TW201428054A - Thermoplastic resin composition having fluorene skeleton and optical member - Google Patents
Thermoplastic resin composition having fluorene skeleton and optical member Download PDFInfo
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Abstract
Description
本發明係關於一種具有高度的透明性、成形流動性、成形安定性、耐濕熱安定性優異之具有茀骨架之熱塑性樹脂組成物及由其所構成之光學構件。 The present invention relates to a thermoplastic resin composition having an anthracene skeleton which is excellent in transparency, molding fluidity, molding stability, and wet heat stability, and an optical member comprising the same.
就在照相機、薄膜一體型照相機、攝影機等各種照相機之光學系所使用的光學透鏡之材料而言,可使用光學玻璃或光學用透明樹脂。光學玻璃係耐熱性或透明性、尺寸安定性、耐藥品性等優異,存在各式各樣之具有折射率或Abbe數之多種類的材料,但材料成本高之外,尚具有成形加工性差、生產性低之問題。 Optical glass or optical transparent resin can be used as the material of the optical lens used in the optical system of various cameras such as a camera, a film-integrated camera, and a camera. The optical glass is excellent in heat resistance, transparency, dimensional stability, chemical resistance, and the like, and various types of materials having a refractive index or an Abbe number are various, but the material cost is high, and the formability is poor. Low productivity.
另外,光學用透明樹脂,其中熱塑性之光學用透明樹脂係具有可藉射出成形大量生產之優點,就目前照相機用透鏡之材料而言可使用聚碳酸酯樹脂等。然而,近年,藉製品之輕薄短小化或照相機之高像素化,於透鏡用樹脂所求取之光學性能變成更高。尤其,近年,隨像素數提昇所得到之解析度的提高,尋求結像性能高且更低雙折射之光學透鏡。 Further, the optical transparent resin, in which the thermoplastic optical transparent resin has an advantage of being mass-produced by injection molding, can be used as a material for a camera lens. However, in recent years, the optical properties obtained by the lens resin have become higher as the weight of the borrowed product is shortened or the camera is highly pixelated. In particular, in recent years, as the resolution obtained by the increase in the number of pixels has increased, an optical lens having high image forming performance and lower birefringence has been sought.
使用9,9-雙甲酚茀衍生物或9,9-雙[4-(2-羥乙氧基)苯基]茀衍生物之樹脂係成為高的折射率、低雙折射且具有優異之光學特性,可使用於光學透鏡。 A resin using a 9,9-biscresol oxime derivative or a 9,9-bis[4-(2-hydroxyethoxy)phenyl]anthracene derivative has a high refractive index, low birefringence, and is excellent. Optical properties can be used for optical lenses.
此等,光學透鏡係可使用於各式各樣的用途,但依其用途,形狀或尺寸非常相異。例如,行動電話用照相機透鏡係徑為5mm、厚0.3mm左右,為非常小型、薄厚度,近年,進一步進行小型化、薄厚度化。使如此之小型薄厚度透鏡射出成形時,若樹脂之成形流動性不充分,無法得到目的之形狀的透鏡,而成形流動性為非常重要的特性。 Thus, optical lenses can be used in a wide variety of applications, but depending on the application, the shape or size is very different. For example, the camera lens for a mobile phone has a diameter of 5 mm and a thickness of about 0.3 mm, and is very small and thin. In recent years, it has been further reduced in size and thickness. When such a small-thin-thickness lens is injection-molded, if the molding fluidity of the resin is insufficient, a lens having a desired shape cannot be obtained, and the molding fluidity is a very important property.
熱塑性樹脂之成形流動性的改質方法,一般可使用可塑劑。 A plasticizer can generally be used for the modification of the molding fluidity of the thermoplastic resin.
就可塑劑而言可廣泛使用酞酸酯系可塑劑或偏苯三甲酸酯系可塑劑及磷酸三酯系可塑劑等。 As the plasticizer, a phthalate-based plasticizer, a trimellitate-based plasticizer, a phosphate triester-based plasticizer, or the like can be widely used.
就流動性之其他的改質方法而言,於專利文獻1中係已提出於聚碳酸酯樹脂中添加聚碳酸酯寡聚物、聚己內酯之方法。 In the other modification method of the fluidity, Patent Document 1 proposes a method of adding a polycarbonate oligomer or polycaprolactone to a polycarbonate resin.
進一步,於專利文獻2及3中係就使具有茀構造之熱塑性樹脂的成形流動性改質之方法而言,已提出聚醚酯樹脂或苯乙烯系寡聚物樹脂之方法。 Further, in Patent Documents 2 and 3, a method of modifying a molding fluidity of a thermoplastic resin having a fluorene structure has been proposed, and a method of a polyether ester resin or a styrene-based oligomer resin has been proposed.
又,於光學透鏡所需之特性係不僅光學特性、成形流動性,若受使用來作為透鏡之環境影響焦點距離或色收差,很難使用來作為透鏡,對於成為其長期可靠性之指標的耐濕熱安定性亦為重要的特性。進一步,成形時之良率少等之成形安定性亦為非常重要的特性。 Further, the characteristics required for the optical lens are not only the optical characteristics and the molding fluidity, but it is difficult to use as a lens if it is used as a lens to affect the focal length or the color difference, and is an indicator of its long-term reliability. Moisture and heat stability is also an important feature. Further, the formation stability such as a small yield at the time of molding is also a very important characteristic.
然而,使用可塑劑之方法及專利文獻1~3之組成物係於高度之透明性、或成形安定性、耐濕熱安定性上有問題。 However, the method using a plasticizer and the compositions of Patent Documents 1 to 3 are problematic in terms of high transparency, shape stability, and heat and humidity stability.
亦即,在使用茀衍生物之熱塑性樹脂中,具有高度的透明性,直接保持成形流動性、成形安定性,無法得到充分滿足耐濕熱安定性者。 In other words, in the thermoplastic resin using the anthracene derivative, it has high transparency, and the molding fluidity and the molding stability are directly maintained, and the heat and humidity stability resistance cannot be sufficiently satisfied.
(專利文獻1)日本特開2011-63812號公報 (Patent Document 1) Japanese Patent Laid-Open Publication No. 2011-63812
(專利文獻2)日本特開2006-104322號公報 (Patent Document 2) Japanese Patent Laid-Open Publication No. 2006-104322
(專利文獻3)日本特開2006-143831號公報 (Patent Document 3) Japanese Patent Laid-Open Publication No. 2006-143831
因此本發明之目的在於提供一種具有高度的透明性、成形流動性、成形安定性、耐濕熱安定性優異之具有茀骨架之熱塑性樹脂組成物及由其所構成之光學構件。 Therefore, an object of the present invention is to provide a thermoplastic resin composition having an anthracene skeleton which is excellent in transparency, molding fluidity, molding stability, and wet heat stability, and an optical member comprising the same.
本發明人等係為達成此目的而累積專心研究。其結果,發現於具有茀骨架之熱塑性樹脂中適量混合脂肪族系之環氧化合物而具有高度的透明性、成形流動性、成形安定性、耐濕熱安定性優異者,終達成本發明。 The present inventors have accumulated concentrated research for this purpose. As a result, it has been found that the epoxy resin having an anthracene skeleton is mixed with an appropriate amount of an aliphatic epoxy compound, and has high transparency, molding fluidity, mold stability, and heat and humidity stability.
亦即,本發明係 That is, the present invention is
1.一種具有茀骨架之熱塑性樹脂組成物,其係含有熱塑性樹脂(以下有時稱為具有茀骨架之熱塑性樹脂)100重量份及脂肪族系環氧化合物0.1~10重量份,該熱塑性樹脂組成物係含有由以下述通式(1)所示之單體衍生之碳酸酯單
元或酯單元所構成之重複單元;
(式中,R1、R2、R3及R4係分別獨立為氫原子、碳數1~20之烷基、碳數1~20之烷氧基、碳數5~20之環烷基、碳數5-20之環烷氧基、碳數6~20之芳基或碳數6~20之芳氧基;X係碳數2~8之伸烷基、碳數5~12之環伸烷基或碳數目6~20之伸芳基;n及m為0~10之整數);該脂肪族系環氧化合物係具有以下述通式(2)所示之部位;
2.如前述1項之具有茀骨架之熱塑性樹脂組成物,其中脂肪族系環氧化合物為具有甘油骨架之環氧化合物。 2. The thermoplastic resin composition having an anthracene skeleton according to the above item 1, wherein the aliphatic epoxy compound is an epoxy compound having a glycerin skeleton.
3.如前述2項之具有茀骨架之熱塑性樹脂組成物,其中具 有甘油骨架之環氧化合物為環氧化植物油。 3. The thermoplastic resin composition having an anthracene skeleton according to the above item 2, wherein The epoxy compound having a glycerol skeleton is an epoxidized vegetable oil.
4.如前述3項之具有茀骨架之熱塑性樹脂組成物,其中環氧化植物油為環氧化大豆油、環氧亞麻仁油。 4. The thermoplastic resin composition having an anthracene skeleton according to the above item 3, wherein the epoxidized vegetable oil is epoxidized soybean oil or epoxy linseed oil.
5.如前述4項之具有茀骨架之熱塑性樹脂組成物,其中環氧化大豆油、環氧化亞麻仁油之環氧基的數目為2~8。 5. The thermoplastic resin composition having an anthracene skeleton according to the above item 4, wherein the number of epoxy groups of the epoxidized soybean oil and the epoxidized linseed oil is 2 to 8.
6.如前述1~5項中任一項之具有茀骨架之熱塑性樹脂組成物,其中熱塑性樹脂係包含由以通式(1)所示之單體衍生之碳酸酯單元所構成之重複單元及由以下述通式(3)所示之單體衍生之碳酸酯單元所構成之重複單元;式(1)與式(3)之比率以莫耳比計為(1):(3)=100:0~50:50之範圍的聚碳酸酯,且為使0.7g溶解於100ml之二氯甲烷,以20℃所測定的比黏度為0.12~0.55者,
7.如前述1~5項中任一項之具有茀骨架之熱塑性樹脂組成物,其中熱塑性樹脂係含有由以下述通式(4)所示之單體衍生之酯系單元及/或由以下述通式(5)所示之單體衍生之酯系單元;式(1)與式(4)及式(5)之合計的比率以莫耳比計
為(1):((4)+(5))=50:50~95:5之範圍的聚酯碳酸酯,且為使0.7g溶解於100ml之二氯甲烷,以20℃所測定的比黏度為0.12~0.55者,
8.如前述1~7項中任一項之具有茀骨架之熱塑性樹脂組成物,其中以通式(1)所示之單體為9,9-雙(4-羥基-3-甲基苯基)茀或9,9-雙(4-(2-羥基乙氧基)苯基)茀。 8. The thermoplastic resin composition having an anthracene skeleton according to any one of items 1 to 7, wherein the monomer represented by the formula (1) is 9,9-bis(4-hydroxy-3-methylbenzene). (茀) or 9,9-bis(4-(2-hydroxyethoxy)phenyl)anthracene.
