TW201343360A - Manufacturing method for environmentally friendly shell - Google Patents

Manufacturing method for environmentally friendly shell Download PDF

Info

Publication number
TW201343360A
TW201343360A TW101114041A TW101114041A TW201343360A TW 201343360 A TW201343360 A TW 201343360A TW 101114041 A TW101114041 A TW 101114041A TW 101114041 A TW101114041 A TW 101114041A TW 201343360 A TW201343360 A TW 201343360A
Authority
TW
Taiwan
Prior art keywords
molding layer
bamboo
shape
sheet
plate
Prior art date
Application number
TW101114041A
Other languages
Chinese (zh)
Inventor
Wan-Qi Tu
Original Assignee
Wan-Qi Tu
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wan-Qi Tu filed Critical Wan-Qi Tu
Priority to TW101114041A priority Critical patent/TW201343360A/en
Priority to CN2013101159881A priority patent/CN103372900A/en
Publication of TW201343360A publication Critical patent/TW201343360A/en

Links

Abstract

This invention relates to a manufacturing method for environmentally friendly shell, it is to select a bamboo plate as plate material and then adhere a shaping layer onto the upper and lower surfaces of the bamboo plate respectively. The shaping layer can be a flexible fabric mesh. The shaping layer and the bamboo plate can generate plastic deformation when subjected to external force, and when plastically deformed, the shaping layers will generate a tensile stress which will apply a tensile and tightening force on the deformed bamboo plate so as to create a shaping positioning effect. After that, the bamboo plate that is adhered with shaping layers is placed in a press die device for pressing to form into the desired product shape. After the pressing step, the shaping layers adhered on the bamboo plate are removed. By using the shaping layer to achieve the shaping positioning effects, the plate material can maintain its shape after the shaping layer is removed; the bamboo plate can then be trimmed to complete the production steps.

Description

製作具有環保殼體之方法Making a method with an environmentally friendly housing

  本發明係有關一種製作具有環保殼體之方法,尤指一種可快速製造環保殼體之製作方法。The invention relates to a method for manufacturing an environmentally friendly casing, in particular to a method for manufacturing an environmentally friendly casing.

  目前一般日常生活中之物品,舉凡鍵盤、電腦、手機…等之外殼大部份係以PP或PVC等塑膠材質製作,但隨著環保意識逐漸抬頭,環境保護已變成現代人之一大課題,而由於上述之材質無法經自然分解,當物品於毀壞或不再使用時,常常因沒有適當之回收處理而造成環境的汙染,故,於現今社會中,使用環保素質製成之物品遂隨著環保之觀念日漸受到重視,常見之環保素材如竹子、竹板或木板…等,而竹製品或木製品於毀壞或不再使用時,可透過自然分解而達到環境保護之目的,其中,因竹板具有可塑性及韌性,於施加外力後即可變化其形體,使其應用之範圍廣泛並且造型有較多變化,因此,係就習知竹類製品之製作方法加以說明。At present, most of the items in daily life, such as keyboards, computers, mobile phones, etc., are made of plastic materials such as PP or PVC. However, with the rising awareness of environmental protection, environmental protection has become a major issue for modern people. Because the above materials cannot be naturally decomposed, when the articles are destroyed or no longer used, they often cause environmental pollution due to lack of proper recycling. Therefore, in today's society, articles made with environmentally friendly qualities are used. The concept of environmental protection is getting more and more attention. The common environmental protection materials such as bamboo, bamboo or wooden boards, etc., and bamboo products or wood products can be used for environmental protection through natural decomposition when they are destroyed or no longer used. It has plasticity and toughness, and its shape can be changed after applying an external force, so that its application range is wide and the shape is changed. Therefore, the manufacturing method of the conventional bamboo product is explained.

  一般習知竹類製品係大多以手工製作之方式,其係先依使用者之需求選定一竹材,再以手工修整該竹材之表面及切除多餘之用料,修整完成後即可對該竹材以火源烘烤以使其結構產生軟化,此時,即可對該竹材施加一撓折之力量使其產生變形,其係透過不同之撓折手法使該竹材產生不同之形狀變化,並以此達成相關竹類製品之製作。Generally, most of the bamboo products are made by hand. The bamboo material is selected according to the needs of the user. The surface of the bamboo is manually trimmed and the excess material is removed. After the finishing, the bamboo material can be The fire source is baked to soften its structure. At this time, the bamboo material can be deformed by a force of flexing, which causes different changes in the shape of the bamboo through different flexing techniques. Achieve the production of related bamboo products.

