TW201346335A - High efficiency light combination module of projection system - Google Patents
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Description
本發明「投影系統之高效率合光模組」,係指一種在使用多色光源入射下,投射出之光線更具亮度及均勻性的多功能合光模組,不單可使用於外接(或內建)於手機、照相機、錄影機(DV)內的投影系統,亦可使用在獨立投影系統上。The "high-efficiency light-combining module of the projection system" of the present invention refers to a multi-functional light-combining module that emits light with greater brightness and uniformity when incident with a multi-color light source, and can be used not only for external connection (or Built-in projection system in mobile phones, cameras, and video recorders (DV) can also be used on independent projection systems.
一般的投影系統最大需要突破之處,就是亮度不足的問題(光損失過多),尤其是微投影系統方面;另外需要改善之處,即是加工製程上的精度及成本的考量,如何設計出一種加工方便,同時光損失較少,同時能應用在獨立系統,或內建(或外接)於數位電子產品使用,才是一種最佳的投影系統設計。The biggest breakthrough of the general projection system is the problem of insufficient brightness (excessive light loss), especially in the micro-projection system. In addition, the improvement is the precision and cost considerations in the processing process. How to design a kind of It is an optimal projection system design because it is easy to process and has less light loss. It can be used in a stand-alone system or built-in (or externally) for digital electronic products.
針對習用投影系統亮度不足的問題,主要係使用光源色彩之合光技術作為常見之解決方案。請參看第12圖所示,係一般習用投影系統的色彩合光裝置示意圖,包含有一方形棱鏡91及三個光源模組90;其中,該方形棱鏡91的四個邊角,於兩兩相對的方向,分別連接穿叉構成一X形鍍膜92,該X形鍍膜92上分別具有能反射或透過紅或綠或藍光線的能力。For the problem of insufficient brightness of the conventional projection system, the light combining technology of the light source color is mainly used as a common solution. Referring to FIG. 12, it is a schematic diagram of a color combining device of a conventional projection system, comprising a square prism 91 and three light source modules 90; wherein the four corners of the square prism 91 are opposite to each other. In the direction, the connecting forks are respectively connected to form an X-shaped coating film 92 having the ability to reflect or transmit red or green or blue light lines, respectively.
三組光源模組90分別各設於方形棱鏡91的三個側邊,且每一光源模組90,包含有一發光二極體(紅R、綠G、藍B的其中之一)及準直透鏡,當三組光源模組90的(紅R、綠G、藍B)發光二極體光線準直射出進入方形棱鏡91,經過X形鍍膜92的作用後,再由方形棱鏡91的出光側(如第10圖的下方箭頭所示)射出,但這種結構設計具有下列的缺點:The three sets of light source modules 90 are respectively disposed on three sides of the square prism 91, and each light source module 90 includes a light emitting diode (one of red R, green G, and blue B) and collimation. The lens, when the three groups of light source modules 90 (red R, green G, blue B) light-emitting diode light is collimated into the square prism 91, after the action of the X-shaped coating 92, and then the light-emitting side of the square prism 91 (as indicated by the lower arrow in Figure 10), but this structural design has the following disadvantages:
首先,X形鍍膜為交叉的設計,入射角為四十五度,大角度入射角會造成部分入射波段穿透率或反射率損失,如第13圖所示,由於鍍膜層受偏極與大角度入射角效應影響,致光譜特性中的P偏極曲線與S偏極曲線分離,因而造成各光源的發光波長區段有一部份,如區域C及區域Y會因大角度入射而被鍍膜特性截除一部分,致形成損失(一般可造成百分之三十以上的損失),其中尤以使用寬波段綠色光源(如第11圖,該綠色光源係由藍光LED激發螢光粉產生)的系統損失最為嚴重,造成亮度的不足,浪費能源,是主要的缺點。First, the X-shaped coating is a crossover design with an incident angle of forty-five degrees. The large angle of incidence causes some incident band penetration or reflectance loss, as shown in Figure 13, because the coating is polarized and large. The influence of the angle of incidence angle effect causes the P-polarization curve in the spectral characteristics to be separated from the S-polarization curve, thus causing a part of the light-emitting wavelength section of each light source, such as the coating characteristics of the region C and the region Y due to large-angle incidence. Partially cut off, resulting in loss (generally causing more than 30% of the loss), especially using a wide-band green light source (as in Figure 11, the green light source is produced by a blue LED to stimulate the phosphor) The most serious loss, resulting in insufficient brightness and wasting energy, is the main drawback.
其次,X形鍍膜在製造上,鍍膜的效率並不好,且組裝費時,精度相對要求甚高,因此成本提高,製程繁鎖,為其另一缺點。Secondly, in the manufacture of X-shaped coating, the efficiency of coating is not good, and the assembly is time-consuming, and the precision is relatively high, so the cost is increased and the process is complicated, which is another disadvantage.
再則,習用微投影系統受限於體積因素僅有光源色彩之合光技術,並無同時處理照明光均勻化及偏極光線(polarized light)中的P光線(Lp)及S光線(LS)的分離及轉換,因此在使用液晶面板的投影系統中有一半的偏極光在進入另一偏極分光鏡(Polarization beam splitter,即PBS)構件後無法利用,造成光線的損失,導致亮度不足,是習用的又一主要缺點。Furthermore, the conventional micro-projection system is limited by the volume factor, the light combining technique of the light source color, and does not simultaneously handle the illumination light uniformity and the P light (L p ) and the S light (L) in the polarized light. Separation and conversion of S ), therefore, half of the polarized light in the projection system using the liquid crystal panel cannot be utilized after entering another polarizing beam splitter (PBS) component, resulting in loss of light, resulting in insufficient brightness. Is another major drawback of the habit.
