TW201424928A - Speed-reduction mechanism and tool change device having the same - Google Patents

Speed-reduction mechanism and tool change device having the same Download PDF

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Publication number
TW201424928A
TW201424928A TW101151108A TW101151108A TW201424928A TW 201424928 A TW201424928 A TW 201424928A TW 101151108 A TW101151108 A TW 101151108A TW 101151108 A TW101151108 A TW 101151108A TW 201424928 A TW201424928 A TW 201424928A
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Taiwan
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motor
reduction mechanism
power output
speed reduction
change device
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TW101151108A
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Chinese (zh)
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TWI490080B (en
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Ching-San Chang
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Sanjet Int Co Ltd
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Publication of TWI490080B publication Critical patent/TWI490080B/en

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Abstract

Disclosed are a speed-reduction mechanism and a tool change device having the same. The speed-reduction mechanism comprises a motor, a gear box, and a coupling flange. The coupling flange is mounted to the motor and is coupled to a fixed chassis of the tool change device. The gear box is coupled to the motor and comprises a power output end that is coupled to a tool holding frame of the tool change device. As such, the distance from the tool holding frame to the fixed chassis is reduced to enhance space utilization of a machining center that includes the tool change device.

Description

減速機構及具有該減速機構之換刀裝置 Speed reduction mechanism and tool change device having the same

本發明係與減速機構有關,更詳而言之是指一種減速機構及具有該減速機構之換刀裝置。 The present invention relates to a speed reduction mechanism, and more particularly to a speed reduction mechanism and a tool change device having the speed reduction mechanism.

按,減速機構的組成通常包括有一馬達與一減速齒輪箱,其設置目的在於動力的輸出及傳遞使用,因此經常被組裝在一固定機體上,藉以穩定地將動力作用於一受驅動件上。惟,前述減速機構在實際應用上或因受驅動對象不同而易衍生使用不便。 Pressing, the composition of the speed reduction mechanism usually includes a motor and a reduction gear box, which are set for the purpose of power output and transmission, and are therefore often assembled on a fixed body, thereby stably applying power to a driven member. However, the aforementioned speed reduction mechanism is inconvenient to be used in practical applications or due to different driven objects.

以圖1所示之綜合切削加工機的換刀裝置1為例,即包括有一由減速齒輪箱2及馬達3組成的減速機構,其中該減速齒輪箱2之頂緣藉由複數根螺栓4而鎖固於一固定機體5上,該減速齒輪箱2具有一出力軸2a,該馬達3與該減速齒輪箱2連結並位於遠離該固定機體5的一側。該換刀裝置1的受驅動件為一置刀架6,其上安裝有複數個刀桿7。然而,既有規格品的減速機構,其出力軸2a的凸伸長度不長,因此必須在該出力軸2a上套接一傳動軸8,該傳動軸8一端再與該置刀架6固接,藉此增加該置刀架6至該固定機體5的距離,以避免轉動中的刀桿7不慎碰撞該固定機體5。又,該換刀裝置1更以包含有軸承的軸套9套設於該傳動軸8外部,藉以穩定及保護 該傳動軸8,惟如此一來,不僅增添組裝程序,更增加成本的支出。 For example, the tool change device 1 of the integrated cutting machine shown in FIG. 1 includes a speed reduction mechanism composed of a reduction gear box 2 and a motor 3, wherein the top edge of the reduction gear box 2 is composed of a plurality of bolts 4 The fixed reduction gear box 2 has a power output shaft 2a. The motor 3 is coupled to the reduction gear box 2 and located on a side away from the fixed body 5. The driven member of the tool change device 1 is a tool holder 6 on which a plurality of tool holders 7 are mounted. However, the speed reduction shaft of the output shaft 2a is not long, and therefore the transmission shaft 8 must be sleeved on the output shaft 2a, and one end of the transmission shaft 8 is fixed to the holder 6. Thereby, the distance between the tool holder 6 and the fixed body 5 is increased to prevent the rotating tool holder 7 from inadvertently colliding with the fixed body 5. Moreover, the tool changer 1 is further sleeved on the outside of the drive shaft 8 with a sleeve 9 including a bearing for stability and protection. The drive shaft 8, in this way, not only adds assembly procedures, but also increases the cost.

