TW201420792A - Fully dry wire drawing method for plastic base material - Google Patents

Fully dry wire drawing method for plastic base material Download PDF

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TW201420792A
TW201420792A TW102124515A TW102124515A TW201420792A TW 201420792 A TW201420792 A TW 201420792A TW 102124515 A TW102124515 A TW 102124515A TW 102124515 A TW102124515 A TW 102124515A TW 201420792 A TW201420792 A TW 201420792A
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plastic substrate
wire drawing
metal
dry
power
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TW102124515A
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TWI546402B (en
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Shui Yu
xian-chao Zhang
wen-yi Yan
ming-ren Li
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Runner Xiamen Ind Corp
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Abstract

The invention discloses a fully dry wire drawing method for plastic base material, which relates to a plastic surface treatment method. The invention provides a fully dry wire drawing method for plastic base material, which can realize coating and wire drawing treatment on the plastic material, avoids wastewater discharge and is wide in applicability. The method comprises the following steps: (1) manually wiping off the oil on the plastic base material; (2) executing physical vapor deposition plasma modification on the plastic base material treated in step (1), then, carrying out high-power sputtering to deposit a metal layer; (3) executing wire drawing treatment on the plastic base material treated in step (2); (4) manually wiping off dust and oil on the plastic base material treated in step (3); (5) executing physical vapor deposition plasma glow cleaning on the plastic base material treated in step (4), and then, carrying out high-power sputtering to deposit the metal layer; (6) spraying a primer layer and a finish layer or spraying powder coating on the plastic base material treated in step (5), and realizing the fully dry wire drawing method for the plastic base material.

Description

一種塑膠基材全幹法拉絲處理的方法 Method for fully dry drawing process of plastic substrate

本發明係有關於一種塑膠表面處理方法,尤其是指一種塑膠基材全幹法拉絲處理的方法。適合於衛浴、家電、汽車等零件的綠色環保表面處理領域。 The invention relates to a plastic surface treatment method, in particular to a method for full dry wire drawing treatment of a plastic substrate. Suitable for green surface treatment of sanitary ware, home appliances, automobiles and other parts.

現有的塑膠電鍍的拉絲常規工藝流程為:除油除蠟,粗化,活化,敏化,還原,化學鎳,電鍍焦銅,電鍍酸銅,電鍍鎳,然後進行拉絲,除油,活化,電鍍鉻或者最後PVD,其缺點是會產生大量的廢水和重金屬污染物。 The conventional plastic electroplating drawing process is: degreasing, waxing, roughening, activation, sensitization, reduction, chemical nickel, electroplating of copper, electroplating acid copper, electroplating nickel, and then drawing, degreasing, activating, electroplating The disadvantage of chromium or the final PVD is that it produces large amounts of wastewater and heavy metal contaminants.

中國專利200910135647.4公開一種仿銅效果好、銅金屬質感強、保光保色時間長且易規模化生產的金屬材表面仿銅拉絲工藝。1)金屬材表面常規化學預處理,使金屬表面潔淨和光滑平整;2)靜電噴塗含顏料的透明紅戶外粉末塗料或純透明戶外粉末塗料;3)以仿銅底色深灰藍色或黑色直紋的熱敏轉印紙進行熱轉印,獲得仿銅拉絲效果。 Chinese patent 200910135647.4 discloses a copper-like drawing process of metal surface with good effect of copper-like effect, strong copper metal texture, long gloss and color retention time and easy scale production. 1) Conventional chemical pretreatment of the surface of the metal to make the metal surface clean and smooth; 2) Electrostatic spraying of pigmented transparent red outdoor powder coating or pure transparent outdoor powder coating; 3) Dark blue or black with imitation copper background The straight-line thermal transfer paper is subjected to thermal transfer to obtain a copper-like brushed effect.

中國專利201110080260.0公開一種在工程塑膠表面實施仿金屬拉絲鍍膜的方法,其步驟包括:在塑膠母粒中加入顏料,進行染色處理;將塑膠坯件進行幹法清潔與活化;將塑膠坯件噴塗有色塗層;將工件進行拉絲,獲得拉絲紋路的表面;將工件進行幹法清潔與活化;將拉絲紋路的工件噴塗罩光面漆,即 完成在工程塑膠表面實施仿金屬拉絲鍍膜。 Chinese Patent No. 201110080260.0 discloses a method for performing imitation metal wire drawing on the surface of engineering plastics, the steps comprising: adding pigment to the plastic masterbatch for dyeing treatment; dry cleaning and activating the plastic blank; spraying the plastic blank with colored Coating; drawing the workpiece to obtain the surface of the wire drawing; dry cleaning and activating the workpiece; spraying the workpiece with the brushed pattern to the topcoat, ie Finished the imitation metal wire drawing on the engineering plastic surface.

中國專利201010183049.5公開一種殼體的製作方 法,包括以下步驟:提供一公模及一母模;利用化學藥劑對母模的表面進行咬花處理以使所述母模的表面形成咬花結構;對所述母模的表面進行拉絲處理以使所述母模的表面形成拉絲紋理;及利用所述公模及母模製作出具有咬花及拉絲效果的外殼。該發明中殼體的製作方法可製作出具有咬花及拉絲效果的外殼,製作流程簡單,且製作出的外殼上的圖案不易脫落。 Chinese patent 201010183049.5 discloses a manufacturer of a housing The method comprises the steps of: providing a male mold and a female mold; performing a biting treatment on the surface of the female mold by using a chemical agent to form a bite structure on the surface of the female mold; and drawing the surface of the female mold The surface of the master mold is formed into a brushed texture; and the outer mold and the master mold are used to produce an outer shell having a biting and drawing effect. In the manufacturing method of the casing of the invention, the outer casing having the effect of biting and drawing can be produced, the production process is simple, and the pattern on the produced outer casing is not easily peeled off.

本發明的目的在於針對現有的塑膠電鍍拉絲工藝中存在的缺點與不足,提供可以實現塑膠材料的鍍膜拉絲處理,沒有廢水排放,適應性較廣的一種塑膠基材全幹法拉絲處理的方法。 The object of the present invention is to provide a method for the full dry-drawing treatment of a plastic substrate, which can realize the coating and drawing process of the plastic material by the prior art plastic plating drawing process, without the waste water discharge and wide adaptability.

