TW201332915A - Heat treatment method and equipment for heat-strengthened glass plate - Google Patents

Heat treatment method and equipment for heat-strengthened glass plate Download PDF

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TW201332915A
TW201332915A TW101135010A TW101135010A TW201332915A TW 201332915 A TW201332915 A TW 201332915A TW 101135010 A TW101135010 A TW 101135010A TW 101135010 A TW101135010 A TW 101135010A TW 201332915 A TW201332915 A TW 201332915A
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heat
cooling
strengthening
glass
area
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TW101135010A
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Sulonen Juha
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Glaston Tianjin Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B27/00Tempering or quenching glass products
    • C03B27/04Tempering or quenching glass products using gas
    • C03B27/044Tempering or quenching glass products using gas for flat or bent glass sheets being in a horizontal position
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B27/00Tempering or quenching glass products
    • C03B27/04Tempering or quenching glass products using gas
    • C03B27/0417Controlling or regulating for flat or bent glass sheets

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

Disclosed are a heat treatment method and equipment for a heat-strengthened glass plate. When the heat strengthening treatment is carried out, a cooling section is divided into a heat strengthening area and a cooling area which are supplied with air independently by different air sources. The heat strengthening area reaches the heat strengthening pressure before the load of the glass plate comes, then all the load of the glass plate first passes through the heat strengthening area continuously without stopping or doing reciprocating motion, and the air source corresponding to the heat strengthening area applies air flow to the glass plate in the heat strengthening area with the heat strengthening pressure to carry out heat strengthening. After all the load of the glass plate in the heat strengthening area is conveyed to the cooling area and reaches the required temperature range, the air source corresponding to the cooling area applies air flow to the glass plate in the cooling area with the cooling pressure until the load of the glass plate reaches the final treatment temperature. The heat-strengthened glass plate can obtain the required surface stress, can be modified and controlled and has higher quality.

Description

熱強化玻璃板之熱處理方法及其熱處理設備Heat treatment method of heat-strengthened glass plate and heat treatment equipment thereof

本發明是有關於一種玻璃加工的方法及設備,特別是有關於一種使用鋼化爐對玻璃進行熱強化處理的熱處理方法和熱處理設備。


The present invention relates to a method and apparatus for glass processing, and more particularly to a heat treatment method and a heat treatment apparatus for thermally strengthening a glass using a tempering furnace.


在熱強化玻璃板的熱處理加工過程中,一般首先利用回火爐進行回火處理,根據所需的加熱時間,玻璃負載在回火爐中由輥子進行傳輸。玻璃板將被加熱到約630~650℃,根據玻璃板原材料的類型,質量和厚度,溫度會有一些不同。In the heat treatment process of the heat-strengthened glass sheet, the tempering treatment is generally first performed by a tempering furnace, and the glass load is transferred by the roller in the tempering furnace according to the required heating time. The glass plate will be heated to about 630 ~ 650 ° C, depending on the type of glass plate raw materials, quality and thickness, there will be some differences in temperature.

在完成回火處理後,需要將玻璃板傳送至另一處理裝置進行進一步熱處理,該裝置也稱冷卻段或冷卻器(chiller)。根據不同的熱處理製程過程,分別得到鋼化玻璃板和熱強化玻璃板。After the tempering process is completed, the glass sheet needs to be transferred to another processing unit for further heat treatment, also referred to as a cooling section or chiller. According to different heat treatment process processes, tempered glass sheets and heat strengthened glass sheets are respectively obtained.

以名稱取冷卻段爲例,參閱第1圖,熱強化玻璃板的設備依次爲上片台1、回火爐2、冷卻段3和下片台4,上片台1和下片台4均帶有用於承載和傳送玻璃負載13的輥子5。Taking the cooling section by name as an example, referring to Fig. 1, the equipment of the heat-strengthened glass plate is the upper stage 1, the tempering furnace 2, the cooling section 3 and the lower stage 4, and the upper stage 1 and the lower stage 4 are respectively carried. There are rollers 5 for carrying and conveying the glass load 13.

玻璃負載13:指一個批次中全部的玻璃板,可能包括一個或複數個玻璃板,偏重全部。當使用「全部玻璃負載」時,是爲了進行強調。Glass Load 13: Refers to all glass sheets in a batch, which may include one or more glass sheets, all of which are heavily weighted. When using "all glass load", it is for emphasis.

玻璃板(圖中未單獨繪示出):指一個或複數個玻璃板,偏重玻璃板本身。Glass plate (not shown separately): refers to one or more glass plates, which are biased towards the glass plate itself.

主要在描述熱處理過程時使用。It is mainly used when describing the heat treatment process.

玻璃:進行一般描述的時候使用。如:厚玻璃,鍍膜玻璃等。Glass: Used when making general descriptions. Such as: thick glass, coated glass and so on.

在冷卻段3也帶有用於承載玻璃板的複數個輥子(玻璃承載輥,圖中未繪示出),另外設有用於向玻璃輸送氣流的鼓風系統,鼓風系統包括氣源7,氣源7通過風路接入空氣分配箱6,從空氣分配箱6中通過風管向玻璃板的上方和下方分別引出複數個風箱15,風箱15朝向玻璃板的一側帶有複數個噴嘴,鼓風系統通過風箱15的噴嘴向玻璃板的上面和下面施加氣流。因此,吹到熱玻璃表面的空氣壓力和速度會控制熱玻璃的溫度和冷卻速度,也控制了相應産生的內部和表面應力。In the cooling section 3, a plurality of rollers (glass-loading rollers, not shown) for carrying the glass sheets are also provided, and an air blowing system for conveying airflow to the glass is additionally provided, and the air blowing system includes a gas source 7, gas. The source 7 is connected to the air distribution box 6 through the air passage, and a plurality of wind boxes 15 are respectively led out from the air distribution box 6 through the air duct to the upper and lower sides of the glass plate, and the wind box 15 has a plurality of nozzles on one side of the glass plate. The air blowing system applies airflow to the upper and lower surfaces of the glass sheet through the nozzles of the bellows 15. Therefore, the air pressure and velocity blown onto the surface of the hot glass control the temperature and cooling rate of the hot glass, as well as the corresponding internal and surface stresses.

在冷卻段3中,氣流對玻璃負載13作用的方式對産品的性能有著較大的影響,參閱第2圖,作爲改進在US6279350中公開了一種玻璃冷卻段的空氣調節裝置,其鼓風系統包括氣源(風機,圖中未示出),氣源通過風路接入空氣分配箱6,從空氣分配箱6中向玻璃板的上方和下方分別引出複數個風箱15,利用風箱15的朝向玻璃板方向的噴嘴向玻璃板吹出氣流,在空氣分配箱6中設有風路開關14。風路開關14開啓時,整個空氣分配箱6爲一體連通結構,但此時氣流壓力相對較低,在對玻璃板的處理過程中需要提高壓力時,則將玻璃板傳送至圖中的左側並關閉風路開關14,此時左側風箱的氣流壓力會顯著提高,以滿足製程要求。因此本設備的目的不是爲了熱強化玻璃,而是爲了提高風機的風壓對2.8~3.8 mm厚的薄玻璃進行鋼化。但這種做法的缺點作爲氣源的風機功率很大,需要使用很多的電力能源。In the cooling section 3, the manner in which the gas flow acts on the glass load 13 has a large effect on the performance of the product. Referring to Figure 2, an air conditioning device for a glass cooling section is disclosed as an improvement in US 6,279,350, the blasting system comprising a gas source (fan, not shown), the air source is connected to the air distribution box 6 through the air passage, and a plurality of wind boxes 15 are respectively taken from the air distribution box 6 to the upper and lower sides of the glass plate, and the bellows 15 is utilized. The nozzle toward the glass plate blows airflow to the glass plate, and the air distribution box 6 is provided with the air switch 14. When the air switch 14 is opened, the entire air distribution box 6 is an integral communication structure, but the air flow pressure is relatively low at this time. When the pressure needs to be increased during the processing of the glass plate, the glass plate is transferred to the left side of the figure and When the air switch 14 is closed, the air pressure of the left air box will be significantly increased to meet the process requirements. Therefore, the purpose of this equipment is not to heat-strengthen the glass, but to temper the thin glass of 2.8~3.8 mm thick in order to increase the wind pressure of the fan. However, the disadvantage of this approach is that the power of the fan as a gas source is very large and requires a lot of electric energy.

