TW201319220A - Method for synthesizing oxynitride phosphors - Google Patents

Method for synthesizing oxynitride phosphors Download PDF

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TW201319220A
TW201319220A TW100140626A TW100140626A TW201319220A TW 201319220 A TW201319220 A TW 201319220A TW 100140626 A TW100140626 A TW 100140626A TW 100140626 A TW100140626 A TW 100140626A TW 201319220 A TW201319220 A TW 201319220A
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oxynitride
synthesizing
phosphor
xln
powder
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TW100140626A
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Sheng-Yuan Chu
Yu-Cheng Yang
Ying-Chien Fang
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Univ Nat Cheng Kung
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Abstract

A method for synthesizing oxynitride phosphors is provided. The method includes steps of: firstly synthesizing silicate phosphors by chemical co-precipitation reaction, and then mixing silicate phosphors with silicon nitride to synthesize oxynitride phosphors by solid-state reaction. The oxynitride phosphors synthesized by the present invention can provide a crystallinity apparently better than that of oxynitride phosphors synthesized by traditional solid-state reaction (SSR) or traditional 2-step solid-state reaction (SSR2), and also can provide higher quantum efficiency and thermal stability. Meanwhile, the size and evenness of particles of oxynitride phosphors synthesized by the present invention are enhanced, so that the oxynitride phosphors can be widely applied to LEDs or other optical electronic components.

Description

合成氮氧化物螢光粉之方法Method for synthesizing nitrogen oxide phosphor powder

本發明係關於一種合成氮氧化物螢光粉之方法,特別是關於一種先以化學共沉法合成矽酸鹽螢光粉,再使其與氮化矽一起進行固態反應法來合成氮氧化物螢光粉之方法。The present invention relates to a method for synthesizing oxynitride phosphors, in particular to a method for synthesizing nitrogen oxides by first synthesizing bismuth silicate powder by chemical co-precipitation method and performing solid state reaction together with cerium nitride. The method of fluorescent powder.

螢光粉(phosphor)材料時常被應用在陰極射線管、螢光燈管、發光二極體(LED)以及相關顯示產品中,其迄今已開發出之材料種類已達30餘種,例如鋁酸鹽類、矽酸鹽類、氮化物、氮氧化物、鉬酸鹽類或鎢酸鹽類,其中由氮化物或氮氧化物製成之螢光粉材料則是屬於高效率螢光粉體,其晶體結構較為剛硬,故具有較佳之熱穩定性質及化學穩定性,因此極適合與紫外光或藍光LED晶片搭配使用來建構成一白光LED,以滿足產生白光所需之高演色性及安定性等基本要求。Phosphorus materials are often used in cathode ray tubes, fluorescent tubes, light-emitting diodes (LEDs) and related display products. To date, more than 30 types of materials have been developed, such as alumina acid. a salt, a citrate, a nitride, an oxynitride, a molybdate or a tungstate, wherein the phosphor material made of a nitride or an oxynitride is a high-efficiency phosphor powder. Its crystal structure is relatively rigid, so it has better thermal stability and chemical stability, so it is very suitable for use with ultraviolet or blue LED chips to form a white LED to meet the high color rendering and stability required to produce white light. Basic requirements such as sex.

然而,要合成此類氮化物或氮氧化物之螢光粉體,通常需要高溫、高壓之合成條件。例如,LED廠通常採用固態反應法(solid state reaction,SSR)為主要之螢光粉合成方法,其係以高溫來提供足夠之活化能,以利粉體進行反應。該固態反應法通常涉及下述步驟:(1)、固體界面(如原子或離子跨越界面)之擴散反應;(2)、原子規模之化學反應;(3)、新相成核;及(4)、固體之移動及新相之成長。決定固相反應性之2個重要因素為成核與擴散速率。若產物與反應物之間具結構相似性,則成核較容易進行。擴散現象係指原子於固體中由高濃度向低濃度區域運動之現象,其可以使原子均勻分布於固體中。一般固相粉體內部之缺陷、界面形貌、原子或離子尺寸等均與擴散現象之程度具相關性。However, in order to synthesize a phosphor of such a nitride or an oxynitride, a synthesis condition of high temperature and high pressure is usually required. For example, LED plants generally use solid state reaction (SSR) as the main method of phosphor powder synthesis, which provides sufficient activation energy at high temperatures to facilitate the reaction of the powder. The solid state reaction method generally involves the following steps: (1) a diffusion reaction of a solid interface (such as an atom or ion across an interface); (2) an atomic scale chemical reaction; (3) a new phase nucleation; and (4) ), the movement of solids and the growth of new phases. Two important factors determining solid phase reactivity are nucleation and diffusion rates. Nucleation is easier to carry out if there is structural similarity between the product and the reactants. Diffusion phenomenon refers to the phenomenon that atoms move from a high concentration to a low concentration region in a solid, which can evenly distribute atoms in a solid. Generally, defects, interface morphology, atomic or ion size, etc. within the solid phase powder are related to the degree of diffusion.

現有固態反應法製備螢光粉之方式係按一定之化學配比(stoichiometry)秤取適量之反應物,進行充分混和後裝入坩鍋中,再放入高溫爐內並於適當之反應氣氛中進行升溫、持溫(soaking)數小時後,冷卻至室溫後取出,最後進行粉碎與過篩之程序即可得所需之樣品。利用此法所得之材料優點為粉體性能穩定與亮度高,有利於工業化生產;但是,其缺點為粉體需要在1400至1600℃之高溫爐中進行高溫煅燒,由於煅燒溫度愈高粒子愈易產生團聚(aggregate),因此產物之粒徑較大且粒度分布範圍(particle size distribution)過廣,難以得到較為一致的粒度,同時也不符節能之產業趨勢。再者,雖然也可以利用球磨(ball milling)方式進一步減小其粒徑,然而因研磨過程中之粉體與研磨球經碾壓及摩擦作用,易使得粉體晶粒產生晶體缺陷,故會降低其發光效率。在球磨及過篩後,若選用較小之顆粒(如奈米級),則其表面積較大,通常使得表面缺陷增加,因而會降低發光效率;若選用較大之顆粒,則不利於平滑的塗佈於LED晶片上,且較大之顆粒會有遮蔽部分光束之間題,進而降低光取出效率(light extraction efficiency)。The existing solid state reaction method for preparing the phosphor powder is to take a proper amount of the reactants according to a certain stoichiometry, thoroughly mix and then put into the crucible, and then put into a high temperature furnace and in a suitable reaction atmosphere. After heating and soaking for several hours, the mixture is cooled to room temperature, taken out, and finally pulverized and sieved to obtain the desired sample. The material obtained by this method has the advantages of stable powder performance and high brightness, and is favorable for industrial production; however, the disadvantage is that the powder needs to be calcined at a high temperature in a high temperature furnace of 1400 to 1600 ° C, and the higher the calcination temperature, the easier the particles are. Aggregation occurs, so the particle size of the product is large and the particle size distribution is too wide, and it is difficult to obtain a relatively uniform particle size, and it does not meet the energy saving industry trend. Furthermore, although ball milling can be used to further reduce the particle size, the powder and the grinding ball are subjected to rolling and rubbing during the grinding process, which tends to cause crystal defects in the powder crystal grains. Reduce its luminous efficiency. After ball milling and sieving, if smaller particles (such as nano-scale) are used, the surface area is larger, which usually causes surface defects to increase, thus reducing the luminous efficiency; if larger particles are used, it is not conducive to smoothing. It is applied to the LED wafer, and the larger particles will have a problem between the shielded partial beams, thereby reducing the light extraction efficiency.