本發明包括以下步驟:1)對塑膠基材進行手工擦拭除油處理;2)在經過步驟1)處理的塑膠基材進行物理氣相沉積等離子體改性後,再進行大功率濺射沉積金屬層;3)對經過步驟2)處理的塑膠基材進行拉絲處理;4)對經過步驟3)處理的塑膠基材進行手工擦拭除塵除油處理;5)對經過步驟4)處理的塑膠基材進行物理氣相沉積等離子體輝光清洗後,再進行大功率濺射沉積金屬層;6)對經過步驟5)處理的塑膠基材進行噴塗底漆層和麵漆層或者噴塗粉末塗料,實現塑膠基材的全幹法拉絲方法。 The invention comprises the following steps: 1) manual wiping and degreasing treatment of the plastic substrate; 2) performing physical vapor deposition plasma modification on the plastic substrate treated in the step 1), and then performing high-power sputtering deposition of the metal 3) drawing the plastic substrate treated by the step 2); 4) manually wiping the dust removal and degreasing treatment of the plastic substrate treated by the step 3); 5) treating the plastic substrate subjected to the step 4) After performing physical vapor deposition plasma glow cleaning, high-power sputtering deposition of the metal layer is performed; 6) spraying the primer layer and the topcoat layer or spraying the powder coating on the plastic substrate treated in the step 5) to realize the plastic base The full dry drawing method of the material.

在步驟2)中,所述物理氣相沉積等離子體改性的 工藝條件可為離子源電流0.3~0.6A,偏壓20~80V,占空比40%~80%,氬氣流速10~100SCCM,氧氣流速0~150SCCM,乙炔流速0~150SCCM,時間3~5min,以達到清潔及化活化基體表面之目的;所述大功率濺射沉積金屬層的工藝條件可為採用大功率中頻脈衝或者大功率直流電源,電源電流50~200A,電壓400~600V,沉積時間5~15min,偏壓20~80V,占空比40%~80%,氬氣流速60~200SCCM;所述金屬層可採用鋁金屬、銅金屬、鎳鉻合金、鉻金屬、鋯金屬、鈦金屬等中的至少一種;在步驟3)中,所述拉絲處理,可採用自動或者人工的方式進行拉絲,拉絲機的轉速為200~800r/min,拉絲輪可為尼龍輪、飛翼輪、菜瓜布輪等中的至少一種。 In step 2), the physical vapor deposition plasma modified The process conditions can be ion source current 0.3~0.6A, bias voltage 20~80V, duty cycle 40%~80%, argon flow rate 10~100SCCM, oxygen flow rate 0~150SCCM, acetylene flow rate 0~150SCCM, time 3~5min In order to achieve the purpose of cleaning and chemically activating the surface of the substrate; the high-power sputter deposition metal layer can be processed by using a high-power IF pulse or a high-power DC power source, a power supply current of 50 to 200 A, a voltage of 400 to 600 V, and deposition. Time 5~15min, bias voltage 20~80V, duty ratio 40%~80%, argon flow rate 60~200SCCM; the metal layer can be aluminum metal, copper metal, nickel-chromium alloy, chromium metal, zirconium metal, titanium At least one of metal and the like; in the step 3), the wire drawing process may be performed by an automatic or manual method, the rotation speed of the wire drawing machine is 200-800 r/min, and the wire drawing wheel may be a nylon wheel or a flying wing wheel. At least one of a melon cloth wheel and the like.

在步驟5)中,所述物理氣相沉積等離子體輝光清 洗的工藝條件可為離子源電流0.3~0.6A,偏壓20~80V,占空比40%~80%,氬氣流速100~300SCCM,時間3~5min,以達到清潔基體表面之目的;所述大功率濺射沉積金屬層的工藝條件可為採用大功率中頻脈衝或者大功率直流電源,電源電流50~200A,電壓400~600V,沉積時間2~10min,偏壓20~80V,占空比40%~80%,氬氣流速60~200SCCM,氮氣流速0~200SCCM;所述金屬層可採用鋁金屬、鎳鉻合金、鉻金屬、鋯金屬、鈦金屬等中的至少一種。 In step 5), the physical vapor deposition plasma glow clear The washing process conditions can be ion source current 0.3~0.6A, bias voltage 20~80V, duty cycle 40%~80%, argon flow rate 100~300SCCM, time 3~5min, to achieve the purpose of cleaning the surface of the substrate; The process conditions for high-power sputter deposition metal layer can be high-power IF pulse or high-power DC power supply, power supply current 50~200A, voltage 400~600V, deposition time 2~10min, bias voltage 20~80V, duty The ratio of 40% to 80%, the flow rate of argon gas is 60 to 200 SCCM, and the flow rate of nitrogen gas is 0 to 200 SCCM; and the metal layer may be at least one of aluminum metal, nickel-chromium alloy, chromium metal, zirconium metal, titanium metal, and the like.

在步驟6)中,所述噴塗底漆層和麵漆層可以為紫 外光固化(UV)漆、聚氨酯漆(PU)漆中的至少一種;噴塗方式為本領域技術人員所公知的方法,底漆層的厚度可為10~30μm;面漆層的厚度可為10~30μm;所述的噴塗粉末塗料的噴塗方式為本領域技術人員所公知的方法,粉末噴塗層的厚度 可為20~50μm,根據需要還可以在所述面漆中進行調色處理,調試出所需的顏色,所獲得全幹法拉絲效果可選自:拉絲鎳(BN)顏色:L*=72.7~75.7,A*=0.2~0.8,B*=6.2~8.0;拉絲不銹鋼(SS)顏色:L*=72~76,A*=0.2~0.8,B*=4.2~6;拉絲深鎳色(SL)顏色:L*=72~76,A*=0.2~0.8,B*=8.5~11;拉絲鎳噴漆(BNP)顏色:L*=70~78,A*=-0.5~1.5,B*=6~10;其中,L*表示黑白,0為黑色,100為白色,0~100之間為黑色;A*:正值表示紅色,負值表示綠色;B*:正值表示黃色,負值表示藍色。 In step 6), the spray primer layer and the topcoat layer may be purple At least one of an external light curing (UV) lacquer and a polyurethane lacquer (PU) lacquer; the spraying method is a method known to those skilled in the art, the primer layer may have a thickness of 10 to 30 μm; and the topcoat layer may have a thickness of 10 ~30 μm; the spraying method of the sprayed powder coating is a method known to those skilled in the art, the thickness of the powder coating layer It can be 20~50μm, and can be processed in the topcoat according to need, and the required color can be debugged. The full dry drawing effect can be selected from: brushed nickel (BN) color: L*=72.7 ~75.7, A*=0.2~0.8, B*=6.2~8.0; brushed stainless steel (SS) color: L*=72~76, A*=0.2~0.8, B*=4.2~6; brushed deep nickel color ( SL) Color: L*=72~76, A*=0.2~0.8, B*=8.5~11; Brushed Nickel Paint (BNP) Color: L*=70~78, A*=-0.5~1.5, B* =6~10; where L* means black and white, 0 is black, 100 is white, black is between 0 and 100; A*: positive value indicates red, negative value indicates green; B*: positive value indicates yellow, negative The value indicates blue.

