TW201350463A - A process for purifying organic product solution obtained from oxime synthesis section - Google Patents
A process for purifying organic product solution obtained from oxime synthesis section Download PDFInfo
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Abstract
Description
本發明有關一種用於純化溶於有機介質中之環己酮肟之方法。 The present invention relates to a process for purifying cyclohexanone oxime dissolved in an organic medium.
肟,特別是環己酮肟,可在一種,其中含有緩衝酸或酸性鹽(例如,磷酸鹽緩衝液,以及從此等酸衍生而來之緩衝鹽)之緩衝水性反應介質係連續地在羥銨合成區以及環己酮肟合成區之間再循環,之方法中產生。在羥銨合成區中,羥銨可由氫催化還原硝酸根離子或一氧化氮形成。在環己酮肟合成區中,在羥銨合成區中形成之羥銨,可與環己酮反應形成環己酮肟。之後可將環己酮肟與水性反應介質分開,該水性反應介質再循環至羥銨區中。 Helium, especially cyclohexanone oxime, may be in a buffered aqueous reaction medium containing a buffer acid or an acid salt (for example, a phosphate buffer, and a buffer salt derived from such an acid) continuously in the hydroxylammonium The synthesis zone and the cyclohexanone oxime synthesis zone are recycled between the methods. In the hydroxylammonium synthesis zone, hydroxylammonium can be formed by catalytic reduction of nitrate ions or nitrogen monoxide by hydrogen. In the cyclohexanone oxime synthesis zone, the hydroxylammonium formed in the hydroxylammonium synthesis zone can react with cyclohexanone to form cyclohexanone oxime. The cyclohexanone oxime can then be separated from the aqueous reaction medium, which is recycled to the hydroxylammonium zone.
在羥銨鹽之合成係從磷酸以及硝酸鹽之溶液開始之情況下,以上所述之化學反應表示如下: In the case where the synthesis of the hydroxylammonium salt starts from a solution of phosphoric acid and a nitrate, the chemical reaction described above is expressed as follows:
反應1)在羥銨鹽合成區中製備羥銨:2H3PO4+NO3 -+3H2→NH3OH+2H2PO4 -+2H2O Reaction 1) Preparation of hydroxylammonium in the hydroxylammonium salt synthesis zone: 2H 3 PO 4 +NO 3 - +3H 2 →NH 3 OH+2H 2 PO 4 - +2H 2 O
反應2)在肟合成區中製備肟:
反應3)在移除反應2)中形成之肟後,補充HNO3以補足硝酸根離子來源之消耗:H3PO4+H2PO4 -+HNO3+3H2O→2H3PO4+NO3 -+3H2O Reaction 3) After removing the hydrazine formed in reaction 2), supplement HNO 3 to make up the consumption of nitrate ion source: H 3 PO 4 + H 2 PO 4 - + HNO 3 + 3H 2 O → 2H 3 PO 4 + NO 3 - +3H 2 O
該第一個反應是異質催化的。較佳地,催化劑係以磨碎的固體形式,分散在液態反應混合中。 This first reaction is heterogeneously catalyzed. Preferably, the catalyst is dispersed as a ground solid in a liquid reaction mixture.
在環己酮肟合成區中,環己酮肟可藉由使包含配製於水中之羥銨之水性介質,與包含溶於有機溶劑,如甲苯或苯,中之環己酮之有機介質,逆流接觸而製得。從反應區中提出包含溶於有機溶劑中之所形成的環己酮肟之有機溶液,然後蒸餾以回收環己酮肟。 In the cyclohexanone oxime synthesis zone, cyclohexanone oxime can be countercurrently flowed through an aqueous medium comprising hydroxylammonium formulated in water with an organic medium comprising cyclohexanone dissolved in an organic solvent such as toluene or benzene. Made by contact. An organic solution containing the formed cyclohexanone oxime dissolved in an organic solvent is proposed from the reaction zone, and then distilled to recover cyclohexanone oxime.
從反應過程中,很清楚地,無機加工液體可包含中性物質,如羥胺或氨,其等亦可為質子化的,如羥銨或銨離子。此意指,本發明中,羥胺以及羥銨二者均可視為羥胺和/或羥銨,而氨以及銨離子可視為氨和/或銨離子。 From the course of the reaction, it is clear that the inorganic processing liquid may contain a neutral substance such as hydroxylamine or ammonia, which may also be protonated, such as hydroxylammonium or ammonium ions. This means that in the present invention, both hydroxylamine and hydroxylammonium can be regarded as hydroxylamine and/or hydroxylammonium, and ammonia and ammonium ions can be regarded as ammonia and/or ammonium ions.
離開肟化作用合成區之無機液體必須完全純化,以保護羥銨合成區中之催化劑。此係在無機液體萃取部中,用溶劑,如甲苯,進行。較佳地,將離開萃取部之無機液體饋入洗滌部以及碳吸附部中,進一步純化。 The inorganic liquid leaving the deuteration synthesis zone must be completely purified to protect the catalyst in the hydroxylammonium synthesis zone. This is carried out in an inorganic liquid extraction section with a solvent such as toluene. Preferably, the inorganic liquid leaving the extraction section is fed into the washing section and the carbon adsorption section for further purification.
WO 2004/067497有關一種用於處理包含環己酮肟、環己酮以及有機溶劑之有機溶液之方法。在此申請案之一範例中,從環己酮肟合成區中,排出包含溶於有機溶劑[甲苯]中之環己酮肟以及環己酮之有機產物溶液。較佳地在用水或水性溶液清洗後,將該有機產物溶液饋入蒸餾管柱中。但在此申請案中沒有揭露特定的清洗方法。 WO 2004/067497 relates to a process for the treatment of organic solutions comprising cyclohexanone oxime, cyclohexanone and organic solvents. In an example of this application, an organic product solution containing cyclohexanone oxime and cyclohexanone dissolved in an organic solvent [toluene] is discharged from the cyclohexanone oxime synthesis zone. Preferably, after washing with water or an aqueous solution, the organic product solution is fed into a distillation column. However, no specific cleaning method has been disclosed in this application.
