TW201414796A - Self-adhering curable silicone adhesive compositions and process for making thereof - Google Patents
Self-adhering curable silicone adhesive compositions and process for making thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
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- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
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- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
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Abstract
Description
本文所公開者為自黏性可固化聚矽氧黏著劑組成物及一種製造自黏性可固化聚矽氧黏著劑組成物之方法,以及將該自黏性可固化聚矽氧組成物硬化而形成的產物。更具體而言,本發明係關於矽氫化可硬化組成物,其可提供低溫黏著且同時可維持良好的架儲安定性。 Disclosed herein are self-adhesive curable polyoxyxene adhesive compositions and a method of making a self-adhesive curable polyoxyxene adhesive composition, and hardening the self-adhesive curable polyxanthene composition The product formed. More specifically, the present invention relates to a hydrazine hydrogenated hardenable composition which provides low temperature adhesion while maintaining good shelf stability.
單份熱硬化之矽氫化可固化聚矽氧黏著劑組成物的主要問題在於形成黏著的溫度遠高於其硬化溫度。此影響在製造具有完整性之接頭設計時會產生問題,因為製造商無法在部件製造完成之前確認黏著性質。因此,期望能有在類似溫度下硬化且提供黏著性的組成物。本發明提供在類似溫度下硬化且提供黏著性的組成物。 The main problem with the single-part thermosetting hydrazine curable curable polyoxyxene adhesive composition is that the temperature at which adhesion is formed is much higher than its hardening temperature. This effect can be problematic when manufacturing a joint design with integrity because the manufacturer cannot confirm the adhesive properties before the component is manufactured. Therefore, it is desirable to have a composition that hardens at a similar temperature and provides adhesion. The present invention provides a composition that hardens at similar temperatures and provides adhesion.
近年來,有機金屬化合物(例如金屬螯合物)已被用來降低為獲得許多工程塑膠之黏著性(及提供改善的黏著性)所需的溫度。然而,有機金屬化合物以及有機氫聚矽氧烷中氫化矽基團間的交互拮抗作用會影響其可硬化性、限制其架儲安定性以及造成熱安定性降低。本發明的組成物並不存在有機金屬化合物以及有機氫聚矽氧烷中氫化矽基團間的交互拮抗作用。 In recent years, organometallic compounds such as metal chelates have been used to reduce the temperatures required to achieve adhesion (and provide improved adhesion) to many engineering plastics. However, the interaction antagonism between organometallic compounds and hydrazine hydride groups in organohydrogenpolysiloxanes affects their hardenability, limits their shelf stability, and reduces thermal stability. The composition of the present invention does not have the interaction antagonism between the organometallic compound and the hydrazine hydride group in the organohydrogenpolyoxyalkylene.
因此,針對將有機金屬化合物導入矽氫化可硬化黏著劑組成物而言,需要有一簡便的作法。本發明中的作法提供長期可硬化性、架儲安定性以及熱安定性。 Therefore, there is a need for a simple method for introducing an organometallic compound into a hydrogenated hardenable adhesive composition. The practice in the present invention provides long-term hardenability, shelf stability, and thermal stability.
本發明係關於一種自黏性可固化聚矽氧黏著劑組成物,其包括:(A)一烯基取代之有機聚矽氧烷,其每分子平均包含至少0.1個鍵結至矽的烯基;(B)一有機氫聚矽氧烷,其每分子平均包含至少1.5個鍵結至矽的氫原子,其數量係可使成分(B)中鍵結至矽的氫原子的總數目與成分(A)中所有烯基基團的總數量之莫耳比小於1.3:1;(C)一矽氫化催化劑;(D)一助黏劑;以及(E)一以微觀粒子形式存在的黏著催化劑,其包括:(a)一熱活化半結晶質聚合物,以及(b)至少一有機金屬縮合催化劑,其具有一金屬M,其中該有機金屬縮合催化劑係由該熱活化半結晶質聚合物所摻合或包覆。該組成物於本文中可稱為「態樣1」。 The present invention relates to a self-adhesive curable polyoxyxene adhesive composition comprising: (A) an alkenyl-substituted organopolyoxane having an average of at least 0.1 alkenyl groups bonded to fluorene per molecule (B) an organohydrogen polyoxyalkylene containing an average of at least 1.5 hydrogen atoms bonded to hydrazine per molecule in an amount such that the total number and composition of hydrogen atoms bonded to hydrazine in component (B) The total number of all alkenyl groups in (A) has a molar ratio of less than 1.3:1; (C) a hydrogenation catalyst; (D) an adhesion promoter; and (E) an adhesion catalyst in the form of microscopic particles, It comprises: (a) a thermally activated semi-crystalline polymer, and (b) at least one organometallic condensation catalyst having a metal M, wherein the organometallic condensation catalyst is doped with the thermally activated semi-crystalline polymer Combined or coated. This composition may be referred to herein as "Stage 1".
本發明亦關於一種製造該黏著催化劑(E)的方法,該方法包括以一單層製程或一雙層製程形成該黏著催化劑。 The invention also relates to a method of making the adhesive catalyst (E) which comprises forming the adhesive catalyst in a single layer process or a two layer process.
除非另有指明,否則所有數量、比例及百分比均以重量計。以下列出本申請案所使用的定義。 All quantities, ratios and percentages are by weight unless otherwise indicated. The definitions used in this application are listed below.
用語「一」及「一種」各代表一或多。 The terms "one" and "one" each represent one or more.
用語「結晶質」係指一種聚合物,若以微差掃描熱量法(DSC)或均等技術分析,其具有一結晶質熔點(T m)的一級相變特徵。 The term "crystalline" refers to a polymer having a first-order phase transition characteristic of a crystalline melting point ( T m ) if analyzed by differential scanning calorimetry (DSC) or equivalent techniques.
用語「非晶質」係指一種聚合物,若以微差掃描熱量法(DSC)或均等技術分析,其具有一玻璃轉化(T g)的一級相變特徵且缺少結晶質熔點。 The term "amorphous" refers to a polymer, if the differential scanning calorimetry (DSC) or equivalent technical analysis, which has a glass transition phase transition (T g) of a crystalline melting point and lack features.
用語「半結晶質」係指一種聚合物,其同時具有如上定義之結晶質以及非晶質特徵。 The term "semi-crystalline" means a polymer having both crystalline and amorphous characteristics as defined above.
用語「釋出溫度」係指微膠囊熔化且包覆黏著催化劑可擴散至組成物內的溫度。 The term "release temperature" refers to the temperature at which the microcapsules melt and the coated catalyst can diffuse into the composition.
用語「熱活化半結晶質聚合物」係指一種高分子組成物,其包含可熱觸發以釋放其內之活性成分的微觀粒子。 The term "thermally activated semi-crystalline polymer" refers to a polymeric composition comprising microscopic particles that are thermally triggered to release the active ingredients therein.
縮寫「M」表示一種式R3SiO1/2之矽氧烷單元,其中各R獨立代表一單價原子或基團。 The abbreviation "M" denotes a fluorene oxide unit of the formula R 3 SiO 1/2 wherein each R independently represents a monovalent atom or group.
縮寫「D」表示一種式R2SiO2/2之矽氧烷單元,其中各R獨立代表一單價原子或基團。 The abbreviation "D" denotes a oxoxane unit of the formula R 2 SiO 2/2 wherein each R independently represents a monovalent atom or group.
縮寫「T」表示一種式RSiO3/2之矽氧烷單元,其中R代表一單價原子或基團。 The abbreviation "T" denotes a siloxane unit of the formula RSiO 3/2 wherein R represents a monovalent atom or group.
縮寫「Q」表示一種式SiO4/2之矽氧烷單元。 The abbreviation "Q" denotes a siloxane unit of the formula SiO 4/2 .
縮寫「Me」代表一甲基。 The abbreviation "Me" stands for monomethyl.
縮寫「Vi」代表一乙烯基。 The abbreviation "Vi" stands for a vinyl group.
成分(A),即烯基取代之有機聚矽氧烷,為一聚二有機矽氧烷,其每分子平均具有至少二脂族不飽和有機基團以及至少一芳族基團。成分(A)可為單一種聚二有機矽氧烷或包括兩種或更多種聚二有機矽氧烷之組合,不同聚二有機矽氧烷之至少一種以下特性彼此不同:結構、黏度、平均分子量、矽氧烷單元及順序。成分(A)的黏度並非關鍵;然而,黏度可為10至1,000,000mPa.s於25℃下,或為100至50,000mPa.s,以改善由聚矽氧組成物製備而得的硬化聚矽氧樹脂之操作特性。於組成物中成分(A)的數量可為10至40或15至30重量份,以該組成物之總重量計。 The component (A), that is, an alkenyl-substituted organopolyoxane, is a polydiorganosiloxane having an average of at least a dialiphatic unsaturated organic group and at least one aromatic group per molecule. The component (A) may be a single polydiorganotoxime or a combination comprising two or more polydiorganooxanes, and at least one of the following properties of the different polyorganosiloxanes is different from each other: structure, viscosity, Average molecular weight, oxane unit and order. The viscosity of component (A) is not critical; however, the viscosity can range from 10 to 1,000,000 mPa. s at 25 ° C, or 100 to 50,000 mPa. s to improve the handling characteristics of the hardened polyoxynene resin prepared from the polyoxynene composition. The amount of the component (A) in the composition may be 10 to 40 or 15 to 30 parts by weight based on the total weight of the composition.
成分(A)內的脂族不飽和有機基團可為烯基,例如但不限於乙烯基、烯丙基、丁烯基、戊烯基以及己烯基,抑或為乙烯基。脂族不飽和有機基團可為炔基,例如但不限於乙炔基、丙炔基以及丁炔基。成分(A)內的脂族不飽和有機基團可位於末端、懸掛或同時位於末端及懸掛位置。成分(A)內的一或多個芳族基團可位於末端、懸掛或同時位於末端及懸掛位置。芳族基團可為例如但不限於乙基苄基、萘基、苯基、甲苯基、二甲苯基、苄基、苯乙烯基、1-苯基乙基以及2-苯基乙基,抑或為苯基。成分(A)每分子平均含有至少一芳族基團。然而,成分(A)可含有高於40mol%或高於45mol%的芳族基團。 The aliphatically unsaturated organic group in component (A) may be an alkenyl group such as, but not limited to, a vinyl group, an allyl group, a butenyl group, a pentenyl group, and a hexenyl group, or a vinyl group. The aliphatically unsaturated organic group can be an alkynyl group such as, but not limited to, an ethynyl group, a propynyl group, and a butynyl group. The aliphatically unsaturated organic group in component (A) can be located at the end, suspended or both at the terminal and in the suspending position. One or more aromatic groups within component (A) may be located at the end, suspended or both at the terminal and in the suspending position. The aromatic group can be, for example but not limited to, ethylbenzyl, naphthyl, phenyl, tolyl, xylyl, benzyl, styryl, 1-phenylethyl, and 2-phenylethyl, or Is a phenyl group. Ingredient (A) contains an average of at least one aromatic group per molecule. However, the component (A) may contain more than 40 mol% or more than 45 mol% of an aromatic group.
成分(A)內若含有剩餘鍵結至矽的有機基團,則此有機基團可為無芳族且無脂族不飽和的單價取代及未取代烴基。單價未取代烴基係例如但不限於烷基,例如甲基、乙基、丙基、戊基、辛基、十一基以及十 八基,以及環烷基,例如環己基。單價取代烴基係例如但不限於鹵化烷基,例如氯甲基、3-氯丙基以及3,3,3-三氟丙基、氟甲基、2-氟丙基、3,3,3-三氟丙基、4,4,4-三氟丁基、4,4,4,3,3-五氟丁基、5,5,5,4,4,3,3-七氟戊基、6,6,6,5,5,4,4,3,3-九氟己基以及8,8,8,7,7-五氟辛基。 If the component (A) contains an organic group remaining bonded to ruthenium, the organic group may be an aromatic-free and aliphatic-free monovalent substituted and unsubstituted hydrocarbon group. Monovalent unsubstituted hydrocarbon groups such as, but not limited to, alkyl groups such as methyl, ethyl, propyl, pentyl, octyl, eleven and ten An octa group, and a cycloalkyl group such as a cyclohexyl group. The monovalent substituted hydrocarbon group is, for example but not limited to, a halogenated alkyl group such as chloromethyl, 3-chloropropyl and 3,3,3-trifluoropropyl, fluoromethyl, 2-fluoropropyl, 3,3,3- Trifluoropropyl, 4,4,4-trifluorobutyl, 4,4,4,3,3-pentafluorobutyl, 5,5,5,4,4,3,3-heptafluoropentyl, 6,6,6,5,5,4,4,3,3-nonafluorohexyl and 8,8,8,7,7-pentafluorooctyl.
成分(A)可具有通式(I):R1 3SiO-(R2 2SiO)a-SiR1 3,其中各R1與各R2係獨立選自於前述單價取代及未取代烴基、脂族不飽和有機基團及芳族基團所組成之群組,且下標文字a為一整數,其具有一數值足以提供成分(A)一黏度,該黏度於25℃下係為10至1,000,000mPa.s,惟其前提在於R1及/或R2平均至少二者為不飽和有機基團且R1及/或R2至少一者為一芳族基團。或是至少二R1為不飽和有機基團、至少一R2為一芳族基團且下標文字a之數值為5至1,000。或是式(I)為一α,ω-二烯基官能性聚二有機矽氧烷。 The component (A) may have the formula (I): R 1 3 SiO-(R 2 2 SiO) a -SiR 1 3 , wherein each R 1 and each R 2 group are independently selected from the above monovalent substituted and unsubstituted hydrocarbon groups, a group consisting of an aliphatic unsaturated organic group and an aromatic group, and the subscript letter a is an integer having a value sufficient to provide a viscosity of the component (A), the viscosity being 10 to 5 at 25 ° C 1,000,000mPa. s, but their premise that R 1 and / or R 2 is an average of at least two unsaturated organic group and R 1 and / or at least one R 2 is an aromatic group. Or at least two R 1 are an unsaturated organic group, at least one R 2 is an aromatic group and the subscript a has a value of from 5 to 1,000. Or the formula (I) is an α,ω -dienyl functional polydiorganosiloxane.
