TW201326563A - Testing apparatus and testing method for fan - Google Patents
Testing apparatus and testing method for fan Download PDFInfo
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- TW201326563A TW201326563A TW100149750A TW100149750A TW201326563A TW 201326563 A TW201326563 A TW 201326563A TW 100149750 A TW100149750 A TW 100149750A TW 100149750 A TW100149750 A TW 100149750A TW 201326563 A TW201326563 A TW 201326563A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/001—Testing thereof; Determination or simulation of flow characteristics; Stall or surge detection, e.g. condition monitoring
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P21/00—Testing or calibrating of apparatus or devices covered by the preceding groups
- G01P21/02—Testing or calibrating of apparatus or devices covered by the preceding groups of speedometers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Aerodynamic Tests, Hydrodynamic Tests, Wind Tunnels, And Water Tanks (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
本發明涉及一種風扇測試裝置及方法。The invention relates to a fan testing device and method.
風扇廣泛應用於伺服器等電子設備中用於散熱。為了保證風扇的散熱效果,需要對風扇進行測試。風扇測試通常需要在實驗室中進行,並利用風洞設備測量風扇的壓力-流量曲線。這種測試方法雖然測試結果準確,但是測試週期長,且需要專用設備,因此只能在生產過程中對風扇進行抽檢,而無法全檢,從而存在漏檢不良品的風險。Fans are widely used in electronic devices such as servers for heat dissipation. In order to ensure the cooling effect of the fan, the fan needs to be tested. Fan testing is usually done in the laboratory and wind tunnel equipment is used to measure the pressure-flow curve of the fan. Although the test method is accurate, the test period is long and special equipment is required. Therefore, the fan can only be sampled during the production process, and the whole test cannot be performed, so that there is a risk of missing defective products.
鑒於以上內容,有必要提供一種操作簡單、耗時短的風扇測試裝置及測試方法。In view of the above, it is necessary to provide a fan test device and test method which are simple in operation and short in time.
一種風扇測試裝置,用於檢測一待測風扇,該風扇測試裝置包括一設有相對的進風口及出風口的導風罩及一至少一設置於該導風罩的出風口處的風速測量儀,該待測風扇收容於該導風罩並產生一自該導風罩的進風口流入而自該出風口流出的風流,該至少一風速測量儀用於測量該導風罩出風口處的風速。A fan testing device for detecting a fan to be tested, the fan testing device comprising an air guiding cover with an opposite air inlet and an air outlet, and an at least one wind speed measuring device disposed at an air outlet of the air guiding cover The fan to be tested is received in the air hood and generates a wind flow flowing from the air inlet of the air hood to flow out from the air outlet, and the at least one wind speed measuring instrument is used to measure the wind speed at the air outlet of the air hood .
一種利用上述的風扇測試裝置的測試方法,用於檢測一待測風扇,該測試方法包括如下步驟:將一標準風扇安裝於該導風罩;開啟該標準風扇,使其產生一自該導風罩的進風口流入而自該出風口流出的風流,測得該導風罩出風口處的風速Va;取出標準風扇並將該待測風扇安裝於該導風罩;開啟該待測風扇,使其產生一自該導風罩的進風口流入而自該出風口流出的風流,測得該導風罩出風口處的風速Vb;比較Va及Vb,若Vb大於或等於Va,則判定該待測風扇合格,若Vb小於Va,則判定該待測風扇不合格。A test method for using the above-mentioned fan test device for detecting a fan to be tested, the test method comprising the steps of: installing a standard fan on the air hood; and opening the standard fan to generate a wind guide a wind flow flowing from the air outlet of the cover into the air outlet, measuring a wind speed Va at the air outlet of the air hood; taking out a standard fan and installing the fan to be tested on the air hood; opening the fan to be tested It generates a wind flow flowing from the air inlet of the air hood and flowing out from the air outlet, and measures the wind speed Vb at the air outlet of the air hood; comparing Va and Vb, if Vb is greater than or equal to Va, determining the waiting The test fan is qualified. If Vb is less than Va, it is determined that the fan to be tested is unqualified.