9.一種光學構件,其係由具有如前述1~8項中任一項之具有茀骨架之熱塑性樹脂組成物所構成。 An optical member comprising a thermoplastic resin composition having an anthracene skeleton according to any one of items 1 to 8 above.
10.如前述9項之光學構件,其中光學構件為照相機透 鏡、光拾取透鏡、微陣列透鏡、投影機透鏡或菲涅耳透鏡之光學透鏡。 10. The optical member according to the above item 9, wherein the optical member is a camera Optical lens for mirror, optical pickup lens, microarray lens, projector lens or Fresnel lens.
11.如前述10項之光學構件,其中光學透鏡之厚度為厚0.5mm以下。 11. The optical member according to item 10 above, wherein the thickness of the optical lens is 0.5 mm or less.
本發明之脂肪族系環氧化合物係具有以下述通式(2)所示之部位 The aliphatic epoxy compound of the present invention has a moiety represented by the following formula (2)
式中之o為1~20時,可藉由伸烷基之效果,直接保持透明性,並提昇成形流動性。當o小於1時,成形流動性不足,大於20時,與樹脂之相溶性惡化,無法保持透明性。 When o is from 1 to 20, the effect of the alkyl group can be directly maintained, and the forming fluidity can be improved. When o is less than 1, the molding fluidity is insufficient, and when it is more than 20, the compatibility with the resin is deteriorated, and transparency cannot be maintained.
式中之p為1~10時,環氧基可捕捉水分,並抑制熱塑性樹脂組成物之水解,耐濕熱安定性變良好。p小於1時,耐濕熱安定性降低。大於10時,脂肪族系環氧化合物彼此會反應並形成多量體,致耐濕熱安定性降低。進一步宜為2~8,更宜為3~8。 When p is from 1 to 10, the epoxy group can capture moisture, inhibit hydrolysis of the thermoplastic resin composition, and improve wet heat stability. When p is less than 1, the heat and humidity stability is lowered. When it is more than 10, the aliphatic epoxy compounds react with each other to form a multi-volume, and the moisture-heat stability is lowered. Further preferably, it is 2-8, more preferably 3-8.
式中之I為1~20時,保持高度的透明性、耐濕熱安定性的成形流動性提昇。I小於1時,成形流動性不足,耐濕熱性劣化。進而,有可能產生源自樹脂之滲出。又,I大於20時,與樹脂之相溶性惡化,無法保持透明性。 In the formula, when I is from 1 to 20, the molding fluidity which maintains high transparency and moisture and heat stability is improved. When I is less than 1, the molding fluidity is insufficient, and the moist heat resistance is deteriorated. Further, there is a possibility that bleeding due to the resin occurs. Further, when I is more than 20, the compatibility with the resin is deteriorated, and transparency cannot be maintained.
於本發明所使用之上述脂肪族系環氧化合物係於分子骨架中具有1個以上環氧基之化合物。若具有1個以上環氧基,環氧基與水反應,抑制樹脂之水解,耐濕熱安定性提昇。 The aliphatic epoxy compound used in the present invention is a compound having one or more epoxy groups in a molecular skeleton. When one or more epoxy groups are contained, an epoxy group reacts with water to inhibit hydrolysis of the resin, and the heat and humidity stability is improved.
於本發明所使用之上述脂肪族系環氧化合物係具有甘油骨架與環氧基之脂肪鏈介由酯而鍵結之化合物,尤其,上述式(2)之羰基除外的脂肪鏈之亞甲基的數目為2~20,從高透明性、成形流動性、耐濕熱安定性及成形時氣體產生抑制等之成形安定性的觀點,較佳。 The above aliphatic epoxy compound used in the present invention is a compound having a glycerin skeleton and an aliphatic chain of an epoxy group bonded via an ester, and particularly, a methylene group of a fatty chain excluding the carbonyl group of the above formula (2) The number is from 2 to 20, and is preferable from the viewpoints of high transparency, molding fluidity, moisture and heat stability, and formation stability such as suppression of gas generation during molding.
在如此之具有甘油骨架之脂肪族系環氧化合物中,宜為環氧化植物油,更宜為環氧化大豆油、環氧化亞麻仁油。尤其,宜為環氧基之數目為2~6個的環氧化大豆油、環氧化亞麻仁油,從耐濕熱安定性之觀點,佳。 Among such aliphatic epoxide compounds having a glycerin skeleton, epoxidized vegetable oil is preferred, and epoxidized soybean oil and epoxidized linseed oil are more preferred. In particular, it is preferred that the epoxidized soybean oil and the epoxidized linseed oil having a number of epoxy groups of 2 to 6 are excellent from the viewpoint of heat and humidity stability.
如此之脂肪族系環氧化合物係相對於具有後述之茀骨架的熱塑性樹脂100重量份,必須含有0.1~10重量份。含量少於0.1重量份時,成形流動性差。另外,多於10重量份時,不與樹脂相溶而無法保持透明性,進一步,在高溫高濕度下使用時,具有之茀骨架的熱塑性樹脂之分子量降低,樹脂色相、強度降低等耐濕熱安定性降低。 The aliphatic epoxy compound is required to be contained in an amount of 0.1 to 10 parts by weight based on 100 parts by weight of the thermoplastic resin having an anthracene skeleton described later. When the content is less than 0.1 part by weight, the molding fluidity is poor. In addition, when it is more than 10 parts by weight, it is not compatible with the resin, and transparency cannot be maintained. Further, when it is used under high temperature and high humidity, the molecular weight of the thermoplastic resin having a ruthenium skeleton is lowered, and the heat resistance of the resin such as hue and strength is lowered. Reduced sex.
於本發明所使用之上述脂肪族系環氧化合物之含量係 相對於具有茀骨架的熱塑性樹脂100重量份,宜為0.1~8重量份,更宜為0.1~5重量份。 The content of the above aliphatic epoxy compound used in the present invention is It is preferably 0.1 to 8 parts by weight, more preferably 0.1 to 5 parts by weight, per 100 parts by weight of the thermoplastic resin having an anthracene skeleton.
於本發明所使用之以下述式(1) The following formula (1) is used in the present invention.
R1、R2、R3及R4係宜分別獨立為氫原子、碳數1~10之烷基、碳數1~10之烷氧基、碳數5~10之環烷基、碳數5~10之環烷氧基。 R1, R2, R3 and R4 are each independently a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a cycloalkyl group having 5 to 10 carbon atoms, and a carbon number of 5 to 10. Cycloalkoxy.
具體表示之茀化合物宜為9,9-雙(4-羥基-3-甲基苯基)茀、9,9-雙(4-羥基苯基)茀、9,9-雙(4-羥基-3-苯基苯基)茀、9,9-雙(4-羥基乙氧基苯基)茀、9,9-雙(4-羥基丙氧基苯基)茀、9,9-雙-(4-羥基丁氧基苯基)茀等。其中,茀化合 物係更宜為9,9-雙(4-羥基-3-甲基苯基)茀或9,9-雙(4-(2-羥基乙氧基)苯基)茀。 Specifically, the ruthenium compound is preferably 9,9-bis(4-hydroxy-3-methylphenyl)anthracene, 9,9-bis(4-hydroxyphenyl)anthracene, 9,9-bis(4-hydroxy- 3-phenylphenyl)anthracene, 9,9-bis(4-hydroxyethoxyphenyl)anthracene, 9,9-bis(4-hydroxypropoxyphenyl)anthracene, 9,9-bis-( 4-hydroxybutoxyphenyl)anthracene and the like. Among them, 茀 合 The system is more preferably 9,9-bis(4-hydroxy-3-methylphenyl)anthracene or 9,9-bis(4-(2-hydroxyethoxy)phenyl)anthracene.
於本發明所使用之熱塑性樹脂係含有從上述式(1)之茀化合物衍生之碳酸酯單元或酯單元所構成之重複單元者,可舉例如聚碳酸酯、聚酯碳酸酯等。 The thermoplastic resin used in the present invention contains a repeating unit composed of a carbonate unit or an ester unit derived from the oxime compound of the above formula (1), and examples thereof include polycarbonate and polyester carbonate.
本發明所使用之聚碳酸酯係可與以上述式(1)所示之茀化合物共聚合,亦可具有由以下述通式(3)所示之二羥基化合物衍生之碳酸酯單元所構成之重複單元。 The polycarbonate used in the present invention may be copolymerized with the hydrazine compound represented by the above formula (1) or may have a carbonate unit derived from a dihydroxy compound represented by the following formula (3). Repeat unit.
在本發明所使用之聚碳酸酯中通式(3)之W係宜為以下述式(6)所示之基。 In the polycarbonate used in the present invention, W of the formula (3) is preferably a group represented by the following formula (6).
較佳所使用之二羥化合物,係可舉例如4,4’-聯酚、1,1-雙(4-羥基苯基)乙烷(雙酚E)、2,2-雙(4-羥基苯基)丙烷(雙酚A)、2,2-雙(4-羥基-3-甲基苯基)丙烷(雙酚C)、2,2-雙(4-羥基苯基)丁烷、1,1-雙(4-羥基苯基)-1-苯基乙烷、1,1-雙(4-羥基苯基)環己烷(雙酚Z)、1,1-雙(4-羥基苯基)-3,3,5-三甲基環己烷、2,2-雙(4-羥基苯基)戊烷、4,4’-(對-伸苯基二異亞丙基)二酚、α,α’-雙(4-羥基苯基)-間-二異丙基苯(雙酚M)、1,1-雙(4-羥基苯基)-4-異丙基環己烷等之芳香族二醇,其中,宜為雙酚A、雙酚Z、雙酚C、雙酚E、雙酚M。尤宜為雙酚A。此等係可單獨或組合二種以上而使用。 Preferred dihydroxy compounds used are, for example, 4,4'-biphenol, 1,1-bis(4-hydroxyphenyl)ethane (bisphenol E), 2,2-bis(4-hydroxyl). Phenyl)propane (bisphenol A), 2,2-bis(4-hydroxy-3-methylphenyl)propane (bisphenol C), 2,2-bis(4-hydroxyphenyl)butane, 1 ,1-bis(4-hydroxyphenyl)-1-phenylethane, 1,1-bis(4-hydroxyphenyl)cyclohexane (bisphenol Z), 1,1-bis(4-hydroxybenzene) -3,3,5-trimethylcyclohexane, 2,2-bis(4-hydroxyphenyl)pentane, 4,4'-(p-phenylphenyldiisopropylidene)diphenol , α,α'-bis(4-hydroxyphenyl)-m-diisopropylbenzene (bisphenol M), 1,1-bis(4-hydroxyphenyl)-4-isopropylcyclohexane, etc. The aromatic diol is preferably bisphenol A, bisphenol Z, bisphenol C, bisphenol E or bisphenol M. Especially suitable for bisphenol A. These may be used alone or in combination of two or more.