成分(B),即有機氫聚矽氧烷,為每分子平均具有至少2個鍵結至矽的氫原子之有機氫聚矽氧烷。成分(B)可為一均聚物、共聚物或聚合物調合物。成分(B)可具有一直鏈、支鏈、環狀或樹脂狀結構。成分(B)中鍵結至矽的氫原子可位於末端、懸掛或同時位於末端及懸掛位置。 The component (B), that is, the organohydrogenpolysiloxane, is an organohydrogenpolyoxane having an average of at least 2 hydrogen atoms bonded to hydrazine per molecule. Ingredient (B) can be a homopolymer, copolymer or polymer blend. The component (B) may have a straight chain, a branched chain, a cyclic or a resinous structure. The hydrogen atom bonded to the oxime in component (B) may be located at the end, suspended or both at the end and at the suspending position.
成分(B)可包括矽氧烷單元,包括但不限於HR6 2SiO1/2、R6 3SiO1/2、HR6SiO2/2、R6 2SiO2/2、R6SiO3/2以及SiO4/2單元。於上式中,各R6係獨立選自無脂族不飽和的烴基。 Ingredient (B) may comprise a oxoxane unit including, but not limited to, HR 6 2 SiO 1/2 , R 6 3 SiO 1/2 , HR 6 SiO 2/2 , R 6 2 SiO 2/2 , R 6 SiO 3 /2 and SiO 4/2 units. In the above formula, each R 6 is independently selected from a hydrocarbon group which is not aliphatically unsaturated.
成分(B)可包括一下式化合物R7 3SiO(R7 2SiO)e(R7HSiO)fSiR7 3、R8 2HSiO(R8 2SiO)g(R8HSiO)hSiR8 2H或 其組合。 The component (B) may include a compound of the formula R 7 3 SiO(R 7 2 SiO) e (R 7 HSiO) f SiR 7 3 , R 8 2 HSiO(R 8 2 SiO) g (R 8 HSiO) h SiR 8 2 H or a combination thereof.
下標文字e具有一平均值為0至2000,且下標文字f具有一平均值為2至2000。各R7係獨立為一無脂族不飽和的烴基。適合的無脂族不飽和的烴基包括烷基,例如甲基、乙基、丙基及丁基;芳族基團,例如苯基、甲苯基及二甲苯基。 The subscript text e has an average value of 0 to 2000, and the subscript text f has an average value of 2 to 2000. Each R 7 system is independently a non-aliphatic unsaturated hydrocarbon group. Suitable aliphatic-unsaturated hydrocarbon groups include alkyl groups such as methyl, ethyl, propyl and butyl groups; aromatic groups such as phenyl, tolyl and xylyl.
下標文字g具有一平均值為0至2000,且下標文字h具有一平均值為0至2000。各R8係獨立為一無脂族不飽和的烴基。適合的無脂族不飽和的烴基包括烷基,例如甲基、乙基、丙基及丁基;芳族基團,例如苯基、甲苯基及二甲苯基。 The subscript text g has an average value of 0 to 2000, and the subscript text h has an average value of 0 to 2000. Each R 8 system is independently a non-aliphatic unsaturated hydrocarbon group. Suitable aliphatic-unsaturated hydrocarbon groups include alkyl groups such as methyl, ethyl, propyl and butyl groups; aromatic groups such as phenyl, tolyl and xylyl.
成分(B)之例子有i)二甲基氫矽氧基封端聚二甲基矽氧烷、ii)二甲基氫矽氧基封端聚(二甲基矽氧烷/甲基氫矽氧烷)、iii)二甲基氫矽氧基封端聚甲基氫矽氧烷、iv)三甲基矽氧基封端聚(二甲基矽氧烷/甲基氫矽氧烷)、v)三甲基矽氧基封端聚甲基氫矽氧烷、vi)實質上由H(CH3)2SiO1/2單元以及SiO4/2單元所組成的樹脂,以及vii)其組合。 Examples of component (B) are i) dimethylhydroquinone-terminated polydimethyloxane, ii) dimethylhydroquinone-terminated poly(dimethyloxane/methylhydroquinone) Oxyalkylene), iii) dimethylhydroquinone-terminated polymethylhydroquinone, iv) trimethylphosphonium-terminated poly(dimethyloxane/methylhydrooxane), v) trimethyl methoxy-terminated polymethylhydroquinone, vi) a resin consisting essentially of H(CH 3 ) 2 SiO 1/2 units and SiO 4/2 units, and vii) combinations thereof .
成分(B)可為兩種或更多種有機氫聚矽氧烷之組合,其至少一種以下特性彼此不同:結構、平均分子量、黏度以及矽氧烷單元。 Ingredient (B) may be a combination of two or more organohydrogenpolyoxanes having at least one of the following characteristics different from each other: structure, average molecular weight, viscosity, and oxoxane units.
成分(B)中鍵結至矽的氫原子與成分(A)中脂族不飽和基團的莫耳比(SiHB/ViA)係小於1.3:1,或該比例可為約1:1或小於1:1。在其他實施例中,該比例係小於0.9:1、0.8:1、0.7:1、0.6:1或0.5至10:1。 The molar ratio (SiH B /Vi A ) of the hydrogen atom bonded to the oxime in the component (B) to the aliphatic unsaturated group in the component (A) is less than 1.3:1, or the ratio may be about 1:1. Or less than 1:1. In other embodiments, the ratio is less than 0.9:1, 0.8:1, 0.7:1, 0.6:1, or 0.5 to 10:1.
成分(C),即矽氫化催化劑,為一種用以促進成分(A)及(B)之間的矽氫化反應之矽氫化催化劑。成分(C)添加至該組成物的數量為0.1至1000ppm的鉑族金屬,或1至500ppm,或2至200或5至150ppm,以該組成物之重量計。適合的矽氫化催化劑已為本領域所知且為商業上可購得者。成分(C)可包括一過渡金屬,其係選自鉑、銠、釕、鈀、鋨或銥金屬或其有機金屬化合物或其組合。成分(C)之例子包括諸如氫氯鉑酸、氫氯鉑酸六水合物、二氯化鉑之化合物,以及該等化合物與低分子量有機聚矽氧烷之錯合物、受載鉑化合物或微包覆於基質或核殼型結構內的鉑化合物。鉑與低分子量有機聚矽氧烷之錯合物包括1,3-二乙烯基-1,1,3,3-四甲基二矽氧烷與鉑之錯合物。受載鉑化合物的實例包括碳載鉑以及礬土載鉑。 The component (C), that is, a ruthenium hydrogenation catalyst, is a ruthenium hydrogenation catalyst for promoting the hydrazine hydrogenation reaction between the components (A) and (B). Component (C) is added to the platinum group metal in an amount of from 0.1 to 1000 ppm, or from 1 to 500 ppm, or from 2 to 200 or from 5 to 150 ppm, based on the weight of the composition. Suitable rhodium hydrogenation catalysts are known in the art and are commercially available. Ingredient (C) may comprise a transition metal selected from the group consisting of platinum, rhodium, ruthenium, palladium, iridium or ruthenium or an organometallic compound thereof or a combination thereof. Examples of the component (C) include compounds such as hydrochloroplatinic acid, hydrochloroplatinic acid hexahydrate, platinum dichloride, and complexes of the compounds with low molecular weight organic polyoxyalkylenes, supported platinum compounds or A platinum compound that is micro-coated within a matrix or core-shell structure. The complex of platinum with a low molecular weight organopolyoxane comprises a complex of 1,3-divinyl-1,1,3,3-tetramethyldioxane with platinum. Examples of supported platinum compounds include platinum supported on carbon and platinum supported on alumina.
於聚矽氧組成物中成分(C)的存在量為0.01至1000百萬分率(ppm)、0.1至1000ppm、0.01至500ppm、0.1至500ppm、0.5至100ppm或1至25ppm,以(A)、(B)及(C)的總重量計。 The component (C) is present in the polyoxymethylene composition in an amount of from 0.01 to 1000 parts per million (ppm), from 0.1 to 1000 ppm, from 0.01 to 500 ppm, from 0.1 to 500 ppm, from 0.5 to 100 ppm or from 1 to 25 ppm to (A) , (B) and (C) total weight.
成分(D)為一助黏劑。組成物中成分(D)的添加量為0.01至50重量份,以該組成物之重量計。 Ingredient (D) is an adhesion promoter. The component (D) in the composition is added in an amount of from 0.01 to 50 parts by weight based on the weight of the composition.
成分(D)可包括一烷氧基矽烷、一烷氧基矽烷以及一羥基官能性聚有機矽氧烷之組合或其組合。烷氧基矽烷可為不飽和或環氧官能性者。適合的環氧官能性化合物已為本領域所知且為商業上可購得者。成分(D)可包括一不飽和或環氧官能性烷氧基矽烷。舉例而言,官能性烷氧基矽烷可具有式R9 iSi(OR10)(4-i),其中下標文字i為1、2或3,或下標文字i為1。 Ingredient (D) may comprise a combination of an alkoxydecane, an alkoxydecane, and a monohydroxy functional polyorganosiloxane, or a combination thereof. The alkoxydecane can be either unsaturated or epoxy functional. Suitable epoxy functional compounds are known in the art and are commercially available. Ingredient (D) may comprise an unsaturated or epoxy functional alkoxydecane. For example, the functional alkoxydecane may have the formula R 9 i Si(OR 10 ) (4-i) wherein the subscript i is 1, 2 or 3, or the subscript i is 1.
各R9係獨立為一單價有機基團,惟其前提在於至少一R9為一不飽和有機基團或一環氧官能性有機基團。R9為環氧官能性有機基團的 例子有3-環氧丙氧基丙基以及(環氧環己基)乙基。R9為不飽和有機基團的例子有3-甲基丙烯醯氧基丙基、3-丙烯醯氧基丙基以及不飽和單價烴基(例如乙烯基、烯丙基、己烯基、十一烯基)。 Each R 9 system is independently a monovalent organic group, provided that at least one R 9 is an unsaturated organic group or an epoxy functional organic group. Examples of R 9 which are epoxy functional organic groups are 3-glycidoxypropyl and (epoxycyclohexyl)ethyl. Examples of the unsaturated organic group wherein R 9 is an unsaturated group include 3-methacryloxypropyl, 3-propenyloxypropyl, and an unsaturated monovalent hydrocarbon group (e.g., vinyl, allyl, hexenyl, eleven). Alkenyl).
各R10係獨立為一具有至少1個碳原子的未經取代之飽和烴基。R10可具有至多4個碳原子,或至多2個碳原子。R10的例子有甲基、乙基、丙基以及丁基。 Each R 10 is independently an unsubstituted saturated hydrocarbon group having at least 1 carbon atom. R 10 may have up to 4 carbon atoms, or up to 2 carbon atoms. Examples of R 10 are methyl, ethyl, propyl and butyl.
適合的環氧官能性烷氧基矽烷之實例包括3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、(環氧環己基)乙基二甲氧基矽烷、(環氧環己基)乙基二乙氧基矽烷及其組合。適合的不飽和烷氧基矽烷之實例包括乙烯基三甲氧基矽烷、烯丙基三甲氧基矽烷、烯丙基三乙氧基矽烷、己烯基三甲氧基矽烷、十一烯基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷、3-丙烯醯氧基丙基三乙氧基矽烷及其組合。 Examples of suitable epoxy functional alkoxydecanes include 3-glycidoxypropyltrimethoxydecane, 3-glycidoxypropyltriethoxydecane, (epoxycyclohexyl)ethyl Dimethoxydecane, (epoxycyclohexyl)ethyldiethoxydecane, and combinations thereof. Examples of suitable unsaturated alkoxydecanes include vinyltrimethoxydecane, allyltrimethoxydecane, allyltriethoxydecane,hexenyltrimethoxydecane,undecyltrimethoxy. Decane, 3-methacryloxypropyltrimethoxydecane, 3-methylpropenyloxypropyltriethoxydecane, 3-propenyloxypropyltrimethoxydecane, 3-propene oxime Oxypropyl triethoxy decane and combinations thereof.
成分(D)可包括環氧官能性矽氧烷,例如羥基封端聚有機矽氧烷與環氧官能性烷氧基矽烷之反應產物,如上所述,或羥基封端聚有機矽氧烷與環氧官能性烷氧基矽烷之物理調合物。成分(D)可包括環氧官能性烷氧基矽烷以及環氧官能性矽氧烷之組合。舉例而言,成分(D)之例子有3-環氧丙氧基丙基三甲氧基矽烷以及羥基封端甲基乙烯基矽氧烷與3-環氧丙氧基丙基三甲氧基矽烷之反應產物的混合物,或3-環氧丙氧基丙基三甲氧基矽烷以及羥基封端甲基乙烯基矽氧烷的混合物,或3-環氧丙氧基丙基三甲氧基矽烷以及羥基封端甲基乙烯基/二甲基矽氧烷共聚物的混合物。若是以物理調合物而非反應產物形式使用,則此等成分可分別儲存在多份的套 組中。 Ingredient (D) may comprise an epoxy functional siloxane such as a reaction product of a hydroxy-terminated polyorganosiloxane and an epoxy-functional alkoxy decane, as described above, or a hydroxy-terminated polyorganosiloxane. A physical blend of an epoxy functional alkoxydecane. Ingredient (D) may comprise a combination of an epoxy functional alkoxydecane and an epoxy functional alumoxane. For example, examples of component (D) are 3-glycidoxypropyltrimethoxydecane and hydroxy-terminated methylvinyloxirane and 3-glycidoxypropyltrimethoxydecane. a mixture of reaction products, or a mixture of 3-glycidoxypropyltrimethoxydecane and a hydroxy-terminated methylvinyloxirane, or 3-glycidoxypropyltrimethoxydecane and a hydroxyl group A mixture of terminal methyl vinyl/dimethyl methoxide copolymers. If used in the form of physical blends rather than reaction products, these components can be stored separately in multiple sets. In the group.