本發明提供一種利用清洗,連續純化有機產物溶液之方法。 The present invention provides a method for continuously purifying an organic product solution by washing.
有機產物溶液清洗之目的,是從該有機產物溶液中,回收幾乎全部的無機加工液體(IPL)鹽類。此清洗係根據IPL鹽類於水中之溶解度比於有機產物溶液中更好之物理特性。 The purpose of cleaning the organic product solution is to recover almost all of the inorganic processing liquid (IPL) salts from the organic product solution. This cleaning is based on the better physical properties of the IPL salt in water than in the organic product solution.
因此,根據本發明,提供一種用於純化包含溶於有機介質中之有機產物溶液之連續的方法,其包含:(1)將該有機產物溶液,從肟之合成部[I],排至液-液混合部[III];(2)使該有機產物溶液與水和/或水溶液混合,然後將所產生之混合物排至液-液分離器[IV];(3)於液-液分離器[IV]中,分開有機頂層以及水性底層,以及將該有機頂層導入肟回收部中;(4)將液-液分離器[IV]之水性底層,饋入肟之合成部[I]中,任擇地將其中之一部分回饋至液-液混合部[III]。 Thus, according to the present invention, there is provided a continuous process for purifying a solution comprising an organic product dissolved in an organic medium, comprising: (1) discharging the organic product solution from the synthesis section [I] of the hydrazine to the liquid - a liquid mixing section [III]; (2) mixing the organic product solution with water and/or an aqueous solution, and then discharging the resulting mixture to a liquid-liquid separator [IV]; (3) to a liquid-liquid separator [IV] separating the organic top layer and the aqueous bottom layer, and introducing the organic top layer into the ruthenium recovery portion; (4) feeding the aqueous bottom layer of the liquid-liquid separator [IV] into the synthesis portion [I] of the ruthenium, Optionally, one of the portions is fed back to the liquid-liquid mixing section [III].
參考例子在下列圖式中述明。 Reference examples are set forth in the following figures.
較佳地,將包含在從肟之合成部[I]而來之有機產物溶液中之一部分的水性介質,在該有機產物溶液被導入液-液混合部[III]之前,先於液-液分離器[II]中分離出來,然後將液-液分離器[II]之水性底層,導入肟之合成部[I]中。 Preferably, the aqueous medium containing a part of the organic product solution from the synthetic portion [I] of the crucible is before the liquid-liquid mixing portion [III], before the liquid-liquid The separator [II] was separated, and then the aqueous underlayer of the liquid-liquid separator [II] was introduced into the synthesis section [I] of the crucible.
較佳地,將在液-液分離器[IV]中獲得之有機頂層,於在肟回收部中,從其中回收肟之前,先送至液-液分離器[V],以及該液-液分離器[V]可為聚結器。 Preferably, the organic top layer obtained in the liquid-liquid separator [IV] is sent to the liquid-liquid separator [V] before being recovered from the helium recovery portion, and the liquid-liquid The separator [V] can be a coalescer.
較佳地,使從液-液分離器[IV]中獲得之有機頂層,在被導入肟回收部之前,先經歷至少一種再清洗部之處理。較佳地,使從液-液分離器[IV]中獲得之有機頂層,在被導入肟回收部之前,先經歷二種再清洗部之處理。 Preferably, the organic top layer obtained from the liquid-liquid separator [IV] is subjected to at least one re-cleaning portion before being introduced into the helium recovery portion. Preferably, the organic top layer obtained from the liquid-liquid separator [IV] is subjected to treatment of two kinds of re-cleaning portions before being introduced into the crucible recovery unit.
較佳地,使液-液分離器[IV]之有機頂層,在被導入再清洗部之前,先導入液-液分離器[V]中。 Preferably, the organic top layer of the liquid-liquid separator [IV] is introduced into the liquid-liquid separator [V] before being introduced into the re-cleaning section.
該再清洗區包含:(i)將液-液分離器[IV]之有機頂層,導入液-液混合部[IIIa]中,以及混合該有機頂層以及水和/或水性溶液;(ii)將所產生之混合物,從液-液混合部[IIIa]排至液-液分離器[IVa],以及分開所產生之有機頂層以及所產生之水性底層;(iii)將液-液分離器[IVa]之一部分或全部的水性底層,導入肟之合成部[I]中,和/或導入液-液混合部[III]中,和/或導入液-液混合部[IIIa]中,和/或處置掉;(iv)將液-液分離器[IVa]之有機頂層,導入該肟回收部中。 The re-cleaning zone comprises: (i) introducing an organic top layer of the liquid-liquid separator [IV] into the liquid-liquid mixing section [III a ], and mixing the organic top layer and the water and/or aqueous solution; (ii) Discharging the resulting mixture from the liquid-liquid mixing section [III a ] to the liquid-liquid separator [IV a ], and separating the organic top layer produced and the resulting aqueous bottom layer; (iii) separating the liquid-liquid Part or all of the aqueous bottom layer of [IV a ], introduced into the synthesis section [I] of the crucible, and/or introduced into the liquid-liquid mixing section [III], and/or introduced into the liquid-liquid mixing section [III a ] And/or disposed of; (iv) introducing the organic top layer of the liquid-liquid separator [IV a ] into the helium recovery section.