本發明之主要目的,在以一方柱形主棱鏡為中心,並在其周側分別設有四個陣列透鏡、三張延遲片及三塊光學平板的組合,當多色光線自二或三個方向射入本發明後,能巧妙的在其間反射之後合成均勻的照明光,以供投影系統使用;若於光線出口端再加入一偏光轉換膜則可進一步將出射光轉換成特定的偏極光線,適於液晶面板類型之投影系統使用,不但能使多色光源合成照明光,並同時將此照明光均勻化,在同等的光源模組下亮度更為提高,且光源更不損失;此外亦可以將P及S的偏極光線整合為同一偏極光,為本發明之特色。The main object of the present invention is to have a combination of four array lenses, three retarders and three optical plates on one side of the cylindrical main prism, and to have multi-color rays from two or three. After the direction is injected into the invention, the uniform illumination light can be synthesized after being reflected in the mirror for use in the projection system; if a polarizing conversion film is further added to the light exit end, the emitted light can be further converted into a specific polarized light. It is suitable for the projection system of the liquid crystal panel type, which can not only make the multi-color light source synthesize the illumination light, but also homogenize the illumination light, and the brightness is improved under the same light source module, and the light source is not lost; It is a feature of the present invention that the polarized rays of P and S can be integrated into the same polarized light.
為使 貴審查委員能清楚了解本發明之內容,僅以下列說明搭配圖式,說明如后。In order for your review board to have a clear understanding of the contents of the present invention, only the following description will be used in conjunction with the drawings, as explained below.
請參看第1、2圖所示,本發明至少包含有:Referring to Figures 1 and 2, the present invention includes at least:
一主棱鏡10,為一方柱形體,其中三邊設為光源投射的入光口或光源反射的側邊102,103,104,而另一邊作為光源投射的出光側邊101,而在該主棱鏡10的方形截面兩相對角間之切面設有一偏極分光膜20(即Polarization beam splitter,簡稱PBS);為製造方便,請參看第2圖所示,該主棱鏡10可由二個三角形柱的單元棱鏡10A,10B(例如:三角棱鏡)相對組合而成。A main prism 10 is a cylindrical body, wherein three sides are defined as light-injecting light entrances or light-reflecting sides 102, 103, 104, and the other side is used as a light source to project a light-emitting side 101, and a square cross-section of the main prism 10 A polarizing beam splitter 20 (ie, PBS) is provided in the cross section between the opposite corners. For convenience of manufacture, please refer to FIG. 2, the main prism 10 can be composed of two prismatic unit prisms 10A, 10B ( For example: triangular prisms are relatively combined.
四個陣列透鏡30,分別置於前述主棱鏡10的側邊101,102,103,104,並設有多數個緊密排列的透鏡單元31,該四個陣列透鏡30可如第2圖所示以平整側相鄰棱鏡10的側邊101,102,103,104,亦可如第2A圖所示,以凸出的透鏡單元31相鄰於棱鏡10的側邊101,102,103,104設置。Four array lenses 30 are respectively disposed on the sides 101, 102, 103, 104 of the main prism 10, and are provided with a plurality of closely arranged lens units 31. The four array lenses 30 can be flat side adjacent prisms 10 as shown in FIG. The sides 101, 102, 103, 104 may also be disposed adjacent to the sides 101, 102, 103, 104 of the prism 10 as shown in Fig. 2A.
當該四個陣列透鏡30如第2圖所示以平整側相鄰棱鏡10的側邊101,102,103,104設置時,為考慮組裝方便性,如第10圖所示,可將主棱鏡10之單元棱鏡10A,10B各與二陣列透鏡30結合,而由模具射出或鑄造成型(Injection or Molding)。再如第2圖所示,將二個結合有二陣列透鏡30之單元棱鏡10A,10B間加入偏極分光膜20並以斜面相對黏合,即可製成本發明之核心部件;如此不但可簡化製程,亦可有效降低成本。When the four array lenses 30 are disposed as the side edges 101, 102, 103, 104 of the flat side adjacent prisms 10 as shown in FIG. 2, in order to consider assembly convenience, as shown in FIG. 10, the unit prisms 10A of the main prism 10 can be Each of the 10Bs is combined with the two array lenses 30, and is injection molded or injection molded (Injection or Molding). Further, as shown in FIG. 2, the two unit prisms 10A, 10B combined with the two array lenses 30 are added to the polarizing beam splitting film 20 and relatively bonded to each other by a bevel, thereby forming the core component of the present invention; It can also effectively reduce costs.
再請參看第1、2圖所示,三張延遲片40(即retarder),分別設於前述主棱鏡10光源投射的入光口或光源反射的三個側邊102,103,104並與陣列透鏡30相對,該延遲片40能將投射光線的偏極光線(polarized light)裡的p、s偏極互換;事實上,在如第1、2、2A圖裡的三張延遲片40與陣列透鏡30之位置是可以互換的,並不影響實際上的作用。Referring to FIGS. 1 and 2, three retarders 40 (ie, retarders) are respectively disposed on the light-injecting ports projected by the light source of the main prism 10 or the three sides 102, 103, 104 reflected by the light source, and are opposite to the array lens 30. The retarder 40 can interchange the p and s poles in the polarized light of the projected light; in fact, the positions of the three retarders 40 and the array lens 30 in the first, second, and second embodiments. It is interchangeable and does not affect the actual effect.
上述之延遲片40可直接取用1/4波相位延遲片(Quarter Wave Plate)或其他等效之光學延遲膜構成,可改變穿透光之偏極特性。其詳細之操作原理及相位延遲軸與偏極光電場方向間之方位對準條件等,均為專業的習知技藝,在此不另贅述。The retarder 40 described above can be directly formed by a quarter wave phase retarder (Quarter Wave Plate) or other equivalent optical retardation film, and can change the polarization characteristics of the transmitted light. The detailed operation principle and the azimuth alignment condition between the phase retardation axis and the direction of the polarization optical field are professional and well-known techniques, and will not be further described herein.
三塊光學平板(Optical Plate)61,62,63係分別置於上述之三個延遲片40及相對應陣列透鏡30的外側,其中三個光學平板61,62,63的一側分別設有一可供特定光通過或反射之塗層610,620,630;或將其中任一個光學平板(如第1,2圖的右邊之光學平板63)側邊設為鏡面之全反射塗層(如第1,2圖的630);上述的塗層610,620,630係以鍍膜層或貼膜的方式為之。Three optical plates 61, 62, 63 are respectively disposed on the outer sides of the three retardation plates 40 and the corresponding array lens 30, and one of the three optical plates 61, 62, 63 is respectively provided with one a coating 610, 620, 630 for passing or reflecting specific light; or a side of any one of the optical plates (such as the optical plate 63 on the right side of Figures 1 and 2) as a mirror-like total reflection coating (as in Figures 1 and 2) 630); The above coating 610, 620, 630 is in the form of a coating layer or a film.
