TW201320032A - Pixel structure and field emission device - Google Patents

Pixel structure and field emission device Download PDF

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TW201320032A
TW201320032A TW100141254A TW100141254A TW201320032A TW 201320032 A TW201320032 A TW 201320032A TW 100141254 A TW100141254 A TW 100141254A TW 100141254 A TW100141254 A TW 100141254A TW 201320032 A TW201320032 A TW 201320032A
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data
main line
scan
opening
line
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TW100141254A
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TWI435295B (en
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Ying-Ying Chen
Tsang-Hong Wang
Chee-Wai Lau
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Au Optronics Corp
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Abstract

A pixel structure disposed on a first substrate, suitable for a field emission display, and including a scan line, a data line, and an insulation structure layer is provided. The scan line has a scan main line extending in a first direction and a scan branch connected to the scan main line. The data line has a data main line extending in a second direction and a data branch connected to the data branch. The scan main line intersects with and overlaps the data main line to define a main line overlapping region. The scan branch overlaps the data branch to define a display emission region. The insulation structure layer is disposed between the scan line and the data line. The data line and the insulation structure layer has a first opening in the main line overlapping region, and a second opening in the display emission region.

Description

畫素結構與場發射顯示器Pixel structure and field emission display

本發明是有關於一種畫素結構,且特別是有關於一種適用於場發射顯示器的畫素結構。The present invention relates to a pixel structure, and more particularly to a pixel structure suitable for use in a field emission display.

顯示器在人們現今生活中的重要性日益增加,除了使用電腦或網際網路外,電視機、手機、個人數位助理(PDA)、數位相機等,均須透過顯示器控制來傳遞訊息。相較於傳統映像管顯示器,新世代的平面顯示器具有重量輕、體積小、及符合人體健康的優點。The importance of displays in people's lives is increasing. In addition to computers or the Internet, televisions, mobile phones, personal digital assistants (PDAs), digital cameras, etc., must transmit messages through display controls. Compared to traditional image tube displays, the new generation of flat panel displays have the advantages of light weight, small size, and human health.

在眾多新興的平面顯示器技術中,場發射顯示器(field emission display,FED)不僅擁有傳統映像管高畫質的優點,且相較於液晶顯示器的視角較小、使用溫度範圍過小、及反應速度慢之缺點而言,場發射顯示器具有高發光效率、反應時間迅速、良好的協調顯示性能、超過100ftL的高亮度、輕薄構造、寬廣視角、工作溫度範圍大、高行動效率等優點。此外,場發射顯示器使用時不需背光模組。所以即使在戶外陽光下使用,依然能夠提供優異的亮度表現。因此,目前場發射顯示器已被視為相當有機會與液晶顯示技術競爭,甚至將其取代的新顯示技術。Among many emerging flat panel display technologies, field emission display (FED) not only has the advantages of traditional image tube high image quality, but also has a smaller viewing angle, a lower temperature range, and a slower response than liquid crystal displays. In terms of shortcomings, the field emission display has the advantages of high luminous efficiency, rapid reaction time, good coordinated display performance, high brightness exceeding 100 ftL, light and thin structure, wide viewing angle, large operating temperature range, and high operational efficiency. In addition, the field emission display does not require a backlight module when used. Therefore, even in outdoor sunlight, it can provide excellent brightness performance. Therefore, current field emission displays have been seen as quite a chance to compete with liquid crystal display technology and even replace it with new display technologies.

本發明提供一種畫素結構,具有降低的寄生電容以維持良好的電性特性。The present invention provides a pixel structure having reduced parasitic capacitance to maintain good electrical characteristics.

本發明提出一種畫素結構,設置於一第一基板上,適用於一場發射顯示器。畫素結構包括一掃描線、一資料線以及一絕緣結構層。掃描線具有一掃描主線以及至少一掃描分支。掃描主線沿一第一方線延伸,掃描分支連接掃描主線。資料線具有一資料主線以及至少一資料分支。資料主線沿一第二方向延伸,資料分支連接資料主線。掃描主線與資料主線相交重疊而定義出一主線重疊區,且掃描分支與資料分支重疊以定義出至少一顯示發射區。絕緣結構層配置於掃描線與資料線之間,且在主線重疊區的資料主線與絕緣結構層具有至少一第一開孔,且在顯示發射區的資料分支與絕緣結構層具有至少一第二開孔。The invention provides a pixel structure, which is arranged on a first substrate and is suitable for a field emission display. The pixel structure includes a scan line, a data line, and an insulating structure layer. The scan line has a scan main line and at least one scan branch. The scanning main line extends along a first square line, and the scanning branch is connected to the scanning main line. The data line has a data main line and at least one data branch. The data main line extends in a second direction, and the data branch is connected to the data main line. The scan main line overlaps with the data main line to define a main line overlap area, and the scan branch overlaps with the data branch to define at least one display emissive area. The insulating structure layer is disposed between the scan line and the data line, and the data main line and the insulating structure layer in the main line overlap area have at least one first opening, and the data branch and the insulating structure layer in the display emission area have at least a second Open the hole.

