TW201400362A - Container supply device - Google Patents

Container supply device Download PDF

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Publication number
TW201400362A
TW201400362A TW102122545A TW102122545A TW201400362A TW 201400362 A TW201400362 A TW 201400362A TW 102122545 A TW102122545 A TW 102122545A TW 102122545 A TW102122545 A TW 102122545A TW 201400362 A TW201400362 A TW 201400362A
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TW
Taiwan
Prior art keywords
container
cup
chain
holding
holding mechanism
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Application number
TW102122545A
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Chinese (zh)
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TWI589489B (en
Inventor
Yoshikuni Yokka
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Fabrika Toyama Corp
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Publication of TWI589489B publication Critical patent/TWI589489B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/46Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/52Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/02Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B65B57/04Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

When a conveyor chain 10 to which a retainer 12 housing a cup-shaped container 2 is attached becomes elongated, a gripper 44 is moved horizontally when the container 2 is retrieved from a suction cup 46 positioned above and passed to a retainer 12 positioned below. In a container supply device 1, comprising a transfer device 36 which retrieves a cup-shaped container 2 from a cup magazine 34 positioned above and transfers the container 2 to a retainer 12 attached to a chain 10 of a transport conveyor 4 positioned below, between the suction cup 46 of the transfer device 36 and the transport conveyor 4 are provided a gripper 44 which grasps and transfers the container 2, an elevator mechanism 90 which raises and lowers the gripper 44, and horizontal moving devices 98 and 102 which move the gripper 44 horizontally. If the chain 10 elongates over time, the gripper 44 which grasps and lowers the container 2 can be moved horizontally and aligned with the position of the retainer 12.

Description

容器供給裝置 Container supply device

本發明涉及一種容器供給裝置,例如,將布丁或果凍等的容器供給到保持器的容器收納部,該保持器設置在容器傳送機構的傳送鏈上且被間歇性傳送。 The present invention relates to a container supply device which supplies, for example, a container such as a pudding or a jelly to a container accommodating portion of a holder which is provided on a conveyor chain of the container conveying mechanism and which is intermittently conveyed.

用於將布丁或果凍等填充到容器中的填充生產線上,具有容器傳送機構,該容器傳送機構在傳送鏈上以既定間隔安裝有保持器,該保持器上形成有用於保持容器的多個容器收納部(容器收納孔),將容器收納到該各保持器並間歇性地傳送容器,並使容器依次停止在設置於傳送路徑的途中的填充部、密封部以及切邊部等,並依次進行填充、密封以及切邊等的處理。眾所周知,有一種在這樣的填充生產線中用於將容器供給到容器傳送機構的容器供給裝置(例如,參照專利文獻1)。 A filling line for filling a pudding or jelly or the like into a container, having a container conveying mechanism which is mounted with a holder at a predetermined interval on the conveying chain, and a plurality of containers for holding the container are formed on the holder In the accommodating portion (container accommodating hole), the container is stored in each of the holders, and the container is intermittently transported, and the container is sequentially stopped in the filling portion, the sealing portion, the trimming portion, and the like provided in the middle of the transport path, and sequentially Filling, sealing, and trimming. As is well known, there is a container supply device for supplying a container to a container conveying mechanism in such a filling line (for example, refer to Patent Document 1).

該專利文獻1記載的發明中,具備由在鏈上連續安裝有多個板條的板式傳送帶構成的容器傳送裝置,該各板條上成一列設置有容器保持孔,當間歇性驅動的板條在供給位置停止時,從容器供給裝置供給容器。 According to the invention described in Patent Document 1, a container conveying device comprising a plate conveyor in which a plurality of slats are continuously attached to a chain is provided, and the slats are provided with a container holding hole in a row, and the slats are intermittently driven. When the supply position is stopped, the container is supplied from the container supply device.

[習知技術文獻] [Practical Technical Literature] [專利文獻] [Patent Literature]

專利文獻1:日本特開2001-253412號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2001-253412

現有的容器傳送裝置,在鏈上以等間隔安裝有具備多個容器收納孔的多個板條(在本發明中為保持器),經過一定時間,鏈會發生伸展。如果該鏈的伸展變大,則在供給容器時容器會從保持器的容器收納孔錯位,因而需要使容器供給單元移動相當於鏈的伸展量的距離來對應。然而,在具有自動供給裝置等的高性能裝置的情況下,就會出現容器供給單元大型化、調整作業需要花費較大的勞力等問題。 In the conventional container transfer device, a plurality of slats (in the present invention, a holder) having a plurality of container accommodating holes are attached to the chain at equal intervals, and the chain is stretched over a certain period of time. When the extension of the chain is increased, the container is displaced from the container accommodating hole of the holder when the container is supplied, and therefore it is necessary to move the container supply unit by a distance corresponding to the amount of extension of the chain. However, in the case of a high-performance device having an automatic supply device or the like, there is a problem that the container supply unit is enlarged, and the adjustment work requires a large labor force.

本發明是為解決上述問題而開發的,提供一種容器供給裝置,具有:移送機構,將容器從供給部取出並移送;保持機構,在交接位置接收並保持由該移送機構移送的容器;以及升降機構,使該保持機構升降,該容器供給裝置藉由使該保持機構下降,從而將容器供給到安裝在傳送鏈上且被間歇性地傳送的保持器的容器收納部,該容器供給裝置的特徵在於,設置有水平移動機構,該水平移動機構使該保持機構沿著該傳送鏈的傳送方向水平移動,從而使該保持機構在交接位置接收的容器能夠水平移動。 The present invention has been made to solve the above problems, and provides a container supply device having: a transfer mechanism for taking out and transferring a container from a supply portion; a holding mechanism for receiving and holding a container transferred by the transfer mechanism at a delivery position; and lifting The mechanism for raising and lowering the holding mechanism, the container supply device supplies the container to the container accommodating portion of the holder mounted on the transport chain and intermittently conveyed by lowering the holding mechanism, the characteristics of the container supply device The horizontal moving mechanism is provided, and the horizontal moving mechanism horizontally moves the holding mechanism along the conveying direction of the conveying chain, so that the container received by the holding mechanism at the delivery position can be horizontally moved.

而且,第2發明具有以下特徵,即,在該第1發明中,設置有用於檢測該傳送鏈的伸展的檢測機構,當傳送鏈發生伸展時,在保持容器的保持機構的下降動作中,使該保持機構在水平方向上移動相當於傳送鏈的伸展量的距離後,將容器供給到該保持器的容器收納部。 Further, the second aspect of the invention is characterized in that, in the first aspect of the invention, a detecting means for detecting the extension of the transport chain is provided, and when the transport chain is extended, during the lowering operation of the holding means of the holding container, After the holding mechanism moves the distance corresponding to the amount of extension of the conveyor chain in the horizontal direction, the container is supplied to the container accommodating portion of the holder.

藉由升降機構使保持機構升降,同時藉由水平移動機構使該保持機構能夠沿著傳送方向水平移動,該保持機構從自供給部取出並移送容器的移送機構接收容器,並供給到安裝於下方的傳送鏈的保持器,因而,當鏈條伸展時,藉由使下降中的保持機構水平移動,在不改變容器交接位置的情況下,能夠使所保持的容器與保持器的位置對齊。因此,在不移動容器供 給單元的情況下,能夠確實地將容器供給至保持器。 The holding mechanism is moved up and down by the lifting mechanism, and the holding mechanism can be horizontally moved along the conveying direction by the horizontal moving mechanism. The holding mechanism receives the container from the transfer mechanism that is taken out from the supply portion and transports the container, and is supplied to the lower side. The holder of the conveyor chain, thus, when the chain is extended, by moving the lowering holding mechanism horizontally, the position of the held container and the holder can be aligned without changing the position at which the container is transferred. Therefore, do not move the container for In the case of a unit, the container can be reliably supplied to the holder.

