TW201348493A - Heating element and method of manufacturing the same - Google Patents

Heating element and method of manufacturing the same Download PDF

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TW201348493A
TW201348493A TW101117882A TW101117882A TW201348493A TW 201348493 A TW201348493 A TW 201348493A TW 101117882 A TW101117882 A TW 101117882A TW 101117882 A TW101117882 A TW 101117882A TW 201348493 A TW201348493 A TW 201348493A
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nitrogen
heating element
diamond
substrate
layer
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TW101117882A
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TWI472642B (en
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Yon-Hua Tzeng
Shou-Pu Yeh
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Univ Nat Cheng Kung
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Abstract

The present invention relates to a heating element and a method of manufacturing the same. The heating element includes: a substrate; a diamond layer, over the substrate; and a nitrogen-doped diamond layer and/or a hybrid layer of nitrogen-doped diamond and graphene, over the diamond layer; and another diamond layer, over the nitrogen-doped diamond layer and/or a hybrid layer of nitrogen-doped diamond and graphene.

Description

加熱元件及其製備方法 Heating element and preparation method thereof

本發明係關於一種加熱元件,尤指一種包括摻氮鑽石層的加熱元件。 The present invention relates to a heating element, and more particularly to a heating element comprising a nitrogen-doped diamond layer.

鑽石擁有許多優異的物理、化學、光學、力學與電學特性,例如它擁有高的熱傳導係數、具化學惰性、具有最高硬度、高楊氏係數與低摩擦係數、具有寬能隙與寬的光學穿透頻域、生物相容性等優點。因此,多晶鑽石(Polycrystalline diamond,簡稱PCD)為近年來工業界廣泛使用之材料,其優點除了擁有近似單晶鑽石之優良機械性質外,還能配合目的被加工為所需之形狀。現今使用化學氣相沉積(chemical vapor deposition,CVD)法來成長多晶鑽石薄膜,已經是相當成熟且普遍的方法,其主要係使用如氫氣、氧氣、碳氫材料及其他含碳材料等前驅材料,藉由各種形式之能量應用,以游離、激發含前驅材料之混合氣體,進而成長多晶鑽石膜。 Diamonds possess many excellent physical, chemical, optical, mechanical and electrical properties, such as high thermal conductivity, chemical inertness, highest hardness, high Young's modulus and low coefficient of friction, wide energy gap and wide optical wear. Transmission frequency domain, biocompatibility and other advantages. Therefore, polycrystalline diamond (PCD) is a material widely used in the industrial field in recent years, and its advantages are in addition to the excellent mechanical properties of a single crystal diamond, and can be processed into a desired shape in accordance with the purpose. The use of chemical vapor deposition (CVD) to grow polycrystalline diamond films is a well-established and common method, mainly using precursor materials such as hydrogen, oxygen, hydrocarbons and other carbonaceous materials. The polycrystalline diamond film is grown by using various forms of energy application to free and excite the mixed gas containing the precursor material.

此外,鑽石具有高聲速(acoustic velocity)特性,以超奈米鑽石(ultrananocrystalline diamond,UNCD)為例,量測值可高達~15,700m/s。如此高的聲速特性可應用在GHz等級的共振器(resonator)元件上,這是相同大小之矽共振器無法達到的操作頻率範圍。也因為如此,鑽石薄膜共振器有其研究的價值與應用面,茲以鑽石薄膜種類加以介 紹:微米鑽石(microcrystalline diamond,MCD)晶格大小約1~數百微米等級、奈米鑽石(nanocrystalline diamond,NCD)晶格大小約<100奈米及超奈米鑽石(ultra-nano-crystalline diamond,UNCD)晶格大小約3~5奈米。目前的鑽石薄膜的成長方式多半以化學氣相沈積法(CVD)為主。 In addition, diamonds have high acoustic velocity characteristics. For example, ultratrananocrystalline diamond (UNCD) can be measured up to ~15,700 m/s. Such high speed characteristics can be applied to GHz-rated resonator components, which are operating frequency ranges that are not achievable with the same size of the resonator. Because of this, the diamond thin film resonator has its research value and application surface, and it is introduced by the type of diamond film. Shao: Microcrystalline diamond (MCD) has a lattice size of about 1 to several hundred micrometers, nanocrystalline diamond (NCD) has a lattice size of about <100 nm and ultra-nano-crystalline diamond. , UNCD) The lattice size is about 3~5 nm. Most of the current diamond film growth methods are mainly by chemical vapor deposition (CVD).

因此業界亟需開發一種新的加熱元件,以應用於半導體人工鑽石工具,使其具有易清洗、防腐蝕、抗高溫、可重複清洗使用以降低成本等優點。 Therefore, there is an urgent need in the industry to develop a new heating element for use in a semiconductor artificial diamond tool, which has the advantages of easy cleaning, corrosion resistance, high temperature resistance, and reusable cleaning to reduce cost.

本發明之主要目的係在提供一種新穎之加熱元件及其製備方法,上述加熱元件包括一具有導電性質的摻氮鑽石層,其電阻值會隨溫度而改變,故可配合適度的通過電流而成為一可控溫的加熱元件。 The main object of the present invention is to provide a novel heating element and a method for preparing the same, wherein the heating element comprises a nitrogen-doped diamond layer having a conductive property, and the resistance value thereof changes with temperature, so that it can be matched with a suitable passing current. A temperature-controlled heating element.

在下文中,在相對空間關係的描述上,例如”之下”、”下面”、”較低”、”上面”、”較高”、以及其他類似用語,可用於此處以便描述圖式中一元件或特徵與另一元件或特徵之間的關係。舉例來說,若翻轉圖式中的裝置,原先被描述在其他元件或特徵”下面”或”之下”的元件或特徵,其方向就會變成在其他元件或特徵”上面”。因此,當描述”下面”時可涵蓋的方向包含”上面”及”下面”兩者。上述元件可另有其他導向方式(旋轉90度或朝其他方向),此時的空間相對關係也可依上述方式解讀。 In the following, in the description of relative spatial relationships, such as "below", "below", "lower", "above", "higher", and the like, may be used herein to describe one of the drawings. The relationship between an element or feature and another element or feature. For example, an element or feature that is "under" or "beneath" or "an" or "an" Therefore, the directions that may be covered when describing "below" include both "above" and "below". The above components may have other guiding modes (rotation 90 degrees or other directions), and the spatial relative relationship at this time can also be interpreted in the above manner.