在本發明之一實施例中,上述之第一開孔包括位於資料主線中的一主線開孔,以及位於絕緣結構層的第一絕緣開孔,該第二開孔包括位於資料分支中的一分支開孔,以及位於絕緣結構層的第二絕緣開孔。In an embodiment of the invention, the first opening comprises a main line opening in the main line of the data, and a first insulating opening in the insulating structure layer, the second opening comprising a first branch in the data branch a branch opening and a second insulating opening in the insulating structure layer.

在本發明之一實施例中,上述之第一絕緣開孔由資料線向下延伸的深度小於或等於絕緣結構層的厚度。In an embodiment of the invention, the first insulating opening has a depth extending downward from the data line that is less than or equal to a thickness of the insulating structure layer.

在本發明之一實施例中,上述之各第一絕緣開孔的輪廓包圍其所連通的主線開孔的輪廓。In an embodiment of the invention, the contour of each of the first insulating openings surrounds the contour of the main line opening through which it communicates.

在本發明之一實施例中,上述之第一絕緣開孔的孔徑大於主線開孔,該第二絕緣開孔的孔徑大於該分支開孔。In an embodiment of the invention, the first insulating opening has a larger aperture than the main line opening, and the second insulating opening has a larger aperture than the branch opening.

在本發明之一實施例中,上述之絕緣結構層包括至少一層間絕緣層。至少一層間絕緣層的材質包括矽氧化物、矽氮化物、矽氮氧化物或其組合。In an embodiment of the invention, the insulating structural layer comprises at least one interlayer insulating layer. The material of at least one interlayer insulating layer includes tantalum oxide, tantalum nitride, niobium oxynitride or a combination thereof.

在本發明之一實施例中,上述之畫素結構更包括一阻抗層,配置於絕緣結構層與掃描線之間。阻抗層的材質包括矽碳化合物、矽碳氧化合物或其組合。In an embodiment of the invention, the pixel structure further includes a resistive layer disposed between the insulating structure layer and the scan line. The material of the resistance layer includes a ruthenium carbon compound, a ruthenium carbon oxide compound, or a combination thereof.

在本發明之一實施例中,上述之畫素結構更包括多個發射源位於第二開孔中,且設置在掃描分支上。另外,畫素結構更包括一陽極設置在一第二基板上,跟發射源相對設置,其中掃描分支作為一陰極,資料分支作為一閘極。In an embodiment of the invention, the pixel structure further includes a plurality of emission sources located in the second opening and disposed on the scanning branch. In addition, the pixel structure further includes an anode disposed on a second substrate opposite to the emission source, wherein the scanning branch acts as a cathode and the data branch acts as a gate.

基於上述,為了降低畫素結構中的寄生電容以使畫素結構具有理想的特性,本發明在資料線主線上形成多個主線開孔,這些主線開孔位於掃描線主線與資料線主線重疊的區域中以減少掃描線與資料線之間的重疊面積。另外,本發明的畫素結構更在掃描線與資料線之間的絕緣結構層中設置連通於主線開孔以進一步降低畫素結構中可能存在的寄生電容。Based on the above, in order to reduce the parasitic capacitance in the pixel structure to make the pixel structure have ideal characteristics, the present invention forms a plurality of main line openings on the main line of the data line, and the main line openings are located on the main line of the scanning line and the main line of the data line. In the area to reduce the overlap area between the scan line and the data line. In addition, the pixel structure of the present invention is further provided in the insulating structure layer between the scan line and the data line to communicate with the main line opening to further reduce the parasitic capacitance that may exist in the pixel structure.

為讓本發明之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。The above described features and advantages of the present invention will be more apparent from the following description.

圖1繪示為本發明一實施例的畫素結構,圖2為圖1的畫素結構沿剖線I-I’的剖面示意圖,而圖3為圖1的畫素結構應用於場發射顯示器時,對應圖1之剖線II-II’的示意圖。請同時參照圖1與圖2,畫素結構100配置於基板10上並且包括一掃描線110、一資料線120、一絕緣結構層130。1 is a schematic diagram of a pixel structure according to an embodiment of the present invention, FIG. 2 is a cross-sectional view of the pixel structure of FIG. 1 along a line I-I', and FIG. 3 is a diagram of the pixel structure of FIG. 1 applied to a field emission display. At the time, it corresponds to the schematic diagram of the line II-II' of Fig. 1. Referring to FIG. 1 and FIG. 2 , the pixel structure 100 is disposed on the substrate 10 and includes a scan line 110 , a data line 120 , and an insulating structure layer 130 .

