TW201424084A - Electrolyte additive for lead acid battery - Google Patents
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description
本發明係關於一種鉛酸電池之電解液添加劑,特別是一種混合至少二種不同粒徑的矽鹽顆粒的電解液添加劑。本發明之添加劑可以降低鉛酸電池電解液成層化的程度、延長膠體電解液之凝膠時間、提高鉛酸電池充放電性能,因此可延長電池的使用壽命。The invention relates to an electrolyte additive for a lead-acid battery, in particular to an electrolyte additive for mixing at least two kinds of cerium salt particles of different particle diameters. The additive of the invention can reduce the degree of stratification of the lead acid battery electrolyte, prolong the gel time of the colloidal electrolyte, and improve the charge and discharge performance of the lead acid battery, thereby prolonging the service life of the battery.
鉛酸電池近幾年已發展成為一種應用廣泛的儲存電能裝置,放電時,在正電片上的過氧化物與負電片上的鉛轉變為硫酸鉛,其放電反應是如下:In recent years, lead-acid batteries have developed into a widely used storage power device. When discharging, the lead on the positive and negative electrodes and the lead on the negative electrode are converted to lead sulfate. The discharge reaction is as follows:
PbO2+ Pb +2H2SO4→ 2PbSO4+2H2OPbO 2 + Pb +2H 2 SO 4 → 2PbSO 4 +2H 2 O
習知鉛酸電池電解液具有許多電性缺點,例如高內電阻、低電容量、電解液水化分層及電池壽命短等缺點,目前雖有用來改善鉛酸電池蓄電性能的添加劑,然而效果卻不明顯。傳統上鉛酸電池電解液添加劑種類繁多,大多數鉛酸電池電解液添加劑含有鹼金屬與鹼土金屬的硫酸鹽、磷酸、硫酸鈷、硫酸鎘、硫酸亞錫、硫酸銅、硫酸鋅、硫酸鎳、硫酸鋁、碳素懸浮液、煙矽鹽(fumed silica)及單一粒徑之膠體二氧化矽(colloidal silica)等,但對於提升鉛酸電池的蓄電能力卻有限。Conventional lead-acid battery electrolytes have many electrical disadvantages, such as high internal resistance, low capacitance, hydration stratification of the electrolyte, and short battery life. Currently, although there are additives for improving the storage performance of lead-acid batteries, the effect is It is not obvious. Traditionally, lead-acid battery electrolyte additives are various. Most lead-acid battery electrolyte additives contain alkali metal and alkaline earth metal sulfate, phosphoric acid, cobalt sulfate, cadmium sulfate, stannous sulfate, copper sulfate, zinc sulfate, nickel sulfate, Aluminum sulfate, carbon suspension, fumed silica, and colloidal silica of a single particle size, but have limited storage capacity for lead-acid batteries.
此外,使用單一粒徑之膠體二氧化矽溶液作為鉛酸電池電解液之添加劑會產生許多缺點,例如:小粒徑膠體二氧化矽之電解液添加劑於鉛酸電池生產製程中,往往使鉛酸電池電解液凝固快速;大粒徑之膠體二氧化矽添加劑則使鉛酸電池電解液凝固速度減緩,欲使鉛酸電池電解液的凝膠程度達到生產製程的狀態,則須提高膠體二氧化矽的濃度,因而導致生產成本提高。In addition, the use of a single particle size colloidal ceria solution as an additive to a lead-acid battery electrolyte can cause a number of disadvantages, such as: small particle size colloidal ceria electrolyte additives in lead-acid battery production processes, often lead acid The battery electrolyte solidifies rapidly; the large particle size colloidal cerium oxide additive slows the solidification rate of the lead-acid battery electrolyte. To make the gel level of the lead-acid battery electrolyte reach the production process, the colloidal cerium oxide must be increased. The concentration, which in turn leads to an increase in production costs.