1‧‧‧容器供給裝置 1‧‧‧Container supply unit

2‧‧‧容器(杯狀容器) 2‧‧‧ Container (cup container)

2a、46a‧‧‧凸緣 2a, 46a‧‧‧Flange

4‧‧‧容器傳送機構(容器傳送帶) 4‧‧‧Container transport mechanism (container conveyor)

6‧‧‧從動側鏈齒輪 6‧‧‧ driven side chain gear

8‧‧‧驅動側鏈齒輪 8‧‧‧Drive side chain gear

10‧‧‧傳送鏈 10‧‧‧Transport chain

12‧‧‧保持器 12‧‧‧ Keeper

12a‧‧‧容器收納部(容器收納孔) 12a‧‧‧Container storage unit (container storage hole)

16‧‧‧填充裝置 16‧‧‧Filling device

18‧‧‧密封裝置 18‧‧‧ Sealing device

18a‧‧‧密封頭 18a‧‧‧ Sealing head

20‧‧‧切邊裝置 20‧‧‧ trimming device

20a‧‧‧切邊頭 20a‧‧‧cutting the head

22‧‧‧薄膜 22‧‧‧ Film

22a‧‧‧殘部 22a‧‧‧Residual

24‧‧‧變換輥 24‧‧‧Change Roller

26‧‧‧驅動輥 26‧‧‧Drive roller

28‧‧‧惰輥 28‧‧‧ idler roller

30‧‧‧排出輥 30‧‧‧ discharge roller

32‧‧‧滾筒 32‧‧‧Roller

34‧‧‧供給部(杯箱) 34‧‧‧Supply Department (cup case)

36‧‧‧移送機構 36‧‧‧Transfer institutions

38‧‧‧容器分離機構 38‧‧‧Container separation mechanism

40‧‧‧上方擋塊 40‧‧‧Upper stop

40a、42a‧‧‧氣缸 40a, 42a‧‧ ‧ cylinder

42‧‧‧下方擋塊 42‧‧‧ Lower stop

44‧‧‧保持機構(夾具) 44‧‧‧Maintenance mechanism (fixture)

44a、44b‧‧‧夾持構件 44a, 44b‧‧‧Clamping members

46‧‧‧吸附杯 46‧‧‧Adsorption cup

48‧‧‧側壁 48‧‧‧ side wall

50‧‧‧支柱 50‧‧‧ pillar

52‧‧‧水平支持板 52‧‧‧ horizontal support board

54‧‧‧安裝板 54‧‧‧Installation board

56‧‧‧吸附杯升降用旋轉軸 56‧‧‧Rotating shaft for suction cup lifting

57‧‧‧軸承 57‧‧‧ bearing

58‧‧‧齒輪箱 58‧‧‧ Gearbox

60‧‧‧馬達 60‧‧‧ motor

62、76、82‧‧‧導軌 62, 76, 82‧‧‧ rails

64、80、84、114、116‧‧‧滑塊 64, 80, 84, 114, 116‧‧‧ sliders

66、78‧‧‧升降塊 66, 78‧‧‧ lifting block

68、92‧‧‧搖動杆 68, 92‧‧‧ shake rod

70‧‧‧連接杆 70‧‧‧ Connecting rod

72‧‧‧吸附杯旋轉軸 72‧‧‧Adsorption cup rotation axis

74‧‧‧吸附杯旋轉用馬達 74‧‧‧Motor cup rotation motor

86‧‧‧水平移動板 86‧‧‧ horizontal moving board

88‧‧‧夾具安裝板 88‧‧‧Clamp mounting plate

90‧‧‧升降機構(驅動馬達) 90‧‧‧ Lifting mechanism (drive motor)

94‧‧‧連接杆 94‧‧‧ Connecting rod

96‧‧‧齒輪旋轉軸 96‧‧‧ Gear rotation axis

98‧‧‧水平移動機構(齒輪) 98‧‧‧Horizontal moving mechanism (gear)

100‧‧‧齒輪驅動用馬達 100‧‧‧Gear drive motor

102‧‧‧水平移動機構(齒條) 102‧‧‧Horizontal moving mechanism (rack)

104‧‧‧控制裝置 104‧‧‧Control device

106‧‧‧右側夾持構件移動板 106‧‧‧Right clamping member moving plate

108‧‧‧左側夾持構件移動板 108‧‧‧ Left clamping member moving plate

110、112‧‧‧水平導軌 110, 112‧‧‧ horizontal rails

118‧‧‧支點銷 118‧‧‧Support sales

120‧‧‧水平轉動杆 120‧‧‧ horizontal rotating rod

122‧‧‧操作用杆 122‧‧‧Operating rod

124‧‧‧夾具開閉用馬達 124‧‧‧Clamp opening and closing motor

130、132、134‧‧‧感測器 130, 132, 134‧‧ ‧ sensors

140‧‧‧檢測片 140‧‧‧Test piece

A‧‧‧容器供給位置 A‧‧‧ container supply location

B‧‧‧填充位置 B‧‧‧fill position

C‧‧‧密封位置 C‧‧‧ Sealed position

D‧‧‧切邊位置 D‧‧‧ trimming position

E‧‧‧傳送方向 E‧‧‧Transfer direction

F‧‧‧取出位置 F‧‧‧Remove location

G‧‧‧交接位置 G‧‧‧ handover location

H‧‧‧相反方向 H‧‧‧ opposite direction

圖1是表示本發明的一實施例涉及的具有容器供給裝置的容器填充密封裝置的整體結構的側視圖。(實施例1) Fig. 1 is a side view showing the overall configuration of a container filling and sealing device having a container supply device according to an embodiment of the present invention. (Example 1)

圖2(a)~(c)是依次表示將從容器的供給部取出的容器供給至傳送鏈的保持器的過程的說明圖。 2(a) to 2(c) are explanatory views sequentially showing a process of supplying a container taken out from the supply unit of the container to the holder of the transport chain.

圖3是表示移動機構以及保持機構的驅動部的側視圖。 3 is a side view showing a moving mechanism and a driving portion of the holding mechanism.

圖4(a)、(b)是表示移送機構的驅動部的圖,(a)是俯視圖,(b)是前視圖。 4(a) and 4(b) are views showing a drive unit of the transfer mechanism, wherein (a) is a plan view and (b) is a front view.

圖5是表示移送機構以及保持機構的驅動部的前視圖。 Fig. 5 is a front elevational view showing a transfer unit and a drive unit of the holding mechanism.

圖6是表示保持機構的俯視圖。 Fig. 6 is a plan view showing a holding mechanism.

圖7(a)、(b)是用於說明容器供給裝置的運轉的圖,(a)表示鏈條沒有伸展的狀態,(b)表示鏈條伸展的狀態。 7(a) and 7(b) are views for explaining the operation of the container supply device, wherein (a) shows a state in which the chain is not stretched, and (b) shows a state in which the chain is stretched.

圖8(a)~(c)是用於依次說明第2實施例涉及的容器供給裝置的運轉的說明圖,(d)是用於說明檢測傳送鏈的伸展的檢測機構的構成的說明圖。(實施例2) 8 (a) to (c) are explanatory views for sequentially explaining the operation of the container supply device according to the second embodiment, and (d) is an explanatory view for explaining the configuration of the detecting mechanism for detecting the extension of the transport chain. (Example 2)

一種裝置,具有:移送機構,從層疊收納多個杯狀容器的容器供給部一個一個地取出容器並移送;保持機構,在上方的交接位置接收並保持由該移送機構移送的容器;以及升降機構,使該保持機構升降,該裝置使保持機構從移送機構接收的容器下降而供給到保持器的容器收納部,該保持器以等間隔安裝在設置於下方的容器傳送機構的傳送鏈上,而且,該裝置設置有水平移動機構,該水平移動機構使該保持機構沿著該傳送鏈的傳送方向水平移動,當該傳送鏈隨著時間的經過而伸展時,藉由水平移動機構使下降的保持機構水平移動,由此,使供給的容器與由於傳送鏈發生伸展而錯位的保持器的位置對齊。因此,即使在傳送鏈發生伸展的情況下,也 能夠達成將容器確實地供給到保持器的目的。 An apparatus comprising: a transfer mechanism that takes out and transports a container one by one from a container supply unit that stacks and stores a plurality of cup-shaped containers; and a holding mechanism that receives and holds a container transferred by the transfer mechanism at an upper transfer position; and a lifting mechanism Lifting and lowering the holding mechanism, the device lowers the container received by the transfer mechanism from the transfer mechanism and supplies it to the container accommodating portion of the holder, and the holder is attached to the transport chain of the container transport mechanism disposed below at equal intervals, and The device is provided with a horizontal moving mechanism that causes the holding mechanism to move horizontally along the conveying direction of the conveyor chain, and when the conveyor chain is extended over time, the lowering is maintained by the horizontal moving mechanism The mechanism moves horizontally, thereby aligning the supplied container with the position of the retainer that is misaligned due to the extension of the conveyor chain. Therefore, even in the case where the conveyor chain is stretched, The purpose of reliably feeding the container to the holder can be achieved.