與現有的塑膠基材電鍍拉絲相比,本發明具有以下優點: Compared with the existing plastic substrate electroplating drawing, the invention has the following advantages:

1)對塑膠基材實施手工擦拭除油除汙,取代現有的超聲波除油等方式,可減少廢水的排放。 1) Manually wiping and degreasing the plastic substrate to replace the existing ultrasonic degreasing, etc., can reduce the discharge of wastewater.

2)採用物理氣相沉積(PVD)大功率濺射技術,並依次實施PVD等離子體改性、濺射金屬層;取代傳統的電鍍的高濃度的鉻酸粗化、中和、敏化、還原、化學鎳、電鍍銅和電鍍鎳等工序,能夠滿足沒有廢水的排放的要求,以及這些有害物質對環境和人類的危害。 2) Physical vapor deposition (PVD) high-power sputtering technology is adopted, and PVD plasma modification and sputtering of metal layers are sequentially performed; instead of conventional electroplating, high concentration of chromic acid is coarsened, neutralized, sensitized and reduced. Processes such as chemical nickel, electroplating copper and electroplating nickel can meet the requirements of no waste water discharge and the environmental and human hazards of these harmful substances.

3)可採用真空鍍膜層進行最終顏色的調色,比採用在油漆中調色,生產工藝更穩定,而且良品率更高。 3) The vacuum coating layer can be used for the final color toning, which is more stable than the coloring in the paint, and the production process is more stable, and the yield is higher.

4)該全幹法拉絲流程處理出來的拉絲效果可以完全達到目前水電鍍的金屬層的拉絲效果,能夠完全滿足高端衛 浴客戶的需求。 4) The drawing effect processed by the full-drying drawing process can completely achieve the drawing effect of the current metal plating of water plating, and can fully satisfy the high-end wei Bath customer needs.

本發明的全幹法拉絲效果可以完全與水電鍍的厚厚的金屬層的拉絲效果媲美。 The full dry draw effect of the present invention is comparable to the wire drawing effect of a thick metal layer plated with water.

實施例1 改性PP塑膠基材鍍膜拉絲處理 Example 1 Modified PP plastic substrate coating film drawing treatment

(1)對改性PP塑膠基材手工擦拭除油處理。 (1) Manually wiping and degreasing the modified PP plastic substrate.

(2)大功率濺射沉積金屬層:對經過步驟(1)處理的塑膠基材進行物理氣相沉積(PVD)金屬層,並依次進行物理氣相沉積等離子體改性,大功率濺射沉積金屬層;物理氣相沉積等離子體改性的工藝條件為離子源電流0.3A,偏壓20V,占空比80%,氬氣流速10SCCM,乙炔流速150SCCM;時間3min,以達到清潔及化活化基體表面之目的;大功率濺射沉積金屬層的工藝條件可為採用大功率直流電源,電源電流為200A,電壓為600V,沉積時間為5min,偏壓20V,占空比40%,氬氣流速60SCCM;沉積的金屬層為鋁。 (2) High-power sputter deposition metal layer: physical vapor deposition (PVD) metal layer on the plastic substrate treated by step (1), followed by physical vapor deposition plasma modification, high-power sputter deposition Metal layer; physical vapor deposition plasma modification process conditions are ion source current 0.3A, bias voltage 20V, duty cycle 80%, argon flow rate 10SCCM, acetylene flow rate 150SCCM; time 3min to achieve cleaning and chemical activation of the matrix The purpose of the surface; high-power sputter deposition metal layer process conditions can be high-power DC power supply, power supply current is 200A, voltage is 600V, deposition time is 5min, bias voltage is 20V, duty cycle is 40%, argon flow rate is 60SCCM The deposited metal layer is aluminum.

(3)拉絲處理:對經過步驟(2)處理的塑膠基材進行拉絲處理,採用人工的方式進行拉絲,拉絲機的轉速為200r/min;拉絲輪為菜瓜布輪。 (3) Wire drawing treatment: The plastic substrate treated by the step (2) is subjected to wire drawing treatment, and the drawing is performed by an artificial method, the rotation speed of the wire drawing machine is 200 r/min; the wire drawing wheel is a vegetable melon cloth wheel.

(4)對經過步驟(3)處理的塑膠基材的進行手工擦拭除塵除油處理。 (4) Manually wiping, dusting and degreasing the plastic substrate treated in the step (3).

(5)大功率濺射沉積金屬層:對經過步驟(4)處理的塑膠基材依次進行物理氣相沉積等離子體輝光清洗後,再進行大功率濺射沉積金屬層;物理氣相沉積等離子體輝光清洗的工藝條件可為離子源電流0.3,偏壓20V,占空比80%,氬氣流速100SCCM,時間3min,以達到清潔基體表面之目的;大功率濺射沉積金屬層的工藝條件可為採用大功率中頻脈衝,電源電流200A,電壓600V,沉積時間2min,偏壓20V,占空比80%,氬氣流速60SCCM,氮氣流速60SCCM;沉積的金屬層氮化鋯金屬層。 (5) High-power sputter deposition metal layer: physical vapor deposition plasma glow cleaning of the plastic substrate treated in step (4), followed by high-power sputtering deposition of metal layer; physical vapor deposition plasma The process conditions of the glow cleaning may be an ion source current of 0.3, a bias voltage of 20 V, a duty ratio of 80%, an argon gas flow rate of 100 SCCM, and a time of 3 min to achieve the purpose of cleaning the surface of the substrate; the process conditions for high-power sputter deposition of the metal layer may be High-power IF pulse, power supply current 200A, voltage 600V, deposition time 2min, bias voltage 20V, duty cycle 80%, argon flow rate 60SCCM, nitrogen flow rate 60SCCM; deposited metal layer zirconium nitride metal layer.