較佳地,將在液-液分離器[IVa]中獲得之有機頂層,在於肟回收部中回收肟之前,先送至液-液分離器[Va]中,以及液-液分離器[Va]可為聚結器。 Preferably, the organic top layer obtained in the liquid-liquid separator [IV a ] is sent to the liquid-liquid separator [V a ] and the liquid-liquid separator before the helium recovery in the helium recovery section. [V a ] can be a coalescer.
用於純化肟之設備,包含至少一種液-液混合器以及至少一種液-液分離器。較佳地,液-液分離器[IV]或液-液分離器[IVa]是重力液-液沈降罐。液-液混合部[III]或液-液混合部[IIIa]較佳地含有攪拌器和/或靜態混合器,較佳地攪拌器。 An apparatus for purifying a crucible comprising at least one liquid-liquid mixer and at least one liquid-liquid separator. Preferably, the liquid-liquid separator [IV] or the liquid-liquid separator [IV a ] is a gravity liquid-liquid settling tank. The liquid-liquid mixing section [III] or the liquid-liquid mixing section [III a ] preferably contains a stirrer and/or a static mixer, preferably a stirrer.
較佳地,管線[7]中之水性溶液包含軟化水和/或蒸氣冷凝水。該水性溶液亦可包含少量的氨。氨之數量較佳地小於30重量%,更佳地小於5重量%以及最佳地小於1重量%。 Preferably, the aqueous solution in line [7] comprises demineralized water and/or vapor condensed water. The aqueous solution may also contain a small amount of ammonia. The amount of ammonia is preferably less than 30% by weight, more preferably less than 5% by weight and most preferably less than 1% by weight.
較佳地,管線[14]中之水性溶液包含軟化水和/或蒸氣冷凝水。管線[14]中之水性溶液亦可包含少量的氨。氨之數量較佳地小於30重量%,更佳地小於5重量%以及最佳地小於1重量%。 Preferably, the aqueous solution in line [14] comprises demineralized water and/or vapor condensed water. The aqueous solution in line [14] may also contain a small amount of ammonia. The amount of ammonia is preferably less than 30% by weight, more preferably less than 5% by weight and most preferably less than 1% by weight.
較佳地,管線[19]中之水性溶液包含軟化水和/或蒸氣冷凝水。管線[19]中之水性溶液亦可包含少量的氨。氨之數量較佳地小於30重量%,更佳地小於5重量%以及最佳地小於1重量%。 Preferably, the aqueous solution in line [19] comprises demineralized water and/or vapor condensed water. The aqueous solution in line [19] may also contain a small amount of ammonia. The amount of ammonia is preferably less than 30% by weight, more preferably less than 5% by weight and most preferably less than 1% by weight.
較佳地,將液-液分離器[IV]中之水性底層,饋入肟之合成部[I]中;任擇地,將其中一部分饋回液-液混合部[III]中。 Preferably, the aqueous bottom layer in the liquid-liquid separator [IV] is fed into the synthesis section [I] of the crucible; optionally, a part thereof is fed back into the liquid-liquid mixing section [III].
更佳地,將液-液分離器[IV]之一部分的水性底 層,導入液-液混合部[III]中,以及將剩餘部分送至肟之合成部[I]中。較佳地,被導入液-液混合部[III]之水性底層之數量,超過80重量%,更佳地超過90重量%以及最佳地超過95重量%。 More preferably, the water-based bottom of one of the liquid-liquid separators [IV] The layer is introduced into the liquid-liquid mixing section [III], and the remaining portion is sent to the synthesis section [I] of the crucible. Preferably, the amount of the aqueous underlayer to be introduced into the liquid-liquid mixing portion [III] exceeds 80% by weight, more preferably exceeds 90% by weight, and most preferably exceeds 95% by weight.
較佳地,將液-液分離器[IVa]之一部分或全部的水性底層,饋入肟之合成部[I]中,和/或饋入液-液混合部[III]中,和/或饋入液-液混合部[IIIa]中。 Preferably, a part or all of the aqueous bottom layer of the liquid-liquid separator [IV a ] is fed into the synthesis section [I] of the crucible, and/or fed into the liquid-liquid mixing section [III], and / Or feed into the liquid-liquid mixing section [III a ].
更佳地,將液-液分離器[IVa]之一部分的水性底層,導入液-液混合部[IIIa]中,以及將剩餘部分送至液-液混合部[III]中,和/或處置掉。較佳地,被導入液-液混合部[IIIa]之水性底層之數量,超過80重量%,更佳地超過90重量%以及最佳地超過95重量%。 More preferably, the aqueous bottom layer of a portion of the liquid-liquid separator [IV a ] is introduced into the liquid-liquid mixing portion [III a ], and the remaining portion is sent to the liquid-liquid mixing portion [III], and / Or dispose of it. Preferably, the amount of the aqueous underlayer introduced into the liquid-liquid mixing portion [III a ] exceeds 80% by weight, more preferably exceeds 90% by weight, and most preferably exceeds 95% by weight.
較佳地,使從液-液分離器[IV]獲得之有機頂層,在被導入肟回收部之前,先經歷二或多種再清洗部之處理。較佳地,可將各再清洗過程之液-液分離器中之一部分或全部的水性底層,導入肟之合成部[I]中,和/或任何一或多個之前的液-液混合部中,和/或處置掉。 Preferably, the organic top layer obtained from the liquid-liquid separator [IV] is subjected to treatment with two or more re-cleaning portions before being introduced into the helium recovery portion. Preferably, some or all of the aqueous bottom layer of the liquid-liquid separator of each re-cleaning process may be introduced into the synthesis section [I] of the crucible, and/or any one or more of the previous liquid-liquid mixing sections. Medium, and / or disposed of.