故,有必要提供一種合成氮氧化物螢光粉之方法,以解決習用技術所存在的問題。Therefore, it is necessary to provide a method for synthesizing oxynitride phosphors to solve the problems of conventional techniques.

本發明之主要目的在於提供一種合成氮氧化物螢光粉之方法,其係先以化學共沉法合成矽酸鹽螢光粉,再使其與氮化矽一起進行固態反應法,以反應合成氮氧化物螢光粉,該氮氧化物螢光粉之結晶性優於現有之固態法或二次固態法所合成之螢光粉,且具備更高的量子效率及熱穩定性,同時粒度之大小及均一性也較佳,因此在發光二極體等光電元件上可具有更好的應用性。The main object of the present invention is to provide a method for synthesizing oxynitride phosphor powder, which first synthesizes citrate phosphor powder by chemical co-precipitation method, and then performs solid state reaction with cerium nitride for reaction synthesis. NOx phosphor powder, the crystallinity of the oxynitride phosphor is superior to that of the existing solid-state or secondary solid-state phosphor powder, and has higher quantum efficiency and thermal stability, and particle size Size and uniformity are also preferred, so that it can be better applied to photovoltaic elements such as light-emitting diodes.

為達上述之目的,本發明提供一種合成氮氧化物螢光粉之方法,其包含步驟:以基質金屬M之硝酸鹽、至少一種摻雜金屬Ln之氧化物及四乙氧基矽烷(TEOS)進行化學共沉法,以反應合成矽酸鹽螢光粉M2-xSiO4:xLn,其中該基質金屬M選自鋰(Li)、鈣(Ca)、鍶(Sr)或鋇(Ba),該摻雜金屬Ln選自任一稀土元素、錳(Mn)、鉻(Cr)或銻(Sb),0.01<x<0.09,及該共沉法進行第一次還原性燒結,其溫度介於1200至1400之間;以及以該矽酸鹽螢光粉M2-xSiO4:xLn與氮化矽(Si3N4)進行固態反應法,以反應合成氮氧化物螢光粉M1-xSi2O2N2:xLn,其中0.005<x<0.045,及該固態法進行第二次還原性燒結,其溫度介於1300至1500之間。To achieve the above object, the present invention provides a method for synthesizing oxynitride phosphors comprising the steps of: nitrate of a matrix metal M, at least one oxide of a doped metal Ln, and tetraethoxy decane (TEOS) Performing a chemical co-precipitation method to synthesize a bismuth silicate phosphor M 2-x SiO 4 :xLn, wherein the matrix metal M is selected from lithium (Li), calcium (Ca), strontium (Sr) or strontium (Ba) The doping metal Ln is selected from any rare earth element, manganese (Mn), chromium (Cr) or strontium (Sb), 0.01<x<0.09, and the first reductive sintering is carried out by the co-precipitation method. Between 1200 and 1400; and solid state reaction of the bismuth silicate phosphor M 2-x SiO 4 :xLn with lanthanum nitride (Si 3 N 4 ) to synthesize oxynitride phosphor M 1 -x Si 2 O 2 N 2 :xLn, wherein 0.005 < x < 0.045, and the solid state method performs a second reductive sintering at a temperature between 1300 and 1500.

在本發明之一實施例中,在該化學共沉法之步驟中包含:調配該基質金屬M之硝酸鹽、摻雜金屬Ln之氧化物及四乙氧基矽烷之混合水溶液,並將該混合水溶液加入碳酸氫銨(NH4HCO3)之沉澱劑中反應得到沉澱物,濾出該沉澱物並加以乾燥,以及使該沉澱物在還原氣氛下(5%H2/95%N2)進行該第一次還原性燒結,以製得該矽酸鹽螢光粉M2-xSiO4:xLn。In an embodiment of the present invention, the step of the chemical co-precipitation method comprises: formulating a mixed aqueous solution of the nitrate of the matrix metal M, the oxide of the doped metal Ln, and tetraethoxy decane, and mixing the mixture. The aqueous solution is added to a precipitant of ammonium hydrogencarbonate (NH 4 HCO 3 ) to obtain a precipitate, which is filtered and dried, and the precipitate is subjected to a reducing atmosphere (5% H 2 /95% N 2 ). This first reduction sintering is carried out to obtain the phthalate phosphor M2 -x SiO 4 :xLn.

在本發明之一實施例中,該第一次還原性燒結之時間介於4至8小時之間。In one embodiment of the invention, the first reduction sintering time is between 4 and 8 hours.

在本發明之一實施例中,在該固態反應法之步驟中包含:先混合該矽酸鹽螢光粉M2-xSiO4:xLn與氮化矽(Si3N4),接著在還原氣氛下(5%H2/95%N2)進行該第二次還原性燒結,以製得該氮氧化物螢光粉M1-xSi2O2N2:xLn。In an embodiment of the present invention, the step of the solid state reaction method comprises: first mixing the phthalate phosphor powder M 2-x SiO 4 :xLn with tantalum nitride (Si 3 N 4 ), followed by reduction This second reduction sintering was carried out under an atmosphere (5% H 2 /95% N 2 ) to obtain the oxynitride phosphor M 1-x Si 2 O 2 N 2 :xLn.

在本發明之一實施例中,該第二次還原性燒結之時間介於4至8小時之間。In one embodiment of the invention, the second reduction sintering time is between 4 and 8 hours.

在本發明之一實施例中,該基質金屬M較佳選自鍶(Sr),該摻雜金屬Ln較佳選自稀土元素中之銪(Eu),及該氮氧化物螢光粉M1-xSi2O2N2:xLn為Sr1-xSi2O2N2:xEu。In an embodiment of the present invention, the matrix metal M is preferably selected from the group consisting of strontium (Sr), and the dopant metal Ln is preferably selected from the group consisting of lanthanum (Eu) in a rare earth element, and the oxynitride fluorescene powder M 1 -x Si 2 O 2 N 2 : xLn is Sr 1-x Si 2 O 2 N 2 : xEu.

在本發明之一實施例中,該基質金屬M亦選自鍶(Sr),該摻雜金屬Ln則選自稀土元素中之鈰(Ce),及該氮氧化物螢光粉M1-xSi2O2N2:xLn為Sr1-xSi2O2N2:xCe。In an embodiment of the invention, the matrix metal M is also selected from the group consisting of strontium (Sr), the dopant metal Ln is selected from the group consisting of cerium (Ce) in the rare earth element, and the oxynitride fluorescing powder M 1-x Si 2 O 2 N 2 :xLn is Sr 1-x Si 2 O 2 N 2 :xCe.

在本發明之一實施例中,該基質金屬M亦選自鍶(Sr),該摻雜金屬Ln則同時選自稀土元素中之銪(Eu)及鈰(Ce),及該氮氧化物螢光粉M1-xSi2O2N2:xLn為Sr1-xSi2O2N2:yEu,zCe,其中y+z=x。In an embodiment of the present invention, the matrix metal M is also selected from the group consisting of strontium (Sr), and the dopant metal Ln is simultaneously selected from the group consisting of lanthanum (Eu) and cerium (Ce) in the rare earth element, and the oxynitride The light powder M 1-x Si 2 O 2 N 2 :xLn is Sr 1-x Si 2 O 2 N 2 :yEu,zCe, where y+z=x.

