TW201402772A - 3-dimentional electrically conductive adhesive film - Google Patents

3-dimentional electrically conductive adhesive film Download PDF

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Publication number
TW201402772A
TW201402772A TW102115651A TW102115651A TW201402772A TW 201402772 A TW201402772 A TW 201402772A TW 102115651 A TW102115651 A TW 102115651A TW 102115651 A TW102115651 A TW 102115651A TW 201402772 A TW201402772 A TW 201402772A
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Taiwan
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adhesive
particles
adhesive film
conductive particles
dendritic
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TW102115651A
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Chinese (zh)
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Thorsten Krawinkel
Lesmona Scherf
Alexander Fischer
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Tesa Se
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/10Adhesives in the form of films or foils without carriers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/35Heat-activated
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2400/00Presence of inorganic and organic materials
    • C09J2400/10Presence of inorganic materials
    • C09J2400/16Metal
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • H01L2224/838Bonding techniques
    • H01L2224/8385Bonding techniques using a polymer adhesive, e.g. an adhesive based on silicone, epoxy, polyimide, polyester
    • H01L2224/83851Bonding techniques using a polymer adhesive, e.g. an adhesive based on silicone, epoxy, polyimide, polyester being an anisotropic conductive adhesive

Abstract

Provided is an adhesive film comprising a layer of an adhesive mass and conductive particles admixed in the adhesive, characterized in that a portion of the particles is fibrous conductive particles and another portion of that has a dendritic structure.

Description

三度空間導電性黏著膜 Three-dimensional conductive adhesive film

本發明描述一種用於將兩個物件長期黏著在一起且在三度空間均具有導電性的黏著膜。 The present invention describes an adhesive film for bonding two articles together for a long period of time and having electrical conductivity in three dimensions.

由於電子元件變得愈來愈小,因此其加工難度也變得愈來愈高,使得電子元件的焊接工作變得不再簡單,而且也無法以低成本完成焊接工作。這使得以導電黏著劑層黏著電氣及電子元件的技術變得愈來愈重要。為達到這個目的,通常會將導電顏料(例如炭黑)、金屬粉末、離子化合物、以及其他類似材料摻雜到黏著劑中。目前市面上有一系列的膠帶僅在z方向(也就是穿過膠帶的方向)具有導電性,或是在z方向及x-y方向(也就是膠帶所在的平面)均具有導電性。有許多不同的可能性可以達到這個導電性。 As electronic components become smaller and smaller, the processing becomes more and more difficult, making the soldering work of electronic components no longer simple, and the welding work cannot be completed at low cost. This makes the technology of bonding electrical and electronic components with a conductive adhesive layer more and more important. To this end, conductive pigments (e.g., carbon black), metal powders, ionic compounds, and the like are typically doped into the adhesive. There is currently a range of tapes on the market that are electrically conductive only in the z-direction (ie, in the direction of the tape) or in the z-direction and the x-y direction (ie, the plane in which the tape is located). There are many different possibilities to achieve this conductivity.

其中一種可能性是使用導電性載體,這樣黏著劑僅需在z方向具有導電性,即可使整個膠帶在x-y方向亦具有導電性。電流通過黏著劑被導引到載體,然後在x-y方向分佈,然後再從z方向通過黏著劑被導引 到表面。 One possibility is to use an electrically conductive carrier so that the adhesive only needs to be electrically conductive in the z direction so that the entire tape is also electrically conductive in the x-y direction. The current is directed to the carrier by the adhesive, then distributed in the x-y direction, and then guided through the adhesive from the z direction To the surface.

困難的地方是,如何在沒有載體的情況下具有x-y方向的導電性,也就是如何製作出所謂的無載體雙面膠帶。 The difficulty is how to have conductivity in the x-y direction without a carrier, that is, how to make a so-called carrierless double-sided tape.

某些應用領域,特別是電子業,必須以層厚度非常薄的膠帶達到非常高的黏著力。在某些情況中,例如軟性印刷電路板的黏著,經常會使用無載體的膠帶,因為如果有使用載體,可能會使黏著劑層變得過薄而無法達到很好的黏著強度。另一個成因是在這些應用領域中,膠帶可能會曝露於高溫中,例如焊接元件時會達到288℃,而只有極少數的載體在這個溫度下不會被熔化。 In some applications, especially in the electronics industry, very high adhesion must be achieved with very thin layers of tape. In some cases, such as adhesion of flexible printed circuit boards, unsupported tape is often used because if the carrier is used, the adhesive layer may become too thin to achieve good adhesion strength. Another cause is that in these applications, the tape may be exposed to high temperatures, such as 288 ° C when soldering components, and only a very small number of carriers will not be melted at this temperature.

從文獻中可查得僅在z方向具有導電性的無載體雙面膠帶的例子。US 3,475,213描述按統計學分佈的球形微粒,這些微粒整個是由導電金屬構成,或是塗有一個導電金屬層。這些微粒略小於黏著劑層。US 4,113,981描述塗有導電球形微粒的膠帶,其中這些微粒的大小約等於膠帶的厚度,且佔黏著劑的比例最多不超過30%(體積百分比)。US 4,606,962及US 5,300,340有描述其他特殊的實施方式及應用。此外,如果使用球形微粒,以便在X-Y方向也具有導電性,則需加入非常大量的微粒,因為這些微粒必須彼此接觸。 An example of a carrierless double-sided tape having conductivity only in the z direction can be found in the literature. US 3,475,213 describes spherical particles which are statistically distributed, either entirely of a conductive metal or coated with a layer of conductive metal. These particles are slightly smaller than the adhesive layer. No. 4,113,981 describes tapes coated with conductive spherical particles, wherein the particles are approximately equal in thickness to the tape and do not exceed 30% by volume of the adhesive. Other special embodiments and applications are described in US 4,606,962 and US 5,300,340. Further, if spherical particles are used so as to have conductivity in the X-Y direction, a very large amount of particles need to be added because these particles must be in contact with each other.

以上提及的所有膠帶都是以自黏性或熱活化丙烯酸酯黏著劑為基,這種具有黏附性的黏著劑,但是在許多應用情況中,以這種黏著劑將兩個物件黏著在一 起時,經常無法達到對該應用而言所需的黏著強度。這種情況主要是發生在承受很高的負荷(拉力,剪力或扭力)時,經過短時間黏著處就出現脫落的現象。 All of the tapes mentioned above are based on self-adhesive or heat-activated acrylate adhesives, which are adhesive adhesives, but in many applications, two adhesives are used to adhere two objects together. At the beginning, the adhesive strength required for the application is often not achieved. This situation is mainly caused by the high load (tension, shear or torsion), which will fall off after a short time of adhesion.

添加最多佔30%(重量百分比)的導電性微粒後,這種一般而言黏著力較低的黏著劑的黏著力會變得更低。其產生的黏著強度不足以確保承受機械負荷的電接點的長期連接。 When a conductive particle of up to 30% by weight is added, the adhesion of the adhesive having a lower adhesion generally becomes lower. The resulting bond strength is insufficient to ensure long-term connection of electrical contacts that are subjected to mechanical loads.