較佳地,可將各再清洗過程所獲得之有機頂層,在被導入下一個再清洗過程之前,先導入液-液分離器中。較佳地,該液-液分離器是聚結器。較佳地,將在液-液分離器中獲得之一部分或全部的水性底層,導入肟之合成部[I]中,和/或任何一或多個之前的液-液混合部中,以及將剩餘部分處置掉。 Preferably, the organic top layer obtained by each re-cleaning process can be introduced into the liquid-liquid separator before being introduced into the next re-cleaning process. Preferably, the liquid-liquid separator is a coalescer. Preferably, a part or all of the aqueous underlayer obtained in the liquid-liquid separator is introduced into the synthesis section [I] of the crucible, and/or any one or more of the previous liquid-liquid mixing sections, and The rest is disposed of.
較佳地,該肟是環己酮肟。 Preferably, the hydrazine is cyclohexanone oxime.
較佳地,有機溶液是甲苯。 Preferably, the organic solution is toluene.
較佳地,液-液混合部[III]中之溫度在30℃至90℃之範圍內,更佳地在40℃至80℃之範圍內,最佳地在50℃至70℃之範圍內。 Preferably, the temperature in the liquid-liquid mixing portion [III] is in the range of 30 ° C to 90 ° C, more preferably in the range of 40 ° C to 80 ° C, and most preferably in the range of 50 ° C to 70 ° C. .
較佳地,液-液混合部[IIIa]中之溫度在30℃至90℃之範圍內,更佳地在40℃至80℃之範圍內,最佳地在50℃至70℃之範圍內。 Preferably, the temperature in the liquid-liquid mixing portion [IIIa] is in the range of 30 ° C to 90 ° C, more preferably in the range of 40 ° C to 80 ° C, and most preferably in the range of 50 ° C to 70 ° C. .
使有機產物溶液經歷清洗處理,回收了更多的IPL(無機加工液體)鹽類,因此減少了IPL鹽類之流失。另一優點是,在肟回收部中較不會發生污染。此外,發現產生較純的己內醯胺。 The organic product solution is subjected to a cleaning treatment to recover more IPL (inorganic processing liquid) salts, thereby reducing the loss of IPL salts. Another advantage is that no contamination occurs in the helium recovery section. In addition, it was found that relatively pure caprolactam was produced.
1、2、3、4、4A、4B、5、6、7、8、9、9A、9B、10、10A、10B、11、12、13、13A、13B、13C、13D、14、15、16、16A、16B、17、17A、17B、17C、17D、18、19、20、21、21A、21B、22、23、24‧‧‧管線 1, 2, 3, 4, 4A, 4B, 5, 6, 7, 8, 9, 9A, 9B, 10, 10A, 10B, 11, 12, 13, 13A, 13B, 13C, 13D, 14, 15, 16, 16A, 16B, 17, 17A, 17B, 17C, 17D, 18, 19, 20, 21, 21A, 21B, 22, 23, 24‧‧‧ pipeline
I‧‧‧肟之合成部 I‧‧‧肟的合成部
III、IIIa、IIIb‧‧‧液-液混合部 III, III a , III b ‧‧‧ liquid-liquid mixing
IV、II、V、IVa、Va、IVb‧‧‧液-液分離器 IV, II, V, IV a , V a , IV b ‧‧‧ liquid-liquid separator
V、Vb‧‧‧聚結器、液-液聚結器 V, V b ‧‧‧ coalescer, liquid-liquid coalescer
圖1-4顯示用於純化溶於有機介質中之環己酮肟之方法之概要。 Figures 1-4 show an overview of a method for purifying cyclohexanone oxime dissolved in an organic medium.
圖1係大略地說明本發明之方法之較佳具體例。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic illustration of a preferred embodiment of the method of the present invention.
圖2係大略地說明本發明之方法之較佳具體例。 Figure 2 is a schematic illustration of a preferred embodiment of the method of the present invention.
圖3係再清洗過程。 Figure 3 is a re-cleaning process.
圖4係顯示用於純化溶於有機介質之環己酮肟之概略圖,其包含二個再清洗步驟。 Figure 4 is a schematic diagram showing the purification of cyclohexanone oxime dissolved in an organic medium comprising two re-cleaning steps.
本發明之方法之較佳具體例大略地述於圖1中。在此具體例中,在環己酮肟之合成部[I]中產生環己酮肟。在環己酮肟之合成部[I]中,含有配製於水中之羥銨以及無 機離子之水性介質,與包含環己酮以及有機溶劑,較佳地甲苯,之有機介質接觸。在環己酮肟之合成部[I]中,羥銨與環己酮反應,形成環己酮肟。使該水性介質以及該有機介質分別經由管線[1]以及[2],提供至環己酮肟之合成部[I]中。使所產生之水性層,經由管線[3],從環己酮肟之合成部[I]排出。 A preferred embodiment of the method of the present invention is generally illustrated in FIG. In this specific example, cyclohexanone oxime is produced in the synthesis section [I] of cyclohexanone oxime. In the synthesis section [I] of cyclohexanone oxime, containing hydroxylammonium formulated in water and The aqueous medium of the organic ion is contacted with an organic medium comprising cyclohexanone and an organic solvent, preferably toluene. In the synthesis section [I] of cyclohexanone oxime, hydroxylammonium reacts with cyclohexanone to form cyclohexanone oxime. The aqueous medium and the organic medium are supplied to the synthesis unit [I] of cyclohexanone oxime via lines [1] and [2], respectively. The resulting aqueous layer was discharged from the synthesis portion [I] of cyclohexanone oxime via line [3].