  然而,習知竹類製品係以手工製作,而此種手工製作之方法係須耗費大量人力及作業時間,使其於製作上較不具效率,也會提高生產耗費之成本,且習知手工製作之方法係無法達成大量生產之目的,於製作上較不具有經濟效益,上述之問題實有改進之必要,故,本發明在於解決上述之問題。However, conventional bamboo products are hand-made, and such manual methods require a lot of manpower and work time, making them less efficient in production, and also increasing the cost of production, and conventional hand-made The method is incapable of achieving mass production, has no economic benefit in production, and the above problems are necessary for improvement. Therefore, the present invention solves the above problems.

  本發明之主要目的,在於解決上述的問題而提供一種製作具有環保殼體之方法,該方法係可大量節省製作過程須耗費之作業時間及人力需求,使其於製作上更具有效率,且透過此種方法係可達到大量生產之功效,也使本方法於應用上更具有經濟效益。The main object of the present invention is to solve the above problems and provide a method for manufacturing an environmentally-friendly casing, which can save a lot of work time and manpower requirements for the production process, making it more efficient in production and through This method can achieve the effect of mass production, and also makes the method more economical in application.

  本發明之次一目的,在於其係應用竹板或竹片以製成鍵盤之外殼體,而竹板或竹片係為可自然分解之物質,使本發明於應用時更可兼顧環保之需求。The second object of the present invention is to apply a bamboo board or a bamboo piece to form a keyboard outer casing, and the bamboo board or the bamboo piece is a material which can be naturally decomposed, so that the invention can meet environmental protection requirements in application. .

  為達前述之目的,本發明係包括下列步驟:For the purposes of the foregoing, the invention includes the following steps:

  準備板材:選定至少一板材,該板材係為具可塑性之材質;Preparing the sheet: selecting at least one sheet of material which is made of a plastic material;

  設置塑型層:於該板材之至少一表面設置一塑型層,該塑型層與板材係可於受外力擠壓後產生塑性變形,且該塑型層可對該板材之外形產生一塑型定位之效果;Providing a molding layer: a plastic layer is disposed on at least one surface of the plate, the molding layer and the plate material are plastically deformed after being pressed by an external force, and the molding layer can form a plastic shape on the outer shape of the plate Type positioning effect;

  壓模成型:準備一壓模裝置,該壓模裝置係具有一上模具及下模具,再將該板材置於該壓模裝置之上模具及下模具之間,並藉由該壓模裝置將該板材及塑型層壓合為欲製作產品之態樣;Press molding: preparing a die pressing device having an upper die and a lower die, and placing the plate between the upper die and the lower die of the die set device, and using the die press device The sheet and the plastic laminate are combined to form a product;

  塑型定位:完成板材之壓模成型後,藉由該塑型層對該板材之塑型定位效果,使該板材於沒有受外力之作用時仍可維持其外形;Molding positioning: After the stamping of the sheet is completed, the shape of the sheet is shaped by the molding layer, so that the sheet can maintain its shape without being subjected to an external force;

  去除塑型層:去除該板材上之塑型層;Removing the molding layer: removing the molding layer on the sheet;

  清潔修整:清潔板材於製作過程中產生之毛邊或粉屑,並依欲製作產品之外形進行最後之修整步驟以完成製作。Cleaning and trimming: cleaning the burrs or swarf generated during the production process, and performing the final finishing steps according to the shape of the product to complete the production.

  本發明之上述及其他目的與優點,不難從下述所選用實施例之詳細說明與附圖中,獲得深入了解。The above and other objects and advantages of the present invention will be readily understood from

  當然,本發明在某些另件上,或另件之安排上容許有所不同,但所選用之實施例,則於本說明書中,予以詳細說明,並於附圖中展示其構造。Of course, the invention may be varied on certain components, or in the arrangement of the components, but the selected embodiments are described in detail in the specification and their construction is shown in the drawings.