上述的主棱鏡20或諸光學平板61,62,63因安全或其他因素,在各角端略為削整倒角或呈圓滑角,在未影響主要的光線行進,都是可以被使用及利用的。The above-mentioned main prism 20 or optical plates 61, 62, 63 are slightly chamfered or rounded at each corner due to safety or other factors, and can be used and utilized without affecting the main light travel. .
以上的設計構成了極為新穎且效能極佳的投影系統多功能合光模組,為了進一步說明本發明的實際應用,對於上述的諸塗層610,620,630供特定光通過或反射的配置,以及對偏極光的處理,本是可以有多種的實施例,現取其中三種實施例來說明。The above design constitutes an extremely novel and highly efficient projection system multi-functional light combining module. For further illustrating the practical application of the present invention, the above-mentioned coatings 610, 620, 630 are provided for specific light passing or reflecting configurations, and for polarized light. For the processing, there are a variety of embodiments, and three of the embodiments are described.
如第1、2圖所示,左側光學平板61的塗層610為紅光及藍光反射,而綠光穿透;上方的光學平板62的塗層620為綠光反射而紅光、藍光穿透;在右邊光學平板63側邊則設為鏡面全反射的塗層630。As shown in Figures 1 and 2, the coating 610 of the left optical plate 61 reflects red and blue light, while the green light penetrates; the coating 620 of the upper optical plate 62 reflects green light and red light and blue light penetrates. On the right side of the optical plate 63, a mirror-finished coating 630 is set.
請參看第3圖所示,若以準直的(Collimated)綠色光線LG自(本圖左邊)光學平板61的外側垂直射入,恰穿過了可供綠光穿透的塗層610,並且分別穿過了光學平板61、延遲片40、陣列透鏡30後,觸及主棱鏡10的偏極分光膜20,其中綠色光線LG的S偏極光線LS(以實線表示,以下相同)遇到偏極分光膜20則被反射至主棱鏡10的出光側邊101,再經過了陣列透鏡30後射出;但綠色光線LG的P偏極光線LP(以虛線表示,以下相同)則穿過偏極分光膜20,經過陣列透鏡30並遇到右側的延遲片40,及其後方的光學平板63,該光學平板63側邊的塗層630可將綠光反射並結合延遲片40特性將原偏極光轉變成為S極的偏極光線LS(實線)後射至偏極分光膜20,再向上反射經過陣列透鏡30、延遲片40及該側之光學平板62,由光學平板62側邊的塗層620反射並結合延遲片40特性將原偏極光轉變成為P偏極光線Lp(虛線)後,射向並穿透了偏極分光膜20,再自主棱鏡10的出光側邊101,經過了陣列透鏡30後射出。See FIG. 3 shown, if the collimated (Collimated) from the green light L G (on the left in this figure) perpendicular to the outer optical plate 61 is incident, just for green 610 passes through the penetration coating, And after passing through the optical flat plate 61, the retardation plate 40, and the array lens 30, respectively, the polarizing film 20 of the main prism 10 is touched, wherein the S-polar ray L S of the green light ray L G (indicated by a solid line, the same applies hereinafter) met polarization splitting film 20 were reflected light 10 to the main prism 101 side, and then emitted through the lens array 30; however, the green light L G is P-polarized light L P (shown in dashed lines, hereinafter the same) then Passing through the polarizing film 20, passing through the array lens 30 and encountering the retarder 40 on the right side, and the optical plate 63 behind it, the coating 630 on the side of the optical plate 63 can reflect the green light and combine the characteristics of the retarder 40. The original polarized light is converted into the S pole's polarized light L S (solid line) and then emitted to the polarizing beam splitting film 20, and then reflected upward through the array lens 30, the retardation plate 40 and the side optical plate 62, by the optical plate 62. reflective coating 620 and the side plate 40 in conjunction with delay characteristics of the original polarized light transformed into P-polarized light L p ( After the line), and penetrates the emitted toward the polarization splitting film 20, and then customize the light side of the prism 10 110, through the lens array 30.
參看第4圖所示,若以準直的(Collimated)紅色光線LR及藍色光線LB共同自另一(本圖上方)光學平板62的外側垂直射入,穿過了可供紅、藍光穿透的塗層620,及光學平板62、延遲片40、陣列透鏡30後,觸及主棱鏡10中央的偏極分光膜20,其中紅色光線LR及藍色光線LB的P極偏極光線LP(以虛線表示,以下相同)可穿過偏極分光膜20,再自主棱鏡10的出光側邊101,再經過了陣列透鏡30射出;而紅色光線LR及藍色光線LB的S極偏極光線LS(以實線表示,以下相同)遇到偏極分光膜20則被反射至右側,經過陣列透鏡30並遇到右側的延遲片40,及其後方的光學平板63,該光學平板63外側的塗層630可將紅,藍光反射並結合延遲片40特性將原偏極光轉變成為P極的偏極光線LP(虛線)後射至偏極分光膜20,穿透之,再遇到左側的陣列透鏡30、延遲片40,及其後方的光學平板61,該光學平板61外側的塗層610亦可將紅,藍光反射並結合延遲片40特性將原偏極光轉變成為S極的偏極光線LS(實線)後射至偏極分光膜20,則被反射至主棱鏡10的出光側邊101,再經過了陣列透鏡30後射出。Referring to FIG. 4, if the collimated red light L R and the blue light L B are incident perpendicularly from the outside of the other (upper drawing) optical plate 62, the red color is passed through. After the blue light-transmitting coating 620, and the optical flat plate 62, the retardation plate 40, and the array lens 30, the polarizing film 20 of the center of the main prism 10 is touched, wherein the P-polarity of the red light L R and the blue light L B The light ray L P (indicated by a broken line, the same below) can pass through the polarizing beam splitting film 20, and then the light emitting side 101 of the autonomous prism 10 is passed through the array lens 30; and the red light ray L R and the blue light ray L B The S pole polarized light L S (indicated by the solid line, the same below) is reflected to the right side when the polarizing beam splitting film 20 is encountered, passes through the array lens 30 and encounters the retarder 40 on the right side, and the optical plate 63 behind it, The coating 630 on the outer side of the optical plate 63 can reflect the red and blue light and combine the characteristics of the retardation film 40 to convert the original polarized light into the P-polar polarized light L P (dashed line) and then hit the polarizing beam splitting film 20, penetrating it. Then encounter the array lens 30 on the left side, the retardation plate 40, and the optical plate 61 behind it, outside the optical plate 61 The side coating 610 can also reflect the red and blue light and combine the characteristics of the retardation film 40 to convert the original polarization light into the S pole pole light L S (solid line) and then to the polarization beam splitting film 20, and then be reflected to the main The light exiting side 101 of the prism 10 is passed through the array lens 30 and then emitted.