(6)噴塗底漆和麵漆:對經過步驟5)處理的塑膠基材的進行噴塗紫外光固化(UV)底漆和UV面漆,採用自動噴槍進行噴塗,底漆噴塗的具體方法可為:噴鍍一層UV漆後(漆層厚10μm),送入紅外線烘乾段,進行流平、烘乾(70℃×5min),流平、烘乾後送入紫外線光固化段進行UV照射固化交聯(時間10s),UV照射固化的能量為1000mJ/cm2,並在底漆中加入高耐蝕劑以提升PVD金屬層的耐蝕性。面漆噴塗的具體方法可為:噴鍍一層UV漆後(漆層厚30μm),送入紅外線烘乾段,進行流平、烘乾(70℃×8min),流平、烘乾後送入紫外線光固化段進行UV照射固化交聯(時間10s),UV照射固化的能量為1500mJ/cm2。獲得拉絲鎳(BN)顏色。 (6) Spraying primer and topcoat: spraying the UV-based primer (UV) primer and UV topcoat on the plastic substrate treated in step 5), using an automatic spray gun for spraying, the specific method of primer spraying may be After spraying a layer of UV paint (paint layer thickness 10μm), it is sent into the infrared drying section, leveling and drying (70°C×5min), leveling, drying and then feeding into the UV curing section for UV irradiation curing. Cross-linking (time 10s), UV irradiation curing energy is 1000mJ/cm2, and a high corrosion inhibitor is added to the primer to improve the corrosion resistance of the PVD metal layer. The specific method of top coat spraying can be: after spraying a layer of UV paint (paint layer thickness 30μm), feeding into the infrared drying section, leveling and drying (70°C×8min), leveling, drying and feeding The ultraviolet light curing section was subjected to UV irradiation curing crosslinking (time 10 s), and the energy of UV irradiation curing was 1500 mJ/cm 2 . A brushed nickel (BN) color is obtained.

參照衛浴的標準,對鍍膜拉絲產品進行以下測試標準進行測試:1. CASS(防腐蝕測試ASTM B368-09)-----8h;2. AASS(鹽霧測試ASTM G85-9)--------48h;3.冷熱迴圈測試(ASME A112.18.1-2005/CSA B125.1-05)---4cycles;4.落砂測試(ASTM D968-09,Method A)-----12liter;5.水浸測試(ASTM D870-02)--------38±2℃×24h;6.耐化學性測試(ASTM D1308-02)--------Na OH 6mol/L;7.鉛筆硬度(ASTM D3363-05)----中華鉛筆2H;8.百割測試(ASTM D3359-09)------3B以上。 According to the standard of sanitary ware, the following test standards are applied to the coated wire drawing products: 1. CASS (anti-corrosion test ASTM B368-09)-----8h; 2. AASS (salt spray test ASTM G85-9)--- -----48h; 3. Hot and cold loop test (ASME A112.18.1-2005/CSA B125.1-05)---4cycles; 4. Falling sand test (ASTM D968-09, Method A)-----12liter; 5. Water immersion test (ASTM D870-02)------- -38±2°C×24h; 6. Chemical resistance test (ASTM D1308-02)--------Na OH 6mol/L; 7. Pencil hardness (ASTM D3363-05)----Chinese pencil 2H; 8. Hundred cut test (ASTM D3359-09) ------ 3B or more.

結果如下:1. CASS 8hOK;2. AASS 48h OK;3.冷熱迴圈測試OK;4.落砂測試OK;5.水浸測試OK,沒有顏色變化;6.耐化學性測試OK;7.鉛筆硬度中華鉛筆3H;8.百割測試5B。 The results are as follows: 1. CASS 8hOK; 2. AASS 48h OK; 3. Hot and cold loop test OK; 4. Falling sand test OK; 5. Water immersion test OK, no color change; 6. Chemical resistance test OK; Pencil hardness Chinese pencil 3H; 8. Hundred cut test 5B.

產品的顏色採用美能達分光色差儀|色差計CM-2600d來測量LAB值,測量結果如下:L*=74.2,A*=0.35,B*=7.2。 The color of the product is measured by the Minolta Spectrophotometer | Color Difference Meter CM-2600d to measure the LAB value. The measurement results are as follows: L*=74.2, A*=0.35, B*=7.2.

實施例2 ABS塑膠基材鍍膜拉絲處理 Example 2 ABS plastic substrate coating wire drawing treatment

(1)ABS塑膠基材手工擦拭除油處理。 (1) ABS plastic substrate is manually wiped and degreased.

(2)大功率濺射沉積金屬層:對經過步驟(1)處理的塑膠基材進行物理氣相沉積(PVD)金屬層,並依次進行物理氣相沉積等離子體改性,大功率濺射沉積金屬層;物理氣相沉積等離子體改性的工藝條件為離子源電流0.6A,偏壓80V,占空比40%,氬氣流速10SCCM,氧氣流速150SCCM;時間5min,以達到清潔及化活化基體表面之目的;大功率濺射沉積金屬層的工藝條件可為採用大功率中頻脈衝電源,電源電流為50A,電壓為400V,沉積時間為15min,偏壓80V,占空比80%,氬氣流速200SCCM,沉積的金屬層為鎳鉻合金。 (2) High-power sputter deposition metal layer: physical vapor deposition (PVD) metal layer on the plastic substrate treated by step (1), followed by physical vapor deposition plasma modification, high-power sputter deposition Metal layer; physical vapor deposition plasma modification process conditions are ion source current 0.6A, bias voltage 80V, duty cycle 40%, argon flow rate 10SCCM, oxygen flow rate 150SCCM; time 5min to achieve cleaning and chemical activation of the matrix The purpose of the surface; high-power sputter deposition metal layer process conditions can be high-power IF pulse power supply, power supply current is 50A, voltage is 400V, deposition time is 15min, bias voltage is 80V, duty cycle is 80%, argon The flow rate is 200 SCCM and the deposited metal layer is a nickel-chromium alloy.