結合第1圖中的設備,典型的熱強化玻璃板的現有製程流程爲,當玻璃負載13在回火爐2中達到所需的溫度之後,會被輸送到冷卻段3。玻璃板會在整個冷卻段3中往復運動,並且會被施加壓力隨時間而變化的氣流,直到達到所需的下片溫度。如果有後冷卻段的話,那麽當玻璃板在冷卻段3完成熱強化處理後,將被傳送到後冷卻段進行最後的冷卻。這種處理方法的缺點是,玻璃負載13的前部和後部得到不同的熱處理,而這種不同的熱處理會導致玻璃負載13兩端的表面應力和平整度發生變化。In connection with the apparatus of Figure 1, the prior art process for a typical heat strengthened glass sheet is such that after the glass load 13 reaches the desired temperature in the tempering furnace 2, it is delivered to the cooling section 3. The glass sheet will reciprocate throughout the cooling section 3 and will be subjected to a flow of gas that changes in pressure over time until the desired lower sheet temperature is reached. If there is a post-cooling section, then after the glass sheet is thermally strengthened in the cooling section 3, it will be transferred to the post-cooling section for final cooling. A disadvantage of this treatment method is that the front and rear portions of the glass load 13 are subjected to different heat treatments, and this different heat treatment causes a change in surface stress and flatness at both ends of the glass load 13.

請參閱第3至5圖,其分別爲習知常用之三種熱強化處理方法(以熱強化時間與對玻璃板施加的氣流壓力關係來表示)。Please refer to Figures 3 to 5, which are respectively three conventional heat-strengthening treatment methods (represented by the relationship between the heat-strengthening time and the pressure of the gas flow applied to the glass plate).

請參閱第3圖,第一種熱強化處理方法中,不同的熱強化時間以及對應的氣流壓力關係如下:

Referring to Figure 3, in the first heat-strengthening treatment method, the different heat strengthening times and the corresponding gas flow pressures are as follows:

第一種熱強化處理方法中玻璃板的平整度很難控制,玻璃負載13的前部和後部差異很大,而且玻璃板越大,玻璃負載13的前部和後部之間的彎曲差異越大。In the first heat-strengthening treatment method, the flatness of the glass sheet is difficult to control, the front portion and the rear portion of the glass load 13 are greatly different, and the larger the glass sheet, the greater the difference in bending between the front portion and the rear portion of the glass load 13 .

請參閱第4圖,第二種熱強化處理方法中,不同的熱強化時間以及對應的氣流壓力關係如下:

Referring to Figure 4, in the second heat-strengthening treatment method, the different heat-strengthening times and the corresponding airflow pressures are as follows:

第二種熱強化處理方法中玻璃板的平整度仍然很難控制,玻璃負載13的前部和後部差異很大,而且玻璃板越大,玻璃負載13的前部和後部之間的彎曲差異越大。In the second heat-strengthening treatment method, the flatness of the glass sheet is still difficult to control, the front portion and the rear portion of the glass load 13 are greatly different, and the larger the glass sheet, the more the difference in bending between the front portion and the rear portion of the glass load 13 Big.

參見圖5,第三種熱強化處理方法中,不同的熱強化時間以及對應的氣流壓力關係如下:

Referring to FIG. 5, in the third heat strengthening treatment method, different heat strengthening times and corresponding air flow pressures are as follows:

第三種熱強化處理方法中,特別適用於熱強化低輻射(Low-E)産品,但玻璃板的表面應力值很難精確控制,因爲在低的壓力範圍時,壓力不像高壓時能精確地進行控制。此外,很難生産表面應力和破碎形式可以接受的從8~12 mm的比較厚的熱強化玻璃板。整個處理週期比其他任何一種都要長很多。The third heat-strengthening treatment method is especially suitable for heat-strengthened low-emission (Low-E) products, but the surface stress value of the glass plate is difficult to precisely control, because at low pressure ranges, the pressure is not as accurate as high pressure. Ground control. In addition, it is difficult to produce surface stresses and fracture forms that are acceptable for thicker heat-strengthened glass sheets from 8 to 12 mm. The entire processing cycle is much longer than any other.

綜上可以看出,熱強化的處理過程和鋼化處理過程相似,在進行急冷或冷卻處理之前,要進行熱強化的玻璃板需要加熱到高於轉變溫度(transformation temperature,最高大約630℃),急冷或冷卻處理會使玻璃板的表面産生壓應力。In summary, the heat-strengthening process is similar to the tempering process. Before the quenching or cooling process, the glass plate to be thermally strengthened needs to be heated to a temperature higher than the transformation temperature (up to about 630 ° C). Quenching or cooling treatment will cause compressive stress on the surface of the glass sheet.

熱強化玻璃板表面或邊緣的壓應力值會根據用途和採用的標準而有所不同。當然,熱強化玻璃板的裂紋特徵主要取决於壓應力值,並且和低應力值的鋼化玻璃板很相像。但存在的侷限是,當鋼化玻璃板的表面應力值低於30 MPa時,裂紋在玻璃板的邊緣不停止擴展,而當高於65 MPa時,破碎後又會産生很多碎片。因此,熱強化玻璃板可以藉由提高壓應力值而增加破碎強度。從而,藉由控制玻璃板表面的壓應力值可以控制裂紋特徵,這樣可以最小化掉落的可能性,因爲當玻璃板突然破碎後,碎片仍然處於窗戶框架以內。The compressive stress values on the surface or edge of the heat-strengthened glass sheet will vary depending on the application and the standards used. Of course, the crack characteristics of the heat-strengthened glass sheet mainly depend on the compressive stress value, and are very similar to the low-stress tempered glass sheet. However, the limitation is that when the surface stress value of the tempered glass sheet is lower than 30 MPa, the crack does not stop expanding at the edge of the glass sheet, and when it is higher than 65 MPa, a lot of fragments are generated after the crushing. Therefore, the heat-strengthened glass sheet can increase the crushing strength by increasing the compressive stress value. Thus, the crack characteristics can be controlled by controlling the value of the compressive stress on the surface of the glass sheet, which minimizes the possibility of falling, because the fragments are still within the window frame when the glass sheet is suddenly broken.

因此,裂紋特徵和破碎強度與玻璃板表面壓應力和中心張應力相關,而壓應力和張應力取决於熱量從玻璃板表面傳遞出去的速度。Therefore, the crack characteristics and the breaking strength are related to the surface compressive stress and the central tensile stress of the glass sheet, and the compressive stress and the tensile stress depend on the speed at which heat is transferred from the surface of the glass sheet.

這將導致熱強化玻璃板的過程控制、冷卻能力和整體溫度差異的變化。大的氣流速度將導致大的溫度梯度。當採用自然對流而不是強制對流是,也就是將壓力數值設置爲零(0)帕(Pa)時,可以最小化冷卻速度和氣流。This will result in changes in process control, cooling capacity and overall temperature differences of the thermally strengthened glass sheet. Large airflow velocities will result in large temperature gradients. When natural convection is used instead of forced convection, that is, when the pressure value is set to zero (0) Pa (Pa), the cooling rate and airflow can be minimized.

合理的控制熱傳遞效果,即玻璃板的表面壓應力和內部張應力,可以改進獲得所需裂紋特徵的可控制性。

Reasonable control of the heat transfer effect, namely the surface compressive stress and the internal tensile stress of the glass sheet, can improve the controllability of obtaining the desired crack characteristics.

相對於習知的方法,本發明提供了一種可精確控制表面應力及表面平整度的方法,本方法特別適合於厚玻璃,比如熱強化10~12 mm厚的白玻璃,同時適合於8~10 mm的低輻射(Low Emissivity, Low-E)鍍膜玻璃。採用習知的方法,熱強化玻璃板是非常難以控制的,但是採用本發明之方法可以進行精確的控制。Compared with the conventional method, the present invention provides a method for accurately controlling surface stress and surface flatness, and the method is particularly suitable for thick glass, such as heat-strengthened white glass of 10 to 12 mm thick, and suitable for 8~10. Low Emissivity (Low Emissivity, Low-E) coated glass. Thermally strengthened glass sheets are very difficult to control using conventional methods, but precise control can be achieved using the method of the present invention.

