TW201410977A - Method and pump arrangement for evacuating a chamber - Google Patents

Method and pump arrangement for evacuating a chamber Download PDF

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Publication number
TW201410977A
TW201410977A TW102122720A TW102122720A TW201410977A TW 201410977 A TW201410977 A TW 201410977A TW 102122720 A TW102122720 A TW 102122720A TW 102122720 A TW102122720 A TW 102122720A TW 201410977 A TW201410977 A TW 201410977A
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pump
booster pump
chamber
booster
gas
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TW102122720A
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Chinese (zh)
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TWI630324B (en
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Daniel Kuhlein
Jorg Temming
Heiner Kosters
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Sterling Ind Consult Gmbh
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • F04C23/005Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids of dissimilar working principle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C28/00Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
    • F04C28/06Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids specially adapted for stopping, starting, idling or no-load operation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C14/00Control of, monitoring of, or safety arrangements for, machines, pumps or pumping installations
    • F04C14/08Control of, monitoring of, or safety arrangements for, machines, pumps or pumping installations characterised by varying the rotational speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/08Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C18/12Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
    • F04C18/14Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
    • F04C18/16Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2/00Rotary-piston machines or pumps
    • F04C2/08Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C2/10Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C25/00Adaptations of pumps for special use of pumps for elastic fluids
    • F04C25/02Adaptations of pumps for special use of pumps for elastic fluids for producing high vacuum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C28/00Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
    • F04C28/02Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids specially adapted for several pumps connected in series or in parallel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/08Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C18/082Details specially related to intermeshing engagement type pumps
    • F04C18/084Toothed wheels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/08Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C18/082Details specially related to intermeshing engagement type pumps
    • F04C18/086Carter
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2220/00Application
    • F04C2220/30Use in a chemical vapor deposition [CVD] process or in a similar process

Abstract

The invention relates to a method for evacuating a chamber, wherein a pump arrangement composed of a booster pump and of a downstream forepump is connected to the chamber. In the method, the booster pump is accelerated, gas from the chamber is introduced into the booster pump, such that from the booster pump there is temporarily extracted an excess power which exceeds the power provided by the drive of the booster pump. The gas is delivered to the outlet of the booster pump. The gas is discharged through a bypass valve for as long as the outlet pressure of the booster pump lies above a predefined threshold value, and the gas is conducted onward to the forepump when the outlet pressure of the booster pump has fallen below the threshold value. The gas supplied by the booster pump is compressed by means of the forepump. The invention also relates to a pump arrangement for carrying out the method. By means of the invention, it is possible for the forepump to be designed for a smaller mass flow than the booster pump.

Description

用來排空腔室之方法及幫浦配置 Method for draining a cavity and pump configuration

本發明係有關於一種用來排空腔室之方法及幫浦配置。與該腔室連接之該幫浦配置包含一增壓幫浦及一下游前置幫浦。 The present invention relates to a method and a pump configuration for evacuating a chamber. The pump configuration coupled to the chamber includes a booster pump and a downstream front pump.

在許多技術應用中,目前需要一可在一短時間內排空至一預定真空之腔室。其中一例係閉鎖腔室,多數產品係透過該閉鎖腔室導入一真空腔室。該等產品可為,例如,譬如多數獨立製造步驟在該真空腔室中實施之太陽能電池、顯示器等大量生產物件。該等產品需要以更短之循環時間導入該真空腔室。具有一數百公升體積之閉鎖腔室必須以比10秒少很多之時間排空至一小於10-2毫巴之壓力是不尋常的。 In many technical applications, there is currently a need for a chamber that can be evacuated to a predetermined vacuum in a short period of time. One of them is a lock chamber, and most products are introduced into a vacuum chamber through the lock chamber. Such products may be, for example, mass produced articles such as solar cells, displays, etc., implemented in the vacuum chamber in a number of separate manufacturing steps. These products need to be introduced into the vacuum chamber in a shorter cycle time. It is not unusual for a lock chamber having a volume of one hundred liters to be evacuated to a pressure of less than 10 -2 mbar for much less than 10 seconds.

為排空該等閉鎖腔室,通常使用由兩串聯連接幫浦構成之幫浦配置,其中該第一幫浦配置通常被稱為增壓幫浦,且該下游幫浦配置通常被稱為前置幫浦。兩幫浦配置之串聯連接是有利的,因為依據理想氣體定律(壓力*體積=常數;假設溫度不變),該前置幫浦可設計成用於一比該增壓幫浦小很多之體積流。 To evacuate the latching chambers, a pump configuration consisting of two series connected pumps is generally used, wherein the first pump configuration is commonly referred to as a boost pump, and the downstream pump configuration is often referred to as a front pump Set up the pump. The series connection of the two pump configurations is advantageous because, according to the ideal gas law (pressure * volume = constant; assuming constant temperature), the front pump can be designed for a much smaller volume than the booster pump flow.

但是,如果欲由大氣壓開始在一非常短時間內排空一閉鎖腔室,該增壓幫浦開始時以高壓傳送一高體積流,結果是一大體積流到達該增壓幫浦之出口。可處理該大體積流之前置幫浦係笨重且昂貴的。 However, if a lock chamber is to be evacuated from atmospheric pressure for a very short period of time, the booster pump initially delivers a high volume flow at high pressure, with the result that a large volume of flow reaches the outlet of the booster pump. The pump can be handled before the bulk flow is cumbersome and expensive.

本發明之目的在於提供一種允許以在裝置方面較少之成本快速地排空一腔室之幫浦配置。以所述習知技術作為起點,該目的係盟由獨立申請專利範圍之特徵達成。附屬申請專利範圍係有關於有利之實施例。 It is an object of the present invention to provide a pump configuration that allows a chamber to be quickly evacuated at a lower cost to the device. Taking the above-mentioned conventional technology as a starting point, the purpose of the alliance is achieved by the characteristics of the scope of the independent patent application. The scope of the dependent patent application is related to advantageous embodiments.

在依據本發明之方法中,開始時加速該增壓幫浦。接著將來自欲排空之該腔室之氣體導入該增壓幫浦,使得由該增壓幫浦暫時抽取一超過由該增壓幫浦之驅動所提供之動力之過剩動力。只要在該增壓幫浦中之出口壓力高於一預定臨界值,便排放被傳送至該增壓幫浦之出口之該氣體通過一旁通閥。當該增壓幫浦之出口壓力已降低至該臨界值以下時向前傳送該氣體至該前置幫浦。藉由該前置幫浦壓縮由該增壓幫浦供給之氣體。 In the method according to the invention, the booster pump is initially accelerated. The gas from the chamber to be vented is then directed to the booster pump such that the booster pump temporarily draws excess power beyond the power provided by the booster pump. As long as the outlet pressure in the booster pump is above a predetermined threshold, the gas delivered to the outlet of the booster pump passes through a bypass valve. The gas is forwarded to the pre-pump when the outlet pressure of the booster pump has dropped below the threshold. The pre-load is used to compress the gas supplied by the booster pump.