(3)拉絲處理:對經過步驟(2)處理的塑膠基材進行拉絲處理,採用人工的方式進行拉絲,拉絲機的轉速為800r/min;拉絲輪為飛翼輪。 (3) Wire drawing treatment: the plastic substrate treated by the step (2) is subjected to wire drawing treatment, and the drawing is performed by an artificial method, the rotation speed of the wire drawing machine is 800 r/min; the wire drawing wheel is a flying wing wheel.

(4)對經過步驟(3)處理的塑膠基材的進行手工擦拭除塵除油處理。 (4) Manually wiping, dusting and degreasing the plastic substrate treated in the step (3).

(5)大功率濺射沉積金屬層:對經過步驟(4)處理的塑膠基材依次進行物理氣相沉積等離子體輝光清洗後,再進行大功率濺射沉積金屬層;物理氣相沉積等離子體輝光清洗的工藝條件可為離子源電流0.6,偏壓80V,占空比40%,氬氣流速300SCCM,時間5min,以達到清潔基體表面之目的;大功率濺射沉積金屬層的工藝條件可為採用大功率直流電源,電源電流200A,電壓400V,沉積時間10min,偏壓80V,占空比40%,氬氣流速200SCCM,沉積的金屬層鎳鉻合金金屬層。 (5) High-power sputter deposition metal layer: physical vapor deposition plasma glow cleaning of the plastic substrate treated in step (4), followed by high-power sputtering deposition of metal layer; physical vapor deposition plasma The process conditions of the glow cleaning may be an ion source current of 0.6, a bias voltage of 80 V, a duty ratio of 40%, an argon gas flow rate of 300 SCCM, and a time of 5 min to achieve the purpose of cleaning the surface of the substrate; the process conditions for high-power sputter deposition of the metal layer may be Using high-power DC power supply, power supply current 200A, voltage 400V, deposition time 10min, bias voltage 80V, duty cycle 40%, argon flow rate 200SCCM, deposited metal layer nickel-chromium alloy metal layer.

(6)噴塗底漆和麵漆:對經過步驟5)處理的塑膠基材的進行噴塗聚氨酯漆(PU)底漆和聚氨酯漆(PU)面漆,採用自動噴槍進行噴塗,底漆噴塗的具體方法可為:噴鍍一層聚氨酯漆(PU)漆後(漆層厚30μm),送入紅外線烘乾段,進行流平、烘乾(60℃×120min),並在底漆中加入高耐蝕劑以提升PVD金屬層的耐蝕性。面漆噴塗的具體方法可為:噴鍍一層聚氨酯漆(PU)漆後(漆層厚10μm),送入紅外線烘乾段,進行流平、烘乾(60℃×60min)。獲得拉絲不銹鋼(SS)顏色。 (6) Spraying primer and topcoat: spraying the polyurethane substrate (PU) primer and polyurethane lacquer (PU) topcoat on the plastic substrate treated in step 5), spraying with automatic spray gun, and spraying the primer The method can be: spraying a layer of polyurethane paint (PU) paint (paint layer thickness 30 μm), feeding into the infrared drying section, leveling and drying (60 ° C × 120 min), and adding a high corrosion inhibitor to the primer To improve the corrosion resistance of the PVD metal layer. The specific method for spraying the topcoat can be: after spraying a layer of polyurethane paint (PU) paint (paint layer thickness 10 μm), feeding into the infrared drying section, leveling and drying (60 ° C × 60 min). Obtained brushed stainless steel (SS) color.

參照衛浴的標準,對鍍膜拉絲產品進行以下測試標準進行測試: 1. CASS(防腐蝕測試ASTM B368-09)-----8h;2. AASS(鹽霧測試ASTM G85-9)--------48h;3.冷熱迴圈測試(ASME A112.18.1-2005/CSA B125.1-05)---4cycles;4.落砂測試(ASTM D968-09,Method A)-----12liter;5.水浸測試(ASTM D870-02)--------38±2℃×24h;6.耐化學性測試(ASTM D1308-02)--------NaOH6mol/L;7.鉛筆硬度(ASTM D3363-05)----中華鉛筆2H;8.百割測試(ASTM D3359-09)------3B以上。 According to the standard of sanitary ware, the following test standards are tested for coated wire drawing products: 1. CASS (anti-corrosion test ASTM B368-09)-----8h; 2. AASS (salt spray test ASTM G85-9) --- 48h; 3. hot and cold loop test (ASME A112 .18.1-2005/CSA B125.1-05)---4cycles; 4. Falling sand test (ASTM D968-09, Method A)-----12liter; 5. Water immersion test (ASTM D870-02)- -------38±2°C×24h; 6. Chemical resistance test (ASTM D1308-02)--------NaOH 6mol/L; 7. Pencil hardness (ASTM D3363-05)-- -- Chinese pencil 2H; 8. Hundred cut test (ASTM D3359-09) ------ 3B or more.

結果如下:1. CASS 8hOK;2. AASS 48h OK;3.冷熱迴圈測試OK;4.落砂測試OK;5.水浸測試OK,沒有顏色變化;6.耐化學性測試OK;7.鉛筆硬度中華鉛筆3H;8.百割測試5B。 The results are as follows: 1. CASS 8hOK; 2. AASS 48h OK; 3. Hot and cold loop test OK; 4. Falling sand test OK; 5. Water immersion test OK, no color change; 6. Chemical resistance test OK; Pencil hardness Chinese pencil 3H; 8. Hundred cut test 5B.

產品的顏色採用美能達分光色差儀|色差計CM-2600d來測量LAB值,測量結果如下:L*=75.6,A*=0.25,B*=5.3。 The color of the product is measured by the Minolta Spectrophotometer | Color Difference Meter CM-2600d to measure the LAB value. The measurement results are as follows: L*=75.6, A*=0.25, B*=5.3.

實施例3 改性尼龍塑膠基材鍍膜拉絲處理 Example 3 Modified nylon plastic substrate coating wire drawing treatment

(1)改性尼龍塑膠基材手工擦拭除油處理。 (1) Modified nylon plastic substrate is manually wiped and degreased.