在本發明之一實施例中,該氮氧化物螢光粉M1-xSi2O2N2:xLn為綠色螢光粉。In an embodiment of the invention, the oxynitride phosphor M 1-x Si 2 O 2 N 2 :xLn is a green phosphor.

在本發明之一實施例中,該綠色螢光粉與一紅色螢光粉共同散佈於一藍光發光二極體晶片之一封裝膠體中,以構成一白光發光二極體。In an embodiment of the invention, the green phosphor is co-dispersed with a red phosphor in an encapsulant of a blue light emitting diode chip to form a white light emitting diode.

在本發明之一實施例中,該氮氧化物螢光粉M1-xSi2O2N2:xLn散布於一太陽能電池之一日光轉換層中。In one embodiment of the invention, the oxynitride phosphor M 1-x Si 2 O 2 N 2 :xLn is dispersed in one of the solar conversion layers of a solar cell.

在本發明之一實施例中,該氮氧化物螢光粉M1-xSi2O2N2:xLn散佈於一發光二極體植物生長燈之一封裝膠體中。In one embodiment of the invention, the oxynitride phosphor M 1-x Si 2 O 2 N 2 :xLn is interspersed in one of the encapsulants of a light-emitting diode plant growth lamp.

為了讓本發明之上述及其他目的、特徵、優點能更明顯易懂,下文將特舉本發明較佳實施例,並配合所附圖式,作詳細說明如下。再者,本發明所提到的方向用語,例如「上」、「下」、「內」、「外」或「側面」等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明及理解本發明,而非用以限制本發明。The above and other objects, features and advantages of the present invention will become more <RTIgt; Furthermore, the directional terminology referred to in the present invention, such as "upper", "lower", "inside", "outside" or "side", is merely a reference to the direction of the additional drawing. Therefore, the directional terminology used is for the purpose of illustration and understanding of the invention.

氮氧化物螢光粉材料具有無毒性、化學安定、熱穩定性佳、高能源效率、高發光強度及化學組成與發光波長之可調變性等諸多優點,然而要合成此類具高效率螢光粉體其合成條件較為苛刻,本發明即是著重於改良氮氧化物螢光粉的合成方式。NOx phosphor powder materials have many advantages such as non-toxicity, chemical stability, good thermal stability, high energy efficiency, high luminous intensity, and variability in chemical composition and luminescence wavelength. However, it is necessary to synthesize such high-efficiency fluorescence. The synthesis conditions of the powder are relatively harsh, and the present invention focuses on the synthesis of the oxynitride phosphor.

本發明將於下文以目前合成氮氧化物螢光粉的二種方式(固態反應法、二階段固態反應法)做為對照組,以便與本發明較佳實施例之合成氮氧化物螢光粉之方法(即先以化學共沉法合成矽酸鹽螢光粉,再使其與氮化矽一起進行固態反應法之實驗組)進行比較,以突顯本發明所合成螢光粉之結晶性將優於使用固態反應法或二階段固態反應法合成之螢光粉,並具備更高的量子效率及熱穩定性。The present invention will be hereinafter referred to as a control group in two ways of synthesizing oxynitride phosphors (solid state reaction method, two-stage solid state reaction method), in order to synthesize oxynitride fluoro powder with preferred embodiments of the present invention. Method for synthesizing the crystallinity of the synthesized phosphor powder of the present invention by first synthesizing the citrate fluorescein by chemical co-precipitation method and then performing the solid state reaction method together with cerium nitride It is superior to the phosphor powder synthesized by solid state reaction or two-stage solid state reaction, and has higher quantum efficiency and thermal stability.

(1)固態反應法(solid-state reaction,SSR):(1) Solid-state reaction (SSR):

現有固態反應法主要係以化學計量法秤取原始物料,混合均勻後放入高溫管爐煅燒合成氮氧化物螢光粉。The existing solid-state reaction method mainly collects the original materials by stoichiometry, mixes them uniformly, and then puts them into a high-temperature tube furnace to calcine and synthesize the oxynitride phosphor powder.

例如,以固態反應法合成摻銪之鍶矽氮氧化物(Sr1-xSi2O2N2:xEu)為例,其先以化學計量法秤取起始原料:碳酸鍶(SrCO3)、二氧化矽(SiO2)、氮化矽(Si3N4)及氧化銪(Eu2O3),其重量比例如下表1所示:For example, a solid-state reaction method for synthesizing cerium-doped cerium oxynitride (Sr 1-x Si 2 O 2 N 2 :xEu) is exemplified by first weighing a raw material: strontium carbonate (SrCO 3 ) by stoichiometry. , cerium oxide (SiO 2 ), cerium nitride (Si 3 N 4 ) and cerium oxide (Eu 2 O 3 ), the weight ratio of which is shown in Table 1 below:

接著,將上述起始原料倒入研缽中磨勻,使其均勻混合,在還原氣氛下(5%H2/95%N2)進行1300℃持溫6小時之煅燒,即可得到所需之摻銪之鍶矽氮氧化物粉體(Sr1-xSi2O2N2:xEu,0.01<x<0.09,例如x=0.05),此粉體於下文簡稱為SSR對照組螢光粉。Next, the above starting materials are poured into a mortar and ground, uniformly mixed, and calcined at 1300 ° C for 6 hours under a reducing atmosphere (5% H 2 /95% N 2 ) to obtain the desired The ytterbium - doped oxynitride powder (Sr 1-x Si 2 O 2 N 2 :xEu, 0.01<x<0.09, for example, x=0.05), which is hereinafter referred to as SSR control fluoro powder .

(2)二階段固態反應法(2-step solid-state reaction,SSR2):(2) 2-step solid-state reaction (SSR2):

現有二階段固態反應法主要係先進行第一次固態反應法煅燒得到矽酸鹽粉體,接著再以矽酸鹽粉體與氮化矽一起進行第二次固態反應法煅燒得到氮氧化物螢光粉。The existing two-stage solid state reaction method mainly performs the first solid state reaction calcination to obtain a niobate powder, and then the second solid state reaction calcination with the niobate powder and the tantalum nitride to obtain the nitrogen oxides. Light powder.

例如,以二階段固態反應法合成摻銪之鍶矽氮氧化物(Sr1-xSi2O2N2:xEu)為例,其先以化學計量法秤取起始原料:碳酸鍶(SrCO3)、二氧化矽(SiO2)及氧化銪(Eu2O3),其重量比例如下表2所示:For example, a two-stage solid state reaction method for synthesizing cerium-doped cerium oxynitride (Sr 1-x Si 2 O 2 N 2 :xEu) is exemplified by first weighing the starting material: strontium carbonate (SrCO) by stoichiometry 3 ), cerium oxide (SiO 2 ) and cerium oxide (Eu 2 O 3 ), the weight ratio of which is shown in Table 2 below:

接著,進行第一次固態反應法,其係將上述起始原料倒入研缽中磨勻,使其均勻混合,在還原氣氛下(5%H2/95%N2)進行1300℃持溫6小時之煅燒,即可先得到摻銪之矽酸鍶(Sr2-xSiO4:xEu2+,0.01<x<0.09)粉體。Next, a first solid state reaction method is carried out, which is carried out by pouring the above-mentioned starting materials into a mortar, uniformly mixing them, and maintaining the temperature at 1300 ° C under a reducing atmosphere (5% H 2 /95% N 2 ). After 6 hours of calcination, the strontium strontium ruthenate (Sr 2-x SiO 4 : xEu 2+ , 0.01<x<0.09) powder can be obtained first.