對於厚玻璃,能夠以1 Mpa的精度在30~50 MPa(可以根據應用需要進行調整)較低的表面應力範圍內獲得一致的表面應力和精確的控制,而且,對於全部玻璃負載中的每一個玻璃板能夠以相同的方式進行精確處理。同樣對於不同的玻璃板,本發明也提供了改進的平整度控制方法,玻璃板的兩端將做出同樣的反應,僅僅取决於空氣平衡的調整或設置。For thick glass, it is possible to achieve consistent surface stress and precise control at a low surface stress range of 30 to 50 MPa with an accuracy of 1 Mpa (which can be adjusted according to the application), and for each of all glass loads The glass plate can be precisely processed in the same way. Also for different glass sheets, the present invention also provides an improved flatness control method in which both ends of the glass sheet will react the same, depending only on the adjustment or setting of the air balance.

此外,對於整個冷卻段來說,本發明可以節省大概10%的時間,這意味著本發明不但具有更高的産量,更好和更精確的控制,同時消費的能量更少。Moreover, the present invention can save about 10% of the time for the entire cooling section, which means that the invention not only has higher throughput, better and more precise control, but also consumes less energy.

本發明提供一種熱強化玻璃板之熱處理方法,包括將經過回火爐加熱之後的可能包括一個或複數個玻璃板的玻璃負載傳送到可以進行鋼化處理或熱強化處理的冷卻段,當進行熱強化處理時,冷卻段劃分爲至少一熱強化區域和至少一冷卻區域,熱強化區域和冷卻區域由不同的氣源獨立供氣。熱強化區域在玻璃負載到達之前就已經達到了熱強化壓力,全部玻璃負載首先以不停留也不往復運動的方式連續地通過熱強化區域,熱強化區域對應的氣源向處於熱強化區域的玻璃板以熱強化壓力施加氣流,進行熱強化。待熱強化區域內的全部玻璃負載均輸送至冷卻區域且達到預定溫度範圍後,冷卻區域對應的氣源向處於冷卻區域的玻璃板以冷卻壓力施加氣流,直到使玻璃負載達到最終的處理溫度。The invention provides a heat treatment method for a heat-strengthened glass sheet, which comprises transferring a glass load, which may be heated by a tempering furnace, which may include one or more glass sheets, to a cooling section which can be subjected to tempering treatment or heat strengthening treatment, when performing heat strengthening During processing, the cooling section is divided into at least one heat-enhanced zone and at least one cooling zone, and the heat-strengthening zone and the cooling zone are independently supplied by different gas sources. The heat-strengthening zone has reached the heat-strengthening pressure before the glass load arrives. All the glass loads first pass through the heat-strengthening zone continuously without stopping or reciprocating, and the gas source corresponding to the heat-strengthening zone is directed to the glass in the heat-strengthening zone. The plate is subjected to a heat-enhanced pressure to apply a gas flow for heat strengthening. After all of the glass load in the heat-enhanced region is delivered to the cooling zone and reaches a predetermined temperature range, the gas source corresponding to the cooling zone applies a gas flow to the glass plate in the cooling zone at a cooling pressure until the glass load reaches the final processing temperature.

熱強化壓力可根據玻璃板的厚度和所需要的表面應力值來進行設定。作爲較佳的熱強化壓力爲50~1000 Pa。The heat strengthening pressure can be set according to the thickness of the glass plate and the required surface stress value. The preferred heat strengthening pressure is 50 to 1000 Pa.

冷卻壓力可根據氣源的性能而設定,較佳為750~5000 Pa。The cooling pressure can be set according to the performance of the gas source, preferably 750 to 5000 Pa.

若無特殊說明,本發明中各處所述的壓力數值均爲相對壓力,即高出一個標準大氣壓的部分。Unless otherwise stated, the pressure values described throughout the present invention are relative pressures, i.e., portions above a standard atmospheric pressure.

作爲較佳方式,在全部玻璃負載通過整個熱強化區域並傳輸到冷卻區域的後端(輸出端)之前,冷卻區域對應的氣源對玻璃負載不施加氣流,此時玻璃板的溫度仍然相對較高,約爲520~600℃(取决於玻璃厚度),從玻璃負載到達後端至溫度達到320~450℃時,冷卻區域的氣源對玻璃負載不施加氣流,或施加最低量氣流或輸出少量氣流。Preferably, before the entire glass load passes through the entire heat-enhanced region and is transmitted to the rear end (output end) of the cooling region, the gas source corresponding to the cooling region does not apply air flow to the glass load, and the temperature of the glass plate is still relatively high. High, about 520~600 °C (depending on the thickness of the glass), from the glass load to the back end to the temperature reaches 320~450 °C, the air source in the cooling zone does not apply air flow to the glass load, or apply the minimum amount of airflow or output a small amount. airflow.

不輸出或施加氣流:可以將氣源的電源切斷而實現。電源可以直接切斷或藉由控制信號切斷。No air flow is output or applied: it can be achieved by cutting off the power supply of the air source. The power supply can be switched off directly or switched off by a control signal.

最低量氣流是指:當氣源爲風機時,指風機的進氣口被關閉,並且以最低轉速運行時,得到的氣流量;當氣源爲壓縮空氣時,指閥門被關閉,並且壓縮機以最低轉速運行時,得到的氣流量。The minimum airflow refers to: when the air source is a fan, the airflow of the fan is closed, and the airflow is obtained when operating at the lowest speed; when the air source is compressed air, the valve is closed, and the compressor The air flow obtained when operating at the lowest speed.

輸出少量氣流:當考慮到平衡産量和應用要求時,因爲應用要求可能會有所不同,因此,可以在符合應用要求的條件下,選擇輸出少量氣流的運行模式以提高産量。Output a small amount of airflow: When considering the balance of production and application requirements, because the application requirements may vary, it is possible to select an operating mode that outputs a small amount of airflow to meet the application requirements to increase production.

當熱強化區域或冷卻區域爲複數個時,應理解爲玻璃板依次經過所有熱強化區域(所有參加熱強化處理的熱強化區域),而後再依次經過所有冷卻區域(所有參加冷卻處理的冷卻區域)。When there are a plurality of heat-enhanced areas or cooling areas, it should be understood that the glass plates pass through all the heat-enhanced areas in turn (all the heat-enhanced areas participating in the heat-enhanced treatment), and then pass through all the cooling areas in turn (all cooling areas participating in the cooling process) ).

玻璃板以不停留也不往復運動的方式連續地通過熱強化區域,作爲較佳方式是整個玻璃負載以恒定的速度通過熱強化區域。而習知技術是玻璃板在往復運動狀態下對其施加氣流,完成熱強化和降溫。The glass sheet continuously passes through the heat-strengthening region in a manner that does not stay or reciprocate, and as a preferred mode, the entire glass load passes through the heat-reinforced region at a constant speed. The conventional technique is that the glass plate is subjected to a gas flow in a reciprocating state to complete heat strengthening and cooling.

當冷卻區域不輸出氣流或輸出最低量的氣流或輸出少量氣流時,玻璃板在冷卻區域內可以是靜止狀態,也可以是往復運動狀態。When the cooling zone does not output a gas flow or outputs a minimum amount of gas flow or outputs a small amount of gas flow, the glass plate may be in a stationary state or a reciprocating state in the cooling zone.

本發明再提供一種熱強化玻璃板之熱處理設備,包括至少一回火爐和至少一冷卻段,冷卻段包括至少一熱強化區域和至少一冷卻區域,熱強化區域和冷卻區域由不同的氣源獨立供氣,所有熱強化區域的氣源的總額定功率或總實際消耗功率是所有冷卻區域的氣源的額定總功率或總實際消耗功率的1%~30%。The invention further provides a heat treatment apparatus for a heat-strengthened glass sheet, comprising at least one tempering furnace and at least one cooling section, the cooling section comprising at least one heat-strengthening zone and at least one cooling zone, the heat-strengthening zone and the cooling zone being independent of different gas sources Gas supply, the total rated power or total actual power consumption of the gas source in all heat-enhanced areas is 1% to 30% of the rated total power or total actual power consumption of the gas source in all cooling zones.

