飽和酸並無特別限定,可列舉例如:丙烯酸、甲基丙烯酸、衣康酸、富馬酸、富馬酸酐、馬來酸、馬來酸酐等之碳數2~20之乙烯性不飽和羧酸或 其之酐;乙烯基磺酸、異戊二烯磺酸等之碳數2~20之乙烯性不飽和磺酸等。乙烯性不飽和酸亦可以例如鈉、鉀等之鹼金屬、氨等中和。 The ethylenically unsaturated acid is not particularly limited, and examples thereof include ethylene having 2 to 20 carbon atoms such as acrylic acid, methacrylic acid, itaconic acid, fumaric acid, fumaric anhydride, maleic acid, and maleic anhydride. Saturated carboxylic acid or An anhydride thereof; an ethylenically unsaturated sulfonic acid having 2 to 20 carbon atoms such as vinylsulfonic acid or isoprenesulfonic acid. The ethylenically unsaturated acid can also be neutralized with an alkali metal such as sodium or potassium, ammonia or the like.

乙烯性不飽和磺酸酯並無特別限定,可列舉例如,於酯部具有碳數1~20之直鏈或分支之烷基的碳數2~20之乙烯性不飽和磺酸酯等,更具體而言,可列舉乙烯基磺酸烷酯、異戊二烯磺酸烷酯等。 The ethylenically unsaturated sulfonate is not particularly limited, and examples thereof include an ethylenically unsaturated sulfonate having 2 to 20 carbon atoms having a linear or branched alkyl group having 1 to 20 carbon atoms in the ester portion, and the like. Specific examples thereof include alkyl vinyl sulfonate and alkyl isoprene sulfonate.

乙烯性不飽和醇及其酯並無特別限定,可列舉例如:由碳數2~20之乙烯性不飽和醇(例如,乙烯基醇、烯丙基醇、甲基烯丙醇等)、碳數2~20之乙烯性不飽和醇與碳數1~20之羧酸或磺酸所形成的酯(例如,乙酸乙烯酯、丙酸乙烯酯、丁酸乙烯酯、硬脂酸乙烯酯、苯甲酸乙烯酯、乙酸烯丙酯、己酸甲基烯丙酯、月桂酸烯丙酯、苯甲酸烯丙酯、烷基磺酸乙烯酯、烷基磺酸烯丙酯、芳基磺酸乙烯酯等)等。 The ethylenically unsaturated alcohol and the ester thereof are not particularly limited, and examples thereof include an ethylenically unsaturated alcohol having 2 to 20 carbon atoms (for example, vinyl alcohol, allyl alcohol, methyl allyl alcohol, etc.), and carbon. An ester of 2 to 20 ethylenically unsaturated alcohols with a carboxylic acid or sulfonic acid having 1 to 20 carbon atoms (for example, vinyl acetate, vinyl propionate, vinyl butyrate, vinyl stearate, benzene) Vinyl carrate, allyl acetate, methyl allyl hexanoate, allyl laurate, allyl benzoate, vinyl sulfonate, allyl sulfonate, vinyl aryl sulfonate and many more.

乙烯性不飽和醚並無特別限定,可列舉例如:具有碳數1~20之烷基與碳數2~20之乙烯性不飽和基之醚(例如,甲基乙烯基醚、乙基乙烯基醚、n-丙基乙烯基醚、異丙基乙烯基醚、甲基烯丙基醚、乙基烯丙基醚等)等。 The ethylenically unsaturated ether is not particularly limited, and examples thereof include an ether having an alkyl group having 1 to 20 carbon atoms and an ethylenically unsaturated group having 2 to 20 carbon atoms (for example, methyl vinyl ether or ethyl vinyl group). Ether, n-propyl vinyl ether, isopropyl vinyl ether, methyl allyl ether, ethyl allyl ether, etc.).

乙烯性不飽和胺並無特別限定,可列舉例如:具有至少1個碳數2~20之乙烯性不飽和基、與因應需要之碳數1~20之直鏈或分支之烷基及/或碳數6~20之芳香族基的第1級~第3級胺(例如,乙烯基二甲基 胺、乙烯基二乙基胺、乙烯基二苯基胺、烯丙基二甲基胺、甲基烯丙基二乙基胺等)等。 The ethylenically unsaturated amine is not particularly limited, and examples thereof include an alkyl group having at least one carbon number of 2 to 20 and a linear or branched alkyl group having a carbon number of 1 to 20 as required and/or Grade 1 to 3rd amine of an aromatic group having 6 to 20 carbon atoms (for example, vinyl dimethyl group) Amine, vinyl diethylamine, vinyl diphenylamine, allyldimethylamine, methallyldiethylamine, etc.).

乙烯性不飽和矽烷化合物並無特別限定,可列舉例如:具有至少1個碳數2~20之乙烯性不飽和基、與因應需要之碳數1~20之直鏈或分支之烷基及/或鹵素原子(例如,氟原子、氯原子、溴原子等)的矽烷化合物,具體而言可列舉:乙烯基三乙基矽烷、甲基乙烯基二氯矽烷、二甲基烯丙基氯矽烷、乙烯基三氯矽烷等。 The ethylenically unsaturated decane compound is not particularly limited, and examples thereof include an alkyl group having at least one carbon number of 2 to 20 and a linear or branched alkyl group having a carbon number of 1 to 20 as required. Examples of the decane compound of a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom, etc.) include vinyltriethyl decane, methylvinyl dichlorodecane, and dimethylallyl chlorodecane. Vinyl trichloromethane and the like.

脂肪族共軛二烯並無特別限定,可列舉例如:1,3-丁二烯、2-甲基-1,3-丁二烯、2,3-二甲基-1,3-丁二烯、2-新戊基-1,3-丁二烯、2-氯-1,3-丁二烯、1,2-二氯-1,3-丁二烯、2,3-二氯-1,3-丁二烯、2-溴-1,3-丁二烯、2-氰基-1,3-丁二烯、取代直鏈共軛戊二烯類、直鏈及側鏈共軛己二烯等之碳數4~20的脂肪族共軛二烯等。 The aliphatic conjugated diene is not particularly limited, and examples thereof include 1,3-butadiene, 2-methyl-1,3-butadiene, and 2,3-dimethyl-1,3-butane. Alkene, 2-neopentyl-1,3-butadiene, 2-chloro-1,3-butadiene, 1,2-dichloro-1,3-butadiene, 2,3-dichloro- 1,3-butadiene, 2-bromo-1,3-butadiene, 2-cyano-1,3-butadiene, substituted linear conjugated pentadienes, linear and side chain conjugates An aliphatic conjugated diene having 4 to 20 carbon atoms such as hexadiene.

甲基丙烯酸樹脂層(B)及(D)所含有的甲基丙烯酸樹脂之分子量並無特別限制,例如為80000~250000,較佳為100000~200000。另外,此等之值皆為重量平均分子量。 The molecular weight of the methacrylic resin contained in the methacrylic resin layers (B) and (D) is not particularly limited, and is, for example, 80,000 to 250,000, preferably 100,000 to 200,000. In addition, these values are all weight average molecular weights.

甲基丙烯酸樹脂層(B)及(D),可分別在不對表面硬度造成不良影響的範圍內,因應需要而進一步含有後述之橡膠狀聚合物。亦即,甲基丙烯酸樹脂層(B)及(D),係可分別含有甲基丙烯酸樹脂作為樹脂成分,且進一步由含有橡膠狀聚合物之甲基丙烯酸酯樹脂組成物所構成。於此甲基丙烯酸樹脂組成物中之甲基丙烯 酸樹脂,係可列舉上述之甲基丙烯酸樹脂。橡膠狀聚合物係可列舉:在構成後述之含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E)的甲基丙烯酸樹脂組成物之說明所例示的橡膠狀聚合物。 The methacrylic resin layers (B) and (D) may further contain a rubbery polymer to be described later, as needed, within a range that does not adversely affect the surface hardness. In other words, the methacrylic resin layers (B) and (D) may each contain a methacrylic resin as a resin component, and further comprise a methacrylate resin composition containing a rubbery polymer. Methyl propylene in this methacrylic resin composition Examples of the acid resin include the above methacrylic resins. The rubbery polymer is exemplified as a rubbery polymer exemplified as a description of a methacrylic resin composition (C) and (E) methacrylic resin composition constituting a rubber-like polymer to be described later.

構成甲基丙烯酸樹脂層(B)及(D)之甲基丙烯酸樹脂組成物所含有的橡膠聚合物、與構成含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E)之甲基丙烯酸樹脂組成物所含有的橡膠狀聚合物,係可相同,亦可相異。 a rubber polymer contained in the methacrylic resin composition constituting the methacrylic resin layers (B) and (D), and a methyl group constituting the rubber-containing polymer-containing methacrylic resin layers (C) and (E) The rubbery polymer contained in the acrylic resin composition may be the same or different.