接著,再進行第二次固態反應法,其係以0.5莫耳(mole)之摻銪之矽酸鍶粉體及0.5 mole之氮化矽(Si3N4)做為起始原料,將其倒入研缽中磨勻,使其均勻混合,在還原氣氛下(5%H2/95%N2)進行1400℃持溫6小時之煅燒,即可得到摻銪之鍶矽氮氧化物粉體(Sr1-xSi2O2N2:xEu,0.005<x<0.045,例如x=0.025),此粉體於下文簡稱為SSR2對照組螢光粉。Then, a second solid state reaction method is carried out, which is prepared by using 0.5 mole of cerium-doped cerium lanthanum citrate powder and 0.5 mole of cerium nitride (Si 3 N 4 ) as a starting material. Pour into the mortar and grind it evenly, mix it uniformly, and carry out calcination at 1400 ° C for 6 hours under a reducing atmosphere (5% H 2 /95% N 2 ) to obtain cerium-doped cerium oxide powder. The body (Sr 1-x Si 2 O 2 N 2 : xEu, 0.005 < x < 0.045, for example, x = 0.025), this powder is hereinafter referred to as SSR2 control phosphor powder.

(3)化學共沉法+固態反應法(solid-state reaction followed by chemical co-precipitation reaction,SSRP):(3) solid-state reaction followed by chemical co-precipitation reaction (SSRP):

本發明較佳實施例之合成氮氧化物螢光粉之方法主要係先以化學共沉法合成矽酸鹽螢光粉,再使其與氮化矽一起進行固態反應法,以合成氮氧化物螢光粉。The method for synthesizing oxynitride phosphor in the preferred embodiment of the present invention mainly comprises synthesizing bismuth fluorite powder by chemical co-precipitation method, and then performing solid state reaction together with cerium nitride to synthesize nitrogen oxides. Fluorescent powder.

例如,以本發明較佳實施例之合成氮氧化物螢光粉之方法合成摻銪之鍶矽氮氧化物(Sr1-xSi2O2N2:xEu)為例,其先以化學計量法調配含矽金屬鹽母液,過程如下:先利用四乙氧基矽烷(TEOS,C8H20O4Si)為Si離子來源,將TEOS與少量酒精及去離子水互溶。接著,將硝酸鍶(Sr(NO3)2)溶於去離子水中做為鹼土金屬離子來源,及以氧化銪(Eu2O3)為銪離子來源加入硝酸將其溶解,其主要成份重量比例如下表3所示:For example, a method for synthesizing ytterbium - doped lanthanum oxide (Sr 1-x Si 2 O 2 N 2 :xEu) by using a method for synthesizing oxynitride phosphors according to a preferred embodiment of the present invention is exemplified by stoichiometry The preparation of the mother liquor containing ruthenium metal salt is as follows: firstly, tetraethoxy decane (TEOS, C 8 H 20 O 4 Si) is used as a source of Si ions, and TEOS is mutually soluble with a small amount of alcohol and deionized water. Next, strontium nitrate (Sr(NO 3 ) 2 ) is dissolved in deionized water as a source of alkaline earth metal ions, and nitric acid (Eu 2 O 3 ) is added as a source of cerium ions to dissolve it, and its main component weight ratio As shown in Table 3 below:

之後,將鹼土金屬/銪離子溶液與TEOS溶液進行混合攪拌獲得鹼土金屬鹽溶液(母液),沉澱劑製備係以碳酸氫銨溶於去離子水並以氨水調到適當之pH值,完成後則將鹼土金屬鹽溶液(母液)緩慢滴入沉澱劑中,使鹼土離子與碳酸根離子反應產生沉澱物,沉澱物乾燥後,在還原氣氛下(5%H2/95%N2)進行1300℃持溫6小時之煅燒,以得到摻銪之矽酸鍶(Sr2-xSiO4:xEu2+,0.01<x<0.09)粉體。Thereafter, the alkaline earth metal/cerium ion solution and the TEOS solution are mixed and stirred to obtain an alkaline earth metal salt solution (mother liquor), and the precipitating agent is prepared by dissolving ammonium hydrogencarbonate in deionized water and adjusting the pH to an appropriate pH with ammonia water. The alkaline earth metal salt solution (mother liquor) is slowly dropped into the precipitant to react the alkaline earth ions with the carbonate ions to form a precipitate. After the precipitate is dried, it is subjected to a reducing atmosphere (5% H 2 /95% N 2 ) at 1300 ° C. The calcination was carried out for 6 hours at a temperature to obtain a cerium-doped cerium lanthanum hydride (Sr 2-x SiO 4 : xEu 2+ , 0.01 < x < 0.09) powder.

接著,再以上述化學共沉法合成之摻銪之矽酸鍶粉體與氮化矽一起進行固態反應法,其係以0.5莫耳(mole)摻銪之矽酸鍶粉體及0.5 mole之氮化矽(Si3N4)做為起始原料,將其倒入研缽中磨勻,使其均勻混合,在還原氣氛下(5%H2/95%N2)進行1300至1500℃持溫6小時之煅燒(例如1400℃),即可得到摻銪之鍶矽氮氧化物粉體(Sr1-xSi2O2N2:xEu,0.005<x<0.045,例如x=0.025),此粉體於下文簡稱為本發明之SSRP實驗組螢光粉。Then, the cerium-doped cerium lanthanum silicate powder synthesized by the above chemical co-precipitation method is subjected to a solid state reaction method together with cerium nitride, which is 0.5 mole-doped cerium lanthanum citrate powder and 0.5 mole Cerium nitride (Si 3 N 4 ) is used as a starting material, which is poured into a mortar and ground to homogenize and uniformly mixed under a reducing atmosphere (5% H 2 /95% N 2 ) at 1300 to 1500 ° C. Niobium - doped oxynitride powder (Sr 1-x Si 2 O 2 N 2 :xEu, 0.005<x<0.045, eg x=0.025) can be obtained by calcination at a temperature of 6 hours (for example, 1400 ° C). This powder is hereinafter referred to as the SSRP experimental group fluorescent powder of the present invention.

結果與討論:Results and discussion:

請參照第1圖所示,其揭示本發明以SSR法、SSR2法及SSRP法三種不同方式合成之SrSi2O2N2:Eu2+螢光粉的光激發光譜(photoluminescence,PL)特性之比較分析圖(Y軸:PL強度,任意單位;X軸:波長,奈米nm)。由第1圖可知,本發明SSRP實驗組螢光粉具有最佳發光強度,其次依序為SSR2及SSR對照組螢光粉,SSR2對照組螢光粉之發光強度為SSR對照組螢光粉之發光強度的2.22倍,本發明SSRP實驗組螢光粉則更可將發光強度提升為SSR對照組螢光粉之發光強度的5.89倍。Referring to FIG. 1 , the photoluminescence (PL) characteristics of the SrSi 2 O 2 N 2 :Eu 2+ phosphor powder synthesized by the SSR method, the SSR2 method and the SSRP method are disclosed. Comparative analysis chart (Y axis: PL intensity, arbitrary unit; X axis: wavelength, nano nm). It can be seen from Fig. 1 that the fluorescing powder of the SSRP experimental group of the present invention has the best luminescence intensity, followed by the SSR2 and SSR control phosphor powder, and the SSR2 control fluorophore has the luminescence intensity of the SSR control fluoro powder. The luminescence intensity of the SSRP experimental group of the present invention can be increased to 5.89 times of the luminescence intensity of the fluorescent powder of the SSR control group.