對於所述的熱強化區域的氣源來說,其所述的實際消耗功率爲維持熱強化壓力所消耗的功率,而並不考慮其待機等其他狀態時的功率。For the gas source of the heat-enhanced region, the actual power consumption is the power consumed to maintain the heat-enhancement pressure, and does not consider the power in other states such as standby.

對於所述的冷卻區域的氣源來說,其所述的實際消耗功率爲維持冷卻壓力所消耗的功率,而並不考慮其待機等其他狀態時的功率。For the gas source of the cooling zone, the actual power consumption is the power consumed to maintain the cooling pressure, and does not consider the power in other states such as standby.

所述的熱強化區域的氣源的總額定功率無論與冷卻區域的氣源的額定總功率或總實際消耗功率相比,均應滿足1%~30%的比例範圍。The total rated power of the gas source in the heat-enhanced region should satisfy the ratio range of 1% to 30% regardless of the rated total power or total actual power consumption of the gas source in the cooling zone.

所述的熱強化區域的氣源的總實際消耗功率無論與冷卻區域的氣源的額定總功率或總實際消耗功率相比,均應滿足1%~30%的比例範圍。The total actual power consumption of the gas source in the heat-enhanced region should satisfy the ratio range of 1% to 30% regardless of the rated total power or the total actual power consumption of the gas source in the cooling region.

作爲較佳方式,所有熱強化區域的氣源的總額定功率或總實際消耗功率在5~40 KW之間。由於採用改進的製程,因此本發明所有熱強化區域的氣源的總額定功率可相對降低,以减小用電消耗。As a preferred mode, the total rated power or total actual power consumption of the air source in all thermally enhanced regions is between 5 and 40 KW. Due to the improved process, the total power rating of the gas source in all of the thermally enhanced regions of the present invention can be relatively reduced to reduce power consumption.

所述的熱強化區域和冷卻區域僅僅是爲了區分兩者的命名,並非對其供氣方式或製程做出限定。The heat-strengthening zone and the cooling zone are merely used to distinguish the naming of the two, and are not limited to the gas supply mode or process.

當熱強化區域和冷卻區域均有複數個時,沿玻璃負載的行進方向,熱強化區域依次排佈,冷卻區域依次排佈,即除了在過渡區域外,熱強化區域相鄰熱強化區域,冷卻區域相鄰冷卻區域。只是在過渡區域並且不分開設置的話,熱強化區域和冷卻區域是相鄰的。When there are a plurality of heat-enhanced regions and cooling regions, the heat-strengthening regions are arranged in sequence along the traveling direction of the glass load, and the cooling regions are arranged in order, that is, in addition to the transition regions, the heat-enhanced regions are adjacent to the heat-strengthening regions, and the cooling is performed. Area adjacent cooling area. The heat-strengthening zone and the cooling zone are adjacent only in the transition zone and not separately.

習知技術中冷卻段一般都帶有用於承載玻璃板的複數個輥子以及用於向玻璃輸送氣流的鼓風系統,鼓風系統包括氣源,氣源藉由風路接入空氣分配箱,從空氣分配箱中通過風管向輥子的上方和下方分別引出複數個風箱,本發明是將冷卻段劃分成不同區域,作爲每一個熱強化區域和每一個冷卻區域來說,均帶有分佈在各自區域內的玻璃承載輥以及用於向玻璃板輸送氣流的風箱,各個區域在氣源以及空氣分配箱的設置上相對習知技術進行了改進。In the prior art, the cooling section generally has a plurality of rollers for carrying the glass sheet and an air blowing system for conveying the airflow to the glass. The air blowing system includes a gas source, and the air source is connected to the air distribution box through the air passage. In the air distribution box, a plurality of bellows are respectively led to the upper and lower sides of the roller through the air duct. The present invention divides the cooling section into different regions, and each of the heat-enhanced regions and each of the cooling regions is distributed The glass carrying rolls in the respective areas and the bellows for conveying the air flow to the glass sheets, the various areas are improved over conventional arrangements in the arrangement of the gas source and the air distribution box.

作爲一種實施方式,每個熱強化區域和每個冷卻區域均帶有相對獨立的氣源、空氣分配箱和風箱。與某個區域對應的氣源、空氣分配箱和風箱之間依次連通。As an embodiment, each of the heat-enhanced regions and each of the cooling zones has a relatively independent air source, air distribution box, and bellows. The gas source, the air distribution box and the bellows corresponding to a certain area are sequentially connected.

在所有的熱強化區域中,可以是一部分熱強化區域共用同一氣源和空氣分配箱(氣源和空氣分配箱藉由風路相連),藉由共用的空氣分配箱向這部分熱強化區域分別引出風箱,而其餘的每個熱強化區域均帶有相對獨立的氣源、空氣分配箱和風箱。In all the heat-enhanced areas, a part of the heat-enhanced areas may share the same gas source and the air distribution box (the gas source and the air distribution box are connected by the air path), and the shared air distribution box separately points to the heat-enhanced area. The bellows is led out, and each of the remaining heat-enhanced areas has a relatively independent air source, air distribution box and bellows.

在所有的冷卻區域中,可以是一部分冷卻區域共用同一氣源和空氣分配箱(氣源和空氣分配箱藉由風路相連),藉由共用的空氣分配箱向這部分冷卻區域分別引出風箱,而其餘的每個冷卻區域均帶有相對獨立的氣源、空氣分配箱和風箱。In all the cooling areas, a part of the cooling area may share the same air source and the air distribution box (the air source and the air distribution box are connected by the air path), and the shared air distribution box respectively leads the bellows to the part of the cooling area. And each of the remaining cooling zones has a relatively independent air source, air distribution box and bellows.

作爲另一種實施方式,至少一部分熱強化區域和至少一部分冷卻區域共用同一空氣分配箱,且藉由風路開關將該空氣分配箱分割成與熱強化區域和冷卻區域對應的的空氣分配區,與熱強化區域和冷卻區域對應的氣源以及風箱分別與相應的空氣分配區連通。相當於與熱強化區域和冷卻區域對應的氣源也共用同一空氣分配箱。作爲較佳方式,所有的熱強化區域和所有的冷卻區域共用同一空氣分配箱。In another embodiment, at least a part of the heat-enhanced area and at least a part of the cooling area share the same air distribution box, and the air distribution box is divided into an air distribution area corresponding to the heat-enhanced area and the cooling area by the air switch, and The gas source and the bellows corresponding to the heat-enhanced area and the cooling area are respectively connected to the corresponding air distribution areas. The air source corresponding to the heat-enhanced area and the cooling area also shares the same air distribution box. Preferably, all of the heat strengthened zones and all of the cooling zones share the same air distribution box.

空氣分配區(圖中未示出)的意思是,當空氣分配箱被風路開關分成幾部分時,每個部分都叫空氣分配區。空氣分配區的大小根據風路開關打開或關閉的情况會變化。The air distribution zone (not shown) means that when the air distribution box is divided into sections by the air duct switch, each section is called an air distribution zone. The size of the air distribution zone varies depending on whether the air switch is turned on or off.