首先將說明數個措辭。該等措辭“增壓幫浦”及“前置幫浦”表示在該幫浦配置中之幫浦的順序。該等措辭不會對於該幫浦之構態產生一限制。 Several wordings will be explained first. The terms "booster pump" and "front pump" indicate the order of the pumps in the pump configuration. These words do not impose a restriction on the configuration of the pump.

本發明已確認,由於加速該增壓幫浦及後來抽取過剩動力,來自該腔室之氣體可以一使該氣體可繞過該前置幫浦直接排放之高壓傳送至該增壓幫浦。只有在該排空程序已進行到該增壓幫浦不再可壓縮該氣體至該對應 壓力之程度時,才另外使用該前置幫浦來進一步壓縮。藉由本發明,該前置幫浦可被設置成不僅用於一比該增壓幫浦小之體積流亦可用於一比該增壓幫浦小之質量流。 The present invention has confirmed that due to the acceleration of the booster pump and subsequent extraction of excess power, the gas from the chamber can be delivered to the booster pump at a high pressure that allows the gas to bypass the direct discharge of the pre-pump. Only when the emptying procedure has been carried out to the booster pump can no longer compress the gas to the corresponding The pre-load is additionally used for further compression when the pressure is reached. With the present invention, the pre-pump can be configured to be used not only for a smaller volume flow than the booster pump but also for a mass flow that is smaller than the booster pump.

通常,在該旁通閥之出口主要是大氣壓。在這情形下,該臨界值對應於該大氣突流。因此只要該增壓幫浦之出口壓力高於大氣壓,該氣體便透過該旁通閥排放。在其尖峰,該增壓幫浦之出口壓力可超過大氣壓至少一1巴,較佳地至少2巴,且更佳地至少3巴。藉由該前置幫浦壓縮之氣體可類似地在大氣壓排放至環境。 Typically, the outlet at the bypass valve is primarily atmospheric. In this case, the threshold corresponds to the atmospheric outflow. Therefore, as long as the outlet pressure of the booster pump is higher than atmospheric pressure, the gas is discharged through the bypass valve. At its peak, the outlet pressure of the booster pump may exceed atmospheric pressure by at least one bar, preferably at least 2 bar, and more preferably at least 3 bar. The gas compressed by the pre-pump can be similarly discharged to the environment at atmospheric pressure.

在開始該排空程序時,在該腔室中通常主要是大氣壓,使得該排空程序在大氣壓下開始。在開始該排空程序之前,可關閉該增壓幫浦之入口,使得沒有來自該腔室之氣體可進入該增壓幫浦。接著該排空程序在氣體導入該增壓幫浦時開始。 At the beginning of the evacuation procedure, typically atmospheric pressure is present in the chamber such that the evacuation procedure begins at atmospheric pressure. The inlet of the booster pump can be closed prior to initiating the evacuation procedure so that no gas from the chamber can enter the booster pump. The emptying procedure then begins when the gas is introduced into the booster pump.

為了可以在該排空程序開始時以高壓(例如大氣壓)傳送大體積流,該增壓幫浦必須提供一高壓縮動力。該高壓縮動力係藉由,在該排空程序時,有由該增壓幫浦暫時抽取比由該增壓幫浦之驅動所提供更大之壓縮動力的事實提供。超過該驅動動力之過剩動力係由該增壓幫浦之動能抽取。因此該增壓幫浦被制動,且該幫浦之轉速減少。 In order to be able to deliver a large volume of flow at a high pressure (e.g., atmospheric pressure) at the beginning of the evacuation procedure, the booster pump must provide a high compression power. The high compression power is provided by the fact that during the emptying procedure, the boosting pump temporarily draws more compression power than is provided by the booster pump. The excess power exceeding the driving power is extracted by the kinetic energy of the booster pump. Therefore, the booster pump is braked and the speed of the pump is reduced.

在本發明之範圍中,在該增壓幫浦中抽取之動力可比該驅動動力高很多。例如,在其尖峰,該過剩動力可大於該驅動動力之50%,較佳地大於100%,且更佳地大於200%。在一100%過剩動力之情形下,該壓縮動力是該驅動 動力之兩倍。 Within the scope of the invention, the power extracted in the booster pump can be much higher than the drive power. For example, at its peak, the excess power may be greater than 50%, preferably greater than 100%, and more preferably greater than 200% of the driving power. In the case of a 100% excess power, the compression power is the drive Double the power.

又,亦可設置成不只瞬時地而且在某一段時間抽取該過剩動力。如果該排空程序在該腔室之壓力降低至該出口壓力以下時開始,且在到達該腔室中之最終壓力時結束,則在抽取過剩動力時之時段可延長例如超過該排空程序之10%,較佳地超過20%,且更佳地超過50%。由於抽取該過剩動力,該增壓幫浦之轉速可減少至少5%,較佳地至少10%,且更佳地至少25%。 Moreover, it is also possible to set the excess power not only instantaneously but also for a certain period of time. If the emptying procedure begins when the pressure of the chamber drops below the outlet pressure and ends when the final pressure in the chamber is reached, the period of time during which excess power is drawn may be extended, for example, beyond the emptying procedure. 10%, preferably more than 20%, and more preferably more than 50%. Due to the extraction of the excess power, the speed of the booster pump can be reduced by at least 5%, preferably by at least 10%, and more preferably by at least 25%.

為了可由該幫浦抽取過剩動力至該程度,該幫浦必須,在該排空程序開始之前,處於可獲得一對應大量之動能。因此在該排空程序開始前加速該幫浦。 In order to extract excess power from the pump to this extent, the pump must be able to obtain a corresponding amount of kinetic energy before the venting procedure begins. Therefore the pump is accelerated before the emptying process begins.

為了可提供適當動能,在該排空程序開始時該增壓幫浦之轉速宜高於8000rpm,較佳地高於10,000rpm,且更佳地高於12,000rpm。該等旋轉之部件之直徑宜大於5cm,較佳地大於10cm,且更佳地大於20cm。 In order to provide suitable kinetic energy, the speed of the booster pump at the beginning of the evacuation procedure is preferably above 8000 rpm, preferably above 10,000 rpm, and more preferably above 12,000 rpm. The diameter of the rotating components is preferably greater than 5 cm, preferably greater than 10 cm, and more preferably greater than 20 cm.

如果以實質大氣壓將來自該腔室之氣體導入該增壓幫浦,則該增壓幫浦受到一突然之負載。目前已作為增壓幫浦使用之某些幫浦種類,例如機械增壓幫浦,通常比較不適合調節該等突然之負載。在一有利實施例中,使用一螺桿型幫浦作為一增壓幫浦,且其較佳構態在以下更詳細地說明。 If the gas from the chamber is introduced into the booster pump at substantially atmospheric pressure, the booster pump is subjected to a sudden load. Some types of pumps that are currently used as booster pumps, such as supercharged pumps, are generally less suitable for regulating such sudden loads. In an advantageous embodiment, a screw-type pump is used as a booster pump, and its preferred configuration is described in more detail below.