又,在不阻礙光學特性之範圍,亦可包含氫醌、間二甲酚等之不相當於通式(3)之芳香族二羥基化合物、乙二醇等之脂肪族二醇、三環[5.2.1.02,6]癸烷二甲醇、環己 烷-1,4-二甲醇、十氫萘-2,6-二甲醇、降莰烷二甲醇、五環十五碳二甲醇、環戊烷-1,3-二甲醇、螺甘醇、1,4:3,6-二酐-D-山梨糖醇、1,4:3,6-二酐-D-甘露糖醇、1,4:3,6-二酐-L-艾杜糖醇等源自脂環式二醇之碳酸酯單元。此等係可單獨或組合二種類以上而使用。 Further, an aromatic dihydroxy compound such as hydroquinone or m-xylenol which does not correspond to the general formula (3), an aliphatic diol such as ethylene glycol, or a tricyclic ring may be contained in a range which does not inhibit optical characteristics [ 5.2.1.02,6]decane dimethanol, cyclohexyl Alkane-1,4-dimethanol, decahydronaphthalene-2,6-dimethanol, norbornane dimethanol, pentacyclopentadecyldiethanol, cyclopentane-1,3-dimethanol, spiroglycol, 1 , 4:3,6-dianhydride-D-sorbitol, 1,4:3,6-dianhydride-D-mannitol, 1,4:3,6-dianhydride-L-iditol The carbonate unit derived from an alicyclic diol. These may be used singly or in combination of two or more types.
式(1)與式(3)之比率以莫耳比計為(1):(3)=100:0~50:50之範圍的聚碳酸酯,宜為98:2~50:50之範圍,更宜為95:5~50:50之範圍。 The ratio of the formula (1) to the formula (3) is in the range of (1): (3) = 100: 0 to 50: 50 in terms of molar ratio, preferably in the range of 98:2 to 50:50. More preferably, it is in the range of 95:5~50:50.
如此之聚碳酸酯樹脂係可藉由製造一般之聚碳酸酯樹脂的其本身公知的反應手段,例如於二羥基化合物使光氣或碳酸二酯等之碳酸酯前驅物質反應之方法來製造。 Such a polycarbonate resin can be produced by a conventionally known reaction means for producing a general polycarbonate resin, for example, a method in which a dihydroxy compound reacts a carbonate precursor such as phosgene or a carbonic acid diester.
就碳酸酯前驅物質而言,例如使用光氣之反應中一般係在酸結合劑及溶劑之存在下進行反應。酸結合劑係可使用例如吡啶等之胺化合物。溶劑係可使用例如二氯甲烷、氯苯等之鹵化烴。其時,反應溫度一般為0~40℃,反應時間為數分鐘~5小時。 In the case of a carbonate precursor, for example, a reaction using phosgene is generally carried out in the presence of an acid binder and a solvent. As the acid binder, an amine compound such as pyridine or the like can be used. As the solvent, a halogenated hydrocarbon such as dichloromethane or chlorobenzene can be used. At this time, the reaction temperature is generally from 0 to 40 ° C, and the reaction time is from several minutes to 5 hours.
本發明之聚碳酸酯樹脂係在其聚合反應中,可使用一般所使用來作為封端劑之單官能酚類。尤其使用光氣作為碳酸酯前驅物質的反應時,單官能酚類一般係使用來作為封端劑而用以調節分子量,又所得到之芳香族聚碳酸酯樹脂係末端依據單官能酚類之基而被封鏈,故與並非如此者比較,熱安定性優異。 In the polycarbonate resin of the present invention, a monofunctional phenol which is generally used as a terminal blocking agent can be used in the polymerization reaction. In particular, when phosgene is used as a reaction of a carbonate precursor, monofunctional phenols are generally used as a blocking agent to adjust the molecular weight, and the obtained aromatic polycarbonate resin is based on a terminal group of a monofunctional phenol. It is sealed, so it is excellent in thermal stability compared with not.
使用碳酸二酯作為碳酸酯前驅物質,亦可藉由鹼性化合物觸媒、酯交換觸媒或由其兩者所構成之混合觸媒的存在下,使之反應之公知的熔融聚縮合法(酯交換反應)來製造。 A well-known melt polycondensation method in which a carbonic acid diester is used as a carbonate precursor, or a basic compound catalyst, a transesterification catalyst, or a mixed catalyst composed of the two is reacted ( Transesterification reaction).
碳酸二酯可舉例如二苯基碳酸酯、二甲苯基碳酸酯、雙(氯苯基)碳酸酯、間甲苯酚碳酸酯、二甲基碳酸酯、二乙基碳酸酯、二丁基碳酸酯、二環己基碳酸酯等。此等之中,尤宜為二苯基碳酸酯。碳酸二酯係相對於二醇成分1莫耳,宜以0.97~1.20莫耳之比率使用,更宜為0.98~1.10莫耳之比率。 Examples of the carbonic acid diester include diphenyl carbonate, xylyl carbonate, bis(chlorophenyl) carbonate, m-cresol carbonate, dimethyl carbonate, diethyl carbonate, and dibutyl carbonate. , dicyclohexyl carbonate, and the like. Among these, diphenyl carbonate is particularly preferable. The carbonic acid diester is preferably used in a ratio of from 0.97 to 1.20 moles, more preferably from 0.98 to 1.10 moles, relative to the diol component of 1 mole.
鹼性化合物觸媒係可舉例如鹼金屬化合物、鹼土族金屬化合物、及含氮化合物等。 Examples of the basic compound catalyst include an alkali metal compound, an alkaline earth metal compound, and a nitrogen-containing compound.
如此之化合物係較宜使用鹼金屬及鹼土族金屬的有機酸鹽、無機鹽、氧化物、氫氧化物、氫化物或烷氧化物等及氫氧化四級銨及其等之鹽、胺類等之含氮化合物,此等之化合物係可單獨或組合而使用。 Such a compound is preferably an organic acid salt, an inorganic salt, an oxide, a hydroxide, a hydride or an alkoxide of an alkali metal or an alkaline earth metal, a quaternary ammonium hydroxide, a salt thereof, an amine, or the like. The nitrogen-containing compound, these compounds may be used singly or in combination.
如此之鹼金屬化合物具體上可使用氫氧化鈉、氫氧化鉀、碳酸氫鈉、碳酸鈉、碳酸鉀、醋酸鈉、安息香酸鈉、雙酚A之2鈉鹽、酚之鈉鹽等。 Specific examples of such an alkali metal compound include sodium hydroxide, potassium hydroxide, sodium hydrogencarbonate, sodium carbonate, potassium carbonate, sodium acetate, sodium benzoate, sodium salt of bisphenol A, sodium salt of phenol, and the like.
鹼土族金屬化合物具體上可使用氫氧化鎂、氫氧化鈣等。 As the alkaline earth metal compound, magnesium hydroxide, calcium hydroxide or the like can be specifically used.
含氮化合物具體上係可使用氫氧化四甲基銨、氫氧化四乙基銨、氫氧化四丙基銨、氫氧化四丁基銨等之具有烷基、芳基等的氫氧化四級銨類、三乙胺、二甲基苯甲基 胺、三苯基胺等之3級胺類、二乙胺、二丁胺等之2級胺類、丙胺、丁胺等之1級胺類、2-甲基咪唑、2-苯基咪唑、苯並咪唑等之咪唑類等。 The nitrogen-containing compound may specifically be a tetraammonium hydroxide having an alkyl group, an aryl group or the like, such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide or tetrabutylammonium hydroxide. Class, triethylamine, dimethylbenzyl a tertiary amine such as an amine or triphenylamine; a secondary amine such as diethylamine or dibutylamine; a primary amine such as propylamine or butylamine; 2-methylimidazole or 2-phenylimidazole; An imidazole such as benzimidazole.
酯交換觸媒係宜使用鋅、錫、鋯、鉛之鹽,此等係可單獨或組合而使用。 The transesterification catalyst is preferably a salt of zinc, tin, zirconium or lead, which may be used singly or in combination.
酯交換觸媒具體上可使用醋酸鋅、安息香酸鋅、2-乙基己烷酸鋅、氯化錫(II)、氯化錫(IV)、醋酸錫(II)、醋酸錫(IV)、二丁基錫二月桂酸酯、氧化二丁基錫、二甲氧化二丁基錫、乙醯基丙酮鋯、氧醋酸鋯、四丁氧化鋯、醋酸鉛(II)、醋酸鉛(IV)等。 Specifically, the transesterification catalyst may be zinc acetate, zinc benzoate, zinc 2-ethylcarboxylate, tin (II) chloride, tin (IV) chloride, tin (II) acetate, tin (IV) acetate, Dibutyltin dilaurate, dibutyltin oxide, dibutyltin dimethoxide, zirconium acetylacetonate, zirconium oxyacetate, zirconium tetrabutoxide, lead (II) acetate, lead (IV) acetate, and the like.
此等之觸媒係相對於二羥基化合物的合計1莫耳,可以10-9~10-3莫耳之比率,較佳係可以10-7~10-4莫耳之比率使用。 These catalysts are used in a ratio of 10 -9 to 10 -3 moles, preferably 10 -7 to 10 -4 moles, based on 1 mole of the total amount of the dihydroxy compound.
熔融聚縮合法係使用前途之原料及觸媒而在加熱下常壓或減壓下藉酯交換反應除去副生成物同時並進行熔融聚縮合者。反應一般係以二段以上之多段行程實施。 The melt polycondensation method is a method in which a by-product and a catalyst are used, and a by-product is removed by a transesterification reaction under normal pressure or reduced pressure while heating, and melt-condensation is carried out. The reaction is generally carried out in a plurality of stages of two or more stages.
具體上係使第1段之反應以120~260℃,較佳係180~240℃之溫度0.1~5小時,較佳係0.5~3小時反應。然後,一邊提高反應系之減壓度,一邊提高反應溫度而進行二羥基化合物與碳酸二酯之反應,最終係1mmHg以下之減壓下、以200~350℃之溫度進行聚縮合反應0.05~2小時。如此之反應係可以連續式進行,亦可以批式進行。進行上述之反應時所使用的反應裝置係可為裝備錨型攪拌葉片、馬克斯混合(Maxblend)攪拌葉片、螺旋帶型攪拌葉片 等之縱型,亦可為裝備槳式葉片、格子葉片、眼鏡葉片等之橫型,亦可為裝備螺桿之押出機型。尤其,適宜為考量聚合物之黏度而適當組合此等之反應裝置。 Specifically, the reaction of the first stage is carried out at a temperature of 120 to 260 ° C, preferably 180 to 240 ° C for 0.1 to 5 hours, preferably 0.5 to 3 hours. Then, while increasing the degree of pressure reduction of the reaction system, the reaction temperature is raised to carry out a reaction between the dihydroxy compound and the carbonic acid diester, and finally, the polycondensation reaction is carried out at a temperature of 200 to 350 ° C under a reduced pressure of 1 mmHg or less. hour. Such a reaction can be carried out continuously or batchwise. The reaction device used in the above reaction may be equipped with an anchor type stirring blade, a Maxblend mixing blade, and a spiral belt type stirring blade. The vertical type can also be a horizontal type equipped with paddle blades, lattice blades, eyeglass blades, etc., or can be equipped with a screw extrusion type. In particular, it is suitable to appropriately combine the reaction devices in consideration of the viscosity of the polymer.