使包含溶於有機溶液(甲苯)之環己酮肟以及環己酮之有機產物溶液,經由管線[4],在有機產物溶液之排出水位處,從環己酮肟部[I]排出。使此有機產物溶液,其含有一些水、羥銨以及無機離子,經由管線[4],提供至液-液混合部[III]。液-液混合部[III]可含有攪拌器和/或靜態混合器,較佳地攪拌器。使水或水性溶液,經由管線[7],提供至液-液混合部[III]。使從液-液混合部[III]排出之水性介質以及有機介質之混合物,經由管線[8],提供至液-液分離器[IV]。在液-液分離器[IV]中,形成有機頂層以及水性底層。使該水性底層經由管線[9],從液-液分離器[IV]中排出。任擇地,使一部分從液-液分離器[IV]排出之水性底層,經由管線[9A],提供至液-液混合部[III]中,同時,使剩餘部分經由管線[9B],排至環己酮肟之合成部[I]。使該有機頂層經由管線[10]排出。可將此有機頂層,其含有一些剩餘的水、羥銨以及無機離子,直接排至環己酮肟回收部,其中可獲得主要包含環己酮肟之產物。 The organic product solution containing cyclohexanone oxime and cyclohexanone dissolved in an organic solution (toluene) is discharged from the cyclohexanone oxime [I] at the discharge level of the organic product solution via line [4]. This organic product solution, which contains some water, hydroxylammonium, and inorganic ions, is supplied to the liquid-liquid mixing section [III] via line [4]. The liquid-liquid mixing section [III] may contain a stirrer and/or a static mixer, preferably a stirrer. Water or an aqueous solution is supplied to the liquid-liquid mixing section [III] via line [7]. The mixture of the aqueous medium and the organic medium discharged from the liquid-liquid mixing portion [III] is supplied to the liquid-liquid separator [IV] via the line [8]. In the liquid-liquid separator [IV], an organic top layer and an aqueous underlayer are formed. The aqueous bottom layer is discharged from the liquid-liquid separator [IV] via line [9]. Optionally, a portion of the aqueous bottom layer discharged from the liquid-liquid separator [IV] is supplied to the liquid-liquid mixing portion [III] via the line [9A] while the remaining portion is discharged via the line [9B]. To the synthesis of cyclohexanone oxime [I]. The organic top layer is discharged via line [10]. This organic top layer, which contains some of the remaining water, hydroxylammonium, and inorganic ions, can be directly discharged to the cyclohexanone oxime recovery section, in which a product mainly comprising cyclohexanone oxime can be obtained.
本發明之方法之較佳具體例大略地述於圖2中。 在此具體例中,在環己酮肟之合成部[I]中產生環己酮肟。在環己酮肟之合成部[I]中,含有配製於水中之羥銨以及無機離子之水性介質,與包含環己酮以及有機溶劑,較佳地甲苯,之有機介質接觸。在環己酮肟之合成部[I]中,羥銨與環己酮反應,形成環己酮肟。使該水性介質以及該有機介質分別經由管線[1]以及[2],提供至環己酮肟之合成部[I]中。使所產生之水性層經由管線[3],從環己酮肟之合成部[I]排出。 A preferred embodiment of the method of the present invention is generally illustrated in FIG. In this specific example, cyclohexanone oxime is produced in the synthesis section [I] of cyclohexanone oxime. In the synthesis section [I] of cyclohexanone oxime, an aqueous medium containing hydroxylammonium and inorganic ions prepared in water is contacted with an organic medium containing cyclohexanone and an organic solvent, preferably toluene. In the synthesis section [I] of cyclohexanone oxime, hydroxylammonium reacts with cyclohexanone to form cyclohexanone oxime. The aqueous medium and the organic medium are supplied to the synthesis unit [I] of cyclohexanone oxime via lines [1] and [2], respectively. The resulting aqueous layer was discharged from the synthesis portion [I] of cyclohexanone oxime via line [3].
使包含溶於有機溶液(甲苯)之環己酮肟以及環己酮之有機產物溶液,經由管線[4],在有機產物溶液之排出水位處,從環己酮肟部[I]排出。使此有機產物溶液,其含有一些水、羥銨以及無機離子,經由管線[4B]提供至液-液分離器[II]中,和/或經由管線[4A]提供至液-液混合部[III]中。在液-液分離器[II]中,形成有機頂層以及水性底層。使該水性底層經由管線[5],從液-液分離器[II]排出。較佳地,將此水性底層提供至環己酮肟之合成部[I]。使該有機頂層經由管線[6]排出以及提供至液-液混合部[III]。 The organic product solution containing cyclohexanone oxime and cyclohexanone dissolved in an organic solution (toluene) is discharged from the cyclohexanone oxime [I] at the discharge level of the organic product solution via line [4]. This organic product solution, which contains some water, hydroxylammonium, and inorganic ions, is supplied to the liquid-liquid separator [II] via line [4B], and/or to the liquid-liquid mixing section via line [4A] [ III]. In the liquid-liquid separator [II], an organic top layer and an aqueous underlayer are formed. The aqueous bottom layer is discharged from the liquid-liquid separator [II] via line [5]. Preferably, this aqueous underlayer is supplied to the synthesis section [I] of cyclohexanone oxime. The organic top layer is discharged via line [6] and supplied to the liquid-liquid mixing section [III].
該液-液混合部[III]可含有攪拌器和/或靜態混合器,較佳地攪拌器。使水或水性溶液,較佳地軟化水或NH3水溶液,經由管線[7]提供至液-液混合部[III]。使該水性介質以及該有機介質之混合物,經由管線[8]從液-液混合部[III]排出,提供至液-液分離器[IV]。在液-液分離器[IV]中,形成有機頂層以及水性底層。使該水性底層經由管線[9],從液-液分離器[IV]排出。任擇地,使從液-液分離器[IV]排 出之一部分的水性底層,經由管線[9A]提供至液-液混合部[III],同時,使剩餘部分經由管線[9B]排至環己酮肟之合成部[I]。 The liquid-liquid mixing section [III] may contain a stirrer and/or a static mixer, preferably a stirrer. Water or an aqueous solution, preferably demineralized water or an aqueous NH3 solution, is supplied to the liquid-liquid mixing section [III] via line [7]. The aqueous medium and the mixture of the organic medium are discharged from the liquid-liquid mixing portion [III] via line [8], and supplied to the liquid-liquid separator [IV]. In the liquid-liquid separator [IV], an organic top layer and an aqueous underlayer are formed. The aqueous bottom layer is discharged from the liquid-liquid separator [IV] via line [9]. Optionally, to make the liquid-liquid separator [IV] One part of the aqueous underlayer was supplied to the liquid-liquid mixing portion [III] via the line [9A], and the remaining portion was discharged to the synthesis portion [I] of the cyclohexanone oxime via the line [9B].