利用本發明之方法,一具有大於100L之體積之腔室可在少於五秒之時間由大氣壓排空至一小於10-2毫巴之壓力。在該數量級之一閉鎖腔室必須以一短循環時間重 覆排空之閉鎖應用之範圍內,這可能是是特別有意義的。在該閉鎖腔室之入口主要是大氣壓,這表示當該入口開啟以便將一組分導入該閉鎖腔室時,在該閉鎖腔室中亦假設是大氣壓。該閉鎖腔室之出口係與一壓力為例如10-2毫巴之真空腔室接合。因此在可開啟該出口以便將該組分送入該真空腔室之前,該閉鎖腔室必須排空至該壓力。 With the method of the present invention, a chamber having a volume greater than 100 L can be evacuated from atmospheric pressure to a pressure of less than 10 -2 mbar in less than five seconds. This may be of particular interest in the case where one of the orders of magnitude has to lock the chamber in a short cycle time to vent the occlusion application. The inlet to the lock chamber is primarily atmospheric, which means that when the inlet is opened to introduce a component into the lock chamber, atmospheric pressure is also assumed in the lock chamber. The outlet of the lock chamber is engaged with a vacuum chamber having a pressure of, for example, 10 -2 mbar. The lock chamber must therefore be vented to this pressure before the outlet can be opened to feed the component into the vacuum chamber.

如果該閉鎖之循環時間是例如10秒,則由該增壓幫浦抽取過剩動力之時間可為例如1秒,而剩餘之循環時間則被用來再加速該增壓幫浦至該開始轉速。更一般而言,過剩動力之抽取時間宜為該循環時間之至少5%,更佳地至少10%。在該循環時間之至少30%,較佳地至少50%,且更佳地至少70%,由該增壓幫浦抽取之動力比該驅動動力低,使得該增壓幫浦被加速。 If the cycle time of the lockout is, for example, 10 seconds, the time for extracting excess power from the booster pump may be, for example, 1 second, and the remaining cycle time is used to accelerate the booster pump to the start speed. More generally, the extraction time of excess power is preferably at least 5%, more preferably at least 10% of the cycle time. At least 30%, preferably at least 50%, and more preferably at least 70% of the cycle time, the power drawn by the booster pump is lower than the drive power, such that the booster pump is accelerated.

本發明亦有關於一種幫浦配置。該幫浦配置包含一增壓幫浦及一前置幫浦,其中該增壓幫浦之出口與該前置幫浦之入口連接。在該增壓幫浦與前置幫浦之間,配置有一旁通閥,且藉由該增壓幫浦傳送之氣體可藉由該旁通閥排放同時繞過該前置幫浦。該幫浦配置亦包含一控制單元,該控制單元係組配成如果該增壓幫浦之轉速高於一預定轉速臨界值,則輸出一控制信號。該轉速臨界值係使得,在超過各個轉速後,該增壓幫浦準備抽取過剩動力。該幫浦配置係適用於依據本發明之方法在一短時間排空一腔室。 The invention also relates to a pump configuration. The pump configuration includes a booster pump and a front pump, wherein the booster pump outlet is connected to the inlet of the front pump. Between the booster pump and the front pump, a bypass valve is disposed, and the gas delivered by the booster pump can be discharged by the bypass valve while bypassing the front pump. The pump configuration also includes a control unit that is configured to output a control signal if the speed of the booster pump is above a predetermined speed threshold. The speed threshold is such that after exceeding the respective speeds, the booster pump is ready to extract excess power. The pumping configuration is adapted to evacuate a chamber in a short period of time in accordance with the method of the present invention.

該控制信號可傳送至欲排空之腔室之一控制 器,以便顯示該增壓幫浦準備進行下一個排空程序。因此該腔室之控制器可開啟該增壓幫浦之入口,藉此該增壓幫浦與該腔室連接。接著來自該腔室之氣體進入該增壓幫浦,且該腔室被快速地排空。當該氣體進入該增壓幫浦時,該負載突然增加,使得該增壓幫浦之轉速減少。 The control signal can be transmitted to one of the chambers to be emptied In order to display the booster pump ready to proceed to the next emptying procedure. Thus the controller of the chamber can open the inlet of the booster pump whereby the booster pump is connected to the chamber. Gas from the chamber then enters the booster pump and the chamber is quickly emptied. When the gas enters the booster pump, the load suddenly increases, causing the speed of the booster pump to decrease.

該增壓幫浦之控制單元可更組配成在該排空程序開始之前加速該增壓幫浦使得該轉速臨界值被超過。為了為抽取該過剩動力提供一適當量之動能,該轉速臨界值宜高於該增壓幫浦之傳送轉速。該傳送轉速表示當該吸入壓力為100毫巴時假設為一穩定狀態之轉速。在該傳送轉速下,該驅動動力對應於該幫浦動力,這表示該增壓幫浦之轉速保持不變。該轉速臨界值可比該傳送轉速高10%,較佳地30%,且更佳地50%。在絕對數值中,該轉速臨界值可例如為至少8000rpm,較佳地至少10,000rpm,且更佳地至少12,000rpm。通常,供在本發明之範圍內之一應用使用之增壓幫浦係在相當低之轉速操作。在操作該等增壓幫浦時通常不超過一6000rpm之轉速。在依據本發明之方法之情形下,亦可加速該增壓幫浦超過該傳送轉速。 The booster pump control unit can be further configured to accelerate the booster pump prior to the start of the emptying procedure such that the speed threshold is exceeded. In order to provide an appropriate amount of kinetic energy for extracting the excess power, the speed threshold is preferably higher than the boosting speed of the booster pump. The transmission rotational speed represents a rotational speed assumed to be a steady state when the suction pressure is 100 mbar. At the transmission speed, the driving power corresponds to the pump power, which means that the rotation speed of the booster pump remains unchanged. The speed threshold may be 10% higher, preferably 30%, and more preferably 50% higher than the transmission speed. In absolute values, the speed threshold may be, for example, at least 8000 rpm, preferably at least 10,000 rpm, and more preferably at least 12,000 rpm. Typically, pressurized boosters for use in one of the applications within the scope of the present invention operate at relatively low speeds. The speed of the 6,000 rpm is typically not exceeded when operating the booster pumps. In the case of the method according to the invention, the booster pump can also be accelerated beyond the transfer speed.

依據本發明之配置可更包含該欲排空之腔室。為達成這目的,該配置之控制單元可設置成在已超過該轉速臨界值後,開啟該幫浦之入口,且該增壓幫浦透過該入口連接該腔室。此外,該控制單元可組配成當加速該增壓幫浦時保持該入口關閉。 The configuration according to the invention may further comprise the chamber to be evacuated. To achieve this, the control unit of the configuration can be arranged to open the inlet of the pump after the speed threshold has been exceeded, and the booster pump connects the chamber through the inlet. Furthermore, the control unit can be configured to keep the inlet closed when the booster pump is accelerated.