美國專利公開案第2005/0042512號揭示一種鉛酸電池,其所具有之電解液係藉由含比重1.250至1.280之硫酸與矽鹽粒子配製而成,其中矽鹽粒子之含量約佔電解液2%至15%重量比,且至少有10%重量比之矽鹽粒子係使用未曾乾燥過之沉澱矽鹽(never-dried precipitated silica)。另外美國專利第4,317,872號揭示一種電解液定位方法,其利用硫酸與矽鹽粒子膠化電解液使其定位。但此膠化電解液有許多缺點,例如高內電阻、低電容量及短於一般鉛酸電池之循環壽命。此外,由於膠化電解液會收縮(shrink),易造成電解液與極板接觸不良等問題。又,一般膠化電解液因黏稠度高,不易充填於電池容器中,亦不易滲入極板內的毛細孔使其飽和,因此鉛酸電池於製作過程中有其困難之處。U.S. Patent Publication No. 2005/0042512 discloses a lead-acid battery having an electrolyte solution prepared by containing sulfuric acid and barium salt particles having a specific gravity of 1.250 to 1.280, wherein the content of the barium salt particles accounts for about 2 From about 1% by weight to about 15% by weight, and at least 10% by weight of the cerium salt particles are used in the never-dried precipitated silica. Further, U.S. Patent No. 4,317,872 discloses an electrolyte positioning method which utilizes sulfuric acid and cerium salt particles to gel the electrolyte to localize it. However, this gelled electrolyte has many disadvantages such as high internal resistance, low capacitance, and shorter cycle life than conventional lead-acid batteries. In addition, since the gelled electrolyte may shrink, it is liable to cause problems such as poor contact between the electrolyte and the plates. Moreover, the general gelled electrolyte has high viscosity, is not easy to be filled in the battery container, and is not easily penetrated into the capillary holes in the electrode plate to saturate it. Therefore, the lead acid battery has difficulty in the production process.
如上所述,習知具有膠化電解液之鉛酸電池仍具有較差電功能的問題以及膠化電解液黏稠度高不易充填於電池容器中等問題,因此本發明提供一種鉛酸電池電解液添加劑來改善上述問題。As described above, it is known that a lead-acid battery having a gelled electrolyte still has a problem of poor electrical function and a problem that the gelled electrolyte has a high viscosity and is difficult to be filled in a battery container. Therefore, the present invention provides a lead-acid battery electrolyte additive. Improve the above problems.
本發明之主要目的係提供一種鉛酸電池之電解液添加劑,以解決習知技術無法克服之難題。The main object of the present invention is to provide an electrolyte additive for a lead-acid battery to solve the problem that the prior art cannot overcome.
為達上述目的,本發明提供一種鉛酸電池之電解液添加劑,其包含粒徑介於2~40奈米之間之二種不同粒徑大小的矽鹽顆粒,該二種不同粒徑大小的矽鹽顆粒各自含量介於30~70%重量比之間且合計為100%重量比。另,該二種不同粒徑大小的矽鹽顆粒之粒徑大小係選自由2奈米、5奈米、8奈米、10奈米、15奈米和35奈米所組成之群組中任二種不同粒徑大小,且其含量分別為30%和70%重量比。較佳地,該二種不同粒徑大小的矽鹽顆粒中,大粒徑的矽鹽顆粒含量佔30%重量比,小粒徑的矽鹽顆粒含量佔70%重量比。此外,該矽鹽顆粒較佳為膠體二氧化矽(colloidal silica),且佔鉛酸電池電解液總重量之0.1~3%重量比。In order to achieve the above object, the present invention provides an electrolyte additive for a lead-acid battery, comprising two different particle size strontium salt particles having a particle diameter of between 2 and 40 nm, and the two different particle sizes. The strontium salt particles each have a content of between 30 and 70% by weight and a total of 100% by weight. In addition, the particle sizes of the two different particle size strontium salt particles are selected from the group consisting of 2 nm, 5 nm, 8 nm, 10 nm, 15 nm, and 35 nm. Two different particle sizes and their contents are 30% and 70% by weight, respectively. Preferably, in the two different particle size strontium salt particles, the large particle size strontium salt particles content is 30% by weight, and the small particle size strontium salt particles content is 70% by weight. Further, the cerium salt particles are preferably colloidal silica and constitute 0.1 to 3% by weight based on the total weight of the electrolyte of the lead-acid battery.
本發明另提供一種鉛酸電池之電解液,包含比重介於1.28至1.34 g/cm3之硫酸,以及前述之鉛酸電池之電解液添加劑。The present invention further provides an electrolyte for a lead-acid battery comprising sulfuric acid having a specific gravity of 1.28 to 1.34 g/cm 3 and an electrolyte additive of the aforementioned lead-acid battery.
