TW201425924A - Method for monitoring the filling properties of a copper electrolyte - Google Patents
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本發明係關於一種監控銅電解質在使用期間之通道填充性質之方法。 This invention relates to a method of monitoring the channel filling properties of a copper electrolyte during use.
自酸性電鍍浴電鍍銅為一種早已為人所知之方法且用於例如製造印刷電路板、IC基板及基於矽之微電子裝置。 Electroplating copper from an acid plating bath is a well-known method and is used, for example, in the manufacture of printed circuit boards, IC substrates, and germanium-based microelectronic devices.
電鍍銅被應用於形成導電電路及用於焊接及接合操作之接觸區域。銅電鍍之該等用途通常與通道填充相關,該通道諸如為穿矽通道(TSV)、穿玻璃通道(TGV)、穿陶瓷通道(TCV)、盲微通道(BMV)及通孔(TH)。BMV及TSV兩者均為具有一個開口之通道,而TH在基板兩側均具有開口。TGV及TCV可為具有一個開口之通道或在基板兩側均具有開口之通道。 Electroplated copper is used to form conductive circuits and contact areas for soldering and bonding operations. Such uses for copper electroplating are generally associated with channel fill, such as through-the-channel (TSV), through glass via (TGV), through ceramic via (TCV), blind microchannel (BMV), and via (TH). Both BMV and TSV are channels with one opening, and TH has openings on both sides of the substrate. The TGV and TCV can be channels with one opening or channels with openings on both sides of the substrate.
必須添加不同有機添加劑(諸如增亮劑、載劑及均化劑)至酸性銅電解質中以滿足填充該等通道之要求。因此,需要在使用電鍍浴期間監控該等有機添加劑及其分解產物於銅電解質中之濃度,以藉由例如補充有機添加劑或傾倒電鍍浴之一部分或整體來確保穩定效能。 Different organic additives (such as brighteners, carriers, and leveling agents) must be added to the acidic copper electrolyte to meet the requirements for filling the channels. Therefore, it is desirable to monitor the concentration of such organic additives and their decomposition products in the copper electrolyte during use of the electroplating bath to ensure stable performance by, for example, supplementing the organic additive or pouring a portion or the entirety of the electroplating bath.
一種監控該等有機添加劑之標準方法為循環伏安剝離法(CVS),其可用作一種線上方法,亦即在使用銅電解質期間連續提供關於有機添加劑之資料。然而,該方法之準確性有限。尤其在必須用銅電鍍更具挑戰性之基板特徵之情況下,如此的方法失效:根據CVS量測,有機添加劑之濃 度仍在建議範圍內,但藉由顯微檢驗凹入結構之截面而研究之通道填充性質揭示銅之填充不完全或在該等經不完全填充之凹入結構內有不希望有的空隙。 One standard method of monitoring such organic additives is cyclic voltammetry (CVS), which can be used as an in-line process, that is, to continuously provide information about organic additives during the use of a copper electrolyte. However, the accuracy of this method is limited. Especially in the case of the need to use copper to plate more challenging substrate features, such a method fails: according to CVS measurement, the concentration of organic additives The degree is still within the recommended range, but the channel filling properties studied by microscopically examining the cross-section of the recessed structure reveal incomplete filling of the copper or undesirable voids in the recessed structure that is not completely filled.
先前技術中已知之其他方法為電化學量測技術,其使用藉由該等添加劑於電極表面上之對流依賴性吸附而獲得之資訊:一種監控通道填充性質之電化學方法已由T.-H.Tsai及J.-H.Huang描述(「Copper electrodeposition in a through-silicon via evaluated by rotating disc electrode techniques」,J.Micromech.Microeng.20(2010),第1頁至第5頁)。圖1中所示之電化學量測用來模擬晶圓基板表面上之質量轉移環境,分別在淺通道及深通道之底部。不考慮既定通道之幾何形狀及存在於例如基板表面頂部及通道底部上之不同電流密度。僅針對包含PEG(典型載劑-抑制劑添加劑)及SPS(典型增亮劑-促進劑添加劑)作為添加劑之銅電解質展示了本文中揭示之方法。所研究之電解質不含有任何均化劑添加劑。 Other methods known in the prior art are electrochemical measurement techniques that use information obtained by convective-dependent adsorption of such additives on the surface of the electrode: an electrochemical method for monitoring the filling properties of the channel has been developed by T.-H .Tsai and J.-H. Huang describe ("Copper electrodeposition in a through-silicon via evaluated by rotating disc electrode techniques", J. Micromech. Microeng. 20 (2010), pages 1 to 5). The electrochemical measurements shown in Figure 1 were used to simulate the mass transfer environment on the surface of the wafer substrate, at the bottom of the shallow and deep channels, respectively. The geometry of a given channel is not considered and the different current densities present on, for example, the top of the substrate surface and the bottom of the channel. The methods disclosed herein are shown only for copper electrolytes comprising PEG (typical carrier-inhibitor additive) and SPS (typical brightener-accelerator additive) as additives. The electrolytes studied did not contain any leveling agent additives.
一種分析銅電鍍溶液之方法揭示於US 7,820,535 B2中。測定-0.1至-20 A/dm2之陰極電流下之時間依賴性電位變化,且根據波茲曼函數(Boltzmann's function)粗略估計所獲得之資料。在此方法中,僅施加一個陰極電流值。因此,不能藉由該種方法觀測基板具有通道之情況下存在之陰極電流分佈。 A method of analyzing a copper plating solution is disclosed in US 7,820,535 B2. The time-dependent potential change at a cathode current of -0.1 to -20 A/dm 2 was measured, and the obtained data was roughly estimated from the Boltzmann's function. In this method, only one cathode current value is applied. Therefore, the cathode current distribution existing in the case where the substrate has a channel cannot be observed by this method.