掃描線110配置於基板10與資料線120之間。絕緣結構層130配置於掃描線110與資料線120之間,以使掃描線110與資料線120彼此電性絕緣。此外,可以選擇性地增加設置阻抗層150(或稱為電阻層;Resistor layer),配置於絕緣結構層130與掃描線110之間。在本實施例中,絕緣結構層130雖繪示為單層,但在其他實施例或是實際的應用中,絕緣結構層130可以是單層或是多層的疊層,絕緣結構層130包括至少一層或是多層的層間絕緣層,其材質包括矽氧化物、矽氮化物、矽氮氧化物或其組合。另外,阻抗層150的材質包括矽碳化合物、矽碳氧化合物或其組合,其中阻抗層150可以選擇性地配置於畫素結構100中。亦即,在其他的實施例中,畫素結構100可選擇性地不設置有阻抗層150。當然,阻抗層150的設置以及絕緣結構層130的層數可以是實際設計需求而決定,不應特別地用以侷限本發明之精神。The scan line 110 is disposed between the substrate 10 and the data line 120. The insulating structure layer 130 is disposed between the scan line 110 and the data line 120 to electrically insulate the scan line 110 and the data line 120 from each other. In addition, the set resistance layer 150 (or referred to as a resistive layer) may be selectively added between the insulating structure layer 130 and the scan line 110. In this embodiment, although the insulating structure layer 130 is illustrated as a single layer, in other embodiments or practical applications, the insulating structure layer 130 may be a single layer or a multilayer stack, and the insulating structure layer 130 includes at least One or more layers of interlayer insulating layers, the material of which includes tantalum oxide, tantalum nitride, niobium oxynitride or a combination thereof. In addition, the material of the resistance layer 150 includes a bismuth carbon compound, a bismuth carbon oxide compound, or a combination thereof, wherein the resistance layer 150 may be selectively disposed in the pixel structure 100. That is, in other embodiments, the pixel structure 100 may optionally be provided with no impedance layer 150. Of course, the arrangement of the resistive layer 150 and the number of layers of the insulating structural layer 130 may be determined by actual design requirements and should not be used in particular to limit the spirit of the present invention.

在本實施例中,掃描線110具有一掃描主線112以及至少一掃描分支114。掃描主線112沿一第一方線D1延伸,掃描分支114連接掃描主線112。資料線120具有一資料主線122以及至少一資料分支124。資料主線122沿一第二方向D2延伸,資料分支124連接資料主線122。掃描主線112與資料主線122相交重疊而定義出一主線重疊區A,且掃描分支114與資料分支124重疊以定義出至少一顯示發射區B,掃描分支114與資料分支124更可以構成沿著第二方向D2其他的顯示發射區(未繪示)。此外,至少一第一開孔142定義在主線重疊區A的資料主線122與絕緣結構層130中,且至少一第二開孔144定義在顯示發射區B的資料分支124與絕緣結構層130中。其中,第一開孔142包括位於資料主線122中的一主線開孔122A,以及位於絕緣結構層130中的一第一絕緣開孔132,第二開孔144包括位於資料分支124中的一分支開孔124A,以及位於絕緣結構層130中的一第二絕緣開孔134。In the present embodiment, the scan line 110 has a scan main line 112 and at least one scan branch 114. The scan main line 112 extends along a first square line D1, and the scan branch 114 is connected to the scan main line 112. The data line 120 has a data main line 122 and at least one data branch 124. The data main line 122 extends in a second direction D2, and the data branch 124 is connected to the data main line 122. The scan main line 112 overlaps with the data main line 122 to define a main line overlap area A, and the scan branch 114 overlaps with the data branch 124 to define at least one display emissive area B. The scan branch 114 and the data branch 124 may constitute a further The other display area of D2 in the second direction (not shown). In addition, at least one first opening 142 is defined in the data main line 122 and the insulating structure layer 130 of the main line overlap area A, and at least one second opening 144 is defined in the data branch 124 and the insulating structure layer 130 of the display emissive area B. . The first opening 142 includes a main line opening 122A in the data main line 122, and a first insulating opening 132 in the insulating structure layer 130. The second opening 144 includes a branch located in the data branch 124. The opening 124A and a second insulating opening 134 in the insulating structure layer 130.

另外,由圖1與圖3可知,第一絕緣開孔132位於主線重疊區A並連通主線開孔122A,第二絕緣開孔134位於顯示發射區B並連通分支開孔124A。同時,發射源140例如是位於第二開孔144的第二絕緣開孔134中,且可設置在掃描分支114上。具體而言,由圖3可知,畫素結構100應用於場發射顯示器時,可以更包括一陽極160,其設置在一第二基板170上,且陽極160跟發射源140相對設置。此時,掃描分支114例如作為一陰極,而資料分支124例如作為一閘極。此外,如圖5所示,在發射源140與掃描分支114之間可以選擇性地增設一墊層152,例如是鉻層,以增進發射源140的發射效率。若畫素結構100中有設置阻抗層150,墊層152則設置在發射源140與阻抗層150之間。此外,在第一基板10與第二基板170之間設置有間隔物(未繪示),用以支撐第一基板10與第二基板170,此為該領域通常知識者所熟知,因此不再贅述。In addition, as can be seen from FIG. 1 and FIG. 3, the first insulating opening 132 is located in the main line overlapping area A and communicates with the main line opening 122A, and the second insulating opening 134 is located in the display emitting area B and communicates with the branch opening 124A. At the same time, the emission source 140 is, for example, located in the second insulating opening 134 of the second opening 144 and may be disposed on the scanning branch 114. Specifically, as shown in FIG. 3, when the pixel structure 100 is applied to a field emission display, an anode 160 may be further disposed on a second substrate 170, and the anode 160 is disposed opposite to the emission source 140. At this time, the scanning branch 114 is, for example, a cathode, and the data branch 124 is, for example, a gate. In addition, as shown in FIG. 5, a pad layer 152, such as a chrome layer, may be selectively added between the emission source 140 and the scanning branch 114 to enhance the emission efficiency of the emission source 140. If the resistive layer 150 is provided in the pixel structure 100, the pad layer 152 is disposed between the emissive source 140 and the resistive layer 150. In addition, a spacer (not shown) is disposed between the first substrate 10 and the second substrate 170 for supporting the first substrate 10 and the second substrate 170, which is well known to those skilled in the art, and therefore no longer Narration.