在一有利實施例中,使用一螺桿型幫浦作為一 增壓幫浦,其中兩螺紋之螺桿互相接合使得該氣體在該等螺圈之間由一抽吸側傳送至一加壓側。為了可承受所述高轉速,該等螺桿宜在所有情況下具有兩螺紋,使得在該等螺桿之縱向上增加之力互相抵銷。該等螺桿之螺紋宜為雙紋螺紋構態。在此,在一徑向上,可存在該等螺桿之點對稱性使得該等螺桿藉由圍繞該縱軸旋轉180°成為它們本身的像。該等螺桿之直徑宜大於10cm,較佳地大於15cm,且更佳地大於20cm,使得該等螺桿整體具有大約上述尺寸。 In an advantageous embodiment, a screw-type pump is used as a The booster pump, wherein the two threaded screws are engaged with each other such that the gas is transferred from the suction side to the pressurized side between the coils. In order to withstand the high rotational speeds, the screws preferably have two threads in all cases such that the increased forces in the longitudinal direction of the screws cancel each other out. The threads of the screws are preferably in a double-thread configuration. Here, in a radial direction, there may be point symmetry of the screws such that the screws become their own image by rotating 180° about the longitudinal axis. The diameter of the screws is preferably greater than 10 cm, preferably greater than 15 cm, and more preferably greater than 20 cm, such that the screws as a whole have about the above dimensions.

為了讓該螺桿型幫浦可容納在增壓幫浦情形中所需之大體積流,該入口孔宜大於一螺桿之橫截面積之60%,較佳地大於80%,且更佳地大於100%。為了保持洩漏損失低,它設置成,靠近該加壓側,在該幫浦之殼體與該螺桿之螺紋之間的徑向間距係儘可能地小(徑向最小間距),例如小於0.2mm,較佳地小於0.1mm。 In order for the screw-type pump to accommodate the bulk flow required in the case of a booster pump, the inlet orifice is preferably greater than 60%, preferably greater than 80%, and more preferably greater than the cross-sectional area of a screw. 100%. In order to keep the leakage loss low, it is arranged close to the pressing side, the radial distance between the casing of the pump and the thread of the screw is as small as possible (radial minimum spacing), for example less than 0.2 mm Preferably, it is less than 0.1 mm.

在該入口區域,即特別在該入口孔形成之殼體部份中,一抽吸間隙可存在該螺桿之螺紋與該殼體之間以便讓一大容積流進入該等幫浦之工作腔室中。該抽吸間隙之徑向直徑宜比該徑向最小間距大50倍,較佳地100倍,且更佳地200倍。該抽吸間隙可延伸例如該殼體之一至少15°,較佳地至少30°之圓周角。在縱向上,該抽吸可延伸該螺桿之一螺紋之長度之至少20%,較佳地至少30%,且更佳地至少40%。該抽吸間隙之長度宜對應於在該區域中之該螺紋一360°圈之長度。因此該螺紋在該入口區域中具 有一大節距。該第一360°圈可延伸例如該螺紋之長度之至少20%,較佳地30%,且更佳地40%。總之,該雙紋螺紋之各螺圈宜包含至少三、更佳地至少四完整360°圈。 In the inlet region, in particular in the portion of the housing formed by the inlet opening, a suction gap may exist between the thread of the screw and the housing for allowing a large volume of flow to enter the working chamber of the pump in. The radial diameter of the suction gap is preferably 50 times, preferably 100 times, and more preferably 200 times larger than the radial minimum spacing. The suction gap may extend, for example, at least 15°, preferably at least 30° of the circumference of the housing. In the longitudinal direction, the suction may extend at least 20%, preferably at least 30%, and more preferably at least 40% of the length of one of the threads of the screw. The length of the suction gap preferably corresponds to a length of the 360° circle of the thread in the region. Therefore the thread has in the inlet region There is a large pitch. The first 360° turn may extend, for example, at least 20%, preferably 30%, and more preferably 40% of the length of the thread. In summary, the respective turns of the double-threaded thread preferably comprise at least three, and more preferably at least four complete 360° turns.

14‧‧‧螺桿 14‧‧‧ screw

15‧‧‧幫浦殼體 15‧‧‧Pump housing

16‧‧‧控制單元;控制及驅動單元 16‧‧‧Control unit; control and drive unit

17‧‧‧驅動馬達 17‧‧‧Drive motor

18‧‧‧齒輪 18‧‧‧ Gears

19‧‧‧螺紋 19‧‧‧ thread

20‧‧‧抽吸側 20‧‧‧ suction side

21‧‧‧加壓側 21‧‧‧ Pressurized side

22‧‧‧第一螺圈 22‧‧‧First coil

23‧‧‧第二螺圈 23‧‧‧Second coil

24‧‧‧入口孔 24‧‧‧ entrance hole

25‧‧‧抽吸間隙 25‧‧ ‧ suction gap

26‧‧‧第一殼體部份 26‧‧‧First housing part

27‧‧‧第二殼體部份 27‧‧‧Second housing part

28‧‧‧過渡邊緣 28‧‧‧Transition edge

29‧‧‧孔;線 29‧‧‧ hole; line

35‧‧‧切面 35‧‧‧faced

40‧‧‧真空腔室 40‧‧‧vacuum chamber

41‧‧‧產品 41‧‧‧Products

42‧‧‧閉鎖腔室 42‧‧‧Locking chamber

43,44‧‧‧滑門 43,44‧‧Sliding door

45‧‧‧輸送帶 45‧‧‧ conveyor belt

46‧‧‧增壓幫浦 46‧‧‧Supercharged pump

47‧‧‧前置幫浦 47‧‧‧Front pump

48‧‧‧閥 48‧‧‧Valves

49‧‧‧旁通閥 49‧‧‧ Bypass valve

50‧‧‧控制器 50‧‧‧ Controller

以下將參照附圖依據有利實施例舉例說明本發明,其中:圖1:顯示與一閉鎖腔室連接之依據本發明之一幫浦配置;圖2:顯示適用於依據本發明之配置之一螺桿型幫浦之立體、部份切除圖;圖3:以一放大圖顯示來自圖1之幫浦之一細部結構;圖4:顯示來自圖3之該幫浦之另一狀態之圖;圖5:顯示沿一螺桿之一軸,適用於依據本發明之配置之一螺桿型幫浦之示意橫截面圖;及圖6A/B:顯示沿圖5中之線A-A與B-B之截面。 The invention will now be illustrated by way of an advantageous embodiment with reference to the accompanying drawings in which: Figure 1: shows a pump configuration in accordance with the invention in connection with a latching chamber; Figure 2: shows a screw suitable for use in a configuration according to the invention Stereoscopic, partial cut-out diagram of the type of pump; Figure 3: shows a detailed structure of the pump from Figure 1 in an enlarged view; Figure 4: shows another state of the pump from Figure 3; Figure 5 : shows a schematic cross-sectional view of a screw-type pump suitable for one of the configurations of the present invention along one of the axes of a screw; and FIG. 6A/B: shows a section along the lines AA and BB of FIG.

在圖1所示之一真空腔室40中,在一產品41上實施某些方法步驟。以簡化方塊顯示之產品41可為例如多數半導體元件,譬如例如太陽能電池或顯示器。該方法步驟可為一塗布程序。就該方法步驟而言,在該真空腔室40中之壓力必須在0.5毫巴以下。為了保持該真空腔室在該壓力,一真空幫浦(未顯示在圖1中)與該真空腔室40連接。 In one of the vacuum chambers 40 shown in Figure 1, certain method steps are performed on a product 41. The product 41 shown in simplified block may be, for example, a majority of semiconductor components such as, for example, solar cells or displays. The method step can be a coating procedure. For this method step, the pressure in the vacuum chamber 40 must be below 0.5 mbar. In order to maintain the vacuum chamber at this pressure, a vacuum pump (not shown in Figure 1) is coupled to the vacuum chamber 40.