參見圖1A-1B,為達成上述目的,本發明提供一種加熱元件的製備方法,包括:(A)提供一第一混合氣體於一反應室中,其中上述第一混合氣體包括一惰性氣體及一含碳氣體;(B)於上述反應室中形成一電漿,使上述含碳氣體於一基板100上形成一鑽石層110;(C)提供一第二混合氣體於上述反應室中,其中上述第二混合氣體包括一惰性氣體、一含碳氣體、及氮氣;以及(D)於上述反應室中形成一電漿,使上述含碳氣體及上述氮氣於上述鑽石層110上形成一摻氮鑽石層120。 1A-1B, in order to achieve the above object, the present invention provides a method for preparing a heating element, comprising: (A) providing a first mixed gas in a reaction chamber, wherein the first mixed gas comprises an inert gas and a a carbon-containing gas; (B) forming a plasma in the reaction chamber to form a diamond layer 110 on a substrate 100; (C) providing a second mixed gas in the reaction chamber, wherein The second mixed gas includes an inert gas, a carbon-containing gas, and nitrogen; and (D) forming a plasma in the reaction chamber to form the nitrogen-containing diamond on the diamond layer 110 by the carbon-containing gas and the nitrogen gas. Layer 120.

參見圖1C,在本發明之較佳實施例中,上述步驟(D)可視情況更包括一步驟(D1)形成一摻氮鑽石-石墨烯混成層(diamond-graphene hybrid)130。 Referring to FIG. 1C, in a preferred embodiment of the present invention, the above step (D) may further comprise a step (D1) of forming a nitrogen-doped diamond-graphene hybrid 130.

參見圖1D-1F,在本發明之加熱元件的製備方法中,可重複上述形成鑽石層110、摻氮鑽石層120、及/或摻氮鑽石-石墨烯混成層130之步驟,因此上述鑽石層110、摻氮鑽石層120、及/或摻氮鑽石-石墨烯混成層130可為單層或多層,其中鑽石層110與摻氮鑽石層120、及/或鑽石層與摻氮鑽石-石墨烯混成層130可彼此相互交錯配置。由於石墨烯的化學活性較高,若直接與腐蝕性的化學物質接觸,由暴露在外之石墨烯所構成的加熱元件會較容易受到傷害,因此可視需要將摻氮鑽石-石墨烯混成層130包覆或夾設於兩個絕緣的鑽石層110之間。 Referring to FIGS. 1D-1F, in the method of fabricating the heating element of the present invention, the steps of forming the diamond layer 110, the nitrogen-doped diamond layer 120, and/or the nitrogen-doped diamond-graphene hybrid layer 130 may be repeated, thereby forming the diamond layer. 110. The nitrogen-doped diamond layer 120, and/or the nitrogen-doped diamond-graphene hybrid layer 130 may be a single layer or multiple layers, wherein the diamond layer 110 and the nitrogen-doped diamond layer 120, and/or the diamond layer and the nitrogen-doped diamond-graphene The hybrid layers 130 may be alternately arranged with each other. Due to the high chemical activity of graphene, if it is directly in contact with corrosive chemicals, the heating element composed of exposed graphene will be more susceptible to damage. Therefore, the nitrogen-doped diamond-graphene mixed layer can be packaged as needed. Covered or sandwiched between two insulating diamond layers 110.

於本發明之加熱元件的製備方法中,其中,上述步驟(D1)係於溫度為900℃至1200℃下,於壓力為80 Torr至500 Torr下進行20-300分鐘。 In the method for producing a heating element of the present invention, the above step (D1) is carried out at a temperature of from 900 ° C to 1200 ° C for 20 to 300 minutes at a pressure of from 80 Torr to 500 Torr.

於本發明中,上述惰性氣體較佳為氬氣、氪氣、氙氣或其混合氣體,但更佳為氬氣。在一較佳實施例中,上述含碳氣體為甲烷,而上述惰性氣體為氬氣,其中可含小量氫氣或含氧氣體,但不限於此。 In the present invention, the inert gas is preferably argon gas, helium gas, neon gas or a mixed gas thereof, and more preferably argon gas. In a preferred embodiment, the carbon-containing gas is methane, and the inert gas is argon, which may contain a small amount of hydrogen or an oxygen-containing gas, but is not limited thereto.

在本發明之實施例中,上述步驟(B)可於溫度為200℃至900℃下,壓力為50 Torr至300 Torr下進行40-90分鐘,較佳地於溫度為600-800℃下,壓力為50-110 Torr下進行50-70分鐘。 In an embodiment of the present invention, the above step (B) can be carried out at a temperature of 200 ° C to 900 ° C at a pressure of 50 Torr to 300 Torr for 40-90 minutes, preferably at a temperature of 600-800 ° C. The pressure is 50-70 minutes at 50-110 Torr.

在本發明之實施例中,上述步驟(D)係於溫度為700℃至1200℃下,壓力為80 Torr至300 Torr下進行40-90分鐘,較佳地於溫度為1000-1100℃下,壓力為80-100 Torr下進行50-70分鐘。 In the embodiment of the present invention, the above step (D) is carried out at a temperature of 700 ° C to 1200 ° C and a pressure of 80 Torr to 300 Torr for 40-90 minutes, preferably at a temperature of 1000-1100 ° C. The pressure is 50-70 minutes at 80-100 Torr.

在一實施例中,上述鑽石層及/或上述摻氮鑽石層可於一微波電漿化學氣相沉積系統中形成,其中上述微波電漿化學氣相沉積系統的一微波功率為200W至1550W,且以上述反應室之每公升體積為基準,上述混合氣體之總流量為1 sccm至100 sccm。此外,於本發明中,本領域中具有通常知識者可視微波頻率及反應器大小而調整適當之微波功率,舉例說明,若使用5 cm至7 cm直徑之基板載台及2.45 GHz微波,則微波功率較佳為200W至1500W。 In one embodiment, the diamond layer and/or the nitrogen-doped diamond layer may be formed in a microwave plasma chemical vapor deposition system, wherein the microwave plasma chemical vapor deposition system has a microwave power of 200W to 1550W. And the total flow rate of the above mixed gas is from 1 sccm to 100 sccm based on the volume per liter of the above reaction chamber. In addition, in the present invention, those skilled in the art can adjust the appropriate microwave power according to the microwave frequency and the size of the reactor. For example, if a substrate of 5 cm to 7 cm diameter and a microwave of 2.45 GHz are used, the microwave The power is preferably from 200W to 1500W.