由於設置發射源140的顯示發射區B是位在掃描分支114上,且對應資料分支124,當顯示發射區B中發生的任何缺陷,例如構件之間的不當短路或是構件之間的不當斷路等,可以獨立地進行修補,而不影響掃描主線112與資料主線122。舉例而言,顯示發射區B中的構件之間發生不當短路時可以利用雷射切割或是其他合適的方法將對應的掃描分支114與資料分支124切斷。此時,掃描主線112與資料主線122仍為連續的傳輸線路而不受修補動作影響。相較於以往設計將發射源直接設置在掃描線與資料線相交處的畫素結構而言,本實施例將掃描線110與資料線120延伸出掃描分支114與資料分支124作為設置發射源140的顯示發射區B使得畫素結構100具有可修補的結構設計,有助於提昇畫素結構100的良率。Since the display emissive region B of the emissive source 140 is disposed on the scan branch 114 and corresponds to the data branch 124, any defects occurring in the emissive region B are displayed, such as an improper short circuit between components or an improper disconnection between components. Alternatively, the repair can be performed independently without affecting the scan main line 112 and the data main line 122. For example, when an improper short circuit occurs between components in the emitter region B, the corresponding scan branch 114 and the data branch 124 can be severed by laser cutting or other suitable method. At this time, the scanning main line 112 and the data main line 122 are still continuous transmission lines without being affected by the repairing action. In the embodiment, the scan line 110 and the data line 120 are extended from the scan branch 114 and the data branch 124 as the set emission source 140, as compared with the pixel structure in which the emission source is directly disposed at the intersection of the scan line and the data line. The display of the emitter region B allows the pixel structure 100 to have a repairable structural design that helps to improve the yield of the pixel structure 100.

除此之外,對畫素結構100而言,掃描線110與資料線120兩者之間所產生的寄生電容越大,則因為寄生電容而產生的不良電性特性,例如RC延遲等,將因應而生。其中,掃描線110與資料線120之間的寄生電容符合下列公式:C=εA/d,其中C為寄生電容,ε為掃描線110與資料線120之間之介質的介電係數,A為掃描線110與資料線120的重疊面積,而d為掃描線110與資料線120之間的距離。In addition, for the pixel structure 100, the larger the parasitic capacitance generated between the scan line 110 and the data line 120, the poor electrical characteristics due to parasitic capacitance, such as RC delay, etc. Born to respond. The parasitic capacitance between the scan line 110 and the data line 120 conforms to the following formula: C=εA/d, where C is a parasitic capacitance, and ε is a dielectric constant of a medium between the scan line 110 and the data line 120, where A is The overlapping area of the scan line 110 and the data line 120, and d is the distance between the scan line 110 and the data line 120.

由上述公式可知,掃描線110與資料線120的重疊面積越大,則對於畫素結構100的特性越不利。因此,為了降低掃描線110與資料線120之間的寄生電容,在本實施例中,資料主線122具有至少一主線開孔122A,其位於主線重疊區A中。在資料主線122上設置主線開孔122A有助於減少資料主線122與掃描主線112之間的重疊面積,因而可以降低兩者之間的寄生電容。It can be seen from the above formula that the larger the overlapping area of the scanning line 110 and the data line 120, the more unfavorable the characteristics of the pixel structure 100. Therefore, in order to reduce the parasitic capacitance between the scan line 110 and the data line 120, in the present embodiment, the material main line 122 has at least one main line opening 122A located in the main line overlap area A. Providing the main line opening 122A on the data main line 122 helps to reduce the overlapping area between the data main line 122 and the scanning main line 112, thereby reducing the parasitic capacitance between the two.