於甲基丙烯酸樹脂層(B)及(D)中,橡膠狀聚合物之含量,相對於甲基丙烯酸樹脂及橡膠狀聚合物之合計100重量%,分別為2重量%以下,較佳為1重量%以下,更佳為0.5重量%以下。橡膠狀聚合物之含量過多時,層合板1之表面硬度,尤其是甲基丙烯酸樹脂層(B)之表面硬度會變低。 In the methacrylic resin layers (B) and (D), the content of the rubbery polymer is 2% by weight or less, preferably 1%, based on 100% by weight of the total of the methacrylic resin and the rubbery polymer. The weight% or less is more preferably 0.5% by weight or less. When the content of the rubbery polymer is too large, the surface hardness of the laminate 1 and especially the surface hardness of the methacrylic resin layer (B) may become low.

含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E),係分別以甲基丙烯酸樹脂組成物所形成。此甲基丙烯酸樹脂組成物,係至少含有甲基丙烯酸樹脂、與橡膠狀聚合物。 The methacrylic resin layers (C) and (E) containing a rubbery polymer are each formed of a methacrylic resin composition. The methacrylic resin composition contains at least a methacrylic resin and a rubbery polymer.

甲基丙烯酸樹脂係可列舉:於上述甲基丙烯酸樹脂層(B)及(D)中所含有之甲基丙烯酸樹脂。 Examples of the methacrylic resin include methacrylic resins contained in the methacrylic resin layers (B) and (D).

形成含橡膠狀聚合物之甲基丙烯酸樹脂層(C)之甲基丙烯酸樹脂組成物中所含有的甲基丙烯酸樹脂,與形成含橡膠狀聚合物之甲基丙烯酸樹脂層(E)之 甲基丙烯酸樹脂組成物中所含有的甲基丙烯酸樹脂,係可相同,亦可相異。 The methacrylic resin contained in the methacrylic resin composition of the methacrylic resin layer (C) containing the rubbery polymer is formed, and the methacrylic resin layer (E) which forms the rubbery polymer is formed. The methacrylic resin contained in the methacrylic resin composition may be the same or different.

此外,形成甲基丙烯酸樹脂層(B)及(D)之甲基丙烯酸樹脂,與形成含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E)之甲基丙烯酸樹脂組成物中所含有的甲基丙烯酸樹脂,係可全部相同,亦可為一部分相同,或者完全不同。就縮小折射率的差之觀點而言,係以其全部為相同之甲基丙烯酸樹脂為佳。 Further, a methacrylic resin which forms the methacrylic resin layers (B) and (D), and a methacrylic resin composition which forms the methacrylic resin layers (C) and (E) containing the rubbery polymer The methacrylic resin contained may be all the same, may be partially the same, or may be completely different. From the viewpoint of narrowing the difference in refractive index, it is preferred that all of them are the same methacrylic resin.

形成含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E)之甲基丙烯酸樹脂組成物中所含有的橡膠狀聚合物(2、3),係可列舉例如:聚丁二烯橡膠、丙烯腈/丁二烯共聚物橡膠、苯乙烯/丁二烯共聚物橡膠等之二烯系橡膠;丙烯酸烷酯之均聚物(例如,聚丁基丙烯酸酯、聚丙基丙烯酸酯、聚-2-乙基己基丙烯酸酯等)、丙烯酸烷酯與其他單體之共聚物等之丙烯酸系橡膠;及乙烯/丙烯/非共軛二烯系橡膠等。使此等橡膠聚合物與後述之甲基丙烯酸烷酯、丙烯酸烷酯、苯乙烯、取代苯乙烯、丙烯腈、甲基丙烯腈等之單體接枝聚合所得到的接枝共聚物,亦可適合作為橡膠狀聚合物使用。橡膠狀聚合物為接枝共聚物時,通常,可以上述橡膠成分為5~80重量份,且接枝用之單體為20~95重量份的比例使用。此等接枝共聚物,係可使用例如日本特開昭55-147514號公報、日本特公昭47-9740號公報等所記載者等。 The rubbery polymer (2, 3) contained in the methacrylic resin layer (C) containing the rubber-like polymer and the methacrylic resin composition of (E) is a polybutadiene rubber, for example. a diene rubber such as an acrylonitrile/butadiene copolymer rubber or a styrene/butadiene copolymer rubber; a homopolymer of an alkyl acrylate (for example, polybutyl acrylate, polypropyl acrylate, poly- Acrylic rubber such as 2-ethylhexyl acrylate or the like, a copolymer of an alkyl acrylate and another monomer; and an ethylene/propylene/non-conjugated diene rubber. A graft copolymer obtained by graft-polymerizing these rubber polymers with a monomer such as an alkyl methacrylate, an alkyl acrylate, a styrene, a substituted styrene, an acrylonitrile or a methacrylonitrile described later, or Suitable for use as a rubbery polymer. When the rubbery polymer is a graft copolymer, it is usually used in an amount of 5 to 80 parts by weight based on the rubber component and 20 to 95 parts by weight of the monomer for grafting. For the above-mentioned graft copolymers, for example, those described in JP-A-55-147514, JP-A-47-9740, and the like can be used.

接枝共聚物之較佳的例子係可列舉:含有將 上述之橡膠成分作為內層,且將接枝聚合鏈作為外層的多層結構聚合物。於此情況中,內層之橡膠成分,較佳係可使用上述之丙烯酸系橡膠。此丙烯酸系橡膠,係可為丙烯酸烷酯之均聚物,亦可為丙烯酸烷酯50重量%以上與丙烯酸烷酯以外之其他單體50重量%以下的共聚物。 Preferred examples of the graft copolymer are exemplified by The above rubber component is used as an inner layer, and a graft polymerized chain is used as a multilayer polymer of an outer layer. In this case, as the rubber component of the inner layer, the above-mentioned acrylic rubber can be preferably used. The acrylic rubber may be a homopolymer of an alkyl acrylate, or may be a copolymer of 50% by weight or more of an alkyl acrylate and 50% by weight or less of a monomer other than an alkyl acrylate.

丙烯酸烷酯係可列舉例如:於酯部具有碳數1~20之直鏈或分支之烷基的丙烯酸烷酯,具體而言係丙烯酸丙酯、丙烯酸丁酯、丙烯酸2-乙基己酯等。 The alkyl acrylate type may, for example, be an alkyl acrylate having a linear or branched alkyl group having 1 to 20 carbon atoms in the ester portion, and specifically, propyl acrylate, butyl acrylate, 2-ethylhexyl acrylate or the like. .

丙烯酸烷酯以外之其他的單體係可列舉例如:於酯部具有碳數1~20之直鏈或分支之烷基的甲基丙烯酸烷酯、具有碳數1~12之烷氧基之於酯部具有碳數1~20之直鏈或分支之烷基的丙烯酸烷氧基烷酯、具有氰基之於酯部具有碳數1~20之直鏈或分支之烷基的丙烯酸氰基烷酯(例如,丙烯酸氰基乙酯等)、具有丙烯醯胺、羥基之於酯部具有碳數1~20之直鏈或分支之烷基的丙烯酸羥烷酯、具有羥基之於酯部具有碳數1~20之直鏈或分支之烷基的甲基丙烯酸羥烷酯、丙烯酸、甲基丙烯酸、苯乙烯、取代苯乙烯(例如,乙烯基甲苯、α-甲基苯乙烯等之具有碳數1~12之直鏈或分支之烷基的苯乙烯等)、丙烯腈、甲基丙烯腈等。 Examples of the single system other than the alkyl acrylate include an alkyl methacrylate having a linear or branched alkyl group having 1 to 20 carbon atoms in the ester portion, and an alkoxy group having 1 to 12 carbon atoms. The ester portion has an alkoxyalkyl acrylate having a linear or branched alkyl group having 1 to 20 carbon atoms, and an cyano cyanoalkyl group having a cyano group having an alkyl group having a linear or branched carbon number of 1 to 20 in the ester portion. An ester (for example, cyanoethyl acrylate or the like), a hydroxyalkyl acrylate having a acrylamide, a hydroxyl group, an alkyl group having a linear or branched carbon number of 1 to 20 in the ester portion, and a carbon having a hydroxyl group in the ester portion. a linear or branched alkyl group of 1 to 20 hydroxyalkyl methacrylate, acrylic acid, methacrylic acid, styrene, substituted styrene (for example, vinyl toluene, α-methyl styrene, etc.) A linear or branched alkyl group of 1 to 12, such as styrene, acrylonitrile or methacrylonitrile.

此外,丙烯酸烷酯以外的其他單體,係亦可使用於酯部具有碳數2~20之乙烯性不飽和基的(甲基)丙烯酸酯(例如甲基丙烯酸烯丙酯等)等之具有交聯性的單體。 Further, a monomer other than the alkyl acrylate may be used in a (meth) acrylate (for example, allyl methacrylate) having an ethylenically unsaturated group having 2 to 20 carbon atoms in the ester portion. Crosslinkable monomer.

丙烯酸系橡膠之玻璃轉移點(Tg)較佳為未達25℃。 The glass transition point (Tg) of the acrylic rubber is preferably less than 25 °C.

