TW201420837A - Manufacturing method of neoprene rubber fabric for perspiration - Google Patents

Manufacturing method of neoprene rubber fabric for perspiration Download PDF

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TW201420837A
TW201420837A TW101144537A TW101144537A TW201420837A TW 201420837 A TW201420837 A TW 201420837A TW 101144537 A TW101144537 A TW 101144537A TW 101144537 A TW101144537 A TW 101144537A TW 201420837 A TW201420837 A TW 201420837A
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semi
finished product
neoprene
needle
neoprene rubber
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TW101144537A
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Chinese (zh)
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jian-zhong Hu
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jian-zhong Hu
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Abstract

The present invention relates to a manufacturing method of neoprene rubber (Polychloroprene) fabric for perspiration comprising a material preparation process, a patching process, a tiling process, and a needle punching process. The material preparation process is to prepare the neoprene rubber (Polychloroprene), a ventilation fabric, glue, and supporting members. The patching process is to paste the ventilation fabric onto one side surface of the neoprene rubber (Polychloroprene) via glue to form a semi-finished product having separated first surface and second surfaces. The tiling process is to tile the semi-finished product on the supporting member. The needle punching process is to punch plural fine needles into the supporting member from the first surface of the semi-finished product by passing through the second surface and to draw them out so that plural micro-pores on the semi-finished product containing the neoprene rubber without excess material are produced by needle punching. The wear of rhythm pants made of the fabric processed by the method of the present invention can allow sweat to outwardly ooze via each micro-pore during exercise.

Description

可排汗之氯丁橡膠布材的製造方法 Method for producing perspiration-resistant neoprene cloth

本發明係關於一種可排汗之氯丁橡膠布材的製造方法,尤指一種施以針扎處理之布材製造方法。 The invention relates to a method for manufacturing a perspiration-resistant neoprene cloth material, in particular to a method for manufacturing a cloth material subjected to a needle stick treatment.

氯丁橡膠(Neoprene rubber)的結晶性強,分子間作用力大,在外力作用下分子間不易產生滑脫,具有良好的拉伸強度、回彈性、抗撕裂性及耐磨性能,且其材質密緻而具有優異的防寒效果,為此業界常用含氯丁橡膠之布材製成潛水衣或防寒衣,以充分發揮其材質性能,而有益於從事特殊活動之保暖防寒需求。 Neoprene rubber has strong crystallinity and strong intermolecular force. Under the action of external force, it is not easy to produce slippage between molecules, and has good tensile strength, resilience, tear resistance and wear resistance. The material is dense and has excellent cold-proof effect. For this reason, the cloth containing neoprene in the industry is made into a wetsuit or a winter jacket to fully exert its material properties, which is beneficial to the warmth and cold protection of special activities.

又,含氯丁橡膠之布材可用於製成韻律服裝加以穿著,例如製成韻律褲,而讓使用者穿著貼身的韻律褲,方便從事各種動態的韻律活動,由於氯丁橡膠的材質特性以及穿著時之身體活動量大,造成人體排出的汗水累積在皮膚表面與貼身的韻律褲之間無法排出,此現象雖有益於人體運動時之能量消耗而有助於減重作用,然而,卻也造成使用者穿著韻律褲部位感到既悶熱又潮濕而相當不舒服,為此,業界即在氯丁橡膠層施以大量的衝孔處理,其衝出的穿孔孔徑約3mm至10mm,使人體活動時所排出來的汗水,能經由衝出來的穿孔向外排出,惟其缺點在於,大量的衝孔處理,會連帶的衝出許多氯丁橡膠之餘料,造成氯丁橡膠的密緻組織遭到破壞,而降低了整體結構之強度,以及,大量的衝孔處理之氯丁橡膠穿在身上,會造成皮膚表面擠入穿孔中,而造成穿著上的不適,因此,習知技術對於氯丁橡膠進行衝孔處理雖可將汗水排出,卻也造成韻律褲的強度變差而易於損壞。 Moreover, the cloth containing neoprene can be used to make rhythm clothing, for example, to make rhythm pants, and let the user wear close-fitting rhythm pants, which is convenient for various dynamic rhythmic activities due to the material properties of neoprene and When wearing a large amount of physical activity, the sweat that is discharged from the human body accumulates between the skin surface and the close-fitting rhythm pants. This phenomenon is beneficial to the energy consumption of the human body and contributes to weight loss. However, it also The user feels hot and humid and quite uncomfortable when wearing the rhythm pants. For this reason, the industry applies a large amount of punching treatment on the neoprene layer, and the punched hole diameter is about 3mm to 10mm, so that when the human body is active. The sweat that is discharged can be discharged outward through the perforated punched holes, but the disadvantage is that a large amount of punching treatment will cause a lot of chloroprene rubber to be rushed out, causing damage to the dense structure of the neoprene rubber. , which reduces the strength of the overall structure, and a large amount of punched neoprene is worn on the body, causing the skin surface to squeeze into the perforations, resulting in wearing Discomfort, therefore, the conventional technique of punching the neoprene rubber can discharge the sweat, but also causes the strength of the rhythm pants to be deteriorated and easily damaged.