請參照第2圖所示,其揭示本發明以SSR法、SSR2法及SSRP法三種不同方式合成之SrSi2O2N2:Eu2+螢光粉的X射線繞射(X-ray diffraction,XRD)之比較分析圖(Y軸:強度,任意單位;X軸:2θ,度)。由第2圖可知,SSR對照組螢光粉在28.27°具有一未知相的繞射峰值,相較之下,SSR2對照組螢光粉可使未知相之繞射峰強度相對降低,相對使得結晶性提升;而本發明SSRP實驗組螢光粉由繞射峰強度值與半寬高進行比較後,可得知以本發明SSRP實驗組螢光粉具有比SSR及SSR2對照組螢光粉更優異的結晶性,能相對降低缺陷處產生非輻射放光的機會,因而可提升螢光粉的發光強度及熱穩定性。Please refer to FIG. 2, which discloses X-ray diffraction of Xr-ray diffraction of SrSi 2 O 2 N 2 :Eu 2+ phosphor powder synthesized by the SSR method, the SSR2 method and the SSRP method in the present invention. Comparative analysis chart of XRD) (Y axis: intensity, arbitrary unit; X axis: 2θ, degree). It can be seen from Fig. 2 that the SSR control fluorescing powder has a diffraction peak of an unknown phase at 28.27°. In contrast, the SSR2 control fluoron powder can relatively reduce the diffraction peak intensity of the unknown phase, and relatively crystallization The improvement of the diffraction intensity of the SSRP experimental group of the present invention is better than that of the SSR and SSR2 control phosphor powders by comparing the diffraction peak intensity value with the half width and height. The crystallinity can relatively reduce the chance of non-radiative light emission at the defect, thereby improving the luminous intensity and thermal stability of the fluorescent powder.

請參照第3圖所示,其揭示本發明以SSR法、SSR2法及SSRP法三種不同方式合成之SrSi2O2N2:Eu2+螢光粉的掃描式電子顯微鏡(SEM)之顯微照相圖(3000倍)。由第3圖可知,本發明SSRP實驗組螢光粉相對SSR2及SSR對照組螢光粉之晶粒形貌較為規則,且在高溫煅燒後之團聚現象較不明顯。通常,球狀粉體形貌之螢光粉體能夠相對減少入射光的散射損失,且團聚現象較不明顯及粒度較均一的晶粒除了能降低散射外,其粉體也可獲得較佳之堆疊密度,因而助於發光強度之提升。再者,在波長為450nm之光束激發下,SSRP實驗組螢光粉的量子效率分別比SSR與SSR2對照組螢光粉的量子效率高出約10.59%與8.67%。Referring to FIG. 3, it is a scanning electron microscope (SEM) microscopy of SrSi 2 O 2 N 2 :Eu 2+ phosphor powder synthesized by the SSR method, the SSR2 method and the SSRP method in the present invention. Photograph (3000 times). It can be seen from Fig. 3 that the crystal morphology of the phosphor powder of the SSRP experimental group of the present invention is relatively regular with respect to the SSR2 and SSR control phosphor powder, and the agglomeration phenomenon after high temperature calcination is less obvious. Generally, the phosphor powder of the spherical powder morphology can relatively reduce the scattering loss of incident light, and the agglomeration phenomenon is less obvious and the grain with relatively uniform particle size can reduce the scattering, and the powder can also obtain better stacking. Density, thus contributing to the increase in luminous intensity. Furthermore, the quantum efficiency of the SSRP experimental group phosphor powder was about 10.59% and 8.67% higher than that of the SSR and SSR2 control phosphors, respectively, under the excitation of a wavelength of 450 nm.

請參照第4圖所示,其揭示本發明以SSR法、SSR2法及SSRP法三種不同方式合成之SrSi2O2N2:Eu2+螢光粉的熱穩定性量測之比對分析圖(即相對於室溫下之相對PL積分強度與溫度關係圖)。由第4圖可知,一開始隨著溫度的上升,各螢光粉體的相對PL積分強度皆隨之提高,其中SSR對照組螢光粉之相對PL積分強度在75℃時為103%,之後隨溫度上升而持續下降,在150℃時相對PL積分強度為室溫時的92%。再者,SSR2對照組螢光粉之相對PL積分強度在75℃時為102%,之後則隨溫度上升而下降,到達150℃時其相對PL積分強度為室溫時的95%。另外,本發明SSRP實驗組螢光粉之相對PL積分強度在50℃時105%,之後則隨溫度上升而下降,在150℃時相對PL積分強度為室溫時的102%。Referring to FIG. 4, it is shown that the thermal stability measurement of SrSi 2 O 2 N 2 :Eu 2+ phosphor powder synthesized by the SSR method, the SSR2 method and the SSRP method is analyzed. (ie relative to the relative PL integral intensity versus temperature at room temperature). It can be seen from Fig. 4 that the relative PL integral intensity of each phosphor powder increases with the increase of temperature, and the relative PL integral intensity of the SSR control phosphor is 103% at 75 ° C. It continued to decrease as the temperature rose, and the relative PL integral intensity at 150 ° C was 92% at room temperature. Further, the relative PL integral intensity of the SSR2 control phosphor powder was 102% at 75 ° C, and then decreased with increasing temperature, and the relative PL integral intensity at 95 ° C was 95% at room temperature. Further, the relative PL integral intensity of the phosphor powder of the SSRP test group of the present invention was 105% at 50 ° C, and then decreased with an increase in temperature, and the relative PL integrated intensity at 102 ° C was 102% at room temperature.

由上述熱穩定性量測結果可知,螢光粉體之熱淬滅溫度(Thermal quenching temperature,T50)遠高於150℃,可知此類之氮氧化物螢光粉體具有良好的熱穩定性,其中又以SSRP實驗組螢光粉與SSR2對照組螢光粉之熱穩定性較SSR對照組螢光粉為佳,其主要是因為以SSRP與SSR2所合成之螢光粉體的二次相含量較少,因此粉體結晶性較高,合成之結構較完整,因此熱穩定性較佳。例如,發光二極體(LED)在操作半小時後,晶粒表面溫度可能超過100℃,甚至趨近120℃,因此螢光粉的熱穩定性將會影響白光LED整體之發光效率、色溫及演色性。It can be seen from the above thermal stability measurement results that the thermal quenching temperature (T50) of the phosphor powder is much higher than 150 ° C, and it is known that such a nitrogen oxide phosphor powder has good thermal stability. Among them, the thermal stability of the SSRP experimental group fluorescent powder and the SSR2 control fluorescent powder is better than that of the SSR control fluorescent powder, which is mainly due to the secondary phase content of the fluorescent powder synthesized by SSRP and SSR2. It is less, so the powder has higher crystallinity and the synthesized structure is more complete, so the thermal stability is better. For example, after half an hour of operation, the surface temperature of the crystal grain may exceed 100 ° C, or even approach 120 ° C, so the thermal stability of the phosphor powder will affect the overall luminous efficiency, color temperature and white light LED Color rendering.