本發明使用偏極分光膜20(PBS)為合光系統之核心,取代(如第12圖所示)傳統X型鍍膜92的合光方法,由於光源均為垂直入射分光膜塗層610,620,630,可徹底解決傳統分光膜在大角度(如45°)入射時因P,S偏極光之光譜曲線位移(如第13圖所示),所造成的合光能量損失;此方法對寬頻帶之綠色LED光源(如第11圖,綠色光源由藍光LED激發螢光粉產生),特別有效。The present invention uses a polarizing beam splitting film 20 (PBS) as the core of the light combining system, instead of (as shown in FIG. 12) the light combining method of the conventional X-type coating film 92, since the light source is a vertical incidence beam splitting film coating 610, 620, 630, Completely solve the loss of the combined light energy caused by the displacement of the spectral curve of the P, S polarized light (as shown in Figure 13) when the conventional spectroscopic film is incident at a large angle (such as 45°); this method is for the broadband green LED The light source (as shown in Figure 11, the green light source is generated by the blue LED excitation phosphor) is particularly effective.
此外,本發明在第1、2、3、4圖所示的主棱鏡10四周置入陣列透鏡30,在該陣列透鏡30上對應之透鏡單元31可將各入射光束劃分為多個小範圍的次級光束,各對應之透鏡單元組可令各次級光束途經主棱鏡及各光學平板61,62,63間來回反射,仍保持原各次級光束大小,其範圍不會因光束行徑而擴張,因而在合光運作過程中,可避免造成體積增大及能量損失問題;且可達成出射照明光束均勻化之目的,此為本發明之另一優點。In addition, in the present invention, the array lens 30 is placed around the main prism 10 shown in the first, second, third, and fourth figures, and the corresponding lens unit 31 on the array lens 30 divides each incident light beam into a plurality of small ranges. The secondary beam, each corresponding lens unit group, allows each secondary beam to pass back and forth between the main prism and each of the optical plates 61, 62, 63, and still maintains the size of the original secondary beam, the range of which is not expanded by the beam path Therefore, in the process of the combined light operation, the problem of volume increase and energy loss can be avoided; and the purpose of uniformizing the emitted illumination beam can be achieved, which is another advantage of the present invention.
請參看第3、4圖所示綠色光線LG、紅色光線LR、藍色光線LB的配置實施例,請配合參看第2、8圖所示,可在主棱鏡10的入光口102設一綠色光源的準直透鏡模組(Collimating Lens Module) 70,以提供單色且準直的光源垂直射入光學平板61;而相鄰的另一入光口103則分別設有二個呈交叉相對的藍色光源之準直透鏡模組71及紅色光源之準直透鏡模組72,再配合一色彩分光鏡73,能將紅、藍二色的準直光源分別自光學平板62垂直射入;另外,在主棱鏡10的出光側邊101則設有一聚光透鏡組80及一全反射投影棱鏡(即Total Internal Reflection Prism,簡稱為TIR Prism)的棱鏡組81,將合成後的均勻光束導向面板82,此處為微機電反射式投影面板(Digital Light Processing,即DLPTM),並藉投影鏡頭83將面板所載影像投射出來。Please refer to the arrangement example of the green light L G , the red light L R , and the blue light L B shown in FIGS. 3 and 4 . Please refer to the light inlet 102 of the main prism 10 as shown in FIGS. 2 and 8 . A collimating Lens Module 70 is provided to provide a monochromatic and collimated light source to be vertically incident on the optical plate 61; and another adjacent optical port 103 is respectively provided with two The collimating lens module 71 of the opposite blue light source and the collimating lens module 72 of the red light source, together with a color beam splitter 73, can directly collimate the collimated light sources of red and blue colors from the optical flat plate 62 respectively. In addition, a light collecting lens group 80 and a prism group 81 of a total reflection projection prism (TIR Prism) are disposed on the light exiting side 101 of the main prism 10 to form a uniform beam after synthesis. guide panel 82, here a MEMS reflective projection panel (Digital Light Processing, i.e. DLP TM), by the projection lens 83 and projected by the image contained in the panel.
上述之聚光透鏡組80、分光片、TIR棱鏡組81、DLPTM面板82、投影鏡頭83等之詳細操作原理,均為專業的習知技藝,在此不另贅述。The above-mentioned condenser lens group 80, beamsplitter, detailed operation principles of the TIR prism 81, DLP TM panel 82, a projection lens 83, etc., are of conventional professional skills, which is not repeated herein.
請參看第1、2圖所示,於前述主棱鏡10出光側邊101,並與該處的陣列透鏡30相對位置,加設一偏光轉換膜50,該偏光轉換膜50表面係設有間隔的覆層,而構成了具相位延遲特性的偏光轉換區51及未作動的透光區52,該偏光轉換區51及透光區52各佔陣列透鏡30中各個透鏡單元31面積的一半(如第2圖所示);且該偏光轉換區51之覆層具半波相位延遲(half-wave plate)特性,而該覆層之相位延遲軸與偏極光之電場偏振方向間呈45度或135度夾角,該覆層之半波相位延遲特性及方位設置,可令二種射入的偏極光線LS,LP之偏極特性互換。Referring to the first and second figures, a polarizing conversion film 50 is disposed on the light emitting side 101 of the main prism 10 and opposite to the array lens 30 there. The surface of the polarizing conversion film 50 is provided with a space. The coating layer forms a polarization conversion region 51 having a phase retardation characteristic and an unactuated light transmission region 52. The polarization conversion region 51 and the light transmission region 52 each occupy half of the area of each lens unit 31 in the array lens 30 (eg, 2)); and the cladding of the polarization conversion region 51 has a half-wave plate characteristic, and the phase retardation axis of the cladding is 45 degrees or 135 degrees between the polarization directions of the electric field of the polarized light. The angle, the half-wave phase delay characteristic and the azimuth setting of the cladding can be used to interchange the polarization characteristics of the two incident polarized rays L S and L P .