外層之接枝聚合鏈,可列舉較佳為烷基之碳數為1~4的甲基丙烯酸烷酯之均聚物、烷基之碳數為1~4的甲基丙烯酸烷酯50重量%以上與其他單體(烷基之碳數為1~4的甲基丙烯酸烷酯以外之單體)50重量%以下之共聚物等。在此,上述甲基丙烯酸烷酯較佳為使用甲基丙烯酸甲酯。 The graft polymerized chain of the outer layer may, for example, be a homopolymer of an alkyl methacrylate having an alkyl group having a carbon number of 1 to 4, and an alkyl methacrylate having an alkyl group having a carbon number of 1 to 4 and 50% by weight. The above copolymer with 50% by weight or less of another monomer (a monomer other than an alkyl methacrylate having an alkyl group having 1 to 4 carbon atoms). Here, the above alkyl methacrylate is preferably methyl methacrylate.

上述甲基丙烯酸烷酯以外之單體係可列舉例如:烷基之碳數為5以上,較佳係碳數為5~20之甲基丙烯酸烷酯、於酯部具有碳數1~20之直鏈或分支之烷基的丙烯酸烷酯、苯乙烯、取代苯乙烯(例如,乙烯基丙烯腈、α-甲基苯乙烯等之具有碳數1~12之直鏈或分支的烷基之苯乙烯等)、丙烯腈、甲基丙烯腈等。 The single system other than the alkyl methacrylate may, for example, be an alkyl group having 5 or more carbon atoms, preferably an alkyl methacrylate having a carbon number of 5 to 20, and having a carbon number of 1 to 20 in the ester portion. a straight or branched alkyl alkyl acrylate, styrene, substituted styrene (for example, vinyl acrylonitrile, α-methyl styrene, etc., a straight or branched alkyl group having a carbon number of 1 to 12; Ethylene, etc.), acrylonitrile, methacrylonitrile, and the like.

此外,上述丙烯酸烷酯以外之單體,亦可使用於酯部具有碳數2~20之乙烯性不飽和基的(甲基)丙烯酸酯(例如甲基丙烯酸烯丙酯等)等之具有交聯性的單體。 Further, the monomer other than the alkyl acrylate may be used in a (meth) acrylate (for example, allyl methacrylate) having an ethylenically unsaturated group having 2 to 20 carbon atoms in the ester portion. A unitary monomer.

此外層聚合物之Tg較佳為25℃以上。 The Tg of the additional layer polymer is preferably at least 25 °C.

此外,亦可使與外層聚合物相同的聚合物存在於較內層之丙烯酸系橡膠更內側處。 Further, the same polymer as the outer layer polymer may be present at the inner side of the inner layer of the acrylic rubber.

如上述之多層結構的聚合物,係將其全體的重量作為基準而以較佳為20~60重量%的量含有丙烯酸系橡膠層。 The polymer having a multilayer structure as described above contains an acrylic rubber layer in an amount of preferably 20 to 60% by weight based on the total weight of the polymer.

此等多層結構之聚合物,係可使用例如日本特公昭55-27576號公報、日本特開平6-80739號公報、日本特開昭49-23292號公報等所記載者。 For the polymer of the above-mentioned multilayer structure, for example, those described in Japanese Patent Publication No. Sho 55-27576, JP-A-H06-80739, and JP-A-49-23292.

於含橡膠狀之甲基丙烯酸樹脂層(C)及(E)中,甲基丙烯酸樹脂組成物中之橡膠狀聚合物之含量,相對於甲基丙烯酸樹脂及橡膠狀聚合物之合計100重量%,通常為3~50重量%,較佳為4~30重量%,更佳為5~20重量%。若橡膠狀聚合物的比例為上述範圍內,則樹脂板1會變得更不易破裂(亦即,耐衝擊性會更提昇)。 In the rubber-containing methacrylic resin layers (C) and (E), the content of the rubbery polymer in the methacrylic resin composition is 100% by weight based on the total of the methacrylic resin and the rubbery polymer. It is usually 3 to 50% by weight, preferably 4 to 30% by weight, more preferably 5 to 20% by weight. If the proportion of the rubbery polymer is within the above range, the resin sheet 1 becomes less likely to be broken (that is, the impact resistance is further improved).

形成含橡膠狀聚合物之甲基丙烯酸樹脂層(E)之甲基丙烯酸樹脂組成物中所含有的橡膠狀聚合物3,與形成含橡膠狀聚合物之甲基丙烯酸樹脂層(C)之甲基丙烯酸樹脂組成物中所含有的橡膠狀聚合物2,係可相同,亦可相異。就控制翹曲的觀點而言,以任何甲基丙烯酸樹脂組成物皆為相同組成(亦即,使用相同甲基丙烯酸樹脂及相同橡膠狀聚合物)為佳。 The rubbery polymer 3 contained in the methacrylic resin composition forming the methacrylic resin layer (E) containing the rubbery polymer, and the methacrylic resin layer (C) forming the rubbery polymer The rubbery polymer 2 contained in the acrylic resin composition may be the same or different. From the viewpoint of controlling warpage, it is preferred that any methacrylic resin composition has the same composition (that is, the same methacrylic resin and the same rubbery polymer are used).

於聚碳酸酯樹脂層(A)、甲基丙烯酸樹脂層(B)及(D)、以及含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E)中,係可分別因應需要而添加例如:抗靜電劑(例如,烷基磺酸鈉、烷基硫酸鈉、硬脂酸單甘油酯、聚醚酯醯胺等)、抗氧化劑(例如,受阻酚等)、難燃劑(例如,磷酸酯等)、潤滑劑(例如,棕櫚酸、硬脂醇等)、光安定劑(例如,受阻胺等)、紫外線吸收劑 (例如,苯并三唑系紫外線吸收劑、二苯基酮系紫外線吸收劑、氰基丙烯酸酯系紫外線吸收劑、丙二酸酯系紫外線吸收劑、草酸苯胺(oxalic anilide)系紫外線吸收劑、乙酸酯系紫外線吸收劑等)、光擴散劑、染料、顏料、螢光增白劑等。此等添加劑亦可因應需要而使用2種以上。 In the polycarbonate resin layer (A), the methacrylic resin layers (B) and (D), and the methacrylic resin layers (C) and (E) containing the rubbery polymer, respectively, depending on the need Adding, for example, an antistatic agent (for example, sodium alkylsulfonate, sodium alkyl sulfate, stearic acid monoglyceride, polyether ester decylamine, etc.), an antioxidant (for example, hindered phenol, etc.), a flame retardant (for example) , phosphate esters, etc.), lubricants (eg, palmitic acid, stearyl alcohol, etc.), light stabilizers (eg, hindered amines, etc.), UV absorbers (for example, a benzotriazole-based ultraviolet absorber, a diphenylketone-based ultraviolet absorber, a cyanoacrylate-based ultraviolet absorber, a malonate-based ultraviolet absorber, an oxalic anilide-based ultraviolet absorber, An acetate-based ultraviolet absorber, etc.), a light diffusing agent, a dye, a pigment, a fluorescent whitening agent, and the like. These additives may be used in combination of two or more kinds as needed.

摻混添加劑的方法係可列舉例如:以亨舍爾混合機、滾打機(tumbler)等將樹脂與添加劑機械性混合之後,進行熔融混練的方法等。熔融混練係可使用單軸或雙軸之擠壓機、各種捏合機等來進行。 The method of blending the additive is, for example, a method in which a resin and an additive are mechanically mixed by a Henschel mixer, a tumbler, or the like, followed by melt-kneading. The melt kneading system can be carried out using a uniaxial or biaxial extruder, various kneaders, or the like.

本發明之層合板1,係可藉由以具有上述之(B)/(C)/(A)/(D)/(E)之層合結構的方式,以共壓出成形予以層合一體化,而適當地製造。此共壓出成形,例如,於甲基丙烯酸樹脂層(B)及(D)為相同組成,且含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E)為相同組成時,可使用3基之單軸或雙軸擠壓機來進行。亦即,藉由分別將聚碳酸酯樹脂層(A)、甲基丙烯酸樹脂層(B)及(D)、以及含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E)的各材料進行熔融混練之後,經由進料模組模頭(feed block die)、多分歧管模頭(multimanifold die)等進行層合,而可進行層合板1之製造。經層合一體化的熔融樹脂,係只要使用例如輥單元等之冷卻單元進行冷卻固化即可。藉由共壓出成形所製造的層合板,相較於藉由使用黏著劑或接著劑來貼合所製造出的層合板,就容易二次成形的觀點而言較為理想。 The laminate 1 of the present invention can be laminated by co-extrusion molding by means of a laminate structure having the above (B) / (C) / (A) / (D) / (E) And properly manufactured. The co-extrusion molding, for example, when the methacrylic resin layers (B) and (D) have the same composition, and the methacrylic resin layers (C) and (E) containing the rubbery polymer have the same composition, It is carried out using a 3-base single or twin screw extruder. That is, each of the polycarbonate resin layer (A), the methacryl resin layers (B) and (D), and the rubber-like polymer-containing methacrylic resin layers (C) and (E) After the material is melt-kneaded, it is laminated by a feed block die, a multimanifold die, or the like, and the laminate 1 can be manufactured. The melted resin which is laminated and integrated may be cooled and solidified by using a cooling unit such as a roll unit. The laminate produced by the co-extrusion molding is preferable from the viewpoint of easy secondary formation as compared with the use of the adhesive or the adhesive to bond the produced laminate.