因為一部分的微粒會從表面釋出,尤其是要求高導電性的情況,此時微粒會成為黏著劑及要黏合之基板之間的間隔物,導致黏合效果變得更差。 Since a part of the particles are released from the surface, especially when high conductivity is required, the particles become spacers between the adhesive and the substrate to be bonded, resulting in a worse adhesion effect.

以上提及之先前技術的另一個缺點是,黏著處可能脫落,因而需要以人工方式進行補強。 Another disadvantage of the prior art mentioned above is that the adhesive may fall off and thus require manual reinforcement.

如軟性印刷電路板之類的特別軟的元件需承受很大的彎曲應力,因此對於黏著失效的情況特別敏感。 Particularly soft components such as flexible printed circuit boards are subject to large bending stresses and are therefore particularly sensitive to adhesive failure.

DE 199 12 628A描述一種以熱塑性聚合物為基的膠帶,這種膠帶有混合黏性樹脂及環氧樹脂,該等樹脂在受熱時會產生交聯反應。至於導電性微粒則僅提及銀微粒或鍍銀微粒。但是這種膠帶僅具有z方向的導電性,也就是說僅在垂直於黏著劑層的方向具有導電性。 DE 199 12 628 A describes a thermoplastic polymer-based tape which has a hybrid adhesive resin and an epoxy resin which reacts upon heating to cause a crosslinking reaction. As for the conductive particles, only silver particles or silver-plated particles are mentioned. However, such tapes only have electrical conductivity in the z-direction, that is to say electrical conductivity only in the direction perpendicular to the adhesive layer.

很難靠球形微粒製造出三度空間導電性黏著膜,這是因為微粒必須彼此接觸才能在平面上產生導電性,因此需要加入非常大量的微粒。但是如此高的導電微粒填充度會導致黏著力大幅下降。 It is difficult to create a three-dimensional conductive adhesive film by spherical particles because the particles must be in contact with each other to produce conductivity on the plane, so a very large amount of particles needs to be added. However, such a high degree of filling of the conductive particles causes a significant drop in adhesion.

因此經常以樹枝狀微粒取代球形微粒,在體積相同的情況下,樹枝狀微粒具有遠大於球形微粒的表 面積,因此僅需添加較少量的導電性微粒。但這樣做會使黏著劑的表面變得很粗糙,尤其是從溶液製造出黏著劑時,這是因為樹枝狀晶體的「小枝幹」從黏著劑向外突出,而且樹枝狀微粒不像球形微粒一樣每一個微粒都具有相同的尺寸,因此會對黏著劑的層壓性造成明顯的限制。 Therefore, the spherical particles are often replaced by dendritic particles, and in the case of the same volume, the dendritic particles have a table much larger than the spherical particles. Area, so only a small amount of conductive particles need to be added. However, this will make the surface of the adhesive rough, especially when the adhesive is made from the solution, because the "small branches" of the dendrites protrude outward from the adhesive, and the dendrites are not like spherical particles. Just as each particle has the same size, it imposes significant limitations on the lamination of the adhesive.

本發明的目的是避開先前技術的缺點,以及提出一種無載體的三度空間導電性膠帶,而且以此種膠帶長期黏合的兩個接合零件具有良好的層壓性及很高的黏著強度。 SUMMARY OF THE INVENTION The object of the present invention is to avoid the disadvantages of the prior art and to provide an unsupported three-dimensional space conductive tape, and that the two joined parts which are bonded for a long time with such a tape have good lamination property and high adhesive strength.

採用在本發明之申請專利範圍中有詳細說明的黏著膜即可達到上述目的。 The above object can be attained by using an adhesive film which is described in detail in the scope of the patent application of the present invention.

本發明的黏著膜包括一層黏著劑及摻雜在黏著劑中的導電微粒,其中一部分是纖維狀導電微粒,另一部分微粒則具有樹枝狀結構。根據一種很有利的方式,這是一種無載體雙面黏著膜,也就是由含微粒的黏著劑構成的單層的無載體黏著膜。 The adhesive film of the present invention comprises a layer of an adhesive and conductive particles doped in the adhesive, one of which is a fibrous conductive particle and the other of which has a dendritic structure. According to a very advantageous way, this is an unsupported double-sided adhesive film, that is to say a single-layer, carrier-free adhesive film composed of a particulate-containing adhesive.

較佳是使使用可交聯的黏著劑,尤其是在受熱時產生交聯的黏著劑。 It is preferred to use a crosslinkable adhesive, especially if it is crosslinked when heated.

因此本發明較佳是一種熱活化的熱交聯黏著劑。 The invention is therefore preferably a thermally activated thermally crosslinked adhesive.

黏著劑Adhesive

本發明的黏著膜含有一種黏著劑基材,本發明使用的導電微粒摻雜在黏著劑基材中,而且較佳是均 勻的分佈在黏著劑基材中。 The adhesive film of the present invention contains an adhesive substrate, and the conductive particles used in the present invention are doped in the adhesive substrate, and preferably both are Evenly distributed in the adhesive substrate.

例如可以用成分為已知之壓敏性黏著劑作為黏著劑。但是根據本發明,非常有利的黏著膜具有一種由可熱活化黏著的黏著劑構成的基材。可熱活化黏著的黏著劑(在文獻及本發明中亦稱為「熱活化黏著劑」及「加熱活化黏著劑」)在室溫中通常沒有自黏性或僅有很弱的自黏性,但也可能有部分熱活化黏著劑在室溫中已具有明顯的自黏性。但是應用上所需的黏著特性要等到輸入熱能後才會被激發。冷卻後會產生黏著作用,因而實現所需的黏著力。 For example, a pressure sensitive adhesive having a known composition can be used as the adhesive. However, according to the present invention, a highly advantageous adhesive film has a substrate composed of a heat-activatable adhesive. Heat-activatable adhesives (also referred to in the literature and in the present invention as "heat-activated adhesives" and "heat-activated adhesives") are generally not self-adhesive or have very weak self-adhesive properties at room temperature. However, it is also possible that some heat-activated adhesives have a significant self-adhesiveness at room temperature. However, the adhesive properties required for the application will not be activated until the input heat is applied. After cooling, it creates a sticking effect, thus achieving the desired adhesion.

本說明書將熱活化(黏著)膜或熱活化(黏著)膠帶稱為雙面黏著膜或雙面黏著膠帶,且其黏著劑層是由一種可熱活化黏著的黏著劑構成。在置於要黏合之基上之前,熱活化膜或熱活化膠帶是平面狀的,而且原則上可以製作成單層或多層的黏著膜,其中多層黏著膜可以含有載體或沒有載體層。本發明的導電性黏著膜是單層且沒有載體的黏著膜。 This specification refers to a heat activated (adhesive) film or a heat activated (adhesive) tape as a double-sided adhesive film or a double-sided adhesive tape, and the adhesive layer is composed of a heat-activatable adhesive. The heat activated film or the heat activated tape is planar before being placed on the substrate to be bonded, and in principle can be formed into a single layer or a plurality of adhesive films, wherein the multilayer adhesive film may or may not contain a carrier layer. The conductive adhesive film of the present invention is a single layer and has no adhesive film of a carrier.

使用時是將熱活化膜或熱活化膠帶置於要黏合之基底上,或是置於要黏合之基底之間,例如在室溫或高於室溫的情況下使用。然後加熱活化,以達到最終黏合。 When used, the heat activated film or heat activated tape is placed on the substrate to be bonded or placed between the substrates to be bonded, for example, at room temperature or above. It is then heated to activate to achieve final bonding.