綜合上述第1至4圖之比較分析結果可得知,使用本發明SSRP法(化學共沉法+固態反應法)合成的螢光粉比現有技術使用SSR法(固態反應法)或SSR2法(二階段固態反應法)所合成的螢光粉具有更佳的結晶性、量子效率、化學穩定性、熱穩定性及較均勻的粉體粒徑形貌,並且能克服高溫、高壓的傳統合成條件,本發明之合成方法可延伸應用於氮氧化物螢光粉之合成,降低氮氧化物螢光粉的製程成本,並提升白光LED的照明效率,達成節能減碳的願景。Based on the results of the comparative analysis of the above Figures 1 to 4, it can be seen that the phosphor powder synthesized by the SSRP method (chemical co-precipitation method + solid state reaction method) of the present invention uses the SSR method (solid state reaction method) or the SSR2 method (the prior art). The two-stage solid state reaction method has better crystallinity, quantum efficiency, chemical stability, thermal stability and uniform powder particle size morphology, and can overcome the traditional synthesis conditions of high temperature and high pressure. The synthesis method of the invention can be extended to the synthesis of NOx phosphor powder, reduce the process cost of the NOx phosphor powder, and improve the illumination efficiency of the white LED, and achieve the vision of energy saving and carbon reduction.

除了上述較佳實施例所合法之摻銪之鍶矽氮氧化物粉體(Sr1-xSi2O2N2:xEu,0.005<x<0.045)之外,本發明之合成方法亦可延伸應用於合成其它發光波段的氮氧化物螢光粉,例如:本發明之合成方法可延伸應用於合成代表示為M1-xSi2O2N2:xLn之各種氮氧化物螢光粉,此時,本發明之合成方法包含下述兩主要步驟:步驟一:以基質金屬M之硝酸鹽、至少一種摻雜金屬Ln之氧化物及四乙氧基矽烷(TEOS)進行化學共沉法,以反應合成矽酸鹽螢光粉M2-xSiO4:xLn,其中該基質金屬M選自鋰(Li)、鈣(Ca)、鍶(Sr)或鋇(Ba),該摻雜金屬Ln選自任一稀土元素、錳(Mn)、鉻(Cr)或銻(Sb),0.01<x<0.09,及該共沉法進行第一次還原性燒結,其溫度介於1200至1400之間;以及步驟二:以該矽酸鹽螢光粉M2-xSiO4:xLn與氮化矽(Si3N4)進行固態反應法,以反應合成氮氧化物螢光粉M1-xSi2O2N2:xLn,其中0.005<x<0.045,及該固態法進行第二次還原性燒結,其溫度介於1300至1500之間。In addition to the cerium-doped cerium oxide powder (Sr 1-x Si 2 O 2 N 2 :xEu, 0.005<x<0.045) which is legally exemplified in the above preferred embodiment, the synthesis method of the present invention may also be extended. The oxynitride fluorescer is used for synthesizing other luminescent bands. For example, the synthesis method of the present invention can be extended to various oxynitride phosphors represented by M 1-x Si 2 O 2 N 2 :xLn. At this time, the synthesis method of the present invention comprises the following two main steps: Step 1: chemical co-precipitation method using a nitrate of a matrix metal M, at least one oxide of a doped metal Ln, and tetraethoxy decane (TEOS). Synthesizing a phthalate phosphor M 2-x SiO 4 :xLn, wherein the matrix metal M is selected from lithium (Li), calcium (Ca), strontium (Sr) or barium (Ba), the doped metal Ln It is selected from any rare earth element, manganese (Mn), chromium (Cr) or bismuth (Sb), 0.01<x<0.09, and the first reductive sintering by the co-precipitation method, the temperature is between 1200 and 1400 And step 2: solid-state reaction of the phthalate phosphor M 2-x SiO 4 :xLn with lanthanum nitride (Si 3 N 4 ) to synthesize the oxynitride fluoron powder M 1-x Si 2 O 2 N 2 :xLn, its 0.005 < x < 0.045, and the second reduction sintering of the solid state method, the temperature is between 1300 and 1500.

更詳細來說,在該化學共沉法之步驟中係包含:調配該基質金屬M之硝酸鹽、摻雜金屬Ln之氧化物及四乙氧基矽烷之混合水溶液,並將該混合水溶液加入碳酸氫銨(NH4HCO3)之沉澱劑中反應得到沉澱物,濾出該沉澱物並加以乾燥,以及使該沉澱物在還原氣氛下(5%H2/95%N2)進行該第一次還原性燒結,以製得該矽酸鹽螢光粉M2-xSiO4:xLn。該第一次還原性燒結之時間介於4至8小時之間。In more detail, in the step of the chemical co-precipitation method, the mixed solution of the nitrate of the matrix metal M, the oxide of the doped metal Ln and the tetraethoxy decane is formulated, and the mixed aqueous solution is added to the carbonated A precipitate is obtained by reacting a precipitant of ammonium hydrogen (NH 4 HCO 3 ), the precipitate is filtered off and dried, and the precipitate is subjected to a first reduction under a reducing atmosphere (5% H 2 /95% N 2 ). Sub-reduction sintering to obtain the phthalate phosphor M2 -x SiO 4 :xLn. The time for the first reduction sintering is between 4 and 8 hours.

再者,在該固態反應法之步驟中包含:先混合該矽酸鹽螢光粉M2-xSiO4:xLn與氮化矽(Si3N4),接著在還原氣氛下(5%H2/95%N2)進行該第二次還原性燒結,以製得該氮氧化物螢光粉M1-xSi2O2N2:xLn。該第二次還原性燒結之時間介於4至8小時之間。Furthermore, the step of the solid state reaction method comprises: first mixing the phthalate phosphor powder M 2-x SiO 4 :xLn with tantalum nitride (Si 3 N 4 ), followed by a reducing atmosphere (5% H) 2 /95% N 2 ) The second reduction sintering was carried out to obtain the oxynitride phosphor M 1-x Si 2 O 2 N 2 :xLn. The second reduction sintering time is between 4 and 8 hours.

例如,對本發明上述較佳實施例來說,該基質金屬M即為鍶(Sr),該摻雜金屬Ln即為稀土元素中之銪(Eu),此時該氮氧化物螢光粉M1-xSi2O2N2:xLn為Sr1-xSi2O2N2:xEu,且該氮氧化物螢光粉為綠色螢光粉(波長範圍300-500nm)。For example, in the above preferred embodiment of the present invention, the matrix metal M is strontium (Sr), and the doping metal Ln is lanthanum (Eu) in the rare earth element. At this time, the oxynitride fluorescene powder M 1 -x Si 2 O 2 N 2 :xLn is Sr 1-x Si 2 O 2 N 2 :xEu, and the oxynitride phosphor is a green phosphor (wavelength range 300-500 nm).

再者,在本發明之另一實施例中,該基質金屬M可選自鍶(Sr),該摻雜金屬Ln可選自稀土元素中之鈰(Ce),此時該氮氧化物螢光粉M1-xSi2O2N2:xLn為Sr1-xSi2O2N2:xCe,且該氮氧化物螢光粉為綠色螢光粉。Furthermore, in another embodiment of the present invention, the matrix metal M may be selected from the group consisting of strontium (Sr), and the dopant metal Ln may be selected from the group consisting of cerium (Ce) in a rare earth element, in which case the oxynitride is fluorescent. The powder M 1-x Si 2 O 2 N 2 :xLn is Sr 1-x Si 2 O 2 N 2 :xCe, and the oxynitride phosphor is a green phosphor.

另外,在本發明之又一實施例中,該基質金屬M可選自鍶(Sr),該摻雜金屬Ln可同時選自稀土元素中之銪(Eu)及鈰(Ce),及該氮氧化物螢光粉M1-xSi2O2N2:xLn為Sr1-xSi2O2N2:yEu,zCe,該氮氧化物螢光粉為綠色螢光粉,其中y+z=x。In addition, in another embodiment of the present invention, the matrix metal M may be selected from the group consisting of strontium (Sr), which may be simultaneously selected from the group consisting of lanthanum (Eu) and cerium (Ce) in the rare earth element, and the nitrogen Oxide phosphor powder M 1-x Si 2 O 2 N 2 :xLn is Sr 1-x Si 2 O 2 N 2 :yEu, zCe, the oxynitride phosphor is green phosphor powder, wherein y+z =x.