適合的助黏劑包括有機矽化合物,例如有機矽烷以及有機聚矽氧烷,其具有鍵結至矽原子的烷氧基。有機矽化合物的實例包括烷氧基矽烷,例如:四甲氧基矽烷、四乙氧基矽烷、二甲基二甲氧基矽烷、甲基苯基二甲氧基矽烷、甲基苯基二乙氧基矽烷、苯基三甲氧基矽烷、甲基三甲氧基矽烷、甲基三乙氧基矽烷、乙烯基三甲氧基矽烷、烯丙基三甲氧基矽烷、烯丙基三乙氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷以及3-甲基丙烯氧基丙基三甲氧基矽烷,以及直鏈矽氧烷化合物或環狀結構矽氧烷化合物(即有機矽氧烷寡聚物),於一實施例中具有約4至約30個矽原子,或於另一實施例中具有約4至約20個矽原子,且包括一分子至少二或三個官能基選自鍵結至矽原子的氫原子(SiH基團)、鍵結至矽原子的烯基(例如Si--CH.dbd.CH.sub.2基團)、烷氧基矽基(例如三烷氧基矽基,如三甲氧基矽基)以及環氧基(例如環氧丙氧基丙基以及3,4-環氧環己基乙基)。 Suitable adhesion promoters include organic phosphonium compounds such as organodecane and organopolyoxane having an alkoxy group bonded to a ruthenium atom. Examples of the organic hydrazine compound include alkoxy decane such as tetramethoxy decane, tetraethoxy decane, dimethyl dimethoxy decane, methyl phenyl dimethoxy decane, methyl phenyl di Oxydecane, phenyltrimethoxydecane, methyltrimethoxydecane, methyltriethoxydecane, vinyltrimethoxydecane,allyltrimethoxydecane,allyltriethoxydecane, 3-glycidoxypropyltrimethoxydecane and 3-methacryloxypropyltrimethoxydecane, and a linear siloxane compound or a cyclic siloxane compound (ie, an organic oxane oligo) a polymer having from about 4 to about 30 germanium atoms in one embodiment, or from about 4 to about 20 germanium atoms in another embodiment, and including at least two or three functional groups of one molecule selected from the group consisting of a hydrogen atom (SiH group) bonded to a ruthenium atom, an alkenyl group bonded to a ruthenium atom (for example, a group of Si--CH.dbd.CH.sub.2), an alkoxy fluorenyl group (for example, a trialkoxy group) An anthracenyl group such as a trimethoxyindenyl group and an epoxy group such as a glycidoxypropyl group and a 3,4-epoxycyclohexylethyl group.
於一實施例中,具有以下通式的有機氧矽基修飾的三聚異氰酸酯化合物及/或其水解冷凝物(即有機矽氧烷修飾的三聚異氰酸酯化合物)係作為助黏劑。 In one embodiment, an organooxonium-modified trimel isocyanate compound having the following general formula and/or a hydrolyzed condensate thereof (ie, an organooxane-modified trimel isocyanate compound) is used as an adhesion promoter.
其中R22各自獨立為包括矽原子的有機基團(或有機氧矽基烷基),其具有下式:
或包括脂族不飽和鍵的單價烴基,至少一R22為式(4)的矽原子有機基團,R23各自獨立為氫或1至6個碳原子的單價烴基,且下標文字m為1至6或1至4之整數。 Or a monovalent hydrocarbon group including an aliphatic unsaturated bond, at least one R 22 is a halogen atomic organic group of the formula (4), each of R 23 is independently a hydrogen or a monovalent hydrocarbon group of 1 to 6 carbon atoms, and the subscript m is An integer from 1 to 6 or from 1 to 4.
包括脂族不飽和鍵(由R22代表)的單價烴基之實例包括:於一實施例中為2至8個碳原子的烯基,或於另一實施例中為2至6個碳原子,例如乙烯基、烯丙基、丙烯基、異丙烯基、丁烯基、異丁烯基、戊烯基、己烯基以及環己烯基。由R23所代表的單價烴基在一實施例中包括具有1至8個碳原子者,或在另一實施例中包括1至6個碳原子者,例如烷基,像是甲基、乙基、丙基、異丙基、丁基、異丁基、第三丁基、戊基及己基,環烷基例如環己基,烯基例如乙烯基、烯丙基、丙烯基以及異丙烯基,以及芳基例如苯基。 Examples of the monovalent hydrocarbon group including an aliphatic unsaturated bond (represented by R 22 ) include, in one embodiment, an alkenyl group of 2 to 8 carbon atoms, or in another embodiment, 2 to 6 carbon atoms, For example, vinyl, allyl, propenyl, isopropenyl, butenyl, isobutenyl, pentenyl, hexenyl, and cyclohexenyl. The monovalent hydrocarbon group represented by R 23 includes, in one embodiment, one having from 1 to 8 carbon atoms, or in another embodiment from 1 to 6 carbon atoms, such as an alkyl group such as a methyl group or an ethyl group. , propyl, isopropyl, butyl, isobutyl, tert-butyl, pentyl and hexyl, cycloalkyl such as cyclohexyl, alkenyl such as vinyl, allyl, propenyl and isopropenyl, and An aryl group such as a phenyl group.
助黏劑的例示性實例包括:
於上述實例中,下標文字n及p為至少1的整數,下標文字q為0或更多,且於各種實施例中滿足p+q=2至50,或p+q=2至10、n+p+q=4至20或n+p+q=2至50。 In the above example, the subscripts n and p are integers of at least 1, the subscript text q is 0 or more, and in various embodiments, p+q=2 to 50, or p+q=2 to 10 , n+p+q=4 to 20 or n+p+q=2 to 50.
針對有機矽化合物而言,於分子中具有鍵結至矽原子的烷氧基以及鍵結至矽原子的烯基或鍵結至矽原子的氫原子(即SiH基團)的有機矽化合物可為較佳者,因為經硬化之組成物可較具黏性。 For the organic ruthenium compound, an alkoxy group having a bond to a ruthenium atom in the molecule and an alkenyl group bonded to a ruthenium atom or a hydrogen atom bonded to a ruthenium atom (ie, a SiH group) may be Preferably, the hardened composition is more viscous.
聚矽氧黏著劑組成物中成分(D)的存在量為0.1至10重量份(pbw)、或0.5至7.5pbw又或0.75至5pbw,以每100pbw的(A)計之。 The component (D) in the polyoxyxene adhesive composition is present in an amount of from 0.1 to 10 parts by weight (pbw), or from 0.5 to 7.5 pbw or from 0.75 to 5 pbw, per 100 pbw of (A).
黏著催化劑成分(E)於成分D存在下可展現催化功能,也就是說,黏著催化劑可對助黏劑具有催化效用。 The adhesive catalyst component (E) exhibits a catalytic function in the presence of component D, that is, the adhesion catalyst can have a catalytic effect on the adhesion promoter.
於實施本發明時,在成分(C)存在下,成分(A)及(B)彼此反應。此反應產物加上其他成分,包括(D)助黏劑、非必要的成分(F)填充劑以及非必要的成分(G)抑制劑,需要黏著至一基材以使本發明可作為一聚矽氧黏著劑組成物。將(A)至(E)組成硬化至一基材,然而其黏著溫度遠高於其硬化溫度。由於溫度的不同,製造商並無法在部件製造完成之前確認黏著性質。藉由黏著催化劑(E)的添加,黏著溫度被降低至硬化溫度。 In the practice of the present invention, the components (A) and (B) are reacted with each other in the presence of the component (C). The reaction product plus other ingredients, including (D) an adhesion promoter, a non-essential component (F) filler, and an optional component (G) inhibitor, need to be adhered to a substrate to allow the present invention to be used as a polymerization Oxygen adhesive composition. The compositions (A) to (E) are hardened to a substrate, however, the adhesion temperature is much higher than the hardening temperature. Due to the difference in temperature, the manufacturer cannot confirm the adhesive properties before the parts are manufactured. The adhesion temperature is lowered to the hardening temperature by the addition of the adhesion catalyst (E).
黏著催化劑係以微觀粒子形式存在,且具有平均粒徑為0.01至100微米或0.01至50微米。黏著催化劑(E)可由一單層製程或一雙層製程形成。此外,黏著催化劑(E)之釋出溫度為35℃至125℃。 The adhesive catalyst is present in the form of microscopic particles and has an average particle diameter of 0.01 to 100 μm or 0.01 to 50 μm. The adhesion catalyst (E) can be formed by a single layer process or a two layer process. Further, the release temperature of the adhesion catalyst (E) is from 35 ° C to 125 ° C.
單層製程單層製程包括熔化一熱活化半結晶質聚合物(E)(a),添加一有機金屬縮合催化劑(E)(b)至熔化的(E)(a),混合(E)(a)以及(E)(b)以獲得一勻相混合物,冷卻該勻相混合物,將經冷卻的該勻相混合物添加至一熱水溶液以形成一熱含水混合物, 乳化該熱含水混合物,冷卻該熱乳化含水混合物,以及從經冷卻的該乳化含水混合物移除水以產出一乾粉。 The single layer process single layer process comprises melting a heat activated semi-crystalline polymer (E) (a), adding an organometallic condensation catalyst (E) (b) to molten (E) (a), mixing (E) ( a) and (E) (b) to obtain a homogeneous mixture, cooling the homogeneous mixture, adding the cooled homogeneous mixture to a hot aqueous solution to form a hot aqueous mixture, The hot aqueous mixture is emulsified, the hot emulsified aqueous mixture is cooled, and water is removed from the cooled emulsified aqueous mixture to produce a dry powder.
雙層製程雙層製程包括熔化一熱活化半結晶質聚合物(E)(a),製備一包括一有機金屬縮合催化劑以及溶劑的分散液,且將其與一包括一非晶質聚合物以及溶劑的溶液結合以形成一混合物,且移除該溶劑以形成一經包覆有機金屬組成物,混合該經包覆有機金屬組成物與熔化的該熱活化半結晶質聚合物(E)(a)以獲得一勻相混合物,冷卻該勻相混合物,將經冷卻的該勻相混合物添加至一熱水溶液以形成一熱含水混合物,乳化該熱含水混合物,冷卻該熱乳化含水混合物,以及從經冷卻的該乳化含水混合物移除水以產出一乾粉。 The two-layer process two-layer process comprises melting a heat-activated semi-crystalline polymer (E) (a), preparing a dispersion comprising an organometallic condensation catalyst and a solvent, and comprising an amorphous polymer and a solution of a solvent is combined to form a mixture, and the solvent is removed to form a coated organometallic composition, and the coated organometallic composition is mixed with the thermally activated semi-crystalline polymer (E) (a) Obtaining a homogeneous mixture, cooling the homogeneous mixture, adding the cooled homogeneous mixture to a hot aqueous solution to form a hot aqueous mixture, emulsifying the hot aqueous mixture, cooling the thermally emulsified aqueous mixture, and cooling from The emulsified aqueous mixture removes water to produce a dry powder.
上述兩種程序都使用了(E)(a)熱活化半結晶質聚合物以及(E)(b)至少一有機金屬縮合催化劑。 Both of the above procedures use (E) (a) a thermally activated semi-crystalline polymer and (E) (b) at least one organometallic condensation catalyst.
熱活化半結晶質聚合物(E)(a)係選自聚烯烴蠟以及天然石蠟。聚烯烴蠟包括合成石蠟。聚烯烴蠟係由乙烯或丙烯的均聚物或丙烯與乙烯的共聚物或乙烯與丙烯或與一或更多種α烯烴的共聚物所製備。所使用的α烯烴為直鏈或支鏈烯烴,其具有3-18個碳原子或3-6個碳原子。其實例有丙烯、1-丁烯、1-己烯、1-辛烯或1-十八烯及苯乙烯。較佳者為乙烯 與丙烯或1-丁烯之共聚物。共聚物中乙烯的含量為70至99.9重量%,較佳為80至99重量%。 The heat-activated semi-crystalline polymer (E) (a) is selected from the group consisting of polyolefin waxes and natural paraffin waxes. Polyolefin waxes include synthetic paraffin waxes. The polyolefin wax is prepared from a homopolymer of ethylene or propylene or a copolymer of propylene and ethylene or a copolymer of ethylene and propylene or with one or more alpha olefins. The alpha olefin used is a linear or branched olefin having from 3 to 18 carbon atoms or from 3 to 6 carbon atoms. Examples thereof are propylene, 1-butene, 1-hexene, 1-octene or 1-octadecene and styrene. Preferred is ethylene Copolymer with propylene or 1-butene. The content of ethylene in the copolymer is from 70 to 99.9% by weight, preferably from 80 to 99% by weight.
天然蠟的較佳實例包括但不限於選自於由棕櫚蠟、堪帶蠟、蜂蠟、鯨蠟、水蠟以及褐碳蠟所組成群組的天然蠟。 Preferred examples of natural waxes include, but are not limited to, natural waxes selected from the group consisting of palm wax, wax, beeswax, whale wax, water wax, and brown carbon wax.
有機金屬縮合催化劑(E)(b)為具有以下通式的至少一有機金屬化合物M Xk(OR12)1-k,其中M係選自Ti、Al、Zr、Sn、Cu、Ce、Co、Cr、Hf、Mo、Pd、Pt、V以及Fe,各X係獨立選自羧酸根配位子、有機磺酸根配位子、有機磷酸根配位子、β-酮酸根配位子、β-二酮酸根配位子、β-酮酯配位子、β-羥基酸、α-羥基酸、柳酸根配位子、經氟取代之配位子以及氯離子配位子,下標文字1為M的氧化態,下標文字k為0至下標文字1之數值,各R12係獨立為氫或一選自具有1至6個碳原子的單價烷基之烴基、具有6至8個碳原子的芳基或具有式-(SiO)mR14的矽氧烷基,其中下標文字m為數值1至8,且R14係獨立選自氫原子或具有1至6個碳原子的單價烷基。 The organometallic condensation catalyst (E) (b) is at least one organometallic compound MX k (OR 12 ) 1-k having the following formula, wherein M is selected from the group consisting of Ti, Al, Zr, Sn, Cu, Ce, Co, Cr, Hf, Mo, Pd, Pt, V and Fe, each X is independently selected from a carboxylate ligand, an organic sulfonate ligand, an organophosphate ligand, a β-ketoate ligand, β- Diketoate ligand, β-ketoester ligand, β-hydroxy acid, α-hydroxy acid, salicyl ligand, fluorine-substituted ligand, and chloride ligand, subscript 1 The oxidation state of M, the subscript text k is a value from 0 to the subscript text 1, each R 12 is independently hydrogen or a hydrocarbon group selected from a monovalent alkyl group having 1 to 6 carbon atoms, and has 6 to 8 carbons. An aryl group of an atom or a fluorenylalkyl group having the formula -(SiO) m R 14 wherein the subscript m is a value of 1 to 8, and R 14 is independently selected from a hydrogen atom or a monovalent having 1 to 6 carbon atoms alkyl.