原則上可以將適於作為本發明之黏著膜之基材的熱活化黏著劑區分為兩大類,也就是熱塑性熱活化黏著劑及反應性熱活化黏著劑。 In principle, heat-activated adhesives suitable as substrates for the adhesive films of the present invention can be distinguished into two major classes, namely thermoplastic heat-activated adhesives and reactive heat-activated adhesives.

a)熱塑性熱活化黏著劑a) Thermoplastic heat activated adhesive

這種黏著劑在室溫中沒有自黏性或僅有很弱的自黏性。經過熱活化後,黏著劑才會產生自黏性。由於黏著劑的玻璃轉換溫度相當高,因此為達到足夠的黏性所需的活化溫度通常比室溫高出數十至一百攝氏度。由於自黏性的關係,在黏著劑凝結變硬之前就已經產生黏合作用。將要黏合的物件接合後,熱塑性熱活化黏著劑在冷卻變硬時會產生物理性固化(使用適當的熱塑性材料作為黏著劑,通常會產生可逆的黏合),有時還會另外伴隨化學性固化(使用適當的熱塑反應性材料作為黏著劑,通常會產生不可逆的黏合),因此在冷卻狀態下會保持黏合作用,並形成內在的黏著力。黏合時使用的熱能、壓力及/或時間愈多,兩種要黏合的材料的黏合通常就愈牢固。這樣就可以用技術上易於實現的加工條件達到最大的結合強度。 This adhesive has no self-adhesiveness or only weak self-adhesiveness at room temperature. After heat activation, the adhesive will be self-adhesive. Since the glass transition temperature of the adhesive is quite high, the activation temperature required to achieve sufficient viscosity is usually several tens to one hundred degrees Celsius higher than room temperature. Due to the self-adhesive nature, the adhesion has already occurred before the adhesive solidifies and hardens. When the articles to be bonded are joined, the thermoplastic heat-activated adhesive will be physically cured when cooled and hardened (using a suitable thermoplastic material as an adhesive, usually resulting in reversible bonding), sometimes accompanied by chemical curing ( The use of a suitable thermoplastic reactive material as an adhesive usually results in irreversible bonding, so that it remains viscous in the cooled state and forms an intrinsic bond. The more heat, pressure and/or time used for bonding, the stronger the bond between the two materials to be bonded. This allows maximum bonding strength to be achieved with technically easy to implement processing conditions.

所謂熱塑性塑膠是指Römpp(線上版;2008年出版,文件編號RD-20-01271)定義的化合物。 The term "thermoplastic" refers to a compound defined by Römpp (online edition; published in 2008, document number RD-20-01271).

b)反應性熱活化黏著劑b) Reactive heat activated adhesive

所謂反應性熱活化黏著劑是指具有受熱時會產生化學反應之官能基的聚合物系統,其中黏著劑會化學凝結變硬,因而產生黏著效應。反應性熱活化黏著劑受熱時通常不會產生自黏性,因此是在凝結變硬會才產生黏著作用。反應性熱活化黏著劑通常不具備熱塑性,而是經由彈性體-活性樹脂系統獲得實現(請與熱塑性-反應性材料製成的熱活化膜比較;如前面所述)。 The term "reactive heat-activated adhesive" refers to a polymer system having a functional group which generates a chemical reaction upon heating, in which the adhesive chemically condenses and hardens, thereby causing an adhesive effect. Reactive heat-activated adhesives generally do not produce self-adhesive properties when heated, so they are sticky when coagulated and hardened. Reactive heat-activated adhesives are generally not thermoplastic, but are achieved via an elastomer-reactive resin system (please compare with a thermally activated film made of a thermoplastic-reactive material; as described above).

玻璃轉換溫度對活性系統的官能度並不重 要。 Glass transition temperature is not critical to the functionality of the active system Want.

原則上黏著劑是由一或數種聚合物構成(基本聚合物成分,簡稱為基本聚合物),其中為了調整黏著劑的特性,通常會摻入其他的成分,例如樹脂(黏性樹脂及/或活性樹脂)、軟化劑(及其他類似成分),必要時還可以摻入其他對黏著劑特性產生有利影響的添加物,例如填充料或在本發明中相當重要的導電微粒。 In principle, the adhesive is composed of one or several polymers (basic polymer component, referred to as the base polymer). In order to adjust the properties of the adhesive, other components such as a resin (viscous resin and/or resin) are usually incorporated. Or a reactive resin), a softening agent (and other similar ingredients), if necessary, may also incorporate other additives which have a beneficial effect on the properties of the adhesive, such as fillers or conductive particles which are of considerable importance in the present invention.

以下均為適於作為本發明之黏著劑的基本聚合物的彈性體的例子(尤其是作為反應性熱活化黏著劑的基本聚合物的彈性體的例子):聚-α烯烴,聚異丁烯,聚異戊二烯,聚丁二烯,非晶形聚丙烯,腈橡膠,聚氯丁烯,聚乙烯醋酸乙烯酯,聚乙烯乙烯醇,苯乙烯丁二烯橡膠,聚酯,聚胺基甲酸酯,及/或聚醯胺。最佳是使用腈橡膠。 The following are all examples of elastomers suitable as the base polymer of the adhesive of the present invention (particularly as an example of an elastomer of a base polymer of a reactive heat-activated adhesive): poly-α olefin, polyisobutylene, poly Isoprene, polybutadiene, amorphous polypropylene, nitrile rubber, polychloroprene, polyvinyl acetate, polyvinyl vinyl alcohol, styrene butadiene rubber, polyester, polyurethane , and / or polyamine. The best is to use nitrile rubber.

最合適的聚胺基甲酸酯是熱塑性聚胺基甲酸酯(TPU),這是聚酯化或聚醚化及有機二異氰酸酯的反應產物。這些材料可以作為熱塑性熱活化系統,也可以作為熱塑性-反應性熱活化系統。 The most suitable polyurethane is a thermoplastic polyurethane (TPU) which is the reaction product of a polyesterified or polyethered and organic diisocyanate. These materials can be used as thermoplastic thermal activation systems or as thermoplastic-reactive thermal activation systems.

以上提及的聚合物可以單體使用,亦可混合使用(含有一或數種其他的聚合物)。 The above-mentioned polymers may be used singly or in combination (containing one or several other polymers).

一種有利的方式是在熱塑性-反應性熱活化黏著膜及反應性熱活化黏著膜(以彈性體為基的黏著膜)的基本聚合物中加入一或數種活性樹脂。以基本聚合物及活性樹脂(不包括導電微粒)的總重量為準,樹脂佔熱活化黏著劑的比例較佳是在30至75%(重量百分比)之 間。 One advantageous way is to add one or more reactive resins to the base polymer of the thermoplastic-reactive heat activated adhesive film and the reactive heat activated adhesive film (elastomer based adhesive film). The proportion of the resin to the heat-activated adhesive is preferably from 30 to 75% by weight based on the total weight of the base polymer and the reactive resin (excluding the conductive particles). between.