為克服習用問題,本發明提供一種「可排汗之氯丁橡膠布 材的製造方法」,其包括備料程序、貼布處理程序、平鋪程序及針扎處理程序,備料程序係準備氯丁橡膠、透氣布料、黏膠及支撐件,貼布處理程序,是以黏膠將透氣布料黏貼在氯丁橡膠一側表面,造成氯丁橡膠黏貼有透氣布料而具有隔開的第一表面及第二表面之半成品,平鋪程序是將半成品平鋪於支撐件上,針扎處理程序是以複數根細針由半成品的第一表面扎入通過第二表面而扎入支撐件後抽出,複數根細針扎入半成品及支撐件的部位定義為作用段,作用段的最大針徑為0.1mm至0.3mm,經由針扎處理程序的一次或複數次的針扎及抽出細針的處理,造成含氯丁橡膠的半成品無餘料的針扎出複數個微通孔,而製造出能讓汗水滲出的布材。 In order to overcome the conventional problem, the present invention provides a "perspiration chlorinated rubber cloth" "Manufacturing method of materials", including stock preparation procedures, patch processing procedures, tiling procedures and needle handling procedures, preparation of preparations for preparation of neoprene, breathable fabrics, adhesives and supports, patching procedures, with sticky The glue adheres the breathable cloth to one side of the neoprene rubber, causing the neoprene to adhere to the breathable fabric and having the first surface and the second surface of the second surface. The tiling process is to lay the semi-finished product on the support member. The processing procedure is that a plurality of fine needles are inserted from the first surface of the semi-finished product through the second surface and then pulled into the support member, and the portion where the plurality of fine needles are inserted into the semi-finished product and the support member is defined as the active segment, and the maximum acting segment The needle diameter is from 0.1 mm to 0.3 mm, and the needles of the needle-punching process are processed one or more times and the thin needles are taken out, so that the semi-finished product containing the neoprene rubber is needle-punched out of the plurality of micro-through holes, and is manufactured. A cloth that allows sweat to seep out.

本發明方法可對於含有氯丁橡膠的布材製造出微通孔,使其製成韻律褲之穿著使用,可貼合在人體皮膚,且韻律褲能隨著人體活動拉伸擴張,使運動流出之汗水能經由各個微通孔向外滲出,故能避免大量汗水累積在韻律褲與皮膚之間,而能達到舒適穿著效果,且針扎處理氯丁橡膠,可大幅減少對於氯丁橡膠造成結構性破壞,因此,依本發明方法所製成之布材而裁製成的韻律褲,可讓汗水能滲出而舒適的穿著運動,且兼顧韻律褲整體強度,以避免韻律褲因大量有餘料衝孔而易於損壞。 The method of the invention can manufacture micro-through holes for the cloth material containing the neoprene rubber, so that it can be used as a rhythm pants, can be attached to human skin, and the rhythm pants can stretch and expand with the human body movement, so that the movement flows out. The sweat can ooze out through the micro-through holes, so it can avoid a lot of sweat accumulating between the rhythm pants and the skin, and can achieve a comfortable wearing effect, and the needle-treated neoprene can greatly reduce the structure caused by the neoprene. Sexual destruction, therefore, the rhythm pants cut according to the cloth material made by the method of the invention can make the sweat ooze and comfortable to wear, and take into account the overall strength of the rhythm pants, so as to avoid the rhythm pants being flushed by a large amount of material. The hole is easy to damage.