相較習知技術,本發明風扇測試裝置及測試方法透過在相同的條件下測量標準風扇及待測風扇產生風流的風速,然後比較兩者的差別便可判斷待測風扇是否合格,測試過程簡便,效率高。Compared with the prior art, the fan test device and the test method of the present invention measure the wind speed of the wind flow by measuring the standard fan and the fan to be tested under the same conditions, and then comparing the difference between the two can determine whether the fan to be tested is qualified, and the test process is simple. ,efficient.
請參閱圖1,本發明風扇測試裝置的較佳實施方式包括一導風罩10及三風速測量儀30。Referring to FIG. 1, a preferred embodiment of the fan testing device of the present invention includes an air hood 10 and a three wind speed measuring device 30.
該導風罩10呈長方體形,包括一底壁11、分別自該底壁11相對的兩側垂直向上延伸的兩側壁13及一垂直連接該兩側壁13的頂部的頂壁15。該導風罩10兩端的端面的尺寸與待測風扇大致相當。該導風罩10的兩端面分別設一進風口101及一出風口102。該頂壁15於鄰近該進風口101處沿垂直該兩側壁13的方向設有一取放口151。每一側壁13的內側設有一正對該取放口151的導軌17。The air hood 10 has a rectangular parallelepiped shape, and includes a bottom wall 11, two side walls 13 extending vertically upward from opposite sides of the bottom wall 11, and a top wall 15 vertically connecting the tops of the two side walls 13. The size of the end faces of the air hood 10 is substantially equal to the fan to be tested. An air inlet 101 and an air outlet 102 are respectively disposed on both end faces of the air guiding cover 10 . The top wall 15 is provided with a pick-and-place port 151 adjacent to the air inlet 101 in a direction perpendicular to the two side walls 13. A guide rail 17 facing the access opening 151 is provided on the inner side of each side wall 13.
在本實施方式中,每一風速測量儀30包括一探棒31及一透過線纜電性連接該探棒31的讀數器33。該探棒31的前端設有一探頭311。該三風速測量儀30的探棒31分別固定於該導風罩10並鄰近出風口102處,並使該三探頭311分別位於該導風罩10的上部、中部及下部。In the present embodiment, each wind speed measuring device 30 includes a probe 31 and a reader 33 electrically connected to the probe 31 through a cable. A probe 311 is provided at the front end of the probe 31. The probes 31 of the three wind speed measuring devices 30 are respectively fixed to the air guiding cover 10 and adjacent to the air outlet 102, and the three probes 311 are respectively located at the upper, middle and lower portions of the air guiding cover 10.
請一併參考圖2及3,本發明風扇測試方法的較佳實施方式包括以下步驟:Referring to FIG. 2 and FIG. 3 together, a preferred embodiment of the fan testing method of the present invention includes the following steps:
S1:提供一與待測風扇70的規格相同且經過實驗室檢測確認合格的標準風扇60,並將該標準風扇60自該導風罩10的取放口151滑入該兩導軌17之間,從而將該標準風扇60安裝於該導風罩10中。S1: a standard fan 60 having the same specifications as the fan 70 to be tested and confirmed by the laboratory test is provided, and the standard fan 60 is slid from the pick-and-place port 151 of the air guiding cover 10 between the two guide rails 17, The standard fan 60 is thus mounted in the air duct 10.
S2:開啟該標準風扇60,並向該標準風扇60輸入一PWM(脈衝寬度調製)訊號控制其轉速,使該標準風扇60產生一自該導風罩10的進風口101流入而自該出風口102流出的風流。利用該三風速測量儀30分別測得出風口102上、中、下部的風速,並計算其平均值Va。S2: The standard fan 60 is turned on, and a PWM (Pulse Width Modulation) signal is input to the standard fan 60 to control the rotation speed thereof, so that the standard fan 60 generates an air inlet 101 from the air hood 10 from the air outlet. 102 outflow of wind. The wind speeds of the upper, middle and lower portions of the tuyere 102 are respectively measured by the three wind speed measuring instruments 30, and the average value Va thereof is calculated.
S3:自該導風罩10的取放口151取出該標準風扇60,將待測風扇70自該導風罩10的取放口151滑入該兩導軌17之間,從而將該待測風扇70安裝於該導風罩10中。S3: The standard fan 60 is taken out from the pick-and-place port 151 of the air hood 10, and the fan 70 to be tested is slid between the two guide rails 17 from the pick-and-place port 151 of the air hood 10, thereby the fan to be tested. 70 is mounted in the air hood 10 .