在整個冷卻段中,由於複數個區域(熱強化區域或冷卻區域)共用同一空氣分配箱,因此需要利用風路開關將空氣分配箱分割,風路開關關閉時,風路開關兩側的空氣分配區相互隔離,每個空氣分配區可以利用對應的氣源向對應的區域(熱強化區域或冷卻區域)輸送氣流,以保證熱強化區域和冷卻區域且互不影響。此操作一般爲對玻璃板進行熱強化處理時採用,當風路開關打開時,風路開關兩側的空氣分配區相互連通,此時可以利用冷卻段的氣源,向所有連通的空氣分配區以及區域(熱強化區域和冷卻區域)輸送氣流。常見的操作是冷卻段中所有的空氣分配區及區域都連通。此操作一般用於對玻璃板進行鋼化處理,也會用於常用的熱強化處理過程。In the entire cooling section, since a plurality of zones (heat-enhanced zone or cooling zone) share the same air distribution box, it is necessary to divide the air distribution box by the airway switch, and air distribution on both sides of the airway switch when the airway switch is closed. The zones are isolated from each other, and each air distribution zone can use a corresponding gas source to deliver a gas flow to a corresponding zone (heat-enhanced zone or cooling zone) to ensure that the heat-strength zone and the cooling zone do not affect each other. This operation is generally used when the glass plate is thermally strengthened. When the air switch is opened, the air distribution areas on both sides of the air switch are connected to each other. At this time, the air source of the cooling section can be utilized to all the connected air distribution areas. And the area (heat-enhanced area and cooling area) delivers airflow. A common operation is to connect all air distribution zones and areas in the cooling section. This operation is generally used for tempering glass sheets and also for common heat-strengthening processes.

所述的氣源爲離心風機、軸流風機或壓縮空氣。當氣源爲壓縮空氣時,所述的氣源的總額定功率或總實際消耗功率可以視爲空氣壓縮機的總額定功率或總實際消耗功率,也可以對應的折算爲同等條件下壓縮空氣的輸出能力(例如單位時間內的最大輸出量)。The gas source is a centrifugal fan, an axial fan or compressed air. When the air source is compressed air, the total rated power or the total actual power consumption of the air source may be regarded as the total rated power or the total actual power consumption of the air compressor, or may be correspondingly converted into compressed air under the same conditions. Output capability (such as maximum output per unit time).

本發明中所述的熱強化區域和冷卻區域之間最重要的是在氣流輸送時可以獨立控制,互不影響,各個氣源在空間位置上可以分開設置,例如用於熱強化的氣源可以位於熱強化區域的上方或回火爐的上方。The most important between the heat-enhanced region and the cooling region described in the present invention is that it can be independently controlled during airflow transportation without affecting each other, and each gas source can be separately disposed in a spatial position, for example, a gas source for heat strengthening can be Located above the heat-enhanced area or above the tempering furnace.

作爲較佳方式,爲了更便於各個空氣分配區獨立控制,共用同一空氣分配箱的氣源中,至少有N-1個氣源與對應的空氣分配區之間設有子風路開關,所述的N爲共用同一空氣分配箱的氣源的數量。當然也可以是共用同一空氣分配箱的氣源中,所有的氣源與對應的空氣分配區之間均設有子風路開關。作爲較佳方式,與熱強化區域對應的氣源與對應的空氣分配區之間均設有子風路開關,這樣可以在冷卻區域工作時,防止氣流從空氣分配箱逆行進入與熱強化區域對應的氣源。Preferably, in order to facilitate the independent control of the respective air distribution zones, among the air sources sharing the same air distribution box, at least N-1 air sources and the corresponding air distribution zones are provided with a sub airway switch, N is the number of air sources sharing the same air distribution box. Of course, it may also be a gas source sharing the same air distribution box, and a sub air switch is provided between all the air sources and the corresponding air distribution area. Preferably, a sub-wind switch is disposed between the air source corresponding to the heat-enhanced region and the corresponding air distribution region, so that when the cooling region is working, the airflow is prevented from being retrograde from the air distribution box to correspond to the heat-enhanced region. The source of gas.

所述的風路開關、子風路開關都可以是非常簡單的機械結構,比如包括簡單的類似蝶閥的翻板來控制空氣在空氣分配箱中的流動方向。翻板通過電動或氣動驅動部件帶動,可實現自動的開啓和關閉。例如可以使用汽缸驅動翻板的轉軸。The air switch and the sub air switch can be very simple mechanical structures, such as a simple butterfly valve-like flap to control the flow direction of air in the air distribution box. The flaps are driven by electric or pneumatic drive components for automatic opening and closing. For example, a cylinder can be used to drive the shaft of the flap.

本發明之熱強化玻璃板之熱處理方法及其熱處理設備中,將冷卻段分爲至少兩個區域,每個區域都配置獨立的氣源,所以每個區域可以採取不同的製程參數,以得到最佳性能的並且能滿足任何特殊熱強化産品質量要求的玻璃板。對於厚玻璃,能夠以1 Mpa的精度在30~50 MPa(可以根據應用需要進行調整)較低的表面應力範圍內獲得一致的表面應力和精確的控制,而且,對於全部玻璃負載中的每一個玻璃板能夠以相同的方式進行精確處理。同樣對於不同的玻璃板,本發明也提供了改進的平整度控制方法,玻璃板的兩端將做出同樣的反應,僅僅取决於空氣平衡的調整或設置。

In the heat treatment method of the heat-strengthened glass plate of the present invention and the heat treatment device thereof, the cooling section is divided into at least two regions, each of which is provided with an independent gas source, so each region can adopt different process parameters to obtain the most A glass plate that is excellent in performance and meets the quality requirements of any particular heat-reinforced product. For thick glass, it is possible to achieve consistent surface stress and precise control at a low surface stress range of 30 to 50 MPa with an accuracy of 1 Mpa (which can be adjusted according to the application), and for each of all glass loads The glass plate can be precisely processed in the same way. Also for different glass sheets, the present invention also provides an improved flatness control method in which both ends of the glass sheet will react the same, depending only on the adjustment or setting of the air balance.

請參第6圖與第7圖,本發明之一種玻璃板熱處理設備,依次包括爲上片台1、回火爐2、冷卻段3和下片台4,上片台1和下片台4均帶有用於承載和傳送玻璃負載13的輥子5。Referring to FIG. 6 and FIG. 7 , a glass plate heat treatment apparatus of the present invention comprises, in order, an upper stage 1, a tempering furnace 2, a cooling section 3 and a lower stage 4, and the upper stage 1 and the lower stage 4 are both There are rollers 5 for carrying and conveying the glass load 13.

在冷卻段3帶有複數個玻璃承載輥(圖中未繪示),冷卻段3分成兩個區域,分別爲熱強化區域17和冷卻區域16,這兩個區域共用同一空氣分配箱6,該空氣分配箱6藉由風路開關分成與這兩個區域相對應的兩個空氣分配區。The cooling section 3 is provided with a plurality of glass carrying rollers (not shown), and the cooling section 3 is divided into two regions, a heat-enhancing region 17 and a cooling region 16, respectively, which share the same air distribution box 6, which The air distribution box 6 is divided by the air path switch into two air distribution areas corresponding to the two areas.

空氣分配箱6內的風路開關由轉軸9和與其轉動配合的翻板8構成,翻板8藉由氣缸可實現自動控制。The air duct switch in the air distribution box 6 is constituted by a rotating shaft 9 and a flap 8 which is rotatably fitted therewith, and the flap 8 can be automatically controlled by the cylinder.

與熱強化區域17對應的空氣分配區設有獨立的氣源,即風機10,額定功率爲30 Kw,風機10與對應的空氣分配區之間設有子風路開關,該子風路開關由轉軸11和與其轉動配合的翻板12構成,翻板12藉由氣缸可實現自動控制。The air distribution area corresponding to the heat-enhanced area 17 is provided with an independent air source, that is, the fan 10, and the rated power is 30 Kw, and a sub-wind switch is arranged between the fan 10 and the corresponding air distribution area, and the sub-wind switch is composed of The rotating shaft 11 is constituted by a flap 12 which is rotatably fitted thereto, and the flap 12 can be automatically controlled by a cylinder.

與冷卻區域16對應的空氣分配區設有獨立的氣源,即風機7,額定功率爲300 Kw,兩個空氣分配區藉由各自的風箱15可分別向熱強化區域17和冷卻區域16輸送氣流。The air distribution zone corresponding to the cooling zone 16 is provided with an independent air source, that is, the fan 7, with a rated power of 300 Kw, and the two air distribution zones can be respectively transported to the heat-enhanced zone 17 and the cooling zone 16 by the respective bellows 15 airflow.