以下所有圖式係僅便於解釋本發明基本教導而已,圖式中將對構成較佳實施例之製造方法、元件材質、成份、數目、位置、關係將有所說明,在閱讀及了解本發明的教導後相關之變化實施屬於業界技能。另外,在閱讀及了解本發明的教導後,配合特定方法或類似方法之改變亦屬業界技能。 All of the following drawings are merely illustrative of the basic teachings of the present invention, and the manufacturing methods, component materials, components, numbers, positions, and relationships constituting the preferred embodiments will be described in the drawings. Post-teaching related changes are implemented in industry skills. In addition, variations in conjunction with particular methods or similar methods are also within the skill of the art after reading and understanding the teachings of the present invention.

氯丁橡膠布材是指在表面黏貼有布料,而可用於製造潛水衣、韻律褲等貼身運動衣物的布質材料,如第一圖所示,本發明「可排汗之氯丁橡膠布材的製造方法」包括: Neoprene cloth refers to a cloth material that has a fabric adhered to the surface and can be used to make wet sports clothes such as wetsuits and rhythmic pants. As shown in the first figure, the present invention can be used for wicking neoprene cloth. Manufacturing methods include:

備料程序10,係預先準備好片狀或纏繞整捲的氯丁橡膠(Neoprene rubber)及透氣布料,以及準備好液態的黏膠, 及用於支撐布材的支撐件,支撐件可為紙片、紙板或橡膠材質之軟墊。 In the preparation program 10, a sheet-like or wound whole neoprene rubber and a breathable cloth are prepared in advance, and a liquid glue is prepared. And a support member for supporting the cloth material, the support member may be a cushion of paper, cardboard or rubber material.

貼布處理程序20,是以黏膠將透氣布料黏貼在氯丁橡膠一側表面,造成氯丁橡膠黏貼有透氣布料而形成具有隔開的一第一表面及一第二表面之半成品,例如將整捲的氯丁橡膠及透氣布料分別架設在機器的送料裝置上,且將黏膠塗佈在氯丁橡膠一側表面,以及用滾輪滾壓透氣布料,使透氣布料能黏結在塗佈有黏膠之氯丁橡膠表面上。 The patching process 20 is to adhere the breathable fabric to the surface of the neoprene by the adhesive, causing the neoprene to adhere to the breathable fabric to form a semi-finished product having a first surface and a second surface separated, for example, The whole roll of neoprene and breathable fabric are respectively placed on the feeding device of the machine, and the adhesive is coated on one side of the neoprene rubber, and the breathable fabric is rolled by the roller so that the breathable cloth can be bonded and coated. Glue on the surface of neoprene.

平鋪程序30,將含有氯丁橡膠之布材及黏貼有透氣布料所形成的半成品平鋪在紙板或橡膠材質的支撐件上。 The tiling process 30, the cloth containing the neoprene rubber and the semi-finished product formed by adhering the permeable fabric are laid on a support member of cardboard or rubber.

針扎處理程序40,係以複數根細針由半成品的第一表面扎入通過第二表面而扎入支撐件後抽出,複數根細針扎入半成品及支撐件的部位定義為作用段,作用段的最大針徑為0.1mm至0.3mm,而紙板或橡膠材質所形成的支撐件,在複數根細針的作用段扎入支撐件時,可確保細針之細微的作用段能於穿出第二表面時獲得軟性支撐件的支撐,而不會扎到最底端硬質的工作台面,故能避免細針在針扎處理時扎斷,因此,經由複數根細針的針扎處理程序之一次或複數次的針扎及抽出動作,使含有氯丁橡膠的半成品,能無餘料的在氯丁橡膠上針扎出複數個微通孔,而製造出能讓汗水滲出的布材。 The needle sticking processing program 40 is characterized in that a plurality of fine needles are inserted from the first surface of the semi-finished product through the second surface and then pulled into the support member, and the portion where the plurality of fine needles are inserted into the semi-finished product and the support member is defined as an action segment. The maximum needle diameter of the segment is 0.1mm to 0.3mm, and the support member formed of cardboard or rubber material ensures that the fine action section of the fine needle can be worn out when the support member of the plurality of fine needles is inserted into the support member. When the second surface is obtained, the support of the soft support member is obtained, and the hard work surface of the bottom end is not tied, so that the fine needle can be prevented from being broken during the needle sticking process. Therefore, the needle sticking process through the plurality of fine needles is performed. One or more times of needle sticking and drawing operation, the semi-finished product containing the neoprene rubber can be needle-punched into the plurality of micro-through holes on the neoprene rubber without any remaining material, thereby producing a cloth material that allows sweat to ooze out.

