TW201330308A - LED fixing seat - Google Patents
LED fixing seat Download PDFInfo
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- TW201330308A TW201330308A TW101101250A TW101101250A TW201330308A TW 201330308 A TW201330308 A TW 201330308A TW 101101250 A TW101101250 A TW 101101250A TW 101101250 A TW101101250 A TW 101101250A TW 201330308 A TW201330308 A TW 201330308A
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Abstract
Description
本發明是有關於一種發光二極體固定座,特別是指一種在LED車燈結構中用以將LED穩固定位於電路板上的發光二極體固定座。The invention relates to a light-emitting diode fixing seat, in particular to a light-emitting diode fixing seat for fixing an LED on a circuit board in an LED lamp structure.
如圖1與圖2所示,一般LED車燈1是包含一具有多數燈孔111的反光罩11、一與該反光罩11相鎖組的電路板12,以及多數分別穿置在所述燈孔111中且電連接該電路板12的發光二極體13。As shown in FIG. 1 and FIG. 2, a general LED lamp 1 includes a reflector 11 having a plurality of lamp holes 111, a circuit board 12 locked to the reflector 11, and most of the lamps are respectively disposed on the lamp. The light-emitting diodes 13 of the circuit board 12 are electrically connected to the holes 111.
每一發光二極體13具有一穿置於所相對應之燈孔111中的發光部131,以及二電連接該發光部131的接腳132,所述二接腳132是分別插穿該電路板12之二預留孔121,並焊固於該電路板12之一底面上。因視角關係,圖中只顯現出該發光二極體13的其中一接腳132,與該電路板12的其中一預留孔121。Each of the LEDs 13 has a light-emitting portion 131 that is inserted into the corresponding lamp hole 111, and two pins 132 that are electrically connected to the light-emitting portion 131. The two pins 132 are respectively inserted through the circuit. The second plate 12 has a hole 121 and is soldered to one of the bottom surfaces of the circuit board 12. Due to the viewing angle, only one of the pins 132 of the LED 13 and one of the reserved holes 121 of the circuit board 12 are shown.
在該LED車燈1的組裝過程中,先將該反光罩11與該電路板12鎖組成一體,再將所述發光二極體13固定在所述燈孔111中,然後使所述發光二極體13之接腳132插穿所述預留孔121並焊固於該電路板12之底面,至此便完成該反光罩11、所述發光二極體13與該電路板12的組裝。In the assembly process of the LED lamp 1, the reflector 11 is first locked with the circuit board 12, and the LED 13 is fixed in the lamp hole 111, and then the light is emitted. The pin 132 of the pole body 13 is inserted through the reserved hole 121 and soldered to the bottom surface of the circuit board 12, and the assembly of the reflector 11, the LED 13 and the circuit board 12 is completed.
不過,由於所述發光二極體13是先固定在該反光罩11上,再與該電路板12進行對位與焊接,造成所述發光二極體13之接腳132不太容易準確插入該電路板12之預留孔121中,特別是,隨著該反光罩11之立體結構趨向於自由、不規則型態設計,相對提高了發光二極體13與該電路板12間的組裝困難度。而且,發光二極體13的發光部131單純仰賴其接腳132予以支撐、定位,在車輛行駛過程中,容易產生震動、搖晃現象,不但會影響到安全照明效果,還可能造成接腳132鬆脫,以致發光二極體13損壞。However, since the LEDs 13 are first fixed on the reflector 11, and then aligned and soldered to the circuit board 12, the pins 132 of the LEDs 13 are less easily inserted into the reflector. In the reserved hole 121 of the circuit board 12, in particular, as the three-dimensional structure of the reflector 11 tends to be free and irregular, the assembly difficulty between the LED 13 and the circuit board 12 is relatively improved. . Moreover, the light-emitting portion 131 of the light-emitting diode 13 is simply supported and positioned by its pins 132. During the running of the vehicle, vibration and shaking are easily generated, which not only affects the safety lighting effect, but also may cause the pins 132 to be loose. The light is removed so that the light-emitting diode 13 is damaged.