對玻璃板進行鋼化處理製程時,翻板8打開,使兩個空氣分配區連通,而翻板12關閉將風機10隔離,當將玻璃板輸送入冷卻段3後,僅利用風機7藉由空氣分配箱6同時向熱強化區域17和冷卻區域16輸送氣流,此時的熱強化區域17和冷卻區域16採用同樣的處理製程。When the glass sheet is subjected to a tempering process, the flap 8 is opened to connect the two air distribution areas, and the flap 12 is closed to isolate the fan 10. When the glass sheet is transported into the cooling section 3, only the fan 7 is used. The air distribution box 6 simultaneously delivers airflow to the heat-enhanced region 17 and the cooling region 16, and the heat-enhanced region 17 and the cooling region 16 at this time employ the same process.

當按照本發明之方法對玻璃板進行熱強化處理時,翻板8關閉,使兩個空氣分配區隔離,而翻板12開啓,此時可以利用風機10和風機7互不干涉的分別向熱強化區域17和冷卻區域16輸送氣流。When the glass sheet is heat-strengthened according to the method of the present invention, the flap 8 is closed to isolate the two air distribution zones, and the flap 12 is opened. At this time, the fan 10 and the fan 7 can be separately heated to each other without interference. The reinforced zone 17 and the cooling zone 16 deliver airflow.

具體實施時,首先將回火處理後的玻璃負載13輸送入冷卻段3,全部玻璃負載13以不停留也不往復運動的方式連續地通過熱強化區域17,在熱強化區域17藉由風機10對玻璃板施加氣流進行熱強化。請參閱第8圖,此過程相當於圖中的時間段T0,時間段T0通常在3~9秒之間,當然需要考慮玻璃負載13的傳送速度和以及熱強化區域的長度(沿玻璃負載13傳送方向),時間段T0只能藉由設定傳送速度進行改變,氣流相對短的噴射時間和較高的壓力能夠進行更加精確的表面壓力和破碎形式控制。In a specific implementation, the tempered glass load 13 is first transported into the cooling section 3, and all the glass loads 13 are continuously passed through the heat-enhanced region 17 in a manner that does not stay or reciprocate, and the heat-enhanced region 17 is passed through the blower 10 Air flow is applied to the glass plate for thermal strengthening. Please refer to Fig. 8. This process is equivalent to the time period T0 in the figure. The time period T0 is usually between 3 and 9 seconds. Of course, it is necessary to consider the transmission speed of the glass load 13 and the length of the heat-enhanced region (along the glass load 13) In the conveying direction), the time period T0 can only be changed by setting the conveying speed, and the relatively short injection time and high pressure of the air flow can perform more precise surface pressure and crushing form control.

在時間段T0內,熱強化壓力P0可根據玻璃板的厚度和所需要的表面應力值來進行設定。風機10的實際消耗功率一般就是指這個時間段爲了維持熱強化壓力P0而消耗的功率。In the period T0, the heat strengthening pressure P0 can be set according to the thickness of the glass sheet and the required surface stress value. The actual power consumption of the fan 10 generally refers to the power consumed during this time period to maintain the heat enhancement pressure P0.

由於玻璃負載13以不停留也不往復運動的方式連續地通過熱強化區域17,因此,玻璃負載13通過熱強化區域17後輸送至冷卻區域16。在全部玻璃負載13通過整個熱強化區域17並傳輸到冷卻區域16的後端(輸出端)之前,冷卻區域16對應的風機7不對玻璃負載13施加氣流,從玻璃負載13到達後端至溫度達到320~450℃時,冷卻區域16的風機7對玻璃負載13不施加氣流,也可以施加最低量氣流。待溫度到達450~320℃後,再利用風機7對玻璃負載13施加冷卻壓力的氣流。玻璃負載13處於冷卻區域16時可以呈靜止或往復運動狀態。與其對應的P1通常設置爲0 Pa,即當熱量從玻璃內部向表面傳遞時,僅利用自然對流進行熱量傳遞和冷卻。Since the glass load 13 continuously passes through the heat-enhanced region 17 in a manner that does not stay or reciprocate, the glass load 13 passes through the heat-enhanced region 17 and is transported to the cooling region 16. Before all of the glass load 13 passes through the entire heat-enhanced region 17 and is transferred to the rear end (output end) of the cooling zone 16, the fan 7 corresponding to the cooling zone 16 does not apply airflow to the glass load 13, from the glass load 13 to the rear end until the temperature reaches At 320 to 450 ° C, the fan 7 of the cooling zone 16 does not apply a gas flow to the glass load 13 and a minimum amount of gas flow can be applied. After the temperature reaches 450-320 ° C, the fan 7 is used to apply a cooling pressure to the glass load 13 . The glass load 13 may be in a stationary or reciprocating state when in the cooling zone 16. The corresponding P1 is usually set to 0 Pa, that is, when heat is transferred from the inside to the surface of the glass, heat transfer and cooling are performed only by natural convection.

當冷卻區域16中利用風機7對玻璃負載13施加壓力由低至高的氣流的過程時,處理時間(T2~T5)與對玻璃板施加的氣流壓力的變化可見下表:

When the process of applying a low to high air flow to the glass load 13 by the blower 7 in the cooling zone 16 is used, the processing time (T2~T5) and the change of the airflow pressure applied to the glass plate can be seen in the following table:

與冷卻區域16對應的風機7的實際消耗功率一般就是指在時間段T4內爲了維持冷卻壓力P4而消耗的功率。The actual power consumption of the fan 7 corresponding to the cooling zone 16 generally refers to the power consumed to maintain the cooling pressure P4 during the time period T4.

本發明之熱處理方法對於厚玻璃,能夠以1 Mpa的精度在30~50 MPa(可以根據應用需要進行調整)較低的表面應力範圍內獲得一致的表面應力和精確的控制,而且,對於全部玻璃負載中的每一個玻璃板能夠以相同的方式進行精確處理。同樣對於不同的玻璃板,本發明也提供了改進的平整度控制方法,玻璃板的兩端將做出同樣的反應,僅僅取决於空氣平衡的調整或設置。The heat treatment method of the present invention can achieve uniform surface stress and precise control in a low surface stress range of 30 to 50 MPa (adjustable according to application requirements) with a precision of 1 Mpa, and for all glasses. Each glass plate in the load can be precisely processed in the same way. Also for different glass sheets, the present invention also provides an improved flatness control method in which both ends of the glass sheet will react the same, depending only on the adjustment or setting of the air balance.

此外,對於整個冷卻段來說,本發明可以節省大概10%的時間,這意味著本發明不但具有更高的産量,更好和更精確的控制,同時消費的能量更少。Moreover, the present invention can save about 10% of the time for the entire cooling section, which means that the invention not only has higher throughput, better and more precise control, but also consumes less energy.

請參閱第13圖,採用本發明生産出的熱強化玻璃板,當對玻璃板長邊的中間進行破碎衝擊時,兩個裂紋會到達對面的邊緣,另外兩個裂紋會分別到達兩個短邊的邊緣(意味著是5個碎片,中國國家標準GB/T 17841-2008體現出碎片的具體涵義,本發明引用此涵義。在PCT國際申請或對其他地區直接申請時,將引用國際規範的EN1836-1-2000標準中所體現出碎片的具體涵義),這樣的熱強化玻璃板的破碎形式是最理想的。爲了實現上述破碎形式,玻璃板必須被均勻的加熱到高於630℃的相同的溫度而成爲回火玻璃板。否則,溫度差異會使得控制破碎特徵變得困難。破碎特徵是指碎片的數量以及裂紋擴展的方式。Referring to Figure 13, the heat-strengthened glass sheet produced by the present invention, when the crushing impact is applied to the middle of the long side of the glass sheet, the two cracks will reach the opposite edge, and the other two cracks will reach the two short sides respectively. The edge of the word (meaning that it is 5 pieces, the Chinese national standard GB/T 17841-2008 reflects the specific meaning of the fragment, the invention cites this meaning. In the PCT international application or direct application to other regions, the international standard EN1836 will be cited The specific meaning of the fragments reflected in the -1-2000 standard) is that the fracture form of such heat-strengthened glass sheets is optimal. In order to achieve the above-described crushing form, the glass sheet must be uniformly heated to the same temperature above 630 ° C to become a tempered glass sheet. Otherwise, temperature differences can make it difficult to control the fracture characteristics. The fracture feature refers to the number of fragments and the way the cracks propagate.