該真空腔室40係藉一閉鎖件與一閉鎖腔室42接合,且該產品41透過該閉鎖腔室42導入該真空腔室中。該 閉鎖腔室42具有一入口孔及一出口孔,且該入口孔及該出口孔具有滑門43、44。該等滑門43、44係藉由一控制器50控制使得它們不會在任何時間同時開啟。當該滑門43開啟時,在該閉鎖腔室42中主要是大氣壓。該閉鎖具有一例如2001之體積。 The vacuum chamber 40 is engaged with a latching chamber 42 by a latching member and the product 41 is introduced into the vacuum chamber through the latching chamber 42. The The latching chamber 42 has an inlet aperture and an outlet aperture, and the inlet aperture and the outlet aperture have sliding doors 43, 44. The sliding doors 43, 44 are controlled by a controller 50 such that they do not open simultaneously at any time. When the sliding door 43 is opened, it is mainly atmospheric pressure in the locking chamber 42. The latch has a volume such as 2001.

當該滑門43開啟時,該產品41可藉由輸送帶45導入該閉鎖腔室42中。在已接著再關閉該滑門43後,藉由一與該閉鎖腔室42連接之幫浦配置排空該閉鎖腔室42,使得在該閉鎖腔室42中之壓力對應於主要在該真空腔室40中小於0.5毫巴之壓力。在完成該排空程序後,開啟該滑門44,且藉由該等輸送帶45導入該產品41。接著再關閉該滑門44,使該閉鎖腔室42到達大氣壓,且開啟該滑門43。因此完成在該閉鎖中之一循環。該循環之循環時間大約是10秒。 When the sliding door 43 is opened, the product 41 can be introduced into the locking chamber 42 by the conveyor belt 45. After the sliding door 43 has been closed again, the locking chamber 42 is evacuated by a pump arrangement connected to the locking chamber 42 such that the pressure in the locking chamber 42 corresponds to the vacuum chamber. A pressure of less than 0.5 mbar in chamber 40. After the emptying procedure is completed, the sliding door 44 is opened and the product 41 is introduced by the conveyor belts 45. The sliding door 44 is then closed to bring the locking chamber 42 to atmospheric pressure and the sliding door 43 is opened. So complete one of the loops in the lock. The cycle time for this cycle is approximately 10 seconds.

就該排空程序本身而言,藉此在該閉鎖腔室中之壓力由大氣壓減少至一小於0.5毫巴之最終壓力,可獲得一比該循環時間短很多之時間。該排空程序可延長例如五秒之時間。 With regard to the emptying procedure itself, whereby the pressure in the lock chamber is reduced from atmospheric pressure to a final pressure of less than 0.5 mbar, a much shorter time than the cycle time can be obtained. This emptying procedure can be extended by, for example, five seconds.

為了可在該短時間排空這體積之一閉鎖,需要在大氣壓與最終壓力之間之整個壓力範圍內特別具有一高度抽吸能力之一有力幫浦配置。這係藉由依據本發明之幫浦配置提供,其中,如圖1所示,串聯連接作為一增壓幫浦46之螺桿型幫浦及作為一前置幫浦47之一液體環真空幫浦。該液體環真空幫浦具有習知構態,因此不需要詳 細說明。 In order to be able to evacuate one of the volumes during this short period of time, it is necessary to have a powerful pumping arrangement with a high suction capacity over the entire pressure range between atmospheric pressure and final pressure. This is provided by a pump configuration in accordance with the present invention, wherein, as shown in FIG. 1, a screw type pump as a booster pump 46 and a liquid ring vacuum pump as a front pump 47 are connected in series. . The liquid ring vacuum pump has a conventional configuration, so no detailed Detailed description.

為開始該排空程序,開始加速該增壓幫浦46至一比該傳送轉速高很多之轉速。關閉一配置在該增壓幫浦46與該閉鎖腔室42之間之閥48,使得沒有來自該閉鎖腔室42可進入該增壓幫浦46之入口。因此該增壓幫浦46沒有負載,使得一比較低之驅動動力便足以加速該增壓幫浦46。 To begin the emptying procedure, the booster pump 46 is initially accelerated to a speed that is much higher than the transfer speed. A valve 48 disposed between the booster pump 46 and the lock chamber 42 is closed such that no inlet from the lock chamber 42 is accessible to the booster pump 46. Therefore, the booster pump 46 has no load so that a relatively low driving power is sufficient to accelerate the booster pump 46.

當該增壓幫浦46已加速至超過一預定轉速臨界值之程度時,該增壓幫浦46之一控制單元16傳送一控制信號至該閉鎖腔室之控制器50。因此該控制器50具有該增壓幫浦46準備進行下一個排空程序之資訊。當該閉鎖腔室42亦準備進行下一個排空程序時,該控制器50可開啟該閥48使得該增壓幫浦46可由該閉鎖腔室42吸入空氣。該空氣被該增壓幫浦46傳送,且在該程序中被壓縮,使得在該增壓幫浦46之出口主要是一比大氣壓高很多之壓力。在其尖峰,在該增壓幫浦46之出口可主要是一高於大氣壓3巴之壓力。 When the booster pump 46 has been accelerated to a level exceeding a predetermined speed threshold, the control unit 16 of the booster pump 46 transmits a control signal to the controller 50 of the lock chamber. The controller 50 therefore has information that the booster pump 46 is ready for the next emptying procedure. When the lock chamber 42 is also ready for the next emptying procedure, the controller 50 can open the valve 48 such that the booster pump 46 can draw in air from the lock chamber 42. The air is delivered by the booster pump 46 and is compressed in the process such that the outlet of the booster pump 46 is primarily a pressure that is much higher than atmospheric pressure. At its peak, the outlet of the booster pump 46 can be primarily a pressure of 3 bar above atmospheric pressure.

在該前置幫浦47與該增壓幫浦46之間配置有一旁通閥49,在該旁通閥49之出口主要是大氣壓。該旁通閥49係組配成為一過壓閥,使得只要在該增壓幫浦46之出口之壓力高於大氣壓,來自該增壓幫浦46之出口之壓縮氣體便透過該旁通閥49自動地逸出。如果在該增壓幫浦46之出口之壓力降低至大氣壓以下,該旁通閥49關閉。接著該氣體被該前置幫浦47接收且進一步壓縮使得該氣體可以大氣壓排放至環境中。 A bypass valve 49 is disposed between the pre-pump 47 and the booster pump 46, and the outlet of the bypass valve 49 is primarily atmospheric. The bypass valve 49 is assembled as an overpressure valve such that as long as the pressure at the outlet of the booster pump 46 is higher than atmospheric pressure, compressed gas from the outlet of the booster pump 46 passes through the bypass valve 49. Automatically escape. If the pressure at the outlet of the booster pump 46 drops below atmospheric pressure, the bypass valve 49 closes. The gas is then received by the pre-pump 47 and further compressed such that the gas can be vented to the environment at atmospheric pressure.