前述於主棱鏡10出光側邊101再加入一偏光轉換膜的目的,可進一步將出射光轉換成特定的偏極光線,適於液晶面板類型之投影系統使用。請參考以下第二實施例說明。The purpose of adding a polarizing conversion film to the light exiting side 101 of the main prism 10 is to further convert the emitted light into a specific polarized light, which is suitable for use in a liquid crystal panel type projection system. Please refer to the description of the second embodiment below.
請參看第5圖所示,若以準直的(Collimated)綠色光線LG自(本圖左邊)光學平板61的外側以一斜角方向射入,恰穿過了可供綠光穿透的塗層610,並且分別穿過了光學平板61、延遲片40、陣列透鏡30後,觸及主棱鏡10的偏極分光膜20,其中綠色光線LG的S極偏極光線LS(以實線表示,以下相同)遇到偏極分光膜20則被反射至主棱鏡10的出光側邊101後而射出,經過了陣列透鏡30,藉由特殊的斜角入射配置,恰好可令該反射光線LS通過偏光轉換膜50的透光區52,仍然維持原偏極特性,而為S極偏極光線LS;但綠色光線LG的P極偏極光線LP(以虛線表示,以下相同)則穿過偏極分光膜20,經過陣列透鏡30並遇到右側的延遲片40,及其後方的光學平板63,該光學平板63外側的全反射塗層630將綠光反射並結合延遲片40特性將原偏極光LP轉變成為S極的偏極光線LS(實線)後射至偏極分光膜20,再向上反射經過陣列透鏡30、延遲片40及該側之光學平板62,由光學平板62外側的塗層620反射並結合延遲片40特性將原偏極光Ls轉變成為P極的偏極光線Lp(虛線)後,射向並穿透了偏極分光膜20,再自主棱鏡10的出光側邊101射出,經過了陣列透鏡30,由於特殊的斜角入射配置,恰好可令該穿透光線Lp通過偏光轉換膜50的偏光轉換區51,並轉變為S極偏極光線LS,如此則能將綠色光線LG裡的S極偏極光線LS和P極的偏極光線LP轉成兩道同是S極的偏極光線LS,並列射出本發明之投影系統之高效率合光模組。See FIG. 5 as shown, if the collimated (Collimated) from the green light L G (on the left in this figure) outside the optical plate 61 at an oblique angle to the direction of injection, just for green light through the penetration coating 610, and pass through the optical plate 61, retardation plate 40, the array lens 30, biasing the prism 10 touch the main pole film 20 points, where the green light L G L S S poles polarized light (solid line It is shown that the same polarized light-emitting film 20 is reflected to the light-emitting side 101 of the main prism 10 and is emitted, and passes through the array lens 30, and is arranged by a special oblique angle to make the reflected light L S passes through the light-transmitting region 52 of the polarization conversion film 50, and still maintains the original polarization characteristic, and is the S-polar polarized light L S ; but the P-polar polarized light L P of the green light L G (indicated by a broken line, the same below) Then, the polarizing film 20 is passed through the array lens 30 and encounters the retarder 40 on the right side, and the optical plate 63 behind it. The total reflection coating 630 on the outer side of the optical plate 63 reflects the green light and combines the retardation plate 40. characteristics of the original transformed into polarized light L P S pole after pole bias light L S (solid line) emitted to the polarization splitting film 20 Then reflected upward through lens array 30, the optical retardation plate 40 and the side plate 62 of, the outer side 620 of the reflective coating 62 and the optical plate retarder 40 binding properties of the original transformed into polarized light L P S poles polarized light L After p (dotted line), the polarizing film 20 is directed and penetrated, and the light emitting side 101 of the autonomous prism 10 is emitted. After passing through the array lens 30, the light is incident due to a special oblique angle incident. L p polarized light by a polarization conversion section 50 converts the membrane 51, and converted into S-polarized light L S pole, so it is possible to green light L G in the S pole and the S-polarized light L P electrode of P-polarized light L Converted into two polarized rays L S which are S poles, and simultaneously emits the high efficiency light combining module of the projection system of the present invention.
參看第6圖所示,若以準直的(Collimated)紅色光線LR及藍色光線LB共同自另一(本圖上方)光學平板62的外側以一斜角方向射入,恰穿過了可供紅、藍光穿透的塗層620,並且分別穿過了光學平板62、延遲片40、陣列透鏡30後,觸及主棱鏡10的中央的偏極分光膜20,其中紅色光線LR及藍色光線LB的P極偏極光線LP(以虛線表示,以下相同)可穿過偏極分光膜20,再自主棱鏡10的出光側邊101射出,經過了陣列透鏡30,藉由特殊的斜角入射配置,恰好可令該穿透光線Lp通過偏光轉換膜50的偏光轉換區51,轉變為S極偏極光線LS;而紅色光線LR及藍色光線LB的S極偏極光線LS(以實線表示,以下相同)遇到偏極分光膜20則被反射至右側,經過陣列透鏡30並遇到右側的延遲片40,及其後方的光學平板63,該光學平板63外側的塗層630將紅光及藍光反射並結合延遲片40特性將原偏極光轉變成為P極的偏極光線LP(虛線)後射至偏極分光膜20,穿透之,再遇到左側的延遲片40,及其後方的光學平板61,該光學平板61外側的塗層610將紅光及藍光反射並結合延遲片40特性將原偏極光轉變成為S極的偏極光線LS(實線)後射至偏極分光膜20,並被反射至主棱鏡10的出光側邊101後射出,經過了陣列透鏡30,藉由適當的斜角入射配置,恰好可令該反射光線LS通過偏光轉換膜50的透光區52,仍然維持原偏極特性,而為S極偏極光線LS;如此又能將紅色光線LR及藍色光線LB裡的S極偏極光線LS和P極的偏極光線LP轉成兩道同是S極的偏極光線LS,並列射出本發明之投影系統之高效率合光模組。Referring to Fig. 6, if the collimated red light L R and the blue light L B are incident together from the outside of the other (upper drawing) optical plate 62 in an oblique direction, just pass through a coating 620 for red and blue light penetration, and passing through the optical flat plate 62, the retardation plate 40, and the array lens 30, respectively, touches the polarizing film 20 of the center of the main prism 10, wherein the red light L R and The P-polar polarized light L P of the blue light ray L B (shown by a broken line, the same below) can pass through the polarizing beam splitting film 20, and then exits the light-emitting side 101 of the autonomous prism 10, passing through the array lens 30, by special The oblique incident configuration is such that the transmitted light L p is converted into the S pole polarized light L S through the polarization conversion region 51 of the polarization conversion film 50; and the S pole of the red light L R and the blue light L B The polarized light L S (indicated by the solid line, the same below) is reflected to the right side when the polarizing film 20 is received, passes through the array lens 30 and encounters the retarder 40 on the right side, and the optical plate 63 behind it, the optical The coating 630 on the outer side of the flat plate 63 reflects red light and blue light and combines the characteristics of the retarder 40 to transform the original polarized light. Is deflected to the poles P-polarized light L P polarization (broken line) after the film 20, the penetration, and then experience a delay of the left plate 40, an optical plate 61 and the rear, outer coating 61 of the optical plate 610 reflects red light and blue light and combines the characteristics of the retardation film 40 to convert the original polarization light into the S pole pole light L S (solid line), and then strikes the polarization beam splitting film 20, and is reflected to the light exit side of the main prism 10 After the edge 101 is ejected and passed through the array lens 30, the reflected light ray L S passes through the transparent region 52 of the polarization conversion film 50, and the original polarization characteristic is maintained, which is the S pole. The polarized light L S ; this can convert the S pole polarized light L S and the P pole polarized light L P in the red light L R and the blue light L B into two polarized rays which are the same S pole L S , juxtaposed to the high efficiency light combining module of the projection system of the present invention.