在本發明之加熱元件的製備方法中,上述含碳氣體於上述第一混合氣體中之體積百分比為0.05%至50%,較佳為0.1%至80%,而含碳氣體於上述第二混合氣體中之體積百分比為0.05%至50%,較佳為0.1%至3%。此外,上述氮氣於上述第二混合氣體中之體積百分比為10%至50%,較佳為20%至50%。在本發明之一實施例中,係使用甲烷作為含碳氣體,其含量較佳為0.1%至10%。在一實施例中,本發明於1000瓦微波功率及100Torr沉積壓力下,較佳為控制混合氣體之總流量1 sccm至200 sccm(以反應室之每公升體積為基準),更佳為10 sccm至100 sccm,以提高鑽石層以及摻氮鑽石層之品質。 In the method for producing a heating element of the present invention, the volume percentage of the carbon-containing gas in the first mixed gas is 0.05% to 50%, preferably 0.1% to 80%, and the carbon-containing gas is in the second mixture. The volume percentage in the gas is from 0.05% to 50%, preferably from 0.1% to 3%. Further, the volume percentage of the above nitrogen in the second mixed gas is from 10% to 50%, preferably from 20% to 50%. In one embodiment of the invention, methane is used as the carbonaceous gas, and the content thereof is preferably from 0.1% to 10%. In one embodiment, the present invention preferably controls the total flow rate of the mixed gas from 1 sccm to 200 sccm (based on the volume per liter of the reaction chamber) at 1000 watts of microwave power and 100 Torr deposition pressure, more preferably 10 sccm. Up to 100 sccm to improve the quality of the diamond layer and the nitrogen-doped diamond layer.

本發明之鑽石層、摻氮鑽石層、及/或摻氮鑽石-石墨烯混成層可彼此互相作為對方成核之種晶,相較於鑽石層、摻氮鑽石層、及/或摻氮鑽石-石墨烯混成層形成於基板之上,鑽石層、摻氮鑽石層、及/或摻氮鑽石-石墨烯混成層形成於種晶上的速率可加快約兩倍左右。例如,在本發明之一實施例中,提供77%Ar/3%CH4/20%N2混和氣體並且利用1000 W的微波,於885℃ 100 Torr的環境下進行反應3小時,摻氮奈米晶鑽石(NDD)形成於奈米晶鑽石(NCD)上的速率可達5μm/hr;另於提供98.5%Ar/1.5%CH4混和氣體並且利用760 W的微波,於750℃ 110 Torr的環境下進行反應1小時,奈米晶鑽石(NCD)形成於摻氮奈米晶鑽石(NDD)上的速率可達2.8μm/hr。 The diamond layer, nitrogen-doped diamond layer, and/or nitrogen-doped diamond-graphene hybrid layer of the present invention may be mutually nucleated with each other, as compared to a diamond layer, a nitrogen-doped diamond layer, and/or a nitrogen-doped diamond. The graphene hybrid layer is formed on the substrate, and the rate at which the diamond layer, the nitrogen-doped diamond layer, and/or the nitrogen-doped diamond-graphene hybrid layer are formed on the seed crystal can be accelerated by about two times. For example, in one embodiment of the present invention, a 77% Ar/3% CH 4 /20% N 2 mixed gas is provided and the reaction is carried out for 3 hours at 885 ° C and 100 Torr using a microwave of 1000 W. Rice crystal diamond (NDD) is formed on nanocrystalline diamond (NCD) at a rate of up to 5 μm/hr; additionally provides 98.5% Ar/1.5% CH 4 mixed gas and utilizes 760 W microwave at 750 ° C 110 Torr The reaction was carried out for 1 hour in an environment, and the rate of formation of nanocrystalline diamond (NCD) on nitrogen-doped nanocrystalline diamond (NDD) was 2.8 μm/hr.

此外,本發明更可藉由控制混合氣體流量,避免反應室中過多的含碳氣體形成碳粒(carbon soots),以提高合成鑽石層以及摻氮鑽石層之純度與品質。詳細地說,習知製法常因氣相合成碳粒而造成電漿形成不穩定之橘紅色電漿區域,因而影響鑽石之純度與品質,導致製程失敗,然而,本發明可隨反應室之大小、微波功率之大小、沉積壓力之高低及混合氣體中含碳氣體之含量,調低上述混合氣體之總流量,以延長反應氣體於反應室內駐留時間(residence time),因而使反應室內之碳量略低於氣相合成碳粒所需量,以避免氣相合成碳粒造成電漿不穩定,進而提高鑽石層以及摻氮鑽石層之品質。具體地說,於實際操作時,操作者可藉由觀察電漿中是否形成不穩定之橘紅色電漿區域,以調整較佳之混合氣體總流量;亦即,於本發明中,較佳為,藉由調整上述第一及第二混合氣體之總流量,以避免上述電漿形成橘紅色電漿區域。 In addition, the present invention can improve the purity and quality of the synthetic diamond layer and the nitrogen-doped diamond layer by controlling the flow rate of the mixed gas and avoiding excessive carbon-containing gas in the reaction chamber to form carbon soots. In detail, the conventional method often causes the plasma to form an unstable orange-red plasma region due to gas phase synthesis of carbon particles, thereby affecting the purity and quality of the diamond, resulting in process failure. However, the present invention can vary with the size of the reaction chamber. The amount of microwave power, the deposition pressure, and the content of carbon-containing gas in the mixed gas, lowering the total flow rate of the mixed gas to prolong the residence time of the reaction gas in the reaction chamber, thereby making the amount of carbon in the reaction chamber It is slightly lower than the amount required for the synthesis of carbon particles in the gas phase to avoid the instability of the plasma caused by the gas phase synthesis of carbon particles, thereby improving the quality of the diamond layer and the nitrogen-doped diamond layer. Specifically, in actual operation, the operator can adjust the total mixed gas flow rate by observing whether an unstable orange-red plasma region is formed in the plasma; that is, in the present invention, preferably, By adjusting the total flow rate of the first and second mixed gases, the plasma is prevented from forming an orange-red plasma region.

參見圖1A-1B,本發明另提供一種加熱元件,包括一基板100;一鑽石層110,位於上述基板100之上;以及一摻氮鑽石層120,位於上述鑽石層之上。上述鑽石層的厚度可介於0.1~2μm,較佳介於0.3-1μm。此外,本發明之加熱元件,更可包括一石墨烯層,與該摻氮鑽石層混成,形成一摻氮鑽石-石墨烯混成層(diamond-graphene hybrid)130,如圖1C所式。上述摻氮鑽石層的厚度可介於0.5~5μm,較佳介於1-3μm。 Referring to Figures 1A-1B, the present invention further provides a heating element comprising a substrate 100; a diamond layer 110 on top of the substrate 100; and a nitrogen-doped diamond layer 120 over the diamond layer. The diamond layer may have a thickness of 0.1 to 2 μm, preferably 0.3 to 1 μm. In addition, the heating element of the present invention may further comprise a graphene layer mixed with the nitrogen-doped diamond layer to form a nitrogen-doped diamond-graphene hybrid 130, as shown in FIG. 1C. The nitrogen-doped diamond layer may have a thickness of 0.5 to 5 μm, preferably 1-3 μm.