層合板1,係依據甲基丙烯酸樹脂層(B)及(D)相同與否,且含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E)相同與否,而具有包含3~5種類之層的5層結構。 The laminate 1 is based on whether the methacrylic resin layers (B) and (D) are the same or not, and the methacrylic resin layers (C) and (E) containing the rubbery polymer are the same or not, and have a 3~ 5-layer structure of 5 types of layers.

另外,於本發明之層合板1中,雖各層的厚度無特別限制,但相對於A層的厚度,B層的厚度為例如1~40%,較佳為2~35%,C層的厚度為例如1~40%,較佳為2~35%,D層的厚度為例如1~40%,較佳為2~35%,E層的厚度為例如1~40%,較佳為2~35%。 Further, in the laminate 1 of the present invention, although the thickness of each layer is not particularly limited, the thickness of the layer B is, for example, 1 to 40%, preferably 2 to 35%, and the thickness of the layer C with respect to the thickness of the layer A. For example, 1 to 40%, preferably 2 to 35%, the thickness of the layer D is, for example, 1 to 40%, preferably 2 to 35%, and the thickness of the layer E is, for example, 1 to 40%, preferably 2 to 2. 35%.

此外,B層與C層的厚度之合計,相對於A層的厚度為例如2~80%,較佳為4~70%,D層與E層的厚度之合計,相對於A層的厚度為例如2~80%,較佳為4~70%。 Further, the total thickness of the B layer and the C layer is, for example, 2 to 80%, preferably 4 to 70%, with respect to the thickness of the A layer, and the total thickness of the D layer and the E layer is relative to the thickness of the A layer. For example, 2 to 80%, preferably 4 to 70%.

此外,B層與C層的厚度之合計,D層與E層的厚度之合計的比(B+C:D+E)為例如1:0.5~1:2。 Further, the total of the thicknesses of the B layer and the C layer, and the ratio of the total thickness of the D layer to the E layer (B+C: D+E) is, for example, 1:0.5 to 1:2.

以下,針對製造本發明之層合板1的方法之一實施形態,列舉以共壓出成形進行製造的情況為例,參照第2圖進行詳細地說明。另外,此例,係具有5層結構之層合板1的製造方法,該5層結構係包含甲基丙烯酸樹脂層(B)及(D)為相同,且含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E)為相同之3種類之層。 Hereinafter, an embodiment of the method for producing the laminated board 1 of the present invention will be described in detail with reference to Fig. 2, taking as an example a case where the production is performed by co-extrusion molding. In addition, this example is a manufacturing method of the laminated board 1 which has the 5-layer structure which consists of the methacryl-resin layer (B) and (D) same, and the rubber-like polymer methacrylic resin Layers (C) and (E) are the same three types of layers.

如第2圖所示般,將聚碳酸酯樹脂層(A)、甲基丙烯酸樹脂層(B)及(D)、以及含橡膠狀聚合物 之甲基丙烯酸樹脂層(C)及(E)的各材料,分別以個別的擠壓機11、12、13進行加熱而熔融混練,分別供給至進料模組14,將各材料在熔融狀態下進行層合予以一體化之後,從模頭15壓出。 As shown in Fig. 2, the polycarbonate resin layer (A), the methacrylic resin layers (B) and (D), and the rubber-containing polymer are used. Each of the methacrylic resin layers (C) and (E) is heated and melted by individual extruders 11, 12, and 13 and supplied to the feed module 14 to melt the respective materials. After laminating and laminating, it is extruded from the die 15.

另外,於甲基丙烯酸樹脂層(B)及(D)為不同的情況、或於含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E)為不同的情況中,只要分別設有相對應的擠壓機,由各擠壓機分別將材料供給至進料模組14,從模頭15壓出熔融樹脂,而製造5層結構之層合板1即可。 Further, in the case where the methacrylic resin layers (B) and (D) are different or the rubber-containing polymer-containing methacrylic resin layers (C) and (E) are different, they are provided separately. In the corresponding extruder, the material is supplied to the feed module 14 by each extruder, and the molten resin is extruded from the die 15 to produce the laminate 1 having a 5-layer structure.

接著,將從模頭15所壓出的薄片狀或薄膜狀之熔融樹脂,夾入於略水平方向對向配置的第1冷卻輥16與第2冷卻輥17之間。第1冷卻輥16與第2冷卻輥17係構成為:至少一方連接於馬達等之旋轉驅動手段,且兩輥以特定的圓周速度旋轉。兩輥當中,第2冷卻輥17為捲掛輥(或者搬運輥),其係被挾持在兩輥間之後的薄片狀或薄膜狀之層合板1會被捲掛(也就是說,在將層合板1接觸於第2冷卻輥17的外周面之至少一部分的狀態下直接進行搬運)。 Then, the sheet-like or film-like molten resin extruded from the die 15 is interposed between the first cooling roll 16 and the second cooling roll 17 which are disposed to face each other in the horizontal direction. The first cooling roller 16 and the second cooling roller 17 are configured such that at least one of them is connected to a rotation driving means such as a motor, and the two rollers rotate at a specific peripheral speed. Among the two rolls, the second cooling roll 17 is a winding roll (or a transfer roll), and the sheet-like or film-like laminate 1 which is held between the rolls is wound up (that is, in the layer) The splicing plate 1 is directly conveyed in contact with at least a part of the outer circumferential surface of the second cooling roll 17).

第1冷卻輥16及第2冷卻輥17,係可以金屬輥或金屬彈性輥構成,亦可將金屬輥與金屬彈性輥組合而構成。 The first cooling roll 16 and the second cooling roll 17 may be formed by a metal roll or a metal elastic roll, or may be formed by combining a metal roll and a metal elastic roll.

於得到遲滯值低減之層合板1的情況中,較佳為以金屬輥與金屬彈性輥之組合來構成第1冷卻輥16 及第2冷卻輥17者。亦即,若將熔融樹脂挾持於金屬輥與金屬彈性輥之間,則金屬彈性輥會透過熔融樹脂而沿著金屬輥的外周面彈性變形成凹狀,金屬彈性輥與金屬輥會透過熔融樹脂,而可以特定的接觸長度接觸。藉此,金屬輥與金屬彈性輥會成為相對於熔融樹脂以面接觸而壓著,被挾持於此等輥間的熔融樹脂,係可一邊均勻地加壓成面狀一邊成膜。其結果,可得到成膜時之變形低減,且遲滯值低減的層合板1。 In the case of obtaining the laminate 1 having a low hysteresis value, it is preferable to form the first cooling roller 16 by a combination of a metal roller and a metal elastic roller. And the second cooling roller 17 . That is, when the molten resin is held between the metal roll and the metal elastic roll, the metal elastic roll is elastically deformed along the outer peripheral surface of the metal roll by the molten resin, and the metal elastic roll and the metal roll pass through the molten resin. And can be contacted with a specific contact length. In this way, the metal roll and the metal elastic roll are pressed together in a surface contact with the molten resin, and the molten resin is held between the rolls, and the film can be formed by uniformly pressing into a planar shape. As a result, the laminate 1 having a low deformation at the time of film formation and having a low hysteresis value can be obtained.

於組合金屬輥與金屬彈性輥的情況中,較佳為將第1冷卻輥16設為金屬彈性輥,將第2金屬輥17設為金屬輥者。藉此,可更減低所得到的層合板1之遲滯值。 In the case of combining the metal roll and the metal elastic roll, it is preferable to use the first cooling roll 16 as a metal elastic roll and the second metal roll 17 as a metal roll. Thereby, the hysteresis value of the obtained laminate 1 can be further reduced.