一種使用恆流器方法評估銅電鍍配方之填充效能之方法 已由W.-P.Dow及Chen-Wei Liu揭示(「Evaluating the filling performance of a copper plating formula using a simple gavanostat method」,Journal of the Electrochemical Society 153(2)C190-C194(2006))。根據此方法,僅施加一個電流值。因此,不能藉由該種方法觀測基板具有通道之情況下存在之電流分佈。 Method for evaluating filling performance of copper plating formula by using a constant current method It has been disclosed by W.-P. Dow and Chen-Wei Liu ("Evaluating the filling performance of a copper plating formula using a simple gavanostat method", Journal of the Electrochemical Society 153 (2) C190-C194 (2006). According to this method, only one current value is applied. Therefore, the current distribution existing in the case where the substrate has a channel cannot be observed by this method.
因此,本發明之目標為提供一種監控銅電解質在使用該銅電解質期間之通道填充性質之方法,該銅電解質對均化劑添加劑及其各別分解產物尤其敏感。 Accordingly, it is an object of the present invention to provide a method of monitoring the channel filling properties of a copper electrolyte during use of the copper electrolyte, the copper electrolyte being particularly sensitive to leveling agent additives and their respective decomposition products.
本發明係關於一種監控銅電解質之通道填充性質之方法。該方法可用於在製造例如印刷電路板、IC基板及基於半導體之微電子裝置時在使用銅電解質期間監控通道填充性質。該方法亦可用於篩檢用於銅電解質之新穎均化劑添加劑且對均化劑添加劑進行品質控制。 This invention relates to a method of monitoring the channel filling properties of a copper electrolyte. The method can be used to monitor channel fill properties during the use of copper electrolytes in the fabrication of, for example, printed circuit boards, IC substrates, and semiconductor-based microelectronic devices. The method can also be used to screen for novel leveling agent additives for copper electrolytes and to control the quality of the leveling agent additives.
該監控銅電解質之填充性質之方法包含以下步驟:a)提供一具有至少一個通道之基板,b)計算在基板表面頂部(3)上在所施加之陰極電流密度下在具有一個開口之至少一個通道之底部區域(2)上完全以金屬填充該通道所需之陰極電流密度值,其中具有一個開口之通道之底部(2)上所需的陰極電流密度值由下式計算:[在通道之底部區域(2)上所需之陰極電流密度]=
且從而導出陰極電流密度範圍,其中可獲得既定銅電解質之均化劑添加劑及相應分解產物對通道填充性質之影響,其中該陰極電流密度範圍在通道選自具有一個開口之通道之情況下介於施加於基板表面之陰極電流密度至在該通道之底部(2)上計算之陰極電流密度範圍內,且其中該陰極電流密度範圍在通道在基板兩側均具有開口之情況下介於在基板之頂部上施加之陰極電流密度至在通道之中心(5)處計算之陰極電流密度範圍內,c)在三電極配置中在轉盤電極之至少兩個不同轉速下,藉由線性掃描伏安法記錄電流之陰極電流範圍內之電流-電壓曲線, 及d)藉由比較在步驟b)中獲得之陰極電流密度範圍內在步驟c)中所記錄之電流-電壓曲線,自在如步驟b)中計算之陰極電流密度範圍內在步驟c)中所記錄之資料,獲得既定銅電解質在既定通道幾何形狀下之通道填充性質。 And thereby deriving a range of cathode current densities, wherein the effect of the leveling agent additive of the predetermined copper electrolyte and the corresponding decomposition product on the channel filling property can be obtained, wherein the cathode current density range is selected when the channel is selected from the channel having one opening The cathode current density applied to the surface of the substrate is within a range of cathode current densities calculated on the bottom (2) of the channel, and wherein the cathode current density range is between the substrate and the channel having an opening on both sides of the substrate The cathode current density applied to the top is within the range of cathode current density calculated at the center of the channel (5), c) recorded by linear sweep voltammetry at at least two different rotational speeds of the turntable electrode in a three-electrode configuration Current-voltage curve over the range of cathode currents of the current, And d) by comparing the current-voltage curve recorded in step c) within the range of cathode current densities obtained in step b), recorded in step c) from the range of cathode current densities calculated in step b) Data to obtain the channel filling properties of a given copper electrolyte under a given channel geometry.
本發明之方法可進一步包含以下步驟:e)1在通道選自具有一個開口之通道之情況下,在步驟b)中確定之陰極電流密度範圍內在步驟c)中獲得之既定電位下在較高轉速下之陰極電流高於或等於在該電位下在較低轉速下之陰極電流的情況下,補充均化劑添加劑,或e)2在通道在基板兩側均具有開口之情況下,在步驟b)中確定之陰極電流密度範圍內在步驟c)中獲得之既定電位下在較高轉速下之陰極電流及在該電位下在較低轉速下之陰極電流彼此不同的情況下,補充均化劑添加劑。 The method of the present invention may further comprise the step of: e)1 in the case where the channel is selected from the channel having an opening, the cathode current density determined in step b) is higher at the predetermined potential obtained in step c) The cathode current at the rotational speed is higher than or equal to the cathode current at the lower rotational speed at this potential, supplementing the leveling agent additive, or e) 2 in the case where the channel has an opening on both sides of the substrate, in the step Supplementary leveling agent in the case where the cathode current at a higher potential and the cathode current at a lower speed at a given potential in the range of the cathode current density determined in step c) are different from each other additive.