因此,本發明之目的,即在提供一種使LED車燈結構中,發光二極體能快速、準確又穩固地組裝定位於電路板上的發光二極體固定座。Accordingly, it is an object of the present invention to provide a light-emitting diode mount that can be quickly, accurately, and stably assembled on a circuit board in an LED lamp structure.
於是,本發明之發光二極體固定座,用以將一發光二極體固定於一電路板上,該發光二極體具有一發光部,以及二電連接該發光部的接腳,每一接腳的一底部是插穿並固結該電路板之一底面;該發光二極體固定座是包含一貼抵該發光部之一底面的支撐面、一連結該電路板之一頂面的連接面,以及二側凹面;所述二側凹面是相背對,每一側凹面是從該支撐面延伸至該連接面,且界定出一供該發光二極體之其中一接腳插塞定位的側凹溝,並具有一供該接腳靠抵且面對該側凹溝之一開口的抵靠面部。Therefore, the LED assembly of the present invention is used for fixing a light-emitting diode to a circuit board, the light-emitting diode has a light-emitting portion, and two pins electrically connecting the light-emitting portions, each of which A bottom portion of the pin is inserted through and fixed to a bottom surface of the circuit board; the LED mounting seat includes a supporting surface that is attached to a bottom surface of the light emitting portion, and a top surface of the circuit board is connected a connecting surface, and two concave surfaces; the two side concave surfaces are opposite to each other, each side concave surface extends from the supporting surface to the connecting surface, and defines one of the pin plugs for the light emitting diode The positioned undercut groove has an abutment surface for the pin to abut against an opening of the undercut groove.
本發明之功效在於,該發光二極體的發光部能穩固坐抵在該支撐面上,且該發光二極體之二接腳能插伸限位在所述二側凹溝中並緊貼靠所述二抵靠面部,使得該發光二極體得以快速、準確又穩固地定位在該電路板上。The effect of the invention is that the light-emitting portion of the light-emitting diode can be stably seated on the support surface, and the two pins of the light-emitting diode can be inserted and restrained in the two-side groove and closely adhered By the two abutting the face, the light-emitting diode can be quickly, accurately and stably positioned on the circuit board.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之二個較佳實施例的詳細說明中,將可清楚的呈現。The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments of the invention.
如圖3至圖5所示,本發明之發光二極體固定座2的一第一較佳實施例,是在一LDE車燈結構中,用以將一發光二極體5傾斜固定於一電路板3上,其中,該發光二極體5具有一發光部51,以及二電連接該發光部51且相互平行的接腳52,所述二接腳52的一底部是分別插穿該電路板3的二預留孔31,並焊固在該電路板3之一底面。As shown in FIG. 3 to FIG. 5, a first preferred embodiment of the LED assembly 2 of the present invention is used in an LDE lamp structure for tilting a light-emitting diode 5 to a light-emitting diode. On the circuit board 3, the light-emitting diode 5 has a light-emitting portion 51, and two pins 52 electrically connected to the light-emitting portion 51 and parallel to each other. A bottom portion of the two pins 52 are respectively inserted through the circuit. Two holes 31 of the board 3 are reserved and soldered to the bottom surface of the circuit board 3.
在本實施例,該發光二極體固定座2是由一橢圓柱體21與一方柱體22層疊而成,並傾斜狀地固定在該電路板3之一頂面上,但該發光二極體固定座2的形態並不限於此,主要是,該發光二極體固定座2包含一為橢圓形狀且呈傾斜的支撐面23、一為平行四邊形狀的連接面24,以及二相背對且分別從該支撐面23傾斜延伸至該連接面24之U形狀的側凹面25。In this embodiment, the LED holder 2 is formed by laminating an elliptical cylinder 21 and a column 22, and is fixed on a top surface of the circuit board 3 in an inclined manner, but the LED is The form of the body mount 2 is not limited thereto. Mainly, the LED mount 2 includes an elliptical shape and a slanted support surface 23, a parallelogram-shaped connecting surface 24, and two phases facing away from each other. And extending from the support surface 23 to the U-shaped side concave surface 25 of the connecting surface 24, respectively.