  請參閱第1圖至第3圖,圖中所示者為本發明所選用之實施例結構,此僅供說明之用,在專利申請上並不受此種結構之限制。Referring to Figures 1 through 3, the structure of the embodiment selected for use in the present invention is for illustrative purposes only and is not limited by such structure in the patent application.

  以下係本發明『製作具有環保殼體之方法』之實施例說明,其係包含下列步驟:The following is a description of an embodiment of the present invention, a method for producing an environmentally friendly casing, which comprises the following steps:

  準備板材11:首先依使用者之需求選定一板材,該板材須為具可塑性之材質,本發明係選用一竹子製成之竹板2作為製作之板材,而該竹板2係具有良好之可塑性及韌性,其係可於受外力後產生彎折或其他形體之變化。Preparing the plate 11: Firstly, according to the needs of the user, a plate is selected, which is required to be a plastic material. In the present invention, a bamboo plate 2 made of bamboo is used as the plate to be produced, and the bamboo plate 2 has good plasticity. And toughness, which can produce bending or other physical changes after being subjected to external forces.

  設置塑型層12:選定好竹板2後,即於該竹板2之至少一表面設置一塑型層3,該塑型層3係黏貼於該竹板2之表面以供塑型之用,於本發明中,係於該竹板2之上表面及下表面分別黏貼一具撓性之布網作為塑型層3,該塑型層3之外形係可於受外力作用後隨竹板2產生塑性變形,且該塑型層3及竹板2於失去外力之作用後,因該塑型層3係黏貼於竹板2之表面,當該塑型層3產生塑性變形時係可產生一拉應力,並對變形之竹板2施加一拉伸迫緊之力量進而產生塑型定位之效果,另外,本實施例於實施時,該塑型層3亦可以纖維材質製成,此纖維材質係如同上述之布網具有一可撓性,其外形於受力後產生變形且形體不產生回復。Forming the molding layer 12: After the bamboo board 2 is selected, a molding layer 3 is disposed on at least one surface of the bamboo board 2, and the molding layer 3 is adhered to the surface of the bamboo board 2 for molding. In the present invention, a flexible cloth mesh is adhered to the upper surface and the lower surface of the bamboo plate 2 as a molding layer 3, and the external shape of the molding layer 3 can be applied to the bamboo plate after being subjected to an external force. 2 plastic deformation occurs, and after the plastic layer 3 and the bamboo plate 2 lose the external force, the plastic layer 3 adheres to the surface of the bamboo plate 2, and when the plastic layer 3 is plastically deformed, it can be produced. A tensile stress is applied to the deformed bamboo panel 2 to exert a tensile force and a plastic positioning effect. In addition, in the embodiment, the molding layer 3 can also be made of a fiber material. The material is as flexible as the cloth mesh described above, and its shape is deformed after being subjected to force and the body does not recover.

  壓模成型13:將黏貼有塑型層3之竹板2置於一壓模裝置4,該壓模裝置4係具有對應欲製作產品外形之上模具41及下模具42,而本發明欲製作之產品係為一電腦鍵盤之外殼體,該上模具41之底面係具有一形體對應於鍵盤外殼體之壓合模411,而該下模具42係於其頂面設有一對應該壓合模411之模穴421,於此,使用者即可將該上模具41向下朝該下模具42壓合,並藉由該壓合模411及模穴421將該竹板2及塑型層3壓製為鍵盤外殼體之態樣。Press molding 13: placing the bamboo sheet 2 to which the molding layer 3 is adhered is placed in a molding apparatus 4, the molding apparatus 4 having a mold 41 and a lower mold 42 corresponding to the shape of the product to be produced, and the present invention is intended to be produced. The product is a casing outside the computer keyboard, and the bottom surface of the upper mold 41 has a pressing die 411 having a shape corresponding to the outer casing of the keyboard, and the lower die 42 is provided with a pair of pressing molds 411 on the top surface thereof. The mold hole 421, wherein the user can press the upper mold 41 downward toward the lower mold 42, and press the bamboo mold 2 and the molding layer 3 by the pressing mold 411 and the cavity 421. It is the appearance of the keyboard outer casing.