本發明之方法利用在三電極配置中轉盤電極之不同轉速以及施加於基板表面頂部之陰極電流密度及具有特定幾何形狀之通道底部上計算之電流密度。因此,在通道具有一個開口之情況下,使用基板頂部表面上之陰極電流密度及通道底部上計算之陰極電流密度兩者來確定具有均化劑添加劑及各別分解產物之影響的步驟b)中量測之資料之彼等區域。 The method of the present invention utilizes different rotational speeds of the turntable electrodes in a three electrode configuration, as well as cathode current densities applied to the top of the substrate surface and current densities calculated on the bottom of the channel having a particular geometry. Therefore, in the case where the channel has an opening, both the cathode current density on the top surface of the substrate and the calculated cathode current density on the bottom of the channel are used to determine the effect of the leveling agent additive and the respective decomposition products in step b). The areas of the measured data.
就具有兩個開口之通道(諸如穿通道)而言,使用基板表 面頂部上之陰極電流及具有兩個開口之通道之中心處計算及所要的陰極電流密度兩者來確定具有均化劑添加劑及各別分解產物之影響的步驟b)中量測之資料之彼等區域。 For a channel with two openings, such as a through channel, use a substrate table The cathode current on the top of the surface and the calculated cathode current density at the center of the channel with two openings to determine the data in step b) with the effect of the leveling agent additive and the respective decomposition products And other areas.
本發明之方法利用兩個一般原理:在向具有一個開口之通道(1)(諸如TSV或BMV)中電鍍銅期間之陰極電流密度在該通道之底部(2)比在基板表面之頂部(3)要高。在具有一個開口之通道之情況下術語通道(1)之「底部」(2)及基板表面之「頂部」(3)之定義展示於圖1(a)中。 The method of the present invention utilizes two general principles: the cathode current density during electroplating of copper into a channel (1) having an opening (such as TSV or BMV) is at the bottom of the channel (2) than at the top of the substrate surface (3) ) Be high. The definition of the term "bottom" (2) of the channel (1) and the "top" (3) of the substrate surface in the case of a channel having an opening is shown in Figure 1(a).
舉例而言,具有25 μm深度及5 μm直徑之TSV在施加-0.2 A/dm2陰極電流密度時需要25分鐘來填充,該陰極電流密度亦對應於基板表面之頂部(3)上存在之陰極電流密度(假設:100%電流效率且忽略電位效應)。在沈積於基板表面頂部上之銅應具有1.2 μm厚度之情況下,該TSV之底部(2)處所需之陰極電流密度需要比在基板表面之頂部(3)上高20倍。該值20係藉由用完全填充有銅之該TSV之體積:
除以沈積於基板表面頂部上之銅之體積(在此實例中,沈積物具有1.2 μm高度及5 μm直徑)而獲得:
其中使用法拉第定律(Farady's law)且向基板表面頂部施加之陰極電流密度I 表面 為-0.2 A/dm2:
在例示性TSV幾何形狀下,通道之底部(2)上所需之陰極電流密度I TSV 如下算出:I TSV =-0.2 A/dm2.20=-4 A/dm2。 In the exemplary TSV geometry, the required cathode current density I TSV at the bottom (2) of the channel is calculated as follows: I TSV = -0.2 A/dm 2 . 20=-4 A/dm 2 .
在電流之陰極電流範圍內之電流-電壓曲線中獲得相關陰極電流密度或各別陰極電流或電位範圍以評估銅電解質之通道填充性質的相同方法適用於BMV型通道。 The same method of obtaining the relevant cathode current density or individual cathode current or potential range in the current-voltage curve over the range of cathode currents of the current to evaluate the channel filling properties of the copper electrolyte is applicable to the BMV type channel.
在具有80 μm深度、100 μm直徑之BMV(1)及在基板頂部上之所要銅層厚度為20 μm下的陰極電流密度在BMV之底部(2)上必須比在基板表面之頂部(3)上高平均四倍,以獲得該BMV之完全填充。 The cathode current density at a BMV (1) with a depth of 80 μm and a diameter of 100 μm and a desired copper layer thickness of 20 μm on the top of the substrate must be at the bottom (2) of the BMV than at the top of the substrate surface (3) The upper average is four times higher to get the full fill of the BMV.
具有一個開口之通道(諸如BMV或TSV)內之質量轉移僅由添加劑(諸如均化劑添加劑)之擴散引起,而基板頂部上之物質轉移主要由對流引起。因此,絕對陰極電流密度在既定電位下在無對流之情況下必須比在電解質對流之情況下要高。僅在該種情況下可達成所要通道填充。因此,當在既定電位下在無對流之情況下的絕對陰極電流密度低於或等於在相同電位下在電解質對流之情況下的陰極電流密度時,必須向銅電鍍浴添加(補充)均化劑添加劑以達至或維持所要通道填充性質。 Mass transfer within a channel having an opening, such as BMV or TSV, is only caused by diffusion of additives such as leveling agent additives, while mass transfer on the top of the substrate is primarily caused by convection. Therefore, the absolute cathode current density must be higher at a given potential without convection than in the case of electrolyte convection. Only in this case can the desired channel fill be achieved. Therefore, when the absolute cathode current density without convection at a given potential is lower than or equal to the cathode current density in the case of electrolyte convection at the same potential, it is necessary to add (supplement) a leveling agent to the copper plating bath. Additives to achieve or maintain the desired channel filling properties.
本發明之方法使用上文描述之特性:利用三電極配置中之轉盤電極(RDE)之不同轉速來模擬不同電解質對流情況。例如,0 rpm之轉速類似於無電解質對流且>0 rpm之轉速類似於電解質對流。值得注意的是,可用例如100 rpm之第一轉速及例如1000 rpm之第二轉速模擬不同電解質對流情況,或反之亦然。 The method of the present invention uses the characteristics described above to simulate different electrolyte convection conditions using different rotational speeds of the turntable electrodes (RDE) in a three electrode configuration. For example, a rotational speed of 0 rpm is similar to no electrolyte convection and a rotational speed of >0 rpm is similar to electrolyte convection. It is worth noting that different electrolyte convection conditions can be simulated with a first rotational speed of, for example, 100 rpm and a second rotational speed of, for example, 1000 rpm, or vice versa.