其次,該置刀架6至固定機體5的距離L1,加上該固定機體5至該馬達3尾端的距離L2,使得整個換刀裝置1的高度增加許多,遂不利於綜合切削加工機的空間利用。 Secondly, the distance L1 between the tool holder 6 and the fixed body 5, plus the distance L2 from the fixed body 5 to the rear end of the motor 3, causes the height of the entire tool change device 1 to increase a lot, which is not conducive to the space of the integrated cutting machine. use.

有鑑於此,本發明之主要目的在於提供一種減速機構及具有該減速機構之換刀裝置,具有節省成本支出及有效運用空間之效。 In view of the above, the main object of the present invention is to provide a speed reduction mechanism and a tool change device having the same, which has the advantages of cost saving and effective use of space.

緣以達成上述目的,本發明所提供的減速機構包含有一馬達、一減速齒輪箱與一連接法蘭。其中該馬達具有一前端與一後端;該減速齒輪箱連結於該馬達前端,且具有一動力輸出端;該連接法蘭連結於該馬達上。 In order to achieve the above object, the speed reduction mechanism provided by the present invention comprises a motor, a reduction gear box and a connecting flange. The motor has a front end and a rear end; the reduction gear box is coupled to the front end of the motor and has a power output end; the connecting flange is coupled to the motor.

本發明再提供一種具有減速機構之換刀裝置,包含一置刀架;及一減速機構設置於該置刀架一側,該減速機構具有一動力輸出端與一連接法蘭,該動力輸出端連結該置刀架,該連接法蘭位於相對該動力輸出端之一側。 The present invention further provides a tool changing device having a speed reducing mechanism, comprising a tool holder; and a speed reducing mechanism disposed on one side of the tool holder, the speed reducing mechanism having a power output end and a connecting flange, the power output end The tool holder is coupled to the side of the power output end.

藉此,減速機構的動力傳輸無損,並可壓縮整個換刀裝置的高度。 Thereby, the power transmission of the speed reduction mechanism is not lost, and the height of the entire tool change device can be compressed.

為能更清楚地說明本發明,茲舉較佳實施例並配合圖示詳細說明如后。 In order that the present invention may be more clearly described, the preferred embodiments are illustrated in the accompanying drawings.

請參圖2所示,為具有本發明一較佳實施例之減速機構10的換刀裝置100,該換刀裝置100為一種綜合切削加工機的一部分,包括有一置刀架20,該置刀架20上設置數個刀桿30。該減速機構10設置於該置刀架20一側,其包括有一馬達12、一減速齒輪箱14與一連接法蘭16。其中: Referring to FIG. 2, a tool change device 100 having a speed reduction mechanism 10 according to a preferred embodiment of the present invention is a part of a comprehensive cutting machine including a tool holder 20, the knife A plurality of shanks 30 are provided on the frame 20. The speed reduction mechanism 10 is disposed on one side of the tool holder 20 and includes a motor 12, a reduction gear box 14 and a connecting flange 16. among them:

該馬達12具有一殼體121與一後蓋122呈前後連結而構成有一前端12a與一後端12b,亦即,該殼體121前緣具有該前端12a,該後蓋122則具有該後端12b。 The motor 12 has a front end 12a and a rear end 12b connected to the rear cover 122. The front end of the housing 121 has the front end 12a, and the rear cover 122 has the rear end. 12b.

該減速齒輪箱14係連結於該馬達12前端12a,即該減速齒輪箱14與該殼體121固接,該減速齒輪箱14具有一出力軸141構成的動力輸出端,該出力軸141的一部分係凸伸於外並與該置刀架20直接固接,其可受啟動的馬達12帶動而驅使該置刀架20轉動。由於該減速齒輪箱14為一般的規格品,於此容不贅述。 The reduction gear box 14 is coupled to the front end 12a of the motor 12, that is, the reduction gear box 14 is fixed to the housing 121. The reduction gear box 14 has a power output end formed by a power output shaft 141, and a part of the output shaft 141. The protrusion protrudes outwardly and is directly fixed to the holder 20, and is driven by the activated motor 12 to drive the holder 20 to rotate. Since the reduction gear box 14 is a general specification, it will not be described here.