所得到之聚碳酸酯樹脂係聚合反應終止後,為保持熱安定性及水解安定性,除去觸媒或失去活性。一般適當實施以添加公知之失活劑進行觸媒之失去活性的方法。此等之物質具體上可適宜使用安息香酸丁酯等之酯類、對甲苯磺酸等之芳香族磺酸類、對甲苯磺酸丁酯、對甲苯磺酸己酯等之芳香族磺酸酯類、亞磷酸、磷酸、膦酸等之磷酸類、苯甲醯氯、對甲苯磺酸氯等。此等之失活劑係相對於觸媒量使用0.01~50倍莫耳,較佳係使用0.3~20莫耳。若相對於觸媒量少於0.01倍莫耳,失活效果不充分。又,若相對於觸媒量而多於50倍莫耳,耐熱性降低,成形體易著色。 After the obtained polycarbonate resin was terminated by polymerization, the catalyst was removed or the activity was lost in order to maintain thermal stability and hydrolysis stability. A method of adding a known deactivator to the loss of activity of a catalyst is generally suitably carried out. As the substance, an ester such as butyl benzoate or an aromatic sulfonic acid such as p-toluenesulfonic acid, butyl p-toluenesulfonate or hexyl p-toluenesulfonate can be suitably used. Phosphoric acid such as phosphorous acid, phosphoric acid, or phosphonic acid, benzamidine chloride, p-toluenesulfonic acid chloride, and the like. These inactivating agents are used in an amount of 0.01 to 50 moles relative to the amount of the catalyst, preferably 0.3 to 20 moles. If the amount of the catalyst is less than 0.01 times the molar amount, the deactivation effect is insufficient. Moreover, if it is more than 50 times the molar amount with respect to the amount of the catalyst, the heat resistance is lowered, and the molded body is easily colored.
觸媒失去活性後,亦可設有以13.3~1133.3Pa的壓力、200~350℃之溫度揮發除去聚合物中之低沸點化合物的步驟,因此,可適宜使用已裝備槳式葉片、格子葉片、眼鏡葉片等表面更新能優異之攪拌葉的橫型裝置或薄膜蒸發器。 After the catalyst is deactivated, a step of volatilizing and removing the low boiling point compound in the polymer at a pressure of from 13.3 to 1133.3 Pa and a temperature of from 200 to 350 ° C may be provided. Therefore, the paddle blade, the lattice blade, and the paddle blade may be suitably used. A horizontal device or a thin film evaporator that is excellent in the surface renewal of the lens blade or the like.
本發明之聚碳酸酯樹脂係使其聚合物0.7g溶解於100ml之二氯甲烷,以20℃所測定的比黏度為0.12~0.55之範圍者,更宜為0.15~0.45之範圍者。比黏度未達0.12時,成形品變脆,若高於0.55,熔融黏度及溶液黏度變高。 The polycarbonate resin of the present invention is obtained by dissolving 0.7 g of the polymer in 100 ml of dichloromethane, and the specific viscosity measured at 20 ° C is in the range of 0.12 to 0.55, more preferably in the range of 0.15 to 0.45. When the specific viscosity is less than 0.12, the molded article becomes brittle. If it is higher than 0.55, the melt viscosity and the solution viscosity become high.
本發明所使用之聚酯碳酸酯係形成酯單元之酸成分為以前述通式(4)及/或通式(5)所示之二羧酸成分,以通式(1)所示之單體成分、與以通式(4)及/或通式(5)所示之二羧酸成分之合計的比率以莫耳比計為(1):((4)+(5))=50:50~95:5,較佳係70:30~95:5,更佳係75:25~90:10。若後者之比率超過50:50,有時作為光學用材料之性能降低。 The acid component of the polyester carbonate-forming ester unit used in the present invention is a dicarboxylic acid component represented by the above formula (4) and/or formula (5), and is represented by the formula (1). The ratio of the body component to the total of the dicarboxylic acid components represented by the general formula (4) and/or the general formula (5) is (1): ((4) + (5)) = 50 in terms of the molar ratio. : 50~95:5, preferably 70:30~95:5, better 75:25~90:10. If the latter ratio exceeds 50:50, the performance as an optical material sometimes decreases.
如此之聚酯碳酸酯係亦可與以上述式(1)所示之茀化合物共聚合的以前述通式(3)所示之二羥基化合物共聚合。 Such a polyester carbonate may be copolymerized with the dihydroxy compound represented by the above formula (3) by copolymerization with the hydrazine compound represented by the above formula (1).
以通式(3)所示之二羥基化合物之比率係就與以通式(1)所示之茀化合物之莫耳比,宜為式(1):式(3)=80~100:20~0,更佳係90~100:10~0。 The ratio of the dihydroxy compound represented by the formula (3) to the molar ratio of the hydrazine compound represented by the formula (1) is preferably the formula (1): the formula (3) = 80 to 100: 20 ~0, better 90~100:10~0.
較佳所使用之以通式(3)所示之二羥基化合物係與以前述聚碳酸酯所說明者相同。又,同樣地,在不阻礙光學特性之範圍,亦可併用其他之二羥基化合物。 The dihydroxy compound represented by the formula (3) which is preferably used is the same as those described for the above polycarbonate. Further, similarly, other dihydroxy compounds may be used in combination insofar as the optical properties are not inhibited.
形成酯單元之酸成分係以下述通式(4)所示之二羧酸及/或以通式(5)所示之二羧酸。 The acid component forming the ester unit is a dicarboxylic acid represented by the following formula (4) and/or a dicarboxylic acid represented by the formula (5).
較佳之以通式(4)所示的二羧酸可舉例如對酞酸、異酞酸,尤宜為對酞酸。又,較宜使用之以通式(5)所示的二羧酸可舉例如2,6-萘二羧酸、2,7-萘二羧酸、1,8-萘二羧酸等,尤宜為2,6-萘二羧酸。其中,二羧酸宜為對酞酸、異酞酸,尤宜為對酞酸。 The dicarboxylic acid represented by the formula (4) is preferably, for example, p-citric acid or isodecanoic acid, and particularly preferably p-citric acid. Further, as the dicarboxylic acid represented by the formula (5), which may be preferably used, for example, 2,6-naphthalene dicarboxylic acid, 2,7-naphthalene dicarboxylic acid, 1,8-naphthalene dicarboxylic acid, etc. It is preferably 2,6-naphthalenedicarboxylic acid. Among them, the dicarboxylic acid is preferably p-citric acid or isophthalic acid, and particularly preferably p-citric acid.
又,在不阻礙光學特性之範圍,亦可含有以通式(4)或通式(5)所示的二羧酸以外之二羧酸成分。 Moreover, the dicarboxylic acid component other than the dicarboxylic acid represented by the general formula (4) or the general formula (5) may be contained in the range which does not inhibit optical characteristics.
使用於如此之聚酯碳酸酯樹脂製造的碳酸酯前驅物質係可舉例如光氣、二苯基碳酸酯、上述二價酚類之雙氯甲酸酯、二-對甲苯基碳酸酯、苯基-對甲苯基碳酸酯、二-對氯苯基碳酸酯、二萘基碳酸酯等,其中,宜為二苯基碳酸酯。 Examples of the carbonate precursor used in the production of such a polyester carbonate resin include phosgene, diphenyl carbonate, bischloroformate of the above divalent phenol, di-p-tolyl carbonate, and phenyl. - p-tolyl carbonate, di-p-chlorophenyl carbonate, dinaphthyl carbonate or the like, among which diphenyl carbonate is preferred.
製造聚酯碳酸酯樹脂之方法係可任意採用用於一般聚酯碳酸酯樹脂的製造之方法。可較宜採用例如二醇與二羧酸或二羧酸氯與光氣之反應、或二醇與二羧酸或二羧酸二烷基酯與雙芳基碳酸酯之酯交換反應。 The method for producing the polyester carbonate resin is arbitrarily employable for the production of a general polyester carbonate resin. It is preferred to use, for example, a transesterification reaction of a diol with a dicarboxylic acid or a dicarboxylic acid chloride with phosgene or a transesterification of a diol with a dicarboxylic acid or a dialkyl dicarboxylate with a bisaryl carbonate.
二醇、二羧酸或其酸氯與光氣之反應中係以非水系在酸結合劑及溶劑之存在下進行反應。酸結合劑可使用例如吡啶、二甲基胺基吡啶、第三級胺等。溶劑可使用例如二氯甲烷或氯苯等之鹵化烴。分子量調整劑宜使用例如酚或對第三丁基酚等之封端劑。反應溫度一般為0~40℃,反應時間宜為數分鐘~5小時。 The reaction of a diol, a dicarboxylic acid or its acid chloride with phosgene is carried out in the presence of an acid binder and a solvent in a nonaqueous manner. As the acid binder, for example, pyridine, dimethylaminopyridine, a tertiary amine or the like can be used. As the solvent, a halogenated hydrocarbon such as dichloromethane or chlorobenzene can be used. As the molecular weight modifier, for example, a blocking agent such as phenol or p-tert-butylphenol or the like is used. The reaction temperature is generally from 0 to 40 ° C, and the reaction time is preferably from several minutes to 5 hours.
在酯交換反應中係在惰性氣體存在下混合二醇與二羧酸或其二酯與雙芳基碳酸酯,減壓下一般以120~350℃較佳係150~300℃反應。減壓度係階段性變化,最終係使1mmHg以下所生成之醇類餾去至系外。反應時間一般為1~4小時左右。但,聚合溫度在350℃以上易副生成苯基乙烯基醚或乙醛,不佳。 In the transesterification reaction, the diol and the dicarboxylic acid or a diester thereof and the bisaryl carbonate are mixed in the presence of an inert gas, and the reaction is generally carried out at 120 to 350 ° C, preferably 150 to 300 ° C under reduced pressure. The degree of decompression is a stepwise change, and finally, the alcohol produced under 1 mmHg is distilled off to the outside of the system. The reaction time is usually about 1 to 4 hours. However, it is not preferable to form a phenyl vinyl ether or acetaldehyde by a polymerization temperature of 350 ° C or more.