S4:開啟該待測風扇70,並向該待測風扇70輸入一PWM訊號控制其轉速,向該待測風扇70輸入的PWM訊號與向該標準風扇60輸入的PWM訊號的工作週期相同。該待測風扇70產生一自該導風罩10的進風口101流入而自該出風口102流出的風流。利用該三風速測量儀30分別測得出風口102上、中、下部的風速,並計算其平均值Vb。由於待測風扇70收容於導風罩10中且導風罩10的端面的尺寸與待測風扇70大致相當,其產生的風流完全流過該導風罩10。因此,在導風罩10的截面積不變的情況下,若測得的風速平均值Vb越大,風扇的散熱效果越好。S4: The fan 70 to be tested is turned on, and a PWM signal is input to the fan to be tested 70 to control the rotation speed thereof. The PWM signal input to the fan to be tested 70 is the same as the duty cycle of the PWM signal input to the standard fan 60. The fan to be tested 70 generates a wind flow that flows in from the air inlet 101 of the air duct 10 and flows out from the air outlet 102. The wind speeds of the upper, middle and lower portions of the tuyere 102 are respectively measured by the three wind speed measuring instruments 30, and the average value Vb thereof is calculated. Since the fan to be tested 70 is housed in the air guiding hood 10 and the end surface of the air guiding hood 10 is substantially equivalent in size to the fan 70 to be tested, the generated airflow completely flows through the air guiding hood 10. Therefore, in the case where the cross-sectional area of the air hood 10 is constant, if the measured average value Vb of the wind speed is larger, the heat dissipation effect of the fan is better.
S5:比較Va及Vb;S5: comparing Va and Vb;
S6:若Vb大於或等於Va,表明待測風扇70的散熱效果好於標準風扇60的散熱效果,從而判定待測風扇70合格;S6: If Vb is greater than or equal to Va, it indicates that the heat dissipation effect of the fan 70 to be tested is better than that of the standard fan 60, thereby determining that the fan 70 to be tested is qualified;
S7:若Vb小於Va,表明待測風扇70的散熱效果差於標準風扇60的散熱效果,從而判定該待測風扇70不合格。S7: If Vb is less than Va, it indicates that the heat dissipation effect of the fan 70 to be tested is worse than that of the standard fan 60, thereby determining that the fan 70 to be tested is unqualified.
本發明風扇測試方法另一實施方式分別檢測待測風扇70接收較高工作週期,如100%,及較低的工作週期,如20%的PWM訊號工作時是否合格,若兩種情況下均合格,則認為該待測風扇70合格。反之,只要一種情況下不合格,則認為該待測風扇70不合格。Another embodiment of the fan test method of the present invention detects that the fan 70 to be tested receives a higher duty cycle, such as 100%, and a lower duty cycle, such as 20% of the PWM signal is qualified, if both cases are qualified , the fan 70 to be tested is considered to be qualified. On the other hand, if the fan is not qualified in one case, the fan 70 to be tested is considered to be unqualified.
綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施方式,自不能以此限制本案之申請專利範圍。凡熟悉本案技藝之人士爰依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.
10...導風罩10. . . Wind shield
11...底壁11. . . Bottom wall
101...進風口101. . . Inlet
102...出風口102. . . Air outlet
13...側壁13. . . Side wall
15...頂壁15. . . Top wall
151...取放口151. . . Pick and place
17...導軌17. . . guide
30...風速測量儀30. . . Wind speed measuring instrument
31...探棒31. . . Probe
311...探頭311. . . Probe
33...讀數器33. . . Reader
60...標準風扇60. . . Standard fan
70...待測風扇70. . . Fan to be tested
圖1係本發明風扇測試裝置的較佳實施方式的立體組合圖。1 is a perspective assembled view of a preferred embodiment of a fan testing device of the present invention.
圖2係圖1中的風扇測試裝置的使用狀態圖。2 is a view showing a state of use of the fan test device of FIG. 1.
圖3係本發明風扇測試方法的較佳實施方式的流程圖。3 is a flow chart of a preferred embodiment of the fan testing method of the present invention.