將被夾入上述第1冷卻輥16與第2冷卻輥17之間的熔融樹脂,依照第2冷卻輥17及第3冷卻輥18的順序捲掛。具體而言,使被捲掛在第2冷卻輥17的熔融樹脂,通過第2冷卻輥17與第3冷卻輥18之間而捲掛於第3冷卻輥18。也就是說,在將熔融樹脂接觸於第2冷卻輥17的外周面之至少一部分的狀態下直接搬運之後,挾持在第2冷卻輥17與第3冷卻輥18之間,然後,在接觸於第3冷卻輥18的外周面之至少一部分的狀態下直接搬運。藉此,由於可使熔融樹脂緩緩冷卻,因此可減低所得到的層合板1之遲滯值。另外,第2冷卻輥17與第3冷卻輥18之間,係可設有特定的間隔而成為開放狀態,亦可不設有特定的間隔而使熔融樹脂夾入兩輥之間。 The molten resin sandwiched between the first cooling roll 16 and the second cooling roll 17 is wound in the order of the second cooling roll 17 and the third cooling roll 18. Specifically, the molten resin wound around the second cooling roll 17 is wound around the third cooling roll 18 between the second cooling roll 17 and the third cooling roll 18 . In other words, the molten resin is directly conveyed in contact with at least a part of the outer peripheral surface of the second cooling roll 17, and then held between the second cooling roll 17 and the third cooling roll 18, and then in contact with the first 3 At least a part of the outer peripheral surface of the cooling roll 18 is directly conveyed. Thereby, since the molten resin can be gradually cooled, the hysteresis value of the obtained laminate 1 can be reduced. In addition, the second cooling roll 17 and the third cooling roll 18 may be opened at a specific interval, and the molten resin may be sandwiched between the rolls without a specific interval.

第3冷卻輥18並無特別限定,可採用以往壓出成形所使用的通常之金屬輥。具體例係可列舉:鑽孔輥(drilled roll)、螺旋輥(spiral roll)等。第3冷卻輥18之表面狀態係以鏡面者為佳。另外,亦可於第3冷卻輥18之後依第4冷卻輥、第5冷卻輥...陸續設置複數支冷卻輥,將捲掛(或搬運)於第3冷卻輥18之薄片狀或薄膜狀的層合板1,依序捲掛(或搬運)於接下來的冷卻輥。 The third cooling roll 18 is not particularly limited, and a normal metal roll used in conventional extrusion molding can be used. Specific examples include a drilled roll, a spiral roll, and the like. It is preferable that the surface state of the third cooling roll 18 is a mirror surface. In addition, after the third cooling roll 18, a plurality of cooling rolls may be provided one by one according to the fourth cooling roll and the fifth cooling roll, and the sheet may be wound (or conveyed) in the form of a sheet or a film of the third cooling roll 18. The laminate 1 is sequentially wound (or carried) to the next cooling roll.

捲掛(或搬運)於第3冷卻輥18,藉由牽引輥(無圖示)來牽引經緩緩冷卻的層合板,若將此捲曲,則可得到本發明之層合板1。層合板1整體的厚度較佳為0.2~3mm,更佳為0.3~2mm,再更佳為0.4~1.5mm。若層合板1具有上述範圍之厚度,則更容易成形,生產性亦更為提昇。層合板1整體的厚度,係可藉由調整融熔狀態之層合板整體的厚度、冷卻單元所具備之輥或帶的間隔、圓周速度等,而任意調整。 The layered sheet 1 of the present invention is obtained by winding (or transporting) the third cooling roll 18 and pulling the slowly cooled laminate by a pulling roll (not shown). The thickness of the laminate 1 as a whole is preferably 0.2 to 3 mm, more preferably 0.3 to 2 mm, still more preferably 0.4 to 1.5 mm. If the laminate 1 has a thickness in the above range, it is easier to form and the productivity is further improved. The thickness of the entire laminate 1 can be arbitrarily adjusted by adjusting the thickness of the entire laminate in a molten state, the interval of the rolls or belts provided in the cooling unit, the peripheral speed, and the like.

於本發明之層合板1中,聚碳酸酯樹脂層(A)的厚度較佳為20~2900μm。甲基丙烯酸樹脂層(B)及(D)的厚度分別為20~100μm,較佳為30~90μm,更佳為40~90μm。含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E)的厚度分別為20~100μm,較佳為30~80μm,更佳為30~70μm。尤其,甲基丙烯酸樹脂層(B)的厚度越厚則表面硬度會越提昇,含橡膠狀聚合物之甲基丙烯酸樹脂層(E)的厚度越厚則耐衝擊性會越提昇。 In the laminate 1 of the present invention, the thickness of the polycarbonate resin layer (A) is preferably from 20 to 2,900 μm. The thickness of the methacrylic resin layers (B) and (D) is 20 to 100 μm, preferably 30 to 90 μm, and more preferably 40 to 90 μm. The thickness of the methacrylic resin layers (C) and (E) containing the rubbery polymer is 20 to 100 μm, preferably 30 to 80 μm, more preferably 30 to 70 μm. In particular, the thicker the thickness of the methacrylic resin layer (B), the higher the surface hardness, and the thicker the thickness of the methacrylic resin layer (E) containing the rubbery polymer, the higher the impact resistance.

於本發明之層合板1中,甲基丙烯酸樹脂層(B)的厚度及含橡膠狀聚合物之甲基丙烯酸樹脂層(C)的厚度之合計、以及甲基丙烯酸樹脂層(D)的厚度及含橡膠狀聚合物之甲基丙烯酸樹脂層(E)的厚度之合計,係分別為50~200μm,較佳為60~150μm,更佳為70~120μm。 In the laminate 1 of the present invention, the total thickness of the methacryl resin layer (B) and the thickness of the methacrylic resin layer (C) containing the rubbery polymer, and the thickness of the methacrylic resin layer (D) The total thickness of the methacrylic resin layer (E) containing the rubbery polymer is 50 to 200 μm, preferably 60 to 150 μm, more preferably 70 to 120 μm.

進而,甲基丙烯酸樹脂層(B)的厚度及含橡膠狀聚合物之甲基丙烯酸樹脂層(C)的厚度之合計、與甲基丙烯酸樹脂層(D)的厚度及含橡膠狀聚合物之甲基丙烯酸樹脂層(E)的厚度之合計的差為-50~50μm,較佳為-40~40μm,更佳為-30~30μm。另外,此厚度的差,係可藉由[甲基丙烯酸樹脂層(B)的厚度及含橡膠狀聚合物之甲基丙烯酸樹脂層(C)的厚度之合計]-[甲基丙烯酸樹脂層(D)的厚度及含橡膠狀聚合物之甲基丙烯酸樹脂層(E)的厚度之合計]而計算。或者,亦可為藉由[甲基丙烯酸樹脂層(D)的厚度及含橡膠狀聚合物之甲基丙烯酸樹脂層(E)的厚度之合計]-[甲基丙烯酸樹脂層(B)的厚度及含橡膠狀聚合物之甲基丙烯酸樹脂層(C)的厚度之合計]而計算者。 Further, the total thickness of the methacrylic resin layer (B) and the thickness of the methacrylic resin layer (C) containing the rubbery polymer, the thickness of the methacrylic resin layer (D), and the rubbery polymer-containing polymer The difference in the total thickness of the methacrylic resin layer (E) is -50 to 50 μm, preferably -40 to 40 μm, more preferably -30 to 30 μm. In addition, the difference in thickness can be obtained by [the total thickness of the methacrylic resin layer (B) and the thickness of the methacrylic resin layer (C) containing the rubbery polymer] - [methacrylic resin layer ( Calculated by the total thickness of D) and the thickness of the methacrylic resin layer (E) containing the rubbery polymer. Alternatively, it may be a combination of [the thickness of the methacrylic resin layer (D) and the thickness of the methacrylic resin layer (E) containing the rubbery polymer] - [the thickness of the methacrylic resin layer (B) And the total thickness of the methacrylic resin layer (C) containing the rubbery polymer] is calculated.

聚碳酸酯樹脂層(A)、甲基丙烯酸樹脂層(B)及(D)、以及含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E)的厚度,係可分別藉由調整來自各擠壓機之供給量等,而任意調整。 The thickness of the polycarbonate resin layer (A), the methacrylic resin layers (B) and (D), and the methacrylic resin layers (C) and (E) containing the rubbery polymer can be adjusted by respectively The amount of supply from each extruder is arbitrarily adjusted.

甲基丙烯酸樹脂層(B)及含橡膠狀聚合物之 甲基丙烯酸樹脂層(C),係為了賦予層合板1表面硬度,以具有某程度的厚度者為佳。甲基丙烯酸樹脂層(D)及含橡膠狀聚合物之甲基丙烯酸樹脂層(E),係為了一邊賦予層合板1耐衝擊性,一邊賦予抑制翹曲的效果,以設為接近甲基丙烯酸樹脂層(B)及含橡膠狀聚合物之甲基丙烯酸樹脂層(C)的厚度者為佳。亦即,針對厚度,較佳為儘可能使甲基丙烯酸樹脂層(B)的厚度及含橡膠狀聚合物之甲基丙烯酸樹脂層(C)的厚度之合計、以及甲基丙烯酸樹脂層(D)的厚度及含橡膠狀聚合物之甲基丙烯酸樹脂層(E)的厚度之合計接近,兩者之差越大則有翹曲越大的傾向。 Methacrylic resin layer (B) and rubbery polymer The methacrylic resin layer (C) is preferably a layer having a certain thickness in order to impart a surface hardness to the laminate 1. The methacrylic resin layer (D) and the rubber-like polymer-containing methacrylic resin layer (E) are provided so as to impart an effect of suppressing warpage while imparting impact resistance to the laminate 1 to be close to methacrylic acid. The thickness of the resin layer (B) and the methacrylic resin layer (C) containing the rubbery polymer is preferred. That is, as for the thickness, it is preferable to make the thickness of the methacrylic resin layer (B) and the thickness of the methacrylic resin layer (C) containing the rubbery polymer as large as possible, and the methacrylic resin layer (D). The thickness of the methacrylic resin layer (E) containing the rubber-like polymer is close to the total, and the larger the difference between the two, the higher the warpage tends to be.