參見圖1D-1F,在較佳實施例中,本發明之加熱元件可視情況包括複數個上述鑽石層110、複數個上述摻氮鑽石層120、及/或複數個上述摻氮鑽石-石墨烯混成層130,其中各個上述複數個鑽石層110與各個上述複數個摻氮鑽石層120可彼此交錯配置,及/或上述複數個鑽石層110與各個上述複數個摻氮鑽石-石墨烯混成層130可彼此交錯配置。本發明之鑽石層110可具有絕緣性,可將具有半導體導電性質的摻氮鑽石層120及/或摻氮鑽石-石墨烯混成層130夾設於鑽石層110之間、之上、及/或之下,使此摻氮鑽石層120及/或摻氮鑽石-石墨烯混成層130成為一熱電阻材料。 Referring to Figures 1D-1F, in a preferred embodiment, the heating element of the present invention may optionally include a plurality of the diamond layers 110, a plurality of the nitrogen-doped diamond layers 120, and/or a plurality of the nitrogen-doped diamond-graphene blends. The layer 130, wherein each of the plurality of diamond layers 110 and each of the plurality of nitrogen-doped diamond layers 120 may be staggered with each other, and/or the plurality of diamond layers 110 and each of the plurality of nitrogen-doped diamond-graphene mixed layers 130 may be Interlaced with each other. The diamond layer 110 of the present invention may have an insulating property, and the nitrogen-doped diamond layer 120 and/or the nitrogen-doped diamond-graphene mixed layer 130 having semiconductor conductive properties may be sandwiched between, on, and/or over the diamond layer 110. The nitrogen-doped diamond layer 120 and/or the nitrogen-doped diamond-graphene hybrid layer 130 is made a thermal resistance material.

於本發明之上述加熱元件中,當施加一外加電流或電壓於該加熱元件上時,特別是施加於摻氮鑽石層或摻氮鑽石-石墨烯混成層時,可使加熱元件導通,使溫度上升而達到加熱之目的。 In the above heating element of the present invention, when an applied current or voltage is applied to the heating element, particularly when applied to a nitrogen-doped diamond layer or a nitrogen-doped diamond-graphene mixed layer, the heating element can be turned on to make the temperature Rise to achieve the purpose of heating.

在本發明之實施例中,上述摻氮鑽石層中的氮含量佔上述摻氮鑽石層的重量百分比10-50wt%,較佳15-25 wt%。 In an embodiment of the invention, the nitrogen content in the nitrogen-doped diamond layer is from 10 to 50% by weight, preferably from 15 to 25% by weight, based on the weight of the nitrogen-doped diamond layer.

在本發明之其他實施例中,上述摻氮鑽石-石墨烯混成層(diamond-graphene hybrid)中的上述摻氮鑽石層與上述石墨烯的厚度比可介於1:0.5-10。 In other embodiments of the present invention, the thickness ratio of the nitrogen-doped diamond layer to the graphene in the nitrogen-doped diamond-graphene hybrid may be between 1:0.5 and 10.

於本發明中,上述基板除耐溫外並無特殊限制,其可為任何欲沉積鑽石膜之標的物。該基板亦可於製成加熱器之後蝕刻去除、僅留下全碳且由鑽石膜包覆之加熱器。在此,本發明可於有外加或未外加偏壓(如DC偏壓或RF偏壓)之條件下,於導電基板或絕緣基板上成核;尤其,相較於 須額外形成碳塗層作為過渡層之習知技術,本發明可直接於非碳相表面上進行鑽石成核,無需額外形成碳塗層作為過渡層,亦即,本發明可直接於不具碳塗層之非鑽石基板(如矽基板或二氧化矽基板)上成核,然而,本發明亦可間接於非碳相表面上進行鑽石成核,僅視需要而選擇適當的方式,而非限於此。舉例而言,本發明所使用之基板可為,但不限於:一玻璃基板、一石英基板、一矽基板、或一金屬基板,例如molybdenum耐高溫金屬。 In the present invention, the above substrate is not particularly limited except for temperature resistance, and may be any target for depositing a diamond film. The substrate can also be etched away after the heater is formed, leaving only the heater that is fully carbonized and covered by the diamond film. Here, the present invention can nucleate on a conductive substrate or an insulating substrate with or without an applied bias (such as a DC bias or an RF bias); in particular, compared to A conventional technique of additionally forming a carbon coating as a transition layer, the present invention can perform diamond nucleation directly on the surface of the non-carbon phase without additionally forming a carbon coating as a transition layer, that is, the present invention can be directly applied to a carbon coating. The nucleation of the non-diamond substrate of the layer (such as a germanium substrate or a germanium dioxide substrate), however, the present invention may also indirectly perform diamond nucleation on the surface of the non-carbon phase, and select an appropriate method only as needed, and is not limited thereto. . For example, the substrate used in the present invention may be, but not limited to, a glass substrate, a quartz substrate, a germanium substrate, or a metal substrate such as a molybdenum high temperature resistant metal.

綜上所述,本發明在鑽石薄膜技術的基礎上,利用電漿輔助化學氣相沈積(MPCVD)法,應用均勻、高密度之電漿,於最佳化之含Ar/C/H/O的混合反應氣體中,由預先佈植基板上之鑽石奈米顆粒成長而形成連續薄膜,再持續鑽石沈積製程而製成各種晶粒大小之高品質鑽石薄膜,包含超級奈米鑽石、奈米鑽石、多晶微米鑽石、及單晶鑽石。純鑽石室溫下是良好的電絕緣体,於選擇部位加入非碳元素(氮元素)以取代鑽石之碳元素則可產生半導體之鑽石。半導體之鑽石之電阻值隨溫度而改變,故量測其電阻值可得知其溫度;而適度通過電流也可使其成為一個電熱器。於選擇部位加入非碳元素(氮元素)亦可產生導電性較高的多層石墨烯與半導體鑽石的混合物,達到較高之導電度並於低電壓下獲得較高的加熱功率。 In summary, the present invention uses a plasma-assisted chemical vapor deposition (MPCVD) method to apply a uniform, high-density plasma to optimize the inclusion of Ar/C/H/O. In the mixed reaction gas, the diamond nanoparticles on the pre-planted substrate are grown to form a continuous film, and the diamond deposition process is continued to produce high-quality diamond films of various grain sizes, including super nano diamonds and nano diamonds. , polycrystalline micron diamonds, and single crystal diamonds. Pure diamonds are good electrical insulators at room temperature, and non-carbon elements (nitrogen) can be added to the selected sites to replace the carbon of the diamonds to produce semiconductor diamonds. The resistance value of a semiconductor diamond changes with temperature, so the resistance value can be measured to know its temperature; and the moderate current can also make it an electric heater. The addition of non-carbon elements (nitrogen elements) to selected sites can also produce a mixture of highly conductive multilayer graphene and semiconductor diamonds to achieve higher electrical conductivity and higher heating power at low voltages.

