TW201326382A - Forming method of molded soap - Google Patents

Abstract

This invention provides a forming method of molded soap characterized by comprising: preparing a cup member as the mold and package for the molded soap; using the filling means to fill liquid soap into the cup member; using the capping means and the cooling and shaping means to cap the cup member filled with the liquid soap and shape the liquid soap in the cup member into the solid soap, so as to produce a molded soap product containing a package, wherein the molded soap structure made by the method comprises a cup member with a receiving part and an opening, the solid soap being received and positioned in the receiving part of the cup member, and a cap sealing the opening of the cup member. Therefore, the cup member and the cap sealing the opening of the cup member are used as the mold for shaping the liquid soap and the package for the shaped product, thereby providing multiple functions of one component and effectively increasing productivity as well as maintaining the product quality and reducing the manufacturing costs of the mold and the package.

Description

Molding soap body molding method

The invention relates to a method for forming a soap body; in particular, a method for forming a molding method of an innovative molded soap body using a cup-shaped body as a liquid soap material in a molding process and a molded package after molding.

According to the cleaning soap body, although it faces the threat of emulsion-like cleaning products on the market, it has long been market-oriented, and it is obvious that consumers still have a favorite.

However, the cost of soap products has been difficult to reduce for a long time. This factor has a relatively negative impact on the economic efficiency and product prices of the industry, resulting in a crisis of declining market competitiveness. This part is mainly due to the manufacturing method of the known soap body. In particular, in the manufacture of conventional soap bodies, it is usually necessary to first mold a mold for injecting liquid soap into the liquid. After the liquid soap material is cooled and shaped, a demoulding procedure is performed to remove the formed soap body from the mold. Finally, the packaging work of the soap body (such as laminating, bagging, cartoning, etc.) is carried out, and the finished soap body is thus formed; the conventional soap process method seems simple, but the efficiency is slow but it is criticized by people. Where, Gain, in the above steps, the liquid soap material is poured into the mold is actually a very fast operation process, but the key point is that after the liquid soap material is poured into the mold, it must be cooled from the high temperature liquid state, but it must be It takes a few hours to reach, so it can be seen that if the producers have to respond to the huge order quantity and the delivery deadline, they will have to prepare enough molds to overcome the problem. The disadvantage of slow cooling after forming, but relatively speaking, the increase in the number of molds will obviously cause the problem of increasing the cost of materials, and when the order quantity is short in the future, the excess mold will inevitably become wasteful and occupy the space of the factory. The manufacturing method of the known soap body products has never been able to achieve the ideal state of taking into account product quality and low cost and high efficiency, and it is waiting for the relevant industry to think about breakthroughs.

In view of this, the inventor has been engaged in the manufacturing development and design experience of related products for many years. After detailed design and careful evaluation, the inventor has finally obtained the practical invention.

The main object of the present invention is to provide a molding method for molding a soap body, and the problem to be solved is to solve the problem of how to develop a molding method for a more ideal molded soap body; the present invention The technical features of the problem include: preparing a cup, using the cup as a molding die and a package of the molded soap body; injecting a liquid soap into the cup by a filling means; Capping means, the cup-shaped body filled with the liquid soap material is sealed by the additional cover body; the liquid soap material in the cup body is shaped into a solid soap material by a cooling setting means; thereby forming the shape and having a molded soap body product of the package; the molded soap body structure produced by the method comprises: a cup-shaped body, comprising a receiving portion and an opening in a cup shape; and a solid soap material for accommodating Positioned in the receiving portion of the cup; a cover body, combined with the opening closed to the cup body, to cover and close the solid soap material; thereby innovative and unique design, the present invention compares the prior art In this case, by using the cup-shaped body as a liquid soap material in the mold of the molding process and sealing the cup-shaped body with the cover body, so that the cup-shaped body can be used as a package of the finished product after the molding, the liquid soap can be saved for cooling. Styling and demolding time, in order to achieve multi-purpose, effectively improve product production efficiency, and take into account product quality and reduce the manufacturing cost of mold and packaging manufacturing industry.

According to another object of the present invention, at least one heterogeneous core material which is solid in the cup shape is preset before or after the filling means, and the heterogeneous core material is at least one of color, composition and texture. The solid soap material is composed of a solid soap material, and the interior of the heterogeneous core material comprises a decorative material composed of a non-soap material, so that the molded soap body product can exhibit a diversified visual beauty, thereby increasing the added value of the product. .