本發明之層合板1,係可適合使用於外觀用途、看板用途、照明用途、顯示器之前面板用途等,尤其,可適合作為顯示器之前面板使用。使用本發明之層合板1作為顯示器之前面板時,以使甲基丙烯酸樹脂層(B)成為視認者側,且含橡膠狀聚合物之甲基丙烯酸樹脂層(E)成為顯示器側的方式使用,係就層合板1之表面硬度及耐衝擊性的觀點而言較為理想。此外,本發明之層合板1並不限定於所例示的用途,可適合使用於外觀受到重視的領域。另外,於此情況中,亦以使甲基丙烯酸樹脂層(B)為視認者側較為理想。 The laminate 1 of the present invention can be suitably used for appearance applications, kanban applications, lighting applications, front panel applications, and the like, and is particularly suitable for use as a front panel of a display. When the laminate 1 of the present invention is used as the front panel of the display, the methacrylic resin layer (B) is on the side of the viewer, and the methacrylic resin layer (E) containing the rubbery polymer is used as the display side. It is preferable from the viewpoint of the surface hardness and impact resistance of the laminate 1. Further, the laminate 1 of the present invention is not limited to the applications exemplified, and can be suitably used in an area where the appearance is emphasized. Further, in this case, it is preferable that the methacryl resin layer (B) is on the side of the viewer.

[實施例] [Examples]

以下,雖列舉實施例及比較例來具體說明本 發明,但本發明並限定於此等實施例。 Hereinafter, the present invention will be specifically described by way of examples and comparative examples. The invention is not limited to the embodiments described herein.

實施例及比較例所使用的擠壓裝置係如第2圖所示之裝置,其構成係如下所述。 The extrusion apparatus used in the examples and the comparative examples is the apparatus shown in Fig. 2, and the configuration is as follows.

擠壓機11:螺槳徑65mm、單軸、附通氣孔之擠壓機(東芝機械(股)製)。 Extruder 11: an extruder having a screw diameter of 65 mm, a single shaft, and a vent hole (manufactured by Toshiba Machine Co., Ltd.).

擠壓機12:螺槳徑45mm、單軸、附通氣孔之擠壓機(日立造船(股)製)。 Extruder 12: an extruder having a screw diameter of 45 mm, a single shaft, and a vent hole (manufactured by Hitachi Shipbuilding Co., Ltd.).

擠壓機13:螺槳徑45mm、單軸、附通氣孔之擠壓機(日立造船(股)製)。 Extruder 13: an extruder having a screw diameter of 45 mm, a single shaft, and a vent hole (manufactured by Hitachi Shipbuilding Co., Ltd.).

進料模組14:3種5層分配型之進料模組(日立造船(股)製)。 Feed module 14: Three types of 5-layer distribution type feed modules (Hitachi Shipbuilding Co., Ltd.).

模頭15:唇口寬1400mm、唇口間隔1mm之T模頭(日立造船(股)製)。 Die 15: T die having a lip width of 1400 mm and a lip gap of 1 mm (manufactured by Hitachi Shipbuilding Co., Ltd.).

冷卻輥16、17、18:橫型、面長1400mm、直徑300mm之冷卻輥。 Cooling rolls 16, 17, 18: Horizontal rolls, 1400 mm long, 300 mm diameter cooling rolls.

針對冷卻輥,若更具體地說明,則使用金屬彈性輥作為第1冷卻輥16。採用:於此金屬彈性輥處係以覆蓋軸輥之外周面的方式配置有金屬製薄膜,且流體被封入軸輥與金屬製薄膜之間者。 When the cooling roll is more specifically described, a metal elastic roller is used as the first cooling roll 16. In the metal elastic roller, a metal film is disposed so as to cover the outer peripheral surface of the shaft roller, and the fluid is sealed between the shaft roller and the metal film.

第1冷卻輥16之金屬彈性輥的軸輥係使用不鏽鋼製者。金屬製薄膜係使用厚度2mm之不鏽鋼製的鏡面金屬套管(sleeve)。進而,藉由使用油作為上述流體,並將此油進行溫度控制,而能夠對於金屬彈性輥進行溫度控制。更具體而言,係藉由溫度調節機的ON-OFF控 制將油進行加熱、冷卻,而能夠控制溫度,並使其於軸輥與金屬製薄膜之間循環。 The shaft roller of the metal elastic roller of the first cooling roll 16 is made of stainless steel. A metal film is a mirror metal sleeve made of stainless steel having a thickness of 2 mm. Further, by using oil as the fluid and controlling the temperature of the oil, temperature control of the metal elastic roller can be performed. More specifically, it is controlled by the ON-OFF of the temperature regulator. The oil is heated and cooled to control the temperature and circulate between the shaft roll and the metal film.

第2冷卻輥17及第3冷卻輥18係使用高剛性之金屬輥。此金屬輥係表面狀態為鏡面之不鏽鋼製的螺旋輥。 The second cooling roll 17 and the third cooling roll 18 are made of a highly rigid metal roll. The surface condition of this metal roll is a mirror-shaped stainless steel spiral roll.

實施例及比較例所使用的樹脂為以下之3種類。 The resins used in the examples and comparative examples were the following three types.

樹脂1:使用熱變形溫度(Th)140℃之Sumitomo Dow(股)製之聚碳酸酯樹脂「CALIBRE 301-10」。 Resin 1: A polycarbonate resin "CALIBRE 301-10" manufactured by Sumitomo Dow Co., Ltd. having a heat distortion temperature (Th) of 140 ° C was used.

樹脂2:使用有於熱變形溫度(Th)100℃之住友化學(股)製之聚甲基丙烯酸甲酯(PMMA)樹脂「SUMIPEX MH」100重量份中,混合有0.5重量份之苯并三唑系紫外線吸收劑(ADEKA(股)製之LA-31)的組成物。 Resin 2: 0.5 parts by weight of benzotriene mixed with 100 parts by weight of polymethyl methacrylate (PMMA) resin "SUMIPEX MH" manufactured by Sumitomo Chemical Co., Ltd. at a heat distortion temperature (Th) of 100 °C. A composition of an azole-based ultraviolet absorber (LA-31 manufactured by ADEKA Co., Ltd.).

樹脂3:使用甲基丙烯酸甲酯/丙烯酸甲酯=98/2(重量比)之共聚物86重量%、與下述合成例1所得到的橡膠狀聚合物14重量%之混合物。 Resin 3: A mixture of 86% by weight of a copolymer of methyl methacrylate/methyl acrylate = 98/2 (weight ratio) and 14% by weight of a rubbery polymer obtained in Synthesis Example 1 below.

(合成例1) (Synthesis Example 1) (橡膠狀聚合物之製造) (Manufacture of rubbery polymer)

於內容積5L之玻璃製反應容器中,裝入離子交換水1700g、碳酸鈉0.7g、及過硫酸鈉0.3g,在氮氣流下進行攪拌。於其中裝入分散劑(花王(股)製之「Pelex OT-P」)4.46g、離子交換水150g、甲基丙烯酸甲酯150g、 及甲基丙烯酸烯丙酯0.3g,昇溫至75℃,進行攪拌150分鐘。 Into a glass reaction vessel having an internal volume of 5 L, 1,700 g of ion-exchanged water, 0.7 g of sodium carbonate, and 0.3 g of sodium persulfate were charged, and the mixture was stirred under a nitrogen stream. 4.44 g of "Pelex OT-P" manufactured by Kao Corporation, 150 g of ion-exchanged water, and 150 g of methyl methacrylate were placed therein. And 0.3 g of allyl methacrylate, and the temperature was raised to 75 ° C, and the mixture was stirred for 150 minutes.

接著,分別耗費90分鐘添加丙烯酸丁酯689g、苯乙烯162g及甲基丙烯酸烯丙酯17g之混合物、與過硫酸鈉0.85g、分散劑(Pelex OT-P)7.4g及離子交換水50g之混合物,進一步使其聚合90分鐘。 Next, a mixture of 689 g of butyl acrylate, 162 g of styrene, and 17 g of allyl methacrylate, and 0.85 g of sodium persulfate, 7.4 g of a dispersant (Pelex OT-P), and 50 g of ion-exchanged water were added for 90 minutes. Further polymerize it for 90 minutes.