該連接法蘭16連結於該馬達12,較佳者,該連接法蘭16係與該殼體121或該後蓋122一體成型者,於本實施例中,該連接法蘭16是與該後蓋122一體成型製作而成。易言之,該連接法蘭16位於相對該出力軸141之一側。如圖2所示,該減速機構10藉由複數根螺栓18穿過該連接法蘭16,再鎖入一固定機體101即完成組裝,在此狀態下,該置刀架20至該 固定機體101的距離L3係大於刀桿30的長度,如此可避免轉動中的刀桿30不慎碰撞該固定機體101,進而確保機具運作的順暢性。 The connecting flange 16 is coupled to the motor 12. Preferably, the connecting flange 16 is integrally formed with the housing 121 or the rear cover 122. In this embodiment, the connecting flange 16 is rearward. The cover 122 is integrally formed. In other words, the connecting flange 16 is located on one side of the output shaft 141. As shown in FIG. 2, the speed reduction mechanism 10 is assembled by a plurality of bolts 18 passing through the connecting flange 16, and then locked into a fixed body 101. In this state, the tool holder 20 is The distance L3 of the fixed body 101 is greater than the length of the shank 30, so that the rotating shank 30 can be prevented from inadvertently colliding with the fixed body 101, thereby ensuring the smooth operation of the implement.

在上述實施例中,該減速機構10是選用出力軸141結構作為帶動該置刀架20用,此型式的減速機構之造價及售價較低,易為相關業者所選用,在此基礎下,本實施例之結構因該置刀架20至該固定機體101的距離L3,遠小於圖1所示結構中的置刀架6至固定機體5的距離為L1+L2之和。是以,本實施例在無損該減速機構10之動力傳輸效率的情形下,使得該整個換刀裝置100的高度減縮,而有利於綜合切削加工機的空間運用。 In the above embodiment, the speed reduction mechanism 10 is configured to drive the tool holder 20, and the speed reduction mechanism of the type has a lower cost and a lower price, which is easy for the relevant industry to use. The structure of the present embodiment is much smaller than the distance L1+L2 between the tool holder 6 and the fixed body 5 in the structure shown in FIG. 1 because the distance L3 between the tool holder 20 and the fixed body 101 is much smaller. Therefore, in the case where the power transmission efficiency of the speed reduction mechanism 10 is not impaired, the height of the entire tool change device 100 is reduced, which is advantageous for the space utilization of the integrated cutting machine.

圖3所示為具有本發明另一較佳實施例之減速機構40的換刀裝置200,該換刀裝置200具有相同上述實施例的置刀架20與刀桿30。不同的是,該減速機構40之減速齒輪箱42當中的動力輸出端並不是出力軸結構,而是一種以面接觸結合的轉盤421結構,即該轉盤421是透過複數個螺栓44而鎖固於置刀架20上,此類型的減速機構之售價或許高些,但因與該置刀架20之間有較大的結合力產生,故能驅轉負載大的物件。該減速機構40的連接法蘭46同樣透過螺栓47而鎖固於馬達48後端(後蓋)為佳,以便與一固定機體201固接,藉以獲得壓縮整個換刀裝置200高度之效果,以便綜合切削加工機可妥善運用空間。 3 shows a tool change device 200 having a speed reduction mechanism 40 according to another preferred embodiment of the present invention. The tool change device 200 has a tool holder 20 and a tool holder 30 of the same embodiment. The difference is that the power output end of the reduction gear box 42 of the speed reduction mechanism 40 is not a power output shaft structure, but a rotary 421 structure that is combined by surface contact, that is, the turntable 421 is locked by a plurality of bolts 44. On the tool holder 20, the speed of this type of speed reduction mechanism may be higher, but due to the large bonding force with the tool holder 20, it is possible to drive a large load object. The connecting flange 46 of the speed reducing mechanism 40 is also locked to the rear end (rear cover) of the motor 48 through the bolt 47 so as to be fixed to a fixed body 201, so as to obtain the effect of compressing the height of the entire tool changing device 200, so that The integrated cutting machine can make good use of the space.

