TW201348315A - Rice hull fiber synthetic resin powder and manufacturing technology of rice hull fiber products - Google Patents

Abstract

The invention relates to the field of chemical materials, in particular to a rice hull fiber synthetic resin powder and a manufacturing technology of rice hull fiber products; rice hulls are grinded to obtain rice hull powder; the hull powder is put into a mixer; cellulose, starch and water are added into the mixer to mix uniformly; then a mixture is taken out and cooled to obtain rice hull fiber powder; in addition, natural resin and lignin are put into a reactor; water is added into the reactor to stir uniformly and obtain slurry; then nano-silica is added into the slurry, continuously stirred uniformly and cooled; the rice hull fiber powder is added and continuously stirred; then the mixture is taken out after cooling to obtain paste materials; and then the paste materials are directly injected into a flash streaming drier to obtain the rice hull fiber synthetic resin powder; and the rice hull fiber synthetic resin powder can be used for manufacturing the rice hull fiber products such as tableware, toys, furniture, kitchen wares and so on, can be featured with hardness, high density, no toxicity, low cost and environmental protection, and also can be automatically degraded in the natural world to produce organic fertilizers; the products is featured with long service and wide market prospect.

Description

Process for producing rice husk fiber synthetic resin powder and rice husk fiber product

The invention relates to the field of chemical materials, in particular to a process for preparing rice husk fiber synthetic resin powder and rice husk fiber product.

The daily necessities such as tableware, furniture, kitchen utensils, etc. are made of plastic, wood, bamboo and other products. These products are costly, non-degradable and environmentally friendly. Plastics are not only not degradable, but are also recognized as “white pollution” and destroyed. The permeability of the soil, while the wood products are deforested, there is wastewater pollution in the manufacturing process, and it is not a good environmentally friendly material.

In particular, most of the existing disposable tablewares are foamed plastics, the foaming agent of which is Freon, which destroys the ozone layer of the atmosphere, and which is extremely difficult to degrade. The invention patent publication CN1212312A discloses a degradable one. The disposable tableware and the manufacturing method thereof are prepared by using a crop shell or a rod as a raw material, and adding a urea-formaldehyde resin and a melamine, etc., and the melamine used in the method is expensive, and the substance may cause environmental pollution after degradation.

China is the world's largest rice producing country with an annual output of about 195 million tons, accounting for 40% of the country's total grain output, accounting for 37% of the world's total rice production. The annual rice husk stripping amount is tens of millions of tons, the rice husk itself. It is an agricultural waste. It is only used as fuel and feed filler in the vast rural areas. For a long time, due to the backward utilization of rice husk, it has caused great waste of rice husk resources.

At present, the developed countries in the world have developed a wide range of applications for rice husks. In addition to being used as a culture medium for edible fungi, as a source of energy, electricity, cosmetics, and many other food and chemical products, most of the above-mentioned rice husks are used. After a complicated process, the nature of the rice husk is changed, and it is transformed into a new product. The method of directly processing the rice husk is rare, and the rice husk is found to have a property that does not change the rice hull itself and can be large. The new use of direct scale is a major problem for technicians.

The object of the present invention is to solve the problems in the prior art, and to provide a process for preparing rice husk fiber synthetic resin powder and rice husk fiber product which is simple in process, easy to degrade, stable in quality, low in cost and environmentally friendly.

The technical solution adopted by the present invention is as follows: a process for preparing rice husk fiber synthetic resin powder, comprising the following steps: (1) grinding a rice husk of 20-80% by weight into a micro-particle rice of 50-300 mesh. Shell powder; (2), the rice hull powder of step (1) is placed in a high-temperature high-speed mixer, and 5-35% by weight of cellulose and 5-40% of starch are added and uniformly mixed, and during the mixing process. Injecting 10-35% by weight of water, then taking out and cooling to make rice husk fiber powder; (3), putting 15-35% by weight of natural resin and 65-85% lignin into the reaction kettle, and then Add 10-20% by weight of water to the kettle and stir evenly to form a slurry, heat 100-300 ° C, then add 5-15% by weight of nano-cerium oxide and continue to stir evenly, then reduce the kettle temperature to 120. Below °C, add 20-80% rice husk fiber powder and continue to stir. The material is stirred and uniformly cooled and taken out to make a paste material. (4) The paste material of step (3) is directly injected into the flash dryer. During the drying process, the hot air temperature is controlled at 60-120 ° C, and the water content is discharged at 5-15%, which is made into a brownish yellow powder. Hull fiber synthetic resin powder; (5), after step (4) cooling the synthetic resin husk fiber powder storage packaging.