然後,進一步分別耗費30分鐘添加甲基丙烯酸甲酯326g及丙烯酸乙酯14g之混合物、與溶解有0.34g之過硫酸鈉的離子交換水30g。添加結束後,進一步保持60分鐘而完成聚合。 Then, a mixture of 326 g of methyl methacrylate and 14 g of ethyl acrylate and 30 g of ion-exchanged water in which 0.34 g of sodium persulfate was dissolved was further added for 30 minutes. After the end of the addition, the polymerization was completed by further maintaining for 60 minutes.

將所得到的乳膠投入0.5重量%氯化鋁水溶液中,使橡膠狀聚合物凝聚。以溫水將此洗淨5次,使其乾燥而得到橡膠狀聚合物。 The obtained latex was placed in a 0.5% by weight aqueous solution of aluminum chloride to coagulate the rubbery polymer. This was washed 5 times with warm water and dried to obtain a rubbery polymer.

(實施例1~4及比較例1~5) (Examples 1 to 4 and Comparative Examples 1 to 5) (層合板之製作) (production of laminates)

首先,如第2圖所示般,配置擠壓機11、12、13、進料模組14、模頭15、及冷卻輥16、17、18。接著,以擠壓機11熔融混練表1所示之樹脂作為形成聚碳酸酯樹脂層(A)(以下稱為樹脂層A)的樹脂、以擠壓機12熔融混練表1所示之樹脂作為形成甲基丙烯酸樹脂層(B)(以下稱為樹脂層B)及甲基丙烯酸樹脂層(D)(以下稱為樹脂層D)的樹脂、以擠壓機13熔融混練表1所示之樹脂作為形成含橡膠狀聚合物之甲基丙烯酸樹脂層 (C)(以下稱為樹脂層C)及含橡膠狀聚合物之甲基丙烯酸樹脂層(E)(以下稱為樹脂層E)的樹脂,而分別供給至進料模組14。 First, as shown in Fig. 2, the extruders 11, 12, 13, the feed module 14, the die 15, and the cooling rolls 16, 17, 18 are disposed. Then, the resin shown in Table 1 was melt-kneaded by the extruder 11 as a resin for forming a polycarbonate resin layer (A) (hereinafter referred to as a resin layer A), and the resin shown in Table 1 was melt-kneaded by the extruder 12 as a resin. A resin in which a methacrylic resin layer (B) (hereinafter referred to as a resin layer B) and a methacryl resin layer (D) (hereinafter referred to as a resin layer D) are formed, and the resin shown in Table 1 is melt-kneaded by an extruder 13 As a methacrylic resin layer forming a rubber-like polymer (C) (hereinafter referred to as resin layer C) and a resin containing a rubber-like polymer methacrylic resin layer (E) (hereinafter referred to as resin layer E) are supplied to the feed module 14 respectively.

接著,從模頭15壓出:於從擠壓機11經由進料模組14所形成的樹脂層A之其中一面層合有從擠壓機13經由進料模組14所形成的樹脂層C,於此樹脂層C的表面層合有從擠壓機12經由進料模組14所形成的樹脂層B,接著,於樹脂層A的另一面層合有從擠壓機12經由進料模組14所形成的樹脂層D,於樹脂層D的表面層合有從擠壓機13經由進料模組14所形成的樹脂層E之薄膜狀熔融樹脂。 Next, it is extruded from the die 15 to laminate a resin layer C formed from the extruder 13 via the feed module 14 on one side of the resin layer A formed from the extruder 11 via the feed module 14. On the surface of the resin layer C, a resin layer B formed from the extruder 12 via the feed module 14 is laminated, and then, on the other side of the resin layer A, a film is fed from the extruder 12 via the feed die. The resin layer D formed in the group 14 is laminated on the surface of the resin layer D with a film-like molten resin of the resin layer E formed from the extruder 13 via the feed module 14.

接著,將從模頭15所壓出的薄膜狀熔融樹脂夾入對向配置的第1冷卻輥16與第2冷卻輥17之間,捲掛(或一邊進行搬運)於第3冷卻輥18而成形,經冷卻,於樹脂層A的其中一面,依序層合有樹脂層C及樹脂層B,於樹脂層A的另一面,依序層合有樹脂層D及樹脂層E,而得到具有以下之表1所示的厚度之5層結構的層合板1。 Then, the film-like molten resin extruded from the die 15 is sandwiched between the first cooling roll 16 and the second cooling roll 17 disposed opposite to each other, and is wound (or conveyed) to the third cooling roll 18. After molding, the resin layer C and the resin layer B are sequentially laminated on one surface of the resin layer A, and the resin layer D and the resin layer E are sequentially laminated on the other surface of the resin layer A to obtain A laminate 1 of a 5-layer structure having a thickness shown in Table 1 below.

另外,第1冷卻輥16的表面溫度為120℃,第2冷卻輥17的表面溫度為125℃,第3冷卻輥18的表面溫度為130℃。此等溫度為實際測量各冷卻輥的表面溫度所得之值。 Further, the surface temperature of the first cooling roll 16 was 120 ° C, the surface temperature of the second cooling roll 17 was 125 ° C, and the surface temperature of the third cooling roll 18 was 130 ° C. These temperatures are values obtained by actually measuring the surface temperatures of the respective chill rolls.

針對所得到的各層合板(實施例1~4及比較例1~5之層合板),藉由以下的方法評估出「表面硬 度」(鉛筆硬度)、「翹曲」及「耐衝擊性」(落球強度)。將結果顯示於以下之表2。 With respect to each of the obtained laminates (laminates of Examples 1 to 4 and Comparative Examples 1 to 5), the surface hardness was evaluated by the following method. Degree (pencil hardness), "warpage" and "impact resistance" (falling strength). The results are shown in Table 2 below.

另外,於比較例5之層合板中,從擠壓機11將聚碳酸酯樹脂1供給至進料模組14,並與上述相同的方式形成聚碳酸酯樹脂層A,從擠壓機12將甲基丙烯酸樹脂2供給至進料模組14,於樹脂層A的其中一面形成甲基丙烯酸樹脂層C,於樹脂層A的另一面形成甲基丙烯酸樹脂層D,接著,從擠壓機13將含橡膠狀聚合物之甲基丙烯酸酯樹脂3供給至進料模組14,於甲基丙烯酸樹脂層C的表面形成含橡膠狀聚合物之甲基丙烯酸樹脂層B,並於甲基丙烯酸樹脂層D的表面形成含橡膠狀聚合物之甲基丙烯酸樹脂層E。 Further, in the laminate of Comparative Example 5, the polycarbonate resin 1 was supplied from the extruder 11 to the feed module 14, and a polycarbonate resin layer A was formed in the same manner as described above, from the extruder 12 The methacrylic resin 2 is supplied to the feed module 14, a methacrylic resin layer C is formed on one side of the resin layer A, and a methacrylic resin layer D is formed on the other side of the resin layer A, and then, from the extruder 13 The methacrylate resin 3 containing the rubbery polymer is supplied to the feed module 14, and a methacrylic resin layer B containing a rubbery polymer is formed on the surface of the methacrylic resin layer C, and the methacrylic resin is used. The surface of the layer D forms a methacrylic resin layer E containing a rubbery polymer.

「表面硬度」(鉛筆硬度) "surface hardness" (pencil hardness)

依據JIS K 5400測量出鉛筆硬度。 The pencil hardness was measured in accordance with JIS K 5400.

「翹曲」 Warp

將所得到的層合板裁切成100mm(壓出流動方向)×55mm(壓出寬方向)之尺寸,而得到試驗片。測量出所得到的試驗片之4角浮起的量(mm)(初期)。將此試驗片在85℃的溫度下曝露於85%濕度的環境中72小時之後,在25℃之溫度下於55%濕度的環境中靜置4小時。其後,將樹脂層(B)面作為上面,測量出4角浮起的量(mm)(曝露後)。+係表示樹脂層(B)面為凹,-係 表示樹脂層(B)面為凸。 The obtained laminate was cut into a size of 100 mm (pressing flow direction) × 55 mm (extrusion width direction) to obtain a test piece. The amount (mm) (initial) of the four corners of the obtained test piece was measured. The test piece was exposed to an environment of 85% humidity at a temperature of 85 ° C for 72 hours, and then allowed to stand at a temperature of 25 ° C in an environment of 55% humidity for 4 hours. Thereafter, the surface of the resin layer (B) was used as the upper surface, and the amount (mm) of the four-angle floating (after exposure) was measured. + indicates that the surface of the resin layer (B) is concave, - system It indicates that the surface of the resin layer (B) is convex.

耐衝擊性(落球強度) Impact resistance (falling strength)

將所得到的層合板裁切成60×60mm之尺寸,而得到試驗片。將此試驗片之樹脂層(B)面作為上側(落球側),一邊使距離樹脂層(B)的表面之高度每次增加5cm一邊使金屬球(63.8g、直徑20mm)落下至試驗片。將於試驗片產生龜裂的高度作為落球強度而進行評估。顯示出於試驗片產生龜裂的高度越高,耐衝擊性越為優異。 The obtained laminate was cut into a size of 60 × 60 mm to obtain a test piece. The surface of the resin layer (B) of the test piece was set to the upper side (ball drop side), and the metal ball (63.8 g, diameter: 20 mm) was dropped to the test piece while the height of the surface of the resin layer (B) was increased by 5 cm. The height at which the test piece was cracked was evaluated as the falling ball strength. It is shown that the higher the height at which the test piece is cracked, the more excellent the impact resistance.