其中,該支撐面23是貼抵該發光二極體5之發光部51的一底面。該連接面24是連結該電路板3之頂面。所述二側凹面25分別界定出一側凹溝26,所述二側凹溝26分別對應連通該電路板3之二預留孔31,每一側凹溝26的寬度等於該發光二極體5之接腳52的寬度,每一側凹面25並具有一面對該側凹溝26之一開口261且鄰近該預留孔31的抵靠面部251,所以,所述二側凹溝26能分別供該發光二極體5之二接腳52插塞定位,同時所述二接腳52會分別緊貼抵所述二抵靠面部251,所述二接腳52之底部並分別插穿該電路板3之二預留孔31,進而焊固在該電路板3之底面;在本實施例,由於所述二抵靠面部251的間距是依該支撐面23往該連接面24之方向逐漸遞增,而且,所述二抵靠面部251的最小間距是等於該發光二極體5之相平行二接腳52的間距,在將該發光二極體5之二接腳52以分別貼抵所述二抵靠面部251的方式,分別插塞入所述二側凹溝26內的過程中,所述二接腳52會被迫產生擴開變形,並相對施予所述二抵靠面部251一股抗變形的內夾作用力,藉以達到使所述二接腳52分別緊貼抵所述二抵靠面部251的效果。The support surface 23 is a bottom surface of the light-emitting portion 51 of the light-emitting diode 5 . The connecting surface 24 is a top surface that connects the circuit board 3. The two side concave surfaces 25 respectively define one side concave groove 26, and the two side concave grooves 26 respectively correspond to the two reserved holes 31 of the circuit board 3, and the width of each side groove 26 is equal to the light emitting diode. The width of the pin 52 of each of the five sides of the concave surface 25 has an opening 261 to one of the side recesses 26 and is adjacent to the abutting surface portion 251 of the reserved hole 31. Therefore, the two side grooves 26 can The two pins 52 of the LEDs 5 are respectively positioned by the plugs, and the two pins 52 are respectively abutted against the two abutting portions 251, and the bottoms of the two pins 52 are respectively inserted into the plugs. The second hole of the circuit board 3 is reserved for the bottom surface of the circuit board 3; in this embodiment, the distance between the two abutting surface portions 251 is gradually changed toward the connecting surface 24 according to the supporting surface 23. In addition, the minimum spacing of the two abutting faces 251 is equal to the spacing of the parallel pins 52 of the LEDs 5, and the two pins 52 of the LEDs 5 are respectively attached to each other. In the process of inserting into the two side grooves 26 respectively, the two pins 52 are forced to expand and deform, and Administration of the two abutment face 251 of an inner clip against deformation force thereby to achieve the two pins 52 abut respectively against the two abutting face 251 of the effect.
因此,通過該支撐面23能撐扶住該發光二極體5之發光部51,所述二側凹溝26是與該發光二極體5之二接腳52等寬,能對所述二接腳52產生限位作用,並確保所述二接腳52在所述二抵靠面部251的導引下準確插穿入該電路板3之二預留孔31中,同時所述二抵靠面部251會使該發光二極體5之二接腳52向外擴開,而讓所述二接腳52能緊緊夾持定位,如此,該發光二極體5便得以快速、準確又穩固地組裝定位在該電路板3上,於後再進行反光罩(圖中未示)的組裝即可,進而讓LED車燈的組裝作業更加簡易且更有效率。Therefore, the light-emitting portion 51 of the light-emitting diode 5 can be supported by the support surface 23, and the two-side recess 26 is equal to the two pins 52 of the light-emitting diode 5, and the two can be The pin 52 generates a limiting function, and ensures that the two pins 52 are accurately inserted into the two reserved holes 31 of the circuit board 3 under the guidance of the two abutting portions 251, while the two pins abut The face 251 expands the two pins 52 of the light-emitting diode 5 outwardly, so that the two pins 52 can be tightly clamped, so that the light-emitting diode 5 can be fast, accurate and stable. The ground assembly is positioned on the circuit board 3, and then the reflector (not shown) can be assembled, thereby making the assembly operation of the LED lamp easier and more efficient.