(2)大功率濺射沉積金屬層:對經過步驟(1)處理的塑膠基材進行物理氣相沉積(PVD)金屬層,並依次進行物理氣相沉積等離子體改性,大功率濺射沉積金屬層;物理氣相沉積等離子體改性的工藝條件為離子源電流0.4A,偏壓60V,占空比60%,氬氣流速50SCCM,氧氣流速50SCCM;時間5min,以達到清潔及化活化基體表面之目的;大功率濺射沉積金屬層的工藝條件可為採用 大功率中頻脈衝電源,電源電流為100A,電壓為500V,沉積時間為10min,偏壓40V,占空比60%,氬氣流速100SCCM,沉積的金屬層為銅。 (2) High-power sputter deposition metal layer: physical vapor deposition (PVD) metal layer on the plastic substrate treated by step (1), followed by physical vapor deposition plasma modification, high-power sputter deposition Metal layer; physical vapor deposition plasma modification process conditions are ion source current 0.4A, bias voltage 60V, duty cycle 60%, argon flow rate 50SCCM, oxygen flow rate 50SCCM; time 5min to achieve cleaning and chemical activation of the matrix The purpose of the surface; the process conditions for high-power sputter deposition of the metal layer can be adopted High-power IF pulse power supply, power supply current is 100A, voltage is 500V, deposition time is 10min, bias voltage is 40V, duty cycle is 60%, argon flow rate is 100SCCM, and the deposited metal layer is copper.

(3)拉絲處理:對經過步驟(2)處理的塑膠基材進行拉絲處理,採用人工的方式進行拉絲,拉絲機的轉速為600r/min;拉絲輪為飛翼輪。 (3) Wire drawing treatment: the plastic substrate treated by the step (2) is subjected to wire drawing treatment, and the drawing is performed by an artificial method, the rotation speed of the wire drawing machine is 600 r/min; the wire drawing wheel is a flying wing wheel.

(4)對經過步驟(3)處理的塑膠基材的進行手工擦拭除塵除油處理。 (4) Manually wiping, dusting and degreasing the plastic substrate treated in the step (3).

(5)大功率濺射沉積金屬層:對經過步驟(4)處理的塑膠基材依次進行物理氣相沉積等離子體輝光清洗後,再進行大功率濺射沉積金屬層;物理氣相沉積等離子體輝光清洗的工藝條件可為離子源電流0.4,偏壓20V,占空比80%,氬氣流速100SCCM,時間3min,以達到清潔基體表面之目的;大功率濺射沉積金屬層的工藝條件可為採用大功率中頻脈衝,電源電流70A,電壓480V,沉積時間5min,偏壓50V,占空比50%,氬氣流速100SCCM,氮氣流速60SCCM;沉積的金屬層為鉻金屬層。 (5) High-power sputter deposition metal layer: physical vapor deposition plasma glow cleaning of the plastic substrate treated in step (4), followed by high-power sputtering deposition of metal layer; physical vapor deposition plasma The process conditions of the glow cleaning may be an ion source current of 0.4, a bias voltage of 20 V, a duty ratio of 80%, an argon gas flow rate of 100 SCCM, and a time of 3 min to achieve the purpose of cleaning the surface of the substrate; the process conditions for high-power sputter deposition of the metal layer may be High-power IF pulse, power supply current 70A, voltage 480V, deposition time 5min, bias voltage 50V, duty cycle 50%, argon flow rate 100SCCM, nitrogen flow rate 60SCCM; deposited metal layer is chrome metal layer.

(6)噴塗底漆和麵漆:對經過步驟(5)處理的塑膠基材的進行噴塗聚氨酯漆(PU)底漆和UV面漆,採用自動噴槍進行噴塗,底漆噴塗的具體方法可為:噴鍍一層聚氨酯漆(PU)漆後(漆層厚20μm),送入紅外線烘乾段,進行流平、烘乾(70℃×90min),並在底漆中加入高耐蝕劑以提升PVD金屬層的耐蝕性。面漆噴塗的具體方法可為:噴鍍一層UV漆後(漆層厚20μm),送入紅外線烘乾段,進行流平、烘乾(70℃×8min),流平、烘乾後 送入紫外線光固化段進行UV照射固化交聯(時間10s),UV照射固化的能量為1200mJ/cm2。並在面漆中進行調色,調出拉絲鎳額噴漆(BNP)顏色。 (6) Spraying primer and topcoat: spraying the polyurethane substrate (PU) primer and UV topcoat on the plastic substrate treated by the step (5), using an automatic spray gun for spraying, the specific method of the primer spraying may be : After spraying a layer of polyurethane paint (PU) paint (paint layer thickness 20μm), send it into the infrared drying section, leveling and drying (70°C×90min), and adding high corrosion inhibitor to the primer to enhance PVD Corrosion resistance of the metal layer. The specific method of top coat spraying can be: after spraying a layer of UV paint (paint layer thickness 20μm), feeding into infrared drying section, leveling and drying (70°C×8min), leveling and drying The ultraviolet light curing section was fed to perform UV irradiation curing crosslinking (time 10 s), and the energy of UV irradiation curing was 1200 mJ/cm 2 . The color is applied in the topcoat to adjust the color of the brushed nickel paint (BNP).

參照衛浴的標準,對鍍膜拉絲產品進行以下測試標準進行測試:1. CASS(防腐蝕測試ASTM B368-09)-----8h;2. AASS(鹽霧測試ASTM G85-9)--------48h;3.冷熱迴圈測試(ASME A112.18.1-2005/CSA B125.1-05)---4cycles;4.落砂測試(ASTM D968-09,MethodA)-----12liter;5.水浸測試(ASTM D870-02)--------38±2℃×24h;6.耐化學性測試(ASTM D1308-02)--------Na OH 6mol/L;7.鉛筆硬度(ASTM D3363-05)---中華鉛筆2H;8.百割測試(ASTM D3359-09)------3B以上。 According to the standard of sanitary ware, the following test standards are applied to the coated wire drawing products: 1. CASS (anti-corrosion test ASTM B368-09)-----8h; 2. AASS (salt spray test ASTM G85-9)--- -----48h; 3. Hot and cold loop test (ASME A112.18.1-2005/CSA B125.1-05)---4cycles; 4. Falling sand test (ASTM D968-09, MethodA)---- -12liter; 5. Water immersion test (ASTM D870-02) -------- 38 ± 2 ° C × 24h; 6. Chemical resistance test (ASTM D1308-02) -------- Na OH 6mol/L; 7. Pencil hardness (ASTM D3363-05)---Chinese pencil 2H; 8. Hundred cut test (ASTM D3359-09) ------ 3B or more.