Preferably, the natural resin is one or more of gum arabic, gelatin, and hydrogenated rosin.

Preferably, the rice husk fiber powder has a moisture content of not more than 8%.

Preferably, the mixing temperature in the step (2) is 15-50 °C.

Preferably, the storage temperature in the step (5) is 15-35 °C.

The manufacturing process of the rice husk fiber product comprises the following steps: <1>, starting a high temperature molding machine, heating the mold temperature to 80-200 ° C, and then injecting the rice husk fiber synthetic resin powder into the mold according to the required weight of the product and then Molding, after the product is formed, take it out; <2>, the product of step <1> is ground with a edging machine, and then used to throw The optomechanical polishing is made into rice husk fiber products.

By adopting the foregoing technical solution, the beneficial effects of the present invention are: the invention is derived from the waste of rice husk residue and the waste of resources of agricultural by-products, and the rice husk residue is fully utilized to achieve the purpose of turning waste into treasure. The utility model further reduces the pollution of the rice husk to the environment and enhances the value of its by-products. The product of the invention has super water resistance, and has the characteristics of being hard, high-density, smooth, non-toxic, low-cost, environmentally friendly, etc., and can be made into tableware, Toys, furniture, kitchen utensils, etc. are a waste of resources such as plastic, wood, bamboo, etc., and can be degraded into organic fertilizers in nature, returning to nature, and the products they manufacture are resistant to freezing, high temperature, strength, density and hardness. With good performance and long service life, it is an extremely environmentally friendly material with broad market prospects.

The invention is specifically described below by way of examples, and the scope of the invention is not limited by the examples.

Example 1

First, 30g of rice husk is ground into 50-mesh micro-sized rice husk powder; then the rice hull powder is placed in a high-temperature high-speed mixer, 35g of cellulose and 40g of starch are added and mixed uniformly, and 20g is injected during the mixing process. Water, which was mixed at a temperature of 25 ° C, was taken out and cooled to obtain rice husk fiber powder having a moisture content of not more than 8%.

In addition, 15g of gelatin and 85g of lignin were placed in the reaction kettle, and 15g of water was added to the kettle and stirred to form a slurry. The temperature was heated to 130 ° C, and then 10 g of nano-cerium oxide was added to continue to stir evenly. Decrease to below 120 °C, then add 50g of rice husk fiber powder and continue to stir. The material is evenly cooled and then taken out to make a paste material. The paste material is directly injected into the flash dryer. The hot air temperature is controlled at 80 during the drying process. °C, when the water content is 5%, the rice husk fiber synthetic resin powder is made into brown yellow powder, which is packaged and stored after cooling.

First, the high temperature molding machine is started, the mold temperature is heated to 120 ° C, and then 160 g of the above-mentioned rice husk fiber synthetic resin powder is injected into the mold of the spoon and then molded, and after the product is formed, it is taken out, and then the product is edging. The machine grinds the raw edges and then polishes them into a tableware spoon with a polishing machine.

Example 2

First, 60g of rice husk is ground into 80 mesh micro-sized rice husk powder; then the rice hull powder is placed in a high-temperature high-speed mixer, 25g of cellulose and 30g of starch are added and mixed uniformly, and 25g is injected during the mixing process. Water, which was mixed at a temperature of 30 ° C, was taken out and cooled to obtain rice husk fiber powder having a moisture content of not more than 8%.

In addition, 35g of gum arabic powder and 65g of lignin were placed in the reaction kettle, and 18g of water was added to the kettle to be stirred and evenly slurried. After heating at 150 ° C, 10 g of nano-cerium oxide was added and stirring was continued. The temperature of the kettle is reduced to below 150 °C, and 60 g of rice husk fiber powder is added to continue stirring. The material is uniformly stirred and cooled, and then taken out to prepare a paste material. The paste material is directly injected into a flash dryer, and the hot air temperature is controlled during the drying process. At 100 ° C, the water content was 8%, and the rice husk fiber synthetic resin powder was prepared as a brownish yellow powder, which was packaged and stored after cooling.