為了消除其他浴成分(諸如銅離子)對電流之陰極電流範圍內所得的旋轉依賴性電流-電位曲線之貢獻,僅使用該等曲線的其中觀測不到其他浴成分(諸如銅離子)之質量轉移相關貢獻的彼等部分來評估通道填充性質。如上文針對25 μm深度、5 μm直徑之例示性TSV幾何形狀及在TSV頂部上之1.2 μm厚銅層以及所施加的-0.2 A/dm2之陰極電流密度所述,計算相關電流-電位曲線範圍。 In order to eliminate the contribution of other bath components (such as copper ions) to the resulting spin-dependent current-potential curve over the range of cathodic currents of the current, only mass transfer of other bath components (such as copper ions) is not observed using these curves. These parts of the relevant contributions are used to evaluate channel fill properties. Calculate the relevant current-potential curve as described above for an exemplary TSV geometry of 25 μm depth, 5 μm diameter and a 1.2 μm thick copper layer on top of the TSV and the applied cathode current density of −0.2 A/dm 2 range.
若通道在基板兩側均具有開口(諸如TH),則存在不同情況,此係因為電解質自基板之前面及背面流經該通道。因此,當應用本發明之方法以監控銅電解質於在基板兩側均具有開口之通道中之填充性質時,關於在三電極配置中在轉盤電極之至少兩個不同轉速下量測之陰極電流密度及陰極電流應匹配於預定量測範圍內之窄範圍內以獲得所要填充。藉由與具有一個開口之通道之情況下相同的方法來計算在基板兩側均具有開口之通道之中心處與相應基板表面之頂部上的陰極電流密度比率。就在基板兩側均具有開口之通道而言,術語「中心」(5)之定義展示於圖1(b)中。保形金屬填充意謂用銅電鍍TH,其中電鍍之銅層在TH內具 有均勻層厚度。 If the channel has openings (such as TH) on both sides of the substrate, there are different conditions because the electrolyte flows through the channel from the front and back sides of the substrate. Thus, when applying the method of the present invention to monitor the filling properties of a copper electrolyte in a channel having openings on both sides of the substrate, the cathode current density measured at at least two different rotational speeds of the turntable electrode in a three-electrode configuration And the cathode current should be matched to a narrow range within a predetermined measurement range to obtain the desired fill. The ratio of the cathode current density at the center of the channel having openings on both sides of the substrate and the top of the corresponding substrate surface was calculated by the same method as in the case of the channel having one opening. The definition of the term "center" (5) is shown in Figure 1(b) for a channel having an opening on both sides of the substrate. Conformal metal filling means electroplating TH with copper, in which the electroplated copper layer is in TH There is a uniform layer thickness.
舉例而言,在轉盤電極具有7.1 mm2之有效表面之情況下,-0.2 A/dm2(=-0.2.10-2 A/cm2)之陰極電流密度對應於約-0.14 mA之陰極電流且-4 A/dm2(=-4.10-2 A/cm2)之陰極電流密度對應於約-2.84 mA之陰極電流。 For example, in the case where the turntable electrode has an effective surface of 7.1 mm 2 , the cathode current density of -0.2 A/dm 2 (= -0.2.10 -2 A/cm 2 ) corresponds to a cathode current of about -0.14 mA. And the cathode current density of -4 A/dm 2 (= -4.10 -2 A/cm 2 ) corresponds to a cathode current of about -2.84 mA.
藉由上文所述之方法關於具有7.1 mm2有效表面之RDE獲得的-0.14 mA及-2.84 mA之陰極電流值確定陰極電流範圍,其中在電流之陰極電流範圍內之電流-電壓曲線中針對具有25 μm深度及5 μm直徑之TSV、在TSV頂部上之1.2 μm厚銅層、所施加的-0.2 A/dm2之陰極電流密度及25分鐘之所要填充時間獲得關於既定銅電解質之通道填充性質之相關資訊。 The cathode current range is determined by the method described above with respect to the cathode current values of -0.14 mA and -2.84 mA obtained with RDE having an effective surface of 7.1 mm 2 , wherein the current-voltage curve in the range of the cathode current of the current is TSV with a depth of 25 μm and a diameter of 5 μm, a 1.2 μm thick copper layer on top of the TSV, an applied cathode current density of -0.2 A/dm 2 and a fill time of 25 minutes to obtain channel filling for a given copper electrolyte Information about the nature.
藉由1.在例如0 rpm下在-4.10-2 A/cm2下自電流之陰極電流範圍內之電流-電壓曲線導出TSV(1)之底部之電位值;及2.在例如1000 rpm下在-0.2.10-2 A/cm2下自電流之陰極電流範圍內之電流-電壓曲線導出基板表面之頂部之電位值,從而獲得相關電位範圍。因此,此特定通道幾何形狀之相關電位範圍介於約-0.3 V(相較於Ag/AgCl)至約-0.2 V(相較於Ag/AgCl)範圍內。此展示於圖2中。 Deriving a potential value at the bottom of the TSV (1) by a current-voltage curve in a range of cathode currents at -4.10 -2 A/cm 2 at, for example, 0 rpm; and 2. at, for example, 1000 rpm The potential value at the top of the substrate surface is derived from the current-voltage curve in the range of the cathode current from -0.2.10 -2 A/cm 2 to obtain the relevant potential range. Therefore, the relevant potential range for this particular channel geometry is in the range of about -0.3 V (compared to Ag/AgCl) to about -0.2 V (compared to Ag/AgCl). This is shown in Figure 2.