[實施例1] [Example 1]

下面,根據圖式所示的實施例來說明本發明。具有該實施例涉及的容器供給裝置(整體用符號1來表示)的容器填充密封裝置,藉由容器傳送機構(容器傳送帶)4間歇性地傳送形狀為上部大口徑且直徑向下部逐步減小的杯狀容器2(參照圖2等),並使容器2依次停止在填充位置B、密封位置C以及切邊位置D等各容器處理位置,以分別進行各自的處理。 Hereinafter, the present invention will be described based on the embodiments shown in the drawings. A container filling and sealing device having the container supply device (indicated by the numeral 1 as a whole) of the embodiment is intermittently conveyed by a container conveying mechanism (container conveyor) 4 in a shape of an upper large diameter and a downward diameter diameter. The cup-shaped container 2 (see FIG. 2 and the like) is sequentially stopped at the respective container processing positions such as the filling position B, the sealing position C, and the trimming position D, and the respective processes are performed.

容器傳送帶4中,在分別配置於上游部(圖1的右側)與下游部的兩側的從動側鏈齒輪6與驅動側鏈齒輪8上,兩側繞掛一對傳送鏈10(參照後文中說明的圖5),在該兩側鏈10之間安裝有多個保持器12。而且,驅動側鏈齒輪8連接有未圖示的驅動機構,以對傳送鏈10進行間歇性驅動。各保持器12上以等間隔形成有多個(該實施例中為4個)容器收納部(容器收納孔12a)(參照圖2(c)),將杯狀容器2保持在各容器收納孔12a內並進行傳送。該杯狀容器2在開口部的周緣形成有凸緣2a,該凸緣2a被放置並保持在該保持器12的容器收納孔12a的周緣部上表面。 In the container conveyor 4, a pair of conveyor chains 10 are wound on both sides of the driven side sprocket 6 and the drive side sprocket 8 disposed on both sides of the upstream portion (the right side in FIG. 1) and the downstream portion (see In Fig. 5) described herein, a plurality of holders 12 are mounted between the two side chains 10. Further, a drive mechanism (not shown) is connected to the drive side sprocket 8 to intermittently drive the transport chain 10. Each of the holders 12 is formed with a plurality of (four in this embodiment) container accommodating portions (container accommodating holes 12a) at equal intervals (see FIG. 2(c)), and the cup-shaped containers 2 are held in the respective container accommodating holes. Transfer within 12a. The cup-shaped container 2 is formed with a flange 2a at the periphery of the opening, and the flange 2a is placed and held on the upper surface of the peripheral portion of the container accommodating hole 12a of the holder 12.

在該容器傳送帶4的靠上游部的上方,設置有用於將杯狀容器2供給到該保持器12的容器供給裝置1(該供給位置被稱為容器供給位置A)。該容器供給位置A的下游側具有該填充位置B,在該填充位置B設置有用於將液體等的內容物填充到藉由容器傳送帶4傳送來的杯狀容器2內的填充裝置16。在填充位置B更靠下游側,依次配置有密封位置C以及切邊位置D,密封裝置18設置於密封位置C,切邊裝置20設置於切邊位置D。 Above the upstream portion of the container conveyor 4, a container supply device 1 for supplying the cup-shaped container 2 to the holder 12 (this supply position is referred to as a container supply position A) is provided. The filling position B is provided on the downstream side of the container supply position A, and the filling device 16 for filling the contents of the liquid or the like into the cup-shaped container 2 conveyed by the container conveying belt 4 is provided at the filling position B. The sealing position C and the trimming position D are sequentially disposed on the downstream side of the filling position B, the sealing device 18 is disposed at the sealing position C, and the trimming device 20 is disposed at the trimming position D.

作為蓋材料的薄膜22被供給到藉由該容器傳送帶4傳送的杯狀容器2的開口部的上方與該密封裝置18的密封頭18a的下表面以及切邊裝置20的切邊頭20a之間。蓋材料薄膜22從設置在該容器填充密封裝置外部的卷狀薄膜拉出,藉由未圖示的導入輥等,被導入到該容器填充密封裝置內。導入到容器填充密封裝置內的蓋材料薄膜22,藉由方向變換輥24而朝向與 容器傳送帶4的傳送方向(參照圖1中的箭頭符號E)相反的方向,此後,藉由驅動輥26以及惰輥28等,下拉至容器傳送帶4的傳送面上後,供給到該密封裝置18以及切邊裝置20的下方。 The film 22 as a cover material is supplied between the upper portion of the opening of the cup-shaped container 2 conveyed by the container transfer belt 4 and the lower surface of the sealing head 18a of the sealing device 18 and the trimming head 20a of the trimming device 20. . The cover material film 22 is pulled out from a roll film provided outside the container filling and sealing device, and introduced into the container filling and sealing device by an introduction roller or the like (not shown). The cover material film 22 introduced into the container filling sealing device is oriented by the direction changing roller 24 The conveying direction of the container conveyor 4 (refer to the arrow symbol E in Fig. 1) is reversed, and thereafter, the driving roller 26, the idle roller 28, and the like are pulled down to the conveying surface of the container conveying belt 4, and then supplied to the sealing device 18. And below the trimming device 20.

設置在該密封位置C的密封裝置18,藉由未圖示的氣缸的運轉使密封頭18a升降,當藉由容器傳送帶4被間歇性傳送的杯狀容器2停止於該密封頭18a的下方時,運轉該氣缸使密封頭18a下降,將蓋材料薄膜22按壓到杯狀容器2的開口部,從而將該薄膜22熔接到杯狀容器2的凸緣2a的上表面。而且,切邊裝置20也藉由氣缸(未圖示)的運轉使切邊頭20a升降,當藉由容器傳送帶4傳送的杯狀容器2停止於該切邊頭20a的下方時,運轉該氣缸使切邊頭20a下降,切斷熔接在杯狀容器2的凸緣2a上的薄膜22的周邊部分並從片狀薄膜22的主體部分離。片狀薄膜22的被切掉蓋部分的殘部22a藉由排出輥30等被纏繞到滾筒32上。 The sealing device 18 provided at the sealing position C moves the sealing head 18a up and down by the operation of a cylinder (not shown), and when the cup-shaped container 2 intermittently conveyed by the container conveying belt 4 stops under the sealing head 18a The cylinder is operated to lower the seal head 18a, and the cover material film 22 is pressed against the opening of the cup-shaped container 2, thereby welding the film 22 to the upper surface of the flange 2a of the cup-shaped container 2. Further, the trimming device 20 also raises and lowers the trimming head 20a by the operation of a cylinder (not shown), and operates the cylinder when the cup-shaped container 2 conveyed by the container conveyor 4 stops below the trimming head 20a. The trimming head 20a is lowered, and the peripheral portion of the film 22 welded to the flange 2a of the cup-shaped container 2 is cut and separated from the main body portion of the sheet-like film 22. The residual portion 22a of the sheet-like film 22 from which the cover portion is cut is wound onto the drum 32 by the discharge roller 30 or the like.