本實施例加入一偏光轉換膜50,可使無偏極特性的紅、藍、綠入射光LR、LB、LG合併,且全部轉換成單一的S偏極光線LS,適於液晶面板類型之投影系統使用。In this embodiment, a polarizing conversion film 50 is added, and the red, blue, and green incident light L R , L B , and L G of the non-polar characteristic are combined, and all are converted into a single S polarized light L S , which is suitable for liquid crystal. Panel type projection system is used.
請參考第7圖所示,若將準直的藍色光線LB與紅色光線LR以鏡面對稱的相反方向(本圖上方)射入光學平板62,其中綠色光線LG與紅色光線LR的傳導路徑分別與第5,6圖相同,致綠色及紅色光線的S極偏極光線LS通過偏光轉換膜50的透光區52,仍然維持原偏極特性,而令P極偏極光線Lp通過偏光轉換膜50的偏光轉換區51,轉變為S極偏極光線LS。藍色光線LB則恰好相反,請參看第7圖,受入射角與紅色光線LR反向對稱的影響,藍色光線由P極偏極光線Lp通過偏光轉換膜50的透光區52,仍然維持P偏極特性;而令S極偏極光線Ls通過偏光轉換膜50的偏光轉換區51,轉變為P極偏極光線Lp。Please refer to FIG. 7, when the collimated blue light L B and the red light L R mirror-symmetrical opposite direction (upward in this figure) incident on the optical plate 62, wherein the green light L G and the red light L R The conduction path is the same as that of the fifth and sixth diagrams respectively, and the S pole polarized light L S which causes the green and red light passes through the light transmitting region 52 of the polarization conversion film 50, and still maintains the original polarization characteristic, and the P pole polarized light is made. L p 51, converted into S-polarized light L S poles polarized light by the polarization conversion area conversion film 50. The blue light L B is just the opposite, see Fig. 7, by the angle of incidence of the red light L R and the reverse impact symmetric, blue light from the P-polarized light L p electrode through the light-transmitting area 52 of the polarization conversion film 50 Further, the P-polar polarization characteristic is maintained; and the S-polar polarized light L s is converted into the P-polar polarized light L p through the polarization conversion region 51 of the polarization conversion film 50.
為使所有色彩的出射光偏極特性一致,本實施例在主棱鏡的出光側邊的偏光轉換膜同側,增設有一波段相位轉換片(ColorSelectTM)60。該元件之特性可將某波段的偏極特性藉相位轉換而改變,而不影響其他波段的偏極性質。本實施例係將藍光波段的P偏極轉變為S偏極,紅、綠光亦仍維持原S偏極特性不變。For all colors uniform outgoing light biasing pole characteristic, in this embodiment, the main polarizing prism light conversion film ipsilateral side, an additional band with a phase-change plate (ColorSelect TM) 60. The characteristics of this component can change the polarization characteristics of a certain band by phase conversion without affecting the polarization properties of other bands. In this embodiment, the P-polarization of the blue-light band is converted into the S-polarization, and the red and green lights remain unchanged.
以上第二、三實施例中,將偏光轉換膜50中的偏光轉換區51與透光區52的位置對調,則輸出的偏極光可由原S極偏極光線LS轉變為P極偏極光線Lp,亦可用於液晶面板類型之投影系統使用,端視投影光學系統對偏極特性之需求而定。In the second and third embodiments, the polarization conversion region 51 of the polarization conversion film 50 is opposite to the position of the light transmission region 52, and the output polarization is converted from the original S pole polarization L S to the P pole polarization. L p can also be used in liquid crystal panel type projection systems, depending on the requirements of the polarization characteristics of the projection optical system.
由以上說明得知,無偏極特性的紅、藍、綠入射光LR、LB、LG可藉由本實施例配置之功能加以合併,且全部轉換成單一的偏極光線,適於液晶面板類型之投影系統使用。It is known from the above description that the red, blue and green incident light L R , L B , L G of the non-polar characteristic can be combined by the functions of the configuration of the embodiment, and all are converted into a single polarized light, which is suitable for liquid crystal. Panel type projection system is used.