如上文所述在電流之陰極電流範圍內之電流-電壓曲線中獲得相關陰極電流密度及相應電位範圍的相同方法可應用於任何其他通道幾何形狀。 The same method of obtaining the relevant cathode current density and corresponding potential range in the current-voltage curve over the range of cathode currents of the current as described above can be applied to any other channel geometry.
隨後,藉助於線性掃描伏安法(LSV)記錄電流之陰極範圍內之電流-電壓曲線。 Subsequently, a current-voltage curve in the cathode range of the current was recorded by means of linear sweep voltammetry (LSV).
由轉盤電極(RDE)組成、具有銅表面、參考電極(例如Ag/AgCl參考電極)及較佳為鉑電極之反電極之三電極配置用於本發明之方法。 A three-electrode comprising a turntable electrode (RDE) having a copper surface, a reference electrode (e.g., an Ag/AgCl reference electrode), and preferably a counter electrode of a platinum electrode is used in the method of the present invention.
轉盤電極可為例如銅電極或具有銅表面之鉑電極。鉑電極可在銅層藉由控制沈積自例如不含有機添加劑之銅電解質沈積至該電極之整個表面上之後使用。 The turntable electrode can be, for example, a copper electrode or a platinum electrode having a copper surface. The platinum electrode can be used after the copper layer is deposited by depositing, for example, a copper electrolyte containing no organic additive onto the entire surface of the electrode.
隨後,使三電極配置與包含均化劑添加劑之銅電解質接觸。 Subsequently, the three electrode configuration is brought into contact with a copper electrolyte containing a leveling agent additive.
在本發明之一較佳實施例中,在LSV量測之前,在包含均化劑添加劑之銅電解質中調節具有銅表面之RDE。調節可例如藉由在0 rpm之轉速下施加例如-0.4 A/dm2之電流300秒來達成。該種調節步驟為視情況選用的且視各別銅電解質中之相互作用有機添加劑之動力學而定。 In a preferred embodiment of the invention, the RDE having a copper surface is adjusted in a copper electrolyte comprising a leveling agent additive prior to LSV measurement. The adjustment can be achieved, for example, by applying a current of, for example, -0.4 A/dm 2 for 300 seconds at a rotational speed of 0 rpm. Such conditioning steps are optionally selected and depend on the kinetics of the interacting organic additives in the respective copper electrolytes.
量測在無非天然電解質對流(0 rpm)之情況下電流之陰極電流範圍內之電流-電壓曲線,隨後量測在控制對流(>0 rpm)下電流之陰極電流範圍內之電流-電壓曲線。藉由經校準之轉盤電極(RDE)來調節控制對流。藉由考慮中之製程(用銅藉由電鍍填充具有確定尺寸之通道)確定之電流範圍內之電流-電壓曲線之比較,為包括均化劑添加劑及其分解產物之填充特性之影響之銅電解質之填充效能的指示。 The current-voltage curve over the range of cathodic currents of the current in the absence of non-natural electrolyte convection (0 rpm) was measured, followed by a current-voltage curve over the range of cathodic currents controlling the current at convection (>0 rpm). Control convection is regulated by a calibrated turntable electrode (RDE). A copper-electrolyte that affects the filling characteristics of the leveling agent additive and its decomposition products by comparing the current-voltage curves in the current range determined by the process in the process of filling a channel having a certain size by electroplating. An indication of the fill performance.
因此,針對RDE之至少兩個不同轉速進行LSV量測。欲應用之轉速視用於該目的之設備而定。較佳地,0至100 rpm之一個轉速及大於100 rpm之另一轉速應用於各個別 LSV掃描(或反之亦然)。較佳地,介於0至100 rpm範圍內之轉盤電極之一個轉速及大於100 rpm之轉盤電極之第二轉速應用於步驟c)中。 Therefore, the LSV measurement is performed for at least two different rotational speeds of the RDE. The speed to be applied depends on the equipment used for this purpose. Preferably, one of 0 to 100 rpm and another speed of more than 100 rpm are applied to each other. LSV scan (or vice versa). Preferably, a rotational speed of the turntable electrode in the range of 0 to 100 rpm and a second rotational speed of the turntable electrode of greater than 100 rpm are applied in step c).
掃描速度係設定為產生該方法之所需精確度及因在製造期間銅電解質使用條件而允許之最大時間的值。此外,掃描速度必須允許均化劑添加劑及其分解產物準靜吸附於RDE之表面上。因此,就各LSV量測循環而言,0.1至50 mV/s範圍內之掃描速度較佳。 The scanning speed is set to a value that produces the required accuracy of the method and the maximum time allowed due to the conditions of use of the copper electrolyte during manufacture. In addition, the scanning speed must allow the leveling agent additive and its decomposition products to be quasi-statically adsorbed on the surface of the RDE. Therefore, the scanning speed in the range of 0.1 to 50 mV/s is preferable for each LSV measurement cycle.
不同資料分析方法可用於本發明之方法:針對藉由較高轉速抑或較低轉速獲得之陰極電流值繪製藉由將在RDE之較高轉速下獲得之資料除以在RDE之較低轉速下獲得之資料所獲得的曲線。可進一步處理自該等曲線獲得之資料,以獲得關於銅電解質之通道填充性質之所要資訊。在視欲用銅填充之通道之幾何形狀而定之陰極電流範圍內對零線下方及上方之面積求數值積分。絕對和指示考慮中之銅電解質之通道填充性質。在通道為TSV或BMV之情況下,絕對和愈高,通道填充愈佳。 Different data analysis methods can be used in the method of the present invention: the cathode current value obtained by the higher rotation speed or the lower rotation speed is obtained by dividing the data obtained at the higher rotation speed of the RDE by the lower rotation speed of the RDE. The curve obtained by the data. The data obtained from these curves can be further processed to obtain information about the channel filling properties of the copper electrolyte. The value of the area below and above the zero line is numerically integrated over the range of cathode currents depending on the geometry of the channel filled with copper. Absolute and indicative of the channel filling properties of the copper electrolyte under consideration. In the case where the channel is TSV or BMV, the absolute sum is higher and the channel filling is better.