其次,說明本實施例涉及的容器供給裝置1的結構。在容器供給位置A的上方以直立狀態配置有容器供給部(杯箱34),該容器供給部以倒置的狀態(底部朝上,開口部側的凸緣2a向下的狀態)層疊收納多個杯狀容器2(參照圖1以及放大表示的圖2)。在與該容器傳送帶4的傳送方向E垂直的方向上,以與形成於該保持器12的容器收納孔12a的間隔相同的間隔並列配置多個杯箱34(在該實施例中為4個)。 Next, the configuration of the container supply device 1 according to the present embodiment will be described. A container supply unit (cup case 34) is disposed in an upright state above the container supply position A, and the container supply unit is stacked and stored in an inverted state (the bottom portion is upward and the flange portion 2a on the opening side is downward). Cup-shaped container 2 (see Fig. 1 and Fig. 2 shown in an enlarged manner). In the direction perpendicular to the conveying direction E of the container conveyor 4, a plurality of cup cases 34 (four in this embodiment) are arranged side by side at the same interval as the interval formed in the container accommodating hole 12a of the holder 12. .

在該杯箱34的下端部兩側設置有容器分離機構38,該容器分離機構38將以層疊狀態收納在杯箱34內的多個杯狀容器2中的最下方的容器2,從其上方的容器2分離並交付到下方的移送機構36(參照圖3)。如圖2放大所示,容器分離機構38具有配置在比杯箱34的下端開口部稍低的高度上的兩側一對上方擋塊40,以及配置在比該上方擋塊40稍低的下方的兩側一對下方擋塊42。該上下擋塊40、42分別藉由氣缸40a、42a的運轉,在與杯箱34內收納的杯狀容器2的凸緣2a卡合的前進位置與未卡合的後退位置之間進行進退移動。上方擋塊40與下方擋塊42隔著與層疊的杯狀容器2的凸緣2a間的距離大致相同的上下間隔配置。下方擋塊42朝向杯 箱34的方向前進,則會進入杯箱34所收納的最下方的杯狀容器2的凸緣2a的下表面側,而上方擋塊40朝向杯箱34的方向前進,則會插入至最下方的杯狀容器2的凸緣2a與其上方的杯狀容器2的凸緣2a之間。 A container separating mechanism 38 is provided on both sides of the lower end portion of the cup case 34, and the container separating mechanism 38 houses the lowermost container 2 among the plurality of cup-shaped containers 2 housed in the cup case 34 in a stacked state. The container 2 is separated and delivered to the lower transfer mechanism 36 (refer to Fig. 3). As shown in an enlarged view in Fig. 2, the container separating mechanism 38 has a pair of upper stoppers 40 disposed on a lower side than the lower end opening portion of the cup case 34, and is disposed below the upper stopper 40. A pair of lower stops 42 on both sides. The upper and lower stoppers 40 and 42 move forward and backward between the forward position engaged with the flange 2a of the cup-shaped container 2 housed in the cup case 34 and the retracted position which is not engaged by the operation of the air cylinders 40a and 42a, respectively. . The upper stopper 40 and the lower stopper 42 are arranged at intervals substantially equal to each other with a distance between the flanges 2a of the stacked cup-shaped containers 2. Lower stop 42 facing the cup When the direction of the case 34 advances, it enters the lower surface side of the flange 2a of the lowermost cup-shaped container 2 housed in the cup case 34, and the upper stopper 40 advances toward the cup case 34, and is inserted to the lowermost position. The flange 2a of the cup-shaped container 2 is located between the flange 2a of the cup-shaped container 2 and the flange 2a of the cup-shaped container 2 above it.

該杯箱34的下方設置有該移送機構36,該移送機構36將從該杯箱34取出的杯狀容器2移送,並交付到配置於下方的保持機構44。該移送機構36具有多個吸附杯46,並使該吸附杯46在從該杯箱34取出杯狀容器2的上方取出位置F(圖2(a)以及圖3所示的位置)與將該杯狀容器2交付到保持機構44的下方交接位置G(圖2(b)所示位置)之間升降,同時,能夠將吸附杯46旋轉180度,從而將以凸緣2a朝向下方的狀態取出的杯狀容器2翻轉成凸緣2a朝向上方的狀態,並交付到保持機構44。 The transfer mechanism 36 is provided below the cup case 34, and the transfer mechanism 36 transfers the cup-shaped container 2 taken out from the cup case 34 to the holding mechanism 44 disposed below. The transfer mechanism 36 has a plurality of suction cups 46, and the suction cup 46 is taken out from the cup case 34 at a position F above the position of the cup-shaped container 2 (the position shown in FIG. 2(a) and FIG. 3) and The cup-shaped container 2 is delivered to the lower transfer position G (the position shown in FIG. 2(b)) of the holding mechanism 44, and at the same time, the suction cup 46 can be rotated by 180 degrees, and the flange 2a can be taken out downward. The cup-shaped container 2 is turned over so that the flange 2a faces upward and is delivered to the holding mechanism 44.

根據圖3~圖5說明該移送機構36的結構。移送機構36具有4個吸附杯46,該4個吸附杯46分別吸附並取出收納在各杯箱34內的杯狀容器2。各吸附杯46在開口部側具有與該杯狀容器2的凸緣2a大致相同直徑的凸緣46a,並且藉由未圖示的吸附機構在內部側形成真空,在將該凸緣46a貼緊杯狀容器2的凸緣2a的狀態下,從內部側吸附從而吸附杯狀容器2。 The structure of the transfer mechanism 36 will be described with reference to Figs. 3 to 5 . The transfer mechanism 36 has four suction cups 46 that respectively suck and take out the cup-shaped containers 2 housed in the respective cup cases 34. Each of the suction cups 46 has a flange 46a having substantially the same diameter as the flange 2a of the cup-shaped container 2 on the opening side, and a vacuum is formed on the inner side by an adsorption mechanism (not shown), and the flange 46a is tightly attached thereto. In the state of the flange 2a of the cup-shaped container 2, the cup-shaped container 2 is adsorbed from the inner side.

在配置於該容器傳送帶4兩側的機架的側壁48(參照圖5)上,藉由直立的支柱50配置有橫跨容器傳送帶4上方的水平支持板52,該水平支持板52的兩端部上固定有直立的安裝板54。吸附杯升降用旋轉軸56以橫跨該安裝板54間的方式,藉由軸承57(參照圖4(b)被旋轉自如地支承。該吸附杯升降用旋轉軸56的中央部安裝有齒輪箱58,藉由該齒輪箱58內的齒輪來傳遞馬達60的旋轉,從而使吸附杯升降用旋轉軸56旋轉。 On the side wall 48 (refer to FIG. 5) of the frame disposed on both sides of the container conveyor 4, the horizontal support plate 52 is disposed across the container conveyor 4 by the upright pillar 50, and both ends of the horizontal support plate 52 are provided. An upright mounting plate 54 is fixed to the portion. The suction cup lifting/lowering rotating shaft 56 is rotatably supported by a bearing 57 (see FIG. 4(b) so as to straddle between the mounting plates 54. A gearbox is attached to a central portion of the suction cup lifting rotary shaft 56. The rotation of the motor 60 is transmitted by the gears in the gear case 58 to rotate the suction cup lifting/lowering shaft 56.

在該機架的兩側壁48的上表面沿著該支柱50分別固定有一對導軌62。升降塊66藉由滑塊64被升降自如地支承在配置於兩側的各一對導軌62。搖動杆68的一端連接於該吸附杯升降用旋轉軸56的兩端部,該搖動杆68的另一端連接於連接杆70的一端。連接杆70的另一端旋轉自如地連接於該升降塊66,旋轉吸附杯升降用旋轉軸56時,升降塊66藉由搖動杆 68以及連接杆70升降。 A pair of guide rails 62 are respectively fixed along the support post 50 on the upper surfaces of the side walls 48 of the frame. The lift block 66 is supported by the pair of guide rails 62 disposed on both sides by the slider 64 so as to be movable up and down. One end of the swing lever 68 is connected to both end portions of the suction cup lifting shaft 56, and the other end of the swing lever 68 is connected to one end of the connecting rod 70. The other end of the connecting rod 70 is rotatably coupled to the lifting block 66, and when the rotating cup lifting shaft 56 is rotated, the lifting block 66 is rotated by the lever 68 and the connecting rod 70 are raised and lowered.