在該閉鎖腔室42中之壓力越接近最終壓力,在該增壓幫浦46與該前置幫浦47之間之壓力變得越低。該前置幫浦47係組配成使得它可將該氣體由該壓力壓縮至大氣壓。 The closer the pressure in the lock chamber 42 is to the final pressure, the lower the pressure between the booster pump 46 and the pre-pump 47 becomes. The front pump 47 train is configured such that it compresses the gas from the pressure to atmospheric pressure.

在該排空程序中,該增壓幫浦46接受特別高之負載。當該閥48開啟時,進入該增壓幫浦46之空氣流產生一突然之負載。此外,由於一大體積流以大氣壓進入,該增壓幫浦46需要一高壓縮動力。該壓縮動力超過該增壓幫浦46之驅動動力,這表示由該增壓幫浦46抽取一過剩動力。該過剩動力係由該增壓幫浦46之動旋轉能獲得,這表示該增壓幫浦46之轉速在這狀態時減少。 In this emptying procedure, the booster pump 46 receives a particularly high load. When the valve 48 is opened, the flow of air entering the booster pump 46 creates a sudden load. In addition, the booster pump 46 requires a high compression power since a large volume of flow enters at atmospheric pressure. The compression power exceeds the driving power of the booster pump 46, which means that an excess power is extracted by the booster pump 46. This excess power is obtained by the rotational rotation of the booster pump 46, which means that the rotational speed of the booster pump 46 is reduced in this state.

為了可提供適當動旋轉能,在該排空程序開始之前加速該增壓幫浦46至一高於10,000rpm之高轉速。由於抽取該過剩動力,故該轉速在一秒內減少至9000rpm。該剩餘循環時間被用來再加速該增壓幫浦46至該初始轉速。在這狀態下,該驅動動力因此比由該增壓幫浦46抽取之壓縮動力高。 In order to provide the proper dynamic rotational energy, the booster pump 46 is accelerated to a high rotational speed above 10,000 rpm before the emptying procedure begins. Since the excess power is extracted, the rotational speed is reduced to 9000 rpm in one second. This remaining cycle time is used to accelerate the booster pump 46 to the initial speed. In this state, the driving power is therefore higher than the compression power extracted by the booster pump 46.

以下說明在開始該排空程序時先承受該等負載且接著在整個壓力範圍內具有所需抽吸能力之增壓幫浦46。 The booster pump 46 that first withstands these loads and then has the desired pumping capacity over the entire pressure range is illustrated below.

適合作為一增壓幫浦之螺桿型幫浦包含,如圖2所示,被收納在一幫浦殼體15中之兩螺桿14。由於該幫浦殼體15未被完全顯示,該等螺桿14中之一螺桿可看到整個長度,而另一螺桿14則大部份被該幫浦殼體15遮蔽。該等 兩螺桿14互相接合,這表示一螺桿14之螺紋突起接合在另一螺桿14之兩螺紋突起之間的凹部中。 A screw-type pump suitable as a booster pump includes, as shown in FIG. 2, two screws 14 housed in a pump housing 15. Since the pump housing 15 is not fully shown, one of the screws 14 can see the entire length while the other screw 14 is largely obscured by the pump housing 15. Such The two screws 14 are engaged with each other, which means that the threaded projection of one screw 14 engages in the recess between the two threaded projections of the other screw 14.

該幫浦包含一控制及驅動單元16,其中,就各螺桿14而言,配置有一電子控制驅動馬達17。該等驅動馬達17之電子控制器係設置成使得該等兩螺桿14互相完全同步地運作,且該等螺桿14之螺紋突起沒有接觸。為了另外保護使該等螺桿14不受破壞,該等兩螺桿14在所有情況下具有一齒輪18。如果該等螺桿14之電子同步故障,則該等齒輪18互相嚙合且產生兩螺桿14之確實耦合。 The pump comprises a control and drive unit 16, wherein for each screw 14, an electronically controlled drive motor 17 is provided. The electronic controllers of the drive motors 17 are arranged such that the two screws 14 operate in full synchronism with each other and the threaded projections of the screws 14 are not in contact. In order to additionally protect the screws 14 from damage, the two screws 14 have in one case a gear 18. If the electronic synchronization of the screws 14 fails, the gears 18 intermesh and create a positive coupling of the two screws 14.

各螺桿14具有兩螺紋19,使得該幫浦總共具有四螺紋19。該等螺紋19在所有情況下由在該螺桿14之中心之一抽吸側20延伸至在該螺桿14之外端之一加壓側21。一螺桿14之兩螺紋係定向於相反方向使得它們由該抽吸側20向該加壓側21側工作。 Each screw 14 has two threads 19 such that the pump has a total of four threads 19. These threads 19 extend in each case from a suction side 20 at the center of the screw 14 to a pressurized side 21 at the outer end of the screw 14. The two threaded threads of a screw 14 are oriented in opposite directions such that they operate from the suction side 20 to the side of the pressurized side 21.

各螺紋19包含一第一螺圈22及一第二螺圈23。因此該等螺紋19具有雙紋螺紋,這表示該等螺圈22、23互相交錯使得它們一起形成一雙螺旋狀形態。該等兩螺圈22、23係形成為該等螺紋19在徑向上對稱。當由該第一螺紋19之加壓側至該第二螺紋19之加壓側看該螺桿14時,該螺桿14更在一縱向上具有對稱性。 Each thread 19 includes a first coil 22 and a second coil 23. The threads 19 thus have a double-threaded thread, which means that the coils 22, 23 are interdigitated such that they together form a double helix. The two coils 22, 23 are formed such that the threads 19 are symmetrical in the radial direction. When the screw 14 is viewed from the pressing side of the first thread 19 to the pressing side of the second thread 19, the screw 14 is more symmetrical in a longitudinal direction.

該等螺紋19係組配成使得在該抽吸側20之區域中兩相鄰螺紋突起之間封閉一比在該加壓側21之區域中大之體積。因此,對應於封閉在該等螺紋突起之間之體積的該等工作腔室之體積由該抽吸側減少至該加壓側,使得 收容在該工作腔室中之氣體在由該抽吸側至該加壓側之路徑上被壓縮。 The threads 19 are assembled such that in the region of the suction side 20 a smaller volume is enclosed between two adjacent threaded projections than in the region of the pressurized side 21. Therefore, the volume of the working chambers corresponding to the volume enclosed between the threaded projections is reduced from the suction side to the pressurized side, such that The gas contained in the working chamber is compressed in a path from the suction side to the pressurized side.

該幫浦之殼體15具有一入口孔24,且該入口孔24係配置成可提供進入所有四螺紋19之抽吸側20之入口。為容許大體積流進入該幫浦,該入口孔24具有一大橫截面。在示範實施例中,該入口孔24之橫截面積比由一螺桿14佔據之圓形輪廓大。 The pump housing 15 has an inlet aperture 24 and is configured to provide access to the suction side 20 of all four threads 19. To allow a large volume of flow into the pump, the inlet aperture 24 has a large cross section. In the exemplary embodiment, the inlet aperture 24 has a larger cross-sectional area than the circular contour occupied by a screw 14.