  塑型定位14:完成竹板2之壓模成型13後,藉由該塑型層3產生塑性變形時產生之拉應力,可對變形之竹板2產生一拉伸迫緊之力量進而具有塑型定位之效果,使該竹板2於沒有受該壓模裝置4壓合時仍可維持其外形,並達成塑造該竹板2外形之效果。Plastic positioning 14: After the compression molding 13 of the bamboo board 2 is completed, the tensile stress generated when the plastic layer 3 is plastically deformed can generate a tensile force and a plastic force on the deformed bamboo board 2 The effect of the type positioning enables the bamboo board 2 to maintain its shape without being pressed by the die unit 4, and achieves the effect of shaping the shape of the bamboo board 2.

  去除塑型層15:完成壓模成型14之步驟後,即可去除黏貼於該竹板2表面之塑型層3,其中,藉由該塑型層3之塑型定位,使該竹板2於去除塑型層3後仍可維持其外形,於此步驟中,亦可應用一火源加熱該竹板2與該塑型層3之連接處,藉由火源之加熱使該竹板2與塑型層3之結構軟化,以便於使用者將該塑型層3由該竹板2之表面去除。After the step of removing the molding layer 15 is completed, the molding layer 3 adhered to the surface of the bamboo sheet 2 can be removed, wherein the bamboo sheet 2 is formed by the molding positioning of the molding layer 3 After removing the molding layer 3, the shape can be maintained. In this step, a fire source can also be used to heat the joint between the bamboo board 2 and the molding layer 3, and the bamboo board 2 is heated by the fire source. The structure of the molding layer 3 is softened so that the user can remove the molding layer 3 from the surface of the bamboo sheet 2.

  清潔修整16:將黏貼於竹板2之塑型層3去除後,即可清潔竹板2於製作過程中產生之毛邊或粉屑,並依產品之外形對該竹板2進行最後之修整步驟以完成製作。Cleaning and trimming 16: After the plastic layer 3 adhered to the bamboo board 2 is removed, the burrs or powders generated by the bamboo board 2 during the manufacturing process can be cleaned, and the final finishing step of the bamboo board 2 is performed according to the shape of the product. To complete the production.

  綜上所述,本發明之優點在於其係利用壓模成型之方式改變竹板2之形體,並應用一塑型層3以對該竹板2產生塑型之效果,其係有別於習知竹製品係以手工製作,習知之手工製作方式,除了須耗費大量作業時間外,也須耗費大量作業之人力,而本發明係以一貫之生產流程來製作,除使製作之方法更為簡單外,也可大幅減少製作過程須耗費之作業時間及人力,進而減少製作之成本,且此種方法可使製作量產化,達到大量製造及生產之功效,有效提昇生產之經濟效益,另外,本發明係使用竹板2以製成殼體,而竹類製品係為可自然分解之物質,於現今環保意識日漸高漲之社會,更可達到環境保護、愛護地球之功效。In summary, the invention has the advantages that the shape of the bamboo plate 2 is changed by means of compression molding, and a plastic layer 3 is applied to shape the bamboo plate 2, which is different from the formula. Known bamboo products are hand-made, and the conventional hand-made method requires a lot of workmanship in addition to a large amount of work time, and the present invention is produced by a consistent production process, except that the production method is simpler. In addition, the operation time and labor required for the production process can be greatly reduced, thereby reducing the cost of production, and the method can mass production, achieve a large number of manufacturing and production effects, and effectively improve the economic efficiency of production. The invention uses the bamboo board 2 to make the shell, and the bamboo product is a material which can be naturally decomposed, and in the society with increasing environmental awareness, the environmental protection and the protection of the earth can be achieved.

  以上所述實施例之揭示係用以說明本發明,並非用以限制本發明,故舉凡等效元件之置換仍應隸屬本發明之範疇。The above description of the embodiments is intended to be illustrative of the invention and is not intended to limit the scope of the invention.