複數根細針的排列,是將細針與細針之間以2mm至6mm進行間隔排列,故其對於半成品進行無餘料透出之針扎處理作業,可在半成品上扎出複數個微通孔,且各微通孔間具有2mm至6mm的間隔距離。 The arrangement of the plurality of fine needles is such that the fine needles and the fine needles are arranged at intervals of 2 mm to 6 mm, so that the semi-finished products can be subjected to a needle-punching treatment without leaving a residual material, and a plurality of micro-through holes can be formed on the semi-finished products. And each micro-via has a separation distance of 2 mm to 6 mm.

本發明製造方法,可對於含有氯丁橡膠的布材中製造出複數微通孔,使其所製成之韻律褲的穿著使用,除了可貼合在人體皮膚表面以外,韻律褲可隨著人體活動的拉伸擴張,而讓運動時所流出來的汗水可經由微通孔向外滲出,故能避免大量的汗水累積在韻律褲內面及皮膚表面之間,使韻律褲的穿著使用,能達到更為舒適效果,且針扎處理氯丁橡膠,可大幅減少 對於氯丁橡膠造成破壞,而能達到汗水滲出目的及兼顧布材整體強度,故能有效的克服習知方法之衝孔處理問題,使含有氯丁橡膠之布材所製成的衣物更具實用效益。 The manufacturing method of the invention can manufacture a plurality of micro-through holes in the cloth material containing the neoprene rubber, so that the rhythm pants made by the womb pants can be worn, and the rhythm pants can be worn along with the human body surface. The stretching of the activity expands, and the sweat flowing out during the movement can be exuded out through the micro-through hole, so that a large amount of sweat can be prevented from accumulating between the inner surface of the rhythm pants and the skin surface, so that the rhythm pants can be worn and used. Achieve more comfort, and needle-treated neoprene can be greatly reduced For the damage caused by the neoprene rubber, the purpose of sweat permeation can be achieved and the overall strength of the cloth material can be achieved, so that the punching treatment problem of the conventional method can be effectively overcome, and the clothes made of the cloth containing the neoprene rubber are more practical. benefit.

本創作的基本教導已加以說明,對具有本領域通常技能人仕而言係能迅速理解,例如對於半成品針扎時之無餘料透出,係因為細針的針徑微小,而難以在針扎時切出氯丁橡膠之材料,加上氯丁橡膠的回彈性佳、抗撕裂性強,造成細針針扎及抽離後,微通孔內面即回彈閉合,即使有餘料透出,亦僅為相當細小的屑末,而不會大幅降低布材的結構強度,因此,在氯丁橡膠中雖能針扎出微通孔,由於微通孔仍舊細小且隱而不見,除非強行拉動氯丁橡膠擴張,才能見及微通孔存在,故以本發明所製造出來的布材製成韻律褲之穿著使用,當人體運動排汗時,可藉由體內排汗時之壓力,而將汗水由微通孔處向外滲出。 The basic teachings of this creation have been explained, and can be quickly understood by those who have the usual skills in the field. For example, for the semi-finished needles, there is no need for the material to pass through, because the needle diameter of the fine needle is small, and it is difficult to pin. When the neoprene material is cut out, the neoprene rubber has good resilience and strong tear resistance. After the fine needle is needled and pulled away, the inner surface of the micro-through hole is rebounded, even if there is excess material. It is also only a very fine crumb, and does not significantly reduce the structural strength of the cloth. Therefore, although the micro-via can be pinned out in the neoprene, the micro-via is still small and hidden, unless forced Pulling the neoprene expansion to see the existence of the micro-through holes, the cloth made by the invention is used for wearing the rhythm pants, and when the human body is sweating, the pressure can be wicked by the body. The sweat is oozing out from the micro-through holes.