必須說明的是,本發明的連接法蘭是以遠離減速機構的動力輸出端為佳,在上述各實施例中雖是設置於馬達後蓋,但不應以此為限,例如可將連接法蘭改設置於馬達的殼體上,同樣可收壓縮整個換刀裝置高度的效果。 It should be noted that the connecting flange of the present invention is preferably a power output end away from the speed reducing mechanism. In the above embodiments, although it is disposed on the motor back cover, it should not be limited thereto. For example, the connecting method can be used. The blue change is set on the housing of the motor, and the effect of compressing the height of the entire tool changer can also be obtained.

以上所述僅為本發明較佳可行實施例而已,舉凡應用本發明說明書及申請專利範圍所為之等效變化,理應包含在本發明之專利範圍內。 The above is only a preferred embodiment of the present invention, and equivalent changes to the scope of the present invention and the scope of the patent application are intended to be included in the scope of the present invention.

100、200‧‧‧換刀裝置 100, 200‧‧‧ tool changer

101、201‧‧‧固定機體 101, 201‧‧‧ fixed body

10‧‧‧減速機構 10‧‧‧Deceleration mechanism

12‧‧‧馬達 12‧‧‧ motor

12a‧‧‧前端 12a‧‧‧ front end

12b‧‧‧後端 12b‧‧‧ Backend

121‧‧‧殼體 121‧‧‧Shell

122‧‧‧後蓋 122‧‧‧Back cover

14‧‧‧減速齒輪箱 14‧‧‧Reduction gearbox

141‧‧‧出力軸 141‧‧‧Output shaft

16‧‧‧連接法蘭 16‧‧‧Connecting flange

18‧‧‧螺栓 18‧‧‧ bolt

20‧‧‧置刀架 20‧‧‧Tool holder

30‧‧‧刀桿 30‧‧‧Cutter

40‧‧‧減速機構 40‧‧‧Deceleration mechanism

42‧‧‧減速齒輪箱 42‧‧‧Reduction gearbox

421‧‧‧轉盤 421‧‧‧ Turntable

44‧‧‧螺栓 44‧‧‧ bolt

46‧‧‧連接法蘭 46‧‧‧Connecting flange

47‧‧‧螺栓 47‧‧‧ bolt

48‧‧‧馬達 48‧‧‧Motor

L3‧‧‧置刀架至固定機體的距離 L3‧‧‧ Distance from the knife holder to the fixed body

圖1為一側視圖,說明已知綜合切削加工機的換刀裝置結構;圖2為一側視圖,說明具有本發明一較佳實施例之減速機構的換刀裝置;以及圖3為一側視圖,說明具有本發明另一較佳實施例之減速機構的換刀裝置。 1 is a side view showing the structure of a tool changer of a known integrated cutting machine; FIG. 2 is a side view showing a tool changer having a speed reduction mechanism according to a preferred embodiment of the present invention; and FIG. BRIEF DESCRIPTION OF THE DRAWINGS A tool changer having a speed reduction mechanism according to another preferred embodiment of the present invention is illustrated.

100‧‧‧換刀裝置 100‧‧‧Tool changer

101‧‧‧固定機體 101‧‧‧Fixed body

10‧‧‧減速機構 10‧‧‧Deceleration mechanism

12‧‧‧馬達 12‧‧‧ motor

12a‧‧‧前端 12a‧‧‧ front end

12b‧‧‧後端 12b‧‧‧ Backend

121‧‧‧殼體 121‧‧‧Shell

122‧‧‧後蓋 122‧‧‧Back cover

14‧‧‧減速齒輪箱 14‧‧‧Reduction gearbox

141‧‧‧出力軸 141‧‧‧Output shaft

16‧‧‧連接法蘭 16‧‧‧Connecting flange

18‧‧‧螺栓 18‧‧‧ bolt

20‧‧‧置刀架 20‧‧‧Tool holder

30‧‧‧刀桿 30‧‧‧Cutter

L3‧‧‧置刀架至固定機體的距離 L3‧‧‧ Distance from the knife holder to the fixed body

Claims (10)