A further object of the present invention is to provide a technical means for providing a soap body traction portion inside the cover body, whereby when the cover body is separated from the cup body opening, the solid soap material accommodated in the cup body receiving portion can be subjected to Traction while leaving the cup, improve the smoothness and convenience of using solid soap.

Referring to Figures 1 to 4, there are shown preferred embodiments of the method for forming a molded soap body of the present invention, but the examples are for illustrative purposes only and are not limited by the structure in the patent application; The method for molding the molded soap body 05 comprises: preparing a cup 10, using the cup 10 as a molding die and a package of the molded soap body 05; and using a filling means, a liquid soap material 20 (only Injected into the cup 10 as shown in FIG. 1; wherein at least one heterogeneous core 22 in a solid state is preset in the cup 10 before or after the filling means, the heterogeneous core The material 22 is composed of a solid soap material 21 having at least one color, composition and texture different from the liquid soap material 20, and the liquid soap material 20 is injected into the cup body 10; The cup 10 filled with the liquid soap material 20 is attached to the lid body 30, and the lid body 30 is closed and joined to the cup body 10 by heat pressing to achieve a closed state (the hot pressing method is detailed.) Not shown); will be filled with liquid soap 20 and closed by a cooling setting method The cup 10 of 30 is transferred to a normal temperature environment, and the liquid soap material 20 in the cup 10 is shaped into a solid soap material 21; thereby forming a molded soap body which is shaped and has a package. Finished product.

The molded soap body 05 structure produced by the above method comprises: a cup 10 having a cup shape and including a receiving portion 11 and an opening 12; a solid soap material 21 for accommodating and positioning In the receiving portion 11 of the cup 10; a cover 30 is coupled to the opening 12 of the cup 10 to cover the solid soap material 21, wherein the cover 30 is made of a metal. The sheet structure is preferably formed. Since the liquid soap material is injected into the cup body 10 in a high temperature state, the lid body 30 is resistant to high temperature and deformation to prevent deformation, but is not limited to this type because the plastic film also has high temperature resistance. Level.

As shown in Fig. 5, in another embodiment of the solid soap material 21 of the molded soap body 05 structure of the present invention, the solid soap material 21 comprises at least one heterogeneous core material 22, wherein the heterogeneous core material 22 is At least one of a color, a composition, and a texture is different from the solid soap material 21, and the interior of the heterogeneous core material 22 includes a decorative article 23 (such as pearl or jade) composed of a non-soap material, thereby The solid soap material 21 can exhibit a variety of visual aesthetics, thereby increasing the added value of the product.

As shown in FIG. 6, the opening 12 of the cup 10 is formed with a convex rim 13 for the periphery of the cover 30, and is convex by a hot pressing portion 40 (only shown in FIG. 6). A fixed state is achieved between the rim 13 and the lid 30, and the hot pressing portion 40 is produced by the above-described hot pressing method.

As shown in Fig. 7, when the user tears the lid 30 apart from the opening 12 of the cup-shaped body 10, the solid soap material 21 can be detached from the accommodating portion 11 of the cup 10 and taken out.

As shown in FIG. 8, another embodiment of the cover body 30 of the molded soap body 05 structure of the present invention is provided with a soap body pulling portion 31 inside the cover body 30, and the soap body pulling portion 31 is applicable to the cover body 30. The manufacturing process is integrally formed, such as a glue, a flange, a hook, etc., and the soap body pulling portion 31 of the present embodiment is in an adhesive state, whereby the cover 30 is separated from the opening 12 of the cup 10 At this time, the solid soap material 21 accommodated in the housing portion 11 of the cup body 10 can be pulled while being separated from the cup body 10, and the smoothness and convenience of the solid soap material 21 can be improved.

Advantages of the invention:

1. The method for molding a molded soap body disclosed in the present invention mainly comprises preparing a cup-shaped body as a molding die and a package of a molded soap body, and injecting a liquid soap into a cup by a filling means, and sealing The cover means and the cooling setting means are formed into a unique molding method for preparing the molded soap body product having the package, so that the present invention is prepared by the conventional soap body formed by the prior art, and the mold is first prepared for the liquid soap. The material is poured, waiting for the liquid soap material to be cooled and shaped, and then the process steps of demolding and finished packaging, resulting in poor production efficiency and excessive number of molds, so that the manufacturing cost of the material is increased; and the present invention is The mold of the molding process of the soap body is closed by the cover body of the cup body, so that the cup body can be used as the package of the finished product after the molding, thereby saving the waiting for the cooling and setting of the liquid soap material and the demolding time, which can effectively improve Product production efficiency, at the same time, can achieve the practical and practical progress of multi-purpose, taking into account product quality, reducing the manufacturing cost of molds and packaging materials.