根據本發明,可以從以下列舉的樹脂中相互獨立的選出一或數種樹脂作為活性樹脂: According to the present invention, one or several resins may be independently selected from the resins listed below as the active resin:

-- 環氧樹脂;平均分子量Mw(平均重量)較佳是在100g/mol至10000g/mol之間。例如聚環氧樹脂是屬於高分子量範圍的活性樹脂一個例子。 -- Epoxy resin; the average molecular weight M w (average weight) is preferably between 100 g/mol and 10000 g/mol. For example, polyepoxy resin is an example of an active resin belonging to a high molecular weight range.

以下是有利之環氧樹脂的若干例子:雙酚A及環氧氯丙烷的反應產物,環氧氯丙烷,縮水甘油酯,環氧氯丙烷及對胺基苯酚的反應產物。 The following are some examples of advantageous epoxy resins: the reaction product of bisphenol A and epichlorohydrin, the reaction product of epichlorohydrin, glycidyl ester, epichlorohydrin and p-aminophenol.

以下是市面上可購得之環氧樹脂的若干例子:Ciba Geigy生產的AralditeTM 6010、CY-281TM、ECNTM 1273、ECNTM 1280、MY 720、RD-2,道氏化學公司生產的DERTM 331、DERTM 732、DERTM 736、DENTM 432、DENTM 435、DERTM 438,Shell Chemicals公司生產的EponTM 812、825、826、828、830、834、836、871、872、1001、1004、1031等,以及同樣是由Shell Chemicals公司生產的HPTTM 1071、HPTTM 1079。 The following are several examples of commercially available epoxy resin: Ciba Geigy produced Araldite TM 6010, CY-281 TM , ECN TM 1273, ECN TM 1280, MY 720, RD-2, produced by Dow Chemical Co. DER TM 331, DER TM 732, DER TM 736, DEN TM 432, DEN TM 435, DER TM 438, Epon TM 812, 825, 826, 828, 830, 834, 836, 871, 872, 1001 manufactured by Shell Chemicals, Inc. 1004,1031 and the like, and is also produced by Shell Chemicals company HPT TM 1071, HPT TM 1079.

市面上可購得之脂肪族環氧化物的一個例子是乙烯基環己烷二氧化物,例如Union Carbide Corp.公司生產的ERL-4206、ERL-4221、ERL-4201、ERL-4289、或ERL-0400。 An example of a commercially available aliphatic epoxide is vinylcyclohexane dioxide, such as ERL-4206, ERL-4221, ERL-4201, ERL-4289, or ERL manufactured by Union Carbide Corp. -0400.

-- 酚醛樹脂,例如:Celanese公司生產的Epi-RezTM 5132、Sumitomo化學公司生產的ESCN-001、Ciba Geigy公司生產的CY-281、道氏化學生產的DENTM 431、DENTM 438、Quatrex 5010、日本Kayaku公司生產 的RE 305S、大日本油墨和化學公司生產的EpiclonTM N673、以及Shell化學公司生產的EpikoteTM 152。 -- Phenolic resin, for example: Epi-Rez TM 5132 from Celanese, ESCN-001 from Sumitomo Chemical Co., CY-281 from Ciba Geigy, DEN TM 431 from Dow Chemical, DEN TM 438, Quatrex 5010 RE 305S manufactured by Kayaku Corporation of Japan, Epiclon TM N673 manufactured by Dainippon Ink and Chemical Co., Ltd., and Epikote TM 152 manufactured by Shell Chemical Co., Ltd.

-- 三聚氰胺樹脂,例如Cytec公司生產的CymelTM 327及CymelTM 323。 - melamine resins, for example, produced by Cytec Cymel TM 327 and Cymel TM 323.

-- 萜烯酚樹,例如Arizona化學公司生產的NIREZTM 2019。 - terpene phenol tree, e.g. Arizona Chemical Company NIREZ TM 2019.

-- 酚樹脂,例如Toto Kasei公司生產的YP 50、Union Carbide Corp.公司生產的PKHC、以及Showa Union Gosei Corp公司生產的BKR 2620。 -- Phenolic resins such as YP 50 manufactured by Toto Kasei Co., Ltd., PKHC manufactured by Union Carbide Corp., and BKR 2620 manufactured by Showa Union Gosei Corp.

-- 可溶性酚樹脂,尤其是可溶性酚樹脂與其他酚樹脂的組合。 -- Soluble phenolic resins, especially combinations of soluble phenolic resins with other phenolic resins.

-- 聚異氰酸酯,例如日本Polyurethane Ind.公司生產的CoronateTM L、拜耳(Bayer)公司生產的DesmodurTM N3300或MondurTM 489。 - polyisocyanates, for example, Japanese Polyurethane Ind produced Coronate TM L, Bayer (Bayer) produced Desmodur TM N3300 or Mondur TM 489..

為了優化黏著劑的黏著特性及活化範圍,可以選擇性的添加提高黏著力的樹脂(所謂的黏性樹脂或增黏劑)。以下是若干例子:松香的氫化及未氫化的衍生物,聚萜烯樹脂(較佳是以α-蒎烯為基的的聚萜烯樹脂),萜烯酚樹脂,未交聯的酚樹脂,酚醛清漆,雙環戊二烯的氫化及未氫化的聚合產物,C8及C9芳香物的氫化及未氫化的的聚合產物,氫化的C5/C9聚合產物,芳香改性的選擇性氫化雙環戊二烯衍生物,以純芳香物為基的樹脂(例如α-甲基苯乙烯,乙烯基甲苯,苯乙烯),由不同之芳香單體的混合物構成的樹脂,從煤焦油提煉出的苯并呋喃-茚樹脂。 In order to optimize the adhesive properties and activation range of the adhesive, a resin for improving adhesion (so-called viscous resin or tackifier) can be selectively added. The following are a few examples: hydrogenated and unhydrogenated derivatives of rosin, polyterpene resins (preferably polydecene resins based on α-pinene), terpene phenol resins, uncrosslinked phenolic resins, Novolac, hydrogenated and unhydrogenated polymeric product of dicyclopentadiene, hydrogenated and unhydrogenated polymeric product of C8 and C9 aromatics, hydrogenated C5/C9 polymeric product, aromatically modified selectively hydrogenated dicyclopentadiene a derivative, a resin based on a pure aroma (for example, α-methylstyrene, vinyltoluene, styrene), a resin composed of a mixture of different aromatic monomers, a benzofuran-oxime extracted from coal tar Resin.

以上提及的黏性樹脂均可單獨使用,亦可使由其中兩種或多種黏性樹脂組成的混合物。 The above-mentioned viscous resin may be used singly or as a mixture of two or more kinds of viscous resins.

所選擇的黏性樹脂較佳是使黏著劑在室溫時沒有或僅有很弱的黏性,直到受熱時才產生黏性。最好是透過選擇高熔點的樹脂(尤其是軟化溫度明顯高於110℃的樹脂),以製造這種熱活化黏著膜,其中樹脂的軟化溫度是按照DIN EN 1427:2007的規定,以樹脂取代瀝清進行測定;軟化溫度若高於150℃,應按照此規範8.1b的規定執行測定工作。也可以使用低熔點的樹脂,但僅能少量使用,其佔黏著劑總重量(不含導電微粒)的比例較佳是低於30%(重量百分比)。 The viscous resin selected is preferably such that the adhesive has no or only very weak tack at room temperature until tack is generated upon exposure to heat. It is preferred to manufacture the heat-activated adhesive film by selecting a resin having a high melting point (especially a resin having a softening temperature significantly higher than 110 ° C), wherein the softening temperature of the resin is replaced by a resin in accordance with DIN EN 1427:2007 The bitumen is measured; if the softening temperature is higher than 150 ° C, the measurement should be carried out in accordance with the provisions of 8.1b of this specification. It is also possible to use a low melting point resin, but it can be used only in a small amount, and the proportion of the total weight of the adhesive (excluding the conductive particles) is preferably less than 30% by weight.