作爲對比,第14圖中是較高表面壓力的熱強化玻璃板,敲擊長邊中間之後的碎裂形式,效果不理想。In contrast, in Fig. 14, the heat-strengthened glass sheet having a higher surface pressure is broken in the form of a crack after hitting the middle of the long side, and the effect is not satisfactory.

對比例Comparative example

請參第9圖與第10圖,圖中的冷卻段也分爲熱強化區域17和冷卻區域16,但兩個區域是公用風機18,僅是利用風路開關21將空氣分配箱6分割成兩個空氣分配區域,風機18藉由兩條並聯的支路分別接入空氣分配箱6的兩個空氣分配區域,與冷卻區域16對應的空氣分配區域與風機18之間設有風路開關20,與熱強化區域17對應的空氣分配區域與風機18之間支路19上設有串聯的風路開關22和風路開關23。Referring to FIG. 9 and FIG. 10, the cooling section in the figure is also divided into a heat-enhanced area 17 and a cooling area 16, but the two areas are the common fan 18, and only the air distribution switch 21 is used to divide the air distribution box 6 into In the two air distribution areas, the fan 18 is respectively connected to the two air distribution areas of the air distribution box 6 by two parallel branches, and the air flow switch 20 is arranged between the air distribution area corresponding to the cooling area 16 and the fan 18. The air path switch 22 and the air path switch 23 connected in series are provided on the branch 19 between the air distribution area corresponding to the heat-enhanced area 17 and the fan 18.

利用各個風路開關的狀態變化,可以實現對熱強化區域17單獨控制輸送氣流,或將整個空氣分配箱6連通,以實現對玻璃板的熱強化處理,但由於熱強化區域17和冷卻區域16不是利用各自獨立的氣源,因此在進行壓力變換時難以控制,其存在等待壓力穩定的等待時間,降低了效率;而且,通常使用的既可以鋼化又可以熱強化的風機額定功率都比較大,比如160~450 KW,很難利用如此大功率的風機來獲得很低的熱強化壓力。參閱並對比第11圖和第12圖(T表示一批次的生産周期,圖中的爲各個時間段T0~T4,與對應的氣流壓力P0~P4),本發明利用各自獨立氣源控制時,對玻璃負載施加的氣流壓力易於控制,連續生産時不同的週期之間可及時進行壓力切換。With the state change of each airway switch, it is possible to individually control the conveying airflow to the heat-enhanced region 17, or to connect the entire air distribution box 6 to achieve heat-strengthening treatment of the glass sheet, but due to the heat-enhanced region 17 and the cooling region 16 It is not the use of independent gas sources, so it is difficult to control when performing pressure conversion. It has waiting time for waiting for pressure stability and reduces efficiency. Moreover, the rated power of the fan that can be used for both tempering and heat strengthening is relatively large. For example, 160~450 KW, it is difficult to use such a high power fan to obtain very low heat strengthening pressure. Refer to and compare Figure 11 and Figure 12 (T indicates the production cycle of a batch, the time period T0~T4 in the figure, and the corresponding airflow pressures P0~P4). When the present invention utilizes independent air source control, The pressure of the airflow applied to the glass load is easy to control, and the pressure can be switched in time between different cycles during continuous production.

而藉由對比此兩圖可以看出,對比例中在週期銜接時壓力需要從比較高的冷卻壓力轉變到比較低的熱強化壓力時,需要一定的壓力調整和穩定時間(該時間段對應的氣流壓力變化可參閱第11圖中的區段Padj)後才能達到預定壓力,而後才能對下一批的玻璃負載進行熱強化處理。

By comparing the two figures, it can be seen that in the comparative example, when the pressure needs to be changed from a relatively high cooling pressure to a relatively low heat strengthening pressure during the cycle connection, a certain pressure adjustment and stabilization time are required (corresponding to the time period) The change in gas flow pressure can be referred to the section Padj in Figure 11 to reach the predetermined pressure before the next batch of glass load can be thermally strengthened.

1...上片台1. . . Upper stage

2...回火爐2. . . Tempering furnace

3...冷卻段3. . . Cooling section

4...下片台4. . . Lower stage

5...輥子5. . . Roller

6...空氣分配箱6. . . Air distribution box

7...風機7. . . Fan

8...翻板8. . . Flap

9...轉軸9. . . Rotating shaft

10...風機10. . . Fan

11...轉軸11. . . Rotating shaft

12...翻板12. . . Flap

13...玻璃負載13. . . Glass load

15...風箱15. . . Bellows

16...冷卻區域16. . . Cooling area

17...熱強化區域17. . . Heat strengthened area

18...公用風機18. . . Utility fan

19...支路19. . . Branch road

20、21、22、23...風路開關20, 21, 22, 23. . . Wind switch

P0~P4...壓力P0~P4. . . pressure

Padj...區段Padj. . . Section

T、T0~T4...時間段T, T0~T4. . . period

第1圖係為現有技術中玻璃板熱強化處理設備之結構示意圖。
第2圖係為現有技術中另一種冷卻段中之內部結構示意圖(僅示意了氣流輸送和分佈設備)。
第3圖係為現有技術中第一種實施方式熱強化時間與對玻璃板施加的氣流壓力之變化示意圖圖。
第4圖係為現有技術中第二種實施方式的熱強化時間與對玻璃板施加的氣流壓力之變化示意圖。
第5圖係為現有技術中第三種實施方式的熱強化時間與對玻璃板施加的氣流壓力之變化示意圖。
第6圖係為本發明之熱處理設備之示意圖,其中在冷卻段內僅示意了氣流輸送和分布設備,且兩個風路開關對應的狀態爲鋼化處理製程。
第7圖係為第6圖中的冷卻段內,兩個風路開關對應的狀態爲熱強化處理製程時之示意圖。
第8圖係為本發明之製程中,在冷卻段中進行熱強化處理時,處理時間與對玻璃板施加的氣流壓力之變化示意圖。
第9圖係為對比例中冷卻段之內部結構示意圖(僅示意了氣流輸送和分佈設備);
第10圖係為第9圖中的各風路開關處於另一工作狀態時之結構示意圖。
第11圖係為對比例中連續熱強化處理時,處理時間與對玻璃板施加的氣流壓力之變化示意圖。
第12圖係為本發明中連續熱強化處理時,處理時間與對玻璃板施加的氣流壓力之變化示意圖。
第13圖係為採用本發明生産出的熱強化玻璃板,敲擊長邊中間之後的碎裂形式之示意圖。
第14圖係為較高表面壓力的熱強化玻璃板,敲擊長邊中間之後的碎裂形式之示意圖。

Fig. 1 is a schematic view showing the structure of a glass plate heat-strengthening treatment apparatus in the prior art.
Figure 2 is a schematic diagram of the internal structure in another cooling section of the prior art (only the air flow conveying and distributing equipment is illustrated).
Fig. 3 is a schematic view showing changes in the heat strengthening time and the pressure of the gas flow applied to the glass plate in the first embodiment of the prior art.
Fig. 4 is a schematic view showing changes in the heat strengthening time of the second embodiment of the prior art and the pressure of the gas flow applied to the glass sheet.
Fig. 5 is a schematic view showing changes in the heat strengthening time of the third embodiment of the prior art and the pressure of the gas flow applied to the glass sheet.
Fig. 6 is a schematic view of the heat treatment apparatus of the present invention, in which only the airflow conveying and distributing equipment is illustrated in the cooling section, and the state corresponding to the two airway switches is a tempering process.
Fig. 7 is a schematic view showing the state in which the two air passage switches correspond to the heat strengthening treatment process in the cooling section in Fig. 6.
Fig. 8 is a schematic view showing changes in the treatment time and the pressure of the gas flow applied to the glass sheet in the heat-strengthening treatment in the cooling section in the process of the present invention.
Figure 9 is a schematic diagram of the internal structure of the cooling section in the comparative example (only the airflow conveying and distribution equipment is illustrated);
Figure 10 is a schematic view showing the structure of each air passage switch in Fig. 9 in another working state.
Fig. 11 is a graph showing changes in the treatment time and the pressure of the gas flow applied to the glass sheet in the case of continuous heat strengthening treatment in the comparative example.
Fig. 12 is a view showing the change of the treatment time and the pressure of the gas flow applied to the glass sheet in the continuous heat strengthening treatment of the present invention.
Fig. 13 is a schematic view showing the form of the fracture after the heat-strengthened glass sheet produced by the present invention is struck by the middle of the long side.
Figure 14 is a schematic representation of a fragmented form of a heat strengthened glass sheet with a higher surface pressure after striking the middle of the long side.