R12為烷基的實例包括甲基、乙基、正丙基、異丙基、正丁基、第三丁基及己基。R12為芳基的實例包括苯基以及苄基。 Examples of the alkyl group wherein R 12 is a methyl group include a methyl group, an ethyl group, a n-propyl group, an isopropyl group, a n-butyl group, a tert-butyl group, and a hexyl group. Examples of the aryl group wherein R 12 is an aryl group include a phenyl group and a benzyl group.
R14為具有1至6個碳原子之烷基的實例如前述R12。下標文字m為數值1至8或1至4。 An example in which R 14 is an alkyl group having 1 to 6 carbon atoms is as defined above for R 12 . The subscript text m is a value of 1 to 8 or 1 to 4.
或者R14係獨立選自氫原子或具有1至6個碳原子的單價烷基,或是甲基、乙基、正丙基、異丙基、正丁基及第三丁基,或是甲基及乙基。 Or R 14 is independently selected from a hydrogen atom or a monovalent alkyl group having 1 to 6 carbon atoms, or methyl, ethyl, n-propyl, isopropyl, n-butyl and t-butyl, or Base and ethyl.
X係獨立選自羧酸根配位子、有機磺酸根配位子、有機磷酸根配位子、β-酮酸根配位子、β-二酮酸根配位子、β-酮酯配位子、β-羥基酸、α-羥基酸、柳酸根配位子、經氟取代之配位子以及氯離子配位子,或為羧酸根配位子、β-二酮酸根配位子以及β-酮酯配位子。可作為X的羧酸根配位子具有式R15COO-,其中R15係選自氫、烷基、烯基及芳基。可作為R15的烷基實例包括具有1至18個碳原子或1至8個碳原子的烷基。可作為R15的烯基實例包括具有2至18個碳原子或2至8個碳原子的烯基,例如乙烯基、2-丙烯基、烯丙基、己烯基以及辛烯基。或是R15為甲基、2-丙烯基、烯丙基以及苯基。可作為X的β-二酮酸根以及β-二酮酯配位子之非限制性實例分別可具有以下結構:
其中R16、R18、R19以及R21係選自烷基、烯基以及芳基。可作為R16、R18、R19以及R21的烷基實例包括具有1至18個碳原子或1至10個碳原子的烷基,例如甲基、乙基、乙基三氟基、第三丁基、六氟丙基及十一烯基。可作為R16、R18、R19以及R21的芳基實例包括具有6至18個碳原子或6至8個碳原子的芳基,例如苯基以及甲苯基。可作為R16、R18、R19以及R21的烯基實例包括具有2至18個碳原子或2至8個碳原子的烯基,例如烯丙基、己烯基以及辛烯基。R17以及R20為氫或烷基、烯基及芳基。可作為R17以及R20的烷 基實例包括具有1至12個碳原子或1至8個碳原子的烷基,例如甲基以及乙基。可作為R17以及R20的烯基實例包括具有2至18個碳原子或2至8個碳原子的烯基,例如乙烯基、烯丙基、己烯基以及辛烯基。可作為R17以及R20的芳基實例包括具有6至18個碳原子或6至8個碳原子的芳基,例如苯基以及甲苯基。R16、R17、R18、R19、R20以及R21係各自獨立選擇且可為相同或不同。 Wherein R 16 , R 18 , R 19 and R 21 are selected from the group consisting of alkyl, alkenyl and aryl. Examples of the alkyl group which may be R 16 , R 18 , R 19 and R 21 include an alkyl group having 1 to 18 carbon atoms or 1 to 10 carbon atoms, such as a methyl group, an ethyl group, an ethyl trifluoro group, and the like. Tributyl, hexafluoropropyl and undecenyl. Examples of the aryl group which may be R 16 , R 18 , R 19 and R 21 include an aryl group having 6 to 18 carbon atoms or 6 to 8 carbon atoms, such as a phenyl group and a tolyl group. Examples of alkenyl groups which may be taken as R 16 , R 18 , R 19 and R 21 include alkenyl groups having 2 to 18 carbon atoms or 2 to 8 carbon atoms, such as allyl, hexenyl and octenyl. R 17 and R 20 are hydrogen or an alkyl group, an alkenyl group and an aryl group. Examples of the alkyl group which may be R 17 and R 20 include an alkyl group having 1 to 12 carbon atoms or 1 to 8 carbon atoms, such as a methyl group and an ethyl group. Examples of the alkenyl group which may be R 17 and R 20 include an alkenyl group having 2 to 18 carbon atoms or 2 to 8 carbon atoms, such as a vinyl group, an allyl group, a hexenyl group, and an octenyl group. Examples of the aryl group which may be R 17 and R 20 include an aryl group having 6 to 18 carbon atoms or 6 to 8 carbon atoms, such as a phenyl group and a tolyl group. R 16 , R 17 , R 18 , R 19 , R 20 and R 21 are each independently selected and may be the same or different.
下標文字1為M的氧化態,其範圍為1至4。或者是下標文字1之範圍為2至4。 The subscript text 1 is the oxidation state of M, which ranges from 1 to 4. Or the subscript text 1 ranges from 2 to 4.
下標文字k為0至下標文字1之數值的數值,或為0至2或0之數值。 The subscript text k is a value from 0 to the value of the subscript text 1, or a value from 0 to 2 or 0.
可用於本發明之有機金屬化合物的實例包括乙醯丙酮酸鈰、乙醯丙酮酸鉻、乙醯丙酮酸鈷、(三氟乙醯丙酮酸)鉿、乙醯丙酮酸二氧化鉬(IV)、乙醯丙酮酸鈀、乙醯丙酮酸釩、四丙氧化鈦、四丁氧化鈦、四丙氧化鋯以及四丁氧化鋯、三丙氧化鋁、三丁氧化鋁、苯氧化鋁、乙氧化銅(II)、甲氧基乙氧基乙氧化銅(II)、乙氧化鐵(III)、二-n-丁基二-n-丁氧基錫、二-n-丁基二甲氧基錫、四-t-丁氧基錫、三-n-丁基乙氧基錫、乙氧化鈦、2-乙基己氧化鈦、甲氧化鈦、甲氧基丙氧化鈦、n-壬氧化鈦、乙氧化鋯、2-乙基己氧化鋯、2-甲基-2-丁氧化鋯及2-甲氧基甲基-2-丙氧化鋯、s-丁氧化鋁雙(乙醯乙酸乙酯)、二-s-丁氧化鋁乙醯乙酸乙酯、二異丙氧化鋁乙醯乙酸乙酯、乙醯乙酸9-十八烯酯二異丙氧化鋁、乙醯乙酸烯丙酯三異丙氧化鈦、雙(三乙醇胺)二異丙氧化鈦、氯三異丙氧化鈦、二氯二乙氧化鈦、二異丙氧基雙(2,4-戊二酸酯)鈦、二異丙氧化鈦雙(四甲基庚二酸酯)、二異丙氧化鈦雙(乙醯乙 酸乙酯)、甲基丙烯酸酯三異丙氧化鈦、甲基丙烯氧基乙基乙醯乙酸酯三異丙氧化鈦、三甲基丙烯酸酯甲氧基乙氧基乙氧化鈦、参(二辛基磷)異丙氧化鈦、参(十二基苯磺酸酯)異丙氧化鈦、肆乙醯乙酸鈦、(雙-2,2’-(烯丙氧基甲基)-丁氧化鋯)参(二辛基磷酸酯)、二異丙氧化鋯雙(2,2,6,6-四甲基-3,5-庚二酸酯)、二甲基丙烯酸酯二丁氧化鋯、甲基丙烯氧基乙基乙醯乙酸酯三-n-丙氧化鋯以及肆乙醯乙酸鋯。 Examples of the organometallic compound which can be used in the present invention include cerium acetyl acetonate, chromium acetyl acetonate, cobalt acetyl acetonate, cerium (trifluoroacetate pyruvate), cerium oxalate pyruvate (IV), Ethyl palladium pyruvate, vanadium acetonate pyruvate, titanium tetrapropoxide, titanium tetrabutoxide, tetrapropoxide zirconia and tetrabutyl zirconia, tripropylene alumina, tributyl alumina, phenyl aluminum oxide, copper ethoxide ( II), methoxyethoxy copper (II) oxide, iron (III) oxide, di-n-butyl di-n-butoxy tin, di-n-butyl dimethoxy tin, Tetra-t-butoxy tin, tri-n-butylethoxy tin, titanium oxide, 2-ethylhexyltitanium oxide, titanium oxide, methoxy titanium oxide, n-tellurium titanium oxide, B Zirconium oxide, 2-ethylhexyl zirconia, 2-methyl-2-buty zirconia, 2-methoxymethyl-2-propenyl zirconia, s-butadiene bis(ethylene acetate), Di-s-butyl alumina acetate ethyl acetate, diisopropylaluminum acetonitrile ethyl acetate, acetamidine acetate 9-octadecyl ester diisopropyl aluminum oxide, acetamethylene acetate allyl titanium triisopropoxide , bis(triethanolamine) titanium diisopropoxide, titanium triisopropoxide, Dichlorodiethylene titania, diisopropoxy bis(2,4-pentate) titanium, diisopropyltitanium bis(tetramethylpimelate), diisopropyltitanium dichloride B Ethyl acetate), methacrylate, triisopropoxide, methacryloxyethylacetate, triisopropoxide, trimethacrylate, methoxyethoxytitanium oxide, ginseng Dioctylphosphorus) titanium isopropoxide, ginseng (dodecylbenzenesulfonate) titanium isopropoxide, titanium ruthenium acetate, (bis-2,2'-(allyloxymethyl)-butane oxidation Zirconium) bis(dioctyl phosphate), zirconium diisopropoxide bis(2,2,6,6-tetramethyl-3,5-pimelate), dimethacrylate zirconium pentoxide, Methyl propylene oxyethyl acetonitrile acetate tri-n-propoxide zirconia and zirconium ethoxide acetate.
有機金屬化合物中有許多可得自Gelest(Morrisville,PA USA)或Dorf Ketal(Stafford,TX USA)。 Many of the organometallic compounds are available from Gelest (Morrisville, PA USA) or Dorf Ketal (Stafford, TX USA).
非晶質聚合物之Tg小於140℃。適合的非晶質聚合物包括例如聚苯乙烯、聚碳酸酯、聚丙烯酸酯、聚甲基丙烯酸酯、彈性體例如苯乙烯類嵌段共聚物,例如苯乙烯-異戊二烯-苯乙烯(SIS)、苯乙烯-乙烯/丁烯-苯乙烯嵌段共聚物(SEBS)、聚丁二烯、聚異戊二烯、聚氯丁二烯、苯乙烯以及二烯的無規以及嵌段共聚物(例如苯乙烯-丁二烯橡膠(SBR))、乙烯-丙烯-二烯單體橡膠、天然橡膠、乙烯丙烯橡膠、聚對苯二甲酸乙二酯(PET)。非晶質聚合物的其他實例包括例如聚苯乙烯-聚乙烯共聚物、聚乙烯環己烷、聚氯乙烯、熱塑性聚胺甲酸酯、芳族環氧化物、非晶質聚酯、非晶質聚醯胺、丙烯腈-丁二烯-苯乙烯(ABS)共聚物、聚伸苯醚合金、耐衝擊聚苯乙烯、聚苯乙烯共聚物、聚甲基丙烯酸甲酯(PMMA)、氟化彈性體、聚二甲基矽氧烷、非晶質氟聚合物、非晶質聚烯烴、聚伸苯醚、聚伸苯醚--聚苯乙烯合金、包含至少一非晶質成分的共聚物及其混合物。 The amorphous polymer has a Tg of less than 140 °C. Suitable amorphous polymers include, for example, polystyrene, polycarbonate, polyacrylates, polymethacrylates, elastomers such as styrenic block copolymers such as styrene-isoprene-styrene ( SIS), random and block copolymerization of styrene-ethylene/butylene-styrene block copolymer (SEBS), polybutadiene, polyisoprene, polychloroprene, styrene and dienes (for example, styrene-butadiene rubber (SBR)), ethylene-propylene-diene monomer rubber, natural rubber, ethylene propylene rubber, polyethylene terephthalate (PET). Other examples of the amorphous polymer include, for example, polystyrene-polyethylene copolymer, polyethylene cyclohexane, polyvinyl chloride, thermoplastic polyurethane, aromatic epoxide, amorphous polyester, amorphous Polyamide, acrylonitrile-butadiene-styrene (ABS) copolymer, polyphenylene oxide alloy, impact polystyrene, polystyrene copolymer, polymethyl methacrylate (PMMA), fluorination Elastomer, polydimethyl siloxane, amorphous fluoropolymer, amorphous polyolefin, polyphenylene oxide, polyphenylene oxide-polystyrene alloy, copolymer containing at least one amorphous component And mixtures thereof.
成分(E)之存在量為0.5至5或為1至3重量份,以100重量份的成分(A)計之。 The component (E) is present in an amount of from 0.5 to 5 or from 1 to 3 parts by weight based on 100 parts by weight of the component (A).
黏著催化劑(E)之製備黏著催化劑(E)係以一單層製程或一雙層製程製備。單層製程包括以下步驟:熔化一前述的熱活化半結晶質聚合物(E)(a),添加一前述的有機金屬縮合催化劑(E)(b)至熔化的該(E)(a),混合(E)(a)以及(E)(b)以獲得一勻相混合物,冷卻該勻相混合物,添加經冷卻的該勻相混合物至一熱水溶液以形成一熱含水混合物,乳化該熱含水混合物,冷卻該熱乳化含水混合物,以及從經冷卻的該乳化含水混合物移除水以產出一乾粉。 Adhesion Catalyst (E) Preparation The adhesive catalyst (E) is prepared in a single layer process or a two-layer process. The single layer process comprises the steps of: melting a previously described thermally activated semi-crystalline polymer (E) (a), adding a preceding organometallic condensation catalyst (E) (b) to the molten (E) (a), Mixing (E) (a) and (E) (b) to obtain a homogeneous mixture, cooling the homogeneous mixture, adding the cooled homogeneous mixture to a hot aqueous solution to form a hot aqueous mixture, emulsifying the hot aqueous The mixture, the hot emulsified aqueous mixture is cooled, and water is removed from the cooled emulsified aqueous mixture to produce a dry powder.