較佳是將可交聯的黏著劑應用於本發明的黏著膜,尤其是受熱會產生交聯的黏著劑。 Preferably, a crosslinkable adhesive is applied to the adhesive film of the present invention, especially an adhesive which is crosslinked by heat.

為了產生交聯,可以在黏著劑中加入化學交聯劑(也稱為硬化劑),尤其是能夠與其中至少一種活性樹脂反應的化學交聯劑。並非一定要加入交聯劑才能產生交聯反應,但是交聯劑可以捕捉多餘的活性樹脂。尤其是以環氧樹脂作為活性樹脂時,加入交聯劑是一種有利的作法。 In order to produce crosslinks, a chemical crosslinker (also known as a hardener) may be added to the adhesive, especially a chemical crosslinker capable of reacting with at least one of the reactive resins. It is not necessary to add a crosslinking agent to produce a crosslinking reaction, but the crosslinking agent can capture excess reactive resin. In particular, when an epoxy resin is used as the active resin, it is an advantageous method to add a crosslinking agent.

以下是可作為交聯劑/硬化劑的化合物(例如US 39700608 A有關於這些化合物的進一步說明): The following are compounds that can act as crosslinkers/hardeners (for example, US 39700608 A for further explanation of these compounds):

-- 多價脂肪族胺,例如三乙四胺 -- a polyvalent aliphatic amine such as triethylenetetramine

-- 多價芳族胺,例如異佛爾酮二胺 -- a polyvalent aromatic amine such as isophorone diamine

-- 胍,例如雙氰胺 -- 胍, such as dicyandiamide

-- 多價酚 -- Polyvalent phenol

-- 多價醇 -- Polyvalent alcohol

-- 多價硫醇 -- Multivalent mercaptan

-- 多價碳酸 -- Multivalent carbonic acid

-- 帶有一或多個酐基的酸酐 -- Anhydride with one or more anhydride groups

為了提高交聯反應的反應速度,可以加入所謂的加速劑。 In order to increase the reaction rate of the crosslinking reaction, a so-called accelerator may be added.

以下是加速劑的若干例子: Here are a few examples of accelerators:

-- 三級胺,例如苯甲基二甲胺,二甲胺基甲基苯酚 -- a tertiary amine such as benzyldimethylamine, dimethylaminomethylphenol

-- 三(二甲胺基甲基)酚 -- Tris(dimethylaminomethyl)phenol

-- 硼三鹵化物-胺錯合物 -- Boron trihalide-amine complex

-- 經取代的咪唑 -- substituted imidazole

-- 三苯基膦 -- Triphenylphosphine

如果是使用酚樹脂(尤其是烷基酚樹脂),則可以加入甲醛提供劑,例如六亞甲基四胺。 If a phenol resin (especially an alkylphenol resin) is used, a formaldehyde providing agent such as hexamethylenetetramine may be added.

為了調整黏著劑(尤其是熱活化黏著劑)的特性,可以選擇性的加入填充料(例如(不導電)纖維,炭黑,氧化鋅,二氧化鈦,白堊,實心或空心球珠,其他材料製成的微球珠(矽酸,矽鹽酸),籽晶形成劑,膨脹劑,增黏添加劑熱塑性塑膠,複合劑及/或抗老化劑(例如一次及二次抗氧化劑或抗光防護劑)。 In order to adjust the characteristics of the adhesive (especially the heat-activated adhesive), fillers (for example, (non-conductive) fibers, carbon black, zinc oxide, titanium dioxide, chalk, solid or hollow beads, other materials can be added. Microspheres (tannic acid, hydrazine hydrochloride), seed formers, bulking agents, tackifying additives thermoplastics, compounding agents and/or anti-aging agents (eg primary and secondary antioxidants or photoprotectants).

以下是其他的添加物的若干例子:一次抗氧化劑,例如空間位阻酚,二次抗,例如亞磷酸鹽或硫醚,過程穩定劑,例如C游離基補捉劑,光防護劑,例如紫外線吸收劑或空間位阻胺,抗臭氧化劑,金屬減活化劑,加工輔助劑。 The following are some examples of other additives: primary antioxidants such as sterically hindered phenols, secondary antibodies such as phosphites or thioethers, process stabilizers such as C free radicals, photoprotectants such as UV rays Absorbent or sterically hindered amine, anti-odor oxidant, metal deactivator, processing aid.

實驗顯示,添加樹枝狀金屬微粒及導電性纖維狀微粒的混合物比僅添加其中一種微粒所產生的效果要好很多。 Experiments have shown that the addition of a mixture of dendritic metal particles and conductive fibrous particles is much better than the effect of adding only one of the particles.

如果僅添加樹枝狀微粒,膠帶表面會變得很粗糙,大部分的微粒會突出於黏著劑,使著劑無法順暢的流動。 If only dendritic particles are added, the surface of the tape will become rough and most of the particles will protrude from the adhesive, making the agent unable to flow smoothly.

從溶液製造出膠帶時纖維狀微粒會對齊,而且較佳是對準軌道方向。因此在這個方向的導電性比直角方向高出許多。此外,在z方向的導電性明顯小於使用樹枝狀微粒的情況。 Fibrous particles are aligned when the tape is produced from the solution, and are preferably aligned with the track. Therefore, the conductivity in this direction is much higher than the direction of the right angle. In addition, the conductivity in the z direction is significantly smaller than in the case of using dendritic particles.

一個令人訝異的發現是,即使是未增加導電微粒的總量,將兩種微粒混合在一起可以達到比僅使用一種微粒(纖維狀或樹枝狀粒)好很多的表現。在z方向的導電性仍然是非常好(相較於僅使用樹枝狀微粒),這一點並未改變。在x-y方向的導電性仍然和僅使用纖維狀微粒時一樣好,儘管軌道方向及直角方向的差異仍然是很小。僅需少量的樹枝狀晶體,即可使黏著劑的層壓性及黏著性獲得明顯的改善。 One surprising finding is that even without increasing the total amount of conductive particles, mixing the two particles together can be much better than using only one particle (fibrous or dendritic). The conductivity in the z direction is still very good (compared to the use of dendritic particles only), this has not changed. The conductivity in the x-y direction is still as good as when only fibrous particles are used, although the difference in orbital direction and right angle direction is still small. Only a small amount of dendrites are required to obtain a significant improvement in the laminability and adhesion of the adhesive.

甚至可以降低微粒的總含量,也不會使x方向的導電性顯著降低。 It is even possible to reduce the total content of the particles and not to significantly reduce the conductivity in the x direction.