為了進一步增加進入該等工作腔室之體積流,在該幫浦之殼體15上形成有一抽吸間隙25,且該抽吸間隙25連接該入口孔24並且在圓周方向上接續該螺桿14之輪廓。在縱向上,該抽吸間隙25在該抽吸側20與該加壓側21之間延伸該螺紋19之長度之大約一半。在圓周方向上,該抽吸間隙25之尺寸隨著該入口孔改變;該入口孔24越延伸至在各點之側,在該點之該圓周方向上該抽吸間隙25之長度越短。在該入口孔24之最寬點,該抽吸間隙25延伸一大約45°之圓周角。在該入口孔24不再覆蓋該抽吸間隙25之區域中,該入口孔24延伸一大約120°之圓周角。在徑向上該抽吸間隙25之尺寸對應於在該區域中在該幫浦殼體15與該螺桿14之輪廓之間之間距。該間距係在大約10mm之範圍內。 In order to further increase the volume flow into the working chambers, a suction gap 25 is formed in the housing 15 of the pump, and the suction gap 25 connects the inlet opening 24 and continues the screw 14 in the circumferential direction. profile. In the longitudinal direction, the suction gap 25 extends about half of the length of the thread 19 between the suction side 20 and the pressure side 21. In the circumferential direction, the size of the suction gap 25 varies with the inlet opening; the more the inlet opening 24 extends to the side of each point, the shorter the length of the suction gap 25 in the circumferential direction of the point. At the widest point of the inlet aperture 24, the suction gap 25 extends a circumferential angle of approximately 45°. In the region where the inlet aperture 24 no longer covers the suction gap 25, the inlet aperture 24 extends a circumferential angle of approximately 120[deg.]. The size of the suction gap 25 in the radial direction corresponds to the distance between the pump housing 15 and the contour of the screw 14 in this region. The spacing is in the range of approximately 10 mm.

由於該抽吸間隙,該氣體不再被限制以一徑向進入該等工作腔室,而是該氣體亦可移動經過一螺紋突起且通過該抽吸間隙進入該工作腔室。以此方式進一步增加進入該工作腔室之體積流。 Due to the suction gap, the gas is no longer restricted to enter the working chambers radially, but the gas can also move through a threaded projection and through the suction gap into the working chamber. In this way, the volume flow into the working chamber is further increased.

增加進入該工作腔室之體積流之另一貢獻是藉 由在一螺桿14之第一螺紋19之抽吸側20與該螺桿14之第二螺紋19之抽吸側20之間有一間距之事實達成。依此方式,在該螺桿14之中心,留下該氣體亦可以一徑向進入該工作腔室之一空間。 Another contribution to increasing the volume flow into the working chamber is This is achieved by the fact that there is a distance between the suction side 20 of the first thread 19 of the screw 14 and the suction side 20 of the second thread 19 of the screw 14. In this manner, at the center of the screw 14, leaving the gas can also enter the space of the working chamber radially.

該抽吸間隙25延伸之區域(=第一殼體部份26)可用以填充該等工作腔室。在該連接之第二殼體部份27中,在該殼體與該螺桿14之輪廓之間之間距係在技術上儘可能地小(徑向最小間距)。該壓縮在該第二殼體部份中發生,且由一工作腔室流入下一工作腔室之洩漏是不必要的。 The region in which the suction gap 25 extends (= the first housing portion 26) can be used to fill the working chambers. In the second housing portion 27 of the connection, the distance between the housing and the contour of the screw 14 is technically as small as possible (radial minimum spacing). This compression occurs in the second housing portion and leakage from a working chamber into the next working chamber is not necessary.

在由該第一殼體部份26至該第二殼體部份27之過渡段形成一過渡邊緣28。該過渡邊緣28以一圓周方向延伸整個區段25且界定由該抽吸間隙25至該第二殼體部份27之過渡段,其中該徑向最小間距存在該殼體15與螺桿14之間。 A transition edge 28 is formed in the transition from the first housing portion 26 to the second housing portion 27. The transition edge 28 extends the entire section 25 in a circumferential direction and defines a transition from the suction gap 25 to the second housing portion 27, wherein the radial minimum spacing exists between the housing 15 and the screw 14. .

當該工作腔室已通入第二殼體部份時,換言之,當向該抽吸側限定該工作腔室之該螺紋突起已與該過渡邊緣28形成一閉鎖時,開始壓縮。該過渡邊緣28係配置成使得在該螺紋突起與該過渡邊緣28之間形成一閉鎖係發生在該工作腔室仍具有其最大體積時。 When the working chamber has passed into the second housing portion, in other words, when the threaded projection defining the working chamber to the suction side has formed a latch with the transition edge 28, compression begins. The transition edge 28 is configured such that a latching relationship between the threaded projection and the transition edge 28 occurs when the working chamber still has its maximum volume.

當由該圓周方向觀看時,該過渡邊緣28係以與該橫交方向形成一比與該過渡邊緣28形成一閉鎖之該螺紋突起之梯度小的角度封閉。依此方式達成的是在該螺紋突起與該過渡邊緣28之間形成之一閉鎖不會突然發生而是延長一段短時間。依此方式,該幫浦之操作噪音減少。 When viewed from the circumferential direction, the transition edge 28 is closed at an angle to the transverse direction that is less than a gradient of the threaded projection that forms a latch with the transition edge 28. What is achieved in this way is that one of the locking between the threaded projection and the transition edge 28 does not occur suddenly but is extended for a short period of time. In this way, the operational noise of the pump is reduced.

該真正體積壓縮係緊接在閉鎖該工作腔室後發生在該螺紋之一短部份。用以密封該等鄰接之其他螺紋圈亦產生一熱力壓縮。 The true volumetric compression system occurs shortly after the locking of the working chamber. The other threaded rings used to seal the abutments also produce a thermal compression.

在該螺紋19之加壓側21,由該工作腔室排放該氣體。透過在該幫浦殼體15中之一孔29,來自位在外側之該等加壓側21之壓縮氣體被一起送至一中心出口孔。該出口孔(在圖中看不到)係配置成與該入口孔24相對。如圖2、3與5所示,該孔29整合在該幫浦殼體15中且延伸在兩螺桿14之間,其中該線29係部份地配置在一建立在兩螺桿14上之切面35內。 At the pressurized side 21 of the thread 19, the gas is discharged from the working chamber. The compressed gas from the pressurized sides 21 located on the outside is sent together to a central outlet opening through a hole 29 in the pump housing 15. The exit aperture (not visible in the figures) is configured to oppose the inlet aperture 24. As shown in Figures 2, 3 and 5, the aperture 29 is integrated in the pump housing 15 and extends between the two screws 14, wherein the line 29 is partially disposed in a section formed on the two screws 14. Within 35.