另一資料分析方法包含將藉由本發明之方法獲得之資料繪製為展示電位與陰極電流之比率(亦即電阻率)相對電位的曲線。 Another method of data analysis involves plotting the data obtained by the method of the present invention as a plot showing the ratio of potential to cathode current (i.e., resistivity) versus potential.
另一資料分析方法包含以下步驟:a)在LSV圖中選擇電位值,該電位值在既定通道幾何形狀下之計算電位範圍之內;及b)自在該電位值下在第二轉速rpm 2下獲得之陰極電流或陰極電流密度值減去在第一轉速rpm 1下獲得之該 值,其中rpm 2<rpm 1。該種程序例如當在以本發明之方法使用期間監控銅電解質時適用。在欲用銅填充之通道為TSV或BMV之情況下,遞減曲線顯示既定電解質之通道填充性質之惡化,亦即活性均化劑添加劑之濃度降低。活性均化劑添加劑之穩定濃度係由無斜率之曲線指示。該資料分析方法之改進應用於實例5中且展示於圖7中,其中在-210 mV下在RDE之不同轉速下之電位與陰極電流值之比率自彼此減去且針對加工時間(亦即應用於電解質之電鍍時間)進行繪製。此資料分析方法尤其適於在使用銅電解質期間在製造印刷電路板、金屬化半導體晶圓及其類似製程期間間接監控均化劑添加劑濃度。 Another data analysis method comprises the steps of: a) selecting a potential value in the LSV map that is within a calculated potential range of a given channel geometry; and b) from the potential value at a second rotational speed rpm 2 The obtained cathode current or cathode current density value minus the value obtained at the first rotational speed rpm 1 Value, where rpm 2 < rpm 1. Such a procedure is suitable, for example, when monitoring copper electrolyte during use in the method of the invention. In the case where the channel to be filled with copper is TSV or BMV, the decreasing curve shows the deterioration of the channel filling property of the given electrolyte, that is, the concentration of the active leveling agent additive is lowered. The stable concentration of the active leveling agent additive is indicated by a curve without slope. The improvement of the data analysis method is applied in Example 5 and is shown in Figure 7, where the ratio of potential to cathode current at different rotational speeds of RDE at -210 mV is subtracted from each other and for processing time (ie, application) Draw at the plating time of the electrolyte. This data analysis method is particularly suitable for indirectly monitoring the level of leveling agent additive during the manufacture of printed circuit boards, metallized semiconductor wafers, and the like during the use of copper electrolytes.
可使用以下程序預備三電極配置以供新的量測:以水、較佳去離子水沖洗電極,且藉由例如將RDE浸於稀HNO3中、隨後以水沖洗來移除LSV掃描期間沈積之銅層。 The three-electrode configuration can be prepared for new measurements using the following procedure: rinsing the electrode with water, preferably deionized water, and removing the deposition during LSV scanning by, for example, immersing the RDE in dilute HNO 3 followed by rinsing with water The copper layer.
三電極配置現可用於量測另一批銅電解質之通道填充性質。 The three-electrode configuration can now be used to measure the channel fill properties of another batch of copper electrolyte.
根據本發明之一個實施例之測試方案概述於表1中,該測試方案允許量測不同批次銅電解質之通道填充性質。 A test protocol in accordance with one embodiment of the present invention is summarized in Table 1, which allows measurement of channel fill properties of different batches of copper electrolyte.
在量測一個銅電解質批次(步驟5)完成之後,預備三電極配置用於量測另一銅電解質批次(步驟6至9及隨後步驟1至4)。 After measuring the completion of one copper electrolyte batch (step 5), the preliminary three electrode configuration is used to measure another copper electrolyte batch (steps 6 through 9 and subsequent steps 1 through 4).
以下非限制性實例進一步說明本發明。 The invention is further illustrated by the following non-limiting examples.
由轉盤電極(RDE)組成、具有銅表面、Ag/AgCl參考電極及鉑反電極之三電極配置自始至終用於所有實驗。所有步驟自始至終均藉由鹽橋隔開反電極。 A three-electrode configuration consisting of a turntable electrode (RDE) with a copper surface, an Ag/AgCl reference electrode, and a platinum counter electrode was used throughout all experiments. All steps are separated from the counter electrode by a salt bridge from start to finish.
應用具有10 mV/s之掃描速度及RDE之不同轉速之線性掃描伏安法(LSV)。 Linear sweep voltammetry (LSV) with a scan speed of 10 mV/s and different rotational speeds of RDE was applied.
將LSV量測與銅填充凹入結構之截面之顯微照片相比較以證明本發明之方法之準確性。 The LSV measurements were compared to micrographs of the cross section of the copper filled recessed structure to demonstrate the accuracy of the method of the present invention.
使用以下程序研究自在RDE之不同轉速下之LSV量測導出之資料:根據欲填充之通道之深度及直徑值、基板表面頂部上之 所要銅層厚度及施加於基板表面頂部之陰極電流密度計算考慮用於獲得關於研究中之銅電解質之通道填充性質之所需資訊的陰極電流範圍。 Use the following procedure to study the data derived from the LSV measurements at different RDE speeds: depending on the depth and diameter of the channel to be filled, on the top of the substrate surface The thickness of the desired copper layer and the cathode current density applied to the top of the substrate surface are calculated taking into account the range of cathode currents used to obtain the information required for the channel fill properties of the copper electrolyte under investigation.