如圖6所示,實際實施時,根據反光罩之結構設計與發光二極體5之配置需求,可以透過肋條4結構將呈特定相對位置關係的數個發光二極體固定座2集結成一體,並經由所述肋條4結構與該電路板3進行鎖組,就能迅速地將所述發光二極體固定座2固定在該電路板3上,然後再把數個發光二極體5分別安裝在所述發光二極體固定座2上,並與該電路板3焊接即可。As shown in FIG. 6 , in actual implementation, according to the structural design of the reflector and the arrangement requirements of the LEDs 5 , a plurality of LED holders 2 having a specific relative positional relationship can be integrated into one through the structure of the ribs 4 . And locking the set of the ribs 4 and the circuit board 3, the LED assembly 2 can be quickly fixed on the circuit board 3, and then the plurality of LEDs 5 are respectively respectively It is mounted on the LED holder 2 and soldered to the circuit board 3.
如圖7與圖8所示,為本發明之發光二極體固定座2的一第二較佳實施例,與上述該第一較佳實施例不同處在於,所述二抵靠面部251是相平行,每一抵靠面部251具有一連通相鄰接之側凹溝26的凹洞252,而且,該發光二極體5之每一接腳52具有一插卡入相對應之抵靠面部251之凹洞252中的凸部53。As shown in FIG. 7 and FIG. 8, a second preferred embodiment of the LED assembly 2 of the present invention is different from the first preferred embodiment in that the two abutting portions 251 are Parallel to each other, each of the abutting portions 251 has a recess 252 that communicates with the adjacent side recesses 26, and each of the pins 52 of the LEDs 5 has a card insertion corresponding to the face. The projection 53 in the recess 252 of 251.
因此,在該發光二極體5之二接腳52分別插伸入所述二側凹溝26中時,每一接腳52會靠抵相對應之抵靠面部251,同時其凸部53會插卡入該抵靠面部251之凹洞252中,以確保該發光二極體5之二接腳52穩固定位在所述二側凹溝26中,並緊密貼靠所述二抵靠面部251。Therefore, when the two pins 52 of the LEDs 5 are respectively inserted into the two side grooves 26, each of the pins 52 abuts against the corresponding surface portion 251, and the convex portion 53 thereof The card is inserted into the recess 252 of the abutting surface 251 to ensure that the two pins 52 of the LED body 5 are stably positioned in the two side grooves 26 and closely abut the two abutting faces 251. .
所以,本實施例同樣能達到使該發光二極體5快速、準確又穩固地組裝定位在該電路板3上的功效。Therefore, the embodiment can also achieve the effect of quickly, accurately, and stably assembling the LEDs 5 on the circuit board 3.