使該有機頂層經由管線[10]排出。使此有機頂層,其含有一些剩餘的水、羥銨以及無機離子,經由管線[10A]直接排至環己酮肟回收部,其中獲得主要包含環己酮肟之產物,或在被導入該環己酮肟回收部之前,可經由管線[10B],饋入液-液分離器[V]中。在液-液分離器[V]中,形成有機頂層以及水性底層。使該水性底層經由管線[12]從液-液分離器[V]中排出。較佳地,將此水性底層提供至環己酮肟之合成部[I]。 The organic top layer is discharged via line [10]. The organic top layer, which contains some remaining water, hydroxylammonium, and inorganic ions, is directly discharged to the cyclohexanone oxime recovery section via line [10A], wherein a product mainly comprising cyclohexanone oxime is obtained, or is introduced into the ring The hexanone oxime recovery unit can be fed into the liquid-liquid separator [V] via line [10B]. In the liquid-liquid separator [V], an organic top layer and an aqueous underlayer are formed. The aqueous bottom layer is discharged from the liquid-liquid separator [V] via line [12]. Preferably, this aqueous underlayer is supplied to the synthesis section [I] of cyclohexanone oxime.
將從液-液分離器[IV]而來之有機頂層,經由管線[10]饋入液-液混合部[IIIa]中。將水或水性溶液,經由管線[14]饋入液-液混合部[IIIa]中。任擇地,將源自液-液分離器[IVa]之水性溶液和/或源自液-液分離器[Va]之水性溶液,分別地經由管線[13A]以及[17A]饋入液-液混合部[IIIa]中。使水和/或水性溶液與該有機頂層,在液-液混合部[IIIa]中混合,以及將所獲得之混合物,經由管線[15]導入液-液分離器[IVa]中。該有機頂層與該水性底層,在液-液分離器[IVa]中分開,以及使該水性底層,經由管線[13]從液-液分離器[IVa]中排出。將一部分的水性底層,經由管線[13A]回饋至液-液混合部[IIIa]中,而將剩餘部分,經由管線[13B]導入液 -液混合部[III]中,和/或經由管線[13C]導入肟之合成部[I]中,和/或經由管線[13D]處置掉。使液-液分離器[IVa]之有機頂層,經由管線[16]排出,然後直接經由管線[16A],導入環己酮肟回收部。亦可使液-液分離器[IVa]之有機頂層,經由管線[16B]導入液-液分離器[Va]中,以便分開該有機頂層中所含之水或水性溶液。將液-液分離器[Va]之水性底層,經由管線[17C]導入環己酮肟之合成部[I]中,和/或經由管線[17B]導入液-液混合部[III]中(圖1),和/或經由管線[17A]導入液-液混合部[IIIa]中,和/或經由管線[17D]處置掉。將液-液分離器[Va]之有機頂層,經由管線[18]直接導入環己酮肟回收部,其中獲得主要包含環己酮肟之產物。 The organic top layer from the liquid-liquid separator [IV] is fed into the liquid-liquid mixing section [III a ] via line [10]. Water or an aqueous solution is fed into the liquid-liquid mixing section [III a ] via line [14]. Optionally, the aqueous solution derived from the liquid-liquid separator [IV a ] and/or the aqueous solution derived from the liquid-liquid separator [V a ] are fed separately via lines [13A] and [17A], respectively In the liquid-liquid mixing section [III a ]. The water and/or aqueous solution is mixed with the organic top layer in the liquid-liquid mixing section [III a ], and the obtained mixture is introduced into the liquid-liquid separator [IV a ] via line [15]. The top layer of the organic water-soluble base, in a liquid - liquid separator to separate [IV a], and in that the water-soluble base, [13] from the liquid via line - discharging liquid separator [IV a] in. A portion of the aqueous bottom layer is fed back to the liquid-liquid mixing portion [III a ] via line [13A], and the remaining portion is introduced into the liquid-liquid mixing portion [III] via line [13B], and/or via a pipeline. [13C] is introduced into the synthesis section [I] of the crucible, and/or disposed of via the line [13D]. The organic top layer of the liquid-liquid separator [IV a ] was discharged through line [16], and then directly introduced into the cyclohexanone oxime recovery section via line [16A]. The organic top layer of the liquid-liquid separator [IV a ] may also be introduced into the liquid-liquid separator [V a ] via line [16B] to separate the water or aqueous solution contained in the organic top layer. The aqueous bottom layer of the liquid-liquid separator [V a ] is introduced into the synthesis section [I] of cyclohexanone oxime via the line [17C], and/or introduced into the liquid-liquid mixing section [III] via the line [17B]. (Fig. 1), and/or introduced into the liquid-liquid mixing section [III a ] via line [17A], and/or disposed via line [17D]. The organic top layer of the liquid-liquid separator [V a ] was directly introduced into the cyclohexanone oxime recovery section via line [18], and a product mainly containing cyclohexanone oxime was obtained.