此外,絕緣結構層130具有至少一第一絕緣開孔132。第一絕緣開孔132連通於主線開孔122A,且各第一絕緣開孔132的孔徑O1大於其所連通的主線開孔122A的孔徑O2。同時,第一絕緣開孔132的輪廓實質上包圍其所連通的主線開孔122A的輪廓。所以,在第一絕緣開孔132的面積範圍內,掃描主線112與資料主線122間的介質為空氣,而無絕緣結構層130。由於,空氣的介電係數小於絕緣結構層130的介電係數,所以根據上述公式,掃描主線112與資料主線122間的介質為空氣時兩者之間的寄生電容會小於掃描主線112與資料主線122間的介質為絕緣結構層130時兩者之間的寄生電容。也就是說,絕緣結構層130中的第一絕緣開孔132大於主線開孔122A的設計有助於進一步降低掃描線110與資料線120之間的寄生電容而提昇畫素結構100的品質,特別是改善畫素結構100的電性特性。以絕緣結構層130使用氧化矽層為例,氧化矽的介電係數約為3.9,空氣的介電係數約為1.0,當未使用第一開孔142時,電容值例如是162500 pF/μm,製作第一開孔142之後,電容值可降低到102083 pF/μm,約可降低30%的電容值,可以大幅度地降低驅動所需的電力。In addition, the insulating structure layer 130 has at least one first insulating opening 132. The first insulating opening 132 is in communication with the main line opening 122A, and the aperture O1 of each of the first insulating openings 132 is larger than the aperture O2 of the main line opening 122A to which it communicates. At the same time, the contour of the first insulating opening 132 substantially surrounds the contour of the main line opening 122A that it communicates with. Therefore, within the area of the first insulating opening 132, the medium between the scanning main line 112 and the data main line 122 is air without the insulating structure layer 130. Since the dielectric constant of the air is smaller than the dielectric constant of the insulating structure layer 130, according to the above formula, when the medium between the scanning main line 112 and the data main line 122 is air, the parasitic capacitance between the two is smaller than the scanning main line 112 and the data main line. The dielectric between 122 is the parasitic capacitance between the two when the dielectric layer 130 is insulated. That is to say, the design of the first insulating opening 132 in the insulating structure layer 130 is larger than the design of the main line opening 122A, which helps to further reduce the parasitic capacitance between the scanning line 110 and the data line 120, thereby improving the quality of the pixel structure 100, in particular It is to improve the electrical characteristics of the pixel structure 100. Taking the yttrium oxide layer as the insulating structure layer 130, the yttrium oxide has a dielectric constant of about 3.9, the air has a dielectric constant of about 1.0, and when the first opening 142 is not used, the capacitance value is, for example, 162500 pF/μm. After the first opening 142 is formed, the capacitance value can be reduced to 102083 pF/μm, which can reduce the capacitance value by about 30%, which can greatly reduce the power required for driving.

具體而言,第一絕緣開孔132由資料線120向下延伸的深度H實質上可以小於或等於絕緣結構層130的厚度T。舉例而言,絕緣結構層132由N層層間絕緣層所構成時,第一絕緣開孔132的深度H可以是M層層間絕緣層的厚度,其中M小於或等於N。當M小於N時,則絕緣結構層130中至少有一層層間絕緣層仍覆蓋於掃描線110上方,有助於地避免掃描線110被第一絕緣開孔132暴露出來。此時,掃描線110不容易與資料線120短路在一起。當然,本發明不以此為限,以畫素結構100的設計而言,絕緣結構層130與掃描線110之間設置有阻抗層150。所以,第一絕緣開孔132由資料線120向下延伸的深度H等於絕緣結構層130的厚度T時,掃描線110仍被阻抗層110所覆蓋而不會被第一絕緣開孔132暴露出來,也就不容易與資料線120短路在一起。因此,第一絕緣開孔132的深度H可以視整體結構設計而決定。Specifically, the depth H of the first insulating opening 132 extending downward from the data line 120 may be substantially less than or equal to the thickness T of the insulating structure layer 130. For example, when the insulating structure layer 132 is composed of an N-layer interlayer insulating layer, the depth H of the first insulating opening 132 may be the thickness of the M-layer interlayer insulating layer, where M is less than or equal to N. When M is less than N, at least one interlayer insulating layer in the insulating structure layer 130 still covers the scan line 110, which helps to prevent the scan line 110 from being exposed by the first insulating opening 132. At this time, the scan line 110 is not easily short-circuited with the data line 120. Of course, the present invention is not limited thereto. In the design of the pixel structure 100, the impedance layer 150 is disposed between the insulating structure layer 130 and the scan line 110. Therefore, when the depth H of the first insulating opening 132 extending downward from the data line 120 is equal to the thickness T of the insulating structure layer 130, the scanning line 110 is still covered by the resistive layer 110 without being exposed by the first insulating opening 132. It is also not easy to short circuit with the data line 120. Therefore, the depth H of the first insulating opening 132 can be determined depending on the overall structural design.

詳言之,圖4繪示為本發明一實施例之製作主線開孔與第一絕緣開孔的流程。請參照圖4,在步驟a中,將多個微粒子20灑佈於基板10上。此時,基板10上已經形成有掃描線110、絕緣結構層130以及阻抗層150,其中絕緣結構層130可以由多層層間絕緣層所構成,但本發明不特別地侷限層間絕緣層的數量。另外,微粒子20可以是奈米粒子或是其他微小的粒子。In detail, FIG. 4 illustrates a flow of making a main line opening and a first insulating opening according to an embodiment of the invention. Referring to FIG. 4, in step a, a plurality of fine particles 20 are sprinkled on the substrate 10. At this time, the scan line 110, the insulating structure layer 130, and the resistive layer 150 have been formed on the substrate 10, wherein the insulating structure layer 130 may be composed of a plurality of interlayer insulating layers, but the present invention does not particularly limit the number of interlayer insulating layers. In addition, the fine particles 20 may be nano particles or other minute particles.