又,在酯交換反應中係為促進反應,可使用聚合觸媒。如此之聚合觸媒係使用鹼金屬化合物或鹼土族金屬化合物或重金屬化合物作為主成分,依需要亦可使用含氮鹼 性化合物作為從屬成分。 Further, in the transesterification reaction, a reaction is promoted, and a polymerization catalyst can be used. Such a polymerization catalyst uses an alkali metal compound or an alkaline earth metal compound or a heavy metal compound as a main component, and a nitrogen base may be used as needed. The compound is a dependent component.
鹼金屬化合物係可舉例如氫氧化鈉、氫氧化鉀、雙酚A之鈉鹽等。鹼土族金屬化合物係可舉例如氫氧化鈣、氫氧化鎂、碳酸鈣等。 The alkali metal compound may, for example, be sodium hydroxide, potassium hydroxide or a sodium salt of bisphenol A. The alkaline earth metal compound may, for example, be calcium hydroxide, magnesium hydroxide or calcium carbonate.
含氮鹼性化合物係可舉例如氫氧化四甲基銨、氫氧化四乙基銨、氫氧化四丁基銨、氫氧化三甲基苯甲基銨、三甲基胺、三乙基胺、二甲基苯甲基胺、三苯基胺、二甲基胺基吡啶等。 The nitrogen-containing basic compound may, for example, be tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrabutylammonium hydroxide, trimethylbenzylammonium hydroxide, trimethylamine or triethylamine. Dimethylbenzylamine, triphenylamine, dimethylaminopyridine, and the like.
其他之酯交換觸媒係可舉例如鋅、錫、鋯、鉛、鈦、鍺、銻、鋨、鋁的鹽,可使用例如醋酸鋅、安息香酸鋅、2-乙基己烷酸鋅、氯化錫(II)、氯化錫(IV)、醋酸錫(II)、醋酸錫(IV)、二丁基錫二月桂酸酯、氧化二丁基錫、二甲氧基二丁基錫、乙醯基丙酮鋯、氧醋酸鋯、四丁氧基鋯、醋酸鉛(II)、醋酸鉛(IV)、四丁氧基鈦(IV)等。 Other ester exchange catalysts include, for example, zinc, tin, zirconium, lead, titanium, strontium, barium, strontium, and aluminum. For example, zinc acetate, zinc benzoate, zinc 2-ethylcarboxylate, and chlorine can be used. Tin (II), tin (IV) chloride, tin (II) acetate, tin (IV) acetate, dibutyltin dilaurate, dibutyltin oxide, dibutyltin dimethoxide, zirconium acetylate, oxygen Zirconium acetate, zirconium tetrabutoxide, lead (II) acetate, lead (IV) acetate, titanium tetraoxide (IV), and the like.
此等之觸媒係可單獨使用,亦可併用二種以上,此等之聚合觸媒的使用量係相對於二醇與二羧酸之合計1莫耳,可以10-9~10-3莫耳的比率使用。此等係可單獨使用,亦可併用二種以上。又,在酯交換反應中為減少羥基末端基,聚縮合反應之後期或終止後亦可加入具有親電子性之取代基的二芳基碳酸酯。進一步,為改善色相,亦可加入抗氧化劑或熱安定劑等。 These catalysts may be used singly or in combination of two or more. The amount of the polymerization catalyst used is 1 mol relative to the total of the diol and the dicarboxylic acid, and may be 10 -9 to 10 -3 mol. The ratio of the ear is used. These may be used singly or in combination of two or more. Further, in the transesterification reaction, in order to reduce the hydroxyl end group, a diaryl carbonate having an electrophilic substituent may be added after the end of the polycondensation reaction or after the termination. Further, in order to improve the hue, an antioxidant or a heat stabilizer may be added.
又,聚合反應終止後,為保持熱安定性及水解安定性,亦可除去觸媒或使觸媒失去活性。有關鹼金屬化合物或鹼土族金屬化合物,一般適宜實施以添加公知的失活劑 使觸媒失去活性之方法。此等之物質具體上可適宜使用安息香酸丁酯等之酯類、對甲苯磺酸等之芳香族磺酸類、對甲苯磺酸丁酯等之芳香族磺酸酯類、亞磷酸、磷酸、膦酸等之磷酸類、亞磷酸三苯酯、亞磷酸單苯酯、亞磷酸二苯酯、亞磷酸二乙酯、亞磷酸二正丙酯、亞磷酸二正丁酯、磷酸三苯酯等之磷酸酯類、二苯基膦酸之膦酸類、苯基膦酸二乙酯等之膦酸酯類、三苯基磷、等之磷類、十二碳基苯磺酸四丁基鏻鹽等之芳香族磺酸鹽類。 Further, after the termination of the polymerization reaction, in order to maintain thermal stability and hydrolysis stability, the catalyst may be removed or the catalyst may be deactivated. Regarding an alkali metal compound or an alkaline earth metal compound, it is generally suitable to carry out the addition of a known deactivating agent. A method of deactivating a catalyst. Specific examples of such materials include esters such as butyl benzoate, aromatic sulfonic acids such as p-toluenesulfonic acid, aromatic sulfonates such as butyl p-toluenesulfonate, phosphorous acid, phosphoric acid, and phosphine. Phosphoric acid such as acid, triphenyl phosphite, monophenyl phosphite, diphenyl phosphite, diethyl phosphite, di-n-propyl phosphite, di-n-butyl phosphite, triphenyl phosphate, etc. Phosphates, phosphonates of diphenylphosphonic acid, phosphonates such as diethyl phenylphosphonate, phosphorus such as triphenylphosphine, etc., tetrabutylphosphonium dodecylbenzenesulfonate, etc. Aromatic sulfonates.
此等之失活劑係相對於觸媒量而可使用0.01~50倍莫耳,較佳係使用0.3~20倍莫耳。若相對於觸媒量而少於0.01倍莫耳,失活效果變成不充分。又,若相對於觸媒量而多於50倍莫耳,耐熱性降低,成形體變成易著色。 These inactivating agents can be used in an amount of 0.01 to 50 moles, preferably 0.3 to 20 moles, per mole of the amount of the catalyst. If the amount is less than 0.01 times the molar amount with respect to the amount of the catalyst, the deactivation effect becomes insufficient. Moreover, when it is more than 50 times of mol with respect to the amount of catalyst, heat resistance is lowered, and the molded body becomes easy to be colored.
觸媒失去活性後,亦可設有以133~13.3Pa的壓力、200~320℃之溫度揮發除去樹脂中之低沸點化合物的步驟。 After the catalyst is deactivated, a step of volatilizing the low boiling point compound in the resin at a pressure of 133 to 13.3 Pa and a temperature of 200 to 320 ° C may be provided.
本發明之聚酯碳酸酯樹脂係宜使其聚合物0.7g溶解於100ml之二氯甲烷,以20℃所測定的比黏度為0.12~0.55之範圍者,更宜為0.15~0.45之範圍者。比黏度未達0.12時,成形品變脆,若高於0.55,熔融黏度及溶液黏度變高,處理性變困難。 The polyester carbonate resin of the present invention is preferably one in which 0.7 g of the polymer is dissolved in 100 ml of methylene chloride, and the specific viscosity measured at 20 ° C is in the range of 0.12 to 0.55, more preferably in the range of 0.15 to 0.45. When the specific viscosity is less than 0.12, the molded article becomes brittle. If it is higher than 0.55, the melt viscosity and the solution viscosity become high, and the handleability becomes difficult.
於本發明之熱塑性樹脂組成物中係在無損本發明之目 的的範圍,為賦予各種特性,亦可含有各種添加劑。就添加劑而言,可摻合離型劑、熱安定劑、紫外線吸收劑、上藍劑、抗靜電劑、耐燃劑、熱線遮蔽劑、螢光染料(含有螢光增白劑)、光擴散劑、其他之樹脂或彈性體等。 In the thermoplastic resin composition of the present invention, the object of the present invention is not impaired The range is to impart various characteristics and may also contain various additives. In terms of additives, it can be blended with a release agent, a thermal stabilizer, a UV absorber, a bluing agent, an antistatic agent, a flame retardant, a heat shield, a fluorescent dye (containing a fluorescent whitening agent), and a light diffusing agent. Other resins or elastomers.
離型劑係宜其90重量%以上為由醇與脂肪酸的酯所構成者。醇與脂肪酸的酯具體上可舉例如一元醇與脂肪酸之酯及/或多元醇與脂肪酸之部分酯或全酯。此等之酯中,較宜使用硬脂酸單甘油酯、硬脂酸三甘油酯、季戊四醇四硬脂酸酯、硬脂酸三甘油酯與硬脂基硬脂酯之混合物。 Preferably, 90% by weight or more of the release agent is composed of an ester of an alcohol and a fatty acid. The ester of an alcohol and a fatty acid may specifically be, for example, an ester of a monohydric alcohol and a fatty acid and/or a partial ester or a full ester of a polyhydric alcohol and a fatty acid. Among these esters, a mixture of stearic acid monoglyceride, stearic acid triglyceride, pentaerythritol tetrastearate, stearic acid triglyceride and stearyl stearyl ester is preferably used.
離型劑中的前述酯之量係使離型劑為100重量%時,宜為90重量%以上,更宜為95重量%以上。 The amount of the above-mentioned ester in the release agent is preferably 90% by weight or more, and more preferably 95% by weight or more, based on 100% by weight of the release agent.
熱安定劑可舉例如磷系熱安定劑、硫系熱安定劑、及阻酚系熱安定劑。磷系熱安定劑可舉例如亞磷酸、磷酸、亞膦酸、膦酸及此等之酯等,較佳係可使用肆(2,4-二第三丁基苯基)-4,4’-聯伸苯基二膦酸酯。 The heat stabilizer may, for example, be a phosphorus-based heat stabilizer, a sulfur-based heat stabilizer, or a phenol-resistant heat stabilizer. Examples of the phosphorus-based thermal stabilizer include phosphorous acid, phosphoric acid, phosphinic acid, phosphonic acid, and the like. Preferably, ruthenium (2,4-di-t-butylphenyl)-4,4' can be used. - a phenyldiphosphonate.
熱塑性樹脂組成物中之磷系熱安定劑的含量係相對於熱塑性樹脂組成物100重量份宜為0.001~0.2重量份。 The content of the phosphorus-based heat stabilizer in the thermoplastic resin composition is preferably 0.001 to 0.2 parts by weight based on 100 parts by weight of the thermoplastic resin composition.
就紫外線吸收劑而言較佳係苯並三唑系紫外線吸收劑、二苯甲酚系紫外線吸收劑、三嗪系紫外線吸收劑、環狀亞胺基酯系紫外線吸收劑及氰基丙烯酸酯系所構成之群中選出的至少1種之紫外線吸收劑。 The ultraviolet absorber is preferably a benzotriazole-based ultraviolet absorber, a dibenzocresol-based ultraviolet absorber, a triazine-based ultraviolet absorber, a cyclic imido ester-based ultraviolet absorber, and a cyanoacrylate. At least one type of ultraviolet absorber selected from the group consisting of.