結果如下:1. CASS 8hOK;2. AASS 48h OK;3.冷熱迴圈測試OK;4.落砂測試OK;5.水浸測試OK,沒有顏色變化;6.耐化學性測試OK;7.鉛筆硬度中華鉛筆3H;8.百割測試5B。 The results are as follows: 1. CASS 8hOK; 2. AASS 48h OK; 3. Hot and cold loop test OK; 4. Falling sand test OK; 5. Water immersion test OK, no color change; 6. Chemical resistance test OK; Pencil hardness Chinese pencil 3H; 8. Hundred cut test 5B.

產品的顏色採用美能達分光色差儀|色差計CM-2600d來測量LAB值,測量結果如下:L*=74.6,A*=0.45,B*=9.8。 The color of the product is measured by the Minolta Spectrophotometer | Color Difference Meter CM-2600d to measure the LAB value. The measurement results are as follows: L*=74.6, A*=0.45, B*=9.8.

實施例4 改性尼龍塑膠(添加重量比40%玻璃纖維,可耐高溫180℃)基材鍍膜拉絲處理其處理方式前面5步驟與實施例2一樣,只是在第6步驟改為噴塗粉末塗料,採用自動噴槍進行噴粉,然後在170℃溫度下烘烤50min。 Example 4 Modified nylon plastic (adding 40% by weight of glass fiber, high temperature resistant to 180 ° C), substrate coating, wire drawing treatment, processing method, the first 5 steps are the same as in the case of the second embodiment, except that the powder coating is sprayed in the sixth step. The spray was sprayed with an automatic spray gun and then baked at 170 ° C for 50 min.

參照衛浴的標準,對鍍膜拉絲產品進行以下測試標準進行測試:1. CASS(防腐蝕測試ASTM B368-09)-----8h;2. AASS(鹽霧測試ASTM G85-9)--------48h;3.冷熱迴圈測試(ASMEA112.18.1-2005/CSA B125.1-05)---4cycles;4.落砂測試(ASTM D968-09,Method A)-----12liter;5.水浸測試(ASTM D870-02)--------38±2℃×24h;6.耐化學性測試(ASTM D1308-02)--------NaOH 6mol/L;7.鉛筆硬度(ASTM D3363-05)---中華鉛筆2H;8.百割測試(ASTM D3359-09)------3B以上。 According to the standard of sanitary ware, the following test standards are applied to the coated wire drawing products: 1. CASS (anti-corrosion test ASTM B368-09)-----8h; 2. AASS (salt spray test ASTM G85-9)--- -----48h; 3. Hot and cold loop test (ASMEA112.18.1-2005/CSA B125.1-05)---4cycles; 4. Falling sand test (ASTM D968-09, Method A)---- -12liter; 5. Water immersion test (ASTM D870-02) -------- 38 ± 2 ° C × 24h; 6. Chemical resistance test (ASTM D1308-02) -------- NaOH 6mol/L; 7. Pencil hardness (ASTM D3363-05)---Chinese pencil 2H; 8. Hundred cut test (ASTM D3359-09) ------ 3B or more.

結果如下:1. CASS 8hOK;2. AASS 48h OK;3.冷熱迴圈測試OK;4.落砂測試OK;5.水浸測試OK,沒有顏色變化;6.耐化學性測試OK;7.鉛筆硬度中華鉛筆3H;8.百割測試5B。 The results are as follows: 1. CASS 8hOK; 2. AASS 48h OK; 3. Hot and cold loop test OK; 4. Falling sand test OK; 5. Water immersion test OK, no color change; 6. Chemical resistance test OK; Pencil hardness Chinese pencil 3H; 8. Hundred cut test 5B.

產品的顏色採用美能達分光色差儀|色差計CM-2600d來測量LAB值,測量結果如下:L*=74.2,A*=0.45,B*=5.9。 The color of the product is measured by the Minolta Spectrophotometer | Color Difference Meter CM-2600d to measure the LAB value. The measurement results are as follows: L*=74.2, A*=0.45, B*=5.9.

Claims (10)