雙層製程程序包括以下步驟:熔化一熱活化半結晶質聚合物(E)(a),製備一包括一有機金屬縮合催化劑以及溶劑的分散液,且將其與一包括一非晶質聚合物以及溶劑的溶液結合以形成一混合物,且移除該溶劑以形成一經包覆有機金屬組成物,混合該經包覆有機金屬組成物與熔化的該熱活化半結晶質聚合物(E)(a)以獲得一勻相混合物,冷卻該勻相混合物,添加經冷卻的該勻相混合物至一熱水溶液以形成一熱含水混合物,乳化該熱含水混合物,冷卻該熱乳化含水混合物,以及從經冷卻的該乳化含水混合物移除水以產出一乾粉。 The two-layer process includes the steps of: melting a heat-activated semi-crystalline polymer (E) (a), preparing a dispersion comprising an organometallic condensation catalyst and a solvent, and comprising an amorphous polymer And a solution of the solvent is combined to form a mixture, and the solvent is removed to form a coated organometallic composition, and the coated organometallic composition is mixed with the thermally activated semi-crystalline polymer (E) (a) Obtaining a homogeneous mixture, cooling the homogeneous mixture, adding the cooled homogeneous mixture to a hot aqueous solution to form a hot aqueous mixture, emulsifying the hot aqueous mixture, cooling the hot-emulsified aqueous mixture, and cooling from The emulsified aqueous mixture removes water to produce a dry powder.
上述製程使用一種水性熔化-乳化-冷卻(MEC)製程。於MEC製程中,熱活化半結晶質聚合物(E)(a)被從40℃加熱至多至200℃,而使熱活化半結晶質聚合物(E)(a)熔化。之後以兩種製程之一者將有機金屬縮合催化劑(E)(b)導入熱活化半結晶質聚合物(E)(a)。於第一種製程中,將不含溶劑的有機金屬縮合催化劑(E)(b)添加至熱活化半結晶質聚合物(E)(a)並混合直到形成勻相混合物。於第二種製程中,以非晶質聚合物塗覆有機金屬縮合催化劑(E)(b)之後並添加至熱活化半結晶質聚合物(E)(a),且混合直到形成勻相混合物。以非晶質聚合物塗覆有機金屬縮合催化劑(E)(b)的方式可利用適合的溶劑進行噴霧乾燥法以獲得均勻塗覆的催化劑粒子。在任一種方法中,均將第一種製程或第二種製程的勻相混合物冷卻至5℃以及80℃之間。 The above process uses an aqueous melt-emulsification-cooling (MEC) process. In the MEC process, the heat-activated semi-crystalline polymer (E) (a) is heated from 40 ° C up to 200 ° C to melt the heat-activated semi-crystalline polymer (E) (a). The organometallic condensation catalyst (E) (b) is then introduced into the thermally activated semi-crystalline polymer (E) (a) in one of two processes. In the first process, a solvent-free organometallic condensation catalyst (E) (b) is added to the thermally activated semi-crystalline polymer (E) (a) and mixed until a homogeneous mixture is formed. In the second process, the organometallic condensation catalyst (E)(b) is coated with an amorphous polymer and added to the thermally activated semi-crystalline polymer (E)(a), and mixed until a homogeneous mixture is formed. . The method of coating the organometallic condensation catalyst (E) (b) with an amorphous polymer can be carried out by a spray drying method using a suitable solvent to obtain uniformly coated catalyst particles. In either method, the homogeneous mixture of the first process or the second process is cooled to between 5 ° C and 80 ° C.
於第二種製程中,非晶質聚合物之Tg小於140℃。適合的非晶質聚合物包括例如聚苯乙烯、聚碳酸酯、聚丙烯酸酯、聚甲基丙烯酸酯、彈性體例如苯乙烯類嵌段共聚物,例如苯乙烯-異戊二烯-苯乙烯(SIS)、苯乙烯-乙烯/丁烯-苯乙烯嵌段共聚物(SEBS)、聚丁二烯、聚異戊二烯、聚氯丁二烯、苯乙烯以及二烯的無規以及嵌段共聚物(例如苯乙烯-丁二烯橡膠(SBR))、乙烯-丙烯-二烯單體橡膠、天然橡膠、乙烯丙烯橡膠、聚對苯二甲酸乙二酯(PET)。非晶質聚合物的其他實例包括例如聚苯乙烯-聚乙烯共聚物、聚乙烯環己烷、聚氯乙烯、熱塑性聚胺甲酸酯、芳族環氧化物、非晶質聚酯、非晶質聚醯胺、丙烯腈-丁二烯-苯乙烯(ABS)共聚物、聚伸苯醚合金、耐衝擊聚苯乙烯、聚苯乙烯共聚物、聚甲基丙烯酸甲酯(PMMA)、氟化彈性體、聚二甲基矽氧烷、非晶質氟聚合物、非晶質聚烯烴、聚伸苯醚、聚伸苯醚--聚苯乙烯合金、包含至少一非晶質成分的共聚物及其混合物。 In the second process, the amorphous polymer has a Tg of less than 140 °C. Suitable amorphous polymers include, for example, polystyrene, polycarbonate, polyacrylates, polymethacrylates, elastomers such as styrenic block copolymers such as styrene-isoprene-styrene ( SIS), random and block copolymerization of styrene-ethylene/butylene-styrene block copolymer (SEBS), polybutadiene, polyisoprene, polychloroprene, styrene and dienes (for example, styrene-butadiene rubber (SBR)), ethylene-propylene-diene monomer rubber, natural rubber, ethylene propylene rubber, polyethylene terephthalate (PET). Other examples of the amorphous polymer include, for example, polystyrene-polyethylene copolymer, polyethylene cyclohexane, polyvinyl chloride, thermoplastic polyurethane, aromatic epoxide, amorphous polyester, amorphous Polyamide, acrylonitrile-butadiene-styrene (ABS) copolymer, polyphenylene oxide alloy, impact polystyrene, polystyrene copolymer, polymethyl methacrylate (PMMA), fluorination Elastomer, polydimethyl siloxane, amorphous fluoropolymer, amorphous polyolefin, polyphenylene oxide, polyphenylene oxide-polystyrene alloy, copolymer containing at least one amorphous component And mixtures thereof.
將非晶質聚合物與溶劑結合以形成一溶液。將有機金屬縮合催化劑(E)(b)以及溶劑的分散液添加至此溶液。適合的溶劑可於非晶質聚合物以及溶劑以及有機金屬縮合催化劑(E)(b)分散液以及溶劑的溶液以用於移除溶劑的噴霧乾燥法處理時輕易移除。於溶劑移除後即形成經包覆有機金屬組成物。適合的溶劑為例如低分子量酮,例如丙酮、甲基乙基酮、甲基正丙基酮、甲基異丙基酮以及甲基正丁基酮;以及低分子量醚,不論是否為對稱性或非對稱性,舉例而言,像是二乙醚以及甲基乙基醚。 The amorphous polymer is combined with a solvent to form a solution. A dispersion of the organometallic condensation catalyst (E) (b) and a solvent is added to the solution. A suitable solvent can be easily removed when the amorphous polymer and the solvent and the solution of the organometallic condensation catalyst (E) (b) dispersion and the solvent are treated by a spray drying method for removing the solvent. The coated organometallic composition is formed after solvent removal. Suitable solvents are, for example, low molecular weight ketones such as acetone, methyl ethyl ketone, methyl n-propyl ketone, methyl isopropyl ketone and methyl n-butyl ketone; and low molecular weight ethers, whether symmetrical or Asymmetry, for example, is like diethyl ether and methyl ethyl ether.
在任一種方法中,之後均將經冷卻的勻相混合物添加至熱水性表面活性劑溶液(其溫度至多為該溶液之沸點)以獲得一熱混合物。表面活性劑可為陽離子型(基於四級銨陽離子)、陰離子型(基於硫酸、磺酸或羧酸陰離子)、非離子型或兩性型。表面活性劑的實例包括但不限於十二基硫酸鈉(SDS)以及其他烷基硫酸鹽、十二烷基聚氧乙醚硫酸鈉(又稱為月桂醚硫酸鈉(SLES))、烷基苯磺酸、肥皂、脂肪酸鹽、溴化十六烷基三甲銨(CTAB)、氯化十六烷基三甲銨(CTAC)以及其他烷基三甲銨鹽、氯化十六烷基吡啶(CPC)、聚乙氧化牛脂胺(POEA)、氯化苄烷銨(BAC)、苄索氯銨(BZT)、兩性離子(兩性型)、十二基甜菜鹼、十二基二甲基氧化胺、烷基醯胺甜菜鹼、椰油兩性甘胺酸(coco ampho glycinate)、非離子型烷基聚(環氧乙烷)、聚(環氧乙烷)與聚(環氧丙烷)之共聚物(市售名稱為Poloxamers、Pluronics或Poloxamines)、烷基聚葡萄糖苷,包括:辛基葡萄糖苷、癸基麥芽糖苷、脂肪醇、鯨蠟醇、油醇、椰子醯胺MEA、椰子醯胺DEA、山梨醇酯或脂肪酸或其任一種組合。水溶液中表面活性劑的存在量為0.25至3重量%。 In either method, the cooled homogeneous phase mixture is then added to the hot water surfactant solution (the temperature of which is at most the boiling point of the solution) to obtain a hot mixture. The surfactant may be cationic (based on quaternary ammonium cations), anionic (based on sulfuric acid, sulfonic acid or carboxylate anions), nonionic or amphoteric. Examples of surfactants include, but are not limited to, sodium dodecyl sulfate (SDS) and other alkyl sulfates, sodium lauryl polyoxyether sulfate (also known as sodium lauryl ether sulfate (SLES)), alkyl benzene sulfonate. Acid, soap, fatty acid salt, cetyltrimethylammonium bromide (CTAB), cetyltrimethylammonium chloride (CTAC) and other alkyltrimethylammonium salts, cetylpyridinium chloride (CPC), poly Oxidized bovine amine (POEA), benzalkonium chloride (BAC), benzethonium chloride (BZT), zwitterionic (amphoteric), dodecyl betaine, dodecyl dimethylamine oxide, alkyl hydrazine Copolymer of amine betaine, coco ampho glycinate, nonionic alkyl poly(ethylene oxide), poly(ethylene oxide) and poly(propylene oxide) (commercial name) Is Poloxamers, Pluronics or Poloxamines), alkyl polyglucosides, including: octyl glucoside, thioglycoside, fatty alcohol, cetyl alcohol, oleyl alcohol, cocoamine MEA, cocoamine DEA, sorbitol ester or A fatty acid or a combination thereof. The surfactant is present in the aqueous solution in an amount of from 0.25 to 3% by weight.
在任一種方法中,之後均將熱混合物利用機械攪拌而乳化, 之後並冷卻至低於45℃。之後從經冷卻的乳化混合物移除水以獲得(E)為一種粉末。移除水的方法可選自冷凍乾燥法、噴霧乾燥法、噴霧冷卻法以及過濾法。於第一種製程中,最終粒子包括具有單一塗層的催化劑,而於第二種製程中,最終粒子包括具有兩個不同塗層的催化劑。 In either method, the hot mixture is subsequently emulsified by mechanical agitation. Then it was cooled to below 45 °C. Water is then removed from the cooled emulsified mixture to obtain (E) a powder. The method of removing water may be selected from the group consisting of freeze drying, spray drying, spray cooling, and filtration. In the first process, the final particles comprise a catalyst having a single coating, while in the second process, the final particles comprise a catalyst having two different coatings.
非必要成分除了成分(A)-(E)外,還可添加一或多種非必要成分至此組成物中。適合的非必要成分包括(F)填充劑、(G)抑制劑、(H)空隙減少劑、(I)色素、(J)流變調整劑、(K)間隔劑及其組合。 Non-essential components In addition to the components (A) to (E), one or more optional components may be added to the composition. Suitable non-essential ingredients include (F) fillers, (G) inhibitors, (H) void reducing agents, (I) pigments, (J) rheology modifiers, (K) spacers, and combinations thereof.
(F)填充劑非必要成分(F)為強化及增容無機填充劑。前述無機填充劑(F)之實例如下:玻璃纖維、礦物纖維、礬土纖維、含有礬土與矽土成分的陶瓷纖維、硼纖維、鋯土纖維、碳化矽纖維、金屬纖維或其他纖維狀填充劑;熔融矽土、晶態矽土、沉澱矽土、發煙矽土、烘烤矽土、氧化鋅、烘烤黏土、碳黑、玻璃珠、礬土、滑石、碳酸鈣、黏土、氫氧化鋁、氫氧化鎂、硫酸鋇、二氧化鈦、氮化鋁、氮化硼、碳化矽、氧化鋁、氧化鎂、氧化鈦、氧化鈹、高嶺土、雲母、鋯及其他粉末狀填充劑。此等填充劑可以兩者或更多者之組合型式使用。或者填充劑(F)為球狀矽土,其平均粒徑為0.1至40μm。 (F) Filler Non-essential component (F) is a reinforcing and compatibilizing inorganic filler. Examples of the aforementioned inorganic filler (F) are as follows: glass fiber, mineral fiber, alumina fiber, ceramic fiber containing alumina and alumina, boron fiber, zirconium fiber, tantalum carbide fiber, metal fiber or other fibrous filler Agent; molten bauxite, crystalline bauxite, precipitated bauxite, fume bauxite, bake bauxite, zinc oxide, baking clay, carbon black, glass beads, alumina, talc, calcium carbonate, clay, hydroxide Aluminum, magnesium hydroxide, barium sulfate, titanium dioxide, aluminum nitride, boron nitride, tantalum carbide, aluminum oxide, magnesium oxide, titanium oxide, cerium oxide, kaolin, mica, zirconium and other powdery fillers. These fillers may be used in combination of two or more. Or the filler (F) is spherical alumina having an average particle diameter of 0.1 to 40 μm.