紫外線吸收劑之摻合量係相對於熱塑性樹脂組成物中100重量份,較佳係0.01~3.0重量份,更佳係0.02~1.0 重量份,最佳係0.05~0.8重量份。若為如此之摻合量的範圍,可依用途,對熱塑性樹脂組成物中賦予充分的耐候性。 The blending amount of the ultraviolet absorber is preferably 0.01 to 3.0 parts by weight, more preferably 0.02 to 1.0, based on 100 parts by weight of the thermoplastic resin composition. The parts by weight are preferably 0.05 to 0.8 parts by weight. In the range of such a blending amount, sufficient weather resistance can be imparted to the thermoplastic resin composition depending on the application.
上藍劑係可舉例如Bayer公司之Macrolex Violet B及Macrolex Blue RR以及Clariant公司之Polysynthren Blue RLS等。 The bluing agent may, for example, be Macrolex Violet B and Macrolex Blue RR from Bayer, and Polysynthren Blue RLS from Clariant.
上藍劑之摻合量係相對於熱塑性樹脂組成物中宜為0.05~1.5ppm,更佳係0.1~1.2ppm。 The blending amount of the bluing agent is preferably 0.05 to 1.5 ppm, more preferably 0.1 to 1.2 ppm, based on the thermoplastic resin composition.
本發明之具有茀骨架的熱塑性樹脂組成物係可藉由任意的摻合方法摻合具有茀骨架的熱塑性樹脂、脂肪族系環氧化合物及各種添加劑來得到。各成分係使其全部或一部分同時地或分別地以混合機、捏合機、Banbery混合機、輥輪、押出機等之混合機而均質地分散。 The thermoplastic resin composition having an anthracene skeleton of the present invention can be obtained by blending a thermoplastic resin having an anthracene skeleton, an aliphatic epoxy compound, and various additives by any blending method. Each component is uniformly dispersed in a mixture of a mixer, a kneader, a Banbery mixer, a roller, an extruder, or the like, simultaneously or separately.
進一步,亦可使用:使預先被乾混之組成物以經加熱之押出機進行熔融混練而均質化後押出成金屬針狀,然後切斷成所希望之長度而粒狀化的方法。 Further, a method in which the composition which has been previously dry-blended is melt-kneaded by a heated extruder and homogenized, and then extruded into a metal needle shape, and then cut into a desired length to be granulated.
使用於本發明之熱塑性樹脂係宜為以昇溫速度20℃/分所測定的玻璃轉移溫度(Tg)為130℃以上、未達200℃。Tg未達130℃時,藉由使用熱塑性樹脂組成物所形成之光學構件的使用之用途係耐熱性不充分,另一方面,Tg 為200℃以上時,熔融黏度變高,在形成成形體上之處理性變困難。 The thermoplastic resin to be used in the present invention is preferably a glass transition temperature (Tg) measured at a temperature increase rate of 20 ° C /min of 130 ° C or more and less than 200 ° C. When the Tg is less than 130 ° C, the use of the optical member formed by using the thermoplastic resin composition is insufficient in heat resistance, and on the other hand, Tg When it is 200 ° C or more, the melt viscosity becomes high, and it becomes difficult to form a molded body.
本發明之熱塑性樹脂組成物係宜為從該熱塑性樹脂組成物所得到之厚度0.1mm的成形板之霧度為2%以下,更宜為1%以下。 The thermoplastic resin composition of the present invention is preferably a molded sheet having a thickness of 0.1 mm obtained from the thermoplastic resin composition, and has a haze of 2% or less, more preferably 1% or less.
本發明之熱塑性樹脂組成物係宜以300℃、加重1.2kgf、10分鐘所押出之樹脂的量為30g以上,更宜為40g以上。 The thermoplastic resin composition of the present invention is preferably used in an amount of 30 g or more, more preferably 40 g or more, at 300 ° C and a weight of 1.2 kgf for 10 minutes.
本發明之熱塑性樹脂組成物係在85℃、85%RH之條件下放置400小時後的分子量保持率為95%以上,宜為色相變化亦不完全。更佳係分子量保持率為97%以上。 The thermoplastic resin composition of the present invention has a molecular weight retention ratio of 95% or more after standing at 85 ° C and 85% RH for 400 hours, and is preferably incomplete in hue change. More preferably, the molecular weight retention is 97% or more.
本發明之光學構件係可使本發明之具有茀骨架的熱塑性樹脂組成物進行例如射出成形、壓縮成形、射出壓縮成形、澆鑄成形。 In the optical member of the present invention, the thermoplastic resin composition having an anthracene skeleton of the present invention can be subjected to, for example, injection molding, compression molding, injection compression molding, or cast molding.
以射出成形製造由本發明之熱塑性樹脂組成物所構成之光學透鏡時,宜以缸筒溫度260~350℃、模具溫度90~170℃的條件成形。更佳係以缸筒溫度270~320℃、模具溫度100~160℃的條件成形。缸筒溫度高於350℃時,樹脂分解著色,小於230℃時,熔融黏度高,無法成形。又,模具溫度高於170℃時,樹脂不硬化而不從模具取出 成形片。另外,未達90℃時,成形時在模具內樹脂很快固化,無法得到成形片,或,無法轉印模具賦型。 When an optical lens comprising the thermoplastic resin composition of the present invention is produced by injection molding, it is preferably formed under the conditions of a cylinder temperature of 260 to 350 ° C and a mold temperature of 90 to 170 ° C. More preferably, the cylinder is formed at a cylinder temperature of 270 to 320 ° C and a mold temperature of 100 to 160 ° C. When the cylinder temperature is higher than 350 ° C, the resin is decomposed and colored, and when it is less than 230 ° C, the melt viscosity is high and it cannot be formed. Also, when the mold temperature is higher than 170 ° C, the resin does not harden and is not taken out from the mold. Formed piece. Further, when it is less than 90 ° C, the resin is quickly solidified in the mold during molding, and the formed sheet cannot be obtained, or the mold can not be transferred.
本發明之光學透鏡係可依需要而適宜實施以非球面透鏡的形狀使用。非球面透鏡係可以1片之透鏡使球面收差實質上為零,故不須以複數之球面透鏡的組合去除球面收差,可輕量化及生產成本之降低化。因此,非球面透鏡係即使在光學透鏡中,亦可特別用來作為照相機鏡頭。 The optical lens of the present invention can be suitably used in the shape of an aspherical lens as needed. Since the aspherical lens system can make the spherical surface difference substantially zero by one lens, it is not necessary to remove the spherical aberration by a combination of a plurality of spherical lenses, and the weight can be reduced and the production cost can be reduced. Therefore, the aspherical lens system can be particularly used as a camera lens even in an optical lens.
又,本發明之熱塑性樹脂組成物係因成形流動性高,可特別用來作為薄片小型且複雜形狀之光學透鏡的材料。 Further, the thermoplastic resin composition of the present invention is particularly useful as a material for an optical lens having a small and complicated shape of a sheet because of high molding fluidity.
就具體之透鏡大小而言,中心部之厚度的上限宜為0.5mm以下,更宜為0.4mm以下。又,透鏡之中心部的厚度之下限宜為0.05mm以上,更宜為0.1mm以上。 The upper limit of the thickness of the center portion is preferably 0.5 mm or less, and more preferably 0.4 mm or less, in terms of the specific lens size. Further, the lower limit of the thickness of the central portion of the lens is preferably 0.05 mm or more, and more preferably 0.1 mm or more.
又,直徑為1.0mm~20.0mm,更宜為1.0~10.0mm,最宜為3.0~10.0mm。 Further, the diameter is 1.0 mm to 20.0 mm, more preferably 1.0 to 10.0 mm, and most preferably 3.0 to 10.0 mm.
又,就其形狀而言,宜單面為凸,單面為凹之彎月形透鏡(meniscus lens)。 Further, in terms of its shape, it is preferable that the one side is convex and the one side is a concave meniscus lens.
以下舉出實施例而更說明本發明。 The invention will be further illustrated by the following examples.
評估係依下述之方法。 The evaluation is based on the following methods.
(1)樹脂之比黏度:聚合終止後所得到之樹脂以120℃乾燥4小時,使該樹脂0.35g溶解於二氯甲烷50cc的溶液作為測定試樣。測定係在20±0.01℃之恆溫槽中計測奧斯華德體系(Ostwald system)黏度管之標線間的通過時間,從下述式求出其溶液的20℃之比黏度(ηsp)。 (1) Specific viscosity of resin: The resin obtained after termination of polymerization was dried at 120 ° C for 4 hours, and 0.35 g of the resin was dissolved in a solution of 50 cc of dichloromethane as a measurement sample. The measurement was carried out in a thermostat at 20 ± 0.01 ° C to measure the passage time between the lines of the Oswald system viscosity tube, and the specific viscosity (η sp ) of the solution at 20 ° C was obtained from the following formula.
ηsp=(t1-t0)/t0 η sp =(t 1 -t 0 )/t 0
此處,t1:樹脂溶液之標線間通過時間、t0:二氯甲烷之標線間通過時間。 Here, t 1 : the passing time between the lines of the resin solution, t 0 : the passage time between the lines of the dichloromethane.
(2)共聚合比:使用日本電子公司製JNM-AL 400的質子NMR而測定聚合後之樹脂。 (2) Copolymerization ratio: The polymer after polymerization was measured using proton NMR of JNM-AL 400 manufactured by JEOL Ltd.
(3)玻璃轉移溫度(Tg):藉Dupont公司製910型DSC來測定。 (3) Glass transition temperature (Tg): Measured by a Model 910 DSC manufactured by Dupont.
(4)成形流動性(熔融黏度(MVR)):藉東洋精製作所製CAPIROGRAH1D使用直徑1mm、長度10mm之噴嘴,以300℃、加重1.2kgf、10分鐘所押出之樹脂的量測定熔融黏度。 (4) Molding fluidity (melt viscosity (MVR)): The melt viscosity was measured by CAPIROGRAH1D manufactured by Toyo Seiki Co., Ltd. using a nozzle having a diameter of 1 mm and a length of 10 mm, and the amount of resin extruded at 300 ° C, 1.2 kgf, and 10 minutes.
(5)霧度:於厚1mm之成形板使用日本電色工業(股)製Haze Meter NDH 2000而測定霧度。 (5) Haze: The haze was measured using a Haze Meter NDH 2000 manufactured by Nippon Denshoku Industries Co., Ltd. on a forming plate having a thickness of 1 mm.