一種減速機構,包含有:一馬達,具有一前端與一後端;一減速齒輪箱,連結於該馬達之前端,且具有一動力輸出端;以及一連接法蘭,連結於該馬達上。 A speed reduction mechanism includes: a motor having a front end and a rear end; a reduction gear box coupled to the front end of the motor and having a power output end; and a connecting flange coupled to the motor. 如請求項1所述之減速機構,其中該馬達具有一殼體及一後蓋,該殼體前緣形成該馬達前端,該後蓋連結該殼體且具有該後端;該連接法蘭係與該馬達之殼體或後蓋連結。 The speed reduction mechanism of claim 1, wherein the motor has a casing and a rear cover, the front edge of the casing forms a front end of the motor, and the rear cover connects the casing and has the rear end; the connecting flange is Connected to the housing or back cover of the motor. 如請求項2所述之減速機構,其中該連接法蘭係與該馬達之殼體或後蓋一體成型者。 The speed reduction mechanism of claim 2, wherein the connecting flange is integrally formed with the housing or the back cover of the motor. 如請求項1所述之減速機構,其中該減速齒輪箱之動力輸出端為一出力軸。 The speed reduction mechanism of claim 1, wherein the power output end of the reduction gear box is a power output shaft. 如請求項1所述之減速機構,其中該減速齒輪箱之動力輸出端為一轉盤。 The speed reduction mechanism of claim 1, wherein the power output end of the reduction gear box is a turntable. 一種具有減速機構之換刀裝置,包含有:一置刀架;一減速機構,設置於該置刀架一側,該減速機構具有一動力輸出端與一連接法蘭,該動力輸出端連結該置刀架,該連接法蘭位於相對該動力輸出端之一側。 A tool change device having a speed reduction mechanism, comprising: a tool holder; a speed reduction mechanism disposed on one side of the tool holder, the speed reduction mechanism having a power output end and a connection flange, the power output end connecting the The tool holder is disposed on a side opposite to the power output end. 如請求項6所述具有減速機構之換刀裝置,其中該減速機構具有一馬達及一減速齒輪箱,該馬達具有一殼體與一後蓋,該 減速齒輪箱連結於該馬達之殼體,且具有該動力輸出端,該連接法蘭連結於該馬達之殼體或後蓋上。 A tool change device having a speed reduction mechanism according to claim 6, wherein the speed reduction mechanism has a motor and a reduction gear box, and the motor has a casing and a back cover, The reduction gear box is coupled to the housing of the motor and has the power output end coupled to the housing or the back cover of the motor. 如請求項7所述具有減速機構之換刀裝置,其中該連接法蘭係與該馬達之殼體或後蓋一體成型者。 A tool change device having a speed reduction mechanism according to claim 7, wherein the connecting flange is integrally formed with a casing or a rear cover of the motor. 如請求項7所述具有減速機構之換刀裝置,其中該減速齒輪箱之該動力輸出端為一出力軸,該出力軸連結該置刀架。 The tool change device of claim 7, wherein the power output end of the reduction gear box is a power output shaft, and the power output shaft is coupled to the tool holder. 如請求項7所述具有減速機構之換刀裝置,其中該減速齒輪箱之該動力輸出端為一轉盤,該轉盤連結該置刀架。 The tool changing device of claim 7, wherein the power output end of the reduction gear box is a turntable, and the turntable is coupled to the tool holder.
TW101151108A 2012-12-28 2012-12-28 A reduction mechanism and a tool change device having the reducing mechanism TWI490080B (en)

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CN105729201A (en) * 2014-12-08 2016-07-06 圣杰国际股份有限公司 Automatic tool changing system, and power transmission unit and speed reducer thereof
CN109746743A (en) * 2017-11-01 2019-05-14 圣杰国际股份有限公司 The automatic tool changer of toolroom machine

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CN105729201B (en) * 2014-12-08 2017-12-29 圣杰国际股份有限公司 Automatic tool changer and its actuating unit and reductor
CN105397547A (en) * 2015-12-30 2016-03-16 深圳市创世纪机械有限公司 Numerically-controlled machine tool and tool magazine thereof
CN109746743A (en) * 2017-11-01 2019-05-14 圣杰国际股份有限公司 The automatic tool changer of toolroom machine

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