圖4顯示用於純化溶於有機介質之環己酮肟之概略圖,其包含二個再清洗步驟。詳細說明請參見圖3。 Figure 4 shows an overview of the purification of cyclohexanone oxime dissolved in an organic medium comprising two re-cleaning steps. See Figure 3 for a detailed description.
將以下列非限制性範例,進一步描述本發明。 The invention will be further described in the following non-limiting examples.
在使用DSM HPO®技術之設備中,藉由溶於甲苯之環己酮以及溶於水性含磷酸溶液之羥銨之反應,進行連續環己酮肟之生產。將離開環己酮肟之合成部[I]之頂部之所獲得之有機產物溶液(甲苯/環己酮肟流),送至由液-液混合部[III]、液-液分離器[IV]以及液-液分離器[V]構成之清洗部。液-液混合部[III]由圓柱形混合盒構成,且裝設有渦輪式攪拌器。將有機產物溶液(甲苯/環己酮肟混合物)、新鮮軟化水以及水性再循環流,饋入液-液混合部[III]中。液-液混合部[III]以有機相作為連續相之形式操作。液-液分離 器[IV]由重力沈降罐構成,且裝設有4個擋板。將所獲得之水性底層分成一送至環己酮肟之合成部[I]之部分,以及一回到液-液混合部[III]之部分。將所獲得之有機頂層送至具有玻璃纖維作為聚結介質之液-液聚結器[V]中。將從聚結器[V]中回收之水性底層,送到環己酮肟之合成部[I]中。 In a device using the technology in the DSM HPO ®, was dissolved by toluene and cyclohexanone dissolved in an aqueous solution containing the reaction of hydroxyl ammonium phosphate, the continuous production of cyclohexanone oxime. The organic product solution (toluene/cyclohexanone turbulent flow) obtained from the top of the synthesis section [I] of cyclohexanone oxime is sent to the liquid-liquid mixing section [III], liquid-liquid separator [IV] And a cleaning unit composed of a liquid-liquid separator [V]. The liquid-liquid mixing section [III] is composed of a cylindrical mixing box and is equipped with a turbine agitator. The organic product solution (toluene/cyclohexanone oxime mixture), fresh demineralized water, and an aqueous recycle stream are fed into the liquid-liquid mixing section [III]. The liquid-liquid mixing section [III] is operated in the form of an organic phase as a continuous phase. The liquid-liquid separator [IV] is composed of a gravity settling tank and is equipped with four baffles. The obtained aqueous underlayer is divided into a portion which is sent to the synthesis portion [I] of cyclohexanone oxime, and a portion which is returned to the liquid-liquid mixing portion [III]. The obtained organic top layer is sent to a liquid-liquid coalescer [V] having glass fibers as a coalescing medium. The aqueous underlayer recovered from the coalescer [V] is sent to the synthesis section [I] of cyclohexanone oxime.
溶於甲苯中之環己酮肟之純化部之條件(24小時期間,安定的環己酮肟生產之平均值)為:
回到環己酮肟反應器中之水相含有:
磷酸鹽之回收率:61重量%。 Phosphate recovery: 61% by weight.
在使用DSM HPO®技術之設備中,藉由溶於甲苯之環己酮以及溶於水性含磷酸溶液之羥銨之反應,進行連續環己酮肟之生產。將離開環己酮肟之合成部[I]之頂部之所獲得之有機產物溶液(甲苯/環己酮肟流),送至由液-液混合部[III]、液-液分離器[IV]以及液-液分離器[V]構成之清洗 部。液-液混合部[III]由圓柱形混合盒構成,且裝設有渦輪式攪拌器。將從液-液分離器[IV]中回收之有機產物溶液(甲苯/環己酮肟混合物)、新鮮軟化水以及水相,以及從聚結器[V]中回收之水相,饋入液-液混合部[III]中。液-液混合部[III]以有機相作為連續相之形式操作。液-液分離器[IV]由重力沈降罐構成,且裝設有4個擋板。將所獲得之水性底層分成一送至環己酮肟之合成部[I]之部分,以及一回到液-液混合部[III]之部分。將所獲得之有機頂層送到具有玻璃纖維作為聚結介質之液-液聚結器[V]。將從聚結器[V]中回收之水相,送到液-液混合部[III]。 In a device using the technology in the DSM HPO ®, was dissolved by toluene and cyclohexanone dissolved in an aqueous solution containing the reaction of hydroxyl ammonium phosphate, the continuous production of cyclohexanone oxime. The organic product solution (toluene/cyclohexanone turbulent flow) obtained from the top of the synthesis section [I] of cyclohexanone oxime is sent to the liquid-liquid mixing section [III], liquid-liquid separator [IV] And a cleaning unit composed of a liquid-liquid separator [V]. The liquid-liquid mixing section [III] is composed of a cylindrical mixing box and is equipped with a turbine agitator. An organic product solution (toluene/cyclohexanone oxime mixture) recovered from the liquid-liquid separator [IV], fresh demineralized water and an aqueous phase, and an aqueous phase recovered from the coalescer [V], fed into the liquid - in the liquid mixing section [III]. The liquid-liquid mixing section [III] is operated in the form of an organic phase as a continuous phase. The liquid-liquid separator [IV] is composed of a gravity settling tank and is equipped with four baffles. The obtained aqueous underlayer is divided into a portion which is sent to the synthesis portion [I] of cyclohexanone oxime, and a portion which is returned to the liquid-liquid mixing portion [III]. The obtained organic top layer is sent to a liquid-liquid coalescer [V] having glass fibers as a coalescing medium. The aqueous phase recovered from the coalescer [V] is sent to the liquid-liquid mixing section [III].