(6)耐濕熱安定性分子量保持率:將厚度1mm之成形片在85℃、85%RH之條件下放置2000小時後,從下述記載之比黏度的變化,評估比黏度保持率作為分子量保持率。 (6) Moisture and heat stability Molecular weight retention rate: After the molded piece having a thickness of 1 mm was allowed to stand at 85 ° C and 85% RH for 2,000 hours, the specific viscosity retention ratio was evaluated as the molecular weight retention from the change in the specific viscosity described below. rate.
從使該成形片0.7g溶解於二氯甲烷100ml之溶液,測定其溶液在20℃中之比黏度(ηsp),求出濕熱試驗後之比黏度保持率(分子量保持率)。使該比黏度保持率(分子量保持率)作為耐濕熱性之指標。 From the solution in which 0.7 g of the molded piece was dissolved in 100 ml of dichloromethane, the specific viscosity (η sp ) of the solution at 20 ° C was measured, and the specific viscosity retention ratio (molecular weight retention ratio) after the damp heat test was determined. The specific viscosity retention ratio (molecular weight retention ratio) was used as an index of moist heat resistance.
△ηsp=(ηsp1/ηsp0)×100※△ηsp:比黏度保持率、ηsp0:試驗前之比黏度、ηsp1:試驗後之比黏度 Δη sp =(η sp 1/η sp 0)×100※Δη sp : specific viscosity retention ratio, η sp 0: specific viscosity before the test, η sp 1: specific viscosity after the test
(7)光學透鏡之成形安定性:以目視確認成形後之非球面透鏡的填充不良、各成形不良、透鏡之強度不足等。評估係進行100發成形,成為缺陷品之機率為以未達1%(◎)、1~5%(○)、5~20%(△)、20%以下(×)分類。 (7) Forming Stability of Optical Lens: The filling failure of the aspherical lens after molding, the molding failure, and the insufficient strength of the lens were visually confirmed. In the evaluation, 100 shots were formed, and the probability of becoming a defective product was classified as less than 1% (◎), 1 to 5% (○), 5 to 20% (Δ), and 20% or less (×).
填充不良係使樹脂不足而無法形成透鏡形狀者定義為填充不良,成形不良係銀條、氣泡於1個透鏡存在1個以上者,或,添加劑滲出者。又,透鏡之強度不足係成形時從模具產生透鏡部及注入口/澆道部折斷等之破損,為無法取出者。 In the case of poor filling, the resin is insufficient to form a lens shape, and it is defined as a poor filling, and the defective silver or air bubbles are present in one or more lenses, or the additive is exuded. Further, the strength of the lens is insufficient, and the lens portion and the injection port/stovel portion are broken from the mold at the time of molding, and the like.
於附溫度計、攪拌機、回流冷卻器之反應器中加入離子交換水21540重量份、48%氫氧化鈉水溶液4930重量份,使在乙醇溶液之b值為3.0的9,9-雙(4-羥基-3-甲基 苯基)茀(以下,有時簡稱為“BCF”)3231重量份、2,2-雙(4-羥基苯基)丙烷(以下,有時稱為“BPA”)1949重量份及水滑石15重量份溶解後,加入二氯甲烷14530重量份後,攪拌下以15~25℃吹入光氣2200重量份需要60分鐘。吹入光氣終止後,加入異丙苯基酚163.1重量份及48%氫氧化鈉水溶液705重量份,乳化後,加入三乙基胺5.9重量份而在28~33℃攪拌1小時而終止反應。反應終止後,以二氯甲烷稀釋生成物而水洗後,形成鹽酸酸性而水洗,水相之導電率與離子交換水約成為相同後,以捏合機使二氯甲烷蒸發,得到BCF與BPA之比以莫耳比計50:50之比黏度為0.297,Tg為197℃之白色聚合物。 In a reactor equipped with a thermometer, a stirrer, and a reflux condenser, 21540 parts by weight of ion-exchanged water and 4930 parts by weight of a 48% aqueous sodium hydroxide solution were added to make a 9,9-bis (4-hydroxy group) having a b value of 3.0 in an ethanol solution. -3-methyl Phenyl) hydrazine (hereinafter sometimes abbreviated as "BCF") 3231 parts by weight, 2,2-bis(4-hydroxyphenyl)propane (hereinafter sometimes referred to as "BPA") 1949 parts by weight and hydrotalcite 15 After dissolving the parts by weight, after adding 14530 parts by weight of dichloromethane, it was necessary to blow 2200 parts by weight of phosgene at 15 to 25 ° C for 60 minutes while stirring. After the phosgene was terminated, 163.1 parts by weight of cumene phenol and 705 parts by weight of a 48% aqueous sodium hydroxide solution were added, and after emulsification, 5.9 parts by weight of triethylamine was added thereto, and the mixture was stirred at 28 to 33 ° C for 1 hour to terminate the reaction. . After the reaction was terminated, the product was diluted with dichloromethane and washed with water to form hydrochloric acid acidic and washed with water. The conductivity of the aqueous phase was approximately the same as that of the ion-exchanged water, and then the dichloromethane was evaporated by a kneader to obtain a ratio of BCF to BPA. A white polymer having a specific viscosity of 50:50 in a molar ratio of 0.297 and a Tg of 197 °C.
於附溫度計、攪拌機、回流冷卻器之反應器中加入離子交換水21540重量份、48%氫氧化鈉水溶液4930重量份,使在乙醇溶液之b值為3.0的9,9-雙(4-羥基-3-甲基苯基)茀(以下,有時簡稱為“BCF”)3231重量份、1,3-雙{2-(4-羥基苯基)丙基}苯(以下,有時稱為“BPM”)2958重量份及水滑石15重量份溶解後,加入二氯甲烷14530重量份後,攪拌下以15~25℃吹入光氣2200重量份需要60分鐘。吹入光氣終止後,加入異丙苯基酚163.1重量份及48%氫氧化鈉水溶液705重量份,乳化後,加入三乙基胺5.9重量份而在28~33℃攪拌1小時而終止反應。反應終止後,以二氯甲烷稀釋生成物而水洗後,形成鹽酸酸性而 水洗,水相之導電率與離子交換水約成為相同後,以捏合機使二氯甲烷蒸發,得到BCF與BPM之比以莫耳比計50:50之比黏度為0.297、Tg為156℃之白色聚合物。 In a reactor equipped with a thermometer, a stirrer, and a reflux condenser, 21540 parts by weight of ion-exchanged water and 4930 parts by weight of a 48% aqueous sodium hydroxide solution were added to make a 9,9-bis (4-hydroxy group) having a b value of 3.0 in an ethanol solution. -3-methylphenyl) hydrazine (hereinafter sometimes abbreviated as "BCF") 3231 parts by weight, 1,3-bis{2-(4-hydroxyphenyl)propyl}benzene (hereinafter, sometimes referred to as "BPM") 2958 parts by weight and 15 parts by weight of hydrotalcite were dissolved, and after adding 14530 parts by weight of dichloromethane, it was necessary to blow 2200 parts by weight of phosgene at 15 to 25 ° C for 60 minutes while stirring. After the phosgene was terminated, 163.1 parts by weight of cumene phenol and 705 parts by weight of a 48% aqueous sodium hydroxide solution were added, and after emulsification, 5.9 parts by weight of triethylamine was added thereto, and the mixture was stirred at 28 to 33 ° C for 1 hour to terminate the reaction. . After the reaction is terminated, the product is diluted with dichloromethane and washed with water to form hydrochloric acid. After washing, the conductivity of the aqueous phase is about the same as that of the ion-exchanged water, and the methylene chloride is evaporated by a kneader to obtain a ratio of BCF to BPM. The specific viscosity of the 50:50 molar ratio is 0.297, and the Tg is 156 ° C. White polymer.
將9,9-雙(4-(2-羥基乙氧基)苯基)茀(以下,有時省略為“BPEF”)1403.2重量份、BPA 182.7重量份、二苯基碳酸酯(以下有時省略為“DPC”)878.0重量份、碳酸氫鈉5.0×10-3重量份置入於附攪拌機及餾出裝置之反應鍋中,進行3次氮氣置換後,氮環境101.3×103Pa之下加熱至215℃,攪拌20分鐘。完全溶解後,花15分鐘而調整至20×103Pa,在215℃、20×103Pa的條件下保持20分鐘,進行酯交換反應。進一步,以37.5℃/hr之速度昇溫至240℃,以240℃、20.0×103Pa保持10分鐘。其後,花10分鐘而調整成16.0×103Pa,在240℃、16.0×103Pa保持70分鐘。其後,花10分鐘而調整成13.3×103Pa,在240℃、13.3×103Pa保持10分鐘。進一步,花40分鐘而調整成133.3Pa以下,以240℃、133.3Pa以下之條件下攪拌10分鐘進行聚合反應。反應終止後,於反應器內吹入氮氣,進行加壓,一邊使所生成之樹脂顆粒化一邊拔出。得到BPEF與BPA之比以莫耳比計80:20之比黏度為0.192、Tg為145℃之無色透明的顆粒。 There are 1403.2 parts by weight of 9,9-bis(4-(2-hydroxyethoxy)phenyl)anthracene (hereinafter sometimes omitted as "BPEF"), B2.7 182.7 parts by weight, and diphenyl carbonate (hereinafter sometimes 878.0 parts by weight, and 5.0×10 -3 parts by weight of sodium hydrogencarbonate, which was omitted as "DPC", were placed in a reaction vessel equipped with a stirrer and a distillation apparatus, and after nitrogen substitution for 3 times, the nitrogen atmosphere was 101.3×10 3 Pa. Heat to 215 ° C and stir for 20 minutes. After completely dissolving, the mixture was adjusted to 20 × 10 3 Pa for 15 minutes, and kept at 215 ° C and 20 × 10 3 Pa for 20 minutes to carry out a transesterification reaction. Further, the temperature was raised to 240 ° C at a rate of 37.5 ° C / hr, and held at 240 ° C, 20.0 × 10 3 Pa for 10 minutes. Thereafter, it was adjusted to 16.0 × 10 3 Pa for 10 minutes, and kept at 240 ° C and 16.0 × 10 3 Pa for 70 minutes. Subsequently, over 10 minutes and adjusted to 13.3 × 10 3 Pa, at 240 ℃, 13.3 × 10 3 Pa for 10 minutes. Further, the mixture was adjusted to 133.3 Pa or less in 40 minutes, and stirred at 240 ° C and 133.3 Pa for 10 minutes to carry out a polymerization reaction. After the reaction was terminated, nitrogen gas was blown into the reactor, pressurized, and the produced resin was pulverized while being extracted. A colorless transparent particle having a ratio of BPEF to BPA of 80:20 in terms of molar ratio of 0.192 and a Tg of 145 ° C was obtained.