配置在與該容器傳送帶4的傳送方向E垂直的方向上的吸附杯旋轉軸72旋轉自如地支承於兩側的升降塊66之間,吸附杯旋轉軸72藉由安裝於其端部的吸附杯旋轉用馬達74而旋轉。該吸附杯46以與該杯箱34的間隔相等的間隔而被安裝於吸附杯旋轉軸72,隨著吸附杯旋轉軸72的旋轉,吸附杯46在從杯箱34取出杯狀容器2的朝上的位置(參照圖2(a))與將杯狀容器2交付給下方的保持機構44的朝下的位置(參照圖2(b))之間旋轉180度。 The suction cup rotating shaft 72 disposed in a direction perpendicular to the conveying direction E of the container conveying belt 4 is rotatably supported between the lifting blocks 66 on both sides, and the suction cup rotating shaft 72 is attached to the suction cup at the end thereof. The rotation motor 74 rotates. The suction cup 46 is attached to the suction cup rotation shaft 72 at an interval equal to the interval of the cup case 34. As the suction cup rotation shaft 72 rotates, the suction cup 46 comes out of the cup container 2 from the cup case 34. The upper position (see FIG. 2(a)) is rotated by 180 degrees between the downward position (see FIG. 2(b)) in which the cup-shaped container 2 is delivered to the lower holding mechanism 44.

其次,根據圖3、圖5以及圖6,對保持機構44(夾具)以及使該保持機構44升降的升降機構、使該保持機構44在水平方向上移動的水平移動機構的結構進行說明,該保持機構44從該移送機構36接收杯狀容器2並交付到容器傳送帶4的保持器12。機架的兩側壁48的外面側分別固定有2條直立的導軌76。朝向該容器傳送帶4的傳送方向E的升降塊78藉由滑塊80升降自如地支承於該2條導軌76之間。該兩側的升降塊78分別固定有水平方向的導軌82。水平移動板86藉由滑塊84固定於該導軌82。夾具安裝板88以橫跨該容器傳送帶4的上方的方式固定於兩側的水平移動板86之間。 Next, the configuration of the holding mechanism 44 (clamp), the elevating mechanism for elevating and lowering the holding mechanism 44, and the horizontal moving mechanism for moving the holding mechanism 44 in the horizontal direction will be described with reference to FIGS. 3, 5, and 6. The holding mechanism 44 receives the cup-shaped container 2 from the transfer mechanism 36 and delivers it to the holder 12 of the container conveyor 4. Two upright guide rails 76 are respectively fixed to the outer sides of the two side walls 48 of the frame. The lifting block 78 that faces the conveying direction E of the container conveyor 4 is supported by the slider 80 between the two rails 76 in a freely movable manner. Horizontal guide rails 82 are fixed to the lifting blocks 78 on both sides. The horizontal moving plate 86 is fixed to the guide rail 82 by a slider 84. The jig mounting plate 88 is fixed between the horizontal moving plates 86 on both sides so as to straddle the upper side of the container conveyor 4.

搖動杆92的一端連接在設置於地上的驅動馬達90(參照圖3)的驅動側,連接杆94的一端連接於該搖動杆92的另一端側,該升降塊78連接於該連接杆94的另一端(上端)。因此,該升降塊78在驅動馬達90的驅動下,藉由搖動杆92以及連接杆94而升降。 One end of the rocking rod 92 is connected to the driving side of the driving motor 90 (refer to FIG. 3) provided on the ground, and one end of the connecting rod 94 is connected to the other end side of the rocking rod 92, and the lifting block 78 is connected to the connecting rod 94. The other end (upper end). Therefore, the lift block 78 is lifted and lowered by the rocking lever 92 and the connecting rod 94 under the driving of the drive motor 90.

而且,齒輪旋轉軸96以與該夾具安裝板88平行的方式旋轉自如地支承於兩側的升降塊78之間。該齒輪旋轉軸96的兩端部分別固定有齒輪98,在設置於齒輪旋轉軸96的一端的齒輪驅動用馬達100(參照圖6)的驅動下,兩齒輪98進行旋轉。另一方面,該兩側的水平移動板86固定有朝向容器傳送帶4的傳送方向E的水平齒條102,並分別與該齒輪98嚙合。因 此,隨著齒輪驅動用馬達100的運轉,使齒輪旋轉軸96旋轉,則齒輪98旋轉,與該齒輪98嚙合的齒條102沿著容器傳送帶4的傳送方向E在水平方向上移動。伴隨該齒條102的移動,夾具安裝板88在水平方向上移動。該齒輪驅動用馬達100的驅動由控制裝置104(參照圖6)控制,根據所需的夾具44的移動量(齒條102的移動量),使齒輪98旋轉。這些齒條102以及齒輪98構成了用於使夾具44水平移動的水平移動機構。而且,使固定有該夾具安裝板88的水平移動板86升降的驅動馬達90構成了夾具44的升降機構。 Further, the gear rotating shaft 96 is rotatably supported between the lifting blocks 78 on both sides so as to be parallel to the jig mounting plate 88. The gear 98 is fixed to both ends of the gear rotating shaft 96, and the two gears 98 are rotated by the gear driving motor 100 (refer to FIG. 6) provided at one end of the gear rotating shaft 96. On the other hand, the horizontal moving plates 86 on both sides are fixed with horizontal racks 102 facing the conveying direction E of the container conveyor 4, and are respectively engaged with the gears 98. because When the gear rotating shaft 96 rotates with the operation of the gear driving motor 100, the gear 98 rotates, and the rack 102 meshing with the gear 98 moves in the horizontal direction along the conveying direction E of the container conveyor 4. With the movement of the rack 102, the jig mounting plate 88 moves in the horizontal direction. The drive of the gear drive motor 100 is controlled by the control device 104 (see FIG. 6), and the gear 98 is rotated in accordance with the required amount of movement of the jig 44 (the amount of movement of the rack 102). These racks 102 and gears 98 constitute a horizontal moving mechanism for moving the clamp 44 horizontally. Further, the drive motor 90 that raises and lowers the horizontal moving plate 86 to which the jig attachment plate 88 is fixed constitutes a lifting mechanism of the jig 44.

夾著夾具安裝板88的兩側,平行配置有2條板(右側夾持構件移動板106與左側夾持構件移動板108)。該夾具安裝板88的兩側面各固定有2處水平導軌110、112,各導軌110、112與固定於該兩側夾持構件移動板106、108的側面的滑塊114、116卡合,從而在與容器傳送帶4的傳送方向E垂直的方向上移動。多個夾持構件44a、44b以朝向容器傳送帶4的傳送方向E的方式等間隔地分別安裝於該兩側夾持構件移動板106、108。安裝於右側夾持構件移動板106的各夾持構件44a與安裝於左側夾持構件移動板108的各夾持構件44b分別組成群組,藉由開閉由左右夾持構件44a、44b構成的各群組的夾具44,來保持以及釋放杯狀容器2。 Two plates (the right grip member moving plate 106 and the left grip member moving plate 108) are arranged in parallel on both sides of the jig mounting plate 88. Two horizontal rails 110 and 112 are fixed to both sides of the clamp mounting plate 88, and the guide rails 110 and 112 are engaged with the sliders 114 and 116 fixed to the sides of the two-side clamping member moving plates 106 and 108, thereby It moves in a direction perpendicular to the conveying direction E of the container conveyor 4. The plurality of holding members 44a and 44b are attached to the both side holding member moving plates 106 and 108 at equal intervals so as to face the conveying direction E of the container conveying belt 4. Each of the sandwiching members 44a attached to the right gripping member moving plate 106 and each of the sandwiching members 44b attached to the left gripping member moving plate 108 are grouped together, and each of the left and right gripping members 44a and 44b is opened and closed. A set of clamps 44 to hold and release the cup-shaped container 2.