本說明書揭示內容,可在未脫離本發明精神或方法特點的其它形式來實施,且這些方法的一些形式已被指出,故本說明書揭示的實施方法應視為舉例說明而非限制。本發明的範圍是由所附之申請專利範圍界定,而不是由上述說明所界定,對於落入申請專利範圍的均等意義之改變仍將包含在範圍之內。 The disclosure of the present invention may be embodied in other forms and without departing from the spirit and scope of the invention. The scope of the invention is defined by the scope of the appended claims, and is not intended to

10‧‧‧備料程序 10‧‧‧Material preparation procedures

20‧‧‧貼布處理程序 20‧‧‧ patch processing procedures

30‧‧‧平鋪程序 30‧‧ tiling procedures

40‧‧‧針扎處理程序 40‧‧‧Needle processing procedure

第一圖顯示本發明製造方法之流程圖。 The first figure shows a flow chart of the manufacturing method of the present invention.

10‧‧‧備料程序 10‧‧‧Material preparation procedures

20‧‧‧貼布處理程序 20‧‧‧ patch processing procedures

30‧‧‧平鋪程序 30‧‧ tiling procedures

40‧‧‧針扎處理程序 40‧‧‧Needle processing procedure

Claims (2)

一種可排汗之氯丁橡膠布材的製造方法,其包括:備料程序(10),準備氯丁橡膠、透氣布料、黏膠、支撐件;貼布處理程序(20),係以黏膠將透氣布料黏貼在氯丁橡膠一側表面,造成氯丁橡膠黏貼有透氣布料而形成具有隔開的一第一表面及一第二表面的半成品;平鋪程序(30),將半成品平鋪在支撐件上;針扎處理程序(40),係以複數根細針由半成品的第一表面扎入通過第二表面而扎入支撐件後抽出,複數根細針扎入半成品及支撐件的部位定義為作用段,作用段的最大針徑為0.1mm至0.3mm,經由針扎處理程序的一次或複數次的針扎及抽出細針的處理,造成含氯丁橡膠的半成品無餘料的針扎出複數個微通孔,而製造出能讓汗水滲出的布材。 A method for manufacturing a perspiration-resistant neoprene cloth material, comprising: preparing a preparation program (10), preparing a neoprene rubber, a breathable cloth, a glue, a support member; and applying a patching process (20), using a glue The breathable cloth is adhered to one side of the neoprene rubber, causing the neoprene to adhere to the breathable fabric to form a semi-finished product having a first surface and a second surface separated; the tiling process (30), laying the semi-finished product on the support The needle sticking process (40) is defined by the plurality of fine needles being inserted from the first surface of the semi-finished product through the second surface and being pulled into the support member, and the plurality of fine needles are inserted into the semi-finished product and the support member. For the action section, the maximum needle diameter of the action section is 0.1 mm to 0.3 mm, and the needle-punching of the semi-finished product containing the neoprene rubber is caused by one or more needle sticking and the extraction of the fine needle by the needle sticking process. A plurality of micro-through holes are used to create a cloth material that allows sweat to seep out. 如申請專利範圍第1項所述可排汗之氯丁橡膠布材的製造方法,其中,複數根細針之各細針間形成2mm至6mm的間隔排列,造成針扎處理程序能以複數根細針在半成品上扎出複數個間距為2mm至6mm的複數微通孔。 The method for manufacturing a perspiration-resistant neoprene cloth material according to claim 1, wherein the fine needles of the plurality of fine needles are arranged at intervals of 2 mm to 6 mm, so that the needle sticking process can be plural The fine needle is used to puncture a plurality of micro-through holes having a pitch of 2 mm to 6 mm on the semi-finished product.
TW101144537A 2012-11-28 2012-11-28 Manufacturing method of neoprene rubber fabric for perspiration TW201420837A (en)

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