將BPEF 1403.2重量份、對酞酸二甲酯(以下有時省略為“DMT”)155.4重量份、DPC 548.4重量份、四丁氧基鈦13.6×10-4重量份置入於附攪拌機及餾出裝置之反應鍋中,氮環境101.3×103Pa之下加熱至180℃,攪拌20分鐘。其後,花20分鐘而將減壓度調整成20×103Pa,以60℃/hr之速度升溫至250℃,進行酯交換反應。其後,直接保持於250℃,花120分鐘而減壓至133.3Pa以下,在250℃、133.3Pa以下之條件下攪拌1小時下進行聚合反應。其後,一邊使所生成之樹脂顆粒化一邊拔出。得到BPEF與對酞酸之比以莫耳比計80:20之比黏度為0.201、Tg為150℃之無色透明的顆粒。 1403.2 parts by weight of BPEF, 155.4 parts by weight of dimethyl perruthenate (hereinafter sometimes omitted as "DMT"), 548.4 parts by weight of DPC, and 13.6×10 -4 parts by weight of titanium tetrabutoxide were placed in a mixer and distillation. In the reaction vessel of the apparatus, the mixture was heated to 180 ° C under a nitrogen atmosphere of 101.3 × 10 3 Pa, and stirred for 20 minutes. Thereafter, the pressure was adjusted to 20 × 10 3 Pa for 20 minutes, and the temperature was raised to 250 ° C at a rate of 60 ° C / hr to carry out a transesterification reaction. Thereafter, the mixture was directly held at 250 ° C, and the pressure was reduced to 133.3 Pa or less for 120 minutes, and the polymerization was carried out under stirring at 250 ° C and 133.3 Pa for 1 hour. Thereafter, the produced resin was extracted while being pelletized. A colorless transparent particle having a ratio of BPEF to citric acid of 80:20 in a molar ratio of 0.201 and a Tg of 150 ° C was obtained.
以120℃加熱乾燥已顆粒化之樹脂組成物8小時。其後,以成形溫度Tg+110℃、模具溫度Tg-10℃,使用住友重機械(股)製SE 30 DU射出成形機,射出成形寬2.5cm、長5cm、厚分別為1mm之成形片。將霧度與耐濕熱安定性之評估結果表示於表1中。 The granulated resin composition was dried by heating at 120 ° C for 8 hours. Thereafter, a molded piece having a width of 2.5 cm, a length of 5 cm, and a thickness of 1 mm was injection-molded using a SE 30 DU injection molding machine manufactured by Sumitomo Heavy Industries Co., Ltd. at a molding temperature of Tg + 110 ° C and a mold temperature of Tg - 10 ° C. The evaluation results of the haze and the heat and humidity resistance are shown in Table 1.
使用住友重機械(股)製SE 30 DU射出成形機,使成形溫度為所使用之樹脂的Tg+170℃、模具溫度Tg-5℃射出成形厚0.3mm、凸面曲率半徑5mm、凹面曲率半徑4mm、徑5mm之非球面透鏡。將光學透鏡之成形安定性 評估表示於表1中。 The SE 30 DU injection molding machine manufactured by Sumitomo Heavy Industries Co., Ltd. was used to set the molding temperature to Tg + 170 ° C of the resin used, the mold temperature Tg - 5 ° C, the injection molding thickness of 0.3 mm, the convex curvature radius of 5 mm, and the concave curvature radius of 4 mm. Aspherical lens with a diameter of 5 mm. Forming stability of optical lenses The evaluation is shown in Table 1.
添加劑1:環氧化大豆油(環氧基之數目4)花王(股)製Kapox S-6 Additive 1: epoxidized soybean oil (number of epoxy groups 4) Kapox S-6
添加劑2:環氧化亞麻仁油(環氧基之數目6)ADEKA製Adeca Sizer-O-180A Additive 2: epoxidized linseed oil (number of epoxy groups 6) Adeca Sizer-O-180A made by ADEKA
添加劑3:烷基單酯、烷基三甘油酯混合物 理研製Rikemal SL-900 Additive 3: Alkyl monoester, alkyl triglyceride mixture Rikemal SL-900
添加劑4:3,4-環氧基環己基甲基-3,4-環氧基環己烷羧酸酯 Additive 4: 3,4-Epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate
添加劑5:雙苯氧基乙醇茀二環氧丙基醚 Additive 5: bisphenoxyethanol hydrazine diepoxypropyl ether
添加劑6:偏苯三甲酸三辛酯 Additive 6: Trioctyl trimellitate
添加劑7:聚醚酯樹脂Eastman Chemical Company製ECDEL 9966 Additive 7: Polyetherester resin ECDEL 9966 manufactured by Eastman Chemical Company
添加劑8:苯乙烯系寡聚物 三井化學(股)製FTR 2140 Additive 8: Styrene-based oligomer FTR 2140 manufactured by Mitsui Chemicals Co., Ltd.
安定劑:肆(2,4-二第三丁基苯基)-4,4’-聯伸苯基二膦酸酯 Stabilizer: bismuth (2,4-di-t-butylphenyl)-4,4'-linked phenyl diphosphonate
離型劑:甘油單硬脂酸酯 Release agent: glyceryl monostearate
關於摻合量而表1之單位為重量份。 Regarding the blending amount, the unit of Table 1 is parts by weight.
使各種成分預先以表1記載之量比率均一乾混後,使用TECHNOVEL(股)製KZ-W15-30MG雙軸押出機、 TECHNOVEL(股)製,以下述表1記載的條件熔融,顆粒化,適當製作成形品,評估之。 The components were uniformly dry-mixed in the amounts indicated in Table 1, and then a KZ-W15-30MG twin-axis extruder made of TECHNOVEL Co., Ltd. was used. The TECHNOVEL system was melted and pelletized under the conditions described in Table 1 below, and a molded article was appropriately produced and evaluated.
表1所示之實施例1~7係可直接保持霧度、耐濕熱安定性,並提昇成形流動性,光學透鏡之成形性亦良好,可有用地利用於光學構件。另外,比較例1係未添加脂肪族系環氧化合物,因流動性差,故無法成形薄厚度的透鏡。比較例2係添加量少,缺乏流動性,無法成形薄厚度的透鏡。又,比較例4係因添加劑不具有環氧基,故耐濕熱安定性差。比較例5係脂肪族系環氧化合物,成形流動性差,成形時之成形不良多。比較例6係芳香族環氧化合物,成形流動性差。比較例7係雖成形流動性提高,但成形時添加劑揮發,成形不良多,進一步,耐濕熱安定性差,使用來作為光學構件之環境受限,缺乏泛用性。比較 例8、9係藉由添加劑之分解,成形性、耐濕熱性差。比較例3係添加量多,無法維持透明性,故無法使用於光學構件。 In Examples 1 to 7 shown in Table 1, the haze and the heat and humidity stability were directly maintained, and the molding fluidity was improved, and the moldability of the optical lens was also good, and it was useful for use in an optical member. Further, in Comparative Example 1, the aliphatic epoxy compound was not added, and the fluidity was poor, so that a lens having a small thickness could not be formed. In Comparative Example 2, the amount of addition was small, fluidity was lacking, and a lens having a small thickness could not be formed. Further, in Comparative Example 4, since the additive did not have an epoxy group, the wet heat stability was poor. Comparative Example 5 is an aliphatic epoxy compound which is inferior in molding fluidity and has many molding defects during molding. Comparative Example 6 is an aromatic epoxy compound and has poor molding fluidity. In Comparative Example 7, the molding fluidity was improved, but the additive was volatilized during molding, and the molding defects were large. Further, the wet heat stability was poor, and the environment for use as an optical member was limited, and the generality was lacking. Comparison Examples 8 and 9 were inferior in formability and moist heat resistance by decomposition of an additive. In Comparative Example 3, the amount of addition was large, and transparency could not be maintained, so that it could not be used for an optical member.
本發明之具有茀骨架的熱塑性樹脂組成物係因具有高度的透明性、成形流動性、成形安定性、及耐濕熱安定性,故可成形習知射出成形很困難之薄厚度的光學構件,可提供更薄的光學構件。此具有茀骨架的熱塑性樹脂組成物係尤其適宜於行動照相機用等之相機透鏡、光拾取透鏡、微陣列透鏡、投影機透鏡及菲涅耳透鏡(Fresnel lens)等之透鏡等。 Since the thermoplastic resin composition having an anthracene skeleton of the present invention has high transparency, molding fluidity, molding stability, and moisture-and-heat stability, it is possible to form a thin optical member which is difficult to be formed by injection molding. Provides thinner optical components. The thermoplastic resin composition having an anthracene skeleton is particularly suitable for a lens such as a camera lens for an action camera, an optical pickup lens, a microarray lens, a projector lens, and a Fresnel lens.
使用本發明之具有茀骨架的熱塑性樹脂組成物之光學構件係可使用於數位攝相機等之各種照相機、望遠鏡、雙眼鏡、電視投影機、稜鏡等。尤其,可有效作為行動電話用相機透鏡、數位相機透鏡、車輛相機透鏡、網路相機透鏡等薄厚度的小型透鏡。 The optical member using the thermoplastic resin composition having an anthracene skeleton of the present invention can be used for various cameras, telescopes, double glasses, television projectors, cymbals, and the like for digital cameras and the like. In particular, it can be effectively used as a small lens of a thin lens such as a camera lens for a mobile phone, a digital camera lens, a vehicle camera lens, or a web camera lens.
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CN110741030B (en) * | 2017-08-30 | 2022-06-17 | 帝人株式会社 | Thermoplastic resin and optical member |
TW202426537A (en) * | 2017-12-28 | 2024-07-01 | 日商帝人股份有限公司 | Poly(ester)carbonate |
EP3838979B1 (en) * | 2019-12-17 | 2024-06-26 | Covestro Deutschland AG | Melt polycarbonate with improved optical properties |
KR20240108368A (en) * | 2021-11-30 | 2024-07-09 | 미츠비시 가스 가가쿠 가부시키가이샤 | Optical lenses containing thermoplastic resin |
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JPH0971716A (en) * | 1995-09-06 | 1997-03-18 | Toyobo Co Ltd | Curable resin composition |
JP4733956B2 (en) * | 2004-10-05 | 2011-07-27 | 帝人化成株式会社 | Polycarbonate resin composition and retardation film |
JP2006143831A (en) * | 2004-11-18 | 2006-06-08 | Teijin Chem Ltd | Polycarbonate resin composition and retardation film |
SG176271A1 (en) * | 2009-05-28 | 2012-01-30 | Teijin Chemicals Ltd | Polycarbonate resin composition and molded article comprising same |
-
2013
- 2013-09-26 JP JP2014539799A patent/JP5973587B2/en active Active
- 2013-09-26 WO PCT/JP2013/076890 patent/WO2014054710A1/en active Application Filing
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JP5973587B2 (en) | 2016-08-23 |
JPWO2014054710A1 (en) | 2016-08-25 |
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