以下係藉由特定的具體實施例說明本發明之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地了解本發明之其他優點與功效。本發明亦可藉由其他不同的具體實施例加以施行或應用,本說明書中的各項細節亦可基於不同觀點與應用,在不悖離本發明之精神下進行各種修飾與變更。 The embodiments of the present invention are described by way of specific examples, and those skilled in the art can readily appreciate the other advantages and advantages of the present invention. The present invention may be embodied or applied in various other specific embodiments, and various modifications and changes can be made without departing from the spirit and scope of the invention.

實施例1Example 1

本實施例使用石英鐘罩式之SEKI 1.5kW微波電漿化學氣相沉積系統進行鑽石成核與生長,以形成本發明之鑽石層、摻氮鑽石層、及/或摻氮鑽石-石墨烯混成層。 This embodiment uses a quartz bell-type SEKI 1.5 kW microwave plasma chemical vapor deposition system for diamond nucleation and growth to form the diamond layer, nitrogen-doped diamond layer, and/or nitrogen-doped diamond-graphene hybrid layer of the present invention. .

首先,將一矽基板浸於10 wt%鑽石奈米微粒的DMSO懸浮溶液中30分鐘,使鑽石奈米微粒預合成於該基板之上。接著,於760 W微波功率及110 Torr沉積壓力下,控制混合氣體之總流量100 sccm(以反應室之每公升體積為基準),通以98.5% Ar/1.5%CH4的混合氣體,於基板溫度605-800℃下進行反應1小時,以形成一電絕緣的奈米晶鑽石(NCD)層於該基板之上。 First, a substrate was immersed in a suspension of 10 wt% diamond nanoparticle in DMSO for 30 minutes to pre-synthesize diamond nanoparticle onto the substrate. Next, at a microwave power of 760 W and a deposition pressure of 110 Torr, the total flow rate of the mixed gas is controlled to 100 sccm (based on the volume per liter of the reaction chamber), and a mixed gas of 98.5% Ar/1.5% CH 4 is applied to the substrate. The reaction was carried out at a temperature of 605-800 ° C for 1 hour to form an electrically insulating nanocrystalline diamond (NCD) layer on the substrate.

於1000瓦微波功率及90 Torr沉積壓力下,控制混合氣體之總流量100 sccm(以反應室之每公升體積為基準),通以77%Ar/3%CH4/20%N2混和氣體,於基板溫度950~1150℃下進行反應1小時,以形成一摻氮奈米晶鑽石(NDD)層於該奈米晶鑽石(NCD)層之上。 Control the total flow of the mixed gas at 100 sccm (based on the volume per liter of the reaction chamber) at a microwave power of 1000 watts and a deposition pressure of 90 Torr, with a mixture of 77% Ar/3% CH 4 /20% N 2 , The reaction was carried out at a substrate temperature of 950 to 1150 ° C for 1 hour to form a nitrogen-doped nanocrystalline diamond (NDD) layer on the nanocrystalline diamond (NCD) layer.

本實施例之摻氮奈米晶鑽石(NDD)形成於奈米晶鑽石(NCD)上的速率可達5μm/hr;奈米晶鑽石(NCD)形成於摻氮奈米晶鑽石(NDD)上的速率可達2.7μm/hr。 The nitrogen-doped nanocrystalline diamond (NDD) of this embodiment is formed on a nanocrystalline diamond (NCD) at a rate of up to 5 μm/hr; the nanocrystalline diamond (NCD) is formed on a nitrogen-doped nanocrystalline diamond (NDD). The rate is up to 2.7 μm/hr.

請參照圖1A,本實施例所製得之加熱元件,包括一基板100;一鑽石層110,位於上述基板100之上;以及一摻氮鑽石層120,位於上述鑽石層110之上。 Referring to FIG. 1A, the heating element produced in this embodiment includes a substrate 100; a diamond layer 110 on the substrate 100; and a nitrogen-doped diamond layer 120 on the diamond layer 110.

當施加一外加電流於本實施例之加熱元件上時,特別是施加於摻氮鑽石層時,可使加熱元件導通。經由紅外線檢測結果顯示(圖未示),透過施加一外加電流,本實施例之加熱元件其溫度確實可提升。 When an applied current is applied to the heating element of the present embodiment, particularly when applied to a nitrogen-doped diamond layer, the heating element can be turned on. The temperature of the heating element of the present embodiment can be improved by applying an applied current through an infrared detection result display (not shown).

圖2A及圖2B分別顯示本實施之奈米晶鑽石(NCD)以及摻氮奈米晶鑽石(NDD)沉積電漿的光放射頻譜,其中圖2A及圖2B的主要差異在於圖2B中可觀察到明顯之CN訊號峰,此訊號峰的出現證實了具有摻氮。 2A and 2B respectively show the light emission spectrum of the nanocrystalline diamond (NCD) and the nitrogen-doped nanocrystalline diamond (NDD) deposited plasma of the present embodiment, wherein the main difference between FIG. 2A and FIG. 2B is observable in FIG. 2B. To the apparent CN signal peak, the appearance of this signal peak confirmed the presence of nitrogen doping.

實施例2Example 2

本實施例之製程條件與實施例1大致相同,惟不同處在於,本實施例之形成摻氮奈米晶鑽石(NDD)所使用之鍍膜及載體氣體為67%Ar/3%CH4/30%N2混和氣體為,其含氮氣含量增加10%,以提高摻氮量。 The process conditions of this embodiment are substantially the same as those of the first embodiment except that the coating film and the carrier gas used for forming the nitrogen-doped nanocrystalline diamond (NDD) of the present embodiment are 67% Ar/3% CH 4 /30. The %N 2 mixed gas is increased in nitrogen content by 10% to increase the nitrogen doping amount.

實施例3Example 3

本實施例之製程條件與實施例1大致相同,惟不同處在於,本實施例之形成摻氮奈米晶鑽石(NDD)所使用之鍍 膜及載體氣體為72%Ar/3%CH4/25%N2混和氣體為,其含氮氣含量增加5%。 The process conditions of this embodiment are substantially the same as those of the first embodiment except that the coating film and the carrier gas used for forming the nitrogen-doped nanocrystalline diamond (NDD) of the present embodiment are 72% Ar/3% CH 4 /25. The %N 2 mixed gas has a nitrogen content of 5%.