於另一實施例中,填充劑為導熱性填充劑,其係用於提供導性給本發明之組成物。其可為例如鋁粉、銅粉、鎳粉或其他金屬粉末;礬土粉、氧化鎂粉、氧化鈹粉、氧化鉻粉、氧化鈦粉或類似的金屬氧化物粉末;氮化硼粉、氮化鋁粉或類似的氮化物粉末;碳化硼粉、碳化鈦粉、碳化矽粉或類似的金屬碳化物粉末;用於將其以含金屬物質塗覆而提供導性至表面的金屬氧化物粉末;或上述兩者或更多者的混合物。導熱性填充劑 的粒子可具有球形、圓形、針狀、盤狀、桿狀或不規則形狀。若組成物或組成物的交聯體需要具有電絕緣性,較佳係使用金屬氧化物型粉末、金屬氮化物型粉末或金屬碳酸鹽型粉末,特別是礬土粉末。導熱性填充劑的平均粒徑並無特別限制,但建議平均粒徑為0.1至100微米且較佳為0.1至50微米。若使用礬土粉末作為導熱性填充劑,建議導熱性填充劑為平均粒徑5至50微米的球形或圓形礬土粉末與平均粒徑0.1至5微米的球形或不規則形狀礬土粉末的混合物。此外,建議在組成份的混合物中,前者佔30至90重量%而後者佔10至70重量%。 In another embodiment, the filler is a thermally conductive filler that is used to provide conductivity to the compositions of the present invention. It may be, for example, aluminum powder, copper powder, nickel powder or other metal powder; alumina powder, magnesium oxide powder, cerium oxide powder, chromium oxide powder, titanium oxide powder or the like metal oxide powder; boron nitride powder, nitrogen Aluminum powder or similar nitride powder; boron carbide powder, titanium carbide powder, tantalum carbide powder or similar metal carbide powder; metal oxide powder for coating it with a metal-containing substance to provide conductivity to the surface Or a mixture of two or more of the above. Thermally conductive filler The particles may have a spherical shape, a circular shape, a needle shape, a disk shape, a rod shape or an irregular shape. If the crosslinked body of the composition or the composition needs to have electrical insulation, it is preferred to use a metal oxide type powder, a metal nitride type powder or a metal carbonate type powder, particularly an alumina powder. The average particle diameter of the thermally conductive filler is not particularly limited, but it is recommended that the average particle diameter is from 0.1 to 100 μm and preferably from 0.1 to 50 μm. If alumina powder is used as the thermal conductive filler, it is recommended that the thermal conductive filler be a spherical or round alumina powder having an average particle diameter of 5 to 50 μm and a spherical or irregularly shaped alumina powder having an average particle diameter of 0.1 to 5 μm. mixture. Further, it is recommended that in the mixture of the components, the former accounts for 30 to 90% by weight and the latter accounts for 10 to 70% by weight.
成分(F)之存在量為10至200且或為75至150重量份,以每100重量份的成分(A)計之。 The component (F) is present in an amount of 10 to 200 and or 75 to 150 parts by weight per 100 parts by weight of the component (A).
(G)抑制劑本發明的自黏性可固化聚矽氧黏著劑組成物可視需要包括抑制劑(G)。成分(G)為任一種已知用於或可用於抑制成分(C)之催化活性的材料。於本文中,用語抑制劑代表一種可在室溫下抑制催化劑活性,但不會在高溫下影響催化劑性質的材料。適合的抑制劑實例包括乙烯性或芳香性不飽和醯胺、炔屬化合物、矽基化炔屬化合物、乙烯性不飽和異氰酸酯、烯烴矽氧烷、不飽和烴單酯以及二酯,共軛烯-炔、氫過氧化物、腈及二氮環丙烷。 (G) Inhibitor The self-adhesive curable polyoxyxene adhesive composition of the present invention may optionally include an inhibitor (G). Ingredient (G) is any material known or useful for inhibiting the catalytic activity of component (C). As used herein, a term inhibitor is a material that inhibits catalyst activity at room temperature but does not affect the properties of the catalyst at elevated temperatures. Examples of suitable inhibitors include ethylenically or aromatic unsaturated decylamines, acetylenic compounds, thiolated acetylenic compounds, ethylenically unsaturated isocyanates, olefin oxiranes, unsaturated hydrocarbon monoesters and diesters, conjugated olefins. - alkyne, hydroperoxide, nitrile and diazocyclopropane.
典型的抑制劑包括炔屬醇,其例子有1-乙炔基-1-環已醇、2-甲基-3-丁炔-2-醇、2-苯基-3-丁炔-2-醇、2-乙炔基-異丙醇、2-乙炔基-丁-2-醇以及3,5-二甲基-1-己炔-3-醇、矽基化炔屬醇,其例子有三甲基(3,5-二甲基-1-己炔-3-氧基)矽烷、二甲基-雙-(3-甲基-1-丁炔-氧基)矽烷、甲基乙烯基雙(3-甲基-1-丁炔-3-氧基)矽烷以及((1,1-二甲基-2-丙炔基)氧基)三甲基矽烷、不飽 和羧酸酯,其例子有順丁烯二酸二烯丙酯、順丁烯二酸二甲酯、反丁烯二酸二乙酯、反丁烯二酸二烯丙酯以及雙-2-甲氧基-1-甲基乙基順丁烯二酸酯、單-辛基順丁烯二酸酯、單-異辛基順丁烯二酸酯、單-烯丙基順丁烯二酸酯、單-甲基順丁烯二酸酯、單-乙基反丁烯二酸酯、單-烯丙基反丁烯二酸酯以及2-甲氧基-1-甲基乙基順丁烯二酸酯;共軛烯-炔的例子有2-異丁基-1-丁烯-3-炔、3,5-二甲基-3-己烯-1-炔、3-甲基-3-戊烯-1-炔、3-甲基-3-己烯-1-炔、1-乙炔基環己烯、3-乙基-3-丁烯-1-炔以及3-苯基-3-丁烯-1-炔、乙烯基環矽氧烷,例如1,3,5,7-四甲基-1,3,5,7-四乙烯基環四矽氧烷以及前述共軛烯-炔與前述乙烯基環矽氧烷的混合物。通常抑制劑為順丁烯二酸二烯丙酯、雙-2-甲氧基-1-甲基乙基順丁烯二酸酯、1-乙炔基-1-環已醇以及3,5-二甲基-1-己炔-3-醇。 Typical inhibitors include acetylenic alcohols, examples of which are 1-ethynyl-1-cyclohexanol, 2-methyl-3-butyn-2-ol, 2-phenyl-3-butyn-2-ol , 2-ethynyl-isopropanol, 2-ethynyl-butan-2-ol, and 3,5-dimethyl-1-hexyn-3-ol, thiolated acetylenic alcohol, examples of which are trimethyl (3,5-Dimethyl-1-hexyn-3-oxy)decane, dimethyl-bis-(3-methyl-1-butynyloxy)decane, methylvinyl bis (3 -Methyl-1-butyn-3-oxy)decane and ((1,1-dimethyl-2-propynyl)oxy)trimethylnonane, not sufficient And carboxylic acid esters, examples of which are diallyl maleate, dimethyl maleate, diethyl fumarate, diallyl fumarate and bis-2- Methoxy-1-methylethyl maleate, mono-octyl maleate, mono-isooctyl maleate, mono-allyl maleate, mono- Methyl maleate, mono-ethyl fumarate, mono-allyl fumarate and 2-methoxy-1-methylethyl maleate Examples of conjugated alkene-alkynes are 2-isobutyl-1-butene-3-yne, 3,5-dimethyl-3-hexene-1-yne, 3-methyl-3-pentene 1-yne, 3-methyl-3-hexene-1-yne, 1-ethynylcyclohexene, 3-ethyl-3-butene-1-yne, and 3-phenyl-3-butene 1-yne, vinylcyclodecane, such as 1,3,5,7-tetramethyl-1,3,5,7-tetravinylcyclotetraoxane, and the aforementioned conjugated alkyne and the aforementioned A mixture of vinylcyclodecanes. Typical inhibitors are diallyl maleate, bis-2-methoxy-1-methylethyl maleate, 1-ethynyl-1-cyclohexanol, and 3,5- Dimethyl-1-hexyn-3-ol.
成分(G)之存在量為0.5至5又或為1至3重量份,以每100重量份的成分(A)計之。 The component (G) is present in an amount of from 0.5 to 5 or from 1 to 3 parts by weight per 100 parts by weight of the component (A).
(H)空隙減少劑成分(H)為空隙減少劑。添加至組成物的成分(H)數量足以減少空隙。適合的空隙減少劑已為本領域所知且為商業上可購得者,參見例如EP 0 850 997 A2以及U.S.專利4,273,902以及5,684,060。適合的空隙減少劑可包括沸石、無水硫酸鋁、分子篩(較佳具有孔徑10Å或更小)、矽藻土、矽膠、活性碳、鈀化合物,例如鈀金屬、鈀金屬載設於基材(例如碳或礬土)上以及有機鈀化合物。 (H) The void reducing agent component (H) is a void reducing agent. The amount of component (H) added to the composition is sufficient to reduce voids. Suitable void-reducing agents are known in the art and are commercially available, see, for example, EP 0 850 997 A2 and U.S. Patents 4,273,902 and 5,684,060. Suitable void reducing agents may include zeolites, anhydrous aluminum sulfate, molecular sieves (preferably having a pore size of 10 Å or less), diatomaceous earth, silicone, activated carbon, palladium compounds, such as palladium metal, palladium metal, supported on a substrate (eg, Carbon or alumina) and organic palladium compounds.
(I)色素成分(I)為色素。添加至組成物的成分(I)數量取決於所選色素的種類。添加至組成物的成分(I)數量可為0.001%至30%,以該組成物之重量計。色素已為本領域所知且為商業上可購得者。適合的色素包括 碳黑(例如LB-1011C碳黑,得自Williams)、氧化鉻色素(例如Harcros G-6099)、二氧化鈦(例如可得自DuPont者)以及UV活性染料(例如(噻吩二基)雙(第三丁基苯并唑),可購自Ciba Specialty Chemicals,商品名為UVITEX OB)。 (I) The pigment component (I) is a pigment. The amount of the component (I) added to the composition depends on the kind of the selected pigment. The amount of the component (I) added to the composition may be 0.001% to 30% by weight of the composition. Pigments are known in the art and are commercially available. Suitable pigments include carbon black (eg, LB-1011C carbon black, available from Williams), chromium oxide pigments (eg, Harcros G-6099), titanium dioxide (eg, available from DuPont), and UV reactive dyes (eg, (thiophene diyl)). Bis(tert-butyl benzoate Azole), available from Ciba Specialty Chemicals under the trade name UVITEX OB).
(J)流變調整劑成分(J)為流變調整劑。可添加流變調整劑以改變組成物的搖變性質。成分(J)的例子有流動控制添加劑;反應性稀釋劑;防沉劑;α烯烴;羥基封端聚矽氧有機共聚物,包括但不限於羥基封端聚環氧丙烯-二甲基矽氧烷共聚物;及其組合。 (J) The rheology modifier component (J) is a rheology modifier. A rheology modifier can be added to alter the rocking properties of the composition. Examples of component (J) are flow control additives; reactive diluents; anti-settling agents; alpha olefins; hydroxyl terminated polyoxyn organic copolymers including, but not limited to, hydroxyl terminated polyepoxy propylene-dimethyl oxime An alkane copolymer; and combinations thereof.
(K)間隔劑成分(K)為間隔劑。間隔劑可包括有機粒子、無機粒子或其組合。間隔劑可為導熱性、導電性或兩者兼具。間隔劑之粒徑可為25微米至250微米。間隔劑可包括單分散珠。成分(K)之數量取決於各種因素,包括粒子分布、安置組成物時施加的壓力、安置溫度以及其他因素。組成物可含有至多15%或至多5%的成分(K)。 (K) The spacer component (K) is a spacer. The spacer may include organic particles, inorganic particles, or a combination thereof. The spacer can be thermally conductive, electrically conductive, or both. The spacer may have a particle size of from 25 micrometers to 250 micrometers. The spacer can include monodisperse beads. The amount of ingredient (K) depends on various factors including particle distribution, pressure applied when the composition is placed, placement temperature, and other factors. The composition may contain up to 15% or up to 5% of the ingredient (K).
其他非必要成分可添加其他非必要成分,其係另外添加或用以取代前述成分的全部或一部分,惟其前提是非必要成分不會防止組成物硬化而形成具有前述較佳黏著性及化學抗性的聚矽氧產物。其他非必要成分的實例包括但不限於酸接受體;抗氧化劑;安定劑,例如氧化鎂、氫氧化鈣、金屬鹽添加劑(如公開於EP 0 950 685 A1者)、熱安定劑及紫外線(UV)安定劑;阻燃劑;矽基化劑,例如4-(三甲基矽基氧基)-3-丙烯-2-酮及N-(第三丁基二甲基矽基)-N-甲基三氟乙醯胺;脫水劑,例如沸石、無水硫酸鋁、分子篩(較佳具有孔徑10Å或更小)、矽藻土、矽膠及活性碳;以及發泡劑,例如水、甲醇、乙醇、異丙醇、苄醇、1,4-丁二醇、1,5-戊二醇、1,7-庚 二醇及矽醇。 Other non-essential ingredients may be added with other non-essential ingredients, which are additionally added or used to replace all or part of the aforementioned ingredients, provided that the non-essential ingredients do not prevent the composition from hardening to form the aforementioned preferred adhesion and chemical resistance. Polyoxyl product. Examples of other non-essential ingredients include, but are not limited to, acid acceptors; antioxidants; stabilizers such as magnesium oxide, calcium hydroxide, metal salt additives (as disclosed in EP 0 950 685 A1), thermal stabilizers, and ultraviolet (UV) a stabilizer; a flame retardant; a thiolating agent such as 4-(trimethyldecyloxy)-3-propen-2-one and N-(t-butyldimethylmethyl)-N- Methyl trifluoroacetamide; dehydrating agent such as zeolite, anhydrous aluminum sulfate, molecular sieve (preferably having a pore size of 10 Å or less), diatomaceous earth, tannin and activated carbon; and a foaming agent such as water, methanol, ethanol , isopropanol, benzyl alcohol, 1,4-butanediol, 1,5-pentanediol, 1,7-g Glycols and sterols.