鉛酸電池歷經多次充放電以及使用時間增長,鉛蓄電池會產生蓄電性能衰減及內電阻增大等問題,當對其進行充電時,充電電壓會急遽竄升,充電電流卻下降,導致鉛蓄電池無法恢復至原有的蓄電能量。因此,本發明以低濃度、黏稠度較低之膠體二氧化矽之電解液添加劑來達到提升鉛酸電池蓄電能力及增加鉛蓄電池循環壽命之效果。Lead-acid batteries have experienced multiple times of charge and discharge and increased use time. Lead-acid batteries have problems such as attenuation of storage performance and increase of internal resistance. When charging, the charging voltage will rise sharply and the charging current will drop, resulting in lead storage batteries. Unable to return to the original stored energy. Therefore, the present invention achieves the effect of improving the storage capacity of the lead-acid battery and increasing the cycle life of the lead battery by using the electrolyte additive of the colloidal cerium oxide having a low concentration and a low viscosity.
本發明經由添加一種由粒徑介於2~40奈米之間之二種不同粒徑大小之矽鹽顆粒所組成之電解液添加劑,其中該二種不同粒徑大小之矽鹽顆粒較佳係為膠體二氧化矽,藉以降低鉛酸電池電解液成層化程度及流動性,並以低濃度的二氧化矽含量來達到高凝固強度的膠體電解液,進而使添加此劑的鉛酸電池使用壽命提高。此外,使用膠體二氧化矽於鉛酸電池製造過程中,並不會有粉塵的產生,較不會對作業人員的造成健康上的危害。The invention adds an electrolyte additive composed of two different particle size strontium salt particles having a particle diameter of between 2 and 40 nm, wherein the two different particle size strontium salt particles are preferably It is colloidal cerium oxide, which reduces the degree of stratification and fluidity of lead-acid battery electrolyte, and achieves a high solidification strength colloidal electrolyte with a low concentration of cerium oxide, thereby making the lead acid battery life of adding this agent improve. In addition, the use of colloidal cerium oxide in the production of lead-acid batteries does not cause dust to be produced, and it does not pose a health hazard to workers.
另外,含有不同粒徑之膠體二氧化矽電解液添加劑,於添加過程中,係預先調配好添加劑中之不同粒徑之膠體二氧化矽的混合比例及濃度,再供應至鉛酸電池電解液中,可以降低鉛酸電池的生產成本。In addition, the colloidal cerium oxide electrolyte additive containing different particle diameters is pre-mixed with the mixing ratio and concentration of colloidal cerium oxide of different particle sizes in the additive, and then supplied to the lead acid battery electrolyte. Can reduce the production cost of lead-acid batteries.
配製本發明之鉛酸電池之電解液添加劑可使用習知之混合機台,諸如柯勒斯高速分散機(Cowless dissolver)、推動攪拌機(propeller stirrer)等,而本發明中所使用之膠體二氧化矽溶液可使用市售產品,例如AkzoNobel之商品名BINDZILR GB1000、GB2000、GB 3000或LEVASILR 300/30、200/40。The electrolyte additive for preparing the lead-acid battery of the present invention may be a conventional mixing machine such as a Cowless dissolver, a propeller stirrer or the like, and the colloidal cerium oxide used in the present invention. Commercially available products can be used as the solution, for example, AkzoNobel under the trade names BINDZILR GB1000, GB2000, GB 3000 or LEVASILR 300/30, 200/40.
(比較例1至6)(Comparative Examples 1 to 6)
分別將粒徑2奈米、5奈米、8奈米、10奈米和15奈米之膠體二氧化矽加入鉛酸電池電解液中,且加水稀釋至預定之矽鹽顆粒濃度,其中該電解液包含比重介於1.28至1.34 g/cm3之硫酸。待該電解液達最低可凝固時,測量該電解液中SiO2的含量。以該電解液之總重量計,結果發現該SiO2佔0.1%~3.5%重量比,且電解液最低可凝固時間介於5~90分鐘之間或大於180分鐘。另,將35奈米之膠體二氧化矽加入鉛酸電池電解液中,該電解液達最低可凝固時間大於180分鐘,且該電解液中SiO2的含量,以該電解液之總重量計,結果發現該SiO2佔大於3.5%重量比。The colloidal cerium oxide having a particle diameter of 2 nm, 5 nm, 8 nm, 10 nm and 15 nm is respectively added to the electrolyte of the lead-acid battery, and diluted with water to a predetermined concentration of strontium salt particles, wherein the electrolysis The liquid contains sulfuric acid having a specific gravity of 1.28 to 1.34 g/cm 3 . When the electrolyte reaches a minimum solidification, the content of SiO 2 in the electrolyte is measured. Based on the total weight of the electrolyte, it was found that the SiO 2 accounted for 0.1% to 3.5% by weight, and the minimum solidification time of the electrolyte was between 5 and 90 minutes or more than 180 minutes. In addition, 35 nm of colloidal cerium oxide is added to the lead acid battery electrolyte, the electrolyte has a minimum clotting time of more than 180 minutes, and the SiO 2 content of the electrolyte is based on the total weight of the electrolyte. As a result, it was found that the SiO 2 accounted for more than 3.5% by weight.