2, before or after the filling means, at least one heterogeneous core material which is solid in the cup body is preset, and the heterogeneous core material is different in color, composition and texture from the liquid soap material. The solid soap material is composed of a decorative material composed of a non-soap material, so that the molded soap body product can exhibit a diversified visual beauty, thereby increasing the added value of the product.

3. By means of the technical means of providing the soap body traction portion on the inner side of the cover body, when the cover body is separated from the cup-shaped body opening, the solid soap material accommodated in the cup-shaped body receiving portion can be pulled while being separated from the cup shape. Body, improve the smoothness and convenience of using solid soap.

The above embodiments are intended to be illustrative of the present invention, and are not to be construed as limiting the scope of the invention. The principles are changed and modified to achieve an equivalent purpose, and such changes and modifications are to be included in the scope defined by the scope of the patent application as described later.

05. . . Molded soap body

10. . . Cup

11. . . Housing

12. . . Opening

13. . . Convex edge

20. . . Liquid soap

twenty one. . . Solid soap

twenty two. . . Heterogeneous core material

twenty three. . . decorations

30. . . Cover

31. . . Soap body traction

40. . . Hot pressing

Fig. 1 is a schematic view showing the operation of the molding process of the molded soap body of the present invention.

Fig. 2 is a flow chart showing the molding process of the molded soap body of the present invention.

Fig. 3 is a perspective exploded view of the molded soap structure of the present invention.

Figure 4 is a cross-sectional view showing the structure of the molded soap body of the present invention.

Fig. 5 is a cross-sectional view showing an embodiment of a solid core material of the present invention comprising a heterogeneous core material.

Fig. 6 is a partial enlarged view showing the state in which the hot pressing portion of the present invention achieves a fixed state between the convex ring edge and the lid body.

Fig. 7 is a schematic view showing the operation of the cover of the present invention for tearing apart the opening of the cup and for releasing the solid soap material from the cup.

Fig. 8 is a schematic view showing the operation state of the soap body pulling portion on the inner side of the lid body of the present invention.

05. . . Molded soap body

10. . . Cup

11. . . Housing

12. . . Opening

13. . . Convex edge

20. . . Liquid soap

twenty one. . . Solid soap

30. . . Cover

Claims (10)

The invention relates to a method for molding a molded soap body, comprising: preparing a cup-shaped body, using the cup-shaped body as a molding mold and a packaging body of a molded soap body; and filling a liquid soap material into the cup body by a filling means; The cup-shaped body filled with the liquid soap material is closed by the cover body by a cover means; the liquid soap material in the cup body is shaped into a solid soap material by a cooling setting means; A finished molded soap body that is shaped and has a package. The molding method of the molded soap body according to the first aspect of the invention, wherein the capping means seals the lid body to the cup body by a hot pressing method. The method for molding a molded soap body according to claim 1, wherein the cooling setting means transferring the cup filled with the liquid soap material and closing the lid body to a normal temperature environment to be allowed to stand until The liquid soap material is shaped into a solid state. The method for molding a molded soap body according to claim 1, wherein before or after the filling means, at least one heterogeneous core material in a solid state is preset in the cup body, The heterogeneous core material is composed of at least one solid soap material having a color, a composition, and a texture different from the liquid soap material. The method for molding a molded soap body according to claim 1, wherein the molded soap structure comprises: a cup having a cup shape and including a receiving portion and an opening a solid soap material is disposed in the receiving portion of the cup body; a cover body is combined with the opening closed to the cup body to cover the solid soap material. The molded soap structure according to claim 5, wherein the opening of the cup is formed with a convex ring edge for the periphery of the cover body, and the convex ring edge is made by a hot pressing portion. A fixed state is achieved between the covers. The molded soap structure according to claim 5 or 6, wherein the cover system is a metal foil. The molded soap structure according to claim 5, wherein the lid body and the cup opening are further provided with a soap body pulling portion, thereby enabling the lid body to be separated from the cup body opening. The solid soap material contained in the cup-shaped housing portion is pulled away from the cup. The molded soap structure according to claim 8 , wherein the soap body traction portion is disposed inside the cover body, and the soap body traction portion is one of a type of adhesive, a flange and a hook rod. State. The molded soap structure according to claim 5, wherein the system is further included in the solid soap material and comprises at least one heterogeneous core material, wherein the heterogeneous core material is at least one of color, composition and texture. The soap core material is different from the solid soap material, and the heterogeneous core material comprises at least one decorative material composed of a non-soap material, and the decorative material is pearl or jade.