本發明之黏著膜添加的一種導電微粒的結構具有各向異性及多分枝的形態,從一根主幹(一級晶叉)伸出較小的支幹(二級晶叉),然後再從二級晶叉伸出更小的支幹(三級晶叉)。分枝可以是直的,也可以是彎曲的,而且每一個分枝還可以再分出更小的分枝,如同聖 誕樹一樣。文獻及本說明書將這種微粒稱為「樹枝狀晶體」、「樹枝狀微粒」、「帶有樹枝形狀的微粒」、或「帶有樹枝結構的微粒」。 The structure of a conductive particle added by the adhesive film of the present invention has an anisotropic and multi-branched morphology, and a small branch (secondary crystal fork) protrudes from a trunk (primary crystal fork), and then from the second stage The fork extends a smaller branch (three-stage crystal fork). Branches can be straight or curved, and each branch can be subdivided into smaller branches, like St. Like a Christmas tree. The literature and the present specification refer to such particles as "dendritic crystals", "dendritic particles", "particles with dendritic shapes", or "particles with dendritic structures".

微粒在一個維度的長度通常會大於在至少另一個維度的長度,尤其是大於在另外兩個維度的長度。 The length of the particles in one dimension will generally be greater than the length in at least one other dimension, especially greater than the length in the other two dimensions.

本發明使用的樹枝狀微粒是至少具有二級晶叉結構的微粒,而且較佳是至少也具有三級晶叉的微粒。 The dendritic particles used in the present invention are fine particles having at least a secondary crystal fork structure, and are preferably fine particles having at least a tertiary crystal fork.

所使用的樹枝狀微粒較佳是由金屬粒子構成,以下是若干例子:鋅、鐵、鉍、銅、銀、金。視環境條件而定,應選擇使用不會在短時間後即因氧化而失效的金屬粒子。較佳是使用銅樹枝狀晶體或金樹枝狀晶體。金的效果很好,但非常昂貴。為了利用銀的高導電性及高抗氧化性,而且不必負擔很好的高成本,較佳是使用鍍銀的銅樹枝狀晶體,其中銅較佳是整個被銀鍍層覆蓋住。將銅覆蓋住所需的銀的數量係視微粒的大小而定。粒徑在30μm至40μm之間的微粒大約需要20%的銀。 The dendritic particles used are preferably composed of metal particles, and the following are a few examples: zinc, iron, bismuth, copper, silver, gold. Depending on the environmental conditions, metal particles that do not fail due to oxidation after a short period of time should be selected. It is preferred to use copper dendrites or gold dendrites. Gold works well but is very expensive. In order to utilize the high conductivity and high oxidation resistance of silver, and it is not necessary to bear a very high cost, it is preferred to use silver-plated copper dendrites in which the copper is preferably entirely covered by the silver plating. The amount of silver required to cover the copper depends on the size of the particles. Particles having a particle size between 30 μm and 40 μm require approximately 20% silver.

不同大小的樹枝狀晶體的最大長度較佳是大約相當於黏著膜的厚度。一種有利的方式是,樹枝狀微粒的平均最大長度在20μm至100μm之間、或較佳是在40μm至80μm之間。 The maximum length of dendrites of different sizes is preferably approximately equivalent to the thickness of the adhesive film. In an advantageous manner, the average maximum length of the dendrites is between 20 μm and 100 μm, or preferably between 40 μm and 80 μm.

本發明之黏著膜中的第二種導電微粒具有纖維狀結構。纖維狀微粒在一擇優方上向的長度遠大於在任一個垂直於擇優方向之方向上的長度。一種有利的方式是,所使用之纖維微粒的最大長度至少是垂直於最大長度之方向上的最大長度的3倍。 The second conductive particles in the adhesive film of the present invention have a fibrous structure. The length of the fibrous particles on a preferred side is much greater than the length in either direction perpendicular to the preferred direction. In an advantageous manner, the maximum length of the nits used is at least 3 times the maximum length in the direction perpendicular to the maximum length.

應選擇尺寸較小的纖維,同時纖維的長度(纖維狀微粒的最大長度)不應大於黏著劑層厚度的10倍。應使用長度不大於黏著劑層厚度5倍的微粒,較佳是使用長度不大於黏著劑層厚度2倍的微粒,或最好是使用長度不大於黏著劑層厚度1.5倍的微粒。 Fibers of smaller size should be selected, while the length of the fibers (maximum length of fibrous particles) should not be greater than 10 times the thickness of the adhesive layer. Particles having a length not greater than 5 times the thickness of the adhesive layer should be used, preferably particles having a length not greater than twice the thickness of the adhesive layer, or preferably not more than 1.5 times the thickness of the adhesive layer.

可以使用直接以金屬製成的纖維狀微粒,或較佳是使用金屬化纖維,尤其是金屬化玻璃纖維。也可以使用金屬化碳纖維。金屬層較佳是至少將其內含之材料的絕大部分表面覆住,或最好是將其內含之材料的整個表面覆蓋住。 It is possible to use fibrous particles directly made of metal, or preferably metalized fibers, especially metallized glass fibers. Metallized carbon fibers can also be used. Preferably, the metal layer covers at least a substantial portion of the surface of the material contained therein, or preferably covers the entire surface of the material contained therein.

所使用之纖維狀微粒的外面(至少是其大部分的表面)較佳是含有與至少是其大部分表面上的樹枝狀晶體相同的金屬,以避免產生局部電腐蝕,導致金屬被分解。 The outer surface (at least the majority of its surface) of the fibrous particles used preferably contains the same metal as the dendrites on at least a majority of its surface to avoid localized electrical corrosion, resulting in decomposition of the metal.

較佳是使用鍍銀的銅樹枝狀晶體與鍍銀玻璃纖維的混合物。 It is preferred to use a mixture of silver plated copper dendrites and silver plated glass fibers.

樹枝狀晶體與纖維的比例是可以變動的,但是在導電微粒的總重量中,兩種微粒中的任一種微粒的重量不應比另一種微粒多出10倍。一種特別有利的方式是,纖維及樹枝狀晶體各佔一半的重量。 The ratio of dendrites to fibers can vary, but in the total weight of the conductive particles, the weight of either of the two particles should not be 10 times greater than the other particles. A particularly advantageous way is that the fibers and dendrites each account for half the weight.

導電微粒(樹枝狀晶體及纖維)佔總重量(黏著劑加上微粒)的比例在40至90%(重量百分比)之間,較佳是在50至80%之間(重量百分比),或最好是在55至70%(重量百分比)之間。 The ratio of conductive particles (dendrites and fibers) to the total weight (adhesive plus particles) is between 40 and 90% by weight, preferably between 50 and 80% by weight, or most Good is between 55 and 70% (by weight).

本發明的黏著膜用於電子領域的黏合工作有 非常好的表現,例如用於電路印刷板的黏合工作。 The adhesive film of the invention is used for bonding work in the electronic field. Very good performance, such as bonding work for printed circuit boards.

本發明的黏著膜的厚度較佳是在30μm至100μm之間,或最好是在40μm至50μm之間。 The thickness of the adhesive film of the present invention is preferably between 30 μm and 100 μm, or preferably between 40 μm and 50 μm.