(實施例1)(Example 1)
使用柯勒斯高速分散機將2奈米和5奈米之兩種不同粒徑大小的膠體二氧化矽以70%:30%重量比均勻混合,並將混合速度調整至可得到均勻混合之溶液,並防止結塊或沉澱之速度為止。之後將所得添加劑溶液加入鉛酸電池電解液中,且加水稀釋至預定之矽鹽顆粒濃度,其中該電解液包含比重介於1.28至1.34 g/cm3之硫酸。待該電解液達最低可凝固時,測量該電解液中SiO2的含量。以該電解液之總重量計,結果發現該SiO2佔1%~1.5%重量比,且電解液最低可凝固時間介於10~15分鐘之間。Two kinds of colloidal ceria of different particle sizes of 2 nm and 5 nm were uniformly mixed at 70%:30% by weight using a Coles high-speed disperser, and the mixing speed was adjusted to obtain a uniformly mixed solution. And prevent the speed of agglomeration or sedimentation. The resulting additive solution is then added to the lead acid battery electrolyte and diluted with water to a predetermined cerium salt particle concentration, wherein the electrolyte contains sulfuric acid having a specific gravity between 1.28 and 1.34 g/cm 3 . When the electrolyte reaches a minimum solidification, the content of SiO 2 in the electrolyte is measured. Based on the total weight of the electrolyte, it was found that the SiO 2 accounted for 1% to 1.5% by weight, and the minimum solidification time of the electrolyte was between 10 and 15 minutes.
(實施例2)(Example 2)
以與實施例1相同方式進行操作,只除了使用70%:30%重量比之2奈米和8奈米之兩種不同粒徑大小的膠體二氧化矽配製添加劑溶液,並加入鉛酸電池電解液中。以該電解液之總重量計,結果發現該SiO2佔1%~1.5%重量比,且電解液最低可凝固時間介於25~30分鐘之間。In the same manner as in Example 1, except that 70%: 30% by weight of 2 nm and 8 nm of two different particle size colloidal ceria were used to prepare an additive solution, and lead-acid battery electrolysis was added. In the liquid. Based on the total weight of the electrolyte, it was found that the SiO 2 accounted for 1% to 1.5% by weight, and the minimum solidification time of the electrolyte was between 25 and 30 minutes.
(實施例3)(Example 3)
以與實施例1相同方式進行操作,只除了使用70%:30%重量比之2奈米和10奈米之兩種不同粒徑大小的膠體二氧化矽配製添加劑溶液,並加入鉛酸電池電解液中。以該電解液之總重量計,結果發現該SiO2佔1%~1.5%重量比,且電解液最低可凝固時間介於30~35分鐘之間。In the same manner as in Example 1, except that 70%: 30% by weight of 2 nm and 10 nm of two different particle size colloidal ceria were used to prepare an additive solution, and lead-acid battery electrolysis was added. In the liquid. Based on the total weight of the electrolyte, it was found that the SiO 2 accounted for 1% to 1.5% by weight, and the minimum solidification time of the electrolyte was between 30 and 35 minutes.
(實施例4)(Example 4)
以與實施例1相同方式進行操作,只除了使用70%:30%重量比之5奈米和8奈米之兩種不同粒徑大小的膠體二氧化矽配製添加劑溶液,並加入鉛酸電池電解液中。以該電解液之總重量計,結果發現該SiO2佔1%~1.5%重量比,且電解液最低可凝固時間大於120分鐘。In the same manner as in Example 1, except that 70%: 30% by weight of 5 nm and 8 nm of two different particle size colloidal ceria were used to prepare an additive solution, and lead-acid battery electrolysis was added. In the liquid. Based on the total weight of the electrolyte, it was found that the SiO 2 accounted for 1% to 1.5% by weight, and the minimum solidification time of the electrolyte was more than 120 minutes.