一種塑膠基材全幹法拉絲處理的方法,包括以下步驟:1)對塑膠基材進行手工擦拭除油處理;2)在經過步驟1)處理的塑膠基材進行物理氣相沉積等離子體改性後,再進行大功率濺射沉積金屬層;3)對經過步驟2)處理的塑膠基材進行拉絲處理;4)對經過步驟3)處理的塑膠基材進行手工擦拭除塵除油處理;5)對經過步驟4)處理的塑膠基材進行物理氣相沉積等離子體輝光清洗後,再進行大功率濺射沉積金屬層;6)對經過步驟5)處理的塑膠基材進行噴塗底漆層和麵漆層或者噴塗粉末塗料,實現塑膠基材的全幹法拉絲方法。 A method for fully dry-drawing the plastic substrate, comprising the steps of: 1) manually wiping and degreasing the plastic substrate; 2) performing physical vapor deposition plasma modification on the plastic substrate treated by the step 1) After that, high-power sputtering deposition of the metal layer is performed; 3) the plastic substrate treated by the step 2) is subjected to wire drawing treatment; 4) the plastic substrate treated by the step 3) is subjected to manual wiping, dust removal and degreasing treatment; 5) After the physical vapor deposition plasma glow cleaning of the plastic substrate processed in the step 4), high-power sputtering deposition of the metal layer is performed; 6) the plastic substrate treated by the step 5) is sprayed with the primer layer and the surface. The paint layer or spray powder coating is used to realize the full dry drawing method of the plastic substrate. 如申請專利範圍第1項所述的一種塑膠基材全幹法拉絲處理的方法,其中在步驟2)中,所述物理氣相沉積等離子體改性的工藝條件為離子源電流0.3~0.6A,偏壓20~80V,占空比40%~80%,氬氣流速10~100SCCM,氧氣流速0~150SCCM,乙炔流速0~150SCCM,時間3~5min。 The method for all-dry wire drawing treatment of a plastic substrate according to claim 1, wherein in the step 2), the process condition of the physical vapor deposition plasma modification is an ion source current of 0.3 to 0.6 A. , bias voltage 20~80V, duty cycle 40%~80%, argon flow rate 10~100SCCM, oxygen flow rate 0~150SCCM, acetylene flow rate 0~150SCCM, time 3~5min. 如申請專利範圍第1項所述的一種塑膠基材全幹法拉絲處理的方法,其中在步驟2)中,所述大功率濺射沉積金屬層的工藝條件為採用大功率中頻脈衝或者大功率直流電源,電源電流50~200A,電壓400~600V,沉積時間5~15min,偏壓20~80V,占空比40%~80%,氬氣流速60~200SCCM。 The method for all-dry-drawing treatment of a plastic substrate according to claim 1, wherein in the step 2), the high-power sputter deposition metal layer is subjected to a high-power IF pulse or a large Power DC power supply, power supply current 50~200A, voltage 400~600V, deposition time 5~15min, bias voltage 20~80V, duty cycle 40%~80%, argon flow rate 60~200SCCM. 如申請專利範圍第1項所述的一種塑膠基材全幹法拉絲處理的方法,其中在步驟2)中,所述金屬層採用鋁金屬、銅金屬、鎳鉻合金、鉻金屬、鋯金屬、鈦金屬中的至少一種。 The method for all-dry-drawing treatment of a plastic substrate according to claim 1, wherein in the step 2), the metal layer is made of aluminum metal, copper metal, nickel-chromium alloy, chromium metal, zirconium metal, At least one of titanium metals. 如申請專利範圍第1項所述的一種塑膠基材全幹法拉絲處理的方法,其中在步驟3)中,所述拉絲處理是採用自動或者人工的方式進行拉絲,拉絲機的轉速為200~800r/min,拉絲輪為尼龍輪、飛翼輪、菜瓜布輪中的至少一種。 The method for all-dry drawing processing of a plastic substrate according to the first aspect of the invention, wherein in the step 3), the drawing process is performed by an automatic or manual method, and the rotation speed of the wire drawing machine is 200~ 800r/min, the wire drawing wheel is at least one of a nylon wheel, a flying wing wheel and a melon cloth wheel. 如申請專利範圍第1項所述的一種塑膠基材全幹法拉絲處理的方法,其中在步驟5)中,所述物理氣相沉積等離子體輝光清洗的工藝條件為離子源電流0.3~0.6A,偏壓20~80V,占空比40%~80%,氬氣流速100~300SCCM,時間3~5min。 The method for all-dry wire drawing treatment of a plastic substrate according to claim 1, wherein in the step 5), the process condition of the physical vapor deposition plasma glow cleaning is an ion source current of 0.3 to 0.6 A. The bias voltage is 20~80V, the duty ratio is 40%~80%, the argon flow rate is 100~300SCCM, and the time is 3~5min. 如申請專利範圍第1項所述的一種塑膠基材全幹法拉絲處理的方法,其中在步驟5)中,所述大功率濺射沉積金屬層的工藝條件是採用大功率中頻脈衝或者大功率直流電源,電源電流50~200A,電壓400~600V,沉積時間2~10min,偏壓20~80V,占空比40%~80%,氬氣流速60~200SCCM,氮氣流速0~200SCCM。 The method for all-dry-drawing treatment of a plastic substrate according to claim 1, wherein in the step 5), the high-power sputter deposition metal layer is subjected to a high-power IF pulse or a large Power DC power supply, power supply current 50~200A, voltage 400~600V, deposition time 2~10min, bias voltage 20~80V, duty cycle 40%~80%, argon flow rate 60~200SCCM, nitrogen flow rate 0~200SCCM. 如申請專利範圍第1項所述的一種塑膠基材全幹法拉絲處理的方法,其中在步驟5)中,所述金屬層採用鋁金屬、鎳鉻合金、鉻金屬、鋯金屬、鈦金屬中的至少一種。 The method for all-dry-drawing treatment of a plastic substrate according to claim 1, wherein in the step 5), the metal layer is made of aluminum metal, nickel-chromium alloy, chromium metal, zirconium metal or titanium metal. At least one of them. 如申請專利範圍第1項所述的一種塑膠基材全幹法拉絲處理的方法,其中在步驟6)中,所述噴塗底漆層和麵漆層是 紫外光固化漆或聚氨酯漆漆;底漆層的厚度為10~30μm;面漆層的厚度為10~30μm。 The method of claim 1, wherein the spraying primer layer and the topcoat layer are in step 6) UV-curable lacquer or polyurethane lacquer; the thickness of the primer layer is 10~30μm; the thickness of the topcoat layer is 10~30μm. 如申請專利範圍第1項所述的一種塑膠基材全幹法拉絲處理的方法,其中在步驟6)中,所述的噴塗粉末塗料的噴塗方式的條件為:粉末噴塗層的厚度為20~50μm,根據需要還可以在所述面漆中進行調色處理,調試出所需的顏色,所獲得全幹法拉絲效果可選自:拉絲鎳(BN)顏色:L*=72.7~75.7,A*=0.2~0.8,B*=6.2~8.0;拉絲不銹鋼(SS)顏色:L*=72~76,A*=0.2~0.8,B*=4.2~6;拉絲深鎳色(SL)顏色:L*=72~76,A*=0.2~0.8,B*=8.5~11;拉絲鎳噴漆(BNP)顏色:L*=70~78,A*=-0.5~1.5,B*=6~10;其中,L*表示黑白,0為黑色,100為白色,0~100之間為黑色;A*:正值表示紅色,負值表示綠色;B*:正值表示黃色,負值表示藍色。 The method for all-dry wire drawing treatment of a plastic substrate according to claim 1, wherein in the step 6), the spraying method of the powder coating material is: the thickness of the powder coating layer is 20~ 50μm, if necessary, can also be toned in the topcoat to debug the desired color, and the full dry drawing effect can be selected from: brushed nickel (BN) color: L*=72.7~75.7, A *=0.2~0.8, B*=6.2~8.0; brushed stainless steel (SS) color: L*=72~76, A*=0.2~0.8, B*=4.2~6; brushed deep nickel (SL) color: L*=72~76, A*=0.2~0.8, B*=8.5~11; brushed nickel spray paint (BNP) color: L*=70~78, A*=-0.5~1.5, B*=6~10 ; L* means black and white, 0 is black, 100 is white, black is between 0 and 100; A*: positive value indicates red, negative value indicates green; B*: positive value indicates yellow, negative value indicates blue .
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