實施例4Example 4

在由實施例1-3所得之基板/奈米晶鑽石(NCD)/摻氮奈米晶鑽石(NDD)結構上,再形成一奈米晶鑽石(NCD)層。上述製程條件為:於760 W微波功率及110 Torr沉積壓力下,控制混合氣體之總流量100 sccm(以反應室之每公升體積為基準),通以98.5% Ar/1.5%CH4的混合氣體,於基板溫度600-800℃下進行反應1小時。 A nanocrystalline diamond (NCD) layer was formed on the substrate/nanocrystalline diamond (NCD)/azene-doped nanocrystalline diamond (NDD) structure obtained in Examples 1-3. The above process conditions are: under the microwave power of 760 W and the deposition pressure of 110 Torr, the total flow rate of the mixed gas is controlled to be 100 sccm (based on the volume per liter of the reaction chamber), and the mixed gas of 98.5% Ar/1.5% CH 4 is used. The reaction was carried out at a substrate temperature of 600 to 800 ° C for 1 hour.

據此,如圖1D所示,本實施例所製得之加熱元件,包括:一基板100;複數個鑽石層110,位於上述基板100之上;以及一摻氮鑽石層120,夾設於上述複數個鑽石層110之間。 Accordingly, as shown in FIG. 1D, the heating element produced in this embodiment includes: a substrate 100; a plurality of diamond layers 110 on the substrate 100; and a nitrogen-doped diamond layer 120 sandwiched between Between a plurality of diamond layers 110.

實施例5Example 5

在由實施例1-3所得之基板/奈米晶鑽石(NCD)/摻氮奈米晶鑽石(NDD)結構上,形成一石墨烯層,此石墨烯層與摻氮奈米晶鑽石(NDD)混成形成一摻氮鑽石-石墨烯混合層。上述製程條件為:於1150瓦微波功率及84Torr沉積壓力下,控制混合氣體之總流量100 sccm(以反應室之每公升體積為基準),通以72%Ar/3%CH4/25%N2混和氣體,於基板溫度950~1150℃下進行反應60分鐘。 On the substrate/nanocrystalline diamond (NCD)/azide-doped nanocrystalline diamond (NDD) structure obtained in Examples 1-3, a graphene layer was formed, and the graphene layer and the nitrogen-doped nanocrystalline diamond (NDD) were formed. Mixing to form a nitrogen-doped diamond-graphene mixed layer. The above process conditions are: under the microwave power of 1150 watts and the deposition pressure of 84 Torr, the total flow rate of the mixed gas is controlled to be 100 sccm (based on the volume per liter of the reaction chamber), which is 72% Ar/3% CH 4 /25% N. 2 The mixed gas was subjected to a reaction at a substrate temperature of 950 to 1150 ° C for 60 minutes.

據此,如圖1C所示,本實施例所製得之加熱元件,包括:一基板100;一鑽石層110,位於上述基板100之上;以 及一摻氮鑽石-石墨烯混成層130,位於上述鑽石層110之上。 Accordingly, as shown in FIG. 1C, the heating element produced in this embodiment includes: a substrate 100; a diamond layer 110 on the substrate 100; And a nitrogen-doped diamond-graphene hybrid layer 130 is disposed on the diamond layer 110.

實施例6Example 6

在由實施例1-3所得之基板/奈米晶鑽石(NCD)結構上,形成一圖3所示摻氮奈米晶鑽石(NDD)-摻氮石墨烯層混合層,由摻氮石墨烯與摻氮奈米晶鑽石(NDD)混合形成。上述製程條件為:(1)於700瓦微波功率及50Torr沉積壓力下,控制混合氣體之總流量50 sccm(以反應室之每公升體積為基準),通以67%Ar/3%CH4/30%N2混和氣體,基板溫度745℃下進行反應10-15分鐘;於1150瓦微波功率及84Torr沉積壓力下,控制混合氣體之總流量50 sccm(以反應室之每公升體積為基準),通以67%Ar/3%CH4/30%N2混和氣體,基板溫度1150℃下進行反應60-65分鐘。 On the substrate/nanocrystalline diamond (NCD) structure obtained in Examples 1-3, a nitrogen-doped nanocrystalline diamond (NDD)-nitrogenated graphene layer mixed layer as shown in FIG. 3 was formed, and the nitrogen-doped graphene was formed. It is formed by mixing with nitrogen-doped nanocrystalline diamond (NDD). The above process conditions are as follows: (1) The total flow rate of the mixed gas is controlled to be 50 sccm (based on the volume per liter of the reaction chamber) at a microwave power of 700 watts and a deposition pressure of 50 Torr, and is 67% Ar/3% CH 4 / 30% N 2 mixed gas, substrate temperature 745 ° C for 10-15 minutes; at 1150 watts microwave power and 84 Torr deposition pressure, control the total flow of the mixed gas 50 sccm (based on the reaction chamber per liter volume), The reaction was carried out for 60-65 minutes at a substrate temperature of 1,150 ° C by a 67% Ar/3% CH 4 /30% N 2 mixed gas.

圖3A顯示一摻氮奈米晶鑽石(NDD)-摻氮石墨烯層混合層之SEM圖,及圖3B顯示摻氮奈米晶鑽石(NDD)-摻氮石墨烯層混合層的拉曼光譜圖。如圖3A與圖3B所示,當調整適當的製程參數時,可於單一製程步驟中,同時形成摻氮奈米晶鑽石與摻氮石墨烯層之混合層。 3A shows an SEM image of a nitrogen-doped nanocrystalline diamond (NDD)-nitrogen-filled graphene layer mixed layer, and FIG. 3B shows a Raman spectrum of a nitrogen-doped nanocrystalline diamond (NDD)-nitrogen-doped graphene layer mixed layer. Figure. As shown in FIG. 3A and FIG. 3B, when the appropriate process parameters are adjusted, a mixed layer of the nitrogen-doped nanocrystalline diamond and the nitrogen-doped graphene layer can be simultaneously formed in a single process step.

據此,本實施例所製得之加熱元件,包括:一基板100;一摻氮鑽石-摻氮石墨烯混成層130,位於上述鑽石層100之上;一基板100位於上述一摻氮鑽石-摻氮石墨烯混合層130之上。 Accordingly, the heating element prepared in this embodiment includes: a substrate 100; a nitrogen-doped diamond-nitrogen-filled graphene mixed layer 130 on the diamond layer 100; and a substrate 100 located in the above nitrogen-doped diamond- Above the nitrogen-doped graphene mixed layer 130.

當施加一外加電流於本實施例之加熱元件上時,特別是施加於摻氮鑽石-石墨烯混成層時,可使加熱元件導通。 經由紅外線檢測結果顯示(圖未示),透過施加一外加電流,本實施例之加熱元件其溫度確實可提升。 When an applied current is applied to the heating element of the present embodiment, particularly when applied to a nitrogen-doped diamond-graphene hybrid layer, the heating element can be turned on. The temperature of the heating element of the present embodiment can be improved by applying an applied current through an infrared detection result display (not shown).