隨後,在RDE之0 rpm及1000 rpm之轉速下進行LSV量測。掃描電位範圍在所有三個轉速下均為+0.1 V至-0.6 V(相較於Ag/AgCl參考電極)。 Subsequently, LSV measurements were taken at 0 rpm and 1000 rpm of the RDE. The sweep potential range is +0.1 V to -0.6 V at all three speeds (compared to the Ag/AgCl reference electrode).
所有實例中所用之整體測試方案概述於表2中。 The overall test protocol used in all examples is summarized in Table 2.
使用表2之測試方案測定包含適用於通道填充之均化劑添加劑之酸性銅電解質的通道填充性質。 The channel filling properties of the acidic copper electrolyte containing the leveling agent additive suitable for channel filling were determined using the test protocol of Table 2.
在RDE之0 rpm之第一轉速及RDE之1000 rpm之第二轉速下在具有既定幾何形狀之BMV所需之計算電位範圍內獲得的資料展示於圖3(a)中。 The data obtained over the range of calculated potentials required for BMV with a given geometry at a first rotational speed of 0 rpm of RDE and a second rotational speed of 1000 rpm of RDE is shown in Figure 3(a).
此處,與在RDE之0 rpm之轉速(亦即無旋轉)下獲得之絕對陰極電流密度相比,絕對陰極電流密度在1000 rpm之轉速情況下更低。 Here, the absolute cathode current density is lower at 1000 rpm than the absolute cathode current density obtained at 0 rpm of the RDE (i.e., no rotation).
觀測到藉助於LSV所得之銅電解質表徵與藉由光學顯微法研究之樣品之截面之間的良好相關性(圖3(b))。顯微照片展示完全填充之BMV。 A good correlation between the copper electrolyte characterization obtained by means of LSV and the cross section of the sample studied by optical microscopy was observed (Fig. 3(b)). The photomicrograph shows the fully filled BMV.
使用表2之測試方案測定包含不適用於通道填充之均化劑添加劑之酸性銅電解質的通道填充性質。 The channel filling properties of the acidic copper electrolyte containing the leveling agent additive not suitable for channel filling were determined using the test protocol of Table 2.
在RDE之0 rpm之第一轉速及RDE之1000 rpm之第二轉速下在具有既定幾何形狀之BMV所需之計算電位範圍內獲得的資料展示於圖4(a)中。 The data obtained over the range of calculated potentials required for a BMV having a given geometry at a first rotational speed of 0 rpm of RDE and a second rotational speed of 1000 rpm of RDE is shown in Figure 4(a).
此處,與在0 rpm之轉速下獲得之曲線相比,在1000 rpm之轉速下的陰極電流密度在約-0.3 V至約-0.24 V之電位範圍內要高於前者或在約-0.24 V至-0.21 V之電位範圍內相等。 Here, the cathode current density at 1000 rpm is higher than the former at or about -0.24 V at a potential of about -0.3 V to about -0.24 V compared to the curve obtained at 0 rpm. Equal to the potential range of -0.21 V.
觀測到藉助於LSV所得之銅電解質表徵與藉由光學顯微法研究之樣品之截面之間的良好相關性(圖4(b))。顯微照 片展示不完全填充之BMV。 A good correlation between the copper electrolyte characterization obtained by means of LSV and the cross section of the sample studied by optical microscopy was observed (Fig. 4(b)). Microscopic photo The film shows BMV that is not completely filled.
使用表2之測試方案測定包含適用於通道填充之均化劑添加劑之酸性銅電解質的通道填充性質。 The channel filling properties of the acidic copper electrolyte containing the leveling agent additive suitable for channel filling were determined using the test protocol of Table 2.
在RDE之0 rpm之第一轉速及RDE之1000 rpm之第二轉速下在具有既定幾何形狀之TSV所需之計算電位範圍內獲得的資料展示於圖5(a)中。 The data obtained over the range of calculated potentials required for TSVs of a given geometry at a first rotational speed of 0 rpm of RDE and a second rotational speed of 1000 rpm of RDE is shown in Figure 5(a).
此處,與在RDE之0 rpm之轉速下獲得之絕對陰極電流密度相比,絕對陰極電流密度在1000 rpm之轉速情況下更低。 Here, the absolute cathode current density is lower at 1000 rpm than the absolute cathode current density obtained at 0 rpm of the RDE.
觀測到藉助於LSV所得之銅電解質表徵與藉由光學顯微法研究之樣品之截面之間的良好相關性(圖5(b))。顯微照片展示完全填充之TSV。 A good correlation between the copper electrolyte characterization obtained by means of LSV and the cross section of the sample studied by optical microscopy was observed (Fig. 5(b)). The photomicrograph shows the fully filled TSV.
使用表2之測試方案測定包含不適用於通道填充之均化劑添加劑之酸性銅電解質的通道填充性質。 The channel filling properties of the acidic copper electrolyte containing the leveling agent additive not suitable for channel filling were determined using the test protocol of Table 2.
在RDE之0 rpm之第一轉速及RDE之1000 rpm之第二轉速下在具有既定幾何形狀之TSV所需之計算電位範圍內獲得的資料展示於圖6(a)中。 The data obtained over the range of calculated potentials required for TSVs of a given geometry at a first rotational speed of 0 rpm of RDE and a second rotational speed of 1000 rpm of RDE is shown in Figure 6(a).
此處,與在RDE之0 rpm之轉速下獲得之絕對陰極電流密度相比,在1000 rpm之轉速下的絕對陰極電流密度在約-0.31 V至-0.25 V之電位範圍內要高於前者或在約-0.25 V至-0.21 V之電位範圍內相等。 Here, the absolute cathode current density at 1000 rpm is higher in the potential range of about -0.31 V to -0.25 V than the absolute cathode current density obtained at 0 rpm of RDE. Equal in the range of approximately -0.25 V to -0.21 V.