10...導風罩10. . . Wind shield
11...底壁11. . . Bottom wall
101...進風口101. . . Inlet
102...出風口102. . . Air outlet
13...側壁13. . . Side wall
15...頂壁15. . . Top wall
151...取放口151. . . Pick and place
17...導軌17. . . guide
30...風速測量儀30. . . Wind speed measuring instrument
31...探棒31. . . Probe
311...探頭311. . . Probe
33...讀數器33. . . Reader
60...標準風扇60. . . Standard fan
70...待測風扇70. . . Fan to be tested
Claims (8)
將一標準風扇安裝於該導風罩;
開啟該標準風扇,使其產生一自該導風罩的進風口流入而自該出風口流出的風流,測得該導風罩的出風口處的風速Va;
取出標準風扇並將該待測風扇安裝於該導風罩;
開啟該待測風扇,使其產生一自該導風罩的進風口流入而自該出風口流出的風流,測得該導風罩的出風口處的風速Vb;
比較Va及Vb,若Vb大於或等於Va,則判定該待測風扇合格,若Vb小於Va,則判定該待測風扇不合格。A test method for using a fan test apparatus according to claim 1, wherein the test method comprises the following steps:
Mounting a standard fan to the air hood;
Turning on the standard fan to generate a wind flow from the air inlet of the air hood and flowing out from the air outlet, and measuring the wind speed Va at the air outlet of the air hood;
Removing a standard fan and installing the fan to be tested on the air hood;
Turning on the fan to be tested to generate a wind flow flowing from the air inlet of the air hood and flowing out from the air outlet, and measuring the wind speed Vb at the air outlet of the air hood;
Comparing Va and Vb, if Vb is greater than or equal to Va, it is determined that the fan to be tested is qualified, and if Vb is less than Va, it is determined that the fan to be tested is unqualified.
Priority Applications (2)
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TW100149750A TW201326563A (en) | 2011-12-30 | 2011-12-30 | Testing apparatus and testing method for fan |
US13/459,098 US8783117B2 (en) | 2011-12-30 | 2012-04-28 | Fan testing apparatus and testing method |
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TW100149750A TW201326563A (en) | 2011-12-30 | 2011-12-30 | Testing apparatus and testing method for fan |
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TW100149750A TW201326563A (en) | 2011-12-30 | 2011-12-30 | Testing apparatus and testing method for fan |
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US (1) | US8783117B2 (en) |
TW (1) | TW201326563A (en) |
Cited By (1)
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TWI780913B (en) * | 2021-09-15 | 2022-10-11 | 長聖儀器股份有限公司 | Method for continuously improving fan evaluation logic and fan evaluation device using the same |
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TW201326800A (en) * | 2011-12-29 | 2013-07-01 | Hon Hai Prec Ind Co Ltd | Testing apparatus and testing method for fan |
US10054558B2 (en) * | 2013-12-27 | 2018-08-21 | Owens-Brockway Glass Container Inc. | System and method for testing thermal properties of a container |
US10527517B2 (en) | 2017-09-26 | 2020-01-07 | Hewlett Packard Enterprise Development Lp | Devices for testing axial fans |
US11371103B2 (en) * | 2020-10-02 | 2022-06-28 | Alternative Sustainability IP LLC | Energy recapturing apparatus |
US11619561B1 (en) * | 2021-09-27 | 2023-04-04 | Asia Vital Components Co., Ltd. | Fan inspection jig |
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US5099685A (en) * | 1990-08-09 | 1992-03-31 | The Boeing Company | Boundary layer control diffuser for a wind tunnel or the like |
US6470740B2 (en) * | 2000-12-28 | 2002-10-29 | Industrial Technology Research Institute | Low speed wind tunnel with adjustable moving boundary |
TWI283738B (en) * | 2006-05-22 | 2007-07-11 | Delta Electronics Inc | Cooling fan test method and apparatus thereof |
CN102135545A (en) * | 2010-01-26 | 2011-07-27 | 鸿富锦精密工业(深圳)有限公司 | System for measuring rotating speed of fan |
CN102252955A (en) * | 2010-05-21 | 2011-11-23 | 鸿富锦精密工业(深圳)有限公司 | Constant temperature and constant humidity cabinet |
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TWI780913B (en) * | 2021-09-15 | 2022-10-11 | 長聖儀器股份有限公司 | Method for continuously improving fan evaluation logic and fan evaluation device using the same |
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US8783117B2 (en) | 2014-07-22 |
US20130167657A1 (en) | 2013-07-04 |
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