1...上片台1. . . Upper stage

2...回火爐2. . . Tempering furnace

3...冷卻段3. . . Cooling section

4...下片台4. . . Lower stage

5...輥子5. . . Roller

6...空氣分配箱6. . . Air distribution box

7...風機7. . . Fan

8...翻板8. . . Flap

9...轉軸9. . . Rotating shaft

10...風機10. . . Fan

11...轉軸11. . . Rotating shaft

12...翻板12. . . Flap

13...玻璃負載13. . . Glass load

15...風箱15. . . Bellows

16...冷卻區域16. . . Cooling area

17...熱強化區域17. . . Heat strengthened area

Claims (10)

一種熱強化玻璃板之熱處理方法,包括將經過回火爐加熱之後的包括至少一玻璃板之玻璃負載傳送到可以進行鋼化處理或熱強化處理之一冷卻段,其中當進行熱強化處理時,該冷卻段劃分爲至少一熱強化區域和至少一冷卻區域,該至少一熱強化區域和該至少一冷卻區域由不同之氣源獨立供氣,該至少一熱強化區域在玻璃負載到達之前就已經達到了熱強化壓力,全部玻璃負載首先以不停留也不往復運動的方式連續地通過該至少一熱強化區域,該至少一熱強化區域對應之氣源向處於該至少一熱強化區域的玻璃板以熱強化壓力施加氣流,進行熱強化,待該至少一熱強化區域內的全部玻璃負載均輸送至該至少一冷卻區域且達到一預定溫度範圍後,該至少一冷卻區域對應的氣源向處於該至少一冷卻區域的玻璃板以冷卻壓力施加氣流,直到使玻璃負載達到最終之處理溫度。A heat treatment method for a heat-strengthened glass sheet, comprising: transferring a glass load including at least one glass plate after being heated by a tempering furnace to a cooling section capable of performing a tempering treatment or a heat strengthening treatment, wherein when performing heat strengthening treatment, The cooling section is divided into at least one heat-enhancing zone and at least one cooling zone, the at least one heat-enhancing zone and the at least one cooling zone are independently supplied by different gas sources, and the at least one heat-strengthening zone has reached before the glass load arrives The heat-strengthening pressure, the entire glass load is first continuously passed through the at least one heat-strengthening region in a manner of not staying or reciprocating, and the gas source corresponding to the at least one heat-strengthening region is directed to the glass plate in the at least one heat-strengthening region The heat-enhanced pressure applies a gas flow to be thermally strengthened. After all the glass loads in the at least one heat-enhanced region are delivered to the at least one cooling region and reach a predetermined temperature range, the gas source corresponding to the at least one cooling region is in the The glass plate of at least one cooling zone applies airflow at a cooling pressure until the glass load reaches the final Treatment temperature. 如申請專利範圍第1項所述之熱強化玻璃板之熱處理方法,其中該預定溫度範圍爲320~450℃。The heat treatment method of the heat-strengthened glass sheet according to Item 1, wherein the predetermined temperature range is 320 to 450 °C. 如申請專利範圍第1項所述之熱強化玻璃板之熱處理方法,其中在全部玻璃負載通過整個該至少一熱強化區域並傳輸到該至少一冷卻區域的後端之前,該至少一冷卻區域對應之氣源對玻璃負載不施加氣流,從玻璃負載到達後端至溫度達到320~450℃時,該至少一冷卻區域的氣源對玻璃負載不施加氣流,或施加最低量氣流。The heat treatment method of the heat-strengthened glass sheet of claim 1, wherein the at least one cooling area corresponds to before the entire glass load passes through the entire at least one heat-strengthening region and is transmitted to the rear end of the at least one cooling region. The gas source does not apply a gas flow to the glass load. When the glass load reaches the rear end to a temperature of 320 to 450 ° C, the gas source of the at least one cooling zone does not apply a gas flow to the glass load, or applies a minimum amount of gas flow. 如申請專利範圍第1項所述之熱強化玻璃板的熱處理方法,其中當該至少一熱強化區域或該至少一冷卻區域爲複數個時,玻璃負載依次經過複數個該熱強化區域,而後再依次經過複數個該冷卻區域。The method for heat-treating a heat-strengthened glass sheet according to claim 1, wherein when the at least one heat-strengthening region or the at least one cooling region is plural, the glass load sequentially passes through the plurality of heat-strengthening regions, and then A plurality of the cooling zones are sequentially passed through. 如申請專利範圍第1項所述之熱強化玻璃板之熱處理方法,其中玻璃負載在該至少一冷卻區域內時處於靜止狀態或往復運動狀態。The heat treatment method of the heat-strengthened glass sheet according to claim 1, wherein the glass is in a stationary state or a reciprocating state when the glass is loaded in the at least one cooling region. 一種熱強化玻璃板之熱處理設備,包括至少一回火爐和至少一冷卻段,其中該至少一冷卻段包括至少一熱強化區域和至少一冷卻區域,該至少一熱強化區域和該至少一冷卻區域由不同之氣源獨立供氣,該至少一熱強化區域之氣源的總額定功率或總實際消耗功率是該至少一冷卻區域之氣源的額定總功率或總實際消耗功率的1%~30%。A heat treatment apparatus for a heat-strengthened glass sheet, comprising at least one tempering furnace and at least one cooling section, wherein the at least one cooling section comprises at least one heat strengthening zone and at least one cooling zone, the at least one heat strengthening zone and the at least one cooling zone The gas is independently supplied by different gas sources, and the total rated power or the total actual power consumption of the gas source of the at least one heat-enhanced region is 1% to 30 of the rated total power or the total actual power consumption of the gas source of the at least one cooling region. %. 如申請專利範圍第6項所述之熱強化玻璃板之熱處理設備,其中該至少一熱強化區域之氣源的總額定功率或總實際消耗功率在5~40 KW之間。The heat-treating device of the heat-strengthened glass plate according to claim 6, wherein the total rated power or the total actual power consumption of the gas source of the at least one heat-strengthening region is between 5 and 40 KW. 如申請專利範圍第6項所述之熱強化玻璃板之熱處理設備,其中部分該至少一熱強化區域和部分該至少一冷卻區域共用同一空氣分配箱,且藉由一風路開關將該空氣分配箱分割成與該至少一熱強化區域和該至少一冷卻區域對應之空氣分配區,與該至少一熱強化區域和該至少一冷卻區域對應之氣源以及風箱分別與相應之該空氣分配區連通。The heat treatment apparatus of the heat-strengthened glass sheet according to claim 6, wherein a part of the at least one heat-strengthening area and a part of the at least one cooling area share the same air distribution box, and the air is distributed by a wind switch Separating the box into an air distribution area corresponding to the at least one heat-enhanced area and the at least one cooling area, and the air source and the bellows corresponding to the at least one heat-enhanced area and the at least one cooling area respectively corresponding to the air distribution area Connected. 如申請專利範圍第8項所述之熱強化玻璃板之熱處理設備,其中該至少一熱強化區域和該至少一冷卻區域共用同一該空氣分配箱。The heat-treating apparatus of the heat-strengthened glass sheet of claim 8, wherein the at least one heat-strengthening zone and the at least one cooling zone share the same air distribution box. 如申請專利範圍第6項所述之熱強化玻璃板之熱處理設備,其中氣源爲離心風機、軸流風機或壓縮空氣。
The heat-treating device for the heat-strengthened glass plate according to claim 6, wherein the gas source is a centrifugal fan, an axial fan or compressed air.
TW101135010A 2011-10-18 2012-09-24 Heat treatment method and equipment for heat-strengthened glass plate TW201332915A (en)

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