當依需求合成根據本發明合成方法來合成適當之氮氧化物螢光粉後,該氮氧化物螢光粉則可選擇應用於白光發光二極體(LED)、太陽能電池或植物生長燈等各種光電元件產品中。例如,可以根據本發明合成方法合成綠色螢光粉(如Sr1-xSi2O2N2:xEu),並使其與一紅色螢光粉共同散佈於一藍光LED晶片之一封裝膠體中,以共同構成一白光LED。當該藍光LED晶片發出藍光(450nm)時,一部份之藍光射至該綠色或紅色螢光粉,因而由該綠色或紅色螢光粉激發產生綠光或紅光,最後綠光、紅光及剩餘之藍光射出該封裝膠體時,即可混色產生白光,其發光效率為40 Lm/W、色溫為4624K,CIE=(0.35,0.35)及演色性為86。When a suitable oxynitride phosphor is synthesized according to the synthesis method of the present invention as needed, the oxynitride phosphor can be selected for use in various types such as white light emitting diodes (LEDs), solar cells, or plant growth lamps. In optoelectronic component products. For example, a green phosphor (such as Sr 1-x Si 2 O 2 N 2 :xEu) can be synthesized according to the synthesis method of the present invention and co-dispersed with a red phosphor in an encapsulant of a blue LED chip. To form a white LED together. When the blue LED chip emits blue light (450 nm), a part of the blue light is incident on the green or red phosphor, and thus the green or red phosphor is excited to generate green or red light, and finally green light and red light. When the remaining blue light is emitted from the encapsulant, white light can be mixed and the luminous efficiency is 40 Lm/W, the color temperature is 4624K, CIE=(0.35, 0.35), and the color rendering property is 86.

再者,在本發明之另一實施例中,該氮氧化物螢光粉M1-xSi2O2N2:xLn也可散布於一太陽能電池之一日光轉換層中,該日光轉換層可位於該太陽能電池之一底面及一銀反射層之間。同時,該氮氧化物螢光粉較佳預先設計為調整成能將太陽光轉換成波長趨近且略低於吸收層的能隙(band gap)波長,以便使該太陽能電池具有較佳光電轉換效率。Furthermore, in another embodiment of the present invention, the oxynitride fluoropolymer M 1-x Si 2 O 2 N 2 :xLn may also be dispersed in a solar conversion layer of a solar cell, the sunlight conversion layer It may be located between one of the bottom surfaces of the solar cell and a silver reflective layer. At the same time, the oxynitride fluoron powder is preferably pre-designed to be converted to convert sunlight into a band gap wavelength that is closer to the wavelength of the absorption layer, so that the solar cell has better photoelectric conversion. effectiveness.

另外,在本發明之又一實施例中,該氮氧化物螢光粉M1-xSi2O2N2:xLn也可散佈於一LED植物生長燈之一封裝膠體中。同時,該氮氧化物螢光粉較佳預先設計調整成能激發產生寬廣藍綠光(波長400-500nm)與紅光(波長600-700nm),以便使該LED植物生長燈能提供有利於植物進行光合作用之光源,以維持植物的生長品質。本發明也可依不同植物之所需光線不同,來調整設計合成能激發產生特定波長之氮氧化物螢光粉。In addition, in another embodiment of the present invention, the oxynitride fluoropolymer M 1-x Si 2 O 2 N 2 :xLn may also be dispersed in an encapsulant of an LED plant growth lamp. At the same time, the oxynitride phosphor is preferably pre-designed to excite broad blue-green light (wavelength 400-500 nm) and red light (wavelength 600-700 nm) so that the LED plant growth lamp can provide benefits to the plant. A light source for photosynthesis to maintain the growth quality of plants. The invention can also adjust the design and synthesis of oxynitride phosphors which can generate specific wavelengths according to the different light requirements of different plants.

雖然本發明已以較佳實施例揭露,然其並非用以限制本發明,任何熟習此項技藝之人士,在不脫離本發明之精神和範圍內,當可作各種更動與修飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。The present invention has been disclosed in its preferred embodiments, and is not intended to limit the invention, and the present invention may be modified and modified without departing from the spirit and scope of the invention. The scope of protection is subject to the definition of the scope of the patent application.

第1圖:本發明以SSR法、SSR2法及SSRP法合成之SrSi2O2N2:Eu2+螢光粉的光激發光譜(PL)特性之比較分析圖。Fig. 1 is a comparative analysis diagram showing the optical excitation spectrum (PL) characteristics of SrSi 2 O 2 N 2 :Eu 2+ phosphor powder synthesized by the SSR method, the SSR2 method and the SSRP method.

第2圖:本發明以SSR法、SSR2法及SSRP法合成之SrSi2O2N2:Eu2+螢光粉的X射線繞射(XRD)之比較分析圖。Fig. 2 is a comparative analysis diagram of X-ray diffraction (XRD) of SrSi 2 O 2 N 2 :Eu 2+ phosphor powder synthesized by the SSR method, the SSR2 method and the SSRP method.

第3圖:本發明以SSR法、SSR2法及SSRP法合成之SrSi2O2N2:Eu2+螢光粉的掃描式電子顯微鏡(SEM)之(3000倍)顯微照相圖。Fig. 3 is a (3000-fold) photomicrograph of a scanning electron microscope (SEM) of SrSi 2 O 2 N 2 :Eu 2+ phosphor powder synthesized by the SSR method, the SSR2 method and the SSRP method.

第4圖:本發明以SSR法、SSR2法及SSRP法合成之SrSi2O2N2:Eu2+螢光粉的熱穩定性量測之比對分析圖。Fig. 4 is a graph showing the comparison of the thermal stability of SrSi 2 O 2 N 2 :Eu 2+ phosphor powder synthesized by the SSR method, the SSR2 method and the SSRP method.

Claims (12)