First, the high temperature molding machine is started, the mold temperature is heated to 140 ° C, and then 100 g of the above-mentioned rice husk fiber synthetic resin powder is injected into the cutting board mold and then molded, and after the product is formed, it is taken out, and then the product is edging machine The edges are ground and polished to a kitchen chopping block using a polisher.

Example 3

First, 80g of rice husk is ground into 120 mesh micro-sized rice husk powder; then the rice hull powder is placed in a high-temperature high-speed mixer, 35g of cellulose and 40g of starch are added and mixed uniformly, and 35g is injected during the mixing process. Water, which was mixed at a temperature of 35 ° C, was taken out and cooled to obtain rice husk fiber powder having a moisture content of not more than 8%.

In addition, 20g of hydrogenated rosin and 80g of lignin were placed in the reaction kettle, and 20g of water was added to the kettle and stirred to form a slurry. The mixture was heated at 180 ° C, and then 15 g of nano-cerium oxide was added to continue to stir. The temperature is reduced to below 150 ° C, and then 80 g of rice husk fiber powder is added to continue stirring. The material is uniformly cooled and taken out to prepare a paste material, and the paste material is directly injected into a flash dryer, and the hot air temperature is controlled during the drying process. At 120 ° C, the water content is 8%, and the rice husk fiber synthetic resin powder is prepared as a brownish yellow powder, which is packaged and stored after cooling.

First, a high-temperature molding machine is started, the mold temperature is heated to 170 ° C, and then 40 g of the above-mentioned rice husk fiber synthetic resin powder is injected into an animal-type building block mold and then molded, and after the product is molded, it is taken out, and then the product is ground. The edge machine grinds its burrs and then polishes them with a polishing machine. Animal building blocks.

Claims (6)

The invention relates to a process for preparing rice husk fiber synthetic resin powder, which comprises the following steps: (1) grinding a rice husk of 20-80% by weight into a micro-particle rice husk powder of 50-300 mesh; (2) The rice husk powder of step (1) is placed in a high-temperature high-speed mixer, and 5 to 55% by weight of cellulose and 5-40% of starch are uniformly mixed, and the weight percentage is 10-35% during the mixing process. Water, then taken out and cooled to make rice husk fiber powder; (3), the weight percentage of 15-35% natural resin and 65-85% lignin into the reaction kettle, and then the weight percentage is 10-20% Add water to the kettle and stir evenly to form a slurry. Warm it at 100-300 ° C, then add 5-15% by weight of nano-cerium oxide and continue to stir evenly. Reduce the temperature of the kettle to below 120 ° C, then add 20-80. % of the rice husk fiber powder is continuously stirred, the material is stirred and uniformly cooled, and then taken out to prepare a paste material; (4), the paste material of the step (3) is directly injected into the flash dryer, and the hot air temperature is controlled at 60 during the drying process. -120 ° C, when the water content is 5-15%, the rice husk fiber synthetic resin powder is made into brown yellow powder; (5) After cooling the resin powder pack storing step (4) Synthesis of rice husk fibers. A process for producing a rice husk fiber synthetic resin powder according to claim 1, wherein the natural resin is one or more of gum arabic powder, gelatin, and hydrogenated rosin. The process for producing a rice husk fiber synthetic resin powder according to claim 1, characterized in that the moisture content of the rice husk fiber powder does not exceed 8%. A process for producing rice husk fiber synthetic resin powder according to claim 1, characterized in that the mixing temperature in the step (2) is 15 to 50 °C. A process for producing rice husk fiber synthetic resin powder according to claim 1, characterized in that the storage temperature in the step (5) is 15-35 °C. The process for producing a rice husk fiber product made of rice husk fiber synthetic resin powder according to any one of claims 1 to 5, characterized in that it comprises the following steps: <1>, starting a high temperature molding machine, and modulating the mold Warming to 80-200 ° C, and then injecting the rice husk fiber synthetic resin powder into the mold according to the required weight of the product and then molding, and taking out the product after molding; <2>, the product of the step <1> is ground with an edger, and then polished into a rice husk fiber product by a polishing machine.