溶於甲苯中之環己酮肟之純化部之條件(24小時期間,安定的環己酮肟生產之平均值)為:
離開環己酮肟反應器之頂部之甲苯/環己酮肟流中之磷酸鹽濃度,為大約828ppm(重量/重量)。從聚結器中所獲得的純化的甲苯/環己酮肟流,含有約284ppm(重量/重量)之磷酸鹽。由於此甲苯/環己酮肟之純化,所以每小時可回收大約20kg之磷酸鹽。 The phosphate concentration in the toluene/cyclohexanone turbulent stream leaving the top of the cyclohexanone oxime reactor was about 828 ppm (weight/weight). The purified toluene/cyclohexanone turbulent stream obtained from the coalescer contained about 284 ppm (weight/weight) phosphate. Due to the purification of this toluene/cyclohexanone oxime, about 20 kg of phosphate can be recovered per hour.
利用再清洗,進一步純化在聚結器[V]中回收之 純化的甲苯/環己酮肟流中之環己酮肟(見範例2)。此再清洗由液-液混合部[IIIa]、液-液分離器[IVa]、液-液混合部[IIIb]、液-液分離器[IVb]以及聚結器[Vb]構成。液-液混合部[IIIa]由圓柱形混合盒構成,且裝設有渦輪式攪拌器。將從聚結器[V]中回收之有機相(甲苯/環己酮肟混合物)、液-液分離器[IVb]之水性底層、在聚結器[Vb]中回收之水性底層以及在液-液分離器[IVa]中回收之水性底層,經由管線[11]、[21B]、[23]以及[13A],饋入液-液混合部[IIIa]中。液-液分離器[IVa]以及[IVb]二者,均由重力沈降罐構成。將在液-液分離器[IVa]中獲得之水性底層,分成一經由管線[13A]回到液-液混合部[IIIa]之部分,以及一經由管線[13B]處置掉之部分。將在液-液分離器[IVa]獲得之有機頂層,經由管線[16]送到液-液混合部[IIIb]。液-液混合部[IIIb]由一系列串聯的靜態混合器構成。在此部中,該有機相與經由管線[19]之新鮮軟化水以及水性再循環流混合。將所獲得之混合物,經由管線[20]饋入液-液分離器[IVb]中。將在液-液分離器[IVb]中獲得之水性底層,分成一經由管線[21B]送至液-液混合部[IIIa]之部分,以及一經由線[21A]回到液-液混合部[IIIb]之部分。將所獲得之有機頂層,經由管線[22]送至聚結器[Vb],其具有玻璃纖維作為聚結介質。將在聚結器[Vb]中回收之純化的甲苯/環己酮肟流,經由管線[24]送至蒸餾部,以便分開環己酮肟與甲苯。所獲得的環己酮肟,可用於生產ε-己內醯胺。 The cyclohexanone oxime in the purified toluene/cyclohexanone turbulent stream recovered in the coalescer [V] was further purified by re-cleaning (see Example 2). This re-cleaning consists of a liquid-liquid mixing section [III a ], a liquid-liquid separator [IV a ], a liquid-liquid mixing section [III b ], a liquid-liquid separator [IV b ], and a coalescer [V b ] constitutes. The liquid-liquid mixing section [III a ] is composed of a cylindrical mixing box and is equipped with a turbine agitator. An organic phase (toluene/cyclohexanone oxime mixture) recovered from the coalescer [V], an aqueous bottom layer of the liquid-liquid separator [IV b ], an aqueous underlayer recovered in the coalescer [V b ], and The aqueous bottom layer recovered in the liquid-liquid separator [IV a ] is fed into the liquid-liquid mixing portion [III a ] via the lines [11], [21B], [23], and [13A]. Both the liquid-liquid separators [IV a ] and [IV b ] are composed of gravity settling tanks. The aqueous underlayer obtained in the liquid-liquid separator [IV a ] is divided into a portion which is returned to the liquid-liquid mixing portion [III a ] via the line [13A], and a portion which is disposed via the line [13B]. The organic top layer obtained in the liquid-liquid separator [IV a ] is sent to the liquid-liquid mixing section [III b ] via line [16]. The liquid-liquid mixing section [III b ] consists of a series of static mixers connected in series. In this section, the organic phase is mixed with fresh demineralized water via line [19] and an aqueous recycle stream. The obtained mixture was fed into a liquid-liquid separator [IV b ] via a line [20]. The aqueous bottom layer obtained in the liquid-liquid separator [IV b ] is divided into a portion sent to the liquid-liquid mixing portion [III a ] via the line [21B], and returned to the liquid-liquid via the line [21A]. Part of the mixing section [III b ]. The obtained organic top layer is sent via line [22] to a coalescer [V b ] having glass fibers as a coalescing medium. The purified toluene/cyclohexanone oxime stream recovered in the coalescer [V b ] is sent to the distillation section via line [24] to separate cyclohexanone oxime and toluene. The obtained cyclohexanone oxime can be used to produce ε-caprolactam.
溶於甲苯中之環己酮肟之純化部之條件(24小時
期間,安定的環己酮肟生產之平均值)為:
由於此甲苯/環己酮肟之純化,每小時可回收大約7kg之磷酸鹽。因此,饋入蒸餾部所獲得之純化的甲苯/環己酮肟流,幾乎不含磷酸鹽。 Due to the purification of this toluene/cyclohexanone oxime, about 7 kg of phosphate can be recovered per hour. Therefore, the purified toluene/cyclohexanone turbulent stream obtained by feeding into the distillation section is almost free of phosphate.
1、2、3、4、7、8、9、9A、9B、10‧‧‧管線 1, 2, 3, 4, 7, 8, 9, 9A, 9B, 10‧‧‧ pipelines
I‧‧‧肟之合成部 I‧‧‧肟的合成部
III‧‧‧液-液混合部 III‧‧‧Liquid-Liquid Mixing Department
IV‧‧‧液-液分離器 IV‧‧‧Liquid-Liquid Separator
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