接著,進行步驟b,於基板10上沉積導電材料層30,其中導電材料層30局部地沉積於微粒子20上而局部地沉積於絕緣結構層130上。然後,如步驟c所示,以毛刷或是其他合適的工具移除微粒子20。如此一來,導電材料層30可以形成如步驟d所繪示的具有多個主線開孔122A的資料主線122。Next, step b is performed to deposit a layer of conductive material 30 on the substrate 10, wherein the layer of conductive material 30 is locally deposited on the particles 20 and locally deposited on the insulating layer 130. Then, as shown in step c, the microparticles 20 are removed with a brush or other suitable tool. As such, the conductive material layer 30 can form the data main line 122 having a plurality of main line openings 122A as shown in step d.

然後,如步驟e所示,以資料主線122為罩幕進行蝕刻製程以在絕緣結構層130中形成多個第一絕緣開孔132。在此所採用的蝕刻製程可以包括先後進行的乾蝕刻步驟以及濕蝕刻步驟。乾蝕刻步驟可以先在深度方向上移除部份的絕緣結構層130,而後續的濕蝕刻步驟可以在寬度方向上移除部份的絕緣結構層130。Then, as shown in step e, an etching process is performed with the material main line 122 as a mask to form a plurality of first insulating openings 132 in the insulating structure layer 130. The etching process employed herein may include successive dry etching steps and wet etching steps. The dry etching step may first remove a portion of the insulating structure layer 130 in the depth direction, and the subsequent wet etching step may remove a portion of the insulating structure layer 130 in the width direction.

在步驟e中,由於第一絕緣開孔132是以資料主線122為罩幕所蝕刻而成的,第一絕緣開孔132可以連通於主線開孔122A。此外,在上述濕蝕刻步驟完成後,可形成弧形側壁,如圖2所示。此外,亦可適當控制蝕刻條件,使第一絕緣開孔132呈角錐狀,形成斜向側壁(未圖示)。第一絕緣開孔132的孔徑大於主線開孔122A的孔徑而第一絕緣開孔132的輪廓可以包圍主線開孔122A的輪廓。進一步而言,步驟e所採用的蝕刻製程可以經由適當的調整以決定第一絕緣開孔13的深度以及側壁輪廓。In step e, since the first insulating opening 132 is etched by using the material main line 122 as a mask, the first insulating opening 132 may communicate with the main line opening 122A. Further, after the above wet etching step is completed, curved side walls may be formed as shown in FIG. Further, the etching conditions may be appropriately controlled so that the first insulating opening 132 has a pyramid shape to form an oblique side wall (not shown). The aperture of the first insulating opening 132 is larger than the aperture of the main line opening 122A and the contour of the first insulating opening 132 may surround the contour of the main opening 122A. Further, the etching process employed in step e can be appropriately adjusted to determine the depth of the first insulating opening 13 and the sidewall profile.

值得一提的是,圖4雖表示為第一絕緣開孔132與主線開孔122A的製作流程,但在這樣的製作流程中可以同時地形成圖3所繪示的分支開孔124A與第二絕緣開孔134。也就是說,本實施例不需以額外的步驟來製作第一絕緣開孔132與主線開孔122A,而不會造成製作時程的延長或是製程成本的增加。當然,上述製作流程僅是舉例說明之用,並非意圖以上面所描述的步驟來侷限本發明。任何所屬技術領域中所使用的圖案化製程都可以應用於本發明而在絕緣結構層130與資料線120上形成所需的第一開孔與第二開孔。It should be noted that although FIG. 4 shows the manufacturing process of the first insulating opening 132 and the main opening 122A, the branch opening 124A and the second shown in FIG. 3 can be simultaneously formed in such a manufacturing process. Insulation opening 134. That is to say, this embodiment does not require an additional step of fabricating the first insulating opening 132 and the main line opening 122A without causing an extension of the manufacturing time or an increase in the manufacturing cost. Of course, the above production process is for illustrative purposes only, and is not intended to limit the invention by the steps described above. Any of the patterning processes used in the art can be applied to the present invention to form the desired first and second openings in the insulating structure layer 130 and the data line 120.

綜上所述,本發明將掃描線與資料線所延伸出來的分支重疊以構成設置發射源的顯示發射區。如此一來,一但顯示發射區內的構件發生缺陷,可以對掃描線與資料線所延伸出來的分支進行修補而使畫素結構具有可修補的特性。另外,在掃描線與資料線的主線重疊區上設置有多個位在資料線上的開孔,可減少掃描線與資料線的主線重疊面積而降低掃描線與資料線之間的寄生電容。同時,主線重疊區中的絕緣結構層可以設置有絕緣開孔,以進一步降低掃描線與資料線之間的寄生電容。因此,本發明的適用於場發射顯示器的畫素結構中,掃描線與資料線之間的寄生電容可以顯著地下降而使畫素結構具有理想的電性特性。In summary, the present invention overlaps the scan line and the branch from which the data line extends to form a display emission area in which the emission source is disposed. In this way, once the components in the emission area are defective, the branches extending from the scanning lines and the data lines can be repaired to make the pixel structure have repairable characteristics. In addition, a plurality of openings on the data line are arranged on the overlapping area of the main line of the scan line and the data line, which can reduce the overlapping area of the main line of the scan line and the data line and reduce the parasitic capacitance between the scan line and the data line. At the same time, the insulating structure layer in the overlap region of the main line may be provided with an insulating opening to further reduce the parasitic capacitance between the scan line and the data line. Therefore, in the pixel structure of the present invention which is suitable for a field emission display, the parasitic capacitance between the scanning line and the data line can be significantly lowered to make the pixel structure have desired electrical characteristics.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,故本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the invention, and any one of ordinary skill in the art can make some modifications and refinements without departing from the spirit and scope of the invention. The scope of the invention is defined by the scope of the appended claims.