  由以上詳細說明,可使熟知本項技藝者明瞭本發明的確可達成前述目的,實已符合專利法之規定,爰提出專利申請。From the above detailed description, it will be apparent to those skilled in the art that the present invention can achieve the foregoing objects and is in accordance with the provisions of the Patent Law.

11...準備板材11. . . Preparing plates

12...設置塑型層12. . . Set the molding layer

13...壓模成型13. . . Compression molding

14...塑型定位14. . . Molded positioning

15...去除塑型層15. . . Remove the molding layer

16...清潔修整16. . . Cleaning and trimming

2...竹板2. . . Bamboo board

3...塑型層3. . . Molded layer

4...壓模裝置4. . . Molding device

41...上模具41. . . Upper mold

411...壓合模411. . . Pressing die

42...下模具42. . . Lower mold

421...模穴421. . . Cavity

第1圖係本發明之製作流程示意圖。Fig. 1 is a schematic view showing the production process of the present invention.

第2圖係本發明之製作步驟剖面示意圖Figure 2 is a schematic cross-sectional view showing the manufacturing steps of the present invention

第3圖係本發明之使用狀態立體示意圖。Fig. 3 is a perspective view showing the state of use of the present invention.

11...準備板材11. . . Preparing plates

12...設置塑型層12. . . Set the molding layer

13...壓模成型13. . . Compression molding

14...塑型定位14. . . Molded positioning

15...去除塑型層15. . . Remove the molding layer

16...清潔修整16. . . Cleaning and trimming

Claims (5)

一種製作具有環保殼體之方法,其係包括下列步驟:
  準備板材:選定至少一板材,該板材係為具可塑性之材質;
  設置塑型層:於該板材之至少一表面設置一塑型層,該塑型層與板材係可於受外力擠壓後產生塑性變形,且該塑型層可對該板材之外形產生一塑型定位之效果;
  壓模成型:準備一壓模裝置,該壓模裝置係具有一上模具及下模具,再將該板材置於該壓模裝置之上模具及下模具之間,並藉由該壓模裝置將該板材及塑型層壓合為欲製作產品之態樣;
  塑型定位:完成板材之壓模成型後,藉由該塑型層對該板材之塑型定位效果,使該板材於沒有受該壓模裝置壓合時仍可維持其外形;
  去除塑型層:去除該板材上之塑型層;
  清潔修整:清潔板材於製作過程中產生之毛邊或粉屑,並依欲製作產品之外形進行最後之修整步驟以完成製作。
A method of making an environmentally friendly housing, the method comprising the steps of:
Preparing the sheet: selecting at least one sheet of material which is made of a plastic material;
Providing a molding layer: a plastic layer is disposed on at least one surface of the plate, the molding layer and the plate material are plastically deformed after being pressed by an external force, and the molding layer can form a plastic shape on the outer shape of the plate Type positioning effect;
Press molding: preparing a die pressing device having an upper die and a lower die, and placing the plate between the upper die and the lower die of the die set device, and using the die press device The sheet and the plastic laminate are combined to form a product;
Molding and positioning: After the stamping of the sheet is completed, the shape of the sheet is shaped by the molding layer, so that the sheet can maintain its shape without being pressed by the stamping device;
Removing the molding layer: removing the molding layer on the sheet;
Cleaning and trimming: cleaning the burrs or swarf generated during the production process, and performing the final finishing steps according to the shape of the product to complete the production.
依申請專利範圍第1項所述之製作具有環保殼體之方法,其中該塑型層係為具可撓性之布網,其外形係可於受力後產生變形且形體不產生回復。According to the method of claim 1, the method for manufacturing an environmentally friendly casing, wherein the molding layer is a flexible cloth, the shape of which can be deformed after being stressed and the body does not recover. 依申請專利範圍第1項所述之製作具有環保殼體之方法,其中該塑型層係為纖維材質製成,其外形係可於受力後產生變形且形體不產生回復。According to the method of claim 1, the method for manufacturing an environmentally-friendly casing, wherein the molding layer is made of a fiber material, the shape of which can be deformed after being stressed and the body does not recover. 依申請專利範圍第1項所述之製作具有環保殼體之方法,其中該板材係一以竹子製成之竹板。A method of manufacturing an environmentally friendly casing according to the first aspect of the patent application, wherein the sheet is a bamboo board made of bamboo. 依申請專利範圍第1項所述之製作具有環保殼體之方法,其中該塑型層亦可黏貼於板材之上表面及下表面。The method of manufacturing an environmentally friendly casing according to the first aspect of the patent application, wherein the molding layer can also be adhered to the upper surface and the lower surface of the plate.
TW101114041A 2012-04-20 2012-04-20 Manufacturing method for environmentally friendly shell TW201343360A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
TW101114041A TW201343360A (en) 2012-04-20 2012-04-20 Manufacturing method for environmentally friendly shell
CN2013101159881A CN103372900A (en) 2012-04-20 2013-04-03 Method for manufacturing environment-friendly shell