觀測到藉助於LSV所得之銅電解質表徵與藉由光學顯微 法研究之樣品之截面之間的良好相關性(圖6(b))。顯微照片展示不完全填充之TSV。 Characterization of copper electrolyte obtained by means of LSV and observation by optical microscopy A good correlation between the cross sections of the samples studied by the method (Fig. 6(b)). The photomicrograph shows the TSV that is not fully filled.
在使用該銅電解質期間測定包含適用於通道填充之均化劑添加劑之酸性銅電解質的通道填充性質。應用表2之測試方案。 The channel filling properties of the acidic copper electrolyte comprising a leveling agent additive suitable for channel filling were determined during the use of the copper electrolyte. Apply the test plan of Table 2.
自在-210 mV之電位下自RDE之1000 rpm之高轉速獲得的資料減去在RDE之0 rpm之低轉速下獲得之資料,該電位在具有既定幾何形狀之TSV所需的計算電位範圍之內(圖7a)。 Data obtained at a high speed of 1000 rpm from RDE at a potential of -210 mV minus the data obtained at a low rotational speed of 0 rpm of RDE, which is within the calculated potential range required for a TSV of a given geometry (Figure 7a).
所獲得之資料展示曲線之下降,此對應於銅電解質在使用期間之通道填充性質降低。 The resulting data shows a decrease in the curve, which corresponds to a decrease in channel fill properties of the copper electrolyte during use.
樣品之截面之相應顯微照片展示於圖7b中,其中在電解質使用三週之後的TSV填充不充分。此較好地對應於圖7a中之曲線中所示之下降。 A corresponding photomicrograph of the cross section of the sample is shown in Figure 7b, where TSV filling is insufficient after three weeks of electrolyte use. This preferably corresponds to the drop shown in the curve in Figure 7a.
(1)‧‧‧通道 (1) ‧‧‧ channels
(2)‧‧‧底部 (2) ‧‧‧ bottom
(3)‧‧‧頂部 (3) ‧‧‧ top
(4)‧‧‧通道 (4) ‧‧‧ channels
(5)‧‧‧中心 (5) ‧ ‧ Center
圖1展示TSV型通道及術語「通道之底部」及「基板表面之頂部」之定義(a);及TH型通道及術語「通道之中心處」及「基板表面之頂部」之定義(b)。 Figure 1 shows the definition of the TSV type channel and the terms "bottom of the channel" and "top of the substrate surface" (a); and the definition of the TH channel and the term "center of the channel" and "top of the substrate surface" (b) .
圖2展示在TSV之底部上及在基板表面之頂部上計算之陰極電流密度與在提供關於通道填充性質所需之資訊的電流之陰極電流範圍內之電流電壓曲線的以電位值表示之資料範圍之間的相關性。 Figure 2 shows the range of data in potentiometric values for the current and voltage curves over the range of cathode currents calculated on the bottom of the TSV and on the top of the substrate surface and the current in the cathode current range providing current information on channel fill properties. The correlation between them.
圖3展示在欲填充之BMV之情況下關於包含均化劑添加 劑之銅電解質在轉盤電極之不同轉速下獲得的電流之陰極電流範圍內之電流-電位曲線(a);及銅填充BMV之截面之相應顯微照片(b)。 Figure 3 shows the inclusion of a homogenizer in the case of a BMV to be filled. The current-potential curve of the current of the copper electrolyte of the agent at different rotational speeds of the turntable electrode (a); and the corresponding photomicrograph of the cross section of the copper-filled BMV (b).
圖4展示在欲填充之BMV之情況下關於包含均化劑添加劑之銅電解質在轉盤電極之不同轉速下獲得的電流之陰極電流範圍內之電流-電位曲線(a);及銅填充BMV之截面之相應顯微照片(b)。 Figure 4 shows the current-potential curve (a) in the range of the cathode current of the current obtained by the copper electrolyte containing the leveling agent additive at different rotational speeds of the turntable electrode in the case of the BMV to be filled; and the cross section of the copper filled BMV Corresponding photomicrograph (b).
圖5展示在欲填充之TSV之情況下關於包含均化劑添加劑之銅電解質在轉盤電極之不同轉速下獲得的電流之陰極電流範圍內之電流-電位曲線(a);及銅填充TSV之截面之相應顯微照片(b)。 Figure 5 shows the current-potential curve (a) in the range of the cathode current of the current obtained by the copper electrolyte containing the leveling agent additive at different rotational speeds of the turntable electrode in the case of the TSV to be filled; and the cross section of the copper filled TSV Corresponding photomicrograph (b).
圖6展示在欲填充之TSV之情況下關於包含均化劑添加劑之銅電解質在轉盤電極之不同轉速下獲得的電流之陰極電流範圍內之電流-電位曲線(a);及銅填充TSV之截面之相應顯微照片(b)。 Figure 6 shows the current-potential curve (a) in the range of the cathode current of the current obtained by the copper electrolyte containing the leveling agent additive at different rotational speeds of the turntable electrode in the case of the TSV to be filled; and the cross section of the copper filled TSV Corresponding photomicrograph (b).
圖7展示來自關於酸性銅電解質在三週電鍍時間內用於表徵TSV填充期間獲得的電流之陰極電流範圍內之電流-電位曲線的資料,其展示在-210 mV下在RDE之兩種不同轉速下電位與陰極電流值之比率(商)自彼此減去且針對加工時間作圖(a);及銅填充TSV之截面之相應顯微照片(b)。 Figure 7 shows data from a current-potential curve over the range of cathode currents used to characterize the current obtained during TSV filling during the three week plating time for an acid copper electrolyte, showing two different speeds at RDE at -210 mV The ratio of the lower potential to the cathode current value (quotient) is subtracted from each other and plotted against processing time (a); and the corresponding photomicrograph (b) of the cross section of the copper filled TSV.
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