10...基板10. . . Substrate

20...微粒子20. . . Microparticle

30...導電材料層30. . . Conductive material layer

100...畫素結構100. . . Pixel structure

110...掃描線110. . . Scanning line

112...掃描主線112. . . Scanning main line

114...掃描分支114. . . Scanning branch

120...資料線120. . . Data line

122...資料主線122. . . Data main line

122A...主線開孔122A. . . Main line opening

124...資料分支124. . . Data branch

124A...分支開孔124A. . . Branch opening

130...絕緣結構層130. . . Insulating structural layer

132...第一絕緣開孔132. . . First insulating opening

134...第二絕緣開孔134. . . Second insulating opening

140...發射源140. . . Source of emission

142...第一開孔142. . . First opening

144...第二開孔144. . . Second opening

150...阻抗層150. . . Impedance layer

152...墊層152. . . Cushion

160...陽極160. . . anode

170...第二基板170. . . Second substrate

A...主線重疊區A. . . Main line overlap

B...顯示發射區B. . . Display launch area

D1...第一方向D1. . . First direction

D2...第二方向D2. . . Second direction

H...深度H. . . depth

I-I’、II-II’...剖線I-I’, II-II’. . . Section line

O1、O2...孔徑O1, O2. . . Aperture

T...厚度T. . . thickness

圖1繪示為本發明一實施例的畫素結構。FIG. 1 illustrates a pixel structure according to an embodiment of the present invention.

圖2為圖1的畫素結構沿剖線I-I’的剖面示意圖。Figure 2 is a cross-sectional view of the pixel structure of Figure 1 taken along line I-I'.

圖3為圖1的畫素結構應用於場發射顯示器時,對應圖1之剖線II-II’的示意圖。Fig. 3 is a view corresponding to the line II-II' of Fig. 1 when the pixel structure of Fig. 1 is applied to a field emission display.

圖4繪示為本發明一實施例之製作主線開孔與第一絕緣開孔的流程。4 is a flow chart of fabricating a main line opening and a first insulating opening according to an embodiment of the invention.

圖5為圖1的畫素結構應用於場發射顯示器時,對應圖1之剖線II-II’的示意圖。Fig. 5 is a view corresponding to the line II-II' of Fig. 1 when the pixel structure of Fig. 1 is applied to a field emission display.

100...畫素結構100. . . Pixel structure

110...掃描線110. . . Scanning line

112...掃描主線112. . . Scanning main line

114...掃描分支114. . . Scanning branch

120...資料線120. . . Data line

122...資料主線122. . . Data main line

122A...主線開孔122A. . . Main line opening

124...資料分支124. . . Data branch

124A...分支開孔124A. . . Branch opening

132...第一絕緣開孔132. . . First insulating opening

134...第二絕緣開孔134. . . Second insulating opening

140...發射源140. . . Source of emission

142...第一開孔142. . . First opening

144...第二開孔144. . . Second opening

A...主線重疊區A. . . Main line overlap

B...顯示發射區B. . . Display launch area

D1...第一方向D1. . . First direction

D2...第二方向D2. . . Second direction

I-I’、II-II’...剖線I-I’, II-II’. . . Section line

Claims (14)