以下為形成黏著催化劑(G)的代表性實例。 The following is a representative example of the formation of the adhesive catalyst (G).
實例1-單層製程將50份的熱活化半結晶質聚合物(E)(a)(其為Polywax 655,購自Baker Petrolite,且具有分子量655)添加至混合容器。將半結晶質聚合物加熱至熔化為止。將50份的有機金屬縮合催化劑(E)(b)(其為經研磨之参乙醯丙酮酸鋯(GZAA))添加至熔化的聚合物。手動混合內容物以獲得一勻相混合物,之後將其冷卻。製備含有890份水以及10份氯化十六烷基三甲銨的熱水性表面活性劑溶液,並將經冷卻的混合物添加至熱表面活性劑溶液,並進行混合直到勻相混合物熔化。利用Silverson轉子定子混合器在5000轉/分鐘(rpm)下混合10分鐘以形成乳液。將乳液冷卻至室溫,同時以置頂混合器進行攪拌。利用冷凍乾燥法獲得乾粉。 Example 1 - Single Layer Process 50 parts of heat activated semi-crystalline polymer (E) (a), which is Polywax 655, available from Baker Petrolite and having a molecular weight of 655, was added to a mixing vessel. The semi-crystalline polymer is heated until it is melted. 50 parts of the organometallic condensation catalyst (E) (b), which is ground cerium zirconium pyruvate (GZAA), was added to the molten polymer. The contents were mixed by hand to obtain a homogeneous mixture, which was then cooled. A hot water surfactant solution containing 890 parts water and 10 parts cetyltrimethylammonium chloride was prepared, and the cooled mixture was added to the hot surfactant solution and mixed until the homogeneous mixture melted. The emulsion was mixed using a Silverson rotor stator mixer at 5000 revolutions per minute (rpm) for 10 minutes. The emulsion was cooled to room temperature while stirring with a top mixer. Dry powder was obtained by freeze drying.
實例2-雙層製程於此實例中,將有機金屬縮合催化劑(E)(b)利用噴霧乾燥製程以非晶質聚合物進行塗覆。將聚甲基丙烯酸甲酯(PMMA)的非晶質聚合物(0.6wt/vol%)溶解於丙酮中。將有機金屬縮合催化劑(E)(b)(其為2.4wt/vol%的經研磨之参乙醯丙酮酸鋯)添加至丙酮溶液中。混合內容物並進行噴霧乾燥以產出塗覆有PMMA的GZAA。將40份的熱活化半結晶質聚合物(E)(a)(其為合成石蠟80)加熱直到熔化。將40份的塗覆有PMMA的GZAA添加至熔化的(E)(a)。手動混合內容物以獲得一勻相混合物,之後將其冷卻。製備含有890份水以及10份氯化十六烷基三甲銨的熱水性表面活性劑溶液,並將經冷卻的混合物添加至熱表面活性劑溶液,並進行混合直到勻相混合物熔化。利用Silverson轉子定子混合器在5000轉/分鐘(rpm)下混合10分鐘以形成乳液。將乳液冷卻至室溫,同時以置頂混合器進行攪 拌。利用冷凍乾燥法獲得乾粉。 Example 2 - Two-layer process In this example, the organometallic condensation catalyst (E) (b) was coated with an amorphous polymer using a spray drying process. An amorphous polymer of polymethyl methacrylate (PMMA) (0.6 wt/vol%) was dissolved in acetone. The organometallic condensation catalyst (E) (b), which is 2.4 wt/vol% of ground cerium zirconium pyruvate, was added to the acetone solution. The contents were mixed and spray dried to yield GZAA coated with PMMA. 40 parts of the heat-activated semi-crystalline polymer (E) (a), which is a synthetic paraffin 80, was heated until it was melted. 40 parts of PMMA coated with GZAA were added to the molten (E) (a). The contents were mixed by hand to obtain a homogeneous mixture, which was then cooled. A hot water surfactant solution containing 890 parts water and 10 parts cetyltrimethylammonium chloride was prepared, and the cooled mixture was added to the hot surfactant solution and mixed until the homogeneous mixture melted. The emulsion was mixed using a Silverson rotor stator mixer at 5000 revolutions per minute (rpm) for 10 minutes. Cool the emulsion to room temperature while stirring with a top mixer mix. Dry powder was obtained by freeze drying.
以下實例3及4係用以說明本發明,因為它們含有成分(A)至(E)。 The following Examples 3 and 4 are used to illustrate the invention because they contain components (A) to (E).
實例3將100份的有機聚矽氧烷樹脂(實質上由CH2=CH(CH3)2SiO1/2單元、(CH3)3SiO1/2單元以及SiO4/2單元所組成,其中CH2=CH(CH3)2SiO1/2單元連同(CH3)3SiO1/2單元與SiO4/2單元的莫耳比為0.7,且樹脂的重量平均分子量為22,000、多分散性為5且包含1.8重量%(5.5莫耳%)的乙烯基)作為成分(A)、6.8份的三甲基矽氧基封端聚(二甲基矽氧烷/甲基氫矽氧烷)(其每分子具有平均3個二甲基矽氧烷單元以及5個甲基氫矽氧烷單元,且包含0.8%的鍵結至矽的氫原子)作為成分(B)、0.3份的混合物(含有1%的1,1-二乙烯基-1,1,3,3-四甲基二矽氧烷之鉑(IV)錯合物、92%的二甲基乙烯基矽氧基封端聚二甲基矽氧烷(黏度為0.45Pa.s於25℃下)以及7%的四甲基二乙烯基二矽氧烷)作為成分(C)、2.5份的混合物(含有46%的3-環氧丙氧基丙基三甲氧基矽烷、40%的羥基封端甲基乙烯基矽氧烷、7%的環甲基乙烯基矽氧烷、羥基封端甲基乙烯基矽氧烷與3-環氧丙氧基丙基三甲氧基矽烷的6%反應產物以及1%的甲醇)作為成分(D)(其中該混合物黏度為0.000015m2/s(15cSt)於25℃下)、60份的六甲基二矽氮烷處理之矽土(其BET表面積介於200及250平方米/克(m2/g)、pH為4.5至6.5以及於105℃下進行重力分析所量測的濕氣含量不超過0.6%,且商品名為Cab-O-Sil TS-530,購自Cabot Corporation)作為成分(F)、0.35份的雙-2-甲氧基-1-甲基乙基順丁烯二酸酯作為成分(G)以及0.86份的成分E作為實例1的產物添加至混合容器中。使用分散液混合器混合內容物。 Example 3 100 parts of an organic polydecane resin (substantially composed of CH 2 =CH(CH 3 ) 2 SiO 1/2 units, (CH 3 ) 3 SiO 1/2 units, and SiO 4/2 units, Wherein the CH 2 =CH(CH 3 ) 2 SiO 1/2 unit together with the molar ratio of the (CH 3 ) 3 SiO 1/2 unit to the SiO 4/2 unit is 0.7, and the weight average molecular weight of the resin is 22,000, polydisperse 5 as a component and containing 1.8% by weight (5.5 mol%) of vinyl) as component (A), 6.8 parts of trimethyldecyloxy-terminated poly(dimethyloxane/methylhydroquinoxane) ) (having an average of 3 dimethyl methoxyoxane units per molecule and 5 methylhydroquinone units, and containing 0.8% of hydrogen atoms bonded to hydrazine) as a mixture of component (B) and 0.3 parts (Platinum (IV) complex containing 1% 1,1-divinyl-1,1,3,3-tetramethyldioxane, 92% dimethylvinyl decyloxy terminated Polydimethylsiloxane (viscosity 0.45 Pa.s at 25 ° C) and 7% tetramethyldivinyldioxane) as a mixture of component (C) and 2.5 parts (containing 46% of 3) - glycidoxypropyltrimethoxydecane, 40% hydroxy-terminated methylvinyl fluorene, 7% cyclomethylvinyl decane Hydroxy-terminated methylvinyl siloxane and the silicon 3-glycidoxypropyl 6% a reaction product of trimethoxy Silane and 1% methanol) as the component (D) (wherein the viscosity of the mixture 0.000015m 2 / s (15 cSt) at 25 ° C, 60 parts of hexamethyldioxane treated alumina (with a BET surface area of 200 and 250 m 2 /g (m 2 /g), a pH of 4.5 to 6.5 and The moisture content measured by gravity analysis at 105 ° C does not exceed 0.6%, and the trade name is Cab-O-Sil TS-530, purchased from Cabot Corporation as component (F), 0.35 parts of double -2- Methoxy-1-methylethyl maleate was added as a component (G) and 0.86 parts of component E as a product of Example 1 to a mixing vessel. The contents were mixed using a dispersion mixer.
實例4重複實例3的程序,不同處在於以0.86份的成分E作為實例2的產物(雙層製程)取代0.86份的成分E作為實例1的產物(單層製程)。 Example 4 The procedure of Example 3 was repeated except that 0.86 parts of component E was used as the product of Example 2 (double layer process) instead of 0.86 parts of component E as the product of Example 1 (single layer process).
也利用上述實例3及4的重量製備對照實例,但缺少成分(E)。 A comparative example was also prepared using the weights of the above Examples 3 and 4, but the ingredient (E) was absent.
將實例3及4以及對照實例的組成物分別施用至聚對苯二甲酸丁二酯(Ticona Celanex ® 3300D PBT)板,之後並排氣5分鐘以移除在施用過程中可能導入的氣泡。將18號銅線放置於PBT板各端的黏著劑組成物中。之後將76.2微米(3密耳)的鋁箔片放在樣本上方。將樣本放到熱梯度熱板上並使其硬化一小時。使樣本冷卻至室溫。之後針對各樣本使用90°剝離黏著測試方法將鋁箔剝離。根據剝離測試期間量測的位移以及由所施加的熱梯度得到的線性方程式,計算出黏著劑硬化的溫度(TC)以及黏著至基材的溫度(TA,以內聚破壞模式表示)。 The compositions of Examples 3 and 4 and the comparative examples were separately applied to a polybutylene terephthalate (Ticona Celanex ® 3300D PBT) plate, followed by venting for 5 minutes to remove air bubbles which may be introduced during the application. A No. 18 copper wire was placed in the adhesive composition at each end of the PBT board. A 76.2 micron (3 mil) aluminum foil was then placed over the sample. The sample was placed on a hot gradient hot plate and allowed to harden for one hour. Allow the sample to cool to room temperature. The aluminum foil was then peeled off using a 90° peel adhesion test method for each sample. Based on the measured displacement during the peel test and the linear equation derived from the applied thermal gradient, the temperature at which the adhesive hardens (T C ) and the temperature adhered to the substrate (T A , expressed as a cohesive failure mode) are calculated.
此外,使組成物在5℃下熟化6個月,並根據上述方法再次測試。 Further, the composition was aged at 5 ° C for 6 months and tested again according to the above method.
下表1顯示在板樣本初始製備時以及6個月的熟化期間後兩種情形的TC℃以及TA℃。 Table 1 below shows the T C °C and T A ° C for both cases at the initial preparation of the plate sample and during the 6 month ripening period.
本發明之實施例亦包括以下編號態樣: Embodiments of the invention also include the following numbering aspects:
2.態樣1之組成物,其中成分(A)包括一烯基取代之有機聚矽氧烷,其具有式R1 3SiO(R1 2SiO)a(R1R2SiO)bSiR1 3、R3 2R4SiO(R3 2SiO)c(R3R4SiO)dSiR3 2R4或其組合;其中下標文字a具有一平均值為0至2000,下標文字b具有一平均值為至少0.1至2000,各R1係獨立為一烴基,各R2係獨立為一不飽和單價有機基團,下標文字c具有一平均值為至少0.1至2000,且下標文字d具有一平均值為0至2000,各R3係獨立為一烴基,各R4係獨立為一不飽和單價基團。 2. The composition of aspect 1, wherein component (A) comprises an alkenyl-substituted organopolyoxane having the formula R 1 3 SiO(R 1 2 SiO) a (R 1 R 2 SiO) b SiR 1 3 , R 3 2 R 4 SiO(R 3 2 SiO) c (R 3 R 4 SiO) d SiR 3 2 R 4 or a combination thereof; wherein the subscript letter a has an average value of 0 to 2000, subscript text b Having an average value of at least 0.1 to 2000, each R 1 is independently a hydrocarbon group, each R 2 is independently an unsaturated monovalent organic group, and the subscript c has an average value of at least 0.1 to 2000, and the subscript The text d has an average value of from 0 to 2000, and each of the R 3 groups is independently a hydrocarbon group, and each of the R 4 groups is independently an unsaturated monovalent group.
3.前述任一種態樣之組成物,其中成分(A)包括一選自R5 3SiO1/2單元以及SiO4/2單元之MQ樹脂、一選自R5SiO3/2單元以及R5 2SiO2/2單元之TD樹脂、一選自R5 3SiO1/2單元以及R5SiO3/2單元之MT樹脂、一選自R5 3SiO1/2單元、R5SiO3/2單元以及R5 2SiO2/2單元之MTD樹脂或其組合,其中各R5為一具有1至20個碳原子之單價有機基團,且該樹脂包含平均3至30莫耳百分比的不飽和有機基團。 3. The composition of any of the preceding aspects, wherein component (A) comprises an MQ resin selected from the group consisting of R 5 3 SiO 1/2 units and SiO 4/2 units, a unit selected from R 5 SiO 3/2 units and R 5 2 SiO 2/2 unit TD resin, one MT resin selected from R 5 3 SiO 1/2 unit and R 5 SiO 3/2 unit, and one selected from R 5 3 SiO 1/2 unit, R 5 SiO 3 a / D unit and an MTD resin of R 5 2 SiO 2/2 unit or a combination thereof, wherein each R 5 is a monovalent organic group having 1 to 20 carbon atoms, and the resin comprises an average of 3 to 30 mole percent Unsaturated organic groups.