請參看第5圖所示綠色光線LG,第7圖所示紅色光線LR、藍色光線LB的配置實施例,請配合參看第2、9圖所示,可在主棱鏡10的入光口102設一綠色光源的準直透鏡模組70,以提供單色且準直的光源以一適當斜角射入光學平板61;紅、藍兩色光源相鄰封裝,並由一準直透鏡模組71整合而為雙色光源模組,置於入光口103處,使紅、藍兩色準直光束以鏡面對稱的相反方向(本圖上方)射入光學平板62,另外,在主棱鏡10的出光側邊101設有一波段相位轉換片60,使入射光LR、LB、LG全部轉換成單一的S偏極光線。此外後方再設有一聚光透鏡組80,能將所有轉換出來的S極偏極光線LS均射至偏極分光鏡810(Polarization beam splitter,即PBS)及液晶反射面板82,再由投影鏡頭83將經充分收集且具單一偏極的高亮度光線射出。Please refer to the green light L G shown in Fig. 5, and the arrangement example of the red light L R and the blue light L B shown in Fig. 7, please refer to the drawing of the main prism 10 as shown in Figs. The optical port 102 is provided with a green light source collimating lens module 70 for providing a monochromatic and collimated light source to be incident on the optical flat plate 61 at an appropriate oblique angle; the red and blue light sources are adjacently packaged and aligned by a collimation The lens module 71 is integrated into a two-color light source module, and is placed at the light entrance 103, so that the red and blue collimated beams are incident on the optical plate 62 in the opposite direction of the mirror symmetry (above the figure), and in the main The light exiting side 101 of the prism 10 is provided with a band phase conversion sheet 60 for converting all incident light L R , L B , L G into a single S polarized light. In addition, a collecting lens group 80 is disposed at the rear, and all the converted S pole polarizing rays L S can be uniformly incident on a polarization beam splitter 810 (PBS) and a liquid crystal reflecting panel 82, and then the projection lens is used. 83 emits a high-intensity light that is sufficiently collected and has a single polarization.
本發明之主棱鏡內,係設有一道呈對角連接的偏極分光膜,此種膜層適用於完整的可見光波段,配合垂直或小角度入射的光學平板鍍膜,作為合光手段,不似傳統分光鏡鍍膜會因大入射角度與偏極特性而截除部分光源波段;故能節省能源,得到更大的亮度,是本發明主要優點。The main prism of the present invention is provided with a polarizing beam splitting film which is diagonally connected, and the film layer is suitable for a complete visible light band, and is matched with an optical flat plate film which is incident at a vertical or a small angle, and is not suitable for light combining means. The conventional spectroscopic coating will cut off part of the light source band due to the large incident angle and the polarization characteristic; therefore, energy saving and greater brightness are the main advantages of the present invention.
另外,本發明所使用的偏極分光膜,較習用的X形鍍膜而言,在製造上不但省時且加工容易,成本相對降低,為另一優點。Further, the polarizing film for use in the present invention is not only time-saving but also easy to process and relatively low in cost, which is another advantage in the production of the X-ray film.
本發明整合了透鏡陣列,可達成出射照明光束均勻化之目的;且在合光運作過程中,其光束範圍不會因光束行進而擴張,因而避免造成體積增大及能量損失問題,是本發明案又一優點。The invention integrates the lens array, and can achieve the purpose of uniformizing the outgoing illumination beam; and in the light combining operation, the beam range does not expand due to the traveling of the light beam, thereby avoiding the problem of volume increase and energy loss, which is the present invention. Another advantage of the case.
本發明應用在液晶面板投影系統時,具有將入射光線中的P偏極光線(Lp)及S偏極光線(LS)分離並轉換為單一偏極光的功能,更能有效收集光線,是本發明案再一優點。When the invention is applied to a liquid crystal panel projection system, the utility model has the functions of separating and converting P polarized light (L p ) and S polarized light (L S ) in incident light into a single polarized light, which is more effective for collecting light. Yet another advantage of the present invention.
唯,以上所述者,僅為本發明之較佳實施例而已,並非用以限定本發明實施之範圍,其他如附加各種習知既有的棱鏡組或棱形的角度略加改變、使用不同折射率材質的單元棱鏡組成主棱鏡;使用不同製程或材質製作之偏極分光膜;以及將各色光源位置互換,亦或變更透鏡陣列、延遲片、偏光轉換膜、波段相位轉換片等元件之先後次序等,在不脫離本發明之精神與範圍下所作之等效取代與修飾,皆應涵蓋於本發明之專利範圍內。The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the practice of the present invention. Others, such as the addition of various conventional prism groups or prisms, have slightly different angles and different uses. The unit prism of the refractive index material constitutes the main prism; the polarizing beam splitting film made by using different processes or materials; and the position of each color light source is interchanged, or the components of the lens array, the retardation film, the polarization conversion film, the band phase conversion film and the like are changed. The equivalent substitutions and modifications made in the order and the scope of the invention are intended to be included within the scope of the invention.
綜上所述,本發明實具有專利之新穎性,及對產業的利用價值更是具有進步性與實用性,應予專利的保護,符合專利之新穎性及實用性的要件,乃爰依專利法之規定,向 鈞局提起專利之申請。In summary, the present invention has patent novelty, and the use value of the industry is more progressive and practical, and should be protected by patents, conforming to the novelty and practicability of patents, and is based on patents. The law stipulates that an application for a patent will be filed with the bureau.
10...主棱鏡10. . . Main prism
10A...單元棱鏡10A. . . Unit prism
10B...單元棱鏡10B. . . Unit prism
101...側邊101. . . Side
102...側邊102. . . Side
103...側邊103. . . Side
104...側邊104. . . Side
20...偏極分光膜20. . . Bipolar split film
30...陣列透鏡30. . . Array lens
31...透鏡單元31. . . Lens unit
40...延遲片40. . . Delay slice
50...偏光轉換膜50. . . Polarizing film
51...偏光轉換區51. . . Polarized conversion zone
52...透光區52. . . Light transmission area
60...波段相位轉換片60. . . Band phase conversion film
61...光學平板61. . . Optical plate
610...塗層610. . . coating
62...光學平板62. . . Optical plate
620...塗層620. . . coating
63...光學平板63. . . Optical plate
630...塗層630. . . coating
70...光源模組70. . . Light source module
71...光源模組71. . . Light source module
72...光源模組72. . . Light source module
73...色彩分光鏡73. . . Color beam splitter
80...聚光透鏡組80. . . Condenser lens set
81...棱鏡組81. . . Prism group
810...偏極分光鏡810. . . Polar spectroscope
83...投影鏡頭83. . . Projection lens
90...光源模組90. . . Light source module
91...方形棱鏡91. . . Square prism
92...X形鍍膜92. . . X-shaped coating
LR...光線L R . . . Light
LG...光線L G . . . Light
LB...光線L B . . . Light
LP...光線L P . . . Light
LS...光線L S . . . Light
C...區域C. . . region
Y...區域Y. . . region
P...曲綫P. . . curve
S...曲綫S. . . curve
第1圖 係本發明之組合結構圖。Figure 1 is a diagram showing the combined structure of the present invention.