實驗部分: Experimental part: 以製成的膠帶黏合FCCLBonding the FCCL with the finished tape

利用按範例製造的膠帶將FCCL(軟性銅箔積板)PyraluxLF9110R(1oz Cu/)+(25μm黏著劑)+(25μm kapton膜)黏合在鋼製的加強筋上。同時將寬度1.5cm的膠帶在100℃的溫度中層壓在由聚醯亞胺/銅膜構成之FCCL的聚醯亞胺膜上,其中膠帶略短於要黏合的FCCL,以便在之後有一握持處。然後在100℃的溫度中將這個由FCCL及膠帶構成的複合物層壓在鋼製的加強筋上,並在180℃的溫度中將整個複合物放到可加熱的Buerkle壓力機中,以1.3Mpa的壓力施壓20分鐘。 FCCL (soft copper foil) Pyralux LF9110R (1 oz Cu/) + (25 μm adhesive) + (25 μm kapton film) was bonded to steel ribs using a tape manufactured according to the example. At the same time, a tape of 1.5 cm in width was laminated on a polyimide film of FCCL composed of a polyimide/copper film at a temperature of 100 ° C, wherein the tape was slightly shorter than the FCCL to be bonded so as to have a grip afterwards. At the office. This composite of FCCL and tape was then laminated to a steel rib at a temperature of 100 ° C and the entire composite was placed in a heatable Buerkle press at a temperature of 180 ° C to 1.3 The pressure of Mpa is pressed for 20 minutes.

以FCCL-加強筋複合物進行L剝皮試驗[IPC-TM-650 Nr.2.4.9]L-peeling test with FCCL-reinforced reinforced composites [IPC-TM-650 Nr. 2.4.9]

利用Zwick公司生產的拉力試驗機,以50mm/min的速度及90度的角度,將按照上述方式製成的FCCL及鋼的複合物的FCCL從加強筋上剝下,並測量所需的力(單位:N/cm)。 Using a tensile testing machine manufactured by Zwick, the FCCL of the FCCL and steel composite prepared in the above manner was peeled off from the rib at a speed of 50 mm/min and an angle of 90 degrees, and the required force was measured ( Unit: N/cm).

電阻resistance

按照軍事規範MIL-DTL-83528C規定的方式測量電阻。 The resistance is measured in the manner specified by the military specification MIL-DTL-83528C.

z方向的電阻 Z-direction resistance

從現有的離型膜或離型紙上將黏著膜取下,並裁剪成一個面積5x5cm2的試體。然後將試體置於兩個事先用乙醇清洗過的圓柱形鍍金電極之間,其中這兩個電極均具有一個面積為1平方英吋的圓形接觸面(圓形電極的一個正面),而且兩個電極均與一個電流-電壓源及一個敏感的電阻表連接。在此情況下,黏著膜是水平位於同樣是水平的接觸面之間。下方電極距黏著膜較遠那一面位於一個堅硬的表面上。接著將一個5公斤的砝碼放在上方電極距黏著膜較遠的那一面上,以使黏著膜獲得良好的電接觸。在23℃及相對濕度50%的環境中進行測量。測得的電阻是以歐姆為單位。 The adhesive film was removed from the existing release film or release paper and cut into a sample having an area of 5 x 5 cm 2 . The test body is then placed between two cylindrical gold-plated electrodes previously cleaned with ethanol, both of which have a circular contact area of 1 square inch (one front side of the circular electrode), and Both electrodes are connected to a current-voltage source and a sensitive resistor meter. In this case, the adhesive film is horizontally located between the same horizontal contact faces. The lower electrode is located on a hard surface farther from the adhesive film. A 5 kg weight is then placed on the side of the upper electrode that is farther away from the adhesive film to provide good electrical contact to the adhesive film. The measurement was carried out in an environment of 23 ° C and a relative humidity of 50%. The measured resistance is in ohms.

x-y方向的電阻(表面電阻) Resistance in the x-y direction (surface resistance)

從現有的離型膜或離型紙將未交聯的黏著膜取下,並裁剪成一個面積5x5cm2的試體。利用如第1圖顯示的測量裝置進行測量。其中:V 代表電壓源 The uncrosslinked adhesive film was removed from the existing release film or release paper, and cut into a sample having an area of 5 x 5 cm 2 . The measurement was performed using the measuring device as shown in Fig. 1. Where: V represents the voltage source

I 代表電源 I stands for power

K 代表黏著膜試體 K stands for the adhesive film test body

1 代表鍍金電極 1 represents gold-plated electrode

2 代表絕緣體 2 represents the insulator

x1及x2分別代表電極中間面的長度及寬度 X1 and x2 represent the length and width of the middle surface of the electrode, respectively

用乙醇清洗過電極後,將電極置於試體上。兩個電極之間的面積剛好是1平方英吋(6.45mm2)。在23℃及相對濕度50%的環境中進行測量。電極構造(包括電極及絕緣體)的重量為240g。 After the electrode was washed with ethanol, the electrode was placed on the test piece. The area between the two electrodes is exactly 1 square inch (6.45 mm 2 ). The measurement was carried out in an environment of 23 ° C and a relative humidity of 50%. The electrode structure (including the electrode and the insulator) weighed 240 g.

測得的電阻是以歐姆為單位。 The measured resistance is in ohms.

為了區別出擇優方向,將試體置於x方向及y方向各一次,並進行測量,其中x方向是鍍膜的方向,y方向是與鍍膜方向垂直的方向。 In order to distinguish the preferred direction, the test piece is placed once in the x direction and the y direction, and the measurement is performed, wherein the x direction is the direction of the coating, and the y direction is the direction perpendicular to the coating direction.

範例 example 範例1: Example 1:

將66.5%(重量百分比)的Breon N41H80(含41%丙烯腈的腈橡膠,製造商:Zeon)、33%(重量百分比)的Epiclon 660(酚醛清漆,製造商:DIC)、以及0.5%(重量百分比)的2-苯基咪唑(以固體物為準;加到丁酮中,濃度30%)放到揉捏機中製成懸浮液。揉捏時間為20小時。 66.5% by weight of Breon N41H80 (19% acrylonitrile-containing nitrile rubber, manufacturer: Zeon), 33% (by weight) of Epiclon 660 (novolac, manufacturer: DIC), and 0.5% (weight) Percentage of 2-phenylimidazole (based on solids; added to butanone at a concentration of 30%) was placed in a kneading machine to make a suspension. The kneading time is 20 hours.

接著將30份(以重量為準)固態黏著劑成分、35份樹枝狀鍍銀銅微粒(SC25D20製造商:Spotters)及35份最大長度40μm的鍍銀玻璃纖維(SATAR SHIELD AG 5512 Fl,製造商:Nanotechnologies)加到懸浮液中。 Next, 30 parts (by weight) of solid adhesive composition, 35 parts of dendritic silver-plated copper particles (SC25D20 manufacturer: Spotters) and 35 pieces of silver-plated glass fiber (SATAR SHIELD AG 5512 Fl with a maximum length of 40 μm , Manufacturer: Nanotechnologies) added to the suspension.

接著將熱活化黏著劑塗在一個矽化PET膜上,並以100℃的溫度使其乾燥,最後形成一個厚度40μm的黏著劑層。 The heat activated adhesive was then applied to a deuterated PET film and dried at a temperature of 100 ° C to form a 40 μm thick adhesive layer.