16‧‧‧控制單元;控制及驅動單元 16‧‧‧Control unit; control and drive unit

40‧‧‧真空腔室 40‧‧‧vacuum chamber

41‧‧‧產品 41‧‧‧Products

42‧‧‧閉鎖腔室 42‧‧‧Locking chamber

43,44‧‧‧滑門 43,44‧‧Sliding door

45‧‧‧輸送帶 45‧‧‧ conveyor belt

46‧‧‧增壓幫浦 46‧‧‧Supercharged pump

47‧‧‧前置幫浦 47‧‧‧Front pump

48‧‧‧閥 48‧‧‧Valves

49‧‧‧旁通閥 49‧‧‧ Bypass valve

50‧‧‧控制器 50‧‧‧ Controller

Claims (15)

一種用來排空腔室之方法,其中由一增壓幫浦及一下游前置幫浦構成之一幫浦配置與該腔室連接,且該方法具有以下步驟:a.加速該增壓幫浦;b.將來自該腔室之氣體導入該增壓幫浦,使得由該增壓幫浦暫時抽取一超過由該增壓幫浦之驅動所提供之動力之過剩動力;及c.傳送該氣體至該增壓幫浦之出口,其中i.只要該增壓幫浦之出口壓力高於一預定臨界值,便排放該氣體通過一旁通閥;ii.當該增壓幫浦之出口壓力已降低至該臨界值以下時向前傳送該氣體至該前置幫浦;d.藉由該前置幫浦壓縮由該增壓幫浦供給之氣體。 A method for evacuating a cavity, wherein a pump is configured to be connected to the chamber by a booster pump and a downstream front pump, and the method has the following steps: a. speeding up the booster Pumping b. The gas from the chamber is introduced into the booster pump such that the booster pump temporarily draws excess power beyond the power provided by the booster pump; and c. transmits the Gas to the outlet of the booster pump, wherein i. as long as the outlet pressure of the booster pump is above a predetermined threshold, the gas is discharged through a bypass valve; ii. when the boost pressure of the booster pump has been When the temperature is below the threshold, the gas is forwarded to the pre-pump; d. The pre-load is used to compress the gas supplied by the booster pump. 如請求項1之方法,其中該增壓幫浦係在該增壓幫浦之入口關閉之情形下在步驟a中加速。 The method of claim 1, wherein the booster pump is accelerated in step a in the event that the inlet of the booster pump is closed. 如請求項1或2之方法,其中,在其尖峰,該過剩動力等於該驅動動力之至少50%,較佳地至少100%,且更佳地200%。 The method of claim 1 or 2, wherein at its peak, the excess power is equal to at least 50%, preferably at least 100%, and more preferably 200% of the driving power. 如請求項1至3中任一項之方法,其中該過剩動力係在該排空程序之至少10%,較佳地至少20%,且更佳地至少50%時抽取。 The method of any one of claims 1 to 3, wherein the excess power is drawn at least 10%, preferably at least 20%, and more preferably at least 50% of the venting procedure. 如請求項1至4中任一項之方法,其中在該排空程序開始 時該增壓幫浦之轉速高於8000rpm,較佳地高於10,000rpm,且更佳地高於12,000rpm。 The method of any one of clauses 1 to 4, wherein the venting process begins The speed of the booster pump is above 8000 rpm, preferably above 10,000 rpm, and more preferably above 12,000 rpm. 如請求項1至5中任一項之方法,其中,在其尖峰,該增壓幫浦之出口壓力係超過大氣壓至少1巴,較佳地至少2巴,且更佳地至少3巴。 The method of any one of claims 1 to 5, wherein at its peak, the outlet pressure of the booster pump is at least 1 bar above atmospheric pressure, preferably at least 2 bar, and more preferably at least 3 bar. 如請求項1至6中任一項之方法,其中該腔室係一閉鎖腔室,且該閉鎖腔室係以一小於15秒,較佳地小於10秒之循環時間操作。 The method of any one of claims 1 to 6, wherein the chamber is a lock chamber and the lock chamber is operated with a cycle time of less than 15 seconds, preferably less than 10 seconds. 如請求項7之方法,其中該過剩動力係由該增壓幫浦抽取該閉鎖腔室之循環時間之至少5%,更佳地至少10%。 The method of claim 7, wherein the excess power is at least 5%, more preferably at least 10%, of the cycle time at which the boosting chamber draws the lock chamber. 一種幫浦配置,具有一增壓幫浦且具有一前置幫浦,其中該增壓幫浦之出口與該前置幫浦之入口連接,其中,在該增壓幫浦與前置幫浦之間,配置有一旁通閥,且藉由該增壓幫浦傳送之氣體可藉由該旁通閥排放同時繞過該前置幫浦,其中一控制單元係組配成如果該增壓幫浦之轉速高於一預定轉速臨界值,則輸出一控制信號,使得該增壓幫浦準備抽取過剩動力。 A pump configuration having a booster pump and having a front pump, wherein the booster pump outlet is connected to the inlet of the front pump, wherein the booster pump and the front pump Between the two, a bypass valve is disposed, and the gas transmitted by the booster pump can be discharged by the bypass valve while bypassing the front pump, wherein a control unit is assembled if the booster is When the speed of the pump is higher than a predetermined speed threshold, a control signal is output, so that the booster pump is ready to extract excess power. 如請求項9之幫浦配置,其中該轉速臨界值係比該幫浦之傳送轉速高,較佳地高至少30%,且更佳地高至少50%。 The pump configuration of claim 9, wherein the speed threshold is higher than the pump's transmission speed, preferably at least 30% higher, and more preferably at least 50% higher. 如請求項9或10之幫浦配置,其中在該轉速臨界值高於8000rpm,較佳地高於10,000rpm,且更佳地高於12,000rpm。 A pump configuration as claimed in claim 9 or 10, wherein the speed threshold is above 8000 rpm, preferably above 10,000 rpm, and more preferably above 12,000 rpm. 如請求項9至11中任一項之幫浦配置,其中該增壓幫浦 係一螺桿型幫浦。 A pump configuration according to any one of claims 9 to 11, wherein the booster pump A screw type pump. 如請求項12之幫浦配置,其中該螺桿型幫浦之螺桿在所有情況下具有兩螺紋。 The pump configuration of claim 12, wherein the screw of the screw type pump has two threads in all cases. 如請求項9至13中任一項之幫浦配置,其中設置一收納該等螺桿之殼體,且其中該殼體係設計成使得,在一螺紋之區域中,它具有一第一殼體部份及一第二殼體部份,其中在該第一殼體部份中有一在該殼體與該螺紋之間之抽吸間隙,且其中在該第二殼體部份中有一在該殼體與該螺紋之間之徑向最小間距。 A pump arrangement according to any one of claims 9 to 13, wherein a housing for accommodating the screws is provided, and wherein the housing is designed such that, in the region of a thread, it has a first housing portion And a second housing portion, wherein the first housing portion has a suction gap between the housing and the thread, and wherein the second housing portion has a housing in the housing The radial minimum spacing between the body and the thread. 如請求項14之幫浦配置,其中該殼體具有一入口孔且其中該入口孔比該螺紋之橫截面積大60%,較佳地80%,且更佳地100%。 The pump configuration of claim 14, wherein the housing has an inlet aperture and wherein the inlet aperture is 60%, preferably 80%, and more preferably 100% larger than the cross-sectional area of the thread.
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