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW101114041A TW201343360A (en) 2012-04-20 2012-04-20 Manufacturing method for environmentally friendly shell

Publications (1)

Publication Number Publication Date
TW201343360A true TW201343360A (en) 2013-11-01

Family

ID=49459039

Family Applications (1)

Application Number Title Priority Date Filing Date
TW101114041A TW201343360A (en) 2012-04-20 2012-04-20 Manufacturing method for environmentally friendly shell

Country Status (2)

Country Link
CN (1) CN103372900A (en)
TW (1) TW201343360A (en)

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19941300A1 (en) * 1999-08-31 2001-03-01 Trespa Int Bv Heat-formable press board
JP4199176B2 (en) * 2004-10-22 2008-12-17 オリンパス株式会社 Wood processing method
JP4521249B2 (en) * 2004-11-08 2010-08-11 オリンパス株式会社 Compressed wood product and method for producing the compressed wood product
JP4598727B2 (en) * 2006-07-19 2010-12-15 オリンパス株式会社 Wood processing method
JP5248949B2 (en) * 2008-08-08 2013-07-31 オリンパス株式会社 Wood molding method
JP5097741B2 (en) * 2009-04-02 2012-12-12 オリンパス株式会社 Wood molding method
CN102740616A (en) * 2011-04-01 2012-10-17 鸿富锦精密工业(深圳)有限公司 Manufacturing method and structure of product shell

Also Published As

Publication number Publication date
CN103372900A (en) 2013-10-30

Similar Documents

Publication Publication Date Title
CN103306584B (en) Surface imitation leather process for intermediate decorative plate of automobile door plate
DE602007008832D1 (en) MOLDED COMPOSITES AND MANUFACTURING METHOD THEREFOR
TW201343360A (en) Manufacturing method for environmentally friendly shell
CN203805454U (en) OCA (Optically Clear Adhesive) optical adhesive production device
CN201031483Y (en) Artistic archaized flooring
CN205259851U (en) Door body and panel thereof
CN102300432B (en) Acrylic hot-press molded electronic product shell
KR20100030927A (en) Manufacturing method of interior panel having solid pattern and interior panel
CN205439777U (en) Relief (sculpture) subassembly
CN102896667B (en) Process for manufacturing arc moldable mold-pressing door
CN202353956U (en) Electronic product shell formed by hot-forming
CN105595653A (en) Stainless steel solid wood imitating profiled cabinet door plate and process for manufacturing same
CN203121638U (en) Stainless steel cabinet board and forming mould
CN101564928A (en) Shaping method of product casing
CN204160555U (en) Pressing mold
CN204165208U (en) Plastics air-conditioning panel
WO2021114482A1 (en) Plastic shell with two layers or multiple layers of decorative fabric, and process for manufacturing same
CN101428489A (en) Cloth based wood veneer and producing method thereof
CN103373038A (en) Preparation process of PU (Polyurethane) leather interior wall decoration soft cover
CN201462378U (en) Decorative laminated board of natural veneer
CN201073847Y (en) Device for making self-made rubber stamp
CN201246072Y (en) Thin wood veneer moulding press wood door plate
CN104442142A (en) Method for covering leather carving soft pack and lacquer line carving composite product by glitter powder
JP2011194691A (en) Method for manufacturing shaped form solidified after machining irregular form by attaching plane raw material to clay to integrate
CN204094871U (en) Pressing mold