一種畫素結構,設置於一第一基板上,適用於一場發射顯示器,其包括:一掃描線,具有一掃描主線以及至少一掃描分支,該掃描主線沿一第一方線延伸,該掃描分支連接該掃描主線;一資料線,具有一資料主線以及至少一資料分支,該資料主線沿一第二方向延伸,該資料分支連接該資料主線,該掃描主線與該資料主線相交重疊而定義出一主線重疊區,且該掃描分支與該資料分支重疊以定義出至少一顯示發射區;以及一絕緣結構層,配置於該掃描線與該資料線之間,且該主線重疊區的該資料主線與該絕緣結構層具有至少一第一開孔,且該顯示發射區的該資料分支與該絕緣結構層具有至少一第二開孔。A pixel structure, disposed on a first substrate, is suitable for a field emission display, comprising: a scan line having a scan main line and at least one scan branch, the scan main line extending along a first square line, the scan branch Connecting the scan main line; a data line having a data main line and at least one data branch, the data main line extending along a second direction, the data branch connecting the data main line, the scan main line and the data main line intersecting to define a a main line overlap region, and the scan branch overlaps with the data branch to define at least one display emissive region; and an insulating structure layer disposed between the scan line and the data line, and the data main line of the main line overlap region The insulating structural layer has at least one first opening, and the data branch of the display emitting region and the insulating structural layer have at least one second opening. 如申請專利範圍第1項所述之畫素結構,其中該第一開孔包括位於該資料主線中的一主線開孔,以及位於該絕緣結構層的該第一絕緣開孔,該第二開孔包括位於該資料分支中的一分支開孔,以及位於該絕緣結構層的該第二絕緣開孔。The pixel structure of claim 1, wherein the first opening comprises a main line opening in the main line of the data, and the first insulating opening in the insulating structure layer, the second opening The aperture includes a branch opening in the branch of the data and the second insulating opening in the insulating structure layer. 如申請專利範圍第2項所述之畫素結構,其中該第一絕緣開孔由該資料線向下延伸的深度小於或等於該絕緣結構層的厚度。The pixel structure of claim 2, wherein the first insulating opening extends downward from the data line by a depth less than or equal to a thickness of the insulating structural layer. 如申請專利範圍第2項所述之畫素結構,其中各該第一絕緣開孔的輪廓包圍其所連通的該主線開孔的輪廓。The pixel structure of claim 2, wherein the contour of each of the first insulating openings surrounds a contour of the main line opening through which it communicates. 如申請專利範圍第2項所述之畫素結構,其中該第一絕緣開孔的孔徑大於該主線開孔,該第二絕緣開孔的孔徑大於該分支開孔。The pixel structure of claim 2, wherein the first insulating opening has a larger aperture than the main line opening, and the second insulating opening has a larger aperture than the branch opening. 如申請專利範圍第1項所述之畫素結構,其中該絕緣結構層包括至少一層間絕緣層。The pixel structure of claim 1, wherein the insulating structure layer comprises at least one interlayer insulating layer. 如申請專利範圍第6項所述之畫素結構,其中該至少一層間絕緣層的材質包括矽氧化物、矽氮化物、矽氮氧化物或其組合。The pixel structure of claim 6, wherein the material of the at least one interlayer insulating layer comprises tantalum oxide, tantalum nitride, niobium oxynitride or a combination thereof. 如申請專利範圍第1項所述之畫素結構,更包括一阻抗層,配置於該絕緣結構層與該掃描線之間。The pixel structure of claim 1, further comprising a resistive layer disposed between the insulating structure layer and the scan line. 如申請專利範圍第8項所述之畫素結構,其中該阻抗層的材質包括矽碳化合物、矽碳氧化合物或其組合。The pixel structure of claim 8, wherein the material of the impedance layer comprises a ruthenium carbon compound, a ruthenium carbon oxide compound or a combination thereof. 如申請專利範圍第1項所述之畫素結構,更包括多個發射源位於該第二開孔中,且設置在該掃描分支上。The pixel structure of claim 1, further comprising a plurality of emission sources located in the second opening and disposed on the scanning branch. 如申請專利範圍第10項所述之畫素結構,更包括一墊層,配置於該發射源與該掃描線之間。The pixel structure of claim 10, further comprising a pad disposed between the emission source and the scan line. 如申請專利範圍第10項所述之畫素結構,更包括一第二基板,跟該第一基板相對設置,該第二基板包括一陽極設置在該第二基板上,跟該些發射源相對設置,其中該掃描分支作為一陰極,該資料分支作為一閘極。The pixel structure of claim 10, further comprising a second substrate opposite to the first substrate, the second substrate comprising an anode disposed on the second substrate, opposite to the emission sources The setting, wherein the scanning branch acts as a cathode, and the data branch acts as a gate. 一種場發射顯示器,包括:一第一基板;多條掃描線,每一掃描線具有一掃描主線以及至少一掃描分支,該掃描主線沿一第一方線延伸,該掃描分支連接該掃描主線;多條資料線,每一條資料線具有一資料主線以及至少一資料分支,該資料主線沿一第二方向延伸,該資料分支連接該資料主線,該些掃描主線與該些資料主線相交重疊而定義出複數個主線重疊區,且該些掃描分支與該些資料分支重疊以定義出複數個顯示發射區;一絕緣結構層,配置於該些掃描線與該些資料線之間,且每一該主線重疊區的該資料主線與該絕緣結構層具有至少一第一開孔,且每一該顯示發射區的該資料分支與該絕緣結構層具有至少一第二開孔;以及多個發射源,分別位於該第二開孔中。A field emission display includes: a first substrate; a plurality of scan lines, each scan line having a scan main line and at least one scan branch, the scan main line extending along a first square line, the scan branch connecting the scan main line; a plurality of data lines, each data line having a data main line and at least one data branch, the data main line extending along a second direction, the data branch connecting the data main line, the scan main lines and the data main lines intersecting and defining And a plurality of main line overlap regions, wherein the scan branches overlap with the data branches to define a plurality of display emission regions; an insulating structure layer disposed between the scan lines and the data lines, and each of the The data main line of the main line overlap region and the insulating structure layer have at least one first opening, and the data branch of each of the display emissive regions and the insulating structure layer have at least one second opening; and a plurality of emission sources, Located in the second opening. 如申請專利範圍第13項所述之場發射顯示器,更包括一第二基板,跟該第一基板相對設置,該第二基板包括一陽極設置在該第二基板上,跟該些發射源相對設置,其中該掃描分支作為一陰極,該資料分支作為一閘極。The field emission display of claim 13, further comprising a second substrate opposite to the first substrate, the second substrate comprising an anode disposed on the second substrate, opposite to the emission sources The setting, wherein the scanning branch acts as a cathode, and the data branch acts as a gate.
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