比較例2: Comparative Example 2:

加入70份樹枝狀晶體,以取代纖維及樹枝狀晶體的混合物。 70 parts of dendrites were added to replace the mixture of fibers and dendrites.

比較例3: Comparative Example 3:

加入70份纖維,以取代纖維及樹枝狀晶體的混合物。 70 parts of fiber were added to replace the mixture of fibers and dendrites.

結果: result:

引人注意的是比較例2很難被層壓在FCCL上。範例1非常容易被層壓在FCCL上。儘管如此,與比較例3相反,仍具有類似的很好的導電性。 It is interesting to note that Comparative Example 2 is difficult to laminate on FCCL. Example 1 is very easy to laminate on FCCL. Nevertheless, contrary to Comparative Example 3, similarly good electrical conductivity was obtained.

範例4: Example 4:

將66.5%(重量百分比)的Breon N41H80(含41%丙烯腈的腈橡膠,製造商:Zeon)、33%(重量百分比)的Epiclon 660(酚醛清漆,製造商:DIC)、以及0.5%(重量百分比)的2-苯基咪唑(以固體物為準;加到丁酮中,濃度30%)放到揉捏機中製成懸浮液。揉捏時間為20小時。 66.5% by weight of Breon N41H80 (19% acrylonitrile-containing nitrile rubber, manufacturer: Zeon), 33% (by weight) of Epiclon 660 (novolac, manufacturer: DIC), and 0.5% (weight) Percentage of 2-phenylimidazole (based on solids; added to butanone at a concentration of 30%) was placed in a kneading machine to make a suspension. The kneading time is 20 hours.

接著將40份固態黏著劑成分、30份樹枝狀鍍銀銅微粒(SC25D20製造商:Spotters)及30份最大長度40μm的鍍銀玻璃纖維(SATAR SHIELD AG 5512 Fl,製造商:Nanotechnologies)加到懸浮液中。 Next, add 40 parts of solid adhesive, 30 parts of dendritic silver-plated copper particles (SC25D20 manufacturer: Spotters) and 30 pieces of silver-plated glass fiber (SATAR SHIELD AG 5512 Fl, manufacturer: Nanotechnologies) with a maximum length of 40 μm . Into the suspension.

接著將熱活化黏著劑塗在一個矽化PET膜上,並以100℃的溫度使其乾燥,最後形成一個厚度40μm的黏著劑層。 The heat activated adhesive was then applied to a deuterated PET film and dried at a temperature of 100 ° C to form a 40 μm thick adhesive layer.

比較例5: Comparative Example 5:

加入60份樹枝狀晶體,以取代纖維及樹枝狀 晶體的混合物。 Add 60 parts of dendrites to replace fibers and dendrites a mixture of crystals.

比較例6: Comparative Example 6:

加入60份纖維,以取代纖維及樹枝狀晶體的混合物。 60 parts of fiber were added to replace the mixture of fibers and dendrites.

結果: result:

從上述加入較少量微粒的例子可以看出,加入樹枝狀晶體及纖維的混合物是非常有利的,因為只有此二者的組合能夠在所有3個方向均達到很高的導電性及/或很低的電阻。 It can be seen from the above examples of adding a smaller amount of fine particles that it is very advantageous to add a mixture of dendrites and fibers because only a combination of the two can achieve high electrical conductivity in all three directions and/or very Low resistance.

V‧‧‧代表電壓源 V‧‧‧ represents the voltage source

I‧‧‧代表電源 I‧‧‧ represents the power source

K‧‧‧代表黏著膜試體 K‧‧‧ represents the adhesive film test body

1‧‧‧代表鍍金電極 1‧‧‧ represents gold-plated electrodes

2‧‧‧代表絕緣體 2‧‧‧ represents insulator

x1及x2‧‧‧分別代表電極中間面的長度及寬度 X1 and x2‧‧‧ represent the length and width of the middle face of the electrode

第1圖 顯示測量裝置。 Figure 1 shows the measuring device.

Claims (9)

一種黏著膜,包括一層黏著劑及摻雜在黏著劑中的導電微粒,其特徵為:一部分是纖維狀導電微粒,另一部分微粒具有樹枝狀結構。 An adhesive film comprising a layer of an adhesive and conductive particles doped in the adhesive, wherein one part is fibrous conductive particles and the other part has a dendritic structure. 如申請專利範圍第1項的黏著膜,其係使用可熱活化黏著的黏著劑。 For example, the adhesive film of claim 1 is a heat-activatable adhesive. 如前述申請專利範圍中任一項的黏著膜,其係以金屬纖維及/或金屬化纖維作為纖維狀導電微粒。 The adhesive film according to any one of the preceding claims, wherein the metal fibers and/or the metallized fibers are used as the fibrous conductive particles. 如前述申請專利範圍中任一項的黏著膜,其係以金屬微粒及/或金屬化微粒作為樹枝狀導電微粒。 The adhesive film according to any one of the preceding claims, wherein the metal particles and/or the metallized particles are used as dendritic conductive particles. 如前述申請專利範圍中任一項的黏著膜,其中纖維狀導電微粒的表面及樹枝狀導電微粒的表面是由相同的材料構成。 The adhesive film according to any one of the preceding claims, wherein the surface of the fibrous conductive particles and the surface of the dendritic conductive particles are composed of the same material. 如前述申請專利範圍中任一項的黏著膜,其係以鍍銀的銅粒子作為樹枝狀導電微粒,以及以鍍銀玻璃纖維作為纖維狀導電微粒。 The adhesive film according to any one of the preceding claims, wherein silver-plated copper particles are used as dendritic conductive particles, and silver-plated glass fibers are used as fibrous conductive particles. 如前述申請專利範圍中任一項的黏著膜,其中纖維狀導電微粒的最大長度不大於黏著劑層厚度的10倍,較佳是不大於黏著劑層厚度的5倍,最佳是不大於黏著劑層厚度的1.5倍。 The adhesive film according to any one of the preceding claims, wherein the maximum length of the fibrous conductive particles is not more than 10 times the thickness of the adhesive layer, preferably not more than 5 times the thickness of the adhesive layer, and most preferably no more than adhesive. 1.5 times the thickness of the agent layer. 如前述申請專利範圍中任一項的黏著膜,其中所有導電微粒佔黏著膜總重量的40至90%(重量百分比)。 The adhesive film according to any one of the preceding claims, wherein all of the conductive particles constitute 40 to 90% by weight based on the total weight of the adhesive film. 如前述申請專利範圍中任一項的黏著膜,其中:纖維狀導電微粒與樹枝狀導電微粒的重量比V介於10:1至1:10之間,較佳是1:1。 The adhesive film according to any one of the preceding claims, wherein the weight ratio V of the fibrous conductive particles to the dendritic conductive particles is between 10:1 and 1:10, preferably 1:1.
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TWI814761B (en) * 2017-12-28 2023-09-11 日商力森諾科股份有限公司 adhesive film
TWI784126B (en) * 2018-01-30 2022-11-21 日商拓自達電線股份有限公司 Conductive Adhesive Composition

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KR20150013703A (en) 2015-02-05
DE102012207462A1 (en) 2013-11-07
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CN104284928A (en) 2015-01-14
US20150129812A1 (en) 2015-05-14
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US9598614B2 (en) 2017-03-21
JP2015521214A (en) 2015-07-27

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