第2圖 係本發明之分解圖。Figure 2 is an exploded view of the present invention.
第2A圖 係本發明之另一分解實施例圖。Fig. 2A is a view showing another exploded embodiment of the present invention.
第3圖 係應用本發明時,一色(例如:綠色)光源自(本圖形)左側方向射入時的光線投射示意圖。Fig. 3 is a schematic view showing the projection of light when a color (e.g., green) light source is incident from the left side of the present figure when the present invention is applied.
第4圖 係應用本發明時,另二色(例如:紅色及藍色)光源自(本圖形)上方射入時的光線投射示意圖。Fig. 4 is a schematic view showing the projection of light when two other colors (for example, red and blue) are incident from above (this figure) when the present invention is applied.
第5圖 係本發明第二實施例中,以一色(例如:綠色)光源自(本圖形)左側方向射入時的光線投射示意圖。Fig. 5 is a schematic view showing the projection of light when a light source of one color (e.g., green) is incident from the left side of the present pattern in the second embodiment of the present invention.
第6圖 係本發明第二實施例中,另二色(例如:紅色及藍色)光源自(本圖形)上方射入時的光線投射示意圖。Fig. 6 is a schematic view showing the projection of light rays when a light source of another two colors (for example, red and blue) is incident from above (this figure) in the second embodiment of the present invention.
第7圖 係本發明第三實施例中,光源自(本圖形)上方射入時的二色(例如:紅色及藍色)光線投射變化示意圖。Fig. 7 is a schematic view showing changes in light projection of two colors (e.g., red and blue) when a light source is incident from above (this figure) in the third embodiment of the present invention.
第8圖 係本發明應用實施例圖1。Fig. 8 is a view showing an application example of the present invention.
第9圖 係本發明應用實施例圖2。Figure 9 is a diagram of an application embodiment of the present invention.
第10圖 係將單元棱鏡與陣列透鏡一體成型製成之主棱鏡結構示意圖。Fig. 10 is a schematic view showing the structure of a main prism formed by integrally molding a unit prism and an array lens.
第11圖 係本發明使用光源的光譜示意圖。Figure 11 is a schematic representation of the spectrum of a light source used in the present invention.
第12圖 係習用投影結構示意圖。Figure 12 is a schematic diagram of a conventional projection structure.
第13圖 係使用習用大角度入射之分光鏡鍍膜中,P、S光譜特性曲線之位移示意圖。Figure 13 is a schematic diagram showing the displacement of the spectral characteristics of P and S in a spectroscopic coating using a large angle incident.
10...主棱鏡10. . . Main prism
10A...單元棱鏡10A. . . Unit prism
10B...單元棱鏡10B. . . Unit prism
101...側邊101. . . Side
102...側邊102. . . Side
103...側邊103. . . Side
104...側邊104. . . Side
20...偏極分光膜20. . . Bipolar split film
30...陣列透鏡30. . . Array lens
31...透鏡單元31. . . Lens unit
40...延遲片40. . . Delay slice
50...偏光轉換膜50. . . Polarizing film
51...偏光轉換區51. . . Polarized conversion zone
52...透光區52. . . Light transmission area
60...波段相位轉換片60. . . Band phase conversion film
61...光學平板61. . . Optical plate
610...塗層610. . . coating
62...光學平板62. . . Optical plate
620...塗層620. . . coating
63...光學平板63. . . Optical plate
630...塗層630. . . coating
Claims (8)
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TWI498662B (en) * | 2013-12-26 | 2015-09-01 | Qisda Corp | Laser projection apparatus |
CN111665627A (en) * | 2019-03-08 | 2020-09-15 | 精工爱普生株式会社 | Display module and display device |
CN113970834A (en) * | 2021-10-29 | 2022-01-25 | 歌尔光学科技有限公司 | Color-combination prism, optical module and electronic equipment |
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US6486997B1 (en) * | 1997-10-28 | 2002-11-26 | 3M Innovative Properties Company | Reflective LCD projection system using wide-angle Cartesian polarizing beam splitter |
US7686453B2 (en) * | 2005-12-19 | 2010-03-30 | 3M Innovative Properties Company | High contrast liquid crystal display and projection system using same |
TWI347485B (en) * | 2007-09-21 | 2011-08-21 | Hon Hai Prec Ind Co Ltd | Projector |
JP5182061B2 (en) * | 2008-12-17 | 2013-04-10 | セイコーエプソン株式会社 | Polarizing element and manufacturing method of polarizing element, liquid crystal device, electronic device, and projection display device |
JP2010160444A (en) * | 2009-01-09 | 2010-07-22 | Nippon Hoso Kyokai <Nhk> | Video projector |
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TWI498662B (en) * | 2013-12-26 | 2015-09-01 | Qisda Corp | Laser projection apparatus |
CN111665627A (en) * | 2019-03-08 | 2020-09-15 | 精工爱普生株式会社 | Display module and display device |
CN111665627B (en) * | 2019-03-08 | 2022-04-22 | 精工爱普生株式会社 | Display module and display device |
CN113970834A (en) * | 2021-10-29 | 2022-01-25 | 歌尔光学科技有限公司 | Color-combination prism, optical module and electronic equipment |
CN113970834B (en) * | 2021-10-29 | 2023-06-16 | 歌尔光学科技有限公司 | Color combining prism, optical module and electronic equipment |
WO2023125981A1 (en) * | 2021-12-31 | 2023-07-06 | Jade Bird Display (shanghai) Limited | Micro led structure and micro led projector |
WO2023123488A1 (en) * | 2021-12-31 | 2023-07-06 | Jade Bird Display (Shanghai) Company | Micro led structure and micro led projector |
WO2023123491A1 (en) * | 2021-12-31 | 2023-07-06 | Jade Bird Display (Shanghai) Company | Micro led structure and micro led projector |
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