支點銷118(參照圖6)安裝於靠近夾具安裝板88一方的端部(圖6的右端)附近,水平轉動杆120的中央部旋轉自如地支承於該支點銷118,該夾具安裝板8位於兩側夾持構件移動板106、108的中間。該兩側夾持構件移動板106、108的一端部連接於該水平轉動杆120的兩端部。該水平轉動杆120的一方端部(圖6的下側端部)與夾持構件移動板運轉用的杆122的一端連接,該操作用杆122的另一端與夾具開閉用馬達124偏心連接,該夾具開閉用馬達124固定於機架的一方側壁48(圖5以及圖6的右側的側壁)上。在該夾具開閉用馬達124的驅動下,能夠藉由操作用杆122使水平轉動杆120往復轉動。伴隨水平轉動杆120的轉動,使兩側夾持構件移動板106、108向相反方向移動,從而能夠使兩夾持構件44a、44b接近或分離。在該實施例中,如果使水平轉動杆120沿圖6的順時針方向轉動, 則右側夾持構件移動板106朝向圖的右方移動,並且左側夾持構件移動板108朝向圖的左側移動,兩個夾持構件44a、44b分離而釋放夾具44(參照圖6的右半側的夾具44)。反之,如果使水平轉動杆120沿圖6的逆時針方向轉動,則右側夾持構件移動板106朝向圖的左方移動,並且左側夾持構件移動板108朝向圖的右側移動,兩個夾持構件44a、44b接近而鎖住夾具44(參照圖6的左半側的夾具44)。 The fulcrum pin 118 (see FIG. 6) is attached to the vicinity of the end portion (the right end of FIG. 6) close to the jig attachment plate 88, and the center portion of the horizontal rotation lever 120 is rotatably supported by the fulcrum pin 118, and the jig attachment plate 8 is located The clamping members on both sides move the middle of the plates 106, 108. One ends of the side sandwiching member moving plates 106, 108 are connected to both end portions of the horizontal rotating lever 120. One end portion (lower end portion of FIG. 6) of the horizontal rotation lever 120 is connected to one end of a lever 122 for operating the clamp member moving plate, and the other end of the operation lever 122 is eccentrically connected to the clamp opening/closing motor 124. The jig opening/closing motor 124 is fixed to one side wall 48 (the side wall on the right side of FIGS. 5 and 6) of the frame. The horizontal rotation lever 120 can be reciprocally rotated by the operation lever 122 by the clamp opening/closing motor 124. With the rotation of the horizontal rotating lever 120, the both side clamping member moving plates 106, 108 are moved in opposite directions, so that the two holding members 44a, 44b can be brought close to or separated from each other. In this embodiment, if the horizontal rotation lever 120 is rotated in the clockwise direction of FIG. 6, Then, the right grip member moving plate 106 moves toward the right of the drawing, and the left grip member moving plate 108 moves toward the left side of the drawing, and the two grip members 44a, 44b are separated to release the jig 44 (refer to the right half of FIG. 6) Fixture 44). On the other hand, if the horizontal rotation lever 120 is rotated in the counterclockwise direction of FIG. 6, the right grip member moving plate 106 is moved toward the left side of the drawing, and the left grip member moving plate 108 is moved toward the right side of the drawing, two grips. The members 44a, 44b are close to each other to lock the jig 44 (refer to the jig 44 on the left half side of Fig. 6).

對具有上述結構的容器填充密封裝置的運轉進行說明。杯狀容器2以開口部(凸緣2a側)朝下層疊的狀態而被收納到杯狀容器2的供給部(杯箱34),藉由移送機構36取出杯箱34的最下方的容器2。此時,容器分離機構38的下方擋塊42前進,與杯箱34內的最下方的杯狀容器2的凸緣2a卡合並進行支承。 The operation of the container filling and sealing device having the above configuration will be described. The cup-shaped container 2 is housed in the supply portion (cup case 34) of the cup-shaped container 2 in a state in which the opening portion (the flange 2a side) is stacked downward, and the lowermost container 2 of the cup case 34 is taken out by the transfer mechanism 36. . At this time, the lower stopper 42 of the container separating mechanism 38 advances and is engaged with the flange 2a of the lowermost cup-shaped container 2 in the cup case 34 to be supported.

在該狀態下,吸附杯旋轉軸72由吸附杯旋轉用馬達74而旋轉,安裝於該旋轉軸72的吸附杯46使開口部(凸緣46a側)朝向上方。在該狀態下,吸附頭升降用旋轉軸56在馬達60的驅動下旋轉,藉由搖動杆68以及連接杆70使升降塊66上升。如果使升降塊66上升到極限處,則各吸附杯46的開口部側的凸緣46a貼緊到位於各杯箱34內的最下方的杯狀容器2的開口部的凸緣2a(圖2(a)以及圖3所示的狀態)。使吸附杯46貼緊杯狀容器2,藉由施加真空來吸附杯狀容器2。此時,容器分離機構38的下方擋塊42後退以避免干擾吸附杯46,然後,上方擋塊40前進並插入到最下方的杯狀容器2的凸緣2a與從下數來第二個杯狀容器2的凸緣2a之間。 In this state, the suction cup rotation shaft 72 is rotated by the suction cup rotation motor 74, and the suction cup 46 attached to the rotation shaft 72 faces the opening (the flange 46a side) upward. In this state, the adsorption head raising/lowering rotary shaft 56 is rotated by the motor 60, and the lifting block 66 is raised by the swing lever 68 and the connecting rod 70. When the lifting block 66 is raised to the limit, the flange 46a on the opening side of each of the suction cups 46 abuts against the flange 2a of the opening portion of the lowermost cup-shaped container 2 located in each of the cup cases 34 (Fig. 2) (a) and the state shown in Fig. 3). The suction cup 46 is brought into close contact with the cup-shaped container 2, and the cup-shaped container 2 is adsorbed by applying a vacuum. At this time, the lower stopper 42 of the container separating mechanism 38 is retreated to avoid interference with the suction cup 46, and then the upper stopper 40 is advanced and inserted into the flange 2a of the lowermost cup-shaped container 2 and the second cup from the bottom. Between the flanges 2a of the container 2.

藉由容器分離機構38的上方擋塊40來支承從下數來第二個杯狀容器2後,藉由馬達60的驅動使吸附頭升降用旋轉軸56旋轉,從而使升降塊66與吸附杯旋轉軸72以及安裝於該旋轉軸72的吸附杯46下降。藉由吸附杯46的下降,取出由該吸附杯46吸附的最下方的杯狀容器2。此時,杯箱34內的從下數來第二個杯狀容器2被上方擋塊40所支承,從而與最下方的杯狀容器2分離。其後,使下方擋塊42前進,同時使上方擋塊40後退,再次利用下方擋塊42支承杯箱34內的全部杯狀容器2。 After the second cup-shaped container 2 is supported by the upper stopper 40 of the container separating mechanism 38, the suction head lifting/lowering rotating shaft 56 is rotated by the driving of the motor 60, thereby causing the lifting block 66 and the suction cup. The rotating shaft 72 and the suction cup 46 attached to the rotating shaft 72 are lowered. The lowermost cup-shaped container 2 sucked by the suction cup 46 is taken out by the lowering of the suction cup 46. At this time, the second cup-shaped container 2 in the cup case 34 is supported by the upper stopper 40 from the bottom to be separated from the lowermost cup-shaped container 2. Thereafter, the lower stopper 42 is advanced, and the upper stopper 40 is retracted, and the entire cup-shaped container 2 in the cup case 34 is again supported by the lower stopper 42.

吸附了杯狀容器2的吸附杯46以朝上的狀態開始下降,在交付給下方的保持機構(夾具44)之前一邊下降一邊藉由吸附杯旋轉用馬達74的驅動使安裝有吸附杯46的吸附杯旋轉軸72旋轉。藉由該旋轉軸72的旋轉,使各吸附杯46旋轉180度,從而使吸附有杯狀容器2的開口部側朝向下方(參照圖2(b))。 The suction cup 46 to which the cup-shaped container 2 has been sucked is lowered in an upward state, and is lowered by the holding mechanism (clamp 44) before being conveyed, and the suction cup 46 is attached by the driving of the suction cup rotation motor 74. The suction cup rotating shaft 72 rotates. By the rotation of the rotating shaft 72, each of the suction cups 46 is rotated by 180 degrees, and the opening side of the cup-shaped container 2 is moved downward (see FIG. 2(b)).