實施例7Example 7

圖4A及圖4B顯示本實施例之加熱元件及其製造流程圖,其中圖4B係根據圖4A之A-A’剖面線所示之剖面示意圖。 4A and 4B are views showing a heating element of the present embodiment and a manufacturing process thereof, and Fig. 4B is a schematic cross-sectional view taken along line A-A' of Fig. 4A.

本實施例之加熱元件製作流程係與實施例1相同,除了摻氮鑽石層120沉積後更進行一圖案化製程,以定義一電極區域。而後,再於摻氮鑽石層120之電極區域上形成電極200,在此係為鈦電極,而可完成本實施例之加熱元件。在此,電極200材料可為本技術領域已知之電極材料,而不僅限於鈦電極。 The heating element manufacturing process of this embodiment is the same as that of Embodiment 1, except that after the nitrogen-doped diamond layer 120 is deposited, a patterning process is further performed to define an electrode region. Then, an electrode 200, which is a titanium electrode, is formed on the electrode region of the nitrogen-doped diamond layer 120, and the heating element of this embodiment can be completed. Here, the electrode 200 material may be an electrode material known in the art, and is not limited to a titanium electrode.

當施加一外加電流於本實施例之加熱元件上時,特別是施加於電極200上時,可使加熱元件導通,而達到加熱之目的。 When an applied current is applied to the heating element of the present embodiment, particularly when applied to the electrode 200, the heating element can be turned on for heating purposes.

實施例8Example 8

本實施例之加熱元件及結構係與實施例7相同,除了摻氮鑽石層為實施例5之摻氮鑽石-石墨烯混成層。 The heating element and structure of this embodiment are the same as in Embodiment 7, except that the nitrogen-doped diamond layer is the nitrogen-doped diamond-graphene mixed layer of Example 5.

本發明在鑽石薄膜技術的基礎上,利用電漿輔助化學氣相沈積(MPCVD)法,應用均勻、高密度之電漿,於最佳化之含Ar/C/H/O的混合反應氣體中,由預先佈植基板上之鑽石奈米顆粒成長而形成連續薄膜,再持續鑽石沈積製程而製成各種晶粒大小之高品質鑽石薄膜,可包含奈米鑽石、多晶微米鑽石、及單晶鑽石。此外,本發明更可藉由 控制混合氣體流量,避免反應室中過多的含碳氣體形成碳粒(carbon soots),以提高合成鑽石層以及摻氮鑽石層之純度與品質。純鑽石室溫下是良好的電絕緣体,於選擇部位加入非碳元素(氮元素)以取代鑽石之碳元素則可產生半導體之鑽石。半導體之鑽石之電阻值隨溫度而改變,故量測其電阻值可得知其溫度;摻雜於晶界的氮亦可提高導電度;而適度通過電流也可使其成為一個電熱器。 Based on the diamond thin film technology, the plasma-assisted chemical vapor deposition (MPCVD) method is applied to the uniform mixed high-density plasma in the mixed reaction gas containing Ar/C/H/O. A high-quality diamond film of various grain sizes formed by growing diamond nano-particles on a pre-planted substrate to form a continuous film, and continuing the diamond deposition process, which may include nano-diamonds, polycrystalline micro-diamonds, and single crystals. diamond. In addition, the present invention can be further Control the flow of mixed gas to avoid excessive carbon-containing gas in the reaction chamber to form carbon soots to improve the purity and quality of the synthetic diamond layer and the nitrogen-doped diamond layer. Pure diamonds are good electrical insulators at room temperature, and non-carbon elements (nitrogen) can be added to the selected sites to replace the carbon of the diamonds to produce semiconductor diamonds. The resistance value of the semiconductor diamond changes with temperature, so the resistance value can be measured to know its temperature; the nitrogen doped at the grain boundary can also increase the conductivity; and the moderate current can also make it an electric heater.

雖然本發明已以數個較佳實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作任意之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 While the invention has been described above in terms of several preferred embodiments, it is not intended to limit the scope of the present invention, and any one of ordinary skill in the art can make any changes without departing from the spirit and scope of the invention. And the scope of the present invention is defined by the scope of the appended claims.

100‧‧‧基板 100‧‧‧Substrate

110‧‧‧鑽石層 110‧‧‧Diamond layer

120‧‧‧摻氮鑽石層 120‧‧‧Nitrogen-doped diamond layer

130‧‧‧摻氮鑽石-石墨烯混成層 130‧‧‧Nitrogen-doped diamond-graphene mixed layer

200‧‧‧電極 200‧‧‧electrode

圖1A-1F係顯示本發明較佳實施例之加熱元件的截面示意圖。 1A-1F are schematic cross-sectional views showing a heating element in accordance with a preferred embodiment of the present invention.

圖2A及圖2B分別顯示本實施之奈米晶鑽石(NCD)以及摻氮奈米晶鑽石(NDD)沉積電漿的光放射頻譜。 2A and 2B show the light emission spectra of the nanocrystalline diamond (NCD) and the nitrogen-doped nanocrystalline diamond (NDD) deposited plasma of the present embodiment, respectively.

圖3A顯示實施例6之摻氮鑽石-摻氮石墨烯混成層之SEM圖。 3A shows an SEM image of the nitrogen-doped diamond-nitrogen-filled graphene mixed layer of Example 6.

圖3B顯示實施例6之摻氮鑽石-摻氮石墨烯混成層之拉曼光譜圖。 3B shows a Raman spectrum of the nitrogen-doped diamond-nitrogen-filled graphene mixed layer of Example 6.

圖4A係顯示本發明實施例7之加熱元件的示意圖。 Fig. 4A is a schematic view showing a heating element of Embodiment 7 of the present invention.

圖4B係顯示根據圖4A之剖面線所示之加熱元件製造流程圖。 Fig. 4B is a flow chart showing the manufacture of the heating element shown in section line of Fig. 4A.