另外要說明的是,在上述二個實施例中,該發光二極體固定座2是使該發光二極體5傾斜固定在該電路板3上,當然,該發光二極體固定座2的支撐面23可以是平行該電路板3,同時所述二側凹面25與側凹溝26可以是垂直該電路板3,如此同樣能將該發光二極體5快速、準確又穩固地直立固定在該電路板3上。In addition, in the above two embodiments, the LED assembly 2 is such that the LEDs 5 are obliquely fixed on the circuit board 3. Of course, the LED holder 2 is The support surface 23 may be parallel to the circuit board 3, and the two side concave surfaces 25 and the side recessed grooves 26 may be perpendicular to the circuit board 3, so that the light-emitting diode 5 can also be erected in a fast, accurate and stable manner. On the circuit board 3.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
2...發光二極體固定座2. . . Light-emitting diode holder
21...橢圓柱體twenty one. . . Elliptical cylinder
22...方柱體twenty two. . . Square cylinder
23...支撐面twenty three. . . Support surface
24...連接面twenty four. . . Connection surface
25...側凹面25. . . Concave surface
251...抵靠面部251. . . Reaching the face
252...凹洞252. . . pit
26...側凹溝26. . . Lateral groove
261...開口261. . . Opening
3...電路板3. . . Circuit board
31...預留孔31. . . Reserved hole
4...肋條4. . . rib
5...發光二極體5. . . Light-emitting diode
51...發光部51. . . Light department
52...接腳52. . . Pin
53...凸部53. . . Convex
圖1是一剖視分解圖,說明現有一LED車燈之一發光二極體、一反光罩與一電路板的相對關係;1 is a cross-sectional exploded view showing a relative relationship between a light-emitting diode of a conventional LED lamp, a reflector, and a circuit board;
圖2是一組合剖視圖,說明現有該LED車燈之該發光二極體、該反光罩與該電路板的組立關係;2 is a combined cross-sectional view showing the light-emitting diode of the LED lamp, the assembly relationship between the reflector and the circuit board;
圖3是一立體分解圖,說明本發明發光二極體固定座的一第一較佳實施例,用以將一發光二極體傾斜固定在一電路板上;3 is a perspective exploded view of a first preferred embodiment of the LED housing of the present invention for tilting a light-emitting diode on a circuit board;
圖4是一組合側視圖,說明該第一較佳實施例之二側凹溝的寬度是與該發光二極體之二接腳的寬度相同;4 is a combined side view showing that the width of the two side grooves of the first preferred embodiment is the same as the width of the two pins of the light emitting diode;
圖5是一組合剖視圖,說明該第一較佳實施例之二抵靠面部會迫使該發光二極體之二接腳向外擴開;Figure 5 is a combined cross-sectional view showing that the abutting face of the first preferred embodiment forces the two pins of the light-emitting diode to expand outward;
圖6是一立體圖,說明將數個第一較佳實施例集結成一體的使用態樣;Figure 6 is a perspective view showing a use aspect in which a plurality of first preferred embodiments are integrated into one body;
圖7是一剖視分解圖,說明本發明發光二極體固定座之一第二較佳實施例,其相平行之二抵靠面部能分別與一發光二極體之二接腳凹凸結合;以及Figure 7 is a cross-sectional exploded view showing a second preferred embodiment of the light-emitting diode holder of the present invention, wherein the parallel two opposing faces can be respectively combined with the two pins of a light-emitting diode; as well as
圖8是圖7的一組合剖視圖。Figure 8 is a combined cross-sectional view of Figure 7.
2...發光二極體固定座2. . . Light-emitting diode holder
21...橢圓柱體twenty one. . . Elliptical cylinder
22...方柱體twenty two. . . Square cylinder
23...支撐面twenty three. . . Support surface
24...連接面twenty four. . . Connection surface
25...側凹面25. . . Concave surface
251...抵靠面部251. . . Reaching the face
26...側凹溝26. . . Lateral groove
3...電路板3. . . Circuit board
31...預留孔31. . . Reserved hole
5...發光二極體5. . . Light-emitting diode
51...發光部51. . . Light department
52...接腳52. . . Pin
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Cited By (2)
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TWI739587B (en) * | 2020-09-08 | 2021-09-11 | 英業達股份有限公司 | Assembly structure |
CN114135808A (en) * | 2020-09-04 | 2022-03-04 | 英业达科技有限公司 | Assembling structure |
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TWM439897U (en) * | 2012-01-12 | 2012-10-21 | Quan Mei Technology Co Ltd | LED holder |
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---|---|---|---|---|
CN114135808A (en) * | 2020-09-04 | 2022-03-04 | 英业达科技有限公司 | Assembling structure |
TWI739587B (en) * | 2020-09-08 | 2021-09-11 | 英業達股份有限公司 | Assembly structure |
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TWI460886B (en) | 2014-11-11 |
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