保持機構(夾具44)上升至該移送機構36的吸附杯46下降到極限的位置,從而將杯狀容器2從吸附杯46交付到夾具44。夾具44安裝於藉由驅動馬達90升降的升降塊78,在上升到極限的位置從該移送機構36的吸附杯46接收杯狀容器2。在從吸附杯46接收杯狀容器2時,藉由夾具開閉用馬達124使水平轉動杆120旋轉(沿圖6的順時針方向旋轉),並使兩側夾持構件移動板106、108向相反方向移動來分離兩個夾持構件44a、44b,由此釋放夾具44。在該狀態下,被吸附杯46吸附的杯狀容器2插入到兩個夾持構件44a、44b之間,其後,使水平轉動杆120向反方向旋轉,使兩個夾持構件44a、44b接近而關閉夾具44,從而保持杯狀容器2的凸緣2a的下側(參照圖2(b))。 The holding mechanism (clamp 44) is raised to a position where the suction cup 46 of the transfer mechanism 36 is lowered to the limit, thereby delivering the cup-shaped container 2 from the suction cup 46 to the jig 44. The jig 44 is attached to the elevating block 78 that is lifted and lowered by the drive motor 90, and receives the cup-shaped container 2 from the suction cup 46 of the transfer mechanism 36 at a position that rises to the limit. When the cup-shaped container 2 is received from the suction cup 46, the horizontal rotation lever 120 is rotated by the clamp opening/closing motor 124 (rotation in the clockwise direction of FIG. 6), and the both-side clamping member moving plates 106, 108 are reversed. The direction is moved to separate the two clamping members 44a, 44b, thereby releasing the clamp 44. In this state, the cup-shaped container 2 sucked by the suction cup 46 is inserted between the two holding members 44a, 44b, and thereafter, the horizontal rotating rod 120 is rotated in the reverse direction, so that the two holding members 44a, 44b The jig 44 is closed close to maintain the lower side of the flange 2a of the cup-shaped container 2 (refer to Fig. 2(b)).

各夾具44接收杯狀容器2後,藉由該驅動馬達90使升降塊78下降而使夾具安裝板88下降,從而使安裝於該夾具安裝板88的夾具44下降。在一般狀態下,安裝於傳送鏈10且間歇性前進的各保持器12通常停止在一定的位置,並被定位成使該各夾具44所保持的杯狀容器2與保持器12的容器收納孔12a的上下位置一致,當使夾具44下降時,各杯狀容器2直接插入到保持器12的容器收納孔12a內。在該位置釋放夾具44,從而將各杯狀容器2供給到保持器12的各容器收納孔12a內(圖2(c)參照)。 After each of the jigs 44 receives the cup-shaped container 2, the lift block 78 is lowered by the drive motor 90, and the jig attachment plate 88 is lowered, whereby the jig 44 attached to the jig attachment plate 88 is lowered. In a normal state, each of the holders 12 attached to the conveyor chain 10 and intermittently advanced is normally stopped at a certain position, and positioned so that the cup-shaped container 2 held by the respective clamps 44 and the container accommodation hole of the holder 12 are positioned. The upper and lower positions of 12a are identical, and when the jig 44 is lowered, each cup-shaped container 2 is directly inserted into the container accommodating hole 12a of the holder 12. The jig 44 is released at this position, and the respective cup-shaped containers 2 are supplied into the respective container accommodating holes 12a of the holder 12 (refer to FIG. 2(c)).

在容器填充密封裝置中,將保持器12安裝於該傳送鏈10來傳送杯狀容器2並進行各種處理,如果運轉時間長,則傳送鏈10會發生伸展。因此,在該實施例涉及的裝置中,作業者定期以目視來監控傳送鏈10的伸展,當作業者確認傳送鏈10發生伸展時,立即使該裝置停止,並將從動側鏈齒輪 6朝向與杯狀容器2的行進方向相反的方向移動相當於鏈10的伸展量的距離。並且,藉由將伸展量輸入控制裝置104,在夾具44的下降過程中使齒輪98旋轉,從而使齒條102移動相當於鏈10伸展量的距離,從而使夾具44所保持的杯狀容器2與容器收納孔12a的位置相一致。 In the container filling and sealing device, the holder 12 is attached to the conveyor chain 10 to convey the cup-shaped container 2 and various processes are performed, and if the operation time is long, the conveyor chain 10 is stretched. Therefore, in the apparatus of this embodiment, the operator periodically monitors the extension of the conveyor chain 10 by visual inspection, and when the operator confirms that the conveyor chain 10 is stretched, immediately stops the apparatus and drives the driven side chain gears. 6 moves in a direction opposite to the traveling direction of the cup-shaped container 2 by a distance corresponding to the amount of extension of the chain 10. Further, by inputting the amount of extension into the control device 104, the gear 98 is rotated during the lowering of the jig 44, so that the rack 102 is moved by a distance corresponding to the amount of extension of the chain 10, so that the cup-shaped container 2 held by the jig 44 It coincides with the position of the container accommodation hole 12a.

根據圖7來具體說明如下。在傳送鏈10未發生伸展的正常狀態下,如圖7(a)所示,不運行齒條102與齒輪98而直線下降,從而將保持於夾具44的杯狀容器2插入到保持器12的容器收納孔12a中。而在傳送鏈10發生伸展的情況下,在夾具44下降的過程中,根據傳送鏈10的伸展量,藉由齒輪98的旋轉使齒條102水平移動,使夾具44的下降位置沿與傳送方向相反的方向錯開相當於鏈的伸展量的距離,從而使保持器12的容器收納孔12a與杯狀容器2的位置相一致(參照圖7(b))。如此,藉由在夾具44的下降過程中使夾具44水平移動,能夠吸收鏈10的伸展量,因此,杯狀容器2的交接位置不發生改變,也不需要移動杯箱34或移送機構36等。 This will be specifically described below based on Fig. 7 . In the normal state in which the conveyor chain 10 does not stretch, as shown in FIG. 7(a), the rack 102 and the gear 98 are not moved and linearly descended, thereby inserting the cup-shaped container 2 held by the jig 44 into the holder 12. The container is housed in the hole 12a. On the other hand, in the case where the conveyor chain 10 is stretched, the rack 102 is horizontally moved by the rotation of the gear 98 during the lowering of the clamp 44, so that the lowering position of the clamp 44 and the conveying direction are caused by the rotation of the gear 98. The opposite direction is shifted by the distance corresponding to the amount of extension of the chain, so that the container accommodating hole 12a of the holder 12 coincides with the position of the cup-shaped container 2 (refer to Fig. 7(b)). Thus, by horizontally moving the jig 44 during the lowering of the jig 44, the amount of extension of the chain 10 can be absorbed, so that the transfer position of the cup-shaped container 2 does not change, and it is not necessary to move the cup case 34 or the transfer mechanism 36, etc. .

[實施例2] [Embodiment 2]

在該實施例中,作業者目測確認鏈10發生伸展的情況,但也能夠藉由感測器來檢測伸展量。在該實施例中,如圖8所示,在容器傳送帶4的傳送路徑的途中以等間隔設置3個感測器(第1感測器130、第2感測器132、第3感測器134),並且在保持器12設置與該3個感測器130、132、134的寬度大致相等的檢測片140,藉由由該感測器130、132、134檢測該檢測片140,來檢測鏈10的伸展量。另外,感測器130、132、134以及檢測片140以外的結構與該第1實施例相同,因而在同一部分標注了相同的符號且省略其說明。 In this embodiment, the operator visually confirms that the chain 10 is stretched, but the amount of stretch can also be detected by the sensor. In this embodiment, as shown in FIG. 8, three sensors (first sensor 130, second sensor 132, and third sensor) are disposed at equal intervals in the middle of the transport path of the container conveyor 4. 134), and a detecting piece 140 substantially equal to the width of the three sensors 130, 132, 134 is disposed in the holder 12, and the detecting piece 140 is detected by the sensors 130, 132, 134 to detect The amount of stretch of the chain 10. The components other than the sensors 130, 132, and 134 and the detecting sheet 140 are the same as those in the first embodiment. Therefore, the same reference numerals will be given to the same portions, and the description thereof will be omitted.