鉛酸電池電解液之比較例1至6及實施例1至4之結果係列於表一。The results of Comparative Examples 1 to 6 and Examples 1 to 4 of the lead-acid battery electrolyte are shown in Table 1.
表一 鉛酸電池電解液最低可凝固之SiO2含量與與時間之比較Table 1 Comparison of the minimum solidizable SiO 2 content of lead-acid battery electrolyte and time
*於相同pH值之情況下 **於相同pH值及SiO2含量(%)之情況下*In the case of the same pH value ** at the same pH value and SiO 2 content (%)
(實施例5至12)(Examples 5 to 12)
以與實施例1相同方式進行操作,將2奈米和5奈米之兩種不同粒徑大小的膠體二氧化矽分別以10%:90%、20%:80%、30%:70%、40%:60%、50%:50%、60%:40%、80%:20%、90%:10%重量比之比例均勻混合而配製添加劑溶液,並加入鉛酸電池電解液中。測量該電解液最低可凝固時間,其結果如圖1所示,當其中一種粒徑比例小於30%時,該電解液添加劑對該電解液之整體表現無明顯影響。Working in the same manner as in Example 1, two different particle size colloidal cerium oxides of 2 nm and 5 nm were respectively 10%: 90%, 20%: 80%, 30%: 70%, 40%: 60%, 50%: 50%, 60%: 40%, 80%: 20%, 90%: 10% by weight ratio is uniformly mixed to prepare an additive solution, and added to the lead acid battery electrolyte. The minimum settable time of the electrolyte was measured, and the result is shown in Fig. 1. When one of the particle diameter ratios is less than 30%, the electrolyte additive has no significant influence on the overall performance of the electrolyte.
如圖2所示,根據本發明之實施例1~4,鉛酸電池添加本發明所提供之鉛酸電池電解液添加劑後,該鉛酸電池於20次放電循環測試下,含有不同粒徑大小的矽鹽顆粒之鉛酸電池電解液具有較佳的放電容量。As shown in FIG. 2, according to Embodiments 1 to 4 of the present invention, after adding a lead-acid battery electrolyte additive provided by the present invention to a lead-acid battery, the lead-acid battery contains different particle sizes under 20 discharge cycle tests. The lead-acid battery electrolyte of the strontium salt particles has a better discharge capacity.
經由上述實施例結果可知,經由添加本發明所提供含有不同粒徑大小之矽鹽顆粒的電解液添加劑,可降低電解液成層化程度及流動性,進而提高鉛酸電池的使用壽命。It can be seen from the results of the above examples that by adding the electrolyte additive containing the cerium salt particles of different particle sizes provided by the present invention, the degree of stratification and fluidity of the electrolyte can be reduced, thereby improving the service life of the lead-acid battery.
圖1係為粒徑2奈米與5奈米之二氧化矽不同比例混合情況下,電解液最低可凝固之時間圖。Fig. 1 is a time chart of the lowest solidification time of the electrolyte when the particle size of 2 nm and 5 nm of cerium oxide are mixed in different ratios.
圖2係為鉛酸電池添加本發明之電解液添加劑於20次放電循環之放電容量比較曲線圖。2 is a graph showing a comparison of discharge capacities of a lead acid battery to which an electrolyte additive of the present invention is added in 20 discharge cycles.
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CN105355985A (en) * | 2015-10-16 | 2016-02-24 | 江西纳宇纳米新材料有限公司 | Nanoscale silicon oxide composite dispersion liquid and preparation method therefor, and preparation method for nanoscale silicon oxide cake material |
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CN1705156A (en) * | 2004-05-28 | 2005-12-07 | 日本电池株式会社 | Lead accumulator |
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CN105355985A (en) * | 2015-10-16 | 2016-02-24 | 江西纳宇纳米新材料有限公司 | Nanoscale silicon oxide composite dispersion liquid and preparation method therefor, and preparation method for nanoscale silicon oxide cake material |
CN105355985B (en) * | 2015-10-16 | 2017-09-01 | 江西纳宇纳米新材料有限公司 | The preparation method of nano silicon oxide dispersion liquid and preparation method thereof and biscuit |
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