4.前述任一種態樣之組成物,其中成分(B)包括矽氧烷單元,其係選自HR6 2SiO1/2、R6 3SiO1/2、HR6SiO2/2、R6 2SiO2/2、R6SiO3/2、SiO4/2或其組合;其中各R6係獨立選自無脂族不飽和的單價有機基團。 4. The composition of any of the preceding aspects, wherein component (B) comprises a oxoxane unit selected from the group consisting of HR 6 2 SiO 1/2 , R 6 3 SiO 1/2 , HR 6 SiO 2/2 , R 6 2 SiO 2/2 , R 6 SiO 3/2 , SiO 4/2 or a combination thereof; wherein each R 6 is independently selected from the group consisting of aliphatically unsaturated monovalent organic groups.
5.前述任一種態樣之組成物,其中成分(B)包括一有機氫聚矽氧烷化合物,其具有式: R7 3SiO(R7 2SiO) e (R7HSiO)fSiR7 3、R8 2HSiO(R8 2SiO)g(R8HSiO)hSiR8 2H或其組合,其中下標文字e具有一平均值為0至2000,下標文字f具有一平均值為2至2000,各R7係獨立為一無脂族不飽和的單價有機基團,下標文字g具有一平均值為0至2000,下標文字h具有一平均值為0至2000,且各R8係獨立為一無脂族不飽和的單價有機基團。 A composition according to any one of the preceding aspects, wherein the component (B) comprises an organohydrogen polyoxymethane compound having the formula: R 7 3 SiO(R 7 2 SiO) e (R 7 HSiO) f SiR 7 3 , R 8 2 HSiO(R 8 2 SiO) g (R 8 HSiO) h SiR 8 2 H or a combination thereof, wherein the subscript text e has an average value of 0 to 2000, and the subscript word f has an average value of 2 Up to 2000, each R 7 system is independently a non-aliphatic unsaturated monovalent organic group, the subscript g has an average value of 0 to 2000, and the subscript h has an average value of 0 to 2000, and each R The 8 series is independently a monovalent organic group free of aliphatic unsaturation.
6.前述任一種態樣之組成物,其中該矽氫化催化劑(C)包括一鉑金屬、一銠金屬或一有機金屬化合物。 6. The composition of any of the preceding aspects, wherein the hydrazine hydrogenation catalyst (C) comprises a platinum metal, a ruthenium metal or an organometallic compound.
7.前述任一種態樣之組成物,其中成分(D)係選自一不飽和烷氧基矽烷、一環氧官能性烷氧基矽烷、一環氧官能性矽氧烷或其組合。 7. The composition of any of the preceding aspects, wherein component (D) is selected from the group consisting of monounsaturated alkoxydecane, monoepoxy functional alkoxydecane, monoepoxy functional alkoxyne or combinations thereof.
8.前述任一種態樣之組成物,其中成分(D)包括一烷氧基矽烷,其具有式R9 iSi(OR10)(4-i),其中下標文字i為1、2或3,各R9係獨立為一單價有機基團,惟其前提在於至少一R9為一不飽和有機基團或一環氧官能性基團,且各R10係獨立為一具有至少1個碳原子的未經取代之飽和烴基。 8. The composition of any of the preceding aspects, wherein component (D) comprises an alkoxydecane having the formula R 9 i Si(OR 10 ) (4-i) wherein the subscript i is 1, 2 or 3, each R 9 is independently a monovalent organic group, provided that at least one R 9 is an unsaturated organic group or an epoxy functional group, and each R 10 is independently one having at least one carbon. An unsubstituted saturated hydrocarbon group of an atom.
9.前述任一種態樣之組成物,其中成分(D)係選自3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、(環氧環己基)乙基二甲氧基矽烷、(環氧環己基)乙基二乙氧基矽烷、乙烯基三甲氧基矽烷、烯丙基三甲氧基矽烷、烯丙基三乙氧基矽烷、己烯基三甲氧基矽烷、十一烯基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷、3-丙烯醯氧基丙基三乙氧基 矽烷及其組合。 9. The composition of any of the preceding aspects, wherein component (D) is selected from the group consisting of 3-glycidoxypropyltrimethoxydecane, 3-glycidoxypropyltriethoxydecane, (ring) Oxycyclohexyl)ethyldimethoxydecane, (epoxycyclohexyl)ethyldiethoxydecane, vinyltrimethoxydecane, allyltrimethoxydecane, allyltriethoxydecane, Hexenyltrimethoxydecane, undecyltrimethoxydecane, 3-methylpropenyloxypropyltrimethoxydecane, 3-methylpropenyloxypropyltriethoxydecane, 3- Propylene methoxypropyltrimethoxydecane, 3-propenyloxypropyltriethoxy Decane and its combination.
10.前述任一種態樣之組成物,其中成分(D)係選自一羥基封端聚有機矽氧烷與一環氧官能性烷氧基矽烷或一不飽和烷氧基矽烷之反應產物、一羥基封端聚有機矽氧烷與一環氧官能性烷氧基矽烷或一不飽和烷氧基矽烷之物理調合物及其組合。 10. The composition of any of the preceding aspects, wherein component (D) is selected from the group consisting of a reaction product of a monohydroxyl-terminated polyorganosiloxane and an epoxy functional alkoxysilane or an unsaturated alkoxydecane, Physical conjugates of monohydroxy terminated polyorganosiloxanes with an epoxy functional alkoxy decane or monounsaturated alkoxy decane and combinations thereof.
11.前述任一種態樣之組成物,其中該熱活化半結晶質聚合物(E)(a)係選自合成聚烯烴蠟、天然石蠟以及合成石蠟。 11. The composition of any of the preceding aspects, wherein the thermally activated semi-crystalline polymer (E) (a) is selected from the group consisting of synthetic polyolefin waxes, natural paraffin waxes, and synthetic paraffin waxes.
12.前述任一種態樣之組成物,其中該熱活化半結晶質聚合物(E)(a)係選自合成聚乙烯蠟以及合成石蠟。 12. The composition of any of the preceding aspects, wherein the thermally activated semi-crystalline polymer (E) (a) is selected from the group consisting of synthetic polyethylene waxes and synthetic paraffins.
13.前述任一種態樣之組成物,其中該有機金屬縮合催化劑(E)(b)係由下式所代表MXk(OR12)1-k 13. The composition of any of the preceding aspects, wherein the organometallic condensation catalyst (E)(b) is represented by the formula MX k (OR 12 ) 1-k
其中M係選自Ti、Al、Zr、Sn、Cu、Ce、Co、Cr、Hf、Mo、Pd、Pt、V以及Fe,各X係獨立選自羧酸根配位子、有機磺酸根配位子、有機磷酸根配位子、β-酮酸根配位子、β-二酮酸根配位子、β-酮酯配位子、β-羥基酸、α-羥基酸、柳酸根配位子、經氟取代之配位子以及氯離子配位子,下標文字1為M的氧化態,下標文字k為0至下標文字1之數值,各R11係獨立為一具有1至18個碳原子之烷基,各R12係獨立選自一具有1至6個碳原子之單價烷基、一芳基以及一下式之聚醚基(R13O)mR14 Wherein M is selected from the group consisting of Ti, Al, Zr, Sn, Cu, Ce, Co, Cr, Hf, Mo, Pd, Pt, V, and Fe, and each X system is independently selected from a carboxylate ligand and an organic sulfonate coordination. Suborganic, organophosphate ligand, β-ketoate ligand, β-diketate ligand, β-ketoester ligand, β-hydroxy acid, α-hydroxy acid, salicyl ligand, The fluorine-substituted ligand and the chloride ion ligand, the subscript text 1 is the oxidation state of M, the subscript text k is the value from 0 to the subscript text 1, and each R 11 is independently one with 1 to 18 An alkyl group of a carbon atom, each R 12 is independently selected from a monovalent alkyl group having 1 to 6 carbon atoms, an aryl group, and a polyether group (R 13 O) m R 14 of the following formula.
其中下標文字m為1至4,各R13係獨立選自一具有2至6個碳原子之二價亞烷基,且R14係選自一氫原子或一具有1至6個碳原子之單價烷基。 Wherein the subscript text m is 1 to 4, each R 13 is independently selected from a divalent alkylene group having 2 to 6 carbon atoms, and R 14 is selected from a hydrogen atom or a carbon atom having 1 to 6 carbon atoms. Monovalent alkyl group.
14.前述任一種態樣之組成物,其中該有機金屬縮合催化劑(E)(b)具有一配位子,其係選自一單牙團、雙牙團、三牙團以及多牙團及其組合。 14. The composition of any of the preceding aspects, wherein the organometallic condensation catalyst (E)(b) has a ligand selected from the group consisting of a single tooth mass, a double tooth mass, a tridentate group, and a multidentate group. Its combination.
15.前述任一種態樣之組成物,其中該成分(E)中的有機金屬化合物(E)(b)係於1至75wt.%之範圍內。 A composition according to any one of the preceding aspects, wherein the organometallic compound (E) (b) in the component (E) is in the range of from 1 to 75 wt.%.
16.前述任一種態樣之組成物,其中成分(E)之平均粒徑為0.01至100微米。 16. The composition of any of the preceding aspects, wherein the component (E) has an average particle diameter of from 0.01 to 100 μm.
17.前述任一種態樣之組成物,其中成分(E)(a)之平均粒徑小於50微米。 17. The composition of any of the preceding aspects, wherein component (E) (a) has an average particle size of less than 50 microns.
18.前述任一種態樣之組成物,其中成分(E)之釋出溫度為35℃至125℃。 18. The composition of any of the preceding aspects, wherein the component (E) has a release temperature of from 35 ° C to 125 ° C.
19.一種製造前述任一種態樣之黏著催化劑(E)的方法,包括以一單層製程或一雙層製程形成該黏著催化劑。 19. A method of producing an adhesive catalyst (E) according to any of the foregoing aspects, comprising forming the adhesive catalyst in a single layer process or a two layer process.
20.如態樣19所述之方法,其中該黏著催化劑(E)係由一單層製程所形成,其包括熔化一熱活化半結晶質聚合物(E)(a),添加一有機金屬縮合催化劑(E)(b)至熔化的該(E)(a),混合(E)(a)以及(E)(b)以獲得一勻相混合物,冷卻該勻相混合物,將經冷卻的該勻相混合物添加至一熱水溶液以形成一熱含水混合物,乳化該熱含水混合物,冷卻該熱乳化含水混合物,以及從經冷卻的該乳化含水混合物移除水以產出一乾粉。 20. The method of claim 19, wherein the adhesion catalyst (E) is formed by a single layer process comprising melting a heat activated semi-crystalline polymer (E) (a) and adding an organometallic condensation Catalyst (E) (b) to the molten (E) (a), mixing (E) (a) and (E) (b) to obtain a homogeneous mixture, cooling the homogeneous mixture, which will be cooled The homogeneous mixture is added to a hot aqueous solution to form a hot aqueous mixture, the hot aqueous mixture is emulsified, the hot emulsified aqueous mixture is cooled, and water is removed from the cooled emulsified aqueous mixture to produce a dry powder.
21.如態樣19所述之方法,其中該黏著催化劑(E)係由一雙層製程所形 成,其包括熔化一熱活化半結晶質聚合物(E)(a),製備一包括一有機金屬縮合催化劑(E)(b)以及溶劑的分散液,且將其與一包括一非晶質聚合物以及溶劑的溶液結合以形成一混合物,且移除該溶劑以形成一經包覆有機金屬組成物,混合該經包覆有機金屬組成物與熔化的該熱活化半結晶質聚合物(E)(a)以獲得一勻相混合物,冷卻該勻相混合物,將經冷卻的該勻相混合物添加至一熱水溶液以形成一熱含水混合物,乳化該熱含水混合物,冷卻該熱乳化含水混合物,以及從經冷卻的該乳化含水混合物移除水以產出一乾粉。 21. The method of aspect 19, wherein the adhesive catalyst (E) is formed by a two-layer process a method comprising: melting a heat-activated semi-crystalline polymer (E) (a), preparing a dispersion comprising an organometallic condensation catalyst (E) (b) and a solvent, and comprising an amorphous material a solution of a polymer and a solvent are combined to form a mixture, and the solvent is removed to form a coated organometallic composition, and the coated organometallic composition is mixed with the thermally activated semi-crystalline polymer (E) (a) obtaining a homogeneous mixture, cooling the homogeneous mixture, adding the cooled homogeneous mixture to a hot aqueous solution to form a hot aqueous mixture, emulsifying the hot aqueous mixture, cooling the thermally emulsified aqueous mixture, and Water is removed from the cooled emulsified aqueous mixture to produce a dry powder.
22.如態樣21所述之方法,其中該非晶質聚合物係選自聚丙烯酸酯、聚甲基丙烯酸酯、聚苯乙烯、聚碳酸酯及其混合物。 22. The method of aspect 21, wherein the amorphous polymer is selected from the group consisting of polyacrylates, polymethacrylates, polystyrenes, polycarbonates, and mixtures thereof.
23.如態樣21所述之方法,其中該非晶質聚合物之玻璃轉化溫度Tg係小於140℃。 23. The method of aspect 21, wherein the amorphous polymer has a glass transition temperature Tg of less than 140 °C.
24.如態樣20或21所述之方法,其中該熱水溶液包含0.25至3.0wt%的表面活性劑,且其中該熱水溶液之溫度至多為該溶液之沸點。 24. The method of aspect 20 or 21, wherein the hot aqueous solution comprises from 0.25 to 3.0 wt% of a surfactant, and wherein the temperature of the hot aqueous solution is at most the boiling point of the solution.
25.如態樣20或21所述之方法,其中移除水的方式係選自冷凍乾燥法、噴霧乾燥法、噴霧冷卻法以及過濾法。 25. The method of aspect 20 or 21 wherein the means for removing water is selected from the group consisting of freeze drying, spray drying, spray cooling, and filtration.
儘管本發明已搭配其較佳實施例及態樣進行解釋,應了解到本領域具有通常知識者於閱讀本文內容後可清楚了解其各種變化。因此, 應了解到此處所公開的本發明意欲涵蓋該等變化,且其係落入隨附之申請專利所界定的範圍內。 While the invention has been described in terms of the preferred embodiments and aspects thereof therefore, It is to be understood that the invention disclosed herein is intended to cover such modifications and may fall within the scope of the appended claims.
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