在感測器130、132、134分別間隔2mm且保持器12的檢測片140的寬度為4mm的情況下,設定各感測器130、132、134與檢測片140的位置,從而在生產開始時,當鏈10的伸展為0時,僅有第1感測器130檢測檢測片140而處於ON,而第2感測器132與第3感測器134處於OFF(圖8(a)參照)。如果鏈10發生伸展,保持器12則會朝向與行進方向E相反的方 向H錯位,例如,鏈10的伸展為2mm時,第1感測器130與第2感測器132變為ON,第3感測器134處於OFF(參照圖8(b))。而當鏈10的伸展為4mm時,全部的感測器130、132、134都處於ON(參照圖8(c))。而當鏈10的伸展超過4mm時,第1感測器130處於OFF,第2感測器132與第3感測器134處於ON(參照圖8(d)),鏈10的伸展超過6mm時,第1感測器130與第2感測器132處於OFF,第3感測器134處於ON。如此,藉由第1感測器130、第2感測器132、第3感測器134檢測保持器12的檢測片140,能夠檢測鏈的伸展量。 In the case where the sensors 130, 132, 134 are spaced apart by 2 mm and the width of the detecting piece 140 of the holder 12 is 4 mm, the positions of the respective sensors 130, 132, 134 and the detecting piece 140 are set so that at the start of production When the extension of the chain 10 is 0, only the first sensor 130 detects the detection piece 140 and is ON, and the second sensor 132 and the third sensor 134 are OFF (refer to FIG. 8(a)). . If the chain 10 is stretched, the retainer 12 will face the opposite direction to the direction of travel E. When the extension of the chain 10 is 2 mm, the first sensor 130 and the second sensor 132 are turned ON, and the third sensor 134 is turned OFF (see FIG. 8(b)). When the extension of the chain 10 is 4 mm, all of the sensors 130, 132, and 134 are turned ON (refer to Fig. 8(c)). When the extension of the chain 10 exceeds 4 mm, the first sensor 130 is OFF, the second sensor 132 and the third sensor 134 are ON (refer to FIG. 8(d)), and the chain 10 is extended beyond 6 mm. The first sensor 130 and the second sensor 132 are turned off, and the third sensor 134 is turned ON. As described above, the detection piece 140 of the holder 12 is detected by the first sensor 130, the second sensor 132, and the third sensor 134, and the amount of extension of the chain can be detected.

如此,藉由第1感測器130、第2感測器132、第3感測器134與檢測片140構成的檢測機構檢測鏈10的伸展量,則該檢測值被輸入到控制裝置104,控制裝置104向齒輪驅動用馬達100發送指令信號。藉由齒輪驅動用馬達100的驅動,使齒輪旋轉軸96旋轉使齒輪98旋轉,使與該齒輪98嚙合的齒條102水平移動,從而使夾具44水平移動相當於將夾具44所保持的杯狀容器2插入到保持器12的容器收納孔12a所需要的距離。另外,在該實施例中,構成為:配置第1感測器130、第2感測器132、第3感測器134與檢測片140來檢測鏈10的伸展,但是也可以採用另外的檢測機構。而且,在該實施例中,構成為:使從動側鏈齒輪6能夠沿傳送方向移動,並且藉由彈簧或氣缸等施力,從而在鏈10發生伸展時,自動地使從動側鏈齒輪6朝向與行進方向相反的方向移動。另外,在第1實施例中,從動側鏈齒輪6與驅動側鏈齒輪8都被螺栓固定,即使在鏈10發生伸展的情況下,兩鏈齒輪6、8之間的距離也不會自動變更。 As described above, when the detection amount of the chain 10 is detected by the detecting means including the first sensor 130, the second sensor 132, the third sensor 134, and the detecting piece 140, the detected value is input to the control device 104. The control device 104 transmits a command signal to the gear drive motor 100. By the driving of the gear driving motor 100, the gear rotating shaft 96 is rotated to rotate the gear 98, and the rack 102 meshing with the gear 98 is horizontally moved, so that the horizontal movement of the jig 44 corresponds to the cup shape held by the jig 44. The distance required for the container 2 to be inserted into the container accommodating hole 12a of the holder 12. Further, in this embodiment, the first sensor 130, the second sensor 132, the third sensor 134, and the detecting piece 140 are disposed to detect the extension of the chain 10, but another detection may be employed. mechanism. Further, in this embodiment, the driven side sprocket 6 is movable in the conveying direction, and is biased by a spring or a cylinder or the like to automatically cause the driven side sprocket when the chain 10 is extended. 6 moves in a direction opposite to the direction of travel. Further, in the first embodiment, both the driven side sprocket 6 and the drive side sprocket 8 are bolted, and even when the chain 10 is extended, the distance between the sprocket wheels 6 and 8 is not automatically changed. change.

2‧‧‧容器(杯狀容器) 2‧‧‧ Container (cup container)

2a、46a‧‧‧凸緣 2a, 46a‧‧‧Flange

4‧‧‧容器傳送機構(容器傳送帶) 4‧‧‧Container transport mechanism (container conveyor)

12‧‧‧保持器 12‧‧‧ Keeper

12a‧‧‧容器收納部(容器收納孔) 12a‧‧‧Container storage unit (container storage hole)

44‧‧‧保持機構(夾具) 44‧‧‧Maintenance mechanism (fixture)

46‧‧‧吸附杯 46‧‧‧Adsorption cup

72‧‧‧吸附杯旋轉軸 72‧‧‧Adsorption cup rotation axis

98‧‧‧水平移動機構(齒輪) 98‧‧‧Horizontal moving mechanism (gear)

102‧‧‧水平移動機構(齒條) 102‧‧‧Horizontal moving mechanism (rack)

Claims (2)

一種容器供給裝置,具有:移送機構,將容器從供給部取出並移送;保持機構,在交接位置接收並保持由該移送機構移送的該容器;及升降機構,使該保持機構升降;該容器供給裝置藉由使該保持機構下降,從而將該容器供給到安裝在傳送鏈上且被間歇性地傳送的保持器的容器收納部中,該容器供給裝置的特徵在於,設置有水平移動機構,該水平移動機構使該保持機構沿著該傳送鏈的傳送方向水平移動,從而使該保持機構在交接位置接收的該容器能夠水平移動。 A container supply device comprising: a transfer mechanism for taking out and transporting a container from a supply unit; a holding mechanism for receiving and holding the container transferred by the transfer mechanism at a delivery position; and a lifting mechanism for raising and lowering the holding mechanism; the container supply The apparatus supplies the container to a container accommodating portion of a holder mounted on the conveyor chain and intermittently conveyed by lowering the holding mechanism, and the container supply device is characterized in that a horizontal movement mechanism is provided, The horizontal moving mechanism horizontally moves the holding mechanism along the conveying direction of the conveying chain, so that the container received by the holding mechanism at the delivery position can be horizontally moved. 如申請專利範圍第1項的容器供給裝置,其中,設置有用於檢測該傳送鏈的伸展的檢測機構,當該傳送鏈發生伸展時,在保持該容器的該保持機構的下降動作中,使該保持機構水平移動相當於該傳送鏈的伸展量的距離後,將該容器供給到該保持器的該容器收納部。 A container supply device according to claim 1, wherein a detecting mechanism for detecting the extension of the transport chain is provided, and when the transport chain is extended, in the lowering operation of the holding mechanism holding the container, After the holding mechanism horizontally moves by a distance corresponding to the amount of extension of the conveyor chain, the container is supplied to the container accommodating portion of the holder.
TW102122545A 2012-06-28 2013-06-25 Container supply device TWI589489B (en)

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