100‧‧‧基板 100‧‧‧Substrate

110‧‧‧鑽石層 110‧‧‧Diamond layer

120‧‧‧摻氮鑽石層 120‧‧‧Nitrogen-doped diamond layer

130‧‧‧摻氮鑽石-石墨烯混成層 130‧‧‧Nitrogen-doped diamond-graphene mixed layer

Claims (20)

一種加熱元件,包括一基板;一鑽石層,位於該基板之上;以及一摻氮鑽石層,位於該鑽石層之上。 A heating element includes a substrate; a diamond layer on the substrate; and a nitrogen-doped diamond layer on the diamond layer. 如申請專利範圍第1項所述之加熱元件,其中該基板為一玻璃基板、一石英基板、一矽基板、或一金屬基板。 The heating element of claim 1, wherein the substrate is a glass substrate, a quartz substrate, a germanium substrate, or a metal substrate. 如申請專利範圍第1項所述之加熱元件,其中更可包括複數個該鑽石層及/或複數個該摻氮鑽石層。 The heating element of claim 1, further comprising a plurality of the diamond layers and/or a plurality of the nitrogen-doped diamond layers. 如申請專利範圍第3項所述之加熱元件,其中各個該複數個該鑽石層與各個該複數個該摻氮鑽石層彼此交錯配置。 The heating element of claim 3, wherein each of the plurality of diamond layers and each of the plurality of nitrogen-doped diamond layers are staggered with each other. 如申請專利範圍第1項所述之加熱元件,其中該摻氮鑽石層中的氮含量佔該摻氮鑽石層的重量百分比15-25 wt%。 The heating element of claim 1, wherein the nitrogen content of the nitrogen-doped diamond layer is 15-25% by weight based on the weight of the nitrogen-doped diamond layer. 如申請專利範圍第1項所述之加熱元件,其中更包括一石墨烯層,與該摻氮鑽石層混成,形成一摻氮鑽石-石墨烯混成層(diamond-graphene hybrid)。 The heating element of claim 1, further comprising a graphene layer mixed with the nitrogen-doped diamond layer to form a nitrogen-doped diamond-graphene hybrid. 一種加熱元件的製備方法,包括:(A)提供一第一混合氣體於一反應室中,其中該第一混合氣體包括一惰性氣體及一含碳氣體;(B)於該反應室中形成一電漿,使該含碳氣體於一基板上形成一鑽石層; (C)提供一第二混合氣體於該反應室中,其中該第二混合氣體包括一惰性氣體、一含碳氣體、及氮氣;以及(D)於該反應室中形成一電漿,使該含碳氣體及該氮氣於該鑽石層上形成一摻氮鑽石層。 A method for preparing a heating element, comprising: (A) providing a first mixed gas in a reaction chamber, wherein the first mixed gas comprises an inert gas and a carbon-containing gas; and (B) forming a gas in the reaction chamber a plasma that causes the carbon-containing gas to form a diamond layer on a substrate; (C) providing a second mixed gas in the reaction chamber, wherein the second mixed gas comprises an inert gas, a carbonaceous gas, and nitrogen; and (D) forming a plasma in the reaction chamber, A carbonaceous gas and the nitrogen form a nitrogen-doped diamond layer on the diamond layer. 如申請專利範圍第7項所述之加熱元件的製備方法,其中,該含碳氣體為甲烷,而該惰性氣體為氬氣。 The method for producing a heating element according to claim 7, wherein the carbon-containing gas is methane, and the inert gas is argon. 如申請專利範圍第7項所述之加熱元件的製備方法,其中,該含碳氣體於該第一混合氣體中之體積百分比為0.1%~80%。 The method for preparing a heating element according to claim 7, wherein the volume percentage of the carbon-containing gas in the first mixed gas is 0.1% to 80%. 如申請專利範圍第7項所述之加熱元件的製備方法,其中,該含碳氣體於該第二混合氣體中之體積百分比為0.1~5%。 The method for preparing a heating element according to claim 7, wherein the volume percentage of the carbon-containing gas in the second mixed gas is 0.1 to 5%. 如申請專利範圍第7項所述之加熱元件的製備方法,其中,該氮氣於該第二混合氣體中之體積百分比為10%至50%。 The method for producing a heating element according to claim 7, wherein the volume percentage of the nitrogen in the second mixed gas is 10% to 50%. 如申請專利範圍第7項所述之加熱元件的製備方法,其中,該氮氣於該第二混合氣體中之體積百分比為20%至50%。 The method for producing a heating element according to claim 7, wherein the volume percentage of the nitrogen in the second mixed gas is 20% to 50%. 如申請專利範圍第7項所述之加熱元件的製備方法,其中,該步驟(B)係於溫度為200℃至900℃下,壓力為50 Torr至300 Torr下進行20-300分鐘。 The method for producing a heating element according to claim 7, wherein the step (B) is carried out at a temperature of 200 ° C to 900 ° C for 20 to 300 minutes at a pressure of 50 Torr to 300 Torr. 如申請專利範圍第7項所述之加熱元件的製備方法,其中,該步驟(D)係於溫度為700℃至1200℃下,壓力為80 Torr至300 Torr下進行20-300分鐘。 The method for producing a heating element according to claim 7, wherein the step (D) is carried out at a temperature of from 700 ° C to 1200 ° C for 20 to 300 minutes at a pressure of from 80 Torr to 300 Torr. 如申請專利範圍第7項所述之加熱元件的製備方法,其中,該鑽石層及/或該摻氮鑽石層係於一微波電漿化學氣相沉積系統中形成。 The method for preparing a heating element according to claim 7, wherein the diamond layer and/or the nitrogen-doped diamond layer is formed in a microwave plasma chemical vapor deposition system. 如申請專利範圍第15項所述之加熱元件的製備方法,其中,該微波電漿化學氣相沉積系統的一微波功率為100W至1500W,且以該反應室之每公升體積為基準,該混合氣體之總流量為1 sccm至200 sccm。 The method for preparing a heating element according to claim 15, wherein the microwave plasma chemical vapor deposition system has a microwave power of 100 W to 1500 W, and the mixing is based on the volume per liter of the reaction chamber. The total flow rate of the gas is from 1 sccm to 200 sccm. 如申請專利範圍第7項所述之加熱元件的製備方法,其中,該步驟(D)更包括一步驟(D1)形成一摻氮鑽石-石墨烯混成層(diamond-graphene hybrid)。 The method for preparing a heating element according to claim 7, wherein the step (D) further comprises a step (D1) of forming a nitrogen-doped diamond-graphene hybrid. 如申請專利範圍第17項所述之加熱元件的製備方法,其中,該步驟(D1)係於溫度為900℃至1200℃下,於壓力為80 Torr至300 Torr下進行20-300分鐘。 The method for producing a heating element according to claim 17, wherein the step (D1) is carried out at a temperature of from 900 ° C to 1200 ° C for 20 to 300 minutes at a pressure of from 80 Torr to 300 Torr. 如申請專利範圍第10項所述之加熱元件的製備方法,其中該基板係為一玻璃基板、一石英基板、一矽基板、或一金屬基板。 The method for preparing a heating element according to claim 10, wherein the substrate is a glass substrate, a quartz substrate, a germanium substrate, or a metal substrate. 如申請專利範圍第10項所述之加熱元件的製備方法,其中製成該摻氮鑽石層的氣體氮含量佔該混合氣體體積百分比10-50%。 The method for preparing a heating element according to claim 10, wherein the nitrogen-containing diamond layer is made to have a gas nitrogen content of 10 to 50% by volume of the mixed gas.
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