一種合成氮氧化物螢光粉之方法,其包含步驟:以基質金屬M之硝酸鹽、至少一種摻雜金屬Ln之氧化物及四乙氧基矽烷進行化學共沉法,以反應合成矽酸鹽螢光粉M2-xSiO4:xLn,其中該基質金屬M選自鋰(Li)、鈣(Ca)、鍶(Sr)或鋇(Ba),該摻雜金屬Ln選自任一稀土元素、錳(Mn)、鉻(Cr)或銻(Sb),0.01<x<0.09,及該共沉法進行第一次還原性燒結,其溫度介於1200至1400之間;以及以該矽酸鹽螢光粉M2-xSiO4:xLn與氮化矽(Si3N4)進行固態反應法,以反應合成氮氧化物螢光粉M1-xSi2O2N2:xLn,其中0.005<x<0.045,及該固態法進行第二次還原性燒結,其溫度介於1300至1500之間。A method for synthesizing oxynitride phosphor powder, comprising the steps of: synthesizing a citrate by chemical coprecipitation with a nitrate of a matrix metal M, at least one oxide of a doped metal Ln, and tetraethoxy decane a phosphor powder M 2-x SiO 4 :xLn, wherein the matrix metal M is selected from lithium (Li), calcium (Ca), strontium (Sr) or barium (Ba), and the doping metal Ln is selected from any rare earth element , manganese (Mn), chromium (Cr) or bismuth (Sb), 0.01 < x < 0.09, and the co-precipitation method performs the first reduction sintering, the temperature is between 1200 and 1400; Salt fluorescing powder M 2-x SiO 4 :xLn and yttrium nitride (Si 3 N 4 ) are subjected to solid state reaction to synthesize oxynitride fluoron powder M 1-x Si 2 O 2 N 2 :xLn, wherein 0.005 < x < 0.045, and the solid state method performs a second reductive sintering at a temperature between 1300 and 1500. 如申請專利範圍第1項所述之合成氮氧化物螢光粉之方法,其中在該化學共沉法之步驟中包含:調配該基質金屬M之硝酸鹽、摻雜金屬Ln之氧化物及四乙氧基矽烷之混合水溶液,並將該混合水溶液加入碳酸氫銨(NH4HCO3)之沉澱劑中反應得到沉澱物,濾出該沉澱物並加以乾燥,以及使該沉澱物在還原氣氛下進行該第一次還原性燒結,以製得該矽酸鹽螢光粉M2-xSiO4:xLn。The method for synthesizing oxynitride phosphors according to claim 1, wherein the step of the chemical co-precipitation method comprises: formulating the nitrate of the matrix metal M, the oxide of the doped metal Ln, and the fourth a mixed aqueous solution of ethoxy decane, and the mixed aqueous solution is added to a precipitant of ammonium hydrogencarbonate (NH 4 HCO 3 ) to obtain a precipitate, which is filtered and dried, and the precipitate is subjected to a reducing atmosphere. This first reductive sintering was carried out to obtain the phthalate phosphor M2 -x SiO 4 :xLn. 如申請專利範圍第1或2項所述之合成氮氧化物螢光粉之方法,其中該第一次還原性燒結之時間介於4至8小時之間。The method of synthesizing oxynitride phosphors according to claim 1 or 2, wherein the first reduction sintering time is between 4 and 8 hours. 如申請專利範圍第1項所述之合成氮氧化物螢光粉之方法,其中在該固態反應法之步驟中包含:先混合該矽酸鹽螢光粉M2-xSiO4:xLn與氮化矽(Si3N4),接著在還原氣氛下進行該第二次還原性燒結,以製得該氮氧化物螢光粉M1-xSi2O2N2:xLn。The method for synthesizing oxynitride phosphors according to claim 1, wherein the step of the solid reaction method comprises: first mixing the phthalate phosphor M 2-x SiO 4 : xLn with nitrogen The ruthenium oxide (Si 3 N 4 ) is then subjected to the second reduction sintering under a reducing atmosphere to obtain the oxynitride phosphor M 1-x Si 2 O 2 N 2 :xLn. 如申請專利範圍第1或4項所述之合成氮氧化物螢光粉之方法,其中該第二次還原性燒結之時間介於4至8小時之間。The method of synthesizing oxynitride phosphors according to claim 1 or 4, wherein the second reduction sintering time is between 4 and 8 hours. 如申請專利範圍第1項所述之合成氮氧化物螢光粉之方法,其中該基質金屬M選自鍶(Sr),該摻雜金屬Ln選自稀土元素中之銪(Eu),及該氮氧化物螢光粉M1-xSi2O2N2:xLn為Sr1-xSi2O2N2:xEu。The method for synthesizing an oxynitride phosphor according to claim 1, wherein the matrix metal M is selected from the group consisting of strontium (Sr), and the dopant metal Ln is selected from the group consisting of lanthanum (Eu) in a rare earth element, and The oxynitride phosphor M 1-x Si 2 O 2 N 2 :xLn is Sr 1-x Si 2 O 2 N 2 :xEu. 如申請專利範圍第1項所述之合成氮氧化物螢光粉之方法,其中該基質金屬M選自鍶(Sr),該摻雜金屬Ln選自稀土元素中之鈰(Ce),及該氮氧化物螢光粉M1-xSi2O2N2:xLn為Sr1-xSi2O2N2:xCe。The method for synthesizing an oxynitride phosphor according to claim 1, wherein the matrix metal M is selected from the group consisting of strontium (Sr), and the dopant metal Ln is selected from the group consisting of cerium (Ce) in a rare earth element, and The oxynitride phosphor M 1-x Si 2 O 2 N 2 :xLn is Sr 1-x Si 2 O 2 N 2 :xCe. 如申請專利範圍第1項所述之合成氮氧化物螢光粉之方法,其中該基質金屬M選自鍶(Sr),該摻雜金屬Ln選自稀土元素中之銪(Eu)及鈰(Ce),及該氮氧化物螢光粉M1-xSi2O2N2:xLn為Sr1-xSi2O2N2:yEu,zCe,其中y+z=x。The method for synthesizing oxynitride phosphors according to claim 1, wherein the matrix metal M is selected from the group consisting of strontium (Sr) selected from the group consisting of lanthanum (Eu) and lanthanum (in the rare earth element) Ce), and the oxynitride phosphor M 1-x Si 2 O 2 N 2 :xLn is Sr 1-x Si 2 O 2 N 2 :yEu,zCe, where y+z=x. 如申請專利範圍第1、6、7或8項所述之合成氮氧化物螢光粉之方法,其中該氮氧化物螢光粉M1-xSi2O2N2:xLn為綠色螢光粉。The method for synthesizing oxynitride phosphors according to claim 1, wherein the oxynitride fluorescing powder M 1-x Si 2 O 2 N 2 :xLn is green fluorescent powder. 如申請專利範圍第9項所述之合成氮氧化物螢光粉之方法,其中該綠色螢光粉與一紅色螢光粉共同散佈於一藍光發光二極體晶片之一封裝膠體中,以構成一白光發光二極體。The method for synthesizing oxynitride phosphors according to claim 9, wherein the green phosphor and a red phosphor are co-dispersed in a package colloid of a blue light emitting diode chip to form A white light emitting diode. 如申請專利範圍第1項所述之合成氮氧化物螢光粉之方法,其中該氮氧化物螢光粉M1-xSi2O2N2:xLn散布於一太陽能電池之一日光轉換層中。The method for synthesizing oxynitride phosphors according to claim 1, wherein the oxynitride phosphor M 1-x Si 2 O 2 N 2 :xLn is dispersed in a solar conversion layer of a solar cell. in. 如申請專利範圍第1項所述之合成氮氧化物螢光粉之方法,其中該氮氧化物螢光粉M1-xSi2O2N2:xLn散佈於一發光二極體植物生長燈之一封裝膠體中。The method for synthesizing oxynitride phosphors according to claim 1, wherein the oxynitride phosphor M 1-x Si 2 O 2 N 2 :xLn is dispersed in a light-emitting diode plant growth lamp One of the encapsulants.
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CN113249118A (en) * 2021-05-07 2021-08-13 中国科学院长春光学精密机械与物理研究所 Cyan mechanoluminescence material applied to low-temperature detection and preparation method and application thereof
TWI738228B (en) * 2020-02-26 2021-09-01 丁肇誠 Led element and illumination apparatus using the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI738228B (en) * 2020-02-26 2021-09-01 丁肇誠 Led element and illumination apparatus using the same
CN113249118A (en) * 2021-05-07 2021-08-13 中国科学院长春光学精密机械与物理研究所 Cyan mechanoluminescence material applied to low-temperature detection and preparation method and application thereof
CN113249118B (en) * 2021-05-07 2022-03-22 中国科学院长春光学精密机械与物理研究所 Cyan mechanoluminescence material applied to low-temperature detection and preparation method and application thereof

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