如表2所示般,實施例1~4所得到的層合板,在高濕環境下皆不易產生翹曲,即使從80cm以上的高度落球亦不產生龜裂而耐衝擊性優異,且層合板的表面亦具有鉛筆硬度為4H之優異的表面硬度。 As shown in Table 2, the laminates obtained in Examples 1 to 4 were less likely to warp in a high-humidity environment, and did not cause cracks even when falling from a height of 80 cm or more, and the impact resistance was excellent, and the laminates were excellent. The surface also has an excellent surface hardness of 4H pencil hardness.

另一方面,可知:於比較例1~5中,鉛筆硬度皆為3H以下,其表面硬度低,進而,於比較例3中,層合板之翹曲嚴重,於比較例4中,其耐衝擊性明顯降低。因而,可知:於比較例1~5所得到的層合板,係於表面硬度、在高濕環境下之翹曲、耐衝擊性當中至少1項不佳,而無法得到可滿足表面硬度、翹曲、耐衝擊性各項 之層合板。 On the other hand, in Comparative Examples 1 to 5, the pencil hardness was 3H or less, and the surface hardness was low. Further, in Comparative Example 3, the warpage of the laminate was severe, and in Comparative Example 4, the impact resistance was high. Significantly reduced sex. Therefore, it is understood that the laminates obtained in Comparative Examples 1 to 5 are at least one of poor in surface hardness, warpage in high-humidity environment, and impact resistance, and cannot be obtained to satisfy surface hardness and warpage. Impact resistance Laminates.

[產業上之可利用性] [Industrial availability]

本發明之層合板係可適合利用於外觀用途、看板用途、照明用途、顯示器之前面板用途等的領域中。尤其,本發明之層合板,係如上所述般具有優異的表面硬度、或在高濕環境下之翹曲的防止性、優異的耐衝擊性,因此,可適合利用為智慧型手機或平板、電視或監視器等之顯示器的前面板。 The laminate of the present invention can be suitably used in the fields of appearance use, kanban use, lighting use, display front panel use, and the like. In particular, the laminate of the present invention has excellent surface hardness, prevention of warpage in a high-humidity environment, and excellent impact resistance as described above, and therefore can be suitably used as a smart phone or a tablet. The front panel of a display such as a television or monitor.

另外,本申請係將2012年12月21日在日本所申請的日本特願2012-279655作為基礎而主張其優先權者,其內容係經由參考而完全援用於本說明書中。 In addition, the present application claims priority on the basis of Japanese Patent Application No. 2012-279655, filed on Dec.

1‧‧‧層合板 1‧‧‧Laminated boards

2、3‧‧‧橡膠狀聚合物 2, 3‧‧‧ rubbery polymer

A‧‧‧聚碳酸酯樹脂層 A‧‧‧ polycarbonate resin layer

B‧‧‧甲基丙烯酸樹脂層 B‧‧‧methacrylic resin layer

C‧‧‧含橡膠狀聚合物之甲基丙烯酸樹脂層 C‧‧‧methacrylic resin layer containing rubbery polymer

D‧‧‧甲基丙烯酸樹脂層 D‧‧‧methacrylic resin layer

E‧‧‧含橡膠狀聚合物之甲基丙烯酸樹脂層 E‧‧‧methacrylic resin layer containing rubbery polymer

I‧‧‧聚碳酸酯樹脂層之其中一面 One side of the I‧‧‧ polycarbonate resin layer

II‧‧‧聚碳酸酯樹脂層之另一面 II‧‧‧The other side of the polycarbonate resin layer

Claims (7)

一種層合板,其特徵為具有:於聚碳酸酯樹脂層(A)的其中一面(I),從該面(I)依序層合有含橡膠狀聚合物之甲基丙烯酸樹脂層(C)與甲基丙烯酸樹脂層(B),且於聚碳酸酯樹脂層(A)的另一面(II),從該面(II)依序層合有甲基丙烯酸樹脂層(D)與含橡膠狀聚合物之甲基丙烯酸樹脂層(E)的結構。 A laminate characterized by having one side (I) of a polycarbonate resin layer (A) from which a methacrylic resin layer (C) containing a rubbery polymer is sequentially laminated. And the methacrylic resin layer (B), and the other surface (II) of the polycarbonate resin layer (A), the methacryl resin layer (D) and the rubber-containing layer are sequentially laminated from the surface (II) The structure of the polymer methacrylic resin layer (E). 如請求項1所記載之層合板,其中前述甲基丙烯酸樹脂層(B)的厚度及前述甲基丙烯酸樹脂層(D)的厚度,係各自為20~100μm。 The laminate according to claim 1, wherein the thickness of the methacrylic resin layer (B) and the thickness of the methacrylic resin layer (D) are each 20 to 100 μm. 如請求項1或2所記載之層合板,其中前述含橡膠狀聚合物之甲基丙烯酸樹脂層(C)的厚度及前述含橡膠狀聚合物之甲基丙烯酸樹脂層(E)的厚度,係各自為20~100μm。 The laminate according to claim 1 or 2, wherein the thickness of the rubber-like polymer-containing methacrylic resin layer (C) and the thickness of the rubber-containing polymer-containing methacrylic resin layer (E) are Each is 20 to 100 μm. 如請求項1~3中任一項所記載之層合板,其中前述甲基丙烯酸樹脂層(B)的厚度及前述含橡膠狀聚合物之甲基丙烯酸樹脂層(C)的厚度之合計為50~200μm。 The laminate according to any one of claims 1 to 3, wherein a total thickness of the methacrylic resin layer (B) and a thickness of the rubber-containing polymer-containing methacrylic resin layer (C) is 50. ~200μm. 如請求項1~4中任一項所記載之層合板,其中前述甲基丙烯酸樹脂層(D)的厚度及前述含橡膠狀聚合物之甲基丙烯酸樹脂層(E)的厚度之合計為50~200μm。 The laminate according to any one of claims 1 to 4, wherein the thickness of the methacrylic resin layer (D) and the thickness of the rubber-containing polymer-containing methacrylic resin layer (E) are 50 in total. ~200μm. 如請求項1~5中任一項所記載之層合板,其中前述甲基丙烯酸樹脂層(B)的厚度及前述含橡膠狀聚合物之甲基丙烯酸樹脂層(C)的厚度之合計、與前述甲基丙烯酸樹脂層(D)的厚度及前述含橡膠狀聚合物之甲基丙 烯酸樹脂層(E)的厚度之合計的差為-50~50μm。 The laminate according to any one of claims 1 to 5, wherein a total thickness of the methacrylic resin layer (B) and a thickness of the rubber-containing polymer-containing methacrylic resin layer (C) are The thickness of the aforementioned methacrylic resin layer (D) and the aforementioned methyl propylene containing rubbery polymer The difference in the total thickness of the olefin resin layer (E) is -50 to 50 μm. 一種製造方法,其係製造如請求項1~6中任一項所記載之層合板的方法,該製造方法係包含藉由共壓出成形來將前述聚碳酸酯樹脂層(A)、前述甲基丙烯酸樹脂層(B)及(D)、以及前述含橡膠狀聚合物之甲基丙烯酸樹脂層(C)及(E)進行層合。 A method for producing a laminate according to any one of claims 1 to 6, which comprises the step of forming the polycarbonate resin layer (A) by a co-extrusion molding. The acryl-based resin layers (B) and (D) and the rubber-like polymer-containing methacrylic resin layers (C) and (E) are laminated.
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JP3489972B2 (en) * 1997-08-08 2004-01-26 株式会社クラレ Laminated board
JP3457514B2 (en) 1997-08-08 2003-10-20 株式会社クラレ Laminated plate and method of manufacturing the same
JP5149878B2 (en) * 2009-08-27 2013-02-20 住友化学株式会社 Transparent resin laminate
JP2012121143A (en) * 2010-12-06 2012-06-28 Sumitomo Chemical Co Ltd Laminate, and scratch-resistant resin plate obtained by using the same, protective plate for display and protective plate for touch panel
JP5734710B2 (en) * 2011-03-18 2015-06-17 住友化学株式会社 Laminated board
JP5707191B2 (en) * 2011-03-18 2015-04-22 住友化学株式会社 Laminated board

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CN109661303A (en) * 2016-09-05 2019-04-19 理研科技株式会社 The manufacturing method of multilayer film
CN109661303B (en) * 2016-09-05 2021-08-24 理研科技株式会社 Method for producing multilayer film
US11465323B2 (en) 2016-09-05 2022-10-11 Riken Technos Corporation Method for producing multilayer film
US11396165B2 (en) 2017-06-13 2022-07-26 Riken Technos Corporation Multilayer film

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